WO2015003466A1 - 一种阵列基板、显示装置及阵列基板的制备方法 - Google Patents
一种阵列基板、显示装置及阵列基板的制备方法 Download PDFInfo
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- WO2015003466A1 WO2015003466A1 PCT/CN2013/089787 CN2013089787W WO2015003466A1 WO 2015003466 A1 WO2015003466 A1 WO 2015003466A1 CN 2013089787 W CN2013089787 W CN 2013089787W WO 2015003466 A1 WO2015003466 A1 WO 2015003466A1
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- H01L27/00—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
- H01L27/02—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers
- H01L27/12—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body
- H01L27/1214—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs
- H01L27/124—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs with a particular composition, shape or layout of the wiring layers specially adapted to the circuit arrangement, e.g. scanning lines in LCD pixel circuits
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- H—ELECTRICITY
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- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L27/00—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
- H01L27/02—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers
- H01L27/12—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body
- H01L27/1214—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs
- H01L27/1248—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs with a particular composition or shape of the interlayer dielectric specially adapted to the circuit arrangement
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- H01L27/00—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
- H01L27/02—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers
- H01L27/12—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body
- H01L27/1214—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs
- H01L27/1259—Multistep manufacturing methods
- H01L27/1288—Multistep manufacturing methods employing particular masking sequences or specially adapted masks, e.g. half-tone mask
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- H01L29/00—Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
- H01L29/40—Electrodes ; Multistep manufacturing processes therefor
- H01L29/41—Electrodes ; Multistep manufacturing processes therefor characterised by their shape, relative sizes or dispositions
- H01L29/417—Electrodes ; Multistep manufacturing processes therefor characterised by their shape, relative sizes or dispositions carrying the current to be rectified, amplified or switched
- H01L29/41725—Source or drain electrodes for field effect devices
- H01L29/41733—Source or drain electrodes for field effect devices for thin film transistors with insulated gate
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- H01L29/66—Types of semiconductor device ; Multistep manufacturing processes therefor
- H01L29/68—Types of semiconductor device ; Multistep manufacturing processes therefor controllable by only the electric current supplied, or only the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched
- H01L29/76—Unipolar devices, e.g. field effect transistors
- H01L29/772—Field effect transistors
- H01L29/78—Field effect transistors with field effect produced by an insulated gate
- H01L29/786—Thin film transistors, i.e. transistors with a channel being at least partly a thin film
- H01L29/78606—Thin film transistors, i.e. transistors with a channel being at least partly a thin film with supplementary region or layer in the thin film or in the insulated bulk substrate supporting it for controlling or increasing the safety of the device
- H01L29/78618—Thin film transistors, i.e. transistors with a channel being at least partly a thin film with supplementary region or layer in the thin film or in the insulated bulk substrate supporting it for controlling or increasing the safety of the device characterised by the drain or the source properties, e.g. the doping structure, the composition, the sectional shape or the contact structure
- H01L29/78621—Thin film transistors, i.e. transistors with a channel being at least partly a thin film with supplementary region or layer in the thin film or in the insulated bulk substrate supporting it for controlling or increasing the safety of the device characterised by the drain or the source properties, e.g. the doping structure, the composition, the sectional shape or the contact structure with LDD structure or an extension or an offset region or characterised by the doping profile
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- H01L29/00—Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
- H01L29/66—Types of semiconductor device ; Multistep manufacturing processes therefor
- H01L29/68—Types of semiconductor device ; Multistep manufacturing processes therefor controllable by only the electric current supplied, or only the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched
- H01L29/76—Unipolar devices, e.g. field effect transistors
- H01L29/772—Field effect transistors
- H01L29/78—Field effect transistors with field effect produced by an insulated gate
- H01L29/786—Thin film transistors, i.e. transistors with a channel being at least partly a thin film
- H01L29/78606—Thin film transistors, i.e. transistors with a channel being at least partly a thin film with supplementary region or layer in the thin film or in the insulated bulk substrate supporting it for controlling or increasing the safety of the device
- H01L29/78633—Thin film transistors, i.e. transistors with a channel being at least partly a thin film with supplementary region or layer in the thin film or in the insulated bulk substrate supporting it for controlling or increasing the safety of the device with a light shield
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- H01L29/66—Types of semiconductor device ; Multistep manufacturing processes therefor
- H01L29/66007—Multistep manufacturing processes
- H01L29/66075—Multistep manufacturing processes of devices having semiconductor bodies comprising group 14 or group 13/15 materials
- H01L29/66227—Multistep manufacturing processes of devices having semiconductor bodies comprising group 14 or group 13/15 materials the devices being controllable only by the electric current supplied or the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched, e.g. three-terminal devices
- H01L29/66409—Unipolar field-effect transistors
- H01L29/66477—Unipolar field-effect transistors with an insulated gate, i.e. MISFET
- H01L29/66742—Thin film unipolar transistors
- H01L29/6675—Amorphous silicon or polysilicon transistors
- H01L29/66757—Lateral single gate single channel transistors with non-inverted structure, i.e. the channel layer is formed before the gate
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- H—ELECTRICITY
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- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L29/00—Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
- H01L29/66—Types of semiconductor device ; Multistep manufacturing processes therefor
- H01L29/68—Types of semiconductor device ; Multistep manufacturing processes therefor controllable by only the electric current supplied, or only the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched
- H01L29/76—Unipolar devices, e.g. field effect transistors
- H01L29/772—Field effect transistors
- H01L29/78—Field effect transistors with field effect produced by an insulated gate
- H01L29/786—Thin film transistors, i.e. transistors with a channel being at least partly a thin film
- H01L29/78651—Silicon transistors
- H01L29/7866—Non-monocrystalline silicon transistors
- H01L29/78672—Polycrystalline or microcrystalline silicon transistor
- H01L29/78675—Polycrystalline or microcrystalline silicon transistor with normal-type structure, e.g. with top gate
Definitions
- Embodiments of the present invention relate to the field of display technologies, and in particular, to an array substrate, a display device, and a method for preparing an array substrate. Background technique
- LCD Liquid Crystal Display
- a more common liquid crystal display device is a liquid crystal display device of a twisted nematic (TN) display type.
- TN twisted nematic
- ADS advanced Super-dimensional field conversion
- a relatively mature technology is a thin film transistor liquid crystal display device (TFT-LCD), and the liquid crystal display device includes an array substrate and a color filter substrate, wherein the thin film transistor is formed in On the array substrate, the thin film transistor includes a gate electrode, a source electrode and a drain electrode, and the thin film transistor is usually formed of an amorphous silicon (a-Si) material.
- a-Si amorphous silicon
- a source region is formed by using a polysilicon (P-Si) material, and then the active region is crystallized and ion-implanted to form a source electrode and a drain electrode of the thin film transistor.
- P-Si polysilicon
- Polycrystalline silicon includes high-temperature polysilicon and low-temperature polysilicon.
- thin film transistors formed by low-temperature polysilicon have high electron mobility and can reduce the size of thin film transistors, so they are widely used in array substrates, achieving high aperture ratio and enabling
- the corresponding display device has the advantages of high brightness and low power consumption.
- a thin film transistor formed using a low-temperature polysilicon material has a relatively large leakage current when operating, and therefore, in order to reduce leakage Current, as shown in a schematic structural diagram of the array substrate in FIG. 1, a light shielding metal layer 3 is disposed under the active region 4 of the array substrate 1 corresponding to the thin film transistor, and the light shielding metal layer 3 will be irradiated to the drain electrode 7 and the source. A part of the light between the electrodes 6 is shielded to reduce the leakage current; or, in the process of forming the drain electrode 7 and the source electrode 6, an ion implantation method (also referred to as an ion doping method) is employed in the active region 4.
- the lightly doped drain 8 is provided; or, the thin film transistor is set to a double gate structure (having two gate electrodes 5 in FIG. 1), etc., to reduce the leakage current to some extent.
- an array substrate using a thin film transistor formed of a polysilicon material requires a greater number of patterning processes during preparation, as in the preparation of the array substrate in FIGS. 2a to 2j.
- steps P1 - P10 in order to form the light-shielding metal layer 3 for reducing the leakage current of the thin film transistor, it is necessary to increase the patterning process of the light-shielding metal layer 3 (such as step P1) during the preparation of the array substrate. Process, plus the original patterning process of other layers in the preparation process of the array substrate, such as the patterning process for preparing the data line 2
- step P6 a patterning process for preparing the common electrode 12 (step P8), a patterning process for preparing the pixel electrode 14 (step P10), and preparing for forming a data line in the gate insulating layer 10 and the intermediate dielectric layer 11.
- step P5, P7, and P9 wherein Since the data line 2 and the common electrode 12 must be insulated from each other, and the two overlap or intersect in the forward projection direction, the flat layer 20 which is insulated between the two is indispensable, correspondingly, the patterning process of the fifth via 19 in which the electrical connection between the pixel electrode 14 and the drain electrode 7 is formed in the flat layer 20 is also indispensable), resulting in the number of patterning processes for preparing the array substrate using the polysilicon material. More, so that the respective array substrate preparation step variety, prepared low efficiency.
- Step P2 the patterning process for preparing the gate insulating layer 10 and the gate electrode 5 shown in Fig. 2c (step P3), the preparation of the source electrode 6, the drain electrode 7, and the light doping shown in Fig. 2d
- step P4 of the hetero-drain 8 and the like are the same as the corresponding patterning process described in detail below; and the same reference numerals always represent the same components. Summary of the invention
- the embodiments of the present invention provide an array substrate, a display device, and a method for preparing an array substrate according to the above technical problems existing in the prior art.
- the array substrate is formed on the substrate by the same layer in the same step, thereby reducing the number of patterning processes of the array substrate and improving the preparation efficiency of the array substrate.
- the array substrate includes a substrate and a data line and a scan line disposed on the substrate.
- the data line and the scan line enclose a plurality of pixel regions, and each of the pixel regions is provided with a thin film transistor including a gate electrode, a source electrode, and a leakage current.
- a gate electrode is disposed above the active region, and the source electrode and the drain electrode are disposed on opposite sides of the active region, and each of the pixel regions is further provided with a light shielding metal layer, the light shielding metal layer and the data line are the same
- the layer is disposed on the substrate, the light shielding metal layer is disposed under the active region and at least partially overlaps the active region in the projection direction, the data line is adjacent to the source electrode and does not at least partially overlap the active region in the projection direction.
- the light-shielding metal layer and the data line are formed using the same conductive material.
- the active region is formed using a low temperature polysilicon material, and the source and drain electrodes are formed on opposite sides of the active region by ion implantation.
- the light shielding metal layer is disposed between the regions corresponding to the source and drain electrodes and at least partially overlaps the gate electrode in the projection direction.
- a lightly doped drain is disposed in the active region, and a lightly doped drain is disposed between the source electrode and the drain electrode, and is disposed on both sides of the corresponding region of the gate electrode.
- the array substrate further includes a buffer layer disposed under the active region and above the substrate, and the light shielding metal layer and the data line are covered by the buffer layer.
- the position of the light-shielding metal layer is set corresponding to the position of the gate electrode.
- the array substrate further includes a gate insulating layer disposed above the active region and below the gate electrode, and the active region and the buffer layer are covered by the gate insulating layer.
- the array substrate further includes an intermediate dielectric layer, a first electrode, a passivation layer, and a second electrode disposed sequentially above the gate electrode, the second electrode and the first electrode at least partially overlapping in a projection direction, and the first electrode is a plate Shape or slit shape, the second electrode is slit-shaped;
- the buffer layer, the gate insulating layer and the intermediate dielectric layer are provided with a first via hole at a position corresponding to the data line, and the gate insulating layer and the intermediate dielectric layer are provided with a second via hole corresponding to the source electrode, the data line and The source electrode is electrically connected through the first via and the second via.
- the first electrode is a pixel electrode
- the second electrode is a common electrode
- the gate insulating layer and the intermediate dielectric layer are provided with a third via hole at a position corresponding to the drain electrode, and the pixel electrode and the drain electrode are electrically connected through the third via hole.
- the first electrode is a common electrode
- the second electrode is a pixel electrode
- the gate insulating layer and the intermediate dielectric layer are provided with a third via hole at a position corresponding to the drain electrode, and the passivation layer is opened at a position corresponding to the drain electrode.
- the fourth via, the pixel electrode and the drain electrode are electrically connected through the third via and the fourth via.
- the array substrate further includes a pixel electrode, the pixel electrode is disposed above the gate insulating layer, and the gate insulating layer is provided with a third via hole at a position corresponding to the drain electrode, and the pixel electrode and the drain electrode are electrically connected through the third via hole;
- the gate insulating layer and the buffer layer are provided with a first via hole at a position corresponding to the data line, and the gate insulating layer is provided with a second via hole at a position corresponding to the source electrode, and the data line and the source electrode pass through the first via hole and the second pass The holes are electrically connected.
- Embodiments of the present invention also provide a display device including the above array substrate.
- the embodiment of the invention further provides a method for preparing an array substrate, comprising the steps of forming a data line, a scan line, a light shielding metal layer on the substrate, and forming a thin film transistor, comprising forming a gate electrode, a source electrode, and a drain electrode.
- a step of forming an active region in which the thin film transistor and the light shielding metal layer are both formed in a plurality of pixel regions surrounded by the scan line and the data line, the light shielding metal layer and the data line being The same layer is formed on the substrate in the same step, the light shielding metal layer is formed under the active region, and at least partially in the projection direction and the active region Overlap, the data line is adjacent to the source electrode and does not at least partially overlap the active region in a projection direction.
- the step of forming a data line, a scan line, and a light shielding metal layer on the substrate includes:
- the step of forming a thin film transistor includes:
- a buffer layer and a pattern including the active region on the substrate Forming a buffer layer and a pattern including the active region on the substrate forming a pattern of a data line and a light-shielding metal layer; the buffer layer covering the light-shielding metal layer and the data line, the active region a pattern formed on the buffer layer, and a pattern of the active region at least partially overlapping the light-shielding metal layer in a projection direction; forming a gate insulating layer and a pattern including the gate electrode on the substrate, a pattern of the gate electrode is formed above a position corresponding to a position of the gate insulating layer and the light shielding metal layer;
- the source electrode and the drain electrode are formed on the substrate, and the source electrode and the drain electrode are formed on opposite sides of the active region by ion implantation.
- the preparation method further includes the step of forming a pattern including a first electrode and a second electrode, the first electrode is a pixel electrode, the second electrode is a common electrode, and the forming includes a first electrode and a second
- the step of patterning the electrode includes: forming an intermediate dielectric layer on the substrate and a pattern including the first via, the second via, and the third via, wherein: the first via is formed corresponding to a position of the data line extending through the buffer layer, the gate insulating layer, and the intermediate dielectric layer, the second via being formed at a position corresponding to the source electrode and penetrating the gate insulating layer and the An intermediate dielectric layer, the third via hole is formed at a position corresponding to the drain electrode and penetrates the gate insulating layer and the intermediate dielectric layer;
- the passivation layer and a pattern including the common electrode are formed on the substrate, the passivation layer completely covering the pixel electrode, and a pattern of the common electrode is formed over the passivation layer.
- the preparation method further includes the step of forming a pattern including the first electrode and the second electrode, the first electrode being a common electrode, the second electrode being a pixel electrode, the forming including the first electrode and the second
- the step of patterning the electrode includes: forming an intermediate dielectric layer on the substrate and a pattern including the first via, the second via, and the third via, wherein: the first via is formed corresponding to a position of the data line extending through the buffer layer, the gate insulating layer, and the intermediate dielectric layer, the second via being formed at a position corresponding to the source electrode and penetrating the gate insulating layer and the An intermediate dielectric layer, the third via hole is formed at a position corresponding to the drain electrode and penetrates the gate insulating layer and the intermediate dielectric layer;
- the manufacturing method further includes the step of forming a pixel electrode: forming a pattern including a first via, a second via, and a third via on the substrate, wherein: the first via is formed in correspondence Positioning the data line through the buffer layer and the gate insulating layer, the second via hole is formed at a position corresponding to the source electrode and penetrates the gate insulating layer, and the third via hole is formed At a position corresponding to the drain electrode and penetrating the gate insulating layer;
- the step of forming the source electrode and the drain electrode in the preparation method further includes: forming a lightly doped drain in the active region by ion implantation, and forming the lightly doped drain at the source
- the electrode and the drain electrode are disposed on opposite sides of a region corresponding to the gate electrode.
- the positions of the light shielding metal layers are respectively set corresponding to the positions of the gate electrodes.
- the light shielding metal layer and the data line are formed in the same layer of the array substrate; and in the method for preparing the corresponding array substrate
- the light-shielding metal layer and the data line are formed by the same patterning process, which reduces the separate patterning process for the data lines compared to the existing method of fabricating the array substrate, and does not necessarily include forming the prior art.
- the planarization layer included and the process of forming via holes in the planarization layer reduce the total number of patterning processes in the array substrate fabrication method, and improve the fabrication efficiency of the array substrate and the display device.
- FIG. 1 is a schematic structural view of an array substrate in the prior art
- FIGS. 2a to 2j are schematic cross-sectional views showing various steps of preparing an array substrate provided by the prior art
- FIG. 3 is a schematic structural view of an array substrate according to Embodiment 1 of the present invention
- FIGS. 4a to 4h are schematic cross-sectional views showing steps of preparing the array substrate shown in FIG. 3;
- FIG. 5 is a schematic structural view of an array substrate in Embodiment 3 of the present invention.
- FIGS. 6a to 6f are cross-sectional schematic views showing respective steps of preparing the array substrate shown in FIG. 5.
- the embodiment provides an array substrate.
- the array substrate includes a substrate 1 and data lines 2 and scan lines (not shown in FIG. 3) disposed on the substrate 1, the data lines 2 and
- the scan line encloses a plurality of pixel regions, each of which is provided with a thin film transistor including a gate electrode 5, a source electrode 6, a drain electrode 7 and an active region 4, and the gate electrode 5 is disposed in the active region 4
- the source electrode 6 and the drain electrode 7 are disposed on opposite sides of the active region 4, and each of the pixel regions is further provided with a light shielding metal layer 3, and the light shielding metal layer 3 and the data line 2 are disposed on the substrate 1 in the same layer.
- the light-shielding metal layer 3 is disposed under the active region 4 and in the forward projection direction (of course, the orthographic projection direction here is a typical embodiment, and may also be a projection manner of other angles, and is not limited to the embodiment.
- the upper portion is at least partially overlapped with the active region 4, and the data line 2 is close to the source electrode 6 and does not at least partially overlap the active region 4 in the forward projection direction.
- the light shielding metal layer 3 is disposed between the regions corresponding to the source electrode 6 and the drain electrode 7, and at least partially overlaps the gate electrode 5 in the projection direction.
- the active region 4 is formed of a low temperature polysilicon material, and the source electrode 6 and the drain electrode 7 are formed on the opposite sides of the active region 4 by ion implantation (e.g., ion implantation of a boron-containing or phosphorus-containing material).
- the light-shielding metal layer 3 partially overlaps the active region 4, that is, the light-shielding metal layer 3 is disposed between the source electrode 6 and the region corresponding to the drain electrode 7, in order to make the light-shielding metal layer 3 at least partially covered. a portion of the source region 4 such that light illuminating the active region 4 can be partially blocked, thereby reducing leakage of the active region 4.
- the light-shielding metal layer 3 can also completely overlap the active region 4, so that the light-shielding metal layer 3 completely covers the active region 4, so that the light irradiated to the active region 4 is completely covered, and The leakage current of the active region 4 is further reduced.
- the light-shielding metal layer 3 and the data line 2 are formed of the same conductive material, so that the light-shielding metal layer 3 and the data line 2 disposed in the same layer can be simultaneously formed by one patterning process; and since the conductive material is opaque, The light-shielding metal layer 3 simultaneously serves to block part of the light that is irradiated to the active region 4, thereby reducing the leakage current of the thin film transistor.
- the light-doped drain 8 is disposed in the active region 4, and the lightly doped drain 8 is disposed between the source electrode 6 and the drain electrode 7, and is respectively disposed on the gate electrode 5. On both sides of the area.
- the lightly doped drain 8 can simultaneously function to reduce the leakage current of the thin film transistor.
- the gate electrode is at least one, and the light shielding metal layer 3 is at least one piece.
- the gate electrode 5 is provided in such a manner that it can simultaneously reduce the leakage current of the thin film transistor.
- embodiments of the present invention are not limited thereto, and the number of gate electrodes and light-shielding metal layers may be set as needed.
- the array substrate further includes a buffer layer 9, and the buffer layer 9 is disposed under the active region 4 and above the substrate 1, and the light shielding metal layer 3 and the data line 2 are completely covered by the buffer layer 9.
- the buffer layer 9 serves to block impurities contained in the substrate 1 from diffusing into the active region 4 of the thin film transistor, preventing threshold voltage of the thin film transistor and The characteristics such as leakage current have an influence.
- the buffer layer 9 can be further prevented from causing diffusion of impurities in the substrate 1 by excimer laser annealing, and improving low-temperature polysilicon. The quality of the formed thin film transistor.
- the array substrate further includes a gate insulating layer 10 and an intermediate dielectric layer 11, a first electrode, a passivation layer 13, and a second electrode disposed above the gate electrode 5; wherein the gate insulating layer 10 is disposed at Above the active region 4 and the gate Below the electrode 5, the active region 4 and the buffer layer 9 are covered by the gate insulating layer 10; the second electrode and the first electrode at least partially overlap in the front projection direction, the first electrode is plate-shaped, and the second electrode is slit-like .
- the buffer layer 9, the gate insulating layer 10 and the intermediate dielectric layer 11 are provided with a first via 15 at a position corresponding to the data line 2, and the gate insulating layer 10 and the intermediate dielectric layer 11 are at positions corresponding to the source electrode 6.
- a second via 16 is opened, and the data line 2 and the source electrode 6 are electrically connected through the first via 15 and the second via 16.
- the first electrode is the common electrode 12
- the second electrode is the pixel electrode 14
- the gate insulating layer 10 and the intermediate dielectric layer 11 are provided with a third via 17 at a position corresponding to the drain electrode 7, which is passivated.
- the layer 13 is provided with a fourth via 18 at a position corresponding to the drain electrode 7, and the pixel electrode 14 and the drain electrode 7 are electrically connected through the third via 17 and the fourth via 18.
- a flat layer may be disposed between the intermediate dielectric layer 11 and the first electrode, and the flat layer can keep the intermediate dielectric layer flat; of course, the intermediate dielectric layer 11 and the first electrode may not be
- the flat layer is provided, and this embodiment does not include a flat layer, which enables the thickness of the array substrate to be relatively thin.
- the first electrode is in the form of a plate, and it is understood that the first electrode may also be in the shape of a slit.
- the present embodiment further provides a method for fabricating the array substrate, comprising: a step of forming a data line, a scan line, a light shielding metal layer on the substrate, and a step of forming a thin film transistor, wherein forming the thin film transistor comprises a step of forming a gate electrode, a source electrode, a drain electrode, and an active region, wherein the thin film transistor and the light shielding metal layer are both formed in a plurality of pixel regions surrounded by the data line and the scan line, and a light shielding metal
- the layer and the data line are formed on the substrate in the same step, the light shielding metal layer is formed under the active region and at least partially overlaps the active region in the right projection direction, the data line is close to the source electrode and is in the orthographic projection direction
- the active areas do not at least partially overlap.
- the manufacturing method specifically includes: forming a data line, a scan line, and a light-shielding metal layer on the substrate, comprising: Step S1: Referring to FIG. 4a, using the substrate 1 once The patterning process simultaneously forms a pattern including data lines (not shown) and the light-shielding metal layer 3, data The line and the light-shielding metal layer 3 are arranged apart from each other.
- the patterning process may include only a photolithography process, or may include a photolithography process and an etching step, and may also include other processes for forming a predetermined pattern, such as printing, inkjet, etc.; A process of forming a pattern by using a photoresist, a mask, an exposure machine, or the like in a process of film formation, exposure, development, and the like.
- the patterning process includes: first, forming (such as sputtering or coating, etc.) a conductive material for forming the data line and the light shielding metal layer 3 on the substrate 1; then, on the conductive material Coating a layer of photoresist; then, exposing the photoresist with a mask provided with a pattern including a data line and a light-shielding metal layer; finally, developing and etching to form a pattern including the data line and the light-shielding metal layer 3. .
- the preparation process of the film layer formed by the patterning process is the same as that of the above, and will not be described in detail.
- a step of forming a thin film transistor comprising:
- Step S2 Referring to FIG. 4b, a buffer layer 9 and a pattern including the active region 4 are formed on the substrate 1 on which the step S1 is completed; the buffer layer 9 completely covers the light-shielding metal layer 3 and the data lines, and the pattern of the active region 4 is formed. On the buffer layer 9, and the pattern of the active region 4 at least partially overlaps the light-shielding metal layer 3 in the projection direction.
- Step S3 Referring to FIG. 4c, a gate insulating layer 10 and a pattern including the gate electrode 5 are formed on the substrate 1 on which the step S2 is completed, and patterns of the gate electrode 5 are formed on the gate insulating layer 10 and the light shielding metal layer 3, respectively.
- the position corresponds to the position above.
- Step S4 Referring to FIG. 4d, source electrode 6 and drain electrode 7 are formed on substrate 1 which is completed in step S3, and source electrode 6 and drain electrode 7 are formed on opposite sides of active region 4 by ion implantation.
- the preparation method further includes the step of forming a pattern including the first electrode and the second electrode, wherein the first electrode is a common electrode and the second electrode is a pixel electrode, and the forming includes a pattern of the first electrode and the second electrode
- the steps include:
- Step S5 ′ Referring to FIG. 4 e , an intermediate dielectric layer 11 and a pattern including the first via 15, the second via 16 and the third via 17 are formed on the substrate 1 completing the step S4, wherein:
- the via hole 15 is formed at a position corresponding to the data line 2 and penetrates through the buffer layer 9, the gate insulating layer 10, and the intermediate dielectric layer 11, and the second via hole 16
- a gate hole insulating layer 10 and an intermediate dielectric layer 11 are formed at a position corresponding to the source electrode 6, and a third via hole 17 is formed at a position corresponding to the drain electrode 7 and penetrates the gate insulating layer 10 and the intermediate dielectric layer 11.
- Step S6' Referring to FIG. 4f, a pattern including the common electrode 12 is formed on the substrate 1 on which the step S5' is completed, and the data line 2 and the source electrode 6 are electrically connected through the first via 15 and the second via 16, The three via holes 17 are simultaneously filled with a conductive material for forming the common electrode 12. In this step, the electrical connection of the data line 2 to the source electrode 6 is realized while forming the pattern of the common electrode 12.
- Step S7' Referring to FIG. 4g, a passivation layer 13 is formed on the substrate 1 on which the step S6' is completed, and a pattern including the fourth via hole 18 is formed in the passivation layer 13, and the fourth via hole 18 is formed in correspondence The position of the drain electrode 7 is located, and the position of the fourth via hole 18 corresponds to the position of the third via hole 17.
- Step S8' Referring to Fig. 4h, a pattern including the pixel electrode 14 is formed on the substrate 1 on which the step S7' is completed, and the pixel electrode 14 and the drain electrode 7 are electrically connected through the third via hole 17 and the fourth via hole 18.
- the step S4 of the preparation method may further include: forming a lightly doped drain 8 in the active region 4 by ion implantation, and forming a lightly doped drain 8 between the source electrode 6 and the drain electrode 7, and They are respectively disposed on both sides of a region corresponding to the gate electrode 5.
- the light-shielding metal layer 3 formed in the step S1 is two sheets
- the gate electrodes 5 formed in the step S3 are two
- the positions of the light-shielding metal layers 3 are respectively provided corresponding to the positions of the gate electrodes 5.
- the patterning process of the vias can be the same as the patterning process for forming the third vias 17, and no additional process is added (ie, step P7 of the prior art array substrate preparation method is not added (see FIG. 2g). Corresponding composition process).
- Example 2 The array substrate provided in this embodiment differs from the first embodiment in that the first electrode is a plate-shaped pixel electrode, and the second electrode is a slit-shaped common electrode; correspondingly, in the array substrate, the gate insulating layer
- the intermediate dielectric layer is provided with a third via hole at a position corresponding to the drain electrode, and the pixel electrode and the drain electrode are electrically connected through the third via hole.
- the fourth via hole is not required to be formed in the array substrate of the present embodiment.
- the other structures and materials of the array substrate are the same as those in the first embodiment, and are not described herein again.
- the present embodiment provides a method for fabricating the array substrate, which is different from the method for fabricating the array substrate in the first embodiment, corresponding to the structure of the array substrate, in the embodiment.
- the array substrate has no step of opening a fourth via, and the common electrode is formed over the pixel electrode.
- the step of forming a pattern including the first electrode and the second electrode in the preparation method includes:
- Step S5 forming an intermediate dielectric layer and a pattern including a first via, a second via, and a third via on the substrate completing step S4, wherein: the first via is formed at a position corresponding to the data line and runs through a buffer layer, a gate insulating layer and an intermediate dielectric layer, the second via hole is formed at a position corresponding to the source electrode and penetrates the gate insulating layer and the intermediate dielectric layer, and the third via hole is formed at a position corresponding to the drain electrode and penetrates the gate Insulation layer and intermediate dielectric layer.
- Step S6 forming a pattern including the pixel electrode on the substrate of the step S5, the data line and the source electrode are electrically connected through the first via hole and the second via hole, and the pixel electrode and the drain electrode are electrically connected through the third via hole.
- Step S7 forming a passivation layer and a pattern including a common electrode on the substrate on which the step S6 is completed, the passivation layer completely covering the pixel electrode, and the pattern of the common electrode is formed over the passivation layer.
- the preparation method of the present embodiment does not include the step corresponding to the step S8'.
- the other steps of the method for preparing the array substrate provided in the embodiment are the same as those of the embodiment 1, and are not described herein again.
- the embodiment provides an array substrate.
- the array substrate includes a substrate 1 and data lines 2 and scan lines (not shown in FIG. 5) disposed on the substrate 1, the data lines 2 and
- the scan line encloses a plurality of pixel regions, each of which is provided with a thin film transistor including a gate electrode 5, a source electrode 6, a drain electrode 7, and an active region 4, the gate electrode 5 being disposed on the active Above the region 4, the source electrode 6 and the drain electrode 7 are respectively disposed on opposite sides of the active region 4, and each of the pixel regions is further provided with a light shielding metal layer 3, and the light shielding metal layer 3 and the data line 2 are disposed on the substrate 1 in the same layer.
- the light-shielding metal layer 3 is disposed under the active region 4 and at least partially overlaps the active region 4 in the orthogonal projection direction, the data line 2 is close to the source electrode 6 and is at least partially not in the orthogonal projection direction with the active region 4. overlapping.
- the array substrate further includes: a lightly doped drain 8, a buffer layer 9, and a gate insulating layer 10.
- the structure and material of the above array substrate are the same as those of Embodiment 1 or Embodiment 2, and will not be described herein.
- the array substrate in the embodiment further includes a pixel electrode 14 disposed above the gate insulating layer 10, and the gate insulating layer 10 is opened at a position corresponding to the drain electrode 7.
- the third via 17 is provided, and the pixel electrode 14 and the drain electrode 7 are electrically connected through the third via 17; the gate insulating layer 10 and the buffer layer 9 are provided with a first via 15 at a position corresponding to the data line 2, and the gate insulating layer 10
- a second via 16 is opened at a position corresponding to the source electrode 6, and the data line 2 and the source electrode 6 are electrically connected through the first via 15 and the second via 16.
- the embodiment provides a method for preparing the array substrate, wherein the first four steps of the preparation method (ie, steps S1, S2, S3, and S4, refer to FIG. 6a to FIG. 6d).
- the method is the same as the first four steps of the method for fabricating the array substrate in the first embodiment or the second embodiment.
- the method for fabricating the array substrate further includes the step of forming a pixel electrode, as shown in FIGS. 6e to 6f.
- the steps of forming the pixel electrode include: Step S5": Referring to FIG.
- a pattern including the first via 15, the second via 16, and the third via 17 is formed on the substrate 1 on which the step S4 is completed, wherein: the first via 15 is formed in correspondence
- the position of the data line 2 is penetrated through the buffer layer 9 and the gate insulating layer 10.
- the second via hole 16 is formed at a position corresponding to the source electrode 6 and penetrates the gate insulating layer 10, and the third via hole 17 is formed at the drain electrode 7 corresponding thereto. The position passes through the gate insulating layer 10.
- Step S6" Referring to FIG. 6f, a pattern including the pixel electrode 14 is formed on the substrate 1 on which the step S5" is completed, and the data line 2 is electrically connected to the source electrode 6 through the first via 15 and the second via 16; The electrode 14 and the drain electrode 7 are electrically connected through the third via hole 17.
- Embodiment 1 and Embodiment 2 specifically describe an embodiment of the present invention by using an array substrate having an advanced super-dimensional field conversion display mode (ie, ADS display mode) as an example
- Embodiment 3 is An embodiment of the present invention is specifically described by using an array substrate having a twisted nematic display mode (ie, a TN display mode) as an example.
- the above embodiments are only several embodiments of the present invention, and the practical application of the present invention. The scope is not limited to this.
- the ADS (ADvanced Super Dimension Switch) mode is a planar electric field wide viewing angle core technology, and its core technical characteristics are described as: the electric field generated by the edge of the slit electrode in the same plane and the slit electrode layer and the plate
- the electric field generated between the electrode layers forms a multi-dimensional electric field, so that all the aligned liquid crystal molecules between the slit electrodes in the liquid crystal cell and directly above the electrodes can be rotated, thereby improving the liquid crystal working efficiency and increasing the light transmission efficiency.
- ADS mode switching technology can improve the picture quality of TFT-LCD products, with high resolution, high transmittance, low power consumption, wide viewing angle, high aperture ratio, low chromatic aberration, and no squeeze water ripple (push Mura).
- the improved technology of the ADS technology has high transmittance I-ADS technology, high aperture ratio H-ADS and high-resolution S-ADS technology, etc. for different applications.
- Advantageous Effects of Embodiments of the Invention Provided by Embodiments of the Present Invention In the array substrate, a light shielding metal layer and a data line are formed in the same layer of the array substrate; and in the method for preparing the corresponding array substrate, the light shielding metal layer and the data line are passed The same patterning process (including the exposure process) is formed; in the existing array substrate, the light-shielding metal layer and the data line are not formed in the same patterning process, and the two are not disposed in the same layer of the array substrate, and the reduction is reduced.
- a separate patterning process for the data lines ie, reducing the patterning process corresponding to the step P6 shown in FIG. 2f of the prior art array substrate fabrication method, thereby reducing the number of patterning processes of the array substrate, and improving the array substrate and The preparation efficiency of the display device.
- Example 4
- the embodiment provides a display device comprising the array substrate provided by any of the above embodiments.
- the display device employs the array substrate described in the above embodiments, the number of patterning processes of the array substrate is reduced, thereby improving the preparation efficiency of the display device.
- the display device may be: a liquid crystal panel, an electronic paper, an OLED panel, a mobile phone, a tablet computer, a television, a display, a notebook computer, a digital photo frame, a navigation device, and the like, or any display product or component. It is to be understood that the above embodiments are merely exemplary embodiments employed to explain the principles of the invention, but the embodiments of the invention are not limited thereto. Various modifications and improvements can be made by those skilled in the art without departing from the spirit and scope of the invention, and such modifications and improvements are also considered to be within the scope of the invention.
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Abstract
Description
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US14/360,541 US9559125B2 (en) | 2013-07-12 | 2013-12-18 | Array substrate, display device, and method for manufacturing the array substrate |
US15/372,228 US9735182B2 (en) | 2013-07-12 | 2016-12-07 | Array substrate, display device, and method for manufacturing the array substrate |
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CN201310294094.3A CN103383946B (zh) | 2013-07-12 | 2013-07-12 | 一种阵列基板、显示装置及阵列基板的制备方法 |
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US15/372,228 Division US9735182B2 (en) | 2013-07-12 | 2016-12-07 | Array substrate, display device, and method for manufacturing the array substrate |
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CN114594639A (zh) * | 2022-03-09 | 2022-06-07 | 昆山龙腾光电股份有限公司 | 阵列基板及制作方法 |
TWI805346B (zh) * | 2022-05-03 | 2023-06-11 | 友達光電股份有限公司 | 陣列基板與其製造方法 |
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US20170092658A1 (en) | 2017-03-30 |
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