Classifications

• • G—PHYSICS
  • G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
  • G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
  • G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
  • G03F7/004—Photosensitive materials
  • G03F7/0045—Photosensitive materials with organic non-macromolecular light-sensitive compounds not otherwise provided for, e.g. dissolution inhibitors
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B33—ADDITIVE MANUFACTURING TECHNOLOGY
  • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
  • B33Y70/00—Materials specially adapted for additive manufacturing
• • C—CHEMISTRY; METALLURGY
  • C07—ORGANIC CHEMISTRY
  • C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
  • C07C381/00—Compounds containing carbon and sulfur and having functional groups not covered by groups C07C301/00 - C07C337/00
  • C07C381/12—Sulfonium compounds
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
  • C08F2/00—Processes of polymerisation
  • C08F2/46—Polymerisation initiated by wave energy or particle radiation
  • C08F2/48—Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light
  • C08F2/50—Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light with sensitising agents
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
  • C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
  • C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
  • C08G59/68—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the catalysts used
  • C08G59/687—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the catalysts used containing sulfur
• • G—PHYSICS
  • G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
  • G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
  • G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
  • G03F7/0037—Production of three-dimensional images
• • G—PHYSICS
  • G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
  • G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
  • G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
  • G03F7/004—Photosensitive materials
  • G03F7/038—Macromolecular compounds which are rendered insoluble or differentially wettable

Definitions

• the present invention relates to a novel aromatic sulfonium compound, a photoacid generator comprising the same, a photopolymerizable composition containing the photoacid generator, a resin composition for stereolithography, and an optical stereolithography method.
• U.S. Pat. No. 4,058,401 discloses sulfonium compounds such as hexacfluoroantimonate of phenacyldialkylsulfonium or triallylsulfonium
• U.S. Pat. No. 4,173,476 discloses 41- [phenylthio) phenyldiphenylsulfonium compounds, all of which are disclosed as photoinitiators for force thione polymerization of epoxy resins.
• JP-A-55-125104 and JP-A-55-125105 disclose the practical use of sulfonium salts as photoinitiators for cationic polymerization.
• sulfonium salt having a diphenyl sulfide structure having a carboxyl group at the 4'-position as a photoinitiated thione polymerization initiator.
• optical three-dimensional modeling refers to various types of photocurable resins in containers as described in Japanese Patent Application Laid-Open No. 60-247475. Then, a beam of an argon laser, a helium cadmium laser, a semiconductor laser, or the like is irradiated from above on an arbitrary portion of the resin, and the irradiation is continuously performed, so that the beam irradiation portion of the resin is hardened. Create the desired plane to form a hardened layer.
• one more layer of the above-described photocurable resin is supplied onto the cured layer, and this is cured in the same manner as described above, and a cured layer that is continuous with the aforementioned cured layer is formed.
• This is a method of obtaining a desired three-dimensional object by performing a stacking operation and repeating this operation.
• a resin used for the above-mentioned optical three-dimensional modeling there is a radically polymerizable resin composition first, for example, Japanese Patent Application Laid-Open No. 2-228312 and Japanese Patent Application Laid-Open No.
• a resin composition for three-dimensional modeling mainly comprising a (meth) acrylic resin is disclosed.
• Japanese Patent Application Laid-Open No. 2-14556-16 discloses, for the purpose of reducing deformation, a resin for optical three-dimensional modeling including fine particles having an apparent specific gravity difference of less than 0.2 with respect to a liquid resin. It has been disclosed.
• JP-A-3-15520 reports a composition comprising an ethylenically unsaturated monomer, a photoinitiator, and an insoluble latent radiation polarizing substance.
• JP-A-3-41126 reports a composition comprising an ethylenically unsaturated monomer, a photoinitiator, and a soluble latent radiation polarizer.
• Japanese Patent Application Laid-Open No. 485314 discloses a resin composition containing silicone urethane acrylate, a compound having a polyfunctional ethylenically unsaturated bond, and a polymerization initiator.
• a cationic polymerizable resin composition As a resin for optical three-dimensional modeling other than the above-mentioned radical polymerizable resin composition, a cationic polymerizable resin composition is known.
• Japanese Patent Application Laid-Open No. 1-213304 describes an invention characterized by containing an energy-ray-curable cationically polymerizable organic compound and an energy-sensitive cationic polymerization initiator.
• Japanese Patent Application Laid-Open No. 2-282261 discloses a low-shrinkage, high-resolution resin in which an energy-ray-curable radically polymerizable organic compound is partially added to an energy-ray-curable cation-polymerizable organic compound. Have been.
• JP-A-2-80423 discloses a resin in which an epoxy resin is mixed with a vinyl ether resin, an energy ray-sensitive cationic polymerization initiator, a radical curable resin, and an energy ray-sensitive radical polymerization initiator.
• a composition is disclosed.
• Japanese Patent Application Laid-Open No. 2-75618 discloses an energy ray-curable cationic polymerizable organic compound, an energy ray-sensitive cationic polymerization initiator, an energy ray-curable radial polymerizable organic compound, and an energy ray-curable organic polymerizable compound.
• a resin composition for optical shaping characterized by containing a linear polymerization initiator and a hydroxyl group-containing polyester is disclosed.
• Japanese Patent Application Laid-Open Nos. Hei 9-873111 and Hei 9-2798935 JP-A-10-168107 discloses a resin for stereolithography using a sulfonium salt having a diphenyl sulfide structure having a benzoyl group at the 4'-position as a photoinitiator. ing.
• the compound disclosed in the above-mentioned U.S. Pat. No. 4,058,401 is sensitive to the short wavelength portion of a mercury lamp generally used as a light source, but is mixed with an epoxy resin or the like. When used as such, the resin itself absorbs light, so that ultraviolet rays necessary for activating the initiator are blocked, and it has been difficult to obtain satisfactory photocuring performance.
• JP-A-7-61694, JP-A-7-25922 and JP-A-7-10914 disclose, as a photodynamic thione polymerization initiator, 4 A sulfonium salt having a diphenyl sulfide structure having a carbonyl group at the 'position is disclosed, and a composition using the same has good storage stability, compatibility with vinyl ether, and good curability. Although the odor of the cured product is reported to be low, its curability is not sufficient.
• the radical polymerization resin and the resin composition for optical three-dimensional modeling containing the same as the main component use radical polymerization, and therefore, even when any of the resins (compositions) is used, curing inhibition by oxygen occurs. Since the curing rate at the time of curing becomes low, it is necessary to perform post-curing treatment, which always gives light or heat involved in curing at the time of molding, and there is a disadvantage that the molded object is easily deformed during this post-curing treatment. Was. In addition, these resins have a large shrinkage upon curing, and it has been difficult to obtain a molded article having desired dimensions. In addition, the above-mentioned Japanese Patent Application Laid-Open No.
• H11-213304 Japanese Patent Application Laid-Open No. H2-282861, and Japanese Patent Application Laid-Open No. Hei 2-775618 discloses a cation-curing type optical three-dimensional molding.
• the resin for use has excellent characteristics that post-curing treatment is not required and deformation is small because curing is not inhibited by oxygen and curing proceeds even after light is blocked by activators in the resin. Shrinkage during curing is small, and it is easy to obtain molded objects of desired dimensions Force Mechanical properties were insufficient, and sensitivity to irradiation energy was insufficient.
• JP-A-9-187311, JP-A-9-27939 and JP-A-10-168107 also still require irradiation energy.
• the sensitivity is not enough.
• an object of the present invention is to provide a novel compound useful as a good photopolymerization initiator which efficiently absorbs light from a light source and gives a quick and good cured product, a photoacid generator comprising the same, and a light containing the same. It is to provide a polymerizable composition.
• Another object of the present invention is to solve the above-mentioned drawbacks of the prior art, to prevent the curing from being hindered by oxygen, to provide a high-precision curing, and to easily obtain a molded article having desired dimensions.
• An object of the present invention is to provide an optical three-dimensional modeling resin composition which is highly sensitive to irradiation energy and has a sufficient curing depth, and an optical three-dimensional modeling method using the same. Disclosure of the invention
• the present inventors have conducted intensive studies to solve the above-mentioned problems, and as a result of synthesizing a novel aromatic sulfonium compound represented by the following general formula (I), this compound has good compatibility with various resins.
• this compound has been found that light is efficiently absorbed and activated in the long wavelength region, and that a photopolymerizable composition containing the same rapidly cures to give high-quality cured product physical properties and contains
• the present inventors have found that the photo resist has high sensitivity and high resolution, and completed the present invention.
• a resin composition for optical stereolithography containing a cationic polymerizable organic substance and an aromatic sulfonium salt compound represented by the following general formula (I) as an energy ray-sensitive cationic polymerization initiator is used.
• aromatic sulfonium compound of the present invention has the following general formula (I):
• R 1 is a p-phenylene group in which one or more of its hydrogen atoms are substituted with a halogen atom or an alkyl group
• R 2 is a hydrocarbon which may contain an oxygen atom or a halogen atom.
• Groups, Y 1 and Y 2 are the same or different and are a hydrogen atom, a halogen atom, or a hydrocarbon group optionally containing an oxygen atom or a halogen atom
• X is a monovalent anion. It is characterized by the following.
• the present invention is also a photoacid generator comprising the aromatic sulfonium compound.
• the present invention is a photopolymerizable composition containing the photoacid generator.
• the present invention provides, on an arbitrary surface of the resin composition for optical three-dimensional modeling,
• Irradiation is performed with light having a total energy amount of 70% or more of light between wavelengths of 360 nm, and the light-irradiated surface of the resin composition is cured to form a cured layer having a desired thickness.
• the above-mentioned resin composition for optical three-dimensional modeling is further supplied onto the layer, and is similarly cured, and a laminating operation is performed to obtain a cured product which is continuous with the above-mentioned cured layer. Characterized by obtaining a three-dimensional object.
• Indispensable constituents can further include (3) a radically polymerizable organic substance and (4) an energy-sensitive radial-radical polymerization initiator.
• an organic compound containing two or more hydroxyl groups in one molecule can be included as an optional component.
• FIG. 1 is an explanatory view showing a step of forming an uncured resin layer in an optical three-dimensional printing system.
• FIG. 2 is an explanatory view showing a step of obtaining a first cured layer in the optical three-dimensional printing system.
• FIG. 3 is an explanatory view showing a step of further forming an uncured resin on the first cured layer in the optical three-dimensional printing system.
• FIG. 4 is an explanatory view showing a step of obtaining a second cured layer in the optical three-dimensional printing system.
• R 1 is a p-phenylene group in which one or more hydrogen atoms have been substituted with a halogen atom or an alkyl group.
• the hydrogen atoms is a fluorine, chlorine, bromine, iodine, methyl, ethyl, propyl, isopropyl, butyl, isobutyl, Yuichii butyl, pentyl , Isopentyl, tertiary pentyl, neopentyl, hexyl, isohexyl, heptyl, octyl, 2-ethylhexyl, nonyl, decyl, undecyl, dodecyl, tridecyl P-phenylene group substituted by a group, isotridecyl group, myristyl group, palmityl group, stearyl group and the like
• R 2 represents a hydrocarbon group which may contain an oxygen atom or a halogen atom.
• examples include an alkyl group, a halogenated alkyl group, a hydroxyalkyl group, an alkoxy group, a phenyl group, an alkylphenyl group, a halogenated phenyl group, a phenoxy group, a hydroxyphenyl group, an alkoxycarbonyl group, and the like.
• alkyl group examples include a methyl group, an ethyl group, a propyl group, an isopropyl group, a butyl group, an isobutyl group, a tert-butyl group, a pentyl group, an isopentyl group, a yuichi sharipentyl group, a neopentyl group, a hexyl group, and an isohexyl group.
• halogenated alkyl group examples include those in which one or more hydrogen atoms of the alkyl group are substituted with a halogen atom.
• alkoxy group examples include a methoxy group, an ethoxy group, a propyloxy group, a butyloxy group, a pentyloxy group, a hexyloxy group, a heptyloxy group, an octyloxy group, a nonyloxy group, a decyloxy group, a pendecyloxy group, a dodecyloxy group, and a tridecyloxy group.
• a myristyloxy group, a palmityloxy group and a stearyloxy group examples include a methoxy group, an ethoxy group, a propyloxy group, a butyloxy group, a pentyloxy group, a hexyloxy group, a heptyloxy group, an octyloxy group, a nonyloxy group, a decyloxy group, a pendecyloxy group, a dodec
• hydroxyalkyl group the halogenated alkyl group, the hydroxyalkyl group, the alkoxy group and the alkoxycarbonyl group, those having 1 to 12 carbon atoms are preferred.
• the hydrocarbon group has a phenyl group
• at least one hydrogen atom in the phenyl group is a halogen atom, an alkyl group, a hydroxyalkyl group, an alkoxy group, a hydroxyl group, an ester group (alkoxy group).
• Carbonyl), an acyl group or the like, and one or more hydrogen atoms in these substituents may be substituted with a halogen atom, a hydroxyl group or the like.
• These alkyl group, hydroxyalkyl group, alkoxy group, hydroxyl group, ester group (alkoxycarbonyl group), and acyl group may be the above-mentioned groups.
• Y 1 and Y 2 represent a hydrogen atom, a halogen atom which may be the same or different, or an alkyl group which may contain an oxygen atom or a halogen atom.
• the alkyl group which may contain an oxygen atom or a halogen atom may be the group described above in the section of R 2 , and may be a polyoxyalkylene group.
• Position of ⁇ 1, Y 2 is not particularly limited.
• X is an atomic group capable of forming a monovalent anion.
• Is also a X- among these, S b F 6 -, PF 6 one, A s F 6 -, BF 4 _, S b C l 6 one, CIO, CF ⁇ S 03 ⁇ , CH o S_ ⁇ 3 -, FS 0 3 one, F 2 P_ ⁇ 9 -, p-toluenesulfonate Natick DOO, cans Fast Gandolfo Natick DOO, nonafluorobutanesulfonate sulphoxide Natick DOO, ⁇ Damman Tan carboxymethyl rate, Te Toraariru borate synthesis Especially preferred above.
• tetraarylborate examples include, for example, tetraphenylborate and at least one hydrogen atom on a phenyl group thereof is an alkyl group, a halogen atom, a halogenated alkyl group, a hydroxyalkyl group. And compounds substituted with an alkoxyl group, a phenyl group, or an alkoxycarbonyl group, and the like.
• Preferred are tetrax (pentafluorophenyl) borate and tetraxyl (4-fluorophenyl) borate. And tetrafenyl carbonate.
• Preferred as the sulfonium salt represented by the general formula (I) in the present invention are:
• the above compound can be obtained by, for example, preparing a sulfonium salt by dehydration condensation of diphenyl sulfide and diphenyl sulfoxide substituted in sulfuric acid, followed by salt exchange.
• the photoacid generator of the present invention has the property of releasing a Lewis acid upon irradiation with active energy such as ultraviolet rays, electron beams, X-rays, radiation, and high frequencies, and acts on a cationically polymerizable organic substance to cause polymerization. You can start. Therefore, the photoacid generator of the present invention is useful as a thiothionic photopolymerization initiator.
• the photoacid generator of the present invention has an absorption wavelength region shifted to a longer wavelength region as compared with a conventional aromatic sulfonium salt due to the effect of introducing an acyl group into the compound represented by the general formula ((). It efficiently absorbs light of 365 nm, which is the strongest emission wavelength of high-pressure mercury lamps among light sources commonly used, and as a result, cationic polymerization containing the aromatic sulfonium compound of the present invention is achieved.
• the sensitivity of the hydrophilic composition is significantly improved as compared with the conventional cationically polymerizable composition containing an aromatic sulfonium compound.
• the reactivity is improved by introducing a substituent on the carbonyl group of the silyl group and on the phenylene group sandwiched between the i-atoms of the sulfide structure.
• the (1) cationically polymerizable organic substance which is a component of the photopolymerizable composition of the present invention, refers to a compound that undergoes polymerization or a cross-linking reaction by a cationic polymerization initiator activated by light irradiation.
• an epoxy compound for example, an epoxy compound, an oxetane compound, a cyclic lactone compound, a cyclic acetal compound, a cyclic thioether compound, a spiro orthoester compound, a vinyl compound, etc., and one or more of these can be used.
• epoxy compounds which are easy to obtain and convenient to handle are suitable.
• an aromatic epoxy compound, an alicyclic epoxy compound, an aliphatic epoxy compound and the like are suitable.
• alicyclic epoxy resin examples include polyglycidyl ether of a polyhydric alcohol having at least one alicyclic ring, cyclohexene and cyclopentene.
• Cyclohexenoxide-cyclopentene oxide-containing compounds obtained by epoxidizing a ten-ring-containing compound with an oxidizing agent.
• UVR-6100, UVR-6105, UVR-6110, UVR-6128, and UVR-6200 (above, Union Carbide).
• an epoxy resin having a cyclohexoxide structure is preferable in terms of curability (curing speed).
• the aromatic epoxy resin include polyphenols having at least one aromatic ring or polyglycidyl ethers of alkylene oxide adducts thereof, such as bisphenol A and bisphenol F. Or a daricidyl ether of a compound obtained by further adding alkylene oxide thereto, or an epoxy novolak resin.
• the aliphatic epoxy resin examples include a polyglycidyl ether of an aliphatic polyhydric alcohol or an alkylene oxide adduct thereof, a polyglycidyl ester of an aliphatic long-chain polybasic acid, glycidyl acrylate, and glycidyl mesylate.
• examples include a homopolymer synthesized by vinyl polymerization of a relay, a copolymer synthesized by vinyl polymerization of glycidyl acrylate or glycidyl methacrylate and another vinyl monomer, and the like.
• Representative compounds are 1,4-butanediol diglycidyl ether, 1,6-hexanedioldiglycidyl ether, triglycidyl ether of glycerin, triglycidyl ether of trimethylolpropane, tetraglycidyl ether of sorbitol, Hexaglycidyl ether of dipentaerythritol, diglycidyl ether of polyethylene glycol, diglycidyl ether of polypropylene glycol, etc., and glycidyl ether of polyhydric alcohols, and aliphatic such as propylene glycol, trimethylolpropane, glycerin Polyglycidyl ethers of polyether polyols obtained by adding one or more alkylene oxides to polyhydric alcohols, Diglycols of aliphatic long-chain dibasic acids Like Jill ester.
• monoglycidyl ethers of aliphatic higher alcohols funinol, cresol, butylphenol
• monoglycidyl ethers of polyether alcohols obtained by adding alkylene oxides to these and glycidyls of higher fatty acids
• esters epoxidized soybean oil, octyl epoxystearate, butyl epoxystearate, epoxidized soybean oil, and epoxidized polybutadiene.
• aromatic and aliphatic epoxy resins include Epicol 81, Epicol 828 (all manufactured by Yuka Shell Epoxy Co., Ltd.), and PY-306, 01. 6 3, DY-022 (from Ciba-Geigy), KRM— 2 20, EP-4100, EP-40000, EP-4800, EP-4900, ED-505, ED-506 (all manufactured by Asahi Denka Kogyo Co., Ltd.), Ebola Dip M—1 230, Epolite EHDG—L, Epolite 40 E, Epolite 100 E, Evolite 200 E, Evolite 400 E, Evolite 70 P, Epolite 200 P, Epolite 4 00 P, Evaporate 1 500 NP, Evolite 1600, Evolite 80 MF, Evolite 100 MF, Evolite 4000, Evolite 300, Evolite FR-150 (Kyoeisha Chemical Co., Ltd.) Manufactured by Santoto
• oxetane compound examples include, for example, the following compounds. 3-Ethyl 3-Hydroxymethyloxetane, 3- (Meth) aryloxymethyl-13-ethyloxetane, (3-Ethyl-13-xetanylmethoxy) Methylbenzene, 4-Fluoro- [1- (3-Ethyl- 3-Oxetanylmethoxy) methyl] benzene, 4-Methoxy [1- (3-Ethyl-3-oxetanylmethoxy) methyl] benzene, [1- (3-Ethyl-3-thosexetanylmethoxy) ethyl] phenyl ether, Isobutoxymethyl (3-ethyl-3-oxetanylmethyl) ether, isobornyloxhetyl (3-ethyl-3-oxetanylmethyl) ether, isobornyl (3-ethyl-3--o
• the cationically polymerizable organic substance used in the resin composition for stereolithography of the present invention the cationically polymerizable organic substance as a component of the above-mentioned photopolymerizable composition can be used in the same manner.
• an epoxy compound having a cyclohexenoxide structure in a molecule is preferably used in an amount of 30% by weight or more based on the total amount of the cationically polymerizable organic substance. (Curing speed) is particularly preferable in terms of molding accuracy.
• the remaining less than 70% by weight of the cationically polymerizable organic substance component may be another epoxy resin or a cationically polymerizable organic substance other than the epoxy compounds exemplified below.
• a mixture of a cationically polymerizable organic substance other than an epoxy compound and the above-mentioned hexoxide compound is also preferable.
• oxetane compounds examples include the above-mentioned oxetane compounds, oxolan compounds such as tetrahydrofuran and 2,3-dimethyltetrahydrofuran, trioxane, 1,3 — Dioxolane, 1, 3, 6 — Cyclic acetal compounds such as trioxane cyclooctane, monopropiolactone, ⁇ — Cyclic lactone compounds such as force prolactone, thiirane compounds such as ethylene sulfide and thiopiclorhydrin Ethane compounds such as 1,3-propin sulfide and 3,3-dimethyl carten; cyclic thioether compounds such as tetrahydrothiothiophene derivatives; ethylene glycol divinyl ether; alkyl vinyl ether; 2-chloroethyl vinyl ether; 2—hi Loki Chez chill vinyl ether
• the oxetane compound is used as the thiothion polymerizable organic substance, and 30% by weight or more based on the total amount of the cation polymerizable organic substance. It is preferably used.
• the other component of the polymerizable organic substance having a weight of less than 70% by weight may be the above-described cationic polymerizable organic substance other than the oxetane compound, such as an epoxy resin.
• the cationically polymerizable organic substance one or more of the above-mentioned cationic organic compounds can be used in combination.
• the amount of the photoacid generator of the present invention when it is used as a photopolymerization initiator can be used without any limitation within a commonly used range, but is preferably 0.00 to 100 parts by weight of the cationically polymerizable organic substance. It is preferable to use 5 to 10 parts by weight. However, depending on factors such as the properties of the cationically polymerizable organic substance, the light irradiation intensity, the time required for curing, the physical properties of the cured product, and the cost, the compounding amount can be increased or decreased from the above range.
• the photopolymerizable composition of the present invention may be mixed with a radical polymerizable photopolymerizable composition such as an acryl resin or an unsaturated polyester resin, if necessary.
• the photopolymerizable composition of the present invention includes a photosensitizer such as an anthracene derivative or a pyrene derivative, a heat-sensitive stress thione polymerization initiator, a filler, a diluent, a solvent, a pigment, Additives such as a flexibility-imparting agent, an antifoaming agent, a reppelling agent, a thickener, a stabilizer, a flame retardant, and an antioxidant can be added.
• a photosensitizer such as an anthracene derivative or a pyrene derivative
• a heat-sensitive stress thione polymerization initiator such as an anthracene derivative or a pyrene derivative
• Additives such as a flexibility-imparting agent, an antifoaming agent, a reppelling agent, a thickener, a stabilizer, a flame retardant, and an antioxidant can be added.
• the photopolymerizable composition of the present invention is useful in a wide range of application fields, for example, the production of lithographic and letterpress printing plates, the photoresist for the production of printed circuit boards, ICs and LSIs, relief images and image reproduction. It can be used for image formation, photocurable inks, paints, adhesives, etc.
• the above (2) energy ray-sensitive cationic polymerization initiator is preferably used for (1) the cationic polymerizable organic substance. It is advisable to add 0.05 to 10% by weight, more preferably 0.1 to 10% by weight. If it exceeds this range, a cured product having sufficient strength cannot be obtained, and if it is below this range, the resin may not be cured sufficiently.
• the radically polymerizable organic substance used in the present invention is a radically polymerizable organic substance that undergoes a polymerization or cross-linking reaction by irradiation with energy rays in the presence of an energy ray-sensitive radical polymerization initiator. It is a compound having at least one unsaturated double bond in the molecule.
• Such compounds include, for example, acrylic compounds, methacrylate compounds, aryl urethane compounds, unsaturated polyester compounds, styrene compounds and the like.
• compounds having a (meth) acryl group are preferred because they are easy to synthesize and obtain, and easy to handle.
• epoxy (meth) acrylate, urethane (meth) acrylate, polyester (meth) acrylate, polyether (meth) acrylate, and (meth) acrylate of alcohols may be mentioned.
• the epoxy (meth) acrylate is, for example, obtained by reacting a conventionally known aromatic epoxy resin, alicyclic epoxy resin, aliphatic epoxy resin, or the like with (meth) acrylic acid. This is the rate that is used.
• a particularly preferred one is a (meth) acrylate of an aromatic epoxy resin, and is a polyvalent phenol having at least one aromatic nucleus or an alcohol thereof.
• (Meth) acrylate obtained by reacting polyglycidyl ether of a kylene oxide adduct with (meth) acrylic acid.
• glycidyl ether obtained by reacting bisphenol A or its alkylene oxide adduct with epichlorohydrin is reacted with (meth) acrylic acid to obtain (meth) acrylate.
• (meth) acrylates obtained by reacting epoxy novolak resin with (meth) acrylic acid.
• Preferred urethane (meth) acrylates are obtained by reacting one or more hydroxyl group-containing polyesters or hydroxyl group-containing polyethers with hydroxyl group-containing (meth) acrylic acid esters and isocyanates.
• (meth) acrylates obtained by reacting hydroxyl group-containing (meth) acrylates with isocyanates.
• the hydroxyl group-containing polyester used here is a hydroxyl group-containing polyester obtained by reacting one or more aliphatic polyhydric alcohols with one or more polybasic acids.
• the aliphatic polyhydric alcohol include 1,3-butanediol, 1,4-butanediol, 1,6-hexanediol, diethylene glycol, triethylene glycol, neopentyl glycol, polyethylene glycol, polypropylene glycol, and trimethicone.
• the polybasic acid include adipic acid, terephthalic acid, phthalic anhydride, trimellitic acid and the like.
• hydroxyl group-containing polyethers are hydroxyl group-containing polyethers obtained by adding one or more alkylene oxides to aliphatic polyhydric alcohols.
• alkylene oxides include ethylene oxide and propylene oxide.
• hydroxyl group-containing (meth) acrylic acid ester is a hydroxyl group-containing (meth) acrylic acid ester obtained by an esterification reaction between an aliphatic polyhydric alcohol and (meth) acrylic acid, and is preferably an aliphatic polyhydric alcohol. Examples thereof include the same compounds as those described above.
• hydroxyl group-containing (meth) acrylic acids a hydroxyl group-containing (meth) acrylic acid ester obtained by an esterification reaction between an aliphatic dihydric alcohol and (meth) acrylic acid is particularly preferable.
• —Hydroxityl (meth) acrylate a hydroxyl group-containing (meth) acrylic acid ester obtained by an esterification reaction between an aliphatic dihydric alcohol and (meth) acrylic acid.
• isocyanates compounds having one or more isocyanate groups in the molecule are preferable, and such as tolylene diisocyanate, hexamethylene diisocyanate, and isophorone diisocyanate are preferable. Divalent isocyanate compounds are particularly preferred.
• polyester (meth) acrylates are hydroxyl-containing polyesters. It is a polyester (meth) acrylate obtained by reacting stell with (meth) acrylic acid.
• Preferred examples of the hydroxyl group-containing polyester used here include an esterification reaction of one or more aliphatic polyhydric alcohols with one or more monobasic acids, polybasic acids, and phenols. Examples of the aliphatic polyhydric alcohol in the hydroxyl group-containing polyester obtained by the above method include the same compounds as those described above. Examples of the monobasic acid include formic acid, acetic acid, butyl carboxylic acid, and benzoic acid.
• polybasic acid examples include adipic acid, terephthalic acid, phthalic anhydride, trimellitic acid and the like.
• phenols examples include phenol, p-nonylphenol, bisphenol A and the like.
• Preferred as the polyether (meth) acrylate is a polyether (meth) acrylate obtained by reacting a hydroxyl group-containing polyether with meth (acrylic) acid.
• Preferred as the hydroxyl group-containing polyether used herein is a hydroxyl group-containing polyether obtained by adding one or more alkylene oxides to an aliphatic polyhydric alcohol, As the polyhydric alcohol, those similar to the aforementioned compounds can be exemplified.
• the alkylene oxide include ethylene oxide and propylene oxide.
• (meth) acrylic acid esters of alcohols are aromatic or aliphatic alcohols having at least one hydroxyl group in the molecule, and the reaction of an alkylene oxide adduct thereof with (meth) acrylic acid.
• the resulting (meth) acrylate is, for example, 2-ethylhexyl (meth) acrylate, 2-hydroxyshetyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate.
• polyhydric alcohol poly (meth) acrylates are particularly preferred.
• polyfunctionality examples include SA1002 (above, manufactured by Mitsubishi Chemical Corporation), VISCOAT 195, VISCOAT 230, VISCOAT 260, VISCOAT 215, VISCOAT 310, VISCOAT 2 14HP, VISCOAT 295, VISCOAT 300, VISCOAT 360, VISCOAT GPT, VISCOAT 400, VISCOAT 700, VISCOAT 540, VISCOAT 3000, VISCOAT 3700 (all manufactured by Osaka Organic Chemical Industry Co., Ltd.) ), CARRAD R-526, HD DA, NPGDA, TPGDA, MANDA, R-551, R-712, R-604, R-684, PE-110, GPO-303, TMP TA, THE-30, DPHA, DPHA-2H, DPHA-2C, DPHA-21, D-310, D_ 330, DPCA-20, DPCA-30, DPCA-60, DPCA-120, DN- 007 5, DN—24 75, T-142 0, T_202 0, T—2040,
• New Frontier BPE-4, TEICA, BR-42M, GX-8345 (all manufactured by Dai-ichi Kogyo Pharmaceutical Co., Ltd.), ASF-400 (all manufactured by Nippon Steel Chemical Co., Ltd.), Lipoxy SP—15006, SP—15007, SP—509, VR—77, SP_40 10, SP—4060 (or more, manufactured by Showa Polymer Co., Ltd.), NK ester A—BPE—4 (or more, Manufactured by Shin-Nakamura Chemical Co., Ltd.).
• One or more of these radically polymerizable organic substances can be used in combination according to the desired performance.
• At least 50% by weight of the radically polymerizable organic substance is a compound having a (meth) acryl group in the molecule.
• the content of the radically polymerizable organic substance is preferably 200 parts by weight or less, more preferably 10 to 100 parts by weight, based on 100 parts by weight of the cationically polymerizable organic substance.
• the (4) energy ray-sensitive radical polymerization initiator used in the present invention may be any conjugate capable of initiating radical polymerization upon irradiation with energy rays.
• an acetophenone-based compound And ketone compounds such as benzyl compounds and thioxanthone compounds.
• acetophenone-based compound examples include, for example, diethylquinacetophenone, 2-hydroxy-12-methyl-1-phenylpropane-11-one, 4'-isopropyl-12-hydroxy-2-methylpropiophenone.
• benzophenone-based compound examples include benzophenone, ⁇ -benzoyl methyl benzoate, mihiraketone, 4,4'-bisgetylaminovenzophenone, 4,4'-dichroic benzophenone, and 4-benzylone '-Methyldiphenyl sulfide.
• thioxanthone compound examples include thioxanthone, 2-methylthioxanthone, 2-ethylthioxanthone, 2-chlorothioxanthone, 2-isopropylthioxanthone, 2,4-getylthioxanthone and the like.
• Energy-ray-sensitive radical polymerization initiators include 2,4,6-trimethylbenzoyldiphenylphosphine oxide, bis (cyclopentadienyl) -bis [2,6-difluoro-3-— ( Pill-1)] Titanium and the like.
• One or more of these energy ray sensitive radial polymerization initiators can be used in combination according to the desired performance.
• the above (4) energy ray-sensitive radical polymerization initiator may be used in a stoichiometrically necessary amount with respect to (3) the radically polymerizable organic substance, and preferably (3) the radically polymerizable organic substance.
• the content is preferably 0.05 to 10% by weight, more preferably 0.1 to 10% by weight, based on the substance. If the ratio exceeds this range, a cured product having sufficient strength cannot be obtained, and if the ratio is below the range, the resin may not be sufficiently cured.
• the resin composition of the present invention containing the (4) energy ray-sensitive radical polymerization initiator and (3) the radically polymerizable organic substance can perform optical three-dimensional modeling as compared with the case where these are not blended. The curing speed at the time of this is further increased, and the resin composition for optical three-dimensional modeling is preferable.
• the resin composition for optical three-dimensional modeling used in the present invention includes, as optional components, (5) an organic compound having two or more hydroxyl groups in one molecule, and (6) a thermoplastic polymer compound. And so on. -(5) As the organic compound containing two or more hydroxyl groups in one molecule, a polyhydric alcohol, a hydroxyl group-containing polyether, a hydroxyl group-containing polyester, a polyhydric phenol, and the like are preferable.
• polyhydric alcohols examples include ethylene glycol, propylene glycol, neopentyldaricol, trimethylolpropane, glycerin, pentaerythritol, dipentaerythritol, 1,3-butanediol, 1,4-butanediol, hexanediol to 6, 1, 4 to Shikuro Cyclohexanedicarboxylic methanol, 4, 8 - bis (human Dorokishimechiru) Application Benefits cyclo [5, 2, 1, 0 6] decane, and the like.
• a hydroxyl group-containing polyether is a compound obtained by adding one or more alkylene oxides to one or more polyhydric alcohols or phenols.
• polyhydric alcohols and phenols used for this include ethylene glycol, propylene glycol, neopentyl glycol, and trimethylolprono.
• alkylene oxide include propylene oxide and ethylene oxide.
• Examples of the hydroxyl group-containing polyester include a hydroxyl group-containing polyester obtained by an esterification reaction of one or more polyhydric alcohols and / or Z or polyphenol with one or more monobasic acids or polybasic acids. And a hydroxyl group-containing polyester obtained by an esterification reaction of one or more lactones with one or more polyhydric alcohols.
• Examples of the polyhydric alcohol and the polyhydric phenol include the same as those described above.
• Examples of the monobasic acid include formic acid, acetic acid, butyl carboxylic acid, and benzoic acid.
• Examples of the polybasic acid include adipic acid, terephthalic acid, trimellitic acid and the like.
• Lactones include ⁇ -propiolactone and ⁇ -force prolacton.
• Polyphenols are two hydroxyl groups directly bonded to an aromatic ring in one molecule. It is a compound contained above. Examples thereof include bisphenol A, bisphenol F, phenol novolak resin, and cresol novolak resin.
• organic compounds containing two or more hydroxyl groups in one molecule can be used alone or in combination of two or more kinds according to desired performance.
• the preferred amount of (5) the organic compound containing two or more hydroxyl groups in one molecule is from 1 to 5 parts by weight per 100 parts by weight of (1) the cationically polymerizable organic substance in the resin composition. 0 parts by weight.
• thermoplastic polymer compound (6) is a polymer compound which is liquid or solid at room temperature and is uniformly mixed with the resin composition at room temperature.
• thermoplastic polymer compounds include polyester, polyvinyl acetate, polyvinyl chloride, polybutadiene, polycarbonate, polystyrene, polyvinyl ether, polyvinyl butyral, polyacrylate, and polymethyl methacrylate.
• examples include relay, polybutene, styrene-butadiene block copolymer monohydrogenate, and the like.
• thermoplastic polymer compounds obtained by introducing a functional group such as a hydroxyl group, a carboxyl group, a vinyl group, or an epoxy group into these thermoplastic polymer compounds can also be used.
• a desirable number average molecular weight for the present invention is from 100 to 500,000, and a more preferred number average molecular weight is from 500 to 100,000. . Even if it is outside this range, it cannot be used.However, if the molecular weight is too low, the effect of improving the strength cannot be sufficiently obtained, and if the molecular weight is too high, the viscosity of the resin composition increases, and the It is no longer preferable as a resin composition for three-dimensional modeling.
• the amount of the thermoplastic polymer compound is 5 to 50% by weight, preferably 5 to 30% by weight, based on the whole composition. If the amount is less than this, there is no significant difference from the case where no thermoplastic high molecular compound is added, and if it is more than this, the viscosity of the resin composition increases, which can be said to be preferable as the resin composition for optical three-dimensional modeling. No longer.
• the resin composition of the present invention in which a thermoplastic polymer compound is blended, the mechanical properties of the cured product after optical three-dimensional modeling are further increased as compared with the case where these are not blended, and It is preferable as a resin composition for stereolithography.
• the optical three-dimensional structure forming resin composition of the present invention may contain a photosensitizer, if necessary, although not essential.
• a photosensitizer such as an anthracene derivative or a pyrene derivative
• the curing speed during stereolithography is further improved as compared with a case where these are not blended, and the resin composition is preferable. .
• a heat-sensitive cationic polymerization initiator an inorganic filler, an organic filler, a coloring agent such as a pigment or a dye, a leveling agent, an antifoaming agent, or a thickener, as necessary.
• Various resin additives such as agents, flame retardants, antioxidants, and stabilizers can be added.
• Examples of the above-mentioned heat-sensitive cationic polymerization initiator include aliphatic onium salts described in JP-A-57-49613 and JP-A-58-37004.
• a heat-sensitive cationic polymerization initiator as described above, a coloring agent such as an inorganic filler, an organic filler, a pigment, and a dye, a repelling agent, an antifoaming agent, and Various resin additives such as a thickener, a flame retardant, an antioxidant, and a stabilizer can be used together within the range of ordinary use, but the resin for stereolithography of the present invention in terms of distortion of a molded article. It is preferable that the content is not more than 150% by weight based on the total amount of the composition.
• the light for irradiating the resin composition for optical three-dimensional modeling is preferably an ultraviolet laser light, specifically, a He-Cd laser, an Ar ion laser, and N.
• an ultraviolet laser light specifically, a He-Cd laser, an Ar ion laser, and N.
• a He-Cd laser specifically, a He-Cd laser
• Ar ion laser an Ar ion laser
• N a non-linear crystal with a d-oscillation solid-state laser to have a wavelength of 1 Z 3
• the total energy of light between wavelengths of 345 to 360 nm should be 70% or more with respect to the total energy of light between wavelengths of 250 to 400 nm. Is more preferred.
• light having a wavelength of less than 250 nm or more than 400 nm does not participate in curing of the resin composition for optical three-dimensional modeling, that is, (2) activation of the energy ray-sensitive cationic polymerization initiator. Not required, but may be used together if desired.
• the curing of the resin composition for optical three-dimensional modeling that is, (2) the activation of the energy ray-sensitive cationic polymerization initiator requires a total amount of light between wavelengths of 250 to 400 nm. It is sufficient if the amount of energy is greater than the required amount.
• the total energy of light between the wavelengths of 345 and 360 nm is not more than 70% of the total energy of light between the wavelengths of 250 and 400 nm, the light will be sufficient It is not absorbed, the desired curing depth becomes large, and the so-called excess cured part, which cures the non-designed part, becomes large.
• Nd oscillation solid-state laser eg, Nd-YV 4 laser, Nd-YAG laser, etc.
• a non-linear crystal and converted to 13 wavelengths (355 nm) (laser One light) or an argon ion laser (composed of light with wavelengths of 33, 33, 35, and 364 nm).
• the above-mentioned optical stereolithography resin composition is prepared from the essential constituent components of the optical stereolithography resin composition, optional components as necessary, and other materials. Get things.
• This step may be performed by a well-known step.
• these materials are sufficiently mixed.
• a specific mixing method for example, a stirring method using a stirring force accompanying rotation of a propeller, a roll kneading and mixing method, and the like can be mentioned.
• the preferred compounding ratios of the above (1) to (4), the types of additives to be compounded if necessary, and the compounding ratios are in the same ranges as those of the above-described resin composition for three-dimensional stereolithography of the present invention. Or types can be used.
• the resin composition for optical three-dimensional modeling obtained in this way is almost liquid at room temperature.
• an arbitrary surface of the resin composition is irradiated with an energy ray, and the energy ray-irradiated surface of the resin composition is cured to form a cured layer having a desired thickness.
• the energy ray-curable resin composition is further supplied, and a curing operation is performed in the same manner to obtain a cured layer continuous with the above-described cured layer. By repeating this operation, a three-dimensional solid object is obtained. .
• the NC table 2 is positioned in the resin 5 and the uncured resin having a depth corresponding to a desired pitch is placed on the table 2.
• Form a layer based on the CAD data, the optical system 3 is controlled in accordance with a signal from the control unit 1 to scan and irradiate a laser beam 6 from the laser 4 onto the uncured resin surface to obtain a first cured layer 7 (see FIG. 2).
• the NC table 2 is lowered according to a signal from the control unit 1 to form an uncured resin layer having a depth corresponding to a desired pitch on the first cured layer 7 (see FIG. 3).
• the second hardened layer 8 is obtained by scanning and irradiating the laser beam 6 (see FIG. 4).
• lamination is performed in the same manner.
• the reaction turned dark brown upon addition. Stirring was continued at room temperature for 24 hours. Next, 500 g of ice and 500 g of methanol were mixed in a 300 OmL beaker, and the reaction solution was added thereto, and 300 g of toluene was further added. The lower layer was taken out, neutralized with a 40% aqueous sodium hydroxide solution, and then added with 1,500 g of ethyl acetate and stirred.
• Synthesis Example 11 a white powder was obtained by using diphenyl sulfide in place of 4,4'-difluorodiphenyl sulfide. Identification infrared absorption space-vector, elemental analysis, - was carried out by NM R, 1 3 C- NM R .
• Synthesis Example 11 a white powder was obtained by using 4,4′-bishydroxyloxyphenyl sulfide instead of 4,4′-difluorodiphenyl sulfide.
• the amount of the photoacid generator comprising the compound having the aromatic sulfonium salt structure was as shown in Table 1 below based on 100 g of 3,4-epoxycyclyl hexylmethyl-3,4-epoxycyclyl hexylcarboxylate.
• a photopolymerizable resin composition was obtained. This was applied to a thickness of about 10 microns on a glass plate using a bar coater (No. 6), and the above-mentioned photopolymerization was performed using a spectral irradiation device CT-125 CP manufactured by HONZO Spectroscopy Co., Ltd. The spectral sensitivity of the composition at 365 nm was measured.
• This spectral irradiator has a built-in 500 W ultra-high pressure mercury lamp and diffraction grating, can extract monochromatic light of 365 nm, and can adjust irradiation energy with a shutter that can expose the monochromatic light for a set time.
• a moving stage on which a glass plate coated with the above-mentioned photopolymerizable composition can be set is provided directly below the shutter exit port, and moves in conjunction with the shutter, thereby providing 13 different energy levels to the photopolymerizable composition.
• the irradiated glass plate coated with the photopolymerizable composition was developed with a solvent.
• the minimum curing energy required for curing at 365 nm light was determined from the number of cured film steps remaining on the glass plate and the amount of light emitted by 36511111 and the shutter open time. Table 1 shows the obtained results.
• the coating was rubbed with a cotton swab provided with MEK (methyl ethyl ketone). It was found that the coating film was not eroded even by reciprocating 200 times with any of the resins, the curing proceeded sufficiently, and the solvent resistance was good.
• MEK methyl ethyl ketone
• 3,4-Epoxycyclohexylmethyl-3,4-epoxycyclohexane power Rboxylate 80 g, 1,4-butanediol diglycidyl ether 20 g mixed with the compounds listed in Table 1 above I to VI were added as photoinitiators in the amounts shown in Table 1 above, and the mixture was thoroughly stirred to make it uniform. This was applied to a 50 micrometer thick polyethylene terephthalate film with a # 3 bar coater. This was irradiated with light from a high-pressure mercury lamp of 80 W da cm using a light irradiation device with a belt conveyor. The distance from the ramp to the belt conveyor was 10 cm, and the line speed of the belt conveyor was 5 cm / min.
• the resin composition was put into a stereolithography experiment system consisting of a movable NC table, an optical system (including a laser), and a control unit.
• the resin composition was vertically oriented at a pitch of 0.1 mm based on CAD data.
• a solid box with a length of 100 mm, a width of 100 mm, and a height of 100 mm was prepared, and the deviation of the length and width from the CAD data was measured. At this time, the moldability and the appearance of the obtained model were also observed.
• Experiment 2 Sensitivity measurement experiment
• the sensitivity of the resin was measured using the method described in F. Jacobs, ed., Nikkei BP Publishing Center, 1993 (1989), 258-page.
• test pieces for bending test and impact test were obtained.
• the bending strength, the Izod impact strength (with a notch), and the tensile elongation were measured in accordance with JIS-6911.
• cationic resins 1 to 5 were used as cationically polymerizable organic substances (abbreviated as “cationic resin”).
• Cationic resin 1 3,4-epoxycyclohexylmethyl-3,4-epoxycyclohexanecarboxylate
• Cationic resin 2 1, 4-butanediol diglycidyl ether
• Cationic resin 3 bis (3,4-epoxycyclohexylmethyl) adipate
• Cationic resin 4 bisphenol A diglycidyl ether
• Cationic resin 5 1,4-bis [(3-ethyl-3-3-oxetanylmethoxy) methyl] benzene
• cationic initiator The following cationic initiators 1 to 5 were used as the energy ray-sensitive cationic polymerization initiator (abbreviated as “cationic initiator”).
• Cationic Initiator 1 4- (2-chloro-4-benzoylphenylthio) phenyldiphenylsulfoniumhexafluoroantimonate
• Cationic Initiator 2 4— (2 — Black Mouth — 4 — Benzylphenylthio) Fene Rubis (4-fluorophenyl) sulfoniumhexafluoroantimonate
• cationic initiator 3 4- (4-benzoylphenylthio) phenylbisdiphenylsulfoniumhexafluoroantimonate
• Cationic initiator 4 4,4'-bis (diphenylsulfonio) phenylsulfidobenzo-hexafluoroantimonate
• Cationic initiator 5 4,4'-bis [bis (/ 3-hydroxyethoxy) phenyl] sulfoniophenylsulfido-bis-hexafluoroantimonate
• radical resins 1 to 3 were used as radically polymerizable organic substances (abbreviated as “radical resin”).
• Radical resin 1 Diphenyl erythritol hexaacrylate
• Radical resin 2 Acrylate of bisphenol A epoxy resin
• radical initiators 1 and 2 were used as the energy ray-sensitive radical polymerization initiator (abbreviated as “radical initiator”).
• Radical initiator 1 2-hydroxy-2-methyl-1-phenylpropane 1-1-one
• Radical initiator 2 1— [4- (2-hydroxyethoxy) phenyl] —2-hydroxy-1-methyl-1-propane-one-one
• Nd-YV0 4 Nd-YV0 4 laser one converted by combining a nonlinear crystal to the wavelength of 1/3 to the laser.
• Wavelength 355 nm
• pulsed oscillation product name: BLI 0—355 Q
• Ar-1 An Ar ion laser with ultraviolet oscillation. 333, 351, 364 nm mixed wave (manufactured by Coherent, product name: I NNOVA325. The energy ratio of 351 nm wave is 44%)
• a r-2 An Ar ion laser that emits ultraviolet light.
• Mixed wave mainly containing 351 nm and containing a small amount of 333 nm (Product name: INOVA 325 701 65-148-00, manufactured by Koherent Co., Ltd. Energy ratio of 351 nm wave is 76%) ⁇
• the resins were sufficiently mixed at the compounding ratios shown in Table 2 to obtain a resin composition for optical three-dimensional printing.
• the obtained resin composition is a pale yellow transparent liquid.
• Experiments 1 to 4 were performed using the obtained resin composition and the lasers shown in Table 2. The results obtained are shown in Table 2 below.
• the aromatic sulfonium compound of the present invention is activated by efficiently absorbing light in the long wavelength region and acts as an excellent photoacid generator. Also, this The photopolymerizable composition containing it cures quickly and gives good cured material properties, so that the photoresist of the photopolymerizable composition containing it has high sensitivity and high resolution. .
• the disadvantages of the prior art can be solved, the curing is not inhibited by oxygen, the precision at the time of curing is good, and It is also possible to provide an optical three-dimensional molding method which has a small cured portion, can easily obtain a molded article having a desired size, is highly sensitive to irradiation energy, has a sufficient curing depth and does not cause delamination. did it.

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• 1998
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