TW201808795A - 用於製造二維材料之化學氣相沈積方法 - Google Patents
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- TW201808795A TW201808795A TW106115893A TW106115893A TW201808795A TW 201808795 A TW201808795 A TW 201808795A TW 106115893 A TW106115893 A TW 106115893A TW 106115893 A TW106115893 A TW 106115893A TW 201808795 A TW201808795 A TW 201808795A
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- gaseous selenium
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- 238000000034 method Methods 0.000 title claims abstract description 46
- 238000005229 chemical vapour deposition Methods 0.000 title claims abstract description 22
- 239000000463 material Substances 0.000 title description 17
- 239000002243 precursor Substances 0.000 claims abstract description 78
- 239000011669 selenium Substances 0.000 claims abstract description 77
- 229910052751 metal Inorganic materials 0.000 claims abstract description 64
- 239000002184 metal Substances 0.000 claims abstract description 64
- BUGBHKTXTAQXES-UHFFFAOYSA-N Selenium Chemical compound [Se] BUGBHKTXTAQXES-UHFFFAOYSA-N 0.000 claims abstract description 40
- 150000004770 chalcogenides Chemical class 0.000 claims abstract description 39
- 229910052711 selenium Inorganic materials 0.000 claims abstract description 37
- -1 aryl selenide Chemical class 0.000 claims abstract description 9
- 125000000217 alkyl group Chemical group 0.000 claims abstract description 8
- 238000006243 chemical reaction Methods 0.000 claims description 25
- 239000007789 gas Substances 0.000 claims description 19
- 229910016001 MoSe Inorganic materials 0.000 claims description 15
- 239000000843 powder Substances 0.000 claims description 12
- 239000012159 carrier gas Substances 0.000 claims description 9
- 239000002052 molecular layer Substances 0.000 claims description 7
- 229910044991 metal oxide Inorganic materials 0.000 claims description 6
- 150000004706 metal oxides Chemical class 0.000 claims description 6
- 230000002194 synthesizing effect Effects 0.000 claims description 6
- 239000003446 ligand Substances 0.000 claims description 4
- 229910005543 GaSe Inorganic materials 0.000 claims description 3
- 229910005866 GeSe Inorganic materials 0.000 claims description 3
- 239000000956 alloy Substances 0.000 claims description 3
- 229910045601 alloy Inorganic materials 0.000 claims description 3
- 229910017911 MgIn Inorganic materials 0.000 claims description 2
- XIMIGUBYDJDCKI-UHFFFAOYSA-N diselenium Chemical compound [Se]=[Se] XIMIGUBYDJDCKI-UHFFFAOYSA-N 0.000 claims description 2
- ZEMJULNQFSGMTN-UHFFFAOYSA-N ethylbenzene;molybdenum Chemical compound [Mo].CCC1=CC=CC=C1.CCC1=CC=CC=C1 ZEMJULNQFSGMTN-UHFFFAOYSA-N 0.000 claims description 2
- 125000002524 organometallic group Chemical group 0.000 claims description 2
- 230000015572 biosynthetic process Effects 0.000 abstract description 8
- 238000003786 synthesis reaction Methods 0.000 abstract description 7
- 238000013459 approach Methods 0.000 abstract description 2
- 229910003090 WSe2 Inorganic materials 0.000 abstract 1
- SPVXKVOXSXTJOY-UHFFFAOYSA-N selane Chemical compound [SeH2] SPVXKVOXSXTJOY-UHFFFAOYSA-N 0.000 abstract 1
- 229910000058 selane Inorganic materials 0.000 abstract 1
- 239000002356 single layer Substances 0.000 description 36
- 239000000758 substrate Substances 0.000 description 15
- 239000010410 layer Substances 0.000 description 13
- 238000009835 boiling Methods 0.000 description 5
- 239000011521 glass Substances 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- 230000003647 oxidation Effects 0.000 description 5
- 238000007254 oxidation reaction Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 230000003287 optical effect Effects 0.000 description 4
- 229910004298 SiO 2 Inorganic materials 0.000 description 3
- 239000013078 crystal Substances 0.000 description 3
- 230000005693 optoelectronics Effects 0.000 description 3
- 238000005424 photoluminescence Methods 0.000 description 3
- 239000004065 semiconductor Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 2
- 238000000231 atomic layer deposition Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 150000001787 chalcogens Chemical group 0.000 description 2
- 238000000354 decomposition reaction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- RVIXKDRPFPUUOO-UHFFFAOYSA-N dimethylselenide Chemical compound C[Se]C RVIXKDRPFPUUOO-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229910021389 graphene Inorganic materials 0.000 description 2
- 239000011261 inert gas Substances 0.000 description 2
- 230000003993 interaction Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000006911 nucleation Effects 0.000 description 2
- 238000010899 nucleation Methods 0.000 description 2
- 238000000746 purification Methods 0.000 description 2
- 239000010453 quartz Substances 0.000 description 2
- 150000003958 selenols Chemical class 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 229910052717 sulfur Inorganic materials 0.000 description 2
- 150000003573 thiols Chemical class 0.000 description 2
- 229910052723 transition metal Inorganic materials 0.000 description 2
- 150000003624 transition metals Chemical class 0.000 description 2
- 238000009834 vaporization Methods 0.000 description 2
- 230000008016 vaporization Effects 0.000 description 2
- HHSLMKFWUMRGRM-UHFFFAOYSA-N 1-$l^{1}-selanylbutane Chemical compound CCCC[Se] HHSLMKFWUMRGRM-UHFFFAOYSA-N 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 229910015275 MoF 6 Inorganic materials 0.000 description 1
- 238000001069 Raman spectroscopy Methods 0.000 description 1
- 238000001237 Raman spectrum Methods 0.000 description 1
- 230000002730 additional effect Effects 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 150000003863 ammonium salts Chemical class 0.000 description 1
- 230000000844 anti-bacterial effect Effects 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 238000012984 biological imaging Methods 0.000 description 1
- 235000010290 biphenyl Nutrition 0.000 description 1
- 239000004305 biphenyl Substances 0.000 description 1
- 125000006267 biphenyl group Chemical group 0.000 description 1
- 239000013590 bulk material Substances 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 238000006555 catalytic reaction Methods 0.000 description 1
- 210000004027 cell Anatomy 0.000 description 1
- 229910052798 chalcogen Inorganic materials 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- WNAHIZMDSQCWRP-UHFFFAOYSA-N dodecane-1-thiol Chemical compound CCCCCCCCCCCCS WNAHIZMDSQCWRP-UHFFFAOYSA-N 0.000 description 1
- 238000012377 drug delivery Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005401 electroluminescence Methods 0.000 description 1
- 238000004146 energy storage Methods 0.000 description 1
- SHZIWNPUGXLXDT-UHFFFAOYSA-N ethyl hexanoate Chemical class CCCCCC(=O)OCC SHZIWNPUGXLXDT-UHFFFAOYSA-N 0.000 description 1
- 230000001747 exhibiting effect Effects 0.000 description 1
- 230000005669 field effect Effects 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 238000007429 general method Methods 0.000 description 1
- 230000024924 glomerular filtration Effects 0.000 description 1
- 150000004820 halides Chemical class 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000001727 in vivo Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 210000003734 kidney Anatomy 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 229910001507 metal halide Inorganic materials 0.000 description 1
- 150000005309 metal halides Chemical class 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000001451 molecular beam epitaxy Methods 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000002086 nanomaterial Substances 0.000 description 1
- KZCOBXFFBQJQHH-UHFFFAOYSA-N octane-1-thiol Chemical compound CCCCCCCCS KZCOBXFFBQJQHH-UHFFFAOYSA-N 0.000 description 1
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N phenylbenzene Natural products C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 1
- ORQWTLCYLDRDHK-UHFFFAOYSA-N phenylselanylbenzene Chemical compound C=1C=CC=CC=1[Se]C1=CC=CC=C1 ORQWTLCYLDRDHK-UHFFFAOYSA-N 0.000 description 1
- 238000002428 photodynamic therapy Methods 0.000 description 1
- 238000007626 photothermal therapy Methods 0.000 description 1
- 210000004508 polar body Anatomy 0.000 description 1
- 229920000307 polymer substrate Polymers 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000006862 quantum yield reaction Methods 0.000 description 1
- 239000012495 reaction gas Substances 0.000 description 1
- 239000012713 reactive precursor Substances 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 229940065287 selenium compound Drugs 0.000 description 1
- 150000003343 selenium compounds Chemical class 0.000 description 1
- 150000003346 selenoethers Chemical class 0.000 description 1
- 238000007086 side reaction Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000000859 sublimation Methods 0.000 description 1
- 230000008022 sublimation Effects 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
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- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/28—Manufacture of electrodes on semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/268
- H01L21/283—Deposition of conductive or insulating materials for electrodes conducting electric current
- H01L21/285—Deposition of conductive or insulating materials for electrodes conducting electric current from a gas or vapour, e.g. condensation
- H01L21/28506—Deposition of conductive or insulating materials for electrodes conducting electric current from a gas or vapour, e.g. condensation of conductive layers
- H01L21/28512—Deposition of conductive or insulating materials for electrodes conducting electric current from a gas or vapour, e.g. condensation of conductive layers on semiconductor bodies comprising elements of Group IV of the Periodic Table
- H01L21/28556—Deposition of conductive or insulating materials for electrodes conducting electric current from a gas or vapour, e.g. condensation of conductive layers on semiconductor bodies comprising elements of Group IV of the Periodic Table by chemical means, e.g. CVD, LPCVD, PECVD, laser CVD
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- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/02104—Forming layers
- H01L21/02365—Forming inorganic semiconducting materials on a substrate
- H01L21/02518—Deposited layers
- H01L21/02521—Materials
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- C01B19/007—Tellurides or selenides of metals
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- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/22—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of inorganic material, other than metallic material
- C23C16/30—Deposition of compounds, mixtures or solid solutions, e.g. borides, carbides, nitrides
- C23C16/305—Sulfides, selenides, or tellurides
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- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/448—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for generating reactive gas streams, e.g. by evaporation or sublimation of precursor materials
- C23C16/4481—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for generating reactive gas streams, e.g. by evaporation or sublimation of precursor materials by evaporation using carrier gas in contact with the source material
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- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/46—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for heating the substrate
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- C30B29/00—Single crystals or homogeneous polycrystalline material with defined structure characterised by the material or by their shape
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- C30B29/00—Single crystals or homogeneous polycrystalline material with defined structure characterised by the material or by their shape
- C30B29/60—Single crystals or homogeneous polycrystalline material with defined structure characterised by the material or by their shape characterised by shape
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Abstract
本發明係關於一種合成諸如WSe2及MoSe2之二維金屬硫族化物單層的方法,該方法基於使用H2Se或烷基或芳基硒化物前驅體以形成反應性氣體的化學氣相沈積方法。在經選擇之溫度下,可將該氣態硒前驅體引入至含有金屬前驅體之管形爐中,其中該等硒及金屬前驅體反應以形成金屬硫族化物單層。
Description
本發明大體上係關於二維金屬硫族化物材料之合成。更特定言之,本發明係關於用於製造此類2-D材料之化學氣相沈積(CVD)方法。
過渡金屬二硫屬化物(TMDC)材料之二維(2-D)奈米層片在催化至感測、能量儲存及光電裝置範圍內的應用中愈來愈引起關注。單層及幾層TMDC為直接帶隙半導體,其中帶隙及載子類型(n型或p型)之變化視組成、結構及維度而定。 在2-D TMDC中,半導體WSe2
及MoS2
尤其受關注,因為當材料之維度降低至單層或幾層時,儘管大部分保持其本體性質,但是由於量子侷限效應,可出現額外性質。就WSe2
及MoS2
而言,此等性質包括當厚度減少至單一單層時,展示間接帶隙至直接帶隙的轉變,伴有強激子效應。此引起光致發光效率的較強提高,為其在光電裝置中的應用開創新的機會。其他關注的材料包括WS2
及MoSe2
。 第4族至第7族TMDC在分層結構中顯著地結晶化,引起其電、化學、機械及熱性質的各向異性。各層包含經由共價鍵包夾在兩層硫族元素原子之間的金屬原子的六邊形填充層。相鄰層藉由凡得瓦爾(van der Waals)相互作用弱結合,該等凡得瓦爾相互作用可藉由機械或化學方法輕易破壞以產生單層及幾層結構。 單層及幾層TMDC可使用「自上而下」及「自下而上」方法製造。自上而下方法涉及自本體材料機械或化學地移出層。此類技術包括機械剝離、超音波輔助液相剝離(LPE)及夾層技術。自下而上方法(其中TMDC層由其組成元素生長)包括化學氣相沈積(CVD)、原子層沈積(ALD)及分子束磊晶法(MBE),以及包括熱注入之基於溶液的方法。 TMDC之CVD生長追溯至1988年,當時Hofmann展示MoS2
及WS2
在各種基板上之金屬有機化學氣相沈積(MOCVD)生長。[W.K. Hofmann,J. Mater. Sci.
, 1988,23
, 3981]對於利用此技術所沈積之半導體薄膜,常規地達成大面積可擴展性、均一性及厚度控制,且近來其已延伸至石墨烯及TMDC單層之生長。[M. Bosi,RSC Adv.
, 2015,5
, 75500] 在典型CVD裝配中,基板(通常為SiO2
/Si)用過渡金屬(例如,Mo箔)或金屬氧化物(例如,MoO3
及WO3
)之薄層塗佈,且隨後暴露至硫族元素氛圍。舉例而言,可藉由使用低熔點硫族化物粉末(例如,S或Se粉末)產生硫族化物氛圍。 在CVD反應器內,將硫族化物粉末在惰性氛圍下置放在反應器內,該硫族化物粉末在基板及金屬前驅體的上游。在某一溫度(視前驅體之性質而定)下加熱鍋爐以促進昇華。當硫族化物粉末開始昇華時,蒸汽由運載氣體傳送至金屬前驅體及基板,單層之生長發生在金屬前驅體及基板處。 更近來的方法使用固態金屬前驅體。在此等情況下,金屬前驅體可撒佈在位於鍋爐下游(相對於硫族化物粉末)的基板上,或可直接裝載在介於裸基板與硫族化物粉末之間的加熱管上,其中裸基板位於下游。 使用固態金屬前驅體的可能性使得該方法可用於廣泛範圍之材料(包括金屬鹵化物及羧基化合物)。就WSe2
而言,利用CVD之奈米層片生長已由W金屬、[Y. Gong, Z. Lin, G. Ye, G. Shi, S. Feng, Y. Lei, A.L. Elias, N. Perea-Lopez, R. Vajtai, H. Terrones, Z. Liu, M. Terrones及P.M. Ajayan,ACS Nano
, 2015,9
, 11658]WSe2
及WS2
散裝粉末、[G. Clark, S. Wu, P. Rivera, J. Finney, P. Nguyen, D. Cobden及X. Xu,APL Mater
., 2014,2
, 101101]鹵化物:WCln
(n = 4、5、6);WO2
Cl2
及WF6
、[A. Prabakaran, F. Dillon, J. Melbourne, L. Jones, R.J. Nicholls, P. Holdway, J. Britton, A.S. Koos, A. Crossley, P.D. Nellist及N. Grobert,Chem. Commun.
, 2014,50
, 12360]銨鹽:(NH4
)6
H2
W12
O40
;及(NH4
)2
WS4
、[M.L. Zou, J.D. Chen, L.F. Xiao, H. Zhu, T.T. Yang, M. Zhong及M.L. Du,J. Mater. Chem. A
, 2015,3
, 18090]及有機前驅體W(CO)6
表明。[S.M. Eichfield, L. Hossain, Y.-C. Lin, A.F. Piasecki, B. Kupp, A.G. Birdwell, R.A. Burke, N. Lu, X. Peng, J. Li, A. Azcatl, S. McDonnell, R.M. Wallace, M.J. Kim, T.S. Mayer, J.M. Redwing及J.A. Robinson,ACS Nano
, 2015,9
, 2080]類似前驅體已用於合成MoS2
及MoSe2
。[V. Kranthi Kumar, S. Dhar, T.H. Choudhury, S.A. Shivashankar及S. Raghavan,Nanoscale
, 2015,7
, 7802;J. Mann, D. Sun, Q. Ma, J.-R. Chen, E. Preciado, T. Ohta, B. Diaconescu, K. Yamaguchi, T. Tran, M. Wurch, K.M. Magnone, T.F. Heinz, G.L. Kellogg, R. Kavakami及L. Bartels,Eur. Phys. J. B
, 2013,86
, 226;K.-K. Liu, W. Zhong, Y.-H. Lee, Y.-C. Lin, M.-T. Chang, C.-Y. Su, C.-S. Chang, H. Li, Y. Shi, H. Zhang, C.-S. Lai及L.-J. Li, Nano Lett., 2012,12
, 1538] 近年來,2-D材料之CVD生長蓬勃發展,但是合成品質可比於利用機械剝離製造之彼等材料的較大單晶2-D材料仍為大的挑戰。此外,相比於單晶石墨烯薄片,目前實現之所得到的單晶TMDC薄片或晶疇相對較小。對CVD生長過程的完全控制至關重要。在基於硫族化物粉末的CVD方法中,反應性硫族化物類之濃度及分壓難以可再生產地控制以實現及維持均一生長條件,且較強地依賴於系統之幾何形狀。常常難以實現全部基板覆蓋,且對於較大基板上之單層生長而言,此問題加劇。 該方法可為極其浪費的,因為僅硫族化物的一部分反應以形成所期望的產物,而大量未反應的硫族化物可在反應器之較冷區域沈積。此亦需要在運行間隔澈底清理及洗滌反應器以避免來自先前合成的污染。 先前技術方法利用在高溫下汽化元素硒粉末以硒化合適的金屬前驅體。硒粉末之均一汽化對於得到均一成核及生長至關重要,但是其在較大面積內難以實現。 金屬氧化物為2-D材料之CVD生長的典型源材料且金屬氧化物需要高溫來昇華,此係因金屬氧化物的高沸點及高蒸氣壓所致(例如,WO3
具有>1,700℃的沸點)。此高溫對可供用於生長之基板的選擇造成較強限制,例如需要低溫條件以使得可撓性基板可用及可與其他低溫工業製造技術相容。 另一限制為儘管存在具有不同加熱帶的CVD系統,但是大部分所報導方法依賴於將所有前驅體一起裝載在鍋爐內,同一時間且以相同溫度斜率加熱,使得在製程期間第二階段後期引入硫族化物蒸汽不可行,導致通用性有限。 硒粉末並非極易反應的前驅體,如由以下事實所證明:WSe2
為相比MoS2
而言相對更難以合成之材料,例如歸因於硒前驅體具有比硫前驅體更低之反應性的事實。 存在單層及幾層第13族及第14族之分層化合物(諸如GaSe、GeSe及SnSe)的數個報導。儘管此等材料的2-D性質大部分為未知的,但是其本體對應物之各種各樣的光學及電性質表明其可以2-D形式展現引人關注的相異性質。 因此,有必要研發合成TMDC之更通用的方法及在大面積上提供組成均一性的其他金屬硫族化物奈米結構。
在此,描述諸如TMDC單層(例如,WSe2
及MoSe2
)之金屬硫族化物單層之合成的方法。該方法基於CVD方法,使用H2
Se或烷基或芳基硒化物前驅體以形成反應性氣體。在給定溫度下,將氣態硒前驅體引入至含有金屬前驅體之管形爐中,其中硒及金屬前驅體反應以形成金屬硫族化物單層。 在一個實施例中,氣態硒前驅體與其他氣體組合使用以產生梯度組合物或經摻雜之金屬硫族化物單層。 在另一實施例中,氣態硒前驅體與具有低沸點之配位體(諸如硫醇或硒醇)混合,該氣態硒前驅體能夠與原子配位且影響金屬硫族化物單層的生長。 在一個實施例中,反應在低於玻璃之軟化點的一溫度或溫度範圍下進行。 在一個實施例中,反應在減壓下進行。在另一實施例中,反應在大氣壓下進行。在另一實施例中,反應在略微高壓下進行。 奈米層片之側向尺寸可自數奈米至大於100 µm調整。
相關申請案之交叉引用: 本申請案主張2016年5月13日申請之美國臨時申請案第62/336,228號的權益,該申請案之全文內容特此以引用的方式併入本文中。 在此,描述例如TMDC單層(諸如,WSe2
及MoSe2
)之金屬硫族化物單層之合成的方法。該方法基於CVD方法,使用H2
Se或烷基或芳基硒化物前驅體以形成反應性氣體。在圖1中說明用於使用H2
Se氣體合成WSe2
單層的製程。在給定溫度下,將氣態硒前驅體引入至含有金屬前驅體之管形爐中,其中硒及金屬前驅體反應以形成金屬硫族化物單層。 該方法可用於合成TMDC單層,包括(但不限於):WSe2
;MoSe2
;NbSe2
;PtSe2
;ReSe2
;TaSe2
;TiSe2
;ZrSe2
;ScSe2
及VSe2
,且包括其合金及經摻雜之衍生物。此外,該方法可用於合成其他金屬硒化物單層,包括(但不限於):GaSe;Ga2
Se3
;Bi2
Se3
;GeSe;InSe;In2
Se3
;SnSe2
;SnSe;SbSe3
;ZrSe3
;MnIn2
Se4
;MgIn2
Se4
;Pb2
Bi2
Se5
;SnPSe3
及PdPSe,且包括其合金及經摻雜之衍生物。 金屬前驅體可包括(但不限於):金屬,諸如W或Mo;金屬二硒化物散裝粉末,例如WSe2
或MoSe2
;金屬氧化物,例如WO3
或MoO3
;無機前驅體,例如WCln
(n = 4 - 6)、Mo6
Cl12
、MoCl3
、[MoCl5
]2
、WO2
Cl2
、MoO2
Cl2
、WF6
、MoF6
、(NH4
)6
H2
W12
O40
或(NH4
)6
H2
Mo12
O40
;及有機金屬前驅體,諸如羰基鹽,例如Mo(CO)6
或W(CO)6
及其烷基與芳基衍生物;金屬烷基前驅體,例如W(CH3
)6
;乙基己酸酯鹽,例如Mo[OOCH(C2
H5
)C4
H9
]x
;或雙(乙苯)鉬[(C2
H5
)y
C6
H6-y
]2
Mo (y = 1 - 4)。 在一個實施例中,氣態硒前驅體為H2
Se。H2
Se不僅充當反應性硒源,而且充當運載氣體。在一個實施例中,H2
Se與其他氣體(例如,H2
)混合以促進強還原氛圍及控制金屬之氧化態。在WF6
作為金屬前驅體情況下,需要W原子自WF6
中的+VI氧化態還原至WSe2
中的+IV氧化態。H2
Se自身具有強還原特徵;在一替代實施例中,在不需要額外還原劑情況下,H2
Se促使金屬前驅體自+VI氧化態還原至WSe2
或MoSe2
中的+IV氧化態。相比於元素硒,H2
Se的較高反應性可有利於更好的結晶性及層片生長。 在另一實施例中,氣態硒前驅體為低揮發性之硒化合物,諸如烷基或芳基硒化物。實例包括(但不限於):二第三丁基硒Se(C(CH3
)3
)2
;二甲硒(C2
H5
)2
Se;二苯基硒Ph2
Se;及二苯基二硒Ph2
Se2
。前述前驅體為尤其適合的,因為其具有較低沸點,亦即在100℃左右或低於100℃。低揮發性烷基及芳基二硒化物在低溫下分解且利用僅產出氣體副產物的淨化分解路徑分解。 在另一實施例中,氣態硒前驅體與其他氣體(諸如但不限於H2
S)組合使用以產生梯度組合物。此允許調節2-D金屬硫族化物材料之帶隙以形成(例如)WSx
Se2-x
、MoSx
Se2-x
、GaSx
Se1-x
、GeSx
Se1-x
、SnSx
Se2-x
及Zr(Sx
Se1-x
)3
。亦可使用氣體混合物以形成經摻雜之金屬硫族化物材料。摻雜可更改金屬硫族化物材料之電子性質,此可引起(例如)改良之光致發光量子產率。 在另一實施例中,氣態硒前驅體與具有低沸點之配位體混合,諸如硫醇或硒醇,能夠與原子配位且影響金屬硫族化物單層的生長。此可提供摻雜之路徑及亦可支持均一尺寸分佈及特製層片生長。合適的配位體包括(但不限於):烷硫醇,例如1-辛烷硫醇或1-十二烷硫醇;烷硒醇,例如1-辛烷硒醇或1-十二烷硒醇;及其組合。 本文所描述之氣態硒前驅體具有低分解溫度,低於玻璃之軟化點(600℃),使得玻璃反應器可用,玻璃反應器比在高於600℃的溫度下之CVD生長所需的石英反應器便宜得多。此外,更低反應溫度允許單層在可撓性基板上生長,諸如低成本、熱敏感聚合物基板,該等基板否則會在先前技術中TMDC單層之CVD生長所用的高溫下翹曲、熔融或降解。 在一個實施例中,將氣態硒前驅體在室溫下引入至管形爐,隨後該溫度自室溫系統地逐漸上升至一溫度以誘導金屬硫族化物單層的生長。在一替代性實施例中,將氣態硒前驅體在高溫下引入至管形爐。在加熱鍋爐時,此可預防任何副反應。一般技術者顯而易知反應溫度或溫度之範圍將視前驅體之選擇而定。在一個實施例中,反應在低於玻璃之軟化點的一溫度或溫度範圍下進行。舉例而言,反應可在100℃至550℃範圍內的溫度下發生。在另一實施例中,反應在高於550℃之一溫度或溫度範圍下發生。 在一個特定實施例中,使用純氣態硒前驅體。在另一實施例中,氣態硒前驅體與惰性運載氣體(諸如但不限於,N2
或Ar)混合。在一個實施例中,氣態硒前驅體之供應在生長過程期間經控制以產生濃度梯度。舉例而言,當使用H2
Se時,可引入快速氣體交換步驟,其中H2
Se至鍋爐中的流動可利用經增加之惰性氣體淨化及泵送能力之組合在製程期間的任何時候快速停止且由惰性氣體(諸如N2
或Ar)替代。 舉例而言,可使用質量流量控制器控制任何氣態前驅體及/或運載氣體的流動速率。一般技術者將認識到任何前驅體及/或運載氣體的所需流動速率視前驅體蒸汽需要沿著反應器向下行進的距離而定。所需流動速率亦與反應管之直徑相關;隨著直徑遞增,需要更高的流動速率以獲得流下管的相同蒸汽流量。 反應室之壓力可用於輔助控制成核以及奈米層片的厚度。在一個實施例中,反應在減壓下進行,例如,低於大氣壓低至約2毫巴。在另一實施例中,反應在大氣壓下進行。在又一實施例中,反應在略微高壓下進行,例如,高於大氣壓高至約1.2巴。 本文所述之金屬硫族化物單層可用於廣泛範圍之應用,包括但不限於:光電裝置,例如光電二極體、光電晶體、光偵測器、光伏打、發光二極體、雷射二極體;記憶體裝置;場效電晶體;反相器;邏輯閘;感測器;催化劑;燃料電池;電池組;電漿子裝置;光致發光應用,例如顯示器、照明、光學條形碼、反偽造;電致發光應用,例如顯示器、照明;及生物應用,例如生物成像、生物感測、光熱療法、光動力療法、抗菌活性、藥物遞送。 藉由謹慎調節反應條件,可控制金屬硫族化物單層的側向尺寸。舉例而言,在先前技術中已將H2
引入至CVD反應室以抑制自MoO3
及硫粉末形成之MoS2
奈米層片的側向生長。[J. Jeon, J. Lee, G. Yoo, H.-H. Park, G.Y. Yeom, Y.H. Jang及S. Lee,Nanoscale
, 2016,8
, 16995]在一個實施例中,將氣態硒前驅體與還原氣體(諸如但不限於H2
)混合。在另一實施例中,氣態硒前驅體與還原氣體及惰性運載氣體混合。可改變還原氣體與氣態硒前驅體及/或惰性運載氣體的比率以調節金屬硫族化物單層的側向尺寸。一般技術者將認識到金屬硫族化物單層之側向尺寸亦可藉由改變反應參數(諸如但不限於)溫度、壓力、時間、氣態前驅體流動速率及前驅體之選擇來操縱。 在一些實施例中,金屬硫族化物單層之側向尺寸大於100 µm。「大型」(>100 µm)奈米層片可有利於多個電子電路在單一奈米層片上生長。在另外的實施例中,金屬硫族化物單層之側向尺寸在10 µm與100 µm之間(「中型」奈米層片)。中型奈米層片適合於電子應用範圍。在其他實施例中,金屬硫族化物單層之側向尺寸小於10 µm(「小型」奈米層片)。更特定言之,金屬硫族化物單層之側向尺寸可於量子侷限制度內,其中奈米層片之光學、電子及化學性質可藉由改變其側向尺寸來操縱。舉例而言,在被諸如電或光之能量來源激發時,具有約10 nm或低於10 nm之側向尺寸的材料的金屬硫族化物單層奈米層片(諸如MoSe2
及WSe2
)可呈現諸如大小可調節發射的性質。此等大小可調的發射性質尤其有利於諸如顯示器、照明、光學條形碼、反偽造及生物成像的應用。此外,具有小於腎之腎小球濾過臨限值的流體動力直徑的小型奈米層片尤其適用於活體內生物應用,因為其可易於經由腎排泄。 實例:MoSe2
奈米層片的合成 在圖2中說明反應裝配。將MoO3
粉末(10 mg)置放於氧化鋁船中。經預清理之SiO2
/Si基板面朝下置放在船頂部上。將該船裝載至石英反應管之中心處。將經組裝之反應管置放於管形爐內且連接至利用質量流量控制器控制之N2
及H2
Se反應氣體管線以及排氣管線。在反應之前,利用真空/N2
循環淨化管,隨後用N2
氣體再填充腔室且使運載氣體流保持在90 sccm。打開管形爐,且遵循圖3中所示之經預程式化的溫度特徵曲線。當鍋爐達到730℃時,將H2
Se 以10 sccm之速率引入。 反應引起MoSe2
奈米層片在SiO2
/Si基板上生長。奈米層片之側向尺寸範圍為亞微米至20 µm。單層MoSe2
之形成利用拉曼光譜法(Raman spectroscopy)(圖4)支持,其中A1g
頻帶的位置很好地匹配文獻[J.C. Shaw, H. Zhou, Y. Chen, N.O. Weiss, Y. Liu, Y. Huang及X. Duan, Nano Res., 2014, 7, 511]中關於MoSe2
單層所報導的位置且缺少B1 2g
頻帶的定義。 本發明之此等及其他優點對於熟習此項技術者而言將自前述說明書顯而易見。因此,熟習此項技術者應認識到,可在不背離本發明之廣泛發明概念的情況下對上述實施例進行變化或修改。應理解,本發明不受限於本文所述之特定實施例且可在不背離如由隨附申請專利範圍字面上及等效地涵蓋之本發明的範疇的情況下進行各種變化及修改。
圖1為說明根據本發明之一實施例使用H2
Se氣體合成WSe2
單層的示意圖。 圖2為說明根據本發明之一實施例使用H2
Se氣體合成MoSe2
單層的示意圖。 圖3為用於根據本發明之一實施例使用H2
Se氣體合成MoSe2
單層的管形爐溫度特徵曲線。 圖4為使用H2
Se氣體生長之MoSe2
單層的拉曼光譜。
Claims (18)
- 一種合成金屬硫族化物奈米層片之方法,該方法包含: 使氣態硒前驅體與金屬前驅體反應。
- 如請求項1之方法,其中該金屬硫族化物奈米層片係選自由以下各者組成之群:WSe2 ;MoSe2 ;NbSe2 ;PtSe2 ;ReSe2 ;TaSe2 ;TiSe2 ;ZrSe2 ;ScSe2 ;VSe2 ;GaSe;Ga2 Se3 ;Bi2 Se3 ;GeSe;InSe;In2 Se3 ;SnSe2 ;SnSe;SbSe3 ;ZrSe3 ;MnIn2 Se4 ;MgIn2 Se4 ;Pb2 Bi2 Se5 ;SnPSe3 及PdPSe;以及其合金及經摻雜之衍生物。
- 如請求項1之方法,其中該金屬前驅體係選自由以下各者組成之群:金屬;金屬二硒化物散裝粉末;金屬氧化物;無機前驅體;有機金屬前驅體;金屬烷基前驅體;乙基己酸酯鹽及雙(乙苯)鉬。
- 如請求項1之方法,其中該氣態硒前驅體係選自由以下各者組成之群:H2 Se;烷基硒化物;及芳基硒化物。
- 如請求項1之方法,該方法進一步包含使該氣態硒前驅體在還原氣體存在下與該金屬前驅體反應。
- 如請求項1之方法,該方法進一步包含使該氣態硒前驅體在H2 S存在下與該金屬前驅體反應。
- 如請求項1之方法,其中該氣態硒前驅體與配位體混合。
- 如請求項7之方法,其中該配位體係選自由以下各者組成之群:烷硫醇;烷硒醇;及烷硫醇與烷硒醇之組合。
- 如請求項1之方法,該方法進一步包含使該氣態硒前驅體在化學氣相沈積反應器中與該金屬前驅體反應。
- 如請求項1之方法,該方法進一步包含使該氣態硒前驅體及該金屬前驅體在介於100℃與550℃之間的一溫度或溫度範圍下反應。
- 如請求項1之方法,該方法進一步包含使該氣態硒前驅體及該金屬前驅體在高於550℃之一溫度或溫度範圍下反應。
- 如請求項1之方法,該方法進一步包含使該氣態硒前驅體及該金屬前驅體在惰性運載氣體存在下反應。
- 如請求項1之方法,其中該奈米層片具有低於10 nm的側向尺寸。
- 如請求項1之方法,其中該奈米層片具有在10 nm與100 µm之間的側向尺寸。
- 如請求項1之方法,其中該奈米層片具有大於100 µm的側向尺寸。
- 如請求項1之方法,其中使該氣態硒前驅體與該金屬前驅體的反應在低於大氣壓之壓力下進行。
- 如請求項1之方法,其中使該氣態硒前驅體與該金屬前驅體的反應在大氣壓下進行。
- 如請求項1之方法,其中使該氣態硒前驅體與該金屬前驅體的反應在高於大氣壓之壓力下進行。
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US20220316054A1 (en) * | 2019-06-19 | 2022-10-06 | Tsinghua-Berkeley Shenzhen Institute In Preparation | Transition metal chalcogenide thin-layer material, preparation method and application thereof |
TWI812096B (zh) * | 2021-07-09 | 2023-08-11 | 台灣積體電路製造股份有限公司 | 積體電路裝置及其形成方法 |
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TWI673231B (zh) | 2019-10-01 |
KR102213811B1 (ko) | 2021-02-08 |
JP6934020B2 (ja) | 2021-09-08 |
WO2017194955A1 (en) | 2017-11-16 |
KR20190005180A (ko) | 2019-01-15 |
TW202000582A (zh) | 2020-01-01 |
EP3443138A1 (en) | 2019-02-20 |
TWI711580B (zh) | 2020-12-01 |
US20170330748A1 (en) | 2017-11-16 |
CN109154079B (zh) | 2021-11-26 |
CN109154079A (zh) | 2019-01-04 |
JP2019522106A (ja) | 2019-08-08 |
TW201934477A (zh) | 2019-09-01 |
US10062568B2 (en) | 2018-08-28 |
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