WO2015098543A1 - 微細セルロース繊維複合体 - Google Patents
微細セルロース繊維複合体 Download PDFInfo
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- WO2015098543A1 WO2015098543A1 PCT/JP2014/082835 JP2014082835W WO2015098543A1 WO 2015098543 A1 WO2015098543 A1 WO 2015098543A1 JP 2014082835 W JP2014082835 W JP 2014082835W WO 2015098543 A1 WO2015098543 A1 WO 2015098543A1
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- D01F11/00—Chemical after-treatment of artificial filaments or the like during manufacture
- D01F11/02—Chemical after-treatment of artificial filaments or the like during manufacture of cellulose, cellulose derivatives, or proteins
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- C08B15/00—Preparation of other cellulose derivatives or modified cellulose, e.g. complexes
- C08B15/05—Derivatives containing elements other than carbon, hydrogen, oxygen, halogens or sulfur
- C08B15/06—Derivatives containing elements other than carbon, hydrogen, oxygen, halogens or sulfur containing nitrogen, e.g. carbamates
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- C08L33/04—Homopolymers or copolymers of esters
- C08L33/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, which oxygen atoms are present only as part of the carboxyl radical
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- C08L33/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
- C08L33/04—Homopolymers or copolymers of esters
- C08L33/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, which oxygen atoms are present only as part of the carboxyl radical
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- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
- D06M13/165—Ethers
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- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/322—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing nitrogen
- D06M13/325—Amines
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- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/14—Polymer mixtures characterised by other features containing polymeric additives characterised by shape
- C08L2205/16—Fibres; Fibrils
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- D—TEXTILES; PAPER
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- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/02—Natural fibres, other than mineral fibres
- D06M2101/04—Vegetal fibres
- D06M2101/06—Vegetal fibres cellulosic
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- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/20—Cellulose-derived artificial fibres
Definitions
- the present invention relates to a fine cellulose fiber composite. More specifically, a fine cellulose fiber composite that can be suitably blended as a nanofiller in household goods, home appliance parts, automobile parts, etc., and a fine cellulose fiber composite dispersion and resin composition containing the fine cellulose fiber composite Related to things.
- plastic materials derived from petroleum which is a finite resource, have been widely used, but in recent years, technologies with less environmental impact have come to the spotlight. Materials using cellulose fibers have attracted attention.
- Patent Document 1 discloses a fine cellulose fiber composite formed by adsorbing a surfactant on fine cellulose fibers having a carboxyl group content of 0.1 to 3 mmol / g.
- Patent Document 2 describes a cellulose nanofiber in which a linear or branched molecule is bonded to a cellulose molecule via a carboxy group and an amino group.
- the present invention relates to the following [1] to [3].
- [1] A fine cellulose fiber composite formed by bonding an amine having an ethylene oxide / propylene oxide (EO / PO) copolymer part as a salt to a carboxy group of a fine cellulose fiber having a carboxyl group content of 0.1 mmol / g or more.
- a fine cellulose fiber composite wherein the molecular weight of the EO / PO copolymer part is 700 to 10,000, and the PO content in the EO / PO copolymer part is 1 to 70 mol%.
- [2] A fine cellulose fiber composite dispersion containing the fine cellulose fiber composite according to [1] and a plasticizer.
- [3] A resin composition comprising a thermoplastic resin or a curable resin and the fine cellulose fiber composite according to the above [1].
- compositions containing the fine cellulose fiber composites of Patent Documents 1 and 2 are not yet sufficient in terms of both transparency and mechanical strength.
- the present invention provides a resin composition that is less agglomerated when blended with a plasticizer and is excellent in transparency, and that is superior in transparency and mechanical strength when blended with a thermoplastic resin or a curable resin.
- the present invention relates to a fine cellulose fiber composite that can be used, and a fine cellulose fiber composite dispersion containing the composite and a resin composition.
- a fine cellulose fiber composite capable of providing a resin composition having excellent mechanical strength
- the present invention relates to a body dispersion and a resin composition.
- the fine cellulose fiber composite of the present invention can provide a resin composition excellent in transparency and mechanical strength when blended with a thermoplastic resin or a curable resin (hereinafter also simply referred to as a resin).
- a resin composition having excellent mechanical strength can be provided.
- blends with a plasticizer there is little aggregate in the obtained dispersion liquid, and there also exists the outstanding effect that it is excellent in transparency.
- the fine cellulose fiber composite of the present invention has an ethylene oxide / propylene oxide copolymer part (EO / PO copolymer part) in the carboxy group in a fine cellulose fiber having a carboxy group content of 0.1 mmol / g or more.
- the amine is bonded as a salt, the EO / PO copolymer part has a specific molecular weight, and the constituent ratio of ethylene oxide and propylene oxide is specific.
- an amine having an EO / PO copolymer part is bonded as a salt to a carboxy group
- carboxy group is deprotonated and the amine having an EO / PO copolymer part is an ammonium salt. And means an ion-bonded state.
- the fine cellulose fiber composite may be referred to as a fine cellulose fiber composite A.
- the resin composition containing the fine cellulose fiber composite A of the present invention is excellent in transparency and mechanical strength, and is excellent in heat resistance and dimensional stability depending on the resin is as follows.
- the fine cellulose fiber composite A of the present invention the ethylene oxide / propylene oxide (EO / PO) co-polymer is obtained by ion-bonding an amine having the specific polymer chain to a carboxy group already present on the surface of the fine cellulose fiber.
- the fine cellulose fiber composites having a polymerized portion have increased dispersibility in the resin due to repulsion due to steric repulsion, and the affinity of the cellulose fiber composite itself to the resin has been increased. It becomes excellent in dispersion in the resin, has excellent mechanical strength while maintaining the transparency inherent in the resulting resin composition, and depending on the resin, it becomes possible to further improve heat resistance and dimensional stability. .
- the fine cellulose fiber constituting the fine cellulose fiber composite A used in the present invention is preferably 0.1 nm or more, more preferably from the viewpoint of producing a fine cellulose fiber composite having an average fiber diameter and a uniform fiber diameter. Is at least 0.2 nm, more preferably at least 0.5 nm, even more preferably at least 0.8 nm, and even more preferably at least 1 nm.
- a thermoplastic resin or a curable resin to obtain a resin composition (also referred to as a composite material)
- the mechanical strength is sufficiently improved and transparency is maintained.
- the average fiber diameter of a cellulose fiber can be measured using an atomic force microscope (AFM), and is specifically measured by the method as described in the below-mentioned Example.
- AFM atomic force microscope
- the smallest unit of cellulose nanofibers prepared from higher plants is a 6 ⁇ 6 molecular chain packed in a nearly square shape, so the height analyzed by AFM images is regarded as the fiber width. Can do.
- the carboxy group content of the fine cellulose fiber is 0.1 mmol / g or more, preferably 0.4 mmol / g or more, more preferably 0.6 mmol / g or more, from the viewpoint of stable refinement and bonding an amine as a salt. More preferably, it is 0.8 mmol / g or more. Moreover, from a viewpoint of improving handleability, Preferably it is 3 mmol / g or less, More preferably, it is 2 mmol / g or less, More preferably, it is 1.8 mmol / g or less, More preferably, it is 1.5 mmol / g or less.
- a fine cellulose fiber having a carboxy group content outside this range may be unintentionally contained as an impurity.
- the “carboxy group content” means the total amount of carboxy groups in the cellulose constituting the fine cellulose fiber, and is specifically measured by the method described in Examples described later.
- the average aspect ratio (fiber length / fiber diameter) of the fine cellulose fibers is preferably 10 or more, more preferably 20 or more, from the viewpoint of sufficiently improving the mechanical strength when the resin is contained in a composite material. Preferably it is 50 or more, more preferably 100 or more. Moreover, from a viewpoint of suppressing the mechanical strength fall accompanying the dispersibility fall in resin, Preferably it is 1000 or less, More preferably, it is 500 or less, More preferably, it is 400 or less, More preferably, it is 350 or less.
- the average aspect ratio is obtained by calculating back the aspect ratio of the cellulose fiber by the following formula (1) from the relationship between the concentration of the cellulose fiber in the dispersion and the specific viscosity of the dispersion with respect to water.
- formula (1) is The Theory of Polymer Dynamics, M. DOI and D.D. F.
- ⁇ SP is the specific viscosity
- ⁇ is the circumference
- ln is the natural logarithm
- P is the aspect ratio (L / b)
- ⁇ 0.8
- ⁇ S is the density of the dispersion medium (kg / m 3 )
- ⁇ 0 represents the density of the cellulose crystals (kg / m 3 )
- the degree of crystallinity of the fine cellulose fibers is preferably 30% or more, more preferably 35% or more, still more preferably 40% or more, from the viewpoint of improving the mechanical strength when contained in a resin to form a composite material. More preferably, it is 45% or more. Further, from the viewpoint of improving the binding efficiency of ionic bonds, it is preferably 95% or less, more preferably 90% or less, still more preferably 85% or less, and even more preferably 80% or less.
- the crystallinity of cellulose is the cellulose I-type crystallinity calculated by the Segal method from the diffraction intensity value by the X-ray diffraction method, and is defined by the following calculation formula (A).
- the carboxy group of the fine cellulose fiber is ionically bonded to an amine having an EO / PO copolymer part. Therefore, the amine having the EO / PO copolymer part in the present invention may be any one substituted by the EO / PO copolymer part, and may be any of primary amine, secondary amine, and tertiary amine. However, from the viewpoint of reactivity with a carboxy group, a primary amine or a secondary amine is preferable.
- the EO / PO copolymerization part means a structure in which ethylene oxide (EO) and propylene oxide (PO) are polymerized randomly or in a block form.
- EO ethylene oxide
- PO propylene oxide
- EO ethylene oxide
- PO propylene oxide
- the PO content (mol%) in the EO / PO copolymerization part is less agglomerated in the resulting dispersion when blended with a plasticizer, excellent in transparency, and when blended with a resin.
- it is 1 mol% or more, preferably 6 mol% or more, more preferably 8 mol% or more, and from the same viewpoint, 70 mol% or less, preferably 60 It is not more than mol%, more preferably not more than 50 mol%, still more preferably not more than 40 mol%, still more preferably not more than 30 mol%, still more preferably not more than 25 mol%, still more preferably not more than 19 mol%.
- the molecular weight of the EO / PO copolymerized part is a resin that has few aggregates in the resulting dispersion when blended with a plasticizer, is excellent in transparency, and has excellent mechanical strength when blended in a resin. From the viewpoint of obtaining a composition, it is 700 or more, preferably 1,000 or more, more preferably 1,500 or more, and from the same viewpoint, 10,000 or less, preferably 7,000 or less, more preferably 5,000. Hereinafter, it is more preferably 4,000 or less, further preferably 3,500 or less, and still more preferably 2,500 or less.
- the total molecular weight of (EO) a (PO) b + (EO) c (PO) d + (EO) e (PO) f is And the molecular weight of the EO / PO copolymer part.
- the PO content (mol%) in the EO / PO copolymerization part and the molecular weight of the EO / PO copolymerization part can be calculated from the average number of moles added when the amine is produced.
- the EO / PO copolymer part and the amine are preferably bonded directly or via a linking group.
- the linking group is preferably a hydrocarbon group, and an alkylene group having 1 to 6 carbon atoms, more preferably 1 to 3 carbon atoms is used.
- an ethylene group and a propylene group are preferable.
- Examples of the amine having such an EO / PO copolymer part include the following formula (i):
- R 1 represents a hydrogen atom, a linear or branched alkyl group having 1 to 6 carbon atoms, —CH 2 CH (CH 3 ) NH 2 group, or a group represented by the following formula (ii):
- EO and PO are present in a random or block form, a is a positive number indicating the average added mole number of EO, and b is a positive number indicating the average added mole number of PO. The compound represented by these is mentioned.
- n is 0 or 1
- R 2 represents a phenyl group, a hydrogen atom, or a linear or branched alkyl group having 1 to 3 carbon atoms
- EO and PO are present in a random or block form.
- C and e represent the average number of moles added of EO and are independently a number from 0 to 50
- d and f represent the average number of moles added of PO and are independently a number from 1 to 50
- a represents the average added mole number of EO, and when blended with a plasticizer, there are few aggregates in the resulting dispersion, excellent transparency, and when blended with a resin, From the viewpoint of obtaining a resin composition excellent in mechanical strength and the like, preferably 11 or more, more preferably 15 or more, further preferably 20 or more, further preferably 25 or more, further preferably 30 or more, and from the same viewpoint, Is 100 or less, more preferably 70 or less, still more preferably 60 or less, still more preferably 50 or less, and still more preferably 40 or less.
- b represents the average added mole number of PO, and when blended with a plasticizer, there are few aggregates in the resulting dispersion, excellent transparency, and when blended with a resin, it is transparent.
- it is preferably 1 or more, more preferably 2 or more, further preferably 3 or more, and from the same viewpoint, preferably 50 or less, more preferably 40 or less, More preferably, it is 30 or less, More preferably, it is 25 or less, More preferably, it is 20 or less, More preferably, it is 15 or less, More preferably, it is 10 or less.
- the PO content (mol%) in the EO / PO copolymer part is calculated from the above a and b when the amine is represented by the formula (i).
- the formula (i) and the formula (ii) the formula: (b + d + f) ⁇ 100 / (a + b + c + d + e + f).
- a preferred range is as described above.
- R 1 in the formula (i) is a hydrogen atom, a linear or branched alkyl group having 1 to 6 carbon atoms, a —CH 2 CH (CH 3 ) NH 2 group, or a group represented by the formula (ii).
- hydrogen atoms are preferable from the viewpoint of obtaining a resin composition having few aggregates in the obtained dispersion, excellent in transparency, and excellent in mechanical strength when blended with a resin.
- the linear or branched alkyl group having 1 to 6 carbon atoms is preferably a methyl group, an ethyl group, an iso or normal propyl group.
- R 1 in formula (i) is a group represented by formula (ii)
- the linear or branched alkyl group having 1 to 3 carbon atoms of R 2 in formula (ii) is preferably A methyl group and an ethyl group.
- n is preferably 1, and when R 2 is a hydrogen atom, n is preferably 0.
- c and e in formula (ii) are preferably independently 10 to 30, and d and f are preferably 5 to 25 independently.
- An amine having an EO / PO copolymer part represented by the formula (i) can be prepared according to a known method. For example, a desired amount of ethylene oxide or propylene oxide may be added to propylene glycol alkyl ether, and then the hydroxyl terminal may be aminated. If necessary, the terminal can be made into a hydrogen atom by cleaving the alkyl ether with an acid. For these production methods, reference can be made to JP-A-3-181448.
- the amount of the amine having an EO / PO copolymerized part in the fine cellulose fiber composite A is small in aggregates in the resulting dispersion when blended with a plasticizer, excellent in transparency, and blended with a resin.
- it is preferably 0.01 mmol / g or more, more preferably 0.05 mmol / g or more, still more preferably 0.1 mmol / g or more, and still more preferably. It is 0.3 mmol / g or more, more preferably 0.5 mmol / g or more, more preferably 0.8 mmol / g or more, more preferably 1 mmol / g or more.
- the binding amount of the amine having an EO / PO copolymerization part can be adjusted by the amount of amine added, the type of amine, the reaction temperature, the reaction time, the solvent, and the like.
- the bond amount of the amine having an EO / PO copolymer part can be determined by IR measurement, and specifically, it can be determined by the method described in the examples described later.
- the modification rate of the amine having an EO / PO copolymer part in the fine cellulose fiber composite A is low in aggregates in the obtained dispersion, excellent in transparency and heat resistance, and when blended in a resin
- a resin composition excellent in transparency and mechanical strength preferably 10% or more, more preferably 20% or more, still more preferably 30% or more, further preferably 40% or more, more preferably 50% or more. More preferably, it is 60% or more, more preferably 70% or more, and further preferably 80% or more. From the viewpoint of obtaining a resin composition excellent in transparency and mechanical strength, it is preferably 95% or less.
- the modification rate (%) of the amine having an EO / PO copolymer part is specifically determined by the method described in Examples described later.
- the fine cellulose fiber composite A can be produced according to a known method without particular limitation as long as the EO / PO copolymer part can be introduced into the fine cellulose fiber via ionic bonds.
- a pre-prepared fine cellulose fiber may be subjected to a reaction for introducing an EO / PO copolymer part via an ionic bond, or subsequently, when preparing the fine cellulose fiber, an EO via an ionic bond.
- a reaction for introducing a / PO copolymerization part may be performed.
- the fine cellulose fiber can be produced by a known method, for example, a method described in JP 2011-140632 A.
- a micronization step described later is performed to obtain a carboxy group-containing fine cellulose fiber, and then the step (B) is performed.
- a method of performing the step (B) after the step (A) and then performing a miniaturization step (a manufacturing mode of the second A).
- Step (A) is a step in which natural cellulose fibers are oxidized in the presence of an N-oxyl compound to obtain carboxy group-containing cellulose fibers.
- step (A) first, a slurry in which natural cellulose fibers are dispersed in water is prepared.
- the slurry is added with about 10 to 1000 times (mass basis) of water as a raw material natural cellulose fiber (absolute drying basis: mass of natural cellulose fiber after being heated and dried at 150 ° C. for 30 minutes) It is obtained by processing with a mixer or the like.
- natural cellulose fibers include wood pulp such as softwood pulp and hardwood pulp; cotton pulp such as cotton linter and cotton lint; non-wood pulp such as straw pulp and bagasse pulp; bacterial cellulose and the like. These 1 type can be used individually or in combination of 2 or more types.
- the natural cellulose fiber may be subjected to a treatment for increasing the surface area such as beating. Further, the cellulose I type crystallinity of the commercially available pulp is usually 80% or more.
- N-oxyl compound one or more heterocyclic N-oxyl compounds selected from piperidine oxyl compounds having 1 or 2 carbon atoms, pyrrolidine oxyl compounds, imidazoline oxyl compounds, and azaadamantane compounds are preferable. .
- a piperidineoxyl compound having an alkyl group having 1 or 2 carbon atoms is preferable, and 2,2,6,6-tetraalkylpiperidine-1-oxyl (TEMPO), 4-hydroxy- 2,2,6,6-tetraalkylpiperidine-1-oxyl, 4-alkoxy-2,2,6,6-tetraalkylpiperidine-1-oxyl, 4-benzoyloxy-2,2,6,6-tetra Di-tert-alkylnitroxyl compounds such as alkylpiperidine-1-oxyl and 4-amino-2,2,6,6-tetraalkylpiperidine-1-oxyl, 4-acetamido-TEMPO, 4-carboxy-TEMPO, 4 -Phosphonoxy-TEMPO and the like.
- TEMPO 2,2,6,6-tetraalkylpiperidine-1-oxyl
- 4-hydroxy- 2,2,6,6-tetraalkylpiperidine-1-oxyl 4-alkoxy-2,2,6,6-tetraalkyl
- piperidine oxyl compounds 2,2,6,6-tetramethylpiperidine-1-oxyl (TEMPO), 4-hydroxy-2,2,6,6-tetramethylpiperidine-1-oxyl, 4- Methoxy-2,2,6,6-tetramethylpiperidine-1-oxyl is more preferred, and 2,2,6,6 tetramethylpiperidine-1-oxyl (TEMPO) is even more preferred.
- TEMPO 2,2,6,6 tetramethylpiperidine-1-oxyl
- the amount of the N-oxyl compound may be a catalytic amount, and is preferably 0.001 to 10% by mass, more preferably 0.01 to 9% by mass, and still more preferably relative to the natural cellulose fiber (absolute dry basis). Is 0.1 to 8% by mass, more preferably 0.5 to 5% by mass.
- An oxidizing agent can be used in the oxidation treatment of natural cellulose fibers.
- the oxidizing agent from the viewpoint of solubility and reaction rate when the solvent is adjusted to an alkaline region, oxygen or air, peroxides; halogens, hypohalous acids, halous acids, perhalogen acids and their alkali metals Salt or alkaline earth metal salt; halogen oxide, nitrogen oxide and the like.
- alkali metal hypohalites are preferable, and specific examples include sodium hypochlorite and sodium hypobromite.
- the amount of the oxidizing agent used may be selected according to the degree of carboxy group substitution (oxidation degree) of the natural cellulose fiber, and the oxidation reaction yield varies depending on the reaction conditions. The range is preferably about 1 to 100% by mass with respect to the cellulose fiber (absolute dry basis).
- bromides such as sodium bromide and potassium bromide and iodides such as sodium iodide and potassium iodide can be used as a co-catalyst.
- the amount of the promoter is not particularly limited as long as it is an effective amount that can exhibit its function.
- the reaction temperature in the oxidation treatment is preferably 50 ° C. or less, more preferably 40 ° C. or less, further preferably 20 ° C. or less, from the viewpoint of reaction selectivity and side reaction suppression, and the lower limit thereof is preferably ⁇ 5. °C or more.
- the pH of the reaction system is preferably matched to the nature of the oxidizing agent.
- the pH of the reaction system is preferably on the alkali side, preferably pH 7 to 13, A pH of 10 to 13 is more preferred.
- the reaction time is preferably 1 to 240 minutes.
- the carboxy group-containing cellulose fiber obtained by the oxidation reaction contains an N-oxyl compound such as TEMPO or a by-product salt used as a catalyst.
- the next step may be carried out as it is, but purification can also be carried out to obtain a highly purified carboxy group-containing cellulose fiber.
- the purification method an optimum method can be employed depending on the type of solvent in the oxidation reaction, the degree of oxidation of the product, and the degree of purification. For example, reprecipitation using water as a good solvent, methanol, ethanol, acetone, etc. as a poor solvent, extraction of TEMPO into a solvent that is phase-separated from water such as hexane, purification by ion exchange of salts, dialysis, etc. Can be mentioned.
- the solvent as the dispersion medium is water, alcohol having 1 to 6 carbon atoms, preferably 1 to 3 carbon atoms such as methanol, ethanol and propanol; ketone having 3 to 6 carbon atoms such as acetone, methyl ethyl ketone and methyl isobutyl ketone.
- water alcohol having 1 to 6 carbon atoms, ketone having 3 to 6 carbon atoms, carbon number 2
- polar solvents such as lower alkyl ethers of 5 to 5, N, N-dimethylformamide, N, N-dimethylacetamide, dimethyl sulfoxide, succinic acid methyltriglycol diester, and water is more preferable from the viewpoint of reducing environmental burden.
- the amount of the solvent used is not particularly limited as long as it is an effective amount capable of dispersing the carboxy group-containing cellulose fiber, but is preferably 1 to 500 times by mass, more preferably 2 to 200 times the carboxy group-containing cellulose fiber. It is more preferable to use mass times.
- a known disperser is preferably used as an apparatus used in the miniaturization process.
- a disaggregator, a beater, a low-pressure homogenizer, a high-pressure homogenizer, a grinder, a cutter mill, a ball mill, a jet mill, a short screw extruder, a twin screw extruder, an ultrasonic stirrer, a domestic juicer mixer, and the like can be used.
- the solid content concentration of the reactant fiber in the refinement treatment is preferably 50% by mass or less.
- the solid content concentration is adjusted as required (sustainedly colorless transparent or opaque liquid), or dried powder (however, Or a powder form in which fine cellulose fibers are aggregated, and does not mean cellulose particles).
- a suspension only water may be used as a dispersion medium, and a mixed solvent of water and other organic solvents (for example, alcohols such as ethanol), surfactants, acids, bases, etc. May be used.
- the hydroxyl group at the C6 position of the cellulose constituent unit is selectively oxidized to a carboxy group via an aldehyde group, and the carboxy group content is 0.1 mmol / It is possible to obtain a finely divided cellulose fiber having an average fiber diameter of 0.1 to 200 nm, and preferably having a crystallinity of 30% or more, which is composed of g or more of cellulose.
- the said carboxy-group containing fine cellulose fiber has a cellulose I type crystal structure.
- the carboxy group-containing fine cellulose fiber used in the present invention is a fiber obtained by surface-oxidizing and refining a naturally-derived cellulose solid raw material having an I-type crystal structure.
- the acid for example, hydrochloric acid
- the reaction can be performed before the refinement treatment, after the refinement treatment. You may go to either of them.
- the fine cellulose fiber composite is prepared by mixing the carboxy group-containing fine cellulose fiber obtained through the refinement step and an amine having an EO / PO copolymer part. It is the process of obtaining. Specifically, the carboxy group-containing fine cellulose fiber and an amine having an EO / PO copolymer part are mixed in a solvent.
- Examples of the amine having an EO / PO copolymer part used in the step (B) include those described above for the fine cellulose fiber composite A.
- the amount of the amine used can be determined by the amount of the desired amine salt bound in the fine cellulose fiber composite A, but from the viewpoint of reactivity, the amount of carboxy groups contained in the carboxy group-containing fine cellulose fiber is 1 mol.
- the amine group is preferably at least 0.1 mol, more preferably at least 0.5 mol, even more preferably at least 0.7 mol, even more preferably at least 1 mol, and from the viewpoint of product purity, preferably at most 50 mol, more preferably Is used in an amount of 20 mol or less, more preferably 10 mol or less.
- the amine is a monoamine, the above amine group and amine are the same.
- a solvent in which the amine to be used is dissolved.
- a solvent in which the amine to be used is dissolved.
- IPA isopropanol
- DMF N-dimethylformamide
- DMSO dimethyl sulfoxide
- THF tetrahydrofuran
- diester of succinic acid and triethylene glycol monomethyl ether acetone, methyl ethyl ketone (MEK), acetonitrile, dichloromethane, chloroform, toluene, acetic acid, and the like.
- MK methyl ethyl ketone
- acetonitrile dichloromethane
- dichloromethane chloroform
- toluene acetic acid
- polar solvents diester of succinic acid and triethylene glycol monomethyl ether, ethanol, and DMF are preferable.
- the temperature at the time of mixing is preferably 0 ° C. or higher, more preferably 5 ° C. or higher, further preferably 10 ° C. or higher, from the viewpoint of amine reactivity. Moreover, from a viewpoint of coloring of a composite, Preferably it is 50 degrees C or less, More preferably, it is 40 degrees C or less, More preferably, it is 30 degrees C or less.
- the mixing time can be appropriately set according to the type of amine and solvent used, but from the viewpoint of amine reactivity, it is preferably 0.01 hours or longer, more preferably 0.1 hours or longer, and even more preferably 1 It is more than time, Preferably it is 48 hours or less, More preferably, it is 24 hours or less, More preferably, it is 12 hours or less.
- an appropriate post-treatment may be performed in order to remove unreacted amine, condensing agent and the like.
- the post-treatment method for example, filtration, centrifugation, dialysis and the like can be used.
- each process described above can be performed in the same manner as the 1A manufacturing mode except that the above steps are performed in the order of step (A), step (B), and miniaturization step.
- the fine cellulose fiber composite A thus obtained can be used in the state of the dispersion after the above-mentioned post-treatment, or the dried powder obtained by removing the solvent from the dispersion by a drying treatment or the like. It is also possible to obtain a fine cellulose fiber composite having a shape and use it.
- “powder” is a powder in which fine cellulose fiber composites are aggregated, and does not mean cellulose particles.
- Examples of the powdered fine cellulose fiber composite A include, for example, a dried product obtained by directly drying the dispersion of the fine cellulose fiber composite A; a product obtained by pulverizing the dried product by mechanical processing; and the fine cellulose fiber composite.
- the spray drying method is a method in which a dispersion of the fine cellulose fiber composite A is sprayed in the air and dried.
- the fine cellulose fiber composite A has an average fiber diameter of preferably 0.1 nm or more, more preferably 0.2 nm or more, and further preferably 0.5 nm or more, from the viewpoint of heat resistance (less coloring during molding). More preferably, it is 0.8 nm or more, and still more preferably 1 nm or more. Further, from the viewpoint of mechanical strength and the like, it is preferably 200 nm or less, more preferably 100 nm or less, still more preferably 50 nm or less, still more preferably 20 nm or less, and still more preferably 10 nm or less.
- the fine cellulose fiber composite A preferably has a crystallinity comparable to the crystallinity of the fine cellulose fibers because the crystallinity does not decrease due to the reaction in the step (B).
- the EO / PO copolymer part is ionically bonded to the fine cellulose fiber via an amine salt, and the average fiber diameter is Those having a thickness of 0.1 to 200 nm are preferred.
- the present invention also provides the following as one embodiment of the fine cellulose fiber composite. That is, the present invention provides the fine cellulose fiber composite in which a specific cation and / or functional group is further bonded to the carboxy group of the fine cellulose fiber. More specifically, as the fine cellulose fiber composite of the present invention, an amine having an ethylene oxide / propylene oxide (EO / PO) copolymer part on the carboxy group of a fine cellulose fiber having a carboxy group content of 0.1 mmol / g or more.
- EO / PO ethylene oxide / propylene oxide
- the EO / PO copolymer part has a molecular weight of 700 to 10,000, the PO content in the EO / PO copolymer part is 1 to 70 mol%, Provided is a fine cellulose fiber composite into which one or two bonds selected from the group consisting of the following (1) and (2) are introduced. (1) Bonding via ionic bond of quaternary alkylammonium cation having 4 to 40 carbon atoms (2) Bonding via amide bond of aromatic hydrocarbon group having 6 to 20 carbon atoms; The body may be described as a fine cellulose fiber composite a.
- the presence of the EO / PO copolymer part on the surface of the cellulose fiber increases the dispersibility of the cellulose fiber composites in the resin due to the repulsion due to the steric repulsion, and the affinity for the resin.
- the presence of one or more specific quaternary alkylammonium cations and aromatic hydrocarbon groups further improves the wettability of the cellulose fiber composite, resulting in a resin. High dispersion in the resin becomes possible, and the mechanical strength is further improved while maintaining the transparency of the resulting resin composition.
- the wettability indicates compatibility with a solvent and a resin, and the higher the wettability, the higher the compatibility.
- the fine cellulose fiber composite a the fine cellulose fiber used, the amine having an EO / PO copolymerized portion, and the method for introducing the amine into the fine cellulose fiber are the same as described above.
- a specific cation and / or functional group is bound to the fine cellulose fiber, a known method can be used.
- a quaternary alkyl ammonium cation a quaternary alkyl ammonium compound may be bonded as a salt, and for an aromatic hydrocarbon group, an amine having an aromatic hydrocarbon group may be bonded with an amide bond.
- an amine having an EO / PO copolymer part may be referred to as a primary amine
- a compound used for the combination of (1) and (2) may be referred to as a secondary amine.
- a quaternary alkyl ammonium compound having a total carbon number of 4 to 40 is bonded to the carboxy group of the fine cellulose fiber means that the carboxy group is deprotonated and quaternary alkyl ammonium. It means a state in which they become cations and are ion-bonded.
- the four alkyl groups in the quaternary alkyl ammonium compound may be the same or different as long as the total number of carbon atoms is 4 to 40, and the alkyl groups may be substituted or unsubstituted. Also good.
- Examples of the alkyl group in the present specification include an alkyl group having 1 to 20 carbon atoms. Specifically, for example, a methyl group, an ethyl group, a propyl group, a butyl group, a lauryl group, a cetyl group, a stearyl group , A benzyl group, and a phenethyl group.
- the total number of carbon atoms of these four alkyl groups is 4 or more from the viewpoint of reactivity, preferably 8 or more, more preferably 12 or more, and from the same viewpoint, it is 40 or less, 36 or less. Is preferable, 32 or less is more preferable, 24 or less is more preferable, 20 or less is more preferable, and 18 or less is more preferable.
- the quaternary alkylammonium compound having a total carbon number of 4 to 40 include tetramethylammonium hydroxide, tetraethylammonium hydroxide, tetrabutylammonium hydroxide, tetrapropylammonium hydroxide, tetraethylammonium chloride, tetra Examples include butylammonium chloride, lauryltrimethylammonium chloride, dilauryldimethylchloride, stearyltrimethylammonium chloride, distearyldimethylammonium chloride, cetyltrimethylammonium chloride, and alkylbenzyldimethylammonium chloride.
- quaternary alkyl ammonium compound used in the present invention may be prepared according to a known method or may be a commercially available product.
- the amine having an aromatic hydrocarbon group having 6 to 20 carbon atoms is bonded to the carboxy group of the fine cellulose fiber means that the carboxy group and the amine form an amide bond. Thus, it means a covalently bonded state.
- the amine having an aromatic hydrocarbon group may have a total carbon number of 6 to 20, and may be either a primary amine or a secondary amine. From the viewpoint of reactivity with a carboxy group, the primary amine is preferred. Amines are preferred. Further, the number of aromatic hydrocarbon groups in the amine may be either one or two as long as the total carbon number is 6 to 20, but one is preferable.
- Examples of the amine having an aromatic hydrocarbon group include an amine having an aryl group and an amine having an aralkyl group, and an amine having an aryl group is preferable from the viewpoint of compatibility with a resin.
- the total number of carbon atoms of the amine having an aromatic hydrocarbon group is 6 or more and 20 or less, and is preferably 18 or less, more preferably 12 or less, from the viewpoint of compatibility with the resin.
- the total carbon number is 6 or more, and is 20 or less, preferably 14 or less, more preferably 10 or less, and still more preferably 8 or less.
- the total carbon number is 7 or more, and is 20 or less, preferably 13 or less, more preferably 11 or less, and even more preferably 9 or less.
- aryl group examples include a phenyl group, a naphthyl group, an anthryl group, a phenanthryl group, a biphenyl group, and a triphenyl group, and these may be used alone or in combination of two or more.
- a phenyl group, a naphthyl group, and a biphenyl group are preferable, and a phenyl group is more preferable.
- aralkyl group examples include a benzyl group, a phenethyl group, a phenylpropyl group, a phenylpentyl group, a phenylhexyl group, and a phenylheptyl group, and these may be used alone or in combination of two or more.
- a benzyl group, a phenethyl group, a phenylpropyl group, a phenylpentyl group, and a phenylhexyl group are preferable, and a benzyl group, a phenethyl group, a phenylpropyl group, and a phenylpentyl group are more preferable.
- the aryl group and aralkyl group may have a substituent.
- substituents include a methyl group, an ethyl group, a propyl group, an isopropyl group, a butyl group, an isobutyl group, a sec-butyl group, and a tert-butyl group.
- pentyl group isopentyl group, hexyl group having 1 to 6 carbon atoms; methoxy group, ethoxy group, propoxy group, isopropoxy group, butoxy group, isobutoxy group, sec-butoxy group, tert-butoxy group, pentyl
- An alkoxy group having 1 to 6 carbon atoms such as oxy group, isopentyloxy group, hexyloxy group; methoxycarbonyl group, ethoxycarbonyl group, propoxycarbonyl group, isopropoxycarbonyl group, butoxycarbonyl group, isobutoxycarbonyl group, sec- Butoxycarbonyl group, tert-butoxyca
- An alkoxycarbonyl group having 1 to 6 carbon atoms such as a bonyl group, a pentyloxycarbonyl group and an isopentyloxycarbonyl group; a halogen atom such as a fluorine atom, a chlorine atom, a
- amine having the aromatic hydrocarbon group specifically, as the amine having an aryl group, aniline, toluylamine, 4-biphenylylamine, diphenylamine, 2-aminonaphthalene, p-terphenylamine, Examples include 2-aminoanthracene and 2-aminoanthraquinone.
- aniline, toluylamine, 4-biphenylylamine, diphenylamine and 2-aminonaphthalene are preferable, and aniline is more preferable from the viewpoint of compatibility with the resin.
- Examples of the amine having an aralkyl group include benzylamine, phenethylamine, 3-phenylpropylamine, 5-phenylpentylamine, 6-phenylhexylamine, 7-phenylheptylamine, and 8-phenyloctylamine. Of these, from the same viewpoint, benzylamine, phenethylamine, 5-phenylpentylamine, 6-phenylhexylamine, and 7-phenylheptylamine are preferable.
- Benzylamine, phenethylamine, 3-phenylpropylamine, 5-phenylpentylamine, 6- Phenylhexylamine is more preferable, and benzylamine, phenethylamine, 3-phenylpropylamine, and 5-phenylpentylamine are more preferable.
- the amine having an aromatic hydrocarbon group used in the present invention may be prepared according to a known method or may be a commercially available product.
- a quaternary alkyl ammonium compound having 4 to 40 carbon atoms and an aromatic hydrocarbon group having 6 to 20 carbon atoms in total in addition to the amine having an EO / PO copolymer part, a quaternary alkyl ammonium compound having 4 to 40 carbon atoms and an aromatic hydrocarbon group having 6 to 20 carbon atoms in total. Any of the amines having the above may be bonded, and each may be bonded alone or in combination.
- the amount of the amine (primary amine) having an EO / PO copolymerized portion in the fine cellulose fiber composite a is excellent in transparency when it is blended with a plasticizer or a solvent, and there are few aggregates in the resulting dispersion.
- it when blended with a resin, it is preferably 0.01 mmol / g from the viewpoint of obtaining a resin composition having excellent compatibility with the resin and excellent transparency, mechanical strength, dimensional stability, and heat resistance. As mentioned above, More preferably, it is 0.03 mmol / g or more.
- the binding amount of the secondary amine in the fine cellulose fiber composite a is from the viewpoint of transparency of the dispersion, compatibility with the resin, transparency of the resin composition, mechanical strength, dimensional stability, and heat resistance.
- 0.2 mmol / g or more, more preferably 0.3 mmol / g or more, still more preferably 0.5 mmol / g or more, still more preferably 0.8 mmol / g or more, further preferably 1.0 mmol / g or more. is there.
- the binding amount of the amine can be adjusted by the addition amount, type, reaction temperature, reaction time, solvent and the like of the amine.
- the binding amount of the secondary amine refers to the binding amount of the quaternary alkyl ammonium compound having 4 to 40 carbon atoms and the amine having an aromatic hydrocarbon group having 6 to 20 carbon atoms. This is the total amount of binding and can be determined by IR measurement. Specifically, it is calculated
- the total amount of primary amine and secondary amine in the fine cellulose fiber composite a is from the viewpoint of compatibility with the resin, transparency of the resin composition, mechanical strength, dimensional stability, and heat resistance.
- the modification ratio of the EO / PO copolymer part in the fine cellulose fiber composite a is in terms of the transparency of the dispersion, the compatibility with the resin, the transparency of the resin composition, the mechanical strength, the dimensional stability, and From the viewpoint of heat resistance, it is preferably 0.5% or more, more preferably 1% or more, further preferably 2% or more, and from the same viewpoint, preferably 90% or less, more preferably 50% or less, and further preferably Is 20% or less, more preferably 10% or less, and still more preferably 5% or less.
- the modification rate of the quaternary alkyl ammonium cation and / or aromatic hydrocarbon group in the fine cellulose fiber composite “a” is the viewpoint that there are few aggregates in the resulting dispersion, the transparency of the dispersion, the resin composition From the viewpoints of transparency, mechanical strength, dimensional stability, and heat resistance, it is preferably 10% or more, more preferably 20% or more, still more preferably 30% or more, still more preferably 40% or more, and still more preferably 50 % Or more, more preferably 60% or more, further preferably 70% or more, and from the same viewpoint, it is preferably 90% or less, more preferably 85% or less, and further preferably 80% or less.
- the modification rate (%) of the quaternary alkylammonium cation and / or the aromatic hydrocarbon group is specifically determined by the method described in Examples described later.
- the sum total of the modification rate of the primary amine and the modification rate of the secondary amine in the fine cellulose fiber composite a is a viewpoint that there are few aggregates in the obtained dispersion liquid, the transparency viewpoint of the dispersion liquid, and the transparency of the resin composition.
- From the viewpoints of property, mechanical strength, dimensional stability, and heat resistance preferably 10% or more, more preferably 20% or more, still more preferably 30% or more, further preferably 40 or more, more preferably 50% or more, More preferably, it is 60% or more, more preferably 70% or more, more preferably 75% or more, further preferably 80% or more. From the same viewpoint, it is preferably 100% or less, more preferably 98% or less, and further preferably Is 95% or less, more preferably 90% or less, and still more preferably 85% or less.
- the molar ratio of the binding amount of the primary amine and the binding amount of the secondary amine is determined from the viewpoint of compatibility with the resin.
- the viewpoint of transparency transparency of the resin composition, mechanical strength, dimensional stability, and heat resistance, preferably 0.01 or more, more preferably 0.03 or more, from the same viewpoint, Preferably it is 0.4 or less, more preferably 0.3 or less, more preferably 0.2 or less, further preferably 0.15 or less, more preferably 0.1 or less, still more preferably 0.07 or less, more preferably 0.05 or less.
- the molar ratio of the bonding amount is preferably 0.1 or more from the viewpoint of compatibility with the resin, transparency of the dispersion, transparency of the resin composition, mechanical strength, dimensional stability, and heat resistance.
- it is 0.2 or more, More preferably, it is 0.4 or more, From the same viewpoint, Preferably it is 0.9 or less, More preferably, it is 0.8 or less, More preferably, it is 0.6 or less.
- the introduction of the quaternary alkylammonium compound and the amine having an aromatic hydrocarbon group into the fine cellulose fiber can be carried out according to a known method without any particular limitation.
- the introduction of the amine having an EO / PO copolymerization part, and the order Any of these may be first, but from the viewpoint of reactivity, it is preferable to introduce a quaternary alkyl ammonium compound and an amine having an aromatic hydrocarbon group first.
- the fine cellulose fiber composite a can be produced according to a known method without particular limitation as long as a quaternary alkyl ammonium cation and / or an aromatic hydrocarbon group and an EO / PO copolymerized part can be introduced into the fine cellulose fiber. can do.
- a quaternary alkylammonium cation is introduced into a pre-prepared fine cellulose fiber via an ionic bond and / or an aromatic hydrocarbon group is introduced via an amide bond, and then EO /
- the reaction for introducing the PO copolymerization part may be carried out, or the introduction reaction may be carried out following the preparation of the fine cellulose fibers.
- Fine cellulose fibers can be produced in the same manner as described above.
- a suitable method for producing the fine cellulose fiber composite a includes, for example, a production method including the following step (a), step (b-1) and step (b-2).
- Step (b-2) for obtaining cellulose fibers bonded with hydrogen groups A step of mixing the cellulose fibers obtained in step (b-1) with an amine having an EO / PO copolymer part.
- the above-mentioned finening step is performed to obtain a carboxy group-containing fine cellulose fiber, and then the steps (b-1) and (b-2) And a method of performing the step (b-1) and the step (b-2) after the step (a) and then performing a miniaturization step (a manufacturing mode of the second a).
- a production method after the step (a), the above-mentioned finening step is performed to obtain a carboxy group-containing fine cellulose fiber, and then the steps (b-1) and (b-2) And a method of performing the step (b-1) and the step (b-2) after the step (a) and then performing a miniaturization step (a manufacturing mode of the second a).
- Step (a) is a step in which natural cellulose fiber is oxidized in the presence of an N-oxyl compound to obtain a carboxy group-containing cellulose fiber, and is performed with reference to step (A) in the “form 1A of production”. be able to. Further, the purification step and the miniaturization step can be similarly performed with reference to the “form of production of 1A”.
- Step (b-1) In the production mode 1a, in the step (b-1), the mixture of the carboxy group-containing fine cellulose fiber obtained through the micronization step and the quaternary alkyl ammonium compound, and the aromatic hydrocarbon group are added. This is a step of obtaining a cellulose fiber to which a quaternary alkylammonium cation and / or an aromatic hydrocarbon group is bonded by performing an amidation reaction with an amine having or by performing only one of them.
- transducing both a quaternary alkyl ammonium cation and an aromatic hydrocarbon group any may be introduce
- the quaternary alkyl ammonium cation may be introduced by mixing the carboxy group-containing fine cellulose fiber and the quaternary alkyl ammonium compound in a solvent.
- Examples of the quaternary alkylammonium compound used in step (b-1) include those described above for the fine cellulose fiber composite a.
- the amount of the quaternary alkylammonium compound used can be determined by the desired amount of binding in the fine cellulose fiber composite a. From the viewpoint of reactivity, the amount of carboxy group contained in the carboxy group-containing fine cellulose fiber is 1 mol.
- the quaternary alkyl ammonium cation is preferably 0.1 mol or more, more preferably 0.5 mol or more, still more preferably 0.7 mol or more, still more preferably 1 mol or more, preferably from the viewpoint of product purity. Is used in an amount of 50 mol or less, more preferably 20 mol or less, and even more preferably 10 mol or less.
- the amount of the quaternary alkylammonium compound included in the above range may be subjected to the reaction at once or may be divided and subjected to the reaction.
- the solvent used when mixing with the amine which has an EO / PO copolymerization part in the process (B) of said "1st A manufacturing form" can be used similarly, and also water is used in addition to them. be able to. These can be used singly or in combination of two or more. Among them, water, diester of succinic acid and triethylene glycol monomethyl ether, ethanol, and DMF are preferable.
- the temperature and time at the time of mixing and the post-treatment after salt formation can be appropriately set with reference to the step (B) of the above “1st A production mode”.
- the introduction of the aromatic hydrocarbon group specifically involves an amidation reaction between the carboxy group-containing fine cellulose fiber and an amine having an aromatic hydrocarbon group.
- Examples of the amine having an aromatic hydrocarbon group used in the step (b-1) include those described above in the fine cellulose fiber composite a.
- the amount of the amine having an aromatic hydrocarbon group can be determined by the desired amount of binding in the fine cellulose fiber composite a, but from the viewpoint of reactivity, the carboxy group contained in the carboxy group-containing fine cellulose fiber.
- the amine group is preferably 0.1 mol or more, more preferably 0.5 mol or more, still more preferably 0.7 mol or more, and still more preferably 1 mol or more with respect to 1 mol. From the viewpoint of product purity, preferably 50 mol.
- the amount used is more preferably 20 mol or less, and still more preferably 10 mol or less.
- the amine is a monoamine, the above amine group and amine are the same.
- condensation reaction In the reaction between the carboxy group-containing fine cellulose fiber and an amine having an aromatic hydrocarbon group (hereinafter sometimes referred to as “condensation reaction” or “amide bond formation reaction”), a known condensing agent is used. You can also.
- the condensing agent is not particularly limited, and examples thereof include condensing agents described in Synthetic Chemistry Series, Peptide Synthesis (Maruzensha) P116, or Tetrahedron, 57, 1551 (2001). For example, 4- (4,6- And dimethoxy-1,3,5-triazin-2-yl) -4-methylmorpholinium chloride (hereinafter sometimes referred to as “DMT-MM”).
- DMT-MM 4- (4,6- And dimethoxy-1,3,5-triazin-2-yl) -4-methylmorpholinium chloride
- a solvent in the above-mentioned micronization step can be used, and it is preferable to select a solvent in which the amine to be used is dissolved.
- the reaction time and reaction temperature in the condensation reaction can be appropriately selected according to the type of amine and solvent used, etc., but from the viewpoint of reaction rate and productivity, preferably 1 to 24 hours, more preferably 10 to 20 hours.
- the reaction temperature is preferably 0 ° C. or higher, more preferably 5 ° C. or higher, and further preferably 10 ° C. or higher from the viewpoint of reactivity. Further, from the viewpoint of coloring the composite, it is preferably 200 ° C. or lower, more preferably 80 ° C. or lower, and further preferably 30 ° C. or lower.
- an appropriate post-treatment may be performed in order to remove unreacted amine, condensing agent and the like.
- the post-treatment method for example, filtration, centrifugation, dialysis and the like can be used.
- a cellulose fiber in which a quaternary alkyl ammonium cation and / or an aromatic hydrocarbon group is bonded to the fine cellulose fiber can be obtained.
- Step (b-2) In the production mode 1a, the step (b-2) has a quaternary alkylammonium cation and / or aromatic hydrocarbon group-containing fine cellulose fiber obtained through the above step and an EO / PO copolymer part. This is a step of mixing with an amine to obtain a fine cellulose fiber composite. Specifically, it can be performed with reference to the step (B) in the “form of production of 1A”.
- Examples of the amine having an EO / PO copolymer part used in the step (b-2) include those described above in the fine cellulose fiber composite a, and the amount used thereof is desired in the fine cellulose fiber composite a. It can be determined by the amount of binding. From the viewpoint of reactivity, the amine group is preferably 0.01 mol or more, more preferably 0.05 mol or more, still more preferably 0.07 mol or more, with respect to 1 mol of the carboxy group contained in the carboxy group-containing fine cellulose fiber.
- the amine may be subjected to the reaction at one time or may be divided and subjected to the reaction.
- post-treatment can be appropriately performed as in the step (b-1).
- the manufacturing method of the second a is the same as the manufacturing method of the first a except that the above steps are performed in the order of the step (a), the step (b-1), the step (b-2), and the miniaturization step. It can be done by the method.
- the fine cellulose fiber composite a thus obtained can be used in the state of the dispersion after the above-mentioned post-treatment, or the dried powder obtained by removing the solvent from the dispersion by a drying treatment or the like. It is also possible to obtain a fine cellulose fiber composite having a shape and use it.
- “powder” is a powder in which fine cellulose fiber composites are aggregated, and does not mean cellulose particles.
- the fine cellulose fiber composite a has an average fiber diameter of preferably 0.1 nm or more, more preferably 0.2 nm or more, and further preferably 0.5 nm or more, from the viewpoint of heat resistance (less coloring during molding). More preferably, it is 0.8 nm or more, and still more preferably 1 nm or more. Further, from the viewpoint of mechanical strength and the like, it is preferably 200 nm or less, more preferably 100 nm or less, still more preferably 50 nm or less, still more preferably 20 nm or less, and still more preferably 10 nm or less.
- the EO / PO copolymer part is ionically bonded to the fine cellulose fiber via an amine salt, and a quaternary alkyl is used.
- the ammonium cation is preferably an ionic bond and / or an aromatic hydrocarbon group having an amide bond, and an average fiber diameter of 0.1 to 200 nm is preferable.
- the fine cellulose fiber composite dispersion of the present invention contains a fine cellulose fiber composite in which an EO / PO copolymer part is ionically bonded to the fine cellulose fiber via an amine salt, and a plasticizer.
- a fine cellulose fiber composite here, both the fine cellulose fiber composite A and the fine cellulose fiber composite a can be used, and you may use together.
- the content of the fine cellulose fiber composite in the dispersion is preferably 0.01% by mass or more, more preferably from the viewpoint of improving the mechanical strength of the resin composition when the dispersion is blended with the resin.
- the amount of the fine cellulose fibers (converted amount) in the dispersion is preferably 0.01% by mass or more from the viewpoint of improving the mechanical strength of the resin composition by blending the dispersion with a resin.
- it is 0.03% by mass or more, more preferably 0.05% by mass or more, more preferably 0.08% by mass or more, more preferably 0.1% by mass or more, and the viewpoint of preventing aggregation of the complex Therefore, it is preferably 30% by mass or less, more preferably 10% by mass or less, further preferably 5% by mass or less, further preferably 1% by mass or less, still more preferably 0.5% by mass or less, and still more preferably 0.3% by mass. It is below mass%.
- the amount (equivalent amount) of fine cellulose fibers can be calculated
- the plasticizer in the dispersion of the present invention is not particularly limited, and is a conventional plasticizer such as phthalic acid esters, succinic acid esters, adipic acid esters, fatty acid esters of aliphatic polyols such as glycerin, etc. Is mentioned.
- a conventional plasticizer such as phthalic acid esters, succinic acid esters, adipic acid esters, fatty acid esters of aliphatic polyols such as glycerin, etc. Is mentioned.
- An ester compound which is an alcohol added in an amount of ⁇ 5 mol is preferable, and specific examples thereof include plasticizers described in JP-A-2008-174718 and JP-A-2008-115372.
- the plasticizer content in the dispersion improves the mechanical strength of the resin composition when the dispersion is blended with the resin, and at the same time, the heat resistance, transparency, and moldability of the molded body when formed into a molded body.
- it is preferably 95% by mass or more, more preferably 97% by mass or more, further preferably 99% by mass or more, and further preferably 99.5% by mass or more, and a viewpoint of containing a fine cellulose fiber composite.
- Preferably it is 99.95 mass% or less, More preferably, it is 99.9 mass% or less, More preferably, it is 99.8 mass% or less.
- the fine cellulose fiber composite dispersion of the present invention has few aggregates and is excellent in transparency, it is suitable for the production of a resin composition containing a thermoplastic resin or a curable resin and a fine cellulose fiber composite described later. It can be used suitably.
- the resin composition of the present invention contains a thermoplastic resin or a curable resin and the fine cellulose fiber composite.
- the fine cellulose fiber composite With the fine cellulose fiber composite, the mechanical strength and the like can be improved while maintaining the transparency of the resin or without significantly impairing the resin.
- a fine cellulose fiber composite here, both the fine cellulose fiber composite A and the fine cellulose fiber composite a can be used, and you may use together.
- thermoplastic resins saturated polyester resins such as polylactic acid resins; olefin resins such as polyethylene resins and polypropylene resins; cellulose resins such as triacetylated cellulose and diacetylated cellulose; nylon resins, vinyl chloride resins, Examples thereof include styrene resins, (meth) acrylic resins, vinyl ether resins, polyvinyl alcohol resins, polyamide resins, polycarbonate resins, and polysulfone resins. These thermoplastic resins may be used alone or as a mixed resin of two or more. Among these, polyester resins and (meth) acrylic resins are preferable because a resin composition having few aggregates and excellent transparency can be obtained. In addition, in this specification, (meth) acrylic resin means what contains methacrylic resin and acrylic resin.
- the polyester resin is not particularly limited as long as it is known in the art, but preferably has biodegradability, and a biodegradable polyester resin is preferable. Specifically, polyhydroxybutyrate, polycaprolactone, polybutylene succinate, polybutylene succinate / adipate, polyethylene succinate, polylactic acid resin, polymalic acid, polyglycolic acid, polydioxanone, poly (2-oxetanone), etc.
- Aliphatic polyester resins such as polybutylene succinate / terephthalate, polybutylene adipate / terephthalate, polytetramethylene adipate / terephthalate; starch, cellulose, chitin, chitosan, gluten, gelatin, zein, soy protein And mixtures of natural polymers such as collagen and keratin with the above aliphatic polyester resins or aliphatic aromatic copolyester resins.
- polybutylene succinate and polylactic acid resin are preferable and polylactic acid resin is more preferable because of excellent processability, economy, availability, and physical properties.
- biodegradable means a property that can be decomposed into low molecular weight compounds by microorganisms in nature, and specifically, JIS K6953 (ISO 14855) “controlled aerobic composting conditions. This means biodegradability based on the “Aerobic and Ultimate Biodegradation and Disintegration Test”.
- polylactic acid resin a commercially available polylactic acid resin (for example, manufactured by Nature Works: trade name: Nature Works PLA / NW3001D, NW4032D, N4000, manufactured by Toyota Motor Corporation: trade name: Ecoplastic U'z S-09, S -12, S-17, etc.) and polylactic acid synthesized from lactic acid or lactide.
- a polylactic acid resin having an optical purity of 90% or more is preferable.
- a polylactic acid resin (NW4032D, N4000, etc.) manufactured by Nature Works with a relatively high molecular weight and high optical purity is preferable. .
- the (meth) acrylic resin preferably contains 50% by weight or more of methyl (meth) acrylate as a monomer unit based on the total of monomer units of all the polymers constituting the resin, A methacrylic resin is more preferable.
- the methacrylic resin can be produced by copolymerizing methyl methacrylate and other monomers copolymerizable therewith.
- the polymerization method is not particularly limited, and examples thereof include a bulk polymerization method, a solution polymerization method, a suspension polymerization method, a cast polymerization method (for example, a cell cast polymerization method), and the cast polymerization method from the viewpoint of productivity. (For example, a cell cast polymerization method) is preferable.
- the methacrylic resin excellent in heat resistance is obtained by carrying out the polymerization reaction of the polymerizable mixture containing the monomer mixture and the radical polymerization initiator.
- the curable resin is preferably a photocurable resin and / or a thermosetting resin.
- a photo-curable resin undergoes a polymerization reaction by using a photopolymerization initiator that generates radicals and cations when irradiated with active energy rays such as ultraviolet rays and electron beams.
- photopolymerization initiator examples include acetophenones, benzophenones, ketals, anthraquinones, thioxanthones, azo compounds, peroxides, 2,3-dialkylcion compounds, disulfide compounds, thiuram compounds, fluoroamines. Compounds and the like.
- 1-hydroxy-cyclohexyl-phenyl-ketone 2-methyl-1 [4- (methylthio) phenyl] -2-morpholinopropan-1-one, benzylmethylketone, 1- (4-dodecyl) Phenyl) -2-hydroxy-2-methylpropan-1-one, 1- (4-isopropylphenyl) -2-hydroxy-2-hydroxy-2-methylpropan-1-one, benzophenone and the like.
- 1-hydroxy-cyclohexyl-phenyl-ketone is preferable from the viewpoint of antistatic properties, water resistance, transparency, and scratch resistance.
- a photopolymerization initiator for example, a monomer (monofunctional monomer or polyfunctional monomer), an oligomer having a reactive unsaturated group, a resin, or the like can be polymerized.
- Examples of the monofunctional monomer include (meth) acrylic monomers such as (meth) acrylic acid esters, vinyl monomers such as vinylpyrrolidone, isobornyl (meth) acrylate, adamantyl (meth) acrylate, and the like. And (meth) acrylate having a bridged cyclic hydrocarbon group.
- the polyfunctional monomer includes a polyfunctional monomer having about 2 to 8 polymerizable groups.
- Examples of the bifunctional monomer include ethylene glycol di (meth) acrylate, propylene glycol di (meth) And di (meth) acrylate having a bridged cyclic hydrocarbon group such as acrylate.
- Examples of the tri- to 8-functional monomer include glycerin tri (meth) acrylate.
- oligomers or resins having reactive unsaturated groups include (meth) acrylates and epoxy (meth) acrylates of bisphenol A-alkylene oxide adducts (bisphenol A type epoxy (meth) acrylate, novolak type epoxy (meth) acrylate, etc.) Polyester (meth) acrylate (for example, aliphatic polyester type (meth) acrylate, aromatic polyester type (meth) acrylate, etc.), urethane (meth) acrylate (polyester type urethane (meth) acrylate, polyether type urethane (meth)) Acrylate etc.), silicone (meth) acrylate and the like. These oligomers or resins may be used together with the monomers.
- the photo-curable resin is preferable from the viewpoint of obtaining a resin composition having few aggregates and excellent transparency.
- thermosetting resin examples include an epoxy resin; a phenol resin; a urea resin; a melamine resin; an unsaturated polyester resin; a diallyl phthalate resin; a polyurethane resin; a silicon resin; a polyimide resin;
- a thermosetting resin can be used individually by 1 type or in combination of 2 or more types. Among these, an epoxy resin is more preferable because a resin composition having few aggregates and excellent transparency can be obtained.
- a curing agent When using an epoxy resin for the resin component, it is preferable to use a curing agent. By blending the curing agent, the molding material obtained from the resin composition can be firmly molded, and the mechanical strength can be improved. In addition, what is necessary is just to set content of a hardening
- a rubber-based resin can be used as the thermosetting resin.
- a carbon black compounded product is widely used as a reinforcing material, but it is considered that the reinforcing effect is limited.
- the fine cellulose fiber composites having the ethylene oxide / propylene oxide (EO / PO) copolymerized portion are mixed with each other by steric repulsion by blending the fine cellulose fiber composite of the present invention with a rubber-based resin.
- Resilience increases dispersibility in the resin and the affinity of the cellulose fiber composite itself to the resin is enhanced, so that when blended with a resin, it is excellent in dispersion in the resin, and the resulting resin It is considered that the composition has excellent mechanical strength and can further improve heat resistance and dimensional stability. Therefore, in the present invention, the problem of the rubber-based resin that is inferior in mechanical strength can be improved by adding the fine cellulose fiber composite of the present invention to excellent mechanical strength, and further improving heat resistance and dimensional stability. It becomes possible.
- the type of rubber-based resin is not particularly limited, but diene rubber is preferable from the viewpoint of reinforcement.
- Diene rubbers include natural rubber (NR), polyisoprene rubber (IR), polybutadiene rubber (BR), styrene-butadiene copolymer rubber (SBR), butyl rubber (IIR), butadiene-acrylonitrile copolymer rubber (NBR). ), And modified natural rubber.
- modified natural rubber include epoxidized natural rubber and hydrogenated natural rubber. These can be used alone or in combination of two or more.
- natural rubber (NR), polyisoprene rubber (IR), polybutadiene rubber (BR), and styrene-butadiene copolymer rubber (SBR). 1 type or 2 types or more selected from natural rubber (NR), styrene-butadiene copolymer rubber (SBR) and modified natural rubber are more preferable.
- the fine cellulose fiber composite As the fine cellulose fiber composite, the fine cellulose fiber composite of the present invention described above can be used. That is, as the fine cellulose fiber composite, both the fine cellulose fiber composite A and the fine cellulose fiber composite a can be used.
- the resin content in the resin composition, the fine cellulose fiber composite amount relative to the resin, and the fine cellulose fiber amount (converted amount) relative to the resin are as follows, depending on the type of resin.
- the content of the resin in the resin composition of the present invention is preferably 50% by mass or more, more preferably 60% by mass or more, further preferably 70% by mass or more, and more preferably 80% by mass or more from the viewpoint of producing a molded body. More preferably, 85% by mass or more is more preferable, and from the viewpoint of containing a fine cellulose fiber composite or a plasticizer, 99% by mass or less is preferable, 98% by mass or less is more preferable, and 95% by mass or less is more preferable, 93 A mass% or less is more preferable.
- the content of the fine cellulose fiber composite in the resin composition of the present invention is preferably 0.01% by mass or more from the viewpoint of mechanical strength, dimensional stability, and heat resistance of the obtained resin composition. 05% by mass or more is more preferable, 0.1% by mass or more is more preferable, 0.3% by mass or more is further preferable, 0.5% by mass or more is further preferable, 1% by mass or more is further preferable, and 2% by mass or more. Is more preferably 3% by mass or more, and preferably 50% by mass or less, more preferably 40% by mass or less, and further preferably 30% by mass or less, from the viewpoint of the transparency of the resin composition obtained. It is more preferably no greater than mass%, and even more preferably no greater than 15 mass%.
- the amount of the fine cellulose fiber composite in the resin composition of the present invention is preferably 0.01 mass from the viewpoint of mechanical strength, dimensional stability, and heat resistance of the resin composition obtained with respect to 100 mass parts of the resin.
- Part or more more preferably 0.05 part by weight or more, more preferably 0.1 part by weight or more, further preferably 0.3 part by weight or more, further preferably 0.5 part by weight or more, further preferably 1 part by weight or more.
- it is 3 parts by mass or more, and from the viewpoint of the transparency of the resin composition obtained, it is preferably 60 parts by mass or less, more preferably 50 parts by mass or less, still more preferably 40 parts by mass or less, Preferably it is 30 mass parts or less, More preferably, it is 20 mass parts or less, More preferably, it is 15 mass parts or less.
- the amount of fine cellulose fibers is preferably 0.01 parts by mass or more from the viewpoint of the mechanical strength of the obtained resin composition with respect to 100 parts by mass of the resin.
- it is 0.05 parts by mass or more, more preferably 0.1 parts by mass or more, more preferably 0.3 parts by mass or more, more preferably 0.5 parts by mass or more, more preferably 0.8 parts by mass or more.
- it is preferably 60 parts by mass or less, more preferably 50 parts by mass or less, further preferably 40 parts by mass or less, further preferably 30 parts by mass or less, and further preferably 20 parts by mass.
- it is further preferably 15 parts by mass or less, and more preferably 13 parts by mass or less.
- the content of the resin in the resin composition of the present invention is not particularly limited, but is preferably 50% by mass or more, more preferably 60% by mass or more from the viewpoint of producing a molded body.
- 70% by mass or more is more preferable, 80% by mass or more is more preferable, and 85% by mass or more is more preferable.
- 99% by mass or less is preferable, 98% by mass or less is more preferable, 97% by mass or less is further preferable, 95% by mass or less is further preferable, and 90% by mass or less is more preferable. More preferably, it is 88 mass% or less.
- the amount of the fine cellulose fiber composite in the resin composition of the present invention is preferably 0.01 mass from the viewpoint of mechanical strength, dimensional stability, and heat resistance of the resin composition obtained with respect to 100 mass parts of the resin.
- Part or more more preferably 0.05 part by weight or more, more preferably 0.1 part by weight or more, further preferably 0.3 part by weight or more, further preferably 0.5 part by weight or more, further preferably 1 part by weight or more. More preferably, it is 3 parts by mass or more.
- it is preferably 60 parts by mass or less, more preferably 50 parts by mass or less, further preferably 45 parts by mass or less, further preferably 40 parts by mass or less, and further preferably 15 parts by mass.
- the amount of fine cellulose fibers is preferably from the viewpoint of mechanical strength, dimensional stability, and heat resistance of the obtained resin composition with respect to 100 parts by mass of the resin. 01 parts by mass or more, more preferably 0.05 parts by mass or more, still more preferably 0.1 parts by mass or more, still more preferably 0.3 parts by mass or more, still more preferably 0.5 parts by mass or more, further preferably 0.00.
- the content of the resin in the resin composition of the present invention is not particularly limited, but is preferably 50% by mass or more and 60% by mass or more from the viewpoint of producing a molded body. More preferred is 70% by mass or more. From the viewpoint of containing the fine cellulose fiber composite, 99% by mass or less is preferable, 98% by mass or less is more preferable, 97% by mass or less is further preferable, 95% by mass or less is further preferable, and 90% by mass or less is more preferable. 85% by mass or less is more preferable, and 80% by mass or less is more preferable.
- the amount of fine cellulose fiber composite is preferably 0.01 mass with respect to 100 parts by mass of the resin from the viewpoint of mechanical strength, dimensional stability, and heat resistance of the obtained resin composition.
- Part or more more preferably 0.05 part by weight or more, more preferably 0.1 part by weight or more, further preferably 0.5 part by weight or more, further preferably 1 part by weight or more, further preferably 3 parts by weight or more, further Preferably it is 7 parts by mass or more, more preferably 10 parts by mass or more, still more preferably 20 parts by mass or more, and from the viewpoint of the transparency of the resulting resin composition, preferably 60 parts by mass or less, more preferably 50 parts by mass or less, more preferably 40 parts by mass or less.
- the amount of fine cellulose fibers is preferably from the viewpoint of mechanical strength, dimensional stability, and heat resistance of the obtained resin composition with respect to 100 parts by mass of the resin.
- 01 parts by mass or more more preferably 0.05 parts by mass or more, more preferably 0.1 parts by mass or more, further preferably 0.5 parts by mass or more, more preferably 0.8 parts by mass or more, and further preferably 3 parts by mass.
- Part or more more preferably 5 parts by weight or more, and still more preferably 7 parts by weight or more.
- the obtained resin composition is preferably 50 parts by mass or less, more preferably 40 parts by mass or less, further preferably 35 parts by mass or less, further preferably 30 parts by mass or less, and further preferably 20 parts by mass. Part or less, more preferably 15 parts by weight or less, and still more preferably 13 parts by weight or less.
- the content of the resin in the resin composition of the present invention is not particularly limited, but is preferably 50% by mass or more and 60% by mass or more from the viewpoint of producing a molded body. More preferably, 70% by mass or more is further preferable, 80% by mass or more is further preferable, and 85% by mass or more is further preferable. From the viewpoint of containing the fine cellulose fiber composite, 99% by mass or less is preferable, 98% by mass or less is more preferable, 97% by mass or less is further preferable, 95% by mass or less is further preferable, and 90% by mass or less is more preferable. 85 mass% or less is more preferable, and 80 mass% or less is further more preferable.
- the amount of the fine cellulose fiber composite in the resin composition of the present invention is preferably 0.01 mass from the viewpoint of mechanical strength, dimensional stability, and heat resistance of the resin composition obtained with respect to 100 mass parts of the resin.
- Part or more more preferably 0.05 part by weight or more, more preferably 0.1 part by weight or more, further preferably 0.5 part by weight or more, further preferably 1 part by weight or more, further preferably 3 parts by weight or more, further Preferably it is 8 parts by mass or more, more preferably 10 parts by mass or more, more preferably 20 parts by mass or more, more preferably 30 parts by mass or more, and from the viewpoint of the transparency of the resulting resin composition, preferably 60 parts by mass.
- the amount (converted amount) of fine cellulose fibers in the resin composition of the present invention is preferably from the viewpoint of mechanical strength, dimensional stability and heat resistance of the resin composition obtained with respect to 100 parts by mass of the resin. 01 parts by mass or more, more preferably 0.05 parts by mass or more, more preferably 0.1 parts by mass or more, further preferably 0.5 parts by mass or more, more preferably 0.8 parts by mass or more, and further preferably 3 parts by mass.
- Part or more more preferably 5 parts by weight or more. Further, from the viewpoint of transparency of the obtained resin composition, it is preferably 50 parts by mass or less, more preferably 40 parts by mass or less, further preferably 35 parts by mass or less, further preferably 30 parts by mass or less, and further preferably 20 parts by mass. Part or less, more preferably 15 parts by weight or less, further preferably 13 parts by weight or less, more preferably 10 parts by weight or less, and further preferably 5 parts by weight or less.
- the resin composition of the present invention can contain a plasticizer in addition to the above components.
- a plasticizer the plasticizer contained in the fine cellulose fiber composite dispersion of the present invention described above can be used in the same manner.
- the content of the plasticizer is preferably 1 part by mass or more, more preferably 3 parts by mass or more, further preferably 100 parts by mass with respect to 100 parts by mass of the resin, from the viewpoint of improving the transparency of the molded product when formed into a molded product. 5 parts by mass or more, and from the same viewpoint, preferably 30 parts by mass or less, more preferably 20 parts by mass or less, and further preferably 15 parts by mass or less.
- the resin composition of the present invention includes, as components other than those described above, crystal nucleating agents, fillers (inorganic fillers, organic fillers), hydrolysis inhibitors, flame retardants, antioxidants, hydrocarbon waxes, Anionic surfactants such as lubricants, ultraviolet absorbers, antistatic agents, antifogging agents, light stabilizers, pigments, antifungal agents, antibacterial agents, foaming agents, surfactants; polysaccharides such as starches and alginic acid; Natural proteins such as gelatin, glue and casein; inorganic compounds such as tannins, zeolites, ceramics and metal powders; fragrances; flow regulators; leveling agents; conductive agents; ultraviolet dispersants; It can contain in the range which does not impair an effect.
- polymer materials and other resin compositions can be added within a range that does not impair the effects of the present invention.
- a content ratio of an arbitrary additive it may be appropriately contained as long as the effects of the present invention are not impaired.
- the content is preferably about 10% by mass or less in the resin composition, and more preferably about 5% by mass or less. .
- the resin composition of the present invention contains a rubber-based resin, carbon black ordinarily used in the rubber industry as desired, as long as the purpose of the present invention is not impaired as a component other than the above.
- Reinforcing fillers such as silica, various chemicals such as vulcanizing agents, vulcanization accelerators, anti-aging agents, anti-scorching agents, zinc white, stearic acid, process oils, vegetable oils and fats, plasticizers, and other general
- Various additives blended for rubber can be blended in conventional conventional amounts.
- the resin composition of the present invention can be prepared without particular limitation as long as it contains a thermoplastic resin or a curable resin and a fine cellulose fiber composite.
- a thermoplastic resin or a curable resin and a fine cellulose fiber can be prepared.
- the raw material containing the composite and, if necessary, various additives is stirred with a Henschel mixer or the like, or melted using a known kneader such as a closed kneader, a single or twin screw extruder, or an open roll kneader. What is necessary is just to knead
- a solvent when a solvent is included, it can be prepared by a solvent casting method.
- the resin composition of the present invention has good processability and excellent heat resistance, it can be suitably used for various uses such as daily goods, home appliance parts, and automobile parts, especially for automobiles.
- the resin molding can be prepared by molding the resin composition by extrusion molding, injection molding, press molding or the like. Below, a preferable aspect is described about the case of a thermoplastic resin.
- the resin composition of the present invention filled in a heated extruder is melted and then extruded from a T die to obtain a sheet-like molded product.
- This sheet-like molded product is immediately brought into contact with a cooling roll, and the sheet is cooled to Tg or less of the resin composition to adjust the crystallinity of the sheet, and then pulled away from the cooling roll, and they are taken up by a winding roll.
- a sheet-like molded product can be obtained.
- the raw materials constituting the resin composition of the present invention for example, a resin and a fine cellulose fiber composite, and further, if necessary, raw materials containing various additives are filled and melt-kneaded, and then extruded. You may shape
- mold when filling the extruder, the raw materials constituting the resin composition of the present invention, for example, a resin and a fine cellulose fiber composite, and further, if necessary, raw materials containing various additives are filled and melt-kneaded, and then extruded. You may shape
- the temperature of the extruder is preferably 170 ° C. or higher, more preferably 175 ° C. or higher, and still more preferably 180 ° C. or higher, from the viewpoint of uniformly mixing the resin composition and preventing resin deterioration. Moreover, 240 degrees C or less is preferable, 220 degrees C or less is more preferable, and 210 degrees C or less is further more preferable.
- the temperature of the cooling roll is preferably 40 ° C. or lower, more preferably 30 ° C. or lower, and further preferably 10 ° C. or lower from the viewpoint of adjusting the crystallinity of the molded body.
- the extrusion speed is preferably 1 m / min or more, more preferably 5 m / min or more, and even more preferably 10 m / min or more from the viewpoint of adjusting the crystallinity of the molded body. Moreover, 200 m / min or less is preferable, 150 m / min or less is more preferable, and 100 m / min or less is more preferable.
- the resin composition of the present invention is filled into a mold having a desired shape using an injection molding machine in which the cylinder temperature is preferably set to 180 to 220 ° C., more preferably 180 to 210 ° C. And can be molded.
- the mold temperature is preferably 110 ° C. or lower, more preferably 90 ° C. or lower, and still more preferably 80 ° C. or lower, from the viewpoint of improving the crystallization speed and improving workability. Moreover, 30 degreeC or more is preferable, 40 degreeC or more is more preferable, and 60 degreeC or more is further more preferable.
- the holding time in the mold is not particularly limited, but from the viewpoint of the productivity of a molded article made of the resin composition, for example, in a mold at 90 ° C., preferably 2 to 60 seconds, more preferably 3 to 30 seconds. More preferably, it is 5 to 20 seconds.
- a sheet-like molded body when a sheet-like molded body is formed by press molding, it can be prepared by surrounding the resin composition of the present invention with a frame having a sheet shape and press-molding.
- the press molding temperature and pressure are, for example, preferably 170 to 240 ° C., 5 to 30 MPa, more preferably 175 to 220 ° C., and 10 to 25 MPa. Can be pressed under conditions of a temperature of 180 to 210 ° C. and a pressure of 10 to 20 MPa.
- the pressing time cannot be determined unconditionally depending on the temperature and pressure of the pressing, but is preferably 1 to 10 minutes, more preferably 1 to 7 minutes, and further preferably 1 to 5 minutes.
- cooling is performed by pressing under conditions of a temperature of 10 to 20 ° C. and a pressure of 0.1 to 5 MPa.
- the pressing time cannot be determined unconditionally depending on the temperature and pressure of the press. 10 minutes are preferred, 1 to 7 minutes are more preferred, and 1 to 5 minutes are even more preferred.
- the thickness is preferably 0.05 mm or more, more preferably 0.1 mm or more, and further preferably 0.15 mm or more. Moreover, 1.5 mm or less is preferable, 1.0 mm or less is more preferable, and 0.5 mm or less is further more preferable.
- the molded body of the resin composition of the present invention thus obtained is excellent in mechanical strength and heat resistance, and can be suitably used for various applications mentioned in the resin composition.
- the present invention further discloses the following fine cellulose fiber composite, and a resin composition and a molded body containing the composite.
- a fine cellulose fiber composite in which an amine having an ethylene oxide / propylene oxide (EO / PO) copolymer part is bonded as a salt to a carboxy group of a fine cellulose fiber having a carboxy group content of 0.1 mmol / g or more.
- the fine cellulose fiber has an average fiber diameter of preferably 0.1 nm or more, more preferably 0.2 nm or more, still more preferably 0.5 nm or more, still more preferably 0.8 nm or more, and even more preferably 1 nm or more.
- the fine cellulose fiber according to ⁇ 1> which is preferably 200 nm or less, more preferably 100 nm or less, further preferably 50 nm or less, further preferably 20 nm or less, further preferably 10 nm or less, and still more preferably 5 nm or less. Complex.
- the carboxy group content of the fine cellulose fiber is preferably 0.4 mmol / g or more, more preferably 0.6 mmol / g or more, still more preferably 0.8 mmol / g or more, preferably 3 mmol / g or less.
- the average aspect ratio (fiber length / fiber diameter) of the fine cellulose fibers is preferably 10 or more, more preferably 20 or more, still more preferably 50 or more, still more preferably 100 or more, preferably 1000 or less.
- the crystallinity of the fine cellulose fiber is preferably 30% or more, more preferably 35% or more, still more preferably 40% or more, still more preferably 45% or more, preferably 95% or less, more preferably
- the amine having an EO / PO copolymerization part may be any of a primary amine, a secondary amine and a tertiary amine, more preferably a primary amine or a secondary amine.
- the PO content (mol%) in the EO / PO copolymerization part is preferably 6 mol% or more, more preferably 8 mol% or more, preferably 60 mol% or less, more preferably 50 mol. % Or less, more preferably 40 mol% or less, more preferably 30 mol% or less, further preferably 25 mol% or less, more preferably 19 mol% or less, the fine particles according to any one of ⁇ 1> to ⁇ 6> above Cellulose fiber composite.
- the molecular weight of the EO / PO copolymer part is preferably 1,000 or more, more preferably 1,500 or more, preferably 7,000 or less, more preferably 5,000 or less, and still more preferably 4,
- the EO / PO copolymer part and the amine are preferably bonded directly or via a linking group, and the linking group is preferably a hydrocarbon group, preferably having 1 to 6 carbon atoms.
- R 1 represents a hydrogen atom, a linear or branched alkyl group having 1 to 6 carbon atoms, —CH 2 CH (CH 3 ) NH 2 group, or a group represented by the following formula (ii):
- EO and PO are present in a random or block form
- a is a positive number indicating the average added mole number of EO
- b is a positive number indicating the average added mole number of PO
- a is preferably 11 or more, More preferably 15 or more, more preferably 20 or more, still more preferably 25 or more, further preferably 30 or more, preferably 100 or less, more preferably 70 or less, still more preferably 60 or less, still more preferably 50 or less, more More preferably, it is 40 or less
- b is preferably 1 or more, more preferably 2 or more, further preferably 3 or more, preferably 50 or less, more preferably 40 or less, even more preferable.
- Ku is 30 or less, more preferably 25 or less, more preferably 20 or less, more preferably 15 or less, more preferably 10 or less]
- the fine cellulose fiber composite according to any one of ⁇ 1> to ⁇ 9>, wherein the compound represented by Formula (ii):
- R 2 Represents a phenyl group, a hydrogen atom, or a linear or branched alkyl group having 1 to 3 carbon atoms
- EO and PO are present in a random or block form
- c and e represent the average added mole number of EO.
- independently represents a number from 0 to 50
- d and f represent the average number of moles of PO added and independently represent a number from 1 to 50.
- the binding amount of the amine having an EO / PO copolymer part in the fine cellulose fiber composite A is preferably 0.01 mmol / g or more, more preferably 0.05 mmol / g or more, and further preferably 0.1 mmol / g.
- the fine cellulose fiber composite according to any one of ⁇ 1> to ⁇ 10>, more preferably 2 mmol / g or less, and further preferably 1.5 mmol / g or less.
- the modification rate of the amine having an EO / PO copolymer part in the fine cellulose fiber composite A is preferably 10% or more, more preferably 20% or more, further preferably 30% or more, and further preferably 40% or more.
- ⁇ 14> The fine cellulose fiber composite according to ⁇ 13>, wherein in the step (A), the carboxy group-containing cellulose fiber obtained by the oxidation reaction is purified to obtain a highly pure carboxy group-containing cellulose fiber.
- ⁇ 15> The fine cellulose fiber composite according to ⁇ 14>, wherein the step of refining the carboxy group-containing cellulose fiber obtained in the step (A) is performed after the purification step.
- the amount of the amine having an EO / PO copolymer part is such that the amine group is preferably 0.1 mol or more, more preferably 0.1 mol, relative to 1 mol of the carboxy group contained in the carboxy group-containing fine cellulose fiber.
- the temperature during mixing is preferably 0 ° C. or higher, more preferably 5 ° C. or higher, further preferably 10 ° C. or higher, preferably 50 ° C. or lower, more preferably 40 ° C. or lower, and even more preferably 30 ° C. or lower.
- the mixing time is preferably 0.01 hours or more, more preferably 0.1 hours or more, still more preferably 1 hour or more, preferably 48 hours or less, more preferably 24 hours or less, and even more preferably 12 hours.
- the fine cellulose fiber composite A has an average fiber diameter of preferably 0.1 nm or more, more preferably 0.2 nm or more, still more preferably 0.5 nm or more, still more preferably 0.8 nm or more, and even more preferably.
- Fine cellulose fiber composite Is 1 nm or more, preferably 200 nm or less, more preferably 100 nm or less, still more preferably 50 nm or less, still more preferably 20 nm or less, and even more preferably 10 nm or less, according to any one of ⁇ 1> to ⁇ 18> Fine cellulose fiber composite.
- the fine cellulose fiber composite A an EO / PO copolymer part is ionically bonded to fine cellulose fibers via an amine salt, and an average fiber diameter of 0.1 to 200 nm is preferable.
- the EO / PO copolymer part has a molecular weight of 700 to 10,000, the PO content in the EO / PO copolymer part is 1 to 70 mol%,
- a fine cellulose fiber composite in which one or two bonds selected from the group consisting of the following (1) and (2) are introduced also referred to as a fine cellulose fiber composite a).
- a quaternary alkylammonium compound having 4 to 40 carbon atoms is used for binding of a quaternary alkylammonium cation having 4 to 40 carbon atoms, and / or an aroma having 6 to 20 carbon atoms in total.
- the fine cellulose fiber composite (the amine having an EO / PO copolymerization part) as described in ⁇ 21> above, wherein an amine having an aromatic hydrocarbon group having 6 to 20 carbon atoms in total is bonded to an aromatic hydrocarbon group A primary amine, a quaternary alkylammonium compound having 4 to 40 carbon atoms and an amine having an aromatic hydrocarbon group having 6 to 20 carbon atoms is also referred to as a secondary amine).
- the quaternary alkylammonium compound having 4 to 40 carbon atoms preferably contains an alkyl group having 1 to 20 carbon atoms, and the alkyl group may be substituted or unsubstituted, more preferably.
- the fine cellulose fiber composite includes one or more selected from the group consisting of a methyl group, an ethyl group, a propyl group, a butyl group, a lauryl group, a cetyl group, a stearyl group, a benzyl group, and a phenethyl group, 24>
- the fine cellulose fiber composite according to any one of the above.
- the total carbon number is preferably 8 or more, more preferably 12 or more, and preferably 36 or less, more preferably 32 or less, and 24 or less.
- the amine having an aromatic hydrocarbon group may be either a primary amine or a secondary amine, preferably a primary amine, and the number of aromatic hydrocarbon groups in the amine is 1 or 2
- ⁇ 28> The fine cellulose fiber composite according to any one of ⁇ 21> to ⁇ 27>, wherein the total number of carbon atoms of the amine having an aromatic hydrocarbon group is preferably 18 or less, more preferably 12 or less.
- the amine having an aromatic hydrocarbon group is preferably an amine having an aryl group or an amine having an aralkyl group, more preferably an amine having an aryl group.
- Cellulose fiber composite As an aromatic hydrocarbon group in an amine having an aromatic hydrocarbon group, in the case of an aryl group, the total carbon number is 6 or more, and is 20 or less, preferably 14 or less, more preferably 10 or less, More preferably, it is 8 or less, and in the case of an aralkyl group, the total carbon number is 7 or more, and is 20 or less, preferably 13 or less, more preferably 11 or less, and further preferably 9 or less, ⁇ 21> ⁇ 29>
- the fine cellulose fiber composite according to any one of the above.
- the fine cellulose fiber composite a in addition to the amine having an EO / PO copolymer part, a quaternary alkylammonium compound having a total carbon number of 4 to 40 and an aromatic having a total carbon number of 6 to 20 Any of amines having a hydrocarbon group may be bonded, and each may be bonded alone or in combination, and the fine cellulose fiber composite according to any one of the above ⁇ 21> to ⁇ 30> body.
- the binding amount of the amine (primary amine) having an EO / PO copolymer part in the fine cellulose fiber composite a is preferably 0.01 mmol / g or more, more preferably 0.03 mmol / g or more, Preferably it is 1 mmol / g or less, More preferably, it is 0.5 mmol / g or less, More preferably, it is 0.25 mmol / g or less, More preferably, it is 0.1 mmol / g or less, More preferably, it is 0.08 mmol / g or less, More preferably, The fine cellulose fiber composite according to any one of ⁇ 21> to ⁇ 31>, which is 0.06 mmol / g or less.
- the binding amount of the secondary amine in the fine cellulose fiber composite a is preferably 0.2 mmol / g or more, more preferably 0.3 mmol / g or more, still more preferably 0.5 mmol / g or more, and still more preferably.
- 0.8 mmol / g or more more preferably 1.0 mmol / g or more, preferably 1.5 mmol / g or less, more preferably 1.3 mmol / g or less, still more preferably 1.2 mmol / g or less.
- the total of the binding amount of the primary amine and the binding amount of the secondary amine in the fine cellulose fiber composite a is preferably 0.2 mmol / g or more, more preferably 0.3 mmol / g or more, and still more preferably 0. 0.5 mmol / g or more, more preferably 0.8 mmol / g or more, further preferably 1.0 mmol / g or more, preferably 1.5 mmol / g or less, more preferably 1.3 mmol / g or less, more preferably
- the modification ratio of the EO / PO copolymer part in the fine cellulose fiber composite a is preferably 0.5% or more, more preferably 1% or more, further preferably 2% or more, preferably 90% or less. More preferably, it is 50% or less, more preferably 20% or less, more preferably 10% or less, and still more preferably 5% or less, the fine cellulose fiber composite according to any one of the above ⁇ 21> to ⁇ 34>.
- the modification rate of the quaternary alkyl ammonium cation and / or aromatic hydrocarbon group in the fine cellulose fiber composite a is preferably 10% or more, more preferably 20% or more, further preferably 30% or more, Preferably it is 40% or more, more preferably 50% or more, more preferably 60% or more, more preferably 70% or more, preferably 90% or less, more preferably 85% or less, and even more preferably 80% or less.
- the fine cellulose fiber composite according to any one of ⁇ 21> to ⁇ 35>.
- the total of the modification rate of the primary amine and the modification rate of the secondary amine in the fine cellulose fiber composite a is preferably 10% or more, more preferably 20% or more, still more preferably 30% or more, and still more preferably.
- the molar ratio (primary amine / secondary amine) between the binding amount of the primary amine and the binding amount of the secondary amine is preferably 0.01 or more, more preferably 0.03 or more, preferably 0.4 or less, more preferably 0.3 or less, further preferably 0.2 or less, further preferably 0.15 or less, further preferably 0.1 or less, and further preferably 0.
- a secondary amine when a quaternary alkylammonium compound and an amine having an aromatic hydrocarbon group are used in combination, the molar ratio of the amount of the quaternary alkylammonium compound / aromatic hydrocarbon group
- the amine is preferably 0.1 or more, more preferably 0.2 or more, still more preferably 0.4 or more, preferably 0.9 or less, more preferably 0.8 or less, still more preferably 0.00.
- the fine cellulose fiber composite according to any one of ⁇ 21> to ⁇ 38>, which is 6 or less.
- the introduction of the quaternary alkylammonium compound and the amine having an aromatic hydrocarbon group into the fine cellulose fiber may be preceded by the introduction of the amine having an EO / PO copolymerization part.
- the fine cellulose fiber composite a is obtained by a production method including the following step (a), step (b-1) and step (b-2), any of the above ⁇ 21> to ⁇ 40> Or a fine cellulose fiber composite.
- Step (a) A step of oxidizing a natural cellulose fiber in the presence of an N-oxyl compound to obtain a carboxy group-containing cellulose fiber.
- Step (b-1) A mixture of the carboxy group-containing cellulose fiber obtained in Step (a) with a quaternary alkylammonium compound and an amidation reaction with an amine having an aromatic hydrocarbon group. Or a process of obtaining cellulose fibers to which a quaternary alkylammonium cation and / or an aromatic hydrocarbon group are bonded by performing only one of them.
- Step (b-2) A step of mixing the cellulose fiber obtained in the step (b-1) with an amine having an EO / PO copolymerization part.
- ⁇ 42> The fine cellulose fiber composite according to ⁇ 41>, wherein in the step (a), the carboxy group-containing cellulose fiber obtained by the oxidation reaction is purified to obtain a highly pure carboxy group-containing cellulose fiber.
- ⁇ 43> The fine cellulose fiber composite according to ⁇ 42>, wherein the step of refining the carboxy group-containing cellulose fiber obtained in the step (a) is performed after the purification step.
- the amount of the quaternary alkylammonium compound used in step (b-1) is preferably such that the quaternary alkylammonium cation is 0.1% relative to 1 mol of carboxy group contained in the carboxy group-containing fine cellulose fiber.
- the solvent used for mixing the carboxy group-containing fine cellulose fiber and the quaternary alkylammonium compound in the step (b-1) include water, diester of succinic acid and triethylene glycol monomethyl ether, ethanol, and DMF.
- the temperature and time for mixing the carboxy group-containing fine cellulose fiber and the quaternary alkylammonium compound in the step (b-1) can be selected from those described in the above ⁇ 17> or ⁇ 18>, 41>- ⁇ 45>
- the amount of the amine having an aromatic hydrocarbon group used in the step (b-1) is such that the amine group is preferably 0.1 mol or more with respect to 1 mol of the carboxy group contained in the carboxy group-containing fine cellulose fiber.
- a solvent can be used, and the solvent in which the amine to be used is dissolved can be selected.
- the reaction time is preferably 1 to 24 hours, more preferably 10 to 20 hours.
- the reaction temperature is preferably 0 ° C. or higher, more preferably 5 ° C. or higher, further preferably 10 ° C. or higher, preferably 200 ° C. or lower, more preferably 80 ° C.
- the amount of the amine having an EO / PO copolymer part used in the step (b-2) is preferably an amine group with respect to 1 mol of the carboxy group contained in the carboxy group-containing fine cellulose fiber.
- the fine cellulose fiber composite according to any one of ⁇ 41> to ⁇ 50> which is preferably used in an amount of 0.5 mol or less.
- the fine cellulose fiber composite according to any one of ⁇ 41> to ⁇ 51>, wherein the temperature and time during mixing in the step (b-2) can be selected from those described in the above ⁇ 17> or ⁇ 18> .
- the fine cellulose fiber composite a has an average fiber diameter of preferably 0.1 nm or more, more preferably 0.2 nm or more, still more preferably 0.5 nm or more, still more preferably 0.8 nm or more, and even more preferably. Is at least 1 nm, preferably at most 200 nm, more preferably at most 100 nm, even more preferably at most 50 nm, even more preferably at most 20 nm, even more preferably at most 10 nm, any one of the above items ⁇ 21> to ⁇ 52> Fine cellulose fiber composite.
- the fine cellulose fiber composite a As the fine cellulose fiber composite a, the EO / PO copolymer part is ionically bonded to the fine cellulose fiber via an amine salt, and the quaternary alkyl ammonium cation is ionically bonded and / or aromatic.
- the content of the fine cellulose fiber composite in the dispersion is preferably 0.01% by mass or more, more preferably 0.03% by mass or more, further preferably 0.05% by mass or more, and further preferably 0. 0.1% by mass or more, preferably 70% by mass or less, more preferably 50% by mass or less, further preferably 30% by mass or less, more preferably 10% by mass or less, still more preferably 5% by mass or less, further preferably
- the fine cellulose fiber composite dispersion according to ⁇ 55> which is 1% by mass or less, more preferably 0.5% by mass or less.
- the amount of fine cellulose fibers (converted amount) in the dispersion is preferably 0.01% by mass or more, more preferably 0.03% by mass or more, further preferably 0.05% by mass or more, and further preferably 0. 0.08% by mass or more, more preferably 0.1% by mass or more, preferably 30% by mass or less, more preferably 10% by mass or less, further preferably 5% by mass or less, more preferably 1% by mass or less,
- the content of the plasticizer in the dispersion is preferably 95% by mass or more, more preferably 97% by mass or more, further preferably 99% by mass or more, and further preferably 99.5% by mass or more.
- a resin composition comprising a thermoplastic resin or a curable resin and the fine cellulose fiber composite according to any one of ⁇ 1> to ⁇ 54>.
- Thermoplastic resins include saturated polyester resins such as polylactic acid resins; olefin resins such as polyethylene resins and polypropylene resins; cellulose resins such as triacetylated cellulose and diacetylated cellulose; nylon resins and chlorides. 1 type or 2 types or more selected from the group consisting of vinyl resin, styrene resin, (meth) acrylic resin, vinyl ether resin, polyvinyl alcohol resin, polyamide resin, polycarbonate resin, polysulfone resin, etc. are preferable.
- Polyester resins include polyhydroxybutyrate, polycaprolactone, polybutylene succinate, polybutylene succinate / adipate, polyethylene succinate, polylactic acid resin, polymalic acid, polyglycolic acid, polydioxanone, poly (2- Aliphatic polyester resins such as polybutylene succinate / terephthalate, polybutylene adipate / terephthalate, polytetramethylene adipate / terephthalate, etc .; starch, cellulose, chitin, chitosan, gluten, gelatin, Selected from the group consisting of natural polymers such as zein, soy protein, collagen, keratin and the like and mixtures of the above aliphatic polyester resins or aliphatic aromatic copolyester resins.
- polylactic acid resins are more preferred, the ⁇ 60>
- the (meth) acrylic resin contains 50% by weight or more of methyl (meth) acrylate as a monomer unit based on the total of monomer units of all the polymers constituting the resin.
- the curable resin is preferably a photocurable resin and / or a thermosetting resin.
- the photocurable resin is preferably a bisphenol A-alkylene oxide adduct (meth) acrylate, epoxy (meth) acrylate (bisphenol A type epoxy (meth) acrylate, novolak type epoxy (meth) acrylate, etc.), polyester (Meth) acrylate (for example, aliphatic polyester type (meth) acrylate, aromatic polyester type (meth) acrylate, etc.), urethane (meth) acrylate (polyester type urethane (meth) acrylate, polyether type urethane (meth) acrylate, etc.) ), And an oligomer or resin having one or more reactive unsaturated groups selected from silicone (meth) acrylates, is polymerized with a photopolymerization initiator.
- Photopolymerization initiators used for the photocurable resin include 1-hydroxy-cyclohexyl-phenyl-ketone, 2-methyl-1 [4- (methylthio) phenyl] -2-morpholinopropan-1-one, Benzyl methyl ketone, 1- (4-dodecylphenyl) -2-hydroxy-2-methylpropan-1-one, 1- (4-isopropylphenyl) -2-hydroxy-2-hydroxy-2-methylpropane-1- One or more selected from the group consisting of ON and benzophenone is preferred, and 1-hydroxy-cyclohexyl-phenyl-ketone is more preferred, ⁇ 63> or ⁇ 64>.
- thermosetting resin is selected from the group consisting of an epoxy resin; a phenol resin; a urea resin; a melamine resin; an unsaturated polyester resin; a diallyl phthalate resin; a polyurethane resin; a silicon resin;
- a diene rubber is preferable, and natural rubber (NR), polyisoprene rubber (IR), polybutadiene rubber (BR), styrene-butadiene copolymer rubber (SBR), butyl rubber (IIR), Butadiene-acrylonitrile copolymer rubber (NBR) and modified natural rubber are more preferable.
- natural rubber NR
- polyisoprene rubber IR
- polybutadiene rubber BR
- SBR styrene-butadiene copolymer rubber
- IIR butadiene-acrylonitrile copolymer rubber
- NBR Butadiene-acrylonitrile copolymer rubber
- modified natural rubber include epoxidized natural rubber and hydrogenated natural rubber. These may be used alone or in combination of two or more. More preferably, one or more selected from natural rubber (NR), polyisoprene rubber (IR), polybutadiene rubber (BR), and styrene-butadiene copolymer
- the resin composition according to ⁇ 66> which is one or more selected from rubber.
- the content of the resin is preferably 50% by mass or more, more preferably 60% by mass or more, further preferably 70% by mass or more, further preferably 80% by mass or more, more preferably 85% by mass or more, and 99% by mass.
- the content of the fine cellulose fiber composite is preferably 0.01% by mass or more, more preferably 0.05% by mass or more, further preferably 0.1% by mass or more, further preferably 0.3% by mass or more, 0 More preferably 5% by mass or more, more preferably 1% by mass or more, further preferably 2% by mass or more, further preferably 3% by mass or more, more preferably 50% by mass or less, and even more preferably 40% by mass or less.
- the amount of fine cellulose fiber composite is preferably 0.01 parts by mass or more, more preferably 0.05 parts by mass or more, still more preferably 0.1 parts by mass or more, and still more preferably 0.00 parts by mass with respect to 100 parts by mass of the resin.
- 3 parts by mass or more more preferably 0.5 parts by mass or more, more preferably 1 part by mass or more, still more preferably 3 parts by mass or more, preferably 60 parts by mass or less, more preferably 50 parts by mass or less, Preferably it is 40 parts by weight or less, more preferably 30 parts by weight or less, more preferably 20 parts by weight or less, more preferably 15 parts by weight or less,
- the amount of fine cellulose fibers (converted amount) is preferably 0.01 parts by mass or more, more preferably 0.05 parts by mass or more, still more preferably 0.1 parts by mass or more, further preferably 100 parts by mass of the resin.
- the content of the resin is preferably 50% by mass or more, more preferably 60% by mass or more, further preferably 70% by mass or more, further preferably 80% by mass or more, further preferably 85% by mass or more, and 99% by mass.
- the amount of fine cellulose fiber composite is preferably 0.01 parts by mass or more, more preferably 0.05 parts by mass or more, still more preferably 0.1 parts by mass or more, and still more preferably 0.00 parts by mass with respect to 100 parts by mass of the resin.
- 3 parts by mass or more more preferably 0.5 parts by mass or more, more preferably 1 part by mass or more, still more preferably 3 parts by mass or more, preferably 60 parts by mass or less, more preferably 50 parts by mass or less, Preferably it is 45 parts by weight or less, more preferably 40 parts by weight or less, more preferably 15 parts by weight or less, more preferably 10 parts by weight or less, more preferably 5 parts by weight or less, more preferably 4 parts by weight or less,
- the amount of fine cellulose fibers (converted amount) is preferably 0.01 parts by mass or more, more preferably 0.05 parts by mass or more, still more preferably 0.1 parts by mass or more, further preferably 100 parts by mass of the resin.
- 0.3 parts by mass or more more preferably 0.5 parts by mass or more, more preferably 0.8 parts by mass or more, more preferably 1 part by mass or more, further preferably 3 parts by mass or more, preferably 60 parts by mass. Or less, more preferably 50 parts by mass or less, more preferably 40 parts by mass or less, further preferably 35 parts by mass or less, more preferably 30 parts by mass or less, still more preferably 20 parts by mass or less, still more preferably 15 parts by mass or less, More preferably, it is 13 parts by weight or less, more preferably 10 parts by weight or less, more preferably 5 parts by weight or less, more preferably 3 parts by weight or less.
- the resin is a photocurable resin
- the content of the resin is preferably 50% by mass or more, more preferably 60% by mass or more, further preferably 70% by mass or more, more preferably 99% by mass or less, more preferably 98% by mass or less, and 97% by mass or less. Is more preferably 95% by mass or less, more preferably 90% by mass or less, further preferably 85% by mass or less, and further preferably 80% by mass or less.
- the amount of fine cellulose fiber composite is preferably 0.01 parts by mass or more, more preferably 0.05 parts by mass or more, still more preferably 0.1 parts by mass or more, and still more preferably 0.00 parts by mass with respect to 100 parts by mass of the resin. 5 parts by mass or more, more preferably 1 part by mass or more, more preferably 3 parts by mass or more, further preferably 7 parts by mass or more, still more preferably 10 parts by mass or more, still more preferably 20 parts by mass or more, preferably 60 parts by mass or less, more preferably 50 parts by mass or less, still more preferably 40 parts by mass or less,
- the amount of fine cellulose fibers (converted amount) is preferably 0.01 parts by mass or more, more preferably 0.05 parts by mass or more, still more preferably 0.1 parts by mass or more, further preferably 100 parts by mass of the resin.
- the content of the resin is preferably 50% by mass or more, more preferably 60% by mass or more, further preferably 70% by mass or more, further preferably 80% by mass or more, further preferably 85% by mass or more, and 99% by mass.
- the following is preferable, 98% by mass or less is more preferable, 97% by mass or less is further preferable, 95% by mass or less is further preferable, 90% by mass or less is further preferable, 85% by mass or less is further preferable, and 80% by mass or less is further.
- the amount of fine cellulose fiber composite is preferably 0.01 parts by mass or more, more preferably 0.05 parts by mass or more, still more preferably 0.1 parts by mass or more, and still more preferably 0.00 parts by mass with respect to 100 parts by mass of the resin. 5 parts by mass or more, more preferably 1 part by mass or more, more preferably 3 parts by mass or more, more preferably 8 parts by mass or more, more preferably 10 parts by mass or more, more preferably 20 parts by mass or more, and further preferably 30 parts by mass.
- the amount of fine cellulose fibers is preferably 0.01 parts by mass or more, more preferably 0.05 parts by mass or more, still more preferably 0.1 parts by mass or more, further preferably 100 parts by mass of the resin.
- 0.5 parts by mass or more more preferably 0.8 parts by mass or more, more preferably 3 parts by mass or more, further preferably 5 parts by mass or more, preferably 50 parts by mass or less, more preferably 40 parts by mass or less, More preferably, it is 35 parts by mass or less, more preferably 30 parts by mass or less, further preferably 20 parts by mass or less, more preferably 15 parts by mass or less, further preferably 13 parts by mass or less, more preferably 10 parts by mass or less, and further preferably.
- the resin composition according to any one of ⁇ 59>, ⁇ 63>, and ⁇ 66> to ⁇ 68>, wherein is 5 parts by mass or less.
- ⁇ 72> Any of the above ⁇ 59> to ⁇ 71>, wherein a raw material containing a thermoplastic resin or a curable resin and a fine cellulose fiber composite and, if necessary, various additives can be prepared by melt kneading or solvent casting.
- a resin molded body which can be prepared by molding the resin composition according to any one of the above ⁇ 59> to ⁇ 73> by extrusion molding, injection molding, press molding or the like.
- Sheet-like, thickness is preferably 0.05 mm or more, more preferably 0.1 mm or more, further preferably 0.15 mm or more, more preferably 1.5 mm or less, and more preferably 1.0 mm or less.
- Amine binding amount with EO / PO copolymer portion (mmol / g) 1.4 ⁇ [( peak intensity of 1720 cm -1 of fine cellulose fibers (Preparation Example 2) - peak of fine cellulose fiber composite of 1720 cm -1 peak intensity of 1720 cm -1 strength) ⁇ fine cellulose fibers (preparation example 2) Peak intensity at 1720 cm ⁇ 1 : peak intensity derived from carbonyl group of carboxylic acid
- Modification rate of amine having EO / PO copolymer part of fine cellulose fiber composite The average binding amount of the EOPO copolymer amine in the fine cellulose fiber composite is calculated by the following formula.
- Modification rate (%) ⁇ bond amount of amine having EO / PO copolymer part (mmol / g) / carboxy group content (mmol / g) in fine cellulose fiber before introduction of amine having EO / PO copolymer part ) ⁇ ⁇ 100
- Preparation Example 1 of Fine Cellulose Fiber (Dispersion of carboxy group-containing fine cellulose fiber obtained by allowing N-oxyl compound to act on natural cellulose) Conifer bleached kraft pulp (Fletcher Challenge Canada, trade name “Machenzie”, CSF 650 ml) was used as natural cellulose fiber.
- Conifer bleached kraft pulp (Fletcher Challenge Canada, trade name “Machenzie”, CSF 650 ml) was used as natural cellulose fiber.
- TEMPO a commercially available product (ALDRICH, Free radical, 98% by mass) was used.
- sodium hypochlorite a commercially available product (manufactured by Wako Pure Chemical Industries, Ltd.) was used.
- a commercially available product (manufactured by Wako Pure Chemical Industries, Ltd.) was used as sodium bromide.
- Preparation Example 2 of Fine Cellulose Fiber (Carboxy Group-Containing Fine Cellulose Fiber Dispersion Obtained by Acid Type Treatment) Add 4085 g of ion-exchanged water to 4088.75 g of the carboxy group-containing fine cellulose fiber dispersion obtained in Preparation Example 1 (solid content concentration: 1.3% by mass) in a beaker to obtain a 0.5% by mass aqueous solution. The mixture was stirred at room temperature (25 ° C.) for 30 minutes. Subsequently, 245 g of 1M hydrochloric acid aqueous solution was added and reacted at room temperature for 1 hour.
- IPA-containing acid-type cellulose fiber dispersion solid content concentration 5.0% by mass
- This fine cellulose fiber had an average fiber diameter of 3.3 nm and a carboxy group content of 1.4 mmol / g.
- the obtained diester had an acid value of 0.2 (mg KOH / g), a saponification value of 276 (mg KOH / g), a hydroxyl value of 1 or less (mg KOH / g), and a hue APHA200.
- the crude effluent from the vessel was distilled off at 70 ° C. and 3.5 mmHg for 30 minutes.
- Preparation Examples 1-1 to 15 for Fine Cellulose Fiber Composite Dispersions (Examples 1-1 to 7 and Comparative Examples 1-1 to 8) An amount corresponding to 0.04 g of fine cellulose fibers in the type of fine cellulose fiber composites shown in Tables 1 and 2 and a diester (plasticizer) of chloroform or succinic acid and triethylene glycol monomethyl ether as a dispersion medium 40 g) and mixed with an ultrasonic homogenizer (US-300E, manufactured by Nippon Seiki Seisakusho) for 2 minutes.
- a chloroform dispersion and a plasticizer dispersion of the fine cellulose fiber composite were prepared (fine cellulose fiber concentration of 0.10% by mass).
- the molecular weight of an amine here is the molecular weight of the whole amine compound including a copolymerization part.
- Fine cellulose fiber amount (g) fine cellulose fiber composite (g) / [1 + amine molecular weight (g / mol) ⁇ amine bond amount (mmol / g) ⁇ 0.001]
- Test Example 1 (Aggregate amount) The obtained fine cellulose fiber composite dispersion was observed with crossed Nicol using transmitted light with a digital microscope VHX-1000 (manufactured by KEYENCE). Image analysis was performed using WINROOF (manufactured by Mitani Corporation) to calculate the area of the aggregate. Specifically, the obtained image was converted to monochrome and then binarized to calculate the area of the white portion. It shows that it is excellent in transparency, so that a numerical value is low.
- Test example 2 (transmittance) Using a UV-visible spectrophotometer (UV-VISABLE SPECTROMETER UV-2550, manufactured by Shimadzu Corporation), the transmittance of the obtained fine cellulose fiber composite dispersion at 600 nm was measured and used as an index of transparency. It shows that it is excellent in transparency, so that a numerical value is high.
- UV-VISABLE SPECTROMETER UV-2550 UV-VISABLE SPECTROMETER UV-2550, manufactured by Shimadzu Corporation
- Example 1-1 From the comparison results of Example 1-1, Example 1-4, and Comparative Example 1-3, the molecular weight of copolymerization was almost the same even though the PO content in the copolymerization part was almost the same. Is increased from 2000 to 3000, the amount of aggregates is slightly increased and the transmittance is slightly decreased. However, when the molecular weight of the copolymerized portion is decreased from 2000 to 600, the amount of aggregates is considerably increased and the transmittance is also decreased. I understood.
- Example 1-3 when the molecular weight of copolymerization is decreased from 2000 to 1000 even though the PO content in the copolymerization part is the same, the amount of aggregates is somewhat Increased and transmittance slightly decreased.
- Example 1-8 1.2 g of a carboxy group-containing fine cellulose fiber dispersion obtained in Preparation Example 2 for fine cellulose fibers (solid content adjusted to 3% by mass: 0.05 mmol) was added to the amine having an EO / PO copolymer part.
- 0.1 g of the polyetheramine obtained in Production Example 4 (corresponding to 1 mol of amine group per 1 mol of carboxy group of fine cellulose fiber) was charged, and methyltriglycol diester succinate as a dispersion medium (Plasticizer Preparation Example 1) And dissolved in 40 g. Thereafter, the mixture was stirred for 2 minutes with an ultrasonic homogenizer (US-300E).
- an ultrasonic homogenizer US-300E
- Comparative Example 1-9 A composite material was produced in the same manner as in Example 1-8, except that the fine cellulose fiber composite was prepared by changing the polyetheramine obtained in Production Example 4 to PEG amine (manufactured by NOF Corporation). did.
- Comparative Example 1-10 For the fine cellulose fiber composite, the polyetheramine obtained in Production Example 4 was changed to n-propylamine (manufactured by Wako Pure Chemical Industries, Ltd.), and the amount charged was 0.003 g (to 1 mol of carboxy group of fine cellulose fiber). A composite material was produced in the same manner as in Example 1-8, except that the amount was changed to that corresponding to 1 mol of amine groups.
- Example 1-4 in which a fine cellulose fiber composite was produced in advance and then mixed and dispersed with a plasticizer, a fine cellulose dispersion, an amine having an EO / PO copolymer part, and a plasticizer
- a plasticizer a fine cellulose dispersion
- an amine having an EO / PO copolymer part a plasticizer
- a plasticizer a plasticizer having an EO / PO copolymer part
- plasticizer dispersion the amount of agglomerates and transparency did not change depending on the production order of the plasticizer dispersion. It can be seen that the liquid can be manufactured. With PEG amine and n-propylamine, the aggregate amount and transparency were not good even when the production method was changed.
- Example 1-9 ⁇ Thermoplastic resin 1> A chloroform dispersion of the fine cellulose fiber composite used in Example 1-4 (fine cellulose fiber composite concentration 0.36% by mass, fine cellulose fiber (converted amount) 0.1% by mass) and 10 g of polylactic acid resin ( 50 g of a 4% by mass chloroform solution (manufactured by Nature Works, trade name: N4000) was sequentially added, and the mixture was stirred at room temperature for 3 minutes to obtain a uniform mixture. The homogeneous mixture was poured into a Teflon (registered trademark) petri dish and dried at room temperature for one day, and further vacuum dried at 40 ° C. for one day.
- Teflon registered trademark
- the dried sheet was 2 minutes at 180 ° C. and 0.5 MPa, 2 minutes at 20 MPa, then 1 at 15 ° C. and 0.5 MPa.
- the sheet-like composite material having a thickness of about 0.2 mm was manufactured by sequentially pressing under the conditions of minutes.
- Example 1-10 A composite material was produced in the same manner as in Example 1-9, except that 10 g of the fine cellulose fiber composite dispersion was changed to 20 g.
- Comparative Example 1-11 A composite material was produced in the same manner as in Example 1-9, except that 10 g of the fine cellulose fiber composite dispersion was changed to 0 g.
- Comparative Example 1-12 A composite material was produced in the same manner as in Example 1-9, except that the fine cellulose fiber composite dispersion was changed to the chloroform dispersion of the fine cellulose fiber composite used in Comparative Example 1-1.
- Comparative Example 1-13 A composite material was produced in the same manner as in Example 1-9, except that the fine cellulose fiber composite dispersion was changed to the chloroform dispersion of the fine cellulose fiber composite used in Comparative Example 1-5.
- Test example 3 (tensile modulus) Using a tensile and compression tester (trade name “Autograph AGS-X” manufactured by SHIMADZU), the tensile modulus and tensile yield strength of the molded product were measured by a tensile test in accordance with JIS K7113. A sample punched with a No. 2 dumbbell was set at a fulcrum distance of 80 mm and measured at a crosshead speed of 50 mm / min. A higher tensile modulus indicates better mechanical strength.
- Test Example 4 Transparency
- HM-150 type Murakami Color Research Laboratory Co., Ltd.
- the haze value was measured and used as an index of transparency. It shows that it is excellent in transparency, so that a numerical value is low.
- thermoplastic resin composition containing the fine cellulose fiber composite of the present invention has high mechanical strength and high transparency. I understand that. In addition, by comparing Examples 1-9 and 1-10, even if the content of the fine cellulose fiber composite is doubled, the mechanical strength can be increased, although the transparency is not lowered so much. Recognize.
- Example 1-11 Photocurable resin>
- the fine cellulose fiber composite used in Example 1-4 was solvent-substituted with dimethylformamide (DMF) to adjust the solid content concentration to 4.3% by mass.
- DMF dimethylformamide
- 8 g of this fine cellulose composite dispersion, 10 g of urethane acrylate resin UV-3310B (manufactured by Nippon Synthetic Chemical Co., Ltd.) and 56 g of DMF are mixed, and using a high-pressure homogenizer, 1 pass at 60 MPa and 1 pass at 100 MPa It was processed.
- Example 1-12 A composite material was produced in the same manner as in Example 1-11, except that 8.4 g of the fine cellulose fiber composite dispersion was changed to 25.2 g and DMF 56 g was changed to 44 g.
- Example 1-13 A composite material was produced in the same manner as in Example 1-11 except that 8.4 g of the fine cellulose fiber composite dispersion was changed to 84 g and 56 g of DMF was changed to 0 g.
- Comparative Example 1-14 A composite material was produced in the same manner as in Example 1-11, except that the fine cellulose fiber composite dispersion was not added and 56 g of DMF was changed to 62 g.
- Comparative Example 1-15 A composite material was produced in the same manner as in Example 1-11 except that the fine cellulose fiber composite was changed to the fine cellulose fiber composite used in Comparative Example 1-1.
- Comparative Example 1-16 Example except that the fine cellulose fiber composite was changed to the fine cellulose fiber composite used in Comparative Example 1-5, and the amount of the fine cellulose fiber composite dispersion used was changed from 8.4 g to 2.6. A composite material was produced in the same manner as in 1-11.
- Test Example 5 Linear thermal expansion coefficient
- a thermal stress strain measuring device (trade name “EXSTAR TMA / SS6100” manufactured by Seiko Denshi Co., Ltd.)
- the load was measured at 7 g in the tension mode.
- the linear thermal expansion coefficient was obtained by calculating an average linear thermal expansion coefficient in a temperature range from room temperature (25 ° C.) to 150 ° C.
- a lower linear thermal expansion coefficient indicates better dimensional stability.
- Test Example 6 (Storage modulus) Using a dynamic viscoelastic device (trade name “DMS6100” manufactured by SII), a strip-shaped sample having a width of 0.6 mm and a length of 4 mm was -20 ° C. to 160 ° C. at a frequency of 1 Hz in a nitrogen atmosphere. The temperature was increased at a rate of 2 ° C. per minute and measured in a tensile mode. The storage elastic modulus was a value of 100 ° C. A higher storage elastic modulus indicates better heat resistance.
- DMS6100 dynamic viscoelastic device manufactured by SII
- the photocurable resin composition containing the fine cellulose fiber composite of the present invention has high mechanical strength and transparency. It can be seen that it is high, excellent in dimensional stability, and excellent in heat resistance. Further, according to comparison of Examples 1-11 to 13, even when the content of the fine cellulose fiber composite was increased, the transparency remained high without decreasing, the mechanical strength was high, and the dimensional stability was excellent. It can be seen that the heat resistance is also excellent.
- Example 1-14 ⁇ Thermosetting Resin 1>
- the fine cellulose fiber composite used in Example 1-4 was solvent-substituted with DMF to adjust the solid content concentration to 0.4% by mass.
- 24 g of this fine cellulose fiber composite dispersion and 2.5 g of epoxy resin jER828 (manufactured by Mitsubishi Chemical Corporation) were mixed and subjected to a fine treatment of 1 pass at 60 MPa and 1 pass at 100 MPa using a high-pressure homogenizer.
- Example 1-15 A composite material was produced in the same manner as in Example 1-14, except that 24 g of the fine cellulose fiber composite dispersion was changed to 71 g and the coating thickness 1.8 mm was changed to 4.7 mm.
- Comparative Example 1-17 A composite material was produced in the same manner as in Example 1-14 except that the fine cellulose fiber composite was not added and the coating thickness was changed from 1.8 mm to 0.2 mm.
- Comparative Example 1-18 A composite material was produced in the same manner as in Example 1-14, except that the fine cellulose fiber composite was changed to the fine cellulose fiber composite used in Comparative Example 1-1.
- Comparative Example 1-19 The fine cellulose fiber composite was changed to the fine cellulose fiber composite used in Comparative Example 1-5, and the amount of the dispersion used was changed so that the amount of fine cellulose fiber was the same as in Example 1-14. Further, a composite material was produced in the same manner as in Example 1-14, except that the coating thickness was changed to 1.8 mm.
- thermosetting resin composition containing the fine cellulose fiber composite of the present invention has high mechanical strength and transparency. It is relatively high, and it can be seen that it has excellent dimensional stability and heat resistance.
- the content of the fine cellulose fiber composite is increased in comparison with Examples 1-14 to 15, the transparency is slightly lowered, but the mechanical strength is high, and the dimensional stability and heat resistance are excellent. I understand.
- Example 1-16 ⁇ Thermoplastic resin 2>
- the fine cellulose fiber composite used in Example 1-4 was solvent-substituted with methyl methacrylate (MMA) to adjust the solid content concentration to 3.6% by mass.
- This fine cellulose composite dispersion (5.05 g) was finely processed using a high-pressure homogenizer at 60 MPa for 1 pass and 100 MPa for 1 pass.
- a polymerization initiator 2,2′-azobis (2,4-dimethylvaleronitrile) V-65B manufactured by Wako Pure Chemical Industries, Ltd.
- a rotating and rotating stirrer Awatori kneaded The mixture was stirred for 7 minutes using Taro (Sinky Corporation).
- the obtained polymerization mixture was formed by placing a 10 mm thick, 300 mm square glass facing each other and sandwiching a 0.2 mm soft vinyl chloride gasket (sealing material) between them. Injected. Vacuum degassing and nitrogen substitution were performed, and polymerization was performed at 65 ° C. for 2 hours. Then, it dried at 120 degreeC for 1 hour, and manufactured the sheet-like composite material of thickness about 0.2mm.
- Example 1-17 A composite material was produced in the same manner as in Example 1-16 except that the solid content concentration of the fine cellulose fiber composite dispersion was changed to 10.2% by mass.
- Example 1-18 A composite material was produced in the same manner as in Example 1-16, except that the solid content concentration of the fine cellulose fiber composite dispersion was changed to 27.3 mass%.
- Comparative Example 1-20 A composite material was produced in the same manner as in Example 1-16 except that 5.0 g of methyl methacrylate was used instead of 5.05 g of the fine cellulose fiber composite dispersion.
- Comparative Example 1-21 A composite material was produced in the same manner as in Example 1-16, except that the fine cellulose fiber composite was changed to the fine cellulose fiber composite used in Comparative Example 1-1.
- Comparative Example 1-22 A composite material was prepared in the same manner as in Example 1-16, except that the fine cellulose fiber composite was changed to the fine cellulose fiber composite used in Comparative Example 1-5 and the solid content concentration was changed to 1.1% by mass. Manufactured.
- thermoplastic resin composition containing the fine cellulose fiber composite of the present invention has high mechanical strength and high transparency. It can be seen that it has excellent dimensional stability and heat resistance. Further, according to the comparison of Examples 1-16 to 18, even when the content of the fine cellulose fiber composite is increased, the transparency remains high without decreasing, the mechanical strength is high, and the dimensional stability is excellent. It is understood that the heat resistance is also excellent.
- Example 1-19 ⁇ Thermosetting Resin 2>
- the fine cellulose fiber composite used in Example 1-4 was solvent-substituted with toluene to adjust the solid content concentration to 1.1% by mass.
- 6.5 g of this fine cellulose composite dispersion, 2.0 g of styrene-butadiene copolymer SBR (Nipol NS210, manufactured by Nippon Zeon), 0.03 g of sulfur as a vulcanizing agent, TBBS 0 as a vulcanization accelerator 0.01 g, 0.06 g of zinc oxide as a vulcanization aid, and 43 g of toluene were added and stirred at room temperature (25 ° C.) for 2 hours.
- the obtained solution was subjected to two passes at 150 MPa with a high-pressure homogenizer.
- the obtained dispersion was poured into a glass petri dish and toluene was removed for two days. Then, it dried with the vacuum dryer for 12 hours, and the sheet-like composite material about 0.2 mm thick was manufactured by vulcanizing
- Example 1-20 A composite material was produced in the same manner as in Example 1-19 except that 6.5 g of the fine cellulose fiber composite dispersion was changed to 33.0 g.
- Example 1-21 A composite material was produced in the same manner as in Example 1-19, except that 6.5 g of the fine cellulose fiber composite dispersion was changed to 65.5 g.
- Comparative Example 1-23 A composite material was produced in the same manner as in Example 1-19 except that 6.5 g of the fine cellulose fiber composite dispersion was changed to 0 g.
- Comparative Example 1-24 A composite material was produced in the same manner as in Example 1-19, except that the fine cellulose fiber composite was changed to the fine cellulose fiber composite used in Comparative Example 1-1.
- Comparative Example 1-25 Except that the fine cellulose fiber composite was changed to the fine cellulose fiber composite used in Comparative Example 1-5, and the amount of the dispersion used was changed so that the amount of fine cellulose fiber was the same as in Example 1-19. A composite material was produced in the same manner as in Example 1-19.
- Comparative Example 1-26 A composite material was produced in the same manner as in Example 1-19, except that 0.02 g of carbon black was added instead of adding 6.5 g of the fine cellulose fiber composite dispersion.
- Comparative Example 1-27 A composite material was produced in the same manner as in Example 1-19, except that 0.1 g of carbon black was added instead of adding 6.5 g of the fine cellulose fiber composite dispersion.
- Comparative Example 1-28 A composite material was produced in the same manner as in Example 1-19, except that 0.2 g of carbon black was added instead of adding 6.5 g of the fine cellulose fiber composite dispersion.
- Comparative Example 1-29 A composite material was produced in the same manner as in Example 1-19 except that 1.0 g of carbon black was added instead of adding 6.5 g of the fine cellulose fiber composite dispersion.
- thermosetting resin composition containing the fine cellulose fiber composite of the present invention is excellent in dimensional stability and mechanical. It can be seen that the mechanical strength is high and the heat resistance is also excellent. Further, when Examples 1-19 to 21 are compared, it can be seen that when the content of the fine cellulose fiber composite is increased, the dimensional stability is superior, the mechanical strength is high, and the heat resistance is excellent.
- reaction solution was reacted at room temperature (25 ° C.) for 14 hours. After completion of the reaction, the mixture was filtered, washed with ethanol, the DMT-MM salt was removed, washed and replaced with a solvent to obtain a fine cellulose fiber composite in which phenyl groups were amide-bonded to fine cellulose fibers.
- the binding amount of the modifying group by the secondary amine was measured.
- the dried fine cellulose fiber composite was measured by an ATR method using an infrared absorption spectroscope (IR) Nicolet 6700 (manufactured by Thermo Fisher Scientific). The amount of modifying group binding was calculated.
- Modification rate (%) ⁇ bond amount of secondary amine (mmol / g) / carboxy group content (mmol / g) in fine cellulose fiber before introduction ⁇ ⁇ 100
- the amount of EO / PO copolymerized amine bound and the modification rate were determined as follows. Specifically, IR was measured in the same manner as described above, and the amount of the modifying group bound to the primary amine and the modification rate were calculated according to the following formula.
- Production Example 2-2 of Fine Cellulose Fiber Composite (Example 2-2) A fine cellulose fiber composite was obtained in the same manner as in Production Example 2-1, except that the amount of the EOPO copolymerized amine used was changed to 0.23 g. The amount of amine bond and the modification rate were calculated in the same manner as described above.
- Production Example 2-3 of Fine Cellulose Fiber Composite (Example 2-3) A fine cellulose fiber composite was obtained in the same manner as in Production Example 2-1, except that the amount of the EOPO copolymerized amine used was changed to 0.45 g. The amount of amine bond and the modification rate were calculated in the same manner as described above.
- Production Example 2-4 of Fine Cellulose Fiber Composite (Example 2-4) A fine cellulose fiber composite was obtained in the same manner as in Production Example 2-1, except that the amount of the EOPO copolymerized amine used was changed to 1.35 g. The amount of amine bond and the modification rate were calculated in the same manner as described above.
- Production Example 2-5 of Fine Cellulose Fiber Composite (Example 2-5) A fine cellulose fiber composite was obtained in the same manner as in Production Example 2-3 except that the amount of aniline used was changed to 0.29 g. The amount of amine bond and the modification rate were calculated in the same manner as described above.
- Production Example 2-6 of Fine Cellulose Fiber Composite (Example 2-6) A fine cellulose fiber composite was obtained in the same manner as in Production Example 2-3 except that the amount of aniline used was changed to 0.20 g. The amount of amine bond and the modification rate were calculated in the same manner as described above.
- the amine bond amount and modification rate were calculated in the same manner as described above.
- Production Example 2-8 of Fine Cellulose Fiber Composite (Example 2-8) A fine cellulose fiber composite was obtained in the same manner as in Production Example 2-7, except that the amount of the 25% tetrabutylammonium hydroxide aqueous solution used was changed to 1.35 g. The amount of amine bond and the modification rate were calculated in the same manner as described above.
- Fine cellulose fiber amount (g) fine cellulose fiber composite (g) / [1 + molecular weight of primary amine (g / mol) ⁇ first amine bond amount (mmol / g) ⁇ 0.001 + secondary amine molecular weight ( g / mol) ⁇ secondary amine bond amount (mmol / g) ⁇ 0.001]
- Example 1-4 and Examples 2-1 to 4 From the results of the comparison between Example 1-4 and Examples 2-1 to 4, it can be seen from Table 10 that when the binding amount of the secondary amine is constant, the modification rate of the primary amine is about 3%. Is the smallest and has the highest transmittance. Even if the modification rate is higher or lower than that, the amount of aggregate is slightly increased, and the transmittance is also slightly decreased. Further, from the comparison between Example 2-3 and Examples 2-5 and 2-6, when the binding amount of the primary amine is constant, the larger the binding amount of the secondary amine, the less the aggregates and the transmittance. It can be seen that it is expensive. Further, from the comparison results of Example 1-4 and Examples 2-7 to 8, it can be seen that the same effect can be obtained even when the secondary amine is a quaternary alkylammonium.
- Example 1-4-2 ⁇ thermosetting resin 1>
- the fine cellulose fiber composite used in Example 1-4 was solvent-substituted with methyl ethyl ketone (MEK) to adjust the solid content concentration to 2.7% by mass.
- MEK methyl ethyl ketone
- 33.3 g of this fine cellulose fiber composite dispersion and 2.5 g of epoxy resin jER828 (manufactured by Mitsubishi Chemical Corporation) were mixed and subjected to a fine treatment of 1 pass at 60 MPa and 1 pass at 100 MPa using a high-pressure homogenizer. .
- Example 2-1 Example 1 except that the fine cellulose fiber composite was changed to the fine cellulose fiber composite of Example 2-1, the amount of dispersion added was changed to 10.6 g, and the coating thickness was changed to 0.85 mm. A composite material was produced in the same manner as in 4-2.
- Example 2-2 Example 1 except that the fine cellulose fiber composite was changed to the fine cellulose fiber composite of Example 2-2, the addition amount of the dispersion was changed to 11.0 g, and the coating thickness was changed to 0.87 mm. A composite material was produced in the same manner as in 4-2.
- Example 2-3 Example 1 except that the fine cellulose fiber composite was changed to the fine cellulose fiber composite of Example 2-3, the amount of dispersion added was changed to 11.7 g, and the coating thickness was changed to 0.91 mm. A composite material was produced in the same manner as in 4-2.
- Example 2-4 Example 1 except that the fine cellulose fiber composite was changed to the fine cellulose fiber composite of Example 2-4, the amount of dispersion added was changed to 14.8 g, and the coating thickness was changed to 1.07 mm. A composite material was produced in the same manner as in 4-2.
- Example 2-5 Example 1 except that the fine cellulose fiber composite was changed to the fine cellulose fiber composite of Example 2-5, the amount of dispersion added was changed to 11.2 g, and the coating thickness was changed to 0.88 mm. A composite material was produced in the same manner as in 4-2.
- Example 2-6 Example 1 except that the fine cellulose fiber composite was changed to the fine cellulose fiber composite of Example 2-6, the amount of dispersion added was changed to 11.1 g, and the coating thickness was changed to 0.88 mm. A composite material was produced in the same manner as in 4-2.
- Example 2-7 Example 1 except that the fine cellulose fiber composite was changed to the fine cellulose fiber composite of Example 2-7, the addition amount of the dispersion was changed to 13.3 g, and the coating thickness was changed to 0.99 mm. A composite material was produced in the same manner as in 4-2.
- Example 2-8 Example 1 except that the fine cellulose fiber composite was changed to the fine cellulose fiber composite of Example 2-8, the amount of dispersion added was changed to 11.6 g, and the coating thickness was changed to 0.90 mm. A composite material was produced in the same manner as in 4-2.
- the characteristics of the obtained molded body were evaluated according to the methods of Test Examples 3 to 6. The results are shown in Table 11.
- Table 11 the amount equivalent to fine cellulose fibers was obtained from the above formula, and the amount equivalent to the EOPO copolymerized part and the secondary amine was calculated from the molecular weight and the bond amount of the amine.
- Example 1-4-2 and Examples 2-1 to 8 are compared, the thermosetting resin composition containing a fine cellulose fiber composite using a primary amine and a secondary amine in combination is It can be seen that the mechanical strength is high, the transparency is high, the dimensional stability is excellent, and the heat resistance is also excellent. Further, according to the comparison of Examples 2-1 to 4, when the mass part of the secondary amine is constant, the mechanical strength is most when the mass part of the primary amine is about 0.8 part with respect to 100 parts by mass of the resin. , High transparency, excellent dimensional stability, and excellent heat resistance. Further, when Examples 2-3, 5 and 6 are compared, when the mass part of the primary amine is constant, as the mass part of the secondary amine increases, the mechanical strength, transparency, dimensional stability and heat resistance are increased. Can be seen to improve.
- the fine cellulose fiber composite of the present invention has high dispersibility with respect to the resin and can exhibit a strength enhancing effect, and is suitable as various fillers.
- the resin composition of the present invention containing the dispersion of the fine cellulose fiber composite is preferably used for various industrial uses such as household goods, household appliance parts, packaging materials for household appliance parts, and automobile parts. Can do.
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Abstract
Description
〔1〕 カルボキシ基含有量0.1mmol/g以上の微細セルロース繊維のカルボキシ基に、エチレンオキサイド/プロピレンオキサイド(EO/PO)共重合部を有するアミンが、塩として結合してなる微細セルロース繊維複合体であって、EO/PO共重合部の分子量が700~10,000であって、EO/PO共重合部中のPOの含有率が1~70モル%である、微細セルロース繊維複合体。
〔2〕 前記〔1〕記載の微細セルロース繊維複合体と可塑剤とを含有する、微細セルロース繊維複合体分散液。
〔3〕 熱可塑性樹脂又は硬化性樹脂と前記〔1〕記載の微細セルロース繊維複合体とを含有する、樹脂組成物。
本発明の微細セルロース繊維複合体は、カルボキシ基含有量が0.1mmol/g以上の微細セルロース繊維において、該カルボキシ基に、エチレンオキサイド/プロピレンオキサイド共重合部(EO/PO共重合部)を有するアミンが、塩として結合されたものであって、前記EO/PO共重合部が特定の分子量を有し、かつ、エチレンオキサイドとプロピレンオキサイドの構成割合が特定であることを特徴とする。なお、本明細書において、「カルボキシ基に、EO/PO共重合部を有するアミンが塩として結合」とは、カルボキシ基が脱プロトン化するとともに、EO/PO共重合部を有するアミンがアンモニウム塩となり、イオン結合した状態を意味する。以降、該微細セルロース繊維複合体のことを、微細セルロース繊維複合体Aと記載することもある。
(平均繊維径)
本発明で用いられる微細セルロース繊維複合体Aを構成する微細セルロース繊維は、平均繊維径が、均一な繊維径を持つ微細セルロース繊維複合体を製造する観点から、好ましくは0.1nm以上、より好ましくは0.2nm以上、さらに好ましくは0.5nm以上、さらに好ましくは0.8nm以上、よりさらに好ましくは1nm以上である。また、熱可塑性樹脂又は硬化性樹脂に含有させて樹脂組成物(複合材料ともいう)とした時の機械的強度を十分に向上させると共に透明性を維持し、樹脂によっては、更に耐熱性や寸法安定性にも優れる(これらをまとめて、単に、機械的強度等ともいう)観点から、好ましくは200nm以下、より好ましくは100nm以下、さらに好ましくは50nm以下、さらに好ましくは20nm以下、さらに好ましくは10nm以下、よりさらに好ましくは5nm以下である。なお、本明細書において、セルロース繊維の平均繊維径は、原子間力顕微鏡(AFM)を用いて測定することができ、具体的には後述の実施例に記載の方法により測定される。一般に、高等植物から調製されるセルロースナノファイバーの最小単位は6×6の分子鎖がほぼ正方形の形でパッキングされていることから、AFMによる画像で分析される高さを繊維の幅と見なすことができる。
微細セルロース繊維のカルボキシ基含有量は、安定な微細化及びアミンを塩として結合させる観点から、0.1mmol/g以上、好ましくは0.4mmol/g以上、より好ましくは0.6mmol/g以上、さらに好ましくは0.8mmol/g以上である。また、取り扱い性を向上させる観点から、好ましくは3mmol/g以下、より好ましくは2mmol/g以下、さらに好ましくは1.8mmol/g以下、さらに好ましくは1.5mmol/g以下である。本発明で用いられる微細セルロース繊維に、カルボキシ基含有量がかかる範囲外である微細セルロース繊維が、意図せずに不純物として含まれることもあり得る。なお、「カルボキシ基含有量」とは、微細セルロース繊維を構成するセルロース中のカルボキシ基の総量を意味し、具体的には後述の実施例に記載の方法により測定される。
微細セルロース繊維の平均アスペクト比(繊維長/繊維径)は、樹脂に含有させて複合材料とした時の機械的強度を十分に向上させる観点から、好ましくは10以上、より好ましくは20以上、さらに好ましくは50以上、よりさらに好ましくは100以上である。また、樹脂中の分散性低下に伴う機械的強度の低下を抑制する観点から、好ましくは1000以下、より好ましくは500以下、さらに好ましくは400以下、よりさらに好ましくは350以下である。平均アスペクト比が上記範囲にある微細セルロース繊維は、樹脂に配合した際に該樹脂中での分散性に優れ、機械的強度が高く、脆性破壊し難い樹脂組成物が得られる。なお、本明細書において、平均アスペクト比は、分散液中のセルロース繊維濃度と分散液の水に対する比粘度との関係から、下記式(1)によりセルロース繊維のアスペクト比を逆算して求める。なお、下記式(1)は、The Theory of Polymer Dynamics,M.DOI and D.F.EDWARDS,CLARENDON PRESS・OXFORD,1986,P312に記載の剛直棒状分子の粘度式(8.138)と、Lb2×ρ=M/NAの関係〔式中、Lは繊維長、bは繊維幅(セルロース繊維断面は正方形とする)、ρはセルロース繊維の濃度(kg/m3)、Mは分子量、NAはアボガドロ数を表す〕から導き出されるものである。また、上記の粘度式(8.138)において、剛直棒状分子をセルロース繊維とする。下記式(1)中、ηSPは比粘度、πは円周率、lnは自然対数、Pはアスペクト比(L/b)、γ=0.8、ρSは分散媒の密度(kg/m3)、ρ0はセルロース結晶の密度(kg/m3)、Cはセルロースの質量濃度(C=ρ/ρS)を表す。
微細セルロース繊維の結晶化度は、樹脂に含有させて複合材料とした時の機械的強度を向上させる観点から、好ましくは30%以上、より好ましくは35%以上、さらに好ましくは40%以上、よりさらに好ましくは45%以上である。また、イオン結合の結合効率を向上させる観点から、好ましくは95%以下、より好ましくは90%以下、さらに好ましくは85%以下、よりさらに好ましくは80%以下である。なお、本明細書において、セルロースの結晶化度は、X線回折法による回折強度値からSegal法により算出したセルロースI型結晶化度であり、下記計算式(A)により定義される。
セルロースI型結晶化度(%)=[(I22.6-I18.5)/I22.6]×100 (A)
〔式中、I22.6は、X線回折における格子面(002面)(回折角2θ=22.6°)の回折強度、I18.5は,アモルファス部(回折角2θ=18.5°)の回折強度を示す〕
なお、セルロースI型とは天然セルロースの結晶形のことであり、セルロースI型結晶化度とは、セルロース全体のうち結晶領域量の占める割合のことを意味する。
本発明の微細セルロース繊維複合体Aは、上記の微細セルロース繊維のカルボキシ基が、EO/PO共重合部を有するアミンとイオン結合している。よって、本発明におけるEO/PO共重合部を有するアミンは、EO/PO共重合部によって置換されたものであればよく、第1級アミン、第2級アミン、第3級アミンのいずれでもよいが、カルボキシ基との反応性の観点から、第1級アミン又は第2級アミンが好ましい。
EO/PO共重合部とは、エチレンオキサイド(EO)とプロピレンオキサイド(PO)がランダム又はブロック状に重合した構造を意味する。例えば、EO/PO共重合部を有するアミンが後述する式(i)で表される場合は、エチレンオキサイド(EO)とプロピレンオキサイド(PO)はランダム又はブロック状の連鎖構造となるが、該アミンが後述する式(ii)で表される構造を有するアミンである場合は、(EO)a(PO)b、(EO)c(PO)d、(EO)e(PO)fは、連鎖している必要はない。
で表される化合物が挙げられる。
微細セルロース繊維複合体Aは、微細セルロース繊維にイオン結合を介してEO/PO共重合部を導入できるのであれば、特に限定なく公知の方法に従って製造することができる。例えば、予め調製された微細セルロース繊維に、イオン結合を介してEO/PO共重合部を導入する反応を行ってもよいし、微細セルロース繊維を調製する際に続けて、イオン結合を介してEO/PO共重合部を導入する反応を行ってもよい。なお、微細セルロース繊維は、公知の方法、例えば、特開2011-140632号公報に記載の方法により製造することができる。
工程(A):天然セルロース繊維をN-オキシル化合物存在下で酸化して、カルボキシ基含有セルロース繊維を得る工程
工程(B):工程(A)で得られたカルボキシ基含有セルロース繊維と、EO/PO共重合部を有するアミンとを混合する工程
なお、前記好適な製造方法としては、工程(A)の後に後述する微細化工程を行い、カルボキシ基含有微細セルロース繊維とした後に工程(B)を行う方法(第1Aの製造形態)、及び、工程(A)の後に工程(B)を行い、その後に微細化工程を行う方法(第2Aの製造形態)が挙げられる。
工程(A)は、天然セルロース繊維をN-オキシル化合物存在下で酸化して、カルボキシ基含有セルロース繊維を得る工程である。
次に、上記天然セルロース繊維を、N-オキシル化合物の存在下で酸化処理して、カルボキシ基含有セルロース繊維を得る(以下、単に「酸化処理」と称する場合がある)。
前記酸化反応で得られるカルボキシ基含有セルロース繊維は、触媒として用いるTEMPO等のN-オキシル化合物や副生塩を含む。そのまま次工程を行ってもよいが、精製を行って純度の高いカルボキシ基含有セルロース繊維を得ることもできる。精製方法としては、酸化反応における溶媒の種類、生成物の酸化の程度、精製の程度により最適な方法を採用することができる。例えば、良溶媒として水、貧溶媒としてメタノール、エタノール、アセトン等を用いた再沈殿、ヘキサン等の水と相分離する溶媒へのTEMPO等の抽出、及び塩のイオン交換、透析等による精製等が挙げられる。
第1Aの製造形態では、前記精製工程後、工程(A)で得られたカルボキシ基含有セルロース繊維を微細化する工程を行う。微細化工程では、前記精製工程を経たカルボキシ基含有セルロース繊維を溶媒中に分散させ、微細化処理を行うことが好ましい。この微細化工程を行うことにより、平均繊維径及び平均アスペクト比がそれぞれ前記範囲にある微細セルロース繊維が得られる。
第1Aの製造形態において、工程(B)は、前記微細化工程を経て得られたカルボキシ基含有微細セルロース繊維と、EO/PO共重合部を有するアミンとを混合して、微細セルロース繊維複合体を得る工程である。具体的には、前記カルボキシ基含有微細セルロース繊維と、EO/PO共重合部を有するアミンとを溶媒中で混合する。
(1)総炭素数4~40の第4級アルキルアンモニウムカチオンのイオン結合を介する結合
(2)総炭素数6~20の芳香族炭化水素基のアミド結合を介する結合
以降、該微細セルロース繊維複合体のことを微細セルロース繊維複合体aと記載することもある。
微細セルロース繊維複合体aは、微細セルロース繊維に、第4級アルキルアンモニウムカチオン及び/又は芳香族炭化水素基とEO/PO共重合部とを導入できるのであれば、特に限定なく公知の方法に従って製造することができる。例えば、予め調製された微細セルロース繊維に、イオン結合を介して第4級アルキルアンモニウムカチオンを導入、及び/又は、アミド結合を介して芳香族炭化水素基を導入後、イオン結合を介してEO/PO共重合部を導入する反応を行ってもよいし、微細セルロース繊維を調製する際に続けて、前記導入の反応を行ってもよい。微細セルロース繊維は前述と同様にして製造することができる。
工程(a):天然セルロース繊維をN-オキシル化合物存在下で酸化して、カルボキシ基含有セルロース繊維を得る工程
工程(b-1):工程(a)で得られたカルボキシ基含有セルロース繊維と、第4級アルキルアンモニウム化合物との混合、及び、芳香族炭化水素基を有するアミンとのアミド化反応を行って、あるいは、いずれかのみを行って、第4級アルキルアンモニウムカチオン及び/又は芳香族炭化水素基が結合したセルロース繊維を得る工程
工程(b-2):工程(b-1)で得られたセルロース繊維と、EO/PO共重合部を有するアミンとを混合する工程
なお、前記好適な製造方法としては、工程(a)の後に前述した微細化工程を行い、カルボキシ基含有微細セルロース繊維とした後に工程(b-1)及び工程(b-2)を行う方法(第1aの製造形態)、及び、工程(a)の後に工程(b-1)及び工程(b-2)を行い、その後に微細化工程を行う方法(第2aの製造形態)が挙げられる。
工程(a)は、天然セルロース繊維をN-オキシル化合物存在下で酸化して、カルボキシ基含有セルロース繊維を得る工程であり、前記「第1Aの製造形態」における工程(A)を参照して行うことができる。また、精製工程及び微細化工程も同様に前記「第1Aの製造形態」を参照して行うことができる。
第1aの製造形態において、工程(b-1)は、前記微細化工程を経て得られたカルボキシ基含有微細セルロース繊維と、第4級アルキルアンモニウム化合物との混合、及び、芳香族炭化水素基を有するアミンとのアミド化反応を行って、あるいは、いずれかのみを行って、第4級アルキルアンモニウムカチオン及び/又は芳香族炭化水素基が結合したセルロース繊維を得る工程である。なお、第4級アルキルアンモニウムカチオンと芳香族炭化水素基のいずれもを導入する場合は、いずれが先に導入されてもよく順序は特に限定されない。
第1aの製造形態において、工程(b-2)は、前記工程を経て得られた第4級アルキルアンモニウムカチオン及び/又は芳香族炭化水素基含有微細セルロース繊維と、EO/PO共重合部を有するアミンとを混合して、微細セルロース繊維複合体を得る工程である。具体的には、前記「第1Aの製造形態」における工程(B)を参照して行うことができる。
本発明の微細セルロース繊維複合体分散液は、前記の微細セルロース繊維にEO/PO共重合部が、アミン塩を介してイオン結合してなる微細セルロース繊維複合体と、可塑剤とを含有する。ここでの微細セルロース繊維複合体としては、微細セルロース繊維複合体Aと微細セルロース繊維複合体aの双方を用いることができ、併用してもよい。
本発明の分散液における可塑剤としては、特に限定はなく、従来からの可塑剤であるフタル酸エステルやコハク酸エステル、アジピン酸エステルといった多価カルボン酸エステル、グリセリン等脂肪族ポリオールの脂肪酸エステル等が挙げられる。なかでも、分子内に2個以上のエステル基を有するエステル化合物であって、該エステル化合物を構成するアルコール成分の少なくとも1種が水酸基1個当たり炭素数2~3のアルキレンオキサイドを平均0.5~5モル付加したアルコールであるエステル化合物が好ましく、具体的には、特開2008-174718号公報及び特開2008-115372号公報に記載の可塑剤が例示される。
本発明の樹脂組成物は、熱可塑性樹脂又は硬化性樹脂と前記微細セルロース繊維複合体とを含有する。前記微細セルロース繊維複合体により、前記樹脂の透明性を維持したまま、あるいは、大きく損なわず、機械的強度等を向上することができる。ここでの微細セルロース繊維複合体としては、微細セルロース繊維複合体Aと微細セルロース繊維複合体aの双方を用いることができ、併用してもよい。
本発明の樹脂組成物中の樹脂の含有量は、特に限定されないが、成形体を製造する観点から、50質量%以上が好ましく、60質量%以上がより好ましく、70質量%以上がさらに好ましく、80質量%以上がさらに好ましく、85質量%以上がさらに好ましい。微細セルロース繊維複合体を含有させる観点から、99質量%以下が好ましく、98質量%以下がより好ましく、97質量%以下がさらに好ましく、95質量%以下がさらに好ましく、90質量%以下がさらに好ましく、88質量%以下がさらに好ましい。
本発明の樹脂組成物中の微細セルロース繊維複合体量は、樹脂100質量部に対して、得られる樹脂組成物の機械的強度、寸法安定性、耐熱性の観点から、好ましくは0.01質量部以上、より好ましくは0.05質量部以上、さらに好ましくは0.1質量部以上、さらに好ましくは0.3質量部以上、さらに好ましくは0.5質量部以上、さらに好ましくは1質量部以上、より更に好ましくは3質量部以上である。また、得られる樹脂組成物の透明性の観点から、好ましくは60質量部以下、より好ましくは50質量部以下、さらに好ましくは45質量部以下、さらに好ましくは40質量部以下、さらに好ましくは15質量部以下、さらに好ましくは10質量部以下、さらに好ましくは5質量部以下、さらに好ましくは4質量部以下である。
本発明の樹脂組成物中、微細セルロース繊維量(換算量)は、樹脂100質量部に対して、得られる樹脂組成物の機械的強度、寸法安定性、耐熱性の観点から、好ましくは0.01質量部以上、より好ましくは0.05質量部以上、さらに好ましくは0.1質量部以上、さらに好ましくは0.3質量部以上、さらに好ましくは0.5質量部以上、さらに好ましくは0.8質量部以上、さらに好ましくは1質量部以上、さらに好ましくは3質量部以上であり、得られる樹脂組成物の透明性の観点から、好ましくは60質量部以下、より好ましくは50質量部以下、さらに好ましくは40質量部以下、さらに好ましくは35質量部以下、さらに好ましくは30質量部以下、さらに好ましくは20質量部以下、さらに好ましくは15質量部以下、さらに好ましくは13質量部以下、さらに好ましくは10質量部以下、さらに好ましくは5質量部以下、さらに好ましくは3質量部以下、さらに好ましくは1.5質量部以下、さらに好ましくは0.7質量部以下である。
本発明の樹脂組成物中の樹脂の含有量は、特に限定されないが、成形体を製造する観点から、50質量%以上が好ましく、60質量%以上がより好ましく、70質量%以上がさらに好ましい。微細セルロース繊維複合体を含有させる観点から、99質量%以下が好ましく、98質量%以下がより好ましく、97質量%以下がさらに好ましく、95質量%以下がさらに好ましく、90質量%以下がさらに好ましく、85質量%以下がさらに好ましい、80質量%以下がさらに好ましい。
本発明の樹脂組成物中、微細セルロース繊維複合体量は、樹脂100質量部に対して、得られる樹脂組成物の機械的強度、寸法安定性、耐熱性の観点から、好ましくは0.01質量部以上、より好ましくは0.05質量部以上、さらに好ましくは0.1質量部以上、さらに好ましくは0.5質量部以上、さらに好ましくは1質量部以上、さらに好ましくは3質量部以上、さらに好ましくは7質量部以上、さらに好ましくは10質量部以上、より更に好ましくは20質量部以上であり、また、得られる樹脂組成物の透明性の観点から、好ましくは60質量部以下、より好ましくは50質量部以下、さらに好ましくは40質量部以下である。
本発明の樹脂組成物中、微細セルロース繊維量(換算量)は、樹脂100質量部に対して、得られる樹脂組成物の機械的強度、寸法安定性、耐熱性の観点から、好ましくは0.01質量部以上、より好ましくは0.05質量部以上、さらに好ましくは0.1質量部以上、さらに好ましくは0.5質量部以上、さらに好ましくは0.8質量部以上、さらに好ましくは3質量部以上、さらに好ましくは5質量部以上、さらに好ましくは7質量部以上である。また、得られる樹脂組成物の透明性の観点から、好ましくは50質量部以下、より好ましくは40質量部以下、さらに好ましくは35質量部以下、さらに好ましくは30質量部以下、さらに好ましくは20質量部以下、さらに好ましくは15質量部以下、さらに好ましくは13質量部以下である。
本発明の樹脂組成物中の樹脂の含有量は、特に限定されないが、成形体を製造する観点から、50質量%以上が好ましく、60質量%以上がより好ましく、70質量%以上がさらに好ましく、80質量%以上がさらに好ましく、85質量%以上がさらに好ましい。微細セルロース繊維複合体を含有させる観点から、99質量%以下が好ましく、98質量%以下がより好ましく、97質量%以下がさらに好ましく、95質量%以下がさらに好ましく、90質量%以下がさらに好ましく、85質量%以下がさらに好ましく、80質量%以下がさらに好ましい。
本発明の樹脂組成物中の微細セルロース繊維複合体量は、樹脂100質量部に対して、得られる樹脂組成物の機械的強度、寸法安定性、耐熱性の観点から、好ましくは0.01質量部以上、より好ましくは0.05質量部以上、さらに好ましくは0.1質量部以上、さらに好ましくは0.5質量部以上、さらに好ましくは1質量部以上、さらに好ましくは3質量部以上、さらに好ましくは8質量部以上、さらに好ましくは10質量部以上、さらに好ましくは20質量部以上、さらに好ましくは30質量部以上であり、また、得られる樹脂組成物の透明性の観点から、好ましくは60質量部以下、より好ましくは50質量部以下、さらに好ましくは40質量部以下、さらに好ましくは30質量部以下、さらに好ましくは20質量部以下、さらに好ましくは15質量部以下、さらに好ましくは13質量部以下である。
本発明の樹脂組成物中の微細セルロース繊維量(換算量)は、樹脂100質量部に対して、得られる樹脂組成物の機械的強度、寸法安定性、耐熱性の観点から、好ましくは0.01質量部以上、より好ましくは0.05質量部以上、さらに好ましくは0.1質量部以上、さらに好ましくは0.5質量部以上、さらに好ましくは0.8質量部以上、さらに好ましくは3質量部以上、さらに好ましくは5質量部以上である。また、得られる樹脂組成物の透明性の観点から、好ましくは50質量部以下、より好ましくは40質量部以下、さらに好ましくは35質量部以下、さらに好ましくは30質量部以下、さらに好ましくは20質量部以下、さらに好ましくは15質量部以下、さらに好ましくは13質量部以下、さらに好ましくは10質量部以下、さらに好ましくは5質量部以下である。
樹脂成形体は、前記樹脂組成物を押出成形、射出成形、又はプレス成形等の成形することによって調製することができる。以下に、熱可塑性樹脂の場合について好ましい態様を記載する。
<1> カルボキシ基含有量0.1mmol/g以上の微細セルロース繊維のカルボキシ基に、エチレンオキサイド/プロピレンオキサイド(EO/PO)共重合部を有するアミンが、塩として結合してなる微細セルロース繊維複合体であって、EO/PO共重合部の分子量が700~10,000であって、EO/PO共重合部中のPOの含有率が1~70モル%である、微細セルロース繊維複合体(微細セルロース繊維複合体Aともいう)。
<3> 微細セルロース繊維のカルボキシ基含有量は、好ましくは0.4mmol/g以上、より好ましくは0.6mmol/g以上、さらに好ましくは0.8mmol/g以上であり、好ましくは3mmol/g以下、より好ましくは2mmol/g以下、さらに好ましくは1.8mmol/g以下、よりさらに好ましくは1.5mmol/g以下である、前記<1>又は<2>記載の微細セルロース繊維複合体。
<4> 微細セルロース繊維の平均アスペクト比(繊維長/繊維径)は、好ましくは10以上、より好ましくは20以上、さらに好ましくは50以上、よりさらに好ましくは100以上であり、好ましくは1000以下、より好ましくは500以下、さらに好ましくは400以下、よりさらに好ましくは350以下である、前記<1>~<3>いずれか記載の微細セルロース繊維複合体。
<5> 微細セルロース繊維の結晶化度は、好ましくは30%以上、より好ましくは35%以上、さらに好ましくは40%以上、よりさらに好ましくは45%以上であり、好ましくは95%以下、より好ましくは90%以下、さらに好ましくは85%以下、よりさらに好ましくは80%以下である、前記<1>~<4>いずれか記載の微細セルロース繊維複合体。
<6> EO/PO共重合部を有するアミンは、好ましくは第1級アミン、第2級アミン、第3級アミンのいずれでもよく、より好ましくは、第1級アミン又は第2級アミンである、前記<1>~<5>いずれか記載の微細セルロース繊維複合体。
<7> EO/PO共重合部中のPOの含有率(モル%)は、好ましくは6モル%以上、より好ましくは8モル%以上であり、好ましくは60モル%以下、より好ましくは50モル%以下、さらに好ましくは40モル%以下、さらに好ましくは30モル%以下、さらに好ましくは25モル%以下、さらに好ましくは19モル%以下である、前記<1>~<6>いずれか記載の微細セルロース繊維複合体。
<8> EO/PO共重合部の分子量は、好ましくは1,000以上、より好ましくは1,500以上であり、好ましくは7,000以下、より好ましくは5,000以下、さらに好ましくは4,000以下、さらに好ましくは3,500以下、より更に好ましくは2500以下である、前記<1>~<7>いずれか記載の微細セルロース繊維複合体。
<9> EO/PO共重合部とアミンとは、直接に又は連結基を介して結合しているものが好ましく、連結基としては炭化水素基が好ましく、炭素数が好ましくは1~6、より好ましくは1~3のアルキレン基がより好ましい、前記<1>~<8>いずれか記載の微細セルロース繊維複合体。
<10> EO/PO共重合部を有するアミンとしては、下記式(i):
で表される化合物が好ましい、前記<1>~<9>いずれか記載の微細セルロース繊維複合体。
式(ii):
<11> 微細セルロース繊維複合体AにおけるEO/PO共重合部を有するアミンの結合量は、好ましくは0.01mmol/g以上、より好ましくは0.05mmol/g以上、さらに好ましくは0.1mmol/g以上、さらに好ましくは0.3mmol/g以上、さらに好ましくは0.5mmol/g以上、さらに好ましくは0.8mmol/g以上、さらに好ましくは1mmol/g以上であり、好ましくは3mmol/g以下、より好ましくは2mmol/g以下、さらに好ましくは1.5mmol/g以下である、前記<1>~<10>いずれか記載の微細セルロース繊維複合体。
<12> 微細セルロース繊維複合体AにおけるEO/PO共重合部を有するアミンの修飾率は、好ましくは10%以上、より好ましくは20%以上、さらに好ましくは30%以上、さらに好ましくは40%以上、さらに好ましくは50%以上、さらに好ましくは60%以上、さらに好ましくは70%以上、さらに好ましくは80%以上であり、好ましくは95%以下である、前記<1>~<11>いずれか記載の微細セルロース繊維複合体。
<13> 微細セルロース繊維複合体Aが、下記工程(A)及び工程(B)を含む製造方法により得られるものである、前記<1>~<12>いずれか記載の微細セルロース繊維複合体。
工程(A):天然セルロース繊維をN-オキシル化合物存在下で酸化して、カルボキシ基含有セルロース繊維を得る工程
工程(B):工程(A)で得られたカルボキシ基含有セルロース繊維と、EO/PO共重合部を有するアミンとを混合する工程
<14> 工程(A)において、酸化反応で得られるカルボキシ基含有セルロース繊維に精製を行って純度の高いカルボキシ基含有セルロース繊維を得る、前記<13>記載の微細セルロース繊維複合体。
<15> 精製工程後、工程(A)で得られたカルボキシ基含有セルロース繊維を微細化する工程を行う、前記<14>記載の微細セルロース繊維複合体。
<16> EO/PO共重合部を有するアミンの使用量は、カルボキシ基含有微細セルロース繊維に含有されるカルボキシ基1molに対して、アミン基が、好ましくは0.1mol以上、より好ましくは0.5mol以上、さらに好ましくは0.7mol以上、よりさらに好ましくは1mol以上であり、好ましくは50mol以下、より好ましくは20mol以下、さらに好ましくは10mol以下となる量用いる、前記<13>~<15>いずれか記載の微細セルロース繊維複合体。
<17> 混合時の温度は、好ましくは0℃以上、より好ましくは5℃以上、さらに好ましくは10℃以上であり、好ましくは50℃以下、より好ましくは40℃以下、さらに好ましくは30℃以下である、前記<13>~<16>いずれか記載の微細セルロース繊維複合体。
<18> 混合時間は、好ましくは0.01時間以上、より好ましくは0.1時間以上、更に好ましくは1時間以上であり、好ましくは48時間以下、より好ましくは24時間以下、さらに好ましくは12時間以下である、前記<13>~<17>いずれか記載の微細セルロース繊維複合体。
<19> 微細セルロース繊維複合体Aは、平均繊維径が、好ましくは0.1nm以上、より好ましくは0.2nm以上、さらに好ましくは0.5nm以上、さらに好ましくは0.8nm以上、よりさらに好ましくは1nm以上であり、好ましくは200nm以下、より好ましくは100nm以下、さらに好ましくは50nm以下、さらに好ましくは20nm以下、よりさらに好ましくは10nm以下である、前記<1>~<18>いずれか記載の微細セルロース繊維複合体。
<20> 微細セルロース繊維複合体Aとしては、微細セルロース繊維にEO/PO共重合部がアミン塩を介してイオン結合したものであり、平均繊維径が0.1~200nmのものが好ましい、前記<1>~<19>いずれか記載の微細セルロース繊維複合体。
<21> 微細セルロース繊維複合体Aの一態様として、カルボキシ基含有量0.1mmol/g以上の微細セルロース繊維のカルボキシ基に、エチレンオキサイド/プロピレンオキサイド(EO/PO)共重合部を有するアミンが塩として結合し、ここで、該EO/PO共重合部の分子量が700~10,000であって、EO/PO共重合部中のPOの含有率が1~70モル%であり、更に、下記(1)及び(2)からなる群より選ばれる1種又は2種の結合が導入されてなる微細セルロース繊維複合体(微細セルロース繊維複合体aともいう)。
(1)総炭素数4~40の第4級アルキルアンモニウムカチオンのイオン結合を介する結合
(2)総炭素数6~20の芳香族炭化水素基のアミド結合を介する結合
<22> 総炭素数が4~40の第4級アルキルアンモニウムカチオンの結合に総炭素数が4~40の第4級アルキルアンモニウム化合物を用い、及び/又は、総炭素数が6~20の芳香族炭化水素基の結合に総炭素数が6~20の芳香族炭化水素基を有するアミンを用いる、前記<21>記載の微細セルロース繊維複合体(EO/PO共重合部を有するアミンのことを第一アミン、総炭素数が4~40の第4級アルキルアンモニウム化合物及び総炭素数が6~20の芳香族炭化水素基を有するアミンのことを第二アミンともいう)。
<23> 微細セルロース繊維が前記<2>~<5>いずれか記載のものである、前記<21>又は<22>記載の微細セルロース繊維複合体。
<24> EO/PO共重合部を有するアミンが前記<6>~<10>いずれか記載のものである、前記<21>~<23>いずれか記載の微細セルロース繊維複合体。
<25> 総炭素数が4~40の第4級アルキルアンモニウム化合物が、好ましくは炭素数1~20のアルキル基を含み、該アルキル基は置換又は非置換のものであってもよく、より好ましくは、メチル基、エチル基、プロピル基、ブチル基、ラウリル基、セチル基、ステアリル基、ベンジル基、及びフェネチル基からなる群より選ばれる1種又は2種以上を含む、前記<21>~<24>いずれか記載の微細セルロース繊維複合体。
<26> 総炭素数が4~40の第4級アルキルアンモニウム化合物において、総炭素数は8以上が好ましく、12以上がより好ましく、また、36以下が好ましく、32以下がより好ましく、24以下がさらに好ましく、20以下がさらに好ましく、18以下がさらに好ましい、前記<21>~<25>いずれか記載の微細セルロース繊維複合体。
<27> 芳香族炭化水素基を有するアミンは、第1級アミン、第2級アミンのいずれでもよく、第1級アミンが好ましく、アミンにおける芳香族炭化水素基の数は、1個、2個のいずれでもよく、1個が好ましい、前記<21>~<26>いずれか記載の微細セルロース繊維複合体。
<28> 芳香族炭化水素基を有するアミンの炭素数の合計としては、18以下が好ましく、12以下がより好ましい、前記<21>~<27>いずれか記載の微細セルロース繊維複合体。
<29> 芳香族炭化水素基を有するアミンとしては、アリール基を有するアミン、アラルキル基を有するアミンが好ましく、アリール基を有するアミンがより好ましい、前記<21>~<28>いずれか記載の微細セルロース繊維複合体。
<30> 芳香族炭化水素基を有するアミンにおける芳香族炭化水素基としては、アリール基の場合、総炭素数は6以上であり、また、20以下、好ましくは14以下、より好ましくは10以下、さらに好ましくは8以下であり、アラルキル基の場合、総炭素数は7以上であり、また、20以下、好ましくは13以下、より好ましくは11以下、さらに好ましくは9以下である、前記<21>~<29>いずれか記載の微細セルロース繊維複合体。
<31> 微細セルロース繊維複合体aにおいては、EO/PO共重合部を有するアミンに加えて、総炭素数が4~40の第4級アルキルアンモニウム化合物と総炭素数が6~20の芳香族炭化水素基を有するアミンのいずれが結合してもよく、それぞれが単独で結合しても、併用して結合していてもよい、前記<21>~<30>いずれか記載の微細セルロース繊維複合体。
<32> 微細セルロース繊維複合体aにおけるEO/PO共重合部を有するアミン(第一アミン)の結合量は、好ましくは0.01mmol/g以上、より好ましくは0.03mmol/g以上であり、好ましくは1mmol/g以下、より好ましくは0.5mmol/g以下、さらに好ましくは0.25mmol/g以下、さらに好ましくは0.1mmol/g以下、さらに好ましくは0.08mmol/g以下、さらに好ましくは0.06mmol/g以下である、前記<21>~<31>いずれか記載の微細セルロース繊維複合体。
<33> 微細セルロース繊維複合体aにおける第二アミンの結合量は、好ましくは0.2mmol/g以上、より好ましくは0.3mmol/g以上、さらに好ましくは0.5mmol/g以上、さらに好ましくは0.8mmol/g以上、さらに好ましくは1.0mmol/g以上であり、好ましくは1.5mmol/g以下、より好ましくは1.3mmol/g以下、さらに好ましくは1.2mmol/g以下である、前記<21>~<32>いずれか記載の微細セルロース繊維複合体。
<34> 微細セルロース繊維複合体aにおける第一アミンの結合量と第二アミンの結合量の合計は、好ましくは0.2mmol/g以上、より好ましくは0.3mmol/g以上、さらに好ましくは0.5mmol/g以上、さらに好ましくは0.8mmol/g以上、さらに好ましくは1.0mmol/g以上であり、好ましくは1.5mmol/g以下、より好ましくは1.3mmol/g以下、さらに好ましくは1.2mmol/g以下である、前記<21>~<33>いずれか記載の微細セルロース繊維複合体。
<35> 微細セルロース繊維複合体aにおけるEO/PO共重合部の修飾率は、好ましくは0.5%以上、より好ましくは1%以上、さらに好ましくは2%以上であり、好ましくは90%以下、より好ましくは50%以下、さらに好ましくは20%以下、より好ましくは10%以下、さらに好ましくは5%以下である、前記<21>~<34>いずれか記載の微細セルロース繊維複合体。
<36> 微細セルロース繊維複合体aにおける第4級アルキルアンモニウムカチオン及び/又は芳香族炭化水素基の修飾率は、好ましくは10%以上、より好ましくは20%以上、さらに好ましくは30%以上、さらに好ましくは40%以上、さらに好ましくは50%以上、さらに好ましくは60%以上、さらに好ましくは70%以上であり、好ましくは90%以下、より好ましくは85%以下、さらに好ましくは80%以下である、前記<21>~<35>いずれか記載の微細セルロース繊維複合体。
<37> 微細セルロース繊維複合体aにおける第一アミンの修飾率と第二アミンの修飾率の合計は、好ましくは10%以上、より好ましくは20%以上、さらに好ましくは30%以上、さらに好ましくは40%以上、さらに好ましくは50%以上、さらに好ましくは60%以上、さらに好ましくは70%以上、さらに好ましくは75%以上、さらに好ましくは80%以上であり、好ましくは100%以下、より好ましくは98%以下、さらに好ましくは95%以下、さらに好ましくは90%以下、さらに好ましくは85%以下である、前記<21>~<36>いずれか記載の微細セルロース繊維複合体。
<38> 微細セルロース繊維複合体aにおいては、第一アミンの結合量と第二アミンの結合量とのモル比(第一アミン/第二アミン)は、好ましくは0.01以上、より好ましくは0.03以上であり、好ましくは0.4以下、より好ましくは0.3以下、さらに好ましくは0.2以下、さらに好ましくは0.15以下、さらに好ましくは0.1以下、さらに好ましくは0.07以下、さらに好ましくは0.05以下である、前記<21>~<37>いずれか記載の微細セルロース繊維複合体。
<39> 第二アミンとして、第4級アルキルアンモニウム化合物と芳香族炭化水素基を有するアミンを併用する際には、その結合量のモル比(第4級アルキルアンモニウム化合物/芳香族炭化水素基を有するアミン)は、好ましくは0.1以上、より好ましくは0.2以上、さらに好ましくは0.4以上であり、好ましくは0.9以下、より好ましくは0.8以下、さらに好ましくは0.6以下である、前記<21>~<38>いずれか記載の微細セルロース繊維複合体。
<40> 微細セルロース繊維への第4級アルキルアンモニウム化合物及び芳香族炭化水素基を有するアミンの導入は、EO/PO共重合部を有するアミンの導入と、順序はいずれが先であってもよいが、第4級アルキルアンモニウム化合物及び芳香族炭化水素基を有するアミンの導入を先に行う方が好ましい、前記<21>~<39>いずれか記載の微細セルロース繊維複合体。
<41> 微細セルロース繊維複合体aは、下記工程(a)、工程(b-1)及び工程(b-2)を含む製造方法により得られるものである、前記<21>~<40>いずれか記載の微細セルロース繊維複合体。
工程(a):天然セルロース繊維をN-オキシル化合物存在下で酸化して、カルボキシ基含有セルロース繊維を得る工程
工程(b-1):工程(a)で得られたカルボキシ基含有セルロース繊維と、第4級アルキルアンモニウム化合物との混合、及び、芳香族炭化水素基を有するアミンとのアミド化反応を行って、あるいは、いずれかのみを行って、第4級アルキルアンモニウムカチオン及び/又は芳香族炭化水素基が結合したセルロース繊維を得る工程
工程(b-2):工程(b-1)で得られたセルロース繊維と、EO/PO共重合部を有するアミンとを混合する工程
<42> 工程(a)において、酸化反応で得られるカルボキシ基含有セルロース繊維に精製を行って純度の高いカルボキシ基含有セルロース繊維を得る、前記<41>記載の微細セルロース繊維複合体。
<43> 精製工程後、工程(a)で得られたカルボキシ基含有セルロース繊維を微細化する工程を行う、前記<42>記載の微細セルロース繊維複合体。
<44> 工程(b-1)における第4級アルキルアンモニウム化合物の使用量は、カルボキシ基含有微細セルロース繊維に含有されるカルボキシ基1molに対して、第4級アルキルアンモニウムカチオンが、好ましくは0.1mol以上、より好ましくは0.5mol以上、さらに好ましくは0.7mol以上、よりさらに好ましくは1mol以上であり、好ましくは50mol以下、より好ましくは20mol以下、さらに好ましくは10mol以下となる量用いる、前記<41>~<43>いずれか記載の微細セルロース繊維複合体。
<45> 工程(b-1)におけるカルボキシ基含有微細セルロース繊維と第4級アルキルアンモニウム化合物との混合に用いる溶媒としては、水、コハク酸とトリエチレングリコールモノメチルエーテルとのジエステル、エタノール、DMFが好ましい、前記<41>~<44>いずれか記載の微細セルロース繊維複合体。
<46> 工程(b-1)におけるカルボキシ基含有微細セルロース繊維と第4級アルキルアンモニウム化合物との混合時の温度や時間は、前記<17>又は<18>記載のものから選択できる、前記<41>~<45>いずれか記載の微細セルロース繊維複合体。
<47> 工程(b-1)における芳香族炭化水素基を有するアミンの使用量は、カルボキシ基含有微細セルロース繊維に含有されるカルボキシ基1molに対して、アミン基が、好ましくは0.1mol以上、より好ましくは0.5mol以上、さらに好ましくは0.7mol以上、よりさらに好ましくは1mol以上であり、好ましくは50mol以下、より好ましくは20mol以下、さらに好ましくは10mol以下となる量用いる、前記<41>~<46>いずれか記載の微細セルロース繊維複合体。
<48> 工程(b-1)におけるカルボキシ基含有微細セルロース繊維と、芳香族炭化水素基を有するアミンとの反応においては、公知の縮合剤を用いることもできる、前記<41>~<47>いずれか記載の微細セルロース繊維複合体。
<49> 工程(b-1)におけるカルボキシ基含有微細セルロース繊維と、芳香族炭化水素基を有するアミンとの反応においては、溶媒を用いることができ、用いるアミンが溶解する溶媒を選択することが好ましい、前記<41>~<48>いずれか記載の微細セルロース繊維複合体。
<50> 工程(b-1)における、カルボキシ基含有微細セルロース繊維と、芳香族炭化水素基を有するアミンとの反応においては、反応時間は好ましくは1~24時間、より好ましくは10~20時間であり、反応温度は好ましくは0℃以上、より好ましくは5℃以上、さらに好ましくは10℃以上であり、好ましくは200℃以下、より好ましくは80℃以下、さらに好ましくは30℃以下である、前記<41>~<49>いずれか記載の微細セルロース繊維複合体。
<51> 工程(b-2)で用いられる、EO/PO共重合部を有するアミンの使用量は、カルボキシ基含有微細セルロース繊維に含有されるカルボキシ基1molに対して、アミン基が、好ましくは0.01mol以上、より好ましくは0.05mol以上、さらに好ましくは0.07mol以上、よりさらに好ましくは0.1mol以上であり、好ましくは5mol以下、より好ましくは2mol以下、さらに好ましくは1mol以下、さらに好ましくは0.5mol以下となる量用いる、前記<41>~<50>いずれか記載の微細セルロース繊維複合体。
<52> 工程(b-2)における混合時の温度や時間は、前記<17>又は<18>記載のものから選択できる、前記<41>~<51>いずれか記載の微細セルロース繊維複合体。
<53> 微細セルロース繊維複合体aは、平均繊維径が、好ましくは0.1nm以上、より好ましくは0.2nm以上、さらに好ましくは0.5nm以上、さらに好ましくは0.8nm以上、よりさらに好ましくは1nm以上であり、好ましくは200nm以下、より好ましくは100nm以下、さらに好ましくは50nm以下、さらに好ましくは20nm以下、よりさらに好ましくは10nm以下である、前記<21>~<52>いずれか記載の微細セルロース繊維複合体。
<54> 微細セルロース繊維複合体aとしては、微細セルロース繊維に、EO/PO共重合部がアミン塩を介してイオン結合し、かつ、第4級アルキルアンモニウムカチオンがイオン結合、及び/又は、芳香族炭化水素基がアミド結合したものであり、平均繊維径が0.1~200nmのものが好ましい、前記<21>~<53>いずれか記載の微細セルロース繊維複合体。
<55> 前記<1>~<54>いずれか記載の微細セルロース繊維複合体と可塑剤とを含有する、微細セルロース繊維複合体分散液。
<56> 分散液中の微細セルロース繊維複合体の含有量は、好ましくは0.01質量%以上、より好ましくは0.03質量%以上、さらに好ましくは0.05質量%以上、さらに好ましくは0.1質量%以上であり、好ましくは70質量%以下、より好ましくは50質量%以下、さらに好ましくは30質量%以下、さらに好ましくは10質量%以下、さらに好ましくは5質量%以下、さらに好ましくは1質量%以下、よりさらに好ましくは0.5質量%以下である、前記<55>記載の微細セルロース繊維複合体分散液。
<57> 分散液中の微細セルロース繊維量(換算量)は、好ましくは0.01質量%以上、より好ましくは0.03質量%以上、さらに好ましくは0.05質量%以上、さらに好ましくは0.08質量%以上、さらに好ましくは0.1質量%以上であり、好ましくは30質量%以下、より好ましくは10質量%以下、さらに好ましくは5質量%以下、さらに好ましくは1質量%以下、さらに好ましくは0.5質量%以下、よりさらに好ましくは0.3質量%以下である、前記<55>又は<56>記載の微細セルロース繊維複合体分散液。
<58> 分散液中の可塑剤の含有量は、好ましくは95質量%以上、より好ましくは97質量%以上、さらに好ましくは99質量%以上、さらに好ましくは99.5質量%以上であり、好ましくは99.95質量%以下、より好ましくは99.9質量%以下、さらに好ましくは99.8質量%以下である、前記<55>~<57>いずれか記載の微細セルロース繊維複合体分散液。
<59> 熱可塑性樹脂又は硬化性樹脂と前記<1>~<54>いずれか記載の微細セルロース繊維複合体とを含有する、樹脂組成物。
<60> 熱可塑性樹脂としては、ポリ乳酸樹脂等の飽和ポリエステル系樹脂;ポリエチレン系樹脂、ポリプロピレン系樹脂等のオレフィン系樹脂;トリアセチル化セルロース、ジアセチル化セルロース等のセルロース系樹脂;ナイロン樹脂、塩化ビニル樹脂、スチレン樹脂、(メタ)アクリル系樹脂、ビニルエーテル樹脂、ポリビニルアルコール樹脂、ポリアミド系樹脂、ポリカーボネート系樹脂、ポリスルホン系樹脂等がからなる群より選ばれる1種又は2種以上が好ましく、ポリエステル系樹脂、(メタ)アクリル系樹脂がより好ましい、前記<59>記載の樹脂組成物。
<61> ポリエステル系樹脂としては、ポリヒドロキシブチレート、ポリカプロラクトン、ポリブチレンサクシネート、ポリブチレンサクシネート/アジペート、ポリエチレンサクシネート、ポリ乳酸樹脂、ポリリンゴ酸、ポリグリコール酸、ポリジオキサノン、ポリ(2-オキセタノン)等の脂肪族ポリエステル樹脂;ポリブチレンサクシネート/テレフタレート、ポリブチレンアジペート/テレフタレート、ポリテトラメチレンアジペート/テレフタレート等の脂肪族芳香族コポリエステル樹脂;デンプン、セルロース、キチン、キトサン、グルテン、ゼラチン、ゼイン、大豆タンパク、コラーゲン、ケラチン等の天然高分子と上記の脂肪族ポリエステル樹脂あるいは脂肪族芳香族コポリエステル樹脂との混合物等からなる群より選ばれる1種又は2種以上が好ましく、ポリブチレンサクシネート及びポリ乳酸樹脂がより好ましく、ポリ乳酸樹脂がさらに好ましい、前記<60>記載の樹脂組成物。
<62> (メタ)アクリル系樹脂としては、該樹脂を構成する全重合体の単量体単位の合計を基準として、50重量%以上の(メタ)アクリル酸メチルを単量体単位として含むものが好ましく、メタクリル系樹脂がより好ましい、前記<59>記載の樹脂組成物。
<63> 硬化性樹脂が、好ましくは光硬化性樹脂及び/又は熱硬化性樹脂である、前記<59>記載の樹脂組成物。
<64> 光硬化性樹脂は、好ましくはビスフェノールA-アルキレンオキサイド付加体の(メタ)アクリレート、エポキシ(メタ)アクリレート(ビスフェノールA型エポキシ(メタ)アクリレート、ノボラック型エポキシ(メタ)アクリレートなど)、ポリエステル(メタ)アクリレート(例えば、脂肪族ポリエステル型(メタ)アクリレート、芳香族ポリエステル型(メタ)アクリレートなど)、ウレタン(メタ)アクリレート(ポリエステル型ウレタン(メタ)アクリレート、ポリエーテル型ウレタン(メタ)アクリレートなど)、及びシリコーン(メタ)アクリレートから選ばれる、一種以上の反応性不飽和基を有するオリゴマー又は樹脂を光重合開始剤で重合する、前記<63>記載の樹脂組成物。
<65> 光硬化性樹脂に用いる光重合開始剤としては、1-ヒドロキシ-シクロヘキシル-フェニル-ケトン、2-メチル-1[4-(メチルチオ)フェニル]-2-モルフォリノプロパン-1-オン、ベンジルメチルケトン、1-(4-ドデシルフェニル)-2-ヒドロキシ-2-メチルプロパン-1-オン、1-(4-イソプロピルフェニル)-2-ヒドロキシ-2-ヒドロキシ-2-メチルプロパン-1-オン、及びベンゾフェノンからなる群より選ばれる1種又は2種以上が好ましく、1-ヒドロキシ-シクロヘキシル-フェニル-ケトンがより好ましい、前記<63>又は<64>記載の樹脂組成物。
<66> 熱硬化性樹脂としては、エポキシ樹脂;フェノール樹脂;ユリア樹脂;メラミン樹脂;不飽和ポリエステル樹脂;ジアリルフタレート樹脂;ポリウレタン樹脂;ケイ素樹脂;ポリイミド樹脂;ゴム系樹脂からなる群より選ばれる1種又は2種以上が好ましく、エポキシ樹脂がより好ましい、前記<63>記載の樹脂組成物。
<67> ゴム系樹脂としては、ジエン系ゴムが好ましく、天然ゴム(NR)、ポリイソプレンゴム(IR)、ポリブタジエンゴム(BR)、スチレン-ブタジエン共重合体ゴム(SBR)、ブチルゴム(IIR)、ブタジエン-アクリロニトリル共重合体ゴム(NBR)、及び変性天然ゴム等がより好ましく、変性天然ゴムとしては、エポキシ化天然ゴム、水素化天然ゴム等が挙げられ、これらは単独で又は2種以上を組み合わせて用いることができ、さらに好ましくは、天然ゴム(NR)、ポリイソプレンゴム(IR)、ポリブタジエンゴム(BR)、及びスチレン-ブタジエン共重合体ゴム(SBR)から選ばれる1種又は2種以上でり、より好ましくは、天然ゴム(NR)、スチレン-ブタジエン共重合体ゴム(SBR)及び変性天然ゴムから選ばれる1種又は2種以上である、前記<66>記載の樹脂組成物。
<68> 樹脂組成物において、
樹脂の含有量は、50質量%以上が好ましく、60質量%以上がより好ましく、70質量%以上がさらに好ましく、80質量%以上がさらに好ましく、85質量%以上がさらに好まし、また、99質量%以下が好ましく、98質量%以下がより好ましく、95質量%以下がさらに好ましく、93質量%以下がさらに好ましく、
微細セルロース繊維複合体の含有量は、0.01質量%以上が好ましく、0.05質量%以上がより好ましく、0.1質量%以上がさらに好ましく、0.3質量%以上がさらに好ましく、0.5質量%以上がさらに好ましく、1質量%以上がさらに好ましく、2質量%以上がさらに好ましく、3質量%以上がより更に好ましく、また、50質量%以下が好ましく、40質量%以下がより好ましく、30質量%以下がさらに好ましく、20質量%以下がさらに好ましく、15質量%以下がさらに好ましく、
微細セルロース繊維複合体量は、樹脂100質量部に対して、好ましくは0.01質量部以上、より好ましくは0.05質量部以上、さらに好ましくは0.1質量部以上、さらに好ましくは0.3質量部以上、さらに好ましくは0.5質量部以上、さらに好ましくは1質量部以上、より更に好ましくは3質量部以上であり、好ましくは60質量部以下、より好ましくは50質量部以下、さらに好ましくは40質量部以下、さらに好ましくは30質量部以下、さらに好ましくは20質量部以下、さらに好ましくは15質量部以下であり、
微細セルロース繊維量(換算量)は、樹脂100質量部に対して、好ましくは0.01質量部以上、より好ましくは0.05質量部以上、さらに好ましくは0.1質量部以上、さらに好ましくは0.3質量部以上、さらに好ましくは0.5質量部以上、さらに好ましくは0.8質量部以上であり、好ましくは60質量部以下、より好ましくは50質量部以下、さらに好ましくは40質量部以下、さらに好ましくは30質量部以下、さらに好ましくは20質量部以下、さらに好ましくは15質量部以下、さらに好ましくは13質量部以下である、前記<59>~<67>いずれか記載の樹脂組成物。
<69> 樹脂が熱可塑性樹脂の場合、樹脂組成物において、
樹脂の含有量は、50質量%以上が好ましく、60質量%以上がより好ましく、70質量%以上がさらに好ましく、80質量%以上がさらに好ましく、85質量%以上がさらに好ましく、また、99質量%以下が好ましく、98質量%以下がより好ましく、97質量%以下がさらに好ましく、95質量%以下がさらに好ましく、90質量%以下がさらに好ましく、88質量%以下がさらに好ましく、
微細セルロース繊維複合体量は、樹脂100質量部に対して、好ましくは0.01質量部以上、より好ましくは0.05質量部以上、さらに好ましくは0.1質量部以上、さらに好ましくは0.3質量部以上、さらに好ましくは0.5質量部以上、さらに好ましくは1質量部以上、より更に好ましくは3質量部以上であり、好ましくは60質量部以下、より好ましくは50質量部以下、さらに好ましくは45質量部以下、さらに好ましくは40質量部以下、さらに好ましくは15質量部以下、さらに好ましくは10質量部以下、さらに好ましくは5質量部以下、さらに好ましくは4質量部以下であり、
微細セルロース繊維量(換算量)は、樹脂100質量部に対して、好ましくは0.01質量部以上、より好ましくは0.05質量部以上、さらに好ましくは0.1質量部以上、さらに好ましくは0.3質量部以上、さらに好ましくは0.5質量部以上、さらに好ましくは0.8質量部以上、さらに好ましくは1質量部以上、さらに好ましくは3質量部以上であり、好ましくは60質量部以下、より好ましくは50質量部以下、さらに好ましくは40質量部以下、さらに好ましくは35質量部以下、さらに好ましくは30質量部以下、さらに好ましくは20質量部以下、さらに好ましくは15質量部以下、さらに好ましくは13質量部以下、さら好ましくは10質量部以下、さらに好ましくは5質量部以下、さらに好ましくは3質量部以下、さらに好ましくは1.5質量部以下、さらに好ましくは0.7質量部以下である、前記<59>~<62>、<68>いずれか記載の樹脂組成物。
<70> 樹脂が光硬化性樹脂の場合、樹脂組成物において、
樹脂の含有量は、50質量%以上が好ましく、60質量%以上がより好ましく、70質量%以上がさらに好ましく、また、99質量%以下が好ましく、98質量%以下がより好ましく、97質量%以下がさらに好ましく、95質量%以下がさらに好ましく、90質量%以下がさらに好ましく、85質量%以下がさらに好ましく、80質量%以下がさらに好ましく、
微細セルロース繊維複合体量は、樹脂100質量部に対して、好ましくは0.01質量部以上、より好ましくは0.05質量部以上、さらに好ましくは0.1質量部以上、さらに好ましくは0.5質量部以上、さらに好ましくは1質量部以上、さらに好ましくは3質量部以上、さらに好ましくは7質量部以上、さらに好ましくは10質量部以上、より更に好ましくは20質量部以上であり、好ましくは60質量部以下、より好ましくは50質量部以下、さらに好ましくは40質量部以下であり、
微細セルロース繊維量(換算量)は、樹脂100質量部に対して、好ましくは0.01質量部以上、より好ましくは0.05質量部以上、さらに好ましくは0.1質量部以上、さらに好ましくは0.5質量部以上、さらに好ましくは0.8質量部以上、さらに好ましくは3質量部以上、さらに好ましくは5質量部以上、さらに好ましくは7質量部以上であり、好ましくは50質量部以下、より好ましくは40質量部以下、さらに好ましくは35質量部以下、さらに好ましくは30質量部以下、さらに好ましくは20質量部以下、さらに好ましくは15質量部以下、さらに好ましくは13質量部以下である、前記<59>、<63>~<65>、<68>いずれか記載の樹脂組成物。
<71> 樹脂が熱硬化性樹脂の場合、樹脂組成物において、
樹脂の含有量は、50質量%以上が好ましく、60質量%以上がより好ましく、70質量%以上がさらに好ましく、80質量%以上がさらに好ましく、85質量%以上がさらに好ましく、また、99質量%以下が好ましく、98質量%以下がより好ましく、97質量%以下がさらに好ましく、95質量%以下がさらに好ましく、90質量%以下がさらに好ましく、85質量%以下がさらに好ましく、80質量%以下がさらに好ましく、
微細セルロース繊維複合体量は、樹脂100質量部に対して、好ましくは0.01質量部以上、より好ましくは0.05質量部以上、さらに好ましくは0.1質量部以上、さらに好ましくは0.5質量部以上、さらに好ましくは1質量部以上、さらに好ましくは3質量部以上、さらに好ましくは8質量部以上、さらに好ましくは10質量部以上、さらに好ましくは20質量部以上、さらに好ましくは30質量部以上であり、好ましくは60質量部以下、より好ましくは50質量部以下、さらに好ましくは40質量部以下、さらに好ましくは30質量部以下、さらに好ましくは20質量部以下、さらに好ましくは15質量部以下、さらに好ましくは13質量部以下であり、
微細セルロース繊維量(換算量)は、樹脂100質量部に対して、好ましくは0.01質量部以上、より好ましくは0.05質量部以上、さらに好ましくは0.1質量部以上、さらに好ましくは0.5質量部以上、さらに好ましくは0.8質量部以上、さらに好ましくは3質量部以上、さらに好ましくは5質量部以上であり、好ましくは50質量部以下、より好ましくは40質量部以下、さらに好ましくは35質量部以下、さらに好ましくは30質量部以下、さらに好ましくは20質量部以下、さらに好ましくは15質量部以下、さらに好ましくは13質量部以下、さらに好ましくは10質量部以下、さらに好ましくは5質量部以下である、前記<59>、<63>、<66>~<68>いずれか記載の樹脂組成物。
<72> 熱可塑性樹脂又は硬化性樹脂と微細セルロース繊維複合体、さらに必要により各種添加剤を含有する原料を溶融混練又は溶媒キャスト法により調製することができる、前記<59>~<71>いずれか記載の樹脂組成物。
<73> 日用雑貨品、家電部品、自動車部品等各種用途に好適に用いられ、なかでも、自動車用途により好適に用いることができる、前記<59>~<72>いずれか記載の樹脂組成物。
<74> 前記<59>~<73>いずれか記載の樹脂組成物を押出成形、射出成形、又はプレス成形等の成形することによって調製することができる、樹脂成形体。
<75> シート状であり、厚さは0.05mm以上が好ましく、0.1mm以上がより好ましく、0.15mm以上がさらに好ましく、また、1.5mm以下が好ましく、1.0mm以下がより好ましく、0.5mm以下がさらに好ましい、前記<74>記載の成形体。
微細セルロース繊維に水を加えて、その濃度が0.0001質量%の分散液を調製し、該分散液をマイカ(雲母)上に滴下して乾燥したものを観察試料として、原子間力顕微鏡(AFM、Nanoscope III Tapping mode AFM、Digital instrument社製、プローブはナノセンサーズ社製Point Probe (NCH)を使用)を用いて、該観察試料中のセルロース繊維の繊維高さを測定する。その際、該セルロース繊維が確認できる顕微鏡画像において、微細セルロース繊維を5本以上抽出し、それらの繊維高さから平均繊維径を算出する。
乾燥質量0.5gの微細セルロース繊維又は微細セルロース繊維複合体を100mLビーカーにとり、イオン交換水もしくはメタノール/水=2/1の混合溶媒を加えて全体で55mLとし、そこに0.01M塩化ナトリウム水溶液5mLを加えて分散液を調製し、微細セルロース繊維又は微細セルロース繊維複合体が十分に分散するまで該分散液を攪拌する。この分散液に0.1M塩酸を加えてpHを2.5~3に調整し、自動滴定装置(東亜ディーケーケー社製、商品名「AUT-50」)を用い、0.05M水酸化ナトリウム水溶液を待ち時間60秒の条件で該分散液に滴下し、1分ごとの電導度及びpHの値を測定し、pH11程度になるまで測定を続け、電導度曲線を得る。この電導度曲線から、水酸化ナトリウム滴定量を求め、次式により、微細セルロース繊維又は微細セルロース繊維複合体のカルボキシ基含有量を算出する。
カルボキシ基含有量(mmol/g)=水酸化ナトリウム滴定量×水酸化ナトリウム水溶液濃度(0.05M)/セルロース繊維の質量(0.5g)
乾燥させた微細セルロース繊維又は微細セルロース繊維複合体を赤外吸収分光装置(IR)Nicolet 6700(サーモフィッシャーサイエンティフィック社製)を用いATR法にて測定し、次式により、EO/PO共重合部を有するアミン結合量を算出する。
EO/PO共重合部を有するアミン結合量(mmol/g)=1.4×[ (微細セルロース繊維(調製例2)の1720cm-1のピーク強度 ― 微細セルロース繊維複合体の1720cm-1のピーク強度)÷微細セルロース繊維(調製例2)の1720cm-1のピーク強度]
1720cm-1のピーク強度:カルボン酸のカルボニル基に由来するピーク強度
微細セルロース繊維複合体中のEOPO共重合体アミンの平均結合量を下記式により算出する。
修飾率(%)={EO/PO共重合部を有するアミンの結合量(mmol/g)/EO/PO共重合部を有するアミン導入前の微細セルロース繊維中のカルボキシ基含有量(mmol/g)}×100
針葉樹の漂白クラフトパルプ(フレッチャー チャレンジ カナダ社製、商品名「Machenzie」、CSF650ml)を天然セルロース繊維として用いた。TEMPOとしては、市販品(ALDRICH社製、Free radical、98質量%)を用いた。次亜塩素酸ナトリウムとしては、市販品(和光純薬工業社製)を用いた。臭化ナトリウムとしては、市販品(和光純薬工業社製)を用いた。
ビーカーに調製例1で得られたカルボキシ基含有微細セルロース繊維分散液4088.75g(固形分濃度1.3質量%)にイオン交換水4085gを加え0.5質量%の水溶液とし、メカニカルスターラーにて室温下(25℃)、30分攪拌した。続いて1M塩酸水溶液を245g仕込み室温下、1時間反応させた。反応終了後、アセトンで再沈し、ろ過、その後、アセトン/イオン交換水にて洗浄を行い、塩酸及び塩を除去した。最後にアセトンを加えろ過し、アセトンにカルボキシ基含有微細セルロース繊維が膨潤した状態のアセトン含有酸型セルロース繊維分散液(固形分濃度5.0質量%)を得た。反応終了後、ろ過し、その後、イオン交換水にて洗浄を行い、塩酸及び塩を除去した。アセトンで溶媒置換した後、IPAで溶媒置換し、カルボキシ基含有微細セルロース繊維が膨潤した状態のIPA含有酸型セルロース繊維分散液(固形分濃度5.0質量%)を得た。この微細セルロース繊維の平均繊維径は3.3nm、カルボキシ基含有量は1.4mmol/gであった。
攪拌機、温度計、脱水管を備えた3Lフラスコに、無水コハク酸500g、トリエチレングリコールモノメチルエーテル2463g、パラトルエンスルホン酸一水和物9.5gを仕込み、空間部に窒素(500mL/分)を吹き込みながら、減圧下(4~10.7kPa)、110℃で15時間反応させた。反応液の酸価は1.6(mgKOH/g)であった。反応液に吸着剤キョーワード500SH(協和化学工業社製)27gを添加して80℃、2.7kPaで45分間攪拌してろ過した後、液温115~200℃、圧力0.03kPaでトリエチレングリコールモノメチルエーテルを留去し、80℃に冷却後、残液を減圧ろ過して、ろ液として、コハク酸とトリエチレングリコールモノメチルエーテルとのジエステルを得た。得られたジエステルは、酸価0.2(mgKOH/g)、鹸化価276(mgKOH/g)、水酸基価1以下(mgKOH/g)、色相APHA200であった。
プロピレングリコール第三級ブチルエーテル132g(1モル)を1Lのオートクレーブに仕込み、75℃に加熱し、フレーク状の水酸化カリウム1.2gを加え、溶解するまで攪拌した。次いで、表1~2に示す量のエチレンオキシド(EO)とプロピレンオキシド(PO)を110℃で0.34MPaにて反応させた後、Magnesol 30/40(ケイ酸マグネシウム、ダラスグループ社製)7.14gを投入して95℃で中和し、得られた生成物をジ第三級ブチル-p-クレゾール 0.16gを添加、混合した後、濾過して、EO/PO共重合体であるポリエーテルを得た。
2201〔EO分子量(44.03)×EO付加モル数(50)〕+697〔PO分子量(58.04)×PO付加モル数(12.0)〕+58.04〔出発原料中のPO部分分子量(プロピレングリコール)〕=2956
を四捨五入して3000と算出した。
マグネティックスターラー、攪拌子を備えたビーカーに、微細セルロース繊維の調製例2で得られたカルボキシ基含有微細セルロース繊維分散液35g(固形分濃度5質量%)を仕込んだ。続いて、表1~2に示す種類のアミンを、いずれも、微細セルロース繊維のカルボキシ基1molに対してアミン基5molに相当する量を仕込み、エタノール 300gで溶解させた。反応液を室温(25℃)で6時間反応させた。反応終了後ろ過し、アセトンで洗浄及び溶媒置換することで、微細セルロース繊維に、アミン塩が結合した微細セルロース繊維複合体を得た。
表1~2に示す種類の微細セルロース繊維複合体中の微細セルロース繊維が下記式により0.04gに相当する量と、分散媒としてクロロホルム又はコハク酸とトリエチレングリコールモノメチルエーテルとのジエステル(可塑剤の調製例1にて合成)40gとを混合して、超音波ホモジナイザー(US-300E、日本精機製作所社製)にて2分間攪拌した。こうして、微細セルロース繊維複合体のクロロホルム分散液及び可塑剤分散液を調製した(微細セルロース繊維濃度0.10質量%)。なお、ここでいうアミンの分子量とは、共重合部を含めたアミン化合物全体の分子量のことである。
微細セルロース繊維量(g)=微細セルロース繊維複合体(g)/[1+アミンの分子量(g/mol)×アミン結合量(mmol/g)×0.001]
得られた微細セルロース繊維複合体分散液を、デジタルマイクロスコープVHX-1000(KEYENCE社製)で透過光を用いクロスニコルで観測した。WINROOF(三谷商事社製)を用いて画像解析を行い凝集物の面積を算出した。具体的には、得られた画像をモノクロ化した後に、二値化し、白い部分の面積を算出した。数値が低いほど、透明性に優れることを示す。
紫外可視分光光度計(UV-VISIBLE SPECTROMETER UV-2550 島津製作所社製)を用いて、得られた微細セルロース繊維複合体分散液の600nmでの透過率を測定し、これを透明度の指標とした。数値が高いほど透明性に優れることを示す。
微細セルロース繊維の調製例2で得られたカルボキシ基含有微細セルロース繊維分散液1.2g(固形分濃度3質量%に調整したもの:0.05mmol)に、EO/PO共重合部を有するアミンの製造例4で得られたポリエーテルアミン0.1g(微細セルロース繊維のカルボキシ基1molに対してアミン基1molに相当)を仕込み、分散媒としてのコハク酸メチルトリグリコールジエステル(可塑剤の調製例1にて合成)40gで溶解させた。その後超音波ホモジナイザー(US-300E)にて2分間攪拌した。こうして、微細セルロース繊維複合体及び可塑剤を含む、微細セルロース繊維複合体分散液(微細セルロース繊維濃度0.08質量%)を調製した。
微細セルロース繊維複合体を、製造例4で得られたポリエーテルアミンを、PEGアミン(日油社製)に変更して調製したこと以外は実施例1-8と同様の方法で複合材料を製造した。
微細セルロース繊維複合体を、製造例4で得られたポリエーテルアミンを、n-プロピルアミン(和光純薬工業社製)に変更し、仕込み量を0.003g(微細セルロース繊維のカルボキシ基1molに対してアミン基1molに相当)に変更して調製した以外は実施例1-8と同様の方法で複合材料を製造した。
実施例1-4で用いた微細セルロース繊維複合体のクロロホルム分散液(微細セルロース繊維複合体濃度0.36質量%、微細セルロース繊維(換算量)0.1質量%)10gと、ポリ乳酸樹脂(Nature works製、商品名:N4000)の4質量%クロロホルム溶液50gを順次添加し、室温にて3分間スターラー攪拌して均一混合物を得た。該均一混合物を、テフロン(登録商標)シャーレにそそぎ一日室温乾燥、さらに一日40℃で真空乾燥を行った。乾燥したシートをプレス機(東洋精機社製、商品名「ラボプレス」)を用いて、180℃、0.5MPaにて2分、20MPaにて2分、次に15℃、0.5MPaにて1分の条件で順次プレスし、厚さ約0.2mmのシート状の複合材料を製造した。
微細セルロース繊維複合体分散液10gを、20gに変更したこと以外は実施例1-9と同様の方法で複合材料を製造した。
微細セルロース繊維複合体分散液10gを、0gに変更したこと以外は実施例1-9と同様の方法で複合材料を製造した。
微細セルロース繊維複合体分散液を、比較例1-1で用いた微細セルロース繊維複合体のクロロホルム分散液に変更したこと以外は実施例1-9と同様の方法で複合材料を製造した。
微細セルロース繊維複合体分散液を、比較例1-5で用いた微細セルロース繊維複合体のクロロホルム分散液に変更したこと以外は実施例1-9と同様の方法で複合材料を製造した。
引張圧縮試験機(SHIMADZU社製、商品名「Autograph AGS-X」)を用いて、JIS K7113に準拠して、成形体の引張弾性率及び引張降伏強度をそれぞれ引張試験によって測定した。2号ダンベルで打ち抜いたサンプルを支点間距離80mmでセットし、クロスヘッド速度50mm/minで測定した。引張弾性率が高い方が機械的強度に優れていることを示す。
ヘイズメーター(HM-150型 村上色彩技術研究所社製)を用いて、Haze値を測定し、これを透明度の指標とした。数値が低いほど透明性に優れることを示す。
実施例1-4で用いた微細セルロース繊維複合体をジメチルホルムアミド(DMF)で溶媒置換し、固形分濃度4.3質量%に調整した。この微細セルロース複合体分散液8.4gと、ウレタンアクリレート樹脂であるUV-3310B(日本合成化学社製)10g、DMF56gを混合し、高圧ホモジナイザーを用いて、60MPaで1パス、100MPaで1パス微細処理させた。得られた溶液に対して、光重合開始剤として、1-ヒドロキシ-シクロヘキシル-フェニル-ケトン(和光純薬工業社製)0.4g加え、自転公転式攪拌機 あわとり練太郎(シンキー社製)を用いて7分間攪拌した。得られたワニスをバーコーターを用いて塗布厚1.8mmで塗工した。80℃で30分乾燥し、溶媒を除去した。UV照射装置(フュージョンシステムズジャパン製、Light Hammer10)を用い200mJ/cm2照射して光硬化させて、厚さ約0.25mmのシート状の複合材料を製造した。
微細セルロース繊維複合体分散液8.4gを25.2gに、DMF56gを44gに変更したこと以外は実施例1-11と同様の方法で複合材料を製造した。
微細セルロース繊維複合体分散液8.4gを84gに、DMF56gを0gに変更したこと以外は実施例1-11と同様の方法で複合材料を製造した。
微細セルロース繊維複合体分散液を添加せず、DMF56gを62gに変更したこと以外は実施例1-11と同様の方法で複合材料を製造した。
微細セルロース繊維複合体を、比較例1-1で用いた微細セルロース繊維複合体に変更したこと以外は実施例1-11と同様の方法で複合材料を製造した。
微細セルロース繊維複合体を、比較例1-5で用いた微細セルロース繊維複合体に変更し、微細セルロース繊維複合体分散液の使用量を8.4gから2.6に変更したこと以外は実施例1-11と同様の方法で複合材料を製造した。
熱応力歪測定装置(セイコー電子社製、商品名「EXSTAR TMA/SS6100」)を用いて、幅3mm、長さ20mmの短冊型サンプルを窒素雰囲気下1分間に5℃の割合で温度を上昇させて引張モードで荷重を7gで計測した。線熱膨張係数は室温(25℃)から、150℃までの温度範囲での平均線熱膨張係数を算出して得た。線熱膨張係数が低い方が寸法安定性に優れていることを示す。
動的粘弾性装置(SII社製、商品名「DMS6100」)を用いて、幅0.6mm、長さ4mmの短冊型サンプルを、窒素雰囲気下、周波数1Hzで、-20℃から160℃まで、1分間に2℃の割合で温度を上昇させて、引張モードで計測した。貯蔵弾性率は100℃の値を用いた。貯蔵弾性率が高い方が耐熱性に優れていることを示す。
実施例1-4で用いた微細セルロース繊維複合体をDMFで溶媒置換し、固形分濃度0.4質量%に調整した。この微細セルロース繊維複合体分散液24gと、エポキシ樹脂であるjER828(三菱化学社製)2.5gを混合し、高圧ホモジナイザーを用いて、60MPaで1パス、100MPaで1パス微細処理させた。得られた溶液に対して、硬化剤として2-エチル-4-メチルイミダゾール(和光純薬工業社製)0.4g加え、自転公転式攪拌機 あわとり練太郎(シンキー社製)を用いて7分間攪拌した。得られたワニスをバーコーターを用いて塗布厚1.8mmで塗工した。100℃で1時間乾燥し、溶媒を除去した後、150℃2時間で熱硬化させて、厚さ約0.2mmのシート状の複合材料を製造した。
微細セルロース繊維複合体分散液24gを71gに、塗布厚1.8mmを4.7mmに変更したこと以外は実施例1-14と同様の方法で複合材料を製造した。
微細セルロース繊維複合体を添加せず、塗布厚1.8mmを0.2mmに変更したこと以外は実施例1-14と同様の方法で複合材料を製造した。
微細セルロース繊維複合体を、比較例1-1で用いた微細セルロース繊維複合体に変更したこと以外は実施例1-14と同様の方法で複合材料を製造した。
微細セルロース繊維複合体を、比較例1-5で用いた微細セルロース繊維複合体に変更し、かつ、微細セルロース繊維量が実施例1-14と同量になるよう分散液の使用量を変更し、さらに塗布厚1.8mmを0.7mmに変更したこと以外は実施例1-14と同様の方法で複合材料を製造した。
実施例1-4で用いた微細セルロース繊維複合体をメタクリル酸メチル(MMA)で溶媒置換し、固形分濃度3.6質量%に調整した。この微細セルロース複合体分散液5.05gを、高圧ホモジナイザーを用いて60MPaで1パス、100MPaで1パス微細処理させた。得られた溶液に対して、重合開始剤2,2’-アゾビス(2,4-ジメチルバレロニトリル)V-65B(和光純薬工業社製)を0.005g加え、自転公転式攪拌機 あわとり練太郎(シンキー社製)を用いて7分間攪拌した。得られた重合混合物を、厚さ10mm、300mm四方のガラス同士を対向させ、その両方の間に0.2mm用の軟質塩化ビニル製ガスケット(シール材)を挟み込んで形成されたセルの中空部に注入した。真空脱気と窒素置換を行い、65℃で2時間重合させた。その後、120℃で1時間乾燥させ、厚さ約0.2mmのシート状の複合材料を製造した。
微細セルロース繊維複合体分散液の固形分濃度を10.2質量%に変更したこと以外は実施例1-16と同様の方法で複合材料を製造した。
微細セルロース繊維複合体分散液の固形分濃度を27.3質量%に変更したこと以外は実施例1-16と同様の方法で複合材料を製造した。
微細セルロース繊維複合体分散液5.05gに代えて、メタクリル酸メチル5.0gを用いたこと以外は実施例1-16と同様の方法で複合材料を製造した。
微細セルロース繊維複合体を比較例1-1で用いた微細セルロース繊維複合体に変更したこと以外は実施例1-16と同様の方法で複合材料を製造した。
微細セルロース繊維複合体を比較例1-5で用いた微細セルロース繊維複合体に変更し、固形分濃度を1.1質量%に変更したこと以外は実施例1-16と同様の方法で複合材料を製造した。
実施例1-4で用いた微細セルロース繊維複合体をトルエンで溶媒置換し、固形分濃度1.1質量%に調整した。この微細セルロース複合体分散液6.5gと、スチレン-ブタジエン共重合体SBR(Nipol NS210、日本ゼオン社製)2.0g、加硫剤である硫黄0.03g、加硫促進剤であるTBBS 0.01g、加硫助剤である酸化亜鉛0.06g、トルエン43gを入れ、室温(25℃)で2時間攪拌した。溶解したことを確認した後、得られた溶液を高圧ホモジナイザーで150MPaで2パス行った。得られた分散液をガラスシャーレに注ぎ、二日間トルエンを除去した。その後、真空乾燥機で12時間乾燥させ、150℃で1時間加硫を行うことで、厚さ約0.2mmのシート状の複合材料を製造した。
微細セルロース繊維複合体分散液6.5gを33.0gに変更したこと以外は実施例1-19と同様の方法で複合材料を製造した。
微細セルロース繊維複合体分散液6.5gを65.5gに変更したこと以外は実施例1-19と同様の方法で複合材料を製造した。
微細セルロース繊維複合体分散液6.5gを0gに変更したこと以外は実施例1-19と同様の方法で複合材料を製造した。
微細セルロース繊維複合体を比較例1-1で用いた微細セルロース繊維複合体に変更したこと以外は実施例1-19と同様の方法で複合材料を製造した。
微細セルロース繊維複合体を比較例1-5で用いた微細セルロース繊維複合体に変更し、微細セルロース繊維量が実施例1-19と同量になるよう分散液の使用量を変更したこと以外は実施例1-19と同様の方法で複合材料を製造した。
微細セルロース繊維複合体分散液6.5g添加する代わりに、カーボンブラック0.02gを添加したこと以外は実施例1-19と同様の方法で複合材料を製造した。
微細セルロース繊維複合体分散液6.5g添加する代わりに、カーボンブラック0.1gを添加したこと以外は実施例1-19と同様の方法で複合材料を製造した。
微細セルロース繊維複合体分散液6.5g添加する代わりに、カーボンブラック0.2gを添加したこと以外は実施例1-19と同様の方法で複合材料を製造した。
微細セルロース繊維複合体分散液6.5g添加する代わりに、カーボンブラック1.0gを添加したこと以外は実施例1-19と同様の方法で複合材料を製造した。
<第二アミンによる修飾>
マグネティックスターラー、攪拌子を備えたビーカーに、微細セルロース繊維の調製例2で得られたカルボキシ基含有微細セルロース繊維分散液157g(固形分濃度1.91質量%)を仕込んだ。続いて、アニリン(フェニルアミン)0.58g(カルボキシ基含有微細セルロース繊維に含有されるカルボキシ基1molに対して1.5mol)、N-メチルモルフォリン(NMM)0.58g、縮合剤DMT-MM3.7gを仕込み、DMF 596g中に溶解させた。反応液を室温(25℃)で14時間反応させた。反応終了後ろ過し、エタノールにて洗浄、DMT-MM塩を除去、洗浄及び溶媒置換することで、微細セルロース繊維にフェニル基がアミド結合した微細セルロース繊維複合体を得た。
第二アミンの結合量(mmol/g)=1.4×[(微細セルロース繊維(調製例2)の1720cm-1のピーク強度 ― 微細セルロース繊維複合体(第二アミンによる修飾後)の1720cm-1のピーク強度)÷微細セルロース繊維(微細セルロース繊維複合体(調製例2)の1720cm-1のピーク強度]
1720cm-1のピーク強度:カルボン酸のカルボニル基に由来するピーク強度
修飾率(%)={第二アミンの結合量(mmol/g)/導入前の微細セルロース繊維中のカルボキシ基含有量(mmol/g)}×100
得られた微細セルロース繊維複合体分散液50g(固形分濃度5.0質量%)に対し、製造例4で作成したEOPO共重合アミン0.11g(カルボキシ基含有微細セルロース繊維に含有されるカルボキシ基1molに対して0.07mol)を仕込み、エタノール 300gで溶解させた。反応液を室温(25℃)で6時間反応させた。反応終了後ろ過し、エタノールで洗浄および溶媒置換することで、微細セルロース繊維にフェニル基がアミド結合を介して結合し、かつ、EO/PO共重合アミン塩が結合した微細セルロース繊維複合体を得た。
第一アミンの結合量(mmol/g)=1.4×[(微細セルロース繊維複合体(第二アミンによる修飾後)の1720cm-1のピーク強度 ― 微細セルロース繊維複合体(第一アミンによる修飾後)の1720cm-1のピーク強度)÷微細セルロース繊維複合体(第二アミンによる修飾後)の1720cm-1のピーク強度]
1720cm-1のピーク強度:カルボン酸のカルボニル基に由来するピーク強度
修飾率(%)={第一アミンの結合量(mmol/g)/導入前の微細セルロース繊維中のカルボキシ基含有量(mmol/g)}×100
用いたEOPO共重合アミンの量を0.23gに変更したこと以外は、製造例2-1と同様の方法で微細セルロース繊維複合体を得た。なお、アミンの結合量及び修飾率も前記と同様にして算出した。
用いたEOPO共重合アミンの量を0.45gに変更したこと以外は、製造例2-1と同様の方法で微細セルロース繊維複合体を得た。なお、アミンの結合量及び修飾率も前記と同様にして算出した。
用いたEOPO共重合アミンの量を1.35gに変更したこと以外は、製造例2-1と同様の方法で微細セルロース繊維複合体を得た。なお、アミンの結合量及び修飾率も前記と同様にして算出した。
用いたアニリンの量を0.29gに変更したこと以外は、製造例2-3と同様の方法で微細セルロース繊維複合体を得た。なお、アミンの結合量及び修飾率も前記と同様にして算出した。
用いたアニリンの量を0.20gに変更したこと以外は、製造例2-3と同様の方法で微細セルロース繊維複合体を得た。なお、アミンの結合量及び修飾率も前記と同様にして算出した。
<第二アミンによる修飾>
マグネティックスターラー、攪拌子を備えたビーカーに、微細セルロース繊維の調製例2で得られたカルボキシ基含有微細セルロース繊維分散液157g(固形分濃度1.91質量%)を仕込んだ。続いて、25%テトラブチルアンモニウムヒドロキシド水溶液3.99gを仕込み、エタノール 300gで溶解させた。反応液を室温(25℃)で6時間反応させた。反応終了後ろ過し、エタノールで洗浄および溶媒置換することで、微細セルロース繊維にイオン結合を介し第二アミン基が連結した微細セルロース繊維複合体を得た。
得られた微細セルロース繊維複合体分散液50g(固形分濃度5.0質量%)に対し、製造例4で作成したEOPO共重合アミン0.011gを仕込み、エタノール 300gで溶解させた。反応液を室温(25℃)で6時間反応させた。反応終了後ろ過し、エタノールで洗浄および溶媒置換することで、微細セルロース繊維に第二アミン基がイオン結合を介して結合し、かつ、EO/PO共重合アミン塩が結合した微細セルロース繊維複合体を得た。
用いた25%テトラブチルアンモニウムヒドロキシド水溶液の量を1.35gに変更したこと以外は、製造例2-7と同様の方法で微細セルロース繊維複合体を得た。なお、アミンの結合量及び修飾率も前記と同様にして算出した。
表10に示す種類の微細セルロース繊維複合体中の微細セルロース繊維が下記式により0.04gに相当する量と、分散媒としてクロロホルム又はコハク酸とトリエチレングリコールモノメチルエーテルとのジエステル(可塑剤の調製例1にて合成)40gとを混合して、超音波ホモジナイザー(US-300E、日本精機製作所社製)にて2分間攪拌した。こうして、微細セルロース繊維複合体のクロロホルム分散液及び可塑剤分散液を調製した(微細セルロース繊維濃度0.10質量%)。
微細セルロース繊維量(g)=微細セルロース繊維複合体(g)/[1+第1アミンの分子量(g/mol)×第1アミン結合量(mmol/g)×0.001+第2アミンの分子量(g/mol)×第2アミン結合量(mmol/g)×0.001]
実施例1-4で用いた微細セルロース繊維複合体をメチルエチルケトン(MEK)で溶媒置換し、固形分濃度2.7質量%に調整した。この微細セルロース繊維複合体分散液33.3gと、エポキシ樹脂であるjER828(三菱化学社製)2.5gを混合し、高圧ホモジナイザーを用いて、60MPaで1パス、100MPaで1パス微細処理させた。得られた溶液に対して、硬化剤として2-エチル-4-メチルイミダゾール 0.4g加え、自転公転式攪拌機 あわとり練太郎(シンキー社製)を用いて7分間攪拌した。得られたワニスをバーコーターを用いて塗布厚1.91mmで塗工した。80℃で90分間乾燥し、溶媒を除去した後、150℃で60分間で熱硬化させて、厚さ約0.2mmのシート状の複合材料を製造した。
微細セルロース繊維複合体を実施例2-1の微細セルロース繊維複合体に変更し、分散液の添加量を10.6gに変更し、塗布厚を0.85mmに変更した以外は、実施例1-4-2と同様の方法で複合材料を製造した。
微細セルロース繊維複合体を実施例2-2の微細セルロース繊維複合体に変更し、分散液の添加量を11.0gに変更し、塗布厚を0.87mmに変更した以外は、実施例1-4-2と同様の方法で複合材料を製造した。
微細セルロース繊維複合体を実施例2-3の微細セルロース繊維複合体に変更し、分散液の添加量を11.7gに変更し、塗布厚を0.91mmに変更した以外は、実施例1-4-2と同様の方法で複合材料を製造した。
微細セルロース繊維複合体を実施例2-4の微細セルロース繊維複合体に変更し、分散液の添加量を14.8gに変更し、塗布厚を1.07mmに変更した以外は、実施例1-4-2と同様の方法で複合材料を製造した。
微細セルロース繊維複合体を実施例2-5の微細セルロース繊維複合体に変更し、分散液の添加量を11.2gに変更し、塗布厚を0.88mmに変更した以外は、実施例1-4-2と同様の方法で複合材料を製造した。
微細セルロース繊維複合体を実施例2-6の微細セルロース繊維複合体に変更し、分散液の添加量を11.1gに変更し、塗布厚を0.88mmに変更した以外は、実施例1-4-2と同様の方法で複合材料を製造した。
微細セルロース繊維複合体を実施例2-7の微細セルロース繊維複合体に変更し、分散液の添加量を13.3gに変更し、塗布厚を0.99mmに変更した以外は、実施例1-4-2と同様の方法で複合材料を製造した。
微細セルロース繊維複合体を実施例2-8の微細セルロース繊維複合体に変更し、分散液の添加量を11.6gに変更し、塗布厚を0.90mmに変更した以外は、実施例1-4-2と同様の方法で複合材料を製造した。
Claims (26)
- カルボキシ基含有量0.1mmol/g以上の微細セルロース繊維のカルボキシ基に、エチレンオキサイド/プロピレンオキサイド(EO/PO)共重合部を有するアミンが、塩として結合してなる微細セルロース繊維複合体であって、EO/PO共重合部の分子量が700~10,000であって、EO/PO共重合部中のPOの含有率が1~70モル%である、微細セルロース繊維複合体。
- 微細セルロース繊維の平均繊維径が0.1~200nmである、請求項1記載の複合体。
- 微細セルロース繊維の平均繊維径が0.1~20nmである、請求項1又は2記載の複合体。
- 微細セルロース繊維のカルボキシ基含有量が0.4~3mmol/g以下である、請求項1~3いずれか記載の複合体。
- EO/PO共重合部中のPOの含有率が8~40モル%である、請求項1~4いずれか記載の複合体。
- EO/PO共重合部中の分子量が1,000~5,000である、請求項1~5いずれか記載の複合体。
- 微細セルロース繊維複合体のEO/PO共重合部を有するアミンの結合量が0.01mmol/g以上である、請求項1~6いずれか記載の複合体。
- 微細セルロース繊維複合体のEO/PO共重合部を有するアミンの結合量が、0.01~3mmol/gである、請求項1~7いずれか記載の複合体。
- EO/PO共重合部を有するアミンが、下記式(i):
で表される化合物を含む、請求項1~8いずれか記載の複合体。
式(ii):
- 微細セルロース繊維複合体の平均繊維径が、1~100nmである、請求項1~9いずれか記載の複合体。
- 微細セルロース繊維にEO/PO共重合部がアミン塩を介してイオン結合したものである、請求項1~10いずれか記載の複合体。
- 微細セルロース繊維複合体が、下記工程(A)及び工程(B)を含む製造方法により得られるものである、請求項1~11いずれか記載の複合体。
工程(A):天然セルロース繊維をN-オキシル化合物存在下で酸化して、カルボキシ基含有セルロース繊維を得る工程
工程(B):工程(A)で得られたカルボキシ基含有セルロース繊維と、EO/PO共重合部を有するアミンとを混合する工程 - 微細セルロース繊維のカルボキシ基に、更に、下記(1)の結合が導入されてなる、請求項1~12いずれか記載の複合体。
(1)総炭素数4~40の第4級アルキルアンモニウムカチオンのイオン結合を介する結合 - 微細セルロース繊維のカルボキシ基に、更に、下記(2)の結合が導入されてなる、請求項1~12いずれか記載の複合体。
(2)総炭素数6~20の芳香族炭化水素基のアミド結合を介する結合 - 微細セルロース繊維のカルボキシ基に、更に、下記(1)及び(2)からなる群より選ばれる1種又は2種の結合が導入されてなる、請求項1~12いずれか記載の複合体。
(1)総炭素数4~40の第4級アルキルアンモニウムカチオンのイオン結合を介する結合
(2)総炭素数6~20の芳香族炭化水素基のアミド結合を介する結合 - 総炭素数が4~40の第4級アルキルアンモニウムカチオンの結合に総炭素数が4~40の第4級アルキルアンモニウム化合物を用い、総炭素数が6~20の芳香族炭化水素基の結合に総炭素数が6~20の芳香族炭化水素基を有するアミンを用いる、請求項13~15いずれか記載の複合体。
- 第4級アルキルアンモニウム化合物の総炭素数が、8~24である、請求項16記載の複合体。
- 芳香族炭化水素基を有するアミンの炭素数の合計が、6~12である、請求項16又は17記載の複合体。
- 微細セルロース繊維複合体におけるEO/PO共重合部を有するアミンの結合量が、0.01~0.25mmol/gである、請求項13~18いずれか記載の複合体。
- 微細セルロース繊維複合体における第4級アルキルアンモニウム化合物、及び/又は芳香族炭化水素基を有するアミンの結合量が、0.2~1.5mmol/gである、請求項13~19いずれか記載の複合体。
- 微細セルロース繊維複合体におけるEO/PO共重合部を有するアミンの結合量と第4級アルキルアンモニウム化合物、及び/又は芳香族炭化水素基を有するアミンの結合量とのモル比(EO/PO共重合部を有するアミン/(第4級アルキルアンモニウム化合物及び/又は芳香族炭化水素基を有するアミン))が、0.01~0.4である、請求項13~20いずれか記載の複合体。
- 請求項1~21いずれか記載の微細セルロース繊維複合体と可塑剤とを含有する、微細セルロース繊維複合体分散液。
- 熱可塑性樹脂又は硬化性樹脂と請求項1~21いずれか記載の微細セルロース繊維複合体とを含有する、樹脂組成物。
- 熱可塑性樹脂が、ポリエステル系樹脂、又は(メタ)アクリル系樹脂を含む、請求項23記載の樹脂組成物。
- 硬化性樹脂が、ウレタン(メタ)アクリレート、エポキシ樹脂、及びゴム系樹脂からなる群より選ばれる1種又は2種以上を含む、請求項23記載の樹脂組成物。
- 日用雑貨品、家電部品、及び自動車部品からなる群より選ばれる1種又は2種以上の用途に用いられる、請求項23~25いずれか記載の樹脂組成物。
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US15/107,991 US10266968B2 (en) | 2013-12-26 | 2014-12-11 | Micro cellulose fiber complex |
KR1020167018228A KR101835246B1 (ko) | 2013-12-26 | 2014-12-11 | 미세 셀룰로오스 섬유 복합체 |
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JP2021073357A (ja) * | 2021-02-04 | 2021-05-13 | 王子ホールディングス株式会社 | シート |
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US10266968B2 (en) | 2019-04-23 |
EP3088422A1 (en) | 2016-11-02 |
KR101835246B1 (ko) | 2018-03-06 |
TW201533063A (zh) | 2015-09-01 |
JP2015143336A (ja) | 2015-08-06 |
TW201920295A (zh) | 2019-06-01 |
TWI695845B (zh) | 2020-06-11 |
CN105073784B (zh) | 2017-03-15 |
KR20160097281A (ko) | 2016-08-17 |
EP3088422B1 (en) | 2018-05-16 |
US20190194831A1 (en) | 2019-06-27 |
TWI646113B (zh) | 2019-01-01 |
CN105073784A (zh) | 2015-11-18 |
US20160319467A1 (en) | 2016-11-03 |
JP5823599B2 (ja) | 2015-11-25 |
EP3088422A4 (en) | 2017-08-02 |
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