CN105722382A - Placement machine provided with transverse synchronous feeding mechanism and feeding method - Google Patents
Placement machine provided with transverse synchronous feeding mechanism and feeding method Download PDFInfo
- Publication number
- CN105722382A CN105722382A CN201610173668.5A CN201610173668A CN105722382A CN 105722382 A CN105722382 A CN 105722382A CN 201610173668 A CN201610173668 A CN 201610173668A CN 105722382 A CN105722382 A CN 105722382A
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- feeding
- loader
- chip mounter
- control unit
- pressure
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/02—Feeding of components
- H05K13/021—Loading or unloading of containers
Abstract
The invention discloses a placement machine provided with a transverse synchronous feeding mechanism and a feeding method. The placement machine comprises a placement machine body, the transverse synchronous feeding mechanism, a control unit, an up down looking camera and a down looking camera, wherein the feeding mechanism is arranged in the placement machine body; the feeding direction is parallel to the feeding direction of a PCB; the feeding mechanism comprises feeders, a fixed base, a feeding platform, a platform drive device and a feeding track; the control unit is used for controlling the feeding progress of each feeder; and the up down looking camera and the down looking camera are used for obtaining position information. By the transverse synchronous feeding mechanism, a plurality of suction nozzles are simultaneously fed, so that the suction nozzles can obtain the required components by moving along one direction; the original feeding mode is changed; the time required for picking and placing the material is shortened; the number of the feeders is reduced; the placement efficiency and quality are effectively improved; and the technical problems of low placement efficiency and high production cost of a feeding technology of an existing placement machine are well solved.
Description
Technical field
The present invention relates to patch device field, particularly relate to a kind of pressure-bearing type for single components and parts feed and synchronize chip mounter and the method for feeding of feeding machanism.
Background technology
At present, dividing by the mode of pcb board motion, existing arched type chip mounter can be divided into two kinds, and one is that pcb board maintains static, and loader adopts multiple row feed mode side by side；Specifically, multiple loaders are arranged in parallel, and are perpendicular to the feed direction of pcb board, and each loader is designed with a coiled tape a corresponding placement head；Placement head to feeding on loader, and move to pcb board correspondence position carry out patch material.This feed mode, when pasting the components and parts of far-end, due to patch material positional distance feeding position farther out, causes the track that placement head moves elongated, and the time used also increases accordingly, reduces the efficiency of attachment.
Another kind is pcb board intermittent movement feed mode, specifically often mount a components and parts (or multiple components and parts mount simultaneously), pcb board just travels forward the position of components and parts (or multiple components and parts), allowing next patch material level put can with current loader one_to_one corresponding, the movement locus making placement head is the shortest, the shortest time of feeding blowing.This feed mode needs to reserve sufficiently long space to the intermittent movement of pcb board, causes chip mounter to take up room excessive, is unfavorable for producing the reasonable arrangement in space.
Therefore, existing chip mounter feed technology requires further improvement and perfect.
Summary of the invention
It is an object of the invention to provide a kind of pressure-bearing type that is provided with and synchronize chip mounter and the method for feeding of feeding machanism, it is intended to solve the technical problem that attachment efficiency is low, production cost is high existed in existing chip mounter feed technology.
Technical scheme designed by the present invention is as follows:
A kind of pressure-bearing type that is provided with synchronizes the chip mounter of feeding machanism, wherein, synchronizes feeding machanism including chip mounter body and pressure-bearing type；Described feeding machanism is arranged on chip mounter, and this is internal, and feed direction is parallel with the direction of feed of pcb board；
Described chip mounter body includes frame, be arranged in frame Y-axis track, X-axis swing arm, feeding track, placement head and drawn the suction nozzle of components and parts by the mode of evacuation；Described X-axis swing arm is arranged on Y-axis track, is connected with Y-axis slide；Described feeding track is positioned at below X-axis swing arm, parallel with X-axis swing arm, and it places pcb board to be mounted；Described placement head is arranged on X-axis swing arm, slidably reciprocates on X-axis swing arm；Described suction nozzle is arranged on placement head, X-axis swing arm mount on pcb board with placement head；
Described feeding machanism includes loader, fixing seat, feeding platform, platform driving device and feeding orbit；Described loader is arranged on feeding platform by fixing seat；Described feeding platform is arranged on feeding orbit, is slidably connected with feeding orbit；Described feeding orbit and feeding parallel track；Described platform driving device is arranged on feeding platform, drives feeding platform to move back and forth on feeding orbit；
Described chip mounter also include the control unit for controlling loader feed progress, obtain positional information on depending on camera and under look camera；It is arranged on feeding platform depending on camera on described, electrically connects with control unit, and obtain the positional information of suction nozzle；It is arranged on placement head depending on camera under described, electrically connects with control unit, and obtain the distributed intelligence of components and parts in loader；Described control unit electrically connects with platform driving device, drives loader movable on feeding orbit.
Described be provided with pressure-bearing type synchronize feeding machanism chip mounter, wherein, described loader include loader body, for tear the stripping portion of material strip, feeding portion and drive material strip advance tractive unit；Described stripping portion, feeding portion and tractive unit are successively set on loader body, and the material strip equipped with components and parts sequentially passes through stripping portion, feeding portion and tractive unit.
The described pressure-bearing type that is provided with synchronizes the chip mounter of feeding machanism, and wherein, described stripping portion includes leading block, tensioning shaft, compression axis, cover strip separating sheet and hauling block；Described leading block, compression axis and hauling block are successively set on the upside of material strip, and described tensioning shaft is arranged between leading block and compression axis, upwards compress material strip from the downside of material strip；Described cover strip separating sheet is positioned at the rear of compression axis, and material strip is divided into cover strip and master tape two parts after cover strip separating sheet；Cover strip is collected by hauling block.
The described pressure-bearing type that is provided with synchronizes the chip mounter of feeding machanism, and wherein, described feeding portion includes the gripper shoe for holding master tape and pressure strip；Described gripper shoe is arranged on below master tape；Described pressure strip is arranged on the top of master tape, which is provided with material taking hole, and described material taking hole interval is arranged, and the interval of components and parts is identical.
The described pressure-bearing type that is provided with synchronizes the chip mounter of feeding machanism, and wherein, described tractive unit includes motor, feeding ratchet, discharging ratchet and idle pulley；Described feeding ratchet and discharging ratchet are in transmission connection by idle pulley, and master tape is arranged on feeding ratchet and discharging ratchet；Described motor is connected with feeding ratchet driving, electrically connects with control unit, by control unit by controlling electric machine rotation, makes feeding ratchet and discharging ratchet travel forward with master tape.
The described pressure-bearing type that is provided with synchronizes the chip mounter of feeding machanism, and wherein, the quantity of described material taking hole is be more than or equal to the quantity of suction nozzle.
Described is provided with the method for feeding that pressure-bearing type synchronizes the chip mounter of feeding machanism, wherein, comprises the steps:
Step S1: loader is horizontal, makes feed direction parallel with the direction of advance of pcb board；
Step S2: above look the positional information of collected by camera suction nozzle, and feed back to control unit；
Step S3: under look the location distribution information of components and parts in collected by camera material taking hole, and feed back to control unit；
Step S4: two groups of information are processed by control unit, parametric controller driving device action, make loader move along with the feeding of placement head, control electric machine rotation and supplement the components and parts in material taking hole in time.
In sum, chip mounter provided by the present invention adopts pressure-bearing type to synchronize feeding machanism, multiple suction nozzles are carried out feed simultaneously, make suction nozzle only move in one direction and just can get required components and parts, change original feed mode, shorten and pick and place the time that material is required, decrease the quantity of loader, be effectively increased efficiency and the quality of attachment.Solve the technical problem that attachment efficiency is low, production cost is high existed in existing chip mounter feed technology well.
Accompanying drawing explanation
Fig. 1 is the axonometric chart of chip mounter provided by the present invention.
Fig. 2 is the front view of chip mounter provided by the present invention.
Fig. 3 is the top view of chip mounter provided by the present invention.
Fig. 4 is the left view of chip mounter provided by the present invention.
Fig. 5 is the structural representation of loader provided by the present invention.
Detailed description of the invention
For making the purpose of the present invention, technical scheme and advantage clearly, clearly, developing simultaneously referring to accompanying drawing, the invention will be further described for embodiment.
Shown in Fig. 1, Fig. 2, Fig. 3 and Fig. 4, the invention discloses a kind of pressure-bearing type that is provided with and synchronize the chip mounter of feeding machanism, this chip mounter changes the feed mode of original vertical pcb board, the mobile route making placement head 150 is shorter, shorten the time picking and placeing material, is particularly suited for the pcb board that single components and parts (such as LED) mount.Wherein, this chip mounter includes chip mounter body and pressure-bearing type feeding machanism.Described feeding machanism is arranged on chip mounter, and this is internal, and its feed direction is parallel with the direction of feed of pcb board.
Concrete, as it is shown in figure 1, described chip mounter body includes frame 110, the Y-axis track 120 that is arranged in frame 110, X-axis swing arm 130, feeding track 140, placement head 150 and drawn the suction nozzle 151 of components and parts by the mode of evacuation.Described X-axis swing arm 130 is arranged on Y-axis track 120, is slidably connected with Y-axis track 120.Described feeding track 140 is positioned at the lower section of X-axis swing arm 130, parallel with X-axis swing arm 130, pcb board to be mounted placed by this feeding track 140, pcb board enters from one end of feeding track 140, arrive middle part to mount, finally send from the other end of feeding track 140.Described placement head 150 is arranged on X-axis swing arm 130, slidably reciprocates on X-axis swing arm 130.Described suction nozzle 151 is arranged on placement head 150, X-axis swing arm 130 mount on pcb board with placement head 150.Preferably, in order to reduce cost, simplify the design of pneumatic system, be easy to later maintenance, the suction nozzle 151 in the present embodiment is provided with vacuum generator, utilizes vacuum generator to make suction nozzle 151 internal generation negative pressure, draws components and parts with this.
It addition, this chip mounter also includes feeding motor, pusher.This feeding motor is in transmission connection with X-axis swing arm 130 and placement head 150 respectively, drives X-axis swing arm 130 move on Y-axis track 120 and drive placement head 150 to move on X-axis swing arm 130.Pcb board to be mounted is pushed in the middle part of feeding track 140 by this pusher, sends feeding track 140 after having mounted.
As shown in Figure 1, Figure 2, Figure 3 and Figure 4, described feeding machanism includes loader 210, fixing seat 220, feeding platform 230, platform driving device 240 and feeding orbit 250.Described loader 210 is arranged on feeding platform 230 by fixing seat 220.Described feeding platform 230 is arranged on feeding orbit 250, is slidably connected with feeding orbit 250.Described feeding orbit 250 and feeding parallel track.Described platform driving device 240 is arranged on feeding platform 230, drives feeding platform 230 to move back and forth on feeding orbit 250.When after suction nozzle 151 several mounting position of feeding forward, platform driving device 240 can drive feeding platform 230 to synchronize to follow suction nozzle 151 and move several mounting position with loader, so that it is guaranteed that suction nozzle 151 moves the shortest distance, spends the minimum time just can get corresponding components and parts.It addition, the pcb board that size is bigger can be mounted by the mode that loader 210 slides on feeding orbit 250, compared with conventional patch machine, effectively reduce the volume of complete machine, saved production space, be conducive to reasonable arrangement to produce the position of equipment.
According to the actual requirements, it is possible to adjust the quantity of suction nozzle 151 and material taking hole 223, make loader 210 be supplied simultaneously to one or more components and parts every time.Concrete, described loader 210 includes loader body, for tearing the stripping portion of material strip, feeding portion and the tractive unit driving material strip to advance.Described stripping portion, feeding portion and tractive unit are successively set on loader body, and the material strip equipped with components and parts sequentially passes through stripping portion, feeding portion and tractive unit.
As it is shown in figure 5, described stripping portion is for peeling off cover strip 240 and the master tape 250 of material strip, expose component body.Stripping portion includes leading block 211, tensioning shaft 212, compression axis 213, cover strip separating sheet 214 and hauling block 215.Described leading block 211, compression axis 213 and hauling block 215 are successively set on the upside of material strip, and described tensioning shaft 212 is arranged between leading block 211 and compression axis 213, upwards compresses material strip from the downside of material strip.Described cover strip separating sheet 214 is positioned at the rear of compression axis 213, and material strip is divided into cover strip 240 and master tape 250 two parts after cover strip separating sheet 214, and last cover strip 240 is collected by hauling block 215.
As it is shown in figure 5, described feeding portion is for limiting the interval of feeding, suction nozzle 151 correspondence is made to take a material.This feeding portion includes the gripper shoe 221 for holding master tape 250 and pressure strip 222.Described gripper shoe 221 is arranged on below master tape 250.Described pressure strip 222 is arranged on the top of master tape 250, which is provided with material taking hole 223, and described material taking hole 223 interval is arranged, and the interval between the interval of components and parts and suction nozzle 151 is identical.When the suction of suction nozzle 151 is excessive, it is easy to cause master tape 250 to shake, cause that components and parts deviate from the position of original feeding, cause feeding failure or mount phenomenon not in place；After embodiment adds pressure strip 222 and material taking hole 223, master tape 250 can be compressed and limit its vibrations, the position of components and parts can be limited again so that it is not necessarily depart from, it is thus achieved that well feeding effect.
As it is shown in figure 5, described tractive unit is used for driving master tape 250 to advance, make components and parts and suction nozzle 151 synchronizing moving.This tractive unit includes motor 231, feeding ratchet 232, discharging ratchet 233 and idle pulley 234.Described feeding ratchet 232 and discharging ratchet 233 are in transmission connection by idle pulley 234, and master tape 250 is arranged on feeding ratchet 232 and discharging ratchet 233.Described motor 231 is in transmission connection with feeding ratchet 232, electrically connects with control unit 310, control unit 310 unit rotate by controlling motor 231, make feeding ratchet 232 and discharging ratchet 233 travel forward with master tape 250.
Loader 210 provided by the invention is easy to operate, and principle is simple: tractive unit is as power resources, under the control of control unit 310, hauls master tape 250 and is fed forward；Cover strip 240 and master tape 250 are separated by stripping portion under the drive of tractive unit, and spacing by master tape 250 and components and parts of feeding portion, it is prevented effectively from the risk that components and parts drop when feeding.Loader 210 by with placement head 150 with the use of, it is possible to effectively shorten the time picking and placeing material, improve efficiency attachment efficiency.
Concrete, described chip mounter also includes the control unit 310 for controlling loader 210 feed progress, obtain positional information on depending on camera 320 and under look camera 330.It is arranged on feeding platform 230 depending on camera 320 on described, electrically connects with control unit 310, obtain the positional information of suction nozzle 151.It is arranged on placement head 150 depending on camera 330 under described, electrically connects with control unit 310, obtain the distributed intelligence of components and parts in loader 210.Described control unit 310 electrically connects with platform driving device 240, drives loader 210 movable on feeding orbit 250.
The invention also discloses the method for feeding of a kind of chip mounter being provided with pressure-bearing type synchronization feeding machanism, wherein, comprise the steps:
Step S1: by horizontal for loader 210, makes feed direction parallel with the direction of advance of pcb board.The horizontal quantity that both can reduce loader 210 of loader 210, saves cost, can be supplied simultaneously to again greater number of components and parts, improves efficiency, and the feed of single components and parts is especially suitable.
Step S2: above gather the positional information of suction nozzle 151 depending on camera 320, and feed back to control unit 310.
Step S3: under gather the location distribution information of components and parts in material taking hole 223 depending on camera 330, and feed back to control unit 310.
Step S4: two groups of information are processed by control unit 310, parametric controller driving device 240 action, make loader 210 move along with the feeding of placement head 150, control motor 231 and rotate the components and parts supplementing in material taking hole 223 in time.
The work process of the present invention approximately as: placement head 150 moves on X-axis swing arm 130 and Y-axis track 120, realize the feeding in X-direction and the operation of the feeding in Y direction, simultaneously, on depending on camera 320 and under look camera 330 and obtain the positional information of components and parts in the position of suction nozzle 151 and material taking hole 223 respectively, and these information are fed back to control unit 310；Control unit 310 is compared process according to these two groups of positional informationes, draw control result, and export control information to platform driving device 240 and motor 231, control loader respectively and follow suction nozzle 151 synchronizing moving and loader 210 sends the components and parts of respective numbers, wait suction nozzle 151 feeding.In this process, the quantity of feed and the distribution particular location of components and parts are as the movement of suction nozzle 151 and change, and whole attachment flow process is automatically controlled by control unit 310.
In sum, chip mounter provided by the present invention adopts pressure-bearing type to synchronize feeding machanism, multiple suction nozzles 151 are carried out feed simultaneously, make suction nozzle 151 only move in one direction and just can get required components and parts, change original feed mode, shorten and pick and place the time that material is required, decrease the quantity of loader 210, be effectively increased efficiency and the quality of attachment.Solve the technical problem that attachment efficiency is low, production cost is high existed in existing chip mounter feed technology well.
Should be understood that; the application of the present invention is not limited to above-mentioned citing; for those of ordinary skills; can be improved according to the above description or be converted; such as; common/usual replacement etc. to each component in the present invention, all these improve and convert the protection domain that all should belong to claims of the present invention.
Claims (7)
1. the chip mounter being provided with pressure-bearing type synchronization feeding machanism, it is characterised in that include chip mounter body and pressure-bearing type synchronizes feeding machanism；Described feeding machanism is arranged on chip mounter, and this is internal, and feed direction is parallel with the direction of feed of pcb board；
Described chip mounter body includes frame, be arranged in frame Y-axis track, X-axis swing arm, feeding track, placement head and drawn the suction nozzle of components and parts by the mode of evacuation；Described X-axis swing arm is arranged on Y-axis track, is connected with Y-axis slide；Described feeding track is positioned at below X-axis swing arm, parallel with X-axis swing arm, and it places pcb board to be mounted；Described placement head is arranged on X-axis swing arm, slidably reciprocates on X-axis swing arm；Described suction nozzle is arranged on placement head, X-axis swing arm mount on pcb board with placement head；
Described feeding machanism includes loader, fixing seat, feeding platform, platform driving device and feeding orbit；Described loader is arranged on feeding platform by fixing seat；Described feeding platform is arranged on feeding orbit, is slidably connected with feeding orbit；Described feeding orbit and feeding parallel track；Described platform driving device is arranged on feeding platform, drives feeding platform to move back and forth on feeding orbit；
Described chip mounter also include the control unit for controlling loader feed progress, obtain positional information on depending on camera and under look camera；It is arranged on feeding platform depending on camera on described, electrically connects with control unit, and obtain the positional information of suction nozzle；It is arranged on placement head depending on camera under described, electrically connects with control unit, and obtain the distributed intelligence of components and parts in loader；Described control unit electrically connects with platform driving device, drives loader movable on feeding orbit.
2. be provided with according to claim 1 pressure-bearing type synchronize feeding machanism chip mounter, it is characterised in that described loader include loader body, for tear the stripping portion of material strip, feeding portion and drive material strip advance tractive unit；Described stripping portion, feeding portion and tractive unit are successively set on loader body, and the material strip equipped with components and parts sequentially passes through stripping portion, feeding portion and tractive unit.
3. it is provided with pressure-bearing type according to claim 2 and synchronizes the chip mounter of feeding machanism, it is characterised in that described stripping portion includes leading block, tensioning shaft, compression axis, cover strip separating sheet and hauling block；Described leading block, compression axis and hauling block are successively set on the upside of material strip, and described tensioning shaft is arranged between leading block and compression axis, upwards compress material strip from the downside of material strip；Described cover strip separating sheet is positioned at the rear of compression axis, and material strip is divided into cover strip and master tape two parts after cover strip separating sheet；Cover strip is collected by hauling block.
4. it is provided with pressure-bearing type according to claim 3 and synchronizes the chip mounter of feeding machanism, it is characterised in that described feeding portion includes the gripper shoe for holding master tape and pressure strip；Described gripper shoe is arranged on below master tape；Described pressure strip is arranged on the top of master tape, which is provided with material taking hole, and described material taking hole interval is arranged, and the interval of components and parts is identical.
5. it is provided with pressure-bearing type according to claim 4 and synchronizes the chip mounter of feeding machanism, it is characterised in that described tractive unit includes motor, feeding ratchet, discharging ratchet and idle pulley；Described feeding ratchet and discharging ratchet are in transmission connection by idle pulley, and master tape is arranged on feeding ratchet and discharging ratchet；Described motor is connected with feeding ratchet driving, electrically connects with control unit, by control unit by controlling electric machine rotation, makes feeding ratchet and discharging ratchet travel forward with master tape.
6. it is provided with pressure-bearing type according to claim 5 and synchronizes the chip mounter of feeding machanism, it is characterised in that the quantity of described material taking hole is be more than or equal to the quantity of suction nozzle.
7. the method for feeding of the chip mounter being provided with pressure-bearing type synchronization feeding machanism according to any one of claim 1 to 6, it is characterised in that comprise the steps:
Step S1: loader is horizontal, makes feed direction parallel with the direction of advance of pcb board；
Step S2: above look the positional information of collected by camera suction nozzle, and feed back to control unit；
Step S3: under look the location distribution information of components and parts in collected by camera material taking hole, and feed back to control unit；
Step S4: two groups of information are processed by control unit, parametric controller driving device action, make loader move along with the feeding of placement head, control electric machine rotation and supplement the components and parts in material taking hole in time.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610173668.5A CN105722382A (en) | 2016-03-23 | 2016-03-23 | Placement machine provided with transverse synchronous feeding mechanism and feeding method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610173668.5A CN105722382A (en) | 2016-03-23 | 2016-03-23 | Placement machine provided with transverse synchronous feeding mechanism and feeding method |
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| Publication Number | Publication Date |
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| CN105722382A true CN105722382A (en) | 2016-06-29 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610173668.5A Pending CN105722382A (en) | 2016-03-23 | 2016-03-23 | Placement machine provided with transverse synchronous feeding mechanism and feeding method |
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| CN (1) | CN105722382A (en) |
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| CN106231811A (en) * | 2016-09-26 | 2016-12-14 | 陈欢欢 | A kind of chip mounter |
| CN107055074A (en) * | 2017-01-07 | 2017-08-18 | 深圳市路远智能装备有限公司 | A kind of chip mounter electronic component image gathers feeding system in real time |
| CN111031780A (en) * | 2019-12-31 | 2020-04-17 | 深圳市合运光电子有限公司 | Chip mounter with horizontal type synchronous feeding mechanism and feeding method |
| CN112512293A (en) * | 2020-09-28 | 2021-03-16 | 浙江鸿广科技有限公司 | Chip mounter |
| CN113784612A (en) * | 2021-10-11 | 2021-12-10 | 苏州宁虹电子科技有限公司 | Automatic chip mounter |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106231811A (en) * | 2016-09-26 | 2016-12-14 | 陈欢欢 | A kind of chip mounter |
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| CN111031780B (en) * | 2019-12-31 | 2021-03-26 | 深圳市合运光电子有限公司 | Chip mounter with horizontal type synchronous feeding mechanism and feeding method |
| CN112512293A (en) * | 2020-09-28 | 2021-03-16 | 浙江鸿广科技有限公司 | Chip mounter |
| CN113784612A (en) * | 2021-10-11 | 2021-12-10 | 苏州宁虹电子科技有限公司 | Automatic chip mounter |
| CN113784612B (en) * | 2021-10-11 | 2022-11-04 | 苏州宁虹电子科技有限公司 | Automatic chip mounter |
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Application publication date: 20160629 |
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