WO2023201523A1 - 电动车 - Google Patents

电动车 Download PDF

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Publication number
WO2023201523A1
WO2023201523A1 PCT/CN2022/087685 CN2022087685W WO2023201523A1 WO 2023201523 A1 WO2023201523 A1 WO 2023201523A1 CN 2022087685 W CN2022087685 W CN 2022087685W WO 2023201523 A1 WO2023201523 A1 WO 2023201523A1
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WO
WIPO (PCT)
Prior art keywords
heat dissipation
vehicle body
electric vehicle
controller
cover
Prior art date
Application number
PCT/CN2022/087685
Other languages
English (en)
French (fr)
Inventor
杨志兵
张达强
Original Assignee
广东高标电子科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 广东高标电子科技有限公司 filed Critical 广东高标电子科技有限公司
Priority to CN202290000091.7U priority Critical patent/CN218229273U/zh
Priority to PCT/CN2022/087685 priority patent/WO2023201523A1/zh
Publication of WO2023201523A1 publication Critical patent/WO2023201523A1/zh

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62JCYCLE SADDLES OR SEATS; AUXILIARY DEVICES OR ACCESSORIES SPECIALLY ADAPTED TO CYCLES AND NOT OTHERWISE PROVIDED FOR, e.g. ARTICLE CARRIERS OR CYCLE PROTECTORS
    • B62J41/00Arrangements of radiators, coolant hoses or pipes on cycles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62JCYCLE SADDLES OR SEATS; AUXILIARY DEVICES OR ACCESSORIES SPECIALLY ADAPTED TO CYCLES AND NOT OTHERWISE PROVIDED FOR, e.g. ARTICLE CARRIERS OR CYCLE PROTECTORS
    • B62J43/00Arrangements of batteries
    • B62J43/10Arrangements of batteries for propulsion
    • B62J43/13Arrangements of batteries for propulsion on rider-propelled cycles with additional electric propulsion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62JCYCLE SADDLES OR SEATS; AUXILIARY DEVICES OR ACCESSORIES SPECIALLY ADAPTED TO CYCLES AND NOT OTHERWISE PROVIDED FOR, e.g. ARTICLE CARRIERS OR CYCLE PROTECTORS
    • B62J50/00Arrangements specially adapted for use on cycles not provided for in main groups B62J1/00 - B62J45/00
    • B62J50/30Means for ventilation within devices provided on the cycle, e.g. ventilation means in a battery container
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62MRIDER PROPULSION OF WHEELED VEHICLES OR SLEDGES; POWERED PROPULSION OF SLEDGES OR SINGLE-TRACK CYCLES; TRANSMISSIONS SPECIALLY ADAPTED FOR SUCH VEHICLES
    • B62M6/00Rider propulsion of wheeled vehicles with additional source of power, e.g. combustion engine or electric motor
    • B62M6/40Rider propelled cycles with auxiliary electric motor
    • B62M6/45Control or actuating devices therefor
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K5/00Casings, cabinets or drawers for electric apparatus
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating

Definitions

  • This application relates to the technical field of electric vehicles, for example, to an electric vehicle.
  • Electric vehicle controllers in related technologies mainly include an upper casing, a circuit board and a lower casing.
  • the installation of the controller is limited by the spatial location of the electric vehicle body.
  • different controls often need to be customized and developed.
  • the structure of the controller is suitable for different vehicle models, which results in a long development cycle of the controller, a relatively high cost, and a large amount of manpower and material resources invested.
  • the heat generated by the power tubes in the controller accumulates in the controller and is difficult to dissipate, causing the controller temperature to be too high and affecting the performance of the controller.
  • This application provides an electric vehicle that can use a universal controller without the need to separately develop different types of controllers.
  • the production cycle is short and the cost is low; in addition, the controller has good heat dissipation effect and stable performance.
  • An electric vehicle the electric vehicle includes:
  • the heat dissipation plate includes a first surface and a second surface arranged oppositely.
  • the first surface includes a first installation position and a second installation position.
  • the second surface is provided with heat dissipation teeth.
  • the first installation position is used for Fixed to the vehicle body, and at least part of the heat dissipation teeth is exposed on the outside of the vehicle body;
  • a controller is provided on the second installation position, and the controller is located inside the vehicle body.
  • Figure 1 is a schematic structural diagram of an electric vehicle provided by an embodiment of the present application.
  • Figure 2 is a schematic assembly diagram of a heat sink and a controller provided by an embodiment of the present application
  • Figure 3 is a schematic structural diagram of an electric vehicle provided by another embodiment of the present application.
  • Figure 4 is a schematic cross-sectional view of an electric vehicle provided by another embodiment of the present application.
  • Figure 5 is a schematic structural diagram of an electric vehicle provided by another embodiment of the present application.
  • Figure 6 is a schematic cross-sectional view of an electric vehicle provided by another embodiment of the present application.
  • Figure 7 is a schematic structural diagram of an electric vehicle provided by another embodiment of the present application.
  • Figure 8 is a schematic structural diagram of an electric vehicle provided by another embodiment of the present application.
  • Figure 9 is a schematic structural diagram of an electric tricycle in one direction according to another embodiment of the present application.
  • Figure 10 is a schematic structural diagram of an electric tricycle from another direction provided by another embodiment of the present application.
  • Figure 11 is an enlarged view of point A in Figure 10;
  • Figure 12 is a schematic assembly diagram of a controller and a heat sink provided by another embodiment of the present application.
  • connection should be understood in a broad sense.
  • it can be a fixed connection, a detachable connection, or an integral body.
  • It can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be an internal connection between two elements or an interaction between two elements.
  • the specific meanings of the above terms in this application can be understood on a case-by-case basis.
  • the term “above” or “below” a first feature on a second feature may include direct contact between the first and second features, or may also include the first and second features. Not in direct contact but through additional characteristic contact between them.
  • the terms “above”, “above” and “above” a first feature on a second feature include the first feature being directly above and diagonally above the second feature, or simply mean that the first feature is higher in level than the second feature.
  • “Below”, “under” and “under” the first feature is the second feature includes the first feature being directly below and diagonally below the second feature, or simply means that the first feature is less horizontally than the second feature.
  • this embodiment provides an electric vehicle.
  • the main body of the electric vehicle is a two-wheeled electric vehicle.
  • the electric vehicle includes a vehicle body 1, a heat sink 2 and a controller 3.
  • the heat sink 2 is used for the installation and heat dissipation of the controller 3.
  • the heat dissipation plate 2 includes a first surface and a second surface arranged oppositely.
  • the first surface includes a first installation position 21 and a second installation position 22.
  • the second surface is provided with heat dissipation teeth 23, wherein the first installation position 21 is used for Fixed on the vehicle body 1, the second mounting position 22 is used to install and fix the controller 3.
  • the installed heat sink 2 has its heat dissipation teeth 23 at least partially exposed on the outside of the car body 1, and the controller 3 is located on the inside of the car body 1, ensuring heat dissipation while achieving waterproof and dustproof protection for the controller 3, thus meeting the needs of all universal controllers.
  • the heat dissipation teeth 23 extend along the length direction of the vehicle body 1 .
  • the heat dissipation teeth 23 dissipate heat in the wind.
  • the air enters along one end of the heat dissipation teeth 23 and then flows out from the other end of the heat dissipation teeth 23 to ensure the air flow efficiency between the heat dissipation teeth 23 and ensure the heat dissipation effect while avoiding Hot air can burn drivers.
  • the heat dissipation teeth 23 may also extend along the width direction of the vehicle body 1 .
  • the controller 3 includes a lower housing 31, an upper housing 32 and a circuit board.
  • the circuit board is disposed in the cavity formed by the upper housing 32 and the lower housing 31 .
  • the lower housing 31 is fixed on the second installation position 22 of the heat sink 2, and a thermal conductive layer is provided between the second installation position 22 and the lower housing 31.
  • the thermal conductive layer can be thermal oil or silicone cloth, etc.
  • the thermal conductive carrier can be polyimide or glass fiber, etc., which is both thermal conductive and insulating.
  • the first installation position 21 and the second installation position 22 do not overlap.
  • the area of the heat sink 2 is larger than the area of the lower case 31 .
  • the first mounting position 21 is provided with a first fixing hole
  • the vehicle body 1 is provided with a second fixing hole at a position corresponding to the heat sink 2.
  • the heat sink 2 is fixed to the vehicle body 1 through screws.
  • the screws are anti-theft screws.
  • a waterproof sealing ring is provided at the connection between the heat sink 2 and the vehicle body 1.
  • a wind guide and heat insulation structure is provided on one side of the vehicle body 1 where the heat sink 2 is installed, so as to guide the wind to the heat dissipation teeth 23 of the heat sink 2 to achieve efficient heat dissipation of the controller 3 and ensure that the controller 3. Stable performance.
  • the heat sink 2 is an aluminum alloy plate to improve the heat dissipation efficiency of the controller 3 and ensure the stability of the controller 3.
  • the vehicle body 1 includes a pedal housing 11 , a seat 12 and a first cover 13 .
  • the first cover 13 is located behind the pedal housing 11 and below the seat 12 .
  • the heat dissipation plate 2 is fixed on the side wall of the first cover 13 , at least part of the heat dissipation teeth 23 are exposed outside the first cover 13 , and the controller 3 is located inside the first cover 13 .
  • the heat sink 2 is disposed on the upper side wall of the first cover 13 to ensure the heat dissipation effect of the heat sink 2 while improving safety and avoiding burns to the driver.
  • the first cover 13 is provided with an air guide and heat insulation structure.
  • the air guide and heat insulation structure is provided outside the heat sink 2.
  • the air guide and heat insulation structure is provided with an air inlet and an air outlet.
  • the air guide and heat insulation structure is provided with an air inlet and an air outlet. This can allow more air to enter between the heat dissipation teeth 23 and improve the heat dissipation efficiency of the heat dissipation teeth 23.
  • the air guide and heat insulation structure can also prevent the heat dissipation teeth 23 from scalding the user.
  • the first mounting position 21 of the heat sink 2 is fixed on the windward surface of the first cover 13 .
  • the heat sink 2 is installed on the windward side of the first cover 13, and the controller 3 is located inside the first cover 13, so that the controller 3 can be easily connected to the driving motor.
  • the windward surface of the first cover 13 is provided with a wind-guiding and heat-insulating structure.
  • the wind-guiding and heat-insulating structure is provided outside the heat sink 2.
  • the wind-guiding and heat-insulating structure is provided with an air inlet and an air outlet. On the one hand, it guides the wind.
  • the heat insulation structure can allow more air to enter between the heat dissipation teeth 23 and improve the heat dissipation efficiency of the heat dissipation teeth 23.
  • the air guide and heat insulation structure can also prevent the heat dissipation teeth 23 from scalding the user.
  • the windward surface of the first cover 13 is provided with a wind-guiding and heat-insulating structure.
  • the wind-guiding and heat-insulating structure is provided outside the heat sink 2.
  • the wind-guiding and heat-insulating structure is provided with an air inlet and an air outlet. On the one hand, it guides the wind.
  • the heat insulation structure can allow more air to enter between the heat dissipation teeth 23 and improve the heat dissipation efficiency of the heat dissipation teeth 23.
  • the air guide and heat insulation structure can also prevent the heat dissipation teeth 23 from scalding the user.
  • the heat sink 2 and the pedal housing 11 are arranged at an angle.
  • the heat dissipation plate 2 and the pedal housing 11 are arranged at an acute angle, that is, the heat dissipation teeth 23 of the heat dissipation plate 2 are downward toward the pedal housing 11 to prevent the driver from touching the heat dissipation teeth 23 and scalding the driver.
  • the heat dissipation plate 2 and the pedal housing 11 are arranged at an obtuse angle, so that the heat dissipation teeth 23 face the direction away from the pedal housing 11.
  • the air flow on the heat dissipation teeth 23 is ensured, and on the other hand, the air flow on the heat dissipation teeth 23 is avoided.
  • the heat emitted by the heat dissipation teeth 23 burns the driver.
  • the heat dissipation teeth 23 may extend along the width direction of the vehicle body 1 .
  • the heat dissipation teeth 23 dissipate heat in the wind, and the air flows out to both sides of the vehicle body 1 along the intervals between the heat dissipation teeth 23 to ensure the heat dissipation effect of the heat dissipation teeth 23 while preventing hot air from scalding the driver.
  • the extension direction of the heat dissipation teeth 23 is parallel to the tread surface of the pedal housing 11 , so that the air flows horizontally to both sides along the intervals between the heat dissipation teeth 23 .
  • the first mounting position 21 of the heat sink 2 is fixed on the bottom surface of the first cover 13 .
  • Installing the heat dissipation plate 2 on the bottom surface of the first cover 13 and utilizing the exposed heat dissipation teeth 23 on the heat dissipation plate 2 can improve the heat dissipation effect of the controller 3 and stabilize the performance of the controller 3 .
  • the controller 3 is located inside the first cover 13, which facilitates the connection between the controller 3 and the driving motor.
  • the heat dissipation plate 2 is slightly tilted back and downward, and the heat dissipation teeth 23 face the windward side to ensure air flow on the heat dissipation teeth 23 .
  • the heat dissipation teeth 23 extend along the length direction of the vehicle body 1 , that is, the intervals between the heat dissipation teeth 23 extend along the length direction of the vehicle body 1 , which facilitates air flow between the heat dissipation teeth 23 and improves the heat dissipation effect when the electric vehicle is driving.
  • the heat dissipation teeth 23 extend along the width direction of the vehicle body 1 . During the driving of the electric vehicle, the air flows out to both sides of the vehicle body 1 along the intervals between the heat dissipation teeth 23 , which can also improve the heat dissipation effect of the heat dissipation teeth 23 .
  • the first installation position 21 of the heat sink 2 is fixed on the foot surface of the pedal housing 11 .
  • the pedal is provided with a wind guide and heat insulation structure.
  • the wind guide and heat insulation structure cover is located outside the heat sink 2.
  • the wind guide and heat insulation structure is provided with an air inlet and an air outlet.
  • the wind guide and heat insulation structure can make more air flow Entering between the heat dissipation teeth 23 improves the heat dissipation efficiency of the heat dissipation teeth 23.
  • the air guide and heat insulation structure can also prevent the heat dissipation teeth 23 from scalding the user.
  • the first installation position 21 of the heat sink 2 is fixed on the bottom surface of the pedal housing 11 .
  • the heat dissipation teeth 23 extend along the length direction of the vehicle body 1 .
  • the heat dissipation teeth 23 dissipate heat in the wind.
  • the air enters along one end of the heat dissipation teeth 23 and then flows out from the other end of the heat dissipation teeth 23 to ensure the air flow efficiency between the heat dissipation teeth 23 and ensure the heat dissipation effect while avoiding Hot air can burn drivers.
  • the heat dissipation teeth 23 can also extend along the width direction of the vehicle body 1 , which can also improve the heat dissipation effect of the heat dissipation plate 2 .
  • the electric vehicle is implemented as a three-wheeled electric vehicle.
  • the vehicle body 1 includes a vehicle body 14 , a seat 12 and a second cover 15 .
  • the controller 3 in the electric vehicle can use a universal controller 3, and there is no need to separately develop different types of controllers 3.
  • the production cycle is short and the cost is low; in addition, the controller 3 is installed on the heat sink 2
  • the heat dissipation teeth 23 exposed on the heat dissipation plate 2 can be used to improve the heat dissipation effect of the controller 3 and stabilize the performance of the controller 3.
  • the heat sink 2 is installed on the bottom surface of the second cover 15, and the controller 3 is located inside the second cover 15, that is, the controller 3 is located between the body 14 and the second cover. 15, the installation reliability of controller 3 is improved.
  • the heat dissipation teeth 23 extend along the length direction of the vehicle body 1 , that is, the intervals between the heat dissipation teeth 23 extend along the length direction of the vehicle body 1 .
  • the traveling direction of the electric vehicle is the same as the extension direction of the heat dissipation teeth 23, and the direction of the air flow is the same as the extension direction of the heat dissipation teeth 23, thereby improving the heat dissipation effect.
  • the heat dissipation teeth 23 extend along the width direction of the vehicle body 1.
  • the air flows out to both sides of the vehicle body 1 along the intervals between the heat dissipation teeth 23, which can also improve the heat dissipation of the heat dissipation teeth 23. Effect.
  • the controller 3 includes a lower housing 31, an upper housing 32 and a circuit board.
  • the circuit board is disposed in the cavity formed by the upper housing 32 and the lower housing 31 .
  • the area of the first surface of the heat sink 2 is larger than the area of the lower housing 31 of the controller 3, so that the controller 3 can be installed on the heat sink 2, and the heat sink 2 can be installed on the second cover 15. superior.

Abstract

一种电动车,包括车体(1)、散热板(2)和控制器(3),散热板(2)包括相对设置的第一面和第二面,第一面包括第一安装位(21)和第二安装位(22),第二面上设有散热齿(23),第一安装位(21)用于固定于车体(1),第二安装位(22)用于安装固定控制器(3),且至少部分散热齿(23)外露于车体(1)的外侧,控制器(3)位于车体(1)的内侧。不同车型可采用通用控制器,无需单独开发不同型号的控制器,生产周期短,成本低;此外,控制器散热效果好,性能稳定。

Description

电动车 技术领域
本申请涉及电动车技术领域,例如涉及一种电动车。
背景技术
相关技术中的电动车控制器主要包括上壳体、电路板和下壳体,控制器的安装受到电动车车体空间位置的限制,为了兼顾不同车型的安装空间,往往需要定制开发不同的控制器结构以适用不同车型,从而使得控制器的开发周期长,成本比较高,投入的人力和物力比较多。此外,随着电动车控制器尺寸越来越小,控制器内功率管产生的热量聚集在控制器内,不易散去,从而造成控制器温度过高,影响控制器的性能。
因此,亟待需要一种电动车以解决上述问题。
发明内容
本申请提供一种电动车,可采用通用控制器,无需单独开发不同型号的控制器,生产周期短,成本低;此外,控制器散热效果好,性能稳定。
本申请提供以下技术方案:
一种电动车,所述电动车包括:
车体;
散热板,包括相对设置的第一面和第二面,所述第一面包括第一安装位和第二安装位,所述第二面上设有散热齿,所述第一安装位用于固定于所述车体,且至少部分所述散热齿外露于所述车体的外侧;
控制器,设于在所述第二安装位上,且所述控制器位于所述车体的内侧。
附图说明
图1为本申请一实施例提供的电动车的结构示意图;
图2为本申请一实施例提供的散热板与控制器的装配示意图;
图3为本申请另一实施例提供的电动车的结构示意图;
图4为本申请另一实施例提供的电动车的剖视示意图;
图5为本申请另一实施例提供的电动车的结构示意图;
图6为本申请另一实施例提供的电动车的剖视示意图;
图7为本申请另一实施例提供的电动车的结构示意图;
图8为本申请另一实施例提供的电动车的结构示意图;
图9为本申请另一实施例提供的电动三轮车一个方向的结构示意图;
图10为本申请另一实施例提供的电动三轮车另一个方向的结构示意图;
图11为图10中A处的放大图;
图12为本申请另一实施例提供的控制器和散热板的装配示意图。
附图标记:
1-车体;11-踏板壳体;12-座椅;13-第一罩壳;14-车斗;15-第二罩壳;
2-散热板;21-第一安装位;22-第二安装位;23-散热齿;
3-控制器;31-下壳体;32-上壳体。
具体实施方式
为了使本领域技术人员更好地理解本申请的技术方案,下面结合附图并通过具体实施方式来进一步说明本申请的技术方案。
在本申请的描述中,除非另有明确的规定和限定,术语“相连”、“连接”、“固定”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本申请中的具体含义。
在本申请中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。
在本实施例的描述中,术语“上”、“下”、“左”、“右”等方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述和简化操作,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操 作,因此不能理解为对本申请的限制。此外,术语“第一”、“第二”仅仅用于在描述上加以区分,并没有特殊的含义。
如图1-图2所示,本实施例提供了一种电动车,电动车的实施主体为两轮电动车,电动车包括车体1、散热板2和控制器3。其中,散热板2用于控制器3的安装及散热。
散热板2包括相对设置的第一面和第二面,第一面包括第一安装位21和第二安装位22,第二面上设有散热齿23,其中,第一安装位21用于固定于车体1上,第二安装位22用于安装固定控制器3。安装后的散热板2使其散热齿23至少部分外露于车体1外侧,控制器3位于车体1内侧,保证散热的同时实现控制器3防水防尘保护,从而满足通用控制器3均可通过散热板2安装固定于车体1的不同位置的安装需求,无需针对不同车型开发不同的控制器3,缩短生产周期,降低研发成本。
例如,为了提高散热齿23的散热效率,散热齿23沿车体1的长度方向延伸。在电动车行驶过程中,散热齿23迎风散热,空气沿散热齿23的一端进入,然后从散热齿23的另一端流出,保证散热齿23之间的空气流动效率,保证散热效果的同时,避免热空气烫伤驾驶人员。当然,在其他实施例中,散热齿23还可以沿车体1的宽度方向延伸。
例如,控制器3包括下壳体31、上壳体32和电路板。电路板设置在上壳体32与下壳体31形成的腔体中。为了提高控制器3的散热效果,下壳体31固定在散热板2的第二安装位22上,且第二安装位22与下壳体31之间设置有导热层。导热层可以为散热油或者矽胶布等,导热载体为聚酰亚胺或者玻纤等,既导热又绝缘。
为了便于将控制器3安装在散热板2上,同时便于将散热板2安装在第一罩壳13上,第一安装位21处与第二安装位22不重合。例如,散热板2的面积大于下壳体31的面积。
示例性地,第一安装位21上设有第一固定孔,车体1对应散热板2的位置上设有第二固定孔,通过螺丝将散热板2固定在车体1上。示例性地,所述螺丝为防盗螺丝。
为了避免水从散热板2与车体1的连接部位进入车体1内浸湿控制器3,散热板2与车体1的连接处设置有防水密封圈。
例如,车体1上用于安装散热板2的位置一侧设有导风隔热结构,便于将风导引至散热板2的散热齿23,实现对控制器3的高效散热,保证控制器3性能稳定。
例如,散热板2为铝合金板,以提高控制器3的散热效率,保证控制器3的稳定性。
例如,车体1包括踏板壳体11、座椅12和第一罩壳13,第一罩壳13位于踏板壳体11的后方及座椅12的下方。
在本实施例中,散热板2固定于第一罩壳13的侧壁上,至少部分散热齿23外露于第一罩壳13的外侧,控制器3位于第一罩壳13的内侧。
此外,将散热板2设置于第一罩壳13上侧壁上,在保证散热板2的散热效果的同时,提高安全性,避免烫伤驾驶人员。
例如,第一罩壳13上设置有导风隔热结构,导风隔热结构罩设在散热板2外侧,导风隔热结构上设置有进风口和出风口,一方面导风隔热结构能够使更多的空气进入散热齿23之间,提高散热齿23的散热效率,另一方面,导风隔热结构还能够避免散热齿23烫伤用户。
如图3-图4所示,本实施例中,散热板2的第一安装位21固定于第一罩壳13的迎风面上。
将散热板2安装在第一罩壳13的迎风面上,且控制器3位于第一罩壳13的内部,便于控制器3与驱动电机连接。
例如,第一罩壳13的迎风面上设置有导风隔热结构,导风隔热结构罩设在散热板2外侧,导风隔热结构上设置有进风口和出风口,一方面导风隔热结构能够使更多的空气进入散热齿23之间,提高散热齿23的散热效率,另一方面,导风隔热结构还能够避免散热齿23烫伤用户。
例如,第一罩壳13的迎风面上设置有导风隔热结构,导风隔热结构罩设在散热板2外侧,导风隔热结构上设置有进风口和出风口,一方面导风隔热结构能够使更多的空气进入散热齿23之间,提高散热齿23的散热效率,另一方面,导风隔热结构还能够避免散热齿23烫伤用户。
例如,散热板2与踏板壳体11呈夹角设置。示例性地,散热板2与踏板壳体11呈锐角设置,即散热板2的散热齿23向下朝向踏板壳体11的方向,以避免驾驶人员碰触到散热齿23,避免烫伤驾驶人员。在其他实施例中地,散热板2与踏板壳体11呈钝角设置,使散热齿23朝向远离踏板壳体11的方向,一方 面,保证散热齿23上的空气流动性,另一方面,避免散热齿23散发的热量烫伤驾驶人员。
在本实施例中,散热齿23可以沿车体1的宽度方向延伸。在电动车行驶过程中,散热齿23迎风散热,空气沿散热齿23之间的间隔向车体1的两侧流出,保证散热齿23的散热效果的同时,避免热空气烫伤驾驶人员。
例如,散热齿23的延伸方向与踏板壳体11的脚踏面相平行,使空气沿散热齿23之间的间隔水平向两侧流动。
如图5-图6所示,本实施例中,散热板2的第一安装位21固定于第一罩壳13的底面上。
将散热板2安装在第一罩壳13的底面上,利用散热板2上外露的散热齿23,能够提高控制器3散热效果,使控制器3性能稳定。控制器3位于第一罩壳13内部,还便于控制器3与驱动电机连接。
例如,散热板2略微后下方倾斜,散热齿23朝向迎风面,保证散热齿23上的空气流动性。
例如,散热齿23沿车体1的长度方向延伸,即散热齿23的间隔沿车体1的长度方向延伸,在电动车行驶过程中,便于空气在散热齿23之间流动,提高散热效果。在其他实施例中,散热齿23沿车体1的宽度方向延伸。在电动车行驶过程中,空气沿散热齿23之间的间隔向车体1的两侧流出,也能够提高散热齿23的散热效果。
如图7所示,本实施例中,散热板2的第一安装位21固定于踏板壳体11的脚踏面上。
踏板上设置有导风隔热结构,导风隔热结构罩设在散热板2外侧,导风隔热结构上设置有进风口和出风口,一方面导风隔热结构能够使更多的空气进入散热齿23之间,提高散热齿23的散热效率,另一方面,导风隔热结构还能够避免散热齿23烫伤用户。
如图8所示,本实施例中,散热板2的第一安装位21固定于踏板壳体11的底面上。
在本实施例中,散热齿23沿车体1的长度方向延伸。在电动车行驶过程中,散热齿23迎风散热,空气沿散热齿23的一端进入,然后从散热齿23的另一端流出,保证散热齿23之间的空气流动效率,保证散热效果的同时,避免热空气 烫伤驾驶人员。例如,散热齿23还可以沿车体1的宽度方向延伸,也能够提高散热板2的散热效果。
如图9-图12所示,本实施例中,电动车的实施主体为三轮电动车。车体1包括车斗14、座椅12和第二罩壳15。
在本实施例中,所述电动车中的控制器3可采用通用控制器3,无需单独开发不同型号的控制器3,生产周期短,成本低;此外,将控制器3安装在散热板2上,利用散热板2上外露的散热齿23,能够提高控制器3散热效果,使控制器3性能稳定。
如图10-图11所示,将散热板2安装在第二罩壳15的底面上,且控制器3位于第二罩壳15的内侧,即控制器3位于车斗14和第二罩壳15之间,提高了控制器3的安装可靠性。
散热齿23沿车体1的长度方向延伸,即散热齿23的间隔沿车体1的长度方向延伸。当电动车行驶时,电动车的行驶方向与散热齿23的延伸方向相同,进而气流的方向与散热齿23的延伸方向相同,提高了散热效果。于其它实施例中,散热齿23沿车体1的宽度方向延伸,当电动车行驶时,空气沿散热齿23之间的间隔向车体1的两侧流出,也能够提高散热齿23的散热效果。
控制器3包括下壳体31、上壳体32和电路板。电路板设置在上壳体32与下壳体31形成的腔体中。
如图12所示,散热板2的第一面的面积大于控制器3下壳体31的面积,以便于控制器3安装于散热板2上,同时散热板2能够安装于第二罩壳15上。

Claims (14)

  1. 一种电动车,包括:
    车体(1);
    散热板(2),包括相对设置的第一面和第二面,所述第一面包括第一安装位(21)和第二安装位(22),所述第二面上设有散热齿(23),所述第一安装位(21)用于固定于所述车体(1),且至少部分所述散热齿(23)外露于所述车体(1)的外侧;
    控制器(3),设于在所述第二安装位(22)上,且所述控制器(3)位于所述车体(1)的内侧。
  2. 根据权利要求1所述的电动车,其中,所述车体(1)包括踏板壳体(11)、座椅(12)和第一罩壳(13),所述第一罩壳(13)位于所述踏板壳体(11)的后方及所述座椅(12)的下方,所述第一安装位(21)固定于所述第一罩壳(13)上,且至少部分所述散热齿(23)外露于所述第一罩壳(13)的外侧,所述控制器(3)位于所述第一罩壳(13)的内侧。
  3. 根据权利要求2所述的电动车,其中,所述第一安装位(21)固定于所述第一罩壳(13)的侧壁上。
  4. 根据权利要求2所述的电动车,其中,所述第一安装位(21)固定于所述第一罩壳(13)的迎风面上。
  5. 根据权利要求2所述的电动车,其中,所述第一安装位(21)固定于所述第一罩壳(13)的底面上。
  6. 根据权利要求1所述的电动车,其中,所述车体(1)包括踏板壳体(11)和座椅(12),所述踏板壳体(11)位于所述座椅(12)的前方;所述第一安装位(21)固定于所述踏板壳体(11)上,至少部分所述散热齿(23)外露于所述踏板壳体(11)的外侧,所述控制器(3)位于所述踏板壳体(11)的内侧。
  7. 根据权利要求6所述的电动车,其中,所述第一安装位(21)固定于所述踏板壳体(11)的脚踏面上。
  8. 根据权利要求6所述的电动车,其中,所述第一安装位(21)固定于所述踏板壳体(11)的底面上。
  9. 根据权利要求1所述的电动车,其中,所述车体(1)包括车斗(14)、座椅(12)和第二罩壳(15),所述第二罩壳(15)位于所述座椅(12)的后方及所述车斗(14)的下方;所述第一安装位(21)固定于所述第二罩壳(15) 底面上,且至少部分所述散热齿(3)外露于所述第二罩壳(15)的外侧,所述控制器(3)位于所述第二罩壳(15)的内侧。
  10. 根据权利要求1-9任一项所述的电动车,其中,所述散热齿(23)沿所述车体(1)的宽度方向延伸,或者所述散热齿(23)沿所述车体(1)的长度方向延伸。
  11. 根据权利要求10所述的电动车,其中,所述控制器(3)包括下壳体(31),所述下壳体(31)固定在所述第二安装位(22)上,且所述下壳体(31)与所述第二安装位(22)之间设有导热层。
  12. 根据权利要求11所述的电动车,其中,所述第一安装位(21)上设有第一固定孔,所述车体(1)上用于安装所述散热板(2)的位置上设有第二固定孔,通过螺丝将所述散热板(2)固定在所述车体(1)上。
  13. 根据权利要求12所述的电动车,其中,所述第一安装位(21)与所述车体(1)的连接处之间设置有防水密封圈。
  14. 根据权利要求1-9任一项所述的电动车,其中,所述车体(1)上用于安装所述散热板(2)的位置一侧设有导风隔热结构。
PCT/CN2022/087685 2022-04-19 2022-04-19 电动车 WO2023201523A1 (zh)

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