WO2004077466A1 - 固体電解コンデンサ - Google Patents
固体電解コンデンサ Download PDFInfo
- Publication number
- WO2004077466A1 WO2004077466A1 PCT/JP2004/002247 JP2004002247W WO2004077466A1 WO 2004077466 A1 WO2004077466 A1 WO 2004077466A1 JP 2004002247 W JP2004002247 W JP 2004002247W WO 2004077466 A1 WO2004077466 A1 WO 2004077466A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- anode
- cathode
- solid electrolytic
- substrate
- electrolytic capacitor
- Prior art date
Links
- 239000003990 capacitor Substances 0.000 title claims abstract description 171
- 239000007787 solid Substances 0.000 title claims abstract description 88
- 239000000758 substrate Substances 0.000 claims abstract description 68
- 229910052751 metal Inorganic materials 0.000 claims abstract description 26
- 239000002184 metal Substances 0.000 claims abstract description 26
- 230000000149 penetrating effect Effects 0.000 claims abstract description 8
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 claims description 12
- 239000004020 conductor Substances 0.000 claims description 9
- 239000000853 adhesive Substances 0.000 claims description 7
- 230000001070 adhesive effect Effects 0.000 claims description 7
- 229910052782 aluminium Inorganic materials 0.000 description 33
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 33
- 239000011888 foil Substances 0.000 description 25
- 239000000126 substance Substances 0.000 description 19
- 238000000034 method Methods 0.000 description 18
- 239000005518 polymer electrolyte Substances 0.000 description 17
- 238000003860 storage Methods 0.000 description 16
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 14
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 10
- 229910052709 silver Inorganic materials 0.000 description 10
- 239000004332 silver Substances 0.000 description 10
- 238000006243 chemical reaction Methods 0.000 description 9
- 238000003466 welding Methods 0.000 description 8
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 7
- 239000000243 solution Substances 0.000 description 7
- 230000003647 oxidation Effects 0.000 description 6
- 238000007254 oxidation reaction Methods 0.000 description 6
- 238000006116 polymerization reaction Methods 0.000 description 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 5
- 239000007864 aqueous solution Substances 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 5
- 229910052802 copper Inorganic materials 0.000 description 5
- 239000010949 copper Substances 0.000 description 5
- 229910002804 graphite Inorganic materials 0.000 description 5
- 239000010439 graphite Substances 0.000 description 5
- 230000005484 gravity Effects 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 239000003822 epoxy resin Substances 0.000 description 4
- 229920000647 polyepoxide Polymers 0.000 description 4
- 229920000128 polypyrrole Polymers 0.000 description 4
- 229920005989 resin Polymers 0.000 description 4
- 239000011347 resin Substances 0.000 description 4
- 239000007784 solid electrolyte Substances 0.000 description 4
- 229920001187 thermosetting polymer Polymers 0.000 description 4
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 3
- KAESVJOAVNADME-UHFFFAOYSA-N Pyrrole Chemical compound C=1C=CNC=1 KAESVJOAVNADME-UHFFFAOYSA-N 0.000 description 3
- 238000007743 anodising Methods 0.000 description 3
- 239000007924 injection Substances 0.000 description 3
- 238000001746 injection moulding Methods 0.000 description 3
- 239000000178 monomer Substances 0.000 description 3
- 230000001590 oxidative effect Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- 238000007788 roughening Methods 0.000 description 3
- 229910052708 sodium Inorganic materials 0.000 description 3
- 239000011734 sodium Substances 0.000 description 3
- 238000001721 transfer moulding Methods 0.000 description 3
- FLDCSPABIQBYKP-UHFFFAOYSA-N 5-chloro-1,2-dimethylbenzimidazole Chemical compound ClC1=CC=C2N(C)C(C)=NC2=C1 FLDCSPABIQBYKP-UHFFFAOYSA-N 0.000 description 2
- 239000001741 Ammonium adipate Substances 0.000 description 2
- 239000004593 Epoxy Substances 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 230000032683 aging Effects 0.000 description 2
- 235000019293 ammonium adipate Nutrition 0.000 description 2
- RATMLZHGSYTFBL-UHFFFAOYSA-N azanium;6-hydroxy-6-oxohexanoate Chemical compound N.OC(=O)CCCCC(O)=O RATMLZHGSYTFBL-UHFFFAOYSA-N 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- RUTXIHLAWFEWGM-UHFFFAOYSA-H iron(3+) sulfate Chemical compound [Fe+3].[Fe+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O RUTXIHLAWFEWGM-UHFFFAOYSA-H 0.000 description 2
- 229910000360 iron(III) sulfate Inorganic materials 0.000 description 2
- 239000011259 mixed solution Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000007747 plating Methods 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- 238000004088 simulation Methods 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 229910052715 tantalum Inorganic materials 0.000 description 2
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 2
- 239000010936 titanium Substances 0.000 description 2
- 229910052719 titanium Inorganic materials 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 229910001369 Brass Inorganic materials 0.000 description 1
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000001361 adipic acid Substances 0.000 description 1
- 235000011037 adipic acid Nutrition 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 238000002048 anodisation reaction Methods 0.000 description 1
- 239000010951 brass Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 229920001940 conductive polymer Polymers 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
- IDGUHHHQCWSQLU-UHFFFAOYSA-N ethanol;hydrate Chemical compound O.CCO IDGUHHHQCWSQLU-UHFFFAOYSA-N 0.000 description 1
- 230000020169 heat generation Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000004021 metal welding Methods 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 229910052758 niobium Inorganic materials 0.000 description 1
- 239000010955 niobium Substances 0.000 description 1
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 230000001629 suppression Effects 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G9/00—Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
- H01G9/004—Details
- H01G9/008—Terminals
- H01G9/012—Terminals specially adapted for solid capacitors
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G2/00—Details of capacitors not covered by a single one of groups H01G4/00-H01G11/00
- H01G2/02—Mountings
- H01G2/06—Mountings specially adapted for mounting on a printed-circuit support
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G9/00—Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
- H01G9/004—Details
- H01G9/04—Electrodes or formation of dielectric layers thereon
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G9/00—Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
- H01G9/004—Details
- H01G9/04—Electrodes or formation of dielectric layers thereon
- H01G9/042—Electrodes or formation of dielectric layers thereon characterised by the material
Definitions
- the present invention relates to a solid electrolytic capacitor.
- the solid electrolytic capacitor uses a metal such as aluminum, titanium, brass, nickel, or tantalum, which has an ability to form an insulating oxide film, that is, a so-called valve metal for the anode.
- An insulating oxide film is provided on the surface of the valve metal by anodizing the surface.
- a solid electrolyte layer substantially functioning as a cathode is formed on the oxide film.
- the solid electrolyte layer is made of a material such as an organic compound.
- a conductive layer made of a material such as graphite or silver is provided as a cathode on the solid electrolyte layer.
- a solid electrolytic capacitor is manufactured through such a process.
- ESL equivalent series inductance
- ESR equivalent series resistance
- ESL must be kept low enough to achieve high frequency operation.
- the invention disclosed in No. 832 employs the first and third methods. Further, the invention disclosed in Japanese Patent Application Laid-Open No. H06-267802 employs the second and third methods. Further, the inventions disclosed in Japanese Patent Application Laid-Open Nos. H06-268781 and H11-2888846 employ the third method.
- an object of the present invention is to reduce the impedance of a solid electrolytic capacitor.
- the present invention relates to a solid electrolytic capacitor.
- This solid electrolytic capacitor includes a capacitor element, and a substrate having a first main surface on which the capacitor element is mounted and a second main surface facing the first main surface.
- the capacitor element has an anode part and a cathode part.
- the anode part and the cathode part may be provided on a base made of valve metal.
- the anode may be made of valve metal.
- the cathode section may include a solid polymer electrolyte layer and a conductor layer laminated on the base.
- On the first main surface an anode lead wiring and a cathode lead wiring electrically connected to the anode part and the cathode part, respectively, are formed.
- An anode land and a cathode land are formed on the second main surface at positions corresponding to the anode lead wiring and the cathode lead wiring, respectively.
- the substrate has at least one of the first and second conductive portions penetrating the substrate. The first conductive portion electrically connects the anode lead wiring to the anode land. The second conductive portion electrically connects the cathode lead wiring to the cathode land.
- the first conductive portion may include a hole penetrating the substrate, and a conductor disposed in the hole and extending between the anode lead wire and the anode land.
- the second conductive portion is provided with a hole penetrating through the substrate, and is disposed in the hole. And a conductor extending between the cathode lands.
- a plurality of the capacitor elements may be arranged adjacent to each other. These capacitor elements may have an anode electrically connected to each other and a cathode electrically connected to each other.
- the anode portions of the plurality of capacitor elements may be electrically connected via a valve metal body.
- This valve metal body may have a portion sandwiched between the anode portions of the plurality of capacitor elements, and a portion connected to the anode lead wiring.
- the cathode portions of the plurality of capacitor elements may be electrically connected using a conductive adhesive.
- FIG. 1 is a perspective view showing a first embodiment of a solid electrolytic capacitor according to the present invention
- FIG. 2 is a schematic cross-sectional view showing a main part of the solid electrolytic capacitor shown in FIG.
- FIG. 3 is a schematic diagram showing the anodizing treatment.
- FIG. 4 is a plan view of the substrate shown in FIG.
- FIG. 5 is a sectional view taken along line VV of FIG.
- FIG. 6 shows a second embodiment of the solid electrolytic capacitor according to the present invention. It is a perspective view.
- FIG. 7 is a perspective view showing a third embodiment of the solid electrolytic capacitor according to the present invention.
- FIG. 8 is a plan view of the substrate shown in FIG.
- FIG. 9 is a schematic diagram showing the anodic oxidation treatment.
- FIG. 1 is a perspective view showing a solid electrolytic capacitor according to a first embodiment of the present invention.
- the solid electrolytic capacitor 10 is composed of a capacitor element 12, a rectangular thin board 14 on which the capacitor element 12 is mounted, a capacitor element 12 and a board 14. And a resin mold 16 to be molded.
- the capacitor element 12 has a solid polymer electrolyte layer and a conductor layer sequentially laminated in a partial area (described later) on a foil-shaped aluminum substrate (valve metal substrate). Having a structure. The surface of the aluminum substrate is subjected to a chemical conversion treatment while being roughened (enlarged). The structure of the capacitor element 12 will be described more specifically with reference to FIG.
- FIG. 2 is a schematic sectional view showing a main part of the solid electrolytic capacitor 10 shown in FIG. As shown in FIG. 2, the surface 18 a of the aluminum substrate 18 (thickness ⁇ ⁇ ⁇ ) roughened by etching is subjected to chemical treatment, that is, Aluminum oxide film 20 is formed.
- the recesses of the roughened aluminum substrate 18 are impregnated with a solid polymer electrolyte layer 21 containing a conductive polymer compound.
- the solid polymer electrolyte layer 21 is impregnated into the recesses of the aluminum substrate 18 in the state of a monomer, and then is subjected to chemical oxidation polymerization or electrolytic oxidation polymerization.
- a graphite paste layer 22 and a silver paste layer 23 are screen-printed, dipped (dip forming) and sprayed. It is formed sequentially by any of the coating methods.
- the solid polymer electrolyte layer 21, the graphite paste layer 22 and the silver paste layer 23 constitute the cathode part 28 of the capacitor element 12.
- the capacitor element 12 has a rectangular flaky power storage unit 12a and protrudes outward from the longer two side surfaces 13c of the power storage unit 12a. And a plurality of flaky anode portions 12b. These anode sections 1 2 b
- the long side direction of power storage unit 12a is defined as an X direction
- the short side direction of power storage unit 12a is defined as a Y direction
- the directions orthogonal to the X and Y directions are defined as a Z direction.
- the power storage unit 12 a is mainly composed of an aluminum base 18. On both main surfaces 13a of the power storage unit 12a and the end surface in the X direction (the shorter two side surfaces) 13b, a cathode unit 28 is provided over almost the entire area.
- the cathode part 28 is composed of the above-mentioned solid polymer electrolyte layer 21, graphite paste layer 22 and silver paste layer 23.
- the anode part 12 b is a protruding part of the aluminum base 18.
- the anode section 12b is formed as a pair on each of the longer side surfaces 13c of the power storage section 12a, and each of the anode sections 12b extends in the Y direction.
- these four anode sections 12 b are arranged point-symmetrically about the center of gravity of the power storage section 12 a.
- the “center of gravity” indicates a point on the main surface 13 a of the power storage unit 12 a where a diagonal line of the main surface 13 a intersects.
- the capacitor element 12 having the above-described shape is manufactured by punching an aluminum foil having a surface subjected to a chemical conversion treatment while being roughened.
- the stamped aluminum foil is immersed in a chemical conversion solution, whereby an insulating aluminum oxide film is formed not only on the main surface but also on the side surfaces of the aluminum foil.
- an aluminum substrate 18 is obtained.
- the chemical conversion solution for example, an aqueous solution of ammonium adipate having a concentration of 3% is preferable.
- FIG. 3 shows an anodic oxidation treatment performed on the capacitor element 12 before the cathode part 28 is provided.
- the anode 12 b provided on one side surface 13 c of the capacitor element 12 is masked with a thermosetting resist 24.
- a chemical conversion solution 26 consisting of an aqueous solution of ammonium adipic acid contained in a stainless beaker 25.
- a voltage is applied using the supported anode portion 12 b as a positive electrode and the stainless beaker 25 as a negative electrode.
- the voltage at this time can be appropriately determined according to the desired thickness of the aluminum oxide film.
- a voltage of several volts to 20 volts is usually applied.
- anodic oxidation is started by applying a voltage, the formation solution 26 rises on the surface of the roughened capacitor element 12 due to the capillary phenomenon.
- an aluminum oxide film 20 is formed on the entire surface including the side surfaces of the roughened capacitor element 12.
- a cathode portion 28 is formed on the capacitor element 12 by a known method.
- FIG. 4 is a plan view of the substrate 14 shown in FIG. 1, and FIG. 5 is a sectional view taken along line VV of FIG.
- the substrate 14 is a printed circuit board made of FR4 material (epoxy resin material).
- a copper lead wire 30 is printed on the upper surface 14 a of the substrate 14, and a copper land electrode 32 is printed on the lower surface 14 b. .
- the vias for electrically connecting the copper lead wiring 30 and the land electrodes 32 are provided on the substrate 14.
- Holes (conductive parts) 34 are also formed. These via holes 34 have a structure in which a copper plating (conductor) 38 is provided on the inner surface of a hole 36 penetrating in the thickness direction (Z direction in the figure) of the substrate 14.
- via holes 34 are formed at equal intervals along the X direction at each of the opposite ends 14 c and 14 d of the substrate 14. Each via hole 34 at one end is paired with a corresponding via hole 34 at the other end. The via holes 34 of each pair are arranged in the Y direction.
- the via hole 34 is obtained by forming a through hole 36 in the substrate 14 by means of a drilling process and then forming an electroless copper plating 38 on the surface of the through hole 36.
- Eight square land electrodes 32 are formed around the ends of the via holes 34 exposed on the lower surface 14b of the substrate. Each land electrode 32 is electrically connected to a corresponding via hole 34.
- the land electrode 32 includes an anode land electrode 32A and a cathode land electrode 32B.
- One of the two land electrodes 32 connected to the pair of via holes 34 described above is an anode land electrode 32A, and the other is a cathode land electrode 32B.
- the four land electrodes 32 formed at the ends 14c and 14d are arranged such that the anode land electrodes 32A and the cathode land electrodes 32B are alternated.
- a lead wiring 30 is formed around the end of the via hole 34 exposed on the upper surface 14a of the substrate.
- These lead wires 30 include an anode lead wire 30A and a cathode lead wire 30B. These lead wires 30 A and 30 B are electrically connected to corresponding via holes 34.
- the cathode lead wiring 30 B is integrally formed so as to include the periphery of the four via holes 34 electrically connected to the cathode land electrode 32 B and the center of the upper surface 14 a of the substrate. It has been.
- the anode lead wiring 30 A is formed around each of the four via holes 34 electrically connected to the anode land electrode 32 A, and has a square shape like the land electrode 32. Note that one cathode lead wiring 30 B and four anode lead wirings 3 OA are electrically isolated.
- the cathode portion 28 that is, the solid polymer electrolyte layer 21, the graphite paste layer 22 and the silver paste layer 23
- the four cathode land electrodes 3 2 formed on the lower surface 14 b of the substrate B is electrically connected via four via holes 34.
- the via hole 34 that extends linearly in the thickness direction of the substrate 14 (the Z direction in the drawing) provides:
- the lead wiring 30 and the land electrode 32 are connected.
- terminals on a circuit board (not shown) on which the solid electrolytic capacitor 10 is mounted are electrically connected to the respective land electrodes 32 A and 32 B of the solid electrolytic capacitor 10, the via hole is formed. Power is supplied from the circuit board to the capacitor element 12 via 34.
- the solid electrolytic capacitor 10 can be applied to a circuit arranged on the primary side or the secondary side of a power supply through which a relatively large current flows.
- FIG. 6 is a perspective view showing a solid electrolytic capacitor 10A of the second embodiment.
- solid electrolytic capacitor 10A differs from solid electrolytic capacitor 10 only in that it has three capacitor elements 12 described above.
- this solid electrolytic capacitor 1OA three capacitor elements 40A, 40B, and 40C overlap each other.
- the lower capacitor element 4 O A is mounted on substrate 14 in the same manner as capacitor element 12 described above. [0 0 3 8]
- the lower capacitor element 40 A and the middle capacitor element 40 B superimposed on this capacitor element 40 A are electrically connected by the conductive adhesive 48 between the cathode portions 28.
- the anodes 1 2b are connected to each other by valve metal foil 4 2
- valve metal foil (valve metal body) 42 is an aluminum foil having a surface that has not been subjected to surface roughening treatment, and is connected to each of the anode portions 12 b by ultrasonic welding. As a result, the electrical connection between the anode portions 1 2b made of valve metal is reliably performed. Then, by connecting the valve metal foil 42 and the anode lead wire 3OA by YAG laser spot welding, the middle capacitor element
- connection is made between the aluminum base of the element 40 B and the upper capacitor element 40 C and the anode lead wiring.
- the valve metal foil 4 2 and the anode 1 2 The connection method with b may be caulked and fixed using cold welding, and the connection method between the valve metal foil 42 and the anode lead wiring 30A may be resistance welding.
- the solid electrolytic capacitor 1OA When terminals on a circuit board (not shown) on which the solid electrolytic capacitor 1OA is mounted are electrically connected to the respective land electrodes 32A and 32B of the solid electrolytic capacitor 1OA. Power is supplied not only to the lower capacitor element 4OA but also to the middle capacitor element 40B and the upper capacitor element 40C. Therefore, the solid electrolytic capacitor 1OA has a capacitance approximately three times the capacitance of the solid electrolytic capacitor 10 having one capacitor element 12.
- the solid electrolytic capacitor 1OA has three capacitor elements, the number of capacitor elements may be increased as appropriate. In this case, the capacitance increases as the number of capacitor elements used for the capacitor increases. Further, the cathode portions 28 of the overlapping capacitor elements can be easily electrically connected to each other by using the conductive adhesive 48.
- FIG. 7 is a perspective view showing the solid electrolytic capacitor of the third embodiment
- FIG. 8 is a plan view of the substrate shown in FIG.
- the solid electrolytic capacitor 10B is described above only in that the shape of the capacitor element is different, the lead wiring of the substrate, the arrangement of via holes and land electrodes are different.
- the solid electrolytic capacitor 10 B capacitor element 4 4 Is composed of a square flaky power storage unit 44a and four flaky anode portions 44b protruding outward from each of four sides of the power storage unit 44a.
- the above-described cathode portion 28 is formed on substantially the entire main surface and side surface of the power storage portion 44a.
- the anode section 44 b is arranged point-symmetrically with respect to the center of gravity of the power storage section 44 a, and is offset toward the corner of the capacitor element 44.
- the capacitor element 44 having the above-described shape is manufactured by punching an aluminum foil having a roughened and chemically treated surface. The punched aluminum foil is immersed in a chemical conversion solution, so that an insulating aluminum oxide film is formed not only on the main surface but also on the side surfaces of the aluminum foil.
- FIG. 9 shows an anodizing process performed on the capacitor element 44 before the cathode section 28 is provided.
- the three anode portions 44 b of the capacitor element 44 are masked with a thermosetting resist 24.
- the capacitor element 44 is supported in a chemical conversion solution 26 consisting of an aqueous solution of ammonium adipic acid contained in a stainless beaker 25 while supporting the anode part 4 4b which is not masked by the thermosetting resin 1.
- a voltage is applied using the supported anode portion 44 b as a positive electrode and stainless steel 25 as a negative electrode.
- the voltage at this time can be appropriately determined according to the desired thickness of the aluminum oxide film.
- a voltage of several volts to 20 volts is usually applied.
- the formation solution 26 rises on the surface of the roughened capacitor element 44 due to a capillary phenomenon.
- an aluminum oxide film 20 is formed on the entire surface including the side surfaces of the roughened capacitor element 44.
- a cathode portion 28 is formed on the capacitor element 44 by a known method.
- the solid electrolytic capacitor 10 ⁇ has a square flaky substrate 46. .
- the substrate 46 has eight via holes 34 extending in the thickness direction of the substrate 46 (the Z direction in the figure). These via holes 34 are arranged such that a pair of via holes 34 are arranged along each side of substrate 46.
- a rectangular anode land electrode 32 A and a cathode land electrode 32 B are formed along the sides of the substrate 46 on the lower surface 46 b of the substrate where the ends of the via holes 34 are exposed. And are electrically connected to the corresponding via holes 34 respectively.
- These four pairs of land electrodes 32 are circulated so that anode land electrodes 32A and cathode land electrodes 32B alternate.
- a lead wiring 30 is formed around the end of the via hole 34 exposed on the upper surface 46a of the substrate.
- These lead wires 30 include an anode lead wire 30A and a cathode lead wire 30B. These lead wires 30 A and 30 B are electrically connected to corresponding via holes 34.
- the cathode lead wiring 30 B is integrally formed so as to include the periphery of the ends of the four via holes 34 electrically connected to the cathode land electrode 32 B and the center of the upper surface 46 a of the substrate. It has been.
- the anode lead wire 3OA is formed around each of the four via holes 34 electrically connected to the anode land electrode 32A, and has a square shape like the land electrode 32. Note that one cathode lead wire 30B and four anode lead wires 30A are electrically isolated.
- the lead wiring 30 and the land are formed by the via hole 34 extending linearly in the thickness direction of the substrate 46 (the Z direction in the figure).
- the electrodes 32 are connected. Therefore, as compared with a solid electrolytic capacitor to which power is supplied via a lead member having a bent portion, the current between the terminal on the circuit board and the electrode of the capacitor element (anode portion 44b and cathode portion 28) is higher. The distance is reduced, and the equivalent series inductance and impedance are reduced accordingly.
- valve metal substrate aluminum is used as the material of the valve metal substrate.
- the valve metal substrate may be formed of aluminum alloy or tantalum, titanium, niobium, zirconium, or an alloy thereof. it can.
- the anode lead electrode and the cathode lead electrode constituting the lead electrode pair are point-symmetric with respect to the center of gravity of the foil-shaped aluminum substrate having the roughened surface.
- two sets of lead electrodes provided at two opposing ends of the valve metal base may be arranged symmetrically with respect to the center line as an axis.
- one pair of lead electrodes is provided at each of two opposing ends of a foil-shaped aluminum substrate having a roughened surface.
- the anode lead electrode of the other lead electrode pair may be arranged at a position facing the anode lead electrode of the electrode pair.
- the conductive portion is not limited to a hollow via hole, and may have a structure in which the inside of the via hole is filled with a conductor such as solder. Further, the conductive portion may have another structure such as a structure in which a metal is applied to a surface of a cutout penetrating the substrate at an edge of the substrate.
- the solid electrolytic capacitor having eight terminals has been described.
- the number of terminals is not limited to this, and the number of terminals may be adjusted.
- the type of capacitor element in which the power storage unit 12a and the anode unit 12b are integrated has been described.
- the anode portions 1 2b may be separately manufactured and joined.
- the capacitor element may have a configuration in which the valve metal of power storage unit 12a and valve metal of anode unit 12b are directly joined.
- a surface treatment of the entire power storage unit is performed, and a solid polymer electrolyte layer or the like is formed. By ultrasonic welding or the like.
- a solid electrolytic capacitor similar to the solid electrolytic capacitor 10 A shown in FIG. 6 was produced as follows.
- the area of the cathode electrode region becomes 0.75 cm 2 from the aluminum foil sheet having a thickness of 10 ⁇ on which the aluminum oxide film is formed by performing the surface roughening treatment.
- An aluminum foil was cut out at a predetermined size.
- a thermosetting resist was formed over a predetermined area on the anode V electrode.
- Concentration and 6 of registry processing 3 weight aluminum foil was 0 / 0.0 of the voltage is applied while immersed in adjustment has been adipic acid
- Anmoeumu aqueous solution to p H aluminum oxide film on the cut end face of the Al Miniumu foil was formed.
- This chemical conversion treatment was performed under the conditions of a chemical formation current density of 50 to 100 mA / 'cm 2 and a chemical formation voltage of 12 volts.
- a solid polymer electrolyte layer made of polypyrrole was formed in the cathode electrode region by chemical oxidation polymerization.
- the solid polymer electrolyte layer composed of polypyrrole was composed of 0.1 mol / liter of purified pyrrole monomer, 0.1 mol Z liter of sodium alkylnaphthalenesulfonate and 0.05 monoliter of sodium. It was formed in an ethanol-water mixed solution cell containing iron (III) sulfate.
- the chemical oxidative polymerization was advanced by stirring for 30 minutes, and the same operation was repeated three times. As a result, a solid polymer electrolyte layer having a maximum thickness of about 5 ⁇ was obtained.
- a carbon paste and a silver paste were further applied sequentially on the surface of the solid polymer electrolyte layer thus laminated to form a cathode electrode. last Then, the resist film formed on the anode lead electrode portion was removed.
- the capacitor element and the substrate were covered with an epoxy resin by injection or transfer molding, to produce the above-mentioned solid electrolytic capacitor.
- a constant voltage was applied to the manufactured solid electrolytic capacitor to perform an aging treatment to sufficiently reduce a leakage current, thereby completing a solid electrolytic capacitor.
- the electrical characteristics of the 8-terminal solid electrolytic capacitor # 1 obtained as described above were measured using an impedance analyzer 4 1 manufactured by Agilent Technologies.
- ESR equivalent circuit simulation
- the capacitance at 120 Hz was 32 F
- the ESR at 100 kHz was 12 ⁇
- the ESL was 150 ⁇ II.
- the capacitance, ESR, and ESL values of a conventional solid electrolytic capacitor using a lead frame were measured by the same method, and as a result, the capacitance at 120 Hz was 320 iF, and was 100 kHz.
- ESR was 14 ⁇ and ESL was 300 ⁇ ⁇ .
- a solid electrolytic capacitor equipped with three capacitor elements shown in FIG. 7 was manufactured as follows. First, from an aluminum foil sheet with a thickness of 10 ⁇ m on which a roughening treatment was applied and an aluminum oxide film was formed, the dimensions of the cathode section were set to 1 cm 2. The aluminum foil was cut out. Then, the electrode treated in the same manner as in Example 1 was immersed in an aqueous solution of ammonium adipate adjusted to a concentration of 3% by weight and a pH of 6.0 as shown in FIG. An aluminum oxide film was formed on the cut end surface of the aluminum foil. This chemical conversion treatment was performed under the condition that the chemical current density was 50 to 100 mA / cm and the chemical formation voltage was 12 volts.
- a solid polymer electrolyte layer made of polypyrrole was formed by chemical oxidative polymerization in a region where the cathode was to be arranged on the aluminum oxide film.
- the solid polymer electrolyte layer composed of polypyrrole was made up of purified 0.1 mol Z liters of pyrrole monomethyl monomer, 0.1 monoles Z liters of anolequinolenaphthalenesolenoic acid sodium and 0.05 mol It was formed in an ethanol / water mixed solution cell containing Z liters of iron (III) sulfate.
- the chemical oxidative polymerization was advanced by stirring for 30 minutes, and the same operation was repeated three times. As a result, a solid polymer electrolyte layer having a maximum thickness of about 5 ⁇ was obtained.
- the solid electrolytic capacitor was covered with an epoxy resin by injection or transfer molding to produce the above-mentioned solid electrolytic capacitor. After that, by applying a certain voltage to the manufactured solid electrolytic capacitor by a known method, an aging treatment was performed, and the leakage current was sufficiently reduced to complete the solid electrolytic capacitor.
- the solid electrolytic capacitor according to the present invention can achieve a reduction in impedance.
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Fixed Capacitors And Capacitor Manufacturing Machines (AREA)
- Structures For Mounting Electric Components On Printed Circuit Boards (AREA)
Abstract
Description
Claims
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US10/546,775 US7184257B2 (en) | 2003-02-26 | 2004-02-26 | Solid electrolytic capacitor |
JP2005502915A JP3730991B2 (ja) | 2003-02-26 | 2004-02-26 | 固体電解コンデンサ |
KR1020057015755A KR101051614B1 (ko) | 2003-02-26 | 2004-02-26 | 고체 전해 콘덴서 |
Applications Claiming Priority (2)
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JP2003-049865 | 2003-02-26 | ||
JP2003049865 | 2003-02-26 |
Publications (1)
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WO2004077466A1 true WO2004077466A1 (ja) | 2004-09-10 |
Family
ID=32923324
Family Applications (1)
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PCT/JP2004/002247 WO2004077466A1 (ja) | 2003-02-26 | 2004-02-26 | 固体電解コンデンサ |
Country Status (6)
Country | Link |
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US (1) | US7184257B2 (ja) |
JP (1) | JP3730991B2 (ja) |
KR (1) | KR101051614B1 (ja) |
CN (1) | CN100511515C (ja) |
TW (1) | TW200511346A (ja) |
WO (1) | WO2004077466A1 (ja) |
Cited By (7)
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JP2006093341A (ja) * | 2004-09-22 | 2006-04-06 | Tdk Corp | 固体電解コンデンサ |
JP2006093343A (ja) * | 2004-09-22 | 2006-04-06 | Tdk Corp | 固体電解コンデンサ |
JP2006156951A (ja) * | 2004-11-04 | 2006-06-15 | Tdk Corp | 固体電解コンデンサ及び固体電解コンデンサの製造方法 |
JP2007042932A (ja) * | 2005-08-04 | 2007-02-15 | Nec Tokin Corp | 固体電解コンデンサおよび分布定数型ノイズフィルタ |
JP2010206030A (ja) * | 2009-03-04 | 2010-09-16 | Nippon Chemicon Corp | 固体電解コンデンサ |
WO2010113978A1 (ja) * | 2009-03-31 | 2010-10-07 | 日本ケミコン株式会社 | 固体電解コンデンサ |
JP2010239089A (ja) * | 2009-03-31 | 2010-10-21 | Nippon Chemicon Corp | 固体電解コンデンサ |
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JP4354227B2 (ja) * | 2003-07-23 | 2009-10-28 | Tdk株式会社 | 固体電解コンデンサ |
JP2007200950A (ja) * | 2006-01-23 | 2007-08-09 | Fujitsu Media Device Kk | 積層型固体電解コンデンサ |
JP4084391B2 (ja) * | 2006-03-28 | 2008-04-30 | Tdk株式会社 | 固体電解コンデンサ |
JP2009164168A (ja) * | 2007-12-28 | 2009-07-23 | Nec Tokin Corp | コンデンサ用インターポーザ |
JP5210672B2 (ja) * | 2008-03-18 | 2013-06-12 | Necトーキン株式会社 | コンデンサ部品 |
US8199462B2 (en) * | 2008-09-08 | 2012-06-12 | Avx Corporation | Solid electrolytic capacitor for embedding into a circuit board |
US8094460B2 (en) * | 2009-01-12 | 2012-01-10 | Alcatel Lucent | Orientation-tolerant land pattern and method of manufacturing the same |
US8279583B2 (en) * | 2009-05-29 | 2012-10-02 | Avx Corporation | Anode for an electrolytic capacitor that contains individual components connected by a refractory metal paste |
US8441777B2 (en) * | 2009-05-29 | 2013-05-14 | Avx Corporation | Solid electrolytic capacitor with facedown terminations |
US8595921B2 (en) * | 2010-11-17 | 2013-12-03 | Rsr Technologies, Inc. | Electrodes made using surfacing technique and method of manufacturing the same |
JP5796195B2 (ja) * | 2011-01-12 | 2015-10-21 | パナソニックIpマネジメント株式会社 | 固体電解コンデンサ |
US9545008B1 (en) | 2016-03-24 | 2017-01-10 | Avx Corporation | Solid electrolytic capacitor for embedding into a circuit board |
WO2018011953A1 (ja) * | 2016-07-14 | 2018-01-18 | ギガフォトン株式会社 | 光学素子角度調整装置及び極端紫外光生成装置 |
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JPH06267802A (ja) | 1993-03-16 | 1994-09-22 | Nitsuko Corp | 低インピーダンス形固体電解コンデンサ |
JPH06267801A (ja) | 1993-03-16 | 1994-09-22 | Nitsuko Corp | 低インピーダンス積層形固体電解コンデンサ |
US5638253A (en) * | 1994-04-28 | 1997-06-10 | Rohm Co. Ltd. | Package-type solid electrolytic capacitor |
US5880925A (en) * | 1997-06-27 | 1999-03-09 | Avx Corporation | Surface mount multilayer capacitor |
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US6870728B1 (en) * | 2004-01-29 | 2005-03-22 | Tdk Corporation | Electrolytic capacitor |
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- 2004-02-26 US US10/546,775 patent/US7184257B2/en not_active Expired - Fee Related
- 2004-02-26 TW TW093105018A patent/TW200511346A/zh not_active IP Right Cessation
- 2004-02-26 WO PCT/JP2004/002247 patent/WO2004077466A1/ja active Application Filing
- 2004-02-26 JP JP2005502915A patent/JP3730991B2/ja not_active Expired - Fee Related
- 2004-02-26 KR KR1020057015755A patent/KR101051614B1/ko not_active IP Right Cessation
- 2004-02-26 CN CNB200480005322XA patent/CN100511515C/zh not_active Expired - Fee Related
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JPH10163072A (ja) * | 1996-11-27 | 1998-06-19 | Nitsuko Corp | 積層型固体コンデンサ |
JP2002025858A (ja) * | 2000-07-05 | 2002-01-25 | Rohm Co Ltd | 固体電解コンデンサおよびその製法 |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2006093341A (ja) * | 2004-09-22 | 2006-04-06 | Tdk Corp | 固体電解コンデンサ |
JP2006093343A (ja) * | 2004-09-22 | 2006-04-06 | Tdk Corp | 固体電解コンデンサ |
JP2006156951A (ja) * | 2004-11-04 | 2006-06-15 | Tdk Corp | 固体電解コンデンサ及び固体電解コンデンサの製造方法 |
JP4725783B2 (ja) * | 2004-11-04 | 2011-07-13 | Tdk株式会社 | 固体電解コンデンサ及び固体電解コンデンサの製造方法 |
JP2007042932A (ja) * | 2005-08-04 | 2007-02-15 | Nec Tokin Corp | 固体電解コンデンサおよび分布定数型ノイズフィルタ |
JP2010206030A (ja) * | 2009-03-04 | 2010-09-16 | Nippon Chemicon Corp | 固体電解コンデンサ |
WO2010113978A1 (ja) * | 2009-03-31 | 2010-10-07 | 日本ケミコン株式会社 | 固体電解コンデンサ |
JP2010239089A (ja) * | 2009-03-31 | 2010-10-21 | Nippon Chemicon Corp | 固体電解コンデンサ |
Also Published As
Publication number | Publication date |
---|---|
TW200511346A (en) | 2005-03-16 |
TWI345246B (ja) | 2011-07-11 |
KR101051614B1 (ko) | 2011-07-26 |
US20060198083A1 (en) | 2006-09-07 |
CN100511515C (zh) | 2009-07-08 |
JPWO2004077466A1 (ja) | 2006-06-08 |
US7184257B2 (en) | 2007-02-27 |
JP3730991B2 (ja) | 2006-01-05 |
KR20050108364A (ko) | 2005-11-16 |
CN1754236A (zh) | 2006-03-29 |
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