WO2012165313A1 - 実装方法および実装装置 - Google Patents
実装方法および実装装置 Download PDFInfo
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- WO2012165313A1 WO2012165313A1 PCT/JP2012/063427 JP2012063427W WO2012165313A1 WO 2012165313 A1 WO2012165313 A1 WO 2012165313A1 JP 2012063427 W JP2012063427 W JP 2012063427W WO 2012165313 A1 WO2012165313 A1 WO 2012165313A1
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- H—ELECTRICITY
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- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L24/00—Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
- H01L24/80—Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected
- H01L24/83—Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected using a layer connector
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer
- H01L21/50—Assembly of semiconductor devices using processes or apparatus not provided for in a single one of the subgroups H01L21/06 - H01L21/326, e.g. sealing of a cap to a base of a container
- H01L21/52—Mounting semiconductor bodies in containers
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- H—ELECTRICITY
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- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L24/00—Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
- H01L24/74—Apparatus for manufacturing arrangements for connecting or disconnecting semiconductor or solid-state bodies
- H01L24/75—Apparatus for connecting with bump connectors or layer connectors
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- H—ELECTRICITY
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- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/26—Layer connectors, e.g. plate connectors, solder or adhesive layers; Manufacturing methods related thereto
- H01L2224/28—Structure, shape, material or disposition of the layer connectors prior to the connecting process
- H01L2224/29—Structure, shape, material or disposition of the layer connectors prior to the connecting process of an individual layer connector
- H01L2224/29001—Core members of the layer connector
- H01L2224/29099—Material
- H01L2224/2919—Material with a principal constituent of the material being a polymer, e.g. polyester, phenolic based polymer, epoxy
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- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/26—Layer connectors, e.g. plate connectors, solder or adhesive layers; Manufacturing methods related thereto
- H01L2224/31—Structure, shape, material or disposition of the layer connectors after the connecting process
- H01L2224/32—Structure, shape, material or disposition of the layer connectors after the connecting process of an individual layer connector
- H01L2224/321—Disposition
- H01L2224/32151—Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
- H01L2224/32221—Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
- H01L2224/32225—Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
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- H—ELECTRICITY
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- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/74—Apparatus for manufacturing arrangements for connecting or disconnecting semiconductor or solid-state bodies and for methods related thereto
- H01L2224/75—Apparatus for connecting with bump connectors or layer connectors
- H01L2224/7525—Means for applying energy, e.g. heating means
- H01L2224/753—Means for applying energy, e.g. heating means by means of pressure
- H01L2224/75301—Bonding head
- H01L2224/75302—Shape
- H01L2224/75303—Shape of the pressing surface
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- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/74—Apparatus for manufacturing arrangements for connecting or disconnecting semiconductor or solid-state bodies and for methods related thereto
- H01L2224/75—Apparatus for connecting with bump connectors or layer connectors
- H01L2224/757—Means for aligning
- H01L2224/75743—Suction holding means
- H01L2224/75745—Suction holding means in the upper part of the bonding apparatus, e.g. in the bonding head
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- H—ELECTRICITY
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- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/80—Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected
- H01L2224/83—Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected using a layer connector
- H01L2224/8319—Arrangement of the layer connectors prior to mounting
- H01L2224/83192—Arrangement of the layer connectors prior to mounting wherein the layer connectors are disposed only on another item or body to be connected to the semiconductor or solid-state body
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/80—Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected
- H01L2224/83—Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected using a layer connector
- H01L2224/838—Bonding techniques
- H01L2224/8385—Bonding techniques using a polymer adhesive, e.g. an adhesive based on silicone, epoxy, polyimide, polyester
- H01L2224/83851—Bonding techniques using a polymer adhesive, e.g. an adhesive based on silicone, epoxy, polyimide, polyester being an anisotropic conductive adhesive
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/80—Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected
- H01L2224/83—Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected using a layer connector
- H01L2224/838—Bonding techniques
- H01L2224/8385—Bonding techniques using a polymer adhesive, e.g. an adhesive based on silicone, epoxy, polyimide, polyester
- H01L2224/83855—Hardening the adhesive by curing, i.e. thermosetting
- H01L2224/83862—Heat curing
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- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L24/00—Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
- H01L24/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L24/26—Layer connectors, e.g. plate connectors, solder or adhesive layers; Manufacturing methods related thereto
- H01L24/28—Structure, shape, material or disposition of the layer connectors prior to the connecting process
- H01L24/29—Structure, shape, material or disposition of the layer connectors prior to the connecting process of an individual layer connector
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L24/00—Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
- H01L24/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L24/26—Layer connectors, e.g. plate connectors, solder or adhesive layers; Manufacturing methods related thereto
- H01L24/31—Structure, shape, material or disposition of the layer connectors after the connecting process
- H01L24/32—Structure, shape, material or disposition of the layer connectors after the connecting process of an individual layer connector
Definitions
- the present invention relates to a mounting method and a mounting apparatus for mounting a flip chip on a substrate via a thermosetting resin.
- a method of mounting a flip chip (hereinafter referred to as a chip) on a resin substrate (hereinafter referred to as a substrate) through a thermosetting resin is known.
- a mounting apparatus 1 as shown in FIG. 8 is used.
- the mounting apparatus 1 includes a bonding tool 4 that presses the chip 2 and a substrate stage 5 that holds the substrate 3.
- the bonding tool 4 includes a heat tool 7 that heats the chip 2 and an attachment 8 that sucks the chip 2.
- the attachment 8 is vacuumed by a suction hole 16 provided in the bonding tool 4 and a suction hole 15 provided in the attachment 8.
- the chip 2 is vacuum-sucked by a suction hole 9 provided in the bonding tool 4 and a suction hole 14 provided in the attachment 8.
- the heat tool 7 is fixed to the bonding tool 4 with screws (not shown).
- the respective suction holes 9 and 16 are connected to the vacuum suction pump 12 via suction tubes 10a and 10b, switching valves 11a and 11b, and the
- thermosetting resin 30 is heated. At that time, a part of the volatile component of the thermosetting resin 30 is diffused around the thermosetting resin 30 with heating. These diverging volatile components are because the attachment 8 is vacuum-sucked, so that the gap between the heat tool 7 and the attachment 8 shown in FIG. 8 (arrow A portion in FIG. 8) or the gap between the attachment 8 and the chip 2 ( Suction is started from an arrow B portion in FIG.
- the sucked volatile component condenses or solidifies in the gap between the heat tool 7 and the attachment 8 or condenses or solidifies on the switching valves 11a and 11b that have stopped the vacuum suction operation. It becomes like this. If the heat tool 7 and the attachment 8 are condensed or solidified, a heat conduction failure from the heat tool 7 to the attachment 8 occurs, and even if the temperature of the heat tool 7 is increased at a predetermined temperature, the attachment 8 remains at the predetermined temperature. It will not be heated at this time, leading to mounting defects. In addition, if volatile components condense or solidify in the switching valves 11a and 11b, a vacuum suction operation failure is caused.
- the problem of the present invention is that when the chip is mounted on the substrate, the volatile component generated from the heated thermosetting resin is removed from the gap between the attachment provided in the bonding head and the heat tool, or between the chip and the attachment.
- a mounting method and a mounting apparatus that do not suck through a gap.
- a mounting method in which a chip adsorbed and held by a bonding tool is mounted on a substrate filled or arranged with a thermosetting resin while being heated The bonding tool includes a heat tool that is heated to a predetermined temperature, an attachment that holds the chip by suction, and a cover that covers the outer periphery of the bonding tool and extends to the side of the attachment.
- a gas supply port is provided on the side of the cover, The attachment is vacuumed by a suction hole provided in the bonding tool,
- the invention according to claim 2 is the invention according to claim 1,
- an outside air introduction groove is provided on the outer periphery of the chip suction hole of the attachment, and the chip adsorbed and held on the attachment is mounted on the substrate while supplying the gas to the outside air introduction groove.
- the invention according to claim 3 is the invention according to claim 1,
- the bonding tool is provided with an outside air supply hole for cooling the heat tool, and after the chip is mounted on the substrate, a gas is supplied from the outside air supply hole to cool the heat tool.
- the invention according to claim 4 is the invention according to claim 3, A suction nozzle is provided on the side of the substrate, In this mounting method, after the chip is mounted on the substrate, a volatile component floating on the substrate is sucked using a suction nozzle.
- a mounting device that mounts a chip adsorbed and held by a bonding tool on a substrate filled or arranged with a thermosetting resin
- the bonding tool includes a heat tool that is heated to a predetermined temperature, an attachment that holds the chip by suction, and a cover that covers the outer periphery of the bonding tool and extends to the side of the attachment.
- the invention according to claim 6 is the invention according to claim 5,
- an outside air introduction groove is provided on an outer periphery of a chip suction hole of the attachment, and the gas is supplied to the outside air introduction groove.
- the invention according to claim 7 is the invention according to claim 5,
- the mounting apparatus is provided with an outside air supply hole for cooling the heat tool in the bonding tool.
- the invention according to claim 8 is the invention according to claim 7,
- the mounting device includes a suction nozzle on a side of the substrate.
- the ambient atmosphere of the bonding tool surrounded by the cover becomes a positive pressure by supplying the gas from the gas supply port, thereby preventing the inflow of the volatile components of the thermosetting resin. can do.
- the gas supplied from the gas supply port is sucked from the gap between the attachment and the heat tool or the gap between the chip and the attachment. Therefore, a volatile component does not condense or solidify between the attachment and the heat tool. Further, the volatile component does not condense or solidify in the switching valve.
- the gas sucked from the tip suction hole of the attachment becomes the gas in the outside air introduction groove provided on the outer periphery thereof. Since the gas supplied from the gas supply port on the side surface of the cover is supplied to the outside air introduction groove, the gas containing the volatile component is not sucked by the chip adsorption. Therefore, the volatile component does not condense or solidify between the tip and the attachment.
- the heat tool after the mounting of the chip on the substrate is completed, the heat tool can be cooled in a short time, the tact time is shortened, and the productivity is improved.
- the volatile component floating on the upper portion of the substrate can be sucked by the suction nozzle after the mounting of the chip on the substrate is completed, the volatile component adheres to the attachment. Or being aspirated.
- FIG. 10 is a schematic side view of a mounting apparatus according to a third embodiment. It is a schematic side view of the conventional mounting apparatus.
- FIG. 1 is a side view of a mounting apparatus according to an embodiment of the present invention.
- the left and right direction toward the mounting apparatus 1 is the X axis
- the front and rear direction is the Y axis
- the axis orthogonal to the XY plane composed of the X axis and the Y axis is the Z axis (vertical direction)
- FIG. 2 is a schematic perspective view in which the bonding tool 4 of the mounting apparatus 1 is referred to from the lower side of the Z-axis, and the attachment 8, the heat tool 7, and the frame 6 that are component parts are arranged at intervals.
- symbol of the apparatus used by background art uses the same code
- the mounting apparatus 1 includes a bonding tool 4 that presses the chip 2 against the substrate 3 and a substrate stage 5 that holds the substrate 3.
- the bonding tool 4 is configured to be movable in the Z-axis direction.
- the substrate stage 5 is configured to be movable in the X and Y axis directions and the ⁇ axis direction.
- the frame 6 is provided with a suction hole 9 for vacuum suction.
- the suction hole 9 is connected to the suction tube 10a and is connected to the suction pump 12 via the switching valve 11a.
- the suction pump 12 is provided with a switching valve 11b as a system for sucking the attachment 8.
- the switching valve 11b is connected to the suction hole 16 of the frame 6 through the suction tube 10b. The operation and stop of the vacuum suction are performed by the switching valves 11a and 11b.
- the heat tool 7 is provided with a suction hole 13 penetrating from the upper surface 7a to the lower surface 7b.
- the attachment 8 is also provided with a suction hole 14 penetrating from the upper surface 8a to the lower surface 8b.
- the suction holes 13 and 14 are configured to communicate with the suction hole 9 of the frame 6.
- a chip suction groove 8 c is provided on the lower surface 8 b of the attachment 8.
- a suction hole 14 is disposed near the center of the chip suction groove 8c, and the chip 2 is vacuum-sucked by the lower surface 8b of the attachment 8.
- a suction groove 7c for sucking the attachment 8 is provided on the lower surface 7b of the heat tool 7.
- a suction hole 15 is provided in the suction groove 7c.
- the suction hole 15 is connected to the suction tube 10b via the suction hole 16 inside the frame 6 (see FIG. 1).
- the upper surface 8a of the attachment 8 (the suction surface on the heat tool 7 side) is processed flat.
- convex portions 8d are formed in accordance with the size of the chip 2.
- the convex portion 8d is processed to have a flat outer periphery (a surface in contact with the upper surface 2a of the chip 2), and a chip suction groove 8c and an outside air introduction groove 8f are formed inside.
- a cover 20 that covers the frame 6, the heat tool 7, and the attachment 8 of the bonding tool 4 is provided on the outer periphery of the bonding tool 4.
- An upper end 20 a of the cover 20 is connected to the upper part of the bonding tool 4.
- the lower end 20 b of the cover 20 is located on the side surface 8 e of the attachment 8.
- a gas supply port 21 for supplying gas from the outside is provided on the side surface 20 c of the cover 20.
- a supply duct 22 is connected to the gas supply port 21, and the other end of the supply duct 22 is connected to a pressurizing pump 23.
- a filtered gas (for example, air) is supplied from the pressurizing pump 23, and the inside of the cover 20 is in a positive pressure state with the cleaned gas.
- the purified air leaks from the gap between the side surface 8e of the attachment 8 and the lower end 20b of the cover 20.
- the leaked (leaked) air has an effect of air purging the attachment 8 from outgas (volatile components generated by heating the thermosetting resin 30) floating around the attachment 8.
- a gap 17 communicating with the inside of the cover 20 is provided at a position in contact with the upper surface 7 a of the heat tool 7.
- the heat tool 7 is provided with an introduction hole 18 that communicates with the gap 17.
- the attachment 8 is also provided with an introduction hole 19.
- the gas that has entered the gap 17 is supplied to the outside air introduction groove 8 f provided in the attachment 8 through the introduction hole 18 and the introduction hole 19.
- the outside air introduction groove 8f is provided outside the chip suction groove 8c.
- an introduction hole 19 is provided in the outside air introduction groove 8 f, and the introduction hole 19 and the introduction hole 18 are connected to the gap 17.
- thermosetting resin 30 examples include a non-conductive paste, a conductive paste, a non-conductive sheet made of a resin sheet, and a conductive sheet.
- the gas flow between the attachment 8 and the heat tool 7 will be described with reference to FIG.
- the gas flowing into the gap 17 (arrow C in FIG. 4) flows through the introduction hole 18 and the introduction hole 19 to the outside air introduction groove 8f of the attachment 8.
- the gas in the outside air introduction groove 8f flows into the chip adsorption groove 8c.
- the gas (arrow D in FIG. 4) flowing into the chip suction groove 8c flows into the suction hole 14 and is sucked through the suction holes 13 and 9 (arrow E in FIG. 4).
- a part of the gas in the positive pressure state covered with the cover 20 flows in from the gap between the heat tool 7 and the attachment 8 (arrow F in FIG. 4), passes through the suction groove 7c, and passes through the suction holes 15 and 16. Suction is performed (arrow G in FIG. 4).
- thermosetting resin 30 is applied to the mounting portion of the substrate 3 and the substrate is held by suction on the substrate stage 5 (step SP01).
- the chip 2 is supplied to the attachment 8 of the bonding tool 4 by the chip transfer device (step SP02).
- the upper surface 2 a of the chip 2 is sucked and held on the lower surface 8 b of the attachment 8.
- the suction is performed by driving the suction pump 12 and operating the switching valves 11a and 11b, and vacuum suctioning the chip suction groove 8c through the suction tubes 10a and 10b and the suction holes 13 and 14.
- a two-field recognizing means (not shown) is inserted between the chip 2 and the substrate 3, and the alignment mark attached to the chip 2 and the substrate 3 is image-recognized (step SP03). Based on the image recognition data of the alignment mark, the substrate stage 5 moves in the X, Y and ⁇ directions to align the chip 2 and the substrate 3.
- the heater of the heat tool 7 is heated to a predetermined temperature. Further, gas is supplied from the gas supply port 21 of the cover 20. The gas is supplied from the pressurizing pump 23 via the supply duct 22 (step SP04). The supplied gas passes through the introduction holes 18 and 19 through the gap 17 provided on the lower surface 6 b of the frame 6 and flows into the outside air introduction groove 8 f of the attachment 8. Then, the air flows from the outside air introduction groove 8f through the gap between the attachment 8 and the upper surface 2a of the chip 2 to the chip suction groove 8c. The supplied gas is also sucked from the gap between the lower surface 7 b of the heat tool 7 and the upper surface 8 a of the attachment 8.
- thermosetting resin 30 applied to the substrate 3 is heated (step SP05). Volatile components due to heating of the thermosetting resin 30 diverge around the chip 2. Since the periphery of the bonding tool 4 is covered with the cover 20 and the inside of the cover 20 is maintained at a positive pressure, the volatile components that diverge around the chip 2 do not enter the suction holes 15 and 16. Since the chip suction groove 8c is vacuumed, the gas supplied from the gas supply port 21 of the cover 20 is sucked. Therefore, even if the operating time of the mounting apparatus 1 increases, the volatile component of the thermosetting resin 30 condenses or solidifies in the gap between the heat tool 7 and the attachment 8, the suction holes 13, 14 and the switching valves 11a, 11b. Things will disappear.
- the switching valve 11a is operated to stop the vacuum suction, and the suction holding of the chip 2 by the attachment 8 is released (step SP06). Moreover, the temperature increase of the heat tool 7 is stopped. Even if the chip 2 is removed from the attachment 8, the periphery of the chip suction groove 8c is in a positive pressure state due to the gas supplied from the outside air introduction groove 8f provided on the outer periphery of the chip suction groove 8c. Therefore, the diverging volatile component is not sucked into the chip suction groove 8c.
- the bonding tool 4 is raised to prepare for the next supply of the chip 2 from the chip transfer device (step SP07).
- thermosetting resin 30 since the volatile component of the thermosetting resin 30 does not condense or solidify in the gap between the heat tool 7 and the attachment 8, the suction holes 13, 14 and the switching valves 11a, 11b, it can be operated for a long time. However, there is no defective heat conduction from the heat tool 7 to the attachment 8, and no mounting failure is caused. In addition, since volatile components do not condense or solidify in the switching valves 11a and 11b, it is possible to prevent malfunction of vacuum suction.
- FIG. 5 shows a schematic side view of the attachment and the heat tool used in the second embodiment.
- the attachment 8 of the second embodiment is not provided with the outside air introduction groove 8f and the introduction hole 19.
- the introduction hole 18 provided in the heat tool 7 is used as a cooling hole for cooling the heater tool 7 using a gas (for example, external air) supplied to the gap 17.
- the outside air supply hole 31 is provided in the upper part of the gap 17.
- FIG. 6 shows a schematic side view of the mounting apparatus 1 provided with the attachment 8 of FIG.
- the outside air supply hole 31 is connected to the outside air supply pump 32.
- the bonding tool 4 is raised (step SP ⁇ b> 07 in the first embodiment), and the outside air supply pump 32 is driven.
- the gas for example, external air
- the heat tool 7 can be efficiently cooled.
- gas leaks from the lower end 20b of the cover 20 which is a gap between the cover 20 and the attachment 8, thereby forming an air curtain.
- adhesion or suction of volatile components due to heating of the thermosetting resin 30 does not occur.
- the mounting device 1 of the second embodiment is provided with a suction nozzle 33 and a suction pump 34.
- the suction nozzle 33 is configured to be slidable in the horizontal direction.
- the suction nozzle 33 moves from the side of the substrate 3 to suck volatile components due to heating of the thermosetting resin 30.
- the attachment 8 is located above the substrate 3 until the chip 2 is supplied from the transfer device, and is affected by the volatile component.
Abstract
Description
熱硬化性の樹脂が充填もしくは配置された基板に、ボンディングツールに吸着保持されたチップを加熱しながら実装する実装方法であって、
ボンディングツールが、所定の温度に昇温されるヒートツールと、チップを吸着保持するアタッチメントと、ボンディングツール外周を覆いアタッチメントの側部まで伸びるカバーを備え、
カバーの側面に気体供給口が設けられており、
アタッチメントは、ボンディングツール内に設けられた吸引孔により真空吸引されており、
カバー側面の気体供給口から気体を供給しながらアタッチメントに吸着保持されたチップを基板に実装する実装方法である。
前記アタッチメントのチップ吸引孔の外周には外気導入溝が設けられており、前記気体を外気導入溝に供給しながらアタッチメントに吸着保持されたチップを基板に実装する実装方法である。
前記ボンディングツールには前記ヒートツールを冷却する外気供給孔が設けられており、前記チップを基板に実装した後、外気供給孔より気体を供給しヒートツールを冷却する実装方法である。
前記基板の側方には吸引ノズルが設けられており、
前記チップを基板に実装した後、吸引ノズルを用いて基板上部に浮遊する揮発成分を吸引する実装方法である。
熱硬化性の樹脂が充填もしくは配置された基板に、ボンディングツールに吸着保持されたチップを加熱しながら実装する実装装置であって、
ボンディングツールが、所定の温度に昇温されるヒートツールと、チップを吸着保持するアタッチメントと、ボンディングツール外周を覆いアタッチメントの側部まで伸びるカバーを備え、
アタッチメントを真空吸引する吸引孔と、
カバー側面に気体供給口が設けられ気体が供給されている実装装置である。
前記アタッチメントのチップ吸引孔の外周に外気導入溝が設けられ、前記気体が外気導入溝に供給されている実装装置である。
前記ボンディングツールにヒートツールを冷却する外気供給孔が設けられている実装装置である。
前記基板の側方に吸引ノズルを備えた実装装置である。
本発明の実施の形態1について図面を参照して説明する。図1は本発明の実施の形態の実装装置の側面図である。図1において、実装装置1に向かって左右方向をX軸、前後方向をY軸、X軸とY軸で構成されるXY平面に直交する軸をZ軸(上下方向)、Z軸周りをθ軸とする。図2は、実装装置1のボンディングツール4をZ軸下側から参照し、構成部品であるアタッチメント8とヒートツール7とフレーム6を間隔を置いて配置し図示した概略斜視図である。なお、背景技術で用いた機器の符号は、実施の形態でも同様の符号を使用する。
次に本発明の実施の形態2について説明する。実施の形態2は、実施の形態1で用いた実装装置1のアタッチメント8の構成が異なるものとなる。実施の形態2で用いられるアタッチメントとヒートツールの概略側面図を図5に示す。実施の形態2のアタッチメント8には外気導入溝8fと導入孔19を設けていない。ヒートツール7に設けられた導入孔18は、空隙17に供給される気体(例えば、外部空気)を用いてヒータツール7を冷却させる冷却孔として用いられる。外気供給孔31は、空隙17の上部に設けられている。外気供給孔31から高流量の気体を供給することで、ヒートツール7の側面を冷却し、短時間で所定の温度まで冷却することができる。
次に本発明の実施の形態3について図7の概略側面図を用いて説明する。実施の形態3は、実施の形態2の実装装置1に吸引ノズル33と吸引ポンプ34を備えたものである。吸引ノズル33は、水平方向にスライドできるように構成されている。チップ2と基板3の実装が完了し、ボンディングツール4が上昇した状態で、基板3の側方より吸引ノズル33が移動し、熱硬化性の樹脂30の加熱による揮発成分を吸引する構成となっている。アタッチメント8は、チップ2が搬送装置にから供給されるまでの間、基板3の上部に位置し、揮発成分の影響を受けることとなる。アタッチメント8の下面8bが露出した状態のため、搬送装置から次のチップ2を受け取るまでの間、基板3とアタッチメント8の空間に浮遊している揮発成分を吸引ノズル33で吸引することにより、アタッチメント8への揮発成分の付着や吸い込みを防止することが出来る。
2 チップ
2a チップ2の上面
3 基板
4 ボンディングツール
5 基板ステージ
6 フレーム
6b フレーム6の下面
7 ヒートツール
7a ヒートツール7の上面
7b ヒートツール7の下面
7c ヒートツール7の吸着溝
8 アタッチメント
8a アタッチメント8の上面
8b アタッチメント8の下面
8c アタッチメント8の側面
8c チップ吸着溝
8d 凸部
8e アタッチメント8の側面
8f 外気導入溝
9 吸引孔
10a 吸引チューブ
10b 吸引チューブ
11a 切替弁
11b 切替弁
12 吸引ポンプ
13 吸引孔
14 吸引孔
15 吸引孔
16 吸引孔
17 空隙
18 導入孔
19 導入孔
20 カバー
20a カバー20の上端
20b カバー20の下端
20c カバー20の側面
21 気体供給口
22 供給ダクト
23 加圧ポンプ
30 熱硬化性の樹脂
31 外気供給孔
32 外気供給ポンプ
33 吸引ノズル
34 吸引ポンプ
Claims (8)
- 熱硬化性の樹脂が充填もしくは配置された基板に、ボンディングツールに吸着保持されたチップを加熱しながら実装する実装方法であって、
ボンディングツールが、所定の温度に昇温されるヒートツールと、チップを吸着保持するアタッチメントと、ボンディングツール外周を覆いアタッチメントの側部まで伸びるカバーを備え、
カバーの側面に気体供給口が設けられており、
アタッチメントは、ボンディングツール内に設けられた吸引孔により真空吸引されており、
カバー側面の気体供給口から気体を供給しながらアタッチメントに吸着保持されたチップを基板に実装する実装方法。 - 請求項1に記載の発明において、
前記アタッチメントのチップ吸引孔の外周には外気導入溝が設けられており、前記気体を外気導入溝に供給しながらアタッチメントに吸着保持されたチップを基板に実装する実装方法。 - 請求項1に記載の発明において、
前記ボンディングツールには前記ヒートツールを冷却する外気供給孔が設けられており、前記チップを基板に実装した後、外気供給孔より気体を供給しヒートツールを冷却する実装方法。 - 請求項3に記載の発明において、
前記基板の側方には吸引ノズルが設けられており、
前記チップを基板に実装した後、吸引ノズルを用いて基板上部に浮遊する揮発成分を吸引する実装方法。 - 熱硬化性の樹脂が充填もしくは配置された基板に、ボンディングツールに吸着保持されたチップを加熱しながら実装する実装装置であって、
ボンディングツールが、所定の温度に昇温されるヒートツールと、チップを吸着保持するアタッチメントと、ボンディングツール外周を覆いアタッチメントの側部まで伸びるカバーを備え、
アタッチメントを真空吸引する吸引孔と、
カバー側面に気体供給口が設けられ気体が供給されている実装装置。 - 請求項5に記載の発明において、
前記アタッチメントのチップ吸引孔の外周に外気導入溝が設けられ、前記気体が外気導入溝に供給されている実装装置。 - 請求項5に記載の発明において、
前記ボンディングツールにヒートツールを冷却する外気供給孔が設けられている実装装置。 - 請求項7に記載の発明において、
前記基板の側方に吸引ノズルを備えた実装装置。
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