WO2014162734A1 - ポリアミド酸、及びこれを含むワニス、並びにポリイミドフィルム - Google Patents
ポリアミド酸、及びこれを含むワニス、並びにポリイミドフィルム Download PDFInfo
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- WO2014162734A1 WO2014162734A1 PCT/JP2014/001912 JP2014001912W WO2014162734A1 WO 2014162734 A1 WO2014162734 A1 WO 2014162734A1 JP 2014001912 W JP2014001912 W JP 2014001912W WO 2014162734 A1 WO2014162734 A1 WO 2014162734A1
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- polyimide
- polyamic acid
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- tetracarboxylic dianhydride
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- NOAHEAQFOIIPMC-UHFFFAOYSA-N CC(C(C1)C(C(O)=O)=C=C(C2)C1=CC(C(O1)=O)=C2C1=O)=O Chemical compound CC(C(C1)C(C(O)=O)=C=C(C2)C1=CC(C(O1)=O)=C2C1=O)=O NOAHEAQFOIIPMC-UHFFFAOYSA-N 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form
- B32B3/02—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by features of form at particular places, e.g. in edge regions
- B32B3/08—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by features of form at particular places, e.g. in edge regions characterised by added members at particular parts
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1067—Wholly aromatic polyimides, i.e. having both tetracarboxylic and diamino moieties aromatically bound
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/28—Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42
- B32B27/281—Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42 comprising polyimides
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1067—Wholly aromatic polyimides, i.e. having both tetracarboxylic and diamino moieties aromatically bound
- C08G73/1071—Wholly aromatic polyimides containing oxygen in the form of ether bonds in the main chain
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/12—Unsaturated polyimide precursors
- C08G73/126—Unsaturated polyimide precursors the unsaturated precursors being wholly aromatic
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/40—OLEDs integrated with touch screens
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K77/00—Constructional details of devices covered by this subclass and not covered by groups H10K10/80, H10K30/80, H10K50/80 or H10K59/80
- H10K77/10—Substrates, e.g. flexible substrates
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K85/00—Organic materials used in the body or electrodes of devices covered by this subclass
- H10K85/10—Organic polymers or oligomers
- H10K85/111—Organic polymers or oligomers comprising aromatic, heteroaromatic, or aryl chains, e.g. polyaniline, polyphenylene or polyphenylene vinylene
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2457/00—Electrical equipment
- B32B2457/20—Displays, e.g. liquid crystal displays, plasma displays
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2379/00—Characterised by the use of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen, or carbon only, not provided for in groups C08J2361/00 - C08J2377/00
- C08J2379/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
- C08J2379/08—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
- Y02E10/549—Organic PV cells
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Definitions
- the present invention relates to a polyamic acid, a varnish containing the polyamic acid, and a polyimide film.
- inorganic glass which is a transparent material, is used for panel substrates and the like.
- inorganic glass has a high specific gravity (weight), and further has low flexibility and impact resistance. Therefore, it has been studied to apply a polyimide film excellent in lightness, impact resistance, workability, and flexibility to a panel substrate of a display device.
- a polyimide film obtained by reacting bis (trifluoromethyl) benzidine and a tetracarboxylic dianhydride component as a substrate for a display device.
- the panel substrate of the display device is required to have high light transmittance.
- the panel substrate In the display device, an image displayed by the element is observed through the panel substrate. Therefore, the panel substrate is also required to have a small phase difference in the light traveling direction (substrate thickness direction).
- heat may be applied to the panel substrate. Therefore, the panel substrate is also required to have high heat resistance and high dimensional stability (small coefficient of linear expansion).
- the present invention has been made in view of such circumstances, and an object thereof is to provide a polyimide film having a small thickness direction retardation and a low linear expansion coefficient, and a polyamic acid and a varnish for obtaining the polyimide film. And Another object of the present invention is to provide a display device such as a touch panel in which elements are formed on a polyimide film.
- the first of the present invention relates to the following polyimide film.
- a polyimide film comprising a polyimide obtained by reacting a diamine component and a tetracarboxylic dianhydride component, having a linear expansion coefficient of 35 ppm / K or less over 100 to 200 ° C.
- a polyimide film having an absolute value of phase difference of 200 nm or less per 10 ⁇ m thickness, a glass transition temperature of 260 ° C. or higher, and a total light transmittance of 85% or higher.
- the diamine component contains 0 to 80 mol% of 1,5-diaminonaphthalene represented by the following chemical formula (1), and the tetracarboxylic dianhydride component is represented by the following chemical formula (2A) It contains 0 to 100 mol% of naphthalene 2,3,6,7-tetracarboxylic dianhydride and / or naphthalene 1,2,5,6-tetracarboxylic dianhydride represented by the following chemical formula (2B) ( (However, 1,5-diaminonaphthalene, naphthalene 2,3,6,7-tetracarboxylic dianhydride and naphthalene 1,2,5,6-tetracarboxylic dianhydride do not simultaneously become 0 mol%)
- the polyimide film according to [1].
- the diamine component contains 0 to 50 mol% of 9,9-bis (4-aminophenyl) fluorene represented by the following chemical formula (3), and the tetracarboxylic dianhydride component has the following chemical formula ( 4) containing 0 to 50 mol% of fluorenylidenebisphthalic anhydride represented by the formula (provided that 9,9-bis (4-aminophenyl) fluorene and fluorenylidenebisphthalic anhydride are simultaneously 0 mol%)
- the polyimide film according to [2].
- the diamine component is a water additive of 1,4-bis (aminomethyl) cyclohexane, bis (aminomethyl) norbornane, isophoronediamine, trans-1,4-diaminocyclohexane and 4,4′-diaminodiphenylmethane.
- the second of the present invention relates to the following polyamic acid, varnish containing the same, and polyimide.
- a polyamic acid obtained by reacting a diamine component and a tetracarboxylic dianhydride component, and a polyimide film obtained by imidizing the polyamic acid has a linear expansion coefficient of 35 ppm / over 100 to 200 ° C. K or less, the absolute value of retardation in the thickness direction of the polyimide film is 200 nm or less per 10 ⁇ m thickness, the glass transition temperature of the polyimide film is 260 ° C. or more, and the total light transmittance is 85% or more.
- the tetracarboxylic dianhydride component is naphthalene 2,3,6,7-tetracarboxylic dianhydride represented by the following chemical formula (2A) and / or naphthalene 1 represented by the following chemical formula (2B): , 2,5,6-tetracarboxylic dianhydride in an amount of 0 to 100 mol% (provided that 1,5-diaminonaphthalene, naphthalene 2,3,6,7-tetracarboxylic dianhydride, and naphthalene 1, 2,5,6-tetracarboxylic dianhydride does not simultaneously become 0 mol%), polyamic acid.
- 2A naphthalene 2,3,6,7-tetracarboxylic dianhydride represented by the following chemical formula (2A) and / or naphthalene 1 represented by the following chemical formula (2B): , 2,5,6-tetracarboxylic dianhydride in an amount of 0 to 100
- the diamine component contains 0 to 50 mol% of 9,9-bis (4-aminophenyl) fluorene represented by the following chemical formula (3), and the tetracarboxylic dianhydride component has the following chemical formula ( 4) containing 0 to 50 mol% of fluorenylidenebisphthalic anhydride represented by the formula (provided that 9,9-bis (4-aminophenyl) fluorene and fluorenylidenebisphthalic anhydride are simultaneously 0 mol%)
- the polyamic acid according to [6].
- the diamine component is a water additive of 1,4-bis (aminomethyl) cyclohexane, bis (aminomethyl) norbornane, isophoronediamine, trans-1,4-diaminocyclohexane and 4,4′-diaminodiphenylmethane.
- 3rd of this invention is related with the manufacturing method of the following polyimide laminated bodies, the manufacturing method of a display apparatus, and various display apparatuses.
- the method includes the steps of peeling the substrate from the polyimide laminate obtained by the production method of [12] or [13] to obtain a polyimide film, and forming an element on the polyimide film.
- Manufacturing method of display device [16] A step of forming an element on the polyimide layer of the polyimide laminate obtained by the production method of [12] or [13], and a step of peeling the polyimide layer on which the element is formed from the substrate.
- a method for manufacturing a display device [17] A touch panel display obtained by the method for manufacturing a display device according to [15] or [16].
- An organic EL display obtained by the method for manufacturing a display device according to [15] or [16].
- a touch panel display including the polyimide film according to any one of [1] to [4].
- a liquid crystal display comprising the polyimide film according to any one of [1] to [4].
- An organic EL display comprising the polyimide film according to any one of [1] to [4].
- the polyimide film of the present invention has a small thickness direction retardation and a small linear expansion coefficient. Moreover, the visible light transmittance is high. Therefore, the present invention can be applied to panel substrates for various display devices.
- FIG. 1 is a schematic cross-sectional view showing an example of a method for producing a display device using the polyimide laminate of the present invention.
- FIG. 2 is a schematic cross-sectional view showing another example of a method for manufacturing a display device using the polyimide laminate of the present invention.
- a polyimide film (1) About the physical property of a polyimide film TECHNICAL FIELD This invention relates to the polyimide film applicable to the panel substrate of various display apparatuses.
- the linear expansion coefficient of the polyimide film of the present invention is 35 ppm / K or less, preferably 30 ppm / K or less, more preferably 25 ppm / K or less over 100 to 200 ° C. When the linear expansion coefficient at the above temperature is low, the polyimide film is hardly deformed even at a high temperature. Therefore, various elements can be laminated on the polyimide film.
- the linear expansion coefficient of the polyimide film is adjusted depending on the type of diamine component or tetracarboxylic dianhydride component constituting the polyimide.
- the linear expansion coefficient is measured with a thermomechanical analyzer (TMA).
- the absolute value of the retardation in the thickness direction of the polyimide film of the present invention is 200 nm or less per 10 ⁇ m thickness, preferably 160 nm or less, more preferably 120 nm or less.
- the retardation in the thickness direction is 200 nm or less, an image observed through the polyimide film is hardly distorted. Therefore, the polyimide film of the present invention is suitable for an optical film.
- the phase difference in the thickness direction of the polyimide film is adjusted depending on the type of the diamine component or tetracarboxylic dianhydride component constituting the polyimide, as will be described later.
- the calculated value is converted to a value per 10 ⁇ m of film thickness.
- the polyimide film of the present invention has a total light transmittance of 85% or more, preferably 88% or more, and more preferably 90% or more.
- a polyimide film with a high total light transmittance is suitable for an optical film.
- the light transmittance of the polyimide film is adjusted by the amount of unit (imide group) bonded with the aromatic diamine and aromatic tetracarboxylic dianhydride contained in the polyimide, and the imidization conditions of the polyamic acid during polyimide production Is done.
- the total light transmittance of the polyimide film is measured by the light source D65 according to JIS-K7105.
- the glass transition temperature (Tg) of the polyimide film of the present invention is 260 ° C. or higher, preferably 280 ° C. or higher, more preferably 310 ° C. or higher.
- TMA thermomechanical analyzer
- the glass transition temperature of the polyimide film is adjusted by, for example, the equivalent of the imide group contained in the polyimide, the structure of the diamine component or tetracarboxylic dianhydride component constituting the polyimide, and the like.
- the thickness of the polyimide film of the present invention is not particularly limited, and is appropriately selected according to the use of the polyimide film.
- the thickness of the polyimide film is usually preferably 1 to 50 ⁇ m, preferably 5 to 50 ⁇ m, more preferably 5 to 30 ⁇ m.
- the polyimide which comprises the polyimide film of this invention is obtained by making a diamine component and a tetracarboxylic dianhydride component react.
- the diamine component and the tetracarboxylic dianhydride component include the following component (i): It is preferable that the following component (ii) and component (iii) are included in combination.
- Specific diamines or tetracarboxylic dianhydrides having a naphthalene structure include 1,5-diaminonaphthalene represented by the following formula (1), naphthalene 2,3,6,7- represented by the following formula (2A) It may be tetracarboxylic dianhydride or naphthalene 1,2,5,6-tetracarboxylic dianhydride represented by (2B) below.
- the component of polyimide may include only one of these, or two or more.
- the ratio of the total amount (mol) of component (i) to the total amount (mol) of the diamine component and tetracarboxylic dianhydride component is preferably 2.5 to 60 mol%, more preferably 5 to 50 mol%. More preferably, it is 5 to 40 mol%.
- 1,5-diaminonaphthalene is preferably contained together with other diamine components (for example, component (iii) described later).
- 1,5-diaminonaphthalene is preferably contained in the diamine component in an amount of 80 mol% or less, more preferably 5 to 60 mol%, still more preferably 5 to 40 mol%.
- the diamine component to be combined is an alicyclic group.
- the polyimide film is difficult to be colored. Accordingly, all of the tetracarboxylic dianhydride components may be naphthalene 2,3,6,7-tetracarboxylic dianhydride and / or naphthalene 1,2,5,6-tetracarboxylic dianhydride. .
- the total amount of naphthalene 2,3,6,7-tetracarboxylic dianhydride and naphthalene 1,2,5,6-tetracarboxylic dianhydride is 5-100 mol% in the tetracarboxylic dianhydride component. More preferably, it is 10 to 80 mol%, and more preferably 10 to 60 mol%.
- the linear expansion coefficient of the polyimide film does not increase and the retardation in the thickness direction of the polyimide film decreases.
- the fluorene structure is excessively contained in the polyimide structure, the intrinsic log viscosity and ⁇ inh, which are indicators of the molecular weight of the polyamic acid for obtaining the polyimide, are difficult to increase.
- the mechanical strength of the polyimide film tends to decrease, and the film tends to become brittle.
- the ratio of the total amount (mol) of component (ii) to the total amount (mol) of the diamine component and tetracarboxylic dianhydride component is preferably 5 to 50 mol%, more preferably 5 to 40 mol%. More preferably, it is 10 to 30 mol%.
- 9,9-bis (4-aminophenyl) fluorene is preferably contained together with other diamine components.
- 9,9-bis (4-aminophenyl) fluorene is preferably contained in the diamine component in an amount of 50 mol% or less, more preferably 5 to 40 mol%, still more preferably 5 to 30 mol%.
- fluorenylidenebisphthalic anhydride is preferably combined with other tetracarboxylic dianhydrides.
- Fluorenylidenebisphthalic anhydride is preferably contained in the tetracarboxylic dianhydride component in an amount of 50 mol% or less, more preferably 5 to 40 mol%, and still more preferably 5 to 30 mol%.
- Specific alicyclic diamine compounds are hydrogenated 1,4-bis (aminomethyl) cyclohexane, bis (aminomethyl) norbornane, isophorone diamine, trans 1,4-diaminocyclohexane, and 4,4′-diaminophenylmethane. It may be a compound selected from the group consisting of products. One kind of these compounds may be contained in the diamine component constituting the polyimide, or two or more kinds thereof may be contained.
- 1,4-bis (aminomethyl) cyclohexane, bis (aminomethyl) norbornane from the viewpoint of achieving both a reduction in retardation in the thickness direction of the polyimide film and a reduction in linear expansion coefficient
- a compound selected from the group consisting of trans 1,4-diaminocyclohexane is preferred.
- the total amount (mol) of component (iii) with respect to the total amount (mol) of the diamine component is preferably 10 to 90 mol%, more preferably 20 to 80 mol%.
- the components of the polyimide may include diamines other than the above components (i) to (iii), tetracarboxylic dianhydrides, acid dianhydrides, and acid quaternary anhydrides. Good.
- R ′ is a divalent group having 4 to 51 carbon atoms.
- R ′ represents an aliphatic group; a monocyclic aliphatic group (provided that an isoholonylene group, a residue of 4,4′-diaminophenylmethane water additive, a group represented by the following general formula (X), and the following general group Except the group represented by the formula (Y) and the group represented by the following general formula (Z)); condensed polycyclic aliphatic group; monocyclic aromatic group; condensed polycyclic aromatic group (naphthalene) Non-condensed polycyclic aliphatic groups in which cycloaliphatic groups are connected to each other directly or by a bridging member; non-condensed polycyclic aromatic groups in which aromatic groups are linked to each other directly or by a bridging member It can be a group (excluding 9,9-diphenylfluorene
- Examples of the diamine represented by the general formula (5) include a diamine having a benzene ring, a diamine having an aromatic substituent, a diamine having a spirobiindane ring, a siloxane diamine, an ethylene glycol diamine, an alkylene diamine, and a fat. Cyclic diamines and the like are included.
- diamines having a benzene ring examples include ⁇ 1> Diamine having one benzene ring such as p-phenylenediamine, m-phenylenediamine, p-xylylenediamine, m-xylylenediamine; ⁇ 2> 3,3′-diaminodiphenyl ether, 3,4′-diaminodiphenyl ether, 4,4′-diaminodiphenyl ether, 3,3′-diaminodiphenyl sulfide, 3,4′-diaminodiphenyl sulfide, 4,4′- Diaminodiphenyl sulfide, 3,3′-diaminodiphenyl sulfone, 3,4′-diaminodiphenyl sulfone, 4,4′-diaminodiphenyl sulfone, 3,3′-diaminobenzophenone, 4,4′-
- diamines with aromatic substituents examples include 3,3′-diamino-4,4′-diphenoxybenzophenone, 3,3′-diamino-4,4′-dibiphenoxybenzophenone, 3,3′-diamino -4-phenoxybenzophenone, 3,3′-diamino-4-biphenoxybenzophenone and the like are included.
- diamines having a spirobiindane ring examples include 6,6′-bis (3-aminophenoxy) -3,3,3 ′, 3′-tetramethyl-1,1′-spirobiindane, 6,6′-bis ( 4-aminophenoxy) -3,3,3 ′, 3′-tetramethyl-1,1′-spirobiindane and the like.
- siloxane diamines examples include 1,3-bis (3-aminopropyl) tetramethyldisiloxane, 1,3-bis (4-aminobutyl) tetramethyldisiloxane, ⁇ , ⁇ -bis (3-aminopropyl) ) Polydimethylsiloxane, ⁇ , ⁇ -bis (3-aminobutyl) polydimethylsiloxane and the like.
- Examples of ethylene glycol diamines include bis (aminomethyl) ether, bis (2-aminoethyl) ether, bis (3-aminopropyl) ether, bis [(2-aminomethoxy) ethyl] ether, bis [2- (2-aminoethoxy) ethyl] ether, bis [2- (3-aminoprotoxy) ethyl] ether, 1,2-bis (aminomethoxy) ethane, 1,2-bis (2-aminoethoxy) ethane, , 2-bis [2- (aminomethoxy) ethoxy] ethane, 1,2-bis [2- (2-aminoethoxy] ethane, ethylene glycol bis (3-aminopropyl) ether, diethylene glycol bis (3-amino Propyl) ether, triethylene glycol bis (3-aminopropyl) ether, and the like.
- alkylene diamines examples include ethylene diamine, 1,3-diaminopropane, 1,4-diaminobutane, 1,5-diaminopentane, 1,6-diaminohexane, 1,7-diaminoheptane, and 1,8-diaminooctane. 1,9-diaminononane, 1,10-diaminodecane, 1,11-diaminoundecane, 1,12-diaminododecane and the like are included.
- alicyclic diamines examples include 1,2-diaminocyclohexane, 1,3-diaminocyclohexane, cyclobutanediamine, di (aminomethyl) cyclohexane [bis (aminomethyl) excluding 1,4-bis (aminomethyl) cyclohexane.
- Cyclohexane diaminobicycloheptane, diaminomethylbicycloheptane (including norbornanediamines such as norbornanediamine), diaminooxybicycloheptane, diaminomethyloxybicycloheptane (including oxanorbornanediamine), diaminotricyclodecane, diaminomethyltri Cyclodecane, bis (aminocyclohexyl) methane [or methylenebis (cyclohexylamine)], bis (aminocyclohexyl) isopropylidene, and the like are included.
- Examples of other tetracarboxylic dianhydrides include compounds represented by the following general formula (6).
- R 1 represents a tetravalent organic group having 4 to 27 carbon atoms.
- R 1 represents an aliphatic group; a monocyclic aliphatic group; a condensed polycyclic aliphatic group; a monocyclic aromatic group; a condensed polycyclic aromatic group (a carboxyl group at the 2, 3, 6 and 7 positions).
- the tetracarboxylic dianhydride represented by the general formula (6) is particularly preferably an aromatic tetracarboxylic dianhydride or an alicyclic tetracarboxylic dianhydride.
- aromatic tetracarboxylic dianhydride represented by the general formula (6) examples include pyromellitic dianhydride, 3,3 ′, 4,4′-biphenyltetracarboxylic dianhydride, 3,3 ', 4,4'-benzophenonetetracarboxylic dianhydride, bis (3,4-dicarboxyphenyl) ether dianhydride, bis (3,4-dicarboxyphenyl) sulfide dianhydride, bis (3,4 -Dicarboxyphenyl) sulfone dianhydride, bis (3,4-dicarboxyphenyl) methane dianhydride, 2,2-bis (3,4-dicarboxyphenyl) propane dianhydride, 2,2-bis ( 3,4-dicarboxyphenyl) -1,1,1,3,3,3-hexafluoropropane dianhydride, 1,3-bis (3,4-dicarboxyphenoxy) benzene dian
- Examples of the alicyclic tetracarboxylic dianhydride represented by the general formula (6) include cyclobutane tetracarboxylic dianhydride, 1,2,3,4-cyclopentanetetracarboxylic dianhydride, 1, 2,4,5-cyclohexanetetracarboxylic dianhydride, bicyclo [2.2.1] heptane-2,3,5,6-tetracarboxylic dianhydride, bicyclo [2.2.2] oct-7 -Ene-2,3,5,6-tetracarboxylic dianhydride, bicyclo [2.2.2] octane-2,3,5,6-tetracarboxylic dianhydride, 2,3,5-tri Carboxycyclopentyl acetic acid dianhydride, bicyclo [2.2.1] heptane-2,3,5-tricarboxylic acid-6-acetic acid dianhydride, 1-methyl-3-ethylcyclohex-1-ene
- the tetracarboxylic dianhydride represented by the general formula (6) includes an aromatic ring such as a benzene ring, a part or all of the hydrogen atoms on the aromatic ring are a fluoro group, a methyl group, a methoxy group. It may be substituted with a group, a trifluoromethyl group, a trifluoromethoxy group, or the like.
- the tetracarboxylic dianhydride represented by the general formula (6) includes an aromatic ring such as a benzene ring, an ethynyl group, a benzocyclobuten-4′-yl group, a vinyl, depending on the purpose
- a group serving as a crosslinking point selected from a group, an allyl group, a cyano group, an isocyanate group, a nitrilo group, an isopropenyl group, and the like may be included in the structure of the tetracarboxylic acid.
- the tetracarboxylic dianhydride represented by the general formula (6) has a main clavicle group having a crosslinking point such as a vinylene group, a vinylidene group, and an ethynylidene group within a range that does not impair molding processability. It is preferably incorporated in the case.
- Examples of acid dianhydrides include hexacarboxylic acid dianhydrides, and examples of acid dianhydrides include octacarboxylic acid dianhydrides.
- diamine component and tetracarboxylic dianhydride component As described above, either or both of the diamine component and tetracarboxylic dianhydride component constituting the polyimide include component (i). Is preferably included. Further, from the viewpoint of reducing the retardation in the thickness direction of the polyimide film, the diamine component and the tetracarboxylic dianhydride component constituting the polyimide include either one or both of the components (ii) and (iii). Is preferably included.
- the ratio of the total amount (mol) of component (ii) and component (iii) is 20 to 90 mol% with respect to the total amount (mol) of the diamine component and tetracarboxylic dianhydride component. Preferably, it is 20 to 70 mol%.
- the polyimide may be a random polymer or a block copolymer.
- the polyimide contains a large amount of units (imide groups) obtained by polymerizing aromatic diamine and aromatic tetracarboxylic dianhydride, the polyimide film is likely to be colored and the total light transmittance is increased. descend. Therefore, when the polyimide is a random polymer, the ratio of the total amount (mol) of aromatic diamine and aromatic tetracarboxylic dianhydride to the total amount (mol) of diamine component and tetracarboxylic dianhydride component is Less is preferred.
- the content is preferably 20 to 70 mol%, more preferably 35 to 65 mol%, and still more preferably 50 to 60 mol%.
- the block copolymer includes a polyamic acid oligomer obtained by polymerizing a specific diamine component and a tetracarboxylic dianhydride component, and a specific diamine component and a tetracarboxylic dianhydride. It is obtained by reacting with a polyimide oligomer obtained by polymerizing components to prepare a polyamic acid imide and imidizing it. Therefore, the diamine component and the tetracarboxylic dianhydride component included in each block must be combined so that the block obtained by polymerizing the aromatic diamine and the aromatic tetracarboxylic dianhydride is not included. Is preferred.
- the polyimide film of this invention makes the above-mentioned diamine component and tetracarboxylic acid component react, 1) prepares polyamic acid, 2) apply
- a polyamic acid oligomer and a polyimide oligomer are reacted to prepare a block polyamic acid imide, and 2) a varnish containing the block polyamic acid imide is applied to a substrate.
- the diamine component and tetracarboxylic dianhydride component used for the preparation of the polyamic acid can be the same as the components (i) to (iii) and other components described above.
- the amount of each component can also be the same as the range described above.
- the ratio (y / x) of the total molar amount x of the diamine component and the total molar amount y of the tetracarboxylic dianhydride component during preparation of the polyamic acid is preferably 0.9 to 1.1. 0.95 to 1.05, more preferably 0.97 to 1.03, and particularly preferably 0.99 to 1.01.
- the method for polymerizing the diamine component and the tetracarboxylic dianhydride component to obtain the polyamic acid is not particularly limited and may be a general method.
- a container equipped with a stirrer and a nitrogen introduction tube is prepared, and the solvent is put into the container purged with nitrogen.
- a diamine component is added so that the solid content concentration of the polyamic acid obtained may be 50 mass% or less, temperature is adjusted, and it stirs and dissolves.
- the tetracarboxylic dianhydride component is added so that the ratio of the tetracarboxylic dianhydride to the diamine component is in the above range.
- the solvent for preparing the polyamic acid is not particularly limited as long as it is a solvent capable of dissolving the above-mentioned diamine component and tetracarboxylic dianhydride component.
- it may be an aprotic polar solvent or a water-soluble alcohol solvent.
- aprotic polar solvents examples include N-methyl-2-pyrrolidone, N, N-dimethylformamide, N, N-dimethylacetamide, dimethyl sulfoxide, hexamethylphosphoramide, 1,3-dimethyl-2-imidazo Lidinone, etc .; ether compounds such as 2-methoxyethanol, 2-ethoxyethanol, 2- (methoxymethoxy) ethoxyethanol, 2-isopropoxyethanol, 2-butoxyethanol, tetrahydrofurfuryl alcohol, diethylene glycol, diethylene glycol monomethyl ether , Diethylene glycol monoethyl ether, diethylene glycol monobutyl ether, triethylene glycol, triethylene glycol monoethyl ether, tetraethylene glycol, 1-methoxy-2-propanol, 1-ethylene Toxi-2-propanol, dipropylene glycol, dipropylene glycol monomethyl ether, dipropylene glycol monoethyl ether, tripropy
- water-soluble alcohol solvents examples include methanol, ethanol, 1-propanol, 2-propanol, tert-butyl alcohol, ethylene glycol, 1,2-propanediol, 1,3-propanediol, and 1,3-butanediol. 1,4-butanediol, 2,3-butanediol, 1,5-pentanediol, 2-butene-1,4-diol, 2-methyl-2,4-pentanediol, 1,2,6-hexane Triol, diacetone alcohol and the like are included.
- the solvent for preparing polyamic acid may contain only one type of solvent or two or more types.
- the solvent for preparing the polyamic acid preferably contains N, N-dimethylacetamide, N-methyl-2-pyrrolidone, or a mixture thereof.
- the block polyamic acid imide is obtained, for example, by adding an acid anhydride-terminated polyimide oligomer solution to an amine-terminated polyamic acid oligomer solution and stirring to produce a polyamic acid imide.
- a polyimide oligomer having an alicyclic structure in the structure may be difficult to dissolve in a solvent. Therefore, it is preferable to prepare the polyamic acid oligomer so that the alicyclic diamine (for example, the component (iii) described above) is contained in the polyamic acid oligomer.
- the above-described varnish containing polyamic acid is applied to the surface of various substrates to form a thin film.
- the varnish contains a solvent together with the polyamic acid.
- the solvent contained in the varnish may be the same solvent as the above-mentioned polyamic acid preparation solvent or a different solvent.
- the varnish may contain only one type of solvent, or may contain two or more types.
- the amount of polyamic acid contained in the varnish is preferably 1 to 50% by mass, more preferably 10 to 45% by mass.
- concentration of the polyamic acid exceeds 50% by mass, the viscosity of the varnish becomes excessively high, and it may be difficult to apply to the substrate.
- the polyamic acid concentration is less than 1% by mass, the viscosity of the varnish is excessively low, and the varnish may not be applied to a desired thickness. Moreover, it takes time to dry the solvent, and the production efficiency of the polyimide film is deteriorated.
- the base material on which the varnish is applied is not particularly limited as long as it has solvent resistance and heat resistance.
- the substrate is preferably one having good release properties of the resulting polyimide layer, and is preferably a flexible substrate made of glass, metal, heat-resistant polymer film, or the like.
- flexible substrates made of metal include copper, aluminum, stainless steel, iron, silver, palladium, nickel, chromium, molybdenum, tungsten, zirconium, gold, cobalt, titanium, tantalum, zinc, lead, tin, silicon, bismuth , Indium, or a metal foil made of an alloy thereof.
- a release agent may be coated on the surface of the metal foil.
- examples of the flexible substrate made of a heat-resistant polymer film include a polyimide film, an aramid film, a polyether ether ketone film, and a polyether ether sulfone film.
- the flexible substrate made of a heat-resistant polymer film may contain a release agent or an antistatic agent, and may be coated with a release agent or an antistatic agent on the surface. It is preferable that the substrate is a polyimide film because the resulting polyimide film has good peelability and high heat resistance and solvent resistance.
- the shape of the substrate is appropriately selected according to the shape of the polyimide film to be produced, and may be a single-leaf sheet or a long shape.
- the thickness of the substrate is preferably 5 to 150 ⁇ m, more preferably 10 to 70 ⁇ m. If the thickness of the substrate is less than 5 ⁇ m, wrinkles may be generated on the substrate or the substrate may be torn during the application of the varnish.
- the method for applying the varnish to the base material is not particularly limited as long as it can be applied with a constant thickness.
- the coating apparatus include a die coater, a comma coater, a roll coater, a gravure coater, a curtain coater, a spray coater, and a lip coater.
- the thickness (coating thickness) of the polyamic acid coating is appropriately selected according to the thickness of the polyimide film.
- the coating film of varnish containing polyamic acid is heated to imidize (ring-close) the polyamic acid.
- the coating film of the varnish containing the polyamic acid is heated while increasing the temperature from a temperature of 150 ° C. or less to over 200 ° C., and more than the temperature at which the solvent in the resulting polyimide film is sufficiently removed. It is preferable to heat at a temperature (constant temperature) for a certain time.
- the temperature at which the polyamic acid is imidized is 150 to 200 ° C. Therefore, when the temperature of the polyamic acid is rapidly increased to 200 ° C. or higher, the polyamic acid on the coating film surface is imidized before the solvent volatilizes from the coating film. And when the solvent in a coating film foams or a solvent is discharge
- the temperature increase may be continuous or stepwise (sequential), but it is preferable to be continuous from the viewpoint of suppressing the appearance defect of the resulting polyimide film. Moreover, in the above-mentioned whole temperature range, the temperature increase rate may be constant or may be changed in the middle.
- An example of a method of heating a single-leaf film while raising the temperature is a method of raising the temperature in the oven.
- the heating rate is adjusted by the oven setting.
- a plurality of heating furnaces for heating the coating film are arranged along the direction of conveyance (movement) of the base material; Change for each furnace. For example, what is necessary is just to raise the temperature of each heating furnace along the moving direction of a base material.
- the temperature increase rate is adjusted by the conveyance speed of the substrate.
- the temperature at this time should just be the conditions from which the solvent in a film will be 0.5 mass% or less by heating, and may be below a glass transition temperature, More preferably, it is more than a glass transition temperature.
- the specific heating temperature is preferably 250 ° C. or higher, more preferably 270 ° C. or higher.
- the heating time is usually about 0.5 to 2 hours.
- the heating method for heating the above-mentioned coating film at a constant temperature is not particularly limited, and for example, it is heated in an oven adjusted to a constant temperature. Further, the long coating film is heated in a heating furnace or the like that maintains a constant temperature.
- polyimide is easily oxidized when heated at a temperature exceeding 200 ° C.
- the heating atmosphere is an inert gas atmosphere, or (ii) the heating atmosphere is decompressed.
- the heating atmosphere is an inert gas atmosphere
- the oxidation reaction of polyimide is suppressed.
- the kind of the inert gas is not particularly limited, and may be argon gas, nitrogen gas, or the like.
- the oxygen concentration in a temperature region exceeding 200 ° C. is preferably 5% by volume or less, more preferably 3% by volume or less, and further preferably 1% by volume or less.
- the oxygen concentration in the atmosphere is measured by a commercially available oxygen concentration meter (for example, a zirconia oxygen concentration meter).
- the oxidation reaction of polyimide is also suppressed by reducing the heating atmosphere.
- the pressure in the atmosphere is preferably 15 kPa or less, more preferably 5 kPa or less, and even more preferably 1 kPa or less.
- the heating atmosphere is decompressed, the coating film is heated in a decompression oven or the like.
- the polyimide film After the imidization (ring closure) of the polyamic acid, the polyimide film is obtained by peeling the substrate.
- the base material is coated with an antistatic agent,
- an antistatic member for example, a neutralizing bar, a neutralizing yarn, an ion blowing static electricity removing device, etc.
- an antistatic member for example, a neutralizing bar, a neutralizing yarn, an ion blowing static electricity removing device, etc.
- the polyimide film of the present invention has a high total light transmittance, a small linear expansion coefficient, and a small retardation in the thickness direction. Therefore, it is particularly suitable for a panel substrate of a display device.
- the display device include a touch panel, a liquid crystal display, an organic EL display, and the like.
- the touch panel is generally a panel body composed of (i) a transparent substrate having a transparent electrode (detection electrode layer), (ii) an adhesive layer, and (iii) a transparent substrate having a transparent electrode (drive electrode layer).
- the aforementioned polyimide film can be applied to both the transparent substrate on the detection electrode layer side and the transparent substrate on the drive electrode layer side.
- the liquid crystal cell of the liquid crystal display device is usually a laminate in which (i) a first transparent plate, (ii) a liquid crystal material sandwiched between transparent electrodes, and (iii) a second transparent plate are laminated in this order.
- the aforementioned polyimide film can be applied to both the first transparent plate and the second transparent plate.
- the polyimide film described above can also be applied to a color filter substrate in a liquid crystal display device.
- An organic EL panel is usually a panel in which a transparent substrate, an anode transparent electrode layer, an organic EL layer, a cathode reflective electrode layer, and a counter substrate are laminated in this order.
- the aforementioned polyimide film can be applied to both the transparent substrate and the counter substrate.
- the dry film of this invention is a film containing the above-mentioned polyamic acid.
- the dry film may be photocurable or thermosetting.
- the dry film may be laminated with a carrier film, and the other surface of the dry film may be protected with a cover film.
- the carrier film laminated with the dry film is preferably a low moisture permeability film.
- a carrier film has the transparency with respect to the light for dry film hardening.
- transparent films such as polyethylene terephthalate, polyethylene, and polypropylene.
- the cover film is not particularly limited as long as it has a low moisture permeability.
- the dry film may be a film made of only the above-described polyamic acid, but may contain other components in addition to the polyamic acid as long as the effects of the present invention are not impaired.
- the other component may be a photosensitizing component (such as a photopolymerizable compound or a photopolymerization initiator) or an inorganic filler.
- the amount of other components is preferably 20% by mass or less based on the total mass of the dry film.
- the photopolymerizable compound contained in the dry film may be a compound having a photopolymerizable unsaturated double bond.
- the photopolymerizable compound include (meth) acrylates, (meth) acrylic acid, styrene, ⁇ -alkylstyrene, diallyl phthalates, and the like, preferably (meth) acrylates.
- Examples of (meth) acrylates include ethyl (meth) acrylate, butyl (meth) acrylate, 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, oligoester (meth) monoacrylate, ethylene glycol Di (meth) acrylate, polyethylene glycol diacrylate, neopentyl glycol (meth) acrylate, tetramethylolmethane di (meth) acrylate, trimethylolpropane di (meth) acrylate, ditrimethylolpropane tetra (meth) acrylate, pentaerythritol tri ( (Meth) acrylate, dipentaerythritol penta (meth) acrylate, dipentaerythritol hexa (meth) acrylate, 2-hydroxy-1- (meth) acrylo C-3- (meth) acrylate, epoxy acrylate (
- Examples of the photopolymerization initiator contained in the dry film include benzophenone, methylbenzophenone, o-benzoylbenzoic acid, benzoylethyl ether, 2,2-diethoxyacetophenone, 2,4-diethylthioxanthone, etc .; sulfonium salt type Compound; may be an oxime ester compound or the like.
- the dry film may further contain a photopolymerization accelerator.
- Examples of the photopolymerization accelerator include isoamyl p-dimethylbenzoate, 4,4-bis (diethylamino) benzophenone, dimethylethanolamine and the like.
- the total content of the photopolymerization initiator and the photopolymerization accelerator is preferably about 0.05 to 10% by mass with respect to the photopolymerizable compound.
- inorganic fillers contained in the dry film include silica, talc, magnesium carbonate, calcium carbonate, natural mica, synthetic mica, aluminum hydroxide, precipitated barium sulfate, precipitated barium carbonate, barium titanate, barium sulfate, etc. included.
- the average particle size of the inorganic filler is preferably 10 ⁇ m or less, more preferably 5 ⁇ m or less.
- the thickness of the dry film is appropriately selected depending on the use of the dry film.
- a dry film used for an interlayer insulating layer of a circuit board or the like is preferably 1 ⁇ m to 100 ⁇ m, and more preferably 5 ⁇ m to 50 ⁇ m.
- the dry film can be obtained by applying a coating liquid obtained by mixing the above-described polyamic acid varnish and other components as necessary onto a carrier film and removing the residual solvent.
- the application of the coating liquid to the carrier film at the time of dry film production is not particularly limited as long as it is a method that can be applied with a constant thickness, and may be the same as the above-described polyamic acid varnish application method at the time of polyimide film production. .
- the method for removing the residual solvent from the coating film is not particularly limited, and may be, for example, a method of heating (prebaking) the coating film to 80 to 150 ° C. At this time, it is preferable to adjust the residual solvent amount of the dry film to a certain value or less.
- the amount of the residual solvent in the dry film is preferably 3 to 20% by mass, and a more preferable upper limit is 10% by mass or less in order to make the solubility in a developing solution (for example, alkaline aqueous solution) in an appropriate range. If the amount of residual solvent in the dry film is large, the dissolution rate in the developer tends to increase.
- the amount of residual solvent in the dry film is specified by, for example, gas chromatography (GC) measurement.
- GC gas chromatography
- a peak area corresponding to a solvent is calculated from a chart obtained by GC measurement of a dry film, and is obtained by collating with a separately prepared calibration curve.
- the GC measuring apparatus includes, for example, an electric furnace type pyrolysis furnace (for example, PYR-2A manufactured by Shimadzu Corporation) and a gas chromatograph mass spectrometer (for example, GC-8A manufactured by Shimadzu Corporation (Column Uniport HP 80/100 KG-02)). Can be connected to each other.
- a measuring method for example, a dry film is put into an electric furnace type pyrolysis furnace and immediately heated to 320 ° C. to generate a volatile component.
- the volatile component may be analyzed by a gas chromatograph mass spectrometer in which the injector temperature and detector temperature are set to 200 ° C. and the column temperature is set to 170 ° C.
- the above-mentioned various display apparatus can be manufactured by forming an element on the above-mentioned polyimide film.
- a polyimide laminate 12 in which a polyimide layer 1 ′ is laminated on a substrate 11 is prepared.
- the manufacturing method of the said polyimide laminated body 12 may be the same as the manufacturing method of the above-mentioned polyimide film.
- the polyimide layer 1 ′ is peeled from the polyimide laminate 12 (FIG. 1A); an element 13 is formed on the polyimide layer 1 ′ (FIG. 1B).
- the element formed on the polyimide layer 1 ′ may be the electrode layer of the touch panel, the color filter of the liquid crystal display device, the electrode layer of the organic EL panel, the organic EL layer, or the like.
- a polyimide laminate 12 in which a polyimide layer 1 ′ is laminated on a substrate 11 is prepared, and a device 13 is formed on the polyimide layer 1 ′ (FIG. 2 (a)).
- the polyimide layer 1 ′ is peeled from the substrate 11 (FIG. 2B), and the element 13 is formed to obtain a display device (FIG. 2C).
- the stress applied to the polyimide layer 1 ′ when the element 13 is formed is easily absorbed by the base material 11. Therefore, the polyimide layer 1 ′ is not easily torn or cracked when the element 13 is formed.
- the present invention will be described in more detail with reference to examples. However, the scope of the present invention is not limited by this.
- the thickness direction retardation (Rth) per 10 ⁇ m thickness, linear expansion coefficient (CTE), glass transition temperature (Tg), total light transmittance, and b * value are Measured by the following method.
- Refractive index nx in the X-axis direction, refractive index ny in the Y-axis direction, and refractive index in the Z-axis direction of the polyimide films prepared in Examples and Comparative Examples nz was measured with an optical material inspection apparatus (model RETS-100) manufactured by Otsuka Electronics Co., Ltd., at room temperature (20 to 25 ° C.) and with a wavelength of 550 nm.
- the retardation in the thickness direction (Rth) was calculated from the refractive index nx, the refractive index ny in the Y-axis direction, the refractive index nz in the Z-axis direction, and the film thickness (d) based on the following formula.
- Rth (nm) [nz ⁇ (nx + ny) / 2] ⁇ d
- the obtained value was converted to a value per 10 ⁇ m of thickness (d).
- the obtained polyamic acid varnish had an inherent logarithmic viscosity ⁇ inh of 0.29, and a viscosity at 25 ° C. by an E-type viscometer was 251 mPa ⁇ s.
- the obtained polyamic acid varnish had an inherent logarithmic viscosity ⁇ inh of 1.1, and a viscosity at 25 ° C. measured by an E-type viscometer was 155000 mPa ⁇ s.
- the reaction was gradually exothermic after the addition of BPAF, and the temperature in the flask rose to a maximum of 57 ° C. After no temperature increase due to exotherm was observed, the mixture was subsequently heated and reacted at 70 to 75 ° C. for 1 hour. Thereafter, the mixture was cooled to room temperature and aged overnight at room temperature to obtain a yellow to light brown viscous varnish.
- the obtained polyamic acid varnish had a logarithmic viscosity ⁇ inh of 1.0, and a viscosity at 25 ° C. measured by an E-type viscometer was 119000 mPa ⁇ s.
- the obtained polyamic acid varnish had a logarithmic viscosity ⁇ inh of 0.85, and the viscosity at 25 ° C. measured by an E-type viscometer was 34000 mPa ⁇ s.
- the obtained polyamic acid varnish had a logarithmic viscosity ⁇ inh of 1.00, and the viscosity at 25 ° C. measured by an E-type viscometer was 62000 mPa ⁇ s.
- the obtained polyamic acid varnish had a logarithmic viscosity ⁇ inh of 1.4, and the viscosity at 25 ° C. measured by an E-type viscometer was 167000 mPa ⁇ s.
- Example 1 The polyamic acid varnish prepared in Synthesis Example 1 was coated on a glass substrate with a doctor blade to form a polyamic acid varnish coating.
- substrate and the coating film of a polyamic-acid varnish was put into inert oven. Then, the oxygen concentration in the inert oven is controlled to 0.1% by volume or less, and the atmosphere in the oven is heated from 50 ° C. to 270 ° C. over 120 minutes (heating rate: about 1.8 ° C./min). Further, it was kept at 270 ° C. for 2 hours. After completion of the heating, the sample after natural cooling under inert was further immersed in distilled water to separate the polyimide film from the substrate. Table 1 shows the thickness and various physical properties of the obtained polyimide film.
- Examples 2 to 6, 8, 9 and Comparative Examples 1 to 3 A polyimide film was prepared in the same manner as in Example 1 except that the polyamic acid varnish was changed to the polyamic acid varnish shown in Table 1, respectively.
- Example 7 The polyamic acid varnish produced in Synthesis Example 7 was coated on a glass substrate with a doctor blade to form a polyamic acid varnish coating.
- a laminate consisting of a substrate and a polyamic acid varnish coating was placed in an oven. Thereafter, while the exhaust in the oven is sucked with a draft fan, the atmosphere in the oven is heated from 30 ° C. to 180 ° C. over 80 minutes (heating rate: about 1.9 ° C./min), and further 180 ° C. For 15 hours to obtain a laminate having no tackiness. After natural cooling, the mixture is placed in a vacuum oven and heated from 50 ° C. to 270 ° C.
- 1,5-diaminonaphthalene (component (i)) or naphthalene 2,3,6,7-tetracarboxylic dianhydride (component (i)) is used to obtain polyimide.
- the linear expansion coefficient of the obtained polyimide film was 35 ppm or less, and the retardation in the thickness direction was 200 ppm or less.
- the polyimide film of the present invention has a small thickness direction retardation and a small linear expansion coefficient. Moreover, the visible light transmittance is high. Therefore, it can be applied to the panel substrate of various display devices.
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Abstract
Description
[1]ジアミン成分及びテトラカルボン酸二無水物成分を反応させてなるポリイミドからなるポリイミドフィルムであって、線膨張係数が、100~200℃に亘って35ppm/K以下であり、厚み方向の位相差の絶対値が、厚み10μm当たり200nm以下であり、ガラス転移温度が260℃以上であり、全光線透過率が85%以上である、ポリイミドフィルム。
[5]ジアミン成分及びテトラカルボン酸二無水物成分を反応させてなるポリアミド酸であって、前記ポリアミド酸をイミド化して得られるポリイミドフィルムの線膨張係数が、100~200℃に亘って35ppm/K以下であり、前記ポリイミドフィルムの厚み方向の位相差の絶対値が、厚み10μm当たり200nm以下であり、前記ポリイミドフィルムのガラス転移温度が260℃以上であり、全光線透過率が85%以上である、ポリアミド酸。
[9]前記[5]~[8]のいずれかに記載のポリアミド酸を含む、ポリアミド酸ワニス。
[10]前記[5]~[8]のいずれかに記載のポリアミド酸を含む、ドライフィルム。
[11]前記[6]~[8]のいずれかに記載のポリアミド酸を硬化させて得られるポリイミド。
[12]基材及びポリイミド層が積層されたポリイミド積層体の製造方法であって、前記[9]に記載のポリアミド酸ワニスを、基材上に塗布する工程と、前記ポリアミド酸ワニスの塗膜を、不活性ガス雰囲気下で加熱する工程と、を含むポリイミド積層体の製造方法。
[13]基材及びポリイミド層が積層されたポリイミド積層体の製造方法であって、前記[9]に記載のポリアミド酸ワニスを、基材上に塗布する工程と、前記ポリアミド酸の塗膜を、15kPa以下の雰囲気で加熱する工程と、を含むポリイミド積層体の製造方法。
[14]前記[12]または[13]の製造方法で得られるポリイミド積層体から、基材を剥離して得られる、ポリイミドフィルム。
[16]前記[12]または[13]の製造方法で得られるポリイミド積層体の前記ポリイミド層上に素子を形成する工程と、前記素子を形成したポリイミド層を、前記基材から剥離する工程とを有する、ディスプレイ装置の製造方法。
[17]前記[15]または[16]のディスプレイ装置の製造方法により得られるタッチパネルディスプレイ。
[18]前記[15]または[16]のディスプレイ装置の製造方法により得られる液晶ディスプレイ。
[19]前記[15]または[16]のディスプレイ装置の製造方法により得られる有機ELディスプレイ。
[20]前記[1]~[4]のいずれかに記載のポリイミドフィルムを含むタッチパネルディスプレイ。
[21]前記[1]~[4]のいずれかに記載のポリイミドフィルムを含む液晶ディスプレイ。
[22]前記[1]~[4]のいずれかに記載のポリイミドフィルムを含む有機ELディスプレイ。
(1)ポリイミドフィルムの物性について
本発明は、各種ディスプレイ装置のパネル基板に適用可能なポリイミドフィルムに関する。
本発明のポリイミドフィルムの線膨張係数は、100~200℃に亘って、35ppm/K以下であり、好ましくは30ppm/K以下であり、さらに好ましくは25ppm/K以下である。上記温度における線膨張係数が低いと、高温でもポリイミドフィルムが変形し難い。したがって、ポリイミドフィルム上に各種素子を積層することができる。ポリイミドフィルムの線膨張係数は、後述するように、ポリイミドを構成するジアミン成分またはテトラカルボン酸二無水物成分の種類によって調整される。上記線膨張係数は、熱機械分析装置(TMA)にて測定される。
フィルムの厚み方向の位相差の絶対値(nm)=|[nz-(nx+ny)/2]×d|
そして、算出された値を、フィルムの厚み10μm当たりの値に換算する。
本発明のポリイミドフィルムを構成するポリイミドは、ジアミン成分とテトラカルボン酸二無水物成分とを反応させて得られる。前述のように、ポリイミドフィルムの線膨張係数を低減しつつ、フィルムの厚みの位相差を低減するためには、ジアミン成分及びテトラカルボン酸二無水物成分中に、以下の成分(i)が含まれることが好ましく、以下の成分(ii)及び成分(iii)が併せて含まれることがより好ましい。
・成分(i) ナフタレン構造を含む特定のジアミンまたはテトラカルボン酸二無水物
・成分(ii) 9,9-ジフェニルフルオレン構造を含む特定のジアミンまたはテトラカルボン酸二無水物
・成分(iii) 特定の脂環族ジアミン化合物
ナフタレン構造を含む特定のジアミンまたはテトラカルボン酸二無水物は、下記式(1)で表される1,5-ジアミノナフタレン、下記式(2A)で表されるナフタレン2,3,6,7-テトラカルボン酸二無水物、または下記(2B)で表されるナフタレン1,2,5,6-テトラカルボン酸二無水物でありうる。ポリイミドの構成成分には、これらのうちの一つのみが含まれてもよく、二種以上が含まれてもよい。
9,9-ジフェニルフルオレン構造を含む特定のジアミンまたはテトラカルボン酸二無水物は、下記式(3)で表される9,9-ビス(4-アミノフェニル)フルオレン、または下記式(4)で表されるフルオレニリデンビス無水フタル酸でありうる。ポリイミドの構成成分には、これらのいずれか一方のみが含まれてもよく、両方が含まれてもよい。
特定の脂環族ジアミン化合物は、1,4-ビス(アミノメチル)シクロヘキサン、ビス(アミノメチル)ノルボルナン、イソホロンジアミン、トランス1,4-ジアミノシクロヘキサン、及び4,4’-ジアミノフェニルメタンの水添物からなる群から選ばれる化合物でありうる。ポリイミドを構成するジアミン成分には、これらの化合物が1種のみ含まれてもよく、2種以上含まれてもよい。
ポリイミドの構成成分中には、上記の成分(i)~(iii)以外のジアミンやテトラカルボン酸二無水物、酸三無水物類や酸四無水物類等が含まれてもよい。
<1>p-フェニレンジアミン、m-フェニレンジアミン、p-キシリレンジアミン、m-キシリレンジアミンなどのベンゼン環を1つ有するジアミン;
<2>3,3'-ジアミノジフェニルエーテル、3,4'-ジアミノジフェニルエーテル、4,4'-ジアミノジフェニルエーテル、3,3'-ジアミノジフェニルスルフィド、3,4'-ジアミノジフェニルスルフィド、4,4'-ジアミノジフェニルスルフィド、3,3'-ジアミノジフェニルスルホン、3,4'-ジアミノジフェニルスルホン、4,4'-ジアミノジフェニルスルホン、3,3'-ジアミノベンゾフェノン、4,4'-ジアミノベンゾフェノン、3,4'-ジアミノベンゾフェノン、3,3'-ジアミノジフェニルメタン、4,4'-ジアミノジフェニルメタン、3,4'-ジアミノジフェニルメタン、2,2-ジ(3-アミノフェニル)プロパン、2,2-ジ(4-アミノフェニル)プロパン、2-(3-アミノフェニル)-2-(4-アミノフェニル)プロパン、2,2-ジ(3-アミノフェニル)-1,1,1,3,3,3-ヘキサフルオロプロパン、2,2-ジ(4-アミノフェニル)-1,1,1,3,3,3-ヘキサフルオロプロパン、2-(3-アミノフェニル)-2-(4-アミノフェニル)-1,1,1,3,3,3-ヘキサフルオロプロパン、1,1-ジ(3-アミノフェニル)-1-フェニルエタン、1,1-ジ(4-アミノフェニル)-1-フェニルエタン、1-(3-アミノフェニル)-1-(4-アミノフェニル)-1-フェニルエタン、4,4’ジアミノ-2,2’-ビストリフルオロメチルビフェニル;などのベンゼン環を2つ有するジアミン、
<3>1,3-ビス(3-アミノフェノキシ)ベンゼン、1,3-ビス(4-アミノフェノキシ)ベンゼン、1,4-ビス(3-アミノフェノキシ)ベンゼン、1,4-ビス(4-アミノフェノキシ)ベンゼン、1,3-ビス(3-アミノベンゾイル)ベンゼン、1,3-ビス(4-アミノベンゾイル)ベンゼン、1,4-ビス(3-アミノベンゾイル)ベンゼン、1,4-ビス(4-アミノベンゾイル)ベンゼン、1,3-ビス(3-アミノ-α,α-ジメチルベンジル)ベンゼン、1,3-ビス(4-アミノ-α,α-ジメチルベンジル)ベンゼン、1,4-ビス(3-アミノ-α,α-ジメチルベンジル)ベンゼン、1,4-ビス(4-アミノ-α,α-ジメチルベンジル)ベンゼン、1,3-ビス(3-アミノ-α,α-ジトリフルオロメチルベンジル)ベンゼン、1,3-ビス(4-アミノ-α,α-ジトリフルオロメチルベンジル)ベンゼン、1,4-ビス(3-アミノ-α,α-ジトリフルオロメチルベンジル)ベンゼン、1,4-ビス(4-アミノ-α,α-ジトリフルオロメチルベンジル)ベンゼン、2,6-ビス(3-アミノフェノキシ)ベンゾニトリル、2,6-ビス(3-アミノフェノキシ)ピリジンなどのベンゼン環を3つ有するジアミン;
<4>4,4'-ビス(3-アミノフェノキシ)ビフェニル、4,4'-ビス(4-アミノフェノキシ)ビフェニル、ビス[4-(3-アミノフェノキシ)フェニル]ケトン、ビス[4-(4-アミノフェノキシ)フェニル]ケトン、ビス[4-(3-アミノフェノキシ)フェニル]スルフィド、ビス[4-(4-アミノフェノキシ)フェニル]スルフィド、ビス[4-(3-アミノフェノキシ)フェニル]スルホン、ビス[4-(4-アミノフェノキシ)フェニル]スルホン、ビス[4-(3-アミノフェノキシ)フェニル]エーテル、ビス[4-(4-アミノフェノキシ)フェニル]エーテル、2,2-ビス[4-(3-アミノフェノキシ)フェニル]プロパン、2,2-ビス[4-(4-アミノフェノキシ)フェニル]プロパン、2,2-ビス[3-(3-アミノフェノキシ)フェニル]-1,1,1,3,3,3-ヘキサフルオロプロパン、2,2-ビス[4-(4-アミノフェノキシ)フェニル]-1,1,1,3,3,3-ヘキサフルオロプロパンなどのベンゼン環を4つ有するジアミン;
<5>1,3-ビス[4-(3-アミノフェノキシ)ベンゾイル]ベンゼン、1,3-ビス[4-(4-アミノフェノキシ)ベンゾイル]ベンゼン、1,4-ビス[4-(3-アミノフェノキシ)ベンゾイル]ベンゼン、1,4-ビス[4-(4-アミノフェノキシ)ベンゾイル]ベンゼン、1,3-ビス[4-(3-アミノフェノキシ)-α,α-ジメチルベンジル]ベンゼン、1,3-ビス[4-(4-アミノフェノキシ)-α,α-ジメチルベンジル]ベンゼン、1,4-ビス[4-(3-アミノフェノキシ)-α,α-ジメチルベンジル]ベンゼン、1,4-ビス[4-(4-アミノフェノキシ)-α,α-ジメチルベンジル]ベンゼンなどのベンゼン環を5つ有するジアミン;
<6>4,4'-ビス[4-(4-アミノフェノキシ)ベンゾイル]ジフェニルエーテル、4,4'-ビス[4-(4-アミノ-α,α-ジメチルベンジル)フェノキシ]ベンゾフェノン、4,4'-ビス[4-(4-アミノ-α,α-ジメチルベンジル)フェノキシ]ジフェニルスルホン、4,4'-ビス[4-(4-アミノフェノキシ)フェノキシ]ジフェニルスルホンなどのベンゼン環を6つ有するジアミンが含まれる。
前述のように、ポリイミドを構成するジアミン成分及びテトラカルボン酸二無水物成分のいずれか一方、もしくは両方には、成分(i)が含まれることが好ましい。また、ポリイミドフィルムの厚み方向の位相差を低くするとの観点から、ポリイミドを構成するジアミン成分及びテトラカルボン酸二無水物成分には、成分(ii)及び(iii)のうち何れか一方、もしくは両方が含まれることが好ましい。具体的には、ジアミン成分及びテトラカルボン酸二無水物成分の総量(モル)に対して、成分(ii)及び成分(iii)の総量(モル)の割合が20~90モル%であることが好ましく、20~70モル%であることがより好ましい。
本発明のポリイミドフィルムは、前述のジアミン成分及びテトラカルボン酸成分を反応させて、1)ポリアミド酸を調製し、2)ポリアミド酸を含むワニスを基板に塗布して塗膜とし、3)前記塗膜を構成するポリアミド酸をイミド化(閉環)して得られる。なお、ポリイミドをブロック共重合体とする場合には、1)ポリアミド酸オリゴマー及びポリイミドオリゴマーを反応させてブロックポリアミド酸イミドを調製し、2)当該ブロックポリアミド酸イミドを含むワニスを基板に塗布して塗膜とし、3)前記塗膜を構成するブロックポリアミド酸イミドをイミド化(閉環)して得られる。
ポリアミド酸の調製に用いるジアミン成分及びテトラカルボン酸二無水物成分は、前述の成分(i)~(iii)及びその他の成分と同様でありうる。また、各成分量も、前述の範囲と同様でありうる。一方、ポリアミド酸調製時のジアミン成分の合計モル量xと、テトラカルボン酸二無水物成分の合計モル量yとの比(y/x)は、0.9~1.1であることが好ましく、0.95~1.05であることがより好ましく、さらに好ましくは0.97~1.03であり、特に好ましくは0.99~1.01である。
前述のポリアミド酸を含むワニスを、各種基板等の表面に塗布して薄膜状とする。ワニスには、ポリアミド酸と共に溶剤が含まれる。ワニスに含まれる溶剤は、前述のポリアミド酸調製用の溶剤と同一の溶剤であってもよく、異なる溶剤であってもよい。ワニスには、溶剤が1種のみ含まれてもよく、また2種以上含まれてもよい。
続いて、ポリアミド酸を含むワニスの塗膜を加熱し、ポリアミド酸をイミド化(閉環)させる。具体的には、ポリアミド酸を含むワニスの塗膜を、150℃以下の温度から200℃超まで温度を上昇させながら加熱し、さらに得られるポリイミドフィルム中の溶媒が充分に除去される温度以上の温度(一定温度)で、一定時間加熱することが好ましい。
前述のように、本発明のポリイミドフィルムは全光線透過率が高く、線膨張係数が小さく、さらに厚み方向の位相差が小さい。そのため、特にディスプレイ装置のパネル基板に好適である。ディスプレイ装置の例には、タッチパネル、液晶表示ディスプレイ、有機ELディスプレイ等が含まれる。
本発明のドライフィルムは、前述のポリアミド酸を含むフィルムである。ドライフィルムは、光硬化性であってもよく、熱硬化性であってもよい。また、ドライフィルムは、キャリアフィルムと積層されていてもよく、ドライフィルムの他方の表面は、カバーフィルムで保護されていてもよい。
前述のポリイミドフィルム上に、素子を形成することで、前述の各種ディスプレイ装置を製造することができる。ディスプレイ装置を製造する際には、まず、図1(a)に示されるように、基材11上にポリイミド層1’が積層されたポリイミド積層体12を準備する。当該ポリイミド積層体12の製造方法は前述のポリイミドフィルムの製造方法と同様でありうる。そして、ポリイミド積層体12から、ポリイミド層1’を剥離し(図1(a));ポリイミド層1’上に素子13を形成する(図1(b))。このときポリイミド層1’上に形成する素子は、前述のタッチパネルの電極層や、液晶ディスプレイ装置のカラーフィルタ、有機ELパネルの電極層や有機EL層等でありうる。
実施例及び比較例で作製したポリイミドフィルムのX軸方向の屈折率nxと、Y軸方向の屈折率nyと、Z軸方向の屈折率nzとを、大塚電子社製 光学材料検査装置(型式RETS-100)にて、室温(20~25℃)、波長550nmの光で測定した。そして、屈折率nx、Y軸方向の屈折率ny、及びZ軸方向の屈折率nzとフィルムの厚み(d)から、以下の式に基づき、厚み方向の位相差(Rth)を算出した。
Rth(nm)=[nz-(nx+ny)/2]×d
そして、得られた値を、厚み(d)10μm当たりの値に換算した。
実施例及び比較例で作製したポリイミドフィルムを幅4mm、長さ20mmに裁断した。当該サンプルについて、島津製作所社製 熱分析装置(TMA-50)で線膨張係数(CTE)及びガラス転移温度(Tg)を測定した。
実施例及び比較例で作製したポリイミドフィルムの全光線透過率を、日本電色工業製ヘーズメーターNDH2000を用いてJIS-K-7105に準じて、光源D65で測定した。
実施例及び比較例で作製したポリイミドフィルムについて、色彩式差計(測定ヘッド:CR-300 ミノルタカメラ社製)およびデータプロセッサ(DP-300 ミノルタカメラ社製)を使用し、ポリイミドフィルムの黄味の指標となるb*値を測定した。測定は3回計測し、その平均値を採用した。
[テトラカルボン酸二無水物成分]
BPDA:3,3',4,4'-ビフェニルテトラカルボン酸二無水物
BPAF:フルオレニリデンビス無水フタル酸(成分(ii))
NDCA:ナフタレン2,3,6,7-テトラカルボン酸二無水物
ODPA:ビス(3,4-ジカルボキシフェニル)エーテル二無水物
[ジアミン成分]
1,4-BAC:1,4-ビス(アミノメチル)シクロヘキサン(成分(iii))
1,5-DAN:1,5-ジアミノナフタレン(成分(i))
3,3’-DAS:3,3’-ジアミノジフェニルスルホン
4,4’-DAS:4,4’-ジアミノジフェニルスルホン
1,4-CHDA:トランス-1,4-シクロヘキサンジアミン
NBDA:2,5-ビス(アミノメチル)ノルボルナン及び2,6-ビス(アミノメチル)ノルボルナンの異性体混合物
温度計、コンデンサー、窒素導入管および攪拌羽根を備えたフラスコに、1,4-BAC:11.38g(0.08モル)、1,5-DAN:3.16g(0.02モル)および、N,N-ジメチルアセトアミド(DMAc)175.8g(20質量%濃度相当)を加えて、窒素雰囲気下において攪拌し、均一な溶液とした。なお、1,4-BACのシス/トランス比は15/85であった。ここにBPDA:29.42g(0.1モル)を粉体で装入し、攪拌しながら昇温させたところ、55℃付近より急激な発熱および白色の塩の生成が確認された。その後、速やかに均一な溶液となった。発熱により84℃までフラスコ内の温度が上昇したところで、速やかに溶液を70℃まで冷却した。引き続いて70~75℃において、1時間反応させた。その後、室温まで冷却し、一晩室温にて熟成させて、黄色~薄茶色の粘調なワニスを得た。得られたポリアミド酸ワニスの固有対数粘度:ηinh(ポリマー濃度0.5g/dL、DMAc、35℃にてウベローデ粘度計にて測定)は0.93であり、E型粘度計による25℃における粘度は、23000mPa・sであった。
合成例1と同様の反応装置に、1,4-BAC:11.38g(0.08モル)、1,5-DAN:3.16g(0.02モル)、及びN,N-ジメチルアセトアミド(DMAc)182.4g(20質量%濃度相当)を加えて、窒素雰囲気下で攪拌し、均一な溶液とした。なお、1,4-BACのシス/トランス比は15/85であった。当該溶液にBPDA:26.48g(0.09モル)及びBPAF:4.58g(0.01モル)を順に粉体で装入し、溶液を攪拌して反応させた。BPAFを添加した後、徐々に発熱が観察され、54℃までフラスコ内の温度が上昇した。発熱による昇温が見られなくなった後、引き続いて加温し、70~75℃において、1時間反応させた。その後、室温まで冷却し、一晩室温にて熟成させて、黄色~薄茶色の粘調なワニスを得た。得られたポリアミド酸ワニスの固有対数粘度:ηinhは1.1であり、E型粘度計による25℃における粘度は、73000mPa・sであった。
合成例1と同様の反応装置に、1,4-BAC:8.53g(0.06モル)、1,5-DAN:3.16g(0.02モル)、3,3’-DAS:4.98g(0.02モル)、及びN,N-ジメチルアセトアミド(DMAc)197.5g(20質量%濃度相当)を加え、窒素雰囲気下で攪拌し、均一な溶液とした。なお、1,4-BACのシス/トランス比は15/85であった。当該溶液にBPDA:23.54g(0.08モル)、及びBPAF:9.17g(0.02モル)を順に粉体で装入した。当該溶液を攪拌して反応させた。BPAFを添加した後、徐々に発熱が観察され、57℃までフラスコ内の温度が上昇した。発熱による昇温が見られなくなった後、引き続いて加温し、70~75℃において、1時間反応させた。その後、室温まで冷却し、一晩室温にて熟成させて、黄色~薄茶色の粘調なワニスを得た。得られたポリアミド酸ワニスの固有対数粘度:ηinhは0.75であり、E型粘度計による25℃における粘度は、4730mPa・sであった。
合成例1と同様の反応装置に、1,4-BAC:8.53g(0.06モル)、1,5-DAN:3.16g(0.02モル)、4,4’-DAS:4.98g(0.02モル)、及びN,N-ジメチルアセトアミド(DMAc)197.5g(20質量%濃度相当)を加え、窒素雰囲気下において攪拌し、均一な溶液とした。なお、1,4-BACのシス/トランス比は15/85であった。当該溶液にBPDA:23.54g(0.08モル)、及びBPAF:9.17g(0.02モル)を粉体で装入し、攪拌して反応させた。BPAFを添加した後、徐々に発熱が観察され、52℃までフラスコ内の温度が上昇した。発熱による昇温が見られなくなった後、引き続いて加温し、70~75℃において、1時間反応させた。その後、室温まで冷却し、一晩室温にて熟成させて、黄色~薄茶色の粘調なワニスを得た。得られたポリアミド酸ワニスの固有対数粘度:ηinhは、0.35であり、E型粘度計による25℃における粘度は、298mPa・sであった。
合成例1と同様の反応装置に、1,4-BAC:8.53g(0.06モル)、1,5-DAN:1.58g(0.01モル)、4,4’-DAS:7.45g(0.03モル)、及びN,N-ジメチルアセトアミド(DMAc)201.1g(20質量%濃度相当)を加えて、窒素雰囲気下において攪拌し、均一な溶液とした。なお、1,4-BACのシス/トランス比は15/85であった。当該溶液にBPDA:23.54g(0.08モル)及びBPAF:9.17g(0.02モル)を順次、粉体で装入し、攪拌した。BPAFを添加した後、徐々に発熱が観察され、53℃までフラスコ内の温度が上昇した。発熱による昇温が見られなくなった後、引き続いて加温し、70~75℃において、1時間反応させた。その後、室温まで冷却し、一晩室温にて熟成させて、黄色~薄茶色の粘調なワニスを得た。得られたポリアミド酸ワニスの固有対数粘度ηinhは、0.29であり、E型粘度計による25℃における粘度は、251mPa・sであった。
合成例1と同様の反応装置に、1,4-BAC:8.53g(0.06モル)、1,5-DAN:3.16g(0.02モル)、1,4-CHDA:2.28g(0.02モル)、及びN,N-ジメチルアセトアミド(DMAc)186.8g(20質量%濃度相当)を加えて、窒素雰囲気下で攪拌し、均一な溶液とした。なお、1,4-BACのシス/トランス比は15/85であった。当該溶液にBPDA:23.54g(0.08モル)、及びBPAF:9.17g(0.02モル)を順次粉体で装入し、攪拌した。BPAFを添加した後、徐々に発熱が観察され、57℃までフラスコ内の温度が上昇した。発熱による昇温が見られなくなった後、引き続いて加温し、70~75℃において、1時間反応させた。その後、室温まで冷却し、一晩室温にて熟成させて、黄色~薄茶色の粘調なワニスを得た。得られたポリアミド酸ワニスの固有対数粘度ηinhは1.1であり、E型粘度計による25℃における粘度は、155000mPa・sであった。
合成例1と同様の反応装置に、1,4-BAC:8.53g(0.06モル)、1,5-DAN:1.58g(0.01モル)、1,4-CHDA:3.43g(0.03モル)、及びN,N-ジメチルアセトアミド(DMAc)185.0g(20質量%濃度相当)を加えて、窒素雰囲気下において攪拌し、均一な溶液とした。なお、1,4-BACのシス/トランス比は15/85であった。当該溶液にBPDA:23.54g(0.08モル)、及びBPAF:9.17g(0.02モル)を順次粉体で装入して攪拌した。反応は、BPAFを添加した後、徐々に発熱が観察され、最大で57℃までフラスコ内の温度が上昇した。発熱による昇温が見られなくなった後、引き続いて加温し、70~75℃において、1時間反応させた。その後、室温まで冷却し、一晩室温にて熟成させて、黄色~薄茶色の粘調なワニスを得た。得られたポリアミド酸ワニスの対数粘度ηinhは1.0であり、E型粘度計による25℃における粘度は、119000mPa・sであった。
合成例1と同様の反応装置に、1,4-BAC:14.22g(0.1モル)及びN,N-ジメチルアセトアミド(DMAc)172.5g(20質量%濃度相当)を加えて、窒素雰囲気下において攪拌し、均一な溶液とした。なお、1,4-BACのシス/トランス比は15/85であった。当該溶液に、BPDA:23.54g(0.08モル)、及びNDCA:5.36g(0.02モル)を順次粉体で装入し、攪拌しながら昇温させたところ、55℃付近より急激な発熱および白色の塩の生成が確認された。その後、速やかに均一な溶液となった。発熱により、88℃までフラスコ内の温度が上昇したところで、速やかに70℃まで冷却し、引き続いて70~75℃において、1時間反応させた。その後、室温まで冷却し、一晩室温にて熟成させて、黄色~薄茶色の粘調なワニスを得た。得られたポリアミド酸ワニスの対数粘度ηinhは0.85であり、E型粘度計による25℃における粘度は、34000mPa・sであった。
(1)温度計、コンデンサー、デーンスターク水分離器、窒素導入管および攪拌羽根を備えたフラスコに、NBDA:11.43g(0.0741モル)、BPDA:29.4g(0.10モル)、N,N-ジメチル-2-イミダゾリジノン(DMI):122.5g(25質量%濃度相当)、及び環流脱水剤としてキシレン:20gを加え、窒素雰囲気下において攪拌し、70℃まで昇温させたところ、50℃付近より急激な発熱及び色の塩の生成が確認された。その後、速やかに均一な溶液となったことを確認し、さらに昇温させた。内温が170℃近辺に達した時点で、キシレンの環流が始まった。そして、175℃~190℃の範囲で6時間、反応を継続させた。反応中、キシレンと共に留出する縮合水は系外に除去し、キシレンは系内に戻した。実質的に留出水が認められなくなった後は、流出するキシレンも系外に除去した。反応終了後、冷却して薄黄色のイミドオリゴマーのDMI溶液を得た。得られた溶液中のイミドオリゴマーの濃度は、25.1質量%であった。
合成例1と同様の反応装置に、1,4-BAC:7.11g(0.05モル)、1,4-CHDA:5.71g(0.05モル)、及びN,N-ジメチルアセトアミド(DMAc)175.5g(20質量%濃度相当)を加えて、窒素雰囲気下において攪拌し、均一な溶液とした。なお、1,4-BACのシス/トランス比は15/85であった。当該溶液にBPDA:26.48g(0.09モル)、及びBPAF:4.58g(0.01モル)を順次装入して攪拌した。BPAFを添加した後、徐々に発熱が観察され、50℃までフラスコ内の温℃が上昇した。発熱による昇温が見られなくなった後、攪拌しながら昇温させたところ、55℃付近より急激な発熱および白色の塩の生成が確認された。その後、速やかに均一な溶液となった。発熱により、81℃までフラスコ内の温度が上昇したところで、速やかに70℃まで冷却し、引き続いて70~75℃において、1時間反応させた。その後、室温まで冷却し、一晩室温にて熟成させて、黄色~薄茶色の粘調なワニスを得た。得られたポリアミド酸ワニスの対数粘度ηinhは、0.95であり、E型粘度計による25℃における粘度は、71000mPa・sであった。
合成例1と同様の反応装置に、1,4-BAC:14.22g(0.1モル)、及びN,N-ジメチルアセトアミド(DMAc)174.6g(20質量%濃度相当)を加えて、窒素雰囲気下において攪拌し、均一な溶液とした。なお、1,4-BACのシス/トランス比は15/85であった。ここにBPDA:29.42g(0.1モル)を粉体で装入し、攪拌しながら昇温させたところ、55℃付近より急激な発熱および白色の塩の生成が確認された後、速やかに均一な溶液となった。発熱により、88℃までフラスコ内の温度が上昇したところで、速やかに70℃まで冷却し、引き続いて70~75℃において、1時間反応させた。その後、室温まで冷却し、一晩室温にて熟成をしたところ、黄色~薄茶色の粘調なワニスを得た。得られたポリアミド酸ワニスの対数粘度ηinhは、1.00であり、E型粘度計による25℃における粘度は、62000mPa・sであった。
合成例1と同様の反応装置に、1,4-CHDA:11.42g(0.1モル)、及びN,N-ジメチルアセトアミド(DMAc)272.3g(15質量%濃度相当)を加えて、窒素雰囲気下において攪拌、均一な溶液とした。ここにBPDA:29.42g(0.1モル)を粉体で装入し、攪拌しながら昇温させたところ、55℃付近より急激な発熱および白色の塩の生成が確認された。その後、速やかに均一な溶液となった。発熱により、91℃までフラスコ内の温度が上昇したところで、速やかに70℃まで冷却し、引き続いて70~75℃において、1時間反応させた。その後、室温まで冷却し、一晩掛けて室温にて熟成をして、黄色~薄茶色の粘調なワニスを得た。得られたポリアミド酸ワニスの対数粘度ηinhは、1.4であり、E型粘度計による25℃における粘度は、167000mPa・sであった。
合成例1で調製したポリアミド酸ワニスを、ガラス基板上にドクターブレードで塗工し、ポリアミド酸ワニスの塗膜を形成した。基板及びポリアミド酸ワニスの塗膜からなる積層体をイナートオーブンに入れた。その後、イナートオーブン内の酸素濃度を0.1体積%以下に制御し、オーブン内の雰囲気を50℃から270℃まで120分かけて昇温(昇温速度:約1.8℃/分)し、さらに270℃で2時間保持した。加熱終了後、さらにイナート下において自然冷却した後のサンプルを蒸留水に浸漬させて、基板からポリイミドフィルムを剥離させた。得られたポリイミドフィルムの厚み、各種物性を表1に示す。
ポリアミド酸ワニスを、表1に示されるポリアミド酸ワニスにそれぞれ変更した以外は、実施例1と同様にポリイミドフィルムを作製した。
合成例7で製したポリアミド酸ワニスを、ガラス基板上にドクターブレードで塗工し、ポリアミド酸ワニスの塗膜を形成した。基板及びポリアミド酸ワニスの塗膜からなる積層体をオーブンに入れた。その後、オーブン内の排気をドラフトファンにて吸引しながら、オーブン内の雰囲気を30℃から180℃まで80分かけて昇温(昇温速度:約1.9℃/分)し、さらに180℃で15時間保持して、タック性の無い積層体を得た。自然冷却させた後、減圧オーブンに入れ、0.5kPa以下に減圧を行いながら、50℃から270℃まで120分かけて昇温(昇温速度:約1.8℃/分)し、さらに270℃で1時間保持した。加熱終了後、さらに減圧下において自然冷却した後のサンプルを蒸留水に浸漬させて、基板からポリイミドフィルムを剥離させた。
11 基材
12 ポリイミド積層体
13 素子
Claims (34)
- ジアミン成分及びテトラカルボン酸二無水物成分を反応させてなるポリイミドからなるポリイミドフィルムであって、
線膨張係数が、100~200℃に亘って35ppm/K以下であり、
厚み方向の位相差の絶対値が、厚み10μm当たり200nm以下であり、
ガラス転移温度が260℃以上であり、
全光線透過率が85%以上である、ポリイミドフィルム。 - 前記ジアミン成分が、1,4-ビス(アミノメチル)シクロヘキサン、ビス(アミノメチル)ノルボルナン、イソホロンジアミン、トランス-1,4-ジアミノシクロヘキサン及び4,4’-ジアミノジフェニルメタンの水添加物からなる群から選ばれる1種以上の化合物を含む、請求項2に記載のポリイミドフィルム。
- ジアミン成分及びテトラカルボン酸二無水物成分を反応させてなるポリアミド酸であって、
前記ポリアミド酸をイミド化して得られるポリイミドフィルムの線膨張係数が、100~200℃に亘って35ppm/K以下であり、
前記ポリイミドフィルムの厚み方向の位相差の絶対値が、厚み10μm当たり200nm以下であり、
前記ポリイミドフィルムのガラス転移温度が260℃以上であり、
かつ全光線透過率が85%以上である、ポリアミド酸。 - 前記ジアミン成分が、1,4-ビス(アミノメチル)シクロヘキサン、ビス(アミノメチル)ノルボルナン、イソホロンジアミン、トランス-1,4-ジアミノシクロヘキサン及び4,4’-ジアミノジフェニルメタンの水添加物からなる群から選ばれる1種以上の化合物を含む、請求項6に記載のポリアミド酸。
- 請求項5に記載のポリアミド酸を含む、ポリアミド酸ワニス。
- 請求項5に記載のポリアミド酸を含む、ドライフィルム。
- 請求項5に記載のポリアミド酸を硬化させて得られるポリイミド。
- 基材及びポリイミド層が積層されたポリイミド積層体の製造方法であって、
請求項9に記載のポリアミド酸ワニスを、基材上に塗布する工程と、
前記ポリアミド酸ワニスの塗膜を、不活性ガス雰囲気下で加熱する工程と、を含むポリイミド積層体の製造方法。 - 基材及びポリイミド層が積層されたポリイミド積層体の製造方法であって、
請求項9に記載のポリアミド酸ワニスを、基材上に塗布する工程と、
前記ポリアミド酸ワニスの塗膜を、15kPa以下の雰囲気で加熱する工程と、を含むポリイミド積層体の製造方法。 - 請求項12の製造方法で得られるポリイミド積層体から、基材を剥離して得られる、ポリイミドフィルム。
- 請求項12の製造方法で得られるポリイミド積層体から、基材を剥離し、ポリイミドフィルムを得る工程と、
前記ポリイミドフィルム上に素子を形成する工程と、を有する、ディスプレイ装置の製造方法。 - 請求項12の製造方法で得られるポリイミド積層体の前記ポリイミド層上に素子を形成する工程と、
前記素子を形成したポリイミド層を、前記基材から剥離する工程とを有する、ディスプレイ装置の製造方法。 - 請求項15に記載のディスプレイ装置の製造方法により得られるタッチパネルディスプレイ。
- 請求項15に記載のディスプレイ装置の製造方法により得られる液晶ディスプレイ。
- 請求項15に記載のディスプレイ装置の製造方法により得られる有機ELディスプレイ。
- 請求項16に記載のディスプレイ装置の製造方法により得られるタッチパネルディスプレイ。
- 請求項16に記載のディスプレイ装置の製造方法により得られる液晶ディスプレイ。
- 請求項16に記載のディスプレイ装置の製造方法により得られる有機ELディスプレイ。
- 請求項13の製造方法で得られるポリイミド積層体から、基材を剥離して得られる、ポリイミドフィルム。
- 請求項13の製造方法で得られるポリイミド積層体から、基材を剥離し、ポリイミドフィルムを得る工程と、
前記ポリイミドフィルム上に素子を形成する工程と、を有する、ディスプレイ装置の製造方法。 - 請求項13の製造方法で得られるポリイミド積層体の前記ポリイミド層上に素子を形成する工程と、
前記素子を形成したポリイミド層を、前記基材から剥離する工程とを有する、ディスプレイ装置の製造方法。 - 請求項24に記載のディスプレイ装置の製造方法により得られるタッチパネルディスプレイ。
- 請求項24に記載のディスプレイ装置の製造方法により得られる液晶ディスプレイ。
- 請求項24に記載のディスプレイ装置の製造方法により得られる有機ELディスプレイ。
- 請求項25に記載のディスプレイ装置の製造方法により得られるタッチパネルディスプレイ。
- 請求項25に記載のディスプレイ装置の製造方法により得られる液晶ディスプレイ。
- 請求項25に記載のディスプレイ装置の製造方法により得られる有機ELディスプレイ。
- 請求項1に記載のポリイミドフィルムを含むタッチパネルディスプレイ。
- 請求項1に記載のポリイミドフィルムを含む液晶ディスプレイ。
- 請求項1に記載のポリイミドフィルムを含む有機ELディスプレイ。
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CN201480019214.1A CN105073851B (zh) | 2013-04-03 | 2014-04-01 | 聚酰胺酸、包含该聚酰胺酸的清漆、以及聚酰亚胺膜 |
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KR101808396B1 (ko) | 2017-12-12 |
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CN105073851A (zh) | 2015-11-18 |
JPWO2014162734A1 (ja) | 2017-02-16 |
JP6317733B2 (ja) | 2018-04-25 |
US9902810B2 (en) | 2018-02-27 |
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