WO2020244228A1 - 车灯光学元件、车灯模组及车辆 - Google Patents

车灯光学元件、车灯模组及车辆 Download PDF

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Publication number
WO2020244228A1
WO2020244228A1 PCT/CN2020/070867 CN2020070867W WO2020244228A1 WO 2020244228 A1 WO2020244228 A1 WO 2020244228A1 CN 2020070867 W CN2020070867 W CN 2020070867W WO 2020244228 A1 WO2020244228 A1 WO 2020244228A1
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WIPO (PCT)
Prior art keywords
light
optical element
vehicle
transmission
element according
Prior art date
Application number
PCT/CN2020/070867
Other languages
English (en)
French (fr)
Inventor
张大攀
仇智平
祝贺
桑文慧
聂睿
Original Assignee
华域视觉科技(上海)有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by 华域视觉科技(上海)有限公司 filed Critical 华域视觉科技(上海)有限公司
Priority to EP20817827.7A priority Critical patent/EP3982033A4/en
Priority to US17/596,008 priority patent/US11879608B2/en
Priority to JP2021571600A priority patent/JP7326488B2/ja
Publication of WO2020244228A1 publication Critical patent/WO2020244228A1/zh

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/10Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source
    • F21S41/19Attachment of light sources or lamp holders
    • F21S41/192Details of lamp holders, terminals or connectors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60QARRANGEMENT OF SIGNALLING OR LIGHTING DEVICES, THE MOUNTING OR SUPPORTING THEREOF OR CIRCUITS THEREFOR, FOR VEHICLES IN GENERAL
    • B60Q1/00Arrangement of optical signalling or lighting devices, the mounting or supporting thereof or circuits therefor
    • B60Q1/02Arrangement of optical signalling or lighting devices, the mounting or supporting thereof or circuits therefor the devices being primarily intended to illuminate the way ahead or to illuminate other areas of way or environments
    • B60Q1/04Arrangement of optical signalling or lighting devices, the mounting or supporting thereof or circuits therefor the devices being primarily intended to illuminate the way ahead or to illuminate other areas of way or environments the devices being headlights
    • B60Q1/0408Arrangement of optical signalling or lighting devices, the mounting or supporting thereof or circuits therefor the devices being primarily intended to illuminate the way ahead or to illuminate other areas of way or environments the devices being headlights built into the vehicle body, e.g. details concerning the mounting of the headlamps on the vehicle body
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60QARRANGEMENT OF SIGNALLING OR LIGHTING DEVICES, THE MOUNTING OR SUPPORTING THEREOF OR CIRCUITS THEREFOR, FOR VEHICLES IN GENERAL
    • B60Q1/00Arrangement of optical signalling or lighting devices, the mounting or supporting thereof or circuits therefor
    • B60Q1/02Arrangement of optical signalling or lighting devices, the mounting or supporting thereof or circuits therefor the devices being primarily intended to illuminate the way ahead or to illuminate other areas of way or environments
    • B60Q1/04Arrangement of optical signalling or lighting devices, the mounting or supporting thereof or circuits therefor the devices being primarily intended to illuminate the way ahead or to illuminate other areas of way or environments the devices being headlights
    • B60Q1/06Arrangement of optical signalling or lighting devices, the mounting or supporting thereof or circuits therefor the devices being primarily intended to illuminate the way ahead or to illuminate other areas of way or environments the devices being headlights adjustable, e.g. remotely-controlled from inside vehicle
    • B60Q1/068Arrangement of optical signalling or lighting devices, the mounting or supporting thereof or circuits therefor the devices being primarily intended to illuminate the way ahead or to illuminate other areas of way or environments the devices being headlights adjustable, e.g. remotely-controlled from inside vehicle by mechanical means
    • B60Q1/0683Adjustable by rotation of a screw
    • B60Q1/0686Adjustable by rotation of a screw using a position indicator mounted on the headlight and permanently attached thereto
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60QARRANGEMENT OF SIGNALLING OR LIGHTING DEVICES, THE MOUNTING OR SUPPORTING THEREOF OR CIRCUITS THEREFOR, FOR VEHICLES IN GENERAL
    • B60Q1/00Arrangement of optical signalling or lighting devices, the mounting or supporting thereof or circuits therefor
    • B60Q1/02Arrangement of optical signalling or lighting devices, the mounting or supporting thereof or circuits therefor the devices being primarily intended to illuminate the way ahead or to illuminate other areas of way or environments
    • B60Q1/04Arrangement of optical signalling or lighting devices, the mounting or supporting thereof or circuits therefor the devices being primarily intended to illuminate the way ahead or to illuminate other areas of way or environments the devices being headlights
    • B60Q1/14Arrangement of optical signalling or lighting devices, the mounting or supporting thereof or circuits therefor the devices being primarily intended to illuminate the way ahead or to illuminate other areas of way or environments the devices being headlights having dimming means
    • B60Q1/1415Dimming circuits
    • B60Q1/1423Automatic dimming circuits, i.e. switching between high beam and low beam due to change of ambient light or light level in road traffic
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/10Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source
    • F21S41/14Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source characterised by the type of light source
    • F21S41/141Light emitting diodes [LED]
    • F21S41/143Light emitting diodes [LED] the main emission direction of the LED being parallel to the optical axis of the illuminating device
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/10Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source
    • F21S41/14Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source characterised by the type of light source
    • F21S41/141Light emitting diodes [LED]
    • F21S41/151Light emitting diodes [LED] arranged in one or more lines
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/10Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source
    • F21S41/14Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source characterised by the type of light source
    • F21S41/141Light emitting diodes [LED]
    • F21S41/151Light emitting diodes [LED] arranged in one or more lines
    • F21S41/153Light emitting diodes [LED] arranged in one or more lines arranged in a matrix
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/20Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by refractors, transparent cover plates, light guides or filters
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/20Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by refractors, transparent cover plates, light guides or filters
    • F21S41/24Light guides
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/20Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by refractors, transparent cover plates, light guides or filters
    • F21S41/25Projection lenses
    • F21S41/27Thick lenses
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/20Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by refractors, transparent cover plates, light guides or filters
    • F21S41/29Attachment thereof
    • F21S41/295Attachment thereof specially adapted to projection lenses
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/30Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by reflectors
    • F21S41/32Optical layout thereof
    • F21S41/322Optical layout thereof the reflector using total internal reflection
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/30Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by reflectors
    • F21S41/37Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by reflectors characterised by their material, surface treatment or coatings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/40Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by screens, non-reflecting members, light-shielding members or fixed shades
    • F21S41/43Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by screens, non-reflecting members, light-shielding members or fixed shades characterised by the shape thereof
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/40Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by screens, non-reflecting members, light-shielding members or fixed shades
    • F21S41/47Attachment thereof
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S45/00Arrangements within vehicle lighting devices specially adapted for vehicle exteriors, for purposes other than emission or distribution of light
    • F21S45/40Cooling of lighting devices
    • F21S45/47Passive cooling, e.g. using fins, thermal conductive elements or openings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21WINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO USES OR APPLICATIONS OF LIGHTING DEVICES OR SYSTEMS
    • F21W2102/00Exterior vehicle lighting devices for illuminating purposes
    • F21W2102/10Arrangement or contour of the emitted light
    • F21W2102/13Arrangement or contour of the emitted light for high-beam region or low-beam region
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21WINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO USES OR APPLICATIONS OF LIGHTING DEVICES OR SYSTEMS
    • F21W2102/00Exterior vehicle lighting devices for illuminating purposes
    • F21W2102/20Illuminance distribution within the emitted light
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21WINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO USES OR APPLICATIONS OF LIGHTING DEVICES OR SYSTEMS
    • F21W2107/00Use or application of lighting devices on or in particular types of vehicles
    • F21W2107/10Use or application of lighting devices on or in particular types of vehicles for land vehicles

Definitions

  • This application relates to the field of automotive lighting technology, for example, to a vehicle light optical element, a vehicle light module, and a vehicle.
  • Vehicle lamp module refers to a device or unit that can realize one or several lighting functions after being used alone or in combination.
  • low-beam or high-beam car lamp modules are equipped with primary optical elements (such as reflectors, transparent light guides) and secondary optical components (such as lenses), and lenses or secondary optical components with equivalent functions as lenses are used as vehicles.
  • the optical element that finally emits light from the lamp module.
  • the existing car light module has the following disadvantages: the volume is relatively large. Due to the large distance between the primary optical element and the secondary optical element, the volume of the vehicle light module is also relatively large. It is difficult to further reduce the size on the basis of ensuring the performance of optical components to match the technical requirements for light distribution; the installation is complicated, and the position accuracy between the various parts must be ensured during installation, especially the relative position between the two optical components Accuracy: The structure is complex. In order to locate and install the primary and secondary optical elements, it is necessary to set up corresponding mounting brackets and other parts; the accuracy of the optical system is difficult to guarantee, because the accuracy of the optical system is affected by the primary optical element and the secondary optical element itself.
  • the manufacturing accuracy of the parts is affected, on the other hand, it is affected by the relative position accuracy of the two and the light source; dimming is difficult.
  • dimming in addition to the dimming of the entire module relative to the lamp body, a first-level optics is also required
  • the small assembly composed of components and light sources can be adjusted in position relative to the secondary optical components; processing and manufacturing costs are high.
  • the present application provides a vehicle light optical element, a vehicle light module, and a vehicle, which have a simple structure, a small volume and easy installation.
  • the present application provides an optical element for a vehicle lamp, which includes a light incident part, a transmission part, and a light output part connected in sequence, wherein the light incident part is provided with at least one light incident structure, and the light incident structure is configured to converge light;
  • the area of the cross section of the transmission portion gradually increases along the light transmission direction, and an end of the light exit portion facing away from the transmission portion forms a light exit convex surface.
  • One end of the light incident structure facing away from the transmission part forms a light incident convex surface.
  • the light incident structure includes at least one light collecting cup.
  • the four side surfaces of the transmission part except for the two end surfaces are all trapezoids that gradually expand along the light transmission direction, and the corresponding two side surfaces have the same shape.
  • the width W 1 of the transmission portion is smaller than the width W 2 of the light-emitting portion, and the height H 1 of the transmission portion is smaller than the height H 2 of the light-emitting portion.
  • the side of the transmission part is coated with a light absorption layer.
  • the area of the cross section of the light exit portion gradually decreases along the light transmission direction.
  • the left and right side surfaces of the light-emitting part move closer to the optical axis along the light transmission direction.
  • the number of the light incident structure is multiple, and the multiple light incident structures are distributed in rows and columns.
  • the light entrance part, the transmission part and the light exit part are integrally formed.
  • a vehicle light module includes the above-mentioned vehicle light optical element, and further includes at least one light source, and the light source and the light incident structure are arranged opposite to each other.
  • a vehicle includes the vehicle light module as described above.
  • the light entrance part is provided with at least one light entrance structure.
  • the light entrance structure is used for converging light.
  • One end of the light part gradually increases toward the end closer to the light output part, which can better transmit light, and make the entire car light optical element small in size, avoiding unnecessary structures.
  • the end of the light output part facing away from the transmission part forms a convex light emitting surface. Converged by the light-incoming structure, transmitted to the light-emitting part via the transmission part, and finally refracted by the convex surface of the light-emitting surface, the projection forms the car light shape.
  • the optical element of the vehicle lamp provided by the present application has simple structure, small size, convenient installation, high optical system precision, low dimming difficulty, low cost, and no stray light.
  • the vehicle light module provided by the present application includes the above-mentioned vehicle light optical element.
  • the vehicle light module further includes at least one light source.
  • the light source and the light incident structure are arranged in a one-to-one correspondence. Only one vehicle light optical element and The relative position accuracy between the light sources is sufficient, and the dimming difficulty is low; the car lamp module provided by this application has simple structure, small size, convenient installation, high optical system precision, low dimming difficulty, low cost, and no stray light .
  • the vehicle provided by the present application including the above-mentioned vehicle lamp module, is easy to install, has high optical system precision, low dimming difficulty, low cost, and no stray light.
  • Fig. 1 is a side view of an optical element of a vehicle lamp provided by an embodiment of the present application
  • Fig. 2 is a top view of an optical element of a vehicle lamp provided by an embodiment of the present application
  • Fig. 3 is a rear view of an optical element of a vehicle lamp provided by an embodiment of the present application.
  • Fig. 4 is a front view of an optical element of a vehicle lamp provided by an embodiment of the present application.
  • Fig. 5 is a top view of a vehicle lamp module provided by an embodiment of the present application.
  • connection should be interpreted broadly unless otherwise clearly specified and limited.
  • connection can be a fixed connection or a detachable connection.
  • Connection can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the internal communication between two components.
  • connection can be a fixed connection or a detachable connection.
  • connection can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the internal communication between two components.
  • This embodiment provides a vehicle light optical element, which can be used in a matrix headlight module.
  • the matrix headlight module is a vehicle light module that can subdivide the high beam lighting area into multiple lighting areas. By turning off the corresponding light source, the target in front of the vehicle is shielded to avoid dazzling other road users and improve driving safety performance.
  • the optical element of the vehicle light includes a light incident part 1, a transmission part 2 and a light output part 3 connected in sequence.
  • the light incident part 1 is provided with at least one light incident structure 11, and the light incident structure 11 is configured In order to converge the light, the cross-sectional area of the transmission portion 2 gradually increases along the light transmission direction, and the end of the light exit portion 3 away from the transmission portion 2 forms a light exit convex surface 31.
  • the optical axis is the axis extending along the front-to-back direction of the optical element of the vehicle lamp through the focal point of the light emitting portion 3, and the light transmission direction is defined as the direction along the optical axis and pointing from the light incident portion 1 to the light emitting portion 3; the cross section is defined as The plane perpendicular to the optical axis.
  • the light incident structure 11 forms a light incident convex surface at an end facing away from the transmission portion 2.
  • the light incident structure 11 may also be other light collecting structures, for example, the light incident structure 11 is a light collecting cup.
  • the arrangement of five light incident structures 11 in a row is only an example. In other embodiments, the number of light incident structures 11 may be multiple as required, and multiple light incident structures 11 may be arranged in rows and columns.
  • the cross-sectional area of the transmission part 2 gradually increases along the light transmission direction, that is, the cross-sectional area of the transmission part 2 gradually increases from the end close to the light entrance part 1 to the end close to the light exit part 3.
  • the four side surfaces of the transmission part except for the two end surfaces are all trapezoids that gradually expand along the light transmission direction, and the corresponding two side surfaces have the same shape.
  • the light incident structures 11 are arranged in a row of five.
  • the two opposite sides of the transmission part 2 are trapezoids that gradually expand along the transmission direction of the light. This structure can collect light well.
  • the volume of the optical element of the entire vehicle light can be made as small as possible, and unnecessary structures can be avoided.
  • the other two opposite sides of the transmission portion 2 are trapezoids that gradually expand along the transmission direction of the light, so as to facilitate the collection of light. As shown in FIG.
  • the width of the transmission portion 2 is smaller than the width of the light-emitting portion 3, and the height H 1 of the transmission portion 2 is smaller than the height H 2, of the light-emitting portion 3.
  • the width of the transmission part 2 in the left-right direction is smaller than the width of the light-emitting part 3 in the left-right direction, so as to prevent part of the light emitted by the light source 200 from being emitted from the side of the light-emitting part 3.
  • the height of the transmission portion 2 in the vertical direction is smaller than the height of the light emitting portion 3 in the vertical direction, so that the light emitted by the light source 200 can only be refracted by the light emitting convex surface 31 of the light emitting portion 3.
  • the incident light emitted by the light source 200 is condensed by the light entrance part 1, is transmitted to the light exit part 3 through the transmission part 2 and is refracted by the light exit part 3.
  • usually part of the light is directly emitted from the side of the transmission part 2 or reflected by the side and then refracted by the light-emitting part 3, forming a lot of stray light, which affects the optical performance of the vehicle light shape.
  • black paint is applied to the sides of the entire optical element to avoid light emission.
  • the sides of the entire optical element are painted with black paint, since the light emitting portion 3 will be exposed outside the lamp body, the side of the light is black painted. Will affect its permeability and aesthetics.
  • the side of the transmission part 2 is coated with a light-absorbing layer, and the light-absorbing layer is preferably a light-absorbing black paint to prevent light from being emitted from the side of the transmission part 2.
  • the side of the light-emitting part 3 is not painted with black paint, the car is guaranteed The transparency and aesthetics of the light optical element exposed on the outside.
  • the light-emitting convex surface 31 of the light-emitting portion 3 protrudes forward, and it forms a biconvex lens with the above-mentioned light-incoming structure 11 for collecting and collimating incident light and projecting forward to form a corresponding vehicle light shape.
  • the shape of the cross section of the light emitting portion 3 perpendicular to the optical axis is a parallelogram.
  • This modeling shape is only for illustration, and the shape of the lens with the light-emitting convex surface 31 can be set to a desired shape according to needs, in a case where the area of the light-emitting convex surface 31 is less affected.
  • the cross-sectional area of the light emitting portion 3 may gradually decrease from an end close to the transmission portion 2 to an end far away from the transmission portion 2 and along the light transmission direction.
  • the left side of Fig. 2 is defined as the left side of the light emitting portion 3
  • the right side of Fig. 2 is defined as the right side of the light emitting portion 3
  • the left and right sides of the light emitting portion 3 are along the light transmission direction toward the optical axis direction.
  • the light path of the light incident on the light emitting section 3 is as follows: the light incident on the right side of the light emitting section 3 can be totally reflected, reflected to the light emitting convex surface 31 of the light emitting section 3, and can be on the light emitting convex surface 31 of the light emitting section 3 The total reflection occurs to the left side of the light emitting part 3, and the light is totally reflected again on the left side of the light emitting part 3 to the right side of the transmission part 2; the light hitting the left side of the light emitting part 3 can be totally reflected, Reflected to the light-emitting convex surface 31 of the light-emitting portion 3, and can be totally reflected on the light-emitting convex surface 31 of the light-emitting portion 3 and reflected to the right side
  • Fig. 4 is a front view of the optical element of the vehicle light.
  • the light incident part 1, the transmission part 2 and the light output part 3 are integrally formed.
  • the light entrance part 1, the transmission part 2 and the light exit part 3 are all made of transparent plastic, silica gel, or glass. These materials are transparent and have good light transmission performance.
  • the plastics are commonly used polymethylmethacrylate (PMMA, full name Polymethylmethacrylate). ) Or polycarbonate (PC, full name Polycarbonate).
  • the light incident part 1, the transmission part 2 and the light output part 3 are arranged in sequence.
  • the light incident part 1 is provided with at least one light incident structure 11, which is used to converge light, and the transmission part
  • the cross-sectional area of 2 gradually increases in the light transmission direction from the end close to the light entrance part 1 to the end close to the light exit part 3, which can better transmit light, and make the entire car light optical element small in size, avoiding unnecessary Structure, the end of the light emitting portion 3 facing away from the transmitting portion 2 forms a light emitting convex surface 31.
  • the light is converged by the light entering structure 11, transmitted to the light emitting portion 3 through the transmitting portion 2, and finally refracted by the light emitting convex surface 31 and projected to form a car light shape.
  • the optical element of the vehicle lamp provided by this embodiment has a simple structure, a small volume, convenient installation, high precision of the optical system, low dimming difficulty, low cost, and no stray light.
  • the vehicle light module includes the above-mentioned vehicle light optical element, and also includes at least one light source 200, and the light source 200 is arranged opposite to the light incident structure 11. Take the light source 200 located on the leftmost side as an example.
  • the first part directly hits the light-emitting convex surface 31 of the light-emitting part 3, and is projected by the light-emitting convex surface 31 of the light-emitting part 3 to form a vehicle light shape;
  • the second part is emitted to the transmission
  • the light on the side surface of the part 2 is cut off by the side coated with light-absorbing black paint, and will not be emitted or reflected from the side;
  • the third part of the light emitted to the right side of the light-emitting part 3 can be totally reflected to the light-emitting convex surface 31 of the light-emitting part 3.
  • the light-emitting convex surface 31 of the light-emitting portion 3 is totally reflected to the left side of the light-emitting portion 3, and then totally reflected from the left side of the light-emitting portion 3 to the right side of the transmission portion 2 to cut off.
  • the number of light sources 200 of a single car lamp module is 5, and a car lamp provided with 3 of the above car lamp modules can form 15 illumination areas, that is, the pixel of the matrix headlight of the vehicle is 15 It can achieve subdivision lighting in 15 areas.
  • the light source 200 corresponding to the corresponding area is turned off to darken the area to prevent other road users from dazzling.
  • the volume of the above-mentioned vehicle light optical element is related to the number of light sources 200 of a single vehicle light module. The smaller the number of light sources 200, the smaller the volume can be.
  • the light-emitting convex surface 31 of the light-emitting portion 3 The opening size is about 20mm high and about 10mm wide. Compared with the current matrix headlight module, the lens opening size is much smaller, and it can adapt to a richer variety of car lamp shapes.
  • the light incident structure 11 can also be arranged in multiple rows, and a single vehicle lamp module can realize a matrix light shape arranged in multiple rows. In this embodiment, only five light incident structures 11 in a single row are shown.
  • This embodiment also provides a vehicle, which includes the above-mentioned vehicle lamp module, which is easy to install, has high optical system precision, low dimming difficulty, low cost, and no stray light.
  • the vehicle light optical element, vehicle light module, and vehicle provided in this embodiment have the following advantages:
  • the volume is small.
  • the entire car light module only needs the light source 200 and one car light optical element.
  • the car light optical element is highly compact and integrated, and the three-dimensional volume is small, even if it is matched with the corresponding radiator and mounting bracket and other parts,
  • the volume of the entire car light module is also very small;
  • the precision of the optical system is high, because only one optical element of the vehicle light is required, and the structure of the optical element of the vehicle light is not complicated, and its manufacturing accuracy is easy to ensure. Therefore, the manufacturing precision of the optical element of the vehicle light meets the requirements.
  • the manufacturing precision of the optical element of the vehicle light meets the requirements.
  • the relative position accuracy of one vehicle light optical element and the light source 200 needs to be ensured, and there is no need to meet the relative position accuracy of many light optical elements and the light source 200, so that the optical system has high accuracy;
  • Dimming is less difficult, and only needs to ensure the relative position accuracy between the optical element of a car light and the light source 200. Compared with the prior art, the optical system that requires more dimming design is required.
  • the car light provided by this embodiment Optical components reduce the difficulty of dimming;

Abstract

一种车灯光学元件、车灯模组及车辆。车灯光学元件包括依次连接的入光部(1)、传输部(2)和出光部(3),入光部(1)设置有至少一个入光结构(11),入光结构(11)被配置为汇聚光线,传输部(2)的横截面的面积沿光传输方向逐渐增大,出光部(3)背向传输部(2)的一端形成出光凸面(31)。车灯模组包括车灯光学元件,还包括至少一个光源(200),光源(200)与入光结构(11)一一对应设置。

Description

车灯光学元件、车灯模组及车辆
本申请要求在2019年06月05日提交中国专利局、申请号分别为201910488336.X和201920859938.7,以及2019年08月08日提交中国专利局、申请号为201910730411.9的中国专利申请的优先权,上述各申请的内容通过引用结合在本申请中。
技术领域
本申请涉及汽车照明技术领域,例如涉及一种车灯光学元件、车灯模组及车辆。
背景技术
车灯模组是指单独或经过组合使用后能够实现某一个或几个照明功能的装置或单元。一般近光或远光的车灯模组都设置有一级光学元件(比如反射镜、透明光导件)和二级光学元件(比如透镜),透镜或者具有和透镜功能相当的二级光学元件作为车灯模组最终出光的光学元件。
然而,现有车灯模组存在以下缺点:体积较大,由于一级光学元件和二级光学元件的距离较大,使得车灯模组的体积也较大,二级光学元件受到和一级光学元件配合起来进行配光的技术需要,很难在保证性能的基础上再进一步缩小体积;安装复杂,安装时需要保证各个零件之间的位置精度,尤其是两个光学元件之间的相对位置精度;结构复杂,为了定位安装一级光学元件和二级光学元件,需要设置相应的安装支架等零件;光学系统精度难保证,由于光学系统精度一方面受一级光学元件和二级光学元件本身零件的制造精度影响,另一方面受二者和光源的相对位置精度的影响;调光难度大,调光时,除了需要对整个模组相对灯体的调光之外,还需要一级光学元件和光源组成的小总成相对二级光学元件进行位置调整;加工制造成本高。
发明内容
基于以上问题,本申请提供一种车灯光学元件、车灯模组及车辆,结构简单,体积小,安装简便。
本申请提供一种车灯光学元件,包括依次连接的入光部、传输部和出光部, 其中,所述入光部设置有至少一个入光结构,所述入光结构被配置为汇聚光线;所述传输部的横截面的面积沿光传输方向逐渐增大,所述出光部背向所述传输部的一端形成出光凸面。
所述入光结构背向所述传输部的一端形成入光凸面。
所述入光结构包括至少一个聚光杯。
所述传输部除两端面之外的四个侧面均为沿光传输方向渐扩的梯形,且相对应的两个侧面形状相同。
所述传输部的宽度W 1小于所述出光部的宽度W 2,且所述传输部的高度H 1小于所述出光部的高度H 2
所述传输部的侧面涂覆有吸光层。
所述出光部的横截面的面积沿光传输方向逐渐减小。
所述出光部的左右侧面沿光传输方向向光轴方向靠拢。
所述入光结构的数量为多个,多个所述入光结构呈行列分布。
所述入光部、所述传输部和所述出光部为一体成型。
一种车灯模组,包括如上所述的车灯光学元件,还包括至少一个光源,所述光源与所述入光结构一一相对设置。
一种车辆,包括如上所述的车灯模组。
本申请提供的车灯光学元件,通过依次设置入光部、传输部和出光部,入光部设置有至少一个入光结构,入光结构用于汇聚光线,传输部的横截面积自靠近入光部的一端向靠近出光部的一端逐渐增大,能够较好地传输光线,并使整个车灯光学元件体积小,避免不必要的结构,出光部背向传输部的一端形成出光凸面,光线由入光结构汇聚,经由传输部传输至出光部,最后由出光凸面折射出,投影形成车灯光形。本申请提供的车灯光学元件结构简单,体积较小,安装方便,光学系统精度高,调光难度小,成本较低,无杂散光。
本申请提供的车灯模组,包括如上所述的车灯光学元件,车灯模组还包括至少一个光源,光源与入光结构一一对应设置,安装时仅需确保一个车灯光学元件与光源之间的相对位置精度即可,调光难度小;本申请提供的车灯模组结 构简单,体积较小,安装方便,光学系统精度高,调光难度小,成本较低,无杂散光。
本申请提供的车辆,包括如上所述的车灯模组,安装方便,光学系统精度高,调光难度小,成本低,无杂散光。
附图说明
图1是本申请一实施例提供的车灯光学元件的侧视图;
图2是本申请一实施例提供的车灯光学元件的俯视图;
图3是本申请一实施例提供的车灯光学元件的后视图;
图4是本申请一实施例提供的车灯光学元件的前视图;
图5是本申请一实施例提供的车灯模组的俯视图。
图中:
1-入光部;11-入光结构;2-传输部;3-出光部;31-出光凸面;
200-光源。
具体实施方式
为使本申请解决的技术问题、采用的技术方案和达到的技术效果更加清楚,下面将结合附图对本申请实施例的技术方案作进一步的详细描述。在本申请的描述中,需要说明的是,在未作相反说明的情况下,使用的方位词如“上、下、前、后、左、右”所指示的方位或位置关系是基于本申请的车灯光学元件或者车灯模组安装到车辆上后,按照车辆的正常行驶状态下的方位所指示的方位或位置关系。此外,术语“第一”、“第二”、仅用于描述目的,而不能理解为指示或暗示相对重要性。其中,术语“第一位置”和“第二位置”为两个不同的位置。
在本申请的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本申请中的具体含义。
本实施例提供一种车灯光学元件,可以用于矩阵式前照灯模组,矩阵式前照灯模组即能够将远光照明区域细分为多个照明区域的车灯模组,可通过关闭相应的光源对车辆前方的目标物进行遮蔽,以避免其他道路使用者炫目,提高驾驶安全性能。
如图1和图2所示,该车灯光学元件包括依次连接的入光部1、传输部2和出光部3,入光部1设置有至少一个入光结构11,入光结构11被配置为汇聚光线,传输部2的横截面的面积沿光传输方向逐渐增大,出光部3远离传输部2的一端形成出光凸面31。
本申请中,光轴为经过出光部3的焦点沿车灯光学元件的前后方向延伸的轴线,光传输方向定义为沿光轴且由入光部1指向出光部3的方向;横截面定义为垂直于光轴的平面。
为便于汇聚光线,本实施例中,入光结构11背向传输部2的一端形成入光凸面。当然,入光结构11也可以为其他聚光结构,例如,入光结构11为聚光杯。本实施例中,入光结构11设置为一排五个,仅为示例,在其他实施例中,根据需要,入光结构11的数量为多个,多个入光结构11可以为行列分布。
传输部2的横截面的面积沿光传输方向逐渐增大即为:传输部2的横截面的面积自靠近入光部1的一端向靠近出光部3的一端逐渐增大。
传输部除两端面之外的四个侧面均为沿光传输方向渐扩的梯形,且相对应的两个侧面形状相同。本实施例中,入光结构11设置为一排五个,如图1所示,传输部2两个相对的侧面为沿光线的传输方向渐扩的梯形,该结构可以很好地收集光线,同时,还能使得整个车灯光学元件的体积尽量小,避免不必要的结构。如图2所示,传输部2的另外两个相对的侧面为沿光线的传输方向渐扩的梯形,以便于收集光线。如图3所示,本实施例中,传输部2的宽度小于出光部3的宽度,且传输部2的高度H 1小于出光部3的高度H 2,。传输部2在左右方向上的宽度小于出光部3在左右方向上的宽度,以避免光源200发出的部分光线由出光部3的侧面射出。传输部2在上下方向上的高度小于出光部3在上下方向的高度,以满足光源200发出的光线只能由出光部3的出光凸面31折射出。
光源200发出的入射光线由入光部1聚光后,经传输部2传输至出光部3并由出光部3折射出。在此过程中,通常会有部分光线从传输部2的侧面直接 射出或经过侧面反射后再由出光部3折射出,形成很多杂散光,影响车灯光形的光学性能。现有技术中会采用在整个光学元件的侧面涂黑漆的方式避免光线射出,但是,若在整个光学元件的侧面均涂黑漆,由于出光部3会裸露在灯体外侧,其侧面黑漆会影响其通透性和美观性。现有技术还会在光学元件侧面设置皮纹以减弱杂散光,但是该方法不会完全避免杂散光。本实施例中,传输部2的侧面涂覆有吸光层,吸光层优选为吸光黑漆,以阻止光线从传输部2侧面射出,同时由于出光部3的侧面没有涂黑漆,保证了该车灯光学元件裸露在外侧部分的通透性和美观性。
出光部3的出光凸面31向前凸出,其与上述入光结构11构成一个双凸透镜,用于对入射光线进行收集、准直后向前投影,形成相应的车灯光形。如图3和图4所示,从该车灯光学元件的正前方看,出光部3与光轴垂直的截面的形状是平行四边形。该造型形状仅为示意,可以根据需要,在对出光凸面31区域影响较小的情况下,将具有出光凸面31的透镜的形状设置为需要的形状即可。本实施例中,出光部3的横截面的面积可以自靠近传输部2的一端向远离传输部2的一端且沿光传输方向逐渐减小。
在一实施例中,定义图2的左侧是出光部3的左侧面,定义图2的右侧是出光部3的右侧面,出光部3的左右侧面沿光传输方向向光轴方向靠拢,可使射至光源200发出并射至出光部3的左右侧面的光线发生全反射,全反射后的光线射至出光3的出光凸面31并发生全反射,从而可避免光源200发出的光线经出光部3反射后再由出光凸面31折射出,由于该设计使得由光源射至出光部侧面的大部分光线入射角大于该出光部3的全反射临界角,因此无折射。例如,入射到出光部3上的光线的光路如下:射到出光部3右侧面上的光线能够发生全反射,反射至出光部3的出光凸面31,并能够在出光部3的出光凸面31发生全反射反射至出光部3的左侧面,光线在出光部3的左侧面再次全反射至传输部2的右侧面;射到出光部3左侧面上的光线能够发生全反射,反射至出光部3的出光凸面31,并能够在出光部3的出光凸面31发生全反射反射至出光部3的右侧面,光线在出光部3的右侧面再次全反射至传输部2的左侧面;此时,由于传输部2的侧面均涂了吸光黑漆,因此全反射至传输部2的左右侧面的光线会停止反射,至此,该车灯光学元件基本不会有光线从传输部2的侧面以及出光部3的侧面射出或由侧面反射后再从出光部3的出光凸面31折射出, 基本消除了杂散光。图4为车灯光学元件的前视图。
为便于加工制造,入光部1、传输部2和出光部3为一体成型。本实施例中,入光部1、传输部2和出光部3均由透明材质的塑料、硅胶或玻璃制备而成,这些材质透明,光传播性能良好,塑料常用有机玻璃(PMMA,全称Polymethyl methacrylate)或聚碳酸酯(PC,全称Polycarbonate)。
本实施例提供的车灯光学元件,通过依次设置入光部1、传输部2和出光部3,入光部1设置有至少一个入光结构11,入光结构11用于汇聚光线,传输部2的横截面的面积自靠近入光部1的一端向靠近出光部3的一端沿光传输方向逐渐增大,能够较好地传输光线,并使整个车灯光学元件体积小,避免不必要的结构,出光部3背向传输部2的一端形成出光凸面31,光线由入光结构11汇聚,经由传输部2传输至出光部3,最后由出光凸面31折射出,投影形成车灯光形。
本实施例提供的车灯光学元件结构简单,体积较小,安装方便,光学系统精度高,调光难度小,成本较低,无杂散光。
本实施例还提供一种车灯模组,起到照射车辆前方区域的作用,以提高驾驶员可视性。如图5所示,该车灯模组包括如上所述的车灯光学元件,还包括至少一个光源200,光源200与入光结构11相对设置。以位于最左侧的光源200为例,其射出的光线中,第一部分直接射至出光部3的出光凸面31,由出光部3的出光凸面31投射形成车灯光形;第二部分射至传输部2侧面的光线被涂有吸光黑漆的侧面截止,不会从侧面射出或反射;第三部分射至出光部3右侧面的光线可全反射至出光部3的出光凸面31,并由出光部3的出光凸面31全反射至出光部3的左侧面,再由出光部3的左侧面全反射至传输部2的右侧面截止。
在本实施例中,单个车灯模组的光源200数量为5个,则设置有3个上述车灯模组的车灯能够形成15个照明区域,即该车辆的矩阵大灯的像素为15个,可以实现15个区域的细分照明。当车辆前方出现其他车辆或行人等目标物时,将相应区域所对应的光源200关闭,使该区域变暗,防止其他道路使用者炫目。需要说明的是,上述车灯光学元件的体积大小和单个车灯模组的光源200数有关,光源200数越少,体积可以做得越小,本实施例中,出光部3的出光凸面31开口尺寸高约20mm,宽约10mm,相比目前的矩阵大灯模组在透镜开口尺寸上小很多,可以适应更丰富多样的车灯造型。入光结构11也可以设置为多排布置, 单个车灯模组可以实现多排设置的矩阵光形,本实施例中仅示意出了单排5个入光结构11。
本实施例还提供一种车辆,该车辆包括如上所述的车灯模组,安装方便,光学系统精度高,调光难度小,成本较低,无杂散光。
本实施例提供的车灯光学元件、车灯模组及车辆,具有以下优点:
(1)体积较小,整个车灯模组只需光源200和一个车灯光学元件,车灯光学元件高度紧凑、集成化,三维体积很小,即使配合相应的散热器和安装支架等零件,整个车灯模组的体积也很小;
(2)安装简单,除了光源200,光学元件只有一个,因此安装时只需保证该光学元件和光源200之间的位置精度即可,无需复杂的光学系统安装调整,使得安装工艺简单;
(3)结构简单,在零件构成上,无需为了定位、安装一级光学元件和二级光学元件,而设置安装支架等各种复杂的光学系统相应零件,使得车灯模组的结构简单;
(4)光学系统精度高,因为仅需设置一个车灯光学元件,该车灯光学元件的结构也并不复杂,其制造精度较易保证,因此在该车灯光学元件的制造精度符合要求的情况下,装配车灯光学元件时只需确保一个车灯光学元件和光源200的相对位置精度,无需满足较多车灯光学元件和光源200之间的相对位置精度,使得光学系统精度高;
(5)调光难度小,只需保证一个车灯光学元件和光源200之间的相对位置精度即可,相比现有技术需要较多调光设计的光学系统,本实施例提供的车灯光学元件降低了调光难度;
(6)成本低,该车灯模组的结构简单、数量较少,使得制造和工艺成本都较低;
(7)无杂散光,通过在传输部2涂不反光的黑漆,例如哑光黑漆,同时将出光部3的左右侧面及出光凸面31均设置为全反射面,使得光线不能从该光学元件的侧面射出或经侧面反射后射出,因此基本不会产生杂散光,保证了车灯光形的质量;同时这种设置一方面减小了传输部2的尺寸,使该车灯光学元件 体积进一步减小;另一方面,由于出光部3的侧面没有涂黑漆,保证了该车灯光学元件裸露在外侧部分的通透性和美观性。

Claims (12)

  1. 一种车灯光学元件,包括依次连接的入光部(1)、传输部(2)和出光部(3),其中,
    所述入光部(1)设置有至少一个入光结构(11),所述入光结构(11)被配置为汇聚光线;
    所述传输部(2)的横截面的面积沿光传输方向逐渐增大,其中,所述传输部(2)的横截面为垂直于光轴方向的截面;
    所述出光部(3)背向所述传输部(2)的一端形成出光凸面(31)。
  2. 根据权利要求1所述的车灯光学元件,其中,所述入光结构(11)背向所述传输部(2)的一端形成入光凸面。
  3. 根据权利要求1所述的车灯光学元件,其中,所述入光结构(11)包括至少一个聚光杯。
  4. 根据权利要求1至3任一项所述的车灯光学元件,其中,所述传输部(2)除两端面之外的四个侧面均为沿光传输方向渐扩的梯形,且相对应的两个侧面形状相同。
  5. 根据权利要求1至3任一项所述的车灯光学元件,其中,所述传输部(2)的宽度W 1小于所述出光部(3)的宽度W 2,且所述传输部(2)的高度H 1小于所述出光部(3)的高度H 2
  6. 根据权利要求5所述的车灯光学元件,其中,所述传输部(2)的侧面涂覆有吸光层。
  7. 根据权利要求5所述的车灯光学元件,其中,所述出光部(3)的横截面的面积沿光传输方向逐渐减小。
  8. 根据权利要求7所述的车灯光学元件,其中,所述出光部(3)的左右侧面沿光传输方向向光轴方向靠拢。
  9. 根据权利要求1至3任一项所述的车灯光学元件,其中,所述入光结构(11)的数量为多个,多个所述入光结构(11)呈行列分布。
  10. 根据权利要求1至9任一项所述的车灯光学元件,其中,所述入光部 (1)、所述传输部(2)和所述出光部(3)为一体成型。
  11. 一种车灯模组,包括如权利要求1至10任一项所述的车灯光学元件,还包括至少一个光源(200),所述光源(200)与所述入光结构(11)一一相对设置。
  12. 一种车辆,包括如权利要求11所述的车灯模组。
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