JP6737263B2 - 感放射線性組成物及びレジストパターン形成方法 - Google Patents
感放射線性組成物及びレジストパターン形成方法 Download PDFInfo
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- JP6737263B2 JP6737263B2 JP2017509989A JP2017509989A JP6737263B2 JP 6737263 B2 JP6737263 B2 JP 6737263B2 JP 2017509989 A JP2017509989 A JP 2017509989A JP 2017509989 A JP2017509989 A JP 2017509989A JP 6737263 B2 JP6737263 B2 JP 6737263B2
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- 230000005855 radiation Effects 0.000 title claims description 84
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- 239000002904 solvent Substances 0.000 claims description 70
- 239000000758 substrate Substances 0.000 claims description 42
- 125000001931 aliphatic group Chemical group 0.000 claims description 41
- 125000003118 aryl group Chemical group 0.000 claims description 28
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- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 24
- 125000003545 alkoxy group Chemical group 0.000 claims description 20
- URQUNWYOBNUYJQ-UHFFFAOYSA-N diazonaphthoquinone Chemical compound C1=CC=C2C(=O)C(=[N]=[N])C=CC2=C1 URQUNWYOBNUYJQ-UHFFFAOYSA-N 0.000 claims description 17
- 239000000463 material Substances 0.000 claims description 16
- 125000004122 cyclic group Chemical group 0.000 claims description 15
- 125000005843 halogen group Chemical group 0.000 claims description 14
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- 125000000449 nitro group Chemical group [O-][N+](*)=O 0.000 claims description 10
- 238000004528 spin coating Methods 0.000 claims description 9
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- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 8
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- VPVSTMAPERLKKM-UHFFFAOYSA-N glycoluril Chemical class N1C(=O)NC2NC(=O)NC21 VPVSTMAPERLKKM-UHFFFAOYSA-N 0.000 description 8
- 238000010438 heat treatment Methods 0.000 description 8
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- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 8
- 229910052698 phosphorus Inorganic materials 0.000 description 8
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- WGTYBPLFGIVFAS-UHFFFAOYSA-M tetramethylammonium hydroxide Chemical compound [OH-].C[N+](C)(C)C WGTYBPLFGIVFAS-UHFFFAOYSA-M 0.000 description 8
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- 239000012498 ultrapure water Substances 0.000 description 1
- 238000001291 vacuum drying Methods 0.000 description 1
- 125000003774 valeryl group Chemical group O=C([*])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
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- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/022—Quinonediazides
- G03F7/0226—Quinonediazides characterised by the non-macromolecular additives
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- G—PHYSICS
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- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/022—Quinonediazides
- G03F7/023—Macromolecular quinonediazides; Macromolecular additives, e.g. binders
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- G—PHYSICS
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- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
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- G—PHYSICS
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- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/016—Diazonium salts or compounds
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
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- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/20—Exposure; Apparatus therefor
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/26—Processing photosensitive materials; Apparatus therefor
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- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/26—Processing photosensitive materials; Apparatus therefor
- G03F7/38—Treatment before imagewise removal, e.g. prebaking
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/26—Processing photosensitive materials; Apparatus therefor
- G03F7/30—Imagewise removal using liquid means
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Spectroscopy & Molecular Physics (AREA)
- Materials For Photolithography (AREA)
- Exposure And Positioning Against Photoresist Photosensitive Materials (AREA)
Description
すなわち、本発明は次のとおりである。
[1]
(A)レジスト基材と、(B)ジアゾナフトキノン光活性化合物と、(C)溶媒と、を含有する感放射線性組成物であって、
前記感放射線性組成物中における固形成分の含有量が1〜80質量%であり、溶媒の含有量が20〜99質量%であり、
前記(A)レジスト基材が下記式(1)で表わされる化合物である、感放射線性組成物。
[2]
前記式(1)で表わされる化合物のR0の少なくとも1つが、ヨウ素原子を含む一価の基である、[1]に記載の感放射線性組成物。
[3]
前記式(1)で表わされる化合物が、式(2)で表わされる化合物である、[2]に記載の感放射線性組成物。
前記式(2)で表わされる化合物が、式(4)で表わされる化合物である、[3]に記載の感放射線性組成物。
[5]
前記固形成分が、(A)レジスト基材/(B)ジアゾナフトキノン光活性化合物/(D)任意成分を、固形成分基準の質量%で、1〜99/99〜1/0〜98含有する、[1]〜[4]のいずれかに記載の感放射線性組成物。
[6]
スピンコートによりアモルファス膜を形成することができる、[1]〜[5]のいずれかに記載の感放射線性組成物。
[7]
前記アモルファス膜の、23℃における現像液に対する溶解速度が5Å/sec以下である、[6]に記載の感放射線性組成物。
[8]
g線、h線、i線、KrFエキシマレーザー、ArFエキシマレーザー、極端紫外線、電子線若しくはX線を照射した後の前記アモルファス膜、又は、20〜500℃で加熱した後の前記アモルファス膜の現像液に対する溶解速度が10Å/sec以上である、[7]に記載の感放射線性組成物。
[9]
[1]〜[5]のいずれかに記載の感放射線性組成物から得られる、アモルファス膜。
[10]
[1]〜[8]のいずれかに記載の感放射線性組成物を基板上に塗布してレジスト膜を形成する工程と、
前記レジスト膜を露光する工程と、
露光した前記レジスト膜を現像する工程と、
を含む、レジストパターン形成方法。
本実施形態の感放射線性組成物は、(A)レジスト基材と、(B)光活性化合物と、(C)溶媒と、を含有する。さらに、本実施形態の感放射線性組成物中において、固形成分の含有量は1〜80質量%であり、溶媒の含有量は20〜99質量%であり、前記(A)レジスト基材が下記式(1)で表わされる化合物である。このような構成を有するため、本実施形態の感放射線性組成物は、ラフネスが低減され、良好なレジストパターンを与えることができる。
置換の炭素数1〜20の直鎖状脂肪族炭化水素基としては、以下に限定されないが、例えば、フルオロメチル基、2−ヒドロキシエチル基、3−シアノプロピル基及び20−ニトロオクタデシル基等が挙げられる。
置換の炭素数3〜20の分岐脂肪族炭化水素基としては、以下に限定されないが、例えば、1−フルオロイソプロピル基及び1−ヒドロキシ−2−オクタデシル基等が挙げられる。
置換の炭素数3〜20の環状脂肪族炭化水素基としては、以下に限定されないが、例えば、2−フルオロシクロプロピル基及び4−シアノシクロヘキシル基等が挙げられる。
置換の炭素数6〜20のアリール基としては、以下に限定されないが、例えば、4−メチルフェニル基、6−フルオロナフチル基等が挙げられる。
置換の炭素数7〜30のアラルキル基としては、以下に限定されないが、例えば、4−フルオロ−3−メチルフェニル基等が挙げられる。
置換の炭素数1〜20のアルコキシ基としては、以下に限定されないが、例えば、クロロメトキシ基、ブロモエトキシ基等が挙げられる。
置換の炭素数0〜20のアミノ基としては、以下に限定されないが、例えば、クロロメチルアミノ基、ジブロモメチルアミノ基等が挙げられる。
置換の炭素数1〜20のアルケニル基としては、以下に限定されないが、例えば、クロロプロピニル基等が挙げられる。
置換の炭素数1〜20のアシル基としては、以下に限定されないが、例えば、クロロアセチル基等が挙げられる。
置換の炭素数2〜20のアルコキシカルボニル基としては、以下に限定されないが、例えば、クロロメトキシカルボニル基等が挙げられる。
置換の炭素数1〜20のアルキロイルオキシ基としては、以下に限定されないが、例えば、クロロメトキシカルボニルオキシ基等が挙げられる。
置換の炭素数7〜30のアリーロイルオキシ基としては、以下に限定されないが、例えば、クロロベンゾイルオキシ基等が挙げられる。
置換の炭素数1〜20のアルキルシリル基としては、以下に限定されないが、例えば、クロロメチルシリル基等が挙げられる。
また、ナフトキノンジアジドスルホン酸クロライドやベンゾキノンジアジドスルホン酸クロライドなどの酸クロライドとしては、例えば、1、2−ナフトキノンジアジド−5−スルフォニルクロライド、1、2−ナフトキノンジアジド−4−スルフォニルクロライドなどが好ましいものとして挙げられる。
前記溶媒は、通常は、使用時に各成分を溶媒に溶解して均一溶液とし、その後、必要に応じて、例えば孔径0.2μm程度のフィルター等でろ過することにより調製される。
本実施形態の感放射線性組成物は、可視光線、紫外線、エキシマレーザー、電子線、極端紫外線(EUV)、X線及びイオンビームから選ばれるいずれかの放射線の照射により直接的又は間接的に酸を発生する酸発生剤を一種以上含むことが好ましい。酸発生剤の使用量は、固形成分の0.001〜49質量%が好ましく、1〜40質量%がより好ましく、3〜30質量%がさらに好ましく、10〜25質量%がよりさらに好ましい。上記範囲内で使用することにより、より高感度でかつ低エッジラフネスのパターンプロファイルが得られる傾向にある。本実施形態では、系内に酸が発生すれば、酸の発生方法は限定されない。g線、i線などの紫外線の代わりにエキシマレーザーを使用すれば、より微細加工が可能であるし、また高エネルギー線として電子線、極端紫外線、X線、イオンビームを使用すれば更に微細加工が可能である。
上記酸発生剤は、単独で又は2種以上を使用することができる。
本実施形態の感放射線性組成物は、酸架橋剤を一種以上含むことが好ましい。酸架橋剤とは、酸発生剤から発生した酸の存在下で、式(1)で表される化合物を分子内又は分子間架橋し得る化合物である。このような酸架橋剤としては、以下に限定されないが、例えば、式(1)で表される化合物を架橋し得る1種以上の基(以下、「架橋性基」という。)を有する化合物を挙げることができる。
前記酸架橋剤は、例えば尿素化合物又はグリコールウリル化合物、及びホルマリンを縮合反応させてメチロール基を導入した後、さらにメチルアルコール、エチルアルコール、プロピルアルコール、ブチルアルコール等の低級アルコール類でエーテル化し、次いで反応液を冷却して析出する化合物又はその樹脂を回収することで得られる。また前記酸架橋剤は、CYMEL(商品名、三井サイアナミッド製)、ニカラック(三和ケミカル(株)製)のような市販品としても入手することができる。
アルコキシメチル基を有するフェノール誘導体は、対応するヒドロキシメチル基を有するフェノール誘導体とアルコールを酸触媒下で反応させることによって得ることができる。この際、樹脂化やゲル化を防ぐために、反応温度を100℃以下で行うことが好ましい。具体的には、EP632003A1等に記載されている方法にて合成することができる。
本実施形態においては、放射線照射により酸発生剤から生じた酸のレジスト膜中における拡散を制御して、未露光領域での好ましくない化学反応を阻止する作用等を有する酸拡散制御剤を感放射線性組成物に配合してもよい。この様な酸拡散制御剤を使用することにより、感放射線性組成物の貯蔵安定性が向上する傾向にある。また解像度が向上するとともに、放射線照射前の引き置き時間、放射線照射後の引き置き時間の変動によるレジストパターンの線幅変化を抑えることができ、プロセス安定性により優れたものとなる傾向にある。このような酸拡散制御剤としては、窒素原子含有塩基性化合物、塩基性スルホニウム化合物、塩基性ヨードニウム化合物等の放射線分解性塩基性化合物が挙げられる。酸拡散制御剤は、単独で又は2種以上を使用することができる。
溶解促進剤は、式(1)表わされる化合物の現像液に対する溶解性が低すぎる場合に、その溶解性を高めて、現像時のレジスト基材の溶解速度を適度に増大させる作用を有する成分であり、本実施形態の効果を損なわない範囲で使用することができる。前記溶解促進剤としては、以下に限定されないが、例えば、低分子量のフェノール性化合物を挙げることができる。低分子量のフェノール性化合物としては、以下に限定されないが、例えば、ビスフェノール類、トリス(ヒドロキシフェニル)メタン等を挙げることができる。これらの溶解促進剤は、単独で又は2種以上を混合して使用することができる。溶解促進剤の配合量は、使用する式(1)で表わされる化合物の種類に応じて適宜調節されるが、固形成分の0〜49質量%が好ましく、0〜5質量%がより好ましく、0〜1質量%がさらに好ましく、0質量%がよりさらに好ましい。
溶解制御剤は、式(1)で表わされる化合物が現像液に対する溶解性が高すぎる場合に、その溶解性を制御して現像時の溶解速度を適度に減少させる作用を有する成分である。このような溶解制御剤としては、レジスト被膜の焼成、放射線照射、現像等の工程において化学変化しないものが好ましい。
溶解制御剤の配合量は、使用する式(1)で表わされる化合物の種類に応じて適宜調節されるが、固形成分の0〜49質量%が好ましく、0〜5質量%がより好ましく、0〜1質量%がさらに好ましく、0質量%がよりさらに好ましい。
増感剤は、照射された放射線のエネルギーを吸収して、そのエネルギーを酸発生剤に伝達し、それにより酸の生成量を増加する作用を有し、レジストの見掛けの感度を向上させる成分である。このような増感剤としては、例えば、ベンゾフェノン類、ビアセチル類、ピレン類、フェノチアジン類、フルオレン類等を挙げることができるが、特に限定はされない。これらの増感剤は、単独で又は2種以上を使用することができる。増感剤の配合量は、使用する式(1)で表わされる化合物の種類に応じて適宜調節されるが、固形成分の0〜49質量%が好ましく、0〜5質量%がより好ましく、0〜1質量%がさらに好ましく、0質量%がよりさらに好ましい。
界面活性剤は、本実施形態の感放射線性組成物の塗布性やストリエーション、レジストの現像性等を改良する作用を有する成分である。このような界面活性剤は、アニオン系、カチオン系、ノニオン系あるいは両性のいずれでもよい。好ましい界面活性剤はノニオン系界面活性剤である。ノニオン系界面活性剤は、感放射線性組成物の製造に用いる溶媒との親和性がよく、より効果がある。ノニオン系界面活性剤の例としては、ポリオキシエチレン高級アルキルエーテル類、ポリオキシエチレン高級アルキルフェニルエーテル類、ポリエチレングリコールの高級脂肪酸ジエステル類等が挙げられるが、特に限定はされない。市販品としては、以下に限定されないが、以下商品名で、エフトップ(ジェムコ社製)、メガファック(大日本インキ化学工業社製)、フロラード(住友スリーエム社製)、アサヒガード、サーフロン(以上、旭硝子社製)、ペポール(東邦化学工業社製)、KP(信越化学工業社製)、ポリフロー(共栄社油脂化学工業社製)等を挙げることができる。界面活性剤の配合量は、使用する式(1)で表わされる化合物の種類に応じて適宜調節されるが、固形成分の0〜49質量%が好ましく、0〜5質量%がより好ましく、0〜1質量%がさらに好ましく、0質量%がよりさらに好ましい。
感度劣化防止又はレジストパターン形状、引き置き安定性等の向上の目的で、さらに任意の成分として、有機カルボン酸、又はリンのオキソ酸若しくはその誘導体を含有させることができる。なお、酸拡散制御剤と併用することもできるし、単独で用いてもよい。有機カルボン酸としては、例えば、マロン酸、クエン酸、リンゴ酸、コハク酸、安息香酸、サリチル酸などが好適である。リンのオキソ酸若しくはその誘導体としては、以下に限定されないが、例えば、リン酸、リン酸ジ−n−ブチルエステル、リン酸ジフェニルエステルなどのリン酸又はそれらのエステルなどの誘導体、ホスホン酸、ホスホン酸ジメチルエステル、ホスホン酸ジ−n−ブチルエステル、フェニルホスホン酸、ホスホン酸ジフェニルエステル、ホスホン酸ジベンジルエステルなどのホスホン酸又はそれらのエステルなどの誘導体、ホスフィン酸、フェニルホスフィン酸などのホスフィン酸及びそれらのエステルなどの誘導体が挙げられ、これらの中でもホスホン酸が好ましい。
有機カルボン酸又はリンのオキソ酸若しくはその誘導体は、単独で又は2種以上を使用することができる。有機カルボン酸又はリンのオキソ酸若しくはその誘導体の配合量は、使用する式(1)で表わされる化合物の種類に応じて適宜調節されるが、固形成分の0〜49質量%が好ましく、0〜5質量%がより好ましく、0〜1質量%がさらに好ましく、0質量%がよりさらに好ましい。
更に、本実施形態の感放射線性組成物には、本実施形態の目的を阻害しない範囲で、必要に応じて、上記溶解制御剤、増感剤、及び界面活性剤、及び有機カルボン酸又はリンのオキソ酸若しくはその誘導体以外の添加剤を1種又は2種以上配合することができる。そのような添加剤としては、以下に限定されないが、例えば、染料、顔料、及び接着助剤等が挙げられる。例えば、染料又は顔料を配合すると、露光部の潜像を可視化させて、露光時のハレーションの影響を緩和できるので好ましい。また、接着助剤を配合すると、基板との接着性を改善することができるので好ましい。更に、他の添加剤としては、ハレーション防止剤、保存安定剤、消泡剤、形状改良剤等、具体的には4−ヒドロキシ−4'−メチルカルコン等を挙げることができる。
本実施形態のレジストパターンの形成方法は、上記本実施形態の感放射線性組成物を用いて、基板上にレジスト膜を形成する工程と、前記レジスト膜を露光する工程と、露光した前記レジスト膜を現像する工程と、を含む。本実施形態のレジストパターンの形成方法により得られるレジストパターンは多層プロセスにおける上層レジストとして形成することもできる。
十分乾燥し、窒素置換した、滴下漏斗、ジム・ロート氏冷却管、温度計、攪拌翼を設置した四つ口フラスコ(1000mL)に、窒素気流下で、関東化学社製レゾルシノール(22g、0.2mol)と、4−ヨードベンズアルデヒド(46.4g,0.2mol)と、脱水エタノール(200mL)を投入し、エタノール溶液を調製した。この溶液を攪拌しながらマントルヒーターで85℃まで加熱した。次いで濃塩酸(35%)75mLを、滴下漏斗により30分かけて滴下した後、引き続き85℃で3時間攪拌した。反応終了後、放冷し、室温に到達させた後、氷浴で冷却した。1時間静置後、淡黄色粗結晶が生成し、これを濾別した。粗結晶をメタノール500mLで2回洗浄し、濾別、真空乾燥させることにより44.0gの化合物を得た。
この化合物は、LC−MS分析した結果、分子量1296を示した。すなわち、上記分子量は、Water社製Acquity UPLC/MALDI−Synapt HDMSを用いて測定した。また重ジメチルスルホキシド溶媒中での1H−NMRのケミカルシフト値(δppm,TMS基準)は、5.5(s,4H)、6.0〜6.8(m,24H)、8.4〜8.5(d,8H)であった。
これらの結果から、得られた化合物を目的化合物(CR−1)と同定した(収率64%)。
温度を制御できる内容積500mLの電磁撹拌装置付オートクレーブ(SUS316L製)に、無水HF 74.3g(3.71モル)、BF3 50.5g(0.744モル)を仕込み、内容物を撹拌し、液温を−30℃に保ったまま一酸化炭素により2MPaまで昇圧した。その後、圧力を2MPa、液温を−30℃に保ったまま、4−シクロヘキシルベンゼン57.0g(0.248モル)とn−ヘプタン50.0gとを混合した原料を供給し、1時間保った後、氷の中に内容物を採取し、ベンゼンで希釈後、中和処理をして得られた油層をガスクロマトグラフィーで分析して反応成績を求めたところ、4−シクロヘキシルベンゼン転化率100%、4−シクロヘキシルベンズアルデヒド選択率97.3%であった。
単蒸留により目的成分を単離し、GC−MSで分析した結果、目的物の4−シクロヘキシルベンズアルデヒド(以下、CHBALと示す)の分子量188を示した。すなわち、上記分子量は、島津製鉄所製社製GC−MS QP2010 Ultraを用いて測定した。また重クロロホルム溶媒中での1H−NMRのケミカルシフト値(δppm,TMS基準)は、1.0〜1.6(m,10H)、2.6(m,1H)、7.4(d,2H)、7.8(d,2H)、10.0(s,1H)であった。
この生成物の構造は、LC−MSで分析した結果、分子量1121を示した。また重クロロホルム溶媒中での1H−NMRのケミカルシフト値(δppm,TMS基準)は0.8〜1.9(m,44H)、5.5,5.6(d,4H)、6.0〜6.8(m,24H)、8.4,8.5(m,8H)であった。
これらの結果から、得られた生成物を目的化合物(CR−1A)と同定した(収率91%)。
(2)レジスト性能の評価
表1に記載の成分を調合し、均一溶液としたのち、孔径0.1μmのテフロン(登録商標)製メンブランフィルターで濾過して、感放射線性組成物を調製し、各々について評価を行った。
PHS−1:ポリヒドロキシスチレン(Mw=8000)(シグマ−アルドリッチ社)
光活性化合物(B)として、以下のものを使用した。
P−1:下記化学構造式(G)のナフトキノンジアジド系感光剤(4NT−300,東洋合成工業(株))
P−2:化学構造式(G−1)のナフトキノンジアジド系感光剤(TS−200、(株)三宝化学研究所)
P−3:化学構造式(G−2)のナフトキノンジアジド系感光剤(TKE1−510、(株)三宝化学研究所)
P−4:化学構造式(G−3)のナフトキノンジアジド系感光剤(PQ−614、(株)三宝化学研究所)
S−1:プロピレングリコールモノメチルエーテル(東京化成工業(株))
得られたラインアンドスペースを走査型電子顕微鏡((株)日立ハイテクノロジー製S−4800)により観察した。ラインエッジラフネスはパターンの凹凸が10nm未満を「優秀」、10nm以上100nm未満を「良好」、100nm以上を「不良」とした。
Claims (4)
- (A)レジスト基材と、(B)ジアゾナフトキノン光活性化合物と、(C)溶媒と、を含有するポジ型感放射線性組成物であって、
前記ポジ型感放射線性組成物中における固形成分の含有量が2〜50質量%であり、溶媒の含有量が50〜98質量%であり、
前記(A)レジスト基材が下記式(6)で表わされる化合物である、ポジ型感放射線性組成物。
- 前記固形成分が、(A)レジスト基材/(B)ジアゾナフトキノン光活性化合物/(D)任意成分を、固形成分基準の質量%で、1〜99/99〜1/0〜98含有する、請求項1に記載のポジ型感放射線性組成物。
- スピンコートによりアモルファス膜を形成することができる、請求項1又は2に記載のポジ型感放射線性組成物。
- 請求項1〜3のいずれか1項に記載のポジ型感放射線性組成物を基板上に塗布してレジスト膜を形成する工程と、
前記レジスト膜を露光する工程と、
露光した前記レジスト膜を現像する工程と、
を含む、レジストパターン形成方法。
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