EP0648895B1 - Schienenschleifmaschine - Google Patents

Schienenschleifmaschine Download PDF

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Publication number
EP0648895B1
EP0648895B1 EP94890151A EP94890151A EP0648895B1 EP 0648895 B1 EP0648895 B1 EP 0648895B1 EP 94890151 A EP94890151 A EP 94890151A EP 94890151 A EP94890151 A EP 94890151A EP 0648895 B1 EP0648895 B1 EP 0648895B1
Authority
EP
European Patent Office
Prior art keywords
grinding
machine
rail
guide frame
frame
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP94890151A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP0648895A3 (de
EP0648895A2 (de
Inventor
Josef Theurer
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Franz Plasser Bahnbaumaschinen Industrie GmbH
Original Assignee
Franz Plasser Bahnbaumaschinen Industrie GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Franz Plasser Bahnbaumaschinen Industrie GmbH filed Critical Franz Plasser Bahnbaumaschinen Industrie GmbH
Publication of EP0648895A2 publication Critical patent/EP0648895A2/de
Publication of EP0648895A3 publication Critical patent/EP0648895A3/de
Application granted granted Critical
Publication of EP0648895B1 publication Critical patent/EP0648895B1/de
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B31/00Working rails, sleepers, baseplates, or the like, in or on the line; Machines, tools, or auxiliary devices specially designed therefor
    • E01B31/02Working rail or other metal track components on the spot
    • E01B31/12Removing metal from rails, rail joints, or baseplates, e.g. for deburring welds, reconditioning worn rails
    • E01B31/17Removing metal from rails, rail joints, or baseplates, e.g. for deburring welds, reconditioning worn rails by grinding
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B31/00Working rails, sleepers, baseplates, or the like, in or on the line; Machines, tools, or auxiliary devices specially designed therefor
    • E01B31/02Working rail or other metal track components on the spot
    • E01B31/12Removing metal from rails, rail joints, or baseplates, e.g. for deburring welds, reconditioning worn rails
    • E01B31/17Removing metal from rails, rail joints, or baseplates, e.g. for deburring welds, reconditioning worn rails by grinding
    • E01B31/175Removing metal from rails, rail joints, or baseplates, e.g. for deburring welds, reconditioning worn rails by grinding using grinding belts

Definitions

  • the invention relates to a rail grinding machine for grinding irregularities on a rail head surface of a track, with a machine frames supported on rail bogies and with them connected via height adjustment drives, via flange rollers on the Rail that can be unrolled and supports at least one grinding unit, wherein the grinding unit on by means of a pressure member the rail head surface pressed and with its ends on one Has supply or a collecting reel rollable grinding belt.
  • Such a rail grinding machine is already known from AT 221 131 B, that can be moved on a track via rail trolleys and per rail with one grinding unit each for grinding irregularities a rail head surface of the track.
  • the grinding units are each connected to the machine frame by means of tie rods Guide frame arranged over the flanged wheels on the Rail can be unrolled and attached to the machine frame using one Height adjustment drive can be lifted off. Regardless of that, it is Grinding unit based on guides in the vertical direction relative to Guide frame designed to be adjustable and provided on the machine frame Load drives connected, by means of which a pressure element Acting sole of the grinding unit on the surface of the rail head can be pressed.
  • US 4,249,346 B describes a rail grinding machine with one Rail chassis supported machine frame and height adjustable associated grinding units. These each have one Flange wheels on tool rails mounted on the rails Grinding tools in the form of slide stones and height adjustment drives is pressed against the rails.
  • the grinding units are based on tie rods articulated on the tool frame and a Lever system connected to an eccentric drive on the machine frame is attached and the grinding units in a longitudinal direction of the rail reciprocating, counter-rotating movement offset while the machine is moved along the track.
  • No. 4,896,460 B describes a grinding unit for grinding rail head surfaces a track using an endless grinding belt revealed. This is guided or tensioned around driven deflection rollers and is pressed against the rail head profile via a pressure roller, whereby the rollers rotate around axes running in the cross-machine direction.
  • the the supporting frame or the aggregate frame that supports the aggregate is with a Height adjustment device for feeding the sanding belt connected.
  • the Grinding unit is arranged on a machine that can be moved on the track and is moved along the rails during work.
  • a rail grinding device is known from which is an endless sanding belt across the running surfaces across the length of the rail the rails are guided.
  • the sanding belt is stretched over pulleys, on both sides of the rail head under the top edge of the rail can be lowered, which means that the strap can be used to work the rail head partially wraps around.
  • the object of the present invention is to provide a Rail grinding machine of the generic type with increased grinding performance.
  • a grinding unit designed in this way offers a considerable increase the work performed when grinding irregularities on the rail head surfaces compared to conventional belt sanding units where the working movement of the grinding tools relative to the rail only comes from the right of way.
  • the grinding unit according to the invention enables high-quality grinding in just one pass of the machine, during which every point of the rail head surface through the sanding belt several times due to its back and forth movement is treated.
  • the work performance can be advantageous the grinding machine easily meets the requirements in the process Track can be adjusted by, for example, a very irregular Rail tread by simply slowing down the right of way the grinding performance of the machine can be increased and vice versa.
  • Spark development and consequent fire risk are much less in the present invention Spark development and consequent fire risk.
  • the abrasive belt according to the invention becomes worn after the contact surface simply rewound and is therefore particularly economical Specially for the treatment of problem areas of the rail head surfaces. In connection with that is set out in claim 2 Training the ablation depth of the sanding belt as desired without problems and easily adjustable.
  • the training according to claim 3 ensures constructive simple way the oscillating mobility of the grinding unit with respect to the management framework, while training according to claim 4 enables a particularly space-saving arrangement of the coils, whereby the dimension of the unit running in the machine longitudinal direction can advantageously be kept low.
  • the development according to claim 9 offers the advantage of two grinding units apply opposing oscillating movements per rail in addition to the benefit of increased grinding performance a disturbing vibration of the guide frame eliminate or at least to a minimum.
  • a rail grinding machine 1 shown in FIG. 1 has a machine frame 2, which is supported on a track 4 via rail trolleys 3 and can be moved in a working direction 5.
  • the machine 1 is at the end arranged cabins 6 and an energy center 7 for supply a traction drive 8 and all others on the machine Provide drives.
  • the grinding unit 12 has a guide frame 14 which extends in the longitudinal direction of the track extends and at both ends over flanged wheels 15 can be unrolled on the rail 10.
  • the flanged wheels 15 are relative to the guide frame 14 by means of drives 16 adjustable in height trained, while the guide frame 14 itself over each end height-adjustable drives 17 connected thereto with the machine frame 2 connected and adjustable in height.
  • the height adjustment drives 17 are designed as double-acting hydraulic cylinders and serve both to lift the grinding unit 12 off the track 4 and to apply it a vertical load when working.
  • the guide frame 14 is equipped with two grinding units 18 which arranged one behind the other in the machine longitudinal direction above the rail 10 and are each provided with a tool frame 19. This is on connected to the guide frame 14, in the machine longitudinal direction and Guiding columns running horizontally or parallel to the top edge of the rail 20 slidably mounted relative to the guide frame 14. Between two grinding units 18 there is one with the guide frame 14 connected drive device 21, the eccentric drive 22 with two drive shafts 23 is formed. These are each via a connecting rod 24 articulated to the tool frame 19 and act on the Grinding units 18 with a reciprocating in the machine longitudinal direction, opposite movement (see small arrows in Fig. 2).
  • Each sanding unit 18 is subsequently equipped with an sanding belt 25, the ends of which are on a supply spool 26 or a collecting spool 27 are rolled up and that over a at the lower end of the tool frame 19 located pressing member 28, by means of which the grinding belt 25th can be pressed against the rail head surface 9.
  • the stock and Collecting coil 26,27 are one above the other in the vertical direction Pressure member 28 mounted on the tool frame 19 and each around a horizontal axis 29 running in the cross-machine direction is rotatable formed, each supply spool 26 for the purpose of biasing the Sanding belt 25 is equipped with its own braking device 30.
  • Each collecting coil 27 is connected to a continuously controllable motor 39, to make the sanding belt slower at work Wind speed on the collecting spool 27. Furthermore, on Tool frame 19 deflection rollers 31 for guiding the grinding belt 25 provided between the two coils 26, 27.
  • the two in the cross machine direction opposite grinding units 11, 12 are known by spreading drives, not known, to Switching off the track play or for pressing the grinding belt 25 to the inner tip rounding 37 of the rail 10 - against the respective inside of the rail pressed (see arrow 40 in Fig. 3).
  • the pressing member 28 is a elongated pressure shoe 32 formed on its underside has a contact surface 33 with the grinding belt 25 and in the machine longitudinal direction or runs parallel to the rail 10.
  • a cross-sectional profile 38 the contact surface 33 corresponds with respect to the driving surface and the Rail head inside the desired cross-sectional profile of the rail head surface 9.
  • the contact surface 33 is above the respective one Head rounding 37 of the rail 10 is also pulled down and extends down to about the beginning of the vertical area of the rail head flanks 34. So that the sanding belt 25 just in larger deformations having a rounded corner area a constant support given.
  • the pressure shoe 32 is in the area of an outer rounded tip 41 - and thus also the grinding belt 25 - distanced from the rail 10.
  • a double track roller 35 on the tool frame 19 mounted which rotates about an axis 36 extending in the cross-machine direction and which is arranged such that it - in the working position of the grinding unit 18 - is slightly distanced from the rail head surface 9 and so the sanding belt 25 precisely in its lateral position relative to Pressure shoe 32 fixed or leads.
  • the machine 1 In use for grinding irregularities on the surface of the rail head the machine 1 is continuously moved in the working direction 5 while the grinding units 18 using the eccentric drive 22 in one of these Machine direction overlaid, oscillating work movement offset and the sanding belts 25 to the rail head surface by means of the height adjustment drives 17 9 are pressed.
  • the desired removal depth when sanding is regulated using the drives 16.
  • the grinding unit 12 In the event of contamination or after wear of the sanding belts 25 in engagement with the rail 10 standing contact surface, the grinding unit 12 is lifted off the rail and each grinding belt 25 - after the braking device 30 has been released - by the corresponding length used from the supply roll 26 to the collecting roll 27 forwarded.
  • the grinding unit 12 can expediently be with the grinding units 18 in particular for processing those areas the rail head surfaces are used, the z. B. due of rollover burrs or the like. problematic for the application of the the slider blocks 13 provided for the grinding units 11. Therefore it is also expedient to have the grinding units 25 with grinding belts 12 in the working direction in front of the grinding units equipped with sliding blocks 13 11 use. As already mentioned, it can also - in particular in the case of very large wear - the sanding belts should be useful 25 with the help of the motor 39 during work at slow speed continuously wind up.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
  • Machines For Laying And Maintaining Railways (AREA)
  • Polishing Bodies And Polishing Tools (AREA)
  • Mechanical Treatment Of Semiconductor (AREA)
EP94890151A 1993-10-18 1994-09-20 Schienenschleifmaschine Expired - Lifetime EP0648895B1 (de)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
AT2083/93 1993-10-18
AT208393 1993-10-18
AT208393 1993-10-18

Publications (3)

Publication Number Publication Date
EP0648895A2 EP0648895A2 (de) 1995-04-19
EP0648895A3 EP0648895A3 (de) 1996-05-22
EP0648895B1 true EP0648895B1 (de) 2000-03-22

Family

ID=3527395

Family Applications (1)

Application Number Title Priority Date Filing Date
EP94890151A Expired - Lifetime EP0648895B1 (de) 1993-10-18 1994-09-20 Schienenschleifmaschine

Country Status (15)

Country Link
US (1) US5567196A (cs)
EP (1) EP0648895B1 (cs)
JP (1) JP3588374B2 (cs)
CN (1) CN1066508C (cs)
AT (1) ATE191031T1 (cs)
AU (1) AU672527B2 (cs)
CA (1) CA2118296C (cs)
CZ (1) CZ280364B6 (cs)
DE (1) DE59409227D1 (cs)
ES (1) ES2146250T3 (cs)
FI (1) FI115657B (cs)
HU (1) HU215005B (cs)
PL (1) PL176067B1 (cs)
RU (1) RU2085651C1 (cs)
SK (1) SK280432B6 (cs)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102021200647A1 (de) 2021-01-26 2022-07-28 Robel Bahnbaumaschinen Gmbh Verfahren und Schleifaggregat zum trockenen Schleifen mindestens einer Schiene eines Gleises

Families Citing this family (31)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0789109A1 (fr) * 1996-02-06 1997-08-13 Scheuchzer S.A. Machine pour le reprofilage des rails
CH690963A5 (fr) * 1996-12-20 2001-03-15 Speno Internat S A Dispositif pour la finition du reprofilage en voie et en continu de la surface du champignon d'au moins un rail d'une voie ferrée.
DE10245515B4 (de) * 2002-09-27 2005-05-25 Noell Crane Systems Gmbh Lastverladekran und Bearbeitungseinrichtung für Katzfahrbahnen
US6953386B1 (en) 2004-07-19 2005-10-11 Railworks Corporation Active spark control
US6981907B1 (en) 2004-11-03 2006-01-03 Railworks Corporation High angle grinder
ITRM20060588A1 (it) * 2006-10-30 2008-04-30 Stefano Pugliese Unita per la levigatura di rotaie ferroviarie
EP2177664B2 (de) * 2008-10-20 2024-05-22 Schweerbau International GmbH & Co. KG Verfahren und Vorrichtung zum spanabhebenden Bearbeiten eines Werkstücks mit einer geometrisch bestimmten Schneide
AT509530B1 (de) * 2010-02-25 2012-01-15 Linsinger Maschb Gesmbh Fahrbare vorrichtung zum bearbeiten von schienenköpfen
CN101838956A (zh) * 2010-05-18 2010-09-22 李洪彬 内燃式钢轨砂带打磨机
CN102211593A (zh) * 2011-05-11 2011-10-12 北京二七轨道交通装备有限责任公司 铁路钢轨打磨列车水箱及铁路钢轨打磨列车
CN103132410B (zh) * 2011-12-03 2014-12-10 金鹰重型工程机械有限公司 一种钢轨高速打磨列车的打磨装置
CN102733271A (zh) * 2012-06-08 2012-10-17 李松茂 钢轨端面修复机
CN102765023B (zh) * 2012-07-10 2015-04-15 攀钢集团攀枝花钢铁研究院有限公司 一种打磨钢轨表面的方法及检测钢轨的残余应力的方法
CN102848316B (zh) * 2012-08-16 2014-07-09 湖南海捷精密工业有限公司 钢轨铣磨车纵向进给自适应装置
AT513035B1 (de) * 2012-10-24 2014-01-15 Plasser Bahnbaumasch Franz Verfahren sowie Vorrichtung zum Schleifen von Schienen
CN103343497B (zh) * 2013-07-29 2015-07-08 株洲时代电子技术有限公司 一种钢轨打磨车优化打磨方法
CN103949962B (zh) * 2013-11-29 2016-08-17 中科华核电技术研究院有限公司 回转体密封槽自动抛光机
CN103722472A (zh) * 2014-01-03 2014-04-16 北京交通大学 一种开式砂带钢轨打磨装置
EP2947204B1 (de) * 2014-05-19 2017-01-11 Mevert Maschinenbau GmbH & Co.KG Verfahrbare Vorrichtung zum Fräsen von Schienenköpfen und Verfahren zum Wechsel von Schneidplatten bei einer derartigen Vorrichtung
JP6667143B2 (ja) * 2014-06-24 2020-03-18 ファマ エス.アール.エル. 接線研削機械
KR101697502B1 (ko) * 2015-10-13 2017-01-18 한국철도기술연구원 레일 표면 연마장치 및 이를 이용한 레일 표면 연마방법
CN106181696B (zh) * 2016-09-07 2019-02-22 山东智沃轨道交通设备有限公司 充电式钢轨波磨砂带打磨机
CN106223145B (zh) * 2016-09-07 2018-10-12 北京交通大学 整体施压型闭式砂带钢轨打磨车
CN106223146A (zh) * 2016-09-07 2016-12-14 北京交通大学 开式砂带钢轨高速打磨车
CN110295521A (zh) * 2019-07-26 2019-10-01 安徽辉瑞轨道智能设备有限公司 一种可编程智能轨道打磨车
CN111469033B (zh) * 2020-04-01 2021-11-30 杭州唯库科技有限公司 一种机床导轨自动除锈机器人
CN111851177B (zh) * 2020-07-28 2021-11-12 黑龙江瑞兴科技股份有限公司 一种城际高速铁路检修设备
CN113355960B (zh) * 2021-06-07 2023-03-21 北京交通大学 一种自驱式智能化砂带打磨机
ES3034932T3 (en) * 2023-06-20 2025-08-26 Railtechnology Gmbh Method for machining a rail by grinding and/or planing
EP4481116B1 (en) * 2023-06-20 2025-07-23 RailTechnology GmbH Metal abrasive module for machining rails
CN118166592A (zh) * 2024-05-14 2024-06-11 清研锐为(洛阳)轨道交通科技有限公司 一种往复式成型打磨方法、钢轨打磨装置及钢轨打磨车

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AT221131B (de) * 1959-08-22 1962-05-10 Alfred Scheuchzer Vorrichtung zum gleichzeitigen Abrichten der Rolloberfläche beider Schienen eines Eisenbahngeleises
IN149163B (cs) * 1977-02-21 1981-09-26 Plasser Bahnbaumasch Franz
DE3243602A1 (de) * 1982-11-25 1984-05-30 Elektro-Thermit Gmbh, 4300 Essen Auf einer oder beiden schiene(n) eines gleises verfahrbare schienenschleifmaschine
CH670667A5 (en) * 1987-02-09 1989-06-30 Speno International Rail reshaping equipment for railway track - has chassis supported on wheels at one side and with endless grinding belt other side
US4768312A (en) * 1987-03-06 1988-09-06 Williams & White Machine Shop Ltd. Rail grinding machine
AT388764B (de) * 1987-05-12 1989-08-25 Plasser Bahnbaumasch Franz Band-schleifaggregat zum abschleifen von unregelmaessigkeiten an der schienenkopfflaeche einer oder beider schienen eines verlegten gleises
JPH0646452B2 (ja) * 1987-09-21 1994-06-15 富士写真フイルム株式会社 磁気テープクリーニング装置
US5209027A (en) * 1989-10-13 1993-05-11 Tdk Corporation Polishing of the rear surface of a stamper for optical disk reproduction

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102021200647A1 (de) 2021-01-26 2022-07-28 Robel Bahnbaumaschinen Gmbh Verfahren und Schleifaggregat zum trockenen Schleifen mindestens einer Schiene eines Gleises

Also Published As

Publication number Publication date
EP0648895A3 (de) 1996-05-22
RU94037559A (ru) 1996-08-10
CA2118296C (en) 2005-11-08
US5567196A (en) 1996-10-22
HU9402947D0 (en) 1995-02-28
CN1066508C (zh) 2001-05-30
SK280432B6 (sk) 2000-02-14
EP0648895A2 (de) 1995-04-19
ATE191031T1 (de) 2000-04-15
CN1106486A (zh) 1995-08-09
CZ251194A3 (en) 1995-06-14
ES2146250T3 (es) 2000-08-01
RU2085651C1 (ru) 1997-07-27
FI115657B (fi) 2005-06-15
PL305472A1 (en) 1995-05-02
DE59409227D1 (de) 2000-04-27
CA2118296A1 (en) 1995-04-19
JP3588374B2 (ja) 2004-11-10
AU672527B2 (en) 1996-10-03
PL176067B1 (pl) 1999-03-31
CZ280364B6 (cs) 1995-12-13
AU7420094A (en) 1995-05-04
FI944872A0 (fi) 1994-10-17
HUT71035A (en) 1995-11-28
FI944872A7 (fi) 1995-04-19
JPH07150504A (ja) 1995-06-13
HU215005B (hu) 1998-08-28
SK125894A3 (en) 1996-09-04

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