US20070287014A1 - Liquid organopolysiloxane composition for matting and cured article having a matted surface - Google Patents

Liquid organopolysiloxane composition for matting and cured article having a matted surface Download PDF

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US20070287014A1
US20070287014A1 US11/808,082 US80808207A US2007287014A1 US 20070287014 A1 US20070287014 A1 US 20070287014A1 US 80808207 A US80808207 A US 80808207A US 2007287014 A1 US2007287014 A1 US 2007287014A1
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composition
liquid organopolysiloxane
organopolysiloxane composition
cured article
matting
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US11/808,082
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Toshiyuki Ozai
Mitsuhiro Iwata
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Shin Etsu Chemical Co Ltd
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Shin Etsu Chemical Co Ltd
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Assigned to SHIN-ETSU CHEMICAL CO., LTD. reassignment SHIN-ETSU CHEMICAL CO., LTD. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: IWATA, MITSUHIRO, OZAI, TOSHIYUKI
Publication of US20070287014A1 publication Critical patent/US20070287014A1/en
Priority to US12/956,989 priority Critical patent/US8142698B2/en
Abandoned legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L83/00Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L83/00Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
    • C08L83/04Polysiloxanes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/22After-treatment of expandable particles; Forming foamed products
    • C08J9/224Surface treatment
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/34Silicon-containing compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/40Glass
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G77/00Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
    • C08G77/04Polysiloxanes
    • C08G77/12Polysiloxanes containing silicon bound to hydrogen
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G77/00Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
    • C08G77/04Polysiloxanes
    • C08G77/20Polysiloxanes containing silicon bound to unsaturated aliphatic groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • C08K7/22Expanded, porous or hollow particles
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24355Continuous and nonuniform or irregular surface on layer or component [e.g., roofing, etc.]
    • Y10T428/24372Particulate matter
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24355Continuous and nonuniform or irregular surface on layer or component [e.g., roofing, etc.]
    • Y10T428/24372Particulate matter
    • Y10T428/24421Silicon containing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31652Of asbestos
    • Y10T428/31663As siloxane, silicone or silane

Definitions

  • This invention relates to a flowable liquid organopolysiloxane composition for producing a cured article having a matted surface. This invention also relates to a cured article having a matted surface.
  • a liquid organopolysiloxane (silicone rubber) composition which is flowabile at room temperature and which cures by heating or the like has been widely used as a potting material or coating material in various fields such as construction and industry.
  • the filler had a specific weight higher than that of the silicone rubber used for the base component, and these compositions were associated with the risk of filler separation during the storage. Prevention of such separation required increase in the filler content or increase in the viscosity of the base component, which sacrificed flowability of the composition.
  • liquid silicone rubber compositions having added thereto a small amount of hydrocarbon compound which is either liquid or solid at room temperature and which has poor compatibility with the silicone rubber (JP-A 2000-169711, JP-A 2000-80276, JP-A 2000-86896 both corresponding to U.S. Pat. No. 6,297,305, JP-A 2000-114600, JP-A 2000-129, and JP-A 2000-129240 all corresponding to U.S. Pat. No. 6,268,432: Patent Documents 3 to 8).
  • the hydrocarbon compound gradually migrates toward the surface of the cured article after the curing to thereby provide the cured article with a matted surface.
  • the hydrocarbon is readily dispersible in the silicone rubber used as the base component but hardly separable from the silicon rubber due to the specific weight of the hydrocarbon which is similar to that of the silicone rubber, the resulting composition will retain the flowability sufficient for its use in the potting application.
  • Another method known in the art is addition of a greatly excessive amount of a basic silane coupling agent such as ⁇ -aminopropyltriethoxysilane in the composition.
  • the basic silane coupling agent bleeds out from the surface during the curing of the composition, and production of a cured article having a matted surface is thereby enabled.
  • This method has the drawback that the large amount of silane coupling agent incorporated results in the inferior rubber property of the cured article.
  • an object of the present invention is to provide a liquid organopolysiloxane composition which can readily form a cured article having a matted surface without requiring separate step such as mechanical surface roughening, and which is well adapted for use as a potting material or coating material in an electric or electronic components such as LED.
  • Another object of the invention is to provide an article having a matted surface produced by curing such composition.
  • a liquid organopolysiloxane composition for matting comprising (A) 100 parts by weight of a thermosetting liquid organopolysiloxane composition, and (B) 0.1 to 100 parts by weight of a hollow filler having a melting point of at least 150° C., a specific weight of 0.01 to 0.8, and a particle size of up to 200 ⁇ m; wherein the composition has a viscosity at room temperature of 100 to 100,000 mPa ⁇ s, and the resulting cured article has a surface glossiness of up to 40 is readily capable of forming a cured article having a matted surface without requiring a separate step such as mechanical surface roughening, and such composition is well adapted for use as a potting material or a coating material for an electric or electronic device such as LED.
  • the present invention has been completed on the basis of such finding.
  • the present invention provides a liquid organopolysiloxane composition for matting and an article cured therefrom having a matted surface as described below.
  • the liquid organopolysiloxane composition for matting of the present invention is readily capable of providing a cured article having a matted surface without additionally conducing a separate step such as mechanical surface roughening by using a file.
  • organopolysiloxane composition as a potting or coating material in an image display such as LED will obviate the problems of reduced contrast due to reflection of the incident light beam on the surface of the cured article as well as loss of reliability of the detection system.
  • the liquid organopolysiloxane composition for matting of the present invention comprises (A) a thermosetting liquid organopolysiloxane composition, and (B) a hollow filler having a melting point of at least 150° C., a specific weight of 0.01 to 0.8, a particle size of up to 200 ⁇ m.
  • thermosetting liquid organopolysiloxane used in the present invention as component (A) is not particularly limited for its type or mode of curing as long as it is liquid at room temperature (25° C.), and cures by heating to form a cured article having rubber elasticity.
  • organopolysiloxane compositions include liquid silicone rubber compositions which cure by an addition reaction comprising an alkenyl group-containing organopolysiloxane, an organohydrogen polysiloxane containing hydrogen atoms bonded to the silicon atom, and a reinforcing filler, and which cures by platinum-based catalyst to form silicone rubber; liquid silicone rubber compositions which cure by organic peroxide comprising an alkenyl group-containing organopolysiloxane and a reinforcing filler which cures by organic peroxide to form a silicone rubber; and liquid silicone rubber compositions which cure by a condensation reaction comprising a hydroxyl group-containing organopolysiloxane, an organohydrogen polysiloxane containing hydrogen atoms bonded to the silicon atom, and a reinforcing filler which cures by a condensation-promoting catalyst such as an organotin compound or an organotitanium compound.
  • a condensation-promoting catalyst such as an organ
  • liquid silicone rubber compositions which cure by an addition reaction in view of the high curing speed and consistent curing.
  • Such liquid silicone rubber (organopolysiloxane) compositions which cure by an addition reaction is typically a liquid silicone rubber composition comprising
  • the organopolysiloxane used for the component (a) in this composition is the main ingredient (base polymer) of this composition, and contains at least two alkenyl groups bonded to the silicon atom in one molecule.
  • alkenyl groups include lower alkenyl groups typically containing 2 to about 6 carbon atoms such as vinyl group, allyl group, and propenyl group.
  • the position of the alkenyl group bonding to the silicon atom in the component (A) is, for example, end of the molecular chain and/or side chain of the molecular chain (the molecular chain between opposite ends of the chain).
  • Content of the alkenyl group in the component (a) is preferably about 0.001 to 10% by mole, and in particular about 0.01 to 5% by mole in relation to all monovalent organic groups (or unsubstituted or substituted monovalent hydrocarbon groups) bonded to the silicon atom.
  • Examples of the organic group other than the alkenyl group include unsubstituted or substituted monovalent hydrocarbon groups typically containing 1 to about 10 carbon atoms, and preferably containing 1 to about 8 carbon atoms such as alkyl groups such as methyl group, ethyl group, and propyl group; aryl groups such as phenyl group and tolyl group; aralkyl groups such as benzyl group; and halogen-su bstituted alkyl groups such as 3,3,3-trifluoropropyl group and 3-chloropropyl group.
  • alkyl groups such as methyl group, ethyl group, and propyl group
  • aryl groups such as phenyl group and tolyl group
  • aralkyl groups such as benzyl group
  • halogen-su bstituted alkyl groups such as 3,3,3-trifluoropropyl group and 3-chloropropyl group.
  • the component (a) may have a straight chain or a branched molecular structure.
  • the component (a), however, is typically a straight chain dipolydiorganosiloxane having the backbone comprising a repetition of diorganosiloxane units having opposite ends endcapped with a triorganosiloxy group. While the component (a) is not particularly limited for its molecular weight, the molecular weight is preferably such that the resulting composition has a viscosity at 25° C. in the range of 10 to 100,000 mPa ⁇ s. In the present invention, two or more organopolysiloxanes may also be used in combination.
  • the viscosity may be measured by a viscometer such as a rotational viscometer.
  • the organohydrogen polysiloxane of the component (b) is a component which contributes for the crosslinking of the component (a) as described above. More specifically, the crosslinking and curing proceeds by the addition reaction in which the hydrogen atoms bonded to the silicon atom (namely, a hydrosilyl group represented by the formula SiH) of the component (b) reacts with the alkenyl group bonded to the silicon atom of the component (a) in the presence of the platinum-based catalyst of the component (c). At least two hydrogen atoms bonded to the silicon atom should be present in one molecule.
  • the hydrogen atom bonded to the silicon atom in the organohydrogen polysiloxane may be either the one bonded to the silicon atom at the end of the molecular chain or the one bonded to the silicon atom between opposite ends of the molecular chain, and hydrogen atoms of both types may be included in one molecule. At least two such hydrogen atoms (typically 2 to 200 hydrogen atoms), and preferably, at least three hydrogen atoms (for example, 3 to 100 hydrogen atoms) are included in one molecule.
  • exemplary organic groups other than the hydrogen atom bonded to the silicon atom include alkyl groups such as methyl group, ethyl group, and propyl group; aryl groups such as phenyl group and tolyl group; aralkyl groups such as benzyl group; halogen-substituted alkyl groups such as 3,3,3-trifluoropropyl group and 3-chloropropyl group.
  • the component (b) may have any of straight chain molecular structure including the straight and branched structure, cyclic molecular structure, branched molecular structure, and three-dimensional network molecular structure. While the component (b) is not particularly limited for its molecular weight, the molecular weight is preferably such that the resulting composition has a viscosity at 25° C. in the range of 0.5 to 10,000 mPa ⁇ s, and in particular, 1 to 5,000 mPa ⁇ s. Number of the silicon atoms in one molecule (namely, degree of polymerization) is typically 2 to about 300, and preferably 3 to about 150.
  • organohydrogen polysiloxane of component (b) examples include 1,1,3,3-tetramethyldisiloxane, 1,3,5,7-tetramethylcyclotetrasiloxane, tris(hydrogen dimethylsiloxy)methylsilane, tris(hydrogen dimethylsiloxy) phenyl silane, methyl hydrogen cyclopolysiloxane, a cyclic copolymer of methyl hydrogen siloxane and dimethyl siloxane, methyl hydrogen polysiloxane having both ends endcapped with trimethylsiloxy group, a copolymer of dimethyl siloxane having both ends endcapped with trimethylsiloxy group and methyl hydrogen siloxane, dimethylpolysiloxane having both ends endcapped with dimethyl hydrogen siloxy group, a copolymer of dimethyl siloxane having both ends endcapped with dimethyl hydrogen siloxy group and methyl hydrogen siloxane copolymer, a copolymer of methyl hydrogen si
  • the component (b) is preferably incorporated such that the molar ratio of the hydrogen atom bonded to the silicon atom in the component (b) to the alkenyl group bonded to the silicon atom in the component (a) (hydrogen atom bonded to the silicon atom: alkenyl group bonded to the silicon atom) is in the range of (0.5:1) to (20:1), and more preferably (1:1) to (5:1).
  • a molar ratio of less than 0.5 may result in an insufficient curability, and also, in the failure of realizing the excellent mechanical strength, whereas a molar ratio in excess of 20 may invite a drastic loss of heat resistance.
  • the platinum-based catalyst of component (c) is a catalyst used for curing the organopolysiloxane composition
  • exemplary platinum-based catalyst s include fine platinum powder, platinum black, chloroplatinic acid, platinum tetrachloride, olefin complex of chloroplatinic acid, alcohol solution of chloroplatinic acid, a complex compound of chloroplatinic acid and an alkenyl siloxane, rhodium compound, and palladium compound.
  • the platinum-based catalyst is preferably added at an amount of 1 to 500 ppm by weight in terms of the platinum metal in relation to the organopolysiloxane of component (a). Most preferably, the platinum-based catalyst is added at 1 to 500 ppm.
  • the addition reaction may be insufficient when the amount of the platinum-based catalyst added is less than 0.1 ppm, whereas an addition in excess of 1,000 ppm may prove economically disadvantageous due to saturation of the reaction promotion effect.
  • the liquid organopolysiloxane composition of the component (A) may have a known formulation, and a commercially available product may be used as long as the composition does not contain a hollow filler.
  • the liquid organopolysiloxane composition of the component (A) may have a specific weight as measured by areometer in excess of 0.8, typically 0.85 to 1.2, and most preferably 0.9 to 1.1.
  • the hollow filler of the component (B) used in the present invention is the component characteristic to the liquid organopolysiloxane composition for matting of the present invention.
  • the hollow filler should have a specific weight which is smaller than the organopolysiloxane and a point of at least 150° C.
  • the hollow filler should have a melting point of at least 150° C.
  • the melting point is typically 150 to 1,200° C., and preferably 300 to 1,000° C. When the melting point is less than 150° C., production of a composition realizing a sufficient strength is difficult due to the melting of the filler during the heating of the composition.
  • the hollow filler may typically have a specific weight (true specific weight) of 0.01 to 0.8, preferably 0.1 to 0.7, and more preferably 0.2 to 0.6.
  • a specific weight true specific weight
  • the specific weight is less than 0.01, mixing of the filler with the organopolysiloxane is difficult, and the effect of matting is not realized when the specific weight is in excess of 0.8 since the specific weight of the filler is similar to that of the organopolysiloxane.
  • the hollow filler used in the present invention may have a particle size (an average particle size) of up to 200 ⁇ m (typically 0.1 to 200 ⁇ m), preferably 1 to 150 ⁇ m, and more preferably 10 to 100 ⁇ m.
  • a particle size is determined as cumulative weight average D 50 (or median diameter) or the like in particle distribution measurement using laser diffractometry.
  • the hollow filler may be filled in its interior with a volatile substance such as volatile solvent or gas.
  • volatile substance such as volatile solvent or gas.
  • volatile substance include low molecular weight hydrocarbons such as butane, isobutane, and n-pentane.
  • the hollow filler is preferably the one having the outer shell comprising a glass or a high melting resin.
  • Exemplary glasses include borosilicate glass and silicon dioxide, and exemplary thermoplastic resins include polycarbonate, polyimide, polyacrylonitrile, and copolymers of two or more such resins.
  • the preferred is the hollow fiber having a borosilicate glass outer shell in view of its reinforcing ability and handling convenience.
  • the hollow filler used may be a commercially available product.
  • Exemplary such products include CEL-STAR Z series such as CEL-STAR Z-27, Z-36, Z-39, Z-42, and Z-45 manufactured by Tokai Kogyo Co., Ltd.
  • Microsphere F series manufactured by Matsumoto Yushi-Seiyaku Co., Ltd. having an outer shell of vinylidene chloride-acrylonitrile copolymer resin having a particle size of 10 to 100 ⁇ m and a specific weight of 0.03 to 0.06.
  • the hollow filler of the component (B) may be incorporated at an amount of 0.1 to 100 parts by weight, and more preferably at 1 to 20 parts by weight in relation to 100 parts by weight of the liquid organopolysiloxane composition of the component (A).
  • amount of the hollow filler incorporated is less than 0.1 parts by weight, the matting effect will be insufficient.
  • the amount incorporated is in excess of 100 parts by weight, the matting effect will not be improved in proportion to the amount of the hollow filler incorporated and loss of the mechanical properties and heat resistance will exceed the improvement realized by the addition of the hollow filler.
  • the liquid organopolysiloxane composition for matting of the present invention may also contain other components such as inorganic fillers such as fumed silica, precipitated silica, pulverized quarts, titanium oxide, iron oxide, calcium carbonate, and magnesium carbonate; pigments such as carbon black and iron red; and other additives such as heat resistance improver, reaction controlling agent, mold release agent, plasticizer, sensitizer, polymerization inhibitor, and adhesion improver at an adequate amount that will not adversely affect the benefits of the present invention.
  • inorganic fillers such as fumed silica, precipitated silica, pulverized quarts, titanium oxide, iron oxide, calcium carbonate, and magnesium carbonate
  • pigments such as carbon black and iron red
  • additives such as heat resistance improver, reaction controlling agent, mold release agent, plasticizer, sensitizer, polymerization inhibitor, and adhesion improver at an adequate amount that will not adversely affect the benefits of the present invention.
  • the liquid organopolysiloxane composition for matting of the present invention can be produced by homogeneously mixing or kneading the components (A) and (B) together with optionally incorporated additives.
  • the resulting liquid organopolysiloxane composition for matting has a viscosity at room temperature (25° C.) of 100 to 100,000 mPa ⁇ s, preferably 200 to 50,000 mPa ⁇ s, and more preferably 300 to 10,000 mPa ⁇ s.
  • a viscosity at room temperature 25° C.
  • the polysiloxane composition of the present invention has a viscosity of less than 100 mPa ⁇ s, sufficient mechanical strength (strength, elongation, hardness) will not be obtained.
  • the liquid organopolysiloxane composition for matting of the present invention is well adapted for use as a potting material or a coating material for filling or adhesion purpose in a display device such as LED since it has sufficient flowability at room temperature, and since the composition is also capable of forming a cured article with matted surface by curing, and in particular, by curing with heat.
  • the hollow filler incorporated as the component (B) having a lighter specific weight than the organopolysiloxane forms surface irregularities on the surface of the cured article in the course of the curing step, and in particular, in the course of the curing by heating, and the minute surface irregularities are thereby formed.
  • the liquid organopolysiloxane composition for matting of the present invention is capable of providing a cured article having a matted surface without carrying out an additional step such as mechanical surface roughening, thereby solving the problems of decrease in the contrast due to reflection of incident light beam on the surface of the cured article or poor reliability of the detection system.
  • the temperature to which the liquid organopolysiloxane composition for matting of the present invention is heated for curing of the composition is preferably adjusted depending on the floating of the hollow filler to the surface of the polysiloxane.
  • Use of an excessively low temperature for the heating and curing is associated with the risk of the curing failure of the material.
  • use of an excessively low temperature for the heating and curing is associated with the risk of curing of the composition before the floating of the hollow filler.
  • the temperature used for the heating and curing should be confirmed for each composition because such temperature differs by the viscosity of the composition as well as the hollow filler concentration, and temperature is typically in the range of 10 to 160° C., and in preferably, in the range 50 to 90° C.
  • the curing time is typically 30 to 180 minutes, and preferably 60 to 120 minutes. While the cured article of the present invention does not require post curing (secondary curing), such post curing may be conducted as desired.
  • the thus produced cured article has a matted surface with a glossiness of up to 40 (namely, 0 to 40), preferably 1 to 35, and more preferably 5 to 30.
  • a glossiness of up to 40 (namely, 0 to 40), preferably 1 to 35, and more preferably 5 to 30.
  • An excessively high surface glossiness results in glossy appearance of the cured article, and such article can not be used for the application where a matted surface is required.
  • the surface glossiness can be measured with a glossmeter.
  • KE1280(A) product name; manufactured by Shin-Etsu Chemical Co., Ltd.; viscosity, 1,500 mPa ⁇ s
  • KE1280(B) product name; manufactured by Shin-Etsu Chemical Co., Ltd.; viscosity, 1,000 mPa ⁇ s
  • This composition had a viscosity of 1,300 mPa ⁇ s.
  • liquid organopolysiloxane composition was added 6 parts of CEL-STAR Z-36 (product name of a hollow filler manufactured by Tokai Kogyo Co., Ltd. having an outer shell of borosilicate glass, a particle size of 25 to 70 ⁇ m, and a specific weight of 0.25 to 0.75, and the mixture was stirred until the mixture became homogeneous to thereby produce a curable organopolysiloxane composition.
  • This organopolysiloxane composition had a viscosity of 2,000 mPa ⁇ s.
  • 1 g of the thus obtained organopolysiloxane composition was cast in a polytetrafluoroethylene mold having a length of 50 mm, a width of 50 mm and a depth of 2 mm, and cured by heating to a temperature of 80° C. for 120 minutes using a hot air circulating dryer.
  • the cured article had a surface with fine irregularities.
  • the cured article was measured for its glossiness by GLOSS CHECKER IG-310 manufactured by Horiba Ltd. The article had a glossiness of 20.
  • a curable organopolysiloxane composition was produced by mixing 50 parts of KE1280(A) and 50 parts of KE1280(B), and this composition was cast in a polytetrafluoroethylene mold as in the case of Example 1 to thereby produce a cured article.
  • a curable organopolysiloxane composition was produced by adding 6 parts of the hollow filler as described above to 100 parts of KE1825 (product name; manufactured by Shin-Etsu Chemical Co., Ltd.; viscosity, 500,000 mPa ⁇ s) having the formulation as shown below, and this composition was cast in a polytetrafluoroethylene mold as in the case of Example 1 to thereby produce a cured article.
  • This composition had a viscosity of 520,000 mPa ⁇ s.
  • the cured articles produced by the Example and the Comparative Example were evaluated by visual inspection for surface consistency and surface glossiness.
  • the measurement of the glossiness was conducted according to JIS Z-8741 by measuring 60° specular glossiness using a glossmeter IG-310 (manufactured by Horiba Ltd.)
  • the hollow filler formed surface irregularities with the size in the order of microns before the curing of the organopolysiloxane which is the base component, and as a consequence, the surface of the cured article exhibited reduced glossiness and matte finish.

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US11/808,082 2006-06-07 2007-06-06 Liquid organopolysiloxane composition for matting and cured article having a matted surface Abandoned US20070287014A1 (en)

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JP2006158090A JP4821986B2 (ja) 2006-06-07 2006-06-07 艶消し用液状オルガノポリシロキサン組成物からなるポッティング材又はコーティング材及び艶消し硬化物並びに表面光沢度低減方法
JP2006-158090 2006-06-07

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EP2878638A4 (en) * 2012-07-27 2015-12-16 Lg Chemical Ltd CURING COMPOSITION
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US11264261B2 (en) 2008-12-19 2022-03-01 Applied Materials, Inc. High temperature electrostatic chuck bonding adhesive
WO2012030224A1 (en) 2010-09-02 2012-03-08 Holland Colours N.V. Matting and/or frosting additive for polymers or polymer blends
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EP2878638A4 (en) * 2012-07-27 2015-12-16 Lg Chemical Ltd CURING COMPOSITION
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TWI427122B (zh) 2014-02-21
JP4821986B2 (ja) 2011-11-24
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TW200806748A (en) 2008-02-01
US8142698B2 (en) 2012-03-27

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