Classifications

• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
  • C08K5/00—Use of organic ingredients
  • C08K5/04—Oxygen-containing compounds
  • C08K5/09—Carboxylic acids; Metal salts thereof; Anhydrides thereof
  • C08K5/098—Metal salts of carboxylic acids
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B60—VEHICLES IN GENERAL
  • B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
  • B60C1/00—Tyres characterised by the chemical composition or the physical arrangement or mixture of the composition
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B60—VEHICLES IN GENERAL
  • B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
  • B60C9/00—Reinforcements or ply arrangement of pneumatic tyres
  • B60C9/0007—Reinforcements made of metallic elements, e.g. cords, yarns, filaments or fibres made from metal
• • C—CHEMISTRY; METALLURGY
  • C07—ORGANIC CHEMISTRY
  • C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
  • C07C53/00—Saturated compounds having only one carboxyl group bound to an acyclic carbon atom or hydrogen
  • C07C53/124—Acids containing four carbon atoms
• • C—CHEMISTRY; METALLURGY
  • C07—ORGANIC CHEMISTRY
  • C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
  • C07C53/00—Saturated compounds having only one carboxyl group bound to an acyclic carbon atom or hydrogen
  • C07C53/126—Acids containing more than four carbon atoms
  • C07C53/128—Acids containing more than four carbon atoms the carboxylic group being bound to a carbon atom bound to at least two other carbon atoms, e.g. neo-acids
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
  • C08K5/00—Use of organic ingredients
  • C08K5/49—Phosphorus-containing compounds
  • C08K5/51—Phosphorus bound to oxygen
  • C08K5/52—Phosphorus bound to oxygen only
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
  • C08K5/00—Use of organic ingredients
  • C08K5/55—Boron-containing compounds
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
  • C08L21/00—Compositions of unspecified rubbers
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B60—VEHICLES IN GENERAL
  • B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
  • B60C9/00—Reinforcements or ply arrangement of pneumatic tyres
  • B60C9/0007—Reinforcements made of metallic elements, e.g. cords, yarns, filaments or fibres made from metal
  • B60C2009/0021—Coating rubbers for steel cords

Definitions

• the present invention relates to a rubber-metal adhesion promoter, and a rubber composition and a tire using the same. More specifically, the present invention relates to an adhesion promoter capable of exerting a high adhesive force between rubber and a metal, which is equivalent to or higher than that of a cobalt-containing adhesion promoter, without containing cobalt associated with concerns over toxicity; and a rubber composition and a tire using the same.
• the rubber contains an adhesion promoter.
• an organic acid cobalt metal soap for example, cobalt stearate, cobalt naphthenate, cobalt tallate, cobalt boron metal soap, or the like
• cobalt compounds such as the aforementioned organic acid cobalt metal soaps are listed in Group 2B which is said to be “possibly carcinogenic to humans” in the list of carcinogenic risks classified by the International Agency for Research on Cancer.
• metallic cobalt which is a raw material of various cobalt compounds is a rare metal, its supply is unstable.
• cobalt compounds (organic acid cobalt metal soaps) using a raw material which is suspected to be carcinogenic and also unstable in supply tend to be avoided although adhesive properties with rubber and the metal (steel cord) are favorable, and there is a demand for alternative adhesion promoters (non-cobalt based adhesion promoters).
• an adhesion promoter containing boron or phosphorus has been known. More specifically, for example, an adhesion promoter having a structure containing three atoms of nickel or bismuth bonded to boron or phosphorus via an oxygen atom and having both a residue of an aromatic carboxylic acid and a residue of an aliphatic carboxylic acid has been known (see, for example, Patent Document 1).
• Patent Document 1 the adhesion promoter disclosed in Patent Document 1 has a problem in that the adhesive force when adhering the rubber and the metal is not sufficient.
• Patent Document 1 Japanese Unexamined Patent Application, First Publication No. Hei 4-230397
• the problem to be solved by the present invention is to provide an adhesion promoter capable of exerting a high adhesive force between rubber and a metal than a cobalt-containing adhesion promoter without containing cobalt which is associated with concerns over toxicity; and a rubber composition and a tire using the same.
• the present invention includes the following aspects.
• a rubber-metal adhesion promoter characterized by including: a metal salt (1) of a carboxylic acid which is a metal salt of an aliphatic carboxylic acid having 2 to 25 carbon atoms and in which the metal is bismuth, copper, antimony, silver or niobium; or a compound (2) represented by the following general formula (A):
• Z represents a structure selected from the following formulae (z-1) to (z-4);
• M represents bismuth, copper, antimony, silver or niobium; (RCOO) represents a residue of an aliphatic carboxylic acid having 2 to 25 carbon atoms; and x represents an integer of ⁇ (valence of M) ⁇ 1 ⁇ ].
• a rubber composition characterized by including: the rubber-metal adhesion promoter according to any one of the above [1] to [10]; and a rubber component.
• a tire characterized by having a steel cord/rubber composite including the rubber composition according to the above [11] or [12] and a steel cord.
• the rubber-metal adhesion promoter of the present invention is, despite being a non-cobalt based promoter, capable of exerting a higher adhesive force between rubber and a metal than a cobalt-containing adhesion promoter, especially even under wet heat conditions.
• the adhesion promoter of the present invention it is possible to easily obtain a rubber composition capable of suitably producing automobile tires, belt conveyors and the like exhibiting strong adhesion between the steel cord and the rubber.
• a rubber-metal adhesion promoter of the present invention is characterized by containing a metal salt (1) or a compound (2) as described above.
• the metal salt (1) will be described in detail.
• the metal salt (1) of a carboxylic acid in the present invention is a metal salt of an aliphatic carboxylic acid having 2 to 25 carbon atoms.
• the metal species is bismuth, copper, antimony, silver or niobium.
• bismuth, copper, antimony or silver is preferable, and bismuth or copper is more preferable, since an adhesion promoter capable of achieving a favorable adhesion between the steel cord and the rubber even under wet heat conditions is obtained.
• an aliphatic carboxylic acid having 2 to 25 carbon atoms for example, an aliphatic monocarboxylic acid and an aliphatic dicarboxylic acid can be preferably exemplified.
• the number of carbon atoms of the aliphatic carboxylic acid refers to the number of carbon atoms including those of the carboxyl group.
• Examples of the aliphatic carboxylic acid having 2 to 25 carbon atoms include saturated aliphatic monocarboxylic acids and unsaturated aliphatic monocarboxylic acids.
• Examples of the saturated aliphatic monocarboxylic acid include ethanoic acid, propanoic acid, butanoic acid, pentanoic acid, hexanoic acid, 2-ethylhexanoic acid, heptanoic acid, octanoic acid, nonanoic acid, isononanoic acid, decanoic acid, neodecanoic acid, dodecanoic acid, tetradecanoic acid, hexadecanoic acid, heptadecanoic acid, octadecanoic acid, eicosanoic acid, docosanoic acid, tetracosanoic acid and naphthenic acid.
• Examples of the unsaturated aliphatic monocarboxylic acid include 9-hexadecenoic acid, cis-9-octadecenoic acid, 11-octadecenoic acid, cis, cis-9,12-octadecadienoic acid, 9,12,15-octadecatrienoic acid, 6,9,12-octadecatrienoic acid, 9,11,13-octadecatrienoic acid, eicosanoic acid, 8,11-eicosadienoic acid, 5,8,11-eicosatrienoic acid, 5,8,11,14-eicosatetraenoic acid, tung oil acid, linseed oil acid, soybean oil acid, resin acid, tall oil fatty acid, rosin acid, abietic acid, neoabietic acid, palustric acid, pimaric acid and dehydroabietic acid.
• Examples of the aliphatic dicarboxylic acid having 2 to 25 carbon atoms include saturated aliphatic dicarboxylic acids and unsaturated aliphatic dicarboxylic acids.
• Examples of the saturated aliphatic dicarboxylic acid include oxalic acid, malonic acid, succinic acid, glutaric acid and adipic acid.
• Examples of the unsaturated aliphatic dicarboxylic acid include fumaric acid and maleic acid.
• saturated aliphatic monocarboxylic acids are preferable because they hardly affect adversely the sulfur crosslinking of the rubber, and as a result, a rubber cured product having less adverse effects on the rubber physical properties which is used for automobile tires, belt conveyors and the like can be obtained.
• saturated fatty acids a saturated aliphatic monocarboxylic acid having 2 to 20 carbon atoms is preferable, and 2-ethylhexanoic acid, neodecanoic acid, hexadecanoic acid or octadecanoic acid is more preferable.
• the metal salt (1) of a carboxylic acid in the present invention can be obtained, for example, by the following method.
• Production Method 1 A production method in which an aliphatic carboxylic acid (a) having 2 to 25 carbon atoms is directly reacted with at least one selected from an oxide (b-1) of a metal (bismuth, copper, antimony, silver or niobium), a hydroxide (b-2) of a metal (bismuth, copper, antimony, silver or niobium) and a carbonate (b-3) of a metal (bismuth, copper, antimony, silver or niobium) (direct method).
• oxide (b-1) of a metal (bismuth, copper, antimony, silver or niobium) a hydroxide (b-2) of a metal (bismuth, copper, antimony, silver or niobium)
• b-3 carbonate
• Production Method 2 A production method in which, after reacting an aliphatic carboxylic acid (a) having 2 to 25 carbon atoms with sodium hydroxide in the presence of water to obtain a sodium salt of an aliphatic carboxylic acid, the sodium salt of the aliphatic carboxylic acid is reacted with at least one selected from a sulfate (c-1) of a metal (bismuth, copper, antimony, silver or niobium), a chloride (c-2) of a metal (bismuth, copper, antimony, silver or niobium) and a nitrate (c-3) of a metal (bismuth, copper, antimony, silver or niobium) (double decomposition method).
• a sulfate (c-1) of a metal (bismuth, copper, antimony, silver or niobium) a chloride (c-2) of a metal (bismuth, copper, antimony, silver or niobium)
• Examples of the oxide (b-1) of the metal (bismuth, copper, antimony, silver or niobium) used in the above Production Method 1 include bismuth(III) oxide, copper(I) oxide, copper(II) oxide, antimony(III) oxide, antimony(V) oxide, silver(I) oxide, silver(II) oxide, silver(III) oxide, niobium(IV) oxide and niobium(V) oxide.
• Examples of the hydroxide (b-2) of the metal (bismuth, copper, antimony, silver or niobium) include copper(II) hydroxide and the like.
• Examples of the carbonate (b-3) of the metal (bismuth, copper, antimony, silver or niobium) include bismuth(III) carbonate, bismuth(III) subcarbonate and copper(II) carbonate.
• Examples of the sulfate (c-1) of the metal (bismuth, copper, antimony, silver or niobium) used in the above Production Method 2 include copper(II) sulfate and the like.
• Examples of the chloride (c-2) of the metal (bismuth, copper, antimony, silver or niobium) include bismuth(III) oxychloride, copper(T) chloride, copper(II) chloride, antimony(III) chloride, antimony(V) chloride, silver(I) chloride and niobium(V) chloride.
• Examples of the nitrate (c-3) of the metal include bismuth(III) nitrate, bismuth(III) subnitrate and silver(I) nitrate.
• the reaction temperature at the time of reacting the aliphatic carboxylic acid (a) having 2 to 25 carbon atoms with the compounds (b-1) to (b-3) is usually from 50 to 150° C.
• the reaction time is usually from 1 to 20 hours.
• the reaction temperature at the time of reacting the aliphatic carboxylic acid (a) having 2 to 25 carbon atoms with sodium hydroxide in the presence of an organic solvent is usually from 20 to 100° C.
• the reaction time is usually from 1 to 5 hours.
• the reaction temperature at the time of reacting the sodium salt of an aliphatic carboxylic acid with the compounds (c-1) to (c-3) is usually from 20 to 100° C.
• the reaction time is usually from 1 to 5 hours.
• (RCOO) in the compound (2) represents a residue of an aliphatic carboxylic acid having 2 to 25 carbon atoms.
• the residue of an aliphatic carboxylic acid having less than 2 carbon atoms is unlikely to become an adhesion promoter excellent in compatibility with the rubber, and as a result, it becomes difficult to obtain an adhesion promoter that exerts high adhesive force between the rubber and the metal, and is therefore not preferable.
• it is difficult to synthesize the compound (2) with the residue of a carboxylic acid having more than 25 carbon atoms but also it is difficult to disperse in the rubber or adsorb to the surface of the steel cord.
• the number of carbon atoms of (RCOO) refers to the number of carbon atoms including those of the carboxyl group.
• residue of the aliphatic monocarboxylic acid having 2 to 25 carbon atoms for example, a residue of an aliphatic monocarboxylic acid can be preferably exemplified.
• residues for example, a residue derived from the aliphatic monocarboxylic acid described above can be preferably exemplified.
• residues of the aliphatic carboxylic acid the residues of a saturated aliphatic monocarboxylic acid is preferred since it does not crosslink with the rubber and can further develop the performance as the adhesion promoter by further promoting dispersion in the vicinity of the steel cord or adsorption to the surface of the steel cord.
• residues of a saturated aliphatic monocarboxylic acid a residue of a saturated aliphatic monocarboxylic acid having 2 to 20 carbon atoms is preferable, and a residue of 2-ethylhexanoic acid, a residue of neodecanoic acid, a residue of hexadecanoic acid or a residue of octadecanoic acid is more preferable.
• M in the compound represented by the general formula (A) is a metal species, and more specifically, is bismuth, copper, antimony, silver or niobium.
• the metal species bismuth, copper, antimony or silver is preferable, and bismuth or copper is more preferable, since an adhesion promoter capable of achieving a favorable adhesion between the steel cord and the rubber even under wet heat conditions is obtained.
• x in the compound (2) represented by the general formula (A) is an integer of ⁇ (valence of M) ⁇ 1 ⁇ .
• Z in the compound (2) represented by the general formula (A) is a structure selected from the following formulae (z-1) to (z-4).
• the structure represented by the above formula (z-1) is preferable because it is easy to obtain an adhesion promoter that exerts high adhesive force between the rubber and the metal.
• the compound (2) represented by the general formula (A) can be produced by a method of mixing and heating an aliphatic carboxylic acid (a) having 2 to 25 carbon atoms; a boric acid ester (d-1) of a lower alcohol having 1 to 5 carbon atoms, a metaboric acid ester (d-2) of a lower alcohol having 1 to 5 carbon atoms, a phosphoric acid ester (d-3) of a lower alcohol having 1 to 5 carbon atoms or a phosphite ester (d-4) of a lower alcohol having 1 to 5 carbon atoms; an acid (e) capable of forming a volatile ester with a lower alcohol residue of 1 to 5 carbon atoms present in the esters (d-1) to (d-4); and a metal compound M(f) as a metal source, and removing the resulting volatile ester.
• an aliphatic carboxylic acid (a) having 2 to 25 carbon atoms a boric acid ester (d-1) of a lower alcohol having
• the monocarboxylic acid (a) for example, the aforementioned aliphatic monocarboxylic acids having 2 to 25 carbon atoms and the like can be mentioned.
• boric acid ester (d-1) of a lower alcohol examples include trimethyl borate, triethyl borate, tripropyl borate and tributyl borate.
• metaboric acid ester (d-2) of a lower alcohol examples include trimethyl metaborate, triethyl metaborate, tripropyl metaborate and tributyl metaborate.
• phosphoric acid ester (d-3) of a lower alcohol include methyl phosphate, ethyl phosphate, propyl phosphate and butyl phosphate.
• phosphite ester (d-4) of a lower alcohol examples include methyl phosphite, ethyl phosphite, propyl phosphite and butyl phosphite.
• the metal compound M (f) serving as the metal source for example, the oxide (b-1), the hydroxide (b-2), the carbonate (b-3) and the like described above can be used.
• Examples of the acid (e) include ethanoic acid, propanoic acid and butanoic acid.
• the proportion of the metal compound M (f) used as the metal source is, for example, from 20 to 100 parts by mass per 100 parts by mass of the aliphatic carboxylic acid (a) having 2 to 25 carbon atoms.
• the proportion of the above (d) used is, for example, from 10 to 50 parts by mass per 100 parts by mass of the aliphatic carboxylic acid (a) having 2 to 25 carbon atoms.
• the proportion of the acid (e) used is, for example, from 10 to 50 parts by mass per 100 parts by mass of the aliphatic carboxylic acid (a) having 2 to 25 carbon atoms.
• the production method including a first step of mixing and heating an aliphatic carboxylic acid (a) having 2 to 25 carbon atoms, an acid (e) capable of forming a volatile ester with a lower alcohol residue of 1 to 5 carbon atoms present in the ester (d) and a metal compound M (f) as a metal source to obtain a reaction product; followed by a second step of adding, after removing water from the reaction system containing the reaction product, the aforementioned esters (d-1) to (d-4) to the reaction system from which the water has been removed, and allowing the reaction product to react with the esters (d-1) to (d-4) reactant, is preferable because it is possible to prevent the hydrolysis of the esters (d-1) to (d-4) by the water produced in the first step, and as a result, it is possible to efficiently produce the compound (2) in the present invention.
• the temperature for reacting the aliphatic carboxylic acid (a) having 2 to 25 carbon atoms, the esters (d-1) to (d-4), the acid (e) and the metal compound M (f) is, for example, from 100 to 250° C., and preferably from 150 to 220° C.
• the reaction time is, for example, from 1 to 20 hours, and preferably from 1 to 5 hours.
• the rubber composition of the present invention is characterized by containing the adhesion promoter of the present invention and a rubber component.
• a rubber component for example, diene-based rubber can be used.
• diene-based rubber include natural rubber (NR) and diene-based synthetic rubber.
• diene-based synthetic rubber include isoprene rubber (IR), butadiene rubber (BR), styrene butadiene rubber (SBR), styrene isoprene butadiene rubber (SIBR), ethylene propylene diene rubber (EPDM), chloroprene rubber (CR) and acrylonitrile butadiene rubber (NBR).
• IR isoprene rubber
• BR butadiene rubber
• SBR styrene butadiene rubber
• SIBR styrene isoprene butadiene rubber
• EPDM ethylene propylene diene rubber
• CR chloroprene rubber
• NBR acryl
• a filler such as carbon black or silica can be blended as a reinforcing agent.
• the carbon black is not particularly limited, and for example, carbon black of SAF, ISAF, HAF or FEF type can be used, and two or more types of these may be used in combination.
• the amount of the carbon black added is not particularly limited, but it is preferably from 20 to 100 parts by mass, and more preferably from 40 to 80 parts by mass with respect to 100 parts by mass of the diene-based rubber.
• silica examples include wet silica (hydrous silicic acid), dry silica (anhydrous silicic acid) and surface treated silica.
• the added amount thereof is not particularly limited, but it is preferably 0 parts by mass or more and 40 parts by mass or less, and more preferably 0.1 parts by mass or more and 20 parts by mass or less, with respect to 100 parts by mass of the diene-based rubber.
• Sulfur as a vulcanizing agent is usually added to the rubber composition according to the present invention.
• the added amount of sulfur is preferably from 1 to 10 parts by mass, and more preferably from 2 to 8 parts by mass with respect to 100 parts by mass of the diene-based rubber.
• sulfur include powdered sulfur, precipitated sulfur, colloidal sulfur, insoluble sulfur and oil-treated sulfur, and are not particularly limited.
• a vulcanization accelerator can be added to the rubber composition of the present invention.
• a sulfenamide-based vulcanization accelerator can be mentioned.
• the sulfenamide vulcanization accelerator include N-cyclohexyl-2-benzothiazole sulfenamide (CZ, JIS abbreviation: CBS), N-tert-butyl-2-benzothiazole sulfenamide (NS, JIS Abbreviation: BBS), N-oxydiethylene-2-benzothiazole sulfenamide (OBS), N,N-diisopropyl-2-benzothiazole sulfenamide (DPBS) and N,N-dicyclohexyl-2-benzothiazole sulfenamide (DZ, JIS abbreviation: DCBS).
• the content of the vulcanization accelerator is preferably from 1 to 12 parts by mass, more preferably from 2 to 10 parts by mass, and even more preferably from 3 to 9 parts by mass, with respect to 100 parts by mass of the rubber component.
• various compounding agents can be arbitrarily added to the rubber composition according to the present invention.
• examples of such compounding agents include stearic acid, wax, oil, antioxidants and processing aids.
• the rubber composition of the present invention can be prepared by kneading using a mixer such as a Banbury mixer or a kneader that is commonly used.
• the rubber composition of the present invention can be suitably used, in particular, as a rubber composition for covering various steel cords.
• it is preferably used as a rubber composition for covering (topping) a steel cord used as a reinforcing material for a pneumatic tire such as a belt layer, a carcass layer, a chafer layer and the like, and a steel cord topping sheet is produced by a topping device such as a steel calender in accordance with a conventional method and this is used as a tire reinforcing member and molded and vulcanized in accordance with a conventional method, thereby a tire having a steel cord/rubber composite can be produced.
• the content of the rubber-metal adhesion promoter according to the present invention in the rubber composition of the present invention is preferably from 0.01 to 10 parts by mass, and more preferably from 1 to 6 parts by mass, with respect to 100 parts by mass of the rubber component.
• metal salt (1-1) used in the present invention.
• the metal salt (1-1) can also be said to be an adhesion promoter (1-1) of the present invention containing the metal salt (1-1).
• a metal salt (1-2) used in the present invention was obtained in the same manner as in Synthesis Example 1 except that 483 g of neodecanoic acid was used in place of 400 g of 2-ethylhexanoic acid. It should be noted that the metal salt (1-2) can also be said to be an adhesion promoter (1-2) of the present invention containing the metal salt (1-2).
• metal salt (1-3) used in the present invention.
• the metal salt (1-3) can also be said to be an adhesion promoter (1-3) of the present invention containing the metal salt (1-3).
• a compound (2-2) used in the present invention was obtained in the same manner as in Synthesis Example 4 except that 80 g of copper(II) oxide was used in place of 233 g of bismuth(III) oxide. It should be noted that the compound (2-2) can also be said to be an adhesion promoter (2-2) of the present invention containing the compound (2-2).
• a compound (2-3) used in the present invention was obtained in the same manner as in Synthesis Example 4 except that 146 g of antimony(III) oxide was used in place of 233 g of bismuth(III) oxide. It should be noted that the compound (2-3) can also be said to be an adhesion promoter (2-3) of the present invention containing the compound (2-3).
• a compound (2-4) used in the present invention was obtained in the same manner as in Synthesis Example 4 except that 124 g of silver(II) oxide was used in place of 233 g of bismuth(III) oxide. It should be noted that the compound (2-4) can also be said to be an adhesion promoter (2-4) of the present invention containing the compound (2-4).
• a compound (2-5) used in the present invention was obtained in the same manner as in Experimental Example 4 except that 125 g of niobium(IV) oxide was used in place of 233 g of bismuth(III) oxide. It should be noted that the compound (2-5) can also be said to be an adhesion promoter (2-5) of the present invention containing the compound (2-5).
• neodecanoic acid 147 g of propionic acid and 300 g of xylene were charged into a reaction flask and heated to 50° C. with mechanical stirring. 171 g of cobalt(II) hydroxide was added thereto, and the temperature was raised to 90° C. with mechanical stirring to produce a mobile blue liquid. Further, heat was applied and the reaction water was removed by xylene loading using a Dean & Stark trap. After the temperature reached 140° C., 73 g of benzoic acid dissolved in 150 g of xylene was gradually added to the reaction mixture, and the produced water was continuously removed.
• the comparative compound (2′-1) was a hard blue solid represented by the following formula:
• OCOA′ is a neodecanoic acid ester
• OCOB′ is a benzoic acid ester
• the comparative compound (2′-1) can also be said to be a comparative adhesion promoter (2′-1) containing the comparative compound (2′-1).
• a cured product (test piece) of a rubber composition in which a steel cord was sandwiched was prepared using the obtained rubber composition (1), and the adhesive properties between the steel cord and rubber were evaluated.
• the method for preparing a test piece and the method for evaluating the adhesive properties are shown below. In addition, the evaluation results are shown in Table 1.
• the rubber composition (1) was subjected to a heat treatment by a double test roller to prepare a rubber sheet having a width of 100 mm, a thickness of 6 mm and a length of 100 mm. Two rubber pieces having a width of 10 mm, a thickness of 6 mm and a length of 60 mm were cut out from the rubber sheet. A 1 ⁇ 4 ⁇ 0.25 mm steel cord plated with brass (Cu 65%, Zn 35%) was sandwiched between the aforementioned two rubber pieces and vulcanized at 160° C. for 10 minutes to prepare a rubber composition test piece to which the steel cord was adhered.
• a pulling test was conducted by a method in accordance with ASTM D2229 using the aforementioned test piece, and the adhesive force between the rubber and the steel cord was measured.
• the adhesive force was carried out for the measurement of the adhesive force.
• Adhesive force after hygrothermal aging test The test piece vulcanized under the above vulcanization conditions was subjected to water immersion aging by being immersed in hot water at 90° C. for 72 hours, and then the adhesive force was measured.
• Adhesive force after heat aging test The test piece vulcanized under the above vulcanization conditions was left to stand at 110° C. for 72 hours to measure the adhesive force.
• the measured values of the above three adhesive forces are relative adhesive force values when the adhesive forces of a comparative metal salt (1′-2) described later are taken as 100.
• Rubber compositions (1) to (15) were obtained in the same manner as in Example 1 except that the metal salts (1-1) to (1-10) or the compounds (2-1) to (2-5) [adhesion promoters of the present invention] shown in Table 1 were used.
• An evaluation test of adhesive properties was carried out in the same manner as in Example 1, and the results are shown in Table 1. It should be noted that in Examples 2 to 15, the amounts of the respective metal salts (1-1) to (1-10) or the compounds (2-1) to (2-5) used were added so that the metal molar concentrations in the rubber compositions were the same.
• Comparative rubber compositions (1′) to (12′) were obtained in the same manner as in Example 1 except that the metal salts (1′-2) to (1′-11) or the compound (2′-1) [comparative adhesion promoters] and the compound (2′-2) shown in Table 2 were used.
• An evaluation test of adhesive properties was carried out in the same manner as in Example 1, and the results are shown in Table 2. It should be noted that in Comparative Examples 1 to 12, the amounts of the respective metal salts (1′-2) to (1′-11) or the compounds (2′-1) to (2′-2) used were added so that the metal molar concentrations in the rubber compositions were the same.
• the present invention is used, for example, in automobile tires, belt conveyors and the like in order to promote adhesion between rubber and a metal to enhance the performance.

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• Compositions Of Macromolecular Compounds (AREA)
• Adhesives Or Adhesive Processes (AREA)
• Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
• Tires In General (AREA)

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• 2015
  • 2015-09-09 EP EP15839903.0A patent/EP3196243B1/en active Active
  • 2015-09-09 US US15/507,848 patent/US20170253722A1/en not_active Abandoned
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  • 2015-09-09 KR KR1020177006200A patent/KR102326285B1/ko active IP Right Grant
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• 2019
  • 2019-08-23 US US16/549,201 patent/US11427698B2/en active Active

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