WO2016158170A1 - 感放射線性組成物 - Google Patents
感放射線性組成物 Download PDFInfo
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- WO2016158170A1 WO2016158170A1 PCT/JP2016/056337 JP2016056337W WO2016158170A1 WO 2016158170 A1 WO2016158170 A1 WO 2016158170A1 JP 2016056337 W JP2016056337 W JP 2016056337W WO 2016158170 A1 WO2016158170 A1 WO 2016158170A1
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- radiation
- sensitive composition
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- hydroxyisopropyl
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- 0 CC(C)*c(cc1I)cc(C)c1O Chemical compound CC(C)*c(cc1I)cc(C)c1O 0.000 description 4
- RDDPCYSTWVRRGA-UHFFFAOYSA-N Cc(cc(cc1I)-c(cc2)ccc2C(O)=O)c1O Chemical compound Cc(cc(cc1I)-c(cc2)ccc2C(O)=O)c1O RDDPCYSTWVRRGA-UHFFFAOYSA-N 0.000 description 1
- CLVIPCINIHHFTG-UHFFFAOYSA-N Oc(cc1)cc2c1ccc1c2C(c(cc2)ccc2I)c2c(cc(cc3)O)c3ccc2O1 Chemical compound Oc(cc1)cc2c1ccc1c2C(c(cc2)ccc2I)c2c(cc(cc3)O)c3ccc2O1 CLVIPCINIHHFTG-UHFFFAOYSA-N 0.000 description 1
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N c(cc1)ccc1-c1ccccc1 Chemical compound c(cc1)ccc1-c1ccccc1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 1
Classifications
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/016—Diazonium salts or compounds
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/022—Quinonediazides
- G03F7/0226—Quinonediazides characterised by the non-macromolecular additives
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G8/00—Condensation polymers of aldehydes or ketones with phenols only
- C08G8/04—Condensation polymers of aldehydes or ketones with phenols only of aldehydes
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/022—Quinonediazides
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/20—Exposure; Apparatus therefor
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/26—Processing photosensitive materials; Apparatus therefor
Definitions
- the present invention relates to a radiation-sensitive composition and a resist pattern forming method using the composition.
- a photosensitizer having a quinonediazide group such as a naphthoquinonediazide compound and an alkali-soluble resin are used.
- a positive photoresist having such a composition exhibits high resolving power when developed with an alkaline solution, and is used in the manufacture of semiconductors such as IC and LSI, and circuit substrates such as LCDs.
- various low molecular weight resist materials have been proposed as a resist base material for providing a resist pattern with higher resolution for the most advanced semiconductor manufacturing. Since the low molecular weight resist material has a low molecular weight, it is expected to provide a resist pattern having a small molecular size, high resolution, and low roughness.
- an alkali development type chemically amplified positive radiation sensitive composition using a low molecular weight polynuclear polyphenol compound as a main component see, for example, Patent Document 1
- an alkali development type chemical amplification using a low molecular weight cyclic polyphenol compound as a main component has been proposed.
- An object of the present invention is to provide a radiation-sensitive composition containing a resist base material, a photoactive compound and a solvent, which gives a good resist pattern with small roughness, and a resist pattern forming method using the composition.
- a radiation sensitive composition comprising (A) a resist substrate, (B) a diazonaphthoquinone photoactive compound and (C) a solvent,
- the content of the solid component is in the range of 1 to 80% by mass
- the content of the solvent is in the range of 20 to 99% by mass
- the radiation sensitive composition whose (A) resist base material is a compound represented by following formula (1).
- each X independently represents an oxygen atom, a sulfur atom or a non-bridged group
- R 1 is a single bond or a 2n-valent group having 1 to 30 carbon atoms
- 2 and R 3 are each independently a linear, branched or cyclic alkyl group having 1 to 10 carbon atoms, an aryl group having 6 to 10 carbon atoms, an alkenyl group having 2 to 10 carbon atoms, a hydroxyl group or a thiol.
- Each m is independently an integer from 0 to 7, provided that at least one m is an integer from 1 to 7, p is each independently 0 or 1, n Is an integer of 1 to 4, provided that at least one selected from the group consisting of R 2 and R 3 is at least one selected from a hydroxyl group and a thiol group.
- X is an oxygen atom.
- the solid component contains (A) resist base material / (B) diazonaphthoquinone photoactive compound / (D) optional component) in an amount of 1 to 99/99 to 1/0 to 98 based on the solid component.
- a radiation sensitive composition containing a resist base material, a photoactive compound and a solvent, which gives a good resist pattern with small roughness, and a resist pattern forming method using the composition.
- the radiation-sensitive composition of the present embodiment includes (A) a resist base represented by a specific chemical structural formula, (B) a photoactive compound, and (C) a solvent.
- the radiation-sensitive composition of the present embodiment is preferably a radiation-sensitive composition comprising 1 to 80% by mass of a solid component and 20 to 99% by mass of a solvent, and (A) the resist substrate is a solid component. It is particularly preferably 1 to 99% by mass of the total weight.
- the radiation-sensitive composition of the present embodiment can give a good resist pattern with small roughness.
- the (A) Resist base material used in the present embodiment is a compound represented by the following formula (1).
- each X independently represents an oxygen atom, a sulfur atom or no bridge
- R 1 is a single bond or a 2n-valent group having 1 to 30 carbon atoms.
- the 2n-valent group having 1 to 30 carbon atoms may have an alicyclic hydrocarbon group, a double bond, a hetero atom, or an aromatic group having 6 to 30 carbon atoms.
- R 2 and R 3 are each independently a linear, branched or cyclic alkyl group having 1 to 10 carbon atoms, an aryl group having 6 to 10 carbon atoms, an alkenyl group having 2 to 10 carbon atoms, or a hydroxyl group M is each independently an integer from 0 to 7, provided that at least one m is an integer from 1 to 7, p is each independently 0 or 1, and n is An integer of 1 to 4, provided that at least one selected from the group consisting of R 2 and R 3 is a small group selected from a hydroxyl group and a thiol group; There is at least one.) Incidentally, this means that "at least one selected from the group consisting of R 2 and R 3", and “at least one group selected from the group consisting of R 2 and R 3", "R It does not mean that it is “at least one group selected from the group consisting of 2 and R 3 ”.
- each X independently represents an oxygen atom, a sulfur atom or non-bridged, and each aromatic ring is bonded at an arbitrary position via this X.
- R 1 is a single bond or a 2n-valent group having 1 to 30 carbon atoms, and each aromatic ring is bonded at an arbitrary position via this R 1 .
- the 2n-valent group may have an alicyclic hydrocarbon group, a double bond, a hetero atom, or an aromatic group having 6 to 30 carbon atoms.
- R 2 and R 3 are each independently a linear, branched or cyclic alkyl group having 1 to 10 carbon atoms, an aryl group having 6 to 10 carbon atoms, 2 to It is a monovalent substituent selected from the group consisting of 10 alkenyl groups and hydroxyl groups, and is bonded to each m aromatic ring.
- at least one selected from the group consisting of R 2 and R 3 is at least one selected from a hydroxyl group and a thiol group.
- each m is independently an integer of 0 to 7, provided that at least one m is an integer of 1 to 7, and p is independently 0 or 1
- n is an integer of 1 to 4.
- An alkanehexyl group having 2 to 30 carbon atoms, and when n 4, an alkaneoctyl group having 3 to 30 carbon atoms.
- Examples of the 2n-valent group include a hydrocarbon group having a linear, branched or cyclic structure.
- the 2n-valent group may have an alicyclic hydrocarbon group, a double bond, a hetero atom, or an aromatic group having 6 to 30 carbon atoms.
- the alicyclic hydrocarbon group includes a bridged alicyclic hydrocarbon group.
- X in the above formula (1) is preferably an oxygen atom from the viewpoint of feedability of raw materials, and specifically, for example, the following formula ( The compound represented by 1-1) is preferred.
- R 1 , R 2 , R 3 , m, n and p are as defined in the above formula (1).
- X in the formula (1) is an oxygen atom
- at least one of R 2 is a hydroxyl group
- R 1 , p and n are as defined in the above formula (1), and R 4 is R described in the above formula (1) except that the hydroxyl group is excluded.
- m 3 are each independently an integer of 1-6
- m 4 are each independently an integer of 0 ⁇ 5
- m 3 + m 4 is an integer from 1 to 6 .
- X in the formula (1) is an oxygen atom
- one of R 2 is a hydroxyl group
- R 3 from the viewpoint of further solubility in an organic solvent.
- One of these is more preferably a hydroxyl group, specifically, for example, more preferably a compound represented by the following formula (1-3).
- R 1 , p and n are as defined in the above formula (1), and R 4 and m 4 are as defined in the above formula (1-2). It is.
- a compound represented by (1-4) is preferred.
- X and R 1 are as defined in the above formula (1), and R 4 and m 4 are as defined in the above formula (1-2). .
- the compound represented by the general formula (1-4) is an embodiment in which X ⁇ O in the above formula (1-4), that is, a compound represented by the following formula (1-5). Particularly preferred.
- R 1 has the same meaning as described in the above formula (1)
- R 4 and m 4 have the same meaning as described in the above formula (1-2).
- R 2 , X, and m are the same as those described in the above formula (1).
- R 2 , X, and m are the same as those described in the above formula (1).
- R 2 , X, and m are the same as those described in the above formula (1).
- R 2 , X, and m are the same as those described in the above formula (1).
- R 2 , X, and m are the same as those described in the above formula (1).
- R 2 , X, and m are the same as those described in the above formula (1).
- R 2 , X, and m are the same as those described in the above formula (1).
- R 2 , X, and m are the same as those described in the above formula (1).
- X has the same meaning as described in the above formula (1).
- X has the same meaning as described in the above formula (1).
- X has the same meaning as described in the above formula (1).
- X has the same meaning as described in the above formula (1).
- X has the same meaning as described in the above formula (1).
- X has the same meaning as described in the above formula (1).
- X has the same meaning as described in the above formula (1).
- X has the same meaning as described in the above formula (1).
- X has the same meaning as described in the above formula (1).
- the compound represented by the above formula (1) used in the present embodiment can be appropriately synthesized by applying a known technique, and the synthesis technique is not particularly limited.
- the synthesis technique is not particularly limited.
- it is represented by the above formula (1) by subjecting phenols, thiophenols, naphthols or thionaphthols and a corresponding aldehyde or ketone to a polycondensation reaction under an acid catalyst under normal pressure.
- a compound can be obtained.
- it can also carry out under pressure as needed.
- phenols include, but are not limited to, phenol, methylphenol, methoxybenzene, catechol, resorcinol, hydroquinone, trimethylhydroquinone, and the like. These can be used individually by 1 type or in combination of 2 or more types. Among these, it is more preferable to use hydroquinone or trimethylhydroquinone because a xanthene structure can be easily formed.
- thiophenols examples include, but are not particularly limited to, benzenethiol, methylbenzenethiol, methoxybenzenethiol, benzenedithiol, trimethylbenzenedithiol, and the like. These can be used individually by 1 type or in combination of 2 or more types. Among these, it is more preferable to use benzenedithiol or trimethylbenzenedithiol because a thioxanthene structure can be easily formed.
- naphthols examples include, but are not particularly limited to, naphthol, methyl naphthol, methoxy naphthol, naphthalene diol, and the like. These can be used alone or in combination of two or more. Among these, it is more preferable to use naphthalenediol because a benzoxanthene structure can be easily formed.
- thionaphthols examples include, but are not particularly limited to, naphthalene thiol, methyl naphthalene thiol, methoxynaphthalene thiol, naphthalene dithiol, and the like. These can be used alone or in combination of two or more. Among these, it is more preferable to use naphthalenedithiol because a thiobenzoxanthene structure can be easily formed.
- aldehydes examples include formaldehyde, trioxane, paraformaldehyde, acetaldehyde, propylaldehyde, butyraldehyde, hexylaldehyde, decylaldehyde, undecylaldehyde, phenylacetaldehyde, phenylpropylaldehyde, furfural, benzaldehyde, hydroxybenzaldehyde, fluorobenzaldehyde, Chlorobenzaldehyde, Nitrobenzaldehyde, Methylbenzaldehyde, Dimethylbenzaldehyde, Ethylbenzaldehyde, Propylbenzaldehyde, Butylbenzaldehyde, Cyclohexylbenzaldehyde, Benzaldehyde, Hydroxybenzaldehyde, Fluorobenzaldehyde, Chlorobenzaldehyde
- ketones examples include acetone, methyl ethyl ketone, cyclobutanone, cyclopentanone, cyclohexanone, norbornanone, tricyclohexanone, tricyclodecanone, adamantanone, fluorenone, benzofluorenone, acenaphthenequinone, acenaphthenone, anthraquinone, and the like. However, it is not particularly limited to these. These can be used alone or in combination of two or more.
- cyclopentanone cyclohexanone, norbornanone, tricyclohexanone, tricyclodecanone, adamantanone, fluorenone, benzofluorenone, acenaphthenequinone, acenaphthenone and anthraquinone from the viewpoint of giving high heat resistance.
- the acid catalyst used in the above reaction can be appropriately selected from known ones and is not particularly limited.
- inorganic acids and organic acids are widely known.
- inorganic acids such as hydrochloric acid, sulfuric acid, phosphoric acid, hydrobromic acid, hydrofluoric acid, oxalic acid, malonic acid, and succinic acid.
- Adipic acid sebacic acid, citric acid, fumaric acid, maleic acid, formic acid, p-toluenesulfonic acid, methanesulfonic acid, trifluoroacetic acid, dichloroacetic acid, trichloroacetic acid, trifluoromethanesulfonic acid, benzenesulfonic acid, naphthalenesulfonic acid Organic acids such as naphthalenedisulfonic acid, Lewis acids such as zinc chloride, aluminum chloride, iron chloride, boron trifluoride, or solid acids such as silicotungstic acid, phosphotungstic acid, silicomolybdic acid or phosphomolybdic acid Although it is mentioned, it is not specifically limited to these.
- an organic acid and a solid acid are preferable from the viewpoint of production, and hydrochloric acid or sulfuric acid is preferably used from the viewpoint of production such as availability and ease of handling.
- an acid catalyst 1 type can be used individually or in combination of 2 or more types.
- the amount of the acid catalyst used can be appropriately set according to the raw material used, the type of catalyst used, and the reaction conditions, and is not particularly limited, but is 0.01 to 100 per 100 parts by mass of the reactive raw material. It is preferable that it is a mass part.
- a reaction solvent may be used.
- the reaction solvent is not particularly limited as long as the reaction of aldehydes or ketones to be used with phenols, thiophenols, naphthols, or thionaphthols proceeds, and is appropriately selected from known ones. Examples thereof include water, methanol, ethanol, propanol, butanol, tetrahydrofuran, dioxane, ethylene glycol dimethyl ether, ethylene glycol diethyl ether, or a mixed solvent thereof.
- a solvent can be used individually by 1 type or in combination of 2 or more types.
- the amount of these solvents used can be appropriately set according to the raw material used, the type of catalyst used, and the reaction conditions, and is not particularly limited, but is 0 to 2000 parts by mass with respect to 100 parts by mass of the reaction raw material. It is preferable to be in the range.
- the reaction temperature in the above reaction can be appropriately selected according to the reactivity of the reaction raw material, and is not particularly limited, but is usually in the range of 10 to 200 ° C. In order to obtain the compound represented by the above general formula (1) used in the present embodiment, the reaction temperature is preferably higher, and specifically in the range of 60 to 200 ° C.
- the reaction method can be appropriately selected from known methods, and is not particularly limited.
- phenols, thiophenols, naphthols or thionaphthols, aldehydes or ketones, and a catalyst are collectively used.
- the obtained compound can be isolated according to a conventional method, and is not particularly limited.
- a general method such as raising the temperature of the reaction vessel to 130 to 230 ° C. and removing volatile components at about 1 to 50 mmHg is adopted.
- the target compound can be obtained.
- reaction conditions 1 mol to excess of phenols, thiophenols, naphthols or thionaphthols and 0.001 to 1 mol of an acid catalyst are used per 1 mol of aldehydes or ketones.
- the reaction proceeds at a pressure of 50 to 150 ° C. for about 20 minutes to 100 hours.
- the target product can be isolated by a known method.
- the reaction solution is concentrated, pure water is added to the resulting concentrated solution to precipitate the reaction product, cooled to room temperature, filtered and separated, and the resulting solid is filtered and dried. After that, it is separated and purified from by-products by column chromatography, and the solvent is distilled off, filtered, and dried to obtain the compound represented by the above general formula (1), which is the target product.
- the compound represented by the above formula (1) used in the present embodiment may be a single compound or a mixture of two or more.
- the resist substrate may be purified for the purpose of reducing the sensitivity.
- Purification can be performed by a known method as long as the resist base material is not modified, and is not particularly limited. For example, a method of washing with water, a method of washing with an acidic aqueous solution, a method of washing with a basic aqueous solution, an ion exchange resin And a method of treating with silica gel column chromatography. These purification methods are more preferably performed in combination of two or more.
- acidic aqueous solution For acidic aqueous solution, basic aqueous solution, ion exchange resin, and silica gel column chromatography, select the optimum one according to the metal to be removed, the amount and type of acidic compound and basic compound, the type of resist substrate to be purified, etc. It is possible to select.
- Amberlyst 15J-HG Dry made by Organo can be mentioned.
- Drying can be performed by a known method, and is not particularly limited, and examples thereof include a method of vacuum drying and hot air drying under conditions where the compound represented by the formula (1) is not denatured.
- the radiation-sensitive composition of the present embodiment can form an amorphous film by spin coating. Further, it can be applied to a general semiconductor manufacturing process.
- the (A) resist base material contained in the radiation-sensitive composition of the present embodiment is used in combination with a (B) diazonaphthoquinone photoactive compound described later, g-line, h-line, i-line, KrF excimer laser, ArF excimer. It is useful as a positive resist substrate that becomes a compound that is easily soluble in a developer by irradiation with laser, extreme ultraviolet light, electron beam or X-ray.
- At least one selected from the group consisting of R 1 , R 2 and R 3 is preferably a group containing an iodine atom.
- a resist base (A) having a group containing an iodine atom which is such a preferable aspect is applied, an electron beam, extreme ultraviolet (EUV), X-ray, etc. It is possible to increase the absorption capacity of the radiation, and as a result, the sensitivity can be increased, which is very preferable.
- “At least one selected from the group consisting of R 1 , R 2 and R 3 ” means “at least one group selected from the group consisting of R 1 , R 2 and R 3 ”. Does not mean “at least one group selected from the group consisting of R 1 , R 2 and R 3 ”.
- the glass transition temperature of the resist substrate (A) contained in the radiation-sensitive composition of the present embodiment is preferably 100 ° C. or higher, more preferably 120 ° C. or higher, further preferably 140 ° C. or higher, and particularly preferably 150 ° C. That's it.
- the upper limit of the glass transition temperature of a resist base material is not specifically limited, For example, it is 400 degreeC.
- the glass transition temperature of the resist substrate is within the above range, it has heat resistance capable of maintaining the pattern shape in the semiconductor lithography process, and the performance such as high resolution is improved.
- the crystallization calorific value obtained by differential scanning calorimetry analysis of the glass transition temperature of the resist substrate contained in the radiation-sensitive composition of the present embodiment is preferably less than 20 J / g.
- (crystallization temperature) ⁇ glass transition temperature is preferably 70 ° C. or higher, more preferably 80 ° C. or higher, still more preferably 100 ° C. or higher, and particularly preferably 130 ° C. or higher.
- crystallization heat generation amount is less than 20 J / g, or (crystallization temperature) ⁇ (glass transition temperature) is within the above range, an amorphous film can be easily formed by spin-coating the radiation-sensitive composition, and The film formability required for the resist can be maintained for a long time, and the resolution can be improved.
- the crystallization heat generation amount, the crystallization temperature, and the glass transition temperature can be obtained by differential scanning calorimetry using DSC / TA-50WS manufactured by Shimadzu Corporation.
- About 10 mg of a sample is put into an aluminum non-sealed container and heated to a melting point or higher at a temperature rising rate of 20 ° C./min in a nitrogen gas stream (50 mL / min). After the rapid cooling, the temperature is raised again to the melting point or higher at a temperature rising rate of 20 ° C./min in a nitrogen gas stream (30 mL / min). After further rapid cooling, the temperature is raised again to 400 ° C.
- the temperature at the midpoint of the step difference of the baseline that has changed in a step shape is the glass transition temperature (Tg), and the temperature of the exothermic peak that appears thereafter is the crystallization temperature.
- Tg glass transition temperature
- the calorific value is obtained from the area of the region surrounded by the exothermic peak and the baseline, and is defined as the crystallization calorific value.
- the (A) resist base material contained in the radiation-sensitive composition of the present embodiment is 100 ° C. or lower, preferably 120 ° C. or lower, more preferably 130 ° C. or lower, more preferably 140 ° C. or lower, and particularly preferably under normal pressure.
- Low sublimation means that, in thermogravimetric analysis, the weight loss when held at a predetermined temperature for 10 minutes is 10% or less, preferably 5% or less, more preferably 3% or less, even more preferably 1% or less, particularly preferably Indicates 0.1% or less. Since the sublimation property is low, it is possible to prevent exposure apparatus from being contaminated by outgas during exposure. In addition, a good pattern shape can be obtained with low roughness.
- the resist base (A) contained in the radiation-sensitive composition of the present embodiment is propylene glycol monomethyl ether acetate (PGMEA), propylene glycol monomethyl ether (PGME), cyclohexanone (CHN), cyclopentanone (CPN), A solvent selected from 2-heptanone, anisole, butyl acetate, ethyl propionate and ethyl lactate and having the highest solubility in (A) resist base material at 23 ° C., preferably 1% by mass or more, More preferably 5% by mass or more, still more preferably 10% by mass or more, and particularly preferably selected from PGMEA, PGME, and CHN, and (A) a solvent that exhibits the highest solubility in a resist substrate. At 20 ° C. or more, particularly preferably at 23 ° C. with respect to PGMEA, Dissolving amount% or more. By satisfying the above conditions, the semiconductor manufacturing process can be used in actual production.
- the (B) diazonaphthoquinone photoactive compound contained in the radiation-sensitive composition of the present embodiment is a diazonaphthoquinone substance containing a polymeric and non-polymeric diazonaphthoquinone photoactive compound, and is generally used in a positive resist composition.
- a photosensitive component photosensitive agent
- one type or two or more types can be arbitrarily selected and used without particular limitation.
- a photosensitizer it was obtained by reacting naphthoquinone diazide sulfonic acid chloride, benzoquinone diazide sulfonic acid chloride, etc. with a low molecular compound or a high molecular compound having a functional group capable of condensation reaction with these acid chlorides.
- Compounds are preferred.
- the functional group capable of condensing with acid chloride is not particularly limited, and examples thereof include a hydroxyl group and an amino group, and a hydroxyl group is particularly preferable.
- the compound capable of condensing with an acid chloride containing a hydroxyl group is not particularly limited.
- hydroquinone, resorcin, 2,4-dihydroxybenzophenone, 2,3,4-trihydroxybenzophenone, 2,4,6-trihydroxybenzophenone, 2,4,4'-trihydroxybenzophenone, 2,3,4,4'-tetrahydroxybenzophenone, 2,2 ', 4,4'-tetrahydroxybenzophenone, 2,2', 3,4,6'- Hydroxybenzophenones such as pentahydroxybenzophenone, hydroxyphenylalkanes such as bis (2,4-dihydroxyphenyl) methane, bis (2,3,4-trihydroxyphenyl) methane, bis (2,4-dihydroxyphenyl) propane 4, 4 ', 3 ", 4" -tetrahydroxy-3, 5 Hydroxytriphenyl such as 3 ′, 5′-tetramethyltriphenylmethane, 4, 4 ′, 2 ′′, 3 ′′, 4 ′′ -pentahydroxy-3, 5, 3 ′, 5′-tte
- acid chlorides such as naphthoquinone diazide sulfonic acid chloride and benzoquinone diazide sulfonic acid chloride include 1,2-naphthoquinone diazide-5-sulfonyl chloride, 1,2-naphthoquinone diazide-4-sulfonyl chloride, and the like. Can be mentioned.
- the radiation sensitive composition of this Embodiment contains (C) solvent.
- the radiation-sensitive composition of the present embodiment is prepared by, for example, dissolving each component in a solvent at the time of use to obtain a uniform solution, and then filtering by, for example, a filter having a pore size of about 0.2 ⁇ m as necessary. It is preferred that
- Examples of the solvent (C) contained in the radiation-sensitive composition of the present embodiment include ethylene glycol monomethyl ether acetate, ethylene glycol monoethyl ether acetate, ethylene glycol mono-n-propyl ether acetate, and ethylene glycol mono-n.
- Ethylene glycol monoalkyl ether acetates such as butyl ether acetate; ethylene glycol monoalkyl ethers such as ethylene glycol monomethyl ether and ethylene glycol monoethyl ether; propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, propylene glycol mono-n -Propyl ether acetate, propylene glycol mono-n-butyl ether acetate Propylene glycol monoalkyl ether acetates; propylene glycol monoalkyl ethers such as propylene glycol monomethyl ether and propylene glycol monoethyl ether; methyl lactate, ethyl lactate, n-propyl lactate, n-butyl lactate, n-amyl lactate, etc.
- Lactic acid esters aliphatic carboxylic acid esters such as methyl acetate, ethyl acetate, n-propyl acetate, n-butyl acetate, n-amyl acetate, n-hexyl acetate, methyl propionate, ethyl propionate; 3-methoxypropion Acid methyl, ethyl 3-methoxypropionate, methyl 3-ethoxypropionate, ethyl 3-ethoxypropionate, methyl 3-methoxy-2-methylpropionate, 3-methoxybutyl acetate, 3-methyl-3-methoxy Other esters such as tilacetate, butyl 3-methoxy-3-methylpropionate, butyl 3-methoxy-3-methylbutyrate, methyl acetoacetate, methyl pyruvate, ethyl pyruvate; aromatic carbonization such as toluene, xylene Hydrogens; ketones such as
- the radiation-sensitive composition of the present embodiment preferably has a solid component content of 1 to 80% by mass, a solvent content of 20 to 99% by mass, and more preferably a solid component content of 1 to 50% by mass, the solvent content is 50 to 99% by mass, more preferably the solid component content is 2 to 40% by mass, and the solvent content is 60 to 98% by mass.
- the solid component content is 2 to 10% by mass, and the solvent content is 90 to 98% by mass.
- the radiation-sensitive composition of this embodiment can form an amorphous film by spin coating.
- the dissolution rate of the amorphous film formed by spin-coating the radiation-sensitive composition of the present embodiment in a developing solution at 23 ° C. is preferably 5 ⁇ / sec or less, more preferably 0.05 to 5 ⁇ / sec, More preferably, it is 0005-5 sec / sec.
- the amorphous film is insoluble in the developer when the dissolution rate is 5 ⁇ / sec or less, and can be used as a resist.
- the amorphous film has a dissolution rate of 0.0005 K / sec or more, the resolution may be improved.
- An amorphous film formed by spin-coating the radiation-sensitive composition of the present embodiment was irradiated with radiation such as KrF excimer laser, extreme ultraviolet light, electron beam or X-ray, or heated at 20 to 500 ° C.
- the dissolution rate of the exposed portion in the developer at 23 ° C. is preferably 10 ⁇ / sec or more, more preferably 10 to 10,000 ⁇ / sec, and further preferably 100 to 1000 ⁇ / sec.
- the dissolution rate is 10 ⁇ / sec or more, the amorphous film can be dissolved in the developer and used as a resist.
- the amorphous film has a dissolution rate of 10000 kg / sec or less, the resolution may be improved. This is presumed to be because the micro surface portion of the compound represented by the above formula (1) is dissolved and the roughness is reduced. There is also an effect of reducing defects.
- the content of (A) resist base is the total weight of solid components ((A) resist base, (B) diazonaphthoquinone photoactive compound, and (D) other components. Is preferably 1 to 99% by mass, more preferably 5 to 95% by mass, still more preferably 10 to 90% by mass, and particularly preferably. 25 to 75% by mass.
- the radiation sensitive composition of this Embodiment can obtain a pattern with high sensitivity and small roughness when the content of the (A) resist base is within the above range.
- the content of (B) diazonaphthoquinone photoactive compound is the total weight of solid components ((A) resist base material, (B) diazonaphthoquinone photoactive compound and (D) others.
- the total of solid components used arbitrarily such as the following components, the same applies hereinafter) is preferably 1 to 99% by mass, more preferably 5 to 95% by mass, still more preferably 10 to 90% by mass, particularly Preferably, it is 25 to 75% by mass.
- the content of the (B) diazonaphthoquinone photoactive compound is within the above range, the radiation-sensitive composition of the present embodiment can obtain a highly sensitive and small roughness pattern.
- an acid generator may be used as (D) other component (also referred to as “(D) optional component”) as necessary, as long as the object of the present invention is not impaired.
- 1 type, or 2 or more types of various additives such as an acid crosslinking agent, an acid diffusion control agent, a dissolution accelerator, a dissolution control agent, a sensitizer, a surfactant, and an organic carboxylic acid or phosphorus oxo acid or a derivative thereof can do.
- the radiation-sensitive composition of the present embodiment is irradiated with any radiation selected from visible light, ultraviolet light, excimer laser, electron beam, extreme ultraviolet light (EUV), X-ray, and ion beam. It is preferable to include one or more acid generators that generate an acid directly or indirectly.
- the amount of the acid generator used is preferably 0.001 to 49% by mass, more preferably 1 to 40% by mass, and more preferably 3 to 30% by mass based on the total weight of the solid components. More preferred is 10 to 25% by mass.
- a pattern profile with high sensitivity and low edge roughness can be obtained by using an acid generator within the above range.
- the acid generation method is not limited as long as an acid is generated in the system. If excimer laser is used instead of ultraviolet rays such as g-line and i-line, finer processing is possible, and if high-energy rays are used, electron beam, extreme ultraviolet rays, X-rays, ion beam, further fine processing Is possible.
- the acid generator is preferably at least one selected from the group consisting of compounds represented by the following formulas (7-1) to (7-8).
- R 13 may be the same or different, and each independently represents a hydrogen atom, a linear, branched or cyclic alkyl group, a linear, branched or cyclic alkoxy group. group, a hydroxyl group or a halogen atom;
- X - is an alkyl group, an aryl group, a sulfonic acid ion or halide ion having a halogen-substituted alkyl group or halogen-substituted aryl group).
- the compound represented by the formula (7-1) includes triphenylsulfonium trifluoromethanesulfonate, triphenylsulfonium nonafluoro-n-butanesulfonate, diphenyltolylsulfonium nonafluoro-n-butanesulfonate, triphenylsulfonium perfluoro-n- Octane sulfonate, diphenyl-4-methylphenylsulfonium trifluoromethanesulfonate, di-2,4,6-trimethylphenylsulfonium trifluoromethanesulfonate, diphenyl-4-t-butoxyphenylsulfonium trifluoromethanesulfonate, diphenyl-4-t-butoxyphenyl Sulfonium nonafluoro-n-butanesulfonate, diphenyl-4-hydroxyphenylsulfonium trifluoromethane Sulfon
- R 14 s may be the same or different and each independently represents a hydrogen atom, a linear, branched or cyclic alkyl group, a linear, branched or cyclic alkoxy group.
- a group, a hydroxyl group or a halogen atom, X ⁇ is the same as defined above.
- the compound represented by the formula (7-2) includes bis (4-t-butylphenyl) iodonium trifluoromethanesulfonate, bis (4-t-butylphenyl) iodonium nonafluoro-n-butanesulfonate, bis (4-t -Butylphenyl) iodonium perfluoro-n-octanesulfonate, bis (4-tert-butylphenyl) iodonium, p-toluenesulfonate, bis (4-tert-butylphenyl) iodoniumbenzenesulfonate, bis (4-tert-butylphenyl) Iodonium-2-trifluoromethylbenzenesulfonate, bis (4-tert-butylphenyl) iodonium-4-trifluoromethylbenzenesulfonate, bis (4-tert-butylphenyl) iodonium-2,
- Q is an alkylene group, an arylene group or an alkoxylene group
- R 15 is an alkyl group, an aryl group, a halogen-substituted alkyl group or a halogen-substituted aryl group.
- the compound represented by the formula (7-3) includes N- (trifluoromethylsulfonyloxy) succinimide, N- (trifluoromethylsulfonyloxy) phthalimide, N- (trifluoromethylsulfonyloxy) diphenylmaleimide, N- ( Trifluoromethylsulfonyloxy) bicyclo [2.2.1] hept-5-ene-2,3-dicarboximide, N- (trifluoromethylsulfonyloxy) naphthylimide, N- (10-camphorsulfonyloxy) Succinimide, N- (10-camphorsulfonyloxy) phthalimide, N- (10-camphorsulfonyloxy) diphenylmaleimide, N- (10-camphorsulfonyloxy) bicyclo [2.2.1] hept-5-ene-2 , 3-Dicarboximide, N (10-camphorsulfonyloxy) naph
- R 16 s may be the same or different and each independently represents an optionally substituted linear, branched or cyclic alkyl group, an optionally substituted aryl group, optionally A substituted heteroaryl group or an optionally substituted aralkyl group.
- the compound represented by the formula (7-4) is diphenyl disulfone, di (4-methylphenyl) disulfone, dinaphthyl disulfone, di (4-tert-butylphenyl) disulfone, di (4-hydroxyphenyl) disulfone. At least one selected from the group consisting of di (3-hydroxynaphthyl) disulfone, di (4-fluorophenyl) disulfone, di (2-fluorophenyl) disulfone and di (4-trifluoromethylphenyl) disulfone It is preferable.
- R 17 s may be the same or different and each independently represents an optionally substituted linear, branched or cyclic alkyl group, an optionally substituted aryl group, optionally A substituted heteroaryl group or an optionally substituted aralkyl group.
- the compound represented by the formula (7-5) is ⁇ - (methylsulfonyloxyimino) -phenylacetonitrile, ⁇ - (methylsulfonyloxyimino) -4-methoxyphenylacetonitrile, ⁇ - (trifluoromethylsulfonyloxyimino).
- R 18 may be the same or different and each independently represents a halogenated alkyl group having one or more chlorine atoms and one or more bromine atoms.
- the halogenated alkyl group preferably has 1 to 5 carbon atoms.
- R 19 and R 20 are each independently an alkyl group having 1 to 3 carbon atoms such as a methyl group, an ethyl group, an n-propyl group, an isopropyl group, or cyclopentyl.
- Group, cycloalkyl group such as cyclohexyl group, alkoxyl group having 1 to 3 carbon atoms such as methoxy group, ethoxy group, propoxy group, or aryl group such as phenyl group, toluyl group, naphthyl group, preferably 6 carbon atoms ⁇ 10 aryl groups.
- L 19 and L 20 are each independently an organic group having a 1,2-naphthoquinonediazide group.
- Specific examples of the organic group having a 1,2-naphthoquinonediazide group include a 1,2-naphthoquinonediazide-4-sulfonyl group, a 1,2-naphthoquinonediazide-5-sulfonyl group, and a 1,2-naphthoquinonediazide- Preferred examples include 1,2-quinonediazidosulfonyl groups such as a 6-sulfonyl group.
- 1,2-naphthoquinonediazido-4-sulfonyl group and 1,2-naphthoquinonediazide-5-sulfonyl group are preferable.
- p is an integer of 1 to 3
- q is an integer of 0 to 4
- 1 ⁇ p + q ⁇ 5 is preferable.
- J 19 is a single bond, a polymethylene group having 1 to 4 carbon atoms, a cycloalkylene group, a phenylene group, a group represented by the following formula (7-7-1), a carbonyl group, an ester group, an amide group or an ether group.
- Y 19 represents a hydrogen atom, an alkyl group or an aryl group
- X 20 each independently represents a group represented by the following formula (7-8-1).
- each Z 22 independently represents an alkyl group, a cycloalkyl group or an aryl group, R 22 represents an alkyl group, a cycloalkyl group or an alkoxyl group, and r represents 0 to 3) Is an integer.
- Examples of other acid generators include, but are not limited to, bis (p-toluenesulfonyl) diazomethane, bis (2,4-dimethylphenylsulfonyl) diazomethane, bis (tert-butylsulfonyl) diazomethane, bis (n-butylsulfonyl) ) Diazomethane, bis (isobutylsulfonyl) diazomethane, bis (isopropylsulfonyl) diazomethane, bis (n-propylsulfonyl) diazomethane, bis (cyclohexylsulfonyl) diazomethane, bis (isopropylsulfonyl) diazomethane, 1,3-bis (cyclohexylsulfonylazomethyl) Sulfonyl) propane, 1,4-bis (phenylsulfonylazomethylsulfony
- acid generators having an aromatic ring are preferable, and acid generators represented by formula (7-1) or (7-2) are more preferable.
- An acid generator having a sulfonate ion having X ⁇ in formula (7-1) or (7-2) having an aryl group or a halogen-substituted aryl group is more preferred, and an acid generator having a sulfonate ion having an aryl group are particularly preferred, and diphenyltrimethylphenylsulfonium p-toluenesulfonate, triphenylsulfonium p-toluenesulfonate, triphenylsulfonium trifluoromethanesulfonate, and triphenylsulfonium nonafluoromethanesulfonate are particularly preferred.
- the radiation-sensitive composition of the present embodiment can reduce LER by using the acid generator.
- the acid generator can be used alone or in combination of two or more.
- the radiation sensitive composition of this Embodiment contains 1 or more types of an acid crosslinking agent.
- the acid crosslinking agent is a compound that can crosslink the compound represented by the above formula (1) (resist base material) within a molecule or between molecules in the presence of an acid generated from the acid generator.
- Examples of such an acid crosslinking agent include compounds having one or more groups (hereinafter referred to as “crosslinkable groups”) capable of crosslinking the compound represented by the above formula (1) (resist base material). be able to.
- crosslinkable group examples are not particularly limited.
- hydroxy (C1-C6 alkyl group), C1-C6 alkoxy (C1-C6 alkyl group), acetoxy (C1-C6 alkyl group) (Ii) a carbonyl group such as formyl group, carboxy (C1-C6 alkyl group) or a group derived therefrom; (iii) a dimethylaminomethyl group, a diethylaminomethyl group Nitrogen-containing groups such as dimethylolaminomethyl group, diethylolaminomethyl group and morpholinomethyl group; (iv) glycidyl group-containing groups such as glycidyl ether group, glycidyl ester group and glycidylamino group; C1-C6 allyloxy (C1-C6) such as methyl group, benzoyloxymethyl group An alkyl group), a group derived from an aromatic group
- the acid crosslinking agent having a crosslinkable group is not particularly limited.
- the acid crosslinking agent a compound having a phenolic hydroxyl group, and a compound and resin imparted with a crosslinking property by introducing the crosslinking group into an acidic functional group in the alkali-soluble resin can be used.
- the introduction ratio of the crosslinkable group is usually 5 to 100 mol%, preferably 10 to 60 mol%, more preferably based on the total acidic functional group in the compound having a phenolic hydroxyl group and the alkali-soluble resin. Is adjusted to 15-40 mol%. It is preferable for the introduction rate of the crosslinkable group to be in the above-mentioned range since a sufficient crosslinking reaction occurs and a decrease in the remaining film rate, a pattern swelling phenomenon, meandering, and the like are avoided.
- the acid crosslinking agent is preferably an alkoxyalkylated urea compound or a resin thereof, or an alkoxyalkylated glycoluril compound or a resin thereof.
- Particularly preferable acid crosslinking agents include compounds represented by the following formulas (8-1) to (8-3) and alkoxymethylated melamine compounds (acid crosslinking agents).
- R 7 each independently represents a hydrogen atom, an alkyl group or an acyl group
- R 8 to R 11 each independently represents a hydrogen atom, a hydroxyl group
- X 2 represents a single bond, a methylene group or an oxygen atom.
- the alkyl group represented by R 7 preferably has 1 to 6 carbon atoms, more preferably 1 to 3 carbon atoms, and examples thereof include a methyl group, an ethyl group, and a propyl group.
- the acyl group represented by R 7 preferably has 2 to 6 carbon atoms, more preferably 2 to 4 carbon atoms, and examples thereof include an acetyl group and a propionyl group.
- the alkyl group represented by R 8 to R 11 preferably has 1 to 6 carbon atoms, more preferably 1 to 3 carbon atoms, and examples thereof include a methyl group, an ethyl group, and a propyl group.
- the alkoxyl group represented by R 8 to R 11 preferably has 1 to 6 carbon atoms, more preferably 1 to 3 carbon atoms, and examples thereof include a methoxy group, an ethoxy group, and a propoxy group.
- X 2 is preferably a single bond or a methylene group.
- R 7 to R 11 and X 2 may be substituted with an alkyl group such as a methyl group or an ethyl group, an alkoxy group such as a methoxy group or an ethoxy group, a hydroxyl group, or a halogen atom.
- the plurality of R 7 and R 8 to R 11 may be the same or different.
- Specific examples of the compound represented by the formula (8-2) include, but are not limited to, N, N, N, N, N-tetra (methoxymethyl) glycoluril, N, N, N, N-tetra ( Ethoxymethyl) glycoluril, N, N, N, N-tetra (n-propoxymethyl) glycoluril, N, N, N-tetra (isopropoxymethyl) glycoluril, N, N, N, N-tetra (N-Butoxymethyl) glycoluril, N, N, N, N-tetra (t-butoxymethyl) glycoluril and the like can be mentioned. Of these, N, N, N, N-tetra (methoxymethyl) glycoluril is particularly preferable.
- alkoxymethylated melamine compound examples include, but are not limited to, N, N, N, N, N, N-hexa (methoxymethyl) melamine, N, N, N, N, N-hexa (Ethoxymethyl) melamine, N, N, N, N, N-hexa (n-propoxymethyl) melamine, N, N, N, N, N-hexa (isopropoxymethyl) melamine, N, N , N, N, N, N-hexa (n-butoxymethyl) melamine, N, N, N, N, N-hexa (t-butoxymethyl) melamine and the like.
- the acid cross-linking agent (G1) is obtained by, for example, condensing a urea compound or glycoluril compound and formalin to introduce a methylol group, and then ether with lower alcohols such as methyl alcohol, ethyl alcohol, propyl alcohol, and butyl alcohol. Then, the reaction solution is cooled and the precipitated compound or its resin is recovered.
- the acid cross-linking agent (G1) can also be obtained as a commercial product such as CYMEL (trade name, manufactured by Mitsui Cyanamid) or Nicalac (manufactured by Sanwa Chemical Co., Ltd.).
- the molecule has 1 to 6 benzene rings, and has two or more hydroxyalkyl groups and / or alkoxyalkyl groups in the whole molecule. Mention may be made of phenol derivatives in which an alkyl group is bonded to any one of the benzene rings. Preferably, the molecular weight is 1500 or less, the molecule has 1 to 6 benzene rings, and the hydroxyalkyl group and / or alkoxyalkyl group has 2 or more in total, and the hydroxyalkyl group and / or alkoxyalkyl group is the benzene ring. Mention may be made of phenol derivatives formed by bonding to any one or a plurality of benzene rings.
- hydroxyalkyl group bonded to the benzene ring those having 1 to 6 carbon atoms such as hydroxymethyl group, 2-hydroxyethyl group, and 2-hydroxy-1-propyl group are preferable.
- the alkoxyalkyl group bonded to the benzene ring is preferably one having 2 to 6 carbon atoms. Specifically, methoxymethyl group, ethoxymethyl group, n-propoxymethyl group, isopropoxymethyl group, n-butoxymethyl group, isobutoxymethyl group, sec-butoxymethyl group, t-butoxymethyl group, 2-methoxyethyl Group or 2-methoxy-1-propyl group is preferred.
- L 1 to L 8 may be the same or different and each independently represents a hydroxymethyl group, a methoxymethyl group or an ethoxymethyl group.
- a phenol derivative having a hydroxymethyl group can be obtained by reacting a phenol compound not having a corresponding hydroxymethyl group (a compound in which L 1 to L 8 are hydrogen atoms in the above formula) with formaldehyde in the presence of a base catalyst. it can.
- the reaction temperature is preferably 60 ° C. or lower. Specifically, it can be synthesized by the methods described in JP-A-6-282067, JP-A-7-64285 and the like.
- a phenol derivative having an alkoxymethyl group can be obtained by reacting a corresponding phenol derivative having a hydroxymethyl group with an alcohol in the presence of an acid catalyst.
- the reaction temperature is preferably 100 ° C. or lower. Specifically, it can be synthesized by the method described in EP632003A1 and the like.
- a phenol derivative having a hydroxymethyl group and / or an alkoxymethyl group synthesized in this manner is preferable in terms of stability during storage, but a phenol derivative having an alkoxymethyl group is particularly preferable from the viewpoint of stability during storage.
- An acid crosslinking agent may be used independently and may be used in combination of 2 or more type.
- Another particularly preferable acid crosslinking agent is a compound having at least one ⁇ -hydroxyisopropyl group.
- the structure is not particularly limited as long as it has an ⁇ -hydroxyisopropyl group.
- the hydrogen atom of the hydroxyl group in the ⁇ -hydroxyisopropyl group is one or more acid dissociable groups (R—COO— group, R—SO 2 — group, etc., R is a straight chain having 1 to 12 carbon atoms)
- R—COO— group, R—SO 2 — group, etc., R is a straight chain having 1 to 12 carbon atoms
- a hydrocarbon group having 3 to 12 carbon atoms, an alkoxy group having 1 to 12 carbon atoms, a 1-branched alkyl group having 3 to 12 carbon atoms and an aromatic hydrocarbon group having 6 to 12 carbon atoms (Represents a substituent selected from the group).
- Examples of the compound having an ⁇ -hydroxyisopropyl group include one or two kinds such as a substituted or unsubstituted aromatic compound, diphenyl compound, naphthalene compound, and furan compound containing at least one ⁇ -hydroxyisopropyl group.
- a compound represented by the following general formula (9-1) hereinafter referred to as “benzene compound (1)”
- benzene compound (1) a compound represented by the following general formula (9-2)
- benzene compound (1) a compound represented by the following general formula (9-2)
- benzene compound (1) a compound represented by the following general formula (9-2)
- Diphenyl compound (2) a compound represented by the following general formula (9-3) (hereinafter referred to as “naphthalene compound (3”)), and the following general formula (9-4): And the like (hereinafter referred to as “furan compound (4)”).
- each A 2 independently represents an ⁇ -hydroxyisopropyl group or a hydrogen atom, and at least one A 2 is an ⁇ -hydroxyisopropyl group.
- R 51 represents a hydrogen atom, a hydroxyl group, a linear or branched alkylcarbonyl group having 2 to 6 carbon atoms, or a linear or branched structure having 2 to 6 carbon atoms. An alkoxycarbonyl group is shown.
- R 52 represents a single bond, a linear or branched alkylene group having 1 to 5 carbon atoms, —O—, —CO— or —COO—.
- R 53 and R 54 each independently represent a hydrogen atom or a linear or branched alkyl group having 1 to 6 carbon atoms.
- benzene compound (1) examples include, but are not limited to, ⁇ -hydroxyisopropylbenzene, 1,3-bis ( ⁇ -hydroxyisopropyl) benzene, 1,4-bis ( ⁇ -hydroxyisopropyl).
- ⁇ -hydroxyisopropylbenzenes such as benzene, 1,2,4-tris ( ⁇ -hydroxyisopropyl) benzene, 1,3,5-tris ( ⁇ -hydroxyisopropyl) benzene; 3- ⁇ -hydroxyisopropylphenol, 4- ⁇ -hydroxyisopropylphenols such as ⁇ -hydroxyisopropylphenol, 3,5-bis ( ⁇ -hydroxyisopropyl) phenol, 2,4,6-tris ( ⁇ -hydroxyisopropyl) phenol; 3- ⁇ -hydroxyisopropylphenyl Methyl ketone, 4- ⁇ -hy Roxyisopropylphenyl methyl ketone, 4- ⁇ -hydroxyisopropylphenyl ethyl ketone, 4- ⁇ -hydroxyisopropylphenyl n-propyl ketone, 4- ⁇ -hydroxyisopropylphenyl isopropyl ketone, 4- ⁇ -hydroxyisopropylphenyl n- But
- diphenyl compound (2) is not particularly limited, but examples thereof include 3- ⁇ -hydroxyisopropylbiphenyl, 4- ⁇ -hydroxyisopropylbiphenyl, 3,5-bis ( ⁇ -hydroxyisopropyl) biphenyl.
- the naphthalene compound (3) is not particularly limited, but examples thereof include 1- ( ⁇ -hydroxyisopropyl) naphthalene, 2- ( ⁇ -hydroxyisopropyl) naphthalene, 1,3-bis ( ⁇ - Hydroxyisopropyl) naphthalene, 1,4-bis ( ⁇ -hydroxyisopropyl) naphthalene, 1,5-bis ( ⁇ -hydroxyisopropyl) naphthalene, 1,6-bis ( ⁇ -hydroxyisopropyl) naphthalene, 1,7-bis ( ⁇ -hydroxyisopropyl) naphthalene, 2,6-bis ( ⁇ -hydroxyisopropyl) naphthalene, 2,7-bis ( ⁇ -hydroxyisopropyl) naphthalene, 1,3,5-tris ( ⁇ -hydroxyisopropyl) naphthalene, 1, 3,6-tris ( ⁇ -hydroxyisopropyl) naphthalene, 1 , 3,7
- the furan compound (4) is not particularly limited, but examples thereof include 3- ( ⁇ -hydroxyisopropyl) furan, 2-methyl-3- ( ⁇ -hydroxyisopropyl) furan, 2-methyl- 4- ( ⁇ -hydroxyisopropyl) furan, 2-ethyl-4- ( ⁇ -hydroxyisopropyl) furan, 2-n-propyl-4- ( ⁇ -hydroxyisopropyl) furan, 2-isopropyl-4- ( ⁇ -hydroxy) Isopropyl) furan, 2-n-butyl-4- ( ⁇ -hydroxyisopropyl) furan, 2-t-butyl-4- ( ⁇ -hydroxyisopropyl) furan, 2-n-pentyl-4- ( ⁇ -hydroxyisopropyl) Furan, 2,5-dimethyl-3- ( ⁇ -hydroxyisopropyl) furan, 2,5-diethyl-3- ( ⁇ -hydroxy) Cyisopropyl) furan, 3,4-bis ( ⁇ -hydroxyisopropyl) furan, 3,
- the acid crosslinking agent is preferably a compound having two or more free ⁇ -hydroxyisopropyl groups, the benzene compound (1) having two or more ⁇ -hydroxyisopropyl groups, and the diphenyl having two or more ⁇ -hydroxyisopropyl groups.
- Compound (2), the naphthalene compound (3) having two or more ⁇ -hydroxyisopropyl groups is more preferable, ⁇ -hydroxyisopropylbiphenyls having two or more ⁇ -hydroxyisopropyl groups, and ⁇ -hydroxyisopropyl groups.
- a naphthalene compound (3) having two or more is particularly preferred.
- the acid cross-linking agent is usually a method in which a methyl group is formed by reacting a acetyl group-containing compound such as 1,3-diacetylbenzene with a Grignard reagent such as CH 3 MgBr, followed by hydrolysis, or 1,3-diisopropylbenzene.
- a acetyl group-containing compound such as 1,3-diacetylbenzene
- a Grignard reagent such as CH 3 MgBr
- the amount of the acid crosslinking agent used is preferably 0.5 to 49% by mass, more preferably 0.5 to 40% by mass, and more preferably 1 to 30% by mass based on the total weight of the solid components. Is more preferable, and 2 to 20% by mass is particularly preferable.
- the radiation-sensitive composition of the present embodiment when the blending ratio of the acid crosslinking agent is 0.5% by mass or more, the effect of suppressing the solubility of the resist film in the alkaline developer is improved, and the residual film ratio is reduced. Or the occurrence of pattern swelling or meandering is preferable.
- the radiation-sensitive composition of the present embodiment has a blending ratio of the acid crosslinking agent of 50% by mass or less. It is preferable because a decrease in heat resistance as a resist can be suppressed.
- the blending ratio of at least one compound in the acid crosslinking agent is not particularly limited, and can be set in various ranges depending on the type of substrate used for forming the resist pattern.
- the alkoxymethylated melamine compound and / or the compounds represented by (9-1) to (9-3) are 50 to 99% by mass, preferably 60 to 99% by mass, more preferably 70%. It is preferable that the content be ⁇ 98 mass%, more preferably 80 to 97 mass%.
- the radiation-sensitive composition of the present embodiment is obtained by setting the alkoxymethylated melamine compound and / or the compounds represented by (9-1) to (9-3) to 50% by mass or more of the total acid crosslinking agent component.
- the resolution can be improved, and is preferably 99% by mass or less because it is easy to obtain a rectangular cross-sectional shape as the pattern cross-sectional shape.
- the diffusion of acid generated from the acid generator by irradiation in the resist film is controlled to prevent undesired chemical reactions in the unexposed areas. You may mix
- the storage stability of the radiation-sensitive composition is improved.
- the resolution is improved, and a change in the line width of the resist pattern due to fluctuations in the holding time before irradiation and the holding time after irradiation can be suppressed, and the process stability is extremely excellent.
- Such an acid diffusion controller is not particularly limited, and examples thereof include radiation-decomposable basic compounds such as a nitrogen atom-containing basic compound, a basic sulfonium compound, and a basic iodonium compound.
- the acid diffusion controller can be used alone or in combination of two or more.
- the acid diffusion controller is not particularly limited, and examples thereof include nitrogen-containing organic compounds and basic compounds that are decomposed by exposure. Although it does not specifically limit as said nitrogen-containing organic compound, For example, following General formula (10):
- nitrogen-containing compound (I) a diamino compound having two nitrogen atoms in the same molecule
- nitrogen-containing compound (II) a diamino compound having two nitrogen atoms in the same molecule
- nitrogen-containing compound (II) a diamino compound having two nitrogen atoms in the same molecule
- nitrogen-containing compound (III) polyamino compounds and polymers having three or more compounds
- nitrogen-containing compound (III) examples thereof include polyamino compounds and polymers having three or more compounds
- amide group-containing compounds amide group-containing compounds
- urea compounds urea compounds
- nitrogen-containing heterocyclic compounds nitrogen-containing heterocyclic compounds
- an acid diffusion control agent (E) may be used individually by 1 type, and may use 2 or more types together.
- R 61 , R 62 and R 63 each independently represent a hydrogen atom, a linear, branched or cyclic alkyl group, an aryl group or an aralkyl group.
- the alkyl group, aryl group or aralkyl group may be unsubstituted or substituted with a hydroxyl group or the like.
- examples of the linear, branched or cyclic alkyl group include those having 1 to 15 carbon atoms, preferably 1 to 10 carbon atoms, and specifically include methyl groups, ethyl groups, and n- Propyl group, isopropyl group, n-butyl group, isobutyl group, sec-butyl group, t-butyl group, n-pentyl group, neopentyl group, n-hexyl group, texyl group, n-heptyl group, n-octyl group N-ethylhexyl group, n-nonyl group, n-decyl group and the like.
- Examples of the aryl group include those having 6 to 12 carbon atoms, and specific examples include a phenyl group, a tolyl group, a xylyl group, a cumenyl group, and a 1-naphthyl group.
- examples of the aralkyl group include those having 7 to 19 carbon atoms, preferably 7 to 13 carbon atoms, and specific examples include a benzyl group, an ⁇ -methylbenzyl group, a phenethyl group, and a naphthylmethyl group.
- nitrogen-containing compound (I) examples include, but are not particularly limited to, for example, n-hexylamine, n-heptylamine, n-octylamine, n-nonylamine, n-decylamine, n-dodecylamine, cyclohexylamine.
- Mono- (cyclo) alkylamines such as: di-n-butylamine, di-n-pentylamine, di-n-hexylamine, di-n-heptylamine, di-n-octylamine, di-n-nonylamine, Di (cyclo) alkylamines such as di-n-decylamine, methyl-n-dodecylamine, di-n-dodecylmethyl, cyclohexylmethylamine, dicyclohexylamine; triethylamine, tri-n-propylamine, tri-n-butylamine , Tri-n-pentylamine, tri-n-hexylamine, tri- Tri (cyclohexylamine, tri-n-octylamine, tri-n-nonylamine, tri-n-decylamine, dimethyl-n-dodecylamine, di-n-dodecylmethylamine
- Alkylamines Alkanolamines such as monoethanolamine, diethanolamine, triethanolamine; aniline, N-methylaniline, N, N-dimethylaniline, 2-methylaniline, 3-methylaniline, 4-methylaniline, 4 -Aromatic amines such as nitroaniline, diphenylamine, triphenylamine, 1-naphthylamine and the like.
- nitrogen-containing compound (II) examples include, but are not limited to, ethylenediamine, N, N, N ′, N′-tetramethylethylenediamine, N, N, N ′, N′-tetrakis (2- Hydroxypropyl) ethylenediamine, tetramethylenediamine, hexamethylenediamine, 4,4'-diaminodiphenylmethane, 4,4'-diaminodiphenyl ether, 4,4'-diaminobenzophenone, 4,4'-diaminodiphenylamine, 2,2-bis (4-aminophenyl) propane, 2- (3-aminophenyl) -2- (4-aminophenyl) propane, 2- (4-aminophenyl) -2- (3-hydroxyphenyl) propane, 2- (4 -Aminophenyl) -2- (4-hydroxyphenyl) propane, 1,4-bis [1- (4-a Nofeniru
- the nitrogen-containing compound (III) is not particularly limited, and examples thereof include polyethyleneimine, polyallylamine, N- (2-dimethylaminoethyl) acrylamide polymer, and the like.
- amide group-containing compound examples include, but are not particularly limited to, for example, formamide, N-methylformamide, N, N-dimethylformamide, acetamide, N-methylacetamide, N, N-dimethylacetamide, propionamide, benzamide Pyrrolidone, N-methylpyrrolidone and the like.
- urea compound examples include, but are not limited to, urea, methylurea, 1,1-dimethylurea, 1,3-dimethylurea, 1,1,3,3-tetramethylurea, 1,3- Examples thereof include diphenylurea and tri-n-butylthiourea.
- nitrogen-containing heterocyclic compound examples include, but are not limited to, imidazoles such as imidazole, benzimidazole, 4-methylimidazole, 4-methyl-2-phenylimidazole, 2-phenylbenzimidazole; 2-methylpyridine, 4-methylpyridine, 2-ethylpyridine, 4-ethylpyridine, 2-phenylpyridine, 4-phenylpyridine, 2-methyl-4-phenylpyridine, nicotine, nicotinic acid, nicotinamide, quinoline Pyridines such as 8-hydroxyquinoline and acridine; and pyrazine, pyrazole, pyridazine, quinosaline, purine, pyrrolidine, piperidine, morpholine, 4-methylmorpholine, piperazine, 1,4-dimethylpiperazine, 1,4-diazabicyclo [ 2 2.2] octane and the like can be mentioned.
- imidazoles such as imidazole,
- radiolytic basic compound is not particularly limited, but for example, the following general formula (11-1):
- R 71 , R 72 , R 73 , R 74 and R 75 are each independently a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, or 1 carbon atom. Represents 6 to 6 alkoxyl groups, hydroxyl groups or halogen atoms; Z ⁇ represents HO ⁇ , R—COO ⁇ (wherein R represents an alkyl group having 1 to 6 carbon atoms, an aryl group having 6 to 11 carbon atoms, or an alkaryl group having 7 to 12 carbon atoms) or the following general formula (11-3):
- the radiation-decomposable basic compound include, but are not limited to, triphenylsulfonium hydroxide, triphenylsulfonium acetate, triphenylsulfonium salicylate, diphenyl-4-hydroxyphenylsulfonium hydroxide, diphenyl- 4-hydroxyphenylsulfonium acetate, diphenyl-4-hydroxyphenylsulfonium salicylate, bis (4-tert-butylphenyl) iodonium hydroxide, bis (4-tert-butylphenyl) iodonium acetate, bis (4-tert-butyl) Phenyl) iodonium hydroxide, bis (4-tert-butylphenyl) iodonium acetate, bis (4-tert-butylphenyl) iodonium salicylate, -t- butylphenyl-4-hydroxyphenyl iodonium hydroxide, 4-t
- the blending amount of the acid diffusion controller is preferably 0.001 to 49% by mass, more preferably 0.01 to 10% by mass, based on the total weight of the solid component, 0.01 Is more preferably from 5 to 5% by weight, particularly preferably from 0.01 to 3% by weight.
- the radiation-sensitive composition of the present embodiment can prevent degradation of resolution, pattern shape, dimensional fidelity, and the like. Furthermore, even if the holding time from electron beam irradiation to heating after radiation irradiation becomes longer, the shape of the pattern upper layer portion does not deteriorate.
- the radiation sensitive composition of this Embodiment can prevent the fall of a sensitivity, the developability of an unexposed part, etc. as the compounding quantity of an acid diffusion control agent is 10 mass% or less. Further, by using such an acid diffusion control agent, the storage stability of the radiation-sensitive composition is improved, the resolution is improved, and the holding time before irradiation and the holding time after irradiation are reduced. Changes in the line width of the resist pattern due to fluctuations can be suppressed, and the process stability is extremely excellent.
- a low molecular weight dissolution accelerator increases the solubility of the compound (resist base material) represented by the above formula (1) in a developing solution, so that the resist is improved during development. It is a component having an action of appropriately increasing the dissolution rate of the substrate, and can be used within a range not impairing the effects of the present invention.
- a low molecular weight phenolic compound can be mentioned, For example, bisphenols, a tris (hydroxyphenyl) methane, etc. can be mentioned. These dissolution promoters can be used alone or in admixture of two or more.
- the blending amount of the dissolution accelerator is appropriately adjusted according to the type of the compound represented by the above formula (1) to be used, but is 0 to 49 of the total weight of the solid component. % By mass is preferable, 0 to 5% by mass is more preferable, 0 to 1% by mass is further preferable, and 0% by mass is particularly preferable.
- Solubility control agent When the compound represented by the above formula (1) (resist base material) is too high in solubility in the developer, the solubility control agent controls the solubility and controls the dissolution rate during development. It is a component having an action of moderately decreasing. As such a dissolution control agent, those that do not chemically change in steps such as baking of resist film, irradiation with radiation, and development are preferable.
- dissolution control agent for example, aromatic hydrocarbons, such as phenanthrene, anthracene, and acenaphthene; Ketones, such as acetophenone, benzophenone, and phenyl naphthyl ketone; Methyl phenyl sulfone, diphenyl sulfone, dinaphthyl sulfone, etc. Examples include sulfones.
- These dissolution control agents can be used alone or in combination of two or more.
- the blending amount of the dissolution control agent is appropriately adjusted according to the type of the compound represented by the above formula (1) to be used, but is 0 to 49 of the total weight of the solid component. % By mass is preferable, 0 to 5% by mass is more preferable, 0 to 1% by mass is further preferable, and 0% by mass is particularly preferable.
- Sensitizer absorbs the energy of the irradiated radiation and transmits the energy to the acid generator, thereby increasing the amount of acid produced. It is a component that improves sensitivity.
- sensitizers include, but are not limited to, benzophenones, biacetyls, pyrenes, phenothiazines, and fluorenes. These sensitizers can be used alone or in combination of two or more.
- the blending amount of the sensitizer is appropriately adjusted according to the type of the compound represented by the above formula (1) to be used, but 0 to 49 of the total weight of the solid component. % By mass is preferable, 0 to 5% by mass is more preferable, 0 to 1% by mass is further preferable, and 0% by mass is particularly preferable.
- the surfactant is a component having an effect of improving the coating property and striation of the radiation-sensitive composition of the present embodiment, the developability of the resist, and the like.
- a surfactant may be anionic, cationic, nonionic or amphoteric.
- a preferred surfactant is a nonionic surfactant.
- Nonionic surfactants have better affinity with the solvent used in the production of the radiation-sensitive composition and are more effective. Examples of nonionic surfactants include polyoxyethylene higher alkyl ethers, polyoxyethylene higher alkyl phenyl ethers and higher fatty acid diesters of polyethylene glycol, but are not particularly limited.
- F top made by Gemco
- MegaFac made by Dainippon Ink and Chemicals
- Florard made by Sumitomo 3M
- Asahi Guard Surflon
- Pepol manufactured by Toho Chemical Co., Ltd.
- KP manufactured by Shin-Etsu Chemical Co., Ltd.
- Polyflow manufactured by Kyoeisha Yushi Chemical Co., Ltd.
- the blending amount of the surfactant is appropriately adjusted according to the type of the compound represented by the above formula (1) to be used, but it is 0 to 49 of the total weight of the solid component. % By mass is preferable, 0 to 5% by mass is more preferable, 0 to 1% by mass is further preferable, and 0% by mass is particularly preferable.
- Organic carboxylic acid or phosphorous oxo acid or derivative thereof is further (D) optional for the purpose of preventing sensitivity deterioration or improving the resist pattern shape, retention stability, etc.
- an organic carboxylic acid or an oxo acid of phosphorus or a derivative thereof can be contained.
- it can be used in combination with an acid diffusion controller, or may be used alone.
- organic carboxylic acid For example, malonic acid, a citric acid, malic acid, a succinic acid, a benzoic acid, a salicylic acid etc. are suitable.
- Phosphorus oxoacids or derivatives thereof include phosphoric acid, phosphoric acid di-n-butyl ester, phosphoric acid such as diphenyl phosphate, or derivatives thereof such as phosphonic acid, phosphonic acid dimethyl ester, phosphonic acid di- Derivatives such as n-butyl ester, phenylphosphonic acid, phosphonic acid diphenyl ester, phosphonic acid dibenzyl ester and the like, phosphonic acid or their esters, phosphinic acid, phenylphosphinic acid and the like, and derivatives thereof Of these, phosphonic acid is particularly preferred.
- the organic carboxylic acid or phosphorus oxo acid or derivative thereof may be used alone or in combination of two or more.
- the amount of the organic carboxylic acid or phosphorus oxo acid or derivative thereof is appropriately adjusted according to the type of the compound represented by the above formula (1) to be used. It is preferably 0 to 49% by mass, more preferably 0 to 5% by mass, still more preferably 0 to 1% by mass, and particularly preferably 0% by mass based on the total weight of the solid components.
- one or more additives other than the above-described dissolution control agent, sensitizer, and surfactant can be blended.
- additives include dyes, pigments, and adhesion aids.
- it is preferable to add a dye or a pigment because the latent image in the exposed area can be visualized and the influence of halation during exposure can be reduced.
- an adhesion assistant because the adhesion to the substrate can be improved.
- the other additives are not particularly limited, and examples thereof include an antihalation agent, a storage stabilizer, an antifoaming agent, a shape improving agent, and the like, specifically, 4-hydroxy-4′-methylchalcone and the like. Can do.
- the total amount of (D) optional components is 0 to 99 mass%, preferably 0 to 49 mass%, more preferably 0 to 10 mass%, based on the total weight of the solid components.
- 0 to 5% by mass is more preferable, and 0% by mass is particularly preferable.
- the blending ratio of each component is mass% based on the solid component, 1 to 99/99 to 1/0 to 98, preferably 5 to 95/95 to 5/0 to 49, more preferably 10 to 90/90 to 10/0 to 10, and 20 to 80/80 -20/0 to 5 is more preferable, and 25 to 75/75 to 25/0 is particularly preferable.
- the blending ratio of each component is selected from each range so that the sum is 100% by mass.
- the radiation-sensitive composition of the present embodiment is excellent in performance such as sensitivity and resolution in addition to roughness when the blending ratio of each component is in the above range.
- the radiation-sensitive composition of the present embodiment can contain a resin as long as the object of the present invention is not impaired.
- the resin is not particularly limited.
- a novolak resin polyvinylphenols, polyacrylic acid, polyvinyl alcohol, styrene-maleic anhydride resin, and a polymer containing acrylic acid, vinyl alcohol, or vinyl phenol as monomer units.
- a combination or a derivative thereof may be used.
- the compounding amount of the resin is appropriately adjusted according to the type of the compound represented by the above formula (1) to be used, but the compound 100 represented by the formula (1) 30 parts by weight or less is preferable with respect to parts by weight, more preferably 10 parts by weight or less, still more preferably 5 parts by weight or less, and particularly preferably 0 parts by weight.
- the radiation sensitive composition is applied onto a substrate to form a resist film, the resist film is exposed, and the exposed resist film is developed. Forming a resist pattern.
- the resist pattern of this embodiment can also be formed as an upper layer resist in a multilayer process.
- the method for forming a specific resist pattern is not particularly limited, and examples thereof include the following methods.
- a resist film is formed by applying the radiation sensitive composition on a conventionally known substrate by a coating means such as spin coating, cast coating, roll coating or the like.
- the conventionally known substrate is not particularly limited, and examples thereof include a substrate for electronic parts and a substrate on which a predetermined wiring pattern is formed. More specifically, although not particularly limited, for example, a silicon substrate, a metal substrate such as copper, chromium, iron, and aluminum, a glass substrate, and the like can be given.
- the material for the wiring pattern is not particularly limited, and examples thereof include copper, aluminum, nickel, and gold. If necessary, an inorganic film and / or an organic film may be provided on the substrate.
- the inorganic film is not particularly limited, and examples thereof include an inorganic antireflection film (inorganic BARC). Although it does not specifically limit as an organic film
- the coated substrate is heated as necessary.
- the heating conditions vary depending on the blended composition of the above-mentioned radiation-sensitive composition, but are preferably 20 to 250 ° C., more preferably 20 to 150 ° C. Heating may improve the adhesion of the resist to the substrate, which is preferable.
- the resist film is exposed to a desired pattern with any radiation selected from the group consisting of visible light, ultraviolet light, excimer laser, electron beam, extreme ultraviolet light (EUV), X-ray, and ion beam.
- the exposure conditions and the like are appropriately selected according to the blending composition of the above-mentioned radiation sensitive composition.
- the resist pattern forming method of the present embodiment it is preferable to heat after irradiation in order to stably form a high-precision fine pattern in exposure.
- the heating conditions vary depending on the blended composition of the above-mentioned radiation-sensitive composition, but are preferably 20 to 250 ° C., more preferably 20 to 150 ° C.
- a predetermined resist pattern can be formed by developing the exposed resist film with a developer.
- a solvent having a solubility parameter (SP value) close to that of the compound (resist base material) represented by the above formula (1) to be used ketone solvents, ester solvents, alcohols.
- SP value solubility parameter
- a polar solvent such as a solvent, an amide solvent, or an ether solvent, a hydrocarbon solvent, or an aqueous alkali solution can be used.
- the ketone solvent is not particularly limited.
- the ester solvent is not particularly limited.
- the alcohol solvent is not particularly limited.
- the ether solvent is not particularly limited, and examples thereof include dioxane, tetrahydrofuran and the like in addition to the glycol ether solvent.
- the amide solvent is not particularly limited.
- N-methyl-2-pyrrolidone, N, N-dimethylacetamide, N, N-dimethylformamide, hexamethylphosphoric triamide, 1,3-dimethyl-2- Imidazolidinone can be used.
- the hydrocarbon solvent is not particularly limited, and examples thereof include aromatic hydrocarbon solvents such as toluene and xylene, and aliphatic hydrocarbon solvents such as pentane, hexane, octane and decane.
- the water content of the developer as a whole is less than 70% by mass, preferably less than 50% by mass, and more preferably less than 30% by mass.
- it is more preferably less than 10% by mass, and it is particularly preferable that it contains substantially no water.
- the content of the organic solvent with respect to the developer is 30% by mass to 100% by mass, preferably 50% by mass to 100% by mass, and preferably 70% by mass to 100% by mass with respect to the total amount of the developer. More preferably, it is 90 mass% or less, More preferably, it is 90 mass% or more and 100 mass% or less, It is especially preferable that it is 95 mass% or more and 100 mass% or less.
- the alkaline aqueous solution is not particularly limited, and examples thereof include mono-, di- or trialkylamines, mono-, di- or trialkanolamines, heterocyclic amines, tetramethylammonium hydroxide (TMAH), choline. And alkaline compounds such as
- the developer is a developer containing at least one solvent selected from ketone solvents, ester solvents, alcohol solvents, amide solvents and ether solvents, such as resist pattern resolution and roughness. It is preferable for improving the resist performance.
- the vapor pressure of the developer is preferably 5 kPa or less, more preferably 3 kPa or less, and particularly preferably 2 kPa or less at 20 ° C.
- a vapor pressure of 5 kPa or less are not particularly limited.
- the surfactant is not particularly limited, and for example, ionic or nonionic fluorine-based and / or silicon-based surfactants can be used. These fluorine and / or silicon-based surfactants are not particularly limited.
- 5,529,881, No. 5,296,330, No. 5,436,098, No. 5,576,143, No. 5,294,511, No. 5,824,451 Preferably, it is a nonionic surfactant. Although it does not specifically limit as a nonionic surfactant, It is still more preferable to use a fluorochemical surfactant or a silicon-type surfactant.
- the amount of the surfactant used is usually 0.001 to 5% by mass, preferably 0.005 to 2% by mass, and more preferably 0.01 to 0.5% by mass with respect to the total amount of the developer.
- a developing method for example, a method in which a substrate is immersed in a tank filled with a developer for a certain period of time (dip method), a method in which the developer is raised on the surface of the substrate by surface tension and is left stationary for a certain time (paddle) Method), a method of spraying the developer on the substrate surface (spray method), a method of continuously applying the developer while scanning the developer application nozzle at a constant speed on a substrate rotating at a constant speed (dynamic dispensing method) ) Etc.
- the time for developing the pattern is not particularly limited, but is preferably 10 seconds to 90 seconds.
- a step of stopping development may be performed while substituting with another solvent.
- the rinsing liquid used in the rinsing step after development is not particularly limited as long as the formed resist pattern is not dissolved, and a solution or water containing a general organic solvent can be used.
- a rinsing liquid containing at least one organic solvent selected from hydrocarbon solvents, ketone solvents, ester solvents, alcohol solvents, amide solvents and ether solvents.
- a cleaning step is performed using a rinse solution containing at least one organic solvent selected from the group consisting of ketone solvents, ester solvents, alcohol solvents, and amide solvents.
- a washing step is performed using a rinse solution containing an alcohol solvent or an ester solvent. Even more preferably, after the development, a washing step using a rinsing solution containing a monohydric alcohol is performed. Particularly preferably, after the development, a washing step is performed using a rinsing liquid containing a monohydric alcohol having 5 or more carbon atoms.
- the time for rinsing the pattern is not particularly limited, but is preferably 10 seconds to 90 seconds.
- the monohydric alcohol used in the rinsing step after development is not particularly limited, and examples thereof include linear, branched, and cyclic monohydric alcohols.
- a plurality of the above components may be mixed, or may be used by mixing with an organic solvent other than the above.
- the water content in the rinse liquid is preferably 10% by mass or less, more preferably 5% by mass or less, and particularly preferably 3% by mass or less. By setting the water content to 10% by mass or less, better development characteristics can be obtained.
- the vapor pressure of the rinse liquid used after development is preferably 0.05 kPa or more and 5 kPa or less at 20 ° C., more preferably 0.1 kPa or more and 5 kPa or less, and most preferably 0.12 kPa or more and 3 kPa or less.
- An appropriate amount of a surfactant can be added to the rinse solution.
- the developed wafer is cleaned using a rinsing solution containing the organic solvent.
- the method of the cleaning treatment is not particularly limited.
- a method of continuously applying the rinse liquid onto the substrate rotating at a constant speed (rotary coating method), or immersing the substrate in a tank filled with the rinse liquid for a certain period of time.
- a method (dip method), a method of spraying a rinsing liquid onto the substrate surface (spray method), etc. can be applied.
- a cleaning process is performed by a spin coating method, and after cleaning, the substrate is rotated at a speed of 2000 rpm to 4000 rpm. It is preferable to rotate and remove the rinse liquid from the substrate.
- the pattern wiring board is obtained by etching.
- the etching can be performed by a known method such as dry etching using plasma gas and wet etching using an alkali solution, a cupric chloride solution, a ferric chloride solution, or the like.
- Plating can be performed after forming the resist pattern. Although it does not specifically limit as said plating method, For example, there exist copper plating, solder plating, nickel plating, gold plating, etc.
- the residual resist pattern after etching can be peeled off with an organic solvent.
- organic solvent For example, PGMEA (propylene glycol monomethyl ether acetate), PGME (propylene glycol monomethyl ether), EL (ethyl lactate) etc. are mentioned.
- peeling method For example, the immersion method, a spray system, etc. are mentioned.
- the wiring board on which the resist pattern is formed may be a multilayer wiring board or may have a small diameter through hole.
- the wiring board can also be formed by a method of depositing a metal in vacuum after forming a resist pattern and then dissolving the resist pattern with a solution, that is, a lift-off method.
- Examples 1 to 10 and Comparative Example 1 (1) Preparation of radiation-sensitive composition After preparing the components shown in Table 1 to obtain a uniform solution, the obtained uniform solution was filtered through a Teflon (registered trademark) membrane filter having a pore diameter of 0.1 ⁇ m. A radiation sensitive composition was prepared. Each prepared radiation sensitive composition was evaluated as follows.
- P-1 Naphthoquinonediazide photosensitizer of chemical structural formula (G) (4NT-300, Toyo Gosei Co., Ltd.)
- P-2 Naphthoquinonediazide photosensitizer of chemical structural formula (G-1) (TS-200, Sanpo Chemical Laboratory, Inc.)
- P-3 naphthoquinonediazide photosensitizer of chemical structural formula (G-2) (TKE1-510, Sanpo Chemical Laboratory, Inc.)
- P-4 Naphthoquinonediazide photosensitizer of chemical structural formula (G-3) (PQ-614, Sanpo Chemical Laboratory, Inc.)
- S-1 Propylene glycol monomethyl ether (Tokyo Chemical Industry Co., Ltd.
- the resist film was washed with ultrapure water for 30 seconds and dried to form a 5 ⁇ m positive resist pattern.
- the formed resist pattern the obtained line and space was observed with a scanning electron microscope (S-4800, manufactured by Hitachi High-Technology Corporation). The line edge roughness was good when the pattern irregularities were less than 50 nm.
- the radiation-sensitive compositions obtained in Examples 1 to 10 were able to obtain good resist patterns with a resolution of 5 ⁇ m. The roughness of the pattern was small and good.
- the radiation-sensitive composition obtained in Comparative Example 1 was able to obtain a good resist pattern with a resolution of 5 ⁇ m. However, the roughness of the pattern was very poor.
- the radiation-sensitive compositions obtained in Examples 1 to 10 are less rough than the composition obtained in Comparative Example 1, and form a resist pattern with a good shape. I found out that As long as the above-described requirements of the present invention are satisfied, radiation-sensitive compositions other than those described in the examples also exhibit the same effect.
- the present invention is suitably used for a radiation-sensitive composition useful as a resist material and a resist pattern forming method using the composition.
- the radiation-sensitive composition of the present invention is useful as, for example, a non-chemically amplified low molecular weight resist material by including a resist substrate represented by a specific chemical structural formula, a photoactive compound, and a solvent.
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Abstract
Description
本発明の目的は、ラフネスの小さな良好なレジストパターンを与える、レジスト基材、光活性化合物及び溶媒を含む感放射線性組成物及び該組成物を用いるレジストパターン形成方法を提供することにある。
すなわち、本発明は次の通りである。
[1]
(A)レジスト基材、(B)ジアゾナフトキノン光活性化合物及び(C)溶媒を含有する感放射線性組成物であって、
該組成物において、固形成分の含有量が1~80質量%の範囲であり、溶媒の含有量が20~99質量%の範囲であり、
該(A)レジスト基材が下記式(1)で表わされる化合物である、感放射線性組成物。
[2]
前記式(1)中、R1、R2及びR3からなる群より選択される少なくとも1つがヨウ素原子を含む基である、[1]に記載の感放射線性組成物。
[3]
前記式(1)中、Xが酸素原子である、[1]又は[2]に記載の感放射線性組成物。
[4]
前記式(1)中、Xが酸素原子であり、R2の1つが水酸基であり、R3の1つが水酸基である、[1]~[3]のいずれかに記載の感放射線性組成物。
[5]
前記固形成分が、(A)レジスト基材/(B)ジアゾナフトキノン光活性化合物/(D)任意成分)を、固形成分基準の質量%で、1~99/99~1/0~98含有する、[1]~[4]のいずれかに記載の感放射線性組成物。
[6]
スピンコートによりアモルファス膜を形成することができる、[1]~[5]のいずれかに記載の感放射線性組成物。
[7]
前記アモルファス膜の、23℃における現像液に対する溶解速度が5Å/sec以下である、[6]に記載の感放射線性組成物。
[8]
前記アモルファス膜を、g線、h線、i線、KrFエキシマレーザー、ArFエキシマレーザー、極端紫外線、電子線若しくはX線で照射した後、又は、20~500℃で加熱した後の露光した部分の、23℃における現像液に対する溶解速度が10Å/sec以上である、[6]又は[7]に記載の感放射線性組成物。
[9]
[1]~[8]のいずれかに記載の感放射線性組成物をスピンコートすることにより形成されるアモルファス膜。
[10]
前記アモルファス膜を、g線、h線、i線、KrFエキシマレーザー、ArFエキシマレーザー、極端紫外線、電子線若しくはX線で照射した後、又は、20~500℃で加熱した後の露光した部分の、23℃における現像液に対する溶解速度が10Å/sec以上である、[9]に記載のアモルファス膜。
[11]
[1]~[8]のいずれかに記載の感放射線性組成物を基板上に塗布してレジスト膜を形成する工程、前記レジスト膜を露光する工程及び前記露光したレジスト膜を現像する工程を含む、レジストパターン形成方法。
(感放射線性組成物)
本実施の形態の感放射線性組成物は、特定の化学構造式で示される(A)レジスト基材、(B)光活性化合物及び(C)溶媒を含む。
本実施の形態の感放射線性組成物は、固形成分1~80質量%及び溶媒20~99質量%からなる感放射線性組成物であることが好ましく、さらに、(A)レジスト基材が固形成分全重量の1~99質量%であることが特に好ましい。
本実施の形態の感放射線性組成物は、ラフネスの小さな良好なレジストパターンを与えることができる。
〔(A)レジスト基材〕
本実施の形態で用いる(A)レジスト基材は、下記式(1)で示される化合物である。
なお、「R2及びR3からなる群より選択される少なくとも1つ」とは、「R2及びR3からなる群より選択される少なくとも1個の基」であることを意味し、「R2及びR3からなる群より選択される少なくとも1種の基」であることを意味するものではない。
本実施形態で用いる上記一般式(1)で表される化合物を得るためには、反応温度は高い方が好ましく、具体的には60~200℃の範囲が好ましい。なお、反応方法は、公知の手法を適宜選択して用いることができ、特に限定されないが、例えば、フェノール類、チオフェノール類、ナフトール類又はチオナフトール類、アルデヒド類或いはケトン類、触媒を一括で仕込む方法や、フェノール類、チオフェノール類、ナフトール類又はチオナフトール類やアルデヒド類又はケトン類を触媒存在下で滴下していく方法がある。重縮合反応終了後、得られた化合物の単離は、常法にしたがって行うことができ、特に限定されない。例えば、系内に存在する未反応原料や触媒等を除去するために、反応釜の温度を130~230℃にまで上昇させ、1~50mmHg程度で揮発分を除去する等の一般的手法を採ることにより、目的物である化合物を得ることができる。
なお、「R1、R2及びR3からなる群より選択される少なくとも1つ」とは、「R1、R2及びR3からなる群より選択される少なくとも1個の基」であることを意味し、「R1、R2及びR3からなる群より選択される少なくとも1種の基」であることを意味するものではない。
本実施の形態の感放射線性組成物に含有させる(B)ジアゾナフトキノン光活性化合物は、ポリマー性及び非ポリマー性ジアゾナフトキノン光活性化合物を含む、ジアゾナフトキノン物質であり、一般にポジ型レジスト組成物において、感光性成分(感光剤)として用いられているものであれば特に制限なく、1種又は2種以上任意に選択して用いることができる。
このような感光剤としては、ナフトキノンジアジドスルホン酸クロライドやベンゾキノンジアジドスルホン酸クロライド等と、これら酸クロライドと縮合反応可能な官能基を有する低分子化合物又は高分子化合物とを反応させることによって得られた化合物が好ましいものである。ここで酸クロライドと縮合可能な官能基としては、特に限定されないが、例えば、水酸基、アミノ基等が挙げられるが、特に水酸基が好適である。水酸基を含む酸クロライドと縮合可能な化合物としては、特に限定されないが、例えばハイドロキノン、レゾルシン、2、4-ジヒドロキシベンゾフェノン、2、3、4-トリヒドロキシベンゾフェノン、2、4、6-トリヒドロキシベンゾフェノン、2、4、4’-トリヒドロキシベンゾフェノン、2、3、4、4’-テトラヒドロキシベンゾフェノン、2、2’、4、4’-テトラヒドロキシベンゾフェノン、2、2’、3、4、6’-ペンタヒドロキシベンゾフェノン等のヒドロキシベンゾフェノン類、ビス(2、4-ジヒドロキシフェニル)メタン、ビス(2、3、4-トリヒドロキシフェニル)メタン、ビス(2、4-ジヒドロキシフェニル)プロパン等のヒドロキシフェニルアルカン類、4、4’、3”、4”-テトラヒドロキシ-3、5、3’、5’-テトラメチルトリフェニルメタン、4、4’、2”、3”、4”-ペンタヒドロキシ-3、5、3’、5’-テトラメチルトリフェニルメタン等のヒドロキシトリフェニルメタン類などを挙げることができる。
また、ナフトキノンジアジドスルホン酸クロライドやベンゾキノンジアジドスルホン酸クロライドなどの酸クロライドとしては、例えば、1、2-ナフトキノンジアジド-5-スルフォニルクロライド、1、2-ナフトキノンジアジド-4-スルフォニルクロライドなどが好ましいものとして挙げられる。
本実施の形態の感放射線性組成物は、(C)溶媒を含む。
本実施の形態の感放射線性組成物は、例えば、使用時に各成分を溶媒に溶解して均一溶液とし、その後、必要に応じて、例えば孔径0.2μm程度のフィルター等でろ過することにより調製されることが好ましい。
本実施の形態の感放射線性組成物は、好ましくは固形成分の含有量が1~80質量%であり、溶媒の含有量が20~99質量%であり、より好ましくは固形成分の含有量が1~50質量%であり、溶媒の含有量が50~99質量%、さらに好ましくは固形成分の含有量が2~40質量%であり、溶媒の含有量が60~98質量%であり、特に好ましくは固形成分の含有量が2~10質量%であり、溶媒の含有量が90~98質量%である。
本実施の形態の感放射線性組成物は、スピンコートによりアモルファス膜を形成することができる。本実施の形態の感放射線性組成物をスピンコートして形成したアモルファス膜の23℃における現像液に対する溶解速度は、5Å/sec以下が好ましく、0.05~5Å/secがより好ましく、0.0005~5Å/secがさらに好ましい。アモルファス膜は、当該溶解速度が5Å/sec以下であると現像液に不溶で、レジストとすることができる。またアモルファス膜は、0.0005Å/sec以上の溶解速度を有すると、解像性が向上する場合もある。これは、上記式(1)で表わされる化合物の露光前後の溶解性の変化により、現像液に溶解する露光部と、現像液に溶解しない未露光部との界面のコントラストが大きくなるからと推測される。またラフネスの低減、欠陥(ディフェクト)の低減効果がある。
本実施の形態の感放射線性組成物において、(A)レジスト基材の含有量は、固形成分全重量((A)レジスト基材、(B)ジアゾナフトキノン光活性化合物及び(D)その他の成分などの任意に使用される固形成分の総和、以下同様)に対して、好ましくは1~99質量%であり、より好ましくは5~95質量%、さらに好ましくは10~90質量%、特に好ましくは25~75質量%である。本実施の形態の感放射線性組成物は、(A)レジスト基材の含有量が上記範囲内であると、高感度でラフネスの小さなパターンを得ることができる。
本実施の形態の感放射線性組成物には、本発明の目的を阻害しない範囲で、必要に応じて、(D)その他の成分(「(D)任意成分」とも記す)として、酸発生剤、酸架橋剤、酸拡散制御剤、溶解促進剤、溶解制御剤、増感剤、界面活性剤及び有機カルボン酸又はリンのオキソ酸若しくはその誘導体等の各種添加剤を1種又は2種以上添加することができる。
本実施の形態の感放射線性組成物は、可視光線、紫外線、エキシマレーザー、電子線、極端紫外線(EUV)、X線及びイオンビームから選ばれるいずれかの放射線の照射により直接的又は間接的に酸を発生する酸発生剤を一種以上含むことが好ましい。本実施の形態の感放射線性組成物において、酸発生剤の使用量は、固形成分全重量の0.001~49質量%が好ましく、1~40質量%がより好ましく、3~30質量%がさらに好ましく、10~25質量%が特に好ましい。本実施の形態の感放射線性組成物は、酸発生剤を上記範囲内で使用することにより、高感度でかつ低エッジラフネスのパターンプロファイルが得られる。本実施の形態では、系内に酸が発生すれば、酸の発生方法は限定されない。g線、i線などの紫外線の代わりにエキシマレーザーを使用すれば、より微細加工が可能であるし、また高エネルギー線として電子線、極端紫外線、X線、イオンビームを使用すれば更に微細加工が可能である。
上記酸発生剤は、1種単独で又は2種以上を使用することができる。
本実施の形態の感放射線性組成物は、酸架橋剤を一種以上含むことが好ましい。酸架橋剤とは、酸発生剤から発生した酸の存在下で、上記式(1)で表される化合物(レジスト基材)を分子内又は分子間架橋し得る化合物である。このような酸架橋剤としては、例えば上記式(1)で表される化合物(レジスト基材)を架橋し得る1種以上の基(以下、「架橋性基」という。)を有する化合物を挙げることができる。
前記酸架橋剤(G1)は、例えば尿素化合物又はグリコールウリル化合物、及びホルマリンを縮合反応させてメチロール基を導入した後、さらにメチルアルコール、エチルアルコール、プロピルアルコール、ブチルアルコール等の低級アルコール類でエーテル化し、次いで反応液を冷却して析出する化合物又はその樹脂を回収することで得られる。また前記酸架橋剤(G1)は、CYMEL(商品名、三井サイアナミッド製)、ニカラック(三和ケミカル(株)製)のような市販品としても入手することができる。
アルコキシメチル基を有するフェノール誘導体は、対応するヒドロキシメチル基を有するフェノール誘導体とアルコールを酸触媒下で反応させることによって得ることができる。この際、樹脂化やゲル化を防ぐために、反応温度を100℃以下で行うことが好ましい。具体的には、EP632003A1等に記載されている方法にて合成することができる。
本実施の形態の感放射線性組成物においては、放射線照射により酸発生剤から生じた酸のレジスト膜中における拡散を制御して、未露光領域での好ましくない化学反応を阻止する作用等を有する酸拡散制御剤を配合してもよい。このような酸拡散制御剤を使用することにより、感放射線性組成物の貯蔵安定性が向上する。また解像度が向上するとともに、放射線照射前の引き置き時間、放射線照射後の引き置き時間の変動によるレジストパターンの線幅変化を抑えることができ、プロセス安定性に極めて優れたものとなる。このような酸拡散制御剤としては、特に限定されないが、例えば、窒素原子含有塩基性化合物、塩基性スルホニウム化合物、塩基性ヨードニウム化合物等の放射線分解性塩基性化合物が挙げられる。酸拡散制御剤は、単独で又は2種以上を使用することができる。
低分子量溶解促進剤は、上記式(1)で示される化合物(レジスト基材)の現像液に対する溶解性が低すぎる場合に、その溶解性を高めて、現像時のレジスト基材の溶解速度を適度に増大させる作用を有する成分であり、本発明の効果を損なわない範囲で使用することができる。前記溶解促進剤としては、特に限定されないが、例えば、低分子量のフェノール性化合物を挙げることができ、例えば、ビスフェノール類、トリス(ヒドロキシフェニル)メタン等を挙げることができる。これらの溶解促進剤は、単独で又は2種以上を混合して使用することができる。本実施の形態の感放射線性組成物において、溶解促進剤の配合量は、使用する上記式(1)で示される化合物の種類に応じて適宜調節されるが、固形成分全重量の0~49質量%が好ましく、0~5質量%がより好ましく、0~1質量%がさらに好ましく、0質量%が特に好ましい。
溶解制御剤は、上記式(1)で示される化合物(レジスト基材)が現像液に対する溶解性が高すぎる場合に、その溶解性を制御して現像時の溶解速度を適度に減少させる作用を有する成分である。このような溶解制御剤としては、レジスト被膜の焼成、放射線照射、現像等の工程において化学変化しないものが好ましい。
本実施の形態の感放射線性組成物において、溶解制御剤の配合量は、使用する上記式(1)で示される化合物の種類に応じて適宜調節されるが、固形成分全重量の0~49質量%が好ましく、0~5質量%がより好ましく、0~1質量%がさらに好ましく、0質量%が特に好ましい。
増感剤は、照射された放射線のエネルギーを吸収して、そのエネルギーを酸発生剤に伝達し、それにより酸の生成量を増加する作用を有し、レジストの見掛けの感度を向上させる成分である。このような増感剤としては、例えば、ベンゾフェノン類、ビアセチル類、ピレン類、フェノチアジン類、フルオレン類等を挙げることができるが、特に限定はされない。これらの増感剤は、単独で又は2種以上を使用することができる。本実施の形態の感放射線性組成物において、増感剤の配合量は、使用する上記式(1)で示される化合物の種類に応じて適宜調節されるが、固形成分全重量の0~49質量%が好ましく、0~5質量%がより好ましく、0~1質量%がさらに好ましく、0質量%が特に好ましい。
界面活性剤は、本実施の形態の感放射線性組成物の塗布性やストリエーション、レジストの現像性等を改良する作用を有する成分である。このような界面活性剤は、アニオン系、カチオン系、ノニオン系あるいは両性のいずれでもよい。好ましい界面活性剤はノニオン系界面活性剤である。ノニオン系界面活性剤は、感放射線性組成物の製造に用いる溶媒との親和性がよく、より効果がある。ノニオン系界面活性剤の例としては、ポリオキシエチレン高級アルキルエーテル類、ポリオキシエチレン高級アルキルフェニルエーテル類、ポリエチレングリコールの高級脂肪酸ジエステル類等が挙げられるが、特に限定はされない。市販品としては、特に限定されないが、例えば、以下商品名で、エフトップ(ジェムコ社製)、メガファック(大日本インキ化学工業社製)、フロラード(住友スリーエム社製)、アサヒガード、サーフロン(以上、旭硝子社製)、ペポール(東邦化学工業社製)、KP(信越化学工業社製)、ポリフロー(共栄社油脂化学工業社製)等を挙げることができる。本実施の形態の感放射線性組成物において、界面活性剤の配合量は、使用する上記式(1)で示される化合物の種類に応じて適宜調節されるが、固形成分全重量の0~49質量%が好ましく、0~5質量%がより好ましく、0~1質量%がさらに好ましく、0質量%が特に好ましい。
本実施の形態の感放射線性組成物は、感度劣化防止又はレジストパターン形状、引き置き安定性等の向上の目的で、さらに(D)任意成分として、有機カルボン酸又はリンのオキソ酸若しくはその誘導体を含有させることができる。なお、酸拡散制御剤と併用することも出来るし、単独で用いてもよい。有機カルボン酸としては、特に限定されないが、例えば、マロン酸、クエン酸、リンゴ酸、コハク酸、安息香酸、サリチル酸などが好適である。リンのオキソ酸若しくはその誘導体としては、リン酸、リン酸ジ-n-ブチルエステル、リン酸ジフェニルエステルなどのリン酸又はそれらのエステルなどの誘導体、ホスホン酸、ホスホン酸ジメチルエステル、ホスホン酸ジ-n-ブチルエステル、フェニルホスホン酸、ホスホン酸ジフェニルエステル、ホスホン酸ジベンジルエステルなどのホスホン酸又はそれらのエステルなどの誘導体、ホスフィン酸、フェニルホスフィン酸などのホスフィン酸及びそれらのエステルなどの誘導体が挙げられ、これらの中で特にホスホン酸が好ましい。
有機カルボン酸又はリンのオキソ酸若しくはその誘導体は、単独で又は2種以上を使用することができる。本実施の形態の感放射線性組成物において、有機カルボン酸又はリンのオキソ酸若しくはその誘導体の配合量は、使用する上記式(1)で示される化合物の種類に応じて適宜調節されるが、固形成分全重量の0~49質量%が好ましく、0~5質量%がより好ましく、0~1質量%がさらに好ましく、0質量%が特に好ましい。
更に、本実施の形態の感放射線性組成物には、本発明の目的を阻害しない範囲で、必要に応じて、上記溶解制御剤、増感剤、及び界面活性剤以外の添加剤を1種又は2種以上配合することができる。そのような添加剤としては、例えば、染料、顔料、及び接着助剤等が挙げられる。例えば、染料又は顔料を配合すると、露光部の潜像を可視化させて、露光時のハレーションの影響を緩和できるので好ましい。また、接着助剤を配合すると、基板との接着性を改善することができるので好ましい。更に、他の添加剤としては、特に限定されないが、例えば、ハレーション防止剤、保存安定剤、消泡剤、形状改良剤等、具体的には4-ヒドロキシ-4'-メチルカルコン等を挙げることができる。
本実施の形態のレジストパターンの形成方法は、上記の感放射線性組成物を、基板上に塗布してレジスト膜を形成する工程、前記レジスト膜を露光する工程及び前記露光したレジスト膜を現像してレジストパターンを形成する工程を含む。本実施の形態のレジストパターンは多層プロセスにおける上層レジストとして形成することもできる。
界面活性剤としては特に限定されないが、例えば、イオン性や非イオン性のフッ素系及び/又はシリコン系界面活性剤等を用いることができる。これらのフッ素及び/又はシリコン系界面活性剤として、特に限定されないが、例えば特開昭62-36663号公報、特開昭61-226746号公報、特開昭61-226745号公報、特開昭62-170950号公報、特開昭63-34540号公報、特開平7-230165号公報、特開平8-62834号公報、特開平9-54432号公報、特開平9-5988号公報、米国特許第5405720号明細書、同5360692号明細書、同5529881号明細書、同5296330号明細書、同5436098号明細書、同5576143号明細書、同5294511号明細書、同5824451号明細書記載の界面活性剤を挙げることができ、好ましくは、非イオン性の界面活性剤である。非イオン性の界面活性剤としては特に限定されないが、フッ素系界面活性剤又はシリコン系界面活性剤を用いることが更に好ましい。
攪拌機、冷却管及びビュレットを備えた内容積100mLの容器において、2,6-ナフタレンジオール(シグマ-アルドリッチ社製試薬)3.20g(20mmol)と、4-ビフェニルアルデヒド(三菱瓦斯化学社製)1.82g(10mmol)と、メチルイソブチルケトン30mLとを仕込み、95質量%の硫酸5mLを加えて、内容物を100℃で6時間撹拌して反応を行って反応液を得た。次に、反応液を濃縮し、得られた濃縮液に純水50gを加えて反応生成物を析出させ、室温まで冷却した後、濾過を行って固形物を分離した。得られた固形物を濾過し、乾燥させた後、カラムクロマトによる分離精製を行うことにより、下記式(BisN-1)で表される目的化合物(BisN-1)3.05gを得た。
なお、得られた化合物(BisN-1)について、400MHz-1H-NMRを行った結果、以下のピークが見出され、下記式(BisN-1)の化学構造を有することを確認した。また、得られた化合物(BisN-1)において、2,6-ジヒドロキシナフトールの置換位置が1位であることは、3位及び4位のプロトンのシグナルがダブレットであることから確認した。
1H-NMR:(d-DMSO、内部標準TMS)
δ(ppm)9.7(2H,O-H)、7.2~8.5(19H,Ph-H)、6.6(1H,C-H)
4-ビフェニルアルデヒドを3-ヨードベンズアルデヒド5.2g(10mmol)に変更し、その他は合成例1と同様に合成し、下記式(BisN-2)で表わされる目的化合物(BisN-2)3.00gを得た。
なお、得られた化合物(BisN-2)について、400MHz-1H-NMRを行った結果、以下のピークが見出され、下記式(BisN-2)の化学構造を有することを確認した。
δ(ppm)9.7(2H,O-H)、7.0~8.5(14H,Ph-H)、6.5(1H,C-H)
4-ビフェニルアルデヒドを4-ヨードベンズアルデヒド5.2g(10mmol)に変更し、その他は合成例1と同様に合成し、下記式(BisN-3)で表わされる目的化合物(BisN-3)2.95gを得た。
なお、得られた化合物(BisN-3)について、400MHz-1H-NMRを行った結果、以下のピークが見出され、下記式(BisN-3)の化学構造を有することを確認した。
δ(ppm)9.7(2H,O-H)、7.2~8.5(14H,Ph-H)、6.5(1H,C-H)
4-ビフェニルアルデヒドを5-バニリン5.2g(10mmol)に変更し、その他は合成例1と同様に合成し、下記式(BisN-4)で表わされる目的化合物(BisN-4)1.92gを得た。
なお、得られた化合物(BisN-4)について、400MHz-1H-NMRを行った結果、以下のピークが見出され、下記式(BisN-4)の化学構造を有することを確認した。
δ(ppm)9.7,9.3(3H,O-H)、7.2~8.5(12H,Ph-H)、6.4(1H,C-H)、3.7(3H,O-C-H)
2,6-ナフタレンジオールを2,7-ナフタレンジオール(シグマ-アルドリッチ社製試薬)3.20g(20mmol)に変更し、その他は合成例2と同様に合成し、下記式(BisN-5)で表わされる目的化合物(BisN-5)3.30gを得た。
なお、得られた化合物(BisN-5)について、400MHz-1H-NMRを行った結果、以下のピークが見出され、下記式(BisN-5)の化学構造を有することを確認した。
δ(ppm)10.0(2H,O-H)、7.0~7.8(14H,Ph-H)、6.1(1H,C-H)
2,6-ナフタレンジオールを2,7-ナフタレンジオール(シグマ-アルドリッチ社製試薬)3.20g(20mmol)に変更し、その他は合成例3と同様に合成し、下記式(BisN-6)で表わされる目的化合物(BisN-6)2.70gを得た。
なお、得られた化合物(BisN-6)について、400MHz-1H-NMRを行った結果、以下のピークが見出され、下記式(BisN-6)の化学構造を有することを確認した。
δ(ppm)9.9(2H,O-H)、7.0~8.3(14H,Ph-H)、6.1(1H,C-H)
2,6-ナフタレンジオールを2,7-ナフタレンジオール(シグマ-アルドリッチ社製試薬)3.20g(20mmol)に変更し、その他は合成例4と同様に合成し、下記式(BisN-7)で表わされる目的化合物(BisN-7)1.50gを得た。
なお、得られた化合物(BisN-7)について、400MHz-1H-NMRを行った結果、以下のピークが見出され、下記式(BisN-7)の化学構造を有することを確認した。
δ(ppm)9.9,9.4(3H,O-H)、7.0~8.3(12H,Ph-H)、6.0(1H,C-H)、3.8(3H,O-C-H)
(1)感放射線性組成物の調製
第1表記載の成分を調合し、均一溶液としたのち、得られた均一溶液を、孔径0.1μmのテフロン(登録商標)製メンブランフィルターで濾過して、感放射線性組成物を調製した。調製した各々の感放射線性組成物について以下のとおり評価を行った。
PHS-1:ポリヒドロキシスチレン Mw=8000(シグマ-アルドリッチ社)
光活性化合物(B)として、つぎのものを用いた。
P-1:化学構造式(G)のナフトキノンジアジド系感光剤(4NT-300、東洋合成工業(株))
P-2:化学構造式(G-1)のナフトキノンジアジド系感光剤(TS-200、(株)三宝化学研究所)
P-3:化学構造式(G-2)のナフトキノンジアジド系感光剤(TKE1-510、(株)三宝化学研究所)
P-4:化学構造式(G-3)のナフトキノンジアジド系感光剤(PQ-614、(株)三宝化学研究所)
溶媒として、つぎのものを用いた。
S-1:プロピレングリコールモノメチルエーテル(東京化成工業(株))
上記(1)で得られた感放射線性組成物を清浄なシリコンウェハー上に回転塗布した後、110℃のオーブン中で露光前ベーク(PB)して、厚さ200nmのレジスト膜を形成した。該レジスト膜に対して、紫外線露光装置(ミカサ製マスクアライナMA-10)を用いて紫外線を露光した。紫外線ランプは超高圧水銀ランプ(相対強度比はg線:h線:i線:j線=100:80:90:60)を使用した。照射後に、レジスト膜を、110℃で90秒間加熱し、TMAH2.38質量%アルカリ現像液に60秒間浸漬して現像を行った。その後、レジスト膜を、超純水で30秒間洗浄し、乾燥して、5μmのポジ型のレジストパターンを形成した。
形成されたレジストパターンにおいて、得られたラインアンドスペースを走査型電子顕微鏡((株)日立ハイテクノロジー製S-4800)により観察した。ラインエッジラフネスはパターンの凹凸が50nm未満を良好とした。
Claims (11)
- (A)レジスト基材、(B)ジアゾナフトキノン光活性化合物及び(C)溶媒を含有する感放射線性組成物であって、
該組成物において、固形成分の含有量が1~80質量%の範囲であり、溶媒の含有量が20~99質量%の範囲であり、
該(A)レジスト基材が下記式(1)で表わされる化合物である、感放射線性組成物。
- 前記式(1)中、R1、R2及びR3からなる群より選択される少なくとも1つがヨウ素原子を含む基である、請求項1に記載の感放射線性組成物。
- 前記式(1)中、Xが酸素原子である、請求項1又は2に記載の感放射線性組成物。
- 前記式(1)中、Xが酸素原子であり、R2の1つが水酸基であり、R3の1つが水酸基である、請求項1~3のいずれか1項に記載の感放射線性組成物。
- 前記固形成分が、(A)レジスト基材/(B)ジアゾナフトキノン光活性化合物/(D)任意成分)を、固形成分基準の質量%で、1~99/99~1/0~98含有する、請求項1~4のいずれか1項に記載の感放射線性組成物。
- スピンコートによりアモルファス膜を形成することができる、請求項1~5のいずれか1項に記載の感放射線性組成物。
- 前記アモルファス膜の、23℃における現像液に対する溶解速度が5Å/sec以下である、請求項6に記載の感放射線性組成物。
- 前記アモルファス膜を、g線、h線、i線、KrFエキシマレーザー、ArFエキシマレーザー、極端紫外線、電子線若しくはX線で照射した後、又は、20~500℃で加熱した後の露光した部分の、23℃における現像液に対する溶解速度が10Å/sec以上である、請求項6又は7に記載の感放射線性組成物。
- 請求項1~8のいずれか1項に記載の感放射線性組成物をスピンコートすることにより形成されるアモルファス膜。
- 前記アモルファス膜を、g線、h線、i線、KrFエキシマレーザー、ArFエキシマレーザー、極端紫外線、電子線若しくはX線で照射した後、又は、20~500℃で加熱した後の露光した部分の、23℃における現像液に対する溶解速度が10Å/sec以上である、請求項9に記載のアモルファス膜。
- 請求項1~8のいずれか1項に記載の感放射線性組成物を基板上に塗布してレジスト膜を形成する工程、前記レジスト膜を露光する工程及び前記露光したレジスト膜を現像する工程を含む、レジストパターン形成方法。
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WO2018101463A1 (ja) * | 2016-12-02 | 2018-06-07 | 三菱瓦斯化学株式会社 | 化合物、樹脂、組成物、パターン形成方法及び精製方法 |
JP2018154600A (ja) * | 2017-03-21 | 2018-10-04 | 三菱瓦斯化学株式会社 | 化合物、樹脂、組成物、パターン形成方法及び精製方法 |
JPWO2018097215A1 (ja) * | 2016-11-24 | 2019-10-17 | 三菱瓦斯化学株式会社 | 化合物、樹脂、組成物、パターン形成方法及び精製方法 |
WO2020040161A1 (ja) * | 2018-08-24 | 2020-02-27 | 三菱瓦斯化学株式会社 | 化合物、及びそれを含む組成物、並びに、レジストパターンの形成方法及び絶縁膜の形成方法 |
WO2020040162A1 (ja) * | 2018-08-24 | 2020-02-27 | 三菱瓦斯化学株式会社 | 化合物、及びそれを含む組成物、並びに、レジストパターンの形成方法及び絶縁膜の形成方法 |
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JP7248956B2 (ja) * | 2018-01-31 | 2023-03-30 | 三菱瓦斯化学株式会社 | 組成物、並びに、レジストパターンの形成方法及び絶縁膜の形成方法 |
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