JP2014240187A - 成形システム及び成形品の製造方法 - Google Patents
成形システム及び成形品の製造方法 Download PDFInfo
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- JP2014240187A JP2014240187A JP2014082188A JP2014082188A JP2014240187A JP 2014240187 A JP2014240187 A JP 2014240187A JP 2014082188 A JP2014082188 A JP 2014082188A JP 2014082188 A JP2014082188 A JP 2014082188A JP 2014240187 A JP2014240187 A JP 2014240187A
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- Prior art keywords
- molding
- molded product
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/0084—General arrangement or lay-out of plants
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/0053—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor combined with a final operation, e.g. shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14008—Inserting articles into the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/1418—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/38—Cutting-off equipment for sprues or ingates
- B29C45/382—Cutting-off equipment for sprues or ingates disposed outside the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/40—Removing or ejecting moulded articles
- B29C45/42—Removing or ejecting moulded articles using means movable from outside the mould between mould parts, e.g. robots
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/0053—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor combined with a final operation, e.g. shaping
- B29C2045/0077—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor combined with a final operation, e.g. shaping removing burrs or flashes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/1418—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure
- B29C2045/14286—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure means for heating the insert
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/40—Removing or ejecting moulded articles
- B29C45/42—Removing or ejecting moulded articles using means movable from outside the mould between mould parts, e.g. robots
- B29C2045/425—Single device for unloading moulded articles and loading inserts into the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/38—Cutting-off equipment for sprues or ingates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2701/00—Use of unspecified macromolecular compounds for preformed parts, e.g. for inserts
- B29K2701/12—Thermoplastic materials
Abstract
Description
Claims (6)
- シート状のインサート部材と成形材料とを一体に成形して成形品を製造する成形システムであって、
所定の基準位置の周囲に配置され、前記インサート部材を供給するシート供給部と、
前記インサート部材を加熱するシート加熱部と、
前記インサート部材と前記成形材料とを一体に成形して前記成形品を形成する成形装置と、
前記基準位置の周囲に形成された受渡位置を有し、前記シート加熱部と前記成形装置との間で前記インサート部材を搬送するとともに、前記成形装置から前記成形品を取り出して搬送する取出機と、
前記基準位置に設けられ、前記シート供給部及び前記取出機の相互間で、前記インサート部材又は前記成形品を搬送する搬送ロボットとを備えていること
を特徴とする成形システム。 - さらに、前記基準位置の周囲に配置され、前記成形品を搬送する搬送装置とを備え、
前記搬送ロボットは、前記基準位置に設けられ、前記シート供給部、前記取出機、及び前記搬送装置の相互間で、前記インサート部材又は前記成形品を搬送することを特徴とする請求項1に記載の成形システム。 - さらに、前記基準位置の周囲に配置され、前記成形品に付着したゲートを切断するゲートカット装置とを備え、
前記搬送ロボットは、前記基準位置に設けられ、前記シート供給部、前記取出機、及び前記ゲートカット装置の相互間で、前記インサート部材又は前記成形品を搬送することを特徴とする請求項1に記載の成形システム。 - シート状のインサート部材と成形材料とを一体に成形して成形品を製造する成形品の製造方法であって、
所定の基準位置の周囲に配置されたシート供給部から前記インサート部材を供給し、
前記インサート部材をシート加熱部で加熱し、
前記インサート部材と前記成形材料とを成形装置で一体に成形して前記成形品を形成し、
前記基準位置の周囲に形成された受渡位置を有する取出機で、前記インサート部材又は前記成形品のうちの少なくとも一方を搬送し、
さらに前記基準位置に設けられた搬送ロボットにより、前記シート供給部及び前記取出機の相互間で、前記インサート部材又は前記成形品のうちの少なくとも一方を搬送することを特徴とする成形品の製造方法。 - さらに、前記基準位置の周囲に配置された搬送装置で前記成形品を搬送し、
前記基準位置に設けられた前記搬送ロボットにより、前記シート供給部、前記取出機、及び前記搬送装置の相互間で、前記インサート部材又は前記成形品のうちの少なくとも一方を搬送することを特徴とする請求項4に記載の成形品の製造方法。 - さらに、前記基準位置の周囲に配置されたゲートカット装置で、前記成形品に付着したゲートを切断し、
前記基準位置に設けられた前記搬送ロボットにより、前記シート供給部、前記取出機、及び前記ゲートカット装置の相互間で、前記インサート部材又は前記成形品のうちの少なくとも一方を搬送することを特徴とする請求項4に記載の成形品の製造方法。
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
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JP2014082188A JP5866398B2 (ja) | 2013-05-15 | 2014-04-11 | 成形システム及び成形品の製造方法 |
CN201410203190.7A CN104162954B (zh) | 2013-05-15 | 2014-05-14 | 成型系统及成型品的制造方法 |
DE102014209100.4A DE102014209100B4 (de) | 2013-05-15 | 2014-05-14 | Formsystem und Verfahren zur Herstellung von Formprodukten |
US14/278,304 US9636856B2 (en) | 2013-05-15 | 2014-05-15 | Molding system and method of manufacturing molded article |
US15/441,548 US10093048B2 (en) | 2013-05-15 | 2017-02-24 | Molding system and method of manufacturing molded article |
Applications Claiming Priority (3)
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JP2013103417 | 2013-05-15 | ||
JP2013103417 | 2013-05-15 | ||
JP2014082188A JP5866398B2 (ja) | 2013-05-15 | 2014-04-11 | 成形システム及び成形品の製造方法 |
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JP2014240187A true JP2014240187A (ja) | 2014-12-25 |
JP5866398B2 JP5866398B2 (ja) | 2016-02-17 |
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US (2) | US9636856B2 (ja) |
JP (1) | JP5866398B2 (ja) |
CN (1) | CN104162954B (ja) |
DE (1) | DE102014209100B4 (ja) |
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KR101890577B1 (ko) * | 2018-04-03 | 2018-08-23 | 디엘피주식회사 | 온도유지장치 |
KR101898142B1 (ko) * | 2018-03-27 | 2018-09-13 | 박정서 | 사출성형기용 인서트 공급 및 사출품 이송장치 |
KR20190006708A (ko) * | 2017-07-11 | 2019-01-21 | 장석훈 | 화장품 용기용 명판 자동 사출성형방법 |
WO2022230946A1 (ja) * | 2021-04-27 | 2022-11-03 | 大日本印刷株式会社 | 成形システム、金型、シート保持機構、シート供給装置、シート搬送システム、成形製品の製造方法、成形シートの製造方法、シートを供給する方法及びシートを搬送する方法 |
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CN104162954A (zh) | 2014-11-26 |
CN104162954B (zh) | 2017-07-04 |
DE102014209100A1 (de) | 2014-12-18 |
DE102014209100B4 (de) | 2022-05-05 |
JP5866398B2 (ja) | 2016-02-17 |
US10093048B2 (en) | 2018-10-09 |
US9636856B2 (en) | 2017-05-02 |
US20140339727A1 (en) | 2014-11-20 |
US20170165882A1 (en) | 2017-06-15 |
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