WO2014142066A1 - 電池用電極材料およびそれを用いた電池用基板、蓄電池、色素増感太陽電池、キャパシタ、Liイオン二次電池 - Google Patents
電池用電極材料およびそれを用いた電池用基板、蓄電池、色素増感太陽電池、キャパシタ、Liイオン二次電池 Download PDFInfo
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- WO2014142066A1 WO2014142066A1 PCT/JP2014/056152 JP2014056152W WO2014142066A1 WO 2014142066 A1 WO2014142066 A1 WO 2014142066A1 JP 2014056152 W JP2014056152 W JP 2014056152W WO 2014142066 A1 WO2014142066 A1 WO 2014142066A1
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- WIPO (PCT)
- Prior art keywords
- battery
- electrode material
- tungsten oxide
- powder
- electrode layer
- Prior art date
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- QGLKJKCYBOYXKC-UHFFFAOYSA-N nonaoxidotritungsten Chemical compound O=[W]1(=O)O[W](=O)(=O)O[W](=O)(=O)O1 QGLKJKCYBOYXKC-UHFFFAOYSA-N 0.000 claims abstract description 43
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Images
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G9/00—Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
- H01G9/20—Light-sensitive devices
- H01G9/2027—Light-sensitive devices comprising an oxide semiconductor electrode
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01G—COMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
- C01G41/00—Compounds of tungsten
- C01G41/02—Oxides; Hydroxides
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G11/00—Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
- H01G11/22—Electrodes
- H01G11/26—Electrodes characterised by their structure, e.g. multi-layered, porosity or surface features
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G11/00—Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
- H01G11/22—Electrodes
- H01G11/30—Electrodes characterised by their material
- H01G11/46—Metal oxides
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/13—Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
- H01M4/131—Electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/48—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
- H01M4/485—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of mixed oxides or hydroxides for inserting or intercalating light metals, e.g. LiTi2O4 or LiTi2OxFy
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2004/00—Particle morphology
- C01P2004/80—Particles consisting of a mixture of two or more inorganic phases
- C01P2004/82—Particles consisting of a mixture of two or more inorganic phases two phases having the same anion, e.g. both oxidic phases
- C01P2004/84—Particles consisting of a mixture of two or more inorganic phases two phases having the same anion, e.g. both oxidic phases one phase coated with the other
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2006/00—Physical properties of inorganic compounds
- C01P2006/12—Surface area
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2006/00—Physical properties of inorganic compounds
- C01P2006/40—Electric properties
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- Embodiments of the present invention generally relate to battery electrode materials and battery substrates, storage batteries, dye-sensitized solar cells, capacitors, and Li ion secondary batteries using the same.
- Solar cells using sunlight are attracting attention as clean electric energy.
- those using a single crystal silicon substrate or a polycrystalline silicon substrate are mainly used because of their excellent power generation efficiency.
- the use of thin-film amorphous silicon obtained by reducing the thickness of a silicon substrate has been studied for cost reduction.
- compound semiconductor solar cells using gallium, arsenic, phosphorus, germanium, indium, or the like are also widely known.
- Patent Document 1 Japanese Patent Laid-Open No. 2006-261008
- a battery using Li ions such as a Li ion secondary battery, uses a material capable of delivering Li ions to the positive electrode material or the negative electrode material.
- Li ion is common to dye-sensitized solar cells and Li ion secondary batteries. That is, a material that can efficiently deliver Li ions is required as a battery electrode material.
- conventional materials are not always satisfactory in properties, and further improvements have been required.
- the problem to be solved by the present invention is to provide a battery electrode material that can reduce internal resistance because it has a high Li storage capacity as a battery electrode material and is efficient in delivering Li ions. .
- the battery electrode material according to the embodiment is a battery electrode material made of tungsten oxide powder, wherein the tungsten oxide powder has a hexagonal crystal structure at least partially or entirely.
- the battery electrode material according to the embodiment is a battery electrode material made of tungsten oxide powder, wherein the tungsten oxide powder has a hexagonal crystal structure at least partially or entirely.
- the tungsten oxide powder is preferably tungsten trioxide (WO 3 ).
- the tungsten trioxide is suitable if the stoichiometric ratio is close to that of WO 3 , and specifically, if it is in the range of WO 2.6 to 3.0 , it is regarded as tungsten trioxide. To do.
- the tungsten oxide powder is characterized by having a hexagonal crystal structure at least partly or entirely.
- Tungsten oxide has various crystal structures such as monoclinic, triclinic and hexagonal.
- the tungsten oxide powder has at least a part or all of the hexagonal crystal structure. This indicates that there is a portion having a hexagonal crystal structure in one grain of tungsten oxide powder.
- Tungsten trioxide having a hexagonal crystal structure has a tunnel structure that becomes a diffusion channel of Li ions composed of a six-membered ring of WO 6 octahedron inside the crystal structure, so that the diffusion of Li in the crystal is fast. Thus, the internal resistance during the charge / discharge reaction can be reduced.
- the internal resistance As a method of measuring the internal resistance, it can be obtained by a direct current method.
- This measurement method is a method of calculating internal resistance by performing discharge at a constant current and performing the current density at the time of discharge at two or more levels. Specifically, the internal resistance is calculated from the relationship between the current density during discharge and the discharge start voltage.
- the internal resistance can be measured in a state where the capacitor is constructed as a capacitor or battery cell incorporating WO 3 as an electrode. Further, since the diffusion channel also becomes a space for storing Li, about twice as much Li can be stored as compared with monoclinic WO 3 .
- the tungsten oxide powder preferably has a hexagonal crystal structure of 50% or more, more preferably 90 to 100% by volume. If the hexagonal crystal structure can be made 50% by volume or more, the x value indicating the amount of Li can be made 0.67 or more. Note that the upper limit of the x value in Li x WO 3 is not particularly limited.
- the ratio of hexagonal crystals in the tungsten oxide powder can be determined from the intensity value of the XRD diffraction peak.
- 2 ⁇ is 14.01 ⁇ 0.10 °, 27.80 ⁇ 0.10 °, 24.39 ⁇ 0.10 °, 24.86 ⁇ 0.10 °, and 28.23 ⁇ 0. 10 °.
- the ratio of hexagonal crystals can be obtained.
- crystals other than hexagonal crystals include monoclinic crystals and cubic crystals. In particular, when exposed to a high temperature of about 370 ° C. or higher, more preferably 500 ° C. or higher, it tends to change to a monoclinic crystal.
- the volume ratio of hexagonal crystals can be obtained by obtaining the strongest peak ratio of each.
- the volume ratio can be calculated by taking an average of the three XRD diffraction intensity values of the three strongest peaks in each of the hexagonal and monoclinic crystal systems and calculating based on a calibration curve measured in advance in both crystal systems.
- calculation is performed using three peaks of (100), (001), and (200) as hexagonal crystals and three peaks of (002), (020), and (200) as monoclinic crystals. To do.
- an intensity peak is detected at 690 ⁇ 10 cm ⁇ 1 and / or 780 ⁇ 10 cm ⁇ 1 .
- the peak at 780 ⁇ 10 cm ⁇ 1 is preferably a sharp peak.
- a sharp peak having a half width of 50 cm ⁇ 1 or less is preferable.
- Half-width 50 cm -1 further indicates that good crystallinity is 40 cm -1 or less.
- Good crystallinity means that there are no crystal lattice distortions or defects. Due to the improvement in crystallinity, Li can be delivered more efficiently.
- the intensity peak at 950 ⁇ 10 cm ⁇ 1 indicates the presence of a hydrate of tungsten oxide powder (WO 3 ). If a hydrate is present, it may not be suitable for the electrode material depending on the application.
- tungsten oxide (WO 3 ) powder that has good crystallinity and does not contain hydrates is preferable.
- Raman spectroscopy is suitable.
- the Raman spectroscopic analysis is performed by the following method.
- PDP-320 manufactured by Photon Designing is used. Measurement conditions are: microscopic Raman, measurement magnification of 100 times, beam diameter of 1 ⁇ m or less, light source Ar + laser (wavelength 514.5 nm), laser power 0.5 mW (at tube), diffraction grating Single 600 gr / mm, cross slit 100 ⁇ m , Slit 100 ⁇ m, detector CCD / Roper 1340 channel. Under this condition, analysis is performed up to 100-1500 cm ⁇ 1 . The sample form can be measured as tungsten oxide particles.
- the tungsten oxide powder preferably has a BET specific surface area of 1 m 2 / g or more.
- the BET specific surface area is less than 1 m 2 / g, the particle size becomes unnecessarily large, so that it may be difficult to make hexagonal crystals with a volume ratio as described above of 50% or more. Therefore, the BET specific surface area is preferably 10 m 2 / g or more.
- the upper limit of the BET specific surface area of tungsten oxide powder is not specifically limited, It is preferable that it is 60 m ⁇ 2 > / g or less. In the case of tungsten oxide (WO 3 ) powder having a hexagonal crystal structure, since the diffusion rate of Li in the solid is high, the particle size is relatively large, and the internal resistance can be reduced even with a low specific surface area.
- the powder may have pores.
- the particle size and the specific surface area are not necessarily consistent. That is, even when the apparent particle size is large, the specific surface area may be large when pores are present inside.
- the particle diameter is preferably 100 ⁇ m or less from the relationship of the film thickness of the electrode layer.
- a metal oxide may be provided on the surface of the tungsten oxide powder.
- the metal oxide provided on the surface may be a part of the surface of the tungsten oxide powder or the entire surface.
- the battery electrode material according to the embodiment can be used as an electrode material for various batteries such as a storage battery, a dye-sensitized solar battery, a capacitor, and a Li ion secondary battery.
- a porous electrode layer may be formed using a battery electrode material (powder). At this time, if a metal oxide film is provided, the bonding force between battery electrode materials (powder) can be increased. When the bonding strength is increased, the resistance of the bonding portion between the battery electrode materials (powder) of the porous electrode layer can be reduced.
- Metal oxides include indium oxide, yttrium oxide, titanium oxide, tin oxide, zirconium oxide, magnesium oxide, aluminum oxide, cerium oxide, thulium oxide, manganese oxide, tantalum oxide, niobium oxide, lanthanum oxide, ITO, and oxide. Examples thereof include scandium, samarium oxide, neodymium oxide, and gadolinium oxide. Among these, indium oxide and yttrium oxide are preferable.
- the battery electrode material according to the embodiment as described above can be applied to various batteries.
- the present invention is applied to a battery substrate having a porous electrode layer made of the battery electrode material according to the embodiment.
- the porous electrode layer preferably has a thickness of 1 ⁇ m or more and a porosity of 20 to 80% by volume.
- the substrate used for the battery substrate examples include a glass substrate and a metal substrate.
- an electrode layer is formed on the surface.
- the electrode layer is preferably a transparent conductive film such as ITO or ATO as the electrode layer in order to obtain a battery in which light needs to reach the porous electrode layer.
- a thing without transparency such as a metal film, may be sufficient as an electrode layer.
- a metal substrate that is resistant to corrosion by the electrolyte, such as titanium (Ti), ruthenium (Ru), and tungsten (W).
- Ti titanium
- Ru ruthenium
- W tungsten
- a structure without an electrode layer may be employed.
- an insulating film is provided on the back surface side (side where the porous electrode layer is not provided) to ensure insulation.
- a porous electrode layer having a thickness of 1 ⁇ m or more and a porosity of 20 to 80% by volume on the electrode layer or the metal substrate. If the thickness of the porous electrode layer is less than 1 ⁇ m, the porous electrode layer is too thin to improve the power generation capacity or the storage capacity. Further, when the porosity is less than 20% by volume, the ratio of the voids is small, so that there is a possibility that the electrolyte does not sufficiently enter the porous electrode layer. On the other hand, when the porosity exceeds 80% by volume, the amount of battery electrode material in the porous electrode layer is relatively small, and thus the power generation capacity or the storage capacity is not improved. Therefore, the porosity should be in the range of 20 to 80% by volume, and more preferably in the range of 30 to 70% by volume.
- a battery electrode material (tungsten oxide powder) is pasted, applied, and dried. It is effective to adjust the content of the battery electrode material in the paste, the paste viscosity, the drying speed, and the like. It is also effective to repeat these steps.
- the thickness of the porous electrode layer is measured using an arbitrary cross section corresponding to a viewing angle of the porous electrode layer of at least “thickness of 1 ⁇ m or more ⁇ width of 10 ⁇ m” at the upper end of the porous electrode layer (in contact with the conductive film). Take an enlarged photo (magnification of 5000 times or more) so that you can see the surface opposite to the surface, and take an enlarged photo 1. In the enlarged photo 1, measure the thickness of any part at three locations, and calculate the average value. Let it be the thickness (film thickness).
- the measurement of the porosity of the porous electrode layer has been expanded so that the upper end portion of the porous electrode layer can be seen in an arbitrary cross section corresponding to a viewing angle of the porous electrode layer of at least “thickness 1 ⁇ m or more ⁇ width 10 ⁇ m” Take a picture (magnification of 100,000 or more) and take an enlarged picture 2. It is possible to distinguish the battery electrode material (tungsten oxide powder) and the gap from the contrast of the enlarged photograph 2. From the enlarged photograph 2, the area of the gap corresponding to “unit area 1 ⁇ m ⁇ 3 ⁇ m” is obtained. When “unit area 1 ⁇ m ⁇ 3 ⁇ m” cannot be photographed in one field of view, photographing is performed a plurality of times until the total becomes “unit area 1 ⁇ m ⁇ 3 ⁇ m”.
- the battery substrate provided with the porous electrode layer as described above is suitable for a dye-sensitized solar cell or a storage battery.
- a dye-sensitized solar cell As a dye-sensitized solar cell, a dye is adsorbed on a porous electrode layer and used. A general structure of a dye-sensitized solar cell is exemplified in JP 2012-252872 A (Patent Document 2). The dye-sensitized solar cell using the battery substrate according to the embodiment can obtain an excellent power generation efficiency of 3% or more.
- the storage battery is illustrated in FIG.
- 11 is a storage battery
- 12 and 13 are electrode parts
- 14 is a sealing part
- 15 is a power storage part
- 16 is an electrolyte
- 17 is a protection part
- 18 is a reduction part.
- the storage battery 11 includes an electrode part 12 (corresponding to an example of a first electrode part), an electrode part 13 (corresponding to an example of a second electrode part), a sealing part 14, a power storage part 15, an electrolytic solution 16, A protection unit 17 and a reduction unit 18 are provided.
- the electrode portion 12 has a plate shape and is made of a conductive material.
- the electrode part 12 can be formed from metals, such as aluminum, copper, stainless steel, platinum, for example.
- the electrode portion 13 has a plate shape and is provided to face the electrode portion 12.
- the electrode part 13 is formed from the material which has electroconductivity.
- the electrode part 13 can be formed from metals, such as aluminum, copper, stainless steel, platinum, for example.
- the electrode part 12 and the electrode part 13 can also be formed from the same material, and the electrode part 12 and the electrode part 13 can also be formed from different materials.
- the electrode portions 12 and the electrode portion 13, for example, ITO, IZO (Indium Zinc Oxide ), FTO (Fluorine-doped Tin Oxide), may be used a conductive film made of a SnO 2, InO 3.
- the electrode unit 12 and the electrode unit 13 are provided on a substrate (not shown).
- the substrate include a glass substrate and an insulated metal substrate.
- the electrode part 13 on the side where the power storage part 15 made of a porous electrode layer is provided serves as a negative electrode.
- the electrode part 12 which opposes the electrode part 13 used as the negative electrode is a positive electrode.
- the sealing part 14 is provided between the electrode part 12 and the electrode part 13 and seals the peripheral part of the electrode part 12 and the peripheral part of the electrode part 13. That is, the sealing part 14 is provided so as to surround the inside of the storage battery 11 along the periphery of the electrode part 12 and the electrode part 13, and the inside of the storage battery 11 is joined by joining the electrode part 12 side and the electrode part 13 side.
- the thickness of the sealing portion 14 is not particularly limited, but is preferably in the range of 1.5 to 30 times the thickness of the power storage portion 15 (porous electrode layer). Since the thickness of the sealing portion 14 becomes a space for filling the electrolyte solution 16, it is preferable to have a predetermined range. If it is less than 1.5 times, the electricity stored in the electricity storage unit 15 is easily released, and if it exceeds 30 times, it is difficult to take out the electricity stored in the electricity storage unit 15.
- the sealing part 14 can be configured to include a glass material.
- the sealing portion 14 can be formed using, for example, a glass frit that is made into a paste by mixing powder glass, a binder such as an acrylic resin, an organic solvent, or the like. Examples of the powder glass material include vanadate glass and bismuth oxide glass.
- the sealing portion 14 can be formed by applying paste-like glass frit to a portion to be sealed and firing it. And the sealing part 14 can be melted by heating the sealing part 14, and sealing can be performed.
- sealing can be performed by irradiating the formed sealing portion 14 with laser light and melting a portion of the sealing portion 14 irradiated with the laser light.
- the sealing part 14 is not necessarily limited to what contains a glass material.
- the sealing part 14 may include a resin material and be bonded between the electrode part 12 and the electrode part 13.
- the power storage unit 15 is provided on the inner surface of the sealing unit 14 and on the surface of the electrode unit 13 facing the electrode unit 12.
- the power storage unit 15 is provided on the electrode unit 13 via the protection unit 17.
- the electrolytic solution 16 is provided inside the sealing portion 14. That is, the electrolytic solution 16 is filled in a space defined by the electrode part 12, the electrode part 13, and the sealing part 14.
- the electrolytic solution 16 can be, for example, an electrolytic solution containing iodine.
- the concentration of lithium iodide is preferably in the range of 0.5 to 5 mol / L, and the concentration of iodine is preferably in the range of 0.01 to 5 mol / L.
- the protection unit 17 has a film shape and is provided between the power storage unit 15 and the electrode unit 13.
- the protection part 17 is provided so as to cover the surface of the electrode part 13 defined by the sealing part 14.
- the protection part 17 is provided in order to prevent the electrode part 13 from being corroded by the electrolytic solution 16. Therefore, the protection part 17 is formed from a material having conductivity and chemical resistance against the electrolytic solution 16.
- the protection part 17 can be made of, for example, carbon or platinum.
- the thickness dimension of the protection part 17 can be about 100 nm, for example.
- the protection part 17 does not necessarily need to be provided.
- the reducing unit 18 has a film shape and is provided to cover the surface of the electrode unit 12 defined by the sealing unit 14.
- the reducing unit 18 is provided to reduce ions contained in the electrolytic solution 16.
- the reducing unit 18 reduces I 3 ⁇ ions (triiodide ions) contained in the electrolytic solution 16 to I ⁇ ions (iodide ions). Therefore, the reducing part 18 is formed from a material that takes into consideration conductivity, chemical resistance to the electrolytic solution 16 and reduction of ions contained in the electrolytic solution 16.
- the reducing unit 18 can be formed of, for example, carbon or platinum.
- the thickness dimension of the reduction part 18 can be about 80 nm, for example.
- the storage battery 11 shall cover the outer periphery with an insulating member (not shown).
- the battery electrode material according to the embodiment is also suitable for an electrode material of a Li ion secondary battery.
- a general structure of a Li ion secondary battery is exemplified in Japanese Patent Application Laid-Open No. 2007-335361 (Patent Document 3).
- the battery electrode material of the embodiment can be used for either the positive electrode or the negative electrode, but the charge capacity can be improved by using it for the negative electrode.
- the battery electrode material according to the embodiment is used for a Li ion secondary battery, it is preferably used for a negative electrode.
- mixing with carbon powder and using it is also effective.
- FIG. 2 illustrates a capacitor.
- 22 is a capacitor
- 23 is an electrode layer (negative electrode side electrode layer)
- 24 is a negative electrode layer
- 25 is a separator layer
- 26 is a positive electrode layer
- 27 is an electrode layer (positive electrode side electrode layer).
- the electrode layer 23 and the electrode layer 27 are made of a conductive metal such as aluminum foil.
- a negative electrode layer 24 is provided on the electrode layer 23.
- the negative electrode layer 24 uses the battery electrode material according to the embodiment.
- a porous electrode layer made of a battery electrode material (tungsten oxide powder) is preferable.
- the porous electrode layer preferably has a thickness of 1 ⁇ m or more and a porosity of 20 to 80% by volume.
- the separator layer is a layer in which the negative electrode layer 24 and the positive electrode layer 26 are provided with a gap at regular intervals and impregnated with an electrolytic solution.
- the separator layer is made of, for example, a polyethylene porous film, and is preferably impregnated with an electrolytic solution containing Li ions.
- a positive electrode layer 26 and an electrode layer 27 are provided on the separator layer 25.
- the positive electrode layer 26 may be a porous layer made of a Li composite oxide such as LiCoO 2 .
- the separator layer is a layer in which the negative electrode layer 24 and the positive electrode layer 26 are provided with a gap at regular intervals and impregnated with an electrolytic solution.
- the separator layer is made of, for example, a polyethylene porous film or a polypropylene porous film, and is preferably impregnated with an electrolytic solution containing Li ions.
- a positive electrode layer 26 and a current collector layer 27 are provided on the separator layer 25.
- the positive electrode layer 26 is formed of a porous layer made of LiCoO 2 , LiMnO 2 , LiNiO 2 and a Li composite oxide having a mixed composition thereof.
- organic solvents examples include propylene carbonate, ethylene carbonate, and ⁇ -butyl lactone.
- ionic liquid examples include ethyl methyl imidazolium bistrifluoromethanesulfonate.
- the capacitor has such a laminated structure. It is also possible to improve the storage capacity by stacking a plurality of such stacked structures. Further, a long laminated structure may be wound to improve the storage capacity. In addition, when a capacitor is used, such a laminated structure is stored in a storage container (such as a metal can).
- a storage container such as a metal can.
- the initial electric capacity can be 50 mAh / g or more.
- the capacity retention rate after repeating charge and discharge 1000 times can be improved to 50% or more.
- the internal resistance value can be reduced to 22 ⁇ ⁇ cm 2 or less. If the electric capacity is improved, the amount of WO 3 powder used can be reduced in the case of the same electric capacity. In other words, when the usage amount of the WO 3 powder is the same, a capacitor having a high electric capacity can be produced.
- the speed of electricity exchange with the WO3 powder can be increased by reducing the internal resistance value. That is, there is an effect that a capacitor with high instantaneous power can be manufactured.
- the battery electrode material according to the embodiment can be suitably used for a storage battery, a dye-sensitized solar cell, a Li ion secondary battery, and a capacitor electrode material.
- the power generation efficiency and power storage efficiency of the battery can be significantly increased.
- the manufacturing method is not particularly limited, but the following method may be mentioned as a method for efficiently manufacturing.
- a synthesis method using a liquid phase reaction is preferable.
- a synthesis method using a plasma flame for producing tungsten oxide powder but exposure to a high temperature of 500 ° C. or more is not preferable because the hexagonal crystal is likely to change to a monoclinic crystal. Therefore, it is preferable to use a low-temperature reaction using a liquid phase reaction and a heat treatment temperature of less than 500 ° C. during the production process.
- a production method using a hydrothermal reaction under pressure is also possible.
- Tungstic acid H 2 WO 4
- the pH is adjusted using an alkaline solution such as sodium hydroxide (NaOH) and an acidic solution such as ammonium hydrogen carbonate (NH 4 HCO 3 ).
- an autoclave container hydroothermal reaction
- tungsten oxide can be precipitated by dissolving metallic tungsten with aqueous hydrogen peroxide and adjusting the pH with ammonia, hydrochloric acid, or the like.
- a heat treatment at a temperature of 250 ° C. or higher and lower than 500 ° C.
- the reason for setting the heat treatment temperature to less than 500 ° C. is to avoid a phase change to monoclinic crystal.
- it is also effective to use Na 2 WO 4 , Li 2 WO 4 , (NH 4 ) 10 [H 2 W 12 O 42 ] ⁇ 4H 2 O, ATP (ammonium paratungstate), and the like.
- Two or more tungstic acids may be used as starting materials.
- filtration, washing with water and drying are performed.
- a tungsten oxide (WO 3 ) powder having a hexagonal crystal structure can be obtained by performing a liquid phase reaction and performing an appropriate heat treatment.
- the obtained tungsten oxide powder is sufficiently dried.
- a ratio of tungsten oxide (WO 3) powder having a hexagonal crystal structure In the production of the Li x WO 3 powder, a ratio of tungsten oxide (WO 3) powder having a hexagonal crystal structure, method of dipping in a solution containing Li ions. Also, a step of forming tungsten oxide (WO 3 ) powder having a hexagonal crystal structure in a porous electrode layer (thickness 1 ⁇ m or more, porosity 20 to 80% by volume) and then immersing it in a solution containing Li ions May be performed.
- tungsten oxide (WO 3 ) powder It is also effective to subject the obtained tungsten oxide (WO 3 ) powder to heat treatment in oxygen or heat treatment in nitrogen.
- the heat treatment in oxygen is effective in reducing oxygen defects in the WO 3 powder.
- the electrical capacity can be increased by reducing oxygen defects in the WO 3 powder.
- the heat treatment in nitrogen has an effect of increasing oxygen defects.
- the internal resistance value By increasing oxygen defects, the internal resistance value can be reduced.
- the amount of WO 3 powder used is the same, it is effective to use a material having few oxygen defects in order to improve electric capacity and to use a material having many oxygen defects to reduce internal resistance.
- Tungsten oxide containing oxygen defects is generally described in the form of WO 3- ⁇ , and the ⁇ value represents the amount of oxygen defects.
- a method for measuring the amount of oxygen defects for example, a KMnO 4 solution is used to quantitate the amount of KMnO 4 required to oxidize all low-electricity W (W 4+ , W 5+ ) ions to W 6+ by chemical analysis. Can be obtained. Further, the coloring state of the powder changes depending on the amount of oxygen defects, and when oxygen defects increase, the color changes from yellow to blue.
- the amount of oxygen defects can be reduced by heat-treating tungsten oxide synthesized by heat treatment at a temperature lower than 500 ° C. for 1 hour or more at 350 ° C. or higher in an oxygen atmosphere. Within this temperature range, the oxygen defect amount ⁇ can be easily controlled to 0.01 or less. In other words, WO 3 powder having an oxygen defect amount in the range of 0.01 or less is preferable in order to improve the electric capacity.
- the amount of oxygen defects can be increased by heat-treating tungsten oxide synthesized by heat treatment at a temperature lower than 500 ° C. at 350 ° C. or higher for 1 hour or longer in a nitrogen atmosphere. If it is this range, it will be easy to control oxygen defect amount (delta) value to 0.02 or more.
- WO 3 powder having an oxygen defect amount in the range of 0.02 or more is preferable in order to reduce internal resistance.
- the ⁇ value is preferably 0.40 or less, and more preferably 0.10 or less, because the electric capacity decreases when there are many oxygen defects.
- the heat treatment in nitrogen also has an effect of reducing OH groups remaining on the surface of the WO 3 powder.
- the OH group can be decomposed by heat treatment in nitrogen.
- Example 5 A tungsten oxide powder having a hexagonal crystal structure was prepared using a liquid phase reaction.
- the starting material was ammonium paratungstate ((NH 4 ) 10 ⁇ (H 2 W 12 O 42 ) ⁇ 4H 2 O), and 1N solution of hydrochloric acid (1N) was added to adjust the pH to a range of 6-8.
- the product was reacted at room temperature for 100 hours to synthesize a WO 3 compound.
- the product precipitated by the reaction was washed, filtered and dried at 100 ° C. to obtain a WO 3 precursor powder containing hydrate, ammonium compound and the like. Further, the obtained WO 3 precursor powder was heated at 300 ° C. to 460 ° C.
- the heat treatment temperature is 370 ° C in Example 1, 400 ° C in Example 2, 430 ° C in Example 3, 460 ° C in Example 4, and 300 ° C in Example 5. This WO 3 powder was used.
- Comparative Examples 1 and 2 A precursor powder of WO 3 was obtained in the same manner as in Example 1. However, WO 3 powder obtained in a dry state at 100 ° C. without being subjected to heat treatment was designated as Comparative Example 1, and the heat treatment condition set at 500 ° C. ⁇ 1 hour was designated as WO 3 powder according to Comparative Example 2.
- Example 6 Sodium tungstate powder was dissolved in pure water to prepare an aqueous solution of sodium tungstate.
- the aqueous solution was mixed with a 1N (1N) hydrochloric acid solution.
- the mixed solution was reacted at 5 ° C. for 48 hours to obtain a gel-like compound. After centrifuging this compound, the supernatant was removed, and the operation of adding pure water was repeated three times to remove impurity elements such as Na.
- the washed compound was dissolved again in pure water and reacted in an autoclave at 120 ° C. and 10 atm for 20 hours. The solution after the reaction was centrifuged, filtered, and dried at 100 ° C. to prepare a WO 3 precursor compound.
- the obtained WO 3 precursor powder was heated at 200 ° C. to 400 ° C. for 1 hour to remove hydrates, thereby preparing WO 3 powder.
- the heat treatment temperature was 370 ° C. as Example 6, the 400 ° C. as Example 7, and the 460 ° C. as WO 3 powder according to Example 8.
- Comparative Example 5 WO 3 powder prepared using a plasma flame (high temperature of 500 ° C. or higher) was prepared as Comparative Example 5.
- the BET specific surface area of the WO 3 powders prepared in Examples 1 to 8 and Comparative Examples 1 to 5 prepared as described above was examined and found to be 1 to 60 m 2 / g.
- the compositions were all in the range of WO 2.6 to 3.0 .
- the hexagonal crystal has an average value (average peak intensity) of three peaks of (100), (001), and (200), and the monoclinic crystal has three (002), (020), and (200).
- the average value of the peaks (average peak intensity) was determined. Measurement was performed using a calibration curve measured in advance.
- intensity peaks are detected at different positions due to the crystal structure and the presence of hydrates.
- an intensity peak is detected at 690 ⁇ 10 cm ⁇ 1 or / and 780 ⁇ 10 cm ⁇ 1 .
- an intensity peak is detected at 720 ⁇ 10 cm ⁇ 1 or / and 800 ⁇ 10 cm ⁇ 1 .
- 690 ⁇ 10 cm -1 hexagonal since 720 ⁇ 10 cm -1 is determined easily monoclinic, it is preferable to determine presence or absence of the two peaks.
- an intensity peak is detected at 950 ⁇ 10 cm ⁇ 1 .
- the tungsten oxide (WO 3 ) powder according to each example had a hexagonal crystal structure, particularly a hexagonal crystal structure of 50% by volume or more. Moreover, the presence of hydrates in the tungsten oxide (WO 3 ) powder according to each example was not confirmed.
- Comparative Example 1 and Comparative Example 3 prepared in the drying step at 100 ° C. without heat treatment had insufficient reaction to WO 3 or formed hydrates.
- Comparative Example 2 in which the heat treatment temperature was 500 ° C. or higher it was a tungsten oxide (WO 3 ) powder composed only of monoclinic crystals.
- WO 3 powders according to Example 1, Example 2, Example 6, and Example 7 were prepared. Next, the heat treatment shown in Table 2 was performed. For these, the presence or absence of oxygen defects was examined.
- the oxygen defect analysis method uses a KMnO 4 solution to quantitate the amount of KMnO 4 required to oxidize all the low-electricity W (W 4+ , W 5+ ) ions to W 6+ by chemical analysis. It went by. By this analysis, it was replaced with WO 3- ⁇ , and the ⁇ value was obtained. This ⁇ value was defined as the amount of oxygen defects.
- Example 13 to 16 Next, an example in which heat treatment in nitrogen is performed will be described.
- WO 3 powders according to Example 1, Example 2, Example 6, and Example 7 were prepared.
- the heat treatment shown in Table 3 was performed.
- the amount of oxygen defects was examined by the same method as in Examples 9-12. The results are shown in Table 3.
- Examples 1A to 8A and Comparative Example 5A Next, the storage battery shown in FIG. 1 was produced using the WO 3 powders of Examples 1 to 8 and Comparative Example 5.
- the surface of the WO 3 powder was coated with yttrium oxide (Y 2 O 3 ).
- the storage battery provided the electrode part 12 (ITO layer) and the reduction
- the porous electrode layer shown in Table 2 as the electrode part 13 (ITO layer) and the electrical storage part 15 was formed on the glass substrate of the back side.
- the electrolytic solution an acetonitrile solvent obtained by adding lithium iodide at a ratio of 0.8 mol / L and iodine at a ratio of 0.1 mol / L was used.
- the basis weight of the WO 3 powder on the glass substrate was adjusted to 12 mg / cm 2, and the film thickness after drying was adjusted to 50 ⁇ m and the porosity was 50% by volume.
- the storage capacity is measured using an external power source, and the storage batteries of Examples and Comparative Examples are charged at 0.74 V for 640 seconds, and then the current value flowing to the connected 510 ⁇ resistor is used per active material application area. The storage capacity was calculated. Furthermore, performed in two conditions of the discharge test 1mA / cm 2, 5mA / cm 2 after charging was calculated internal resistance ( ⁇ ⁇ cm 2) from the relationship between the discharge start voltage and load current.
- the storage batteries according to the respective examples exhibited excellent power storage performance.
- the storage capacity was large. This is because by increasing the hexagonal crystal structure, the delivery of Li ions is made more efficient and the internal resistance is reduced.
- Example 2A improved the storage capacity. This is because the crystallinity of the WO 3 powder is improved and the internal resistance is reduced as the heat treatment temperature is higher.
- Example 1B to 16B and Comparative Examples 1B to 5B Next, the capacitor shown in FIG. 2 was produced.
- a paste was prepared by mixing WO 3 powder according to Examples 1 to 16 and Comparative Examples 1 to 5 with acetylene black as a conductive additive and Polyvinylidene DiFluoride (polyvinylidene fluoride) as a binder. This paste was printed on an aluminum foil (negative electrode layer 23) having a thickness of 15 ⁇ m and dried to obtain a negative electrode sheet (negative electrode layer 26).
- a paste was prepared by the same method as the above negative electrode, applied onto an aluminum foil (positive electrode side electrode layer 27) having a thickness of 15 ⁇ m, dried, and then positive electrode sheet (positive electrode layer 26).
- the electrode area was 1 cm 2 .
- WO 3 mixing ratio of powder and acetylene black weight ratio
- WO 3 powder: acetylene black 100: 10.
- the basis weight of the negative electrode material obtained by adding the WO 3 powder and acetylene black was adjusted to 12 mg / cm 2, and the film thickness after drying was 20 ⁇ m and the porosity was 50%.
- the basis weight of the positive electrode material was set to an amount having a sufficient margin with respect to the electric capacity of the negative electrode material.
- a polyethylene porous film (film thickness 20 ⁇ m) was used as the separator layer (separator layer 25). These laminates of electrodes and separator layers were assembled in an aluminum cell, impregnated with an electrolytic solution, defoamed and sealed to produce a capacitor.
- an electrolytic solution a solution obtained by dissolving LiPF 6 as an electrolyte in an EC / DEC solution was used.
- EC is an abbreviation for Ethylene Carbonate
- DEC is an abbreviation for Diethyl Carbonate.
- the charge / discharge characteristics were investigated using the above capacitors.
- a charge / discharge test was performed in a voltage range from 1.5 V to 3.0 V using a charge / discharge device. Charging was first performed in the constant current mode, and when 3.0V was reached, the mode shifted to the 3.0V constant voltage mode, and charging was continued until the current amount decreased to a constant value. After charging, the battery was discharged at a constant current, and the capacitance of the capacitor was determined from the capacitance at the time of discharge. As the value of the electric capacity, the electric capacity (mAh / g) per 1 g of the negative electrode material was obtained as the initial electric capacity.
- the internal resistance was measured by the direct current method. Discharging at a constant current was performed under conditions where the amount of current was changed at two levels of 1 mA and 5 mA, and the internal resistance value ( ⁇ ⁇ cm 2 ) was determined from the relationship between each discharge start voltage and the amount of load current.
- the charge / discharge test similar to the above-described method of measuring the electric capacity was repeated 1000 times to evaluate the capacity retention rate.
- the capacity after 1000 cycles was compared with the initial capacity, and the capacity retention rate after the cycle test was determined.
- the capacity retention rate after the cycle test was obtained by (electric capacity after cycle test / initial electric capacity) ⁇ 100 (%).
- Table 5 shows the initial electric capacity, the capacity retention ratio after the cycle test, and the internal resistance value.
- the capacitors according to the respective examples exhibited excellent charge / discharge characteristics. This is because the WO 3 powder has a hexagonal crystal structure, so that the delivery of Li ions is efficient. Further, WO 3 powder used in the negative electrode layer of the capacitor according to the embodiments it has been a Li x WO 3, 0 ⁇ x ⁇ 1.34.
- Comparative Example 1 On the other hand, in Comparative Example 1, all the characteristics were deteriorated because the hydrate remained. Moreover, even if it had a hexagonal crystal structure as in Comparative Example 3, the hydrate remained, although the initial electric capacity was high, the capacity retention rate was low because the crystal structure was weak. Those in which the hydrate remains as in Comparative Example 3 is considered to be a mixed phase of a hexagonal crystal structure and a hydrate, and the interposition of the hydrate becomes a weak chain of the hexagonal network structure. Is considered to be the starting point of change (deterioration). Further, the monoclinic crystals of Comparative Example 2, Comparative Example 4 and Comparative Example 5 are because the crystal structure changes (monoclinic ⁇ tetragonal ⁇ cubic) with the insertion of Li ions.
- the battery electrode material according to the embodiment of the present invention can be applied to various batteries, that is, storage batteries, dye-sensitized solar cells, capacitors, and Li ion secondary batteries.
- SYMBOLS 11 Storage battery, 12, 13 ... Electrode part, 14 ... Sealing part, 15 ... Power storage part (porous electrode layer), 16 ... Electrolytic solution, 17 ... Protection part, 18 ... Reduction part, 22 ... Capacitor, 23 ... Electrode Layer (negative electrode side electrode layer), 24 ... negative electrode layer, 25 ... separator layer, 26 ... positive electrode layer, 27 ... electrode layer (positive electrode side electrode layer).
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Abstract
Description
(実施例1~5)
液相反応を利用して六方晶結晶構造を有する酸化タングステン粉末を用意した。出発原料をパラタングステン酸アンモニウム((NH4)10・(H2W12O42)・4H2O)とし、塩酸の1規定溶液(1N)を加えてpHを6~8の範囲に調製したものを100時間、常温で反応させてWO3化合物の合成を行った。反応により析出した生成物を洗浄、ろ過後に100℃で乾燥し水和物、アンモニウム化合物などを含有するWO3の前駆体粉末を得た。更に得られたWO3の前駆体粉末を300℃~460℃×1時間加熱して水和物、アンモニア化合物を除去し、WO3粉末を作製した。なお、熱処理温度が370℃のものを実施例1、400℃のものを実施例2、430℃のものを実施例3、460℃のものを実施例4、300℃のものを実施例5に係るWO3粉末とした。
実施例1とほぼ同様な方法でWO3の前駆体粉末を得た。但し、熱処理を施さずに100℃の乾燥状態で得たWO3粉末を比較例1、および熱処理条件を500℃×1時間に設定したものを比較例2に係るWO3粉末とした。
タングステン酸ナトリウム粉末を純水中に溶解させ、タングステン酸ナトリウムの水溶液を調製した。上記水溶液と1規定(1N)濃度の塩酸溶液とを混合した。混合した溶液を48時間、5℃で反応させゲル状の化合物を得た。この化合物を遠心分離後に上澄み液を除去し、更に純水を加える操作を3回繰り返しNaなどの不純物元素を取り除いた。次に、洗浄後の化合物を純水中に再度溶解させ、オートクレーブ中で120℃、10気圧、20時間反応させた。反応後の溶液を遠心分離後、ろ過、100℃で乾燥しWO3の前駆体化合物を作製した。更に得られたWO3の前駆体粉末を200℃~400℃×1時間加熱して水和物を除去し、WO3粉末を作製した。なお、熱処理温度が370℃のものを実施例6、400℃のものを実施例7、460℃のものを実施例8に係るWO3粉末とした。
実施例4とほぼ同様な方法でWO3の前駆体粉末を得た。但し、熱処理を施さずに100℃での乾燥状態で得たWO3粉末を比較例3とし、また熱処理条件を500℃×1時間により得られたWO3粉末を比較例4とした。
比較例5としてプラズマ炎(500℃以上の高温)を用いて調製したWO3粉末を比較例5として用意した。
次に酸素中熱処理を行った実施例について説明する。
次に窒素中熱処理を行った実施例について説明する。実施例1、実施例2、実施例6、実施例7に係るWO3粉末を用意した。次に表3に示した熱処理を施した。これらに対して、実施例9~12と同様の方法により酸素欠陥量を調べた。その結果を表3に示した。
次に実施例1~8および比較例5のWO3粉末を用いて図1に示した蓄電池を作製した。
次に、図2に示したキャパシタを作製した。実施例1~16および比較例1~5にかかるWO3粉末に導電助剤としてアセチレンブラック、結着材としてPolyVinylidene DiFluoride(ポリフッ化ビニリデン)を混合しペーストを作製した。このペーストを厚さ15μmのアルミ箔(負極側電極層23)上に印刷し、乾燥し、負極電極シート(負極層26)とした。
Claims (14)
- 酸化タングステン粉末から成る電池用電極材料において、酸化タングステン粉末は六方晶結晶構造を少なくとも一部または全部に有することを特徴とする電池用電極材料。
- 酸化タングステン粉末は体積率で50%以上が六方晶結晶構造を有することを特徴とする請求項1記載の電池用電極材料。
- BET比表面積が1m2/g以上であることを特徴とする請求項1ないし請求項2のいずれか1項に記載の電池用電極材料。
- 酸化タングステン粉末の表面に金属酸化物を設けたことを特徴とする請求項1ないし請求項3のいずれか1項に記載の電池用電極材料。
- 酸化タングステン粉末がLixWO3である組成を有し、0<xを満たすことを特徴とする請求項1ないし請求項4のいずれか1項に記載の電池用電極材料。
- 酸化タングステン粉末に対してラマン分光分析を行ったとき、690±10cm-1または/および780±10cm-1の範囲にピークが検出されることを特徴とする請求項1ないし請求項5のいずれか1項に記載の電池用電極材料。
- 酸化タングステン粉末の組成をWO3-δとしたとき、δ≦0.01であることを特徴とする請求項1ないし請求項6のいずれか1項に記載の電池用電極材料。
- 酸化タングステン粉末の組成をWO3-δとしたとき、0.02≦δ≦0.40であることを特徴とする請求項1ないし請求項6のいずれか1項に記載の電池用電極材料。
- 請求項1ないし請求項8のいずれか1項に記載の電池用電極材料から成る多孔質電極層を具備したことを特徴とする電池用基板。
- 前記多孔質電極層は厚さが1μm以上であり、空隙率が20~80体積%であることを特徴とする請求項9記載の電池用基板。
- 請求項9ないし請求項10のいずれか1項に記載の電池用基板を用いたことを特徴とする蓄電池。
- 請求項9ないし請求項10のいずれか1項に記載の電池用基板を用いたことを特徴とする色素増感太陽電池。
- 請求項9ないし請求項10のいずれか1項に記載の電池用基板を用いたことを特徴とするキャパシタ。
- 請求項1ないし請求項8のいずれか1項に記載の電池用電極材料を用いたことを特徴とするリチウムイオン二次電池。
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