WO2014148319A1 - コンタクト部品、および半導体モジュール - Google Patents
コンタクト部品、および半導体モジュール Download PDFInfo
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- WO2014148319A1 WO2014148319A1 PCT/JP2014/056347 JP2014056347W WO2014148319A1 WO 2014148319 A1 WO2014148319 A1 WO 2014148319A1 JP 2014056347 W JP2014056347 W JP 2014056347W WO 2014148319 A1 WO2014148319 A1 WO 2014148319A1
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- flange
- contact component
- solder
- contact
- cylinder
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L24/00—Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
- H01L24/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L24/10—Bump connectors ; Manufacturing methods related thereto
- H01L24/12—Structure, shape, material or disposition of the bump connectors prior to the connecting process
- H01L24/13—Structure, shape, material or disposition of the bump connectors prior to the connecting process of an individual bump connector
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/48—Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor
- H01L23/488—Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor consisting of soldered or bonded constructions
- H01L23/498—Leads, i.e. metallisations or lead-frames on insulating substrates, e.g. chip carriers
- H01L23/49811—Additional leads joined to the metallisation on the insulating substrate, e.g. pins, bumps, wires, flat leads
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
- H05K3/32—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
- H05K3/34—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering
- H05K3/341—Surface mounted components
- H05K3/3421—Leaded components
- H05K3/3426—Leaded components characterised by the leads
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/10—Bump connectors; Manufacturing methods related thereto
- H01L2224/12—Structure, shape, material or disposition of the bump connectors prior to the connecting process
- H01L2224/13—Structure, shape, material or disposition of the bump connectors prior to the connecting process of an individual bump connector
- H01L2224/13001—Core members of the bump connector
- H01L2224/1301—Shape
- H01L2224/13011—Shape comprising apertures or cavities, e.g. hollow bump
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/10—Bump connectors; Manufacturing methods related thereto
- H01L2224/12—Structure, shape, material or disposition of the bump connectors prior to the connecting process
- H01L2224/13—Structure, shape, material or disposition of the bump connectors prior to the connecting process of an individual bump connector
- H01L2224/13001—Core members of the bump connector
- H01L2224/1301—Shape
- H01L2224/13016—Shape in side view
- H01L2224/13017—Shape in side view being non uniform along the bump connector
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/44—Structure, shape, material or disposition of the wire connectors prior to the connecting process
- H01L2224/45—Structure, shape, material or disposition of the wire connectors prior to the connecting process of an individual wire connector
- H01L2224/45001—Core members of the connector
- H01L2224/45099—Material
- H01L2224/451—Material with a principal constituent of the material being a metal or a metalloid, e.g. boron (B), silicon (Si), germanium (Ge), arsenic (As), antimony (Sb), tellurium (Te) and polonium (Po), and alloys thereof
- H01L2224/45117—Material with a principal constituent of the material being a metal or a metalloid, e.g. boron (B), silicon (Si), germanium (Ge), arsenic (As), antimony (Sb), tellurium (Te) and polonium (Po), and alloys thereof the principal constituent melting at a temperature of greater than or equal to 400°C and less than 950°C
- H01L2224/45124—Aluminium (Al) as principal constituent
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
- H01L2224/48—Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
- H01L2224/4805—Shape
- H01L2224/4809—Loop shape
- H01L2224/48091—Arched
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
- H01L2224/48—Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
- H01L2224/481—Disposition
- H01L2224/48135—Connecting between different semiconductor or solid-state bodies, i.e. chip-to-chip
- H01L2224/48137—Connecting between different semiconductor or solid-state bodies, i.e. chip-to-chip the bodies being arranged next to each other, e.g. on a common substrate
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/48—Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor
- H01L23/488—Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor consisting of soldered or bonded constructions
- H01L23/498—Leads, i.e. metallisations or lead-frames on insulating substrates, e.g. chip carriers
- H01L23/49838—Geometry or layout
- H01L23/49844—Geometry or layout for devices being provided for in H01L29/00
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/10—Details of components or other objects attached to or integrated in a printed circuit board
- H05K2201/10613—Details of electrical connections of non-printed components, e.g. special leads
- H05K2201/10742—Details of leads
- H05K2201/10886—Other details
- H05K2201/10916—Terminals having auxiliary metallic piece, e.g. for soldering
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/20—Details of printed circuits not provided for in H05K2201/01 - H05K2201/10
- H05K2201/2036—Permanent spacer or stand-off in a printed circuit or printed circuit assembly
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Definitions
- the present invention relates to a contact component which is mounted on an insulating substrate constituting a semiconductor module by solder bonding and has a structure in which an external output terminal is inserted to be electrically connected to the outside, and a semiconductor module on which the contact component is mounted.
- Some semiconductor modules have a structure including an insulating substrate 102 that needs to be conductively connected to an external circuit through an external output terminal 101 derived from an external circuit (not shown) as shown in FIG.
- a semiconductor module 100 is shown in FIG.
- a cylindrical contact component 103 is soldered in advance to a plurality of predetermined locations on the insulating substrate 102, and a plurality of external outputs having a corresponding arrangement in the center holes of these contact components 103.
- Each terminal 101 is inserted.
- These external output terminals 101 are connected to a semiconductor chip 104 (device chip, circuit chip) or the like by an aluminum wire 105 or the like.
- the insulating substrate 102 is mounted on a metal substrate 109 and covered with a resin case 108 fixed on the metal substrate 109.
- the conventional contact component 103 has an area of the end surface of the cylinder in order to stably stand independently at a plurality of predetermined locations on the insulating substrate 102 and ensure solder joint strength.
- a flange 106 having a large diameter is provided so as to expand.
- the end face 106a of the flange 106 is formed with a recess 107 that becomes a pool of solder at the time of joining and can secure a predetermined solder thickness (Patent Document 1).
- FIG. 6 is a cross-sectional view taken along line A1-A2 along the cylindrical axis of the contact component 103 in FIG.
- the contact part 103 in FIG. 6 has a structure in which a round edge 110 (curvature radius 0.1 mm) is provided at the edge of the end of the cylinder as in the cross-sectional view of the similar contact part 103a shown in FIG. You can also.
- paste solder is used in order to fix such contact components 103 and 103a to a predetermined plurality of locations on the insulating substrate 102.
- paste solder is printed on the insulating substrate 102 in a predetermined arrangement pattern of a plurality of contact parts 103, and fixed by applying a heat treatment to the end face of the flange 106 of each contact part 103 while applying a certain load.
- solder 111 on the lower side of the flange 106 is pushed to the inner diameter side of the flange 106.
- the solder 111 thus formed enters the recess 107 inside the flange 106, fills the inside of the cylinder, and forms a solder 111 layer having a thickness of several hundred microns, thereby strengthening the bonding strength.
- solder 111 pushed to the outside of the flange 106 is formed with a solder fillet 111a having a height corresponding to the thickness of the flange 106 on the outer peripheral side surface of the flange 106, thereby increasing the bonding strength.
- the thickness of the solder in the cylinder is limited to approximately 500 ⁇ m or less in order to secure the insertion depth of the external output terminal 101 inserted for conductive connection with an external circuit. Is done.
- the external output terminal 101 has an outer diameter that is close to the inner diameter of the cylinder in order to ensure conductive contact by inserting the contact component 103 into the cylinder. In order to ensure this conductive contact, it is also preferable to insert the terminal into a cylindrical hole in the shape of a square bar.
- Patent Documents 2 and 3 a technique for preventing the solder from creeping up with respect to a lead terminal of an IC (integrated circuit device) is disclosed.
- Patent Document 4 There is a description regarding a technique for preventing the solder from creeping up inside the hollow terminal (Patent Document 4).
- the contact component 103 has a flange structure that increases the area of the end surface in order to increase the bonding strength to the insulating substrate 102, and therefore requires a considerable amount of solder. .
- the solder 111 filled in the contact component 103 crawls up the inner wall of the cylinder by capillary action, The phenomenon of staying on the inner wall as it is or a part of which is discharged from the upper opening of the cylinder frequently occurs.
- the amount of solder is adjusted only by adjusting the amount of solder so as to satisfy both the prevention of the solder creeping phenomenon and the bonding strength having long-term reliability. It turned out to be very difficult. For example, in an experiment in which the amount of solder (shaded hatched portion) involved in bonding is decreased from the solder amount shown in FIG. 4 in the order of FIGS. 9A to 9C, the bonding form changes in this order as shown in the figure. Accordingly, the bonding strength of the contact component 103 also decreases in this order. If the bonding strength of the contact component 103 is less than 10N described above, the reliability of the semiconductor module will be reduced, so it must be avoided.
- FIG. 9A the bonding strength is good, but the amount of solder inside the cylinder is still large, and the creeping phenomenon cannot be eliminated.
- FIG. 9B the creeping phenomenon can be eliminated, but there may be a problem in the reliability of the bonding strength.
- the amount of solder is reduced to the extent shown in FIG. 9 (c)
- many of them have a problem that the external output terminal is detached from the semiconductor module because the bonding strength is lower than the above-mentioned minimum bonding strength of 10N.
- the number of occurrences was very high and it was a problem.
- the adjustment of the amount of solder by applying and printing paste-like solder it is necessary to adjust the amount of solder to an intermediate amount between FIGS. 9A and 9B. I came to the conclusion that it was extremely difficult.
- the present invention has been made in consideration of the points described above.
- the object of the present invention is to reduce the amount of solder in order to prevent solder creep-up failure, and to obtain a solder joint strength equal to or higher than that in the past even in a solder joint state where the solder is not filled in the cylinder of the contact component. It is to provide a contact component that can be used, and a semiconductor module.
- the present invention provides a semiconductor module according to the first aspect, wherein the external terminal is fitted to a metal region provided on an insulating substrate of a semiconductor module.
- the contact part having a hollow hole to be joined, the contact part includes a flange having a diameter larger than an outer diameter of the cylindrical part at a lower end part thereof, and a flat bottom face and a cylinder are provided on the end face to which the flange is soldered. And a recess extending from the inner peripheral end of the contact part toward the outer peripheral end of the flange.
- the notch is a contact part in which at least a part of the lower end inside the cylinder of the contact part is a chamfered part.
- the notch is a contact part that is a stepped part formed at least at a part of the lower end inside the cylinder of the contact part.
- the notch is a contact part that is a concavely processed part formed at least at a part of the lower end inside the cylinder of the contact part.
- the cross-sectional shape of the hollow hole into which the external terminal is fitted is a circle or a square.
- the present invention is soldered to a metal region provided on an insulating substrate of a semiconductor module, and an external terminal is fitted.
- the contact part having a hollow hole to be joined the contact part includes a flange having a diameter larger than an outer diameter of the cylindrical part at a lower end part thereof, and a flat bottom face and a cylinder are provided on the end face to which the flange is soldered.
- a contact part having a height from the inner peripheral end of the flange toward the outer peripheral end of the flange, the height of the flange on the outer periphery being at least twice the wall thickness of the cylindrical part of the contact part.
- the flange having a height at the outer periphery of the flange that is at least twice as high as a wall thickness of the cylindrical portion of the contact part is located above at least a part of the outer periphery of the flange. It is also preferable to use a contact component that is a processed surface for forming a convex portion extending in a straight line.
- the cross-sectional shape of the hollow hole into which the external terminal is fitted is circular or square.
- the flanges are provided at both ends of the contact component because soldering can be performed on either side of the flange end surface of the contact component, and the working efficiency is improved.
- a semiconductor module in which the semiconductor module contact component according to the first aspect is mounted on an insulating substrate.
- a semiconductor module in which the contact part for a semiconductor module described in claim 6 is mounted on an insulating substrate can be obtained.
- the solder amount is reduced in order to prevent solder creeping failure, and the solder joint strength is equal to or higher than that in the past even in a solder joint state in which the cylindrical contact component 103 is not filled with solder. It is possible to provide a contact component for a semiconductor module, a semiconductor module on which the contact component is mounted, and a manufacturing method thereof.
- FIG. 6 It is sectional drawing which shows the state which solder-joins the flange end surface of the conventional contact component on an insulated substrate. It is sectional drawing in the A1-A2 line along the axis
- FIG. 6 is a cross-sectional view showing a soldering configuration of a contact component and an insulating substrate when the amount of solder involved in joining is decreased in the order of (a) to (c). It is a related figure which shows this invention and the conventional solder joint strength by the comparison of shear strength. It is sectional drawing of the semiconductor module carrying the contact component of this invention. It is sectional drawing of the semiconductor module carrying the conventional contact component. It is the top view and sectional drawing seen from the side of the insulated substrate which comprises the semiconductor module of FIG. It is a perspective view of the conventional contact component.
- FIG. 11 is a cross-sectional view of a semiconductor module on which the contact component of the present invention is mounted.
- Fig.1 (a) is sectional drawing of the contact component of Example 1 of this invention.
- FIG.1 (b) is sectional drawing in the broken-line frame of FIG. 11 which shows the state joined by soldering to the insulated substrate of the contact component of Example 1 of this invention.
- paste solder is used in order to fix such a contact component 3 to a plurality of predetermined locations on the insulating substrate 102.
- paste solder is printed on the insulating substrate 102 in a predetermined arrangement pattern of a plurality of contact parts 3, and heat treatment is performed in a reduced pressure heating furnace while applying a certain load to the end face of the flange 6 of each contact part 3. Stick.
- the above-described contact component 3 is mounted on an insulating substrate 102 on which a predetermined circuit including the semiconductor chip 104 and other electronic components is formed. Further, a metal substrate 109 is fixed to the lower side of the insulating substrate 102, and a resin case 108 is fixed on the outer periphery of the metal substrate 109 to form the semiconductor module 200.
- the semiconductor module 200 (FIG. 11) of the present invention is different in that the contact component 103 mounted on the conventional semiconductor module 100 (FIG. 12) is changed to the contact component 3 of the present invention.
- other structures and mounting parts may be the same or different.
- FIG. 1 (b) when the solder 11 indicated by hatching fills the recess 7 in the end surface 6 a of the flange 6 of the contact component 3, the entire periphery of the edge 10 on the inner peripheral side of the contact component 3 is notched. A chamfered portion 10a is provided. Therefore, the space of the concave portion 7 is enlarged, and the amount of solder accumulated in the concave portion 7 below the flange 6 can be increased.
- Such chamfering can be formed by cutting, but it is efficient to form a cylindrical wire cut to a required length at a time together with the formation of the flange by pressing.
- the flange formed at the end of the contact component 3 achieves the purpose of fixing to the insulating substrate only on one side, but it is formed on both ends as shown in FIG. To preferred. Since the amount of solder is increased by the chamfered portion 10a, the amount of solder entering the cylindrical space at the center of the contact component 3 can be reduced.
- the contact area with the solder 11 is also increased, so that the solder joint strength can be increased. Therefore, by reducing the amount of solder that enters the central cylindrical space, the conventional solder rising phenomenon can be suppressed. Furthermore, by providing the chamfered portion 10a on the inner peripheral edge 10, the solder joint strength can be maintained or increased even if the amount of solder is smaller than that of the conventional one.
- the contact component 3 is subjected to nickel plating with good solder wettability or further gold plating on a highly conductive metal material such as iron or copper.
- Example 1 if the chamfering angle ⁇ 1 is in the range of 30 degrees to 60 degrees, the above-described effects are sufficiently exhibited. If the chamfer dimension a is 0.1 mm to 0.2 mm, the above-described effects are sufficiently exhibited.
- the example in which the chamfered portion 10 a is provided on the entire periphery of the edge 10 on the inner peripheral side of the contact component 3 has been introduced, but the chamfered portion 10 a corresponds to the edge 10 on the inner peripheral side of the contact component 3. Even if it is applied to a part, the above-mentioned effects are exhibited.
- the contact component 3 introduced the example with a circular cross section, this may be a square cross section.
- FIG. 2 (a) is a cross-sectional view of the contact component of Example 2 of the present invention.
- FIG. 2B is a cross-sectional view in the frame of the broken line in FIG. 11 showing a state in which the contact component of Example 2 of the present invention is soldered to the insulating substrate.
- the semiconductor module 201 according to the second embodiment of the present invention is different in that the contact component 3 mounted on the semiconductor module 200 according to the first embodiment is changed to the contact component 3a according to the present invention.
- other structures and mounting parts may be the same or different.
- the solder joint strength can be maintained or increased even if the amount of solder is reduced as compared with the prior art.
- Example 2 if the dimensions b and c of the stepped portion 10b are 0.1 mm to 0.2 mm within a range not exceeding the plate thickness of the cylindrical material, the above-described effects are exhibited.
- the step portion 10b is formed on the inner periphery side edge 10 of the contact component 3a. Even if it is applied to a part, the above-mentioned effects are exhibited.
- the contact component 3a introduced the example with a circular cross section, this may be a square cross section.
- the step part 10b introduced the example with a level
- FIG. 3 is a cross-sectional view of the contact component of Example 3 of the present invention.
- the stepped portion 10b described in the second embodiment is a groove 10c (concave surface processed portion) having an arc-shaped cross section.
- other structures and mounting parts may be the same as or different from those of the first embodiment.
- the solder 11 fills the recess 7 in the end surface 6a of the flange 6 of the contact component 3b, the amount of solder collected in the recess 7 on the lower side of the flange 6 can be increased. As the amount of solder increases, the amount of solder that enters the cylindrical space at the center of the contact component 3b can be reduced.
- the solder joint strength can be increased. Therefore, by reducing the amount of solder that enters the central cylindrical space, the conventional solder rising phenomenon can be suppressed. Furthermore, by providing the groove 10c as a notch in the inner peripheral edge 10, the solder joint strength can be maintained or increased even if the amount of solder is smaller than that of the conventional one.
- Example 3 the above-described effect is exhibited if the processing radius r of the groove 10c having an arc-shaped cross section is 0.1 mm to 0.2 mm within a range not exceeding the plate thickness of the cylindrical material.
- the example in which the groove 10c is provided on the entire circumference of the edge 10 on the inner peripheral side of the contact component 3b has been introduced.
- the groove 10c is a part of the edge 10 on the inner peripheral side of the contact component 3b. Even if it is applied to the part, the above-mentioned effects are exhibited.
- the contact component 3b introduced the example with a circular cross section, this may be a square cross section.
- FIG. 4A is a cross-sectional view of a contact component of Example 4 of the present invention.
- FIG. 4B is a cross-sectional view in the frame of the broken line in FIG. 11 showing a state where the contact component of Example 4 of the present invention is solder-bonded to the insulating substrate.
- the semiconductor module 202 according to the fourth embodiment of the present invention is different in that the contact component 3 mounted on the semiconductor module 200 according to the first embodiment is changed to the contact component 3c according to the present invention.
- other structures and mounting parts may be the same or different.
- the size of the recess 7 formed below the edge 10 on the inner peripheral side of the contact component 3c is the same as that of the conventional contact component 103 shown in FIG. 9C.
- a ring-shaped convex portion 12 is provided over the entire circumference on the upper side of the outer peripheral side tip of the flange 6, and the height t of the outer peripheral side surface of the flange 6 is the thickness of the cylindrical portion of the contact part 3c. 2 times.
- the height of the outer peripheral side surface of the flange 6 of the conventional contact component 103 is approximately the same as the thickness of the cylindrical portion of the contact component 3c. In this embodiment, the height of the outer peripheral side surface of the flange 6 is higher than the conventional one. Has been.
- the height t of the outer peripheral side surface of the flange 6 may be in a range from twice the thickness d of the cylindrical portion of the contact part 3c to the height of the contact part 3c as described above.
- the shape of the flange 6 shown in FIG. 4 can be formed by pressing (bending) the front end of the flange.
- the example in which the ring-shaped convex portion 12 is provided in order to increase the height on the outer periphery of the flange 6 has been described.
- the method for increasing the height on the outer periphery of the flange 6 is not limited to this. This can also be achieved by increasing the thickness of the flange 6 as a whole.
- the angle ⁇ 2 of the outer peripheral portion of the flange 6 can be easily manufactured in the range of 0 ° to ⁇ 30 °, and exhibits the above-described effects well.
- a contact component having a shape combining the shape of the notch (the chamfered portion 10a, the stepped portion 10b, the groove 10c) described in the first, second, and third embodiments and the shape of the flange 6 of the fourth embodiment. By doing so, it is possible to more effectively suppress the solder creeping phenomenon and improve the solder joint strength.
- FIG. 10 shows the result of comparing the solder joint strengths of those obtained by soldering on the insulating substrate 102 shown in FIG. 13 by measuring the shear strength.
- the distribution width of the measured values of shear strength is indicated by a line, and the average value is indicated by a bar graph.
- the conventional FIG. 9A and FIG. 1B according to Example 1 have a strength of 40 N or more, and FIG. It can be seen that However, the conventional example of FIG.
- the average solder joint strength is 10 N or more. However, when the measurement distribution is seen, there is also a shear strength of 10 N or less, which is not preferable.
- the results shown in FIG. 2B and the example shown in FIG. 3 soldered onto the insulating substrate 102 are the same as those shown in FIG. According to the embodiment described above, the solder amount is reduced in order to prevent the solder from creeping up, and the solder joint strength is equal to or higher than that in the past even in the solder joint state where the solder inside the contact part 103 is not filled with solder. Can be obtained, and a semiconductor module using the contact component can be provided.
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Abstract
Description
中空の端子の内部に半田の這い上がりを防止する技術に関する記載がある(特許文献4)。
請求項3に記載の発明においては、前記切り欠き部が、前記コンタクト部品の筒内部下端の少なくとも一部に形成される段差部であるコンタクト部品とすることも好適である。
本発明は、前記発明の目的を達成するために、請求項6に記載の発明においては、半導体モジュールの絶縁基板上に設けられた金属領域に半田接合されるものであって、外部端子が嵌合する中空穴を有するコンタクト部品において、該コンタクト部品はその下端部にその筒状部の外径より大きな径を有するフランジを備え、該フランジの前記半田接合される端面に、平坦な底面と筒の内周端から前記フランジ外周端に向かう凹部とを備え、前記フランジの外周における高さが前記コンタクト部品の筒部分の肉厚の2倍以上の高さを有するコンタクト部品とする。
また、請求項9に記載の発明においては、前記フランジが前記コンタクト部品の両端に設けられていることも、コンタクト部品のフランジ端面のどちら側でも半田接合でき作業効率が向上するので、好ましい。
請求項11に記載の発明においては、絶縁基板上に、前記請求項6項に記載の半導体モジュール用コンタクト部品が搭載されている半導体モジュールとすることができる。
以上説明した実施例によれば、半田の這い上がり不良を防止するため半田量を減少させ、コンタクト部品103の円筒内部に半田が充填されないような半田接合状態でも、従来と同等以上の半田接合強度を得ることができるコンタクト部品およびそれを用いた半導体モジュールを提供することができる。
6、106 フランジ
6a、106a 端面
7、107 凹部
10 エッジ
10a 面取り部
10b 段差部
10c 溝
11、111 半田
12 凸部
100、200、201、202 半導体モジュール
101 外部出力端子
102 絶縁基板
104 半導体チップ
105 アルミワイヤ
108 樹脂ケース
109 金属基板
110 丸み
111a 半田フィレット
Claims (11)
- 半導体モジュールの絶縁基板上に設けられた金属領域に半田接合されるものであって、外部端子が嵌合する中空穴を有するコンタクト部品において、該コンタクト部品はその下端部にその筒状部の外径より大きな径を有するフランジを備え、該フランジの前記半田接合される端面に、平坦な底面と筒の内周端から前記フランジ外周端に向かう凹部とを備え、
前記コンタクト部品の筒内部下端に切り欠き部を有することを特徴とするコンタクト部品。 - 前記切り欠き部が、前記コンタクト部品の筒内部下端の少なくとも一部が面取り部であることを特徴とする請求項1記載のコンタクト部品。
- 前記切り欠き部が、前記コンタクト部品の筒内部下端の少なくとも一部に形成される段差部であることを特徴とする請求項1記載のコンタクト部品。
- 前記切り欠き部が、前記コンタクト部品の筒内部下端の少なくとも一部に形成される凹面加工部であることを特徴とする請求項1記載のコンタクト部品。
- 前記外部端子が嵌合する中空穴の断面形状が円形または角形であることを特徴とする請求項1記載のコンタクト部品。
- 半導体モジュールの絶縁基板上に設けられた金属領域に半田接合されるものであって、外部端子が嵌合する中空穴を有するコンタクト部品において、該コンタクト部品はその下端部にその筒状部の外径より大きな径を有するフランジを備え、該フランジの前記半田接合される端面に、平坦な底面と筒の内周端から前記フランジ外周端に向かう凹部とを備え、
前記フランジの外周における高さが前記コンタクト部品の筒部分の肉厚の2倍以上の高さを有することを特徴とするコンタクト部品。 - 前記フランジの外周における高さが前記コンタクト部品の筒部分の肉厚の2倍以上の高さを有する前記フランジは、前記フランジの外周の少なくとも一部に上方に伸びる凸部を形成する加工面であることを特徴とする請求項6記載のコンタクト部品。
- 前記外部端子が嵌合する中空穴の断面形状が円形または角形であることを特徴とする請求項6記載のコンタクト部品。
- 前記フランジが前記コンタクト部品の両端に設けられていることを特徴とする請求項6記載のコンタクト部品。
- 絶縁基板と、
前記絶縁基板上に設けられた金属領域に半田接合されるものであって、中空穴を有するコンタクト部品において、該コンタクト部品はその下端部にその筒状部の外径より大きな径を有するフランジを備え、該フランジの前記半田接合される端面に、平坦な底面と筒の内周端から前記フランジ外周端に向かう凹部とを備え、前記コンタクト部品の筒内部下端に切り欠き部を有するコンタクト部品と、
前記中空穴に嵌合する外部端子と、
を有することを特徴とする半導体モジュール。 - 絶縁基板と、
前記絶縁基板上に設けられた金属領域に半田接合されるものであって、中空穴を有するコンタクト部品において、該コンタクト部品はその下端部にその筒状部の外径より大きな径を有するフランジを備え、該フランジの前記半田接合される端面に、平坦な底面と筒の内周端から前記フランジ外周端に向かう凹部とを備え、前記フランジの外周における高さが前記コンタクト部品の筒部分の肉厚の2倍以上の高さを有するコンタクト部品と、
前記中空穴に嵌合する外部端子と、
を有することを特徴とする半導体モジュール。
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DE102014211698A1 (de) * | 2014-06-18 | 2015-12-24 | Robert Bosch Gmbh | Elektronisches Modul mit einer Kontakthülse |
CN106298717A (zh) * | 2015-06-25 | 2017-01-04 | 富士电机株式会社 | 半导体装置 |
DE102018200830A1 (de) | 2017-03-23 | 2018-09-27 | Fuji Electric Co., Ltd. | Halbleitervorrichtung |
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JP2019169726A (ja) * | 2019-05-13 | 2019-10-03 | 富士電機株式会社 | 半導体装置、金属部材および半導体装置の製造方法 |
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EP3859776A1 (en) * | 2020-01-31 | 2021-08-04 | Infineon Technologies AG | Power semiconductor device and method for fabricating a power semiconductor device |
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TW202326955A (zh) * | 2021-12-16 | 2023-07-01 | 財團法人工業技術研究院 | 功率半導體裝置 |
CN114447656B (zh) * | 2022-01-24 | 2024-05-28 | 苏州华太电子技术股份有限公司 | 一种接触元件 |
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