WO2011055540A1 - 光学材料用内部離型剤の製造方法、光学材料用内部離型剤およびそれを含む重合性組成物 - Google Patents
光学材料用内部離型剤の製造方法、光学材料用内部離型剤およびそれを含む重合性組成物 Download PDFInfo
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- WO2011055540A1 WO2011055540A1 PCT/JP2010/006492 JP2010006492W WO2011055540A1 WO 2011055540 A1 WO2011055540 A1 WO 2011055540A1 JP 2010006492 W JP2010006492 W JP 2010006492W WO 2011055540 A1 WO2011055540 A1 WO 2011055540A1
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- release agent
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- resin
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/49—Phosphorus-containing compounds
- C08K5/51—Phosphorus bound to oxygen
- C08K5/52—Phosphorus bound to oxygen only
- C08K5/521—Esters of phosphoric acids, e.g. of H3PO4
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/56—Coatings, e.g. enameled or galvanised; Releasing, lubricating or separating agents
- B29C33/60—Releasing, lubricating or separating agents
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/30—Low-molecular-weight compounds
- C08G18/38—Low-molecular-weight compounds having heteroatoms other than oxygen
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/30—Low-molecular-weight compounds
- C08G18/38—Low-molecular-weight compounds having heteroatoms other than oxygen
- C08G18/3855—Low-molecular-weight compounds having heteroatoms other than oxygen having sulfur
- C08G18/3876—Low-molecular-weight compounds having heteroatoms other than oxygen having sulfur containing mercapto groups
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/74—Polyisocyanates or polyisothiocyanates cyclic
- C08G18/76—Polyisocyanates or polyisothiocyanates cyclic aromatic
- C08G18/7614—Polyisocyanates or polyisothiocyanates cyclic aromatic containing only one aromatic ring
- C08G18/7628—Polyisocyanates or polyisothiocyanates cyclic aromatic containing only one aromatic ring containing at least one isocyanate or isothiocyanate group linked to the aromatic ring by means of an aliphatic group
- C08G18/7642—Polyisocyanates or polyisothiocyanates cyclic aromatic containing only one aromatic ring containing at least one isocyanate or isothiocyanate group linked to the aromatic ring by means of an aliphatic group containing at least two isocyanate or isothiocyanate groups linked to the aromatic ring by means of an aliphatic group having a primary carbon atom next to the isocyanate or isothiocyanate groups, e.g. xylylene diisocyanate or homologues substituted on the aromatic ring
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/05—Alcohols; Metal alcoholates
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L75/00—Compositions of polyureas or polyurethanes; Compositions of derivatives of such polymers
- C08L75/04—Polyurethanes
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/04—Optical elements characterised by the material of which they are made; Optical coatings for optical elements made of organic materials, e.g. plastics
- G02B1/041—Lenses
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2125/00—Compositions for processes using internal mould release agents
Definitions
- the present invention relates to a method for producing an internal mold release agent for optical materials, an internal mold release agent for optical materials, and a polymerizable composition containing the same.
- Plastic lenses have been rapidly spreading to optical elements such as eyeglass lenses and camera lenses in recent years because they are lighter and harder to break than inorganic lenses and can be dyed.
- Various resin materials for lenses have been developed and used so far, and a typical example is a polythiourethane resin obtained from a polymerizable composition containing a polythiol compound and a polyisocyanate compound (patent) References 1-5).
- an internal mold release agent containing a phosphate ester compound or the like may be added to the polymerizable composition in order to improve mold release from the mold.
- Patent Document 6 reports that the white turbidity of a resin can be improved by heating a release agent containing a phosphate ester compound at 80 to 150 ° C. However, even in the method described in Patent Document 6, there is a case where the white turbidity of the resin cannot be improved.
- the present invention has been made in view of the above circumstances, and the object thereof is an internal for an optical material that is excellent in releasability and can effectively suppress white turbidity of a resin that is a problem in an optical material. It is providing the manufacturing method of a mold release agent, the internal mold release agent for optical materials, and the polymeric composition containing it.
- the present inventors have intensively studied to solve the above problems. As a result, it was found that an anhydride, which is a component of a phosphoric ester compound, affects the white turbidity of the resin, and further that this compound reacts with alcohol and decomposes. Based on the above findings, the present inventors have further studied to prepare a phosphate ester-based composition containing a predetermined amount of an alcohol compound, and heating the composition at a predetermined temperature, thereby suppressing the white turbidity of the resin. And the manufacturing method of the internal mold release agent for optical materials which can improve transparency of resin was discovered, and it came to complete this invention.
- the internal mold release agent for optical materials according to [5] is contained in an amount of 0.05 to 0.4 parts by weight based on 100 parts by weight of the total of iso (thio) cyanates and active hydrogen compounds.
- a polythiourethane-based polymerizable composition characterized by
- the ratio of the number of functional groups of mercapto groups and hydroxyl groups in active hydrogen compounds to the number of functional groups of isocyanate groups and isothiocyanate groups in iso (thio) cyanates is within the range of 0.8 to 1.2.
- Iso (thio) cyanates are m-xylylene diisocyanate, m-phenylene diisocyanate, 2,4-tolylene diisocyanate, 2,6-tolylene diisocyanate, 2,5-bis (isocyanatomethyl) -bicyclo -[2.2.1] -heptane, 2,6-bis (isocyanatomethyl) -bicyclo- [2.2.1] -heptane, 1,3-bis (isocyanatomethyl) cyclohexane, 1,4- One or more compounds selected from bis (isocyanatomethyl) cyclohexane and hexamethylene diisocyanate, Active hydrogen compounds are 4-mercaptomethyl-1,8-dimercapto-3,6-dithiaoctane, 5,7-dimercaptomethyl-1,11-dimercapto-3,6,9-trithiaundecane, 4,7 Dimercaptomethyl-1,11-di
- a method for producing a polythiourethane resin comprising subjecting the polymerizable composition according to any one of [6] to [8] to cast polymerization.
- an internal mold release agent for an optical material that is excellent in releasability, suppresses white turbidity of the resin, and improves the transparency of the resin.
- Such an internal mold release agent for optical materials is suitably used in various optical material resins that require high refractive index and high transparency.
- the method for producing an internal mold release agent for optical materials of the present invention comprises (a) a phosphate ester compound and (b) an alcohol compound comprising an aliphatic alcohol and / or an aromatic alcohol having 1 to 10 carbon atoms, When the total amount is 100% by weight, the composition containing the alcohol compound (b) in an amount of 2.5% by weight or more is heated in the range of 80 ° C. to 140 ° C.
- Step a In the case where (a) a phosphoric acid ester compound and (b) an alcohol compound composed of an aliphatic alcohol and / or an aromatic alcohol having 1 to 10 carbon atoms, the total amount of which is 100% by weight A composition containing the alcohol compound (b) in an amount of 2.5% by weight or more is prepared.
- Step b The composition obtained by adjusting the concentration of the alcohol compound (b) obtained in step a is heated in the range of 80 ° C to 140 ° C.
- it demonstrates along each process.
- the phosphoric ester compound (a) is a mixture containing a phosphoric monoester and / or a phosphoric diester having an alkyl chain or an oxaethylene chain. Moreover, phosphoric acid triester may be included.
- the phosphoric ester compound (a) is an acidic compound.
- a preferred phosphate ester compound (a) contained in the internal release agent for optical materials has 1 to 20 carbon atoms in the alkyl chain or oxaethylene chain of the phosphate ester, from the viewpoint of compatibility in the polymerizable composition. More preferably, it has 1 to 10 carbon atoms.
- phosphoric acid ester compounds commercially available, STEPEL ZelecUN, Johoku Chemical Industry's JP series, Toho Chemical Industry's Phosphanol series, Daihachi Chemical Industry's AP, DP series, etc. Can be mentioned. These commercially available products may contain one or more alcohol compounds (b) described later.
- the alcohol compound (b) contained in the commercial product and the added alcohol compound (b) may be the same compound or different compounds.
- alcohol compounds other than alcohol compound (b) may be contained in the commercial item.
- the alcohol compound (b) is composed of an aliphatic alcohol and / or an aromatic alcohol having 1 to 10 carbon atoms.
- an aliphatic alcohol having 1 to 10 carbon atoms is preferable, and an aliphatic alcohol having 4 to 10 carbon atoms is more preferable.
- Examples of the aliphatic group of the aliphatic alcohol include an organic residue derived from a linear aliphatic compound, an organic residue derived from a branched aliphatic compound, and an organic residue derived from a cyclic aliphatic compound. And organic residues derived from aromatic compounds.
- organic residues derived from linear aliphatic compounds include organic residues derived from methane, ethane, propane, butane, pentane, hexane, heptane, octane, nonane, decane, and the like.
- Organic residues derived from branched aliphatic compounds include 2-methylpropane, 2-methylbutane, 2-methylpentane, 3-methylpentane, 3-ethylpentane, 2-methylhexane, 3-methylhexane, 2 -Ethylhexane, 3-ethylhexane, 2-methylheptane, 3-methylheptane, 4-methylheptane, 3-ethylheptane, 4-ethylheptane, 4-propylheptane, 2-methyloctane, 3-methyloctane, 4-methyloctane, 3-ethyloctane, 4-ethyloctane, 2-methyl-1-butene, 3-methyl-1-butene, 2-methyl-2-butene, 2-methyl-butadiene, Examples include organic residues derived from 2,3-dimethylbutadiene and the like.
- Organic residues derived from cycloaliphatic compounds include cyclopentane, cyclopentene, cyclopentadiene, cyclohexane, 1,2-dimethylcyclohexane, 1,3-dimethylcyclohexane, 1,4-dimethylcyclohexane, cyclohexene, 1 And organic residues derived from 1,3-cyclohexadiene, 1,4-cyclohexadiene, norbornane, 2,3-dimethylnorbornane, 2,5-dimethylnorbornane, 2,6-dimethylnorbornane, and the like.
- organic residues derived from aromatic compounds include organic residues derived from benzene, toluene, o-xylene, m-xylene, p-xylene, styrene, ethylbenzene, and the like. It is not limited to only.
- an organic residue derived from a linear aliphatic compound an organic residue derived from a branched aliphatic compound, and an organic residue derived from a cyclic aliphatic compound are preferable. More preferred are organic residues derived from linear aliphatic compounds having 4 to 10 carbon atoms and organic residues derived from branched aliphatic compounds.
- Examples of the alcohol compound (b) include a linear aliphatic alcohol compound, a branched aliphatic alcohol compound, a cyclic aliphatic alcohol compound, and an aromatic alcohol compound.
- linear aliphatic alcohol compounds examples include methanol, ethanol, 1-propanol, 1-butanol, 1-pentanol, 1-hexanol, 1-heptanol, 1-octanol, 1-nonanol, 1-decanol, 2- Propanol, 2-butanol, 2-pentanol, 2-hexanol, 2-heptanol, 2-octanol, 2-nonanol, 2-decanol, 3-pentanol, 3-hexanol, 3-heptanol, 3-octanol, Examples include 3-nonanol, 3-decanol, 4-heptanol, 4-octanol, 4-nonanol, 4-decanol, 5-nonanol, and 5-decanol.
- Examples of branched aliphatic alcohol compounds include 2-methyl-1-propanol, t-butanol, 2-methyl-1-butanol, 2-methyl-2-butanol, 2-methyl-1-pentanol, 2-methyl- 2-pentanol, 3-methyl-1-pentanol, 3-methyl-2-pentanol, 3-ethyl-1-pentanol, 3-ethyl-2-pentanol, 2-methyl-1-hexanol, 2 -Methyl-2-hexanol, 3-methyl-1-hexanol, 3-methyl-2-hexanol, 2-ethyl-1-hexanol, 2-ethyl-2-hexanol, 3-ethyl-1-hexanol, 3-ethyl -2-hexanol, 2-methyl-1-heptanol, 3-methyl-1-heptanol, 4-methyl-1-heptanol, 3-ethyl-1 Heptanol, 4-
- Cycloaliphatic alcohol compounds include hydroxymethylcyclopentane, hydroxymethylcyclohexane, 1-hydroxymethyl-2,3-dimethylcyclohexane, 1-hydroxymethyl-2,4-dimethylcyclohexane, 1-hydroxymethyl-3, 5-dimethylcyclohexane, 2-hydroxymethyl-norbornane, hydroxycyclopentane, hydroxycyclohexane, 1-hydroxy-2,3-dimethylcyclohexane, 1-hydroxy-2,4-dimethylcyclohexane, 1-hydroxy-3,5 -Dimethylcyclohexane, 2-hydroxy-norbornane and the like.
- Aromatic alcohol compounds include hydroxymethylbenzene, 1-hydroxymethyl-2-methylbenzene, 1-hydroxymethyl-3-methylbenzene, 1-hydroxymethyl-4-methylbenzene, 1-hydroxymethyl-2,3- Examples include dimethylbenzene, 1-hydroxymethyl-2,4-dimethylbenzene, phenol, 2-methylphenol, 3-methylphenol, 4-methylphenol, 2,3-dimethylphenol, and 2,4-dimethylphenol. However, it is not limited only to these exemplary compounds.
- 1-butanol, 2-butanol, t-butanol, 1-hexanol, 1-octanol, 1-decanol, and 2-ethylhexanol are more preferred.
- These alcohol compounds can be used alone or in combination of two or more.
- step a when the phosphate compound (a) and the alcohol compound (b) are included, and the total of the phosphate compound (a) and the alcohol compound (b) is 100% by weight, the alcohol compound ( A composition comprising b) in an amount of 2.5% by weight or more is prepared.
- the above composition can be obtained, for example, by adding the alcohol compound (b) dropwise to the phosphate ester compound (a) and mixing it in the absence of a solvent so as to be the above amount, or the alcohol compound (b).
- the phosphoric acid ester compound (a) can also be added dropwise to the mixture.
- the commercial item used as a phosphate ester compound (a) contains an alcohol compound (b)
- the alcohol compound (b) contained in a composition is contained in the alcohol compound (b) and commercial item which are added.
- the content of the alcohol compound (b) in the composition is 2.5% by weight or more when the total of the phosphate compound (a) and the alcohol compound (b) is 100% by weight. From the viewpoint of reaction time, 6.1% by weight or more is preferable.
- the upper limit is 20% by weight or less, preferably 10% by weight or less from the viewpoint of the cost of the alcohol to be added. These lower limit value and upper limit value can be appropriately selected and combined.
- step b the composition obtained by adjusting the concentration of the alcohol compound (b) obtained in step a is heated in the range of 80 ° C to 140 ° C.
- the heating step of the composition in step b can be performed in the range of 80 ° C to 140 ° C, preferably 80 ° C to 130 ° C, more preferably 80 ° C to 120 ° C.
- the step b is performed at a temperature lower than the boiling point of the alcohol compound (b), or the alcohol compound (b) is distilled out of the reaction system using a reflux condenser even when the heating temperature is higher than the boiling point. Can be carried out under conditions where the above is suppressed.
- the heat treatment time in step b varies depending on the type of phosphoric acid ester compound (a) and alcohol compound (b), the treatment temperature, etc., and thus cannot be unconditionally limited, but may be 30 minutes or longer, from the viewpoint of work efficiency
- the range of 30 minutes to 30 hours is desirable, the range of 1 hour to 24 hours is preferable, and the range of 1 hour to 18 hours is more preferable.
- the method for producing an internal mold release agent for optical materials of the present invention is as follows.
- Preparing a composition comprising compound (b) in an amount of 2.5% by weight or more, preferably 6.1% by weight or more; Heating the composition in the range of 80 ° C to 140 ° C, preferably 80 ° C to 130 ° C, more preferably 80 ° C to 120 ° C.
- the said numerical range can be combined arbitrarily.
- the resin By using an internal mold release agent for optical materials obtained by heating a composition containing the alcohol compound (b) in a predetermined amount in such a temperature range, the resin has a good mold release property and white turbidity suppressing effect. Can be granted. Moreover, the polythiourethane resin which has the same physical property as before can be obtained without affecting the physical properties of the polythiourethane resin.
- the polythiourethane-based polymerizable composition of the present invention contains iso (thio) cyanates, active hydrogen compounds and the above-mentioned internal mold release agent for optical materials.
- the amount of the internal mold release agent for an optical material of the present invention used is determined based on the amount of the phosphate ester compound (a) that exhibits an internal mold release effect.
- the phosphoric ester compound (a) can be used in the range of 0.05 to 0.4 parts by weight with respect to 100 parts by weight of the total of iso (thio) cyanates and active hydrogen compounds.
- the amount used is appropriately determined according to the type and amount of monomer and catalyst used and the shape of the molded product.
- polythiourethane-based polymerizable composition containing the internal mold release agent for optical materials in the above range, a polythiourethane resin having better release properties and further suppressing white turbidity can be obtained. Moreover, the polythiourethane resin provided with the same physical property as before is obtained without affecting the physical properties of the polythiourethane resin.
- iso (thio) cyanates refer to compounds having at least one isocyanato group and / or isothiocyanato group in the molecule. It is an aliphatic or aromatic compound that may contain an alkyl group, an aliphatic ring, or an aromatic ring, and may have a functional group other than an isocyanato group and an isothiocyanato group. Moreover, the sulfur atom etc. may be contained in the molecule
- examples of the iso (thio) cyanates include aliphatic isocyanate compounds, alicyclic isocyanate compounds, aromatic isocyanate compounds, sulfur-containing aliphatic isocyanate compounds, sulfur-containing aromatic isocyanate compounds, heterocyclic isocyanate compounds, Examples include aliphatic isothiocyanate compounds, alicyclic isothiocyanate compounds, aromatic isothiocyanate compounds, sulfur-containing aliphatic isothiocyanate compounds, sulfur-containing aromatic isothiocyanate compounds, and heterocyclic isothiocyanate compounds.
- Examples of the aliphatic isocyanate compound include hexamethylene diisocyanate, 2,2-dimethylpentane diisocyanate, 2,2,4-trimethylhexane diisocyanate, butene diisocyanate, 1,3-butadiene-1,4-diisocyanate, 2,4,4- Trimethylhexamethylene diisocyanate, 1,6,11-undecatriisocyanate, 1,3,6-hexamethylene triisocyanate, 1,8-diisocyanato-4-isocyanatomethyloctane, bis (isocyanatoethyl) carbonate, bis (isocyanate) And natoethyl) ether.
- alicyclic isocyanate compounds include isophorone diisocyanate, 1,2-bis (isocyanatomethyl) cyclohexane, 1,3-bis (isocyanatomethyl) cyclohexane, 1,4-bis (isocyanatomethyl) cyclohexane, dicyclohexylmethane diisocyanate.
- Aromatic isocyanate compounds include o-xylylene diisocyanate, m-xylylene diisocyanate, p-xylylene diisocyanate, bis (isocyanatoethyl) benzene, bis (isocyanatopropyl) benzene, ⁇ , ⁇ , ⁇ ', ⁇ ' -Tetramethylxylylene diisocyanate, bis (isocyanatobutyl) benzene, bis (isocyanatomethyl) naphthalene, bis (isocyanatomethyl) diphenyl ether, m-phenylene diisocyanate, p-phenylene diisocyanate, 2,4-tolylene diisocyanate, 2 , 6-Tolylene diisocyanate, Ethyl phenylene diisocyanate, Isopropyl phenylene diisocyanate, Dimethyl phenylene diisocyanate, Diethyl
- sulfur-containing aliphatic isocyanate compounds include bis (isocyanatoethyl) sulfide, bis (isocyanatopropyl) sulfide, bis (isocyanatohexyl) sulfide, bis (isocyanatomethyl) sulfone, bis (isocyanatomethyl) disulfide, bis (Isocyanatopropyl) disulfide, bis (isocyanatomethylthio) methane, bis (isocyanatoethylthio) methane, bis (isocyanatoethylthio) ethane, bis (isocyanatomethylthio) ethane, 1,5-diisocyanato-2-isocyanate And natomethyl-3-thiapentane.
- sulfur-containing aromatic isocyanate compounds include diphenyl sulfide-2,4-diisocyanate, diphenyl sulfide-4,4-diisocyanate, 3,3-dimethoxy-4,4-diisocyanatodibenzylthioether, and bis (4-isocyanato Methylbenzene) sulfide, 4,4-methoxybenzenethioethylene glycol-3,3-diisocyanate, diphenyl disulfide-4,4-diisocyanate, 2,2-dimethyldiphenyl disulfide-5,5-diisocyanate, 3,3-dimethyldiphenyl Disulfide-5,5-diisocyanate, 3,3-dimethyldiphenyl disulfide-6,6-diisocyanate, 4,4-dimethyldiphenyl disulfide-5,5-diisocyanate, 3,3-dimethoxydiphe Dis
- heterocyclic isocyanate compound examples include 2,5-diisocyanatothiophene, 2,5-bis (isocyanatomethyl) thiophene, 2,5-diisocyanatotetrahydrothiophene, 2,5-bis (isocyanatomethyl) tetrahydrothiophene.
- aliphatic isothiocyanate compound examples include hexamethylene diisothiocyanate, 2,2-dimethylpentane diisothiocyanate, 2,2,4-trimethylhexane diisothiocyanate, butene diisothiocyanate, 1,3-butadiene-1,4.
- -Diisothiocyanate 2,4,4-trimethylhexamethylene diisothiocyanate, 1,6,11-undecatriisothiocyanate, 1,3,6-hexamethylene triisothiocyanate, 1,8-diisothiocyanato- Examples include 4-isothiocyanate methyloctane, bis (isothiocyanatoethyl) carbonate, and bis (isothiocyanatoethyl) ether.
- alicyclic isothiocyanate compounds include isophorone diisothiocyanate, 1,2-bis (isothiocyanatomethyl) cyclohexane, 1,3-bis (isothiocyanatomethyl) cyclohexane, 1,4-bis (isothiocyanatomethyl).
- Aromatic isothiocyanate compounds include o-xylylene diisothiocyanate, m-xylylene diisothiocyanate, p-xylylene diisothiocyanate, bis (isothiocyanatoethyl) benzene, bis (isothiocyanatopropyl) benzene, ⁇ , ⁇ , ⁇ ', ⁇ '-tetramethylxylylene diisothiocyanate, bis (isothiocyanatobutyl) benzene, bis (isothiocyanatomethyl) naphthalene, bis (isothiocyanatomethyl) diphenyl ether, phenylene diisothiocyanate, tolylene isothiocyanate , Ethylphenylene diisothiocyanate, isopropylphenylene diisothiocyanate, dimethylphenylene diisothiocyanate, diethylphenylene diis
- sulfur-containing aliphatic isothiocyanate compounds include bis (isothiocyanatoethyl) sulfide, bis (isothiocyanatopropyl) sulfide, bis (isothiocyanatohexyl) sulfide, bis (isothiocyanatomethyl) sulfone, and bis (isothiocyanate).
- Tomethyl) disulfide bis (isothiocyanatopropyl) disulfide, bis (isothiocyanatomethylthio) methane, bis (isothiocyanatoethylthio) methane, bis (isothiocyanatoethylthio) ethane, bis (isothiocyanatomethylthio) ethane, Examples include 1,5-diisothiocyanato-2-isothiocyanatomethyl-3-thiapentane.
- sulfur-containing aromatic isothiocyanate compounds include diphenyl sulfide-2,4-diisothiocyanate, diphenyl sulfide-4,4-diisothiocyanate, 3,3-dimethoxy-4,4-diisothiocyanatodibenzylthioether, bis (4-isothiocyanatomethylbenzene) sulfide, 4,4-methoxybenzenethioethylene glycol-3,3-diisothiocyanate, diphenyl disulfide-4,4-diisothiocyanate, 2,2-dimethyldiphenyl disulfide-5, 5-diisothiocyanate, 3,3-dimethyldiphenyl disulfide-5,5-diisothiocyanate, 3,3-dimethyldiphenyl disulfide-6,6-diisothiocyanate, 4,4-dimethyldiphenyl disulfide-5,5- The So
- heterocyclic isothiocyanate compounds include 2,5-diisothiocyanatothiophene, 2,5-bis (isothiocyanatomethyl) thiophene, 2,5-diisothiocyanatotetrahydrothiophene, 2,5-bis (isothiocyanate).
- aliphatic isocyanate compounds aliphatic isocyanate compounds
- alicyclic isocyanate compounds alicyclic isocyanate compounds
- aromatic isocyanate compounds are preferred, and m-xylylene diisocyanate, m-phenylene diisocyanate, 2,4-tolylene diisocyanate, 2,6-tolylene diisocyanate.
- active hydrogen compounds refer to compounds having at least one hydroxyl group and / or mercapto group in the molecule.
- An aliphatic or aromatic compound that may contain an alkyl group, an aliphatic ring, or an aromatic ring, and may have a functional group other than a hydroxyl group and a mercapto group.
- the sulfur atom etc. may be included in the molecule
- the active hydrogen compounds include, for example, an aliphatic thiol compound, an aromatic thiol compound, an aliphatic thiol compound containing an ester bond, a heterocyclic thiol compound, a thiol compound having a dithioacetal or dithioketal skeleton, and an ortho trithioformate ester.
- examples include a thiol compound having a skeleton, a thiol compound having a hydroxyl group, and an alcohol compound.
- Aliphatic thiol compounds include methanedithiol, 1,2-ethanedithiol, 1,1-propanedithiol, 1,2-propanedithiol, 1,3-propanedithiol, 2,2-propanedithiol, 1,4-butane Dithiol, 2,3-butanedithiol, 1,5-pentanedithiol, 1,6-hexanedithiol, 1,2,3-propanetrithiol, 1,1-cyclohexanedithiol, 1,2-cyclohexanedithiol, 2,2 -Dimethylpropane-1,3-dithiol, 3,4-dimethoxybutane-1,2-dithiol, 2-methylcyclohexane-2,3-dithiol, 1,1-bis (mercaptomethyl) cyclohexane, 1,2-di Mercaptopropyl methyl ether, 2,3-dimercaptopropyl
- Examples of the aliphatic thiol compound containing an ester bond include 2,3-dimercaptosuccinic acid (2-mercaptoethyl ester), thiomalic acid bis (2-mercaptoethyl ester), 2,3-dimercapto-1-propanol ( 2-mercaptoacetate), 2,3-dimercapto-1-propanol (3-mercaptopropionate), 3-mercapto-1,2-propanediol di (2-mercaptoacetate), 3-mercapto-1,2- Propanediol di (3-mercaptopropionate), diethylene glycol bis (2-mercaptoacetate), diethylene glycol bis (3-mercaptopropionate), ethylene glycol bis (2-mercaptoacetate), ethylene glycol bis (3-mercaptoprote) Pionate , Trimethylolpropane tris (2-mercaptoacetate), trimethylolpropane tris (3-mercaptopropionate), trimethylolethanetri
- Aromatic thiol compounds include 1,2-dimercaptobenzene, 1,3-dimercaptobenzene, 1,4-dimercaptobenzene, 1,2-bis (mercaptomethyl) benzene, 1,3-bis (mercaptomethyl) ) Benzene, 1,4-bis (mercaptomethyl) benzene, 1,2-bis (mercaptoethyl) benzene, 1,3-bis (mercaptoethyl) benzene, 1,4-bis (mercaptoethyl) benzene, 1,2 -Bis (mercaptomethyleneoxy) benzene, 1,3-bis (mercaptomethyleneoxy) benzene, 1,4-bis (mercaptomethyleneoxy) benzene, 1,2-bis (mercaptoethyleneoxy) benzene, 1,3-bis (Mercaptoethyleneoxy) benzene, 1,4-bis (mercaptoethyleneoxy) Zen, 1,2,3-trimercaptobenzene, 1,2,4
- Heterocyclic thiol compounds include 2-methylamino-4,6-dithiol sym-triazine, 2-ethylamino-4,6-dithiol sym-triazine, 2-amino-4,6-dithiol sym-triazine, 2- Morpholino-4,6-dithiol sym-triazine, 2-cyclohexylamino-4,6-dithiol sym-triazine, 2-methoxy-4,6-dithiol sym-triazine, 2-phenoxy-4,6-dithiol sym-triazine 2-thiobenzeneoxy-4,6-dithiol sym-triazine, 2-thiobutyloxy-4,6-dithiol sym-triazine, 3,4-thiophenedithiol, bismuthiol and the like.
- thiol compounds having a dithioacetal or dithioketal skeleton examples include 1,1,3,3-tetrakis (mercaptomethylthio) propane, 1,1,2,2-tetrakis (mercaptomethylthio) ethane, and 4,6-bis (mercaptomethylthio).
- Examples of the thiol compound having an ortho trithioformate skeleton include tris (mercaptomethylthio) methane, tris (mercaptoethylthio) methane, 1,1,5,5-tetrakis (mercaptomethylthio) -2,4-dithiapentane, bis [4, 4-bis (mercaptomethylthio) -1,3-dithiabutyl]-(mercaptomethylthio) methane, tris [4,4-bis (mercaptomethylthio) -1,3-dithiabutyl] methane, 2,4,6-tris (mercapto Methylthio) -1,3,5-trithiacyclohexane, 2,4-bis (mercaptomethylthio) -1,3,5-trithiacyclohexane, 1,1,3,3-tetrakis (mercaptomethylthio) -2-thiapropane Bis (mercaptomethyl) methylthio-1,
- Examples of the thiol compound having a hydroxyl group include 2-mercaptoethanol, 3-mercaptopropanol, 4-mercaptobutanol, 5-mercaptopentanol, 6-mercaptohexanol, 7-mercaptoheptanol, 8-mercaptooctanol, and 5-mercapto-3. -Thiapentanol and the like.
- Examples of the alcohol compound include diethylene glycol, triethylene glycol, 1,3-propanediol, dipropylene glycol, tripropylene glycol, 1,4-butanediol, 1,3-butanediol, 1,5-pentanediol, 1,4 -Pentanediol, 1,3-pentanediol, 1,6-hexanediol, 1,5-hexanediol, 1,4-hexanediol, 1,3-hexanediol, 1,7-heptanediol, 1,8- Examples include octanediol, thiodiethanol, dithiodiethanol, thiodipropanol, dithiodipropanol, and oligomers thereof, but are not limited to these exemplary compounds.
- aliphatic thiol compounds aliphatic thiol compounds containing an ester bond, thiol compounds having a dithioacetal or dithioketal skeleton, thiol compounds having an orthotrithioformate skeleton, thiol compounds having a hydroxyl group, and alcohol compounds are preferred.
- the ratio of the number of functional groups of mercapto groups and hydroxyl groups in active hydrogen compounds to the number of functional groups of isocyanato groups and isothiocyanato groups in iso (thio) cyanates is in the range of 0.8 to 1.2, preferably Is in the range of 0.85 to 1.15, more preferably in the range of 0.9 to 1.1.
- a resin suitably used as an optical material particularly as a plastic lens material for spectacles.
- a polythiourethane resin having the same refractive index and Abbe number as a conventional polythiourethane resin can be obtained.
- a resin modifier can be added for the purpose of adjusting the optical properties of the resulting resin, adjusting various physical properties such as impact resistance and specific gravity, and adjusting the handling properties of the monomer.
- examples of the resin modifier include olefin compounds including episulfide compounds, amine compounds, epoxy resins, organic acids and anhydrides thereof, (meth) acrylate compounds, and the like.
- examples of amine compounds that can be added as a resin modifier include monofunctional primary amine compounds, primary polyamine compounds, monofunctional secondary amine compounds, and secondary polyamine compounds.
- Episulfide compounds include bis ( ⁇ -epithiopropyl) sulfide, bis ( ⁇ -epithiopropyl) disulfide, bis ( ⁇ -epithiopropylthio) methane, 1,2-bis ( ⁇ -epithiopropylthio) ethane.
- Monofunctional primary amine compounds include ethylamine, n-propylamine, isopropylamine, n-butylamine, sec-butylamine, ter-butylamine, pentylamine, hexylamine, heptylamine, octylamine, decylamine, laurylamine, myristylamine , 3-pentylamine, 2-ethylhexylamine, 1,2-dimethylhexylamine, allylamine, aminomethylbicycloheptane, cyclopentylamine, cyclohexylamine, 2,3-dimethylcyclohexylamine, aminomethylcyclohexane, aniline, benzylamine, phenethylamine 2,3- or 4-methylbenzylamine, o-, m-, or p-methylaniline, o-, m-, or p-ethylaniline, amino Morpholine, naphthy
- Primary polyamine compounds include ethylenediamine, 1,2-, or 1,3-diaminopropane, 1,2-, 1,3-, or 1,4-diaminobutane, 1,5-diaminopentane, 1,6- Diaminohexane, 1,7-diaminoheptane, 1,8-diaminooctane, 1,10-diaminodecane, 1,2-, 1,3-, or 1,4-diaminocyclohexane, o-, m- or p- Diaminobenzene, 3,4- or 4,4'-diaminobenzophenone, 3,4- or 4,4'-diaminodiphenyl ether, 4,4'-diaminodiphenylmethane, 4,4'-diaminodiphenyl sulfide, 3,3 ' -, Or 4,4'-diaminodiphenylsulfone, 2,7-di
- Examples of monofunctional secondary amine compounds include diethylamine, dipropylamine, di-n-butylamine, di-sec-butylamine, diisobutylamine, di-n-pentylamine, di-3-pentylamine, dihexylamine, dioctylamine, Di (2-ethylhexyl) amine, methylhexylamine, diallylamine, N-methylallylamine, piperidine, pyrrolidine, diphenylamine, N-methylamine, N-ethylamine, dibenzylamine, N-methylbenzylamine, N-ethylbenzylamine, Examples include dicyclohexylamine, N-methylaniline, N-ethylaniline, dinaphthylamine, 1-methylpiperazine, morpholine and the like.
- Secondary polyamine compounds include N, N′-dimethylethylenediamine, N, N′-dimethyl-1,2-diaminopropane, N, N′-dimethyl-1,3-diaminopropane, N, N′-dimethyl- 1,2-diaminobutane, N, N′-dimethyl-1,3-diaminobutane, N, N′-dimethyl-1,4-diaminobutane, N, N′-dimethyl-1,5-diaminopentane, N , N′-dimethyl-1,6-diaminohexane, N, N′-dimethyl-1,7-diaminoheptane, N, N′-diethylethylenediamine, N, N′-diethyl-1,2-diaminopropane, N , N′-diethyl-1,3-diaminopropane, N, N′-diethyl
- Alcohol-based epoxy compounds obtained by condensation of polyhydric alcohol compounds and epihalohydrin compounds, 3,4-epoxycyclohexylmethyl-3 ′, 4′-epoxycyclohexanecarboxylate, 1,2-hexahydrophthalic acid diglycidyl ester, etc.
- Glycidyl ester epoxy compounds obtained by condensation of polyvalent organic acid compounds and epihalohydrin compounds and amine epoxys obtained by condensation of primary and secondary diamine compounds with epihalohydrin compounds Shi compounds and, although aliphatic polyvalent epoxy compounds such as vinylcyclohexene diepoxide and the like, are not limited only to these exemplified compounds. These epoxy resins can be used alone or in combination of two or more.
- Organic acids that can be added as resin modifiers and their anhydrides include thiodiglycolic acid, thiodipropionic acid, dithiodipropionic acid, phthalic anhydride, hexahydrophthalic anhydride, methylhexahydrophthalic anhydride, Examples include methyltetrahydrophthalic anhydride, methylnorbornenoic anhydride, methylnorbornanoic anhydride, maleic anhydride, trimellitic anhydride, pyromellitic anhydride, and the like, but are not limited to these exemplified compounds. These organic acids and their anhydrides can be used alone or in combination of two or more.
- Examples of the olefin compound containing a (meth) acrylate compound that can be added as a resin modifier include (meth) acrylate compounds, allyl compounds, vinyl compounds, and the like.
- (Meth) acrylate compounds include benzyl acrylate, benzyl methacrylate, butoxyethyl acrylate, butoxymethyl methacrylate, cyclohexyl acrylate, cyclohexyl methacrylate, 2-hydroxyethyl acrylate, 2-hydroxymethyl methacrylate, glycidyl acrylate, glycidyl methacrylate, phenoxyethyl acrylate, Phenoxyethyl methacrylate, phenyl methacrylate, ethylene glycol diacrylate, ethylene glycol dimethacrylate, diethylene glycol diacrylate, diethylene glycol dimethacrylate, triethylene glycol diacrylate, triethylene glycol dimethacrylate, tetraethylene glycol diacrylate Tetraethylene glycol dimethacrylate, polyethylene glycol diacrylate, polyethylene glycol dimethacrylate, neopentyl glycol diacrylate, neopentyl glycol dim
- allyl compound examples include allyl glycidyl ether, diallyl phthalate, diallyl terephthalate, diallyl isophthalate, diallyl carbonate, and diethylene glycol bisallyl carbonate.
- vinyl compound examples include vinyl compounds such as styrene, chlorostyrene, methylstyrene, bromostyrene, dibromostyrene, divinylbenzene, and 3,9-divinylspirobi (m-dioxane), but are limited to these exemplified compounds. It is not a thing. These olefin compounds can be used alone or in combination of two or more.
- the temperature at which a polymerizable composition is prepared by mixing iso (thio) cyanates, active hydrogen compounds, an internal mold release agent for optical materials, a catalyst, and other additives is usually 25 ° C. or lower. From the viewpoint of the pot life of the composition, it may be preferable to lower the temperature further. However, if the solubility of the internal mold release agent, catalyst, or additive for optical materials in the monomer is not good, the monomer is heated in advance, and the monomer iso (thio) cyanate or active hydrogen compound, or resin modification is performed. It is also possible to dissolve in a material.
- the production method of the polythiourethane resin is not particularly limited, but a preferred production method is cast polymerization, and the polymerizable composition is injected between the molding molds held by a gasket or a tape. At this time, depending on the physical properties required for the obtained plastic lens, it is often preferable to perform a defoaming treatment under reduced pressure, a filtration treatment such as pressurization, reduced pressure, or the like, if necessary.
- the polymerization conditions are not limited because the conditions vary greatly depending on the polymerizable composition, the type and amount of the catalyst used, the shape of the mold, and the like. Done. In some cases, it is preferable to hold in the temperature range of 10 to 150 ° C. or gradually raise the temperature and cure in 1 to 25 hours.
- the polythiourethane resin of the present invention may be subjected to a treatment such as annealing as necessary.
- the treatment temperature is usually 50 to 150 ° C., preferably 90 to 140 ° C., more preferably 100 to 130 ° C.
- a chain extender when molding a polythiourethane resin, a chain extender, a crosslinking agent, a light stabilizer, an ultraviolet absorber, an antioxidant, an anti-coloring agent, Various additives such as oil-soluble dyes, fillers, and adhesion improvers may be added.
- the polythiourethane resin of the present invention can be obtained as molded articles having various shapes by changing the mold during the casting polymerization. Since the polythiourethane resin of the present invention is prepared using the above-mentioned internal mold release agent for optical materials, it has a high refractive index and high transparency, and is a plastic lens, camera lens, light emitting diode (LED), prism. It can be used for various applications as optical resins such as optical fibers, information recording substrates, filters, and light emitting diodes. In particular, it is suitable as an optical material and an optical element such as a plastic lens, a camera lens, and a light emitting diode.
- the plastic lens using the polythiourethane resin of the present invention may be used with a coating layer on one side or both sides, if necessary.
- the coating layer include a primer layer, a hard coat layer, an antireflection film layer, an antifogging coat film layer, an antifouling layer, and a water repellent layer.
- Each of these coating layers may be used alone, or a plurality of coating layers may be used in multiple layers. When a coating layer is applied to both sides, a similar coating layer or a different coating layer may be applied to each surface.
- Each of these coating layers is an ultraviolet absorber for the purpose of protecting the lens and eyes from ultraviolet rays, an infrared absorber for the purpose of protecting the eyes from infrared rays, a light stabilizer, an antioxidant, and a lens for the purpose of improving the weather resistance of the lens.
- an ultraviolet absorber for the purpose of protecting the lens and eyes from ultraviolet rays
- an infrared absorber for the purpose of protecting the eyes from infrared rays
- a light stabilizer for the purpose of protecting the eyes from infrared rays
- an antioxidant for the purpose of improving the weather resistance of the lens.
- a lens for the purpose of improving the weather resistance of the lens.
- dyes and pigments, photochromic dyes and photochromic pigments, antistatic agents, and other known additives for enhancing the performance of the lens may be used in combination.
- various leveling agents for the purpose of improving coating properties may be used.
- the primer layer is usually formed between a hard coat layer described later and the optical lens.
- the primer layer is a coating layer for the purpose of improving the adhesion between the hard coat layer formed thereon and the lens, and in some cases, the impact resistance can also be improved.
- Any material can be used for the primer layer as long as it has high adhesion to the obtained optical lens, but usually it is mainly composed of urethane resin, epoxy resin, polyester resin, melanin resin, and polyvinyl acetal.
- a primer composition or the like is used.
- the primer composition may use an appropriate solvent that does not affect the lens for the purpose of adjusting the viscosity of the composition. Of course, you may use it without a solvent.
- the primer composition can be formed by either a coating method or a dry method.
- a primer layer is formed by solidifying after applying to a lens by a known coating method such as spin coating or dip coating.
- a dry method it forms by well-known dry methods, such as CVD method and a vacuum evaporation method.
- the surface of the lens may be subjected to a pretreatment such as an alkali treatment, a plasma treatment, or an ultraviolet treatment as necessary for the purpose of improving adhesion.
- the hard coat layer is a coating layer for the purpose of imparting functions such as scratch resistance, abrasion resistance, moisture resistance, warm water resistance, heat resistance, and weather resistance to the lens surface.
- the hard coat layer is generally composed of an organic silicon compound having a curing property and an element selected from the element group of Si, Al, Sn, Sb, Ta, Ce, La, Fe, Zn, W, Zr, In, and Ti.
- a hard coat composition containing at least one kind of fine particles composed of one or more kinds of oxide fine particles and / or a composite oxide of two or more elements selected from these element groups is used.
- the hard coat composition includes at least amines, amino acids, metal acetylacetonate complexes, organic acid metal salts, perchloric acids, perchloric acid salts, acids, metal chlorides and polyfunctional epoxy compounds. It is preferable to include any of them.
- An appropriate solvent that does not affect the lens may be used in the hard coat composition. Of course, you may use it without a solvent.
- the hard coat layer is usually formed by applying a hard coat composition by a known application method such as spin coating or dip coating and then curing.
- a hard coat composition by a known application method such as spin coating or dip coating and then curing.
- the curing method include thermal curing, a curing method by irradiation with energy rays such as ultraviolet rays and visible rays, and the like.
- the refractive index of the hard coat layer is preferably such that the difference in refractive index from the lens is within ⁇ 0.1.
- the antireflection layer is usually formed on the hard coat layer as necessary.
- inorganic oxides such as SiO 2 and TiO 2 are used, and vacuum deposition, sputtering, ion plating, ion beam assist, and CVD are used. It is formed by the dry method.
- an organic type it is formed by a wet method using a composition containing an organosilicon compound and silica-based fine particles having internal cavities.
- the antireflection layer has a single layer and a multilayer, and when used in a single layer, the refractive index is preferably at least 0.1 lower than the refractive index of the hard coat layer.
- a multilayer antireflection film is preferably used. In that case, a low refractive index film and a high refractive index film are alternately laminated. Also in this case, the difference in refractive index between the low refractive index film and the high refractive index film is preferably 0.1 or more.
- Examples of the high refractive index film include ZnO, TiO 2 , CeO 2 , Sb 2 O 5 , SnO 2 , ZrO 2 , and Ta 2 O 5, and examples of the low refractive index film include an SiO 2 film. .
- an antifogging coating film layer On the antireflection film layer, an antifogging coating film layer, a contamination prevention layer, and a water repellent layer may be formed as necessary.
- a method for forming the antifogging coat layer, the antifouling layer, and the water repellent layer there is no particular limitation on the treatment method, treatment material, and the like as long as the antireflection function is not adversely affected.
- a coating treatment method, an antifouling treatment method, a water repellent treatment method, and a material can be used.
- a method of covering the surface with a surfactant a method of adding a hydrophilic film to the surface to make it water-absorbing, a method of covering the surface with fine irregularities and increasing water absorption, Examples thereof include a method of absorbing water using photocatalytic activity and a method of preventing water droplet adhesion by applying a super water-repellent treatment.
- a method of forming a water repellent treatment layer by vapor deposition or sputtering of a fluorine-containing silane compound or the like, or a method of forming a water repellent treatment layer by coating after dissolving the fluorine-containing silane compound in a solvent Etc a method of forming a water repellent treatment layer by vapor deposition or sputtering of a fluorine-containing silane compound or the like, or a method of forming a water repellent treatment layer by coating after dissolving the fluorine-containing silane compound in a solvent Etc.
- the plastic lens using the polythiourethane resin of the present invention may be dyed using a dye according to the purpose for the purpose of imparting fashionability or photochromic properties.
- the lens can be dyed by a known dyeing method, it is usually carried out by the following method.
- a method of immersing a lens in a dyeing solution (2) A method of coating using a coating agent containing a dye, or a method of providing a dyeable coating layer and dyeing the coating layer, (3) Raw material monomer (4) A method in which a sublimable dye is heated to sublimate.
- a lens fabric finished with a predetermined optical surface is immersed (dyeing step) in a dyeing solution in which a dye to be used is dissolved or uniformly dispersed, and then as required.
- the lens is heated to fix the dye (annealing step after dyeing).
- the pigment used in the dyeing process is not particularly limited as long as it is a known pigment, but usually an oil-soluble dye or a disperse dye is used.
- the solvent used in the dyeing process is not particularly limited as long as the dye used is soluble or can be uniformly dispersed.
- a surfactant for dispersing the dye in the dyeing solution or a carrier for promoting dyeing may be added as necessary.
- a dyeing bath is prepared by dispersing a dye and an optionally added surfactant in water or a mixture of water and an organic solvent, and an optical lens is immersed in the dyeing bath, and a predetermined temperature is set. And dye for a predetermined time.
- the dyeing temperature and time vary depending on the desired color density, but it is usually from 120 ° C. or less to several minutes to several tens of hours, and the dye concentration in the dyeing bath is 0.01 to 10% by weight. Moreover, when dyeing is difficult, you may carry out under pressure.
- the post-dyeing annealing step performed as necessary is a step of performing heat treatment on the dyed lens fabric.
- the heat treatment is performed by removing water remaining on the surface of the lens fabric dyed in the dyeing process with a solvent or air-drying the solvent, and then, for example, in a furnace such as an infrared heating furnace in an atmospheric atmosphere or a resistance heating furnace. Let it stay for a predetermined time.
- a furnace such as an infrared heating furnace in an atmospheric atmosphere or a resistance heating furnace.
- an organic coating liquid in which a pigment is dispersed or dissolved is applied to the plastic lens, and then cured to apply the dyed coating layer to the lens surface.
- This is a method of forming, or a method of (1) after forming a dyeable coating layer on the surface of a plastic lens, that is, a method of dyeing by immersing a plastic lens in a dyeing solution and heating.
- the method (3) is a method in which a dye is previously dissolved in a raw material monomer for a plastic lens and then polymerized.
- the dye to be used is not particularly limited as long as it can be uniformly dissolved in the raw material monomer or dispersed so as not to impair the optical properties.
- the method (4) includes (a) a method of dyeing a plastic lens by sublimating a solid sublimable dye, and (b) a substrate formed by applying a solution containing the sublimable dye is opposed to the plastic lens in a noncontact state. And a method of dyeing by heating the substrate and the lens, and (c) a method of dyeing by heating after transferring a transfer layer composed of a colored layer containing a sublimable dye and an adhesive layer to a plastic lens.
- the optical lens of the present invention may be dyed by any method.
- the dye to be used is not particularly limited as long as it has a sublimation property.
- Releasability When the lens is released from the molding mold, “ ⁇ ” (poor release property) indicates that the lens was not released at all, or a part of the lens was missing or the molding mold was cracked. For those that did not have any such problems, it was rated as “ ⁇ ” (good releasability).
- Transparency of resin The obtained resin was irradiated on a projector in a dark place, and the presence of cloudiness of the lens and the presence of an opaque substance was visually determined.
- Example 1 A reaction flask equipped with a stirrer, a thermometer, and a Dimroth condenser was charged with 200 g and 1 of the STEPE brand trade name ZelecUN (a total alcohol concentration of 1-octanol and 1-decanol of 2.3 wt%) as a phosphate ester compound. -4.0 g of octanol was uniformly mixed to obtain a phosphate ester compound-containing composition having a total alcohol concentration of 4.2% by weight. The temperature was gradually raised from room temperature and stirred uniformly for 10 hours while maintaining the internal temperature at 100 ° C. After completion of the stirring, the internal temperature was cooled to room temperature and then discharged from the reaction flask to obtain 202 g of an internal mold release agent for optical materials.
- ZelecUN a total alcohol concentration of 1-octanol and 1-decanol of 2.3 wt%
- the mixed solution was defoamed at 400 Pa for 1 hour, filtered through a 1 ⁇ m PTFE filter, and poured into a mold composed of a glass mold and a tape.
- This mold was put into a polymerization oven and polymerized by gradually raising the temperature from 25 ° C. to 120 ° C. over 21 hours. After completion of the polymerization, the mold was taken out from the oven. The release property of the resin from the mold was good.
- the obtained resin was further annealed at 130 ° C. for 4 hours.
- the obtained resin was transparent and had a refractive index (ne) of 1.598, an Abbe number ( ⁇ e) of 36, and a heat resistance (Tg) of 90 ° C., which was suitable as an optical transparent resin.
- the evaluation results are shown in Table 1.
- Example 2 A reaction flask equipped with a stirrer, a thermometer, and a Dimroth condenser was charged with 200 g and 1 of the STEPE brand trade name ZelecUN (a total alcohol concentration of 1-octanol and 1-decanol of 2.3 wt%) as a phosphate ester compound. -0.6 g of octanol was uniformly mixed to obtain a phosphate ester compound-containing composition having a total alcohol concentration of 2.6% by weight. The temperature was gradually raised from room temperature and stirred uniformly for 18 hours while maintaining the internal temperature at 100 ° C. After completion of the stirring, the internal temperature was cooled to room temperature and then discharged from the reaction flask to obtain 199 g of an internal mold release agent for optical materials.
- ZelecUN a total alcohol concentration of 1-octanol and 1-decanol of 2.3 wt%
- the mixed solution was defoamed at 400 Pa for 1 hour, filtered through a 1 ⁇ m PTFE filter, and poured into a mold composed of a glass mold and a tape.
- This mold was put into a polymerization oven and polymerized by gradually raising the temperature from 25 ° C. to 120 ° C. over 21 hours. After completion of the polymerization, the mold was taken out from the oven. The release property of the resin from the mold was good.
- the obtained resin was further annealed at 130 ° C. for 4 hours.
- the obtained resin was transparent and had a refractive index (ne) of 1.598, an Abbe number ( ⁇ e) of 36, and a heat resistance (Tg) of 90 ° C., which was suitable as an optical transparent resin.
- the evaluation results are shown in Table 1.
- Example 3 A reaction flask equipped with a stirrer, a thermometer, and a Dimroth condenser was charged with 200 g and 1 of the STEPE brand trade name ZelecUN (a total alcohol concentration of 1-octanol and 1-decanol of 2.3 wt%) as a phosphate ester compound. -2.0 g of octanol was uniformly mixed to obtain a phosphate ester compound-containing composition having a total alcohol concentration of 3.3% by weight. The temperature was gradually raised from room temperature and stirred uniformly for 10 hours while maintaining the internal temperature at 100 ° C. After completion of the stirring, the internal temperature was cooled to room temperature and then discharged from the reaction flask to obtain 199 g of an internal mold release agent for optical materials.
- ZelecUN a total alcohol concentration of 1-octanol and 1-decanol of 2.3 wt%
- the mixed solution was defoamed at 400 Pa for 1 hour, filtered through a 1 ⁇ m PTFE filter, and poured into a mold composed of a glass mold and a tape.
- This mold was put into a polymerization oven and polymerized by gradually raising the temperature from 25 ° C. to 120 ° C. over 21 hours. After completion of the polymerization, the mold was taken out from the oven. The release property of the resin from the mold was good.
- the obtained resin was further annealed at 130 ° C. for 4 hours.
- the obtained resin was transparent and had a refractive index (ne) of 1.598, an Abbe number ( ⁇ e) of 36, and a heat resistance (Tg) of 90 ° C., which was suitable as an optical transparent resin.
- the evaluation results are shown in Table 1.
- Example 4 A reaction flask equipped with a stirrer, a thermometer, and a Dimroth condenser was charged with 200 g and 1 of the STEPE brand trade name ZelecUN (a total alcohol concentration of 1-octanol and 1-decanol of 2.3 wt%) as a phosphate ester compound. -10.0 g of octanol was uniformly mixed to obtain a phosphate ester-containing composition having a total alcohol concentration of 7.0% by weight. The temperature was gradually raised from room temperature and stirred uniformly for 10 hours while maintaining the internal temperature at 100 ° C. After completion of the stirring, the internal temperature was cooled to room temperature and then discharged from the reaction flask to obtain 207 g of an internal mold release agent for optical materials.
- ZelecUN a total alcohol concentration of 1-octanol and 1-decanol of 2.3 wt%
- the mixed solution was defoamed at 400 Pa for 1 hour, filtered through a 1 ⁇ m PTFE filter, and poured into a mold composed of a glass mold and a tape.
- This mold was put into a polymerization oven and polymerized by gradually raising the temperature from 25 ° C. to 120 ° C. over 21 hours. After completion of the polymerization, the mold was taken out from the oven. The release property of the resin from the mold was good.
- the obtained resin was further annealed at 130 ° C. for 4 hours.
- the obtained resin was transparent and had a refractive index (ne) of 1.598, an Abbe number ( ⁇ e) of 36, and a heat resistance (Tg) of 90 ° C., which was suitable as an optical transparent resin.
- the evaluation results are shown in Table 1.
- Example 5 A reaction flask equipped with a stirrer, a thermometer, and a Dimroth condenser was charged with 200 g and 1 of the STEPE brand trade name ZelecUN (a total alcohol concentration of 1-octanol and 1-decanol of 2.3 wt%) as a phosphate ester compound. -40.0 g of octanol was uniformly mixed to obtain a phosphate ester compound-containing composition having a total alcohol concentration of 18.6% by weight. The temperature was gradually raised from room temperature and stirred uniformly for 10 hours while maintaining the internal temperature at 100 ° C. After completion of the stirring, the internal temperature was cooled to room temperature and then discharged from the reaction flask to obtain 238 g of an internal mold release agent for optical materials.
- ZelecUN a total alcohol concentration of 1-octanol and 1-decanol of 2.3 wt%
- the mixed solution was defoamed at 400 Pa for 1 hour, filtered through a 1 ⁇ m PTFE filter, and poured into a mold composed of a glass mold and a tape.
- This mold was put into a polymerization oven and polymerized by gradually raising the temperature from 25 ° C. to 120 ° C. over 21 hours. After completion of the polymerization, the mold was taken out from the oven. The release property of the resin from the mold was good.
- the obtained resin was further annealed at 130 ° C. for 4 hours.
- the obtained resin was transparent and had a refractive index (ne) of 1.598, an Abbe number ( ⁇ e) of 36, and a heat resistance (Tg) of 90 ° C., which was suitable as an optical transparent resin.
- the evaluation results are shown in Table 1.
- Example 6 A reaction flask equipped with a stirrer, a thermometer, and a Dimroth condenser was charged with 200 g and 1 of the STEPE brand trade name ZelecUN (a total alcohol concentration of 1-octanol and 1-decanol of 2.3 wt%) as a phosphate ester compound. -4.0 g of octanol was uniformly mixed to obtain a phosphate ester compound-containing composition having a total alcohol concentration of 4.2% by weight. The temperature was gradually raised from room temperature and stirred uniformly for 14 hours while maintaining the internal temperature at 80 ° C. After completion of the stirring, the internal temperature was cooled to room temperature and then discharged from the reaction flask to obtain 202 g of an internal mold release agent for optical materials.
- ZelecUN a total alcohol concentration of 1-octanol and 1-decanol of 2.3 wt%
- the mixed solution was defoamed at 400 Pa for 1 hour, filtered through a 1 ⁇ m PTFE filter, and poured into a mold composed of a glass mold and a tape.
- This mold was put into a polymerization oven and polymerized by gradually raising the temperature from 25 ° C. to 120 ° C. over 21 hours. After completion of the polymerization, the mold was taken out from the oven. The release property of the resin from the mold was good.
- the obtained resin was further annealed at 130 ° C. for 4 hours.
- the obtained resin was transparent and had a refractive index (ne) of 1.598, an Abbe number ( ⁇ e) of 36, and a heat resistance (Tg) of 90 ° C., which was suitable as an optical transparent resin.
- the evaluation results are shown in Table 1.
- Example 7 A reaction flask equipped with a stirrer, a thermometer, and a Dimroth condenser was charged with 200 g and 1 of the STEPE brand trade name ZelecUN (a total alcohol concentration of 1-octanol and 1-decanol of 2.3 wt%) as a phosphate ester compound. -4.0 g of octanol was uniformly mixed to obtain a phosphate ester compound-containing composition having a total alcohol concentration of 4.2% by weight. The temperature was gradually raised from room temperature and stirred uniformly for 10 hours while maintaining the internal temperature at 120 ° C. After completion of the stirring, the internal temperature was cooled to room temperature and then discharged from the reaction flask to obtain 202 g of an internal mold release agent for optical materials.
- ZelecUN a total alcohol concentration of 1-octanol and 1-decanol of 2.3 wt%
- the mixed solution was defoamed at 400 Pa for 1 hour, filtered through a 1 ⁇ m PTFE filter, and poured into a mold composed of a glass mold and a tape.
- This mold was put into a polymerization oven and polymerized by gradually raising the temperature from 25 ° C. to 120 ° C. over 21 hours. After completion of the polymerization, the mold was taken out from the oven. The release property of the resin from the mold was good.
- the obtained resin was further annealed at 130 ° C. for 4 hours.
- the obtained resin was transparent and had a refractive index (ne) of 1.598, an Abbe number ( ⁇ e) of 36, and a heat resistance (Tg) of 90 ° C., which was suitable as an optical transparent resin.
- the evaluation results are shown in Table 1.
- Example 8 A reaction flask equipped with a stirrer, a thermometer, and a Dimroth condenser was charged with 200 g and 1 of the STEPE brand trade name ZelecUN (a total alcohol concentration of 1-octanol and 1-decanol of 2.3 wt%) as a phosphate ester compound. -4.0 g of octanol was uniformly mixed to obtain a phosphate ester compound-containing composition having a total alcohol concentration of 4.2% by weight. The temperature was gradually raised from room temperature and stirred uniformly for 10 hours while maintaining the internal temperature at 130 ° C. After completion of the stirring, the internal temperature was cooled to room temperature and then discharged from the reaction flask to obtain 202 g of an internal mold release agent for optical materials.
- ZelecUN a total alcohol concentration of 1-octanol and 1-decanol of 2.3 wt%
- the mixed solution was defoamed at 400 Pa for 1 hour, filtered through a 1 ⁇ m PTFE filter, and poured into a mold composed of a glass mold and a tape.
- This mold was put into a polymerization oven and polymerized by gradually raising the temperature from 25 ° C. to 120 ° C. over 21 hours. After completion of the polymerization, the mold was taken out from the oven. The release property of the resin from the mold was good.
- the obtained resin was further annealed at 130 ° C. for 4 hours.
- the obtained resin was transparent and had a refractive index (ne) of 1.598, an Abbe number ( ⁇ e) of 36, and a heat resistance (Tg) of 90 ° C., which was suitable as an optical transparent resin.
- the evaluation results are shown in Table 1.
- Example 9 A reaction flask equipped with a stirrer, a thermometer, and a Dimroth condenser was charged with 200 g and 1 of the STEPE brand trade name ZelecUN (a total alcohol concentration of 1-octanol and 1-decanol of 2.3 wt%) as a phosphate ester compound. -4.0 g of octanol was uniformly mixed to obtain a phosphate ester compound-containing composition having a total alcohol concentration of 4.2% by weight. The temperature was gradually raised from room temperature and stirred uniformly for 4 hours while maintaining the internal temperature at 140 ° C. After completion of the stirring, the internal temperature was cooled to room temperature and then discharged from the reaction flask to obtain 202 g of an internal mold release agent for optical materials.
- ZelecUN a total alcohol concentration of 1-octanol and 1-decanol of 2.3 wt%
- the mixed solution was defoamed at 400 Pa for 1 hour, filtered through a 1 ⁇ m PTFE filter, and poured into a mold composed of a glass mold and a tape.
- This mold was put into a polymerization oven and polymerized by gradually raising the temperature from 25 ° C. to 120 ° C. over 21 hours. After completion of the polymerization, the mold was taken out from the oven. The release property of the resin from the mold was good.
- the obtained resin was further annealed at 130 ° C. for 4 hours.
- the obtained resin was transparent and had a refractive index (ne) of 1.598, an Abbe number ( ⁇ e) of 36, and a heat resistance (Tg) of 90 ° C., which was suitable as an optical transparent resin.
- the evaluation results are shown in Table 1.
- Example 10 Into a reaction flask equipped with a stir bar, thermometer, and Dimroth condenser, 200 g and 2 of a trade name ZeleCUN (namely, alcohol concentration of 2.3% by weight of 1-octanol and 1-decanol), a phosphate ester compound, is a phosphate ester compound. -10.0 g of butanol was uniformly mixed to obtain a phosphate ester compound-containing composition having a total alcohol concentration of 7.0% by weight. The temperature was gradually raised from room temperature and stirred uniformly for 10 hours while maintaining the internal temperature at 100 ° C. After completion of the stirring, the internal temperature was cooled to room temperature and then discharged from the reaction flask to obtain 208 g of an internal mold release agent for optical materials.
- a trade name ZeleCUN namely, alcohol concentration of 2.3% by weight of 1-octanol and 1-decanol
- the mixed solution was defoamed at 400 Pa for 1 hour, filtered through a 1 ⁇ m PTFE filter, and poured into a mold composed of a glass mold and a tape.
- This mold was put into a polymerization oven and polymerized by gradually raising the temperature from 25 ° C. to 120 ° C. over 21 hours. After completion of the polymerization, the mold was taken out from the oven. The release property of the resin from the mold was good.
- the obtained resin was further annealed at 130 ° C. for 4 hours.
- the obtained resin was transparent and had a refractive index (ne) of 1.598, an Abbe number ( ⁇ e) of 36, and a heat resistance (Tg) of 90 ° C., which was suitable as an optical transparent resin.
- the evaluation results are shown in Table 1.
- Example 11 Into a reaction flask equipped with a stir bar, thermometer, and Dimroth condenser, 200 g of tEPUN, a trade name of STEPE, which is a phosphate ester compound (total alcohol concentration of 2.3% by weight of 1-octanol and 1-decanol) and t -10.0 g of butanol was uniformly mixed to obtain a phosphate ester compound-containing composition having a total alcohol concentration of 7.0% by weight. The temperature was gradually raised from room temperature and stirred uniformly for 10 hours while maintaining the internal temperature at 100 ° C. After completion of the stirring, the internal temperature was cooled to room temperature and then discharged from the reaction flask to obtain 208 g of an internal mold release agent for optical materials.
- tEPUN a trade name of STEPE, which is a phosphate ester compound (total alcohol concentration of 2.3% by weight of 1-octanol and 1-decanol) and t -10.0 g of butano
- the mixed solution was defoamed at 400 Pa for 1 hour, filtered through a 1 ⁇ m PTFE filter, and poured into a mold composed of a glass mold and a tape.
- This mold was put into a polymerization oven and polymerized by gradually raising the temperature from 25 ° C. to 120 ° C. over 21 hours. After completion of the polymerization, the mold was taken out from the oven. The release property of the resin from the mold was good.
- the obtained resin was further annealed at 130 ° C. for 4 hours.
- the obtained resin was transparent and had a refractive index (ne) of 1.598, an Abbe number ( ⁇ e) of 36, and a heat resistance (Tg) of 90 ° C., which was suitable as an optical transparent resin.
- the evaluation results are shown in Table 1.
- Example 12 m-xylylene diisocyanate 30.5 g, pentaerythritol tetrakis (3-mercaptopropionate) 39.5 g, di-n-butyltin dichloride 0.0056 g (80 ppm relative to the total weight of the polymerizable composition), UV absorber (Kyodo Pharmaceutical Co., Ltd., trade name Biosorb 583) 0.035 g (500 ppm based on the total weight of the polymerizable composition), 0.042 g of the internal mold release agent for optical materials obtained in Example 1 (total polymerizable composition) 600 ppm) was mixed and dissolved at 20 ° C. to obtain a uniform solution.
- the mixed solution was defoamed at 400 Pa for 1 hour, filtered through a 1 ⁇ m PTFE filter, and poured into a mold composed of a glass mold and a tape.
- This mold was put into a polymerization oven and polymerized by gradually raising the temperature from 25 ° C. to 120 ° C. over 21 hours. After completion of the polymerization, the mold was taken out from the oven. The release property of the resin from the mold was good.
- the obtained resin was further annealed at 130 ° C. for 4 hours.
- the obtained resin was transparent and had a refractive index (ne) of 1.598, an Abbe number ( ⁇ e) of 36, and a heat resistance (Tg) of 90 ° C., which was suitable as an optical transparent resin.
- the evaluation results are shown in Table 1.
- Example 13 m-xylylene diisocyanate 30.5 g, pentaerythritol tetrakis (3-mercaptopropionate) 39.5 g, di-n-butyltin dichloride 0.0056 g (80 ppm relative to the total weight of the polymerizable composition), UV absorber (Kyodo Pharmaceutical Co., Ltd., trade name Biosorb 583) 0.035 g (500 ppm based on the total weight of the polymerizable composition), 0.210 g of the internal mold release agent for optical materials obtained in Example 1 (total polymerizable composition) 3000 ppm) was mixed and dissolved at 20 ° C. to obtain a uniform solution.
- the mixed solution was defoamed at 400 Pa for 1 hour, filtered through a 1 ⁇ m PTFE filter, and poured into a mold composed of a glass mold and a tape.
- This mold was put into a polymerization oven and polymerized by gradually raising the temperature from 25 ° C. to 120 ° C. over 21 hours. After completion of the polymerization, the mold was taken out from the oven. The release property of the resin from the mold was good.
- the obtained resin was further annealed at 130 ° C. for 4 hours.
- the obtained resin was transparent and had a refractive index (ne) of 1.598, an Abbe number ( ⁇ e) of 36, and a heat resistance (Tg) of 90 ° C., which was suitable as an optical transparent resin.
- the evaluation results are shown in Table 1.
- Example 14 m-xylylene diisocyanate 36.4 g, 4-mercaptomethyl-1,8-dimercapto-3,6-dithiaoctane 33.6 g, di-n-butyltin dichloride 0.0105 g (150 ppm based on the total weight of the polymerizable composition) ), 0.035 g (500 ppm relative to the total weight of the polymerizable composition), 0.070 g of an internal mold release agent for optical materials obtained in Example 1 (Kyodo Pharmaceutical Co., Ltd., trade name Biosorb 583) 1000 ppm) was mixed and dissolved at 20 ° C. to obtain a uniform solution.
- the mixed solution was defoamed at 400 Pa for 1 hour, filtered through a 1 ⁇ m PTFE filter, and poured into a mold comprising a glass mold and a tape.
- This mold was put into a polymerization oven, and the temperature was gradually raised from 25 ° C. to 120 ° C. over 21 hours to complete the polymerization, and then the mold was removed from the oven. The release property of the resin from the mold was good.
- the obtained resin was further annealed at 130 ° C. for 4 hours.
- the obtained resin was transparent and had a refractive index (ne) of 1.665, an Abbe number ( ⁇ e) of 32, and a heat resistance (Tg) of 89 ° C., which was suitable as an optical transparent resin.
- the evaluation results are shown in Table 1.
- Example 15 A mixture of 2,5-bis (isocyanatomethyl) -bicyclo- [2.2.1] -heptane and 2,6-bis (isocyanatomethyl) -bicyclo- [2.2.1] -heptane35.
- the mixed solution was defoamed at 400 Pa for 1 hour, filtered through a 1 ⁇ m PTFE filter, and poured into a mold comprising a glass mold and a tape. This mold was put into a polymerization oven, and the temperature was gradually raised from 25 ° C. to 120 ° C. over 21 hours to complete the polymerization, and then the mold was removed from the oven. The release property of the resin from the mold was good. The obtained resin was further annealed at 130 ° C. for 4 hours.
- the obtained resin was transparent, and had a refractive index (ne) of 1.598, an Abbe number ( ⁇ e) of 41, and a heat resistance (Tg) of 118 ° C., which was suitable as an optical transparent resin.
- the evaluation results are shown in Table 1.
- Example 16 32.6 g of a mixture of 1,3-bis (isocyanatomethyl) cyclohexane and 1,4-bis (isocyanatomethyl) cyclohexane, 5,7-dimercaptomethyl-1,11-dimercapto-3,6,9- Trithiaundecane and 4,7-dimercaptomethyl-1,11-dimercapto-3,6,9-trithiaundecane and 4,8-dimercaptomethyl-1,11-dimercapto-3,6,9-trithia 19.4 g of a mixture with undecane, 18.0 g of pentaerythritol tetrakis (3-mercaptopropionate), 0.070 g of di-n-butyltin dichloride (1000 ppm based on the total weight of the polymerizable composition), an ultraviolet absorber ( Kyodo Pharmaceutical Co., Ltd., trade name Biosorb 583) 0.035 g (500 ppm
- the mixed solution was defoamed at 400 Pa for 1 hour, filtered through a 1 ⁇ m PTFE filter, and poured into a mold comprising a glass mold and a tape.
- This mold was put into a polymerization oven, and the temperature was gradually raised from 25 ° C. to 120 ° C. over 21 hours to complete the polymerization, and then the mold was removed from the oven. The release property of the resin from the mold was good.
- the obtained resin was further annealed at 130 ° C. for 4 hours.
- the obtained resin was transparent and had a refractive index (ne) of 1.596, an Abbe number ( ⁇ e) of 40, and a heat resistance (Tg) of 104 ° C., which was suitable as an optical transparent resin.
- the evaluation results are shown in Table 1.
- Example 17 29.4 g of a mixture of 1,3-bis (isocyanatomethyl) cyclohexane and 1,4-bis (isocyanatomethyl) cyclohexane, 2.8 g of hexamethylene diisocyanate, 5,7-dimercaptomethyl-1,11-dimercapto 3,6,9-trithiauncan and 4,7-dimercaptomethyl-1,11-dimercapto-3,6,9-trithiaundecane and 4,8-dimercaptomethyl-1,11-dimercapto-3,6 , 9-trithiaundecane 19.6 g, pentaerythritol tetrakis (3-mercaptopropionate) 18.2 g, di-n-butyltin dichloride 0.070 g (1000 ppm based on the total weight of the polymerizable composition) , UV absorber (Kyodo Pharmaceutical Co., Ltd., trade name Biosorb
- Example 2 by mixing and dissolving 0.140 g of the internal mold release agent for optical materials obtained in Example 1 (2000 ppm with respect to the total weight of the polymerizable composition) at 500C. It was.
- the mixed solution was defoamed at 400 Pa for 1 hour, filtered through a 1 ⁇ m PTFE filter, and poured into a mold comprising a glass mold and a tape. This mold was put into a polymerization oven, and the temperature was gradually raised from 25 ° C. to 120 ° C. over 21 hours to complete the polymerization, and then the mold was removed from the oven. The release property of the resin from the mold was good.
- the obtained resin was further annealed at 130 ° C. for 4 hours.
- the obtained resin was transparent and had a refractive index (ne) of 1.596, an Abbe number ( ⁇ e) of 40, and a heat resistance (Tg) of 101 ° C., which was suitable as an optical transparent resin.
- the evaluation results are shown in Table 1.
- Example 18 31.0 g of m-xylylene diisocyanate, 1,1,3,3-tetrakis (mercaptomethylthio) propane, 4,6-bis (mercaptomethylthio) -1,3-dithiane and 2- (2,2-bis (mercapto) 39.0 g of a mixture with methylthio) ethyl) -1,3-dithietane, 0.014 g of di-n-butyltin dichloride (200 ppm relative to the total weight of the polymerizable composition), UV absorber (Kyodo Pharmaceutical Co., Ltd., product) Name biosorb 583) 0.035 g (500 ppm based on the total weight of the polymerizable composition), 0.084 g (1200 ppm based on the total weight of the polymerizable composition) of the internal mold release agent for optical material obtained in Example 1.
- the mixture was dissolved at 20 ° C. to obtain a uniform solution.
- the mixed solution was defoamed at 400 Pa for 1 hour, filtered through a 1 ⁇ m PTFE filter, and poured into a mold comprising a glass mold and a tape. This mold was put into a polymerization oven, and the temperature was gradually raised from 25 ° C. to 120 ° C. over 21 hours to complete the polymerization, and then the mold was removed from the oven. The release property of the resin from the mold was good.
- the obtained resin was further annealed at 130 ° C. for 4 hours.
- the obtained resin was transparent and had a refractive index (ne) of 1.695, an Abbe number ( ⁇ e) of 30, a heat resistance (Tg) of 100 ° C., and was suitable as an optical transparent resin.
- the evaluation results are shown in Table 1.
- the mixed solution was defoamed at 400 Pa for 1 hour, filtered through a 1 ⁇ m PTFE filter, and poured into a mold composed of a glass mold and a tape.
- This mold was put into a polymerization oven and polymerized by gradually raising the temperature from 25 ° C. to 120 ° C. over 21 hours. After completion of the polymerization, the mold was taken out from the oven. Although the releasability of the resin from the mold was good, the obtained resin was confirmed to be cloudy and was not suitable as an optical transparent resin.
- the evaluation results are shown in Table 1.
- the mixed solution was defoamed at 400 Pa for 1 hour, filtered through a 1 ⁇ m PTFE filter, and poured into a mold composed of a glass mold and a tape.
- This mold was put into a polymerization oven and polymerized by gradually raising the temperature from 25 ° C. to 120 ° C. over 21 hours. After completion of the polymerization, the mold was taken out from the oven. Although the releasability of the resin from the mold was good, the obtained resin was found to be cloudy and was unsuitable as an optical transparent resin.
- Table 1 The evaluation results are shown in Table 1.
- the mixed solution was defoamed at 400 Pa for 1 hour, filtered through a 1 ⁇ m PTFE filter, and poured into a mold composed of a glass mold and a tape.
- This mold was put into a polymerization oven and polymerized by gradually raising the temperature from 25 ° C. to 120 ° C. over 21 hours. After completion of the polymerization, the mold was taken out from the oven. Although the releasability of the resin from the mold was good, the obtained resin was found to be cloudy and was unsuitable as an optical transparent resin.
- Table 1 The evaluation results are shown in Table 1.
- the mixed solution was defoamed at 400 Pa for 1 hour, filtered through a 1 ⁇ m PTFE filter, and poured into a mold composed of a glass mold and a tape.
- This mold was put into a polymerization oven and polymerized by gradually raising the temperature from 25 ° C. to 120 ° C. over 21 hours. After completion of the polymerization, the mold was taken out from the oven. Although the releasability of the resin from the mold was good, the obtained resin was found to be cloudy and was unsuitable as an optical transparent resin.
- Table 1 The evaluation results are shown in Table 1.
- the mixed solution was defoamed at 400 Pa for 1 hour, filtered through a 1 ⁇ m PTFE filter, and poured into a mold composed of a glass mold and a tape.
- This mold was put into a polymerization oven and polymerized by gradually raising the temperature from 25 ° C. to 120 ° C. over 21 hours. After completion of the polymerization, the mold was taken out from the oven. Although the releasability of the resin from the mold was good, the obtained resin was found to be cloudy and was unsuitable as an optical transparent resin.
- Table 1 The evaluation results are shown in Table 1.
- each symbol represents the following meaning.
- Example 19 A reaction flask equipped with a stirrer, a thermometer, and a Dimroth condenser was charged with 200 g and 1 of the STEPE brand trade name ZelecUN (a total alcohol concentration of 1-octanol and 1-decanol of 2.3 wt%) as a phosphate ester compound. -9.0 g of octanol was uniformly mixed to obtain a phosphate ester compound-containing composition having a total alcohol concentration of 6.5% by weight. The temperature was gradually raised from room temperature and stirred uniformly for 10 hours while maintaining the internal temperature at 100 ° C. After completion of the stirring, the internal temperature was cooled to room temperature and then discharged from the reaction flask to obtain 207 g of an internal mold release agent for optical materials.
- ZelecUN a total alcohol concentration of 1-octanol and 1-decanol of 2.3 wt%
- the mixed solution was defoamed at 400 Pa for 1 hour, filtered through a 1 ⁇ m PTFE filter, and poured into a mold composed of a glass mold and a tape.
- This mold was put into a polymerization oven and polymerized by gradually raising the temperature from 25 ° C. to 120 ° C. over 21 hours. After completion of the polymerization, the mold was taken out from the oven. The release property of the resin from the mold was good.
- the obtained resin was further annealed at 130 ° C. for 4 hours.
- the obtained resin was transparent and had a refractive index (ne) of 1.598, an Abbe number ( ⁇ e) of 36, and a heat resistance (Tg) of 90 ° C., which was suitable as an optical transparent resin.
- the evaluation results are shown in Table 2.
- Example 20 A reaction flask equipped with a stirrer, a thermometer, and a Dimroth condenser was charged with 200 g and 1 of the STEPE brand trade name ZelecUN (a total alcohol concentration of 1-octanol and 1-decanol of 2.3 wt%) as a phosphate ester compound. -9.0 g of octanol was uniformly mixed to obtain a phosphate ester compound-containing composition having a total alcohol concentration of 6.5% by weight. The temperature was gradually raised from room temperature and stirred uniformly for 14 hours while maintaining the internal temperature at 80 ° C. After completion of the stirring, the internal temperature was cooled to room temperature and then discharged from the reaction flask to obtain 207 g of an internal mold release agent for optical materials.
- ZelecUN a total alcohol concentration of 1-octanol and 1-decanol of 2.3 wt%
- the mixed solution was defoamed at 400 Pa for 1 hour, filtered through a 1 ⁇ m PTFE filter, and poured into a mold composed of a glass mold and a tape.
- This mold was put into a polymerization oven and polymerized by gradually raising the temperature from 25 ° C. to 120 ° C. over 21 hours. After completion of the polymerization, the mold was taken out from the oven. The release property of the resin from the mold was good.
- the obtained resin was further annealed at 130 ° C. for 4 hours.
- the obtained resin was transparent and had a refractive index (ne) of 1.598, an Abbe number ( ⁇ e) of 36, and a heat resistance (Tg) of 90 ° C., which was suitable as an optical transparent resin.
- the evaluation results are shown in Table 2.
- Example 21 A reaction flask equipped with a stirrer, a thermometer, and a Dimroth condenser was charged with 200 g and 1 of the STEPE brand trade name ZelecUN (a total alcohol concentration of 1-octanol and 1-decanol of 2.3 wt%) as a phosphate ester compound. -9.0 g of octanol was uniformly mixed to obtain a phosphate ester compound-containing composition having a total alcohol concentration of 6.5% by weight. The temperature was gradually raised from room temperature and stirred uniformly for 10 hours while maintaining the internal temperature at 120 ° C. After completion of the stirring, the internal temperature was cooled to room temperature and then discharged from the reaction flask to obtain 207 g of an internal mold release agent for optical materials.
- ZelecUN a total alcohol concentration of 1-octanol and 1-decanol of 2.3 wt%
- the mixed solution was defoamed at 400 Pa for 1 hour, filtered through a 1 ⁇ m PTFE filter, and poured into a mold composed of a glass mold and a tape.
- This mold was put into a polymerization oven and polymerized by gradually raising the temperature from 25 ° C. to 120 ° C. over 21 hours. After completion of the polymerization, the mold was taken out from the oven. The release property of the resin from the mold was good.
- the obtained resin was further annealed at 130 ° C. for 4 hours.
- the obtained resin was transparent and had a refractive index (ne) of 1.598, an Abbe number ( ⁇ e) of 36, and a heat resistance (Tg) of 90 ° C., which was suitable as an optical transparent resin.
- the evaluation results are shown in Table 2.
- Example 22 A reaction flask equipped with a stirrer, a thermometer, and a Dimroth condenser was charged with 200 g and 1 of the STEPE brand trade name ZelecUN (a total alcohol concentration of 1-octanol and 1-decanol of 2.3 wt%) as a phosphate ester compound. -9.0 g of octanol was uniformly mixed to obtain a phosphate ester compound-containing composition having a total alcohol concentration of 6.5% by weight. The temperature was gradually raised from room temperature and stirred uniformly for 10 hours while maintaining the internal temperature at 130 ° C. After completion of the stirring, the internal temperature was cooled to room temperature and then discharged from the reaction flask to obtain 207 g of an internal mold release agent for optical materials.
- ZelecUN a total alcohol concentration of 1-octanol and 1-decanol of 2.3 wt%
- the mixed solution was defoamed at 400 Pa for 1 hour, filtered through a 1 ⁇ m PTFE filter, and poured into a mold composed of a glass mold and a tape.
- This mold was put into a polymerization oven and polymerized by gradually raising the temperature from 25 ° C. to 120 ° C. over 21 hours. After completion of the polymerization, the mold was taken out from the oven. The release property of the resin from the mold was good.
- the obtained resin was further annealed at 130 ° C. for 4 hours.
- the obtained resin was transparent and had a refractive index (ne) of 1.598, an Abbe number ( ⁇ e) of 36, and a heat resistance (Tg) of 90 ° C., which was suitable as an optical transparent resin.
- the evaluation results are shown in Table 2.
- Example 23 A reaction flask equipped with a stirrer, a thermometer, and a Dimroth condenser was charged with 200 g and 1 of the STEPE brand trade name ZelecUN (a total alcohol concentration of 1-octanol and 1-decanol of 2.3 wt%) as a phosphate ester compound. -9.0 g of octanol was uniformly mixed to obtain a phosphate ester compound-containing composition having a total alcohol concentration of 6.5% by weight. The temperature was gradually raised from room temperature and stirred uniformly for 4 hours while maintaining the internal temperature at 140 ° C. After completion of the stirring, the internal temperature was cooled to room temperature and then discharged from the reaction flask to obtain 207 g of an internal mold release agent for optical materials.
- ZelecUN a total alcohol concentration of 1-octanol and 1-decanol of 2.3 wt%
- the mixed solution was defoamed at 400 Pa for 1 hour, filtered through a 1 ⁇ m PTFE filter, and poured into a mold composed of a glass mold and a tape.
- This mold was put into a polymerization oven and polymerized by gradually raising the temperature from 25 ° C. to 120 ° C. over 21 hours. After completion of the polymerization, the mold was taken out from the oven. The release property of the resin from the mold was good.
- the obtained resin was further annealed at 130 ° C. for 4 hours.
- the obtained resin was transparent and had a refractive index (ne) of 1.598, an Abbe number ( ⁇ e) of 36, and a heat resistance (Tg) of 90 ° C., which was suitable as an optical transparent resin.
- the evaluation results are shown in Table 2.
- Example 24 Into a reaction flask equipped with a stir bar, thermometer, and Dimroth condenser, 200 g and 2 of a trade name ZeleCUN (namely, alcohol concentration of 2.3% by weight of 1-octanol and 1-decanol), a phosphate ester compound, is a phosphate ester compound. -9.0 g of butanol was uniformly mixed to obtain a phosphate ester compound-containing composition having a total alcohol concentration of 6.5% by weight. The temperature was gradually raised from room temperature and stirred uniformly for 10 hours while maintaining the internal temperature at 100 ° C. After completion of the stirring, the internal temperature was cooled to room temperature and then discharged from the reaction flask to obtain 207 g of an internal mold release agent for optical materials.
- a trade name ZeleCUN namely, alcohol concentration of 2.3% by weight of 1-octanol and 1-decanol
- the mixed solution was defoamed at 400 Pa for 1 hour, filtered through a 1 ⁇ m PTFE filter, and poured into a mold composed of a glass mold and a tape.
- This mold was put into a polymerization oven and polymerized by gradually raising the temperature from 25 ° C. to 120 ° C. over 21 hours. After completion of the polymerization, the mold was taken out from the oven. The release property of the resin from the mold was good.
- the obtained resin was further annealed at 130 ° C. for 4 hours.
- the obtained resin was transparent and had a refractive index (ne) of 1.598, an Abbe number ( ⁇ e) of 36, and a heat resistance (Tg) of 90 ° C., which was suitable as an optical transparent resin.
- the evaluation results are shown in Table 2.
- Example 25 Into a reaction flask equipped with a stir bar, thermometer, and Dimroth condenser, 200 g of tEPUN, a trade name of STEPE, which is a phosphate ester compound (total alcohol concentration of 2.3% by weight of 1-octanol and 1-decanol) and t -9.0 g of butanol was uniformly mixed to obtain a phosphate ester compound-containing composition having a total alcohol concentration of 6.5% by weight. The temperature was gradually raised from room temperature and stirred uniformly for 14 hours while maintaining the internal temperature at 80 ° C. After completion of the stirring, the internal temperature was cooled to room temperature and then discharged from the reaction flask to obtain 207 g of an internal mold release agent for optical materials.
- tEPUN a trade name of STEPE, which is a phosphate ester compound (total alcohol concentration of 2.3% by weight of 1-octanol and 1-decanol) and t -9.0 g of but
- the mixed solution was defoamed at 400 Pa for 1 hour, filtered through a 1 ⁇ m PTFE filter, and poured into a mold composed of a glass mold and a tape.
- This mold was put into a polymerization oven and polymerized by gradually raising the temperature from 25 ° C. to 120 ° C. over 21 hours. After completion of the polymerization, the mold was taken out from the oven. The release property of the resin from the mold was good.
- the obtained resin was further annealed at 130 ° C. for 4 hours.
- the obtained resin was transparent and had a refractive index (ne) of 1.598, an Abbe number ( ⁇ e) of 36, and a heat resistance (Tg) of 90 ° C., which was suitable as an optical transparent resin.
- the evaluation results are shown in Table 2.
- Example 26 m-xylylene diisocyanate 30.5 g, pentaerythritol tetrakis (3-mercaptopropionate) 39.5 g, di-n-butyltin dichloride 0.0056 g (80 ppm relative to the total weight of the polymerizable composition), UV absorber (Kyodo Pharmaceutical Co., Ltd., trade name Biosorb 583) 0.035 g (500 ppm relative to the total weight of the polymerizable composition), 0.042 g (polymerizable composition total) of the internal mold release agent for optical material obtained in Example 19 600 ppm) was mixed and dissolved at 20 ° C. to obtain a uniform solution.
- the mixed solution was defoamed at 400 Pa for 1 hour, filtered through a 1 ⁇ m PTFE filter, and poured into a mold composed of a glass mold and a tape.
- This mold was put into a polymerization oven and polymerized by gradually raising the temperature from 25 ° C. to 120 ° C. over 21 hours. After completion of the polymerization, the mold was taken out from the oven. The release property of the resin from the mold was good.
- the obtained resin was further annealed at 130 ° C. for 4 hours.
- the obtained resin was transparent and had a refractive index (ne) of 1.598, an Abbe number ( ⁇ e) of 36, and a heat resistance (Tg) of 90 ° C., which was suitable as an optical transparent resin.
- the evaluation results are shown in Table 2.
- Example 27 m-xylylene diisocyanate 30.5 g, pentaerythritol tetrakis (3-mercaptopropionate) 39.5 g, di-n-butyltin dichloride 0.0056 g (80 ppm relative to the total weight of the polymerizable composition), UV absorber (Kyodo Pharmaceutical Co., Ltd., trade name Biosorb 583) 0.035 g (500 ppm based on the total weight of the polymerizable composition), 0.21 g of the internal mold release agent for optical materials obtained in Example 19 (total polymerizable composition) 3000 ppm) was mixed and dissolved at 20 ° C. to obtain a uniform solution.
- the mixed solution was defoamed at 400 Pa for 1 hour, filtered through a 1 ⁇ m PTFE filter, and poured into a mold composed of a glass mold and a tape.
- This mold was put into a polymerization oven and polymerized by gradually raising the temperature from 25 ° C. to 120 ° C. over 21 hours. After completion of the polymerization, the mold was taken out from the oven. The release property of the resin from the mold was good.
- the obtained resin was further annealed at 130 ° C. for 4 hours.
- the obtained resin was transparent and had a refractive index (ne) of 1.598, an Abbe number ( ⁇ e) of 36, and a heat resistance (Tg) of 90 ° C., which was suitable as an optical transparent resin.
- the evaluation results are shown in Table 2.
- Example 28 m-xylylene diisocyanate 36.4 g, 4-mercaptomethyl-1,8-dimercapto-3,6-dithiaoctane 33.6 g, di-n-butyltin dichloride 0.0056 g (80 ppm based on the total weight of the polymerizable composition) ), 0.070 g of UV absorber (Kyodo Pharmaceutical Co., Ltd., trade name Biosorb 583) (1000 ppm relative to the total weight of the polymerizable composition), 0.070 g of the internal mold release agent for optical materials obtained in Example 19 ( 1000 ppm) was mixed and dissolved at 20 ° C. to obtain a uniform solution.
- the mixed solution was defoamed at 400 Pa for 1 hour, filtered through a 1 ⁇ m PTFE filter, and poured into a mold composed of a glass mold and a tape.
- This mold was put into a polymerization oven and polymerized by gradually raising the temperature from 25 ° C. to 120 ° C. over 21 hours. After completion of the polymerization, the mold was taken out from the oven. The release property of the resin from the mold was good.
- the obtained resin was further annealed at 130 ° C. for 4 hours.
- the obtained resin was transparent and had a refractive index (ne) of 1.665, an Abbe number ( ⁇ e) of 32, and a heat resistance (Tg) of 89 ° C., which was suitable as an optical transparent resin.
- the evaluation results are shown in Table 2.
- Example 29 A mixture of 2,5-bis (isocyanatomethyl) -bicyclo- [2.2.1] -heptane and 2,6-bis (isocyanatomethyl) -bicyclo- [2.2.1] -heptane35.
- the mixed solution was defoamed at 400 Pa for 1 hour, filtered through a 1 ⁇ m PTFE filter, and poured into a mold composed of a glass mold and a tape.
- This mold was put into a polymerization oven and polymerized by gradually raising the temperature from 25 ° C. to 120 ° C. over 21 hours. After completion of the polymerization, the mold was taken out from the oven. The release property of the resin from the mold was good.
- the obtained resin was further annealed at 130 ° C. for 4 hours.
- the obtained resin was transparent, and had a refractive index (ne) of 1.598, an Abbe number ( ⁇ e) of 41, and a heat resistance (Tg) of 118 ° C., which was suitable as an optical transparent resin.
- the evaluation results are shown in Table 2.
- Example 30 32.6 g of a mixture of 1,3-bis (isocyanatomethyl) cyclohexane and 1,4-bis (isocyanatomethyl) cyclohexane, 5,7-dimercaptomethyl-1,11-dimercapto-3,6,9- Trithiaundecane and 4,7-dimercaptomethyl-1,11-dimercapto-3,6,9-trithiaundecane and 4,8-dimercaptomethyl-1,11-dimercapto-3,6,9-trithia 19.4 g of a mixture with undecane, 18.0 g of pentaerythritol tetrakis (3-mercaptopropionate), 0.0056 g of di-n-butyltin dichloride (80 ppm based on the total weight of the polymerizable composition), an ultraviolet absorber ( Kyodo Pharmaceutical Co., Ltd., trade name Biosorb 583) 0.035 g (500 ppm
- the mixed solution was defoamed at 400 Pa for 1 hour, filtered through a 1 ⁇ m PTFE filter, and poured into a mold composed of a glass mold and a tape.
- This mold was put into a polymerization oven and polymerized by gradually raising the temperature from 25 ° C. to 120 ° C. over 21 hours. After completion of the polymerization, the mold was taken out from the oven. The release property of the resin from the mold was good.
- the obtained resin was further annealed at 130 ° C. for 4 hours.
- the obtained resin was transparent and had a refractive index (ne) of 1.596, an Abbe number ( ⁇ e) of 40, and a heat resistance (Tg) of 104 ° C., which was suitable as an optical transparent resin.
- the evaluation results are shown in Table 2.
- Example 31 29.4 g of a mixture of 1,3-bis (isocyanatomethyl) cyclohexane and 1,4-bis (isocyanatomethyl) cyclohexane, 2.8 g of hexamethylene diisocyanate, 5,7-dimercaptomethyl-1,11-dimercapto 3,6,9-trithiaundecane and 4,7-dimercaptomethyl-1,11-dimercapto-3,6,9-trithiaundecane and 4,8-dimercaptomethyl-1,11-dimercapto-3 , 6,9-trithiaundecane 19.6 g, pentaerythritol tetrakis (3-mercaptopropionate) 18.2 g, di-n-butyltin dichloride 0.0056 g (based on the total weight of the polymerizable composition) 80 ppm), UV absorber (Kyodo Pharmaceutical Co., Ltd., trade name Biosorb
- the mixed solution was defoamed at 400 Pa for 1 hour, filtered through a 1 ⁇ m PTFE filter, and poured into a mold composed of a glass mold and a tape.
- This mold was put into a polymerization oven and polymerized by gradually raising the temperature from 25 ° C. to 120 ° C. over 21 hours. After completion of the polymerization, the mold was taken out from the oven. The release property of the resin from the mold was good.
- the obtained resin was further annealed at 130 ° C. for 4 hours.
- the obtained resin was transparent and had a refractive index (ne) of 1.596, an Abbe number ( ⁇ e) of 40, and a heat resistance (Tg) of 101 ° C., which was suitable as an optical transparent resin.
- the evaluation results are shown in Table 2.
- Example 32 31.0 g of m-xylylene diisocyanate, 1,1,3,3-tetrakis (mercaptomethylthio) propane, 4,6-bis (mercaptomethylthio) -1,3-dithiane and 2- (2,2-bis (mercapto) 39.0 g of a mixture with methylthio) ethyl) -1,3-dithietane, 0.0056 g of di-n-butyltin dichloride (80 ppm with respect to the total weight of the polymerizable composition), UV absorber (Kyodo Pharmaceutical Co., Ltd., product) Name biosorb 583) 0.035 g (500 ppm relative to the total weight of the polymerizable composition), 0.084 g internal release agent for optical material obtained in Example 19 (1200 ppm relative to the total weight of the polymerizable composition) The mixture was dissolved at 20 ° C.
- the mixed solution was defoamed at 400 Pa for 1 hour, filtered through a 1 ⁇ m PTFE filter, and poured into a mold composed of a glass mold and a tape.
- This mold was put into a polymerization oven and polymerized by gradually raising the temperature from 25 ° C. to 120 ° C. over 21 hours. After completion of the polymerization, the mold was taken out from the oven. The release property of the resin from the mold was good.
- the obtained resin was further annealed at 130 ° C. for 4 hours.
- the obtained resin was transparent and had a refractive index (ne) of 1.695, an Abbe number ( ⁇ e) of 30, a heat resistance (Tg) of 100 ° C., and was suitable as an optical transparent resin.
- the evaluation results are shown in Table 2.
- Example 33 A reaction flask equipped with a stirrer, a thermometer, and a Dimroth condenser was charged with 200 g and 1 of the STEPE brand trade name ZelecUN (a total alcohol concentration of 1-octanol and 1-decanol of 2.3 wt%) as a phosphate ester compound. -190.8 g of octanol was uniformly mixed to obtain a phosphate ester compound-containing composition having a total alcohol concentration of 50% by weight. The temperature was gradually raised from room temperature and stirred uniformly for 10 hours while maintaining the internal temperature at 100 ° C. After completion of the stirring, the internal temperature was cooled to room temperature and then discharged from the reaction flask to obtain 395 g of an internal mold release agent for optical materials.
- ZelecUN a total alcohol concentration of 1-octanol and 1-decanol of 2.3 wt%
- the mixed solution was defoamed at 400 Pa for 1 hour, filtered through a 1 ⁇ m PTFE filter, and poured into a mold composed of a glass mold and a tape.
- This mold was put into a polymerization oven and polymerized by gradually raising the temperature from 25 ° C. to 120 ° C. over 21 hours. After completion of the polymerization, the mold was taken out from the oven. The release property of the resin from the mold was good.
- the obtained resin was further annealed at 130 ° C. for 4 hours.
- the obtained resin was transparent and had a refractive index (ne) of 1.598, an Abbe number ( ⁇ e) of 36, and a heat resistance (Tg) of 90 ° C., which was suitable as an optical transparent resin.
- the evaluation results are shown in Table 2.
- Example 34 A reaction flask equipped with a stirrer, a thermometer, and a Dimroth condenser was charged with 200 g and 1 of the STEPE brand trade name ZelecUN (a total alcohol concentration of 1-octanol and 1-decanol of 2.3 wt%) as a phosphate ester compound. -581.6 g of octanol was homogeneously mixed to obtain a phosphate ester compound-containing composition having a total alcohol concentration of 75% by weight. The temperature was gradually raised from room temperature and stirred uniformly for 10 hours while maintaining the internal temperature at 100 ° C. After completion of the stirring, the internal temperature was cooled to room temperature and then discharged from the reaction flask to obtain 774 g of an internal mold release agent for optical materials.
- ZelecUN a total alcohol concentration of 1-octanol and 1-decanol of 2.3 wt%
- the mixed solution was defoamed at 400 Pa for 1 hour, filtered through a 1 ⁇ m PTFE filter, and poured into a mold composed of a glass mold and a tape.
- This mold was put into a polymerization oven and polymerized by gradually raising the temperature from 25 ° C. to 120 ° C. over 21 hours. After completion of the polymerization, the mold was taken out from the oven. The release property of the resin from the mold was good.
- the obtained resin was further annealed at 130 ° C. for 4 hours.
- the obtained resin was transparent and had a refractive index (ne) of 1.598, an Abbe number ( ⁇ e) of 36, and a heat resistance (Tg) of 90 ° C., which was suitable as an optical transparent resin.
- the evaluation results are shown in Table 2.
- the mixed solution was defoamed at 400 Pa for 1 hour, filtered through a 1 ⁇ m PTFE filter, and poured into a mold composed of a glass mold and a tape.
- This mold was put into a polymerization oven and polymerized by gradually raising the temperature from 25 ° C. to 120 ° C. over 21 hours. After completion of the polymerization, the mold was taken out from the oven. Although the releasability of the resin from the mold was good, the obtained resin was found to be cloudy and was unsuitable as an optical transparent resin.
- Table 2 The evaluation results are shown in Table 2.
- m-xylylene diisocyanate 30.5 g, pentaerythritol tetrakis (3-mercaptopropionate) 39.5 g, di-n-butyltin dichloride 0.0056 g (80 ppm relative to the total weight of the polymerizable composition), UV absorber (Kyodo Pharmaceutical Co., Ltd., trade name Biosorb 583) 0.035 g (500 ppm based on the total weight of the polymerizable composition), 0.070 g of the obtained internal release agent for optical materials (based on the total weight of the polymerizable composition) 1000 ppm) was mixed and dissolved at 20 ° C. to obtain a uniform solution.
- the mixed solution was defoamed at 400 Pa for 1 hour, filtered through a 1 ⁇ m PTFE filter, and poured into a mold composed of a glass mold and a tape.
- This mold was put into a polymerization oven and polymerized by gradually raising the temperature from 25 ° C. to 120 ° C. over 21 hours. After completion of the polymerization, the mold was taken out from the oven. Although the releasability of the resin from the mold was good, the obtained resin was confirmed to be cloudy and was not suitable as an optical transparent resin.
- the evaluation results are shown in Table 2.
- the present invention is an optical material that is excellent in releasability and also in white turbidity suppressing effect as compared with the technique described in JP-A-7-276381.
- An internal mold release agent can be obtained.
- the internal mold release agent of the present invention obtained by adjusting the concentration of the alcohol compound to a predetermined range and heating at a predetermined temperature is suitable for an optical material. It was.
- Such an internal mold release agent for optical materials can be used as a polythiourethane resin suitable as a resin for optical materials that requires a high refractive index and high transparency.
- a polythiourethane-based polymerizable composition characterized by comprising:
- the ratio of the number of functional groups of mercapto groups and hydroxyl groups in active hydrogen compounds to the number of functional groups of isocyanate groups and isothiocyanate groups in iso (thio) cyanates is within the range of 0.8 to 1.2.
- Iso (thio) cyanates are m-xylylene diisocyanate, m-phenylene diisocyanate, 2,4-tolylene diisocyanate, 2,6-tolylene diisocyanate, 2,5-bis (isocyanatomethyl) -bicyclo -[2.2.1] -heptane, 2,6-bis (isocyanatomethyl) -bicyclo- [2.2.1] -heptane, 1,3-bis (isocyanatomethyl) cyclohexane, 1,4- One or more compounds selected from bis (isocyanatomethyl) cyclohexane and hexamethylene diisocyanate, Active hydrogen compounds are 4-mercaptomethyl-1,8-dimercapto-3,6-dithiaoctane, 5,7-dimercaptomethyl-1,11-dimercapto-3,6,9-trithiaundecane, 4,7 Dimercaptomethyl-1,11-di
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Abstract
Description
本発明者らは上記知見を基づきさらに検討したところ、アルコール化合物を所定の量で含むリン酸エステル系組成物を調製し、この組成物を所定の温度で加熱することで、樹脂の白濁を抑制し、樹脂の透明性を改善することができる光学材料用内部離型剤の製造方法を見出し、本発明を完成するに至った。
[1] (a)リン酸エステル化合物と、(b)炭素数1~10の脂肪族アルコールおよび/または芳香族アルコールからなるアルコール化合物とを含み、これらの合計量を100重量%とした場合において、アルコール化合物(b)を2.5重量%以上の量で含む組成物を80℃~140℃の範囲で加熱する工程を含むことを特徴とする、光学材料用内部離型剤の製造方法。
活性水素化合物類が、4-メルカプトメチル-1,8-ジメルカプト-3,6-ジチアオクタン、5,7-ジメルカプトメチル-1,11-ジメルカプト-3,6,9-トリチアウンデカン、4,7-ジメルカプトメチル-1,11-ジメルカプト-3,6,9-トリチアウンデカン、4,8-ジメルカプトメチル-1,11-ジメルカプト-3,6,9-トリチアウンデカン、ペンタエリスリトールテトラキス(3-メルカプトプロピオネート)、2,5-ジメルカプトメチル-1,4-ジチアン、1,1,3,3-テトラキス(メルカプトメチルチオ)プロパン、4,6-ビス(メルカプトメチルチオ)-1,3-ジチアンおよび2-(2,2-ビス(メルカプトメチルチオ)エチル)-1,3-ジチエタンより選ばれる一種または二種以上の化合物であることを特徴とする、[6]または[7]に記載のポリチオウレタン系重合性組成物。
<光学材料用内部離型剤の製造方法>
本発明の光学材料用内部離型剤の製造方法は、(a)リン酸エステル化合物と、(b)炭素数1~10の脂肪族アルコールおよび/または芳香族アルコールからなるアルコール化合物とを含み、これらの合計量を100重量%とした場合において、アルコール化合物(b)を2.5重量%以上の量で含む組成物を80℃~140℃の範囲で加熱するものである。
工程a:(a)リン酸エステル化合物と、(b)炭素数1~10の脂肪族アルコールおよび/または芳香族アルコールからなるアルコール化合物とを含み、これらの合計量を100重量%とした場合において、アルコール化合物(b)を2.5重量%以上の量で含む組成物を調製する。
以下、各工程に沿って説明する。
リン酸エステル化合物(a)は、アルキル鎖またはオキサエチレン鎖等を有するリン酸モノエステルおよび/またはリン酸ジエステル等を含有する混合物である。また、リン酸トリエステルを含んでいてもよい。リン酸エステル化合物(a)は酸性を示す化合物である。
光学材料用内部離型剤に含まれる好ましいリン酸エステル化合物(a)は、リン酸エステルのアルキル鎖またはオキサエチレン鎖の炭素数が1~20であり、重合性組成物における相溶性の観点から、さらに好ましくは炭素数が1~10である。
工程bにおいては、工程aにおいて得られた、アルコール化合物(b)の濃度が調整された組成物を80℃~140℃の範囲で加熱する。これにより、本発明の光学材料用内部離型剤を得ることができる。
工程bにおける組成物の加熱工程は、80℃~140℃、好ましくは80℃~130℃、さらに好ましくは80℃~120℃の範囲で行うことができる。
工程bにおいては、アルコール化合物(b)を、樹脂の白濁に影響を与えるリン酸エステル化合物の一成分である無水物等に上記温度範囲で作用させる必要がある。そのため、工程bは、加熱温度をアルコール化合物(b)の沸点未満の温度で行うか、沸点以上であっても、還流冷却器等を用いアルコール化合物(b)が反応系外に留去することが抑制された条件で行うことができる。
(a)リン酸エステル化合物と、(b)炭素数1~10の脂肪族アルコールおよび/または芳香族アルコールからなるアルコール化合物と、を含み、これらの合計量を100重量%とした場合において、アルコール化合物(b)を2.5重量%以上、好ましくは6.1重量%以上の量で含む組成物を調製する工程と、
前記組成物を80℃~140℃、好ましくは80℃~130℃、さらに好ましくは80℃~120℃の範囲で加熱する工程と、を含む。
なお、上記数値範囲は、任意に組み合わせることができる。
本発明のポリチオウレタン系重合性組成物は、イソ(チオ)シアネート類、活性水素化合物類および上述した光学材料用内部離型剤を含む。
である。
上記の条件を満たすことにより、従来のポリチオウレタン樹脂と同等の屈折率やアッベ数等を有するポリチオウレタン樹脂が得られる。
レンズの染色は公知の染色方法で実施可能であるが、通常、以下に示す方法で実施される。
離型性:成型モールドからレンズを離型する際、全く離型しなかったものあるいは、レンズの一部が欠けたり、成型モールドが割れたりしたものを「×」(離型性悪い)、そのようなことが一切なかったものについては「○」(離型性良好)とした。
樹脂の透明性:得られた樹脂を暗所にてプロジェクターに照射して、レンズの曇り及び不透明物質の有無を目視にて判断した。レンズの曇り及び不透明物質が確認されないものを「○」(透明性あり)、確認されたものを「×」(透明性なし)とした。
屈折率(ne)、アッベ数(νe):プルフリッヒ屈折計を用い、20℃で測定した。
耐熱性:TMAペネートレーション法(50g荷重、ピン先0.5mmφ、昇温速度10℃/min)でのガラス転移温度(Tg)(℃)を耐熱性とした。
撹拌棒、温度計、ジムロート冷却器を備えた反応フラスコに、リン酸エステル化合物であるSTEPAN社の商品名ZelecUN(1-オクタノールと1-デカノールの合計のアルコール濃度2.3重量%)200gと1-オクタノール4.0gを均一混合して、総アルコール濃度4.2重量%のリン酸エステル化合物含有組成物を得た。室温から徐々に昇温して、内温100℃で保ちながら均一に10時間攪拌した。攪拌終了後、内温を室温まで冷却した後に、反応フラスコから排出して、光学材料用内部離型剤202gが得られた。
撹拌棒、温度計、ジムロート冷却器を備えた反応フラスコに、リン酸エステル化合物であるSTEPAN社の商品名ZelecUN(1-オクタノールと1-デカノールの合計のアルコール濃度2.3重量%)200gと1-オクタノール0.6gを均一混合して、総アルコール濃度2.6重量%のリン酸エステル化合物含有組成物を得た。室温から徐々に昇温して、内温100℃で保ちながら均一に18時間攪拌した。攪拌終了後、内温を室温まで冷却した後に、反応フラスコから排出して、光学材料用内部離型剤199gが得られた。
撹拌棒、温度計、ジムロート冷却器を備えた反応フラスコに、リン酸エステル化合物であるSTEPAN社の商品名ZelecUN(1-オクタノールと1-デカノールの合計のアルコール濃度2.3重量%)200gと1-オクタノール2.0gを均一混合して、総アルコール濃度3.3重量%のリン酸エステル化合物含有組成物を得た。室温から徐々に昇温して、内温100℃で保ちながら均一に10時間攪拌した。攪拌終了後、内温を室温まで冷却した後に、反応フラスコから排出して、光学材料用内部離型剤199gが得られた。
撹拌棒、温度計、ジムロート冷却器を備えた反応フラスコに、リン酸エステル化合物であるSTEPAN社の商品名ZelecUN(1-オクタノールと1-デカノールの合計のアルコール濃度2.3重量%)200gと1-オクタノール10.0gを均一混合して、総アルコール濃度7.0重量%のリン酸エステル含有組成物を得た。室温から徐々に昇温して、内温100℃で保ちながら均一に10時間攪拌した。攪拌終了後、内温を室温まで冷却した後に、反応フラスコから排出して、光学材料用内部離型剤207gが得られた。
撹拌棒、温度計、ジムロート冷却器を備えた反応フラスコに、リン酸エステル化合物であるSTEPAN社の商品名ZelecUN(1-オクタノールと1-デカノールの合計のアルコール濃度2.3重量%)200gと1-オクタノール40.0gを均一混合して、総アルコール濃度18.6重量%のリン酸エステル化合物含有組成物を得た。室温から徐々に昇温して、内温100℃で保ちながら均一に10時間攪拌した。攪拌終了後、内温を室温まで冷却した後に、反応フラスコから排出して、光学材料用内部離型剤238gが得られた。
撹拌棒、温度計、ジムロート冷却器を備えた反応フラスコに、リン酸エステル化合物であるSTEPAN社の商品名ZelecUN(1-オクタノールと1-デカノールの合計のアルコール濃度2.3重量%)200gと1-オクタノール4.0gを均一混合して、総アルコール濃度4.2重量%のリン酸エステル化合物含有組成物を得た。室温から徐々に昇温して、内温80℃で保ちながら均一に14時間攪拌した。攪拌終了後、内温を室温まで冷却した後に、反応フラスコから排出して、光学材料用内部離型剤202gが得られた。
撹拌棒、温度計、ジムロート冷却器を備えた反応フラスコに、リン酸エステル化合物であるSTEPAN社の商品名ZelecUN(1-オクタノールと1-デカノールの合計のアルコール濃度2.3重量%)200gと1-オクタノール4.0gを均一混合して、総アルコール濃度4.2重量%のリン酸エステル化合物含有組成物を得た。室温から徐々に昇温して、内温120℃で保ちながら均一に10時間攪拌した。攪拌終了後、内温を室温まで冷却した後に、反応フラスコから排出して、光学材料用内部離型剤202gが得られた。
撹拌棒、温度計、ジムロート冷却器を備えた反応フラスコに、リン酸エステル化合物であるSTEPAN社の商品名ZelecUN(1-オクタノールと1-デカノールの合計のアルコール濃度2.3重量%)200gと1-オクタノール4.0gを均一混合して、総アルコール濃度4.2重量%のリン酸エステル化合物含有組成物を得た。室温から徐々に昇温して、内温130℃で保ちながら均一に10時間攪拌した。攪拌終了後、内温を室温まで冷却した後に、反応フラスコから排出して、光学材料用内部離型剤202gが得られた。
撹拌棒、温度計、ジムロート冷却器を備えた反応フラスコに、リン酸エステル化合物であるSTEPAN社の商品名ZelecUN(1-オクタノールと1-デカノールの合計のアルコール濃度2.3重量%)200gと1-オクタノール4.0gを均一混合して、総アルコール濃度4.2重量%のリン酸エステル化合物含有組成物を得た。室温から徐々に昇温して、内温140℃で保ちながら均一に4時間攪拌した。攪拌終了後、内温を室温まで冷却した後に、反応フラスコから排出して、光学材料用内部離型剤202gが得られた。
撹拌棒、温度計、ジムロート冷却器を備えた反応フラスコに、リン酸エステル化合物であるSTEPAN社の商品名ZelecUN(1-オクタノールと1-デカノールの合計のアルコール濃度2.3重量%)200gと2-ブタノール10.0gを均一混合して、総アルコール濃度7.0重量%のリン酸エステル化合物含有組成物を得た。室温から徐々に昇温して、内温100℃で保ちながら均一に10時間攪拌した。攪拌終了後、内温を室温まで冷却した後に、反応フラスコから排出して、光学材料用内部離型剤208gが得られた。
撹拌棒、温度計、ジムロート冷却器を備えた反応フラスコに、リン酸エステル化合物であるSTEPAN社の商品名ZelecUN(1-オクタノールと1-デカノールの合計のアルコール濃度2.3重量%)200gとt-ブタノール10.0gを均一混合して、総アルコール濃度7.0重量%のリン酸エステル化合物含有組成物を得た。室温から徐々に昇温して、内温100℃で保ちながら均一に10時間攪拌した。攪拌終了後、内温を室温まで冷却した後に、反応フラスコから排出して、光学材料用内部離型剤208gが得られた。
m-キシリレンジイソシアネート30.5g、ペンタエリスリトールテトラキス(3-メルカプトプロピオネート)39.5g、ジ-n-ブチルチンジクロリド0.0056g(重合性組成物総重量に対して80ppm)、紫外線吸収剤(共同薬品株式会社、商品名バイオソーブ583)0.035g(重合性組成物総重量に対して500ppm)、実施例1で得られた光学材料用内部離型剤0.042g(重合性組成物総重量に対して600ppm)を20℃にて混合溶解し、均一溶液とした。この混合溶液を400Paにて1時間脱泡を行った後、1μmPTFE製フィルターでろ過を行い、ガラスモールドとテープからなるモールド型へ注入した。このモールド型を重合オーブンへ投入、25℃~120℃まで21時間かけて徐々に昇温して重合した。重合終了後、オーブンからモールド型を取り出した。モールド型からの樹脂の離型性は良好であった。得られた樹脂をさらに130℃で4時間アニール処理を行った。得られた樹脂は透明性があり、屈折率(ne)1.598、アッベ数(νe)36、耐熱性(Tg)90℃と、光学用透明樹脂として好適であった。評価結果は表1に示した。
m-キシリレンジイソシアネート30.5g、ペンタエリスリトールテトラキス(3-メルカプトプロピオネート)39.5g、ジ-n-ブチルチンジクロリド0.0056g(重合性組成物総重量に対して80ppm)、紫外線吸収剤(共同薬品株式会社、商品名バイオソーブ583)0.035g(重合性組成物総重量に対して500ppm)、実施例1で得られた光学材料用内部離型剤0.210g(重合性組成物総重量に対して3000ppm)を20℃にて混合溶解し、均一溶液とした。この混合溶液を400Paにて1時間脱泡を行った後、1μmPTFE製フィルターでろ過を行い、ガラスモールドとテープからなるモールド型へ注入した。このモールド型を重合オーブンへ投入、25℃~120℃まで21時間かけて徐々に昇温して重合した。重合終了後、オーブンからモールド型を取り出した。モールド型からの樹脂の離型性は良好であった。得られた樹脂をさらに130℃で4時間アニール処理を行った。得られた樹脂は透明性があり、屈折率(ne)1.598、アッベ数(νe)36、耐熱性(Tg)90℃と、光学用透明樹脂として好適であった。評価結果は表1に示した。
m-キシリレンジイソシアネート36.4g、4-メルカプトメチル-1,8-ジメルカプト-3,6-ジチアオクタン33.6g、ジ-n-ブチルチンジクロリド0.0105g(重合性組成物総重量に対して150ppm)、紫外線吸収剤(共同薬品株式会社、商品名バイオソーブ583)0.035g(重合性組成物総重量に対して500ppm)、実施例1で得られた光学材料用内部離型剤0.070g(重合性組成物総重量に対して1000ppm)を20℃にて混合溶解し、均一溶液とした。この混合溶液を400Paにて1時間脱泡を行った後、1μmPTFE製フィルターでろ過を行い、ガラスモールドとテ-プからなるモールド型へ注入した。このモールド型を重合オーブンへ投入、25℃~120℃まで21時間かけて徐々に昇温して重合した重合終了後、オーブンからモールド型を取り出した。モールド型からの樹脂の離型性は良好であった。得られた樹脂をさらに130℃で4時間アニール処理を行った。得られた樹脂は透明性があり、屈折率(ne)1.665、アッベ数(νe)32、耐熱性(Tg)89℃と、光学用透明樹脂として好適であった。評価結果は表1に示した。
2,5-ビス(イソシアナトメチル)-ビシクロ-[2.2.1]-ヘプタンと2,6-ビス(イソシアナトメチル)-ビシクロ-[2.2.1]-ヘプタンとの混合物35.4g、4-メルカプトメチル-1,8-ジメルカプト-3,6-ジチアオクタン17.9g、ペンタエリスリトールテトラキス(3-メルカプトプロピオネート)16.7g、ジ-n-ブチルチンジクロリド0.035g(重合性組成物総重量に対して500ppm)、紫外線吸収剤(共同薬品株式会社、商品名バイオソーブ583)0.035g(重合性組成物総重量に対して500ppm)、実施例1で得られた光学材料用内部離型剤0.084g(重合性組成物総重量に対して1200ppm)を20℃にて混合溶解し、均一溶液とした。この混合溶液を400Paにて1時間脱泡を行った後、1μmPTFE製フィルターでろ過を行い、ガラスモールドとテ-プからなるモールド型へ注入した。このモールド型を重合オーブンへ投入、25℃~120℃まで21時間かけて徐々に昇温して重合した重合終了後、オーブンからモールド型を取り出した。モールド型からの樹脂の離型性は良好であった。得られた樹脂をさらに130℃で4時間アニール処理を行った。得られた樹脂は透明性があり、屈折率(ne)1.598、アッベ数(νe)41、耐熱性(Tg)118℃と、光学用透明樹脂として好適であった。評価結果は表1に示した。
1,3-ビス(イソシアナトメチル)シクロヘキサンと1,4-ビス(イソシアナトメチル)シクロヘキサンとの混合物32.6g、5,7-ジメルカプトメチル-1,11-ジメルカプト-3,6,9-トリチアウンデカンと4,7-ジメルカプトメチル-1,11-ジメルカプト-3,6,9-トリチアウンデカンと4,8-ジメルカプトメチル-1,11-ジメルカプト-3,6,9-トリチアウンデカンとの混合物19.4g、ペンタエリスリトールテトラキス(3-メルカプトプロピオネート)18.0g、ジ-n-ブチルチンジクロリド0.070g(重合性組成物総重量に対して1000ppm)、紫外線吸収剤(共同薬品株式会社、商品名バイオソーブ583)0.035g(重合性組成物総重量に対して500ppm)、実施例1で得られた光学材料用内部離型剤0.140g(重合性組成物総重量に対して2000ppm)を20℃にて混合溶解し、均一溶液とした。この混合溶液を400Paにて1時間脱泡を行った後、1μmPTFE製フィルターでろ過を行い、ガラスモールドとテ-プからなるモールド型へ注入した。このモールド型を重合オーブンへ投入、25℃~120℃まで21時間かけて徐々に昇温して重合した重合終了後、オーブンからモールド型を取り出した。モールド型からの樹脂の離型性は良好であった。得られた樹脂をさらに130℃で4時間アニール処理を行った。得られた樹脂は透明性があり、屈折率(ne)1.596、アッベ数(νe)40、耐熱性(Tg)104℃と、光学用透明樹脂として好適であった。評価結果は表1に示した。
1,3-ビス(イソシアナトメチル)シクロヘキサンと1,4-ビス(イソシアナトメチル)シクロヘキサンとの混合物29.4g、ヘキサメチレンジイソシアネート2.8g、5,7-ジメルカプトメチル-1,11-ジメルカプト-3,6,9-トリチアウンカンと4,7-ジメルカプトメチル-1,11-ジメルカプト-3,6,9-トリチアウンデカンと4,8-ジメルカプトメチル-1,11-ジメルカプト-3,6,9-トリチアウンデカンとの混合物19.6g、ペンタエリスリトールテトラキス(3-メルカプトプロピオネート)18.2g、ジ-n-ブチルチンジクロリド0.070g(重合性組成物総重量に対して1000ppm)、紫外線吸収剤(共同薬品株式会社、商品名バイオソーブ583)0.035g(重合性組成物総重量に対して500ppm)、実施例1で得られた光学材料用内部離型剤0.140g(重合性組成物総重量に対して2000ppm)を20℃にて混合溶解し、均一溶液とした。この混合溶液を400Paにて1時間脱泡を行った後、1μmPTFE製フィルターでろ過を行い、ガラスモールドとテ-プからなるモールド型へ注入した。このモールド型を重合オーブンへ投入、25℃~120℃まで21時間かけて徐々に昇温して重合した重合終了後、オーブンからモールド型を取り出した。モールド型からの樹脂の離型性は良好であった。得られた樹脂をさらに130℃で4時間アニール処理を行った。得られた樹脂は透明性があり、屈折率(ne)1.596、アッベ数(νe)40、耐熱性(Tg)101℃と、光学用透明樹脂として好適であった。評価結果は表1に示した。
m-キシリレンジイソシアネート31.0g、1,1,3,3-テトラキス(メルカプトメチルチオ)プロパンと4,6-ビス(メルカプトメチルチオ)-1,3-ジチアンと2-(2,2-ビス(メルカプトメチルチオ)エチル)-1,3-ジチエタンとの混合物39.0g、ジ-n-ブチルチンジクロリド0.014g(重合性組成物総重量に対して200ppm)、紫外線吸収剤(共同薬品株式会社、商品名バイオソーブ583)0.035g(重合性組成物総重量に対して500ppm)、実施例1で得られた光学材料用内部離型剤0.084g(重合性組成物総重量に対して1200ppm)を20℃にて混合溶解し、均一溶液とした。この混合溶液を400Paにて1時間脱泡を行った後、1μmPTFE製フィルターでろ過を行い、ガラスモールドとテ-プからなるモールド型へ注入した。このモールド型を重合オーブンへ投入、25℃~120℃まで21時間かけて徐々に昇温して重合した重合終了後、オーブンからモールド型を取り出した。モールド型からの樹脂の離型性は良好であった。得られた樹脂をさらに130℃で4時間アニール処理を行った。得られた樹脂は透明性があり、屈折率(ne)1.695、アッベ数(νe)30、耐熱性(Tg)100℃と、光学用透明樹脂として好適であった。評価結果は表1に示した。
m-キシリレンジイソシアネート30.5g、ペンタエリスリトールテトラキス(3-メルカプトプロピオネート)39.5g、ジ-n-ブチルチンジクロリド0.0056g(重合性組成物総重量に対して80ppm)、紫外線吸収剤(共同薬品株式会社、商品名バイオソーブ583)0.035g(重合性組成物総重量に対して500ppm)、STEPAN社の商品名ZelecUN(1-オクタノールと1-デカノールの合計のアルコール濃度2.3重量%)0.070g(重合性組成物総重量に対して1000ppm)を20℃にて混合溶解し、均一溶液とした。この混合溶液を400Paにて1時間脱泡を行った後、1μmPTFE製フィルターでろ過を行い、ガラスモールドとテープからなるモールド型へ注入した。このモールド型を重合オーブンへ投入、25℃~120℃まで21時間かけて徐々に昇温して重合した。重合終了後、オーブンからモールド型を取り出した。モールド型からの樹脂の離型性は良好であったが、得られた樹脂は曇りが確認され、光学用透明樹脂として不適であった。評価結果は表1に示した。
特開平7-276381号公報に記載の技術に従い、以下の操作を実施した。
撹拌棒、温度計を備えた反応フラスコに、リン酸エステル化合物であるSTEPAN社の商品名ZelecUN(1-オクタノールと1-デカノールの合計のアルコール濃度2.3重量%)200gを加えた。室温から徐々に昇温して、内温100℃で保ちながら均一に10時間攪拌した。攪拌終了後、内温を室温まで冷却した後に、反応フラスコから排出して、光学材料用内部離型剤198gが得られた。
特開平7-276381号公報に記載の技術に従い、以下の操作を実施した。
撹拌棒、温度計を備えた反応フラスコに、リン酸エステル化合物であるSTEPAN社の商品名ZelecUN(1-オクタノールと1-デカノールの合計のアルコール濃度2.3重量%)200gを加えた。室温から徐々に昇温して、内温100℃で保ちながら均一に30時間攪拌した。攪拌終了後、内温を室温まで冷却した後に、反応フラスコから排出して、光学材料用内部離型剤198gが得られた。
撹拌棒、温度計、ジムロート冷却器を備えた反応フラスコに、リン酸エステル化合物であるSTEPAN社の商品名ZelecUN(1-オクタノールと1-デカノールの合計のアルコール濃度2.3重量%)200gと1-オクタノール4.0gを均一混合して、総アルコール濃度4.2重量%のリン酸エステル化合物含有組成物を得た。室温から徐々に昇温して、内温40℃で保ちながら均一に30時間攪拌した。攪拌終了後、内温を室温まで冷却した後に、反応フラスコから排出して、光学材料用内部離型剤203gが得られた。
撹拌棒、温度計、ジムロート冷却器を備えた反応フラスコに、リン酸エステル化合物であるSTEPAN社の商品名ZelecUN(1-オクタノールと1-デカノールの合計のアルコール濃度2.3重量%)200gと1-オクタノール4.0gを均一混合して、総アルコール濃度4.2重量%のリン酸エステル化合物含有組成物を得た。室温から徐々に昇温して、内温160℃で保ちながら均一に10時間攪拌した。攪拌終了後、内温を室温まで冷却した後に、反応フラスコから排出して、光学材料用内部離型剤170gが得られた。
A-1:1-オクタノール
A-2:2-ブタノール
A-3:t-ブタノール
A-4:1-デカノール
N-1:m-キシリレンジイソシアネート
N-2:2,5-ビス(イソシアナトメチル)-ビシクロ-[2.2.1]-ヘプタンと、2,6-ビス(イソシアナトメチル)-ビシクロ-[2.2.1]-ヘプタンとの混合物
N-3:1,3-ビス(イソシアナトメチル)シクロヘキサンと、1,4-ビス(イソシアナトメチル)シクロヘキサンとの混合物
N-4:ヘキサメチレンジイソシアネート
S-1:ペンタエリスリトールテトラキス(3-メルカプトプロピオネート)
S-2:4-メルカプトメチル-1,8-ジメルカプト-3,6-ジチアオクタン
S-3:5,7-ジメルカプトメチル-1,11-ジメルカプト-3,6,9-トリチアウンデカンと、4,7-ジメルカプトメチル-1,11-ジメルカプト-3,6,9-トリチアウンデカンと、4,8-ジメルカプトメチル-1,11-ジメルカプト-3,6,9-トリチアウンデカンとの混合物
S-4:1,1,3,3-テトラキス(メルカプトメチルチオ)プロパンと4,6-ビス(メルカプトメチルチオ)-1,3-ジチアンと、2-(2,2-ビス(メルカプトジメチルチオ)エチル)-1,3-ジチエタンとの混合物
*:イソ(チオ)シアナート類と活性水素化合物類との合計100重量部に対する含有量
撹拌棒、温度計、ジムロート冷却器を備えた反応フラスコに、リン酸エステル化合物であるSTEPAN社の商品名ZelecUN(1-オクタノールと1-デカノールの合計のアルコール濃度2.3重量%)200gと1-オクタノール9.0gを均一混合して、総アルコール濃度6.5重量%のリン酸エステル化合物含有組成物を得た。室温から徐々に昇温して、内温100℃で保ちながら均一に10時間攪拌した。攪拌終了後、内温を室温まで冷却した後に、反応フラスコから排出して、光学材料用内部離型剤207gが得られた。
撹拌棒、温度計、ジムロート冷却器を備えた反応フラスコに、リン酸エステル化合物であるSTEPAN社の商品名ZelecUN(1-オクタノールと1-デカノールの合計のアルコール濃度2.3重量%)200gと1-オクタノール9.0gを均一混合して、総アルコール濃度6.5重量%のリン酸エステル化合物含有組成物を得た。室温から徐々に昇温して、内温80℃で保ちながら均一に14時間攪拌した。攪拌終了後、内温を室温まで冷却した後に、反応フラスコから排出して、光学材料用内部離型剤207gが得られた。
撹拌棒、温度計、ジムロート冷却器を備えた反応フラスコに、リン酸エステル化合物であるSTEPAN社の商品名ZelecUN(1-オクタノールと1-デカノールの合計のアルコール濃度2.3重量%)200gと1-オクタノール9.0gを均一混合して、総アルコール濃度6.5重量%のリン酸エステル化合物含有組成物を得た。室温から徐々に昇温して、内温120℃で保ちながら均一に10時間攪拌した。攪拌終了後、内温を室温まで冷却した後に、反応フラスコから排出して、光学材料用内部離型剤207gが得られた。
撹拌棒、温度計、ジムロート冷却器を備えた反応フラスコに、リン酸エステル化合物であるSTEPAN社の商品名ZelecUN(1-オクタノールと1-デカノールの合計のアルコール濃度2.3重量%)200gと1-オクタノール9.0gを均一混合して、総アルコール濃度6.5重量%のリン酸エステル化合物含有組成物を得た。室温から徐々に昇温して、内温130℃で保ちながら均一に10時間攪拌した。攪拌終了後、内温を室温まで冷却した後に、反応フラスコから排出して、光学材料用内部離型剤207gが得られた。
撹拌棒、温度計、ジムロート冷却器を備えた反応フラスコに、リン酸エステル化合物であるSTEPAN社の商品名ZelecUN(1-オクタノールと1-デカノールの合計のアルコール濃度2.3重量%)200gと1-オクタノール9.0gを均一混合して、総アルコール濃度6.5重量%のリン酸エステル化合物含有組成物を得た。室温から徐々に昇温して、内温140℃で保ちながら均一に4時間攪拌した。攪拌終了後、内温を室温まで冷却した後に、反応フラスコから排出して、光学材料用内部離型剤207gが得られた。
撹拌棒、温度計、ジムロート冷却器を備えた反応フラスコに、リン酸エステル化合物であるSTEPAN社の商品名ZelecUN(1-オクタノールと1-デカノールの合計のアルコール濃度2.3重量%)200gと2-ブタノール9.0gを均一混合して、総アルコール濃度6.5重量%のリン酸エステル化合物含有組成物を得た。室温から徐々に昇温して、内温100℃で保ちながら均一に10時間攪拌した。攪拌終了後、内温を室温まで冷却した後に、反応フラスコから排出して、光学材料用内部離型剤207gが得られた。
撹拌棒、温度計、ジムロート冷却器を備えた反応フラスコに、リン酸エステル化合物であるSTEPAN社の商品名ZelecUN(1-オクタノールと1-デカノールの合計のアルコール濃度2.3重量%)200gとt-ブタノール9.0gを均一混合して、総アルコール濃度6.5重量%のリン酸エステル化合物含有組成物を得た。室温から徐々に昇温して、内温80℃で保ちながら均一に14時間攪拌した。攪拌終了後、内温を室温まで冷却した後に、反応フラスコから排出して、光学材料用内部離型剤207gが得られた。
m-キシリレンジイソシアネート30.5g、ペンタエリスリトールテトラキス(3-メルカプトプロピオネート)39.5g、ジ-n-ブチルチンジクロリド0.0056g(重合性組成物総重量に対して80ppm)、紫外線吸収剤(共同薬品株式会社、商品名バイオソーブ583)0.035g(重合性組成物総重量に対して500ppm)、実施例19で得られた光学材料用内部離型剤0.042g(重合性組成物総重量に対して600ppm)を20℃にて混合溶解し、均一溶液とした。この混合溶液を400Paにて1時間脱泡を行った後、1μmPTFE製フィルターでろ過を行い、ガラスモールドとテープからなるモールド型へ注入した。このモールド型を重合オーブンへ投入、25℃~120℃まで21時間かけて徐々に昇温して重合した。重合終了後、オーブンからモールド型を取り出した。モールド型からの樹脂の離型性は良好であった。得られた樹脂をさらに130℃で4時間アニール処理を行った。得られた樹脂は透明性があり、屈折率(ne)1.598、アッベ数(νe)36、耐熱性(Tg)90℃と、光学用透明樹脂として好適であった。評価結果は表2に示した。
m-キシリレンジイソシアネート30.5g、ペンタエリスリトールテトラキス(3-メルカプトプロピオネート)39.5g、ジ-n-ブチルチンジクロリド0.0056g(重合性組成物総重量に対して80ppm)、紫外線吸収剤(共同薬品株式会社、商品名バイオソーブ583)0.035g(重合性組成物総重量に対して500ppm)、実施例19で得られた光学材料用内部離型剤0.21g(重合性組成物総重量に対して3000ppm)を20℃にて混合溶解し、均一溶液とした。この混合溶液を400Paにて1時間脱泡を行った後、1μmPTFE製フィルターでろ過を行い、ガラスモールドとテープからなるモールド型へ注入した。このモールド型を重合オーブンへ投入、25℃~120℃まで21時間かけて徐々に昇温して重合した。重合終了後、オーブンからモールド型を取り出した。モールド型からの樹脂の離型性は良好であった。得られた樹脂をさらに130℃で4時間アニール処理を行った。得られた樹脂は透明性があり、屈折率(ne)1.598、アッベ数(νe)36、耐熱性(Tg)90℃と、光学用透明樹脂として好適であった。評価結果は表2に示した。
m-キシリレンジイソシアネート36.4g、4-メルカプトメチル-1,8-ジメルカプト-3,6-ジチアオクタン33.6g、ジ-n-ブチルチンジクロリド0.0056g(重合性組成物総重量に対して80ppm)、紫外線吸収剤(共同薬品株式会社、商品名バイオソーブ583)0.070g(重合性組成物総重量に対して1000ppm)、実施例19で得られた光学材料用内部離型剤0.070g(重合性組成物総重量に対して1000ppm)を20℃にて混合溶解し、均一溶液とした。この混合溶液を400Paにて1時間脱泡を行った後、1μmPTFE製フィルターでろ過を行い、ガラスモールドとテープからなるモールド型へ注入した。このモールド型を重合オーブンへ投入、25℃~120℃まで21時間かけて徐々に昇温して重合した。重合終了後、オーブンからモールド型を取り出した。モールド型からの樹脂の離型性は良好であった。得られた樹脂をさらに130℃で4時間アニール処理を行った。得られた樹脂は透明性があり、屈折率(ne)1.665、アッベ数(νe)32、耐熱性(Tg)89℃と、光学用透明樹脂として好適であった。評価結果は表2に示した。
2,5-ビス(イソシアナトメチル)-ビシクロ-[2.2.1]-ヘプタンと2,6-ビス(イソシアナトメチル)-ビシクロ-[2.2.1]-ヘプタンとの混合物35.4g、4-メルカプトメチル-1,8-ジメルカプト-3,6-ジチアオクタン17.9g、ペンタエリスリトールテトラキス(3-メルカプトプロピオネート)16.7g、ジ-n-ブチルチンジクロリド0.0056g(重合性組成物総重量に対して80ppm)、紫外線吸収剤(共同薬品株式会社、商品名バイオソーブ583)0.035g(重合性組成物総重量に対して500ppm)、実施例19で得られた光学材料用内部離型剤0.084g(重合性組成物総重量に対して1200ppm)を20℃にて混合溶解し、均一溶液とした。この混合溶液を400Paにて1時間脱泡を行った後、1μmPTFE製フィルターでろ過を行い、ガラスモールドとテープからなるモールド型へ注入した。このモールド型を重合オーブンへ投入、25℃~120℃まで21時間かけて徐々に昇温して重合した。重合終了後、オーブンからモールド型を取り出した。モールド型からの樹脂の離型性は良好であった。得られた樹脂をさらに130℃で4時間アニール処理を行った。得られた樹脂は透明性があり、屈折率(ne)1.598、アッベ数(νe)41、耐熱性(Tg)118℃と、光学用透明樹脂として好適であった。評価結果は表2に示した。
1,3-ビス(イソシアナトメチル)シクロヘキサンと1,4-ビス(イソシアナトメチル)シクロヘキサンとの混合物32.6g、5,7-ジメルカプトメチル-1,11-ジメルカプト-3,6,9-トリチアウンデカンと4,7-ジメルカプトメチル-1,11-ジメルカプト-3,6,9-トリチアウンデカンと4,8-ジメルカプトメチル-1,11-ジメルカプト-3,6,9-トリチアウンデカンとの混合物19.4g、ペンタエリスリトールテトラキス(3-メルカプトプロピオネート)18.0g、ジ-n-ブチルチンジクロリド0.0056g(重合性組成物総重量に対して80ppm)、紫外線吸収剤(共同薬品株式会社、商品名バイオソーブ583)0.035g(重合性組成物総重量に対して500ppm)、実施例19で得られた光学材料用内部離型剤0.14g(重合性組成物総重量に対して2000ppm)を20℃にて混合溶解し、均一溶液とした。この混合溶液を400Paにて1時間脱泡を行った後、1μmPTFE製フィルターでろ過を行い、ガラスモールドとテープからなるモールド型へ注入した。このモールド型を重合オーブンへ投入、25℃~120℃まで21時間かけて徐々に昇温して重合した。重合終了後、オーブンからモールド型を取り出した。モールド型からの樹脂の離型性は良好であった。得られた樹脂をさらに130℃で4時間アニール処理を行った。得られた樹脂は透明性があり、屈折率(ne)1.596、アッベ数(νe)40、耐熱性(Tg)104℃と、光学用透明樹脂として好適であった。評価結果は表2に示した。
1,3-ビス(イソシアナトメチル)シクロヘキサンと1,4-ビス(イソシアナトメチル)シクロヘキサンとの混合物29.4g、ヘキサメチレンジイソシアネート2.8g、5,7-ジメルカプトメチル-1,11-ジメルカプト-3,6,9-トリチアウンデカンと4,7-ジメルカプトメチル-1,11-ジメルカプト-3,6,9-トリチアウンデカンと4,8-ジメルカプトメチル-1,11-ジメルカプト-3,6,9-トリチアウンデカンとの混合物19.6g、ペンタエリスリトールテトラキス(3-メルカプトプロピオネート)18.2g、ジ-n-ブチルチンジクロリド0.0056g(重合性組成物総重量に対して80ppm)、紫外線吸収剤(共同薬品株式会社、商品名バイオソーブ583)0.035g(重合性組成物総重量に対して500ppm)、実施例19で得られた光学材料用内部離型剤0.14g(重合性組成物総重量に対して2000ppm)を20℃にて混合溶解し、均一溶液とした。この混合溶液を400Paにて1時間脱泡を行った後、1μmPTFE製フィルターでろ過を行い、ガラスモールドとテープからなるモールド型へ注入した。このモールド型を重合オーブンへ投入、25℃~120℃まで21時間かけて徐々に昇温して重合した。重合終了後、オーブンからモールド型を取り出した。モールド型からの樹脂の離型性は良好であった。得られた樹脂をさらに130℃で4時間アニール処理を行った。得られた樹脂は透明性があり、屈折率(ne)1.596、アッベ数(νe)40、耐熱性(Tg)101℃と、光学用透明樹脂として好適であった。評価結果は表2に示した。
m-キシリレンジイソシアネート31.0g、1,1,3,3-テトラキス(メルカプトメチルチオ)プロパンと4,6-ビス(メルカプトメチルチオ)-1,3-ジチアンと2-(2,2-ビス(メルカプトメチルチオ)エチル)-1,3-ジチエタンとの混合物39.0g、ジ-n-ブチルチンジクロリド0.0056g(重合性組成物総重量に対して80ppm)、紫外線吸収剤(共同薬品株式会社、商品名バイオソーブ583)0.035g(重合性組成物総重量に対して500ppm)、実施例19で得られた光学材料用内部離型剤0.084g(重合性組成物総重量に対して1200ppm)を20℃にて混合溶解し、均一溶液とした。この混合溶液を400Paにて1時間脱泡を行った後、1μmPTFE製フィルターでろ過を行い、ガラスモールドとテープからなるモールド型へ注入した。このモールド型を重合オーブンへ投入、25℃~120℃まで21時間かけて徐々に昇温して重合した。重合終了後、オーブンからモールド型を取り出した。モールド型からの樹脂の離型性は良好であった。得られた樹脂をさらに130℃で4時間アニール処理を行った。得られた樹脂は透明性があり、屈折率(ne)1.695、アッベ数(νe)30、耐熱性(Tg)100℃と、光学用透明樹脂として好適であった。評価結果は表2に示した。
撹拌棒、温度計、ジムロート冷却器を備えた反応フラスコに、リン酸エステル化合物であるSTEPAN社の商品名ZelecUN(1-オクタノールと1-デカノールの合計のアルコール濃度2.3重量%)200gと1-オクタノール190.8gを均一混合して、総アルコール濃度50重量%のリン酸エステル化合物含有組成物を得た。室温から徐々に昇温して、内温100℃で保ちながら均一に10時間攪拌した。攪拌終了後、内温を室温まで冷却した後に、反応フラスコから排出して、光学材料用内部離型剤395gが得られた。
撹拌棒、温度計、ジムロート冷却器を備えた反応フラスコに、リン酸エステル化合物であるSTEPAN社の商品名ZelecUN(1-オクタノールと1-デカノールの合計のアルコール濃度2.3重量%)200gと1-オクタノール581.6gを均一混合して、総アルコール濃度75重量%のリン酸エステル化合物含有組成物を得た。室温から徐々に昇温して、内温100℃で保ちながら均一に10時間攪拌した。攪拌終了後、内温を室温まで冷却した後に、反応フラスコから排出して、光学材料用内部離型剤774gが得られた。
撹拌棒、温度計、ジムロート冷却器を備えた反応フラスコに、リン酸エステル化合物であるSTEPAN社の商品名ZelecUN(1-オクタノールと1-デカノールの合計のアルコール濃度2.3重量%)200gと1-オクタノール9.0gを均一混合して、総アルコール濃度6.5重量%のリン酸エステル化合物含有組成物を得た。室温から徐々に昇温して、内温40℃で保ちながら均一に30時間攪拌した。攪拌終了後、内温を室温まで冷却した後に、反応フラスコから排出して、光学材料用内部離型剤207gが得られた。
撹拌棒、温度計、ジムロート冷却器を備えた反応フラスコに、リン酸エステル化合物であるSTEPAN社の商品名ZelecUN(1-オクタノールと1-デカノールの合計のアルコール濃度2.3重量%)200gと1-オクタノール9.0gを均一混合して、総アルコール濃度6.5重量%のリン酸エステル化合物含有組成物を得た。室温から徐々に昇温して、内温150℃で保ちながら均一に10時間攪拌した。攪拌終了後、内温を室温まで冷却した後に、反応フラスコから排出して、光学材料用内部離型剤207gが得られた。
活性水素化合物類が、4-メルカプトメチル-1,8-ジメルカプト-3,6-ジチアオクタン、5,7-ジメルカプトメチル-1,11-ジメルカプト-3,6,9-トリチアウンデカン、4,7-ジメルカプトメチル-1,11-ジメルカプト-3,6,9-トリチアウンデカン、4,8-ジメルカプトメチル-1,11-ジメルカプト-3,6,9-トリチアウンデカン、ペンタエリスリトールテトラキス(3-メルカプトプロピオネート)、2,5-ジメルカプトメチル-1,4-ジチアン、1,1,3,3-テトラキス(メルカプトメチルチオ)プロパン、4,6-ビス(メルカプトメチルチオ)-1,3-ジチアンおよび2-(2,2-ビス(メルカプトメチルチオ)エチル)-1,3-ジチエタンより選ばれる一種または二種以上の化合物であることを特徴とする、[6]または[7]に記載のポリチオウレタン系重合性組成物。
[10] [9]に記載のポリチオウレタン樹脂からなる光学材料。
[12] [6]乃至[8]のいずれかに記載の重合性組成物を注型重合することを特徴とする、ポリチオウレタン樹脂の製造方法。
Claims (13)
- (a)リン酸エステル化合物と、(b)炭素数1~10の脂肪族アルコールおよび/または芳香族アルコールからなるアルコール化合物とを含み、これらの合計量を100重量%とした場合において、アルコール化合物(b)を2.5重量%以上の量で含む組成物を80℃~140℃の範囲で加熱する工程を含むことを特徴とする、光学材料用内部離型剤の製造方法。
- 加熱する前記工程の前に、前記組成物を調製する工程を有することを特徴とする、請求項1に記載の光学材料用内部離型剤の製造方法。
- 前記組成物を調製する前記工程において、リン酸エステル化合物(a)にアルコール化合物(b)を添加することを特徴とする、請求項1または2に記載の光学材料用内部離型剤の製造方法。
- (a)リン酸エステル化合物に(b)炭素数1~10の脂肪族アルコールおよび/または芳香族アルコールからなるアルコール化合物を添加して、これらの合計量を100重量%とした場合において、該アルコール化合物(b)を2.5重量%以上の量で含む組成物を調製する工程と、
前記組成物を80℃~140℃の範囲で加熱する工程と、
を含むことを特徴とする、光学材料用内部離型剤の製造方法。 - アルコール化合物(b)が炭素数4~10の脂肪族アルコールであることを特徴とする、請求項1乃至4のいずれかに記載の光学材料用内部離型剤の製造方法。
- 請求項1乃至5のいずれかに記載の製造方法により得られることを特徴とする、光学材料用内部離型剤。
- イソ(チオ)シアネート類と活性水素化合物類との合計100重量部に対して、請求項6に記載の光学材料用内部離型剤を0.05重量部~0.4重量部含有することを特徴とする、ポリチオウレタン系重合性組成物。
- イソ(チオ)シアネート類におけるイソシアネート基とイソチオシアネート基の官能基数に対する、活性水素化合物類におけるメルカプト基と水酸基の官能基数の比率が0.8~1.2の範囲内であることを特徴とする、請求項7に記載のポリチオウレタン系重合性組成物。
- イソ(チオ)シアネート類が、m-キシリレンジイソシアネート、m-フェニレンジイソシアネート、2,4-トリレンジイソシアネート、2,6-トリレンジイソシアネート、2,5-ビス(イソシアナトメチル)-ビシクロ-[2.2.1]-ヘプタン、2,6-ビス(イソシアナトメチル)-ビシクロ-[2.2.1]-ヘプタン、1,3-ビス(イソシアナトメチル)シクロヘキサン、1,4-ビス(イソシアナトメチル)シクロヘキサンおよびヘキサメチレンジイソシアネートより選ばれる一種または二種以上の化合物であり、
活性水素化合物類が、4-メルカプトメチル-1,8-ジメルカプト-3,6-ジチアオクタン、5,7-ジメルカプトメチル-1,11-ジメルカプト-3,6,9-トリチアウンデカン、4,7-ジメルカプトメチル-1,11-ジメルカプト-3,6,9-トリチアウンデカン、4,8-ジメルカプトメチル-1,11-ジメルカプト-3,6,9-トリチアウンデカン、ペンタエリスリトールテトラキス(3-メルカプトプロピオネート)、2,5-ジメルカプトメチル-1,4-ジチアン、1,1,3,3-テトラキス(メルカプトメチルチオ)プロパン、4,6-ビス(メルカプトメチルチオ)-1,3-ジチアンおよび2-(2,2-ビス(メルカプトメチルチオ)エチル)-1,3-ジチエタンより選ばれる一種または二種以上の化合物であることを特徴とする、請求項7または8に記載のポリチオウレタン系重合性組成物。 - 請求項7乃至9のいずれかに記載の重合性組成物を加熱硬化させて得られるポリチオウレタン樹脂。
- 請求項10に記載のポリチオウレタン樹脂からなる光学材料。
- 請求項11に記載の光学材料からなるプラスチックレンズ。
- 請求項7乃至9のいずれかに記載の重合性組成物を注型重合することを特徴とする、ポリチオウレタン樹脂の製造方法。
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US8461238B2 (en) | 2013-06-11 |
US20120225996A1 (en) | 2012-09-06 |
EP2497791A1 (en) | 2012-09-12 |
KR20120064719A (ko) | 2012-06-19 |
CN102597037B (zh) | 2014-04-16 |
EP2497791A4 (en) | 2015-09-16 |
BR112012010669A2 (pt) | 2020-09-29 |
KR101207637B1 (ko) | 2012-12-03 |
EP2497791B1 (en) | 2020-05-13 |
JP4988067B2 (ja) | 2012-08-01 |
CN102597037A (zh) | 2012-07-18 |
JPWO2011055540A1 (ja) | 2013-03-28 |
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