JP6261316B2 - 多孔質セラミックスの製造方法、多孔質セラミックス、セッターおよび焼成治具 - Google Patents
多孔質セラミックスの製造方法、多孔質セラミックス、セッターおよび焼成治具 Download PDFInfo
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- JP6261316B2 JP6261316B2 JP2013258616A JP2013258616A JP6261316B2 JP 6261316 B2 JP6261316 B2 JP 6261316B2 JP 2013258616 A JP2013258616 A JP 2013258616A JP 2013258616 A JP2013258616 A JP 2013258616A JP 6261316 B2 JP6261316 B2 JP 6261316B2
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- porous ceramic
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- 239000000919 ceramic Substances 0.000 title claims description 208
- 238000010304 firing Methods 0.000 title claims description 53
- 238000004519 manufacturing process Methods 0.000 title claims description 40
- 239000002245 particle Substances 0.000 claims description 99
- 239000011148 porous material Substances 0.000 claims description 97
- 239000000725 suspension Substances 0.000 claims description 82
- 229920003169 water-soluble polymer Polymers 0.000 claims description 37
- 238000000034 method Methods 0.000 claims description 36
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- 238000005452 bending Methods 0.000 claims description 29
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 25
- 238000007710 freezing Methods 0.000 claims description 24
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- 230000035939 shock Effects 0.000 claims description 20
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 claims description 10
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 9
- 229910002078 fully stabilized zirconia Inorganic materials 0.000 claims description 8
- 229920000642 polymer Polymers 0.000 claims description 8
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 7
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- 229910052580 B4C Inorganic materials 0.000 claims description 4
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- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 4
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- 229910010271 silicon carbide Inorganic materials 0.000 claims description 4
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 claims description 4
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 claims description 4
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- KZHJGOXRZJKJNY-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Si]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O KZHJGOXRZJKJNY-UHFFFAOYSA-N 0.000 claims description 3
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- UHVMMEOXYDMDKI-JKYCWFKZSA-L zinc;1-(5-cyanopyridin-2-yl)-3-[(1s,2s)-2-(6-fluoro-2-hydroxy-3-propanoylphenyl)cyclopropyl]urea;diacetate Chemical compound [Zn+2].CC([O-])=O.CC([O-])=O.CCC(=O)C1=CC=C(F)C([C@H]2[C@H](C2)NC(=O)NC=2N=CC(=CC=2)C#N)=C1O UHVMMEOXYDMDKI-JKYCWFKZSA-L 0.000 claims description 3
- LUEWUZLMQUOBSB-FSKGGBMCSA-N (2s,3s,4s,5s,6r)-2-[(2r,3s,4r,5r,6s)-6-[(2r,3s,4r,5s,6s)-4,5-dihydroxy-2-(hydroxymethyl)-6-[(2r,4r,5s,6r)-4,5,6-trihydroxy-2-(hydroxymethyl)oxan-3-yl]oxyoxan-3-yl]oxy-4,5-dihydroxy-2-(hydroxymethyl)oxan-3-yl]oxy-6-(hydroxymethyl)oxane-3,4,5-triol Chemical compound O[C@H]1[C@@H](O)[C@H](O)[C@@H](CO)O[C@H]1O[C@@H]1[C@@H](CO)O[C@@H](O[C@@H]2[C@H](O[C@@H](OC3[C@H](O[C@@H](O)[C@@H](O)[C@H]3O)CO)[C@@H](O)[C@H]2O)CO)[C@H](O)[C@H]1O LUEWUZLMQUOBSB-FSKGGBMCSA-N 0.000 claims description 2
- IXPNQXFRVYWDDI-UHFFFAOYSA-N 1-methyl-2,4-dioxo-1,3-diazinane-5-carboximidamide Chemical compound CN1CC(C(N)=N)C(=O)NC1=O IXPNQXFRVYWDDI-UHFFFAOYSA-N 0.000 claims description 2
- 229910000505 Al2TiO5 Inorganic materials 0.000 claims description 2
- 229910052582 BN Inorganic materials 0.000 claims description 2
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 claims description 2
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- 239000000728 ammonium alginate Substances 0.000 claims description 2
- KPGABFJTMYCRHJ-YZOKENDUSA-N ammonium alginate Chemical compound [NH4+].[NH4+].O1[C@@H](C([O-])=O)[C@@H](OC)[C@H](O)[C@H](O)[C@@H]1O[C@@H]1[C@@H](C([O-])=O)O[C@@H](O)[C@@H](O)[C@H]1O KPGABFJTMYCRHJ-YZOKENDUSA-N 0.000 claims description 2
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- JSKIRARMQDRGJZ-UHFFFAOYSA-N dimagnesium dioxido-bis[(1-oxido-3-oxo-2,4,6,8,9-pentaoxa-1,3-disila-5,7-dialuminabicyclo[3.3.1]nonan-7-yl)oxy]silane Chemical compound [Mg++].[Mg++].[O-][Si]([O-])(O[Al]1O[Al]2O[Si](=O)O[Si]([O-])(O1)O2)O[Al]1O[Al]2O[Si](=O)O[Si]([O-])(O1)O2 JSKIRARMQDRGJZ-UHFFFAOYSA-N 0.000 claims description 2
- 229940046240 glucomannan Drugs 0.000 claims description 2
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- QNILTEGFHQSKFF-UHFFFAOYSA-N n-propan-2-ylprop-2-enamide Chemical compound CC(C)NC(=O)C=C QNILTEGFHQSKFF-UHFFFAOYSA-N 0.000 claims description 2
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- XYJRXVWERLGGKC-UHFFFAOYSA-D pentacalcium;hydroxide;triphosphate Chemical compound [OH-].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O XYJRXVWERLGGKC-UHFFFAOYSA-D 0.000 claims description 2
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- AABBHSMFGKYLKE-SNAWJCMRSA-N propan-2-yl (e)-but-2-enoate Chemical compound C\C=C\C(=O)OC(C)C AABBHSMFGKYLKE-SNAWJCMRSA-N 0.000 claims description 2
- -1 sialon Chemical compound 0.000 claims description 2
- 235000010413 sodium alginate Nutrition 0.000 claims description 2
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- NNMHYFLPFNGQFZ-UHFFFAOYSA-M sodium polyacrylate Chemical compound [Na+].[O-]C(=O)C=C NNMHYFLPFNGQFZ-UHFFFAOYSA-M 0.000 claims description 2
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- 229910052845 zircon Inorganic materials 0.000 claims description 2
- GFQYVLUOOAAOGM-UHFFFAOYSA-N zirconium(iv) silicate Chemical compound [Zr+4].[O-][Si]([O-])([O-])[O-] GFQYVLUOOAAOGM-UHFFFAOYSA-N 0.000 claims description 2
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- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 description 5
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- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 description 4
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- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
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- CETPSERCERDGAM-UHFFFAOYSA-N ceric oxide Chemical compound O=[Ce]=O CETPSERCERDGAM-UHFFFAOYSA-N 0.000 description 1
- 229910000422 cerium(IV) oxide Inorganic materials 0.000 description 1
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- 239000011810 insulating material Substances 0.000 description 1
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- 239000000395 magnesium oxide Substances 0.000 description 1
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 1
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 1
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- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000012299 nitrogen atmosphere Substances 0.000 description 1
- 229910052575 non-oxide ceramic Inorganic materials 0.000 description 1
- 239000011225 non-oxide ceramic Substances 0.000 description 1
- 229910052574 oxide ceramic Inorganic materials 0.000 description 1
- 239000011224 oxide ceramic Substances 0.000 description 1
- SIWVEOZUMHYXCS-UHFFFAOYSA-N oxo(oxoyttriooxy)yttrium Chemical compound O=[Y]O[Y]=O SIWVEOZUMHYXCS-UHFFFAOYSA-N 0.000 description 1
- VSIIXMUUUJUKCM-UHFFFAOYSA-D pentacalcium;fluoride;triphosphate Chemical compound [F-].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O VSIIXMUUUJUKCM-UHFFFAOYSA-D 0.000 description 1
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
- C04B38/04—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by dissolving-out added substances
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
- C04B35/10—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on aluminium oxide
- C04B35/111—Fine ceramics
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
- C04B35/14—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silica
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
- C04B35/16—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silicates other than clay
- C04B35/18—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silicates other than clay rich in aluminium oxide
- C04B35/185—Mullite 3Al2O3-2SiO2
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Priority Applications (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2013258616A JP6261316B2 (ja) | 2013-12-13 | 2013-12-13 | 多孔質セラミックスの製造方法、多孔質セラミックス、セッターおよび焼成治具 |
| PCT/JP2014/080524 WO2015087664A1 (ja) | 2013-12-13 | 2014-11-18 | 多孔質セラミックスの製造方法、多孔質セラミックス、セッターおよび焼成治具 |
| CN201480067742.4A CN105814006B (zh) | 2013-12-13 | 2014-11-18 | 多孔质陶瓷的制造方法、多孔质陶瓷、承烧板和烧结窑具 |
| KR1020167015486A KR102327874B1 (ko) | 2013-12-13 | 2014-11-18 | 다공질 세라믹스의 제조 방법, 다공질 세라믹스, 세터 및 소성 지그 |
| TW103143449A TWI642646B (zh) | 2013-12-13 | 2014-12-12 | 多孔質陶瓷的製造方法、多孔質陶瓷、托架及燒製輔助具 |
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| JP2013258616A JP6261316B2 (ja) | 2013-12-13 | 2013-12-13 | 多孔質セラミックスの製造方法、多孔質セラミックス、セッターおよび焼成治具 |
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| CN106083038A (zh) * | 2016-06-16 | 2016-11-09 | 兰州理工大学 | 一种用于冷冻成型的y‑tzp浆料制备方法 |
| TWI612024B (zh) * | 2016-06-29 | 2018-01-21 | 丸十股份有限公司 | 陶瓷成形體的燒製輔助具 |
| CN106146000A (zh) * | 2016-07-05 | 2016-11-23 | 天津大学 | 莫来石纤维多孔隔热材料的制备方法 |
| CN106187089A (zh) * | 2016-07-22 | 2016-12-07 | 曹晓宏 | 一种环保型建筑陶瓷及其制备方法 |
| CN106187090A (zh) * | 2016-07-22 | 2016-12-07 | 曹晓宏 | 一种利用花岗岩废料湿法成型的建筑陶瓷及其制备方法 |
| CN106187135A (zh) * | 2016-07-23 | 2016-12-07 | 曹晓宏 | 一种高生坯强度湿法浇注成型的建筑陶瓷及其制备方法 |
| WO2018037707A1 (ja) * | 2016-08-26 | 2018-03-01 | 日本碍子株式会社 | 断熱部材 |
| WO2018131600A1 (ja) * | 2017-01-10 | 2018-07-19 | 京セラ株式会社 | 熱処理用載置部材 |
| DE112018000918T5 (de) * | 2017-03-29 | 2019-11-07 | Ngk Insulators, Ltd. | Poröser Keramikpartikel und poröse Keramikstruktur |
| CN107511770B (zh) * | 2017-09-29 | 2019-08-16 | 衢州学院 | 一种高温亚熔融自粘连磨粒磨具制备方法 |
| CN108558415A (zh) * | 2017-12-08 | 2018-09-21 | 湖南仁龙特种陶瓷有限公司 | 节能窑具及其制备方法 |
| CN108083820A (zh) * | 2017-12-08 | 2018-05-29 | 湖南仁龙特种陶瓷有限公司 | 节能窑具材料及使用其制备节能窑具的制备方法 |
| US20200308062A1 (en) * | 2019-03-28 | 2020-10-01 | Ut-Battelle, Llc | Slurry Mixtures for 3-D Slurry Extrusion of Artifacts |
| JP7189842B2 (ja) * | 2019-05-31 | 2022-12-14 | 京セラ株式会社 | 耐熱衝撃用容器 |
| KR102156575B1 (ko) * | 2020-01-23 | 2020-09-17 | 주식회사 화인테크 | 저열팽창 계수를 갖는 머시너블 세라믹 복합체 및 이의 제조방법 |
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| WO2021243522A1 (zh) * | 2020-06-01 | 2021-12-09 | 苏州君诺新材科技有限公司 | 含气孔的荧光陶瓷的制造方法 |
| CN115867493A (zh) * | 2020-06-30 | 2023-03-28 | 京瓷株式会社 | 耐热容器 |
| CN112195512A (zh) * | 2020-10-10 | 2021-01-08 | 哈尔滨科友半导体产业装备与技术研究院有限公司 | 一种氮化铝晶体生长用多孔原料的制备方法 |
| CN113800917A (zh) * | 2021-08-17 | 2021-12-17 | 航天特种材料及工艺技术研究所 | 一种均质化大尺寸氮化硅陶瓷平板的制备方法 |
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| US4923830A (en) * | 1989-09-18 | 1990-05-08 | Swiss Aluminum Ltd. | Ceramic bodies formed from partially stabilized zirconia |
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| JP2004315293A (ja) * | 2003-04-16 | 2004-11-11 | Nitsukatoo:Kk | ジルコニア製熱処理用部材とその製造方法 |
| JP4844932B2 (ja) * | 2007-03-20 | 2011-12-28 | 株式会社クラレ | 多孔質セラミックス材料の製造方法 |
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| JP5066766B2 (ja) * | 2007-03-31 | 2012-11-07 | 地方独立行政法人山口県産業技術センター | 活性フィラーとして焼成カオリンを配合するジオポリマー高強度硬化体及びその製造方法 |
| CN102898174B (zh) * | 2011-07-29 | 2015-03-11 | 深圳光启高等理工研究院 | 一种多孔陶瓷微球材料及其制备方法 |
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| KR20160096613A (ko) | 2016-08-16 |
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| CN105814006B (zh) | 2018-06-15 |
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| JP2015113272A (ja) | 2015-06-22 |
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