TW398045B - Method for mounting semiconductor element to circuit board, and semiconductor device - Google Patents
Method for mounting semiconductor element to circuit board, and semiconductor device Download PDFInfo
- Publication number
- TW398045B TW398045B TW087116280A TW87116280A TW398045B TW 398045 B TW398045 B TW 398045B TW 087116280 A TW087116280 A TW 087116280A TW 87116280 A TW87116280 A TW 87116280A TW 398045 B TW398045 B TW 398045B
- Authority
- TW
- Taiwan
- Prior art keywords
- semiconductor element
- circuit board
- item
- mounting
- insulating adhesive
- Prior art date
Links
- 239000004065 semiconductor Substances 0.000 title claims abstract description 277
- 238000000034 method Methods 0.000 title claims abstract description 96
- 239000000853 adhesive Substances 0.000 claims abstract description 162
- 230000001070 adhesive effect Effects 0.000 claims abstract description 155
- 229920005989 resin Polymers 0.000 claims description 92
- 239000011347 resin Substances 0.000 claims description 92
- 238000007789 sealing Methods 0.000 claims description 56
- 239000000758 substrate Substances 0.000 claims description 54
- 239000003795 chemical substances by application Substances 0.000 claims description 21
- 238000002347 injection Methods 0.000 claims description 14
- 239000007924 injection Substances 0.000 claims description 14
- 239000010931 gold Substances 0.000 claims description 9
- 238000009413 insulation Methods 0.000 claims description 9
- 239000011248 coating agent Substances 0.000 claims description 8
- 238000000576 coating method Methods 0.000 claims description 8
- 239000007788 liquid Substances 0.000 claims description 8
- 230000002079 cooperative effect Effects 0.000 claims description 7
- 238000010438 heat treatment Methods 0.000 claims description 7
- 239000003822 epoxy resin Substances 0.000 claims description 6
- 229910052737 gold Inorganic materials 0.000 claims description 6
- 229920000647 polyepoxide Polymers 0.000 claims description 6
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims description 5
- 239000010408 film Substances 0.000 claims description 4
- 239000010409 thin film Substances 0.000 claims description 4
- 229910001128 Sn alloy Inorganic materials 0.000 claims description 2
- 239000011231 conductive filler Substances 0.000 claims description 2
- 229910052709 silver Inorganic materials 0.000 claims description 2
- 239000004332 silver Substances 0.000 claims description 2
- 229910000679 solder Inorganic materials 0.000 claims description 2
- 229920001187 thermosetting polymer Polymers 0.000 claims description 2
- YQEZLKZALYSWHR-UHFFFAOYSA-N Ketamine Chemical compound C=1C=CC=C(Cl)C=1C1(NC)CCCCC1=O YQEZLKZALYSWHR-UHFFFAOYSA-N 0.000 claims 1
- 239000012298 atmosphere Substances 0.000 claims 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims 1
- 239000002270 dispersing agent Substances 0.000 claims 1
- 229960003299 ketamine Drugs 0.000 claims 1
- 229910052759 nickel Inorganic materials 0.000 claims 1
- 229910052760 oxygen Inorganic materials 0.000 claims 1
- 239000001301 oxygen Substances 0.000 claims 1
- 229920000642 polymer Polymers 0.000 claims 1
- 235000015170 shellfish Nutrition 0.000 claims 1
- 229920002050 silicone resin Polymers 0.000 claims 1
- CNQCVBJFEGMYDW-UHFFFAOYSA-N lawrencium atom Chemical compound [Lr] CNQCVBJFEGMYDW-UHFFFAOYSA-N 0.000 description 52
- 239000000463 material Substances 0.000 description 10
- 238000004519 manufacturing process Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 239000000945 filler Substances 0.000 description 5
- 238000012986 modification Methods 0.000 description 5
- 230000004048 modification Effects 0.000 description 5
- 239000004593 Epoxy Substances 0.000 description 4
- 239000002184 metal Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000009477 glass transition Effects 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910000881 Cu alloy Inorganic materials 0.000 description 1
- 240000008866 Ziziphus nummularia Species 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 238000003339 best practice Methods 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000000875 corresponding effect Effects 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 150000002632 lipids Chemical class 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000008267 milk Substances 0.000 description 1
- 210000004080 milk Anatomy 0.000 description 1
- 235000013336 milk Nutrition 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 239000011800 void material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L24/00—Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
- H01L24/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L24/26—Layer connectors, e.g. plate connectors, solder or adhesive layers; Manufacturing methods related thereto
- H01L24/28—Structure, shape, material or disposition of the layer connectors prior to the connecting process
- H01L24/29—Structure, shape, material or disposition of the layer connectors prior to the connecting process of an individual layer connector
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/04—Mounting of components, e.g. of leadless components
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- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/50—Assembly of semiconductor devices using processes or apparatus not provided for in a single one of the subgroups H01L21/06 - H01L21/326, e.g. sealing of a cap to a base of a container
- H01L21/56—Encapsulations, e.g. encapsulation layers, coatings
- H01L21/563—Encapsulation of active face of flip-chip device, e.g. underfilling or underencapsulation of flip-chip, encapsulation preform on chip or mounting substrate
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- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/28—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
- H01L23/31—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape
- H01L23/3107—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape the device being completely enclosed
- H01L23/3121—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape the device being completely enclosed a substrate forming part of the encapsulation
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- H01L23/3107—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape the device being completely enclosed
- H01L23/3135—Double encapsulation or coating and encapsulation
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- H01L24/32—Structure, shape, material or disposition of the layer connectors after the connecting process of an individual layer connector
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- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/04—Mounting of components, e.g. of leadless components
- H05K13/046—Surface mounting
- H05K13/0469—Surface mounting by applying a glue or viscous material
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
- H05K3/303—Surface mounted components, e.g. affixing before soldering, aligning means, spacing means
- H05K3/305—Affixing by adhesive
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- H01L2224/113—Manufacturing methods by local deposition of the material of the bump connector
- H01L2224/1133—Manufacturing methods by local deposition of the material of the bump connector in solid form
- H01L2224/1134—Stud bumping, i.e. using a wire-bonding apparatus
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- H01L2224/118—Post-treatment of the bump connector
- H01L2224/1182—Applying permanent coating, e.g. in-situ coating
- H01L2224/11822—Applying permanent coating, e.g. in-situ coating by dipping, e.g. in a solder bath
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- H01L2224/131—Material with a principal constituent of the material being a metal or a metalloid, e.g. boron [B], silicon [Si], germanium [Ge], arsenic [As], antimony [Sb], tellurium [Te] and polonium [Po], and alloys thereof
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- Y10T29/49124—On flat or curved insulated base, e.g., printed circuit, etc.
- Y10T29/49147—Assembling terminal to base
- Y10T29/49149—Assembling terminal to base by metal fusion bonding
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49117—Conductor or circuit manufacturing
- Y10T29/49169—Assembling electrical component directly to terminal or elongated conductor
- Y10T29/49171—Assembling electrical component directly to terminal or elongated conductor with encapsulating
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- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
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- Encapsulation Of And Coatings For Semiconductor Or Solid State Devices (AREA)
- Die Bonding (AREA)
Description
A7 B7 五、發明説明( 本發明所屬之技術領域 ,發明係有關於一種將半導體元件上之突起電極與電 路基板上的電極,以電氣性連接所使用之電路基板的半導 體凡件安裝方法,以及於該安裝方法上可使半導體元件安 裝在電路基板之半導體裝置。 習知技藝 習知之於半導體元件上的球形結合法塊形形成方法, 以及半導體元件之接合方法,在美國專利第4 661,丨92號 公報上有所公佈,現對該方法作說明。 如在第2 5圖所示,對於從毛細管丨5之前端所出來之Au 金屬絲16的前端16a,從放電電極π外加數千伏特之高電 壓。藉此,於放電電極17與金屬絲前端i6a於放電電流流 通之間,金屬絲16從其前端16a變成為高溫而熔融,乃生 成如在第26圖所示之金球18。如在第27圖所示,由毛細管 15將金球18固定在半導體元件3之電極3&上,以形成塊形 底部19 ’接著’如在第28圖所示,將毛細管往上方拉上去 。其次’在塊形底部19之上部將毛細管15作翻面,並將金 屬絲16固定於塊形底部19而予切斷,乃形成為塊形2〇。 其次,如上述將有形成塊形20之半導體元件3,如在 第29圖所示,將其押壓形成為平坦面之工作台14上,而形 成將塊形20之前端部平坦化之塊形2〇。接著,如在第3〇圖 所示,將具有平坦化之塊形20之半導體元件3接觸於有塗 佈導電性接著劑6之工作台5上,而將導電性接著劑6移轉 於上述平坦化之塊形20上。然後,如在第31圖所示,將在 本紙張尺度ϋ用中阀國家樣冷(rNS ) Λ4規格(210X297公梦_ > (对先閲讀背面之注意事項再填寫本頁) -IX.. *vs -4- A7 B7 五、發明説明(2 ) 塊形20上有轉移導電性接著劑6之半導體元件3,與電路基 板1上丨之電極2作位置對正並予固定而進行電氣性連接。 如上述,於習知,半導體元件3舆電路基板丨之接合, 僅以轉移至半導體元件3之塊形2 〇的導電性接著劑6進行。 因此,半導體元件3與電路基板丨之接合,僅具有半導體元 件3之塊形20的前端面積之接合強度,並且,為降低體積 電阻值,其接著劑量較少,因此,導電性接著劑6之強度 弱小到1〜2.0 g/Ι接合部。是故,因電路基板丨之變形或導 電性接著劑6於硬化時之應力,而使接合部產生裂紋,乃 有連接電阻值上昇或開啟不良之課題存在。 本發明之目的 本發明係欲解決上述之課題所進行,並以提供於半導 體元件與電路基板之接合上,可提高連接可靠度、亦能提 高連接強度,並且,使連接電阻值降低並穩定的電路基板 之半導體元件安裝方法,以及以該安裝方法使半導體元件 安裝在電路基板之半導體裝置為目的β 解決課題之本發明裝置 經漓部中央標枣局只J消资合作社印3;! Λ-----Γ 訂 - * ,13, (讀先閲讀背面之注意事項再填寫本頁} 於本發明第1態稱之半導體元件的安裝方法,係最少 亦在電路基板與半導體元件相互之相對面的任一方,設置 作硬化之同時亦作收縮之絕緣性接著劑,並且,使上述電 路基板上之電極與上述半導體元件上的突起電極相對應而 作位置對正,再將上述電路基板及上述半導體元件上相互 之上述相對面,以上述絕緣性接著劑作連結,而後,將上 述絕緣性接著劑硬化,而使上述電路基板上之上述電極及 本紙張尺度1¾則,肖_:料.() Λ4規格(21GX 297公楚) " ^濟部中"標牟局兵-x消贽合作社印繁 A7 B7 五、發明説明(3 ) 上述半導體元件上之上述突起電極,以上述絕緣性接著劑 之上述收縮作電氣性連接,並且,將上述半導體元件與上 述電路基板固定為連結狀態,為其特徵。 本發明之第2態樣之半導體裝置,係以上述第丨態樣之 安裝方法使半導體元件安裝在電路基板,為其特徵。 上述第1態樣之電路基板的半導體元件安裝方法,以 及依據上述第2態樣之半導體裝置,即,使用絕緣性接著 劑連接半導體元件及電路基板,因之,與習知之僅以半導 體元件之突起電極與電路基板之電極的連接之場合相比, 即,其半導體元件與電路基板可連接為較強固。因此,於 半導體元件之突起電極與電路基板之電極上的連接電阻值 以及其偏差就變成較小,並且,其連接強度亦強化、穩定 、可靠度高之接合就能獲得。 本發明之實施態樣 現參照圖面說明本發明第1實施例,於電路基板上的 半導體元件之安裝方法,以及以該安裝方法使半導體元件 安裝在電路基板之半導體裝置。又,在各圖面上對於同一 構成部份就附加同一符號(號碼)。 在第1圖’於本第1實施例’乃表示以半導體元件之安 裝方法而使半導體元件3安裝在電路基板ι〇丨之半導體裝置 100。為形成如是之半導體裝置1〇〇用的上述安裝方法,就 說明如下。 與參照第25圊至第29圖說明習知之半導體元件的場合 同樣’在半導體元件103之電極103a有形成為突起電極 本紙張尺料财g[家料(CNS >八4祕(210X297公釐)'' (諳先聞讀背面之注意事項再填寫本Η} 士. 衣- ·1 丁 、-° * 6 - A7 ______________B7
五 '發明説明(4 ) " — "" " 一 --*---I 之堤形,而該突起電極1〇4乃被押壓在工作台之平坦面, · 使f前端部份平坦化之同時,從半導體元件1〇3之表面起 的高度亦予均-化。又,突起電請之材料,以Au、Ni L. j 、A卜Cu、或著以銲錫(錫與錯之合金)形成較為適宜。突 | - | 起電極1〇4之形成方法,以電錄或如上述習知的使用金屬 、丨 絲之球形結合法均可,並形成方法並不限定。 | | 如是之半導體元件103,於第2圖及第2G圖上之步驟( I j ;圖面内乃以S」表不)ι所示,係將突起電極1〇4之前端 讀(滅
部份接觸於在工作台之平坦面上所塗佈之導電性接著冑 # I 1〇6’即可在上述前述部份上轉移導電性接著劑⑽{ 接著劑106 ’以具有銀、金等之導電性的填料就可,巾 { 於材質上並不限定。 f '
另方面,在本實施例,於電路基板101上,乃如在第3 I
圖及第20圖上之步驟2所示,於形成上述半導體裝置⑽之 J 時,在與半導體元件103所相對之相對面101a内,在與上 |
述突起電極104相連接之電極1〇2不接觸之位置上,塗佈熱 I
硬化性之絕緣性接著劑1〇7。該絕緣性接著劑1〇7之具體性 J 經湞部中次榡隼而Θ-Τ·-消阶合作社印¾
材質為’環氧系樹脂H系樹脂、聚_胺系樹脂等,卩 I 熱可使其收縮、硬化者即可,而不予限定。又,如將後㉛ 'j ,為與突起電極104之導電性接著劑1〇6於同一工程上進行 -j 硬化及收縮,因此,上述絕緣性接著劑1〇7,以6〇〜2〇〇它 | 之範圍,而上述環氧系樹脂之場合ul2(rc之溫度為最適 j 且,並以15分〜2小時之範圍的時間,而最好以丨小時之時 j 間進行加熱。將半導體元件103載置在電路基板101上之時 j 本紙张尺颇則,酬賴4V ( -7- A7 B7 經濟部中央樣率局負工消费合作社印¾ 五、發明説明(5 ) ’電路基板101上之絕緣性接著劑1 〇7,由於有必要與附著 在半導趙元件103之相對面l〇3b之上述相對面1〇ia及上述 相對il03b相連結,因此,若絕緣性接著劑ι〇7為液體狀 之時’就如第3圖所示,電路基板ιοί上乃有必要形成為凸 狀。因此,絕緣性接著劑107為液體狀之時,其具有4〜3〇〇 Pas之範圍,而最好為30 pas之值的黏性為宜。 在本實施例上之說明’乃將塗佈或附著絕緣性接著劑 Ϊ07之半導體元件103,採用1晶片狀者為例,惟,並不限 定於此’以切斷為1晶片之前的晶圓亦可以。 由環氧樹脂所成之絕緣性接著劑107之物性值之一實 用例表示如下。絕緣性接著劑107之硬化條件為,以i2〇〇c 加熱30分鐘。熱膨脹係數為29Xl(T6t:、揚氏模量(縱彈性 模量)為10_5 GPa、玻璃轉移點溫度為ii3°c、接著強度為 88.28 N、硬化應力為 882.6 X 106Pa。 又’上述絕緣性接著劑1 〇 7於硬化、收縮之時,對半 導體元件103所附加之硬化應力,有損傷半導體元件1 之 可能性。上述硬化應力,將隨半導體元件1〇3之厚度、尺 寸、配線材質及線寬、以及電路基板1〇1之厚度、尺寸、 材質,而變化’但’以1〇 mm四方、0_4 mm厚度之石夕半導 體元件,與0.8 mm之玻璃環氧樹脂之電路基板的場合, 上述硬化應力為392.3 X 106〜1176.8X106 pa時,就不會損 傷半導體元件。即,使用於硬化、收縮之時,對半導體元 件103及電路基板ιοί,會產生如是之範圍内的硬化應力之 絕緣性接著劑107 ’就能防止對半導體元件1 〇3及電路基板 本紙張尺度適用中國國家標卒(rNS ) Λ4規格(210X:297公釐) ---------裴---_--Γ訂 (誚先閱讀背而之注意事項再填寫本頁) A7 _________B7_ 五、發明説明(6 ) 101之損傷。 其次’如在第20圖上之步驟3所示,將半導體元件103 之突4電極104對電路基板1〇1之電極102作位置對正,再 依導電性接著劑106而將突起電極104配置在電路基板!01 上之電極102。由於該位置對正,使絕緣性接著劑} 07在半 導體元件103與電路基板1〇1之間,介在於電路基板1〇1之 相對面10la與半導體元件1〇3之相對面l〇3b之間並連結雙 方。 接著,稱為並行硬化工程之如第20圖上的步驟4所示 ’上述半導體元件103及上述電路基板1〇1,即,以加熱並 硬化上述絕緣性接著劑107及上述導電性接著劑106,之硬 化爐,或以附有加熱之絲而最少亦可加熱上述半導體元件 103及上述電路基板ιοί之任一方的加熱活工具,將導電性 接著劑106及絕緣性接著劑1〇7,以同—工程作硬化並如第 1圖所示,形成為半導趙裝置100。此時,由於上述導電性 接著劑10 6及絕緣性接者劑1 〇 7之硬化,乃使電路基板丨〇 1 與半導體元件103並非為暫固定而使其真正固定。 於上述硬化爐之加熱溫度,於上述環氧系樹脂之場合 ,在本實施例為120±10。(:,並以同條件硬化導電性接著劑 106及絕緣性接著劑107 » 於上述步驟4,導電性接著劑1〇6及絕緣性接著劑1〇7 之硬化時間,乃使絕緣性接著劑1〇7比導電性接著劑1〇6先 予硬化、收縮。其理由為,若將導電性接著劑1〇6先予硬 化之場合,突起電極104與電路基板1〇1上之電極1〇2,以 本紙張尺度適用中國围家標卑(CNS〉Λ4規格(2丨0X297公趁) 装-----Γ訂 (誚先閱讀背而之注意事項再填寫本頁) -9- A7 ---------B7 五、發明説明(7 ) " -- • . -II---- I"— — II _ I 丁 ./ί. (1S先閲讀背面之注意事項再填寫本頁) 非接合之狀態硬化之時’以其後之絕緣性接著劑ι〇7的硬 化、f縮上,不能改善上述非接合之狀態之故。而上述硬 化“之具趙例,有下列之場合,即,硬化溫度為戰 之時’絕緣性接著齊!107以25分鐘硬化、收縮,而導電性 接著劑106以40分鐘硬化,硬化溫度為12代之時,絕緣性 接著劑107以20分鐘硬化、收縮,而導電性接著劑_以35 -^^^化;硬化溫度為15代之時,絕緣性接著劑1〇7以1〇 分鐘硬化、收縮,而導電性接著劑1〇6以2〇分鐘硬化。 為在如是之時刻使絕緣性接著劑1〇7比導電性接著劑 106較早硬化、收縮,以及在先硬化、收縮之絕緣性接著 劑107,為使突起電極104與電路基板1〇1上之電極ι〇2確實 接合,並且,對半導體元件1〇3不會產生裂痕等之損傷, 絕緣性接著劑107乃採用上述之物性值。又,為使硬化時 間有偏差,乃使絕緣性接著劑1 〇7之凝膠時間及硬化時間 比導電性接著劑106為較早,並且,由於絕緣性接著劑1〇7 之硬化、收縮而不予損傷半導體元件1〇3,乃作絕緣性接 著劑107之硬化條件的低溫化。於上述絕緣性接著劑1〇7及 上述導電性接著劑1 〇 6之上述凝膠時間及硬化時間之差異 ’乃起因於兩者之成份的不同。即’上述絕緣性接著劑丨〇7 係其所含有之接著劑成份起硬化,惟,上述導電性接著劑 106係所謂之BCA含有溶劑成份,而以揮發該溶劑成份作 乾燥固定化。如是,有無上述溶液成份B成為產生上述凝 膠時間及硬化時間之差異的要因之一。 加於半導體元件1〇3及電路基板ιοί之硬化應力,即, 本紙张尺度適用中國國家標?f ( CNS ) Λ4規格(210Χ297公t ) -10- A7 _________Β7· 五、發明説明(8 ) ~ 内部應力,乃隨硬化溫度而變化。例如,於l〇〇〇c、3〇分 鐘為490.3 \10-6卩3;於120。〇、30分鐘為882.6父106匕;
I n n n n n n n n I ^ n n n n K D T I · Ί ,-" (誚先閱讀背而之注意事項再填寫本頁) 於150°C ' 15分鐘為1520.0X 1〇6 Pa。因此,有必要使上述 硬化時間具有偏差,並且,將上述硬化應力位於392.3 X 1 〇6 〜1 176.8 X 106 Pa。 如是,半導體元件103及電路基板101,不僅以導電性 接著劑106並亦以絕緣性接著劑1〇7作連接,是故,雖因電 路基板101與半導體元件103之熱膨脹率差,或電路基板1〇1 之變形,而對於突起電極104與電路基板ιοί之電極102的 連接部份所作用之應力,就因絕緣性接著劑1〇7之硬化、 收縮而減低’使電路基板101與半導體元件103之連接強度 ’較習知為強’因此’使突起電極104與電路基板1〇1之電 極102的連接阻抗值及其偏差變成較小,並且,能獲得半 導體元件103與電路基板1〇1之連接強度較強而穩定,及可 靠度高之接合。 在上述之說明,因製造工程之簡化等理由,乃將絕緣 性接著劑107塗佈於電路基板101上,惟,亦能塗佈在半導 體元件103之相對面1 〇3b、或電路基板1 〇 1之相對面1 〇 13及 半導體元件103之相對面i〇3b的雙面。 在上述之說明,如在第1圖所示,絕緣性接著劑107於 半導體元件103與電路基板ιοί之間,僅塗佈於1處,但, 並不限定於此’其可隨半導體元件1〇3之面積的增大化, 如在第5圖及第6圖所示,如在半導體裝置115、116之場合 ,將絕緣性接著劑107塗佈在多數處。如是,可使絕緣性 本紙张尺度適川中國囤家標卒((:,NS ) Μ規格(210X 297公赞) " -11- 經滴部中央標準局兵Τ,消t合作社印纪 A7 _________B? 五、發明説明(9 ) 接著劑107之塗佈位置有2處以上,乃能將1次之塗佈量減 少以降低塗佈量之偏差,並能塗佈一定量之絕緣性接著劑
I 107,因此,在電路基板101上安裝半導體元件103之時, 能將絕緣性接著劑10 7不擴展於電路基板1 ο 1之電極丨0 2。 如在第1圖、第5圖及第6圖所示,在半導體元件1〇3與 電路基板101相連接之時,若配置為絕緣性接著劑1〇7不附 著在半導體元件103之電極103a及電路基板1〇1之電極1〇2 的任一方時’乃具有如下之功效。即,安裝於電路基板1〇1 後’判明半導體元件103為不良時,由於絕緣性接著劑1 〇7 未附著在電路基板101上之電極102之故,若絕緣性接著劑 107為上述環氧系樹脂之時,就將上述不良半導體元件以 玻璃轉移點以上之溫度的約200〜230。(:作加熱,可使絕緣 性接著劑107軟化並減弱接合強度,乃可將絕緣性接著劑 107從電路基板1 〇 1剝離,並能約以15秒鐘可將半導體元件 103從電路基板1〇1去除。因此,電路基板ι〇1能再度使用 ’乃肖b發揮再度將良品之半導體元件103安裝之功效。 雖然’無法獲得如上述之功效,但,絕緣性接著劑〗07 亦可如在第4圖所示之半導體裝置no之場合,配置為附著 在電路基板101之電極102’或在半導體元件1〇3之電極1〇3 a 及電路基板101之電極102。 在上述之說明,絕緣性接著劑1〇7係採用液體狀為其 例,但’成形為顆粒狀或薄膜狀之接著劑亦可以。將絕緣 性接著劑107作成薄膜狀或顆粒狀,即,能降低絕緣性接 著劑107之供給量的不均,並能供給一定量之絕緣性接著 本紙張尺度適用中國國家標净((:NS ) Λ4现格(210X297公瘦) (讀先閱讀背而之注意事項再填寫本頁) ,ιτ -12- 經滴部中"桴準局β工消於合作社印5:, A7 ----------Β7· 五、發明説明(10 ) ~ 劑 107。 此時’顆粒狀或薄膜狀之絕緣性接著劑107由下述之
I 理由可知’其平面形狀上之縱橫比以1以上之矩形或橢圓 形狀者為佳。即’如將後述,半導體元件1 〇3與電路基板丨〇 1 以絕緣性接著劑107固定之後,如在第丨4圖所示,在半導 體元件103與電路基板101之間隙注入第1封止用樹脂16卜 上述第1封止用樹脂161,如在第21圖及第22圖所示,從半 導體元件103之侧端面及其近傍部份2〇6對上述間隙,如箭 頭201所示,沿一方向注入之場合,在箭頭2〇1之注入方向 上的絕緣性接著劑107之後端部份2〇2會發生氣泡,而產生 空隙部份。為去除如是之氣泡的發生,乃將絕緣性接著劑 107配置為對於上述注入方向成為流線形,並將絕緣性接 著劑107配置為沿著對於上述箭頭2〇 1之上述注入方向為直 交之直交方向的縱方向尺寸203,與沿著上述注入方向之 絕緣性接著劑107之橫方向的尺寸2〇4之比,成為!以上之 平面形狀。 該縱橫比為1以上之條件,絕緣性接著劑1〇7於上述之 液體狀的場合’對於塗佈部份之平面形狀亦能適用。又, 將半導體元件103載置於電路基板1〇1上時,電路基板1〇1 上之顆粒狀或薄膜狀之絕緣性接著劑1〇7,由於有必要接 觸於半導體元件1〇3之相對面l〇3b,是故,從電路基板 之相對面101a起之顆粒狀或薄膜狀之絕緣性接著劑1〇7的 高度’乃是上述接觸為可行之高度。上述顆粒及薄膜之平 面形狀尺寸為’例如在第1圖所示之半導體元件1〇3之電極 本紙張尺度谪用中國囤家標舉(rNS ) Λ4规格(210X 297公f ) -. n n^i ^^^1 In . . · /· (翱先閱讀背而之注意事項再填寫本頁) -13- A7 B7 五、發明说明(11 ) ---------.衣-- (請先閱讀背而之注意事項再填寫本頁) 103a、103b間之尺寸未滿的大小,其厚度為對應半導體元 件103與電路基板1〇1之間的尺寸之2〇〜2〇〇em,而稍為 超過若干之尺寸大小。 又,使用顆粒狀或薄膜狀之絕緣性接著劑1 〇7之場合 ,亦有下述之功效。即,如上述,如在第20圖步驟2及步 驟3所示,使用液狀之絕緣性接著劑1〇7之時,絕緣性接著 劑107之塗佈動作,及對電路基板1〇1上之半導體元件1〇3 之封裝動作,乃在別工程實行。而對於顆粒狀或薄膜狀之 絕緣性接著劑107為固體狀之故,因之,可實行上述封裝 動作,並且可將顆粒狀或薄膜狀之絕緣性接觸劑1〇7配置 在電路基板101與半導體元件1〇3之間。
-I— 1^1 i - HH 在上述之說明,乃直接將絕緣性接著劑1〇7附著在半 導體元件103之相對面l〇3b,但,如下述說明,在半導體 元件103之相對面l〇3b ’即’首先,例如作成以環氧系樹 脂所成之絕緣性樹脂153的半導體元件150,然後,再以絕 緣性接著劑107連接半導體元件15〇及電路基板1(H亦可以 。即,如在第8圖所示,在半導體元件103之電極1〇3a上形 成突起電極104之後,將半導體元件1〇3固定在旋轉台151 上。然後’將絕緣樹脂153塗佈在半導體元件1〇3之相對面 103b上之大的中央部份,並將旋轉台151沿著箭頭方向旋 轉。由於此,如在第9圖所示,絕緣樹脂153乃因遠心刀而 擴散’使半導體元件103之相對面l〇3b及突起電極1〇4周邊 之電極103a就被絕緣樹脂所覆蓋,而突起電極1〇4之前端 部份乃露出在絕緣樹脂153上。然後,將絕緣樹脂153硬化 本紙張尺度適用中國國家標率(CNS ) Λ4規格(210X297公f ) -14 - 对漓部中决桴?1,-局只工消費合作权印於 A7 ----- B7 五、發明説明(" 硬化後,如在第10圖及第11圖所示,將突起電極1 〇4之 前端部份押住在具有平坦面之基材152,使突起電極1〇4之 前端部成為平坦之面,並且,作為接合面而予露出。以後 ,如上述,又如在第12圖及第13圖所示,將導電性接著劑 106設在突起電極1〇4之前端部,並且,在半導體元件15〇 與電路基板101之間,配置絕緣性接著劑1〇7,而使半導體 元件150與電路基板101連接。又,如在第13圖所示將所作 成之半導體裝置令為半導體裝置155。 如是’由於在半導體元件103之相對面i〇3b上形成絕 緣樹脂153,即,絕緣樹脂153就保護半導體元件1〇3上及 突起電極104周邊之電極l〇3a,並且,安裝於電路基板1〇1 上之後耐濕性亦十分優越,乃有防止半導體元件1〇3之電 極l〇3a的腐蝕之功效。又,依據上述半導體裝置155,於 半導體元件103與電路基板1〇1之連接後,在電路基板1〇1 與半導體元件103之間隙部份,具有能予免除絕緣性樹脂 之注入、硬化的工程之功效。 對於上述絕緣樹脂1 53,亦能使用不含控制該絕緣樹 脂153之熱膨脹的二氧化矽等之材料,但,若含有之場合 ’由於其大約相等於絕緣性接著劑107之成份,因此,於 絕緣樹脂153與絕緣性接著劑1〇7之介面部份,能減低應力 之發生。 彳 於上述之各個半導體裝置100、110、115、116、155 ’對半導體元件與電路基板之間隙,例如,在第14圖所示 ’或在第20圖上之步驟5所示,注入第!封止用樹脂16ι。 本紙張尺度適则,賴緖.if ( ('NS ) Λ4規格(2I0X297公楚) (請先閱讀背而之注意事項再填寫本Π )
-15- Α7 Β7 五、發明説明(13 ) 而如上述’對於半導體裝置155不進行上述第1封止用樹脂 161之上述注入亦可以。針對該第1封止用樹脂ι61之注入 動作i以半導體裝置1〇〇為例作下述說明。 上述注入方法之一為,如在第14圖所示,以號碼2〇6 表示。係以樹脂注入裝置171從半導體裝置1〇〇上之側端面 及其近傍部份之一處注入第1封止用樹脂161之方法。 而最佳之方法為,如在第15圖所示,在以排氣裝置172 可使内部設定為減壓狀態之作業室173内,配置半導體裝 置100之後’以排氣裝置172使作業室173内成為減壓狀態 。於該減壓下,以樹脂供給裝置174並如箭頭所示,在半 導體裝置100之側端面及其近傍部份2〇6,沿著半導體裝置 100之4邊,在電路基板101上塗佈第1封止用樹脂161。塗 佈完了之後,將作業室173内回復為大氣壓狀態。 另方面’由沿著半導體裝置1〇〇之4邊所塗佈的第1封 止用樹脂161所密封之半導體元件103與電路基板1〇1.之間 隙部份,乃仍然處在上述減壓狀態下,因此,沿著上述4 邊所塗佈之第1封止用樹脂161,因其壓力差乃如在第16圖 所示’將侵入至上述間隙内而使上述間隙填充第1封止用 Μ脂161。於此’第1封止用樹脂161之塗佈量’係以該第1 封止用樹脂161之填充,而封止半導體元件1〇3與電路基板 101之間隙’以能防止水份之流入、防止腐钱、緩和熱應 變之應力、確保接合部之可靠度(信賴性)之程度的量。 依據該注入方法,其比於大氣壓中從半導體元件1〇3 之側端面及其近傍部份2 〇 6塗佈注入絕緣性之封止用樹脂 本紙張尺度適扣中國國家標肀((、NS ) Λ4规格(210X 297公f ) 0' I I - 1 I n I I I - I 1 - I n (請先閱讀背而之注意事項再填寫本頁} -16- 經滴部中次標準局货工消费合作社印繁 A7 ^-________ B7 五、發明説明(I4 ) 的方法’能以更短時間將封止用樹脂注入於上述間隙。又 ,於半導體元件103之尺寸為15 xl5mm以上之大型的場合 ’亦k容易以短時間注入封止用樹脂。 對於如上述’第1封止用樹脂16丨填充於其上述間隙之 半導體裝置而言,如在第17圖所示,如同覆蓋該半導體裝 置之整面,而設置可有效發散於該半導體裝置所產生之熱 量的,例如,熱傳導率為0.2〜2W/mk之範圍,最好有1 w/mk 以上之熱傳導率的放熱性樹脂163亦可以。又,雖不設置 上述放熱性樹脂163,惟,在第1封止用樹脂161中含有傳 熱性良好之例如,將氧化鋁等之金屬作成填充物狀,亦能 提昇半導體元件103之放熱性。而在上述填充物若使用金 屬之場合’為消除因填充物而生之導電性,乃使用施予樹 脂封套之填充物。 替代如上述之封止用樹脂注入方法,乃如在第丨8圖及 第19圖所示,例如,以第2封止用樹脂162覆蓋半導體裝置 1〇〇 ’亦能封止半導體元件103。而第2封止用樹脂162有薄 膜狀或液體狀者’在第18圖表示液體狀之場合,而第19圖 表示薄膜狀之場合。作具體性說明,即,在處於減壓下之 上述作業室173内’加熱半導體裝置1〇〇之後,以第2封止 用樹脂162覆蓋半導體元件103之整面。然後,將作業室173 回復為大氣壓,使第2封止用樹脂162硬化而進行半導體裝 置100之封止。 由於此,其比在大氣壓中而從半導體元件103之側端 面及其近傍部份206注乂塗佈絕緣性之封止用樹脂之方法 本紙張尺度適州肀國國家標肀((,奶)/\4規格(2丨0\297公釐) ---------I I - f , (請先閱讀背而之注意事項再填寫本頁) '11
A7 BT 好滴部中"標準局αζ-τ·消贤合竹私印繁 五、發明説明(l5) ’能以更短時間作塗佈或作薄板請帖,並且,半導體元件 103之尺寸雖然增大’亦能有所對應之功效。 “使用上述之第1封止用樹脂161之場合同樣,設置放 熱性樹脂163或在第2封止用樹脂162内含有上述氧化銘等 之填充物亦可以。 又,上述第1封止用樹脂161及上述第2封止用樹脂162 ’以環氧系或丙烯(亞克力)系,而最好以含有環氧成份之 材料所構成者為佳。又,上述第丨封止用樹脂161及上述第 2封止用樹脂162並不限定於熱硬化性樹脂,而以熱可塑性 樹脂亦可以。 於上述之半導體裝置1〇〇、11〇、115、116、155,突 起電極104與電路基板1〇1上之電極102,係介著導電性接 著劑106作連接,但,導電性接著劑1〇6不一定有其必要性 。在第23圖,表示不使用導電性接著劑1〇6而僅以絕緣性 接著劑107固定半導體元件1〇3與電路基板ιοί之半導體裝 置211。即’如上述,由於絕緣性接著劑ι〇7具有收縮性, 是故,當半導體元件1〇3與電路基板1〇ι由絕緣性接著劑1〇7 所連接之時,半導體元件103與電路基板1〇1乃互相拉引, 而使突起電極104與電路基板1〇1上之電極1〇2接觸,乃能 作電氣性連接。 如上述,雖僅以絕緣性接著劑1〇7固定,半導體元件丨〇3 與電路基板101之時’突起電極丨〇4與電路基板101上之電 極102,介著絕緣性接著劑107確實作連接,但,為增加連 接之可靠度’即’如前述說明,併用導電性接著劑1 為 本紙張尺廋诮用中囤囤家標彳((’NS ) Λ4規格(210Χ297公漦) — ————— — ————————— ^ I n I n I It τ . ί 彳 (誚先閲讀背而之注意事項再填寫本頁) -18- A7 B7
五、發明説明(l6 ) ("先閱讀背而之注意事項再填寫本頁) 在上述之說明,半導體元件103係採用平板狀之場合 為例但,本實施態樣之安裝方法並不限定於此,而如在 第24圖所示,對於球狀之半導體元件213亦可適用,而使 用本實施態樣之安裝方法亦能作成將上述球狀之半導體元 件安裝在電路基板之半導體裝置215。 本發明,乃參照所添附之圖面而針對適宜之本實施,熊 樣作充分之記載,但,對於熟練該技術之人員而言,可了 解尚有種種之變形或修正。不過,如是之變形或修正,若 非在於所添附之本發明申請專利範圍之外者均應包含在 本發明之t乙事,應有所理解。
,1T 圖式之簡單說明 本發明之該等及其他之目的與特徵,由所添附之圖面 與最佳實施態樣所關連之下述說明即可了解。該圖面共有 第1圖係表示本發明實施態樣之半導體裝置構造的截 面圖; 第2圖係表示在第i圖所示之半導體裳置製作工程的一 工程圖’其表示半導體元件之突起電極轉移導電性 之狀態; 第3圖係表示在第旧所示之半導體|置製作工__ 工程圖’其表示電路基板上塗佈絕緣性接著劑之狀圖、 第4圖係表示在第旧所示之半導體裝置之變形例的截 面圖; 本紙張尺料财關雜彳格(2“ -19- A7 B7 五、發明説明(17 ) 第5圖係表示在第〗圖所示之半導體裝置的其他變形例 之截面圖; ^ 6圖係表示在第丨圖所示之半導體裝置的又另一變形 例之截面圖; 第7圖係表示在第丨圓所示之半導體裝置上去除半導 體元件部份之狀態; 第8圖係表示在第!圖所示之半導體裝置的變形例上之 半導體裝置的製作工程上之一工程; 第9圖係表示在第丨圖所示之半導體裝置的變形例上之 半導體裝置製作工程上之一工程,為第8圖上之其次工程 9 第1〇圖係表示在第1圖所示之半導體裝置的變形例上 之半導體裝置製作工程上之一工程,為第9圖上之其次工 程; 第π圖係表示在第1圖所示之半導體裝置的變形例上 之半導艎裝置製作工程上之一工程,為第10圖上之其次工 程; 第12圖係表示在第1圖所示之半導體裝置的變形例上 之半導體裝置製作工程上之一工程,為第U圖上之其次工 程; 第13圖係表示在第1圖所示之半導體裝置的變形例上 之半導體裝置的截面圖; 第14圖係表示對於在第1圖所示之半導體裝置注入封 止用樹脂之狀態; 本紙張尺度適用中國國家標肀(CNS ) Λ4規格(210X 297公釐) ---------Λ-- -- /ί,ί Λ-\ (請先閱讀背面之注意事項再填寫本頁)
、1T -20- 經漓部中次標準扃負工消費At作.社印絮 A7 _____B7 五、發明説明(a) ~~~ 第15圖係表示對於在第丨圖所示之半導體裝置注入封 止用樹脂用之裝置的構成; ^16圖係表示對於在第1圖所示之半導體裝置進行封 止用樹脂注入之狀態; 第17圖係表示將有注入封止用樹脂之第丨圖所示的半 導體裝置,以放熱性樹脂復蓋之狀態的載面圖; 第18圖係表示對於在第1圖所示之半導體裝置,有注 入第1封止用樹脂之狀態的截面圖; 第19圖係表示對於在第1圖所示之半導體裝置,有注 入第2封止用樹脂之狀態的截面圖; 第20圖係表示於本發明之實施態樣上,半導體元件在 電路基板上之安裝方法的動作工程之流程圖: 第21圖係表示將封止用樹脂沿著一方向注入於第^圖 所示之半導體裝置之場合,其矩形狀之絕緣性接著劑之配 置狀態的平面圖; 第22圖係表示將封止用樹脂沿著一方向注入於第1圖 所示之半導體裝置之場合,其橢圓狀之絕緣性接著劑之配 置狀態的平面圖; 第23圖係表示本發明實施態樣之半導體裝置上之其他 構造,為不使用導電性接著劑之場合的構造之截面圖; 第24圖係表示本發明實施態樣之半導體裝置上之其他 構造,為使用球狀之半導體元件之場合的構造之截面圖; 第25圖係表示在半導體元件之電極上形成突起電極之 形成工程中之一工程’乃表示毛細管前端部; 氺紙張尺度適州中國國家標肀(CNS ) Λ4規格(2I0X297公釐) ---------於-- (邡先閱讀背而之注意事項再填寫本頁) 訂 -21 - A7 —---------- BT_ —_ 五、發明説明(I9 ) 第26圖係表示在半導體元件之電極上形成突起電極之 形成工程中之一工程’乃表示在毛細管前端形成球形之狀 態;1 第27圖係表示在半導體元件之電極上形成突起電極之 形成工程中之一工程,乃表示在第26圖所示之球形壓著在 半導體元件上之電極的狀態; 第28圖係表示在半導體元件之電極上形成突起電極之 形成工程中之一工程,乃表示在半導體元件上之電極上形 成上述突起電極之狀態; 第29圖係表示在半導體元件之電極上形成突起電極之 瓜成工程中之一工程,乃表示將上述突起電極之高度作均 一化之狀態; 第30圖係表示在半導體元件之電極上形成突起電極之 形成工程中之-工程,乃表示將導電性接著劑轉移至上述 突起電極之狀態。 第31圖係表示習知之半導體裝置。 ----------我— (請先閱讀背面之注意事項再填寫本頁) 訂 經濟部中泱摞準局β-τ-消费合作私印絮 I標 |家 一03 一國 I中 用 度 尺 一張 紙 ί本
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I釐 公 7 9 2 X -22- 經消部中决標準局兵工消贤合作私印製 A7 B7 五、發明説明(2〇) 元件標號對照 1...電路基板 103b·.·半導體元件之相對面 2·.·電路基板之電極 104·.·突起電極 3…半導體元件 106…導電性接著劑 3a…半導體元件之電極 107…絕緣性接著劑 5,14…工作台(平坦面) 150,155.··半導體裝置 6...導電性接著劑 151…旋轉工作台 15…毛細管 152…基材(平坦面) 16... Au 線 153…絕緣樹脂劑 16a._.Au線之前端 161…第1封止用樹脂劑 17…放電電極(焊鎗) 162…第2封止用樹脂劑 18...金球 163…放熱性樹脂劑 19...塊形底部 172…排氣裝置 20…塊形(平坦化) 173…作業室 100 , 100 , 115 , 116". 174·.·樹脂供給裝置 半導體裝置 201...箭頭 101···電路基板 202·.· 107之後端部 101a…電路基板之相對面 203.·· 107之縱方向尺寸 102…電路基板之電極 204··. 107之橫方向尺寸 103…半導體元件 206…半導體裝置100之侧 103 a…半導體元件之電極 端面及其近傍部份 ·>- ί ^^1 In In ^^1 1^1 ^ J- 方 、va• . / (誚先閱讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標率(CNS ) Λ4規格(210X297公釐) ' -23-
Claims (1)
- '申請專利範圍 A8 B8 C8 D8· 1,一種電路基板的半導體元件安裝方法,其程序在於包 含有: 設置絕緣性接著劑,係最少亦在電路基板及半導 體元件上的互相之相對面的任一方設置,而硬化之同 時亦作收縮者; 位置對正,係使上述電路基板上之電極與上述半 導體元件上之突起電極能相對應; 連結,係以上述絕緣性接著劑,使上述電路基板 及上述半導體元件上的相互之上述相對面連結; 硬化,係將上述絕緣性接著劑硬化; 電氣性連接,係將上述電路基板上之上述電,極, 與上述半導體元件上之上述突起電極,由上述絕緣性 接著劑之上述收縮作電氣性連接;及 固定’係將上述半導體元件與上述電路基板固定 為連結狀態。 2·如申請專利範圍第1項所記載之電路基板的半導體元件 安裝方法,其中, 上述絕緣性接著劑設置於將上述半導體元件與上 述電路基板相連結之狀態下,對於上述電路基板上之 電極及上述半導體元件上之突起電極的任一方,均不 接觸之位置。 3·如申請專利範圍第2項所記載之電路基板的半導體元件 安裝方法,其中, 上述絕緣性接著劑之配置可在上述相對面之多數 本紙張U剌標準(CNS )八4胁(210X297公釐) --_---^-----本-- -f. * ** (請先閲讀背面之注^'項再填寫本頁) -^9' Γ 麵濟部中夬棣率局貝工消費合作社印装 -24- 經濟部中央梂率局貝工消費合作衽印製 Α8 Β8 C8 D8· 六、申請專利範圍 處所進行。 4. 如申Μ專利範圍第丨項所記載之電路基板的半導體元件 安裝方法,其中, 上述絕緣性接著劑為薄膜狀或顆粒狀。 5. 如申吻專利範圍第4項所記載之電路基板的半導體元件 安裝方法,其程序包含有: 配置絕緣性接著劑,係最少亦配置在上述電路基 板及上述半導體元件上的相互之相對面上之任一方; 及 對正位置,係使上述電路基板上之上述電極,與 上述半導體元件上之上述突起電極能相對應。 6. 如申請專利範圍第丨項所記載之電路基板的半導體元件 安裝方法,在配置上述絕緣性接著劑之前的程序含有 塗佈絕緣樹脂,係除上述半導體之上述突起電極 與上述相對面之上述電路基板上的上述電極之連接部 份之外,最少亦保護上述半導體元件上之電極之用; 及 設置絕緣性接著劑’係於上述絕緣樹脂硬化之後 設置。 7. 如申請專利範圍第6項所記載之電路基板的半導體元件 安裝方法,其上述絕緣樹脂之塗佈程序含有: 滴下絕緣樹脂’係將絕緣樹脂滴下在固定於旋轉 工作台上之上述半導體元件的上述相對面上之大約為 家梂準(CNS )八4胁(210X297公釐) " n H^I mu. ί ^^^1 (m —m I 1^1 nn nn waJ _ /3,:¾ (請先閲讀背面之注$項再填寫本頁) -25- Α8 Β8 --—~~ ____D8' 申請專利細 ~ ~ 中央部份;及 %轉工作台,係將上述工作台旋轉而進行塗佈。 8.如申請專利範圍第i項所記載之電路基板的半導體元件 安裴方法,其中, 當上述電路基板與上述半導體元件固定之後,從 在上述電路基板上之上述半導體元件的側端面及其近 傍部份,將第1封止用樹脂劑注入於上述電路基板與上 述半導體元件之間隙。 • ^申請專利範圍第8項所記載之電路基板的半導體元件 裝方法其中,上述絕緣性接著劑之配置特徵在於 具有: (請先閲讀背面之注意事項再填寫本頁) 趣濟部中央榡準局貝工消費合作社印製 顆粒狀或薄膜狀; 矩形狀或橢圓狀之平面形狀,係上述第1封止用樹 脂劑從上述侧端面及其近傍部份沿著-方向,注入於 上述電路基板與上述半導體元件之上述間隙時,乃 有該形狀;及 縱橫比為1以上,係沿著直交於上述第1封止用π 曰劑之上A #向的注入方向之直交方向的上述絕緣 性接著劑之縱方向的尺寸,對沿著上述注入方向之橫 方向之尺寸的比值。 申請專利範圍第8項所記載之電路基板的半導體元件 文裝方法,其中,上述第1封止用樹脂劑注入於上述 路基板與上述半導體元件之間隙的程序含有.· 固定’係將上述電路基板與上述半導體元件固 訂 具 樹 電 定 本紙張用中關家轉(CNS ) A4i)y^ ( 2"^~297公着- 26 夂、申請專利範圍 置於·下’係將上述電路基板與上述半導體元 件置於比大氣壓為低之減壓下; 塗佈密封,係在該減壓下沿著上述半導體元件之 侧端面及其近傍部份,而對該半導體元件之全周塗佈 上述第I封止用樹脂劑,以密封上述間隙; "回復大氣屢,係密封之後將上述電路基板與上述 半導體元件回復為大氣壓;及 k入間隙内’係回復為大氣壓後由其氣壓差而將 塗佈在上述側端面及其近傍部份之上述^封止用樹脂 劑侵入至上述間隙内。 如申請專㈣15第8項所記狀電路基板的半導體元件 安裝方法,其中, ;主入上述第1封止用樹脂劑之後,以放熱性樹脂覆 蓋上述半導體元件。 12·如申凊專利範圍第!項所記載之電路基板的半導體元件 鯉濟部中央榡準局負工消費合作社印袋 女裝方法,其中,以上述第2封止用樹脂劑進行封止之 程序含有: 固疋,係將上述電路基板與上述半導體元件固定 減壓’係於該固定之後將上述電路基板與上述半 導體件置於比大氣壓為低之減壓環境下; 覆蓋,係於該減壓下以第2封止用樹脂劑覆蓋上述 半導體元件; 本紙張 )爾(2ΐ^ϋΓ) -27- 經濟部中央標準局男Η消費合作社印裝 A8 B8 C8 _______ D8* 六、申請專利範圍 回復大氣壓,係於該覆蓋之後將上述電路基板與 上述半導體元件回復為大氣壓;及 封止’係回復為大氣壓之後以上述第2封止用樹脂 劑進行封止上述半導體元件於上述電路基板上。 13. 如申請專利範圍第12項所記載之電路基板的半導體元 件安裝方法’其中,上述第2封止用樹脂劑為熱軟化性 樹脂’其封止程序含有: 加熱’係於上述減低下以上述第2封止用樹脂劑覆 蓋上述半導體元件之時,乃加熱上述第2封止用樹脂劑 ;及 硬化’係回復為上述大氣壓而硬化第2封止用樹脂 劑。 14. 如申請專利範圍第12項所記載之電路基板的半導體元 件安裝方法,其中, 依上述第2封止用樹脂劑封止上述半導體元件之後 以放熱性樹脂覆蓋上述第2封止用樹脂劑。 5.如申清專利範圍第丨2項所記載之電路基板的半導體元 件安裝方法,其中, 上述第2封止用樹脂劑為薄膜狀。 16.如申請專利範圍第12項所記載之電路基板的半導體元 件安裝方法,其中, 上述第2封止用樹脂劑為液狀。 =U利圍第丨項所記載之電路基板的半導體元件 女裝方法,其程序包含有: ----- (請先閲讀背面之注項再填寫本頁)-28- 申請專利範圍 設置絕緣性接著劑,係最少亦在上述電路基板及 上述半導體元件上相互之上述相對面之任一方設置; 设置導電性接著劑,係設置在上述半導體元件上 之突起電極; 硬化,係以並行硬化工程進行硬化上述絕緣性接 著劑及上述導電性接著劑;及 電氣性連接,係介著上述導電性接著劑而使上述 電路基板上之上述電極與上述半導體元件上之上述突 起電極作該連接。 18.如申请專利範圍第3項所記載之電路基板的半導體元件 安裝方法,其程序包含有: 设置絕緣性接著劑,係最少亦在上述電路基板及 上述半導體元件上相互之上述相對面之任一方設置; 設置導電性接著劑,係設在上述半導體元件上之 突起電極; 硬化,係以並行硬化工程進行上述絕緣性接著劑 及上述導電性接著劑之硬化;及 電氣性連接,係介著上述導電性接著劑而使上述 電路基板上之上述電極,與上述半導體元件上之上述 突起電極作該連接。 19·如申請專利範圍第8項所記載之電路基板的半導體元件 t裝方法,其程序包含有: 没置絕緣性接著劑,係最少亦在上述電路基板及 上述半導體文件上相互之上述相對面的任一方設置; 本紙張尺^ 經濟部中央梂準局員工消費合作社印氧 A8 B8 C8 D8' 六、申請專利範圍 設置導電性接著劑,係設在上述半導體元件上之 突起電極; 硬化,係以並行硬化工程進行上述絕緣性接著劑 及上述導電性接著劑之硬化;及 電氣性連接,係介著上述導電性接著劑而使上述 電路基板上之上述電極與上述半導體元件上之上述突 起電極作該連接》 20.如申請專利範圍第12項所記載之電路基板的半導體元 件安裝方法,其程序包含有: 設置絕緣性接著劑,係最少亦在上述電路基板及 上述半導體元件上相互之相對面的任一方設置; 设置導電性接著劑,係設在上述半導體元件上之 突起電極; 硬化,係以並行硬化工程進行上述絕緣性接著劑 及上述導電性接著劑之硬化;及 電氣性連接,係介著上述導電性接著劑而使上述 電路基板上之上述電極與上述半導體元件上之上述突 起電極作該連接。 U•如申請專利範圍第17項所記載之電路基板的半導體元 件安裝方法,其中, 為使上述電路基板上之上述電極,與上述半導體 元件上之上述突起電極的接合確實進行,於上述並行 硬化工程上’上述絕緣性接著劑與上述導電性接著劑 之硬化動作,乃在上述導電性接著劑硬化之前,使上 本紙張财關家揉準(〇叫入4祕(210\297公着(請先閲讀背面之注^¢,項再填寫本頁) 訂 -30- 經濟部中央樣準局男工消費合作社印製 A8 B8 C8 *----------P8_ 、申請專利範圍 述絕緣性接著劑硬化、收縮。 22. 如申請專利範圍第1項所記載之電路基板的半導體元件 安裝方法,其中, 為防止因上述絕緣性接著劑之硬化、收縮而損傷 上述半導趙元件及上述電路基板,乃定由上述絕緣性 接著劑之硬化、收縮,而作用於上述半導體元件及上 述電路基板之硬化應力為,392 3 ><1〇6〜1 176 8 ><i〇6pa Ο 23. 如申請專利範圍第丨項所記載之電路基板的半導體元件 安裝方法,其中, 上述突起電極以Au、Ni ' A卜Cu、或銲錫(錫與 紹之合金)所形成。 24·如申請專利範圍第丨項所記載之電路基板的半導體元件 安裝方法,其中, 上述絕緣性接著劑為熱硬化性。 25. 如申請專利範圍第丨項所記載之電路基板的半導體元件 安裝方法,其中, 上述絕緣性接著劑係由環氧系樹脂、硅酮系樹脂 、或聚合酮胺系樹脂所成。 26. 如申請專利範圍第17項所記載之電路基板的半導體元 件安裝方法,其中, 上述導電性接著劑係由含有銀或金之導電性填充 物所成。 、 27. —種半導體裝置,其係利用申請專利範圍第丨項所記載 (請先閲讀背面之注意事項再填寫本頁) ,ιτA8 B8 C8 D8. 申請專利範圍 之半導體元件安裝方法,使半導體元件安裝在電路基 板。 28. —種半導體裝置,其係利用申請專利範圍第η項所記 載之半導體元件安裝方法,使半導體元件安裝於電路 基板。 29. —種半導體裝置,其係利用申請專利範圍第Η項所記 載之半導體元件安裝方法,使半導體元件安裝在電路 基板。 30· —種半導體裝置,其係利用申請專利範圍第2〇項所記 載之半導體元件安裝方法,使半導體元件安裝在電路 基板。 Γ : ,於 (請先閱讀背面之注f項再填寫本頁) 、1T 經濟部中央樣率局負工消費合作社印製 本紙張尺度逋用中國國家標準(CNS ) Α4規格(210X297公釐) -32-
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-
1998
- 1998-09-30 EP EP01121358A patent/EP1194030B1/en not_active Expired - Lifetime
- 1998-09-30 DE DE69809787T patent/DE69809787T2/de not_active Expired - Lifetime
- 1998-09-30 KR KR10-2000-7003283A patent/KR100395444B1/ko not_active IP Right Cessation
- 1998-09-30 DE DE69831101T patent/DE69831101T2/de not_active Expired - Fee Related
- 1998-09-30 DE DE69831100T patent/DE69831100T2/de not_active Expired - Fee Related
- 1998-09-30 EP EP01121357A patent/EP1175138B1/en not_active Expired - Lifetime
- 1998-09-30 WO PCT/JP1998/004401 patent/WO1999018766A1/en not_active Application Discontinuation
- 1998-09-30 CN CNB988094487A patent/CN1138460C/zh not_active Expired - Fee Related
- 1998-09-30 EP EP98945532A patent/EP1020104B1/en not_active Expired - Lifetime
- 1998-09-30 US US09/509,693 patent/US6651320B1/en not_active Expired - Fee Related
- 1998-09-30 TW TW087116280A patent/TW398045B/zh not_active IP Right Cessation
Also Published As
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DE69809787D1 (de) | 2003-01-09 |
US6651320B1 (en) | 2003-11-25 |
DE69831101D1 (de) | 2005-09-08 |
KR100395444B1 (ko) | 2003-08-21 |
CN1138460C (zh) | 2004-02-11 |
EP1175138A3 (en) | 2002-03-13 |
EP1020104B1 (en) | 2002-11-27 |
DE69831100T2 (de) | 2006-06-08 |
WO1999018766A1 (en) | 1999-04-15 |
EP1020104A1 (en) | 2000-07-19 |
EP1175138A2 (en) | 2002-01-23 |
CN1271509A (zh) | 2000-10-25 |
DE69831101T2 (de) | 2006-06-08 |
DE69809787T2 (de) | 2003-09-18 |
EP1175138B1 (en) | 2005-08-03 |
DE69831100D1 (de) | 2005-09-08 |
EP1194030B1 (en) | 2005-08-03 |
EP1194030A1 (en) | 2002-04-03 |
KR20010024320A (ko) | 2001-03-26 |
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