WO2021109930A1 - 物料输送装置、便于物料分配的加工设备和物料分配方法 - Google Patents

物料输送装置、便于物料分配的加工设备和物料分配方法 Download PDF

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Publication number
WO2021109930A1
WO2021109930A1 PCT/CN2020/132130 CN2020132130W WO2021109930A1 WO 2021109930 A1 WO2021109930 A1 WO 2021109930A1 CN 2020132130 W CN2020132130 W CN 2020132130W WO 2021109930 A1 WO2021109930 A1 WO 2021109930A1
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WO
WIPO (PCT)
Prior art keywords
rail
conveying
conveying unit
movement assembly
reversing
Prior art date
Application number
PCT/CN2020/132130
Other languages
English (en)
French (fr)
Inventor
曲东升
李长峰
夏俊生
杨建�
吴红军
殷锋
查进
阮开沧
黄继明
郜福亮
周典虬
Original Assignee
常州铭赛机器人科技股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201911242287.8A external-priority patent/CN111038941B/zh
Priority claimed from CN201911241389.8A external-priority patent/CN110803474A/zh
Priority claimed from CN202010211359.9A external-priority patent/CN111282781A/zh
Application filed by 常州铭赛机器人科技股份有限公司 filed Critical 常州铭赛机器人科技股份有限公司
Priority to JP2022514625A priority Critical patent/JP7375171B2/ja
Priority to KR1020227008865A priority patent/KR20220062532A/ko
Publication of WO2021109930A1 publication Critical patent/WO2021109930A1/zh
Priority to TW110144279A priority patent/TWI796850B/zh
Priority to US17/656,580 priority patent/US11952222B2/en

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
    • B65G47/64—Switching conveyors
    • B65G47/641—Switching conveyors by a linear displacement of the switching conveyor
    • B65G47/642—Switching conveyors by a linear displacement of the switching conveyor in a horizontal plane
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C13/00—Means for manipulating or holding work, e.g. for separate articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G35/00—Mechanical conveyors not otherwise provided for
    • B65G35/06—Mechanical conveyors not otherwise provided for comprising a load-carrier moving along a path, e.g. a closed path, and adapted to be engaged by any one of a series of traction elements spaced along the path
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90—Devices for picking-up and depositing articles or materials
    • B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90—Devices for picking-up and depositing articles or materials
    • B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
    • B65G47/912—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers provided with drive systems with rectilinear movements only
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
    • B65G15/10—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration comprising two or more co-operating endless surfaces with parallel longitudinal axes, or a multiplicity of parallel elements, e.g. ropes defining an endless surface
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02—Articles

Definitions

  • the present disclosure belongs to the technical field of rail transportation, and in particular relates to a material conveying device, a processing device that is convenient for material distribution, and a material distribution method.
  • the present disclosure aims to solve at least one of the technical problems existing in the prior art.
  • the present disclosure proposes a material conveying device, which is easy to use and can effectively improve production efficiency.
  • the present disclosure also proposes a processing equipment that facilitates material distribution.
  • the present disclosure also proposes a material distribution method.
  • the material conveying device includes: a base frame, a first conveying unit, a second conveying unit, and a transfer assembly.
  • the first conveying unit is arranged on the base frame
  • the second conveying unit is arranged on the base frame.
  • the transfer assembly is arranged on the base frame and can convert materials between the first conveying unit and the second conveying unit.
  • the transfer component moves between the position of the material port of the first conveying unit and the position of the material port of the second conveying unit, and realizes that the material is between the first conveying unit and the second conveying unit
  • the material conveying device can selectively transfer materials to the corresponding one of the first conveying unit and the second conveying unit according to different production processes.
  • the material conveying device has the advantages of high production efficiency, strong flexibility, and suitable for mass production.
  • the transfer assembly includes: a material reversing module and a reclaiming module.
  • the material reversing module is provided on the base frame and can be used between the first conveying unit and the second conveying unit.
  • the units are movable, the reclaiming module is connected to the material reversing module and is driven by the material reversing module at the position of the material port of the first conveying unit and the material port of the second conveying unit The positions can be moved to transfer the material between the first conveying unit and the second conveying unit.
  • the transfer assembly further includes: a lifting module, the lifting module is respectively connected with the material reversing module and the reclaiming module, the lifting module can lift or lower the reclaiming module The height of the module.
  • the material reversing module includes: a reversing movement assembly and a reversing drive assembly, the reversing movement assembly is arranged on the base frame and connected to the lifting module, and the reversing movement assembly
  • the drive assembly is arranged on the base frame and connected with the reversing movement assembly, the reversing drive assembly can drive the reversing movement assembly to move
  • the lifting module includes: a lifting movement assembly and a lifting drive assembly, the The lifting motion components are respectively connected to the reversing motion component and the reclaiming module; the lifting driving component is connected to the lifting motion component to drive the lifting motion component to drive the reclaiming module to remove the material from the first A conveying unit or the second conveying unit takes out or places the material in the first conveying unit or the second conveying unit.
  • the reversing movement assembly includes: a reversing movement assembly base plate, a reversing movement assembly main body, and a reversing movement assembly moving block, the reversing movement assembly base plate is provided on the base frame, so The main body of the reversing movement assembly is connected to the base frame through the bottom plate of the reversing movement assembly, and the main body of the reversing movement assembly is arranged between the first conveying unit and the second conveying unit.
  • the moving block of the movement component is movably arranged on the main body of the reversing movement component;
  • the lifting movement component includes: a bottom plate of the lifting movement component, a main body of the lifting movement component, a screw pair of the lifting movement component, and a sliding pair of the lifting movement component.
  • the assembly bottom plate is connected to the moving block of the reversing movement assembly, the lifting movement assembly body is connected to the lifting movement assembly bottom plate, the lifting movement assembly screw pair is connected to the lifting drive assembly, and the lifting movement assembly sliding pair They are respectively connected with the screw pair of the lifting movement assembly and the reclaiming module, and the sliding width of the lifting movement assembly can drive the reclaiming module to move up and down on the main body of the lifting movement assembly through the screw pair of the lifting movement assembly .
  • the reclaiming module includes: a bracket bottom plate, which is connected to the screw pair of the lifting movement assembly; a bracket, which is connected to the bracket bottom plate; and suction
  • the adsorption assembly is connected with the bracket and can generate adsorption force on the material.
  • the first conveying unit and the second conveying unit respectively include: a guide rail, on which a transmission member for carrying and conveying the material is provided, and the number of the guide rail is two.
  • the two guide rails are spaced apart and arranged oppositely, and the distance between the two guide rails is adjustable.
  • a working unit is correspondingly provided on the first conveying unit and/or the second conveying unit.
  • the first conveying unit includes a work rail
  • the work unit is disposed on the first conveying unit
  • the second conveying unit includes a common conveying rail
  • the transfer assembly includes a connecting rail
  • the connecting rail is movably arranged on the base frame, the connecting rail is located on one side or the other side of the common conveying rail and the working rail, and the connecting rail is located on the public
  • the conveying rail is on one side of the working rail
  • the material is conveyed to the common conveying rail or the feed opening of the working rail through the outlet of the connecting rail
  • the connecting rail is located in the common
  • the conveying rail is on the other side of the working rail, the material is conveyed from the discharge port of the common conveying rail or the working rail to the feeding port of the connecting rail.
  • the processing equipment for material distribution includes: at least two of the material conveying devices connected in series, and each of the material conveying devices is provided with the transfer assembly on the feeding side and the discharging side.
  • the processing method uses the processing equipment that facilitates material distribution, and the processing method includes the following steps: S1, determining the first conveying unit corresponding to the material conveying device Whether there is the previous material being processed on the upper part; S2, convey the latter material along the conveying direction to the transfer assembly on one side of a material conveying device; S3, when the first material corresponding to the material conveying device When there is the previous material being processed on the conveying unit, the transfer assembly on one side of the material conveying device conveys the latter material to the second conveying unit corresponding to the material conveying device and passes through the adjacent second conveying unit.
  • the transfer components between the two material conveying devices are transferred to the first conveying unit or the second conveying unit corresponding to another material conveying device.
  • it further includes: S4. After the previous material on the first conveying unit corresponding to one of the material conveying devices is processed, pass between two adjacent material conveying devices.
  • the transfer component transfers the processed previous material to the first conveying unit or the second conveying unit corresponding to another material conveying device.
  • Figures 1a to 1f are schematic diagrams of the conversion working state of the material conveying device of the embodiment of the present disclosure in which the material is converted from one side of the conveying unit to the other side of the conveying unit through the transfer component;
  • Fig. 2 is a perspective schematic view of a transfer assembly of a material conveying device according to an embodiment of the present disclosure
  • Fig. 3 is a schematic front view of a transfer assembly of a material conveying device according to an embodiment of the present disclosure
  • Fig. 4 is a right side view of the transfer assembly of the material conveying device of the embodiment of the present disclosure
  • Fig. 5 is a left side view of the transfer assembly of the material conveying device of the embodiment of the present disclosure
  • Fig. 6 is a schematic flowchart of a material distribution method according to an embodiment of the present disclosure.
  • Fig. 7 is a schematic structural diagram of a processing unit according to an embodiment of the present disclosure.
  • Fig. 8 is a top view of a processing unit according to an embodiment of the present disclosure.
  • FIG. 9 is a schematic diagram of a material distribution method according to an embodiment of the present disclosure.
  • FIG. 10 is a schematic diagram of a material distribution method according to another embodiment of the present disclosure.
  • FIG. 11 is a schematic structural diagram of a processing unit according to another embodiment of the present disclosure.
  • Fig. 12 is a schematic diagram of a material distribution method according to another embodiment of the present disclosure.
  • Processing equipment 10 base frame 11; work rail 12; public transport rail 13; connection rail 14; slide rail 15;
  • Lifting module 43 lifting drive assembly 43b; lifting movement assembly bottom plate 43c; lifting movement assembly main body 43d; lifting movement assembly lifting movement assembly screw pair 43e; lifting movement assembly sliding pair 43f;
  • Reversing movement component 44 Reversing movement component bottom plate 44a; Reversing movement component body 44b; Reversing movement component moving block 44c;
  • the material conveying device 100 includes: a base frame 11, a first conveying unit 20, a second conveying unit 30 and a transfer assembly 40.
  • the first conveying unit 20 is arranged on the base frame 11
  • the second conveying unit 30 is arranged on the base frame 11
  • the transfer assembly 40 is arranged on the base frame 11, and the transfer assembly 40 can transport the material 200 in the first conveying unit 20. Transfer with the second conveying unit 30.
  • the base frame 11 is equipped with the first conveying unit 20 and the second conveying unit 30.
  • the transfer assembly 40 can convey the material to the first conveying unit 20 or the second conveying unit according to the process requirements. 30.
  • the base frame 11 is provided with a transfer assembly 40, which can move back and forth between the position of the material opening of the first conveying unit 20 and the position of the material opening of the second conveying unit 30, so that the material 200 can be transported in the first
  • the conversion between the unit 20 and the second conveying unit 30 makes the material conveying device 100 have the advantages of high production efficiency, strong flexibility, and suitable for mass production.
  • the position of the material port of the first conveying unit 20 and the second conveying unit 30 may be the position of the material inlet or the position of the material outlet.
  • the conveying units of the first conveying unit 20 and the second conveying unit 30 may be transmission belts, air cylinders, linear motors, belt drives, chain drives, magnetic wheels, and the like.
  • the transfer assembly 40 moves between the position of the material port of the first conveying unit 20 and the position of the material port of the second conveying unit 30, and realizes that the material 200 is transported in the first Conversion and distribution between the unit 20 and the second conveying unit 30, the material conveying device 100 can selectively transfer the material 200 to the corresponding one of the first conveying unit 20 and the second conveying unit 30 according to different production processes Conveying unit.
  • the material conveying device 100 has the advantages of high production efficiency, strong flexibility, and suitable for mass production.
  • the transfer assembly 40 includes: a material reversing module 41 and a reclaiming module 42.
  • the material reversing module 41 is provided on the base frame 11 and can be used between the first conveying unit 20 and the second conveying unit.
  • the units 30 are movable, the reclaiming module 42 is connected to the material reversing module 41, and is driven by the material reversing module 41 between the position of the material port of the first conveying unit 20 and the position of the material port of the second conveying unit 30 It can be movable to transfer the material 200 between the first conveying unit 20 and the second conveying unit 30.
  • the base frame 11 is provided with a material reversing module 41, and the material reversing module 41 can drive the reclaiming module 42 connected to it at the position of the material port of the first conveying unit 20 and the material port of the second conveying unit 30.
  • the positions move back and forth, so as to realize the conversion of the material 200 between the first conveying unit 20 and the second conveying unit 30.
  • the transfer assembly 40 also includes a lifting module 43.
  • the lifting module 43 is connected to the material reversing module 41 and the reclaiming module 42 respectively.
  • the lifting module 43 can raise or lower the height of the reclaiming module 42 and also In other words, the lifting module 43 can be used to move the reclaiming module 42 to the position of the material port of the first conveying unit 20 or the corresponding height of the material port of the second conveying unit 30.
  • the material reversing module 41 includes: a reversing movement assembly 44 and a reversing drive assembly 45.
  • the reversing movement assembly 44 is provided on the base frame 11 and connected to the lifting module 43
  • the reversing drive assembly 45 is provided on the base frame 11.
  • the reversing drive assembly 45 can drive the reversing movement assembly 44 to move, and drive the lifting module 43 to move.
  • the reversing movement component 44 includes: a reversing movement component bottom plate 44a, a reversing movement component main body 44b, and a reversing movement component moving block 44c.
  • the reversing movement assembly bottom plate 44a is provided on the base frame 11, and the reversing movement assembly main body 44b is connected to the base frame 11 through the reversing movement assembly bottom plate 44a.
  • the reversing movement assembly bottom plate 44a can fix the reversing movement assembly main body 44b to the base frame 11.
  • the reversing movement assembly main body 44b is arranged between the first conveying unit 20 and the second conveying unit 30, and the reversing movement assembly moving block 44c is movably arranged on the reversing movement assembly main body 44b.
  • the material reversing module 41 can realize lateral movement
  • the reversing drive assembly 45 may include a reversing drive motor, a reversing drive pulley pair, and a reversing drive mounting bracket.
  • the working process of lateral movement is as follows: the host computer controls the reversing drive motor to drive the reversing drive pulley pair to move forward and backward.
  • One end of the reversing drive pulley pair is installed on the output shaft of the reversing drive motor, and the other end is installed on the reversing drive motor.
  • the rotation movement of the reversing drive motor is converted into the reciprocating movement of the reversing movement assembly moving block 44c.
  • the reversing drive mounting bracket can play a role in fixing the relative positions of the reversing drive assembly 45 and the reversing movement assembly 44.
  • the reversing drive pulley pair is composed of a set of synchronous pulleys and belts to form a pair of rotating pairs.
  • the moving block 44c of the reversing movement assembly serves to fix the lifting module 43 and drive the lifting module 43 to reciprocate on the material reversing module 41.
  • the lifting module 43 includes: a lifting movement assembly and a lifting driving assembly 43b.
  • the lifting movement components are respectively connected with the reversing movement component 44 and the reclaiming module 42.
  • the lifting drive assembly 43b is connected with the lifting movement assembly to drive the lifting movement assembly to drive the reclaiming module 42 to take out the material 200 on the transmission member or place the material 200 on the first conveying unit 20 or the second conveying unit 30.
  • the lift drive assembly 43b includes a lift drive motor, a reversing lift pulley pair and a lift drive mounting bracket.
  • the lifting movement assembly includes: a lifting movement assembly bottom plate 43c, a lifting movement assembly main body 43d, a lifting movement assembly screw pair 43e, and a lifting movement assembly sliding pair 43f.
  • the lifting movement assembly bottom plate 43c is connected to the reversing movement assembly moving block 44c
  • the lifting movement assembly body 43d is connected to the lifting movement assembly bottom plate 43c
  • the lifting movement assembly screw pair 43e is connected to the lifting drive assembly 43b
  • the lifting movement assembly sliding pair 43f is connected to the lifting movement assembly respectively.
  • the screw pair 43e of the movement assembly is connected to the reclaiming module 42, and the sliding width of the lifting movement assembly can drive the reclaiming module 42 to move up and down on the main body 43d of the lifting movement assembly through the screw pair 43e of the lifting movement.
  • the work process of driving the reclaiming module 42 up and down through the lifting motion component is: the host computer controls the lifting drive motor to drive the lifting pulley pair to move forward and backward.
  • One end of the lifting pulley pair is installed on the output shaft of the lifting drive motor, and the other end is installed On the input shaft of the screw pair 43e of the lifting movement assembly, the rotation movement of the reversing drive motor is converted into the lifting movement of the sliding pair 43f of the lifting movement assembly.
  • the bottom plate 43c of the lifting movement assembly functions to fix the relative positions of the moving block 44c of the reversing movement assembly and the lifting module 43.
  • the lifting drive mounting bracket plays a role in fixing the relative position of the lifting drive motor and the lifting pulley pair.
  • the lifting pulley pair is composed of a set of synchronous pulleys and belts to form a pair of rotating pairs.
  • the screw pair 43e of the lifting movement assembly is composed of a pair of screw rods and nuts to form a pair of rotating pairs.
  • the sliding pair 43f of the lifting movement assembly serves to fix the tray bracket module (reclaiming module 42) and drives the tray bracket module to move up and down on the main body 43d of the lifting movement assembly through the screw pair 43e of the lifting movement assembly.
  • the driving unit of the lifting module can be a screw motor, an air cylinder, a linear motor, a belt drive, a chain drive, a magnetic wheel, etc.
  • the reclaiming module 42 includes: a bracket bottom plate 42a, a bracket 42b, and a suction assembly 42c.
  • the bracket bottom plate 42a is connected with the lifting module 43
  • the bracket 42b is connected with the bracket bottom plate 42a
  • the suction assembly 42c is connected with the bracket 42b and can generate adsorption force on the material 200.
  • the suction assembly 42c includes a suction cup.
  • the suction cup is arranged on the bearing surface for absorbing the material 200, and the position of the suction cup on the bracket 42b is adjustable.
  • the suction cup can play a role in buffering, supporting and increasing the positive pressure through negative pressure to avoid displacement of the material 200 during the reversing process.
  • the first conveying unit 20 and the second conveying unit 30 respectively include a sliding rail 15, and the sliding rail 15 is provided with a transmission member for carrying and conveying the material 200, such as a conveyor belt.
  • the number of slide rails 15 is two.
  • the two sliding rails 15 are spaced apart and arranged oppositely, and the distance between the two sliding rails 15 is adjustable. By adjusting the separation distance, the transportation of materials 200 of different specifications and sizes can be realized.
  • the first conveying unit 20 and/or the second conveying unit 30 may be provided with a working unit, and the working units corresponding to the first conveying unit 20 and the second conveying unit 30 are the same or different, and can achieve the same production process or different The process of production.
  • the first conveying unit 20 and the second conveying unit 30 can be used as the working unit and the common conveying unit, respectively unit.
  • the material conveying device 100 may also be equipped with an incoming material detection component, and the material 200 can be transported to the first conveying unit 20 or the second conveying unit 30 according to the judgment of the incoming material detection component.
  • the transfer assembly 40 can automatically convey the material To the other corresponding operation unit of the first conveying unit 20 and the second conveying unit 30.
  • a movable space is provided between the material port position of the first conveying unit 20 and the material port position of the second conveying unit 30 and the transfer assembly 40, that is, the transfer assembly 40 can
  • the activity space moves to realize the material 200 being converted back and forth between the first conveying unit 20 and the second conveying unit 30.
  • the movable space includes an upper movable space located above the first conveying unit 20 and the second conveying unit 30, and a lower movable space located above the first conveying unit 20 and the second conveying unit 30.
  • the component 40 carries the animal material 200 back and forth between the first conveying unit 20 and the second conveying unit 30.
  • the transfer assembly 40 can quickly reset the material 200 and wait for it after placing the material 200 on the corresponding slide rail 15.
  • the feeding process as shown in Fig. 1a, the material 200 is conveyed from the front lane to the position of the inlet of the first conveying unit 20 or the second conveying unit 30, and the photoelectric induction signal is sent to the host, as shown in Fig. 1b,
  • the control lifting module 43 is raised from below the slide rail 15 of the first conveying unit 20 or the second conveying unit 30, and the material 200 is lifted upward to above the slide rail 15, as shown in Fig. 1c and Fig. 1d, and then the lifting module 43 drives The material 200 moves laterally to above the second conveying unit 30 or the first conveying unit 20.
  • FIG. 1a the material 200 is conveyed from the front lane to the position of the inlet of the first conveying unit 20 or the second conveying unit 30, and the photoelectric induction signal is sent to the host, as shown in Fig. 1b,
  • the control lifting module 43 is raised from below the slide rail 15 of the first conveying unit 20 or the second conveying unit 30, and the material 200 is lifted upward to above the slide
  • the lifting module 43 is lowered so that the material 200 completely falls on the conveying belt of the second conveying unit 30 or the first conveying unit 20.
  • the host controls the main conveying module to continue conveying the material 200 to the work area, while the lifting module 43 is removed from the second conveying unit 30 or the first conveying unit 20 The bottom is reset to the feeding waiting material lifting area.
  • the lifting module 43 moves the animal material 200 laterally to the top of the slide rail 15 corresponding to the second conveying unit 30 corresponding to the subsequent process, and the lifting module 43 descends so that the material 200 completely falls on the conveying belt of the second conveying unit 30 corresponding to the subsequent process
  • the host controls the second conveying unit 30 corresponding to the subsequent process to convey the material 200 to the waiting area of the discharge port, and at the same time, the lifting module 43 resets from below the second conveying unit 30 corresponding to the subsequent process to the position after the completion of the operation.
  • the area to be lifted is
  • the material conveying device 100 is mainly composed of the base frame 11, the first conveying unit 20, the second conveying unit 30 and the transfer assembly 40, which can realize the combination of rail conveying and lifting and reversing connection to realize batch
  • the product production process is controllable and fully automated to improve production efficiency and is suitable for single process or multiple process production.
  • the material conveying device saves labor and energy, avoids the disadvantages of manual operation, and better meets industrialized mass production and products
  • the technical requirements of full inspection make product traceability and processing consistency more perfect realization and other advantages.
  • the material conveying device 100 of the embodiment of the present disclosure has a high degree of automation, and can combine the latest visual control and visual inspection technology to greatly increase the qualification rate of the product, and at the same time, it can minimize the false detection rate and the missed detection rate.
  • the first conveying unit 20 includes a working rail 12, the working unit is disposed on the first conveying unit 20, and the second conveying unit 30 includes a common conveying rail 13, and a transfer assembly Including the connection rail 14, the connection rail 14 is movably arranged on the base frame 11, the connection rail 14 is located on one side or the other side of the common conveying rail 13 and the work rail 12, and the connection rail 14 is located on the common conveying rail 13
  • the material 200 is transported to the inlet of the common conveying rail 13 or the work rail 12 through the discharge port of the connecting rail 14, and the connecting rail 14 is located between the common conveying rail 13 and the work rail 12.
  • the material 200 is conveyed from the discharge port of the common conveying rail 13 or the work rail 12 to the feed port of the connecting rail 14.
  • the working rail 12 is provided on the base frame 11, the common conveying rail 13 is provided on the base frame 11 and spaced apart from the working rail 12, and the inlet of the common conveying rail 13 and the inlet of the working rail 12 are located on the same side.
  • the discharging port of the common conveying rail 13 and the discharging port of the working rail 12 are located on the same side
  • the connecting rail 14 is movably arranged on the base frame 11, and the connecting rail 14 is located on one side of the common conveying rail 13 and the working rail 12 Or on the other side, when the connecting rail 14 is located on one side of the common conveying rail 13 and the work rail 12, the material 200 is transported to the inlet of the common conveying rail 13 or the work rail 12 through the discharge port of the connecting rail 14,
  • the connecting rail 14 is located on the other side of the common conveying rail 13 and the work rail 12, the material 200 is transported from the discharge port of the common conveying rail 13 or the work rail 12 to the feed port of the connecting rail 14, and the operation unit is set It is arranged on the
  • the material conveying device 100 includes a base frame 11, a working rail 12, a common conveying rail 13, a connecting rail 14 and a working unit, and the material conveying device 100 has a processing function.
  • the base frame 11 can be installed with a work rail 12, a common conveying rail 13, and a connecting rail 14.
  • the common conveying rail 13 and the work rail 12 can be distributed side by side, and the feed port of the common conveying rail 13 and the feed port of the work rail 12 It can be located on the same side.
  • the discharge port of the common conveying rail 13 and the discharge port of the work rail 12 can be located on the same side.
  • the incoming material first flows into the connection
  • the feeder rail 14 judges whether the material 200 is to be transported to the common conveying rail 13 or the work rail 12. After the judgment is completed, the feeder rail 14 can move to the corresponding position and transport the material 200 to the corresponding position.
  • the judgment process can be made by manual judgment or by a detection unit, and the detection unit can be a CCM, a sensor, or the like.
  • a work unit may also be installed on the base frame 11, and the work unit corresponds to the work rail 12, and the material 200 can be processed and inspected through the work unit.
  • the material conveying device 100 can be connected in series to form the processing equipment 10.
  • the working rail 12 and the public conveying rail 13 are distributed in parallel, which not only facilitates installation, but also facilitates the movement of the connecting rail 14 between the working rail 12 and the public conveying rail 13, which improves the connection of the material 200
  • the number of connecting rails 14 is two, one connecting rail 14 is located on one side of the common conveying rail 13 and the work rail 12, and the other connecting The feeder rail 14 is located on the other side of the common conveying rail 13 and the work rail 12, that is to say, each material conveying device 100 can be provided with two connecting rails 14, and the two connecting rails 14 can be respectively installed in the public conveying device.
  • the rail 13 and the two sides of the working rail 12 can further improve production efficiency and flexibility.
  • the material conveying device 100 further includes a driving part, which may be a part of the transfer assembly 40.
  • the driving part is provided on the base frame 11 and connected to the connecting rail 14, and the driving part can drive the connecting rail.
  • 14 is movable between the work rail 12 or the common conveying rail 13, so that the connecting rail 14 is connected with the work rail 12 or the common conveying rail 13, and the degree of automation can be further improved by adopting a driving part.
  • the material conveying device 100 further includes a slide rail 15 which may be a part of the transfer assembly 40.
  • the slide rail 15 is provided on the base frame 11 and is movably connected to the connecting rail 14.
  • the connecting rail 14 can move between the work rail 12 and the common conveying rail 13 along the sliding rail 15, which facilitates the motion of the connecting rail 14 between the common conveying rail 13 and the work rail 12 and improves the smoothness of movement.
  • the working rail 12, the common conveying rail 13 and the connecting rail 14 are parallel, which can not only improve the compactness of the equipment structure, reduce the space occupied, but also improve the material 200 in the connection rail 14 and the work Circulation efficiency between rails 12 or common conveying rails 13.
  • the extending direction of the sliding rail 15 is the same as the moving direction of the connecting rail 14 and is perpendicular to the extending direction of the working rail 12. In this way, the material 200 can be conveniently transported between the working rail 12 and the connecting rail 14.
  • the two working rails 12 of the two adjacent material conveying devices 100 are coaxial, and the two common conveying rails 13 are coaxial, which improves the conveying efficiency of the material 200.
  • the number of common conveying rails 13 and work rails 12 corresponding to each material conveying device 100 is one or more, that is, the number of common conveying rails 13 may be one or more,
  • the number of work rails 12 can also be one or more, and the specific number can be set according to requirements.
  • the processing equipment 10 further includes a controller, which is connected to the connecting rail 14.
  • a controller which is connected to the connecting rail 14.
  • a connecting rail is driven. 14 Transport the latter material 200 to the common conveying rail 13 corresponding to a material conveying device 100, and convey it to the operation corresponding to another material conveying device 100 adjacent to a material conveying device 100 through another connecting rail 14 On track 12.
  • the controller can control and drive a connecting rail 14 to convey a subsequent material 200 to be processed to a material conveying device 100 Corresponding to the common conveying rail 13, and conveying the material 200 to another adjacent material conveying device 100 through another connecting rail 14 between a material conveying device 100 and another adjacent material conveying device 100 In the work rail 12 or the common conveying rail 13.
  • the material conveying device 100 further includes: a judging module, a distribution module, and a driving module.
  • the judging module is capable of judging whether a material conveying device 100 corresponds to a work rail 12 on the work rail 12 that is being processed.
  • the distribution module is movable between the work rail 12 and the common conveying rail 13 distributed in parallel with the work rail 12 to convey the material 200 to the work rail 12 or the common conveying rail 13, and the driving module is connected to the judgment module and the distribution module respectively ,
  • the driving module can drive the distribution module to move between the work rail 12 and the common conveying rail 13 according to the judgment result.
  • the driving module drives the connecting rail 14 to move to the corresponding position, and transports the material 200 to the corresponding position.
  • the judgment module may include CCM, sensors, and so on.
  • the operation unit corresponds to the common conveying rail 13, and the material 200 can be processed and inspected through the operation unit.
  • the distribution module on one side of a material conveying device 100 conveys the latter material 200 to the public corresponding to a material conveying device 100.
  • the conveying rail 13 flows through the distribution module between two adjacent material conveying devices 100 to the working rail 12 or the common conveying rail 13 corresponding to another material conveying device 100.
  • the driving module may include a driving motor, and the driving module can drive the docking rail 14 to be movable between the working rail 12 or the common conveying rail 13 to make the docking rail 14 and the working rail 12 or the common conveying rail moveable. 13 is connected, and the degree of automation can be further improved by using a drive module.
  • the number of common conveying rails 13 and work rails 12 corresponding to each material conveying device 100 is one or more, that is, the number of common conveying rails 13 may be one or more,
  • the number of work rails 12 can also be one or more, and the specific number can be set according to requirements.
  • the processing equipment 10 for facilitating the distribution of materials 200 includes: at least two material conveying devices 100 connected in series, and each material conveying device 100 has a feeding side and a discharging side. Can be equipped with transfer components. Specifically, a connecting rail 14 is provided between two adjacent material conveying devices 100.
  • each material conveying device 100 in series is combined, and each material conveying device 100 can be provided with a common conveying rail 13 and a working rail 12 arranged side by side, and two adjacent material conveying devices 100 can pass through the rails in parallel.
  • the continuous method improves the flexibility of material 200 distribution and prevents the occurrence of a material 200 being processed and subsequent materials 200 waiting too long.
  • the number of material conveying devices 100 is three, the three material conveying devices 100 are connected in sequence, and the work rail 12 corresponding to the first material conveying device 100 is loaded with the material 200 being processed through the connection
  • the rail 14 can transport the next material 200 to be processed to the work rail 12 or the common conveying rail 13 corresponding to the second material conveying device 100, when the material 200 is conveyed to the common conveying rail 13 corresponding to the second material conveying device 100
  • the material 200 on the common conveying rail 13 corresponding to the second material conveying device 100 can be continuously conveyed to the working rail 12 corresponding to the third material conveying device 100 through the connecting rail 14.
  • the connecting rail 14 can choose to transport the material 200 to the next one according to different needs and situations, based on whether the material 200 to be processed is loaded on the work rail 12 corresponding to the previous material conveying device 100.
  • the working rail 12 corresponding to the material conveying device 100 is still the common conveying rail 13, for example, it can be set according to the situation that the working units corresponding to the multiple material conveying devices 100 are the same or different or alternately interspersed.
  • the material 200 distribution method according to the embodiment of the present disclosure includes the following steps:
  • S1 Determine whether there is a previous material 200 being processed on the first conveying unit 20 corresponding to a material conveying device 100. Specifically, it mainly depends on whether the work rail 12 on the first conveying unit 20 has the previous material 200 being processed.
  • the connecting rail 14 of the transfer assembly on one side of the material conveying device 100 transfers the latter material 200 is transported to a common conveying rail 13 corresponding to a material conveying device 100 and transferred to the first conveying unit 20 or second conveying corresponding to another material conveying device 100 through the connecting rail 14 between two adjacent material conveying devices 100
  • the corresponding work rail 12 or the common conveying rail 13 that is to say, the connecting rail 14 is driven to move to the common conveying rail 13 or the work rail 12 according to the judgment result of step S1.
  • step S3 when the operation units corresponding to two adjacent material conveying devices 100 are the same, in step S3, a connecting rail 14 on one side of a material conveying device 100 conveys the latter material 200 to a material.
  • the common conveying rail 13 corresponding to the conveying device 100 is transferred to the working rail 12 corresponding to another material conveying device 100.
  • the material 200 distribution method further includes: S4. After the previous material 200 on the work rail 12 corresponding to a material conveying device 100 is processed, pass through one of two adjacent material conveying devices 100 The connecting rail 14 in between transfers the processed previous material 200 to the working rail 12 or the common conveying rail 13 corresponding to another material conveying device 100.
  • step S4 when the operation units corresponding to the two adjacent material conveying devices 100 are the same, the previously processed material 200 is transferred to the through the connecting rail 14 between the two adjacent material conveying devices 100 Another common conveying rail 13 corresponding to the material conveying device 100, when the operation units corresponding to two adjacent material conveying devices 100 are not the same, the finished product is processed through the connecting rail 14 between the two adjacent material conveying devices 100 The previous material 200 flows to the work rail 12 corresponding to another material conveying device 100.
  • connecting rails 14 therebetween, and a connecting rail 14 is provided on both sides of each material conveying device 100. That is to say, for each material conveying device 100, a connecting rail 14 is located in the common conveying device. One side of the rail 13 and the work rail 12, and the other connecting rail 14 is located on the other side of the common conveying rail 13 and the work rail 12, which can further improve production efficiency and flexibility.
  • the working rail 12, the common conveying rail 13 and the connecting rail 14 are parallel, which can not only improve the compactness of the equipment structure and reduce the space occupied, but also improve the material 200 on the connecting rail 14. Circulation efficiency with the work rail 12 or the common conveying rail 13.
  • the two working rails 12 of two adjacent material conveying devices 100 are coaxial, and the two common conveying rails 13 are coaxial, which can improve the conveying efficiency of the material 200.
  • the material 200 distribution method according to the embodiment of the present disclosure can not only realize the connection of multiple material conveying devices 100, but also improve the efficiency of material 200 distribution and processing, and prevent the material 200 from waiting too long during the connection process. , Resulting in a "traffic jam" situation.
  • connection rail 14 corresponding to the material conveying device 100 on the right is transferred from the connection rail 14 corresponding to the material conveying device 100 on the right to the common conveying rail 13 corresponding to the material conveying device 100 on the right, and then passes through the material conveying device on the right
  • the connecting rail 14 corresponding to 100 is transferred to the rear machine station.
  • the front equipment can choose to send the material 200 to the common conveying rail 12 or work rail 12 corresponding to the material conveying device 100 on the left along the direction of the hollow arrow.
  • the material 200 flows into the left
  • the connecting rail 14 corresponding to the material conveying device 100 it is distributed by the connecting rail 14, and the material 200 is sent to the common conveying rail 12 or work rail 12 corresponding to the material conveying device 100 on the right, and finally the material 200 is conveyed by the material on the right
  • the device 100 corresponds to the docking rail 14 to allocate backward transmission.
  • the docking rail 14 can move in the direction of the solid arrow in FIG. 12.
  • the material conveying device 100 can distribute the material 200 on at least two material conveying devices 100 connected in series, and each material conveying device 100 may be provided with a common conveying rail 13 and a working rail arranged side by side. 12. Through the connecting rail 14 between two adjacent material conveying devices 100, the material 200 can be selectively conveyed to the common conveying rail 13 or the work rail 12, which can prevent the next material 200 from waiting for the previous material 200 for too long Problem, which can effectively improve work efficiency.
  • embodiments of the present disclosure also provide a computer storage medium, which includes one or more computer instructions, and the one or more computer instructions implement any one of the aforementioned material distribution methods when executed.
  • the computer storage medium stores a computer program, and when the computer program is run by a processor, the processor executes any one of the aforementioned material distribution methods.
  • an embodiment of the present disclosure provides an electronic device 300, including a memory 310 and a processor 320.
  • the memory 310 is used to store one or more computer instructions
  • the processor 320 is used to call and execute The one or more computer instructions so as to implement any of the above-mentioned methods.
  • the electronic device 300 includes: a processor 320 and a memory 310, and computer program instructions are stored in the memory 310, wherein, when the computer program instructions are executed by the processor, the processor 320 Perform any of the methods described above.
  • the electronic device 300 further includes a network interface 330, an input device 340, a hard disk 350, and a display device 360.
  • the above-mentioned various interfaces and devices can be interconnected through a bus architecture.
  • the bus architecture can be any number of interconnected buses and bridges. Specifically, one or more central processing units (CPU) represented by the processor 320 and various circuits of one or more memories represented by the memory 310 are connected together.
  • the bus architecture can also connect various other circuits such as peripherals, voltage regulators, and power management circuits. It can be understood that the bus architecture is used to realize the connection and communication between these components.
  • the bus architecture also includes a power bus, a control bus, and a status signal bus, which are all well-known in the art, and therefore will not be described in detail herein.
  • the network interface 330 can be connected to a network (such as the Internet, a local area network, etc.) to obtain relevant data from the network, and can be stored in the hard disk 350.
  • a network such as the Internet, a local area network, etc.
  • the input device 340 can receive various instructions input by the operator and send them to the processor 320 for execution.
  • the input device 340 may include a keyboard or a pointing device (for example, a mouse, a trackball (trackball), a touch panel, or a touch screen).
  • the display device 360 can display the result obtained by executing the instruction by the processor 320.
  • the memory 310 is used to store programs and data necessary for the operation of the operating system, as well as data such as intermediate results in the calculation process of the processor 320.
  • the memory 310 in the embodiment of the present disclosure may be a volatile memory or a non-volatile memory, or may include both volatile and non-volatile memory.
  • the non-volatile memory can be read-only memory (ROM), programmable read-only memory (PROM), erasable programmable read-only memory (EPROM), electrically erasable programmable read-only memory (EEPROM) or Flash memory.
  • Volatile memory may be random access memory (RAM), which acts as an external cache.
  • RAM random access memory
  • the memory 310 stores the following elements, executable modules or data structures, or a subset of them, or an extended set of them: the operating system 311 and the application program 312.
  • the operating system 311 includes various system programs, such as a framework layer, a core library layer, a driver layer, etc., for implementing various basic services and processing hardware-based tasks.
  • the application program 312 includes various application programs, such as a browser (Browser), etc., which are used to implement various application services.
  • the program for implementing the method of the embodiment of the present disclosure may be included in the application program 312.
  • the above-mentioned processor 320 when calling and executing the application programs and data stored in the memory 310, specifically, the programs or instructions stored in the application program 312, combines one of the first set and the second set Distributedly sent to nodes distributed by the other of the first set and the second set, wherein the other is distributedly stored in at least two nodes; and according to the node distribution of the first set and the The nodes of the second set are distributed, and the intersection processing is performed on a node-by-node basis.
  • the methods disclosed in the foregoing embodiments of the present disclosure may be applied to the processor 320 or implemented by the processor 320.
  • the processor 320 may be an integrated circuit chip with signal processing capabilities. In the implementation process, the steps of the foregoing method may be completed by an integrated logic circuit of hardware in the processor 320 or instructions in the form of software.
  • the aforementioned processor 320 may be a general-purpose processor, a digital signal processor (DSP), an application specific integrated circuit (ASIC), an off-the-shelf programmable gate array (FPGA) or other programmable logic device, discrete gate or transistor logic device, discrete hardware
  • DSP digital signal processor
  • ASIC application specific integrated circuit
  • FPGA off-the-shelf programmable gate array
  • the components can implement or execute the methods, steps, and logical block diagrams disclosed in the embodiments of the present disclosure.
  • the general-purpose processor may be a microprocessor or the processor may also be any conventional processor or the like.
  • the steps of the method disclosed in combination with the embodiments of the present disclosure may be directly embodied as being executed and completed by a hardware decoding processor, or executed and completed by a combination of hardware and software modules in the decoding processor.
  • the software module can be located in a mature storage medium in the field, such as random access memory, flash memory, read-only memory, programmable read-only memory, or electrically erasable programmable memory, registers.
  • the storage medium is located in the memory 310, and the processor 320 reads the information in the memory 310, and completes the steps of the foregoing method in combination with its hardware.
  • the embodiments described herein can be implemented by hardware, software, firmware, middleware, microcode, or a combination thereof.
  • the processing unit can be implemented in one or more application-specific integrated circuits (ASIC), digital signal processor DSP), digital signal processing device (DSPD), programmable logic device (PLD), field programmable gate array (FPGA) ), general-purpose processors, controllers, microcontrollers, microprocessors, other electronic units for performing the functions described in this application, or combinations thereof.
  • ASIC application-specific integrated circuits
  • DSP digital signal processor
  • DSPD digital signal processing device
  • PLD programmable logic device
  • FPGA field programmable gate array
  • the technology described herein can be implemented through modules (for example, procedures, functions, etc.) that perform the functions described herein.
  • the software codes can be stored in the memory and executed by the processor.
  • the memory can be implemented in the processor or external to the processor.
  • the processor 320 is further configured to read the computer program and execute any of the above-mentioned methods.
  • the disclosed method and device may be implemented in other ways.
  • the device embodiments described above are merely illustrative, for example, the division of the units is only a logical function division, and there may be other divisions in actual implementation, for example, multiple units or components may be combined or It can be integrated into another system, or some features can be ignored or not implemented.
  • the displayed or discussed mutual coupling or direct coupling or communication connection may be indirect coupling or communication connection through some interfaces, devices or units, and may be in electrical, mechanical or other forms.
  • the functional units in the various embodiments of the present disclosure may be integrated into one processing unit, or each unit may be separately physically included, or two or more units may be integrated into one unit.
  • the above-mentioned integrated unit may be implemented in the form of hardware, or may be implemented in the form of hardware plus software functional units.
  • the above-mentioned integrated unit implemented in the form of a software functional unit may be stored in a computer readable storage medium.
  • the above-mentioned software function unit is stored in a storage medium and includes several instructions to make a computer device (which may be a personal computer, a server, or a network device, etc.) execute part of the steps of the transceiver method described in each embodiment of the present disclosure.
  • the aforementioned storage media include: U disk, mobile hard disk, read-only memory (Read-Only Memory, ROM), random access memory (Random Access Memory, RAM), magnetic disks or optical disks, etc., which can store program codes. Medium.

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Abstract

一种物料输送装置以及便于物料分配的加工设备和物料分配方法，物料输送装置包括：基架(11)、第一输送单元(20)、第二输送单元(30)和转运组件(40)，第一输送单元(20)设于基架(11)，第二输送单元(30)设于基架(11)，转运组件(40)设于基架(11)且能够将物料在第一输送单元(20)与第二输送单元(30)之间转换。

Description

物料输送装置、便于物料分配的加工设备和物料分配方法
相关申请的交叉引用
本公开要求申请人于2019年12月06日提交的名称为“便于物料分配的加工装置”的中国专利申请“CN201911241389.8”的优先权。
本公开还要求申请人于2019年12月06日提交的名称为“物料分配方法、装置、计算机存储介质及电子设备”的中国专利申请“CN201911242287.8”的优先权。
本公开还要求申请人于2020年03月24日提交的名称为“物料输送装置和具有该物料输送装置的并线点胶机器人”的中国专利申请“CN202010211359.9”的优先权。
技术领域
本公开属于轨道输送技术领域，具体涉及一种物料输送装置、便于物料分配的加工设备和物料分配方法。
背景技术
在工业不断发展进步的现阶段，减少人力成本，建造无人车间是未来制造业工厂的发展方向。为了实现高度自动化的无人车间，就需要将各个工序的生产设备连接起来，进行连线生产。现有的设备连线，通常采用传统的单轨道串线连接方式，而单轨道串线连机缺点较多,产线上的单台设备检修、调试等行为会造成整条线停产，同时产品在设备轨道上生产和传输相互交融干涉，导致产品在轨道上等待传输时间过长，这些缺点都会大大的降低生产效率。
公开内容
本公开旨在至少解决现有技术中存在的技术问题之一。
为此，本公开提出一种物料输送装置，该物料输送装置便于使用，能够有效提高生产效率。
本公开还提出了一种便于物料分配的加工设备。
本公开还提出了一种物料分配方法。
根据本公开实施例的物料输送装置，包括：基架、第一输送单元、第二输送单元和转运组件，所述第一输送单元设于所述基架，所述第二输送单元设于所述基架，所述转 运组件设于所述基架且能够将物料在所述第一输送单元与所述第二输送单元之间转换。
根据本公开实施例的物料输送装置，通过转运组件在第一输送单元的料口位置与第二输送单元的料口位置之间活动，并实现物料在第一输送单元和第二输送单元之间的转换并分配，该物料输送装置能够根据不同生产工艺而选择性的将物料转运至第一输送单元和第二输送单元中对应的那一个输送单元。该物料输送装置具有生产效率高，灵活性强，适用于批量产品生产等优点。
根据本公开的一些实施例，所述转运组件包括：物料换向模块和取料模块，所述物料换向模块设于所述基架且能够在所述第一输送单元与所述第二输送单元之间可活动，所述取料模块与所述物料换向模块相连且在所述物料换向模块驱动下在所述第一输送单元的料口位置与所述第二输送单元的料口位置之间可活动，以将所述物料在所述第一输送单元与所述第二输送单元之间转换。
根据本公开的一些实施例，所述转运组件还包括：升降模块，所述升降模块分别与所述物料换向模块和所述取料模块相连，所述升降模块能够抬升或降低所述取料模块的高度。
根据本公开的一些实施例，所述物料换向模块包括：换向运动组件和换向驱动组件，所述换向运动组件设于所述基架且与所述升降模块相连，所述换向驱动组件设于所述基架且与所述换向运动组件相连，所述换向驱动组件能够驱动所述换向运动组件活动；所述升降模块包括：升降运动组件和升降驱动组件，所述升降运动组件分别与所述换向运动组件和所述取料模块相连；所述升降驱动组件与所述升降运动组件相连以驱动所述升降运动组件带动取料模块将所述物料从所述第一输送单元或所述第二输送单元取出或将所述物料放置在所述第一输送单元或所述第二输送单元。
根据本公开的一些实施例，所述换向运动组件包括：换向运动组件底板、换向运动组件主体和换向运动组件移动块，所述换向运动组件底板设于所述基架，所述换向运动组件主体通过所述换向运动组件底板与所述基架相连，所述换向运动组件主体设于所述第一输送单元和所述第二输送单元之间，所述换向运动组件移动块可活动地设于所述换向运动组件主体；所述升降运动组件包括：升降运动组件底板、升降运动组件主体、升降运动组件螺杆副和升降运动组件滑动副，所述升降运动组件底板与所述换向运动组件移动块相连，所述升降运动组件主体与所述升降运动组件底板相连，所述升降运动组件螺杆副与所述升降驱动组件相连，所述升降运动组件滑动副分别与所述升降运动组件螺杆副和所述取料模块相连，所述升降运动组件滑动幅能够通过所述升降运动组件螺杆副带动所述取料模块在所述升降运动组件主体上进行升降移动。
根据本公开的一些实施例，所述取料模块包括：托架底板，所述托架底板与所述升降运动组件螺杆副相连；托架，所述托架与所述托架底板相连；吸附组件，所述吸附组件与所述托架相连且能够对所述物料产生吸附力。
根据本公开的一些实施例，所述第一输送单元与所述第二输送单元分别包括：导轨，所述导轨上设有用于承载并输送所述物料的传动件，所述导轨的数量为两个，两个所述导轨间隔开且相对设置，两个所述导轨之间的间距可调。
根据本公开的一些实施例，所述第一输送单元和/或所述第二输送单元上对应设有作业单元。
根据本公开的一些实施例，所述第一输送单元包括作业轨，所述作业单元设置于所述第一输送单元，所述第二输送单元包括公共输送轨，所述转运组件包括接驳轨，所述接驳轨可活动地设于所述基架，所述接驳轨位于所述公共输送轨与所述作业轨的一侧或者另一侧，在所述接驳轨位于所述公共输送轨与所述作业轨的一侧时物料通过所述接驳轨的出料口被输送至所述公共输送轨或所述作业轨的进料口，在所述接驳轨位于所述公共输送轨与所述作业轨的另一侧时，物料从所述公共输送轨或所述作业轨的出料口被输送至所述接驳轨的进料口。
根据本公开实施例的物料分配的加工设备，包括：至少两个串联连接的所述物料输送装置，每一所述物料输送装置的进料侧和出料侧均设有所述转运组件。
根据本公开实施例的物料分配方法，所述加工方法使用所述的便于物料分配的加工设备，所述加工方法包括以下步骤：S1、判断一所述物料输送装置对应的所述第一输送单元上是否有正在加工的前一物料；S2、将后一物料沿输送方向输送至一物料输送装置的一侧的所述转运组件上；S3、当一所述物料输送装置对应的所述第一输送单元上有正在加工的前一物料时，一所述物料输送装置的一侧的所述转运组件将后一物料输送至一所述物料输送装置对应的所述第二输送单元并通过相邻两个所述物料输送装置之间的转运组件流转至又一所述物料输送装置对应的所述第一输送单元或所述第二输送单元。
根据本公开的一些实施例，还包括：S4、在一所述物料输送装置对应的所述第一输送单元上的前一物料加工完毕后，通过相邻两个所述物料输送装置之间的转运组件将加工完毕的前一物料流转至又一所述物料输送装置对应的所述第一输送单元或所述第二输送单元。
本公开的附加方面和优点将在下面的描述中部分给出，部分将从下面的描述中变得明显，或通过本公开的实践了解到。
附图说明
本公开的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解，其中：
图1a至图1f是本公开实施例的物料输送装置通过转运组件将物料由其中一侧输送单元转换至另一侧输送单元的转换工作状态示意图；
图2是本公开实施例的物料输送装置的转运组件的立体示意图；
图3是本公开实施例的物料输送装置的转运组件的主视示意图；
图4是本公开实施例的物料输送装置的转运组件的右视图；
图5是本公开实施例的物料输送装置的转运组件的左视图；
图6是根据本公开实施例的物料分配方法的流程示意图；
图7是根据本公开一实施例的加工单元的结构示意图；
图8是根据本公开一实施例的加工单元的俯视图；
图9是根据本公开一实施例的物料分配方法的示意图；
图10是根据本公开又一实施例的物料分配方法的示意图；
图11是根据本公开又一实施例的加工单元的结构示意图；
图12是根据本公开又一实施例的物料分配方法的示意图。
附图标记：
物料输送装置100；
加工设备10；基架11；作业轨12；公共输送轨13；接驳轨14；滑轨15；
第一输送单元20；第二输送单元30；转运组件40；
物料换向模块41；
取料模块42；托架底板42a；托架42b；吸附组件42c；
升降模块43；升降驱动组件43b；升降运动组件底板43c；升降运动组件主体43d；升降运动组件升降运动组件螺杆副43e；升降运动组件滑动副43f；
换向运动组件44；换向运动组件底板44a；换向运动组件主体44b；换向运动组件移动块44c；
换向驱动组件45；
物料200。
具体实施方式
现在结合附图对本公开作进一步详细的说明。这些附图均为简化的示意图，仅以示意方式说明本公开的基本结构，因此其仅显示与本公开有关的构成。
下面参考附图具体描述根据本公开实施例的物料输送装置100。
如图1a至图1f,及图2至图5所示，根据本公开实施例的物料输送装置100包括：基架11、第一输送单元20、第二输送单元30和转运组件40。具体而言，第一输送单元20设于基架11，第二输送单元30设于基架11，转运组件40设于基架11上，并且转运组件40能够将物料200在第一输送单元20与第二输送单元30之间进行转运。
换言之，基架11上安装有第一输送单元20和第二输送单元30，在前道工序供料时，通过转运组件40能够根据工艺需求将来料输送至第一输送单元20或者第二输送单元30。具体地，基架11上设有转运组件40，转运组件40能够在第一输送单元20的料口位置和第二输送单元30的料口位置之间来回活动，从而实现物料200在第一输送单元20和第二输送单元30之间的转换，这样使得物料输送装置100具有生产效率高，灵活性强，适用于批量产品生产等优点。
需要说明的是，第一输送单元20与第二输送单元30的料口位置可以是进料口位置也可以是出料口位置。第一输送单元20和第二输送单元30的输送单元可以为传动带、气缸、直线电机、皮带驱动、链传动、磁力轮等。
由此，根据本公开实施例的物料输送装置100，通过转运组件40在第一输送单元20的料口位置与第二输送单元30的料口位置之间活动，并实现物料200在第一输送单元20和第二输送单元30之间的转换并分配，该物料输送装置100能够根据不同生产工艺而选择性的将物料200转运至第一输送单元20和第二输送单元30中对应的那一个输送单元。该物料输送装置100具有生产效率高，灵活性强，适用于批量产品生产等优点。
其中，如图2-图5所示，转运组件40包括：物料换向模块41和取料模块42，物料换向模块41设于基架11，并且能够在第一输送单元20与第二输送单元30之间可活动，取料模块42与物料换向模块41相连，并且在物料换向模块41驱动下在第一输送单元20的料口位置与第二输送单元30的料口位置之间可活动，以将物料200在第一输送单元20与第二输送单元30之间转换。具体地，基架11上设有物料换向模块41，通过采用物料换向模块41能够驱动与其相连的取料模块42在第一输送单元20的料口位置和第二输送单元30的料口位置之间来回活动，从而实现物料200在第一输送单元20和第二输送单元30之间的转换。
如图2-图5所示，转运组件40还包括升降模块43，升降模块43分别与物料换向 模块41和取料模块42相连，升降模块43能够抬升或降低取料模块42的高度，也就是说，采用升降模块43能够将取料模块42移动至第一输送单元20的料口位置或者第二输送单元30的料口位置的对应高度。
进一步地，物料换向模块41包括：换向运动组件44和换向驱动组件45，换向运动组件44设于基架11，并且与升降模块43相连，换向驱动组件45设于基架11，并且与换向运动组件44相连，换向驱动组件45能够驱动换向运动组件44活动，并且带动升降模块43活动。
可选地，换向运动组件44包括：换向运动组件底板44a、换向运动组件主体44b和换向运动组件移动块44c。换向运动组件底板44a设于基架11，换向运动组件主体44b通过换向运动组件底板44a与基架11相连，换向运动组件底板44a能够将换向运动组件主体44b固定在基架11上，换向运动组件主体44b设于第一输送单元20和第二输送单元30之间，换向运动组件移动块44c可活动地设于换向运动组件主体44b。
也就是说，通过物料换向模块41能够实现横向运动，换向驱动组件45可以包括换向驱动电机、换向驱动带轮副和换向驱动安装支架。横向运动的作业流程为：主机控制换向驱动电机通电带动换向驱动带轮副正反转，换向驱动带轮副的一端装在换向驱动电机的输出轴上，另一端装在换向运动件主体的输入轴上，从而实现将换向驱动电机的转动运动转换为换向运动组件移动块44c的往复移动运动。
其中，换向驱动安装支架能够起到固定换向驱动组件45和换向运动组件44相对位置的作用。换向驱动带轮副由一组同步带轮和皮带组成一对转动副。换向运动组件移动块44c起到固定升降模块43并带动升降模块43在物料换向模块41上进行往复移动。
如图2至图5所示，根据本公开的一个实施例，升降模块43包括：升降运动组件和升降驱动组件43b。升降运动组件分别与换向运动组件44和取料模块42相连。升降驱动组件43b与升降运动组件相连以驱动升降运动组件带动取料模块42将传动件上的物料200取出或者将物料200放置在第一输送单元20或第二输送单元30上。升降驱动组件43b包括升降驱动电机、换向升降带轮副和升降驱动安装支架。
在本公开的一些具体实施方式中，升降运动组件包括：升降运动组件底板43c、升降运动组件主体43d、升降运动组件螺杆副43e和升降运动组件滑动副43f。升降运动组件底板43c与换向运动组件移动块44c相连，升降运动组件主体43d与升降运动组件底板43c相连，升降运动组件螺杆副43e与升降驱动组件43b相连，升降运动组件滑动副43f分别与升降运动组件螺杆副43e和取料模块42相连，升降运动组件滑动幅能够 通过升降运动组件螺杆副43e带动取料模块42在升降运动组件主体43d上进行升降移动。
通过升降运动组件驱动取料模块42上下运动的作业流程为：主机控制升降驱动电机通电带动升降带轮副正反转，升降带轮副的一端装在升降驱动电机的输出轴上，另一端装在升降运动组件螺杆副43e的输入轴上，从而实现将换向驱动电机的转动运动转换为升降运动组件滑动副43f的升降运动。其中升降运动组件底板43c起到固定换向运动组件移动块44c和升降模块43相对位置的作用。升降驱动安装支架起到固定升降驱动电机和升降带轮副相对位置的作用。升降带轮副由一组同步带轮和皮带组成一对转动副。升降运动组件螺杆副43e由一组丝杆和螺母组成一对转动副。升降运动组件滑动副43f起到固定料盘托架模块(取料模块42)并通过升降运动组件螺杆副43e带动料盘托架模块在升降运动组件主体43d上进行升降移动。
需要说明的是，升降模块的驱动单元可以为丝杆电机、气缸、直线电机、皮带驱动、链传动、磁力轮等。
如图2所示，根据本公开的一个实施例，取料模块42包括：托架底板42a、托架42b和吸附组件42c。托架底板42a与升降模块43相连，托架42b与托架底板42a相连，吸附组件42c与托架42b相连且能够对物料200产生吸附力。
进一步地，吸附组件42c包括吸盘。吸盘设于承载面以用于吸附物料200，吸盘在托架42b上的位置可调。吸盘可以可以起到缓冲、支撑和通过负压增大正压力避免物料200在换向过程中产生位移等作用。
在本公开的一些具体实施方式中，第一输送单元20与第二输送单元30分别包括滑轨15，滑轨15上设有用于承载并输送物料200的传动件，例如传送带。并且，滑轨15的数量为两个。两个滑轨15间隔开且相对设置，两个滑轨15之间的间距可调，通过调节间隔距离，可以实现不同规格尺寸的物料200的输送。
其中，在第一输送单元20和/或第二输送单元30上可设有作业单元，第一输送单元20和第二输送单元30对应的作业单元相同或者不同，可以实现相同的工艺生产或者不同的工艺生产。当第一输送单元20和第二输送单元30中的一个上设有作业单元，另一个上未设有作业单元时，第一输送单元20和第二输送单元30可以分别作为作业单元和公共输送单元。并且，根据本公开实施例的物料输送装置100还可以配合设有来料检测组件，根据来料检测组件判断将物料200输送至第一输送单元20或者第二输送单元30。在第一输送单元20和第二输送单元30上都设有作业单元时，第一输送单元20和 第二输送单元30中的一个对应的作业单元暂停工作时，转运组件40可以将来料自动输送至第一输送单元20和第二输送单元30中的另一个对应的作业单元。
根据本公开的一个实施例，第一输送单元20的料口位置和第二输送单元30的料口位置与转运组件40之间设有可活动空间，也就是说，转运组件40能够在该可活动空间活动以实现物料200在第一输送单元20和第二输送单元30之间来回转换。可活动空间包括位于第一输送单元20和第二输送单元30的上方的上活动空间、位于第一输送单元20和第二输送单元30的上方的下活动空间，通过设置上活动空间能够使转运组件40带动物料200在第一输送单元20和第二输送单元30之间来回转换，通过设置下活动空间能够使转运组件40在将物料200放置至对应的滑轨15后，快速复位并等待下一个物料200。
下面详细描述根据本公开实施例的物料输送装置100的工作流程。
(1)上料流程，如图1a所示，物料200从前道输送到第一输送单元20或第二输送单元30的进料口位置，感应光电感应信号发送给主机，如图1b所示，控制升降模块43从第一输送单元20或第二输送单元30的滑轨15下方升起，将物料200向上顶升至滑轨15上方,如图1c和图1d所示，然后升降模块43带动物料200横向移动到第二输送单元30或第一输送单元20的上方。如图1e所示，升降模块43下降使物料200完全落在第二输送单元30或第一输送单元20的输送皮带上。如图1f所示，当物料200被输送至对应的滑轨15后，主机控制主输送模块将物料200继续输送至作业区域，同时升降模块43从第二输送单元30或第一输送单元20的下方复位至进料待料顶升区域。
(2)下料流程(以将前道工序对应的第一输送单元20上的物料200下料并输送至后道工序对应的第二输送单元30为例进行说明)物料200作业完成后，主机控制物料200输送到前道工序对应的第一输送单元20的待料区域，感应光电感应信号发送给主机，控制升降模块43从前道工序对应的第一输送单元20的滑轨15下方升起，将物料200向上顶升至前道工序对应的第一输送单元20的上方。升降模块43带动物料200横向移动到后道工序对应的第二输送单元30对应的滑轨15的上方，升降模块43下降使物料200完全落在后道工序对应的第二输送单元30的输送皮带上，之后主机控制后道工序对应的第二输送单元30将物料200输送至出料口待料区域，同时升降模块43从后道工序对应的第二输送单元30的下方复位至作业完成后的待料顶升区域。
总而言之，根据本公开实施例的物料输送装置100主要由基架11、第一输送单元20、第二输送单元30和转运组件40组成，能够实现轨道输送与升降换向接驳相结合， 实现批量产品生产过程可控化和全自动化，提高生产效率，适用于单一工艺或者多种工艺生产，该物料输送装置具有节约人工和能源，避免人工操作的弊端，更好的满足工业化大批量生产和产品全检的技术要求，使产品的可追溯性和加工一致性得到更完美的实现等优点。本公开实施例的物料输送装置100自动化程度高，能够结合现在最新的视觉控制和视觉检测技术，使产品的合格率大大提高，同时还能够使误检率和漏检率降到最低。
根据本公开的一个实施例，如图6-图12所示，第一输送单元20包括作业轨12，作业单元设置于第一输送单元20，第二输送单元30包括公共输送轨13，转运组件包括接驳轨14，接驳轨14可活动地设于基架11，接驳轨14位于公共输送轨13与作业轨12的一侧或者另一侧，在接驳轨14位于公共输送轨13与作业轨12的一侧时物料200通过接驳轨14的出料口被输送至公共输送轨13或作业轨12的进料口，在接驳轨14位于公共输送轨13与作业轨12的另一侧时，物料200从公共输送轨13或作业轨12的出料口被输送至接驳轨14的进料口。
具体而言，作业轨12设于基架11，公共输送轨13设于基架11且与作业轨12间隔开分布，公共输送轨13的进料口与作业轨12的进料口位于同一侧，公共输送轨13的出料口与作业轨12的出料口位于同一侧，接驳轨14可活动地设于基架11，接驳轨14位于公共输送轨13与作业轨12的一侧或者另一侧，在接驳轨14位于公共输送轨13与作业轨12的一侧时物料200通过接驳轨14的出料口被输送至公共输送轨13或作业轨12的进料口，在接驳轨14位于公共输送轨13与作业轨12的另一侧时，物料200从公共输送轨13或作业轨12的出料口被输送至接驳轨14的进料口，作业单元设于基架11且与作业轨12相对设置以用于对位于作业轨12上的物料200进行加工。
换言之，物料输送装置100分别包括基架11、作业轨12、公共输送轨13、接驳轨14和作业单元，该物料输送装置100具有加工功能。在基架11上可安装有作业轨12、公共输送轨13以及接驳轨14，公共输送轨13与作业轨12可以并排分布，公共输送轨13的进料口与作业轨12的进料口可位于同一侧，公共输送轨13的出料口与作业轨12的出料口可位于同一侧，当接驳轨14位于公共输送轨13与作业轨12的一侧时，来料首先流入接驳轨14，然后判断将物料200输送至公共输送轨13上还是作业轨12上，判断完毕后，接驳轨14可以运动至相应的位置，将物料200输送至对应的位置。需要说明的是，判断的过程可以通过人工判断或者检测部判断，检测部可以为CCM、传感器等。在基架11上还可以安装有作业单元，作业单元与作业轨12相对应，通过作业单元 能够对物料200进行加工、检测等操作。将物料输送装置100串联起来，可以组合成加工设备10。
根据本公开的一个实施例，作业轨12与公共输送轨13平行分布，不仅便于安装，而且还有利于接驳轨14在作业轨12与公共输送轨13之间活动，提高了物料200从接驳轨14流入作业轨12或者公共输送轨13的效率，或者物料200从作业轨12或者公共输送轨13流入接驳轨14的效率。
如图7至图10所示，在本公开的一些具体实施方式中，接驳轨14的数量为两个，一接驳轨14位于公共输送轨13与作业轨12的一侧，另一接驳轨14位于公共输送轨13与作业轨12的另一侧，也就是说，每个物料输送装置100内可设有两个接驳轨14，两个接驳轨14可分别设于公共输送轨13以及作业轨12的两侧，能够进一步提高生产效率和灵活性。
根据本公开的一个实施例，物料输送装置100还包括驱动部，该驱动部可以为转运组件40的一部分，驱动部设于基架11且与接驳轨14相连，驱动部能够驱动接驳轨14在作业轨12或者公共输送轨13之间可活动，以使接驳轨14与作业轨12或者公共输送轨13连通，通过采用驱动部能够进一步提高自动化程度。
在本公开的一些具体实施方式中，物料输送装置100还包括滑轨15，滑轨15可以为转运组件40的一部分，滑轨15设于基架11且与接驳轨14可活动地相连，接驳轨14能够沿着滑轨15在作业轨12与公共输送轨13之间活动，便于接驳轨14在公共输送轨13与作业轨12之间活动，提高运动平稳性。
根据本公开的一个实施例，作业轨12、公共输送轨13与接驳轨14相平行，不仅能够提高设备结构紧凑性，缩小所占空间，而且还能够提高物料200在接驳轨14与作业轨12或公共输送轨13之间的流转效率。
其中，滑轨15的延伸方向与接驳轨14的活动方向相同，并且与作业轨12的延伸方向垂直。如此，可以方便物料200在作业轨12和接驳轨14之间输送。
可选地，相邻两个物料输送装置100的两个作业轨12同轴，两个公共输送轨13同轴，提高物料200输送效率。
根据本公开的一个实施例，每个物料输送装置100对应的公共输送轨13和作业轨12的数量分别为一个或多个，也就是说，公共输送轨13的数量可以为一个或者多个，作业轨12的数量也可以为一个或者多个，具体数量可以根据需求进行设置。
在本公开的一些具体实施方式中，加工设备10还包括控制器，控制器与接驳轨14 相连，在一物料输送装置100对应的作业轨12上装载有一物料200时，驱动一接驳轨14将后一物料200输送至一物料输送装置100对应的公共输送轨13，并通过又一接驳轨14将其输送至与一物料输送装置100相邻的又一物料输送装置100对应的作业轨12上。也就是说，当检测到一物料输送装置100对应的作业轨12上装载有物料200时，控制器可以控制、驱动一接驳轨14将后续的一个待加工物料200输送至一物料输送装置100对应的公共输送轨13，并通过一物料输送装置100与相邻的又一物料输送装置100之间的又一接驳轨14将该物料200输送至相邻的又一物料输送装置100对应的作业轨12或公共输送轨13中。
根据本公开一种实施例的物料输送装置100还包括：判断模块、分配模块和驱动模块，具体而言，判断模块能够判断一物料输送装置100对应的作业轨12上是否有正在加工的前一物料200，分配模块在作业轨12和与作业轨12并列分布的公共输送轨13之间可活动以将物料200输送至作业轨12或者公共输送轨13，驱动模块分别与判断模块和分配模块相连，驱动模块能够根据判断结果驱动分配模块在作业轨12与公共输送轨13之间活动。
当接驳轨14位于公共输送轨13与作业轨12的一侧时，来料首先流入接驳轨14，然后通过判断模块的判断结果将物料200输送至公共输送轨13上还是作业轨12上，判断完毕后，驱动模块驱动接驳轨14运动至相应的位置，并将物料200输送至对应的位置。需要说明的是，判断模块可以包括CCM、传感器等。作业单元与公共输送轨13相对应，通过作业单元能够对物料200进行加工、检测等操作。
例如，当一物料输送装置100对应的作业轨12上有正在加工的前一物料200时，一物料输送装置100的一侧的分配模块将后一物料200输送至一物料输送装置100对应的公共输送轨13并通过相邻两个物料输送装置100之间的分配模块流转至又一物料输送装置100对应的作业轨12或公共输送轨13。
根据本公开的一个实施例，驱动模块可以包括驱动电机，驱动模块能够驱动接驳轨14在作业轨12或者公共输送轨13之间可活动以使接驳轨14与作业轨12或者公共输送轨13连通，通过采用驱动模块能够进一步提高自动化程度。
根据本公开的一个实施例，每个物料输送装置100对应的公共输送轨13和作业轨12的数量分别为一个或多个，也就是说，公共输送轨13的数量可以为一个或者多个，作业轨12的数量也可以为一个或者多个，具体数量可以根据需求进行设置。
如图7至图12所示，根据本公开实施例的便于物料200分配的加工设备10包括： 至少两个串联的物料输送装置100，每一物料输送装置100的进料侧和出料侧均可以设有转运组件。具体地，相邻两个物料输送装置100之间设有接驳轨14。
由此，采用至少两个串联的物料输送装置100相结合，每个物料输送装置100内可设有并列设置的公共输送轨13与作业轨12，相邻两个物料输送装置100可以通过轨道并连的方式提高物料200分配的灵活性，防止出现一个物料200在加工，后续物料200等待时间过长等情况的出现。
需要说明的是，当物料输送装置100的数量为三个时，三个物料输送装置100依次相连，第一个物料输送装置100对应的作业轨12上装载有正在加工的物料200，通过接驳轨14可以将下一个待加工的物料200输送至第二个物料输送装置100对应的作业轨12或者公共输送轨13，当物料200被输送至第二个物料输送装置100对应的公共输送轨13上时，通过接驳轨14可以将第二个物料输送装置100对应的公共输送轨13上的物料200继续输送至第三个物料输送装置100对应的作业轨12上。也就是说，接驳轨14在根据是否在前一个物料输送装置100对应的作业轨12上装载有在加工的物料200的前提下，可以根据不同的需求和情况选择将物料200输送至下一个物料输送装置100对应的作业轨12还是公共输送轨13，例如，可以根据多个物料输送装置100对应的作业单元相同或者不同或者交替穿插等情况进行设定。
下面参考附图具体描述根据本公开第三方面实施例的物料200分配方法。
如图6至图12所示，根据本公开实施例的物料200分配方法，包括以下步骤：
S1、判断一物料输送装置100对应的第一输送单元20上是否有正在加工的前一物料200。具体来说，主要看第一输送单元20上的作业轨12是否有正在加工的前一物料200。
S2、将后一物料200沿输送方向输送至一物料输送装置100的一侧的转运组件上，具体来说，将后一物料200沿输送方向输送至对应的接驳轨14上，在接驳轨14上的物料200等待分配。
S3、当一物料输送装置100对应的第一输送单元20的作业轨12上有正在加工的前一物料200时，一物料输送装置100的一侧的转运组件的接驳轨14将后一物料200输送至一物料输送装置100对应的公共输送轨13并通过相邻两个物料输送装置100之间的接驳轨14流转至又一物料输送装置100对应的第一输送单元20或第二输送单元30上，即对应的作业轨12或公共输送轨13，也就是说，根据步骤S1的判断结果驱动接驳轨14活动至公共输送轨13或作业轨12。
根据本公开的一个实施例，在相邻两个物料输送装置100对应的作业单元相同时，步骤S3中，一物料输送装置100的一侧的接驳轨14将后一物料200输送至一物料输送装置100对应的公共输送轨13并流转至又一物料输送装置100对应的作业轨12。
在本公开的一些具体实施方式中，物料200分配方法还包括：S4、在一物料输送装置100对应的作业轨12上的前一物料200加工完毕后，通过相邻两个物料输送装置100之间的接驳轨14将加工完毕的前一物料200流转至又一物料输送装置100对应的作业轨12或公共输送轨13。
可选地，步骤S4中，在相邻两个物料输送装置100对应的作业单元相同时，通过相邻两个物料输送装置100之间的接驳轨14将加工完毕的前一物料200流转至又一物料输送装置100对应的公共输送轨13，在相邻两个物料输送装置100对应的作业单元不相同时，通过相邻两个物料输送装置100之间的接驳轨14将加工完毕的前一物料200流转至又一物料输送装置100对应的作业轨12。
根据本公开的一个实施例，相邻两个
之间设有两个接驳轨14，每个物料输送装置100的两侧分别设有一接驳轨14，也就是说，对于每个物料输送装置100来说，一接驳轨14位于公共输送轨13与作业轨12的一侧，另一接驳轨14位于公共输送轨13与作业轨12的另一侧，能够进一步提高生产效率和灵活性。
在本公开的一些具体实施方式中，作业轨12、公共输送轨13与接驳轨14相平行，不仅能够提高设备结构紧凑性，缩小所占空间，而且还能够提高物料200在接驳轨14与作业轨12或公共输送轨13之间的流转效率。
根据本公开的一个实施例，相邻两个物料输送装置100的两个作业轨12同轴，两个公共输送轨13同轴，能够提高物料200输送效率。
总之，根据本公开实施例的物料200分配方法，不仅能够实现多个物料输送装置100的连线，还能够提高物料200分配以及加工的效率，防止物料200在连线的过程中等待时间过长，造成“堵车”情况。
下面结合具体实施例对本公开实施例的物料200分配方法和物料输送装置100进行详细说明。
实施例1
如图4和图9所示，当左边的物料输送装置100对应的作业轨12上有物料200正在作业时，前方来料生产，此时下一个物料200可以沿着图4、图9中的箭头方向，依 次经过左边的物料输送装置100对应的接驳轨14、公共输送轨13、接驳轨14后流入右边的物料输送装置100对应的接驳轨14，并由接驳轨14转移送入右边的物料输送装置100对应的作业轨12上进行生产。
实施例2
如图5、图6和图10所示，当左边的物料输送装置100对应的作业轨12上的物料200作业完成后，可沿箭头方向经左边的物料输送装置100对应的接驳轨14流入右边的物料输送装置100对应的接驳轨14，然后由右边的物料输送装置100对应的接驳轨14转移送入右边的物料输送装置100对应的公共输送轨13，再经过右边的物料输送装置100对应的接驳轨14流转至后道机台中。
实施例3
如图6、图7和图12所示，可沿空心箭头方向，由前方设备选择将物料200送入左边的物料输送装置100对应的公共输送轨12或者作业轨12，当物料200流入左边的物料输送装置100对应的接驳轨14后，由接驳轨14来分配，将物料200送入右边的物料输送装置100对应的公共输送轨12或者作业轨12，最后物料200由右边的物料输送装置100对应的接驳轨14来分配向后传输。接驳轨14可沿着图12中的实心箭头方向活动。
总之，根据本公开实施例的物料输送装置100能够对至少两个串联的物料输送装置100上的物料200进行分配，每个物料输送装置100内可设有并列设置的公共输送轨13与作业轨12，通过相邻两个物料输送装置100之间的接驳轨14能够选择将物料200输送至公共输送轨13或者作业轨12上，能够防止后一个物料200等待前一个物料200时间过长的问题，从而能够有效提高工作效率。
另外，本公开实施例还提供了一种计算机存储介质，所述计算机存储介质包括一条或多条计算机指令，所述一条或多条计算机指令在执行时实现上述任一所述的物料分配方法。
也就是说，所述计算机存储介质存储有计算机程序，所述计算机程序被处理器运行时，使得所述处理器执行上述任一所述的物料分配方法。
如图8所示，本公开实施例提供了一种电子设备300，包括存储器310和处理器320，所述存储器310用于存储一条或多条计算机指令，所述处理器320用于调用并执行所述一条或多条计算机指令，从而实现上述任一所述的方法。
也就是说，电子设备300包括：处理器320和存储器310，在所述存储器310中存 储有计算机程序指令，其中，在所述计算机程序指令被所述处理器运行时，使得所述处理器320执行上述任一所述的方法。
进一步地，如图8所示，电子设备300还包括网络接口330、输入设备340、硬盘350、和显示设备360。
上述各个接口和设备之间可以通过总线架构互连。总线架构可以是可以包括任意数量的互联的总线和桥。具体由处理器320代表的一个或者多个中央处理器(CPU)，以及由存储器310代表的一个或者多个存储器的各种电路连接在一起。总线架构还可以将诸如外围设备、稳压器和功率管理电路等之类的各种其它电路连接在一起。可以理解，总线架构用于实现这些组件之间的连接通信。总线架构除包括数据总线之外，还包括电源总线、控制总线和状态信号总线，这些都是本领域所公知的，因此本文不再对其进行详细描述。
所述网络接口330，可以连接至网络(如因特网、局域网等)，从网络中获取相关数据，并可以保存在硬盘350中。
所述输入设备340，可以接收操作人员输入的各种指令，并发送给处理器320以供执行。所述输入设备340可以包括键盘或者点击设备(例如，鼠标，轨迹球(trackball)、触感板或者触摸屏等。
所述显示设备360，可以将处理器320执行指令获得的结果进行显示。
所述存储器310，用于存储操作系统运行所必须的程序和数据，以及处理器320计算过程中的中间结果等数据。
可以理解，本公开实施例中的存储器310可以是易失性存储器或非易失性存储器，或可包括易失性和非易失性存储器两者。其中，非易失性存储器可以是只读存储器(ROM)、可编程只读存储器(PROM)、可擦除可编程只读存储器(EPROM)、电可擦除可编程只读存储器(EEPROM)或闪存。易失性存储器可以是随机存取存储器(RAM)，其用作外部高速缓存。本文描述的装置和方法的存储器310旨在包括但不限于这些和任意其它适合类型的存储器。
在一些实施方式中，存储器310存储了如下的元素，可执行模块或者数据结构，或者他们的子集，或者他们的扩展集：操作系统311和应用程序312。
其中，操作系统311，包含各种系统程序，例如框架层、核心库层、驱动层等，用于实现各种基础业务以及处理基于硬件的任务。应用程序312，包含各种应用程序，例如浏览器(Browser)等，用于实现各种应用业务。实现本公开实施例方法的程序可以包 含在应用程序312中。
上述处理器320，当调用并执行所述存储器310中所存储的应用程序和数据，具体的，可以是应用程序312中存储的程序或指令时，将第一集合和第二集合中的一者分散发送至所述第一集合和第二集合中的另一者所分布的节点，其中，所述另一者分散存储于至少两个节点；并根据所述第一集合的节点分布和所述第二集合的节点分布，分节点地进行交集处理。
本公开上述实施例揭示的方法可以应用于处理器320中，或者由处理器320实现。处理器320可能是一种集成电路芯片，具有信号的处理能力。在实现过程中，上述方法的各步骤可以通过处理器320中的硬件的集成逻辑电路或者软件形式的指令完成。上述的处理器320可以是通用处理器、数字信号处理器(DSP)、专用集成电路(ASIC)、现成可编程门阵列(FPGA)或者其他可编程逻辑器件、分立门或者晶体管逻辑器件、分立硬件组件，可以实现或者执行本公开实施例中的公开的各方法、步骤及逻辑框图。通用处理器可以是微处理器或者该处理器也可以是任何常规的处理器等。结合本公开实施例所公开的方法的步骤可以直接体现为硬件译码处理器执行完成，或者用译码处理器中的硬件及软件模块组合执行完成。软件模块可以位于随机存储器，闪存、只读存储器，可编程只读存储器或者电可擦写可编程存储器、寄存器等本领域成熟的存储介质中。该存储介质位于存储器310，处理器320读取存储器310中的信息，结合其硬件完成上述方法的步骤。
可以理解的是，本文描述的这些实施例可以用硬件、软件、固件、中间件、微码或其组合来实现。对于硬件实现，处理单元可以实现在一个或多个专用集成电路(ASIC)、数字信号处理器DSP)、数字信号处理设备(DSPD)、可编程逻辑设备(PLD)、现场可编程门阵列(FPGA)、通用处理器、控制器、微控制器、微处理器、用于执行本申请所述功能的其它电子单元或其组合中。
对于软件实现，可通过执行本文所述功能的模块(例如过程、函数等)来实现本文所述的技术。软件代码可存储在存储器中并通过处理器执行。存储器可以在处理器中或在处理器外部实现。
具体地，处理器320还用于读取所述计算机程序，执行上述任一所述的方法。
在本申请所提供的几个实施例中，应该理解到，所揭露方法和装置，可以通过其它的方式实现。例如，以上所描述的装置实施例仅仅是示意性的，例如，所述单元的划分，仅仅为一种逻辑功能划分，实际实现时可以有另外的划分方式，例如多个单元或组件可 以结合或者可以集成到另一个系统，或一些特征可以忽略，或不执行。另一点，所显示或讨论的相互之间的耦合或直接耦合或通信连接可以是通过一些接口，装置或单元的间接耦合或通信连接，可以是电性，机械或其它的形式。
另外，在本公开各个实施例中的各功能单元可以集成在一个处理单元中，也可以是各个单元单独物理包括，也可以两个或两个以上单元集成在一个单元中。上述集成的单元既可以采用硬件的形式实现，也可以采用硬件加软件功能单元的形式实现。
上述以软件功能单元的形式实现的集成的单元，可以存储在一个计算机可读取存储介质中。上述软件功能单元存储在一个存储介质中，包括若干指令用以使得一台计算机设备(可以是个人计算机，服务器，或者网络设备等)执行本公开各个实施例所述收发方法的部分步骤。而前述的存储介质包括：U盘、移动硬盘、只读存储器(Read-Only Memory，简称ROM)、随机存取存储器(Random Access Memory，简称RAM)、磁碟或者光盘等各种可以存储程序代码的介质。
在本公开的描述中，需要理解的是，术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述本公开和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本公开的限制。
在本说明书的描述中，参考术语“一个实施例”、“一些实施例”、“示意性实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本公开的至少一个实施例或示例中。在本说明书中，对上述术语的示意性表述不一定指的是相同的实施例或示例。
尽管已经示出和描述了本公开的实施例，本领域的普通技术人员可以理解：在不脱离本公开的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型，本公开的范围由权利要求及其等同物限定。

Claims (12)

  1. 一种物料输送装置，其特征在于，包括：
    基架；
    第一输送单元，所述第一输送单元设于所述基架；
    第二输送单元，所述第二输送单元设于所述基架；
    转运组件，所述转运组件设于所述基架且能够将物料在所述第一输送单元与所述第二输送单元之间转换。
  2. 根据权利要求1所述的物料输送装置，其特征在于，所述转运组件包括：
    物料换向模块，所述物料换向模块设于所述基架且能够在所述第一输送单元与所述第二输送单元之间可活动；
    取料模块，所述取料模块与所述物料换向模块相连且在所述物料换向模块驱动下在所述第一输送单元的料口位置与所述第二输送单元的料口位置之间可活动，以将所述物料在所述第一输送单元与所述第二输送单元之间转换。
  3. 根据权利要求2所述的物料输送装置，其特征在于，所述转运组件还包括：升降模块，所述升降模块分别与所述物料换向模块和所述取料模块相连，所述升降模块能够抬升或降低所述取料模块的高度。
  4. 根据权利要求3所述的物料输送装置，其特征在于，所述物料换向模块包括：换向运动组件和换向驱动组件，所述换向运动组件设于所述基架且与所述升降模块相连，所述换向驱动组件设于所述基架且与所述换向运动组件相连，所述换向驱动组件能够驱动所述换向运动组件活动；
    所述升降模块包括：升降运动组件和升降驱动组件，所述升降运动组件分别与所述换向运动组件和所述取料模块相连；所述升降驱动组件与所述升降运动组件相连以驱动所述升降运动组件带动取料模块将所述物料从所述第一输送单元或所述第二输送单元取出或将所述物料放置在所述第一输送单元或所述第二输送单元。
  5. 根据权利要求4所述的物料输送装置，其特征在于，所述换向运动组件包括：换向运动组件底板、换向运动组件主体和换向运动组件移动块，所述换向运动组件底板设于所述基架，所述换向运动组件主体通过所述换向运动组件底板与所述基架相连，所述换向运动组件主体设于所述第一输送单元和所述第二输送单元之间，所述换向运动组件移动块可活动地设于所述换向运动组件主体；
    所述升降运动组件包括：升降运动组件底板、升降运动组件主体、升降运动组件螺杆副和升降运动组件滑动副，所述升降运动组件底板与所述换向运动组件移动块相连，所述升降运动组件主体与所述升降运动组件底板相连，所述升降运动组件螺杆副与所述升降驱动组件相连，所述升降运动组件滑动副分别与所述升降运动组件螺杆副和所述取料模块相连，所述升降运动组件滑动幅能够通过所述升降运动组件螺杆副带动所述取料模块在所述升降运动组件主体上进行升降移动。
  6. 根据权利要求5所述的物料输送装置，其特征在于，所述取料模块包括：
    托架底板，所述托架底板与所述升降运动组件螺杆副相连；
    托架，所述托架与所述托架底板相连；
    吸附组件，所述吸附组件与所述托架相连且能够对所述物料产生吸附力。
  7. 根据权利要求1所述的物料输送装置，其特征在于，所述第一输送单元与所述第二输送单元分别包括：导轨，所述导轨上设有用于承载并输送所述物料的传动件，所述导轨的数量为两个，两个所述导轨间隔开且相对设置，两个所述导轨之间的间距可调。
  8. 根据权利要求1所述的物料输送装置，其特征在于，所述第一输送单元和/或所述第二输送单元上对应设有作业单元。
  9. 根据权利要求8所述的物料输送装置，其特征在于，所述第一输送单元包括作业轨，所述作业单元设置于所述第一输送单元，所述第二输送单元包括公共输送轨，所述转运组件包括接驳轨，所述接驳轨可活动地设于所述基架，所述接驳轨位于所述公共输送轨与所述作业轨的一侧或者另一侧，在所述接驳轨位于所述公共输送轨与所述作业轨的一侧时物料通过所述接驳轨的出料口被输送至所述公共输送轨或所述作业轨的进料口，在所述接驳轨位于所述公共输送轨与所述作业轨的另一侧时，物料从所述公共输送轨或所述作业轨的出料口被输送至所述接驳轨的进料口。
  10. 一种便于物料分配的加工设备，其特征在于，包括：至少两个串联连接的权利要求1-9中任一项所述的物料输送装置，每一所述物料输送装置的进料侧和出料侧均设有所述转运组件。
  11. 一种物料分配方法，其特征在于，所述加工方法使用权利要求10所述的便于物料分配的加工设备，所述加工方法包括以下步骤：
    S1、判断一所述物料输送装置对应的所述第一输送单元上是否有正在加工的前一物料；
    S2、将后一物料沿输送方向输送至一物料输送装置的一侧的所述转运组件上；
    S3、当一所述物料输送装置对应的所述第一输送单元上有正在加工的前一物料时，一 所述物料输送装置的一侧的所述转运组件将后一物料输送至一所述物料输送装置对应的所述第二输送单元并通过相邻两个所述物料输送装置之间的转运组件流转至又一所述物料输送装置对应的所述第一输送单元或所述第二输送单元。
  12. 根据权利要求11所述的物料分配方法，其特征在于，还包括：
    S4、在一所述物料输送装置对应的所述第一输送单元上的前一物料加工完毕后，通过相邻两个所述物料输送装置之间的转运组件将加工完毕的前一物料流转至又一所述物料输送装置对应的所述第一输送单元或所述第二输送单元。
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