WO2021042426A1 - 一种干式差速器的电驱动总成和新能源汽车 - Google Patents

一种干式差速器的电驱动总成和新能源汽车 Download PDF

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Publication number
WO2021042426A1
WO2021042426A1 PCT/CN2019/107800 CN2019107800W WO2021042426A1 WO 2021042426 A1 WO2021042426 A1 WO 2021042426A1 CN 2019107800 W CN2019107800 W CN 2019107800W WO 2021042426 A1 WO2021042426 A1 WO 2021042426A1
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Prior art keywords
differential
shaft
gear
electric drive
drive assembly
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PCT/CN2019/107800
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English (en)
French (fr)
Inventor
李建文
余平
刘国山
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精进电动科技股份有限公司
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Application filed by 精进电动科技股份有限公司 filed Critical 精进电动科技股份有限公司
Priority to JP2022514267A priority Critical patent/JP2022537594A/ja
Priority to EP19943958.9A priority patent/EP4006385A4/en
Priority to US17/635,512 priority patent/US20220268348A1/en
Publication of WO2021042426A1 publication Critical patent/WO2021042426A1/zh

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H48/00Differential gearings
    • F16H48/06Differential gearings with gears having orbital motion
    • F16H48/08Differential gearings with gears having orbital motion comprising bevel gears
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H48/00Differential gearings
    • F16H48/38Constructional details
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K1/00Arrangement or mounting of electrical propulsion units
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K17/00Arrangement or mounting of transmissions in vehicles
    • B60K17/04Arrangement or mounting of transmissions in vehicles characterised by arrangement, location, or kind of gearing
    • B60K17/16Arrangement or mounting of transmissions in vehicles characterised by arrangement, location, or kind of gearing of differential gearing
    • B60K17/165Arrangement or mounting of transmissions in vehicles characterised by arrangement, location, or kind of gearing of differential gearing provided between independent half axles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/02Gearboxes; Mounting gearing therein
    • F16H57/029Gearboxes; Mounting gearing therein characterised by means for sealing the gearboxes, e.g. to improve airtightness
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/02Gearboxes; Mounting gearing therein
    • F16H57/037Gearboxes for accommodating differential gearings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K1/00Arrangement or mounting of electrical propulsion units
    • B60K2001/001Arrangement or mounting of electrical propulsion units one motor mounted on a propulsion axle for rotating right and left wheels of this axle
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/02Gearboxes; Mounting gearing therein
    • F16H2057/02034Gearboxes combined or connected with electric machines
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/02Gearboxes; Mounting gearing therein
    • F16H2057/02039Gearboxes for particular applications
    • F16H2057/02043Gearboxes for particular applications for vehicle transmissions
    • F16H2057/02052Axle units; Transfer casings for four wheel drive

Definitions

  • the invention relates to the technical field of final drive assemblies, in particular to an electric drive assembly of a dry differential and a new energy vehicle.
  • the present invention is proposed to provide a dry differential electric drive assembly and a new energy vehicle that solves or at least partially solves the above technical problems.
  • One aspect of the present invention provides an electric drive assembly of a dry differential, the electric drive assembly of the dry differential includes a reducer and a differential;
  • the reducer includes a reducer case and an end cover of the reducer
  • the differential is rotatably arranged in the reducer case, and includes a differential cover and a differential case.
  • the differential cover and the differential case are fixedly connected, and the differential cover
  • a bearing mounting seat is provided on the end of the differential case away from the differential case, and a pair of half-shaft gears, a pair of planetary gears, and a planetary gear shaft are arranged inside the formed differential case.
  • the two planetary gear shafts The end is fixed on the differential case, the planetary gears are sleeved on both ends of the planetary gear shafts, the side gears mesh with the planetary gears, and the side gears are provided with an inner hole for assembling the side shafts, so The inner hole is equipped with a half shaft gear oil seal.
  • a differential oil seal is mounted on the reducer case or the end cover of the reducer outside the bearing mount, and the lip of the differential oil seal is matched with the outer circle of the side gear.
  • the outer side of the side shaft gear oil seal is connected to the side shaft through a spline.
  • Another aspect of the present invention provides a new energy vehicle, including the electric drive assembly described in any one of the above.
  • the half-shaft gear oil seal is installed in the inner hole of the half-shaft gear, which is a static seal, and has a simple structure and high sealing reliability.
  • the differential oil seal is sealed with the outer circle of the side gear.
  • the outer circle of the transmission shaft is sealed, which reduces the amount of eccentricity and axial movement. Reduce the wear of the oil seal.
  • Figure 1 is a schematic diagram of an electric drive assembly of a dry differential in an embodiment of the present invention
  • Fig. 2 is a partial enlarged view of part I in Fig. 1.
  • inside and outside in the present invention refers to the inside of the device as far as the device itself is concerned, and vice versa.
  • front end, rear end in the present invention means that the present invention is used in the position shown in FIG. 2, the end facing right is the “front end”, and the end facing left is the “rear end”.
  • the transmission in the present invention includes a side gear 5, a planetary gear 6, a planetary gear shaft 7, a differential cover 4, a differential case 9, a reducer cover 1, a reducer case 10 , Bearing 3, half shaft gear oil seal 8, differential oil seal 2 and other parts.
  • the differential cover 4 and the differential case 9 are fixedly connected, the opposite ends of which are provided with bearing mounts, and the housing formed by them is provided with a pair of half shaft gears 5 and a pair of planetary gears. 6.
  • Planetary gear shaft 7, both ends of the planetary gear shaft 7 are fixed on the differential case 9, the planetary gear 6 is sleeved on both ends of the planetary gear shaft 7, the side gear 5 and the planetary gear 6 is engaged.
  • the innovation of the present invention is that the present invention is also provided with a side gear oil seal 8 and a differential oil seal 2, wherein the side gear oil seal 8 is assembled in the inner hole of the side gear 5 to seal the inner cavity of the differential and isolate and lubricate Oil and drive shaft.
  • the reducer housing 1 is equipped with a differential oil seal 2.
  • the oil seal lip fits with the outer circle of the side gear 5 to play a sealing role.
  • the differential housing and the reducer housing are connected by a bearing 3 to form a joint A dry differential.
  • the transmission shaft is assembled in the inner hole of the side gear through a spline.
  • connection form may not be specifically limited.
  • the disclosed electric drive assembly of the present invention through the static sealing of the half shaft gear oil seal, makes the sealing structure simple and has high reliability; and the differential oil seal and the half shaft gear outer circle are sealed, compared with the traditional structure Relying on the external seal of the transmission shaft, the eccentricity and axial movement are reduced, and the wear of the oil seal is reduced.
  • the electric drive assembly with the above-mentioned differential in the present invention works as follows: When the car is traveling straight, the motor drives the driving gear in the reducer to rotate, the driving gear drives the driven gear to rotate, and the driven gear passes through The rotation of the differential housing drives the differential assembly to revolve in the main reducer case.
  • the planetary gear 6 engages the half shaft gears 5 on both sides to revolve in the reducer case along with the differential assembly. Two half shafts The force and moment are transmitted to the wheels through mechanisms such as universal joints to drive the wheels to rotate.
  • the planetary gear 6 When the car turns, the planetary gear 6 rotates.
  • the planetary gear 6 transmits the revolution speed and its autotransmission speed to the outer wheels through the side gear 5, the half shaft and the universal joint, so that the speed of the outer wheel is greater than the speed of the inner wheel. , Realize the car to turn smoothly.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • General Details Of Gearings (AREA)
  • Retarders (AREA)
  • Gasket Seals (AREA)

Abstract

一种干式差速器的电驱动总成和新能源汽车,所述干式差速器的电驱动总成包括减速器和差速器,所述减速器包括减速器箱体(10)和减速器盖(1),所述差速器可旋转地设置于减速器箱体(10)内,包括差速器盖(4)和差速器箱体(9),所述差速器盖(4)和差速器箱体(9)固定连接,所述差速器盖(4)和差速器箱体(9)的相背离的端部上设置有轴承安装座,形成的壳体内部设置有一对半轴齿轮(5)、一对行星齿轮(6)和行星齿轮轴(7),所述行星齿轮轴(7)的两端固定在差速器箱体(9)上,所述行星齿轮(6)套装在所述行星齿轮轴(7)的两端,所述半轴齿轮(5)和行星齿轮(6)相啮合,所述半轴齿轮(5)内孔中装配有半轴齿轮油封(8),所述电驱动总成中的半轴齿轮油封(8)属于静密封,结构简单,密封可靠性高,且差速器油封(2)与半轴齿轮(5)外圆相密封,相比传统结构依靠传动轴外圆密封,减小了偏心量与轴向窜动,降低了半轴齿轮油封(8)的磨损。

Description

一种干式差速器的电驱动总成和新能源汽车 技术领域
本发明涉及主减速器总成技术领域,具体涉及一种干式差速器的电驱动总成和新能源汽车。
发明背景
新能源汽车在运行时,为了适应转向和不同路面的工况,两侧车轮经常不等速转动,需要在两侧车轮间设置差速装置,保证驱动轮在各种运动条件下的动力传递,避免轮胎与地面间出现打滑磨损,提高车辆的平顺性。
目前的差速器大部分依靠差速器油封与传动轴外圆密封,差速器花键完全没入油中,没有密封,传动轴装配后定位不精准,偏心量大,导致油封磨损加剧,容易提前失效,产生渗油故障,已不能满足整车的寿命和可靠性要求。
发明内容
鉴于上述问题,提出了本发明以便提供一种解决或者至少部分解决上述技术问题的一种干式差速器的电驱动总成和新能源汽车。
为达到上述目的,本发明的技术方案是这样实现的:
本发明一方面提供一种干式差速器的电驱动总成,所述干式差速器的电驱动总成包括减速器和差速器;
所述减速器包括减速器箱体和减速器端盖;
所述差速器可旋转地设置于所述减速器箱体内,包括差速器盖和差速器箱体,所述差速器盖和差速器箱体固定连接,所述差速器盖和差速器箱体的相背离的端部上设置有轴承安装座,形成的差速器壳体内部设置有一对半轴齿轮、一对行星齿轮、行星齿轮轴,所述行星齿轮轴的两端固定在差速器箱体上,所述行星齿轮套装在行星齿轮轴的两端,所述半轴齿轮和行星齿轮相啮合,所述半轴齿轮上设置有装配半轴的内孔,所述内孔中装配有半轴齿轮油封。
可选的,所述轴承安装座外侧的减速器箱体或减速器端盖上装配有差速器油封,所述差速器油封的唇部与半轴齿轮外圆相配合。
可选的,所述半轴齿轮油封的外侧通过花键连接所述半轴。
本发明另一方面提供一种新能源汽车,包括上述任一项所述的电驱动总成。
本发明的干式差速器的电驱动总成具有以下优点:
本发明的干式差速器的电驱动总成,将半轴齿轮油封安装在半轴齿轮内孔,属 于静密封,其结构简单,密封可靠性高。
本发明的干式差速器的电驱动总成,其差速器油封与半轴齿轮外圆相密封,相比传统结构依靠传动轴外圆密封,减小了偏心量与轴向窜动,降低了油封的磨损。
上述说明仅是本发明技术方案的概述,为了能够更清楚了解本发明的技术手段,而可依照说明书的内容予以实施,并且为了让本发明的上述和其它目的、特征和优点能够更明显易懂,以下特举本发明的具体实施方式。
附图简要说明
通过阅读下文优选实施方式的详细描述,各种其他的优点和益处对于本领域普通技术人员将变得清楚明了。附图仅用于示出优选实施方式的目的,而并不认为是对本发明的限制。而且在整个附图中,用相同的参考符号表示相同的部件。在附图中:
图1是本发明一个实施例中的干式差速器的电驱动总成示意图;
图2是图1中的I部局部放大图。
图中各附图标记分别表示:1.减速器盖;2.差速器油封;3.轴承;4.差速器盖;5.半轴齿轮;6.行星齿轮;7.行星齿轮轴;8.半轴齿轮油封;9.差速器箱体;10.减速器箱体。
实施本发明的方式
下面将参照附图更详细地描述本公开的示例性实施例。虽然附图中显示了本公开的示例性实施例,然而应当理解,可以以各种形式实现本公开而不应被这里阐述的实施例所限制。相反,提供这些实施例是为了能够更透彻地理解本公开,并且能够将本公开的范围完整的传达给本领域的技术人员。
本发明中所述的“和/或”的含义指的是各自单独存在或两者同时存在的情况均包括在内。
本发明中所述的“内、外”的含义指的是相对于设备本身而言,指向设备内部的方向为内,反之为外。
本发明中所述的“前端、后端”的含义指的本新型使用处于图2的所示的位置,朝右的一端为“前端”,朝左的一端为“后端”。
参见附图1-2,本发明中的变速器包括半轴齿轮5、行星齿轮6、行星齿轮轴7、 差速器盖4、差速器箱体9、减速器盖1、减速器箱体10、轴承3、半轴齿轮油封8、差速器油封2等零件。其中,所述差速器盖4和差速器箱体9固定连接,其相背离的端部设置有轴承安装座,并且它们形成的壳体内部设置有一对半轴齿轮5、一对行星齿轮6、行星齿轮轴7,所述行星齿轮轴7的两端固定在差速器箱体9上,所述行星齿轮6套装在行星齿轮轴7的两端,所述半轴齿轮5和行星齿轮6相啮合。
本发明的创新点在于,本发明还设置有半轴齿轮油封8和差速器油封2,其中,半轴齿轮油封8装配在半轴齿轮5内孔中,密封差速器内腔,隔离润滑油与传动轴。并且减速器壳体1上装配有差速器油封2,油封唇部与半轴齿轮5外圆相配合,起到密封作用,差速器壳体与减速器壳体通过轴承3连接,共同组成一个干式差速器。
另外,在一个实施例中,所述传动轴是通过花键装配在半轴齿轮的内孔中,当然也可以不具体限定所述连接的形式。
由此可知,本发明的公开的电驱动总成,通过半轴齿轮油封的静密封,使得密封结构简单,可靠性高;而差速器油封与半轴齿轮外圆相密封,相比传统结构依靠传动轴外圆密封,减小了偏心量与轴向窜动,降低了油封的磨损。
需要说明的是,本发明中的带上述差速器的电驱动总成是这样工作的:当车直线行驶时,电机带动减速器中的主动齿轮转动,主动齿轮带动被动齿轮转动,被动齿轮通过差速器壳体的旋转带动差速器总成在主减速器箱体内公转,行星齿轮6咬合两侧的半轴齿轮5随差速器总成一起在减速器箱体内公转,两只半轴通过万向节等机构将力及力矩传递给车轮,驱使车轮旋转。
当车转弯时,行星齿轮6产生自转,行星齿轮6将公转的转速及其自传的转速通过半轴齿轮5、半轴以及万向节传递给外侧车轮,使得外侧车轮的转速大于内侧车轮的转速,实现车平顺地转弯。
以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应以所述权利要求的保护范围为准。

Claims (4)

  1. 一种干式差速器的电驱动总成,所述干式差速器的电驱动总成包括减速器和差速器;其特征在于,
    所述减速器包括减速器箱体和减速器端盖;
    所述差速器可旋转地设置于所述减速器箱体内,包括差速器盖和差速器箱体,所述差速器盖和差速器箱体固定连接,所述差速器盖和差速器箱体的相背离的端部上设置有轴承安装座,形成的差速器壳体内部设置有一对半轴齿轮、一对行星齿轮、行星齿轮轴,所述行星齿轮轴的两端固定在差速器箱体上,所述行星齿轮套装在行星齿轮轴的两端,所述半轴齿轮和行星齿轮相啮合,所述半轴齿轮上设置有装配半轴的内孔,所述内孔中装配有半轴齿轮油封。
  2. 如权利要求1所述的电驱动总成,其特征在于,所述轴承安装座外侧的减速器箱体或减速器端盖上装配有差速器油封,所述差速器油封的唇部与半轴齿轮外圆相配合。
  3. 如权利要求1或2所述的电驱动总成,其特征在于,所述半轴齿轮油封的外侧通过花键连接所述半轴。
  4. 一种新能源汽车,其特征在于,包括权利要求1-3任一项所述的电驱动总成。
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