EP0158721B1 - Verfahren zum Herstellen eines beflockten Textilflächengebildes und flexibles Textilflächengebilde - Google Patents

Verfahren zum Herstellen eines beflockten Textilflächengebildes und flexibles Textilflächengebilde Download PDF

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Publication number
EP0158721B1
EP0158721B1 EP84114801A EP84114801A EP0158721B1 EP 0158721 B1 EP0158721 B1 EP 0158721B1 EP 84114801 A EP84114801 A EP 84114801A EP 84114801 A EP84114801 A EP 84114801A EP 0158721 B1 EP0158721 B1 EP 0158721B1
Authority
EP
European Patent Office
Prior art keywords
flock
adhesive
flat
flocked
textile fabric
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP84114801A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP0158721A3 (en
EP0158721A2 (de
Inventor
Gerhard Lenards
Karl-Heinz Stukenbrock
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Stockhausen GmbH and Co KG
Uniroyal Textilcord SA
Original Assignee
Chemische Fabrik Stockhausen GmbH
Uniroyal Textilcord SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Chemische Fabrik Stockhausen GmbH, Uniroyal Textilcord SA filed Critical Chemische Fabrik Stockhausen GmbH
Priority to AT84114801T priority Critical patent/ATE55428T1/de
Publication of EP0158721A2 publication Critical patent/EP0158721A2/de
Publication of EP0158721A3 publication Critical patent/EP0158721A3/de
Application granted granted Critical
Publication of EP0158721B1 publication Critical patent/EP0158721B1/de
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H11/00—Non-woven pile fabrics
    • D04H11/08—Non-woven pile fabrics formed by creation of a pile on at least one surface of a non-woven fabric without addition of pile-forming material, e.g. by needling, by differential shrinking
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H11/00—Non-woven pile fabrics
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00—Processes for applying liquids or other fluent materials
    • B05D1/16—Flocking otherwise than by spraying

Definitions

  • the invention relates to a method for producing a flocked, porous textile fabric which consists of an adhesive layer and a short fiber layer (flock).
  • the textile fabric is produced by an adhesive layer being non-adherently absorbed by a carrier surface and being electrostatically flocked. This fabric is dried and then fixed. In the cleaned state, it is separated from the carrier surface and is available as a self-supporting textile product for further use.
  • Producing fabrics from adhesive and short fibers on a carrier surface is known from DE PS 10 81 857.
  • a uniform, continuous adhesive film made of low-viscosity plastic, resin, rubber or copolymer in the form of a volatile organic solvent solution is applied to a support surface, flocked and dried after flocking, so that the solvent evaporates.
  • the textile fabric obtained is light and porous and has a velvety surface. In additional treatment stages with the help of glue and pile layer, it can also get a pile-like surface.
  • Textile fabrics which are provided with short fibers are, according to the handbook "The Textile Raw Materials", E. Wagner, 6th edition 1981, page 159, as imitation suede, velvet, plush and fur, as velor paper, synthetic leather, among others Made from pile products.
  • a substrate in the form of woven, knitted or paper serves as an adhesive and flock-bearing product component.
  • the foam adhesive is a thermoplastic resin with open cells made of a vinyl chloride homopolymer or copolymer, the fine powder particles of which are diffused and gelled in liquid plasticizers.
  • the foam mass spread out on a transfer carrier is flocked.
  • the flock surface structures obtained are used as flooring, carpet underlay, and optionally also as clothing material.
  • the fabric is not chemically resistant to cleaning.
  • the plasticizers are extracted during chemical cleaning. The structure becomes hard and brittle. It is not flexible at low temperatures; because at low temperatures it gets harder than before.
  • the aim of the invention is to produce a substrate-free, flocked textile fabric which has improved properties with regard to its usability and furthermore should have a refined, flannel-like appearance with regard to its textile surface.
  • the object of the invention is to produce the textile fabric from commercially available adhesives and short fibers and to achieve the desired properties simply and inexpensively by means of the starting materials mentioned and by finishing in a further treatment stage.
  • this is achieved in that a fabric obtained from an aqueous polymeric air foam dispersion and short fibers (flock) is additionally calendered after flocking.
  • An aqueous dispersion adhesive in the form of an air foam which is continuously applied to a carrier surface in a thin layer is flocked with short fibers in the flocking stage and is moved as a dried, not yet hardened textile fabric connected to a dense flock layer of essentially upright fibers through the nip of a calender and thereby on a certain, selectable thickness compressed.
  • a uniform surface deformation of the flock is achieved.
  • the calendered fabric is then fixed and condensed, then cleaned of excess flock and separated from the support surface.
  • the textile fabric product obtained in this way is light, air-permeable and bi-elastic. It has a surface that is equivalent to a fine flannel. This refined look is achieved by calendering.
  • the textile surface product can be used advantageously in many areas, e.g. as lining material in bags and suitcases, as a replacement for textile wallpaper in rooms and as interior lining in vehicles.
  • lining material e.g. as lining material in bags and suitcases
  • the textile surface product can be used advantageously in many areas, e.g. as lining material in bags and suitcases, as a replacement for textile wallpaper in rooms and as interior lining in vehicles.
  • As a less decorative material it can be used in vehicles and machine housings, e.g. Typewriters or other office machines or vacuum cleaners can be used as soundproofing material. When used in rooms, it can be heat-insulating and sound-absorbing.
  • Dispersion adhesives are known from the Kunststoff Handbuch Polyurethane Band 7, G. Oertel, 2nd edition 1983; see. Page 591, for example adhesives made from aqueous polyurethane dispersions. See also chapter 11.7.4 clothing industry, in particular composites with woven and knitted fabrics, etc. for all-over flocking, and Chapter 11.7.5 Vehicle construction, especially vehicle parts, e.g. Glove box for decorative flocking.
  • the dispersion adhesive is bonded to the flock layer in such a way that the Adhesive penetrating short fibers hold and strengthen the adhesive layer and that they are supported by the full-density, essentially upright short fibers themselves.
  • This in its adhesive layer area still plastic, not condensed, not finally cross-linked, large-cell foam component and the short fibers of the flock area are pressed together in the calender roll nip and essentially the flock surface receives its very uniform surface deformation that extends over the entire area. It subsequently gives it a flannel-like, uniformly uneven appearance.
  • This fabric treated by calendering, results in a very light web after drying and fixing, which is highly permeable to air and has limited bi-elasticity and which has a flock surface in the manner described above.
  • the textile fabric can preferably be given a decorative pattern in accordance with predetermined, selectable embossing aids. For example, receive a rustic fabric design.
  • the treatment in calendering and embossing stages results in a textile fabric that has a character that is similar to that of flat weave and flannel.
  • the drawing shows schematically the structure of the means for producing a flocked textile web with a flannel appearance.
  • aqueous polymeric foam adhesive dispersion with a foam weight of 100 to 500 g / l made of polyurethane or acrylate is applied by a doctor blade 1 onto a carrier surface 2 in the form of a non-adhesive and heat-resistant endless belt in a thickness of the air foam of optionally 100 to 1000 ⁇ m.
  • a flocking level 3 i.e. an electrostatically constructed field, electrostatically prepared short fibers of known type, e.g. Polyamide in a fineness of either 1.7 to 3.3 dtex and optionally about 0.6 to 1.0 mm cutting length, flocked into the adhesive layer, so that the ends of the short fibers are at least partially surrounded by the adhesive material.
  • the adhesive layer is relatively large-celled and the layer thickness is very small.
  • the adhesive foam connects to the short fibers, which are flocked in full density, whereby both hold each other and the fibers reinforce the adhesive mass to a certain extent.
  • the doctoring and flocking take place at room temperature.
  • the flocked web which leaves the flocking stage, is soft, plastic and viscoelastic and has not yet hardened. It is then dried in a first drying zone 4 either by heat or heat treatment, depending on the type of foam adhesive chosen, the water being removed from the adhesive foam.
  • This web is then passed through the nip of a calender 5 and is subject to a surface pressure by which the short fibers are subjected to pressure and / or kinking.
  • the surface shows a uniform, flannel-like or matted flannel-like appearance. It is present uniformly on the entire surface and can be seen as a new finishing treatment that can only be achieved with cloth fabrics by a high level of equipment.
  • further surface finishing can be carried out in an intermediate stage 6.
  • embossing or partial embossing may be provided. This depends on the requirements of the later use of the textile surface structure. Areas of application are e.g. the automotive industry and the wall covering or bagging material processing industry.
  • the dried, finished textile web is subjected to a drying and fixing process with different heat treatments for the top and bottom, if necessary.
  • the sheet goods receive the desired structural stability and the required quality.
  • the textile fabric is cleaned of excess material residues, for example by a suction device 8. Then it is separated from the carrier surface 2 and wound up.
  • the total process time takes about 5 to 6 minutes.
  • the wound web is relatively soft and elastic, has a full grip and has a weight of about 120 to 150 g / m 2 .
  • the winding is 9 and the flocked substrate-free textile sheet is designated 10.
  • the textile fabric obtained by the process of the invention consists of a) the adhesive foam of the aforementioned aqueous dispersion, mechanically air-foamed and has good inherent stability and at the same time good air permeability due to the large-cell structure and b) the flock layer made of commercially available flock construction.
  • This substrate-less web material is self-supporting, the short fibers being anchored better in the adhesive, in particular by calendering, and the fibers reinforcing the adhesive.
  • the density of the flock entry favors this combination.
  • the condensed adhesive foam thickness can be between 0.1 and 1 mm depending on the intended area of application.
  • the product can be used in vehicle construction.
  • the product is placed on the support structure, eg sheet metal or plastic, glued on before deformation, then deformed and punched together with it. This has several advantages.
  • Bags and suitcases can also be lined with this textile product in all desired designs cheaply, easy to clean and wear-resistant.
  • the textile fabric is also suitable with advantages for interior design as an inexpensive covering material for rooms in conference halls, concert halls, theaters, etc. It is sound-refracting and slightly sound-reflecting. It can easily replace the expensive textile covering.
  • the colors and pattern designs can be achieved as desired.
  • the aforementioned flannel-like surface appearance can also be easily produced in an embossed form.

Landscapes

  • Textile Engineering (AREA)
  • Engineering & Computer Science (AREA)
  • Laminated Bodies (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
  • Chemical Or Physical Treatment Of Fibers (AREA)
  • Synthetic Leather, Interior Materials Or Flexible Sheet Materials (AREA)
  • Medicines Containing Plant Substances (AREA)
  • Diaphragms For Electromechanical Transducers (AREA)
  • Arrangements For Transmission Of Measured Signals (AREA)
  • Paper (AREA)
  • Treating Waste Gases (AREA)
  • Separation Of Suspended Particles By Flocculating Agents (AREA)
EP84114801A 1984-04-17 1984-12-05 Verfahren zum Herstellen eines beflockten Textilflächengebildes und flexibles Textilflächengebilde Expired - Lifetime EP0158721B1 (de)

Priority Applications (1)

Application Number Priority Date Filing Date Title
AT84114801T ATE55428T1 (de) 1984-04-17 1984-12-05 Verfahren zum herstellen eines beflockten textilflaechengebildes und flexibles textilflaechengebilde.

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE3414505 1984-04-17
DE3414505A DE3414505C2 (de) 1984-04-17 1984-04-17 Verfahren zum Herstellen eines beflockten Textilflächengebildes und flexibles Textilflächengebilde

Publications (3)

Publication Number Publication Date
EP0158721A2 EP0158721A2 (de) 1985-10-23
EP0158721A3 EP0158721A3 (en) 1987-12-02
EP0158721B1 true EP0158721B1 (de) 1990-08-08

Family

ID=6233827

Family Applications (1)

Application Number Title Priority Date Filing Date
EP84114801A Expired - Lifetime EP0158721B1 (de) 1984-04-17 1984-12-05 Verfahren zum Herstellen eines beflockten Textilflächengebildes und flexibles Textilflächengebilde

Country Status (12)

Country Link
US (1) US4668323A (enrdf_load_stackoverflow)
EP (1) EP0158721B1 (enrdf_load_stackoverflow)
JP (1) JPS60244534A (enrdf_load_stackoverflow)
KR (1) KR880000387B1 (enrdf_load_stackoverflow)
AT (1) ATE55428T1 (enrdf_load_stackoverflow)
BR (1) BR8500406A (enrdf_load_stackoverflow)
DE (2) DE3414505C2 (enrdf_load_stackoverflow)
DK (1) DK162450C (enrdf_load_stackoverflow)
ES (1) ES8605696A1 (enrdf_load_stackoverflow)
FI (1) FI73900C (enrdf_load_stackoverflow)
NO (1) NO157509C (enrdf_load_stackoverflow)
ZA (1) ZA85764B (enrdf_load_stackoverflow)

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Also Published As

Publication number Publication date
NO850378L (no) 1985-10-18
ES539979A0 (es) 1986-04-01
DE3482956D1 (de) 1990-09-13
NO157509B (no) 1987-12-21
DK162450C (da) 1992-03-23
DK35185A (da) 1985-10-18
FI73900B (fi) 1987-08-31
JPS60244534A (ja) 1985-12-04
FI73900C (fi) 1987-12-10
NO157509C (no) 1988-03-30
ES8605696A1 (es) 1986-04-01
EP0158721A3 (en) 1987-12-02
US4668323A (en) 1987-05-26
BR8500406A (pt) 1985-12-03
DE3414505C2 (de) 1987-01-22
DK162450B (da) 1991-10-28
FI850506A0 (fi) 1985-02-07
KR850007832A (ko) 1985-12-09
KR880000387B1 (ko) 1988-03-20
ATE55428T1 (de) 1990-08-15
FI850506L (fi) 1985-10-18
DE3414505A1 (de) 1985-10-24
JPH047897B2 (enrdf_load_stackoverflow) 1992-02-13
EP0158721A2 (de) 1985-10-23
DK35185D0 (da) 1985-01-25
ZA85764B (en) 1985-09-25

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