CN1323574C - Component and device mounting device - Google Patents

Component and device mounting device Download PDF

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Publication number
CN1323574C
CN1323574C CNB200410083513XA CN200410083513A CN1323574C CN 1323574 C CN1323574 C CN 1323574C CN B200410083513X A CNB200410083513X A CN B200410083513XA CN 200410083513 A CN200410083513 A CN 200410083513A CN 1323574 C CN1323574 C CN 1323574C
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CN
China
Prior art keywords
components
parts
installation
head
supply unit
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Expired - Fee Related
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CNB200410083513XA
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Chinese (zh)
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CN1592575A (en
Inventor
田村孝太
石部敏幸
菜嶋保积
西辉树
梶原正敏
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Murata Manufacturing Co Ltd
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Murata Manufacturing Co Ltd
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Publication date
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Publication of CN1592575A publication Critical patent/CN1592575A/en
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Publication of CN1323574C publication Critical patent/CN1323574C/en
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/04Mounting of components, e.g. of leadless components
    • H05K13/0404Pick-and-place heads or apparatus, e.g. with jaws
    • H05K13/0408Incorporating a pick-up tool
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/08Monitoring manufacture of assemblages

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Operations Research (AREA)
  • Supply And Installment Of Electrical Components (AREA)

Abstract

The present invention provides a device assembly device, which can reduce the moving distance for the assembly head and the product tempo time, and provide excellent assembly precision. The device comprises: a device feed portion (3), for combining the vibrating feeder and the pallet and configuring; and, the device assembly portions (4) configured with a printed circuit board, which are driven independently and reciprocating along the parallel X-axis direction; further, an assembly head (6), with an attachment mouth (5) reciprocating along the Z-axis direction, and with linear reciprocating along the Y-axis direction; further, a device video camera (7), for recoding video images on the electric devices held by the attachment mouth.

Description

Component and device mounting device
Patent application of the present invention is dividing an application of application number 011112008.8, and the applying date of this mother's case is March 16 calendar year 2001, and denomination of invention is " component and device mounting device ".
Technical field
The present invention relates to component and device mounting device, be specifically related to a kind of component and device mounting device when being used for being installed in electronic devices and components on the mounting object thing of tellite etc.
Background technology
Component and device mounting device as one of component and device mounting device in the past that is used to install the electronic devices and components occasion, be that the head with the maintaining body (by the adsorption nozzle of vacuum suction electronic devices and components and the fixture of mechanical grip etc.) that keeps electronic devices and components is installed on the XY axis robot, keeping the state of electronic devices and components that head is moved by maintaining body, and electronic devices and components are installed on the precalculated position of mounting object thing of predetermined tellite etc.
Component and device mounting device as this mode, component and device mounting device is as shown in Figure 4 for example arranged, it has: the components and parts supply unit 51 of the components and parts supplying jig of the pallet that mounting components and parts marshalling is used etc., mounting is as the components and parts installation portion 52 of the mounting object thing of substrate of the mounting object of electronic devices and components etc., have from 51 pairs of electronic devices and components of components and parts supply unit and adsorb and the installation head 54 of the components and parts maintaining body 53 of the vacuum suction nozzle that keeps etc., the XY axis robot 55 of installation head 54 is housed, components and parts camera head (video camera) 56 that is used for the positional information of electron gain components and parts and the electronic devices and components on the components and parts maintaining body 53 that remains on installation head 54 is made a video recording and the mounting object thing camera head (video camera) 57 of the components and parts mounting object of substrate etc. being made a video recording in order to obtain installation site information in the precalculated position, the 53 pairs of electronic devices and components of components and parts maintaining body by installation head 54 adsorb and the state that keeps under, by making installation head 54 along arrow a, b, c, direction shown in the d moves the precalculated position that electronic devices and components is installed in the mounting object thing.
Yet, in above-mentioned electronic component mounting appts in the past, camera position and components and parts installation site (for example precalculated position on the substrate) that must make installation head 54 move to the components and parts camera head 56 that components and parts absorption position, components and parts location recognition use amount to 3 positions, the displacement of installation head 54 (moving-wire) is elongated, installation for electronic devices and components, the total ascent time of the calculation process required time that moves, stops required time and shooting gained image of installation head 54 is necessary, thereby becomes the main cause that is difficult to shorten the productive temp time.In addition, the component and device mounting device of mounting object thing camera head (video camera) mounting on installation head of components and parts installation site will be used to confirm though also have, but in this occasion, must comprise and be used for installation head being moved, have the longer problem of moving-wire to the position of making a video recording and at least 4 positions as substrate of mounting object thing etc.
In addition, in above-mentioned component and device mounting device in the past, components and parts installation portion (the mounting object things of substrate etc.) 52 is being installed to the occasion of XY worktable (not shown), the situation that generation must make the XY worktable edge and the moving direction equidirectional of installation head 54 move and carry out the fine setting of installation site, there are not only Position Control difficulty and equipment repetition, thereby cause the problem that cost increases.
On the other hand, though in the components and parts supply unit generally be to make the configuration of many electronic devices and components marshallings the components and parts supplying jig of pallet etc. be provided with, but be the productivity ratio that further improves automation, requirement is supplied with components and parts supply unit or components and parts supplying jig continuously with components and parts, and requires corresponding therewith countermeasure.
Summary of the invention
The problem that the present invention exists in view of above-mentioned component and device mounting device in the past, its purpose are to provide a kind of displacement, shortening productive temp time and good component and device mounting device of installation site precision that can shorten installation head.
The characteristics of component and device mounting device of the present invention are to have:
A components and parts supply unit, this components and parts supply unit is provided with components and parts supplying jig and feed appliance, feed appliance is one or more the combination in vibration feeder, integral body (bulk) feed appliance, banded feed appliance, the bonding sheet feed appliance, and the components and parts supply unit is done straight reciprocating motion at the effect lower edge of drive unit predetermined direction
The components and parts installation portion that the mounting object thing is provided with, described components and parts installation portion be in the effect lower edge straight reciprocating motion of drive unit,
One has the installation head that is used for components and parts maintaining body that components and parts are kept, the direction straight reciprocating motion that this installation head is vertical with the moving direction of above-mentioned components and parts installation portion in drive unit effect lower edge, installation head is picked up in above-mentioned components and parts supply unit components and parts is set, and these components and parts are installed to precalculated position on the mounting object thing set in the described components and parts installation portion
A components and parts camera head, this camera head are made a video recording to the components and parts in the components and parts maintaining body that remains on above-mentioned installation head in above-mentioned installation head straight line moving process,
Respectively above-mentioned components and parts supply unit, components and parts installation portion and installation head are carried out the driving control device of drive controlling and the image operation processing unit that the image of being taken by above-mentioned components and parts camera head is carried out calculation process.
Adopt component and device mounting device of the present invention, because in to components and parts supply unit and independent respectively also reciprocal in parallel to each other driving of components and parts installation portion, to installation head with components and parts maintaining body along back and forth driving with the components and parts supply unit direction vertical with the moving direction of components and parts installation portion, and the components and parts that remain in the components and parts maintaining body are made a video recording, so can be in the installation head course of action by the components and parts camera head components and parts be made a video recording and obtain the compensated information of installation site by the components and parts camera head.Therefore, move along the predetermined direction straight line, can pick up the precalculated position that components and parts also are installed to the mounting object thing of components and parts installation portion accurately from the components and parts supply unit by only making installation head.Consequently compare with the occasion that makes installation head move 3 or 4 positions in the past, when shortening displacement and shortening the productive temp time, and can provide a kind of equipment repetition, economical, component and device mounting device that the installation site precision is high of preventing.
In addition, in the present invention, owing in the components and parts supplying jig of pallet, supporting plate etc. or vibration feeder, whole feed appliance, banded feed appliance, the bonding sheet feed appliance one or more are made up setting in the components and parts supply unit, so the components and parts that can supply with kind continuously and vary in size can further improve the productivity ratio of automation.
Description of drawings
Fig. 1 is the whole pie graph that is used to illustrate the component and device mounting device of the present invention's one example.
Fig. 2 is for roughly representing the vertical view of the installation action of above-mentioned component and device mounting device.
Fig. 3 is the skeleton diagram of the components and parts supply mode of other examples of expression.
Fig. 4 is the skeleton diagram of the general in the past components and parts installation action of expression.
Embodiment
Example of the present invention below is described with reference to the accompanying drawings.
Fig. 1 and Fig. 2 are the figure that is used to illustrate the component and device mounting device of the present invention's one example, wherein, the stereogram that Fig. 1 constitutes for the integral body for the expression component and device mounting device, Fig. 2 is for roughly representing the vertical view of the installation action of component and device mounting device.
Among the figure, 1 is component and device mounting device, and this component and device mounting device 1 constitutes and uploads the installation head 6 that is equipped with components and parts supply unit 3, components and parts installation portion 4, has 4 vacuum suction nozzles (components and parts maintaining body) 5, components and parts video camera (components and parts camera head) 7 etc. at the base element 2 of L word shape.In addition, this component and device mounting device 1 also has the image operation processing unit (not shown) that respectively above-mentioned components and parts supply unit 3, components and parts installation portion 4, adsorption nozzle 5 and installation head 6 is carried out the driving control device (not shown) of drive controlling and the image from above-mentioned components and parts video camera 7 is carried out calculation process.
Above-mentioned base element 2 is more integrally formed than the composite material of the little material of metalwork height and thermal coefficient of expansion such as concrete, pottery, metal and pottery or marble etc. by the vibration attenuation rate, and is formed in the integrally formed vertical wall 2b in rear end of base body 2a.Therefore, suppress the offset of each portion of mechanism that the heating by drive units such as linear motors causes in can the vibration effective attenuation when making the action of each portion of mechanism, thereby can improve and keep the installation accuracy of electronic devices and components.In addition, because base element 2 is integrally formed by above-mentioned material, the phase place when each portion of mechanism is vibrated is identical, and the situation when partly loosing vibration with each mechanism is compared, and can suppress the evils that caused by vibration.
Above-mentioned components and parts supply unit 3 is seen the left part that is configured in base body 2a from installing the front, and is driven in X-direction (fore-and-aft direction) linear reciprocation along linear motor sliding part (drive unit) by not shown linear motor.Dispose supporting plate (components and parts supplying jig) 3a of many electronic devices and components above the components and parts supply unit 3 at this with being provided with marshalling.On this supporting plate 3a, be formed with the ccontaining recess of holding electronic components and parts, and this ccontaining recess is arranged in and has the spacing corresponding with the arrangement pitches of above-mentioned each adsorption nozzle 5.Therefore can once keep 4 electronic devices and components with 4 adsorption nozzles 5.
Be equipped with vibration feeder 30 on the above-mentioned components and parts supply unit 3.This vibration feeder 30 is supplied to many electronic devices and components each ccontaining recess of above-mentioned supporting plate 3a successively by vibration supply unit 32.
Above-mentioned components and parts installation portion 4 is configured in the central portion of base body 2a, and drives in the X-direction parallel with the moving direction of above-mentioned components and parts supply unit 3 (fore-and-aft direction) linear reciprocation along a pair of linear motor sliding part (drive unit) 8a by linear motor 8.Be provided with tellite (mounting object thing) 4a that electronic devices and components are installed above the components and parts installation portion 4 at this.
Above-mentioned installation head 6 is positioned at the top of components and parts supply unit 3 and components and parts installation portion 4 and is provided on the pallet 9 that is fixed on the vertical wall 2b.Be mounted with a pair of linear motor sliding part 10 on this pallet 9, and above-mentioned installation head 6 drives in the Y direction vertical with X-direction (left and right directions) linear reciprocation along linear motor sliding part 10 by linear motor 11.
The linear motor 11 that drives above-mentioned installation head 6 adopts the linear motor of direct drive mode, in addition, then adopts glass scale, metal scale etc. as linear motor circle encoder, can carry out totally enclosed hi-Fix.
Above-mentioned each vacuum suction nozzle 5 is fixed on the fixture 5a, and this fixture 5a is supported in Z-direction (above-below direction) movably along a pair of linear motor sliding part 12a that is fixed in above-mentioned installation head 6.In addition, above-mentioned fixing piece 5a back and forth drives along Z-direction by making lobe plate 14 rotations that are connected with servomotor 13.And above-mentioned each adsorption nozzle 5 is supported to positioning of rotating around Z axle (the θ direction of Fig. 1) for adsorbing the electronic devices and components that keeping by not shown positioning of rotating drive unit.
7 configurations of above-mentioned components and parts video camera are fixed between components and parts supply unit 3 and the components and parts installation portion 4, and constitute when installation head 6 and the electronic devices and components that absorption remains on above-mentioned adsorption nozzle 5 are made a video recording when components and parts installation portion 4 straight lines move from components and parts supply unit 3.Try to achieve side-play amount then, and calculate the compensation rate of X-axis, Y-axis and θ corresponding to this side-play amount with respect to the datum mark (being generally the central point of adsorption nozzle) of the electronic devices and components of taking by above-mentioned video camera 7.
In addition, between above-mentioned components and parts supply unit 3 and components and parts video camera 7, be equipped with the coating portion 16 that is filled with bonding agent, conductive adhesive, solder flux etc.When in components and parts supply unit 3, the electronic devices and components that pick up being transported to components and parts installation portion 4, can bonding agent and solder flux etc. automatically being coated on these electronic devices and components by this coating portion 16, and can boosting productivity.
Independently be equipped with many purposes 17 with installation head 6 on the above-mentioned pallet 9.These many purposes 17 are made the Y direction linear reciprocation by linear motor 18 along linear motor sliding part 10 and are driven.Dispose substrate video camera 19 on many purposes 17.Try to achieve side-play amount, and calculate the compensation rate of X-axis, Y-axis corresponding to this side-play amount for the actual installation position of the tellite 4a that takes by this substrate video camera 19.
Since will above-mentioned many purposes 17 and installation head 6 separate configurations, so can when installation head 6 is carried out the electronic devices and components picking action in components and parts supply unit 3, take tellite 4a, can shorten the productive temp time.In addition, but on many purposes 17 except that video camera 19 also mounting be used for the bonding agent distributor of adhesive-applying on tellite 4a.
The component and device mounting device 1 of this example also has the components and parts trucking department 20 that the tellite 4a that installs that will be transported to above-mentioned components and parts installation portion 4 by the tellite of preceding working procedure device A assembling and electronic devices and components will be installed is transported to the later process equipment B in this components and parts installation portion 4.
This components and parts trucking department 20 comprises: a pair of track 21 that is transported into that is configured in the right-hand end on the base body 2a side by side, 21 and transport track 22,22, be transported into along this, transport track 21,22 being transported into that X-direction moves back and forth, transport chassis 23,24, make this each chassis 23, the 24 independent respectively synchronous belts 25 that back and forth drive, 25 and rotary driving motor 26, to being disposed at above-mentioned being transported into, transport chassis 23,24 top also is arranged at this chassis 23, tellite in 24 is the transfer part 27 of clamping in addition, 27, (Z-direction) and left and right directions (Y direction) move the transfer driving mechanism 28 that drives each transfer part 27 along the vertical direction.
And, with the tellite of installing in the preceding working procedure device A be transported to the position standby of assigning of preceding working procedure device A be transported into chassis 23, and be transported into chassis 23 and move to the position parallel with components and parts installation portion 4 with this state.Then, transfer part 27 tellite that will be transported into chassis 23 is transported to the precalculated position of components and parts installation portion 4 and fixes.
Then, in case components and parts are installed end on tellite, transfer part 27 is about to mounted tellite and is transported to and transports chassis 24, and this transport chassis 24 move to the later process equipment B the position of assigning.
The action effect of this example below is described.
When electronic devices and components being installed in tellite by the component and device mounting device 1 of this example, at first, each ccontaining recess, components and parts supply unit 3 of electronic devices and components being conducted to supporting plate 3a at vibration feeder 30 are when X-direction moves, and installation head 6 moves and locates to locate at predetermined take-off location (adsorption nozzle center and ccontaining recess center consistent location) along Y direction.Fixture 5a descends at this take-off location place and keeps electronic devices and components by each adsorption nozzle 5 absorption, and adsorption nozzle 5 rises thereafter.
When this picks up operation, move above many purposes 17 tellite 4a that in components and parts installation portion 4, set, 19 pairs of tellite shootings of video camera, the image operation processing unit is calculated for the X-axis of target installation site, the compensation rate of Y-axis.In addition, many purposes 17 are kept out of the way the position of interfering with installation head 4 to not after shooting.
On the other hand, during this period, in components and parts trucking department 20, be transported into chassis 23 and be transported into the tellite of installing by in the preceding working procedure device A, 27 of transfer parts are provided with in components and parts installation portion 4.
Follow above-mentioned pick up operation after, above-mentioned installation head 6 straight lines move to the top of components and parts installation portion 4.Carrying out this when moving, 7 pairs in components and parts video camera remains on the electronic devices and components shooting at each adsorption nozzle 5 place, and the image operation processing unit is calculated the compensation rate for the X-axis of the adsorption nozzle 5 of each electronic devices and components, Y-axis and θ direction.
And, installation head 6 moves above the tellite 4a of components and parts installation portion 4, for making electronic devices and components consistent with the predetermined installation site of tellite 4a in this state, carry out the location of the Y direction of installation head 6 when adding the above-mentioned compensation rate of calculating and carrying out the location of X-direction of components and parts installation portion 4, each adsorption nozzle 5 only rotates predetermined angular and carries out the location of θ direction.
Fixture 5a is descended and electronic devices and components are installed in the predetermined installation site of tellite 4a.Thereafter, fixture 5a rises and is back to the position that next electronic devices and components of reply pick up.By repeating this a series of action, each electronic devices and components is installed on the tellite 4a.Then, by transfer part 27 the tellite 4a that installs is transplanted on and transports on the chassis 24 and transport to the later process equipment B.
Adopt this example, owing to make components and parts supply unit 3 and components and parts installation portion 4 independence and be adapted to and move along fore-and-aft direction (X-direction) respectively, make installation head 6 be adapted to and to move along left and right directions (Y direction) straight line with (Z-direction) along the vertical direction mobile adsorption nozzle 5, and when above-mentioned installation head 6 moves, make a video recording by the electronic devices and components that adsorption nozzle 5 absorption keep, obtain the compensated information of installation site so can be in installation head 6 moving process make a video recording by 7 pairs of electronic devices and components of components and parts video camera by 7 pairs in components and parts video camera.Therefore only installation head 6 is moved along the Y direction straight line, can pick up electronic devices and components and be installed in accurately on the predetermined installation site of tellite 4a of components and parts installation portion 4 by components and parts supply unit 3.Consequently, compare with the occasion that makes installation head move to 3 positions or 4 positions in the past, can be when shortening displacement and shortening productive temp, a kind of equipment repetition, economical, component and device mounting device 1 that the installation site precision is high of preventing is provided.
In addition, in this example, because combination is provided with supporting plate 3a and electronic devices and components are supplied with the vibration feeder 30 of this supporting plate 3a in components and parts supply unit 3, so the electronic devices and components that can supply with kind continuously and vary in size, can turn round continuously, further boost productivity.
In this example, because when being provided with electronic devices and components and being installed in components and parts supply unit 3 on the tellite, components and parts installation portion 4, also be provided with and transport portion 20 being transported into components and parts installation portion 4 by the tellite of installing in the preceding working procedure device A and the tellite that installs being transported to the components and parts of later process equipment B, so can carry out unmanned continuous production, can increase substantially productivity ratio.
In addition, though to vibration feeder 30 and 3 combinations of components and parts supply unit and the continuous occasion of supplying with electronic devices and components are described, the present invention is not limited to this, for example in above-mentioned example, as shown in Figure 3, also can be with banded feed appliance 35 and 3 combinations of components and parts supply unit.This band shape feed appliance 35 constitute with many electronic devices and components be placed on components and parts band 37 on the band be installed in components and parts supply unit 3 on the fixing fixed station 36, and transport by 38 pairs of these components and parts bands 37 of driving rolls.Even in this occasion, also electronic devices and components can be supplied with successively supporting plate 3a and be obtained above-mentioned same effect.
In addition, though in above-mentioned example the occasion that electronic devices and components are installed on the tellite is described, component and device mounting device of the present invention is not limited to this, for example also applicable to the assembling of Precision Machinery Elements.
And, in above-mentioned components and parts supply unit, being not limited to above-mentioned vibration feeder, banded feed appliance, also other continuous feed mechanisms such as whole (bulk) feed appliance, bonding sheet feed appliance can be made up.

Claims (1)

1. component and device mounting device is characterized in that having:
A components and parts supply unit, described components and parts supply unit is provided with components and parts supplying jig and feed appliance, described feed appliance is one or more the combination in vibration feeder, whole feed appliance, banded feed appliance, the bonding sheet feed appliance, and described components and parts supply unit is done straight reciprocating motion at the effect lower edge of drive unit predetermined direction
The components and parts installation portion that the mounting object thing is provided with, described components and parts installation portion be in the effect lower edge straight reciprocating motion of drive unit,
One has the installation head that is used for components and parts maintaining body that components and parts are kept, the direction straight reciprocating motion that described installation head is vertical with the moving direction of described components and parts installation portion in drive unit effect lower edge, described installation head is picked up in described components and parts supply unit components and parts is set, and these components and parts are installed to precalculated position on the mounting object thing set in the described components and parts installation portion
A components and parts camera head, described components and parts camera head is made a video recording to the components and parts in the components and parts maintaining body that remains on described installation head in described installation head straight line moving process,
Respectively described components and parts supply unit, components and parts installation portion and installation head are carried out the driving control device of drive controlling and the image operation processing unit that the image of being taken by described components and parts camera head is carried out calculation process.
CNB200410083513XA 2000-03-17 2001-03-16 Component and device mounting device Expired - Fee Related CN1323574C (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP075828/00 2000-03-17
JP075828/2000 2000-03-17
JP2000075828A JP2001267798A (en) 2000-03-17 2000-03-17 Component mounting device

Related Parent Applications (1)

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CNB011120088A Division CN1183818C (en) 2000-03-17 2001-03-16 Component and device mounting device

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CN1592575A CN1592575A (en) 2005-03-09
CN1323574C true CN1323574C (en) 2007-06-27

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CNB011120088A Expired - Fee Related CN1183818C (en) 2000-03-17 2001-03-16 Component and device mounting device

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KR (1) KR20010090483A (en)
CN (2) CN1323574C (en)
TW (1) TW488191B (en)

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TW488191B (en) 2002-05-21
CN1317926A (en) 2001-10-17

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