TW201044548A - Package on package to prevent circuit pattern lift defect and method of fabricating the same - Google Patents

Package on package to prevent circuit pattern lift defect and method of fabricating the same Download PDF

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Publication number
TW201044548A
TW201044548A TW099110562A TW99110562A TW201044548A TW 201044548 A TW201044548 A TW 201044548A TW 099110562 A TW099110562 A TW 099110562A TW 99110562 A TW99110562 A TW 99110562A TW 201044548 A TW201044548 A TW 201044548A
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TW
Taiwan
Prior art keywords
package
semiconductor
conductive
semiconductor package
substrate
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Application number
TW099110562A
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English (en)
Inventor
Kyung-Man Kim
In-Ku Kang
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Samsung Electronics Co Ltd
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Application filed by Samsung Electronics Co Ltd filed Critical Samsung Electronics Co Ltd
Publication of TW201044548A publication Critical patent/TW201044548A/zh

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201044548 34ϋ33ριί' 六、發明說明: 【相關申請案】 本申請案主張2009年5月8日於韓國智慧財產局提 出申清之韓國專利申請案第1〇_2〇〇9_〇〇4〇29〇號的權益, 此案之全文併入本案供參考。 【發明所屬之技術領域】 本發明是有關於一種先進型半導體封裝及其製造方 法,且特別是有關於—種層疊封裝(package on package , POP)及製造層疊封裝的方法,其中層疊封裝中的兩個半導 體封裝彼此垂直連接。 【先前技術】 隨著可攜式電子裝置的尺寸減小,半導體封裝的尺 寸、厚度以及重量也隨之減小。在習知的半導體封裝中, 會將具有單—魏的半導體難安肢可狱電子裝置的 主印刷電路板(PCB)上。近年來,也可以將具有兩種 種功能的先進型半㈣縣絲於主印刷電路板上。 諸如系統封裝(SIP)、多晶片封裝(Mcp)以及層疊封農 (POT)之整合财導體難是歧型半導體賊的血型實 例。在整合料導體聽中’在對兩辦導體封裝騎完 整組合及對每—半導體封裝層疊封裝進行電性測試 (electrical test)後,層疊封裝將兩個半導體封舻人而為一 由於在對每—半導騎裝的雜雜撕職彳I,半^ 封裝是以無缺陷(defect-free)狀態進行組合,因此在半 封裝組合成層疊封裝狀祕’可餅低電⑽陷的產生。- 201044548 34U^3pir 此外,具有不同功能的半導體封裝 封裝。 、、口 口成早一半導體 【發明内容】 本發明為提供-種料封裝(PQP),❹ 較小高度之半導體封裝且在銲接接 有 度,如此-來可以避免電路圖案隆起缺陷有較佳的可靠 ο ❹ 將在下文_敘述本發明的其他方面及 敘述’可以清楚本發明之其他未描述的部分, 經由施行本發明而習得這些其他部分。 -者疋了以 本發明的特徵及/或用途可以層疊 部半導體封裝以及連接部,其 «=疊的半導體晶片’以及連接部包括高 的銅柱。位於下部半導體封裝的上表面上的部分包 =’上部半導體封裝經由第-二 式連接至下部半導體封裝的連接部。 墓骑Γ科導體封裝可包括基板、堆疊於基板上的多個半 =體曰曰片、銲墊重配置圖案、銅柱、導線、包覆構件以及 。銲塾重配置圖案形成於堆疊之半導體晶片的頂 導體晶片的表面上。銅柱形成於銲塾重配置圖案 t °導線連接多個半導體晶片中的每一者與基板。包覆 霉件包覆基板的上表面、多個半導體晶片以及銅柱 銲球附著於基板的下表面。 〜 5 201044548 34033pif 〃多個半導體晶片可在第-方向上堆疊於基板上, 母半導體曰曰片及與其相鄰的母一半導體晶片在第-方θ 上偏置(offset),其中第二方向垂直於第一方向。下部半導 體封裝可更包括減裝置,保魏置絲於基板上並夢由 導線與基板連接。 3 銲料可鍍在連接部的銅柱之側表面與上表面中至少 一者上。連接部的銅柱的中心部分可以是中空的。 移除部分包覆構件可僅暴露出銅柱的一部分或全部。 上部半導體封裝的部分鋅球可在一高度處連接至連 ,部的銅柱,所述高度低於下部半導體封裝的包覆構件的 同度。層g封裝可更包括底膠,底膠填滿下部半導體封裝 與上部半導體封裝之間的空間。 本發明的特徵及/或用途亦可以層疊封裝的製造方法 來實現以避免電路圖案隆起缺陷。所述方法包括:準備具 ,堆疊之多個半導體晶片的下部半導體封裝;於頂半導體 晶片上形成銲墊重配置圖案;於銲墊重配置圖案的連接端 上形成銅柱;藉由移除位於下部半導體封裝上的部分包覆 構件以暴露銅柱並形成連接部;以及將包括堆疊之多個半 導體晶片的上部半導體封裝的第一銲球以扇入結構的形式 輕接至下部半導體封裝的連接部的銅柱。 下部半導體封裝可由以下方法製造。所述方法包括: 準傷用於半導體封裝的基板;於基板上堆疊多個半導體晶 片且使半導體晶片彼此偏置;於堆疊之多個半導體晶片的 201044548 34033pit 最上方半導體晶片上堆疊最上方半導體晶片㈣㈣⑽ sem1Conductor chip) ’且最上方半導體晶片具有銲墊重配置 圖案與導電柱;使用導線連接半導體晶片與基板;以包覆 構件包覆基板的上部分、半導體晶片以及導線;以及將第 一銲球附著至基板的下部分。 ❾
G =由移除位於下料導贿裝上的部分包覆構件 柱的步驟中,可移除包覆構件以完全地或部分地 部上ίΪΪΪ重配置圖案與銅柱形成於半導體晶片的頂 邛上的步驟中,銲料可鍍在銅柱的表面上。 鐘在雖⑽表面舆上表面上或者是僅 以最除位於下部半導體封裳上的部分包覆構件 二央t驟中’可藉由雷射蝕刻或使用罩幕的乾式 ===銅柱。移除位於下部半導體封裝上之部 片附著至銅柱上^由銅柱後,將脫膜 構件進封裝;以及在使用包覆 …復4兀成後,移除脫臈片以暴露銅柱。 部半====辦崎可低於下 導體導㈣料實現。半 牛^體曰曰片堆疊、覆蓋半導體晶片堆 7 201044548 34033pif 晶片堆叠之上表面。導電::=二面=半導雜 且在凹槽處突出於包覆層。+¥體曰曰片堆疊電性連接 個半導體晶片堆#可包括在彼此上方堆叠的多 半導體晶片堆疊可包括至少一重 疊於半導體晶片堆疊之最上 上層堆 及導電引線可電性連接至重配置層。曰片的上表面上,以 裝堆導體縣,上部半導體封 υ堆4上且電性連接至導電引線。 導電引線的高度可低於包覆声 電引線的高度可高於包覆層的H的f表面。可選地,導 形、雜可以是+字形、五邊形、圓 導電引線可具有中空的中心。 導電弓丨線的表面可塗佈有銲料層。 導體引線可包括第一端與第二端,其中第—端接觸半 半導體=上表面’以及第二端與第一端相對且朝上表面 的基部,2相反方向延伸’以及包覆層可接觸導電引線 可選地=中導電引線的基部與導電引線的第—端相鄰。 进也’包覆層可不接觸導電引線。 201044548 至少一半導體晶片堆疊可包括基板、堆疊之多個半導 體晶片以及至少一導線。每一半導體晶片及與其相鄰的每 一半導體晶片偏置,堆疊之半導體晶片的最下方半導體晶 片安裝於基板上,以及導線連接每一半導體晶片及與其相 鄰的每一半導體晶片。 包覆層圍繞多個半導體晶片中的每一者及至少一導 線。 ❹ ❹ 本發明的特徵及/或用途亦可以半導體封裝的形成方 法來實現。所述方法包括:形成導電引線,使導電引線由 半導體晶片堆疊的上表面突出;形成包覆層,以覆蓋半導 體晶片堆登的上表面;以及移除圍繞引線的包覆層,以於 包覆層中形成凹槽。 所述方法可更包括於導電引線的表面上形成銲料層。 所述方法可更包括將上部半導體封裝安裝於半導體 晶上,上部半導體封裝具有對應於包覆層之凹槽的 至少-銲球’銲球電性連接至導電引線。 2明的特徵及/或用途亦可以計算裝置來實現。計算 L❹里單元與功能單元。處理單元包括處理器與邏 :功能單元包括至少—記憶體晶片。計算裝 ==封裳。半導體封裝可包括至少一半導體晶片堆 J疊S苡及i線。包覆層覆蓋半導體晶片 包覆声的表面上具有至少-凹槽,其中 曰的上表面賴於半導體晶片堆疊之上表面。導電引 9 201044548 34033pif 線電〖生連接至半導體晶片堆疊且在凹槽處突出於包覆層。 處理器、邏輯單元以及記憶體晶片中的至少一者為至少〜 半導體晶片堆疊中的半導體晶片。 ^為讓本發明的這些及/或其他觀點及功效能更明顯易 懂’下文特舉實施例,並配合所關式作詳細說明如下。 【實施方式】 卜接下來將參看附圖更全面地描述本發明的示範性實 施=但本發明可舰爲多料同的形式且*應被認爲限 於文所述的實施例’且在不脫離本發明之精神和範圍 内’當可作些許之更動與潤飾。換言之,針對特定結構或 功能所進行的描述贱為了 _本發㈣示紐實施例。 現將詳述本發明之實施例,且這些實例繪示於圖式 中,其中類似的元件符號表示類似的元件。將在下文中以 參照圖式的方式來描述本發明之實施例。 圖1為本發明之示範性實施例的層疊封裝〇 〇〇〇 ,構的剖面示意圖,其中層疊封裝能避免電路圖案隆起缺 層疊封裝1000包括下部半導體封裝1〇〇與導電引線 120’下部半導體封们⑻具有堆疊的多個半導體晶片 116,藉由移除下料導酸裝⑽的上表面上的部分包覆 構件150可由包覆構件或包覆層15G暴露出導電引線 120。舉例來說,導電引線12〇可為銅柱⑽。可選地,導 電弓ί線120可為金柱、銀柱、錫柱、銅、金、銀以及錫中 任一者的合金或由其他合適的導電材料所製成的柱。導電 引線120的南度可低於包覆構件bo的高度。上部半導體 201044548 OHUJJpii 封裝300可經由銲球36〇以扇入結構的形式連接至下部 導體封裝100的導電引、線12〇。下部半導體封襄削盘上 =半導體縣3〇()之__3可被諸如環氧概等底 填滿。 _ 避免電路®祕起缺陷騎㈣裝職可應用於 入結構’以連接上部半導體封裝與τ部半導體封裝 100。因此,可以避免因上部半導體封裝3〇〇與下部半導體 ❹封裝100的龜曲缺陷(warping defects)所造成的上部半導 封裝300與下部半導體封裝1〇〇之間的連接缺陷。 扇入結構為-種結構,其中上部半導體封裳· 部半導體封裝100之_連接不是在下部半導體封裝⑽ 的上表面,而是由上表面向内且朝向半導體晶片丨16所在 處的中央部分。扇出結構則是指上部半導體封裝3 〇 〇與 部半導體封裝100之間的連接位於下部半導體封裝丨⑽、 邊緣的結構。當上部半導體封裝300與下部半導體封裝100 縣板發生些微的㈣缺陷時,上料導體封裝的鮮 ϋ 360可連接至下部半導體封裝100的基才反,也就是說,可 能會產生嚴重的連接缺陷。本示範性實施例之具有扇入結 構的層疊封裝1000可避免上述連接缺陷。以羽νσ 在本示範性實施例之層疊封裝1〇〇〇中,銲墊重配 圖案118可形成於下部半導體封裝100的頂半導體晶片上 及導電引線上,或銅柱120可形成於銲墊重配置圖^ 118 的連接端處。藉由將上部半導體封裝300的銲球36〇'下 至下部半導體封裝100的包覆構件150的上表面下,上部 11 201044548 34033pif 半導體封裝300的鲜球可連接至導電引線i2〇。 體封^體的總高度’使得半導 _、,二 更卜,可以縮減銲球剔之間的 ^以^減半導體封裝的銲球細的高度。基於這此 =點’在設計層疊封裝画時,可以更隨意地配置鲜球 多種in導體封裝後’大部分的半導體封裝必須經過 試’崎查半導體縣的功能在嚴苛的環境 試,以檢查半_娜、:# *度賴可以是溫度測 产例η ^體封裝在〉皿度變化下的運作狀態。根據溫 二:置裝1〇00被置於·25。。的溫度下10分鐘且 以产杳的高溫下10分鐘,以及重複進行測試 一:=導體封裝的可靠度。在·25%與⑵。c之間進行 期iί—個週期。在重複進行測試達_個週 去欢—層宜封裝1000的電性及/或物理狀態。 loo ai, , +日曰片疋直接連接而無需使用導電引線120 因此带360與半導體晶片的熱膨脹係數(CTE)不同, 起或=於:二導體晶片上的電路圖案(未繪示)可能會隆 中,電路可能會產生漏電流。在較嚴重的狀況 中電路可能會斷接而產生嚴重缺陷。 上部ΐί體電引線12G的作用為緩衝,其能夠吸收 頂半導f s ^裝的銲球與下部半導體封裝100的 體曰曰片之間的_脹係數差異,因此層疊封裝酬 12 201044548 ^4U3ipit 會因為熱膨脹係數的差異而分配壓力。此外,由於上部半 導體封裝300的銲球360降至下部半導體封裝1〇〇的包覆 構件150的上表面下方,因此包覆構件15〇可吸收因熱膨 脹係數差異所造成的熱應力,以提升層疊封裝結構的銲點 可靠度(SJR)。 Ο Ο 上部半導體封裝300與下部半導體封裝1〇〇可被間隙 Β分離,其中銲球或連接器36〇定義間隙Β。與下部半導 體封裝100相似,上部半導體封裝3〇〇可包括包覆層或包 覆構=350以環繞上部半導體封裝的半導體晶片及導線, ^中這些構件的組態與下部半導體封裝削中的構件的組 態相似。下部半導體封裝亦可包括連接器或銲球⑽,伟 層疊封裝連接至另一電子裝置(未繪示)。 圖2Α與圖2Β為本發明之示範性實施例的下部半 封裝中堆疊之半導體晶片的剖面示意圖。請參照圖卜 t m2B,提供基板110且基板u〇可以是印刷‘ 板。於基板110的上表面上提供可裝置半導體晶片! 晶片附著部分。可沿著晶#崎部分的邊緣形成接合於 112。此外,於基板110的下表面上提供銲球墊⑴。曰 最下方半導體晶片U6d可安裝於基板11〇的 著部分上。其他半導體晶片116可在第一方向丫上安^ 最下方半導體晶片116上以及可在第二方向χ1、χ最 下方半導體晶片偏置,其中第二方向χ1、χ2垂直於第二^ 向。如圖2Β所示’下半導體晶片肠可在第一 上與相鄰的半導體晶片丨16a偏置以形成階梯狀,以及°上^ 13 201044548 34033pif 導體晶片116b可在與第一方向y相對的第二方向^上與 相鄰的半導體晶片116b偏置。因此,下半導體晶片U6'a 彼此偏置以在大體上在介於方向xl與方向y之間的方向上 形成階梯狀,以及上半導體晶片116b可彼此偏置以大體上 在介於方向X2與方向y之間的方向上形成階梯狀。 半導體晶片堆疊可包括中央半導體晶片U6c,以及在 中央半導體晶片116c下的半導體晶片可為下半導體晶片 116a’以及在中央半導體晶片U6e上的半導體晶片可為上 半導體晶片116b。由於中央半導體晶片n6e是位於下 導體晶片116a與上半導體晶片116b之間,因此其不需要 位於堆疊之y方向的中心點處。舉例來說,下半導體晶片 116a可包括二個半導體晶片U6a,以及上半導體晶片⑽ 僅包括一個半導體晶片l16b。 最上方半導體晶片116e可包括銲墊重配置圖案⑴, 重Γ置圖案118可形成於或安裝於最上方半導體晶 、e 導電引線120可形成於銲塾重配置圖案118 =連接端上。賴裝置⑽亦可安裝於基板⑽上。舉例 來說’電阻器、電容器以及電感器可絲於基板ιι〇上, 2堆疊之半導體116中的—者或多者可與保 連接。 體晶片⑽可經由第一導線130連接至基板 、車垃5耸:曰112。上半導體晶片⑽可經由第二導線132 連接至基板110的接合指112。保護農置14〇可經由第三 導線134連接至基板的接合指。 14 201044548 34033pit 二===== U6内或卜成最上方半導體晶片 最上方半導體;片、;上或-層中,其中此層與 圖案118_的最上表面直接連接。銲墊重配置 Ο Ο ,上的銲塾出電性連接至連導: 可形成於連接端113上。 導电引線120 半導體晶片116上麟塾U1可沿著 的邊緣而軸為峨如圖3㈣),在轉 的中央處形成為兩列(如圖5戶Ut 晶片116 的導圖6B、圖6C與6D為本發明之示範性實施例 的V電引線120的不同形狀的平面示意圖。 導電引線12G可具有多種雜,諸如十字形(圖 五邊形(圖6B)、圓形(圖6C)或橢圓形(圖6D)。此外,如圖 7A與圖π所示,導電引線⑽可為中空的。舉例來說, 圖7A繪示中空的橢圓連接部12〇以及圖7B繪示中空的十 ^形連接部no。當導電引線120為中空的,因録球36〇 /、頂半導體晶片116之間的熱膨脹係數差異所導致的熱應 力可輕易地被吸收。 ^ 如圖14以及圖15A至圖15D所示,導電引線12〇可 塗佈有銲料層122a、122b。舉例來說’可以經由電鑛方式 15 201044548 34033pif 將銲料塗佈於導電引線120上。如圖14所示,銲料層122a 可位於導電引線120的側部與頂部上,或者是如圖Μ所 示,銲料層122b可僅位於導電引線12〇的上表面上。可選 地,如圖16所示,導電引線120也可以未經銲料層塗佈。 圖8為本發明之示範性實施例的下部半導體封裝的剖 面示意圖,其中已完成模製製程。基板11〇的上表面、^ 導體晶片116、導線130、132、134、銲塾重配置圖案118 以及導電引線120可完整地被包覆構件15G包覆。舉例來 說’包覆層或包覆構件15〇可為環氧樹脂模封材料㈣叫 m〇ldC〇mpound,EMC)。包覆構件15〇被模製成具有足以 完整地覆蓋導電引線12〇的厚度。 =為本制之錢性實_的下部半導贿裝的剖 面不思圖,其中藉由钕刻製程形成連接部 製程中’使用雷射移除部分包覆構件 ,暴路導電引線i2G的凹槽。此外,可藉由乾式鞋刻或渴 部分包覆構件150以形成暴露導電购的 一f在進行姓刻製程或進行包覆層150的移除製程之 别,導電引線12G未被銲料塗佈,則可以在 接 j ’再將銲料塗佈至導電弓丨線上。㈣可導1 引線120的上表面上或導電引線12〇的上表 導- 至圖1GC為本發明之示範性實施_下 體封衣的剖面示意圖,其中以使 ^ ,如…示,下二:裝來進=: 16 201044548 34033pit :5鬥\包1f模製製程之前’導電引線12Q可以被脫膜片 請圍繞。接著,使用包覆構件150包覆基板 二=:所示,脫膜片170的上表面會暴露於包覆構 然後,如圖loc所示,⑽模製之後, 移除脫糾Π0以形成暴露導電引線12G的連接部·。 圖11為本發明之示範性實施例的上 剖面示意圖’其中上部半導體封裂安裝於下; Ο Ο 上,且下部轉體封裝具有形成於其中之連接部ζ0。上 部半導體縣安裝於τ部半物封裝丨町,其中下 部半導體封裝100中形成有連接部 部 _⑻安襄於下部半導體封裝1〇〇上, =300的鲜球嵌入至連接部細巾,其中連接部2〇〇 下部半導體封裝⑽的上表面上,如此—來可形成 j扇人結構的層疊封裝咖。當對連接部Α進行回流製 f時’會溶化半導體封裝300的銲球_朋而轉電引 接。將參照圖12至圖14來詳細其結構。在連接 ^半導體縣300與下部轉體封裝i⑽之後,可使用 ^樹脂來進行填滿上料導體封裝與下部半導體封 裝100之間的空間B的製程。 圖12至圖η為本發明之示範性實施例的上部半導體 =裝=球連接至下部半導體封料連接部的剖面示意 曰雜照圖η,上部半導體封们⑻的基板⑽具有諸 t球墊的電性連接塾314。鮮球綱可形成於墊314上 且其位置職於下部轉體塊⑽的連接部·。可形 17 201044548 34033pif 成連接部200,以完全地暴露導 是同時鍍右道& ▼电W琛120。紅枓層122a 3=導+電引線120的上表面與側表面上。因此,當 ^+ ¥體封们⑻的銲球36g在 : 在使用•射以散佈在導電引線120周圍。 射蚀刻包覆構件15。時,鮮料層1-亦可編 表面13 ’焊料122b可僅錢在導電引線120的上 € 露出部分導電弓丨線120。換言之,若導暴 度hi,那麼圚达道雷2丨$ 電引線120具有向 :r:ri2_ 二二=° 差:;=:=合之材料之間的熱膨_ 12。1 = ;2=接部2〇°以部分地暴露導電引線 導W憎導^ 不具有任何銲料層。上部半 泠體封裝300的銲球360可在 十曰上科 地連接至導㈣線m。由於包雜化,以直接 19Λ n . 、L覆構件〗5〇圍繞導雷3丨么舍 及在于球360,因此在溫度週期測 、、、 及與其結合之材料之間的熱膨脹係冓件15〇 可被適當地吸收。 ”斤以成的熱應力 導電引線120可被組態成任何合適 圖Η所示,導電引線12〇的高度可低 1;、尺寸。如 換5之包覆層150與導電㈣〇之間的J差 18 201044548 34033pif 可為距離dl,其中dl為大於G的正數。因此,在以回流 製程溶化銲球之前,銲球360延伸至包覆層150的表面下 方一距離dl,以接觸導電引線。 &圖15A至圖15D繪示導電引線12〇與包覆層15〇的 組悲。在圖15A中,導電引線120安裝於重配置層118 上,以及包覆層15〇形成為具有距離d2,其中距離幻 包覆層150與導電引線12〇之間的距離。在圖15八中,距 〇 離d2為正數,使得導電引線120不會接觸包覆層15〇。 义另一方面,圖15B繪示接觸包覆層的導電引綠12〇。 如則文針對圖13所進行的敘述,接觸導電引線12〇 重配置層150可具有高度h2,以及導電引線120可具^ 度M。由於僅部分導電引線120被包覆層150園緣,^ 為大於h2的正數。包覆層150以及形成於包覆層15〇 1 連接部200可與導電引、線120之間具有預定的關係的 來說’包,層150可具有高度h3,其中高度h3為導:例 線120的高度hi的兩倍。可選地’連接部2〇〇的含弓丨 可為導電引線12G之暴露部分的高度(以高度Μ 的兩倍。 表禾) 如圖15C所示,當銲料層122a塗佈於導電弓丨 的側部時’銲料層122a與包覆層15〇可分離且兩者線 有距離d3。此外,若導電引線12〇具有寬度私,^間鳥 122a可具有寬度d5,其中寬度必實質上小於導電飞科層 的寬度d4。舉例來說,銲料層122a可具有寬度如綠 d5為導電引線120的寬度d4的1/4或小於導電 見度 丨緣120 19 201044548 34033pif 的寬度d4。 、在圖15D中,銲料層122a與包覆層150之間的距離 d3為0 ’換言之,包覆層15〇接觸部分銲料層η。。如上 述包後層150可僅圍繞部分銲料層ma,以及圍繞焊料 層122a的包覆層15〇部分可具有高度h2。 圖16A與圖16B繪示將銲球360熔化至導電引線12〇 上的製程。如圖16A所示,在進行熔化之前,上部半導體 封裝300的銲球36㈣最底部分會接觸導電引線12〇的上 表面,其中銲球360的最底部分位於包覆層150之上表面 下且與包覆層150之上表面之間具有雜dl。上部半導體 封裝之基板310的底表面與下部半導體封裝之包覆層15〇 的上表面分離且兩者之間具有距離d6。銲球36〇可形成於 連接墊314上,其中連接墊314形成於基板31〇中。導電 引線120可形成於重配置層U8上。 於熔化銲球360時,上部半導體封裝之基板31〇 表面與下料導酸裝之包覆層⑼的上表面分離且兩者 之間具有小於距離d6的距離d7。此外,可熔化構成銲球 360的銲料以完整地圍繞導電引線12〇。因此,堆疊之上部 半導體封裝300與下部半導體封裝100之體積可=較小= 緊岔且可具有穩固的電性連接。此外,由於銲球是形 成於連接部200中,因此不太可能會散佈於包覆層15〇^ 上基板310的表面上’故可將層疊封裝1〇〇〇設計為使銲球 360的位置彼此接近。 圖17A至圖17D繪示連接上部半導體封裝3〇〇與下 20 201044548 34033pif 邛半^體封裝100的連接部200。圖17A繪示導電引線120 具有形成於其外表面上的銲料層122a。圖17B繪示導電引 線120具有僅位於其最上表面上的銲料層122b。導電引線 形成於重配置層118上,以及包覆層i5Q形成為覆蓋重配 置層118。鲜球360形成為上部半導體封裝300之基板310 的連接墊314上。 銲球360接觸銲料層122a之上表面且位於包覆層15〇 之上^面下方一距離刖處。如前文針對圖14與圖16A所 述’導電引線12G的最上表面與包覆層的最上表面之間的 3為距離di。由於圖17A與圖17B的導電引線12〇於 ,、取上表面上更包括另一銲料層122a、122b,距離dl大 於距離d8。換έ之,在進行炼化之前,圖17八與圖up ft球^可下降至包覆層15G的上表面下方的一距離狀 ί 小於定義為導電引線120的上表面至包覆 曰 的上表面之間的距離(即距離di)。
可《又。十電引線12〇、連接部2〇〇以及銲料層122及、 得^離^^之間具有想要的關係。舉例來 m电引、^ 12G可具有高度M以及包覆層150可具有高 2 ,使得熔化銲球360之前,銲球360的1/4位於包覆 層150的最上表面下方。 、 如®I 17C與圖17D所示’姐化銲球3⑼之後,亦可 ^化銲料層122a、122b且使銲料層心 地、化學㈣及/或電轉接至銲球細, 與導電引㈣之_電性連接。此外,峰 21 201044548 34033pif 熔化的銲料會至少填滿部分連接部2〇〇,因 下表面會移動成更靠近包覆層15〇的上 j 0的 板310盘包覆声15〇的ϊε拙:π 又’使知分離基 极取、包覆層150的距離d7小於在炫化鲜球細 以勿離基板310與包覆層15〇的距離舶。 且有::二與:/8B繪示連接部200,其中導電引線120 ^大於包覆層15G之高度h3的高度Μ。在圖i8A中, ^Ϊ 基板310的連接塾314。在炫化銲球360 ^ ’㈣360的底部與包覆| 15〇的上表面之間呈有距 ^㈣。如圖_戶斤示,一旦熔化銲球360,上基板31〇 2動成更靠近下部半導體縣漏的包覆層15〇,以及 ,電引口線no會與連接墊314分離且兩者之間具有距離 。只要在炼化銲球36〇之後,分離基板3ι〇與包覆層 150之間的距離d7能小於銲球36〇的高度,則距離犯可 為任何大於0的數值。 圖19繪示本發明之實施例的計算單元9〇〇,其可與半 ?體封裝結合。計算單元_可包減理單元91()與功能 單元920。處理單元91〇可包括處理器9丨2、邏輯單元gw 以憶單元916,記憶單元916例如是諸如快速記憶體。 功^元920例如是可包括邏輯單元922、記憶體似以 及介面926。介面926可包括諸如鍵盤或觸控螢幕等使用 者介面以及諸如有線或無線資料連接等電子介面。即使圖 19中所示的處理單元910的元件以及功能單元920的元件 ^分離的,但處理單元910與功能單元920也可以共用同 一 70件。舉例來說,邏輯單元914、922可以是處理單元 22 201044548
J4UJJpiI 910與功能單元920所使用的單—邏輯單元。 在計算單元_巾’任-半導體元件可包括本發明之 :實施例的層疊封裝麵。舉例來說,層疊封裝麵可 ^括至少-邏輯單元914、下部半導體封们⑻中的至少 己憶體晶片916以及上部半導體封裝3〇〇中的 個記憶體晶片924。邏輯箪元, i 夕 Ο ο 的記憶體9丨6可經由如上所述之半導體封裝觸 出戈上所述之導電引線120盥銲玻360 電性連接至上部半導體封们⑻的記憶體晶片92心 被===〇可包括處理器或可經由位於下基 ;: 的銲球160連接至處理請或邏輯單 二9Μ。處理H 912可與τ部半導 體封裝300的半導|#。日Η 11Α从入彳衣川υ興上口 μ牛導 片116之半導體梦晋的曰链来、^口,以根據組成半導體晶 料以及將資料“記憶體㈣處理_、岐賴讀取資 因上部與下部半導體封裝的= J接,因此可避免 半導體封裝的軸缺陷。曲㈣所產生之上部與下部 封裝:ί覆:Ϊ部:=埋在下部半導體 上部半導體封裝之銲球的:二裝H南度可以變小。當 間距此:此由:達f銲球Μ:效=減銲球之間的 封裝的包覆構件= 銲球是埋在下部半導體 下。卩半導體封裝的包覆構件可作 23 201044548 34033pif 為緩衝層,以吸_如在溫度職可靠度·巾因溫度變 ^匕所造成的應力。因此,可藉由避免產生因下部半導體封 裝之頂半導體晶片的溫度變化所導致的電路 陷,來改善層疊封裝的銲接接點可靠度。 ^ 、 再者,在對上部與下部半導體封裝進行電性 :立且為高質量產品Pr°dUCt)的半導體封裝 彼此連接。g]此’ ±部與下料導體魏•直連接且 此可避免上部與下部半導體難巾產生電性缺陷。 雖然本發明已以其實施例詳細地表示及描述,缺 2離本發明後附之申請專利朗之精 ς 瞭解到在其中可作各種形式及細節的改變。田了 【圖式簡單說明】 圖,Ξ 性實施例的層疊縣的剖面示意 圓,、中層4封裝能避免電路圖案隆起缺陷。 封裝ΓίΔ與圖2Β為本發明之不範性實施例的下部半導體 、的半導體晶片的堆4綠㈣面示意圖。 裝的頂圖例的下部半導體封 例的銅柱的二的平圖:6二:本發明之示範性實施 體封裝中的料導體晶片I騎銅柱形成於下部半導 圖7A輿圖7B為本發明之+ # u 形狀的平面示意圖,其中銅柱形二;他 頂半導體W上。 Ά於T科賴封裝中的 24 201044548 34033ρίί 圖8為本發明之示範性實施例的下部半 面示意圖,其中已完成模製製程。 叹的剖 圖9為本發明之示範性實施例的下部 面示意圖,其中藉祕刻製㈣成連接部。導體縣的剖 圖10Α至圖10C為本發明之示範性實施例的下 體封裂㈣意_,其巾以使舰則細 圖11為本發明之示範性實施例的上部半導體封 Ο ❹ = = =體封裝安裝於下部半導體狀 下°卩牛導體封裝具有形成於其中之連接部。 M L12至圖14為本發明之示紐實施_上部半導體 =的銲球連接至下部半導體封裝的連接部的剖面示ί 綠ΛΑ圖ΜΑ至圖15D 4本發明之示範性實施例的導電引 線的示意圖。 1 圖16A與圖16B為本發明之示範性實施例的接合 與導電弓丨線的示意圖。 圖17A至圖17D為本發明之示範性實施例的接合銲 球與導電引線的示意圖。 圖18A與® 18B為本發明之示紐實施綱導電引線 的示意圖。 圖19為本發明之示範性實施例的計算裝置的示意圖。 【主要元件符號說明】 100 :下部半導體封裝 110、310 :基板 25 201044548 34033pif 111 :銲墊 112 :接合指 113 :連接端 114 :銲球墊 116、116a、116b、116c、116d、116e :半導體晶片 118 :重配置圖案 120 .導電引線、銅柱 122a、122b :銲料層 130、132、134 :導線 140 :保護裝置 150、350 :包覆構件、包覆層 160、360 :銲球 170 :脫膜片 200、A :連接部 300 :上部半導體封裝 314 :墊 900 :計算單元 910 :處理單元 912 :處理器 914、922 :邏輯單元 916 :記憶單元、記憶體晶片、記憶體 920 :功能單元 924 :記憶體、記憶體晶片 926 :介面 26 201044548 34U33pit 1000 :層疊封裝 B :間隙、空間 hi、h2、h3、h4 :高度 dl、d2、d3、d4、d5、d6、d7、d8、dlO、dll :距離 xl、x2、y :方向
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Claims (1)

  1. 201044548 34033pif 七、申請專利範圍: L層疊封裝,包括: Γίί導體封装,包括至少一半導體晶片; 導所述下部半導體封裳的上表面上. 导電柱,位於所述下部半導體封裝的上 , ¥電柱的高度低於所述包覆層的上表面;^上’所迷 上部半導體封裝,經由第一鋒球以扇入 接至所述下部半導體封裝的所述導電柱。、。構的形式連 2.如申請專利範圍第1項所述之層最 述下部半導體縣包括: U情’其令所 基板; 多個半導體晶片,堆疊於所述基板上; 銲墊重配置圖案,位於堆疊之所述半導體晶片之最上 方半導體晶片的最上表面上,所述重配置圖案包括連接 端’以及所述導電柱位於所述連接端上; 導線,連接所述多個半導體晶片中的每一者與所述 基板; ~ 所述包覆構件,包覆所述基板的所述上表面、所述多 個半導體晶片以及部分所述導電柱;以及 第二銲球,附著於所述基板的下表面。 3.如申請專利範圍第2項所述之層疊封裝,其中: 所述多個半導體晶片在第一方向上堆疊, 多個下半導體晶片中的每一者及與其相鄰的每一下半 導體晶片在第二方向上偏置,其中所述第二方向垂直於所 28 201044548 » Ο ο 述第一方向,以及 導體片中的每-者及與其相鄰的每-上半 向相對。上偏置’所述第三方向與所述第二方 &申請專利範圍第2項所述之層疊封裝, 並错由導線與所述基板連接。 料丄ΐ申請專利範圍第1項所述之層疊封裝,1中铲 枓疋鑛在所述導紐之侧表面與上表面中至少—者1中杯 6. 如申請專利範圍第i項所述之 中 述導電柱的中心部分為中空的。 了展其中所 7. 如申請專利範圍第i項所述之層疊封裝,其 有部分所述導電柱位於所述包覆層外。 ” 8. 如申請專利範圍第1項所述之層疊封裝,其 個所述導電柱位於所述包覆層外。 x “ 正 9.如申睛專利範圍第1項所述之層疊封裝,其中戶 述上部半導體封裝的部分所述第一銲球在_高度處^接= 所述連接部的所述導電柱,所述高度低於所述半導^ 封裝的所述包覆構件的最上方表面。 1〇·如申請專利範圍第1項所述之層疊封裝,更包括 底膠,所述底膠填滿所述下部半導體封裝與所述上部半導 體封裝之間的空間。 n.〆種層疊封裝的製造方法,包括: 堆4多個半導體晶片,其中每一半導體晶片堆疊於另 29 201044548 34033pif 一半導體晶片的頂部上; 片中的頂半導體晶片上形成銲墊 於所述多個半導體晶 重配置圖案; 己置圖案的連接端上形成導電柱; ^^ 以覆蓋所述鮮塾重配置圖案的上表面; 接部;9以及于'部分所述包覆層以暴露所述導電柱並形成連 12. 方、> 專利範圍第U項所述之層疊封裝的製造 ,準備基板部半導體縣^町方絲造,包括: 痛+在向上將多個半導體晶片堆疊於所述基板上, ,二方向上偏置’其中所述第二“= 向; j 將最上方半導體晶片堆疊於堆疊之 片上’所述;上方半導體晶片具有形成於其ί表 墊重配置圖案與導電柱; 的逢干 使用導線將每—半導體晶片連接至所述基板; 以戶斤=覆層至少包覆所述基板的上表面、 方半導體晶片以及所述導線;以及 I·11 將第二銲球附著至所述基板的下表面。 30 ο G 201044548 方法專利範園第11項所述之層#封裝的製造 二整個述包覆層包括移除部分所述包覆層 方去141:料郷_ 11韻述之騎縣的製造 ίΐ杜 於所釘料導體賴上之部分所述包 覆構件,以部分地暴露所述導電柱。 方申請f利範圍第12項所述之層叠封裝的製造 方法/、t知料是鍍在所述導電柱之表面上。 \如申請專利範圍第15項所述之層叠 ::少:::述銲料是鍍在所述導電柱之側表面與上表面 17.如申請專利範圍第U項所述 •如甲δ月專利乾圍弟11項科汗+ a身 方t其中移除位於所述下部半導::3:= 覆構:t是藉由t用罩幕,乾式或濕絲刻來ί:逃包 方法,其中移除位於所述下部半^ 且封震的製造 覆廣包括: & W封裝上之部分所述包 im電柱後’將脫膜片附著至所述導電检上. 藉由使用所述包覆層來包覆所述下部半導n柱上, 中所述脫膜片附著至所述下部 ^魏,其 述=述包覆步驟完成之後,移除二:暴露所 31 201044548 34ϋ33ριί' 20. 如申,專利範圍第U項所述之層疊封装的 方法,其中辨接至所述導電柱的所述第_銲球延伸至^ 下部半導體封裝的所述包覆層的所述上表面的下 a 21. /種計算裝置,包括: 處理單元,包括處理器與邏輯單元;以及 功能單元,包括至少一記憶體晶片, =所斜隸置更包括㈣贿裝,所述半導體封 装包括· 下部半導體封裝,包括至少—半導體 包覆層,位於所述下部半導:面 所述 Ο 導電柱,位於所述下部半 , 導雷妇沾古命把从 干^體封褒的上表面上, 導電柱的回度低於所述包覆層的上表面 上部半導體封裝,經由一 接至所述下部半導體封裝的所述=以扇人結構的形式連 32
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