WO2006022049A1 - 固体電解コンデンサ - Google Patents
固体電解コンデンサ Download PDFInfo
- Publication number
- WO2006022049A1 WO2006022049A1 PCT/JP2005/007471 JP2005007471W WO2006022049A1 WO 2006022049 A1 WO2006022049 A1 WO 2006022049A1 JP 2005007471 W JP2005007471 W JP 2005007471W WO 2006022049 A1 WO2006022049 A1 WO 2006022049A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- fibers
- electrolytic capacitor
- separator paper
- solid electrolytic
- paper
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G9/00—Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
- H01G9/004—Details
- H01G9/02—Diaphragms; Separators
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G11/00—Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
- H01G11/52—Separators
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G11/00—Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
- H01G11/54—Electrolytes
- H01G11/56—Solid electrolytes, e.g. gels; Additives therein
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G4/00—Fixed capacitors; Processes of their manufacture
- H01G4/32—Wound capacitors
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G9/00—Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G9/00—Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
- H01G9/004—Details
- H01G9/022—Electrolytes; Absorbents
- H01G9/025—Solid electrolytes
- H01G9/028—Organic semiconducting electrolytes, e.g. TCNQ
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/13—Energy storage using capacitors
Definitions
- the present invention relates to a solid electrolytic capacitor.
- FIG. 1 is a cross-sectional view of a conventional solid electrolytic capacitor (1)
- FIG. 2 is an exploded perspective view of a capacitor element (2) in the solid electrolytic capacitor (1) of FIG. Patent Document 1).
- the capacitor element (2) is housed in an aluminum case (3) with one open end, and the opening of the case (3) is sealed with a rubber sealing member (30).
- the capacitor element (2) includes an anode foil (22) that is an aluminum foil with a chemical conversion film, a cathode foil (23) that is an aluminum foil, and a separator that is an insulator.
- a scraping element (21) wound in a roll shape through paper (4) and a solid electrolyte layer such as TCNQ (7, 7, 8, 8-tetracyanoquinodimethane) complex is formed inside.
- a solid electrolyte layer such as TCNQ (7, 7, 8, 8-tetracyanoquinodimethane) complex
- other conductive polymers such as polypyrrole, polythiophene, polyfuran, and polyaline can be used.
- a pair of tab terminals (25X25) are drawn out from the anode foil (22) and the cathode foil (23), and a lead wire (20X20) extends from the tab terminal (25X25).
- the lead wires (20) and (20) penetrate the sealing member (30) and project outward.
- the opening periphery of the case (3) is curled to hold the sealing member (30).
- the scraping element (21) When using a TCNQ complex salt as the solid electrolyte layer, impregnating the scraping element (21) with a solution of TCNQ complex salt dissolved by heating, then pulling up the scraping element (21) and quenching it. It is formed by solidification. Further, when the solid electrolyte layer made of a conductive polymer is formed by a chemical polymerization method, the scraping element (21) is impregnated in a mixed solution in which a monomer is added to an oxidant solution, and then the scraping element. A solid electrolyte layer is formed between the anode foil (22) and the cathode foil (23) by lifting (21) and drying.
- the separator (4) is a natural fiber paper, and after the winding element (21) is wound into a roll, it is carbonized by applying a high temperature of about 150-300 ° C. . By the carbonization treatment The space of the separator paper (4) is increased, and the density of the separator paper (4) is reduced.
- the scraping element (21) is impregnated with a mixed solution obtained by adding a monomer to an oxidant solution, and then the scraping element (21) is pulled up and dried.
- a solid electrolyte layer is formed between the anode foil (22) and the cathode foil (23). Therefore, the solution or the mixed solution easily enters the scraping element (21).
- the present applicant uses a paper having a melting point higher than the carbonization temperature or a synthetic fiber mixed with natural fiber, which does not have a melting point, as a separator.
- a separator paper (4) does not break when the element (21) is wound, the shape of the scraping element (21) is prevented from collapsing, and the mixture liquid enters the scraping element (21).
- Patent Document 2 a method to make it easier.
- Patent Document 1 Japanese Patent Laid-Open No. 6-236831
- Patent Document 2 JP 2004-146707 A
- an object of the present invention is to provide a solid electrolytic capacitor that can form a dense solid electrolyte layer by chemical polymerization and has excellent ESR characteristics.
- the present invention provides an anode foil comprising the separator (4) obtained by carbonizing the scraping element (21) obtained by winding the anode foil (22) and the cathode foil (23) via the separator paper (4).
- the separator paper (4) is a low heat-resistant fiber that is carbonized by the carbonization treatment.
- high heat-resistant fibers that are not carbonized by the carbonization treatment, and the high heat-resistant fibers are characterized by using fibrillated fibers having portions where the distance between the fibers is narrow.
- the density of the separator paper is reduced by the carbonization treatment to provide a space for the mixture liquid to enter, and the fibrillated fibers having the narrow portions that are not carbonized remain, so that a high holding power is obtained. maintain. This makes it possible to form a dense solid electrolyte layer and improve ESR characteristics.
- the capacitor element (2) of the solid electrolytic capacitor (1) includes an anode foil (22) that is an aluminum foil with a chemical conversion film and a cathode foil (23 ) Is wound in a roll shape through a separator paper (4) which is an insulator, and is secured by a tacking tape (26), and a scraping element (21).
- Separator paper (4) uses a mixed paper of low heat-resistant fibers that are carbonized by carbonization and carbonized by carbonization! ⁇ More specifically, high-heat-resistant fibers are used. A mixed paper made of 10% aromatic polyamide and 90% natural fiber based on Manila hemp as a low heat resistant fiber was used.
- the aromatic polyamide a fiber having a narrower space between the fibers than the fiber is used.
- fibrillar fibers having a very finely divided portion are used. Fibrilization is a phenomenon in which the fibril (small fiber) force inside the fiber appears on the surface due to frictional action and becomes fluffy.
- the fiber is a bundle of thousands of fibrils, but the fibrils are focused once because of the hydrogen bonds and intermolecular forces between the fibrils. 1S When friction is applied in an external force, especially in a wet state, fibrils come out like a beard.
- fibrinolei cocoon fibers in which the aromatic polyamide fibers were beaten and at least some of the fiber diameters were: L m or less were used.
- the high heat-resistant fiber only needs to have a melting point or a thermal decomposition temperature higher than the temperature applied in the carbonization treatment, and may be polyimide, polyphenylene sulfide (PPS), or the like having high heat resistance.
- the low heat resistant fiber include fibers having a low melting point or thermal decomposition temperature, such as polyolefin fibers, in addition to natural fibers such as plant fibers or animal fibers.
- the solid electrolytic capacitor (1) is formed as follows.
- a scissor element (21) is prepared, and after the cut element (21) is cut and formed, it is carbonized at 260 ° C or higher, specifically at 280 ° C.
- the cutting and roasting means that the damaged coating film is repaired when the anode foil (22) is scraped off, or the conversion coating is formed on the end face of the anode foil (22). In order to form, the chemical conversion treatment is performed again.
- a mixed solution is prepared by adding 3,4-ethylenedioxythiophene as a monomer to an oxidizing agent solution obtained by adding ferric acid p-toluenesulfonate to butanol.
- the impregnating element (21) is impregnated in the mixed solution, and then the scissor element (21) is pulled up and dried to obtain an anode foil (22) containing a separator paper (4) and a cathode foil ( A solid electrolyte layer is formed between the two layers. In this way, a capacitor element (2) is obtained.
- the lead wire (20X20) of the capacitor element (2) is fitted into the sealing member (30), the capacitor element (2) is stored in the case (3), and then the case (3). Curl the edge of the opening by deep drawing. From the upper side of the sealing member (30), the plastic seat plate (31) is bent outward with the lead wire (20X20) and brought into contact with the seat plate (31) to place the solid electrolytic capacitor (1). obtain.
- Example (1) was taken as Example 1.
- the aromatic polyamide is fibrillated as described above.
- a capacitor (1) was produced using separator paper (4) in which 50% aromatic polyamide was used as the high heat-resistant fiber and 50% cellulose fiber was used as the low heat-resistant fiber.
- a capacitor (1) was produced using separator paper (4) in which 90% aromatic polyamide was used as the high heat-resistant fiber and 10% cellulose fiber was used as the low heat-resistant fiber.
- a capacitor (1) was produced using a separator paper (4) using 100% natural fibers mainly composed of Manila hemp.
- a separator paper (4) which is a mixture of 10% acrylic fiber that is not fibrillated as high heat resistant fiber and 90% natural fiber that is mainly composed of Manila hemp as low heat resistant fiber.
- the capacitor (1) was prepared.
- Example 16 The capacitors of Example 16 and Conventional Example 12 are substantially the same except for the separator paper (4).
- Capacitors (1) are all rated voltage of 20V, capacitance of 22 F, case (3) with outer diameter of 6.3 mm and height of 6. Omm.
- Capacitance (Cap, unit: ⁇ F) and dielectric loss tangent (tan ⁇ , unit:%) of the capacitors of Example 1-6 and Conventional Example 1-2 are measured at a frequency of 120Hz.
- Equivalent series resistance (ESR, unit: ⁇ ) was measured. With an ideal capacitor, the current is 90 ° C more advanced than the voltage. This delayed angle ⁇ is called the dielectric loss angle, and is generally expressed as the dielectric loss tangent (tan ⁇ ).
- leakage current (LC, unit: ⁇ ⁇ ) was measured 2 minutes after applying the rated voltage.
- Figure 3 shows the measurement results. The electrical characteristic value is an average of 20 samples. [0012] As can be seen from the results in Fig.
- the capacitor (1) of Example 1-6 using separator paper (4) mixed with fibrillated high heat resistant fiber and low heat resistant fiber is the conventional one.
- the ESR is improved over the capacitor (1) in Example 1 and Conventional Example 2. This is because the low heat resistant fiber becomes “carbonized (thinn)”, “dissolves”, “decomposes”, etc., and the density in the separator paper decreases and voids into which the mixed liquid enters increase.
- the interval between the fibers of the high heat-resistant fiber is narrow, each space formed by the intersection of the fibers can be reduced, and the holding power of the mixed liquid can be maintained.
- the temperature of carbonization can be appropriately changed depending on the material used for the separator paper (4). If it is a mixture, there is no particular limitation! /.
- FIG. 1 is a cross-sectional view of a conventional solid electrolytic capacitor.
- FIG. 2 is an exploded perspective view of a capacitor element in the solid electrolytic capacitor of FIG.
- FIG. 3 is a table showing the results of measuring the electrical characteristics of capacitors of examples, conventional examples, and comparative examples.
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Manufacturing & Machinery (AREA)
- Electric Double-Layer Capacitors Or The Like (AREA)
- Paper (AREA)
- Secondary Cells (AREA)
Abstract
Description
Claims
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2006531268A JP4726794B2 (ja) | 2004-08-25 | 2005-04-19 | 固体電解コンデンサ |
| KR1020077004308A KR101145529B1 (ko) | 2004-08-25 | 2005-04-19 | 고체 전해 컨덴서 |
| US11/661,203 US7855870B2 (en) | 2004-08-25 | 2005-04-19 | Solid electrolytic capacitor |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2004-244624 | 2004-08-25 | ||
| JP2004244624 | 2004-08-25 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2006022049A1 true WO2006022049A1 (ja) | 2006-03-02 |
Family
ID=35967270
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP2005/007471 Ceased WO2006022049A1 (ja) | 2004-08-25 | 2005-04-19 | 固体電解コンデンサ |
Country Status (5)
| Country | Link |
|---|---|
| US (1) | US7855870B2 (ja) |
| JP (2) | JP4726794B2 (ja) |
| KR (1) | KR101145529B1 (ja) |
| CN (1) | CN100562955C (ja) |
| WO (1) | WO2006022049A1 (ja) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2007128038A (ja) * | 2005-07-28 | 2007-05-24 | Rohm & Haas Electronic Materials Llc | ストリッパー |
| JP2010087091A (ja) * | 2008-09-30 | 2010-04-15 | Nippon Chemicon Corp | 固体電解コンデンサの製造方法 |
| JP2010153427A (ja) * | 2008-12-24 | 2010-07-08 | Nippon Kodoshi Corp | セパレータ及び該セパレータを使用した固体電解コンデンサ |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20150022951A1 (en) * | 2011-11-11 | 2015-01-22 | Nippon Kodoshi Corporation | Separator for electrolytic capacitor and electrolytic capacitor |
| EP3117473B1 (en) | 2014-03-10 | 2020-09-16 | Maxwell Technologies, Inc. | Methods and apparatuses for polymer fibrillization under electric field |
| CN104269272A (zh) * | 2014-09-30 | 2015-01-07 | 珠海华冠电容器有限公司 | 一种耐高温片式铝电解电容器 |
| CN107248854B (zh) * | 2017-06-02 | 2021-09-17 | 西北核技术研究所 | 一种轴向引出双极板卷绕脉冲形成线 |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0435013A (ja) * | 1990-05-31 | 1992-02-05 | Sanyo Electric Co Ltd | 有機半導体固体電解コンデンサ |
| JPH06236831A (ja) * | 1993-02-09 | 1994-08-23 | Elna Co Ltd | 固体電解コンデンサの製造方法 |
| JP2003077766A (ja) * | 2001-09-04 | 2003-03-14 | Matsushita Electric Ind Co Ltd | 固体電解コンデンサおよびその製造方法 |
| JP2004047914A (ja) * | 2001-07-25 | 2004-02-12 | Mitsubishi Paper Mills Ltd | キャパシタ用セパレーター |
| JP2004146707A (ja) * | 2002-10-28 | 2004-05-20 | Sanyo Electric Co Ltd | 固体電解コンデンサ |
| JP2004235293A (ja) * | 2003-01-29 | 2004-08-19 | Mitsubishi Paper Mills Ltd | 固体電解コンデンサ用セパレーター |
| JP2005044587A (ja) * | 2003-07-25 | 2005-02-17 | Mitsubishi Paper Mills Ltd | 電気化学素子用セパレーター |
Family Cites Families (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0750663B2 (ja) * | 1990-06-29 | 1995-05-31 | 三洋電機株式会社 | 有機半導体固体電解コンデンサの製造方法 |
| JP3623113B2 (ja) * | 1998-12-03 | 2005-02-23 | ルビコン株式会社 | 電解コンデンサ |
| JP2002203750A (ja) * | 2000-12-28 | 2002-07-19 | Nippon Chemicon Corp | 固体電解コンデンサ |
| JP2002266281A (ja) * | 2001-02-28 | 2002-09-18 | Mitsubishi Paper Mills Ltd | 湿式不織布およびそれを用いてなる電気化学素子用セパレーター、ならびに電気二重層キャパシター用セパレーター |
| JP4377553B2 (ja) * | 2001-03-09 | 2009-12-02 | 日本バイリーン株式会社 | 電気二重層キャパシタ用セパレータ |
| JP2003297680A (ja) * | 2001-04-27 | 2003-10-17 | Mitsubishi Paper Mills Ltd | 電気化学素子用セパレータ |
| JP3971905B2 (ja) * | 2001-08-21 | 2007-09-05 | 三菱製紙株式会社 | 電気化学素子用セパレーターおよびその製造方法 |
| CN2507117Y (zh) * | 2001-08-24 | 2002-08-21 | 沈茂昆 | 电解电容器 |
| JP2003272952A (ja) * | 2002-03-19 | 2003-09-26 | Mitsubishi Paper Mills Ltd | 電解コンデンサ用セパレーター |
| JP2003309042A (ja) * | 2002-04-16 | 2003-10-31 | Mitsubishi Paper Mills Ltd | 電気二重層キャパシタ用セパレーター |
| JP2004146137A (ja) * | 2002-10-23 | 2004-05-20 | Mitsubishi Paper Mills Ltd | 電気化学素子用セパレーター |
| JP2004164974A (ja) * | 2002-11-12 | 2004-06-10 | Du Pont Teijin Advanced Paper Kk | セパレータ、その製造方法及びそれを用いた電気・電子部品 |
| JP2004303940A (ja) * | 2003-03-31 | 2004-10-28 | Matsushita Electric Ind Co Ltd | 電解コンデンサ |
| JP2005063684A (ja) * | 2003-08-11 | 2005-03-10 | Mitsubishi Paper Mills Ltd | 電気化学素子用セパレーター |
| CN100559526C (zh) * | 2004-04-16 | 2009-11-11 | 三菱制纸株式会社 | 电化学元件用隔膜 |
| JP2006045758A (ja) * | 2004-07-09 | 2006-02-16 | Mitsubishi Paper Mills Ltd | 柔細胞繊維および合成繊維含有不織布 |
-
2005
- 2005-04-19 JP JP2006531268A patent/JP4726794B2/ja not_active Expired - Lifetime
- 2005-04-19 CN CNB2005800274231A patent/CN100562955C/zh not_active Expired - Lifetime
- 2005-04-19 KR KR1020077004308A patent/KR101145529B1/ko not_active Expired - Fee Related
- 2005-04-19 WO PCT/JP2005/007471 patent/WO2006022049A1/ja not_active Ceased
- 2005-04-19 US US11/661,203 patent/US7855870B2/en active Active
-
2011
- 2011-02-08 JP JP2011024771A patent/JP5232883B2/ja not_active Expired - Fee Related
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0435013A (ja) * | 1990-05-31 | 1992-02-05 | Sanyo Electric Co Ltd | 有機半導体固体電解コンデンサ |
| JPH06236831A (ja) * | 1993-02-09 | 1994-08-23 | Elna Co Ltd | 固体電解コンデンサの製造方法 |
| JP2004047914A (ja) * | 2001-07-25 | 2004-02-12 | Mitsubishi Paper Mills Ltd | キャパシタ用セパレーター |
| JP2003077766A (ja) * | 2001-09-04 | 2003-03-14 | Matsushita Electric Ind Co Ltd | 固体電解コンデンサおよびその製造方法 |
| JP2004146707A (ja) * | 2002-10-28 | 2004-05-20 | Sanyo Electric Co Ltd | 固体電解コンデンサ |
| JP2004235293A (ja) * | 2003-01-29 | 2004-08-19 | Mitsubishi Paper Mills Ltd | 固体電解コンデンサ用セパレーター |
| JP2005044587A (ja) * | 2003-07-25 | 2005-02-17 | Mitsubishi Paper Mills Ltd | 電気化学素子用セパレーター |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2007128038A (ja) * | 2005-07-28 | 2007-05-24 | Rohm & Haas Electronic Materials Llc | ストリッパー |
| JP2010087091A (ja) * | 2008-09-30 | 2010-04-15 | Nippon Chemicon Corp | 固体電解コンデンサの製造方法 |
| JP2010153427A (ja) * | 2008-12-24 | 2010-07-08 | Nippon Kodoshi Corp | セパレータ及び該セパレータを使用した固体電解コンデンサ |
Also Published As
| Publication number | Publication date |
|---|---|
| CN100562955C (zh) | 2009-11-25 |
| JP2011091457A (ja) | 2011-05-06 |
| KR20070047793A (ko) | 2007-05-07 |
| KR101145529B1 (ko) | 2012-05-14 |
| US7855870B2 (en) | 2010-12-21 |
| JP4726794B2 (ja) | 2011-07-20 |
| JPWO2006022049A1 (ja) | 2008-05-08 |
| JP5232883B2 (ja) | 2013-07-10 |
| CN101010759A (zh) | 2007-08-01 |
| US20080074827A1 (en) | 2008-03-27 |
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