CA2395060C - Laminated structure and method of forming same - Google Patents

Laminated structure and method of forming same Download PDF

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Publication number
CA2395060C
CA2395060C CA002395060A CA2395060A CA2395060C CA 2395060 C CA2395060 C CA 2395060C CA 002395060 A CA002395060 A CA 002395060A CA 2395060 A CA2395060 A CA 2395060A CA 2395060 C CA2395060 C CA 2395060C
Authority
CA
Canada
Prior art keywords
layer
edge strip
laminated structure
edge
sintered
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CA002395060A
Other languages
English (en)
French (fr)
Other versions
CA2395060A1 (en
Inventor
Richard Donelson
Theresa Lin
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ceramic Fuel Cells Ltd
Original Assignee
Ceramic Fuel Cells Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ceramic Fuel Cells Ltd filed Critical Ceramic Fuel Cells Ltd
Publication of CA2395060A1 publication Critical patent/CA2395060A1/en
Application granted granted Critical
Publication of CA2395060C publication Critical patent/CA2395060C/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B18/00Layered products essentially comprising ceramics, e.g. refractory products
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/0007Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving treatment or provisions in order to avoid deformation or air inclusion, e.g. to improve surface quality
    • B32B37/0015Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving treatment or provisions in order to avoid deformation or air inclusion, e.g. to improve surface quality to avoid warp or curl
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/016Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on manganites
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/48Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on zirconium or hafnium oxides, zirconates, zircon or hafnates
    • C04B35/486Fine ceramics
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/10Fuel cells with solid electrolytes
    • H01M8/12Fuel cells with solid electrolytes operating at high temperature, e.g. with stabilised ZrO2 electrolyte
    • H01M8/1231Fuel cells with solid electrolytes operating at high temperature, e.g. with stabilised ZrO2 electrolyte with both reactants being gaseous or vaporised
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/732Dimensional properties
    • B32B2307/734Dimensional stability
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2315/00Other materials containing non-metallic inorganic compounds not provided for in groups B32B2311/00 - B32B2313/04
    • B32B2315/02Ceramics
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2237/00Aspects relating to ceramic laminates or to joining of ceramic articles with other articles by heating
    • C04B2237/30Composition of layers of ceramic laminates or of ceramic or metallic articles to be joined by heating, e.g. Si substrates
    • C04B2237/32Ceramic
    • C04B2237/34Oxidic
    • C04B2237/345Refractory metal oxides
    • C04B2237/348Zirconia, hafnia, zirconates or hafnates
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2237/00Aspects relating to ceramic laminates or to joining of ceramic articles with other articles by heating
    • C04B2237/50Processing aspects relating to ceramic laminates or to the joining of ceramic articles with other articles by heating
    • C04B2237/52Pre-treatment of the joining surfaces, e.g. cleaning, machining
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2237/00Aspects relating to ceramic laminates or to joining of ceramic articles with other articles by heating
    • C04B2237/50Processing aspects relating to ceramic laminates or to the joining of ceramic articles with other articles by heating
    • C04B2237/56Using constraining layers before or during sintering
    • C04B2237/561Constraining layers not covering the whole surface of the layers to be sintered, e.g. constraining layers with holes
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2237/00Aspects relating to ceramic laminates or to joining of ceramic articles with other articles by heating
    • C04B2237/50Processing aspects relating to ceramic laminates or to the joining of ceramic articles with other articles by heating
    • C04B2237/56Using constraining layers before or during sintering
    • C04B2237/565Using constraining layers before or during sintering made of refractory metal oxides, e.g. zirconia
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2237/00Aspects relating to ceramic laminates or to joining of ceramic articles with other articles by heating
    • C04B2237/50Processing aspects relating to ceramic laminates or to the joining of ceramic articles with other articles by heating
    • C04B2237/58Forming a gradient in composition or in properties across the laminate or the joined articles
    • C04B2237/586Forming a gradient in composition or in properties across the laminate or the joined articles by joining layers or articles of the same composition but having different densities
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2237/00Aspects relating to ceramic laminates or to joining of ceramic articles with other articles by heating
    • C04B2237/50Processing aspects relating to ceramic laminates or to the joining of ceramic articles with other articles by heating
    • C04B2237/68Forming laminates or joining articles wherein at least one substrate contains at least two different parts of macro-size, e.g. one ceramic substrate layer containing an embedded conductor or electrode
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2237/00Aspects relating to ceramic laminates or to joining of ceramic articles with other articles by heating
    • C04B2237/50Processing aspects relating to ceramic laminates or to the joining of ceramic articles with other articles by heating
    • C04B2237/70Forming laminates or joined articles comprising layers of a specific, unusual thickness
    • C04B2237/702Forming laminates or joined articles comprising layers of a specific, unusual thickness of one or more of the constraining layers
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2237/00Aspects relating to ceramic laminates or to joining of ceramic articles with other articles by heating
    • C04B2237/50Processing aspects relating to ceramic laminates or to the joining of ceramic articles with other articles by heating
    • C04B2237/70Forming laminates or joined articles comprising layers of a specific, unusual thickness
    • C04B2237/704Forming laminates or joined articles comprising layers of a specific, unusual thickness of one or more of the ceramic layers or articles
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30Hydrogen technology
    • Y02E60/50Fuel cells

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Organic Chemistry (AREA)
  • Structural Engineering (AREA)
  • Materials Engineering (AREA)
  • Sustainable Energy (AREA)
  • Quality & Reliability (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Composite Materials (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Fuel Cell (AREA)
  • Inert Electrodes (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
  • Laminated Bodies (AREA)
CA002395060A 1999-12-30 2000-12-19 Laminated structure and method of forming same Expired - Fee Related CA2395060C (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
AUPQ4921 1999-12-30
AUPQ4921A AUPQ492199A0 (en) 1999-12-30 1999-12-30 Laminated structure and method of forming same
PCT/AU2000/001560 WO2001049485A1 (en) 1999-12-30 2000-12-19 Laminated structure and method of forming same

Publications (2)

Publication Number Publication Date
CA2395060A1 CA2395060A1 (en) 2001-07-12
CA2395060C true CA2395060C (en) 2008-07-08

Family

ID=3819057

Family Applications (1)

Application Number Title Priority Date Filing Date
CA002395060A Expired - Fee Related CA2395060C (en) 1999-12-30 2000-12-19 Laminated structure and method of forming same

Country Status (9)

Country Link
US (1) US7045239B2 (enExample)
EP (1) EP1255641B1 (enExample)
JP (1) JP4845315B2 (enExample)
AT (1) ATE465868T1 (enExample)
AU (1) AUPQ492199A0 (enExample)
CA (1) CA2395060C (enExample)
DE (1) DE60044304D1 (enExample)
WO (1) WO2001049485A1 (enExample)
ZA (1) ZA200205067B (enExample)

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JP4252453B2 (ja) * 2001-09-26 2009-04-08 日本碍子株式会社 電気化学セルおよびその製造方法
JP4923407B2 (ja) * 2004-01-16 2012-04-25 三菱マテリアル株式会社 固体酸化物形燃料電池の製造方法
CN101855767A (zh) 2007-11-13 2010-10-06 博隆能源股份有限公司 针对较长寿命和较高电力设计的电解质支撑型电池
US9246184B1 (en) 2007-11-13 2016-01-26 Bloom Energy Corporation Electrolyte supported cell designed for longer life and higher power
EP2083465B1 (en) * 2008-01-23 2012-08-01 Institute of Nuclear Energy Research A Process for Fabrication of a Fully Dense Electrolyte layer embedded in membrane electrolyte assembly of solid oxide fuel cell
JP4960903B2 (ja) * 2008-02-27 2012-06-27 本田技研工業株式会社 積層体の検査方法、検査装置及び検査プログラム
JP5428178B2 (ja) * 2008-03-28 2014-02-26 大日本印刷株式会社 固体酸化物形燃料電池の製造方法、及び積層体
JP2009245717A (ja) * 2008-03-31 2009-10-22 Dainippon Printing Co Ltd 固体酸化物形燃料電池の製造方法、この方法により製造された固体酸化物形燃料電池、及び固体酸化物形燃料電池用電解質・電極積層体
JP5932232B2 (ja) * 2011-03-25 2016-06-08 株式会社日本触媒 アノード支持型ハーフセル及びこれを用いたアノード支持型セル、並びにアノード支持型ハーフセルの製造方法
KR101351221B1 (ko) 2011-09-21 2014-01-14 한국전력공사 테이프 캐스팅을 이용한 지지체식 코팅막의 제조방법
US9206086B2 (en) 2012-04-18 2015-12-08 Nitto Denko Corporation Method and apparatus for sintering flat ceramics
US9205571B2 (en) 2012-04-18 2015-12-08 Nitto Denko Corporation Method and apparatus for sintering flat ceramics
JP5973377B2 (ja) * 2013-04-24 2016-08-23 株式会社ノリタケカンパニーリミテド 固体酸化物形燃料電池用グリーンシートおよびその製造方法
JP5699347B2 (ja) * 2013-09-12 2015-04-08 大日本印刷株式会社 固体酸化物形燃料電池、及び、固体酸化物形燃料電池の製造方法
JP6162572B2 (ja) * 2013-10-25 2017-07-12 日本特殊陶業株式会社 固体酸化物形燃料電池単セルの製造方法及び固体酸化物形燃料電池スタックの製造方法
US9673470B2 (en) 2014-01-22 2017-06-06 King Fahd University Of Petroleum And Minerals Electrolyte layer having a patchwork-type nanoporous grain boundary and a method of preparation thereof
JP6443662B2 (ja) * 2014-10-21 2018-12-26 日産自動車株式会社 燃料電池セルの製造方法
US10347930B2 (en) 2015-03-24 2019-07-09 Bloom Energy Corporation Perimeter electrolyte reinforcement layer composition for solid oxide fuel cell electrolytes
JP6060297B2 (ja) * 2016-04-28 2017-01-11 株式会社日本触媒 アノード支持型ハーフセル及びこれを用いたアノード支持型セル
CN116826101A (zh) 2022-03-26 2023-09-29 博隆能源股份有限公司 用于防止大占地面积固体氧化物燃料电池柱中的热致应力裂纹的方法和装置

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Also Published As

Publication number Publication date
AUPQ492199A0 (en) 2000-02-03
EP1255641A4 (en) 2005-01-12
US7045239B2 (en) 2006-05-16
JP2003519023A (ja) 2003-06-17
JP4845315B2 (ja) 2011-12-28
US20030129460A1 (en) 2003-07-10
ATE465868T1 (de) 2010-05-15
EP1255641B1 (en) 2010-04-28
WO2001049485A1 (en) 2001-07-12
ZA200205067B (en) 2003-10-07
DE60044304D1 (de) 2010-06-10
CA2395060A1 (en) 2001-07-12
EP1255641A1 (en) 2002-11-13

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