CN103841764B - FPC reinforcing chips intelligence placement equipment - Google Patents

FPC reinforcing chips intelligence placement equipment Download PDF

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Publication number
CN103841764B
CN103841764B CN201410096403.0A CN201410096403A CN103841764B CN 103841764 B CN103841764 B CN 103841764B CN 201410096403 A CN201410096403 A CN 201410096403A CN 103841764 B CN103841764 B CN 103841764B
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board
axis
platform
movable block
ccd camera
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CN201410096403.0A
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CN103841764A (en
Inventor
丁晓华
陈鸣
刘仕林
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SHENZHEN EAGLE EYE ONLINE ELECTRONICS TECHNOLOGY Co Ltd
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SHENZHEN EAGLE EYE ONLINE ELECTRONICS TECHNOLOGY Co Ltd
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Abstract

The invention discloses FPC reinforcing chips intelligence placement equipment, including control device, frame, manipulator, movable block, three-dimensional moving device, identification positioner and for adsorbing and heat flexible PCB at least one attachment platform, the frame includes the board that support body and level are fixed in support body, and compartment of terrain is provided with product placement platform to be processed and finished product placement platform on the board;The attachment platform is slidably matched with board, and between product placement platform to be processed and finished product placement platform, the board of attachment platform side is provided with the conveyer belt for conveying reinforcing chip;The control device, manipulator and three-dimensional moving device are mounted in frame, and manipulator and movable block are respectively positioned on board top, and the lower end of movable block is provided with the suction nozzle body for adsorbing reinforcing chip;The identification positioner, manipulator, three-dimensional moving device and attachment platform are electrically connected with control device.It is of the invention can full-automatic, high efficiency, accurately mount reinforcing chip.

Description

FPC reinforcing chips intelligence placement equipment
Technical field
Technology the present invention relates to mount reinforcing chip, and in particular to FPC reinforcing chips intelligence placement equipment.
Background technology
FPC (Flexible Printed Circuit board), i.e. flexible PCB, typically use on flexible PCB Reinforcing chip increases the intensity of substrate, and reinforcing chip is realized mounting with the electrical connection of substrate with high-temperature heating method, and uses hot pressing To ensure reliability.Referred to herein as attachment, all still using mounting by hand on present substantial amounts of production line, placement speed is slow, And easily shake causes component damage to staff, and the position of attachment is also inaccurate, meanwhile, visually cannot accurately recognize benefit The defect of strong piece, this will directly contribute low production efficiency, and product percent of pass declines.
In addition, existing also have by the way of stamping mold, flexible electrical is arrived in the reinforcing chip absorption that punching press is completed, then attachment On the plate of road, flexible PCB has been lifted by fixture stationary positioned, efficiency and mounting quality.But the positioning precision of its reinforcing chip is still Relatively low, it is impossible to recognize reinforcing chip defect, it uses the artificial of complexity to arrange flexible PCB and need to change reinforcing chip stamping die Tool, causes high-volume mould utilization factor extremely low, therefore the equipment placement speed of the type is also slow, and placement accuracy and product are qualified Rate is still needed to be further improved.
The content of the invention
In order to overcome the deficiencies in the prior art, it is an object of the invention to provide FPC reinforcing chips intelligence placement equipment, can entirely certainly Dynamic, high efficiency, accurately mount reinforcing chip.
The purpose of the present invention adopts the following technical scheme that realization:
FPC reinforcing chips intelligence placement equipment, including control device, frame, manipulator, movable block, for driving movable block to enter The three-dimensional mobile three-dimensional moving device of row, the identification positioner for recognizing positioning reinforcing chip and flexible PCB and for inhaling At least one attachment platform that is attached and heating flexible PCB, the frame includes the machine that support body and level are fixed in support body Platform, compartment of terrain is provided with product placement platform to be processed and finished product placement platform on the board;The attachment platform is slided with board matches somebody with somebody Close, and between product placement platform to be processed and finished product placement platform, the board of attachment platform side is provided with for conveying The conveyer belt of reinforcing chip;The control device, manipulator and three-dimensional moving device are mounted in frame, manipulator and movable block Board top is respectively positioned on, the lower end of movable block is provided with the suction nozzle body for adsorbing reinforcing chip;The identification positioner, machinery Hand, three-dimensional moving device and attachment platform are electrically connected with control device.
Preferably, the identification positioner is including the CCD camera of concentrating on work at selected units for concentrating on work at selected units, LED annular light sources, for positioning Reinforcing chip simultaneously recognizes positioning CCD camera, LED plane light source, the amendment CCD for correcting reinforcing chip angle of reinforcing chip positive and negative Camera and LED coaxial light sources, it is described to concentrate on work at selected units CCD camera and LED annular light sources are mounted on the side of movable block;The positioning CCD camera and LED plane light source are mounted in the frame above board, the camera lens direction of the CCD camera of concentrating on work at selected units, positioning The camera lens direction of CCD camera, the light direction of the light direction of LED annular light sources, LED plane light source are down;The amendment CCD camera and LED coaxial light sources are mounted on the board of conveyer belt side, and the camera lens direction and LED for correcting CCD camera are coaxial The light direction of light source is upward.
Preferably, the three-dimensional moving device includes X-axis travel mechanism, Y-axis moving mechanism and Z axis travel mechanism, and X-axis is moved Motivation structure includes X-axis linear electric motors and the X-axis track for setting in left-right direction, and Y-axis moving mechanism includes Y-axis linear electric motors and edge The Y-axis track that fore-and-aft direction is set, the Z axis travel mechanism includes Z axis linear electric motors and the crane for setting along the vertical direction, The crane is slidably matched with X-axis track along X-axis, and two ends and the Y-axis track of the X-axis track are slidably matched along Y-axis, described Movable block is installed on crane.
Preferably, the nozzle unit includes being journaled into the anticlockwise suction nozzle and right rotation suction nozzle of movable block lower end.
Preferably, the attachment platform is slidably matched with board along the longitudinal direction.
Preferably, the rear board of the conveyer belt is provided with the automatic feeding for conveying reinforcing chip.
Preferably, the control device includes being placed with drawer, power switch control panel, the temperature source of the gas control of mouse and keyboard Making sheet, processing module and display, the drawer, power switch control panel and temperature source of the gas control panel are both secured to board lower section Frame on, the frame side that the display is fixed on above board.
Preferably, alarm lamp is extended with the top of the frame, the alarm lamp is electrically connected with processing module.
Preferably, the both sides of the frame are further respectively had for providing monitoring spacing preceding grating protector movable block With rear grating protector, rear grating protector is positioned at the rear of preceding light beam protector.
Compared to existing technology, the beneficial effects of the present invention are:
The present invention by manipulator, suction nozzle body, three-dimensional moving device and control device realize reinforcing chip be mounted on it is soft Full-automatic intelligent operation on property circuit board, it is adsorbed reinforcing chip by suction type, it is adaptable to different size shape and not Various PFC reinforcing chips of stack pile, the quantity of reinforcing chip carries out serialization attachment without restriction.
As long as be placed in batch flexible PCB on product placement platform to be processed by the present invention can just be moved by manipulator Dynamic flexible PCB, reaches full-automatic production or is placed directly in adsorbed on attachment platform and heats, and flexible PCB is not required to Precision positioning is wanted, positioning of concentrating on work at selected units then is carried out to the mark being preset on flexible PCB by recognizing positioner, then drive The position that dynamic attachment platform is automatically moved into attachment carries out CCD visions to a mobile attachment, meanwhile, reinforcing chip can be beforehand through knowledge Other positioner to its size and thickness, positive and negative to be identified, angle modification, then placement speed, mounting time, and attachment is high Degree, the heat time can complete parameter change, facilitate self-defined attachment route by control device, require that selection is optimal according to attachment Mounting position, placement accuracy is high, and the yields and production efficiency of product are improve comprehensively.
The present invention is described in further detail with reference to the accompanying drawings and detailed description.
Brief description of the drawings
Fig. 1 is structural representation of the invention.
In figure:1st, control device;2nd, finished product placement platform;3rd, Y-axis track;4th, preceding grating protector;5th, X-axis track;6、 Grating protector afterwards;7th, anticlockwise suction nozzle;8th, right rotation suction nozzle;9th, movable block;10th, concentrate on work at selected units CCD camera;11st, LED ring lights Source;12nd, conveyer belt;13rd, CCD camera is positioned;14th, LED plane light source;15th, CCD camera is corrected;16th, LED coaxial light sources;17、 Crane;18th, automatic feeding;19th, manipulator;20th, alarm lamp;21st, display;22nd, platform is mounted;24th, product to be processed Placement platform;25th, board;26th, drawer;27th, power switch control panel;28th, temperature source of the gas control panel;29th, frame;291st, frame Body.
Specific embodiment
FPC reinforcing chips intelligence placement equipment as shown in Figure 1, including control device 1, frame 29, manipulator 19, movable block 9, For driving movable block 9 to carry out three-dimensional mobile three-dimensional moving device, the knowledge for recognizing positioning reinforcing chip and flexible PCB Other positioner and for adsorbing and heat flexible PCB at least one attachment platform 22, frame 29 include the He of support body 291 The board 25 that level is fixed in support body 291, compartment of terrain is provided with product placement platform 24 to be processed and finished product is placed on the board 25 Platform 2;Attachment platform 22 is slidably matched with board 25, and between product placement platform 24 to be processed and finished product placement platform 2, The board 25 of attachment platform 22 side is provided with the conveyer belt 12 for conveying reinforcing chip;Control device 1, manipulator 19 and three-dimensional Mobile device is mounted in frame 29, and manipulator 19 and movable block 9 are respectively positioned on the top of board 25, and the lower end of movable block 9 is provided with Suction nozzle body for adsorbing reinforcing chip;Identification positioner, manipulator 19, three-dimensional moving device and attachment platform 22 with control Device processed 1 is electrically connected.Wherein, frame 29 is metal plate frame, and board 25 is marble board.
The identification positioner of this example is including the CCD camera 10 of concentrating on work at selected units for concentrating on work at selected units, LED annular light sources 11, for positioning Reinforcing chip and recognize the positioning CCD camera 13 of reinforcing chip positive and negative, LED plane light source 14, for correcting repairing for reinforcing chip angle Positive CCD camera 15 and LED coaxial light sources 16, CCD camera of concentrating on work at selected units 10 and LED annular light sources 11 are mounted on the side of movable block 9; Positioning CCD camera 13 and LED plane light source 14 are mounted in the frame 29 of the top of board 25, the camera lens of CCD camera of concentrating on work at selected units 10 Camera lens direction, the light direction of LED annular light sources 11, the light direction of LED plane light source 14 of direction, positioning CCD camera 13 Down;Amendment CCD camera 15 and LED coaxial light sources 16 are mounted on the board 25 of the side of conveyer belt 12, correct CCD camera 15 camera lens direction and the light direction of LED coaxial light sources 16 are upward.
The three-dimensional moving device of this example includes X-axis travel mechanism, Y-axis moving mechanism and Z axis travel mechanism, X-axis moving machine Structure includes X-axis linear electric motors(Not shown in figure)The X-axis track 5 for setting in left-right direction, Y-axis moving mechanism includes that Y-axis is straight Line motor(Not shown in figure)The Y-axis track 3 for setting along the longitudinal direction, Z axis travel mechanism includes Z axis linear electric motors(In figure It is not shown)The crane 17 for setting along the vertical direction, crane 17 is slidably matched with X-axis track 5 along X-axis, X-axis track 5 Two ends are slidably matched with Y-axis track 3 along Y-axis, and movable block 9 is installed on crane 17.X-direction, Y-axis side are shown in Fig. 1 To the coordinate system constituted with Z-direction.
The nozzle unit of this example includes being journaled into the anticlockwise suction nozzle 7 and right rotation suction nozzle 8 of the lower end of movable block 9, is used for The angle for adjusting reinforcing chip is corrected in rotation respectively for left and right, it is ensured that be mounted on the angle on flexible PCB.
Wherein, attachment platform 22 is slidably matched with board 25 along the longitudinal direction, using motor it can be driven to slide, the attachment The correspondence of platform 22 is configured with vacuum adsorption mechanism and carrys out adsorption flexible circuit board, is also configured with heater to heat flexible circuit Plate, so that reinforcing chip is preferably bonded with flexible PCB.This example will mount platform 22 and be set to left and right two, two attachment platforms 22 Side is respectively provided with conveyer belt 12, and two conveyer belts 12 are located between two attachment platforms 22.
The rear board 25 of the conveyer belt 12 of this example is provided with the automatic feeding 18 for conveying reinforcing chip, then reinforcement Piece can continuously by self-feeding.
For ease of the attachment process of visualization control reinforcing chip, control device 1 includes that storage has the drawer of mouse and keyboard 26th, power switch control panel 27, temperature source of the gas control panel 28, processing module(Not shown in figure)With display 21, drawer 26, electricity Source switch control panel 27 and temperature source of the gas control panel 28 are both secured in the frame 29 of the lower section of board 25, and display 21 is fixed on machine The side of frame 29 of the top of platform 25.Control device 1 is anti-by the moving parameter of manipulator 19, three-dimensional moving device and attachment platform 22 Feedback is collected and shown, while the movement that parameter instruction controls three can be sent by keyboard, mouse, identification positioner then may be used Detected that acquisition parameter feedback to the processing module of control device 1 is processed, re-form command adapted thereto and control above-mentioned three It is mobile.
And for ease of showing the task status of attachment process, the top of frame 29 is extended with alarm lamp 20, the alarm lamp 20 Electrically connected with processing module, the alarm lamp 20 of this example is three color alarm lamps.The both sides of frame 29 are further respectively had for movement Block 9 provides monitoring spacing preceding grating protector 4 and rear grating protector 6, and rear grating protector 6 is located at preceding grating protector 4 Rear.
During attachment, unprocessed flexible PCB is moved right by manipulator 19 on the attachment platform 22 for delivering to the right Side, manipulator 19 puts down flexible PCB.Then the attachment platform 22 on the right is moved to mounting position, CCD camera of concentrating on work at selected units 10 Find the mark point of flexible PCB, while the LED annular light sources 11 installed in CCD camera 10 of concentrating on work at selected units carry out light filling bat Take the photograph.Simultaneously, positioning CCD camera 13 finds reinforcing chip of the identification above the conveyer belt 12 on the right, uses LED plane light source 14 light fillings shoot, and make a distinction the positive and negative and positioning of reinforcing chip, and the purpose for distinguishing positive and negative is the wherein one side of reinforcing chip The colloid for being mounted on flexible PCB is posted, be bonded on flexible PCB for thawing after being heated by the colloid.
Then, the anticlockwise suction nozzle 7 and right rotation suction nozzle 8 on movable block 9 will distinguish the benefit that positive and negative and positioning are completed Strong piece is sucked up, and movable block 9 is moved to the top of amendment CCD camera 15, while the LED for correcting CCD angle cameras upper end is coaxial The light filling of light source 16 is shot, and the reinforcing chip above anticlockwise suction nozzle 7 and right rotation suction nozzle 8 is carried out angle modification respectively, has been corrected The top of the attachment platform 22 positioned at the right is moved to after, on the flexible PCB that CCD camera 10 of concentrating on work at selected units is concentrate on work at selected units has been passed through Push attachment reinforcing chip.Attachment platform 22 after the completion of attachment positioned at the right is moved to manipulator 19 from the position of attachment Lower end, manipulator 19 picks up flexible PCB and is moved to the left, and the flexible PCB for having mounted reinforcing chip is placed on finished product to be put On horizontalization platform 2, to this one-stroke on the right of attachment 22 on flexible PCB completion of processing.
Above procedure is the flexible PCB attachment reinforcing chip being located on the attachment platform 22 on the right, in completion of processing, While attachment platform 22 withdraws, the position of attachment platform 22 that movable block 9 will be moved to be located at the left side is mounted, and is moved through Journey is identical with above-mentioned mode of operation.I.e.:
During above-mentioned attachment, manipulator 19 is back to the top of product placement platform to be processed 24 and picks up flexible PCB, The top of the attachment platform 22 on the left side is moved to, flexible PCB is placed, the attachment platform on the left side is moved to mounting position weight The identical of the attachment platform 22 attachment motion on multiple and the right.While left and right two, attachment platform 22 works, self-feeding dress Put 18, it will endlessly distinguish alternate cycles by reinforcing chip feeding to the conveyer belt 12 for being located at the left side and the conveyer belt on the right 12, reinforcing chip is delivered in the field range of positioning CCD camera 13 by the alternate cycles of left and right conveyer belt 12, position CCD camera Being carved with reinforcing chip when the differentiation of 13 positioning and positive and negative that can carry out reinforcing chip is to ensure carries out the attachment work of flexible PCB Make, when the reinforcing chip in automatic feeding 18 is finished, alarm lamp 20 is by alarm.
Above-mentioned implementation method is only the preferred embodiment of the present invention, it is impossible to limit the scope of protection of the invention with this, The change and replacement of any unsubstantiality that those skilled in the art is done on the basis of of the invention belong to institute of the present invention Claimed scope.

Claims (8)

1.FPC reinforcing chips intelligence placement equipment, it is characterised in that:Including control device, frame, manipulator, movable block, for driving Movable block carries out three-dimensional mobile three-dimensional moving device, the identification positioner for recognizing positioning reinforcing chip and flexible PCB With for adsorbing and heat at least one attachment platform of flexible PCB, the frame includes that support body and level are fixed on support body In board, compartment of terrain is provided with product placement platform to be processed and finished product placement platform on the board;Attachment platform and the board It is slidably matched, and between product placement platform to be processed and finished product placement platform, the board of attachment platform side is provided with use In the conveyer belt of conveying reinforcing chip;The control device, manipulator and three-dimensional moving device are mounted in frame, manipulator and Movable block is respectively positioned on board top, and the lower end of movable block is provided with the suction nozzle body for adsorbing reinforcing chip;The identification positioning dress Put, manipulator, three-dimensional moving device and attachment platform are electrically connected with control device;
The identification positioner is including the CCD camera of concentrating on work at selected units for concentrating on work at selected units, LED annular light sources, for positioning reinforcing chip and knowing The positioning CCD camera of other reinforcing chip positive and negative, LED plane light source, the amendment CCD camera for correcting reinforcing chip angle and LED Coaxial light source, it is described to concentrate on work at selected units CCD camera and LED annular light sources are mounted on the side of movable block;It is described positioning CCD camera and LED plane light source is mounted in the frame above board, the camera lens direction of the CCD camera of concentrating on work at selected units, the mirror of positioning CCD camera Head direction, the light direction of LED annular light sources, LED plane light source light direction down;Amendment CCD camera and the LED Coaxial light source is mounted on the board of conveyer belt side, corrects the camera lens direction of CCD camera and the light extraction side of LED coaxial light sources To upward.
2. FPC reinforcing chips according to claim 1 intelligence placement equipment, it is characterised in that:The three-dimensional moving device includes X Axle travel mechanism, Y-axis moving mechanism and Z axis travel mechanism, X-axis travel mechanism include X-axis linear electric motors and set in left-right direction The X-axis track put, Y-axis moving mechanism includes Y-axis linear electric motors and the Y-axis track for setting along the longitudinal direction, the Z axis moving machine Structure includes Z axis linear electric motors and the crane for setting along the vertical direction, and the crane is slidably matched with X-axis track along X-axis, institute The two ends and Y-axis track for stating X-axis track are slidably matched along Y-axis, and the movable block is installed on crane.
3. FPC reinforcing chips according to claim 1 intelligence placement equipment, it is characterised in that:The nozzle unit includes equal pivot Mounted in the anticlockwise suction nozzle and right rotation suction nozzle of movable block lower end.
4. FPC reinforcing chips according to claim 1 intelligence placement equipment, it is characterised in that:The attachment platform is along front and back It is slidably matched to board.
5. FPC reinforcing chips according to claim 1 intelligence placement equipment, it is characterised in that:The rear board of the conveyer belt It is provided with the automatic feeding for conveying reinforcing chip.
6. the intelligent placement equipment of FPC reinforcing chips according to any one of Claims 1 to 5, it is characterised in that:The control device Drawer, power switch control panel, temperature source of the gas control panel, processing module and display including being placed with mouse and keyboard, it is described Drawer, power switch control panel and temperature source of the gas control panel are both secured in the frame below board, and the display is fixed on Frame side above board.
7. FPC reinforcing chips according to claim 6 intelligence placement equipment, it is characterised in that:It is extended with the top of the frame Alarm lamp, the alarm lamp is electrically connected with processing module.
8. the intelligent placement equipment of FPC reinforcing chips according to any one of Claims 1 to 5, it is characterised in that:The two of the frame Side is further respectively had for providing monitoring spacing preceding grating protector and rear grating protector movable block, rear grating protector Positioned at the rear of preceding light beam protector.
CN201410096403.0A 2014-03-15 2014-03-15 FPC reinforcing chips intelligence placement equipment Active CN103841764B (en)

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Denomination of invention: FPC reinforcing sheet intelligent mounting machine

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