JP5833533B2 - 微細複製工具を作製するための整列マルチダイヤモンド切削工具組立体及び該切削工具組立体を作製する方法 - Google Patents
微細複製工具を作製するための整列マルチダイヤモンド切削工具組立体及び該切削工具組立体を作製する方法 Download PDFInfo
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- 238000005520 cutting process Methods 0.000 title claims description 190
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- 239000004593 Epoxy Substances 0.000 description 6
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- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 4
- 238000001125 extrusion Methods 0.000 description 4
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 238000004049 embossing Methods 0.000 description 3
- 239000004033 plastic Substances 0.000 description 3
- 229920003023 plastic Polymers 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- 230000009471 action Effects 0.000 description 2
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- 125000003700 epoxy group Chemical group 0.000 description 2
- 229910052733 gallium Inorganic materials 0.000 description 2
- 238000011221 initial treatment Methods 0.000 description 2
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- 238000003754 machining Methods 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- 229920000647 polyepoxide Polymers 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 125000006850 spacer group Chemical group 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 238000002679 ablation Methods 0.000 description 1
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- 239000011295 pitch Substances 0.000 description 1
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- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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- 239000010936 titanium Substances 0.000 description 1
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B27/00—Tools for turning or boring machines; Tools of a similar kind in general; Accessories therefor
- B23B27/14—Cutting tools of which the bits or tips or cutting inserts are of special material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B27/00—Tools for turning or boring machines; Tools of a similar kind in general; Accessories therefor
- B23B27/04—Cutting-off tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B27/00—Tools for turning or boring machines; Tools of a similar kind in general; Accessories therefor
- B23B27/06—Profile cutting tools, i.e. forming-tools
- B23B27/065—Thread-turning tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B27/00—Tools for turning or boring machines; Tools of a similar kind in general; Accessories therefor
- B23B27/14—Cutting tools of which the bits or tips or cutting inserts are of special material
- B23B27/18—Cutting tools of which the bits or tips or cutting inserts are of special material with cutting bits or tips or cutting inserts rigidly mounted, e.g. by brazing
- B23B27/20—Cutting tools of which the bits or tips or cutting inserts are of special material with cutting bits or tips or cutting inserts rigidly mounted, e.g. by brazing with diamond bits or cutting inserts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B29/00—Holders for non-rotary cutting tools; Boring bars or boring heads; Accessories for tool holders
- B23B29/24—Tool holders for a plurality of cutting tools, e.g. turrets
- B23B29/26—Tool holders in fixed position
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C5/00—Milling-cutters
- B23C5/02—Milling-cutters characterised by the shape of the cutter
- B23C5/08—Disc-type cutters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C5/00—Milling-cutters
- B23C5/02—Milling-cutters characterised by the shape of the cutter
- B23C5/12—Cutters specially designed for producing particular profiles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C5/00—Milling-cutters
- B23C5/16—Milling-cutters characterised by physical features other than shape
- B23C5/18—Milling-cutters characterised by physical features other than shape with permanently-fixed cutter-bits or teeth
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C5/00—Milling-cutters
- B23C5/16—Milling-cutters characterised by physical features other than shape
- B23C5/20—Milling-cutters characterised by physical features other than shape with removable cutter bits or teeth or cutting inserts
- B23C5/22—Securing arrangements for bits or teeth or cutting inserts
- B23C5/24—Securing arrangements for bits or teeth or cutting inserts adjustable
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B2226/00—Materials of tools or workpieces not comprising a metal
- B23B2226/31—Diamond
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B2226/00—Materials of tools or workpieces not comprising a metal
- B23B2226/36—Epoxy
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B2240/00—Details of connections of tools or workpieces
- B23B2240/08—Brazed connections
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B2240/00—Details of connections of tools or workpieces
- B23B2240/11—Soldered connections
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B2240/00—Details of connections of tools or workpieces
- B23B2240/21—Glued connections
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B2270/00—Details of turning, boring or drilling machines, processes or tools not otherwise provided for
- B23B2270/16—Constructions comprising three or more similar components
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T407/00—Cutters, for shaping
- Y10T407/23—Cutters, for shaping including tool having plural alternatively usable cutting edges
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T82/00—Turning
- Y10T82/10—Process of turning
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cutting Tools, Boring Holders, And Turrets (AREA)
- Milling Processes (AREA)
Description
Claims (2)
- 微細複製構造を作製する微細複製工具を作製するための切削工具組立体であって、
取付け構造体と、
1mm未満の幅を有しかつ平坦な1つの第1のダイヤモンドチップと、1mm未満の幅を有しかつ前記第1のダイヤモンドチップより高さが高い1つの第2のダイヤモンドチップとを備え、前記取付け構造体に取付けられた工具シャンクと、
を具備し、さらに前記第1のダイヤモンドチップと前記第2のダイヤモンドチップとの間に空隙がないように構成された切削工具組立体であって、
前記第1及び第2のダイヤモンドチップが、切削工具組立体の切削方向について、10マイクロメートル未満の許容誤差内で整列するとともに、前記第1のダイヤモンドチップが先ず微細複製工具を前記切削方向に沿って切削し、続いて前記第2のダイヤモンドチップが前記微細複製工具を前記切削方向に沿って切削するように前記工具シャンクが配置されている、切削工具組立体。 - 微細複製構造を作製する微細複製工具を作製するための切削工具組立体を作製する方法であって、
1mm未満の幅を有しかつ平坦な1つの第1のダイヤモンドチップと、1mm未満の幅を有しかつ前記第1のダイヤモンドチップより高さが高い1つの第2のダイヤモンドチップとを備える工具シャンクを、前記第1のダイヤモンドチップと前記第2のダイヤモンドチップとの間に空隙がないように取付け構造体に取付けるステップと、
前記第1及び第2のダイヤモンドチップが、前記第1及び第2のダイヤモンドチップの切削方向について、10マイクロメートル未満の許容誤差内で整列するとともに、前記第1のダイヤモンドチップが先ず微細複製工具を前記切削方向に沿って切削し、続いて前記第2のダイヤモンドチップが前記微細複製工具を前記切削方向に沿って切削するように前記工具シャンクを配置するステップと、を含む方法。
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US11/253,496 | 2005-10-19 | ||
US11/253,496 US7757591B2 (en) | 2005-10-19 | 2005-10-19 | Aligned multi-diamond cutting tool assembly for creating microreplication tools |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2008536715A Division JP2009512567A (ja) | 2005-10-19 | 2006-10-13 | 微細複製工具を作製するための整列マルチダイヤモンド切削工具組立体 |
Publications (2)
Publication Number | Publication Date |
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JP2013063508A JP2013063508A (ja) | 2013-04-11 |
JP5833533B2 true JP5833533B2 (ja) | 2015-12-16 |
Family
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Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
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JP2008536715A Pending JP2009512567A (ja) | 2005-10-19 | 2006-10-13 | 微細複製工具を作製するための整列マルチダイヤモンド切削工具組立体 |
JP2012269551A Expired - Fee Related JP5833533B2 (ja) | 2005-10-19 | 2012-12-10 | 微細複製工具を作製するための整列マルチダイヤモンド切削工具組立体及び該切削工具組立体を作製する方法 |
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Application Number | Title | Priority Date | Filing Date |
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JP2008536715A Pending JP2009512567A (ja) | 2005-10-19 | 2006-10-13 | 微細複製工具を作製するための整列マルチダイヤモンド切削工具組立体 |
Country Status (7)
Country | Link |
---|---|
US (1) | US7757591B2 (ja) |
EP (1) | EP1948377A4 (ja) |
JP (2) | JP2009512567A (ja) |
KR (1) | KR101330857B1 (ja) |
CN (1) | CN101291764B (ja) |
TW (1) | TWI386264B (ja) |
WO (1) | WO2007047593A1 (ja) |
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JP3880474B2 (ja) | 2002-07-11 | 2007-02-14 | キヤノン株式会社 | 金型の加工方法 |
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WO2005035174A1 (ja) * | 2003-10-10 | 2005-04-21 | Sumitomo Electric Industries, Ltd. | ダイヤモンド工具、合成単結晶ダイヤモンドおよび単結晶ダイヤモンドの合成方法ならびにダイヤモンド宝飾品 |
-
2005
- 2005-10-19 US US11/253,496 patent/US7757591B2/en not_active Expired - Fee Related
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2006
- 2006-10-13 WO PCT/US2006/040403 patent/WO2007047593A1/en active Application Filing
- 2006-10-13 CN CN2006800385313A patent/CN101291764B/zh not_active Expired - Fee Related
- 2006-10-13 EP EP06816994.5A patent/EP1948377A4/en not_active Withdrawn
- 2006-10-13 JP JP2008536715A patent/JP2009512567A/ja active Pending
- 2006-10-13 KR KR1020087008946A patent/KR101330857B1/ko not_active IP Right Cessation
- 2006-10-16 TW TW095138071A patent/TWI386264B/zh not_active IP Right Cessation
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Also Published As
Publication number | Publication date |
---|---|
WO2007047593A1 (en) | 2007-04-26 |
TWI386264B (zh) | 2013-02-21 |
US7757591B2 (en) | 2010-07-20 |
KR101330857B1 (ko) | 2013-11-18 |
EP1948377A4 (en) | 2017-06-21 |
TW200730279A (en) | 2007-08-16 |
JP2013063508A (ja) | 2013-04-11 |
EP1948377A1 (en) | 2008-07-30 |
US20070084315A1 (en) | 2007-04-19 |
KR20080055918A (ko) | 2008-06-19 |
CN101291764B (zh) | 2012-04-18 |
CN101291764A (zh) | 2008-10-22 |
JP2009512567A (ja) | 2009-03-26 |
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