Classifications

• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
  • C08F116/00—Homopolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an alcohol, ether, aldehydo, ketonic, acetal or ketal radical
  • C08F116/12—Homopolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an alcohol, ether, aldehydo, ketonic, acetal or ketal radical by an ether radical
  • C08F116/14—Monomers containing only one unsaturated aliphatic radical
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
  • C08F6/00—Post-polymerisation treatments
  • C08F6/14—Treatment of polymer emulsions
  • C08F6/20—Concentration
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
  • C08F114/00—Homopolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen
  • C08F114/18—Monomers containing fluorine
  • C08F114/26—Tetrafluoroethene
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
  • C08F14/00—Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen
  • C08F14/18—Monomers containing fluorine
  • C08F14/26—Tetrafluoroethene
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
  • C08F2/00—Processes of polymerisation
  • C08F2/12—Polymerisation in non-solvents
  • C08F2/16—Aqueous medium
  • C08F2/22—Emulsion polymerisation
  • C08F2/24—Emulsion polymerisation with the aid of emulsifying agents
  • C08F2/30—Emulsion polymerisation with the aid of emulsifying agents non-ionic
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
  • C08F2/00—Processes of polymerisation
  • C08F2/44—Polymerisation in the presence of compounding ingredients, e.g. plasticisers, dyestuffs, fillers
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
  • C08L27/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
  • C08L27/02—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
  • C08L27/12—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
  • C08L27/18—Homopolymers or copolymers or tetrafluoroethene
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
  • C08L2201/00—Properties
  • C08L2201/50—Aqueous dispersion, e.g. containing polymers with a glass transition temperature (Tg) above 20°C

Definitions

• the present disclosure relates to a method for producing a fluoropolymer aqueous dispersion, a method for treating wastewater, and a fluoropolymer aqueous dispersion.
• a method of using a specific fluoropolymer in the production of a fluoropolymer is known.
• Patent Document 1 describes a polymer composed of a polymerization unit represented by the formula 1 or a copolymer composed of a polymerization unit represented by the formula 1 and a polymerization unit represented by the formula 2 (however, total polymerization).
• the method for producing the dispersion liquid is described.
• R f is a perfluoroperfluoroalkylene group having 1 to 6 carbon atoms
• M is an alkali metal ion or an ammonium ion
• X in the formula 2 is a fluorine atom or a chlorine atom.
• Patent Document 2 describes that ultrafiltration was used for concentration to increase the amount of fluoropolymer solid in a dispersion system containing an ammonium salt of perfluorooctanoic acid obtained by emulsion polymerization. Has been done.
• the present disclosure provides a method for producing a fluoropolymer aqueous dispersion with reduced coloration.
• the present disclosure is a fluoropolymer obtained by polymerization in the presence of a polymer (I) containing a polymerization unit (I) based on a monomer represented by the following general formula (I) (however, the above-mentioned polymer (however, the above-mentioned polymer).
• a method for producing a fluoropolymer aqueous dispersion which comprises step A in which the pretreatment aqueous dispersion containing (excluding I)) is subjected to ultrafiltration, microfiltration, diafiltration, or a combination thereof. I will provide a.
• CX 1 X 3 CX 2 R (-CZ 1 Z 2- A 0 ) m (I) (In the formula, X 1 and X 3 are independently F, Cl, H or CF 3 , respectively; X 2 is an H, F, alkyl group or fluorine-containing alkyl group; A 0 is an anion. It is a sex group; R is a linking group; Z 1 and Z 2 are independently H, F, alkyl groups or fluorine-containing alkyl groups; m is an integer of 1 or more.)
• the above step A is preferably carried out at a temperature of 3 ° C. or higher.
• the step A is preferably performed at least by performing microfiltration, more preferably by using a microfiltration membrane having an average pore diameter of 0.05 ⁇ m or more, and fine filtration having an average pore diameter of 0.075 ⁇ m or more. It is more preferable to use a membrane, further preferably to use a microfiltration membrane having an average pore diameter of 0.10 ⁇ m or more, and to use a microfiltration membrane having an average pore diameter of 0.15 ⁇ m or more. Especially preferable.
• the microfiltration is preferably performed at a pressure of 0.01 MPa or more.
• the ultrafiltration is preferably performed at a pressure of 0.01 MPa or more.
• a step B of adding a hydrocarbon-based surfactant to the pretreatment aqueous dispersion Prior to the step A, it is preferable to include a step B of adding a hydrocarbon-based surfactant to the pretreatment aqueous dispersion.
• the hydrocarbon-based surfactant added in the step B is preferably a nonionic surfactant, and the following general formula (i): R 3- OA 1- H (i) (In the formula, R 3 is a linear or branched primary or secondary alkyl group having 8 to 18 carbon atoms, and A 1 is a polyoxyalkylene chain).
• R 4 is a linear or branched primary or secondary alkyl group having 4 to 12 carbon atoms, and A 2 is a polyoxyalkylene chain). More preferably, it is at least one nonionic surfactant selected from the group consisting of.
• the fluoropolymer is preferably a polytetrafluoroethylene, tetrafluoroethylene / hexafluoropropylene copolymer or tetrafluoroethylene / perfluoro (alkyl vinyl ether) copolymer, and more preferably polytetrafluoroethylene. ..
• the present disclosure further discloses a fluoropolymer obtained by polymerization in the presence of a water-soluble polymer in which a hydrogen atom bonded to a carbon atom is replaced with a fluoropolymer in an amount of 50% or more (however, the water-soluble polymer).
• a method for producing a fluoropolymer aqueous dispersion which comprises the step A'in which the pretreatment aqueous dispersion containing (excluding) is subjected to ultrafiltration, microfiltration, diafiltration, or a combination thereof. provide.
• the present disclosure then polymerizes in the presence of a polymer in which the hydrogen atom bonded to the carbon atom is replaced with a fluoropolymer in an amount of 50% or more, contains an ionic group, and has an ion exchange rate of 53 or less.
• the pretreatment aqueous dispersion containing the fluoropolymer (excluding the polymer) thus obtained comprises step A'' in which ultrafiltration, microfiltration or diafiltration, or a combination thereof is carried out.
• a method for producing an aqueous dispersion of a fluoropolymer is provided.
• the present disclosure is also represented by a fluoromonomer (provided by the following general formula (I)) in the presence of a polymer (I) containing a polymerization unit (I) based on the monomer represented by the following general formula (I).
• the pre-treatment aqueous dispersion containing the fluoropolymer (excluding the polymer (I)) obtained by polymerizing (excluding the monomer) is subjected to ultrafiltration, precision filtration or diafiltration, or Provided is a method for treating wastewater, which comprises a step of recovering the polymer (I) from the wastewater recovered in step A in which the combination thereof is carried out.
• CX 1 X 3 CX 2 R (-CZ 1 Z 2- A 0 ) m (I) (In the formula, X 1 and X 3 are independently F, Cl, H or CF 3 , respectively; X 2 is an H, F, alkyl group or fluorine-containing alkyl group; A 0 is an anion.
• the present disclosure further excludes a polymer (I) containing a polymerization unit (I) based on a monomer represented by the following general formula (I), water, and a fluoropolymer (however, the polymer (I) is excluded.
• CX 1 X 3 CX 2 R (-CZ 1 Z 2- A 0 ) m (I) (In the formula, X 1 and X 3 are independently F, Cl, H or CF 3 , respectively; X 2 is an H, F, alkyl group or fluorine-containing alkyl group; A 0 is an anion. It is a sex group; R is a linking group; Z 1 and Z 2 are independently H, F, alkyl groups or fluorine-containing alkyl groups; m is an integer of 1 or more.)
• the production method of the present disclosure can obtain a fluoropolymer aqueous dispersion with reduced coloring.
• the fluororesin is a partially crystalline fluoropolymer and is a fluoroplastics.
• the fluororesin has a melting point and is thermoplastic, but may be melt-processable or non-melt-processable.
• the melt processability means that the polymer can be melted and processed by using conventional processing equipment such as an extruder and an injection molding machine. Therefore, in the melt processable fluororesin, the melt flow rate measured by the measuring method described later is usually 0.01 to 500 g / 10 minutes.
• the fluororubber is an amorphous fluoropolymer.
• “Amorphous” means the melting peak ( ⁇ H) that appears in the differential scanning calorimetry [DSC] (heating rate 10 ° C./min) or differential thermal analysis [DTA] (heating rate 10 ° C./min) of the fluoropolymer. ) Is 4.5 J / g or less.
• Fluororubber exhibits elastomeric properties by cross-linking. Elastomer properties mean properties that allow the polymer to be stretched and retain its original length when the forces required to stretch the polymer are no longer applied.
• the partially fluoropolymer is a fluoropolymer containing a fluoromonomer unit and having a perfluoromonomer unit content of less than 90 mol% with respect to all polymerization units, and has a glass transition temperature of 20 ° C. or less. It is a fluoropolymer having a melting peak ( ⁇ H) of 4.5 J / g or less.
• the perfluoro rubber is a fluoropolymer having a perfluoromonomer unit content of 90 mol% or more with respect to all polymerization units, and has a glass transition temperature of 20 ° C. or less. It is a fluoropolymer having a melting peak ( ⁇ H) of 4.5 J / g or less, and further, a polymer having a concentration of fluoropolymers contained in the fluoropolymer of 71% by mass or more.
• the concentration of fluorine atoms contained in the fluoropolymer is obtained by calculating the concentration (mass%) of the fluorine atoms contained in the fluoropolymer from the type and content of each monomer constituting the fluoropolymer. ..
• the perfluoromonomer is a monomer that does not contain a carbon atom-hydrogen atom bond in the molecule.
• the perfluoromonomer may be a monomer in which some of the fluorine atoms bonded to carbon atoms are replaced with chlorine atoms, and in addition to carbon atoms, nitrogen atoms and oxygen atoms. , Sulfur atom, phosphorus atom, boron atom or silicon atom.
• the perfluoromonomer is preferably a monomer in which all hydrogen atoms are replaced with fluorine atoms.
• the perfluoromonomer does not contain a monomer that provides a cross-linking site.
• the monomer that gives a cross-linking site is a monomer (curesite monomer) having a cross-linking group that gives a cross-linking site to the fluoropolymer for forming a cross-link with a curing agent.
• the polytetrafluoroethylene [PTFE] is preferably a fluoropolymer in which the content of tetrafluoroethylene with respect to all the polymerization units is 99 mol% or more.
• both the fluororesin (excluding polytetrafluoroethylene) and the fluororubber are preferably fluoropolymers in which the content of tetrafluoroethylene with respect to the total polymerization units is less than 99 mol%.
• the content of each monomer constituting the fluoropolymer can be calculated by appropriately combining NMR, FT-IR, elemental analysis, and fluorescent X-ray analysis according to the type of monomer.
• organic group means a group containing one or more carbon atoms or a group formed by removing one hydrogen atom from an organic compound.
• An example of the "organic group” is Alkyl groups, which may have one or more substituents, An alkenyl group which may have one or more substituents, An alkynyl group, which may have one or more substituents, A cycloalkyl group which may have one or more substituents, Cycloalkenyl groups, which may have one or more substituents, A cycloalkazienyl group which may have one or more substituents, Aryl groups, which may have one or more substituents, An aralkyl group which may have one or more substituents, A non-aromatic heterocyclic group, which may have one or more substituents, Heteroaryl groups, which may have one or more substituents, Cyano group, Holmil group, RaO-, RaCO-, RaSO 2- , RaCOO-,
• substituteduent group means a substitutable group.
• substitutable group examples include an aliphatic group, an aromatic group, a heterocyclic group, an acyl group, an acyloxy group, an acylamino group, an aliphatic oxy group, an aromatic oxy group, a heterocyclic oxy group, and an aliphatic oxycarbonyl group.
• the aliphatic group may be saturated or unsaturated, and may be a hydroxy group, an aliphatic oxy group, a carbamoyl group, an aliphatic oxycarbonyl group, an aliphatic thio group, an amino group, or an aliphatic amino group. , Acylamino group, carbamoylamino group and the like.
• the aliphatic group include an alkyl group having a total carbon atom number of 1 to 8, preferably 1 to 4, such as a methyl group, an ethyl group, a vinyl group, a cyclohexyl group, and a carbamoylmethyl group.
• the aromatic group includes, for example, a nitro group, a halogen atom, an aliphatic oxy group, a carbamoyl group, an aliphatic oxycarbonyl group, an aliphatic thio group, an amino group, an aliphatic amino group, an acylamino group, a carbamoylamino group and the like. You may be doing it.
• the aromatic group include aryl groups having 6 to 12 carbon atoms, preferably 6 to 10 total carbon atoms, for example, a phenyl group, a 4-nitrophenyl group, a 4-acetylaminophenyl group, and a 4-methanesulfonylphenyl group. And so on.
• the heterocyclic group has a halogen atom, a hydroxy group, an aliphatic oxy group, a carbamoyl group, an aliphatic oxycarbonyl group, an aliphatic thio group, an amino group, an aliphatic amino group, an acylamino group, a carbamoylamino group and the like. You may.
• Examples of the heterocyclic group include a 5- to 6-membered heterocycle having a total carbon number of 2 to 12, preferably 2 to 10, such as a 2-tetrahydrofuryl group and a 2-pyrimidyl group.
• the acyl group includes an aliphatic carbonyl group, an arylcarbonyl group, a heterocyclic carbonyl group, a hydroxy group, a halogen atom, an aromatic group, an aliphatic oxy group, a carbamoyl group, an aliphatic oxycarbonyl group, an aliphatic thio group, and an amino group. , It may have an aliphatic amino group, an acylamino group, a carbamoylamino group and the like.
• acyl group examples include an acyl group having a total carbon atom number of 2 to 8, preferably 2 to 4, such as an acetyl group, a propanoyl group, a benzoyl group, and a 3-pyridinecarbonyl group.
• the acylamino group may have an aliphatic group, an aromatic group, a heterocyclic group and the like, and has, for example, an acetylamino group, a benzoylamino group, a 2-pyridinecarbonylamino group, a propanoylamino group and the like. You may be.
• Examples of the acylamino group include an acylamino group having a total carbon number of 2 to 12, preferably 2 to 8, and an alkylcarbonylamino group having a total carbon number of 2 to 8, such as an acetylamino group, a benzoylamino group, and a 2-pyridinecarbonylamino group.
• Groups, propanoylamino groups and the like can be mentioned.
• the aliphatic oxycarbonyl group may be saturated or unsaturated, and may be a hydroxy group, an aliphatic oxy group, a carbamoyl group, an aliphatic oxycarbonyl group, an aliphatic thio group, an amino group, or an aliphatic group. It may have an amino group, an acylamino group, a carbamoylamino group and the like.
• Examples of the aliphatic oxycarbonyl group include an alkoxycarbonyl group having a total carbon atom number of 2 to 8, preferably 2 to 4, such as a methoxycarbonyl group, an ethoxycarbonyl group, and a (t) -butoxycarbonyl group.
• the carbamoyl group may have an aliphatic group, an aromatic group, a heterocyclic group and the like.
• Examples of the carbamoyl group include an unsubstituted carbamoyl group, an alkylcarbamoyl group having a total carbon number of 2 to 9, preferably an unsubstituted carbamoyl group, and an alkylcarbamoyl group having a total carbon number of 2 to 5, for example, an N-methylcarbamoyl group. Examples thereof include N, N-dimethylcarbamoyl group and N-phenylcarbamoyl group.
• the aliphatic sulfonyl group may be saturated or unsaturated, and may be a hydroxy group, an aromatic group, an aliphatic oxy group, a carbamoyl group, an aliphatic oxycarbonyl group, an aliphatic thio group, or an amino group. , It may have an aliphatic amino group, an acylamino group, a carbamoylamino group and the like.
• Examples of the aliphatic sulfonyl group include an alkylsulfonyl group having a total carbon number of 1 to 6, preferably a total carbon number of 1 to 4, such as a methanesulfonyl group.
• the aromatic sulfonyl group includes a hydroxy group, an aliphatic group, an aliphatic oxy group, a carbamoyl group, an aliphatic oxycarbonyl group, an aliphatic thio group, an amino group, an aliphatic amino group, an acylamino group, a carbamoylamino group and the like. You may be doing it.
• Examples of the aromatic sulfonyl group include an arylsulfonyl group having a total carbon atom number of 6 to 10, such as a benzenesulfonyl group.
• the amino group may have an aliphatic group, an aromatic group, a heterocyclic group and the like.
• the acylamino group may have, for example, an acetylamino group, a benzoylamino group, a 2-pyridinecarbonylamino group, a propanoylamino group and the like.
• the acylamino group includes an acylamino group having a total carbon number of 2 to 12, preferably a total carbon number of 2 to 8, and more preferably an alkylcarbonylamino group having a total carbon number of 2 to 8, such as an acetylamino group and a benzoylamino group. Examples include a group, a 2-pyridinecarbonylamino group, a propanoylamino group and the like.
• the aliphatic sulfonamide group, aromatic sulfonamide group, heterocyclic sulfonamide group may be, for example, a methanesulfonamide group, a benzenesulfonamide group, a 2-pyridinesulfonamide group, or the like.
• the sulfamoyl group may have an aliphatic group, an aromatic group, a heterocyclic group and the like.
• the sulfamoyl group includes a sulfamoyl group, an alkylsulfamoyl group having a total carbon number of 1 to 9, a dialkylsulfamoyl group having a total carbon number of 2 to 10, and an arylsulfamoyl group having a total carbon number of 7 to 13.
• Heterocyclic sulfamoyl group having 2 to 12 total carbon atoms more preferably sulfamoyl group, alkyl sulfamoyl group having 1 to 7 total carbon atoms, dialkyl sulfamoyl group having 3 to 6 total carbon atoms, total carbon
• Examples include groups, 4-pyridinesulfamoyl groups and the like.
• the aliphatic oxy group may be saturated or unsaturated, and may have a methoxy group, an ethoxy group, an i-propyloxy group, a cyclohexyloxy group, a methoxyethoxy group, or the like.
• Examples of the aliphatic oxy group include an alkoxy group having a total carbon atom number of 1 to 8, preferably 1 to 6, such as a methoxy group, an ethoxy group, an i-propyloxy group, a cyclohexyloxy group, and a methoxyethoxy group.
• the aromatic amino group and the heterocyclic amino group are an aliphatic group, an aliphatic oxy group, a halogen atom, a carbamoyl group, a heterocyclic group fused with the aryl group, an aliphatic oxycarbonyl group, preferably a total number of carbon atoms.
• the aliphatic thio group may be saturated or unsaturated, and an alkylthio group having a total carbon number of 1 to 8, more preferably a total carbon number of 1 to 6, such as a methylthio group and an ethylthio group. , Carbamoylmethylthio group, t-butylthio group and the like.
• the carbamoylamino group may have an aliphatic group, an aryl group, a heterocyclic group and the like.
• Examples of the carbamoylamino group include a carbamoylamino group, an alkylcarbamoylamino group having a total carbon number of 2 to 9, a dialkylcarbamoylamino group having a total carbon number of 3 to 10, and an arylcarbamoylamino group having a total carbon number of 7 to 13.
• Heterocyclic carbamoylamino group having 3 to 12 total carbon atoms preferably carbamoylamino group, alkylcarbamoylamino group having 2 to 7 total carbon atoms, dialkylcarbamoylamino group having 3 to 6 total carbon atoms, total number of carbon atoms 7-11 arylcarbamoylamino groups, heterocyclic carbamoylamino groups with 3-10 total carbon atoms, such as carbamoylamino groups, methylcarbamoylamino groups, N, N-dimethylcarbamoylamino groups, phenylcarbamoylamino groups, 4- Examples thereof include a pyridinecarbamoylamino group.
• the range represented by the end points includes all the numerical values included in the range (for example, 1 to 10 are 1.4, 1.9, 2.33, 5. 75, 9.98, etc. are included).
• At least 1 includes all numbers greater than or equal to 1 (eg, at least 2, at least 4, at least 6, at least 8, at least 10, at least 25, at least 50, at least. 100 etc.).
• the production method of the present disclosure includes a fluoropolymer obtained by polymerization in the presence of a polymer (I) containing a polymerization unit (I) based on a monomer represented by the following general formula (I) before treatment.
• the aqueous dispersion includes step A of performing ultrafiltration, microfiltration, diafiltration, or a combination thereof (hereinafter, also referred to as "the first production method of the present disclosure").
• CX 1 X 3 CX 2 R (-CZ 1 Z 2- A 0 ) m (I)
• X 1 and X 3 are independently F, Cl, H or CF 3 , respectively;
• X 2 is an H, F, alkyl group or fluorine-containing alkyl group;
• a 0 is an anion. It is a sex group;
• R is a linking group;
• Z 1 and Z 2 are independently H, F, alkyl groups or fluorine-containing alkyl groups;
• m is an integer of 1 or more.
• the aqueous dispersion containing the fluoropolymer obtained by polymerization in the presence of the polymer (I) may be colored.
• the first production method of the present disclosure has been completed by finding that coloring can be significantly reduced by performing at least one of a specific treatment, that is, ultrafiltration, microfiltration or dialysis membrane treatment on the pretreatment aqueous dispersion. It was done.
• the fluoropolymer aqueous dispersion obtained by the first production method of the present disclosure can also reduce the coloring of the fluoropolymer powder obtained from the aqueous dispersion. Further, by performing the above step A, the amount of hydrogen fluoride generated when the obtained fluoropolymer aqueous dispersion is heated can be significantly reduced.
• the ultrafiltration membrane, the microfiltration membrane or the dialysis membrane is permeated as the fluoropolymer aqueous dispersion containing the fluoropolymer. It is possible to recover the liquid that does not.
• a liquid that permeates the ultrafiltration membrane, the microfiltration membrane, or the dialysis membrane can be recovered.
• the polymer (I) can be removed from the pretreatment aqueous dispersion by performing the step A on the pretreatment aqueous dispersion.
• the dimer and trimmer of the polymer (I) can be removed from the pretreatment aqueous dispersion.
• a dimer and trimmer of a monomer represented by the above general formula (I) (hereinafter, may be referred to as a monomer (I)) may be preferable.
• the dimer and trimmer may be formed from one type of monomer (I) as the monomer (I) represented by the above general formula (I), or may be a single amount of two or more types having different structures. It may be formed from the body (I).
• the ultrafiltration or microfiltration is not limited to the cross-flow method or the dead-end method, but the cross-flow method is preferable from the viewpoint of reducing clogging of the membrane.
• the ultrafiltration can be performed using an ultrafiltration membrane.
• the ultrafiltration can be performed using, for example, an ultrafiltration device having an ultrafiltration membrane, and a centrifugal ultrafiltration method, a batch type ultrafiltration method, a circulation type ultrafiltration method, or the like can be adopted.
• the molecular weight cut-off of the ultrafiltration membrane is usually about 0.1 ⁇ 10 4 to 30 ⁇ 10 4 Da.
• the ultrafiltration membrane preferably has a molecular weight cut-off of 1.0 ⁇ 10 4 Da or more because it can suppress clogging of the membrane, efficiently reduce coloring and reduce the amount of hydrogen fluoride generated.
• the molecular weight cut-off is more preferably 1.5 ⁇ 10 4 Da or more, further preferably 3.0 ⁇ 10 4 Da or more, even more preferably 5.0 ⁇ 10 4 Da or more, and 8.0 ⁇ 10 4 Da or more.
• the above is particularly preferable, 10.0 ⁇ 10 4 Da or more is particularly preferable, and 15.0 ⁇ 10 4 Da or more is most preferable.
• the molecular weight cut-off is preferably 30.0 ⁇ 10 4 Da or less, more preferably 25.0 ⁇ 10 4 Da or less, from the viewpoint of reducing coloring and reducing the amount of hydrogen fluoride generated.
• the fractional molecular weight of the ultrafiltration membrane can be, for example, a molecular weight that can prevent 90% by passing polystyrene having a known weight average molecular weight through the membrane. Quantification of polystyrene can be performed using gel permeation chromatography.
• the ultrafiltration membrane preferably has an effective membrane area of 0.01 to 50 m 2 .
• Effective membrane area is more preferably 0.012 m 2 or more, more preferably 0.015 m 2 or more, and more preferably 45 m 2 or less, 40 m 2 or less still more preferred.
• Examples of the shape of the ultrafiltration membrane include, but are not limited to, conventionally known ones, and examples thereof include a hollow fiber type, a flat membrane type, a spiral type, and a tubular type. From the viewpoint of preventing clogging, the hollow fiber type is preferable.
• the inner diameter of the hollow fiber type ultrafiltration membrane is not limited, but may be, for example, 0.1 to 2 mm. It is preferably 0.8 to 1.4 mm.
• the length of the hollow fiber type ultrafiltration membrane is not limited, but may be, for example, 0.05 to 3 m. It is preferably 0.05 to 2 m.
• the material of the extrafiltration membrane is not particularly limited, but is cellulose, cellulose ester, polysulfone, sulfonated polysulfone, polyethersulfone, sulfonated polyethersulfone, chlorinated polyethylene, polypropylene, polyolefin, polyvinyl alcohol. , Polymethylmethacrylate, polyacrylicnitrile, polyvinylidene fluoride, polytetrafluoroethylene and other organic materials, metals such as stainless steel, and inorganic materials such as ceramics.
• the material of the ultrafiltration membrane is preferably an organic material, more preferably chlorinated polyethylene, polypropylene, polyvinylidene fluoride, polytetrafluoroethylene, acrylonitrile, polysulfone, or polyethersulfone, and polypolysulfone. Acrylonitrile or polyvinylidene fluoride is more preferred.
• ultrafiltration membrane DESAL's G-5 type, G-10 type, G-20 type, G-50 type, PW type, HWS UF type; KOCH's HFM-180, HFM- 183, HFM-251, HFM-300, HFM-116, HFM-183, HFM-300, HFK-131, HFK-328, MPT-U20, MPS-U20P, MPS-U20S; Synder's SPE1, SPE3, SPE5 , SPE10, SPE30, SPV5, SPV50, SOW30; Microza (registered trademark) UF series manufactured by Asahi Kasei Corporation; NTR7410 manufactured by Nitto Denko Corporation and the like.
• the ultrafiltration is preferably performed at a pressure (water pressure) of 0.01 MPa or more from the viewpoint of reducing coloring and reducing the amount of hydrogen fluoride generated. More preferably, it is 0.03 MPa or more, and even more preferably 0.05 MPa or more. From the viewpoint of pressure resistance, the pressure is preferably 0.5 MPa or less, more preferably 0.25 MPa or less, and even more preferably 0.2 MPa or less.
• the microfiltration can be performed using a microfiltration membrane.
• Microfiltration membranes typically have an average pore diameter of 0.05-1.0 ⁇ m. Since the microfiltration membrane can efficiently reduce coloration, it is preferable that the average pore diameter is 0.075 ⁇ m or more. It is more preferably 0.10 ⁇ m or more, and further preferably 0.15 ⁇ m or more. Moreover, it is preferable that the average pore diameter is 1.0 ⁇ m or less. More preferably, the average pore diameter is 0.50 ⁇ m or less, and even more preferably 0.25 ⁇ m or less.
• the average pore diameter of the microfiltration membrane can be measured according to ASTM F316-03 (bubble point method).
• the microfiltration membrane preferably has an effective membrane area of 0.01 to 50 m 2 .
• Effective membrane area is more preferably 0.012 m 2 or more, more preferably 0.015 m 2 or more, and more preferably 45 m 2 or less, 40 m 2 or less still more preferred.
• the shape of the microfiltration membrane is not limited to those conventionally known, and examples thereof include a hollow fiber type, a flat membrane type, a spiral type, and a tubular type. From the viewpoint of preventing clogging, the hollow fiber type is preferable.
• the inner diameter of the hollow fiber type microfiltration membrane is not limited, but may be, for example, 0.1 to 2 mm. It is preferably 0.8 to 1.4 mm.
• the length of the hollow fiber type microfiltration membrane is not limited, but may be, for example, 0.05 to 3 m. It is preferably 0.05 to 2 m.
• Examples of the material of the precision filter membrane include cellulose-based, aromatic polyamide, polyvinyl alcohol, polysulfone, polyethersulfone, polyvinylidene fluoride, polyethylene, polyacrylonitrile, polypropylene, polycarbonate, polytetrafluoroethylene, ceramics, and metal. Be done. Among them, aromatic polyamide, polyvinyl alcohol, polysulfone, polyvinylidene fluoride, polyethylene, polyacrylonitrile, polypropylene, polycarbonate, or polytetrafluoroethylene are preferable, and polyvinylidene nitrile or polyvinylidene fluoride is particularly preferable.
• NGK Insulator's Cefil Asahi Kasei's Microza U series, Microza P series; Sumitomo Electric's Poaflon SPMW, Poaflon OPMW, Poaflon PM; Toray's Trefil; Micro Examples thereof include NADIR MP005 and NADIR MV020 manufactured by Dyne Nadia; and X-flow manufactured by Norit.
• the microfiltration is preferably performed at a pressure (water pressure) of 0.01 MPa or more from the viewpoint of reducing coloring and reducing the amount of hydrogen fluoride generated. More preferably, it is 0.03 MPa or more, and even more preferably 0.05 MPa or more. From the viewpoint of pressure resistance, the pressure is preferably 0.5 MPa or less, more preferably 0.25 MPa or less, and even more preferably 0.2 MPa or less.
• the dialysis membrane treatment is performed using a dialysis membrane.
• the dialysis membrane usually has a molecular weight cut-off of 0.05 ⁇ 10 4 to 100 ⁇ 10 4 Da.
• the dialysis membrane suppresses clogging of the membrane, because it can efficiently reduce color reduction and hydrogen fluoride generation amount, it is preferable fractional molecular weight of 1.0 ⁇ 10 4 Da or more.
• the molecular weight cut-off is more preferably 1.5 ⁇ 10 4 Da or more, further preferably 3.0 ⁇ 10 4 Da or more, even more preferably 5.0 ⁇ 10 4 Da or more, and 8.0 ⁇ 10 4 Da or more.
• the above is particularly preferable, 10.0 ⁇ 10 4 Da or more is particularly preferable, and 15.0 ⁇ 10 4 Da or more is most preferable.
• the molecular weight cut-off is preferably 30.0 ⁇ 10 4 Da or less, more preferably 20.0 ⁇ 10 4 Da or less, from the viewpoint of reducing coloration.
• the molecular weight cut-off of the dialysis membrane can be measured, for example, by the same method as that of the ultrafiltration membrane.
• the material of the dialysis membrane is not particularly limited, and examples thereof include polyethylene, cellulose, polyacrylonitrile, polymethylmethacrylate, ethylene vinyl alcohol copolymer, polysulfone, polyamide, and polyester polymer alloy.
• dialysis membrane examples include Spectra / Por (registered trademark) Float-A-Lyzer, Tube-A-Lyzer, Dialysis tubing, 6Dialysis tubing, and 7Dialysis tubing manufactured by Spectrum Laboratories.
• the step A (the ultrafiltration, microfiltration or dialysis membrane treatment) is preferably performed at a temperature of 3 ° C. or higher. It is more preferably 5 ° C. or higher, further preferably 7 ° C. or higher, and particularly preferably 10 ° C. or higher. By setting the temperature within the above range, it is possible to further reduce the coloring and the amount of hydrogen fluoride generated.
• the temperature is preferably 80 ° C. or lower, more preferably 78 ° C. or lower, further preferably 75 ° C. or lower, and particularly preferably 70 ° C. or lower.
• the time for the ultrafiltration, microfiltration or dialysis membrane treatment is not particularly limited, but is preferably 30 minutes or longer, and more preferably 60 minutes or longer. Further, 7200 minutes or less is preferable, and 4320 minutes or less is more preferable.
• the treatment amount in the ultrafiltration, microfiltration or dialysis membrane treatment is not particularly limited, but is preferably 0.001 L / min or more, and more preferably 0.01 L / min or more. Further, 100 L / min or less is preferable, and 50 L / min or less is more preferable.
• the ultrafiltration, microfiltration or dialysis membrane treatment may be carried out once or repeated a plurality of times, respectively. For example, it may be once or more, may be twice or more, and may be three or more times. Moreover, it may be 10 times or less.
• ultrafiltration, microfiltration and dialysis membrane treatment may be combined. For example, ultrafiltration and microfiltration may be combined, ultrafiltration and dialysis membrane treatment may be combined, precision filtration and dialysis membrane treatment may be combined, ultrafiltration and microfiltration and dialysis. Membrane treatment may be combined.
• ultrafiltration microfiltration or dialysis membrane treatment
• microfiltration or microfiltration is preferable, and microfiltration is more preferable.
• the above step A is particularly preferably carried out at a pressure of 0.01 MPa or more and 3 to 80 ° C. using a microfiltration membrane having an average pore diameter of 0.1 ⁇ m or more.
• a step of adding water to the aqueous dispersion before treatment while performing ultrafiltration, microfiltration or dialysis membrane treatment, and an aqueous dispersion before treatment by adding a pH adjuster A step of adjusting the pH of the liquid may be performed.
• the step A may include a step of adding water to the pretreatment aqueous dispersion, and the water may be added stepwise or continuously. Further, a step of adding a pH adjuster to the pretreatment aqueous dispersion may be included.
• the end point of the ultrafiltration, microfiltration or dialysis membrane treatment may be appropriately determined and is not limited.
• the end point may be determined based on the color of the obtained fluoropolymer aqueous dispersion.
• the pre-treatment aqueous dispersion contains a fluoropolymer obtained by polymerization in the presence of the polymer (I).
• the pre-treatment aqueous dispersion may be an aqueous dispersion after polymerization, a diluted or concentrated aqueous dispersion after polymerization, or a dispersion-stabilized solution. Good.
• the pre-treatment aqueous dispersion preferably contains 70% by mass or less of fluoropolymer, more preferably 40% by mass or less, and 25% by mass or less. Is more preferable. Further, from the viewpoint of processing time, 0.1% by mass or more is preferable, 1.0% by mass or more is more preferable, and 2.0% by mass or more is further preferable.
• the pre-treatment aqueous dispersion preferably has a pH of 1 to 10 and more preferably 2 to 9 from the viewpoint of further reducing coloring and further reducing the amount of hydrogen fluoride generated.
• the pH can be adjusted using a pH adjuster.
• the pH adjuster may be an acid or an alkali, and examples thereof include phosphate, sodium hydroxide, potassium hydroxide, aqueous ammonia and the like.
• the pre-treatment aqueous dispersion may be irradiated with ultraviolet rays.
• the irradiated ultraviolet rays preferably have a wavelength of 10 to 400 nm, and more preferably a wavelength of 100 to 280 nm. It is also preferable that the first production method of the present disclosure includes a step of irradiating the pretreatment aqueous dispersion with ultraviolet rays before the step A.
• the pre-treatment aqueous dispersion may be treated with an oxygen source. That is, it is also preferable that the first production method of the present disclosure includes a step of adding an oxygen source to the pretreatment aqueous dispersion before the step A.
• the amount of the oxygen source added is preferably 2% by mass or more, more preferably 5% by mass or more, based on the pretreatment aqueous dispersion. It is more preferably 10% by mass or more. Further, from the viewpoint of safety, 30% by mass or less is preferable, and 20% by mass or less is more preferable.
• the oxygen source include air, oxygen-rich gas, ozone-containing gas, hydrogen peroxide, hypochlorous acid, nitrite and the like.
• the pretreatment aqueous dispersion contains the fluoropolymer and an aqueous medium. Further, the polymer (I) used in the polymerization may be contained, or a hydrocarbon-based surfactant may be added after the polymerization.
• the aqueous medium means a liquid containing water.
• the aqueous medium is not particularly limited as long as it contains water, and water and a fluorine-free organic solvent such as alcohol, ether, and ketone, and / or a fluorine-containing organic solvent having a boiling point of 40 ° C. or lower are used. And may be included.
• the untreated aqueous dispersion may have a brightness L * of 95 or less. Further, it may be 91 or less, and may be 86 or less. The brightness L * is measured by an X-rite colorimeter.
• the polymer (I) contains a polymerization unit (I) based on a monomer represented by the following general formula (I).
• the polymer (I) preferably contains two or more polymerization units (I).
• CX 1 X 3 CX 2 R (-CZ 1 Z 2- A 0 ) m (I) (In the formula, X 1 and X 3 are independently F, Cl, H or CF 3 , respectively; X 2 is an H, F, alkyl group or fluorine-containing alkyl group; A 0 is an anion.
• the anionic group includes a functional group that gives an anionic group such as an acid group such as -COOH and an acid base such as -COONH 4 in addition to an anionic group such as a sulfate group and a carboxylate group.
• sulfate groups carboxylate groups, phosphate groups, phosphonate groups, sulfonate groups, or, -C (CF 3) in 2 OM (wherein, M represents, -H, a metal atom, -NR 7 4, a substituent
• M represents, -H, a metal atom, -NR 7 4, a substituent
• An anionic group which is an imidazolium which may have, a pyridinium which may have a substituent or a phosphonium which may have a substituent, and R 7 is H or an organic group). Is preferable.
• the polymer (I) may contain only the polymerization unit (I) based on one kind of monomer represented by the general formula (I), or may be represented by the general formula (I) 2 It may contain a polymerization unit (I) based on a monomer of more than one species.
• the above R is a linking group.
• the "linking group” is a (m + 1) valent linking group, and when m is 1, it is a divalent linking group.
• the linking group may be a single bond and preferably contains at least one carbon atom, and the number of carbon atoms may be 2 or more, 4 or more, or 8 or more. It may be 10 or more, and may be 20 or more. The upper limit is not limited, but may be 100 or less, and may be 50 or less, for example.
• the linking group may be chain or branched chain, cyclic or acyclic, saturated or unsaturated, substituted or unsubstituted, and optionally one or more selected from the group consisting of sulfur, oxygen, and nitrogen.
• m is an integer of 1 or more, preferably 1 or 2, and more preferably 1.
• Z 1 , Z 2 and A 0 may be the same or different.
• the R is preferably, for example, a catenary heteroatom such as oxygen, sulfur, or nitrogen, or a divalent organic group.
• R is a divalent organic group
• the hydrogen atom bonded to the carbon atom may be replaced with a halogen other than fluorine, for example, chlorine, and may or may not contain a double bond.
• R may be either chain-shaped or branched-chain-shaped, and may be either cyclic or non-cyclic.
• R may contain a functional group (for example, ester, ether, ketone, amine, halide, etc.).
• R may also be a non-fluorinated divalent organic group or a partially fluorinated or perfluorinated divalent organic group.
• R for example, a hydrocarbon group in which a fluorine atom is not bonded to a carbon atom, a hydrocarbon group in which a part of hydrogen atoms bonded to a carbon atom is replaced with a fluorine atom, or a hydrogen atom bonded to a carbon atom. All of may be hydrocarbon groups substituted with fluorine atoms, which may contain oxygen atoms, double bonds, or functional groups.
• R is preferably a hydrocarbon group having 1 to 100 carbon atoms which may contain an ether bond, and the hydrocarbon group has some or all of the hydrogen atoms bonded to the carbon atoms substituted with fluorine. You may.
• R preferably- (CH 2 ) a -,-(CF 2 ) a- , -O- (CF 2 ) a -,-(CF 2 ) a- O- (CF 2 ) b-, -O ( CF 2 ) a- O- (CF 2 ) b -,-(CF 2 ) a- [O- (CF 2 ) b ] c- , -O (CF 2 ) a- [O- (CF 2 ) b ] c-, -O (CF 2 ) a- [O- (CF 2 ) b ] c -,-[(CF 2 ) a- O] b -[(CF 2 ) c- O] d-
• a, b, c and d are independently at least one or more.
• a, b, c and d may be independently 2 or more, 3 or more, 4 or more, 10 or more, and 20 or more.
• the upper limit of a, b, c and d is, for example, 100.
• the divalent group to be used is preferable, and the following general formula (r2): -CF 2- O- (CX 7 2 ) e- (O) g- (r2)
• a divalent group represented by (in the formula, X 7 is independently H, F or CF 3 , e is an integer of 0 to 3, and g is 0 or 1) is preferable.
• the R may contain an oxygen atom, a perfluoroalkylene group is preferred, and specifically, -CF 2 -O -, - CF 2 -O-CF 2 -, - CF 2 -O-CF 2 CF 2 -, - CF 2 -O -CF (CF 3) -, - CF 2 -O-CF (CF 3) CF 2 -, or, -CF 2 -O-CF (CF 3) CF 2 -O- Is preferable.
• -R-CZ 1 Z 2 - as the following formulas (s2): -CF 2- O- (CX 7 2 ) e- (O) g -CZ 1 Z 2- (s2)
• X 7 is independently H, F or CF 3
• e is an integer from 0 to 3
• g is 0 or 1
• Z 1 and Z 2 are independent, respectively. It is preferably represented by H, F, an alkyl group or a fluorine-containing alkyl group)
• Z 1 and Z 2 are more preferably F or CF 3 , one is F and the other is CF. It is more preferably 3 .
• the polymer (I) is highly fluorinated.
• Polymers except for anionic groups (A 0 ) such as, for example, a phosphate group moiety (eg, CH 2 OP (O) (OM) 2 ) and a sulfate group moiety (eg, CH 2 OS (O) 2 OM). It is preferable that 80% or more, 90% or more, 95% or more, or 100% of the CH bond in (I) is substituted with the CF bond.
• the polymer (I) has a CF bond and does not have a CH bond, except for the anionic group (A 0 ). That is, in the general formula (I), it is preferable that all of X 1 , X 2 , and X 3 are F, and R is a perfluoroalkylene group having 1 or more carbon atoms, and the perfluoroalkylene group is the perfluoroalkylene group. It may be chain or branched chain, it may be cyclic or acyclic, and it may contain at least one catenary heteroatom. The number of carbon atoms of the perfluoroalkylene group may be 2 to 20, and may be 4 to 18.
• the polymer (I) may be partially fluorinated. That is, it is also preferable that the polymer (I) has at least one hydrogen atom bonded to a carbon atom and at least one fluorine atom bonded to a carbon atom, except for the anionic group (A 0 ).
• the anionic group (A 0 ) is -SO 3 M, -OSO 3 M, -COOM, -SO 2 NR'CH 2 COOM, -CH 2 OP (O) (OM) 2 , [-CH 2 O].
• -SO 3 M, -OSO 3 M, -COOM, or -P (O) (OM) 2 is preferable, and -COOM, -SO 3 M, -OSO 3 M or -C (CF 3 ) 2 OM is preferable. More preferably, -SO 3 M, -COOM or -P (O) (OM) 2 is even more preferable, -SO 3 M or -COOM is particularly preferable, and -COOM is most preferable.
• the M is, H, a metal atom, NR 7 4, which may imidazolium substituted, a good phosphonium also have a pyridinium which may have a substituent group or a substituted radical, R 7 is H or an organic group.
• the metal atom include alkali metals (Group 1) and alkaline earth metals (Group 2), and Na, K or Li are preferable.
• -H preferably is a metal atom or -NR 7 4, -H, alkali metal (Group 1), alkaline earth metal (Group 2) or -NR 7 4, more preferably, -H, -Na , -K, -Li or -NH 4 are more preferable, -Na, preferably from -K or -NH 4 further particularly preferred -Na or -NH 4, -NH 4 is most preferred.
• each polymerization unit (I) may have a different anionic group or may have the same anionic group.
• the polymer (I) is also preferably a polymer containing a polymerization unit (Ia) based on the monomer represented by the following formula (Ia).
• CF 2 CF-O-Rf 0- A 0 (Ia)
• a 0 is an anionic group and Rf 0 is hyperfluorinated, even if it is chain or branched chain, cyclic or acyclic, saturated or unsaturated, substituted or unsubstituted.
• Rf 0 is hyperfluorinated, even if it is chain or branched chain, cyclic or acyclic, saturated or unsaturated, substituted or unsubstituted.
• it is a perfluorinated divalent linking group that optionally additionally contains one or more heteroatoms selected from the group consisting of sulfur, oxygen, and nitrogen.
• the polymer (I) is also preferably a polymer containing a polymerization unit (Ib) based on the monomer represented by the following formula (Ib).
• CH 2 CH-O-Rf 0- A 0 (Ib) (In the formula, A 0 is an anionic group and Rf 0 is a perfluorinated divalent linking group as defined by formula Ia.)
• a 0 is one of the preferred forms being a sulfate group.
• a 0 is, for example, -CH 2 OSO 3 M, -CH 2 CH 2 OSO 3 M, or -SO 2 NR'CH 2 CH 2 OSO 3 M, and in the formula, R'is H or the number of carbon atoms. It is an alkyl group of 1 to 4, and M is the same as above.
• a 0 is a sulfonate group.
• a 0 is, for example, -SO 3 M, and in the formula, M is the same as above.
• M is the same as above.
• a 0 is a carboxylate group.
• a 0 is, for example, COOM or SO 2 NR'CH 2 COOM, in the formula, R'is H or an alkyl group having 1 to 4 carbon atoms, and M is the same as above.
• a 0 is a phosphate group.
• a 0 include -CH 2 OP (O) (OM) 2 , [-CH 2 O] 2 P (O) (OM), -CH 2 CH 2 OP (O) (OM) 2 , [-CH 2 O].
• CH 2 CH 2 O] 2 P (O) (OM) [-SO 2 NR'CH 2 CH 2 O] 2 P (O) (OM) or -SO 2 NR'CH 2 CH 2 OP (O) ( OM) 2
• R' is an alkyl group having 1 to 4 carbon atoms
• M is the same as above.
• a 0 is also one of preferred embodiments it is a phosphonate group.
• CF 2 CF (OCF 2 CF 2 P (O) (OM) 2 )
• CF 2 CF (O (O (O))
• the polymer (I) is preferably a polymer (1) containing a polymerization unit (1) based on a monomer represented by the following general formula (1).
• CX 2 CY (-CZ 2- O-Rf-A) (1)
• X is the same or different, -H or -F
• Y is -H, -F, an alkyl group or a fluorine-containing alkyl group
• Z is the same or different, -H,-.
• F an alkyl group or a fluoroalkyl group.
• Rf is a fluorine-containing alkylene group having 1 to 40 carbon atoms, or a fluorine-containing alkylene group having an ether bond having 2 to 100 carbon atoms.
• A is -COOM,-. SO 3 M, -OSO 3 M or -C (CF 3) 2 OM
• M is, -H, a metal atom, -NR 7 4, good imidazolium be substituted, substituted It is a pyridinium which may have a substituent or a phosphonium which may have a substituent, and R 7 is an H or an organic group).
• at least one of X, Y and Z contains a fluorine atom.
• a fluoropolymer aqueous dispersion containing a fluoropolymer such as polytetrafluoroethylene can be stably and efficiently produced.
• a fluoropolymer aqueous dispersion containing a high molecular weight fluoropolymer such as polytetrafluoroethylene can be obtained with a high molecular weight.
• the fluorine-containing alkylene group having an ether bond having 2 to 100 carbon atoms is an alkylene group that does not contain a structure in which an oxygen atom is a terminal and contains an ether bond between carbon carbons.
• X is ⁇ H or ⁇ F. Both of X may be -F, and at least one may be -H. For example, one may be -F and the other may be -H, or both may be -H.
• Y is an —H, —F, an alkyl group or a fluorine-containing alkyl group.
• the alkyl group may be an alkyl group containing no fluorine atom and may have 1 or more carbon atoms.
• the alkyl group preferably has 6 or less carbon atoms, more preferably 4 or less, and even more preferably 3 or less.
• the fluorine-containing alkyl group is an alkyl group containing at least one fluorine atom, and may have 1 or more carbon atoms.
• the fluorine-containing alkyl group preferably has 6 or less carbon atoms, more preferably 4 or less, and even more preferably 3 or less.
• Y, -H, -F or -CF 3 is preferable, and -F is more preferable.
• Z is the same or different, and is an —H, —F, alkyl group or fluoroalkyl group.
• the alkyl group may be an alkyl group containing no fluorine atom and may have 1 or more carbon atoms.
• the alkyl group preferably has 6 or less carbon atoms, more preferably 4 or less, and even more preferably 3 or less.
• the fluorine-containing alkyl group is an alkyl group containing at least one fluorine atom, and may have 1 or more carbon atoms.
• the fluorine-containing alkyl group preferably has 6 or less carbon atoms, more preferably 4 or less, and even more preferably 3 or less.
• -H, -F or -CF 3 is preferable, and -F is more preferable.
• At least one of the above X, Y and Z contains a fluorine atom.
• X may be -H and Y and Z may be -F.
• the Rf is a fluorine-containing alkylene group having 1 to 40 carbon atoms or a fluorine-containing alkylene group having an ether bond having 2 to 100 carbon atoms.
• the fluorine-containing alkylene group preferably has 2 or more carbon atoms.
• the number of carbon atoms of the fluorine-containing alkylene group is preferably 30 or less, more preferably 20 or less, and further preferably 10 or less.
• fluorinated alkylene group -CF 2 -, - CH 2 CF 2 -, - CF 2 CF 2 -, - CF 2 CH 2 -, - CF 2 CF 2 CH 2 -, - CF (CF 3) - , -CF (CF 3) CF 2 -, - CF (CF 3) CH 2 - and the like.
• the fluorine-containing alkylene group is preferably a perfluoroalkylene group.
• the fluorine-containing alkylene group having an ether bond preferably has 3 or more carbon atoms.
• the number of carbon atoms of the fluorine-containing alkylene group having an ether bond is preferably 60 or less, more preferably 30 or less, and even more preferably 12 or less.
• the fluorine-containing alkylene group having an ether bond is, for example, a general formula: (In the formula, Z 1 is F or CF 3 ; Z 2 and Z 3 are H or F, respectively; Z 4 is H, F or CF 3 ; p1 + q1 + r1 is an integer of 1 to 10; s1 is 0 or 1; t1 is 0. It is also preferable that it is a divalent group represented by (an integer of ⁇ 5).
• n is an integer of 1 to 10
• n is an integer of 1 to 10
• M is, -H, a metal atom, -NR 7 4, a substituent It is an imidazolium which may have, a pyridinium which may have a substituent, or a phosphonium which may have a substituent, and R 7 is H or an organic group).
• R 7 an organic group of H or C 1-10 is preferable, an organic group of H or C 1-4 is more preferable, and an alkyl group of H or C 1-4 is further preferable.
• the metal atom examples include alkali metals (Group 1) and alkaline earth metals (Group 2), and Na, K or Li are preferable.
• M -H, preferably is a metal atom or -NR 7 4, -H, alkali metal (Group 1), alkaline earth metal (Group 2) or -NR 7 4, more preferably, -H, -Na , -K, -Li or -NH 4 are more preferable, -Na, preferably from -K or -NH 4 further particularly preferred -Na or -NH 4, -NH 4 is most preferred.
• -COOM or -SO 3 M is preferable, and -COOM is more preferable.
• the polymer (1) may be a homopolymer of the fluoroallyl ether compound represented by the general formula (1a), or may be a copolymer with another monomer.
• the polymerization unit (1) is preferably a polymerization unit (1A) based on a monomer represented by the following general formula (1A).
• CH 2 CF (-CF 2- O-Rf-A) (1A) (In the formula, Rf and A are the same as above.)
• the polymer (1) may be a homopolymer of a monomer represented by the general formula (1A), or may be a copolymer with another monomer.
• the monomer represented by the formula (1A) has the following formula.
• Z 1 is F or CF 3 ;
• Z 2 and Z 3 are H or F, respectively;
• Z 4 is H, F or CF 3 ;
• p1 + q1 + r1 is an integer of 0 to 10;
• s1 is 0 or 1;
• t1 is 0.
• Etc. are preferably mentioned, among them
• examples of the monomer represented by the general formula (1) include a monomer represented by the following formula.
• the polymer (I) is a polymer (2) containing a polymerization unit (2) based on a monomer represented by the following general formula (2).
• CX 2 CY (-O-Rf-A) (2)
• X is the same or different, -H or -F
• Y is -H, -F, an alkyl group or a fluorine-containing alkyl group
• Rf is a fluorine-containing alkylene group having 1 to 40 carbon atoms. Or, it is a fluorine-containing alkylene group having an ether bond having 2 to 100 carbon atoms.
• A is the same as described above.
• the polymer (2) may be a homopolymer of the monomer represented by the general formula (2), or may be a copolymer with another monomer.
• X is ⁇ H or ⁇ F. Both of X may be -F, and at least one may be -H. For example, one may be -F and the other may be -H, or both may be -H.
• Y is an —H, —F, an alkyl group or a fluorine-containing alkyl group.
• the alkyl group may be an alkyl group containing no fluorine atom and may have 1 or more carbon atoms.
• the alkyl group preferably has 6 or less carbon atoms, more preferably 4 or less, and even more preferably 3 or less.
• the fluorine-containing alkyl group is an alkyl group containing at least one fluorine atom, and may have 1 or more carbon atoms.
• the fluorine-containing alkyl group preferably has 6 or less carbon atoms, more preferably 4 or less, and even more preferably 3 or less.
• Y, -H, -F or -CF 3 is preferable, and -F is more preferable.
• X and Y contains a fluorine atom.
• X may be -H and Y and Z may be -F.
• the Rf is a fluorine-containing alkylene group having 1 to 40 carbon atoms or a fluorine-containing alkylene group having an ether bond having 2 to 100 carbon atoms.
• the fluorine-containing alkylene group having an ether bond having 2 to 100 carbon atoms is an alkylene group that does not contain a structure in which an oxygen atom is a terminal and contains an ether bond between carbon carbons.
• the fluorine-containing alkylene group of Rf preferably has 2 or more carbon atoms. Further, 30 or less is preferable, 20 or less is more preferable, and 10 or less is further preferable.
• fluorinated alkylene group -CF 2 -, - CH 2 CF 2 -, - CF 2 CF 2 -, - CF 2 CH 2 -, - CF 2 CF 2 CH 2 -, - CF (CF 3) - , -CF (CF 3) CF 2 -, - CF (CF 3) CH 2 - and the like.
• the fluorine-containing alkylene group is preferably a perfluoroalkylene group.
• the monomer represented by the general formula (2) is selected from the group consisting of the monomers represented by the following general formulas (2a), (2b), (2c), (2d) and (2e). At least one type is preferable.
• CF 2 CF-O- (CF 2 ) n1- A (2a) (In the formula, n1 represents an integer from 1 to 10, and A is the same as above.)
• CF 2 CF-O- (CF 2 C (CF 3 ) F) n2- A (2b) (In the formula, n2 represents an integer of 1 to 5, and A is the same as the above definition.)
• CF 2 CF-O- (CFX 1 ) n3- A (2c) (In the formula, X 1 represents F or CF 3 , n 3 represents an integer of 1 to 10, and A is the same as the above definition.)
• CF 2 CF-O- (CF 2 CFX 1 O) n4- (CF 2 ) n6- A (2d) (In the formula,
• n1 is preferably an integer of 5 or less, and more preferably an integer of 2 or less.
• 3 COM) in the formula, M is the same as the above definition).
• n2 is preferably an integer of 3 or less in terms of the stability of the obtained aqueous dispersion.
• n3 is preferably an integer of 5 or less in terms of water solubility
• the above A is preferably -COOM
• the above M is H or NH 4. preferable.
• the above X 1 is preferably ⁇ CF 3 in terms of the stability of the aqueous dispersion, and the above n4 is preferably an integer of 5 or less in terms of water solubility.
• the a is preferably -COOM, the M is preferably H or NH 4.
• n5 is preferably an integer of 5 or less in terms of water-soluble, A is preferably a -COOM, M is preferably H or NH 4.
• the polymer (I) is a polymer (3) containing a polymerization unit (3) based on a monomer represented by the following general formula (3).
• General formula (3): CX 2 CY (-Rf-A) (3) (In the formula, X is the same or different, -H or -F, Y is -H, -F, an alkyl group or a fluorine-containing alkyl group, and Rf is a fluorine-containing alkylene group having 1 to 40 carbon atoms. Or, it is a fluorine-containing alkylene group having an ether bond having 2 to 100 carbon atoms.
• the polymer (3) may be a homopolymer of the monomer represented by the general formula (3), or may be a copolymer with another monomer.
• the fluorine-containing alkylene group having an ether bond having 2 to 100 carbon atoms is an alkylene group that does not contain a structure in which an oxygen atom is a terminal and contains an ether bond between carbon carbons.
• Rf is preferably a fluorine-containing alkylene group having 1 to 40 carbon atoms.
• CF 2 CF- (CF 2 ) n1- A (3a) (In the formula, n1 represents an integer of 1 to 10, and A is the same as the above definition.)
• CF 2 CF- (CF 2 C (CF 3 ) F) n2- A (3b) (In the formula, n2 represents an integer of 1 to 5, and A is the same as the above definition.) At least one selected from the group consisting of monomers represented by the above is preferable.
• the A is, -SO 3 M or COOM is preferably, M, H, a metal atom, NR 7 4, good imidazolium be substituted, Pyridinium which may have a substituent or phosphonium which may have a substituent is preferable.
• R 7 represents H or an organic group.
• n1 is preferably an integer of 5 or less, and more preferably an integer of 2 or less.
• the A is preferably -COOM, M is preferably H or NH 4.
• n2 is preferably an integer of 3 or less, preferably A is ⁇ COOM, and M is H or NH in terms of the stability of the obtained aqueous dispersion. It is preferably 4 .
• the monomer (I) is also preferably at least one selected from the group consisting of the monomers represented by the general formula (4a) and the general formula (4b).
• the polymer (I) is a polymer containing a polymerization unit (4) based on at least one monomer selected from the group consisting of the monomers represented by the general formula (4a) and the general formula (4b). It is also preferable that it is (4).
• CF 2 CF-CF 2- O-Q F1 -CF (-Q F2- CZ 1 Z 2- A) 2 (4a) (In the formula, Z 1 , Z 2 and A are the same as the above definitions, and Q F1 and Q F 2 are the same or different, and may contain a single bond or an ether bond between carbon carbons.
• CF 2 CF-O-Q F1 -CF (-Q F2- CZ 1 Z 2- A) 2 (4b) (In the formula, Z 1 , Z 2 , A, Q F1 and Q F 2 are the same as the above definitions)
• the monomers represented by the general formula (4a) and the general formula (4b) include And so on.
• the polymer (I) is preferably at least one selected from the group consisting of the polymer (1), the polymer (2) and the polymer (3), and the polymer (1) is more preferable.
• the polymer (I) may be a homopolymer consisting of only the polymerization unit (I), or may be copolymerized with the polymerization unit (I) and a monomer represented by the general formula (I). It may be a copolymer containing a polymerization unit based on other possible monomers. From the viewpoint of solubility in the polymerization medium, a homopolymer consisting of only the polymerization unit (I) is preferable.
• the polymerization unit (I) may be the same or different at each appearance, and the polymer (I) is a polymerization unit based on two or more different monomers represented by the general formula (I). I) may be included.
• the polymerization unit based on the other monomer is preferably a polymerization unit based on tetrafluoroethylene.
• the polymerization units based on the other monomers may be the same or different at each appearance, and the polymer (I) contains polymerization units based on two or more different other monomers. May be good.
• Rf 3 are monomers represented by a fluorine-containing alkyl group having 1 to 40 carbon atoms or a fluorine-containing alkyl group having an ether bond having 2 to 100 carbon atoms. ..
• Examples of the other monomer include the formula (n2-1):
• X 9 is H, F or CH 3 ;
• Rf 4 is a fluorine-containing alkyl group having 1 to 40 carbon atoms or a fluorine-containing alkyl group having an ether bond having 2 to 100 carbon atoms). Also mentioned is a monomer.
• e6 is an integer of 1 to 10.
• the polymer (I) usually has a terminal group.
• the terminal group is a terminal group produced during polymerization, and a typical terminal group is independent of hydrogen, iodine, bromine, chain or branched alkyl group, and chain or branched fluoroalkyl group. It may optionally contain at least one additional catenary heteroatom.
• the alkyl group or fluoroalkyl group preferably has 1 to 20 carbon atoms.
• the content of the polymerization unit (I) of the polymer (I) is preferably 1.0 mol% or more, more preferably 3.0 mol% or more, still more preferably 5.0 mol% or more, based on the total polymerization units. 10 mol% or more is even more preferable, 20 mol% or more is particularly preferable, and 30 mol% or more is particularly preferable. More preferably, it is 40 mol% or more, further preferably 60 mol% or more, even more preferably 80 mol% or more, particularly preferably 90 mol% or more, substantially 100 mol. % Is particularly preferable, and it is most preferably composed of only the polymerization unit (I).
• the content of the polymerization unit based on another monomer copolymerizable with the monomer represented by the general formula (I) is 99.0 mol% or less with respect to the total polymerization unit.
• 97.0 mol% or less is more preferable, 95.0 mol% or less is further preferable, 90 mol% or less is further preferable, 80 mol% or less is particularly preferable, and 70 mol% or less is particularly preferable. More preferably, it is 60 mol% or less, further preferably 40 mol% or less, further preferably 20 mol% or less, particularly preferably 10 mol% or less, and substantially 0 mol% is particularly important. It is particularly preferable that the polymerization unit based on other monomers is not contained.
• the number average molecular weight of the polymer (I) is preferably 0.1 ⁇ 10 4 or more, more preferably 0.2 ⁇ 10 4 or more, further preferably 0.3 ⁇ 10 4 or more, and 0.4 ⁇ 10 4 or more. or preferably even more, preferably in especially is 0.5 ⁇ 10 4 or more, particularly preferably 1.0 ⁇ 10 4 or more, particularly preferably especially is 3.0 ⁇ 10 4 or more, most 3.1 ⁇ 10 4 or more preferable. Further, preferably 75.0 ⁇ 10 4 or less, more preferably 50.0 ⁇ 10 4 or less, more preferably 40.0 ⁇ 10 4 or less, preferably in especially is 30.0 ⁇ 10 4 or less, 20.0 ⁇ 10 4 or less is particularly preferred.
• the above number average molecular weight and the weight average molecular weight described later are values for which the molecular weight is calculated using monodisperse polystyrene as a standard by gel permeation chromatography (GPC). If measurement by GPC is not possible, the number average molecular weight of the polymer (I) can be determined by the correlation between the number average molecular weight calculated from the number of terminal groups obtained by NMR, FT-IR, etc. and the melt flow rate. Can be sought. The melt flow rate can be measured according to JIS K 7210.
• the weight average molecular weight of the polymer (I) is preferably 0.2 ⁇ 10 4 or more, more preferably 0.4 ⁇ 10 4 or more, further preferably 0.6 ⁇ 10 4 or more, and 0.8 ⁇ 10 4 or more. or preferably even more, particularly preferably 1.0 ⁇ 10 4 or more, particularly preferably more is 5.0 ⁇ 10 4 or more, more particularly preferably 10.0 ⁇ 10 4 or more, especially the 15.0 ⁇ 10 4 or more the preferred, particularly preferred especially is 20.0 ⁇ 10 4 or more, and most preferably 25.0 ⁇ 10 4 or more. Further, preferably 150.0 ⁇ 10 4 or less, more preferably 100.0 ⁇ 10 4 or less, more preferably 60.0 ⁇ 10 4 or less, particularly preferably 50.0 ⁇ 10 4 or less, 40.0 ⁇ 10 4 or less is particularly preferable.
• the polymer (I) preferably has an ion exchange rate (IXR) of 53 or less.
• IXR is defined as the number of carbon atoms in the polymer backbone with respect to the ionic group. Precursor groups that become ionic by hydrolysis (eg, -SO 2 F) are not considered ionic groups for the purpose of determining IXR.
• the IXR is preferably 0.5 or more, more preferably 1 or more, further preferably 3 or more, further preferably 4 or more, particularly preferably 5 or more, and particularly preferably 8 or more. Further, the IXR is more preferably 43 or less, further preferably 33 or less, and particularly preferably 23 or less.
• the ion exchange capacity of the polymer (I) is 0.80 mg / g or more, 1.50 mg / g or more, 1.75 mg / g or more, 2.00 mg / g or more, 2.50 mg / g or more, in the order of preference. It is 2.60 mg / g or more, 3.00 mg / g or more, and 3.50 mg / g or more.
• the ion exchange capacity is the content of the ionic group (anionic group) of the polymer (I), and is calculated from the composition of the polymer (I). In the polymer (I), the ionic groups are typically distributed along the polymer backbone.
• the polymer (I) contains a polymer main chain together with a repeating side chain bonded to the main chain, and the side chain has an ionic group.
• the polymer (I) preferably contains an ionic group having a pKa of less than 10, more preferably less than 7.
• the ionic group of the polymer (I) is preferably selected from the group consisting of sulfonates, carboxylates, phosphonates, and phosphates.
• the term "sulfonate, carboxylate, phosphonate, and phosphate" is intended to refer to the respective salts, or the respective acids that can form the salts.
• the salt is preferably an alkali metal salt or an ammonium salt.
• a preferred ionic group is a sulfonate group.
• the polymer (I) is preferably water-soluble. Water-soluble means the property of being easily dissolved or dispersed in an aqueous medium.
• the particle size of the water-soluble polymer (I) cannot be measured by, for example, dynamic light scattering (DLS).
• the particle size of the water-insoluble polymer (I) can be measured by, for example, a dynamic light scattering method (DLS).
• the polymer (I) can be produced by a conventionally known method except that the above-mentioned monomer is used.
• the content of the polymer (I) in the pre-treatment aqueous dispersion is preferably 0.0001 to 15% by mass with respect to the aqueous dispersion. If it is less than 0.0001% by mass, the dispersion stability may be inferior, and if it exceeds 15% by mass, there is no dispersion effect commensurate with the abundance and it is not practical.
• the content of the polymer (I) can be determined, for example, by solid 19 F-MAS NMR measurement.
• JP-A Japanese Patent Application Laid-Open No. 2001-226436, International Publication No. 1992/017635, International Publication No. 2014/0691665, JP-A.
• a method for measuring each polymer described in JP-A-11-181009 is described.
• AVANCE III HD400 manufactured by Bruker AVANCE 300 manufactured by Bruker, or the like can be used.
• the rotation speed is set according to the resonance frequency of the apparatus, and the spinning sideband is set so as not to overlap the peak used for calculating the content of the fluoropolymer or the polymer (I).
• the rotation speed may be set to 30 kHz.
• the content of the copolymer of the monomer represented by (CF 2 OCFCF 3 COONH 4 ) is determined by the following formula from the spectrum obtained by solid 19 F-MAS NMR measurement (rotation speed 30 kHz). Can be done.
• Y (400B / (5xA + 3xB)) x 100
• B The total chemical shift value of the integral value of CF 2 and CF 3 signals of -83 ppm was used when the peak top of the signal derived from the main chain of PTFE was -120 ppm. ..
• the pre-treatment aqueous dispersion is obtained by polymerizing in the presence of the polymer (I). More specifically, it is obtained by polymerizing a fluoromonomer (excluding the monomer represented by the general formula (I)) in an aqueous medium in the presence of the polymer (I).
• aqueous dispersion (pre-treatment aqueous dispersion) containing a fluoropolymer is obtained by polymerizing a fluoromonomer in an aqueous medium in the presence of the polymer (I).
• the obtaining step C may be included.
• the fluoromonomer preferably has at least one double bond.
• the fluoromonomer include tetrafluoroethylene [TFE], hexafluoropropylene [HFP], chlorotrifluoroethylene [CTFE], vinyl fluoride, vinylidene fluoride [VDF], trifluoroethylene, fluoroalkyl vinyl ether, and fluoroalkylethylene.
• a fluoromonomer represented by General formula (120): CF 2 CF-OCH 2- Rf 121 (In the formula, Rf 121 is a perfluoroalkyl group having 1 to 5 carbon atoms).
• CF 2 CFOCF 2 ORf 131
• Rf 131 is a linear or branched perfluoroalkyl group having 1 to 6 carbon atoms, a cyclic perfluoroalkyl group having 5 to 6 carbon atoms, and 2 to 6 carbon atoms containing 1 to 3 oxygen atoms. It is a linear or branched perfluorooxyalkyl group of.).
• General formula (140): CF 2 CFO (CF 2 CF (Y 141 ) O) m (CF 2 ) n F (In the formula, Y 141 represents a fluorine atom or a trifluoromethyl group.
• M is an integer of 1 to 4.
• n is an integer of 1 to 4.
• CF 2 CF-O- (CF 2 CFY 151- O) n- (CFY 152 ) m- A 151
• Y 151 represents a fluorine atom, a chlorine atom, a -SO 2 F group or a perfluoroalkyl group.
• the perfluoroalkyl group may contain etheric oxygen and a -SO 2 F group. , 0 to 3.
• n Y 151 may be the same or different.
• Y 152 represents a fluorine atom, a chlorine atom or a -SO 2 F group. M is.
• Y 152 represents an integer of 1 to 5 may be different or may be the same .
• a 151 represents the -SO 2 X 151, -COZ 151 or -POZ 152 Z 153.
• X 151 represents F, Cl, Br, I, -OR 151 or -NR 152 R 153 ;
• Z 151 , Z 152 and Z 153 represent the same or different, -NR 154 R 155 or -OR 156 .
• R 151 , R 152 , R 153 , R 154 , R 155 and R 156 represent alkyl, aryl, or sulfonyl-containing groups that may contain H, ammonium, alkali metal, or fluorine atoms, which may be identical or different. It is preferably at least one selected from the group consisting of fluoromonomers represented by.).
• perfluoroorganic group means an organic group in which all hydrogen atoms bonded to carbon atoms are replaced with fluorine atoms.
• the perfluoroorganic group may have ether oxygen.
• Examples of the fluoromonomer represented by the general formula (110) include a fluoromonomer in which Rf 111 is a perfluoroalkyl group having 1 to 10 carbon atoms.
• the number of carbon atoms of the perfluoroalkyl group is preferably 1 to 5.
• Examples of the perfluoroorganic group in the general formula (110) include a perfluoromethyl group, a perfluoroethyl group, a perfluoropropyl group, a perfluorobutyl group, a perfluoropentyl group, a perfluorohexyl group and the like.
• Rf 111 is a perfluoro (alkoxyalkyl) group having 4 to 9 carbon atoms, and Rf 111 is the following formula:
• Rf 111 is the following formula:
• n an integer of 1 to 4.
• CF 2 CF-ORf 161
• Rf 161 represents a perfluoroalkyl group having 1 to 10 carbon atoms.
• a fluoromonomer represented by is preferable.
• Rf 161 is preferably a perfluoroalkyl group having 1 to 5 carbon atoms.
• the fluoroalkyl vinyl ether is preferably at least one selected from the group consisting of fluoromonomers represented by the general formulas (160), (130) and (140).
• the fluoromonomer represented by the general formula (160) at least one selected from the group consisting of perfluoro (methyl vinyl ether), perfluoro (ethyl vinyl ether), and perfluoro (propyl vinyl ether) is preferable. At least one selected from the group consisting of fluoro (methyl vinyl ether) and perfluoro (propyl vinyl ether) is more preferable.
• CF 2 CFOCF 2 CF (CF 3 ) O (CF 2 ) 3 F
• CF 2 CFO (CF 2 CF (CF 3 ) O) 2 (CF 2 ) ) 3 F
• CF 2 CFO (CF 2 CF (CF 3 ) O) 2 (CF 2 )
• CF 2 CFOCF 2 CF 2 SO 2 F
• CF 2 CFOCF 2 CF (CF 3 ) OCF 2 CF 2 SO 2 F
• CF 2 CFOCF 2 CF ( CF 2 CF 2 SO 2 F) OCF 2 CF 2 SO 2 F
• CF 2 CFOCF 2 CF (SO 2 F) 2
• At least one selected from the group is preferable.
• CH 2 CFCF 2 CF 2 CF 2 CF 3
• CH 2 CFCF 3 is 2, 3 , 3 , 3-Tetrafluoropropylene is preferred.
• fluoroalkylallyl ether examples include, for example.
• General formula (180): CF 2 CF-CF 2- ORf 111 (In the formula, Rf 111 represents a perfluoroorganic group).
• Rf 111 of the general formula (180) is the same as Rf 111 of the general formula (110).
• Rf 111 a perfluoroalkyl group having 1 to 10 carbon atoms or a perfluoroalkoxyalkyl group having 1 to 10 carbon atoms is preferable.
• the general formula (230) (In the formula, X 231 and X 232 are independently F, Cl, methoxy groups or fluorinated methoxy groups, and Y 231 is of formula Y 232 or formula Y 233 .
• Z 231 and Z 232 are independently F or a fluorinated alkyl group having 1 to 3 carbon atoms.)
• Fluorinated vinyl heterocyclic bodies are mentioned.
• CX 181 2 CX 182- R f 181 CHR 181 X 183
• X 181 and X 182 are independently hydrogen atoms, fluorine atoms or CH 3
• R f 181 are fluoroalkylene groups, perfluoroalkylene groups, fluoro (poly) oxyalkylene groups or perfluoro (poly).
• An oxyalkylene group, R 181 is a hydrogen atom or CH 3
• X 183 is a fluoromonomer represented by an iodine atom or a bromine atom.
• CX 191 2 CX 192- R f 191 X 193
• X 191 and X 192 are independent hydrogen atoms, fluorine atoms or CH 3
• R f 191 is a fluoroalkylene group, a perfluoroalkylene group, a fluoropolyoxyalkylene group or a perfluoropolyoxyalkylene group.
• X 193 is a fluoromonomer represented by an iodine atom or a bromine atom.
• CF 2 CFO (CF 2 CF (CF 3 ) O) m (CF 2 ) n- X 201
• m is an integer of 0 to 5
• n is an integer of 1 to 3
• X 201 is a cyano group, a carboxyl group, an alkoxycarbonyl group, an iodine atom, a bromine atom, or -CH 2 I.
• Fluoromonomono represented by and General formula (210): CH 2 CFCF 2 O (CF (CF 3 ) CF 2 O) m (CF (CF 3 )) n- X 211
• m is an integer of 0 to 5
• n is an integer of 1 to 3
• X 211 is a cyano group, a carboxyl group, an alkoxycarbonyl group, an iodine atom, a bromine atom, or -CH 2 OH.
• Z 221 is linear or branched.
• P is 0 or 1.
• M / n is 0.2 to 5.
• the molecular weight is 500 to 10000 (par). It is a fluoropolyoxyalkylene group.
• X 183 and X 193 are iodine atoms.
• R f 181 and R f 191 are preferably perfluoroalkylene groups having 1 to 5 carbon atoms.
• R181 is preferably a hydrogen atom.
• X 201 is preferably a cyano group, an alkoxycarbonyl group, an iodine atom, a bromine atom, or -CH 2 I.
• X 211 is preferably a cyano group, an alkoxycarbonyl group, an iodine atom, a bromine atom, or -CH 2 OH.
• CF 2 CFOCF 2 CF (CF 3 ) OCF 2 CF 2 CN
• CF 2 CFOCF 2 CF (CF 3 ) OCF 2 CF 2 COOH
• CF 2 CFOCF 2 CF (CF 3 ) OCF 2 CF 2 CH 2 I
• CF 2 CFOCF 2 CF 2 CH 2 I
• CH 2 CFCF 2 OCF (CF 3 ) CF 2 OCF (CF 3 ) CN
• CH 2 CFCF 2 OCF (CF 3 ) CF 2 OCF (CF 3 ) COOH
• CH 2 CFCF 2 OCF (CF 3 ) CF 2 OCF (CF 3 ) CH 2 OH
• CH 2 CHCF 2 CF 2 I
• CF 2 CFO (CF 2 ) 5
• the fluoromonomer and the fluorine-free monomer may be polymerized.
• the fluorine-free monomer include hydrocarbon-based monomers having reactivity with the fluoromonomer.
• hydrocarbon-based monomer include alkenes such as ethylene, propylene, butylene and isobutylene; alkyl vinyl ethers such as ethyl vinyl ether, propyl vinyl ether, butyl vinyl ether, isobutyl vinyl ether and cyclohexyl vinyl ether; vinyl acetate, vinyl propionate, n.
• the fluorine-free monomer may also be a functional group-containing hydrocarbon-based monomer (excluding the monomer that provides a cross-linking site).
• the functional group-containing hydrocarbon monomer include hydroxyalkyl vinyl ethers such as hydroxyethyl vinyl ether, hydroxypropyl vinyl ether, hydroxybutyl vinyl ether, hydroxyisobutyl vinyl ether and hydroxycyclohexyl vinyl ether; itaconic acid, succinic acid, succinic anhydride and fumar.
• Fluoro-free monomer having a carboxyl group such as acid, fumaric anhydride, crotonic acid, maleic acid, maleic anhydride, perfluorobuteneic acid; fluorine-free monomer having a glycidyl group such as glycidyl vinyl ether and glycidyl allyl ether; aminoalkyl Fluorine-free monomers having an amino group such as vinyl ether and aminoalkylallyl ether; fluorine-free monomers having an amide group such as (meth) acrylamide and methylol acrylamide can be mentioned.
• a pretreatment aqueous dispersion containing particles of the desired fluoropolymer can be obtained.
• the total amount of the polymer (I) added is preferably 0.0001 to 10% by mass with respect to 100% by mass of the aqueous medium.
• a more preferable lower limit is 0.001% by mass, and a more preferable upper limit is 1% by mass. If it is less than 0.0001% by mass, the dispersion force may be insufficient, and if it exceeds 10% by mass, the effect corresponding to the addition amount may not be obtained, and the polymerization rate may be lowered or the reaction may be stopped. There is.
• the amount of the compound added is appropriately determined depending on the type of monomer used, the molecular weight of the target fluoropolymer, and the like.
• the step C further includes a step of continuously adding the polymer (I).
• the continuous addition of the polymer (I) means, for example, the addition of the polymer (I) not all at once, but over time, without interruption, or in divided portions.
• the polymer (I) may be added in the state of an aqueous solution containing the polymer (I) and water.
• the step of continuously adding the polymer (I) is performed when the solid content of the fluoropolymer formed in the aqueous medium is 0.5% by mass or less. It is preferable that I) is added to the aqueous medium and the polymer (I) is continuously added thereafter. It is more preferable to start adding the polymer (I) when the solid content is 0.3% by mass or less, and even more preferably when the solid content is 0.2% by mass or less. It is even more preferable to start adding when the content is 0.1% by mass or less, and it is particularly preferable to start adding when the polymerization is started.
• the solid content is the concentration of the fluoropolymer relative to the total of the aqueous medium and the fluoropolymer.
• the amount of the polymer (I) added is preferably 0.0001 to 10% by mass with respect to 100% by mass of the aqueous medium.
• a preferable lower limit is 0.001% by mass, a more preferable lower limit is 0.01% by mass, and a further preferable lower limit is 0.1% by mass.
• the preferred upper limit is 10% by mass, the more preferred upper limit is 1.0% by mass, and the more preferred upper limit is 0.50% by mass.
• the amount of the polymer (I) added may be 0.0001 to 10% by mass with respect to 100% by mass of the aqueous medium. preferable.
• a preferable lower limit is 0.001% by mass, a more preferable lower limit is 0.01% by mass, and a further preferable lower limit is 0.1% by mass.
• the preferred upper limit is 10% by mass, the more preferred upper limit is 1.0% by mass, and the more preferred upper limit is 0.50% by mass. If it is less than 0.0001% by mass, the dispersion force may be insufficient, and if it exceeds 10% by mass, the effect corresponding to the addition amount may not be obtained, and the polymerization rate may be lowered or the reaction may be stopped. There is.
• the amount of the compound added is appropriately determined depending on the type of monomer used, the molecular weight of the target fluoropolymer, and the like.
• a fluoropolymer can be efficiently produced.
• the surfactant two or more compounds included in the polymer (I) may be used at the same time, or a volatile compound or a compound made of a fluoropolymer may remain. If there is, a compound having a surface-active ability other than the above-mentioned polymer (I) may be used at the same time.
• a nucleating agent may be used in the above step C.
• the preferable amount of the nucleating agent can be appropriately selected depending on the type of the nucleating agent.
• the amount is 1000 mass ppm or less, more preferably 500 mass ppm or less, and further preferable amount with respect to the aqueous medium. It is 100 mass ppm or less, a particularly preferable amount is 50 mass ppm or less, and a particularly preferable amount is 10 mass ppm or less.
• step C the nucleating agent is further introduced into the aqueous medium before the start of polymerization or when the concentration of the fluoropolymer such as polytetrafluoroethylene particles formed in the aqueous medium is 5.0% by mass or less. It is preferable to include a step of adding. By adding a nucleating agent at the initial stage of polymerization, an aqueous dispersion having a small average primary particle size and excellent stability can be obtained. The amount of the nucleating agent added before the start of polymerization or when the concentration of the fluoropolymer such as PTFE particles formed in the aqueous medium is 5.0% by mass or less is the amount of the obtained fluoropolymer such as polytetrafluoroethylene.
• the upper limit is not limited, but is, for example, 2000% by mass.
• a fluoropolymer having a smaller primary particle size can be obtained as compared with the case where the polymerization is carried out in the absence of the nucleating agent.
• nucleating agent examples include dicarboxylic acid, perfluoropolyether (PFPE) acid or a salt thereof, and a hydrocarbon-containing surfactant.
• PFPE perfluoropolyether
• the nucleating agent preferably does not contain an aromatic ring, and is preferably an aliphatic compound.
• the nucleating agent is preferably added before the addition of the polymerization initiator or at the same time as the addition of the polymerization initiator, but the particle size distribution can also be adjusted by adding the nucleating agent during the polymerization.
• the preferable amount of the dicarboxylic acid is 1000 mass ppm or less, the more preferable amount is 500 mass ppm or less, and the further preferable amount is 100 mass ppm or less with respect to the aqueous medium.
• the perfluoropolyether (PFPE) acid or salt thereof may have an arbitrary chain structure in which oxygen atoms in the main chain of the molecule are separated by a saturated fluorocarbon group having 1 to 3 carbon atoms. ..
• PFPE perfluoropolyether
• two or more types of fluorocarbon groups may be present in the molecule.
• a typical structure has a repeating unit expressed by the following equation: (-CFCF 3- CF 2- O-) n (VII) (-CF 2- CF 2- CF 2- O-) n (VIII) (-CF 2 -CF 2 -O-) n - (- CF 2 -O-) m (IX) (-CF 2 -CFCF 3 -O-) n - (- CF 2 -O-) m (X)
• the PFPE acid or salt thereof may have a carboxylic acid group or a salt thereof at one end or both ends.
• the PFPE acid or a salt thereof may also have a sulfonic acid, a phosphonic acid group or a salt thereof at one end or both ends.
• the PFPE acid or a salt thereof may have a different group at each terminal.
• the other end of the molecule is usually hyperfluorinated but may contain hydrogen or chlorine atoms.
• the PFPE acid or salt thereof has at least two ether oxygens, preferably at least four ether oxygens, and even more preferably at least six ether oxygens.
• at least one of the fluorocarbon groups separating the ether oxygen more preferably at least two of such fluorocarbon groups, has two or three carbon atoms. Even more preferably, at least 50% of the fluorocarbon groups that separate the ether oxygen have 2 or 3 carbon atoms.
• the PFPE acid or a salt thereof has at least 15 carbon atoms in total, and for example, the preferable minimum value of n or n + m in the repeating unit structure is at least 5.
• the PFPE acid or salt thereof preferably has a number average molecular weight of less than 6000 g / mol.
• the amount of the hydrocarbon-containing surfactant added is preferably 50 mass ppm or less, more preferably 40 mass ppm or less, still more preferably 30 mass ppm or less, still more preferably 20 mass ppm or less, based on the aqueous medium. Is. It is presumed that the amount of ppm of the lipophilic nucleation site present in the aqueous medium is smaller than the amount of addition. Therefore, the amount of the lipophilic nucleation site is smaller than the above 50 mass ppm, 40 mass ppm, 30 mass ppm, and 20 mass ppm, respectively.
• the lipophilic nucleation site is considered to exist as a molecule, even a very small amount of the hydrocarbon-containing surfactant can generate a large amount of lipophilic nucleation site. Therefore, even if the above hydrocarbon-containing surfactant is added to the aqueous medium by about 1 mass ppm, a beneficial effect can be obtained.
• the preferred lower limit is 0.01 mass ppm, more preferably 0.1 mass ppm.
• hydrocarbon-containing surfactants include siloxane surfactants such as those disclosed in US Pat. No. 7,897,682 (Brothers et al.) And US Pat. No. 7,977,438 (Brothers et al.). , Nonionic and cationic surfactants are included.
• a nonionic surfactant for example, a nonionic hydrocarbon surfactant
• a nonionic hydrocarbon surfactant is preferable. That is, as the nucleating agent, a nonionic surfactant is preferable.
• the nonionic surfactant preferably does not contain an aromatic moiety.
• nonionic surfactant examples include the following general formula (i).
• R 3- OA 1- H (i) (In the formula, R 3 is a linear or branched primary or secondary alkyl group having 8 to 18 carbon atoms, and A 1 is a polyoxyalkylene chain.) Can be mentioned.
• the carbon number of R 3 is preferably 10 to 16, and more preferably 12 to 16. When the carbon number of R 3 is 18 or less, good dispersion stability of the aqueous dispersion can be easily obtained. Further, when the carbon number of R 3 exceeds 18, it is difficult to handle because the flow temperature is high. When the carbon number of R 3 is smaller than 8, the surface tension of the aqueous dispersion becomes high, and the permeability and wettability tend to decrease.
• the polyoxyalkylene chain may be composed of oxyethylene and oxypropylene. It is a polyoxyalkylene chain consisting of an average number of repetitions of 5 to 20 oxyethylene groups and an average number of repetitions of 0 to 2 of oxypropylene groups, and is a hydrophilic group.
• the number of oxyethylene units can include either the broad or narrow monomodal distribution usually provided, or the broader or bimodal distribution obtained by blending.
• the oxyethylene group and the oxypropylene group in the polyoxyalkylene chain may be arranged in a block shape or a random shape.
• a polyoxyalkylene chain composed of an average number of repetitions of oxyethylene groups of 7 to 12 and an average number of repetitions of oxypropylene groups of 0 to 2 is preferable.
• a 1 has an average of 0.5 to 1.5 oxypropylene groups because low foaming property is good.
• R 3 is (R') (R'') HC-, where R'and R'' are the same or different linear, branched or cyclic alkyl groups. Yes, the total amount of carbon atoms is at least 5, preferably 7-17. Preferably, at least one of R'or R'' is a branched or cyclic hydrocarbon group.
• Specific examples of the compound (polyoxyethylene alkyl ether) represented by the above general formula (i) include C 13 H 27- O- (C 2 H 4 O) 10- H and C 13 H 27- O- (. C 2 H 4 O) 8- H, C 12 H 25- O- (C 2 H 4 O) 10- H, C 10 H 21 CH (CH 3 ) CH 2- O- (C 2 H 4 O) 9 -H, C 13 H 27 -O- ( C 2 H 4 O) 9 - (CH (CH 3) CH 2 O) -H, C 16 H 33 -O- (C 2 H 4 O) 10 -H, HC (C 5 H 11 ) (C 7 H 15 ) -O- (C 2 H 4 O) 9- H and the like can be mentioned.
• Examples of commercially available products of the compound (polyoxyethylene alkyl ether) represented by the general formula (i) include Genapol X080 (product name, manufactured by Clariant) and Neugen TDS-80 (trade name).
• TDS series manufactured by Daiichi Kogyo Seiyaku Co., Ltd.
• Leocol TD-90 trade name
• Leocol TD series manufactured by Lion
• Lionol registered trademark
• TD series manufactured by Lion
• T-Det A138 Examples thereof include the T-Det A series (manufactured by Harcros Chemicals) and the Tagitol (registered trademark) 15S series (manufactured by Dow Chemicals).
• the nonionic surfactant has an ethoxylate of 2,6,8-trimethyl-4-nonanol having an average of about 4 to about 18 ethylene oxide units, and an average of about 6 to about 12 ethylene oxide units 2, It is also preferable that it is an ethoxylate of 6,8-trimethyl-4-nonanol, or a mixture thereof.
• This type of nonionic surfactant is also commercially available, for example, as TERGITOR TMN-6, TERGITOR TMN-10, and TERGITOR TMN-100X (all product names, manufactured by Dow Chemical Co., Ltd.).
• the hydrophobic group of the nonionic surfactant may be any of an alkylphenol group, a linear alkyl group and a branched alkyl group.
• examples of the polyoxyethylene alkyl phenyl ether-based nonionic compound include the following general formula (ii).
• R 4- C 6 H 4- O-A 2- H (ii) (In the formula, R 4 is a linear or branched primary or secondary alkyl group having 4 to 12 carbon atoms, and A 2 is a polyoxyalkylene chain.)
• R 4 is a linear or branched primary or secondary alkyl group having 4 to 12 carbon atoms
• a 2 is a polyoxyalkylene chain.
• Specific examples of the polyoxyethylene alkyl phenyl ether-based nonionic compound include Triton (registered trademark) X-100 (trade name, manufactured by Dow Chemical Co., Ltd.) and the like.
• nonionic surfactant examples include polyol compounds. Specific examples thereof include those described in International Publication No. 2011/014715.
• a typical example of a polyol compound is a compound having one or more sugar units as a polyol unit.
• the sugar unit may be modified to contain at least one long chain.
• Suitable polyol compounds containing at least one long chain moiety include, for example, alkyl glycosides, modified alkyl glycosides, sugar esters, and combinations thereof.
• sugars include, but are not limited to, monosaccharides, oligosaccharides, and sorbitan. Examples of monosaccharides include pentose and hexose.
• Typical examples of monosaccharides include ribose, glucose, galactose, mannose, fructose, arabinose and xylose.
• Examples of oligosaccharides include 2 to 10 oligomers of the same or different monosaccharides.
• Examples of oligosaccharides include, but are not limited to, saccharose, maltose, lactose, raffinose, and isomaltose.
• a suitable sugar for use as a polyol compound is a five-membered ring of four carbon atoms and one heteroatom (typically oxygen or sulfur, but preferably an oxygen atom).
• examples thereof include a cyclic compound containing, or a cyclic compound containing a six-membered ring of five carbon atoms and one heteroatom as described above, preferably an oxygen atom. They further contain at least 2 or at least 3 hydroxy groups (-OH groups) attached to the carbocyclic atom.
• the sugar is a hydrogen atom of a hydroxy group (and / or a hydroxyalkyl group) attached to a carbocyclic atom such that an ether or ester bond is formed between the long chain residue and the sugar moiety.
• the sugar-based polyol may contain one sugar unit or a plurality of sugar units.
• One sugar unit or a plurality of sugar units may be modified with the long chain portion as described above.
• Specific examples of sugar-based polyol compounds include glycosides, sugar esters, sorbitan esters, and mixtures and combinations thereof.
• Preferred types of polyol compounds are alkyl or modified alkyl glucosides. These types of surfactants contain at least one glucose moiety. (In the formula, x represents 0, 1, 2, 3, 4, or 5, and R 1 and R 2 independently represent H or a long chain unit containing at least 6 carbon atoms. However, compounds represented by (but at least one of R 1 and R 2 is not H) can be mentioned. Typical examples of R 1 and R 2 include aliphatic alcohol residues.
• fatty alcohols examples include hexanol, heptanol, octanol, nonanol, decanol, undecanol, dodecanol (lauryl alcohol), tetradecanol, hexadecanol (cetyl alcohol), heptadecanol, octadecanol (stearyl alcohol), Eikosanoic acid and combinations thereof can be mentioned.
• the above formula represents a specific example of an alkylpolyglucoside exhibiting a pyranose form of glucose, although other sugars or sugars of the same but different enantiomers or diastereomeric forms may be used. Understood.
• Alkyl glucosides are available, for example, by acid-catalyzed reactions of glucose, starch, or n-butyl glucosides with fatty alcohols, from which a mixture of various alkyl glucosides is typically obtained (Alkylporygylcosine, Rombp). , Lexikon Chemie, Version 2.0, Starch / New York, Georg Timee Verlag, 1999).
• fatty alcohols examples include hexanol, heptanol, octanol, nonanol, decanol, undecanol, dodecanol (lauryl alcohol), tetradecanol, hexadecanol (cetyl alcohol), heptadecanol, octadecanol (stearyl alcohol), Eikosanoic acid and combinations thereof can be mentioned.
• Alkyl glucosides are commercially available under the trade names GLUCOPON or DISPONIL from Cognis GmbH, Dusseldorf, Germany.
• non-ionic surfactants include bifunctional block copolymers supplied by BASF as Pluronic® R series, tridecyl alcohol alkoxyrates supplied by BASF as Iconol® TDA series, Hydrocarbon-containing siloxane surfactants, preferably hydrocarbon surfactants, wherein the hydrocarbyl groups described above are completely substituted with hydrogen atoms where they can be substituted with halogens such as fluorine, thereby these.
• the siloxane surfactant can also be considered as a hydrocarbon surfactant, i.e., the monovalent substituent on the hydrocarbyl group is hydrogen.
• a compound having a functional group and a hydrophilic group capable of reacting by radical polymerization may be used together with the polymer (I).
• the compound having a functional group and a hydrophilic group that can react by radical polymerization the same compound as the modified monomer (A) described later can be used.
• an additive in addition to the polymer (I) and other compounds having a surface-active ability to be used as desired, an additive can be used to stabilize each compound.
• the additive include a buffer, a pH adjuster, a stabilizing aid, and a dispersion stabilizer.
• paraffin wax paraffin wax, fluorine-based oil, fluorine-based solvent, silicone oil and the like are preferable.
• the stabilizing aid may be used alone or in combination of two or more. Paraffin wax is more preferable as the stabilizing aid.
• the paraffin wax may be liquid, semi-solid, or solid at room temperature, but saturated hydrocarbons having 12 or more carbon atoms are preferable.
• the melting point of the paraffin wax is usually preferably 40 to 65 ° C, more preferably 50 to 65 ° C.
• the amount of the stabilizing aid used is preferably 0.1 to 12% by mass, more preferably 0.1 to 8% by mass, based on the mass of the aqueous medium used. It is desirable that the stabilizing aid is sufficiently hydrophobic and is completely separated and removed from the pretreatment aqueous dispersion containing a fluoropolymer such as PTFE dispersion after polymerization of a fluoropolymer such as PTFE to prevent contamination components.
• step C the polymerization involves charging the polymerization reactor with an aqueous medium, the polymer (I), a monomer and, if necessary, other additives, stirring the contents of the reactor, and predetermining the reactor.
• the polymerization reaction is started by adding a predetermined amount of the polymerization initiator to the polymer. After the start of the polymerization reaction, a monomer, a polymerization initiator, a chain transfer agent, the above-mentioned polymer (I) and the like may be additionally added depending on the purpose.
• the polymer (I) may be added after the polymerization reaction has started.
• the polymerization temperature is usually 5 to 120 ° C.
• the polymerization pressure is 0.05 to 10 MPaG.
• the polymerization temperature and polymerization pressure are appropriately determined by the type of monomer used, the molecular weight of the target fluoropolymer, and the reaction rate.
• the polymerization initiator is not particularly limited as long as it can generate radicals in the above polymerization temperature range, and known oil-soluble and / or water-soluble polymerization initiators can be used. Further, the polymerization can be started as a redox in combination with a reducing agent or the like. The concentration of the polymerization initiator is appropriately determined depending on the type of monomer, the molecular weight of the target fluoropolymer, and the reaction rate.
• an oil-soluble radical polymerization initiator or a water-soluble radical polymerization initiator can be used as the polymerization initiator.
• the oil-soluble radical polymerization initiator may be a known oil-soluble peroxide, for example, dialkyl peroxy carbonates such as diisopropyl peroxy dicarbonate and disec-butyl peroxy dicarbonate, and t-butyl peroxy.
• Peroxyesters such as isobutyrate and t-butylperoxypivalate, dialkyl peroxides such as dit-butyl peroxide, and di ( ⁇ -hydro-dodecafluorohexanoyl) peroxides, di ( ⁇ -Hydro-TetradecafluoroHeptanoyl) Peroxide, Di ( ⁇ -Hydro-Hexadecafluorononanoyl) Peroxide, Di (Perfluorobutyl) Peroxide, Di (Perfluorovaleryl) Peroxide, Di (Perfluorohexanoyl) peroxide, di (perfluoroheptanoyl) peroxide, di (perfluorooctanoyl) peroxide, di (perfluorononanoyl) peroxide, di ( ⁇ -chloro-hexafluorobutyryl) Peroxide, Di ( ⁇ -Chloro-Decaflu
• the water-soluble radical polymerization initiator may be a known water-soluble peroxide, for example, ammonium salts such as persulfate, perboric acid, perchloric acid, perphosphoric acid, and percarbonate, potassium salts, and sodium salts. , Organic peroxides such as disuccinic acid peroxide and diglutaric acid peroxide, t-butyl permalate, t-butyl hydroperoxide and the like. Reducing agents such as sulfites and sulfites may also be included, and the amount used may be 0.1 to 20 times that of the peroxide.
• a redox initiator that combines an oxidizing agent and a reducing agent as the polymerization initiator.
• the oxidizing agent include persulfate, organic peroxide, potassium permanganate, manganese triacetate, ammonium cerium nitrate and the like.
• the reducing agent include sulfites, bisulfites, bromates, diimines, oxalic acid and the like.
• the persulfate include ammonium persulfate and potassium persulfate.
• sulfites include sodium sulfite and ammonium sulfite.
• a copper salt and an iron salt to the combination of the redox initiator.
• the copper salt include copper (II) sulfate
• the iron salt include iron (II) sulfate.
• Examples of the redox initiator include potassium permanganate / oxalic acid, ammonium persulfate / bicarbonate / iron sulfate, manganese triacetate / oxalic acid, ammonium cerium nitrate / oxalic acid, bromate / sulfite and the like. Therefore, potassium permanganate / oxalic acid is preferable.
• potassium permanganate / oxalic acid is preferable.
• either an oxidizing agent or a reducing agent may be charged in advance in the polymerization tank, and then the other may be continuously or intermittently added to initiate polymerization.
• potassium permanganate / oxalic acid it is preferable to charge oxalic acid in the polymerization tank and continuously add potassium permanganate to the oxalic acid.
• the amount of the polymerization initiator added is not particularly limited, but an amount (for example, several ppm to water concentration) or more that does not significantly reduce the polymerization rate is added collectively, sequentially, or continuously at the initial stage of polymerization. And add it.
• the upper limit is a range in which the reaction temperature may be raised while removing heat from the apparatus surface with the heat of polymerization reaction, and a more preferable upper limit is a range in which the heat of polymerization reaction can be removed from the apparatus surface.
• the aqueous medium is a reaction medium for polymerizing and means a liquid containing water.
• the aqueous medium is not particularly limited as long as it contains water, and water and a fluorine-free organic solvent such as alcohol, ether, and ketone, and / or a fluorine-containing organic solvent having a boiling point of 40 ° C. or lower are used. And may be included.
• a known chain transfer agent, radical scavenger, and decomposing agent can be further added to adjust the polymerization rate and molecular weight, depending on the purpose.
• chain transfer agent examples include esters such as dimethyl malonate, diethyl malonate, methyl acetate, ethyl acetate, butyl acetate and dimethyl succinate, as well as isopentane, methane, ethane, propane, methanol, isopropanol and acetone.
• esters such as dimethyl malonate, diethyl malonate, methyl acetate, ethyl acetate, butyl acetate and dimethyl succinate, as well as isopentane, methane, ethane, propane, methanol, isopropanol and acetone.
• examples thereof include various halogenated hydrocarbons such as mercaptan and carbon tetrachloride, and cyclohexane.
• a bromine compound or an iodine compound may be used as the chain transfer agent.
• Examples of the polymerization method using a bromine compound or an iodine compound include a method in which a fluoromonomer is polymerized in an aqueous medium in the presence of a bromine compound or an iodine compound in a substantially oxygen-free state (). Iodine transfer polymerization method).
• Typical examples of the bromine compound or iodine compound used include, for example, the general formula: R a I x Br y (In the formula, x and y are integers of 0 to 2, respectively, and satisfy 1 ⁇ x + y ⁇ 2, and Ra is a saturated or unsaturated fluorohydrocarbon group having 1 to 16 carbon atoms or chlorofluoro. Examples thereof include a compound represented by a hydrocarbon group, or a hydrocarbon group having 1 to 3 carbon atoms, which may contain an oxygen atom).
• a bromine compound or an iodine compound iodine or bromine is introduced into the polymer and functions as a cross-linking point.
• bromine compound or iodine compound examples include 1,3-diiodoperfluoropropane, 2-iodoperfluoropropane, 1,3-diiodo-2-chloroperfluoropropane, 1,4-diiodoperfluorobutane, and 1 , 5-Diode-2,4-dichloroperfluoropentane, 1,6-diiodoperfluorohexane, 1,8-diiodoperfluorooctane, 1,12-diiodoperfluorododecane, 1,16-diiodine perfluoro hexadecane, diiodomethane, 1,2-diiodoethane, 1,3-diiodo -n- propane, CF 2 Br 2, BrCF 2 CF 2 Br, CF 3 CFBrCF 2 Br, CFClBr 2, BrCF 2 CFClB
• 1,4-diiodoperfluorobutane, 1,6-diiodoperfluorohexane, and 2-iodoperfluoropropane are used from the viewpoints of polymerization reactivity, cross-linking reactivity, availability, and the like. Is preferable.
• the amount of the chain transfer agent used is usually 1 to 50,000 mass ppm, preferably 1 to 20,000 mass ppm, based on the total amount of the fluoromonomer supplied.
• the chain transfer agent may be added collectively into the reaction vessel before the start of the polymerization, may be added collectively after the start of the polymerization, or may be added in a plurality of times during the polymerization. It may be added continuously during the polymerization.
• radical scavenger a compound having no restarting ability after being added or chain-transferred to a free radical in the polymerization system is used. Specifically, a stable radical that easily undergoes a chain transfer reaction with a primary radical or a growth radical and then does not react with a monomer is generated, or a stable radical that easily undergoes an addition reaction with a primary radical or a growth radical. A compound having a function of producing a radical is used.
• the activity of what is generally called a chain transfer agent is characterized by a chain transfer constant and a restart efficiency, but among the chain transfer agents, those having a restart efficiency of almost 0% are called radical scavengers.
• the radical scavenger can also be said to be, for example, a compound in which the chain transfer constant to the fluoromonomer at the polymerization temperature is larger than the polymerization rate constant and the restart efficiency is substantially 0%. “Restart efficiency is substantially zero%” means that the generated radicals turn the radical scavenger into stable radicals.
• Cs) is more preferably 0.5 or more, further preferably 1.0 or more, further preferably 5.0 or more, and particularly preferably 10 or more.
• Examples of the radical scavenger in the present disclosure include aromatic hydroxy compounds, aromatic amines, N, N-diethylhydroxylamine, quinone compounds, terpene, thiocyanate, and cupric chloride (CuCl 2 ). At least one selected from the group is preferred.
• Examples of the aromatic hydroxy compound include unsubstituted phenol, polyhydric phenol, salicylic acid, m- or p-salicylic acid, gallic acid, naphthol and the like.
• Examples of the unsubstituted phenol include notably-, m- or p-nitrophenol, Occasionally-, m- or p-aminophenol, p-nitrosophenol and the like.
• Examples of the polyhydric phenol include catechol, resorcin, hydroquinone, pyrogallol, fluoroglucin, naphthresorcinol and the like.
• aromatic amines include schreib-, m- or p-phenylenediamine, benzidine and the like.
• Examples of the quinone compound include schreib-, m- or p-benzoquinone, 1,4-naphthoquinone, alizarin and the like.
• Examples of thiocyanate include ammonium thiocyanate (NH 4 SCN), potassium thiocyanate (KSCN), sodium thiocyanate (NaSCN) and the like.
• As the radical scavenger among them, an aromatic hydroxy compound is preferable, an unsubstituted phenol or a polyhydric phenol is more preferable, and a hydroquinone is further preferable.
• the amount of the radical scavenger added is preferably an amount corresponding to 3 to 500% (molar basis) of the polymerization initiator concentration from the viewpoint of reducing the standard specific gravity.
• a more preferred lower limit is 5% (molar basis), even more preferably 8% (molar basis), even more preferably 10% (molar basis), and even more preferably 13% (molar basis) or 15%.
• a more preferred upper limit is 400% (molar basis), even more preferably 300% (molar basis), even more preferably 200% (molar basis), and even more preferably 100% (molar basis). ..
• the decomposing agent of the polymerization initiator may be any compound capable of decomposing the polymerization initiator used, for example, sulfite, bicarbonate, bromate, diimine, diimine salt, oxalic acid, oxalate, copper salt. , And at least one selected from the group consisting of iron salts is preferable.
• sulfites include sodium sulfite and ammonium sulfite.
• the copper salt include copper (II) sulfate
• examples of the iron salt include iron (II) sulfate.
• the amount of the decomposition agent added to the polymerization initiator is in the range of 3 to 300% by mass with respect to the amount of the oxidizing agent combined as the polymerization initiator (redox initiator). It is preferably 3 to 150% by mass, more preferably 15 to 100% by mass.
• the amount of the decomposition agent added to the polymerization initiator is preferably an amount corresponding to 3 to 500% (molar basis) of the polymerization initiator concentration from the viewpoint of reducing the standard specific gravity.
• a more preferable lower limit is 5% (molar basis), more preferably 8% (molar basis), still more preferably 10% (molar basis), still more preferably 13% (molar basis), and further. More preferably, it is 15% (on a molar basis).
• a more preferred upper limit is 400% (molar basis), even more preferably 300% (molar basis), even more preferably 200% (molar basis), and even more preferably 100% (molar basis). ..
• a radical scavenger or a polymerization initiator decomposing agent is added when the concentration of the fluoropolymer formed in the aqueous medium (concentration with respect to the total of the aqueous medium and the fluoropolymer) is 5% by mass or more. It is preferable to do so. It is more preferably 8% by mass or more, and even more preferably 10% by mass or more. Further, it is preferable to add the fluoropolymer when the concentration of the fluoropolymer formed in the aqueous medium is 40% by mass or less. More preferably, it is 35% by mass or less, and even more preferably, it is 30% by mass or less.
• a radical scavenger or a polymerization initiator decomposing agent may be continuously added during the polymerization of the fluoromonomer.
• the radical scavenger or the polymerization initiator decomposing agent can be added not collectively, but over time, without interruption or in divided portions.
• a persulfate for example, ammonium persulfate
• an organic peroxide such as disuccinic acid peroxide or diglutaric acid peroxide
• a reducing agent such as sodium sulfite and used as a redox system.
• a radical scavenger such as hydroquinone or catechol can be added, or a peroxide decomposing agent such as ammonium sulfate can be added to adjust the radical concentration in the system.
• the step C is a step of polymerizing the fluoromonomer in an aqueous medium in the presence of the polymer (I) to produce an aqueous dispersion of fluoropolymer particles, and in the aqueous dispersion of fluoropolymer particles. Therefore, it may include a step of seed-polymerizing the fluoropolymer into fluoropolymer particles.
• the fluoromonomer is polymerized substantially in the absence of the fluorine-containing surfactant.
• a fluoropolymer has been used for polymerization of a fluoropolymer in an aqueous medium, but in the first production method of the present disclosure, a pretreatment aqueous dispersion containing a fluoropolymer has a fluoropolymer-containing surface activity. Even when it is obtained without using an agent, a fluoropolymer aqueous dispersion with reduced coloring can be obtained.
• substantially in the absence of a fluorine-containing surfactant means that the amount of the fluorine-containing surfactant is 10 mass ppm or less, preferably 1 mass ppm or less, with respect to an aqueous medium. It is more preferably 100 mass ppb or less, further preferably 10 mass ppb or less, and even more preferably 1 mass ppb or less.
• fluorine-containing surfactant examples include anionic fluorine-containing surfactants.
• the anionic fluorine-containing surfactant may be, for example, a surfactant containing a fluorine atom having a total carbon number of 20 or less in a portion excluding the anionic group.
• the fluorine-containing surfactant may also be a fluorine-containing surfactant having an anionic portion having a molecular weight of 800 or less.
• the "anionic portion” means a portion of the fluorine-containing surfactant excluding the cation. For example, in the case of F (CF 2) n1 COOM of formula (I) to be described later, a part of the "F (CF 2) n1 COO".
• Examples of the fluorine-containing surfactant include a fluorine-containing surfactant having a Log POW of 3.5 or less.
• the LogPOW is the partition coefficient between 1-octanol and water.
• P is the octanol when the octanol / water (1: 1) mixture containing the fluorine-containing interface active agent is phase-separated. Represents the fluorine-containing surfactant concentration / water-containing fluorine-containing surfactant concentration ratio].
• X n0- Rf n0- Y 0 (N 0 ) As the anionic fluorine-containing surfactant, the following general formula (N 0 ): X n0- Rf n0- Y 0 (N 0 ) (In the formula, X n0 is H, Cl or F. Rf n0 has 3 to 20 carbon atoms and is chain, branched or cyclic, with some or all of H substituted by F. The alkylene group may contain one or more ether bonds, and a part of H may be substituted with Cl. Y 0 is an anionic group). Can be mentioned. Anionic group Y 0 is, -COOM, -SO 2 M, or may be a -SO 3 M, -COOM, or may be a -SO 3 M.
• M is, H, a metal atom, NR 7 4, which may imidazolium substituted, a good phosphonium also have a pyridinium which may have a substituent or substituents, R 7 Is H or an organic group.
• the metal atom include alkali metals (Group 1), alkaline earth metals (Group 2), and the like, and examples thereof include Na, K, and Li.
• the R 7 may be an organic group of H or C 1-10 , an organic group of H or C 1-4 , or an alkyl group of H or C 1-4 .
• M is, H, may be a metal atom or NR 7 4, H, an alkali metal (Group 1), alkaline earth metal (Group 2) or NR 7 may be 4, H, Na, K, Li or It may be NH 4 .
• the Rf n0 may be such that 50% or more of H is replaced with fluorine.
• N 0 As a compound represented by the above general formula (N 0 ), The following general formula (N 1 ): X n0- (CF 2 ) m1- Y 0 (N 1 ) (In the formula, X n0 is H, Cl and F, m1 is an integer of 3 to 15, and Y 0 is the one defined above.) The compound represented by the following general formula (N 2).
• Rf n1 is a perfluoroalkyl group having 1 to 5 carbon atoms
• m2 is an integer of 0 to 3
• X n1 is F or CF 3
• Y 0 is defined above.
• Rf n2 (CH 2 ) m3- (Rf n3 ) q- Y 0 (N 3 )
• Rf n2 is a partially or fully fluorinated alkyl group capable of containing an ether bond having 1 to 13 carbon atoms
• m3 is an integer of 1 to 3
• Rf n3 is linear.
• it is a branched perfluoroalkylene group having 1 to 3 carbon atoms
• q is 0 or 1
• Y 0 is the one defined above.
• Rf n4 is a linear or branched chain moiety or a fully fluorinated alkyl group that may contain an ether bond having 1 to 12 carbon atoms, and Y n1 and Y n2 are the same or different.
• N 5 is the general formula (N 5 ) :.
• X n2 , X n3 and X n4 may be the same or different, and may contain an ether bond of H, F, or 1 to 6 carbon atoms, which is a linear or branched chain portion or complete. It is a fluorinated alkyl group.
• Rf n5 is a linear or branched chain moiety or a fully fluorinated alkylene group that may contain an ether bond having 1 to 3 carbon atoms, and L is a linking group.
• Y 0 are those defined above. However, the total carbon number of X n2 , X n3 , X n4 and Rf n5 is 18 or less).
• the perfluorocarboxylic acid (I) has the following general formula (I).
• F (CF 2 ) n1 COM (I) (Wherein, n1 is 3 is an integer of ⁇ 14, M is H, a metal atom, NR 7 4, which may imidazolium substituted, pyridinium which may have a substituent or It is a phosphonium which may have a substituent, and R 7 is represented by H or an organic group).
• ⁇ -H perfluorocarboxylic acid (II) has the following general formula (II).
• H (CF 2 ) n2 COMM (II) (In the formula, n2 is an integer of 4 to 15, and M is the one defined above.).
• the perfluoropolyether carboxylic acid (III) has the following general formula (III).
• Rf 1 is a perfluoroalkyl group having 1 to 5 carbon atoms
• n3 is an integer of 0 to 3
• M is the one defined above.
• the perfluoroalkylalkylenecarboxylic acid (IV) is represented by the following general formula (IV).
• Rf 2 (CH 2 ) n4 Rf 3 COM (IV) (In the formula, Rf 2 is a perfluoroalkyl group having 1 to 5 carbon atoms, Rf 3 is a linear or branched perfluoroalkylene group having 1 to 3 carbon atoms, and n4 is a perfluoroalkylene group having 1 to 3 carbon atoms. It is an integer, and M is as defined above.).
• the alkoxyfluorocarboxylic acid (V) has the following general formula (V).
• Rf 4- O-CY 1 Y 2 CF 2- COMM (V) (In the formula, Rf 4 is a linear or branched chain moiety or a fully fluorinated alkyl group that may contain an ether bond having 1 to 12 carbon atoms, and Y 1 and Y 2 are the same or different. , H or F, where M is as defined above).
• the perfluoroalkyl sulfonic acid (VI) has the following general formula (VI). F (CF 2 ) n5 SO 3 M (VI) (In the formula, n5 is an integer of 3 to 14, and M is the one defined above.).
• ⁇ -H perfluorosulfonic acid has the following general formula (VII).
• H (CF 2 ) n6 SO 3 M (VII) (In the formula, n6 is an integer of 4 to 14, and M is the one defined above.).
• the perfluoroalkylalkylene sulfonic acid (VIII) has the following general formula (VIII).
• Rf 5 (CH 2 ) n7 SO 3 M (VIII) (In the formula, Rf 5 is a perfluoroalkyl group having 1 to 13 carbon atoms, n7 is an integer of 1 to 3, and M is the one defined above.) ..
• the alkylalkylene carboxylic acid (IX) has the following general formula (IX).
• Rf 6 (CH 2 ) n8 COM (IX) (In the formula, Rf 6 is a linear or branched chain moiety or a fully fluorinated alkyl group that may contain an ether bond having 1 to 13 carbon atoms, and n8 is an integer of 1 to 3. M is as defined above).
• the fluorocarboxylic acid (X) has the following general formula (X).
• Rf 7- O-Rf 8- O-CF 2- COM (X) (In the formula, Rf 7 is a linear or branched chain moiety or a fully fluorinated alkyl group that may contain an ether bond having 1 to 6 carbon atoms, and Rf 8 is an alkyl group having 1 to 6 carbon atoms. It is a linear or branched chain moiety or a fully fluorinated alkyl group, where M is as defined above).
• the above alkoxyfluorosulfonic acid (XI) has the following general formula (XI).
• Rf 9- O-CY 1 Y 2 CF 2- SO 3 M (XI) (In the formula, Rf 9 is a partially or fully fluorinated alkyl group that is linear or branched and may contain chlorine and may contain ether bonds of 1-12 carbon atoms, Y. 1 and Y 2 are the same or different, H or F, and M is the one defined above).
• the compound (XII) has the following general formula (XII): (In the formula, X 1 , X 2 and X 3 may be the same or different and may contain H, F and ether bonds of 1 to 6 carbon atoms in a linear or branched chain moiety or fully fluorinated.
• Rf 10 is a perfluoroalkylene group having 1 to 3 carbon atoms
• L is a linking group
• Y 0 is an anionic group
• Y 0 may be -COOM, -SO 2 M, or -SO 3 M, and may be -SO 3 M, or COM (in the formula, M is as defined above).
• Examples of L include a single bond, a moiety capable of containing an ether bond having 1 to 10 carbon atoms, or a completely fluorinated alkylene group.
• the compound (XIII) has the following general formula (XIII): Rf 11- O- (CF 2 CF (CF 3 ) O) n9 (CF 2 O) n10 CF 2 COM (XIII) (In the formula, Rf 11 is a fluoroalkyl group having 1 to 5 carbon atoms containing chlorine, n9 is an integer of 0 to 3, n10 is an integer of 0 to 3, and M is the above definition. It is represented by). As the compound (XIII), CF 2 ClO (CF 2 CF (CF 3 ) O) n9 (CF 2 O) n10 CF 2 COONH 4 (mixture having an average molecular weight of 750, in the formula, n9 and n10 are defined above. There is.).
• examples of the anionic fluorine-containing surfactant include a carboxylic acid-based surfactant and a sulfonic acid-based surfactant.
• a pretreatment aqueous dispersion containing the above fluoropolymer can be obtained.
• the fluoropolymer usually has a concentration of 8 to 50% by mass of the aqueous dispersion obtained by carrying out the above polymerization.
• the preferable lower limit of the concentration of the fluoropolymer is 10% by mass, the more preferable lower limit is 15% by mass, the preferable upper limit is 40% by mass, and the more preferable upper limit is 35% by mass.
• the first production method of the present disclosure preferably includes a step B of adding a hydrocarbon-based surfactant to the pretreatment aqueous dispersion before the step A.
• the aqueous dispersion containing the fluoropolymer obtained by polymerization in the presence of the polymer (I) usually contains the polymer (I) used in the polymerization, but ultrafiltration, microfiltration or diafiltration membrane.
• the treatment may reduce the amount of the polymer (I) used in the polymerization and reduce the stability of the aqueous dispersion. Therefore, by adding a hydrocarbon-based surfactant before step A, the stability of the aqueous dispersion during ultrafiltration, microfiltration or dialysis membrane treatment is improved, the coloring components are reduced, and hydrogen fluoride is generated.
• the amount can be reduced efficiently.
• the stability of the aqueous dispersion obtained through the step A can be improved.
• the above step B may be performed, for example, by adding water containing a hydrocarbon-based surfactant.
• the step B is carried out after the step C and before the step A.
• the hydrocarbon-based surfactant added in the above step B is not limited, and the above-mentioned hydrocarbon-based surfactant can be used, but among them, a nonionic surfactant is preferable.
• a nonionic surfactant As the nonionic surfactant, all of those listed as nucleating agents in the above-mentioned step C can be adopted.
• the nonionic surfactant is not limited, but for example, at least one selected from the group consisting of the compound represented by the above-mentioned general formula (i) and the compound represented by the general formula (ii). Is preferable.
• the fluoropolymer examples include a TFE polymer (PTFE) in which the monomer having the highest molar ratio of monomers in the polymer (hereinafter, “most monomer”) is TFE, and a VDF polymer in which the most monomer is VDF.
• TFE polymer TFE polymer
• VDF polymer VDF polymer
• CTFE polymers CTFE polymers in which the most monomer is CTFE.
• fluoropolymer (I) a tetrafluoroethylene polymer [TFE polymer (PTFE)] as a non-melt processable fluorine resin, and (II) an ethylene / TFE copolymer as a melt processable fluorine resin.
• the polymer precursor is (III) fluororubber, TFE / propylene copolymer, TFE / propylene / third monomer copolymer (the third monomer is VDF, HFP, CTFE, fluoroalkyl vinyl ethers, etc.), TFE.
• Copolymer consisting of and fluoroalkyl vinyl ethers; HFP / ethylene copolymer, HFP / ethylene / TFE copolymer; PVDF; VDF / HFP copolymer, HFP / ethylene copolymer, VDF / TFE / HFP Thermoplastic elastomers such as polymers; and fluorine-containing segmented polymers described in Japanese Patent Publication No. 61-49327.
• the fluoropolymer preferably has an ion exchange rate (IXR) higher than 53.
• Preferred fluoropolymers have no ionic groups or have a limited number of ionic groups that result in an ion exchange rate greater than about 100.
• the ion exchange rate of the fluoropolymer is preferably 1000 or more, more preferably 2000 or more, still more preferably 5000 or more.
• the TFE polymer may preferably be a TFE homopolymer, or (1) TFE, (2) one or more fluorine-containing monomers other than TFE having 2 to 8 carbon atoms.
• it may be a copolymer composed of VDF, HFP or CTFE, and (3) other monomers.
• (3) other monomer include fluoro (alkyl vinyl ether) having an alkyl group having 1 to 5 carbon atoms, particularly 1 to 3 carbon atoms; fluorodioxol; perfluoroalkylethylene; ⁇ -. Examples thereof include hydroperfluoroolefins.
• the TFE polymer may also be a copolymer of TFE and one or more fluorine-free monomers.
• fluorine-free monomer examples include alkenes such as ethylene and propylene; vinyl esters; and vinyl ethers.
• the TFE polymer is also a copolymer of TFE, one or more fluorine-containing monomers having 2 to 8 carbon atoms, and one or more fluorine-free monomers. May be good.
• the VDF polymer may preferably be a VDF copolymer [PVDF], and other than (1) VDF and (2) one or two or more VDFs having 2 to 8 carbon atoms.
• PVDF VDF copolymer
• the CTFE polymer may preferably be a CTFE homopolymer, or (1) CTFE, (2) one or more fluoroolefins other than CTFE having 2 to 8 carbon atoms.
• CTFE may be a copolymer composed of TFE or HFP, and (3) perfluoro (alkyl vinyl ether) having an alkyl group having 1 to 5 carbon atoms, particularly 1 to 3 carbon atoms.
• the CTFE polymer may also be a copolymer of CTFE and one or more fluorine-free monomers, and the fluorine-free monomers include alkenes such as ethylene and propylene; vinyl. Esters: Vinyl ethers and the like can be mentioned.
• the fluoropolymer can be glassy, plastic or elastomeric. These are amorphous or partially crystalline and can be subjected to compression firing, melting or non-melting.
• step C for example, (I) a tetrafluoroethylene polymer [TFE polymer (PTFE)] as a non-melt processable fluorine resin, and (II) an ethylene / TFE copolymer [ETFE] as a melt processable fluorine resin.
• TFE polymer PTFE
• ETFE ethylene / TFE copolymer
• TFE / HFP copolymer [FEP]
• TFE / perfluoro (alkyl vinyl ether) copolymer [PFA, MFA, etc.]
• TFE / perfluoroallyl ether copolymer TFE / VDF copolymer
• electrolyte polymer precursor As the body (III) fluororubber, TFE / propylene copolymer, TFE / propylene / third monomer copolymer (the third monomer is VDF, HFP, CTFE, fluoroalkyl vinyl ethers, etc.), TFE and fluoro.
• Copolymers composed of alkyl vinyl ethers; HFP / ethylene copolymer, HFP / ethylene / TFE copolymer; PVDF; VDF / HFP copolymer, HFP / ethylene copolymer, VDF / TFE / HFP copolymer And the like, and a pretreatment aqueous dispersion containing a fluoropolymer such as the fluoropolymer described in JP-A-61-49327 can be preferably produced.
• a fluororesin is preferable, a fluororesin having a fluororesin having a fluorine substitution rate of 50% or more calculated by the following formula is more preferable, and a fluororesin having a fluororesin having a fluorine substitution rate of more than 50% is more preferable.
• a fluororesin having a substitution rate of 55% or more is even more preferable, a fluororesin having a fluorine substitution rate of 60% or more is even more preferable, a fluororesin having a fluorine substitution rate of 75% or more is even more preferable, and the fluororesin is still more preferable.
• a fluororesin having a value of 80% or more is particularly preferable, and a fluororesin having a fluorine substitution rate of 90 to 100%, that is, a perfluororesin is most preferable.
• Fluorine substitution rate (%) (number of fluorine atoms bonded to carbon atoms constituting the fluoropolymer) / ((number of hydrogen atoms bonded to carbon atoms constituting the fluoropolymer) + (carbon atoms constituting the fluoropolymer) Number of fluorine atoms and chlorine atoms bonded to)) ⁇ 100
• a fluororesin having a fluorine substitution rate of 95 to 100% is more preferable, PTFE, FEP or PFA is more preferable, and PTFE is particularly preferable.
• the fluoropolymer may have a core-shell structure.
• the fluoropolymer having a core-shell structure include PTFE containing a high molecular weight PTFE core and a lower molecular weight PTFE or modified PTFE shell in the particles. Examples of such PTFE include PTFE described in JP-A-2005-527652.
• Core TFE homopolymer Shell: TFE homopolymer Core: Modified PTFE Shell: TFE homopolymer Core: Modified PTFE Shell: Modified PTFE Core: TFE homopolymer Shell: Modified PTFE Core: Low molecular weight PTFE Shell: High molecular weight PTFE Core: High molecular weight PTFE Shell: Low molecular weight PTFE
• the lower limit of the core ratio is preferably 0.5% by mass, more preferably 1.0% by mass, still more preferably 3.0% by mass, and particularly preferably 5.0% by mass. , Most preferably 10.0% by mass.
• the upper limit of the core ratio is preferably 99.5% by mass, more preferably 99.0% by mass, still more preferably 98.0% by mass, still more preferably 97.0% by mass, and particularly preferably 95.0% by mass. %, Most preferably 90.0% by mass.
• the lower limit of the shell ratio is preferably 0.5% by mass, more preferably 1.0% by mass, still more preferably 3.0% by mass, and particularly preferably 5.0% by mass. , Most preferably 10.0% by mass.
• the upper limit of the ratio of the shell is preferably 99.5% by mass, more preferably 99.0% by mass, still more preferably 98.0% by mass, still more preferably 97.0% by mass, and particularly preferably 95.0% by mass. %, Most preferably 90.0% by mass.
• the core or the shell may have two or more layers.
• it may be a fluoropolymer having a three-layer structure having a core central portion of modified PTFE, a core outer layer portion of a TFE homopolymer, and a shell of modified PTFE.
• Examples of the fluoropolymer having the core-shell structure include those in which one particle of the fluoropolymer has a plurality of cores.
• the polymerization of TFE is usually carried out at a polymerization temperature of 10 to 150 ° C. and a polymerization pressure of 0.05 to 5 MPaG.
• the polymerization temperature is more preferably 30 ° C. or higher, and even more preferably 50 ° C. or higher.
• 120 ° C. or lower is more preferable, and 100 ° C. or lower is further preferable.
• the polymerization pressure is more preferably 0.3 MPaG or more, further preferably 0.5 MPaG or more, still more preferably 5.0 MPaG or less, still more preferably 3.0 MPaG or less.
• 1.0 MPaG or more is preferable, 1.2 MPaG or more is more preferable, 1.5 MPaG or more is further preferable, and 2.0 MPaG or more is more preferable.
• pure water is charged in a pressure-resistant reaction vessel equipped with a stirrer, deoxidized, TFE is charged, the temperature is brought to a predetermined temperature, a polymerization initiator is added, and the reaction is started. If the pressure decreases as the reaction progresses, additional TFE is supplied continuously or intermittently to maintain the initial pressure. When a predetermined amount of TFE is supplied, the supply is stopped, the TFE in the reaction vessel is purged, the temperature is returned to room temperature, and the reaction is terminated. Additional TFE may be supplied continuously or intermittently so that the pressure does not drop.
• the TFE polymer is polytetrafluoroethylene (PTFE), in addition to TFE, various conventionally known modified monomers can also be used in combination.
• the above-mentioned PTFE includes not only a TFE homopolymer but also a copolymer of TFE and a modified monomer, which is non-meltable (hereinafter, referred to as “modified PTFE”). It is a concept.
• the total amount of the modified monomers is preferably in the range of 0.00001 to 1.0% by mass with respect to the total polymerization units of PTFE. As the lower limit of the total amount, 0.0001% by mass is more preferable, 0.001% by mass is further preferable, and 0.005% by mass is further more preferable.
• the upper limit is 0.90% by mass, 0.50% by mass, 0.40% by mass, 0.30% by mass, 0.20% by mass, 0.15% by mass, 0.10% by mass, and 0 in the order of preference. It is 0.05% by mass.
• the modified monomer unit means a part of the molecular structure of the TFE polymer and derived from the modified monomer.
• the modified monomer is not particularly limited as long as it can be copolymerized with TFE, and examples thereof include fluoromonomers and non-fluoromonomers. Further, the modified monomer used may be one kind or a plurality of kinds.
• the O-CO- * or an -O- * is bonding position of the R Q2 .R Q2 representing the a hydrogen atom, and monomers represented by the representative.) the alkyl group or a nitrile group.
• non-fluoromonomonomer examples include methyl acrylate, methyl methacrylate, ethyl acrylate, ethyl methacrylate, propyl acrylate, propyl methacrylate butyl acrylate, butyl methacrylate, hexyl methacrylate, cyclohexyl methacrylate, vinyl methacrylate, vinyl acetate, acrylic acid, methacrylic acid and acrylonitrile. , Methacrylonitrile, ethyl vinyl ether, cyclohexyl vinyl ether and the like. Of these, butyl methacrylate, vinyl acetate, and acrylic acid are preferable as the non-fluoromonomer.
• the fluoromonomer for example, a perfluoroolefin such as hexafluoropropylene [HFP]; a hydrogen-containing fluoroolefin such as trifluoroethylene and vinylidene fluoride [VDF]; a perhaloolefin such as chlorotrifluoroethylene; a perfluorovinyl ether; Perfluoroalkyl) ethylene; perfluoroallyl ether and the like.
• HFP hexafluoropropylene
• VDF vinylidene fluoride
• a perhaloolefin such as chlorotrifluoroethylene
• a perfluorovinyl ether perfluoroalkyl
• perfluoroallyl ether perfluoroallyl ether and the like.
• modified monomer examples include perhaloolefins such as HFP, CTFE, and perfluorovinyl ether; fluoro (alkyl vinyl ether) having an alkyl group having 1 to 5 carbon atoms, particularly 1 to 3 carbon atoms; fluorodioki. Cyclic fluorinated monomers such as soles; perhaloalkylethylenes such as (perfluoroalkyl) ethylene; ⁇ -hydroperhaloolefins and the like can be mentioned.
• the modified monomer can be supplied by initial batch addition or continuous or intermittent divided addition depending on the purpose and the supply of TFE.
• Rf represents a perfluoroorganic group.
• perfluoroorganic group means an organic group in which all hydrogen atoms bonded to carbon atoms are replaced with fluorine atoms.
• the perfluoroorganic group may have ether oxygen.
• perfluorovinyl ether examples include perfluoro (alkyl vinyl ether) [PAVE] in which Rf is a perfluoroalkyl group having 1 to 10 carbon atoms in the above general formula (A).
• the number of carbon atoms of the perfluoroalkyl group is preferably 1 to 5.
• Examples of the perfluoroalkyl group in PAVE include a perfluoromethyl group, a perfluoroethyl group, a perfluoropropyl group, a perfluorobutyl group, a perfluoropentyl group, a perfluorohexyl group and the like.
• Rf is a perfluoro (alkoxyalkyl) group having 4 to 9 carbon atoms
• Rf is the following formula:
• Rf is the following formula:
• n an integer of 1 to 4.
• the (perfluoroalkyl) ethylene (PFAE) is not particularly limited, and examples thereof include (perfluorobutyl) ethylene (PFBE) and (perfluorohexyl) ethylene.
• perfluoroallyl ether examples include, for example.
• General formula: CF 2 CF-CF 2- ORf (In the formula, Rf represents a perfluoroorganic group.) Fluoromonomer represented by.
• Rf of the above general formula is the same as the Rf of the general formula (A).
• Rf a perfluoroalkyl group having 1 to 10 carbon atoms or a perfluoroalkoxyalkyl group having 1 to 10 carbon atoms is preferable.
• step C When producing a fluoropolymer aqueous dispersion containing polytetrafluoroethylene [PTFE], in step C, at the start of polymerization of TFE, a monomer reaction in copolymerization with (polyfluoroalkyl) ethylene and / or TFE.
• the copolymer (3) having a sex ratio rTFE of 0.1 to 8 can be contained in the polymerization system so as to be 0.001 to 0.01% by mass based on the final amount of PTFE produced.
• the stability of the PTFE aqueous dispersion obtained in step C is increased to such an extent that the subsequent processability, moldability, etc. are not impaired.
• the monomer reactivity ratio in the copolymerization with TFE is the rate constant when the growth radical reacts with TFE when the growth radical is less than the repeating unit based on TFE, and the growth radical is a comonomer. It is a value divided by the rate constant when reacting. The lower this value, the more reactive the comonomer with TFE.
• the reactivity ratio can be calculated from the Feynman-Loss formula by copolymerizing the comonomer with TFE in various charged compositions to determine the composition in the produced polymer immediately after the start.
• the above copolymerization is carried out, for example, by using 3600 g of deionized degassed water in a 6.0 L stainless steel autoclave, 1000 mass ppm of ammonium perfluorooctane and 100 g of paraffin wax with respect to the water. It is carried out at 0.78 MPaG and a temperature of 70 ° C. 0.05 g, 0.1 g, 0.2 g, 0.5 g, and 1.0 g of comonomer were added to the reactor, 0.072 g of ammonium persulfate (20 mass ppm against water) was added, and the polymerization pressure was 0.78 MPaG. TFE is continuously supplied in order to maintain.
• the amount of TFE charged reaches 1000 g, stirring is stopped and decompression is performed until the reactor reaches atmospheric pressure. After cooling, the paraffin wax is separated and removed to obtain an aqueous dispersion containing the produced polymer. The aqueous dispersion is stirred to coagulate the resulting polymer and dried at 150 ° C.
• the composition in the obtained produced polymer is calculated by appropriately combining NMR, FT-IR, elemental analysis, and fluorescent X-ray analysis according to the type of monomer.
• a comonomer (3) having a monomer reactivity ratio of 0.1 to 8 is also preferably exemplified.
• PTFE particles having a small particle size can be obtained, and an aqueous dispersion having high dispersion stability can be obtained.
• the comonomer (3) having a monomer reactivity ratio of 0.1 to 8 is preferably at least one selected from the group consisting of comomers represented by the formulas (3a) to (3d).
• CH 2 CH-Rf 1 (3a) (In the formula, Rf 1 is a perfluoroalkyl group having 1 to 10 carbon atoms.)
• CF 2 CF-O-Rf 2 (3b) (In the formula, Rf 2 is a perfluoroalkyl group having 1 to 2 carbon atoms.)
• CF 2 CF-O- (CF 2 )
• n CF CF 2 (3c) (In the formula, n is 1 or 2.)
• X 3 and X 4 are F, Cl or methoxy groups, and Y is the formula Y1 or Y2.
• the content of the comonomer (3) is preferably in the range of 0.00001 to 1.0% by mass with respect to the total polymerization units of PTFE.
• As the lower limit 0.0001% by mass is more preferable, 0.0005% by mass is further preferable, 0.001% by mass is further more preferable, and 0.005% by mass is particularly preferable.
• the upper limit is 0.90% by mass, 0.50% by mass, 0.40% by mass, 0.30% by mass, 0.20% by mass, 0.15% by mass, 0.10% by mass, and 0 in the order of preference. It is .08% by mass, 0.05% by mass, and 0.01% by mass.
• the modified monomer hexafluoropropylene, chlorotrifluoroethylene, vinylidene fluoride, and perfluoro can be obtained because an aqueous dispersion having a small average primary particle size, a small aspect ratio of the primary particles, and excellent stability can be obtained.
• At least one selected from the group consisting of (alkyl vinyl ether), (perfluoroalkyl) ethylene, ethylene, and a modified monomer having a functional group and a hydrophilic group capable of reacting with radical polymerization is preferable.
• aqueous dispersion of PTFE having a smaller average primary particle diameter, a smaller aspect ratio of the primary particles, and excellent dispersion stability.
• the average primary particle size is small, the aspect ratio of the primary particles is small, the dispersion stability is excellent, and the amount of uncoagulated polymer is small.
• a fluoropolymer aqueous dispersion can be produced.
• the modified monomer preferably contains at least one selected from the group consisting of hexafluoropropylene, perfluoro (alkyl vinyl ether) and (perfluoroalkyl) ethylene.
• the total amount of the hexafluoropropylene unit, the perfluoro (alkyl vinyl ether) unit and the (perfluoroalkyl) ethylene unit may be in the range of 0.00001 to 1.0% by mass with respect to the total polymerization units of PTFE. preferable.
• 0.0001% by mass is more preferable, 0.0005% by mass is further preferable, 0.001% by mass is further more preferable, 0.005% by mass is particularly more preferable, and 0.009% by mass is particularly preferable.
• % Is particularly preferable.
• the upper limit is 0.9% by mass, 0.50% by mass, 0.40% by mass, 0.30% by mass, 0.20% by mass, 0.15% by mass, 0.10% by mass, and 0 in the order of preference. It is .08% by mass, 0.05% by mass, and 0.01% by mass.
• the modified monomer contains a modified monomer having a functional group and a hydrophilic group capable of reacting by radical polymerization (hereinafter referred to as "modified monomer (A)").
• PTFE particles having a small primary particle diameter can be obtained, an aqueous dispersion having high dispersion stability can be obtained, and the aspect ratio of the primary particles can be reduced. Can be done. That is, by using the modified monomer (A) in the step C, the dispersion stability is high in the finally obtained fluoropolymer aqueous dispersion. Further, the PTFE contained in the fluoropolymer aqueous dispersion can have a small primary particle diameter and a small aspect ratio of the primary particles.
• the amount of the modified monomer (A) used is preferably more than 0.1 mass ppm of the aqueous medium, more preferably more than 0.5 mass ppm, and 1.0.
• the amount is more preferably more than mass ppm, further preferably 5 mass ppm or more, and particularly preferably 10 mass ppm or more. If the amount of the modified monomer (A) used is too small, the average primary particle size of the obtained PTFE may not be reduced.
• the amount of the modified monomer (A) used may be in the above range, but the upper limit can be, for example, 5000 mass ppm. Further, in the above production method, the modified monomer (A) may be added to the system during the reaction in order to improve the stability of the aqueous dispersion during or after the reaction.
• the modified monomer (A) is highly water-soluble, even if the unreacted modified monomer (A) remains in the aqueous dispersion, it can be easily removed in the concentration step or the coagulation / washing step.
• the modified monomer (A) is incorporated into the produced polymer in the process of polymerization, but the concentration of the modified monomer (A) in the polymerization system itself is low and the amount incorporated into the polymer is small, so that the heat resistance of PTFE is lowered. There is no problem of coloring after firing.
• hydrophilic group in the modified monomer (A) examples include -NH 2 , -PO 3 M, -P (O) (OM) 2 , -OPO 3 M, -OP (O) (OM) 2 , and -SO. 3 M, -OSO 3 M, -COOM (in each formula, M is H, metal atom, NR 7y 4 , imidazolium which may have a substituent, pyridinium which may have a substituent or The phosphonium, R 7y , which may have a substituent, is an H or an organic group and may be the same or different. Either two may be bonded to each other to form a ring). Can be mentioned.
• the hydrophilic group -SO 3 M or -COOM is particularly preferable.
• the alkyl group is preferable as the organic group in R 7y .
• R 7y an organic group of H or C 1-10 is preferable, an organic group of H or C 1-4 is more preferable, and an alkyl group of H or C 1-4 is further preferable.
• the metal atom include monovalent and divalent metal atoms, and examples thereof include alkali metals (Group 1) and alkaline earth metals (Group 2), with Na, K or Li being preferable.
• Examples of the "functional group capable of reacting by radical polymerization" in the modified monomer (A) include a group having an ethylenically unsaturated bond such as a vinyl group and an allyl group.
• the linking group R include linking groups as R a, which will be described later.
• the modified monomer (A) Since the modified monomer (A) has a functional group capable of reacting by radical polymerization, when used in the polymerization, it reacts with a fluorine-containing monomer at the initial stage of the polymerization reaction and has a hydrophilic group derived from the modified monomer (A). It is presumed that particles with high stability are formed. Therefore, it is considered that the number of particles increases when the polymerization is carried out in the presence of the modified monomer (A).
• one kind of the modified monomer (A) may be present, or two or more kinds of the modified monomer (A) may be present.
• a compound having an unsaturated bond can be used as the modified monomer (A).
• the modified monomer (A) is preferably at least one selected from the group consisting of the compounds represented by the general formula (4).
• CX i X k CX j R a- (CZ 1 Z 2 ) k- Y 3 (4)
• X i , X j and X k are independently F, Cl, H or CF 3 ;
• Y 3 is a hydrophilic group; Ra is a linking group; Z 1 and Z 2 is independently H, F or CF 3 , and k is 0 or 1)
• Examples of the hydrophilic group include -NH 2 , -PO 3 M, -P (O) (OM) 2 , -OPO 3 M, -OP (O) (OM) 2 , -SO 3 M, and -OSO 3.
• M has H, a metal atom, NR 7y 4 , imidazolium which may have a substituent, pyridinium which may have a substituent or a substituent.
• the phosphonium, R 7y which may be H or an organic group, may be the same or different. Any two of them may be bonded to each other to form a ring).
• the hydrophilic group -SO 3 M or -COOM is particularly preferable.
• R 7y an organic group of H or C 1-10 is preferable, an organic group of H or C 1-4 is more preferable, and an alkyl group of H or C 1-4 is further preferable.
• Examples of the metal atom include monovalent and divalent metal atoms, and examples thereof include alkali metals (Group 1) and alkaline earth metals (Group 2), with Na, K or Li being preferable.
• alkali metals Group 1
• alkaline earth metals Group 2
• Na, K or Li being preferable.
• Ra is a divalent linking group.
• the linking group ( Ra ) may be a single bond and preferably contains at least one carbon atom, and the number of carbon atoms may be 2 or more, 4 or more, and 8 or more. It may be 10 or more, and it may be 20 or more. The upper limit is not limited, but may be 100 or less, and may be 50 or less, for example.
• the linking group ( Ra ) may be chain or branched, cyclic or acyclic, saturated or unsaturated, substituted or unsubstituted, and is optionally selected from the group consisting of sulfur, oxygen, and nitrogen.
• the linking group ( Ra ) does not contain a carbon atom and may be a catenary heteroatom such as oxygen, sulfur or nitrogen.
• the Ra is preferably a catenary heteroatom such as oxygen, sulfur, or nitrogen, or a divalent organic group.
• the hydrogen atom bonded to the carbon atom may be replaced with a halogen other than fluorine, for example, chlorine, and may or may not contain a double bond.
• R a is linear and may be either branched, may be either cyclic or acyclic.
• Ra may contain a functional group (for example, ester, ether, ketone, amine, halide, etc.). Ra may also be a non-fluorinated divalent organic group or a partially fluorinated or perfluorinated divalent organic group.
• a, b, c and d are independently at least one or more.
• a, b, c and d may be independently 2 or more, 3 or more, 4 or more, 10 or more, and 20 or more.
• the upper limit of a, b, c and d is, for example, 100.
• X 6 is H, F or CF 3 , respectively, e is an integer of 0 to 3, f is an integer of 0 to 3, g is 0 or 1, and h is.
• a divalent group represented by 1) is also preferable.
• a divalent group represented by (0 or 1, i is 0 or 1, and Z 1 and Z 2 are independently F or CF 3 ) is also preferable, and in formula (t1), More preferably, Z 1 and Z 2 are F on one side and CF 3 on the other side.
• the compound represented by the general formula (4) has a CF bond and does not have a CH bond, except for the hydrophilic group (Y 3 ). That is, in the general formula (4), it is preferable that all of X i , X j , and X k are F, and Ra is a perfluoroalkylene group having 1 or more carbon atoms, and the perfluoroalkylene group is preferably a perfluoroalkylene group having 1 or more carbon atoms. , Chained or branched, cyclic or acyclic, and may contain at least one catenary heteroatom. The number of carbon atoms of the perfluoroalkylene group may be 2 to 20, and may be 4 to 18.
• the compound represented by the general formula (4) may be partially fluorinated. That is, the compound represented by the general formula (4), with the exception of hydrophilic group (Y 3), having at least one hydrogen atom bonded to a carbon atom, having at least one fluorine atom attached to a carbon atom It is also preferable.
• the compound represented by the general formula (4) is also preferably a compound represented by the following formula (4a).
• CF 2 CF-O-Rf 0- Y 3 (4a)
• Y 3 is a hydrophilic group and Rf 0 is hyperfluorinated and may be chain or branched, cyclic or acyclic, saturated or unsaturated, substituted or unsubstituted.
• a perfluorinated divalent linking group optionally additionally containing one or more heteroatoms selected from the group consisting of sulfur, oxygen, and nitrogen.
• the compound represented by the general formula (4) is also preferably a compound represented by the following formula (4b).
• CH 2 CH-O-Rf 0- Y 3 (4b) (In the formula, Y 3 is a hydrophilic group and Rf 0 is a perfluorinated divalent linking group defined by the formula (4a).)
• Y 3 is one of the preferable forms having ⁇ OSO 3 M.
• Y 3 is ⁇ SO 3 M.
• M is the same as above.
• Y 3 is also one of preferred embodiments it is -COOM.
• Y 3 is ⁇ OPO 3 M or ⁇ OP (O) (OM) 2 .
• Y 3 is ⁇ PO 3 M or ⁇ P (O) (OM) 2 .
• Examples of the compound represented by the general formula (4) include the following general formula (5):
• CX 2 CY (-CZ 2 -ORf-Y 3 ) (5)
• X is the same or different, -H or -F
• Y is -H, -F, an alkyl group or a fluorine-containing alkyl group
• Z is the same or different, -H,-.
• Y 3 is monomer represented by the same as), and the following general formula (7).:
• CX 2 CY (-Rf-Y 3 ) (7)
• X is the same or different, -H or -F
• Y is -H, -F, an alkyl group or a fluorine-containing alkyl group
• Rf is a fluorine-containing alkylene group having 1 to 40 carbon atoms.
• .Y 3 is a fluorine-containing alkylene group having ether bond having 2-100 carbon atoms are the same as defined above, and.
• the fluorine-containing alkylene group having an ether bond having 2 to 100 carbon atoms is an alkylene group that does not contain a structure in which an oxygen atom is a terminal and contains an ether bond between carbon carbons.
• X is ⁇ H or ⁇ F. Both of X may be -H, both may be -F, and at least one may be -H. For example, one may be -F and the other may be -H, or both may be -H.
• Y is an —H, —F, an alkyl group or a fluorine-containing alkyl group.
• the alkyl group may be an alkyl group containing no fluorine atom and may have 1 or more carbon atoms.
• the alkyl group preferably has 6 or less carbon atoms, more preferably 4 or less, and even more preferably 3 or less.
• the fluorine-containing alkyl group is an alkyl group containing at least one fluorine atom, and may have 1 or more carbon atoms.
• the fluorine-containing alkyl group preferably has 6 or less carbon atoms, more preferably 4 or less, and even more preferably 3 or less.
• Y, -H, -F or -CF 3 is preferable, and -F is more preferable.
• Z is the same or different, and is an —H, —F, an alkyl group or a fluoroalkyl group.
• the alkyl group may be an alkyl group containing no fluorine atom and may have 1 or more carbon atoms.
• the alkyl group preferably has 6 or less carbon atoms, more preferably 4 or less, and even more preferably 3 or less.
• the fluorine-containing alkyl group is an alkyl group containing at least one fluorine atom, and may have 1 or more carbon atoms.
• the fluorine-containing alkyl group preferably has 6 or less carbon atoms, more preferably 4 or less, and even more preferably 3 or less.
• -H, -F or -CF 3 is preferable, and -F is more preferable.
• X may be -H and Y and Z may be -F.
• the Rf is a fluorine-containing alkylene group having 1 to 40 carbon atoms or a fluorine-containing alkylene group having an ether bond having 2 to 100 carbon atoms.
• the fluorine-containing alkylene group preferably has 2 or more carbon atoms. Further, 30 or less is preferable, 20 or less is more preferable, and 10 or less is further preferable.
• fluorinated alkylene group -CF 2 -, - CH 2 CF 2 -, - CF 2 CF 2 -, - CF 2 CH 2 -, - CF 2 CF 2 CH 2 -, - CF (CF 3) - , -CF (CF 3) CF 2 -, - CF (CF 3) CH 2 - and the like.
• the fluorine-containing alkylene group is preferably a perfluoroalkylene group.
• the fluorine-containing alkylene group having an ether bond preferably has 3 or more carbon atoms.
• the number of carbon atoms of the fluorine-containing alkylene group having an ether bond is preferably 60 or less, more preferably 30 or less, and even more preferably 12 or less.
• Examples of the fluorine-containing alkylene group having an ether bond include the following formula: (In the formula, Z 1 is F or CF 3 ; Z 2 and Z 3 are H or F, respectively; Z 4 is H, F or CF 3 ; p1 + q1 + r1 is an integer of 1 to 10; s1 is 0 or 1; t1 is 0. It is also preferable that it is a divalent group represented by (an integer of ⁇ 5).
• n is an integer of 1 to 10
• n is an integer of 1 to 10
• Y 3 is -COOM, -SO 3 M or -OSO 3 M
• M is H, metal atom, NR 7y 4 , imidazolium which may have a substituent, substitution
• the pyridinium, which may have a group, or the phosphonium, R 7y which may have a substituent, may be an H or an organic group, and may be the same or different. Any two of them are bonded to each other. A ring may be formed.).
• the alkyl group is preferable as the organic group in R 7y .
• an organic group of H or C 1-10 is preferable, an organic group of H or C 1-4 is more preferable, and an alkyl group of H or C 1-4 is further preferable.
• the metal atom include alkali metals (Group 1) and alkaline earth metals (Group 2), and Na, K or Li are preferable.
• -H a metal atom or -NR 7y 4 is preferable, and -H, an alkali metal (Group 1), an alkaline earth metal (Group 2) or -NR 7y 4 is more preferable, and -H, -Na.
• -K, -Li or -NH 4 are more preferable, -Na, preferably from -K or -NH 4 further particularly preferred -Na or -NH 4, -NH 4 is most preferred.
• Y 3 preferably -COOM or -SO 3 M, -COOM is more preferable.
• the monomer represented by the general formula (5) is preferably the monomer (5a) represented by the general formula (5a).
• CH 2 CF (-CF 2- O-Rf-Y 3 ) (5a) (Wherein, Rf and Y 3 are as defined above.)
• the monomer represented by the general formula (5a) has the following formula.
• Z 1 is F or CF 3 ;
• Z 2 and Z 3 are H or F, respectively;
• Z 4 is H, F or CF 3 ;
• p1 + q1 + r1 is an integer of 0 to 10;
• s1 is 0 or 1;
• t1 is 0.
• the integers of up to 5 and Y 3 are the same as described above. However, when Z 3 and Z 4 are both H, p1 + q1 + r1 + s1 is not 0). More specifically
• Etc. are preferably mentioned, among them
• the monomer represented by the general formula (5) is preferably the monomer (5b) represented by the general formula (5b).
• CX 2 2 CFCF 2- O- (CF (CF 3 ) CF 2 O) n5- CF (CF 3 ) -Y 3 (5b) (In the formula, each X 2 is the same and represents F or H. N5 represents 0 or an integer of 1 to 10, and Y 3 is the same as the above definition.
• the above n5 is preferably 0 or an integer of 1 to 5, more preferably 0, 1 or 2, and 0 or 1 in terms of the stability of the obtained aqueous dispersion. Is more preferable.
• the Y 3 is preferably -COOM from the stability of the proper water solubility and an aqueous dispersion is obtained, the M is less likely to remain as an impurity, the heat resistance of the obtained molded article is improved In terms of points, it is preferably H or NH 4 .
• examples of the monomer represented by the general formula (5) include a monomer represented by the general formula (5c).
• CF 2 CFCF 2 -ORf-Y 3 (5c) (Wherein, Rf and Y 3 are as defined above)
• X is ⁇ H or ⁇ F. Both of X may be -F, and at least one may be -H. For example, one may be -F and the other may be -H, or both may be -H.
• Y is an —H, —F, an alkyl group or a fluorine-containing alkyl group.
• the alkyl group may be an alkyl group containing no fluorine atom and may have 1 or more carbon atoms.
• the alkyl group preferably has 6 or less carbon atoms, more preferably 4 or less, and even more preferably 3 or less.
• the fluorine-containing alkyl group is an alkyl group containing at least one fluorine atom, and may have 1 or more carbon atoms.
• the fluorine-containing alkyl group preferably has 6 or less carbon atoms, more preferably 4 or less, and even more preferably 3 or less.
• Y, -H, -F or -CF 3 is preferable, and -F is more preferable.
• X and Y contains a fluorine atom.
• X may be -H and Y and Z may be -F.
• the Rf is a fluorine-containing alkylene group having 1 to 40 carbon atoms or a fluorine-containing alkylene group having an ether bond having 2 to 100 carbon atoms.
• the fluorine-containing alkylene group preferably has 2 or more carbon atoms.
• the number of carbon atoms of the fluorine-containing alkylene group is preferably 30 or less, more preferably 20 or less, and even more preferably 10 or less.
• fluorinated alkylene group -CF 2 -, - CH 2 CF 2 -, - CF 2 CF 2 -, - CF 2 CH 2 -, - CF 2 CF 2 CH 2 -, - CF (CF 3) - , -CF (CF 3) CF 2 -, - CF (CF 3) CH 2 - and the like.
• the fluorine-containing alkylene group is preferably a perfluoroalkylene group.
• Y 3 is, -COOM, -SO 3 M or -OSO 3 M
• M is, H, a metal atom, NR 7 4, good imidazolium be substituted, substituted good phosphonium have a good pyridinium or substituted group which may have a group
• R 7 is H or an organic group and may be the same or different. bonded to any two Tsugaotagai, A ring may be formed.
• An alkyl group is preferable as the organic group of R 7 .
• R 7 an organic group of H or C 1-10 is preferable, an organic group of H or C 1-4 is more preferable, and an alkyl group of H or C 1-4 is further preferable.
• the metal atom examples include alkali metals (Group 1) and alkaline earth metals (Group 2), and Na, K or Li are preferable.
• M -H, preferably is a metal atom or -NR 7 4, -H, alkali metal (Group 1), alkaline earth metal (Group 2) or -NR 7 4, more preferably, -H, -Na , -K, -Li or -NH 4 are more preferable, -Na, preferably from -K or -NH 4 further particularly preferred -Na or -NH 4, -NH 4 is most preferred.
• Y 3 preferably -COOM or -SO 3 M, -COOM is more preferable.
• the monomer represented by the general formula (6) is selected from the group consisting of the monomers represented by the following general formulas (6a), (6b), (6c), (6d) and (6e). At least one type is preferable.
• CF 2 CF-O- (CF 2 ) n1- Y 3 (6a) (Wherein, n1 represents an integer of 1 ⁇ 10, Y 3 is as previously defined.)
• CF 2 CF-O- (CF 2 C (CF 3 ) F) n2- Y 3 (6b) (Wherein, n2 represents an integer of 1 ⁇ 5, Y 3 is as previously defined.)
• CF 2 CF-O- (CFX 1) n3 -Y 3 (6c) (In the formula, X 1 represents F or CF 3 , n 3 represents an integer from 1 to 10, and Y 3 is the same as the above definition.)
• CF 2 CF-O- (CF 2 CFX 1 O) n4- (CF 2 ) n6- Y 3 (6
• n1 is preferably an integer of 5 or less, and more preferably an integer of 2 or less.
• the Y 3 are points obtained stability proper water solubility and an aqueous dispersion is preferably -COOM, M is little tendency toward remaining as an impurity, that the heat resistance of the resulting molded article is improved Therefore, it is preferably H or NH 4 .
• n2 is in terms of stability of the resulting aqueous dispersion is preferably 3 or less an integer
• Y 3 is the stability of the proper water solubility and an aqueous dispersion obtained In that respect, it is preferably ⁇ COOM
• M is preferably H or NH 4 in that it does not easily remain as an impurity and the heat resistance of the obtained molded product is improved.
• n3 is preferably 5 or less integer in terms of water-soluble
• the Y 3 is in that the stability of the proper water solubility and an aqueous dispersion is obtained
• -COOM is preferably H or NH 4 in terms of improving dispersion stability.
• the above X 1 is preferably ⁇ CF 3 in terms of the stability of the aqueous dispersion
• the above n4 is preferably an integer of 5 or less in terms of water solubility.
• the above-mentioned Y 3 is preferably ⁇ COOM from the viewpoint of obtaining appropriate water solubility and stability of the aqueous dispersion
• the above-mentioned M is preferably H or NH 4 .
• said n5 is preferably 5 or less integer in terms of water-soluble
• the Y 3 is a -COOM in that the stability of the proper water solubility and an aqueous dispersion is obtained
• the above M is preferably H or NH 4 .
• Rf is preferably a fluorine-containing alkylene group having 1 to 40 carbon atoms. In the general formula (7), it is preferable that at least one of X and Y contains a fluorine atom.
• the Y 3 is preferably -SO 3 M or -COOM, where M is H, a metal atom, NR 7y 4 , imidazolium which may have a substituent, pyridinium which may have a substituent, or It is preferably phosphonium which may have a substituent.
• the R 7y represents H or an organic group.
• the above n1 is preferably an integer of 5 or less, and more preferably an integer of 2 or less.
• the Y 3 are points obtained stability proper water solubility and an aqueous dispersion is preferably -COOM, M is little tendency toward remaining as an impurity, that the heat resistance of the resulting molded article is improved Therefore, it is preferably H or NH 4 .
• n2 is in terms of stability of the resulting aqueous dispersion is preferably 3 or less an integer
• Y 3 is the stability of the proper water solubility and an aqueous dispersion obtained In that respect, it is preferably ⁇ COOM
• M is preferably H or NH 4 in that it does not easily remain as an impurity and the heat resistance of the obtained molded product is improved.
• the modified monomer preferably contains the modified monomer (A), and has a general formula (5a), a general formula (5b), a general formula (6a), a general formula (6b), a general formula (6c), and a general formula. It is preferable to include at least one selected from the group consisting of the compounds represented by (6d), and it is more preferable to include the compound represented by the general formula (5a) or the general formula (5b).
• the content of the modified monomer (A) unit is in the range of 0.00001 to 1.0% by mass with respect to the total polymerization units of the TFE polymer (PTFE). Is preferable.
• As the lower limit 0.0001% by mass is more preferable, 0.0005% by mass is further preferable, 0.001% by mass is further more preferable, and 0.005% by mass is particularly preferable.
• the upper limit is 0.90% by mass, 0.50% by mass, 0.40% by mass, 0.30% by mass, 0.20% by mass, 0.15% by mass, 0.10% by mass, and 0 in the order of preference. It is .08% by mass, 0.05% by mass, and 0.01% by mass.
• the amount of the polymer (I) added in the above-mentioned step C can be adopted as the amount of the polymer (I) added.
• the amount of the polymer (I) added is not particularly limited as long as it is within the above range. If the amount added is large, needle-like particles having a large aspect ratio are generated, and the aqueous dispersion becomes gel-like, which may impair stability.
• the lower limit of the amount (addition amount) of the polymer (I) used is preferably 0.0001% by mass, more preferably 0.001% by mass, still more preferably 0.01% by mass, based on the aqueous medium. It is preferably 0.02% by mass.
• the upper limit of the amount (addition amount) of the polymer (I) used is preferably 10% by mass, more preferably 5% by mass, based on the aqueous medium.
• the polymer (I) may be added collectively into the reaction vessel before the start of the polymerization, may be added all at once after the start of the polymerization, or may be added in a plurality of times during the polymerization. It may be added continuously during the polymerization.
• a persulfate for example, ammonium persulfate
• an organic peroxide such as disuccinic acid peroxide or diglutaric acid peroxide
• a radical scavenger such as hydroquinone or catechol
• a peroxide decomposing agent such as ammonium sulfate
• a redox initiator that combines an oxidizing agent and a reducing agent.
• the oxidizing agent include persulfate, organic peroxide, potassium permanganate, manganese triacetate, ammonium cerium nitrate and the like.
• the reducing agent include sulfites, bisulfites, bromates, diimines, oxalic acid and the like.
• the persulfate include ammonium persulfate and potassium persulfate.
• sulfites include sodium sulfite and ammonium sulfite.
• a copper salt and an iron salt to the combination of the redox initiator.
• the copper salt include copper (II) sulfate
• the iron salt include iron (II) sulfate.
• Examples of the redox initiator include potassium permanganate / oxalic acid, ammonium persulfate / bicarbonate / iron sulfate, manganese triacetate / oxalic acid, ammonium cerium nitrate / oxalic acid, bromate / sulfite and the like. Therefore, potassium permanganate / oxalic acid is preferable.
• potassium permanganate / oxalic acid is preferable.
• either an oxidizing agent or a reducing agent may be charged in advance in the polymerization tank, and then the other may be continuously or intermittently added to initiate polymerization.
• potassium permanganate / oxalic acid it is preferable to charge oxalic acid in the polymerization tank and continuously add potassium permanganate to the oxalic acid.
• chain transfer agents can be used, and for example, saturated hydrocarbons such as methane, ethane, propane and butane, and halogenated hydrocarbons such as chloromethane, dichloromethane and difluoroethane. , Alcohols such as methanol, ethanol and isopropanol, hydrogen and the like, but those in a gaseous state at normal temperature and pressure are preferable.
• the amount of the chain transfer agent used is usually 1 to 10000 mass ppm, preferably 1 to 5000 mass ppm, based on the total amount of TFE supplied.
• a saturated hydrocarbon having 12 or more carbon atoms which is substantially inert to the reaction and becomes liquid under the above reaction conditions, is used as the aqueous medium 100. It can also be used in an amount of 2 to 10 parts by mass with respect to a part by mass. Further, ammonium carbonate, ammonium phosphate or the like may be added as a buffer for adjusting the pH during the reaction.
• a pretreatment aqueous dispersion containing the TFE polymer having a solid content concentration of 1.0 to 70% by mass and an average primary particle size of 50 to 500 nm can be obtained. ..
• the pretreatment aqueous dispersion contains a surfactant containing at least the polymer (I) and a fluoropolymer. Further, by using a surfactant containing at least the polymer (I), a pretreatment aqueous dispersion having particles made of a TFE polymer having a fine particle diameter of 0.5 ⁇ m or less can be obtained.
• the lower limit of the solid content concentration in the pretreatment aqueous dispersion is preferably 5% by mass, more preferably 8% by mass.
• the upper limit is not particularly limited, but may be 40% by mass or 35% by mass.
• the lower limit of the average primary particle size of the TFE polymer is preferably 100 nm, more preferably 150 nm.
• the upper limit is preferably 400 nm, more preferably 350 nm.
• the average primary particle size can be measured by a dynamic light scattering method. An aqueous dispersion was prepared with the average primary particle size adjusted to a solid content concentration of about 1.0% by mass, and the dynamic light scattering method was used at 25 ° C., and the refractive index of the solvent (water) was 1.3328.
• the viscosity of the solvent (water) is 0.8878 mPa ⁇ s, and can be measured 70 times in total.
• ELSZ-1000S manufactured by Otsuka Electronics Co., Ltd.
• an aqueous dispersion of the TFE polymer (fluoropolymer aqueous dispersion) can be obtained.
• a TFE polymer fine powder can be produced by coagulating (aggregating) an aqueous dispersion of a TFE polymer and recovering an agglomerate containing the TFE polymer.
• the aqueous dispersion of the TFE polymer can be used for various purposes as a TFE polymer fine powder after being coagulated, washed and dried.
• the aqueous dispersion obtained by polymerization of polymer latex or the like is usually diluted with water to a polymer concentration of 5 to 20% by mass.
• the pH is adjusted to neutral or alkaline, and then the mixture is stirred vigorously in a container equipped with a stirrer rather than during the reaction.
• the coagulation may be carried out while adding a water-soluble organic compound such as methanol or acetone, an inorganic salt such as potassium nitrate or ammonium carbonate, or an inorganic acid such as hydrochloric acid, sulfuric acid or nitric acid as a coagulant.
• the coagulation may also be carried out continuously using an in-line mixer or the like.
• the concentration of the unaggregated TFE polymer in the waste water generated by the aggregation is preferably low from the viewpoint of productivity, more preferably less than 0.4% by mass, and particularly preferably less than 0.3% by mass.
• Drying of the wet powder obtained by coagulating the aqueous dispersion of the TFE polymer is usually carried out in a vacuum, high frequency, hot air or the like while maintaining a state in which the wet powder does not flow so much, preferably in a stationary state. This is done by means. Friction between the powders, especially at high temperatures, generally has an unfavorable effect on the fine powder TFE polymer. This is because the particles made of this type of TFE polymer have the property of being easily fibrillated by a small shearing force and losing the state of the original stable particle structure.
• the drying is carried out at a drying temperature of 10 to 300 ° C. (10 to 250 ° C.), preferably 100 to 300 ° C. (100 to 200 ° C.).
• the obtained TFE polymer fine powder is preferable for molding, and suitable applications include hydraulic systems such as aircraft and automobiles, fuel system tubes and the like, flexible hoses such as chemicals and steam, and electric wire coating applications. Can be mentioned.
• the aqueous dispersion of the TFE polymer is also stabilized and further concentrated by adding a nonionic surfactant, and is used for various purposes as a composition to which an organic or inorganic filler is added depending on the purpose. It is also preferable to do so.
• the above composition has a non-adhesive and low coefficient of friction by coating on a base material made of metal or ceramics, and has excellent gloss, smoothness, abrasion resistance, weather resistance and heat resistance. It is suitable for painting rolls and cooking utensils, impregnating glass cloth, and the like.
• An organosol of the TFE polymer can also be prepared from the aqueous dispersion of the TFE polymer.
• the organosol can contain the TFE polymer and an organic solvent, and examples of the organic solvent include ether-based solvents, ketone-based solvents, alcohol-based solvents, amide-based solvents, ester-based solvents, and aliphatic hydrocarbon-based solvents. Examples thereof include aromatic hydrocarbon solvents and halogenated hydrocarbon solvents, and N-methyl-2-pyrrolidone, dimethylacetamide and the like can be preferably used.
• the preparation of the organosol can be carried out, for example, by the method described in International Publication No. 2012/002038.
• the aqueous dispersion of the TFE polymer or the fine powder of the TFE polymer is also preferably used as a processing aid.
• a processing aid by mixing the aqueous dispersion or the fine powder with a host polymer or the like, the melt strength during melt processing of the host polymer can be improved, and the mechanical strength, electrical properties, and difficulties of the obtained polymer can be improved. It is possible to improve flammability, drip prevention during combustion, and slidability.
• the aqueous dispersion of the TFE polymer or the fine powder of the TFE polymer is also preferably used as a binder for batteries and dustproof.
• the aqueous dispersion of the TFE polymer or the fine powder of the TFE polymer is used as a processing aid after being combined with a resin other than the TFE polymer.
• the aqueous dispersion of the TFE polymer or the fine powder is described in, for example, JP-A-11-49912, US Pat. No. 5,804,654, JP-A-11-29679, and JP-A-2003-2980. It is suitable as a raw material for PTFE.
• the processing aid using the aqueous dispersion or the fine powder is not inferior to the processing aids described in the respective publications.
• the aqueous dispersion of the TFE polymer is mixed with the aqueous dispersion of a melt-processable fluororesin and coagulated to obtain a co-coagulation powder.
• the co-coagulation powder is suitable as a processing aid.
• melt-processable fluororesin examples include FEP, PFA, TFE / perfluoroallyl ether copolymer, ETFE, ethylene / TFE / HFP copolymer [EFEP], and FEP is preferable.
• the aqueous dispersion preferably contains the melt-processable fluororesin.
• the melt-processable fluororesin include FEP, PFA, TFE / perfluoroallyl ether copolymer, ETFE, EFEP and the like.
• the aqueous dispersion of the TFE polymer containing the melt-processable fluororesin can be used as a coating material. Since the melt-processable fluororesin can sufficiently fuse the particles of the TFE polymer to each other, the film-forming property can be improved and the obtained film can be glossed.
• the fluorine-free resin to which the co-coagulation powder is added may be in the form of a powder, in the form of pellets, or in the form of an emulsion.
• the above addition is preferably carried out while applying a shearing force by a known method such as extrusion kneading or roll kneading, in that each resin is sufficiently mixed.
• the aqueous dispersion of the TFE polymer is also preferably used as a dust control treatment agent.
• the dust suppressing treatment agent is a method of mixing a dust generating substance and applying a compression-shearing action to the mixture at a temperature of 20 to 200 ° C. to fibrillate the TFE polymer to suppress dust of the dust generating substance.
• it can be used in methods such as Japanese Patent No. 2827152 and Japanese Patent No. 2538783.
• the aqueous dispersion of the TFE polymer can be suitably used for, for example, the dust control agent composition described in International Publication No. 2007/004250, and the dust control treatment method described in International Publication No. 2007/000812. Can also be suitably used.
• the dust control treatment agent includes building materials, soil stabilizers, solidifying materials, fertilizers, incineration ash and harmful substances in landfills, explosion-proofing, cosmetics, sand for pet excretion represented by cat sand, etc. It is suitably used for the dust control treatment of.
• the aqueous dispersion of the TFE polymer is also preferably used as a raw material for obtaining TFE polymer fibers by a dispersion spinning method.
• a dispersion spinning method an aqueous dispersion of the TFE polymer and an aqueous dispersion of a matrix polymer are mixed, and the mixture is extruded to form an intermediate fiber structure, and the intermediate fiber structure is formed.
• the high molecular weight PTFE powder obtained by polymerization has stretchability and non-melt processability, and is also useful as a raw material for a stretched body (porous body).
• the fluoropolymer may be high molecular weight PTFE.
• the fluoropolymer aqueous dispersion contains high molecular weight PTFE, it is also useful as a raw material for a stretched body (porous body).
• this stretched body is a membrane (PTFE stretched membrane or PTFE porous membrane), it can be stretched by a known PTFE stretching method.
• a uniaxially stretched film can be obtained by roll-stretching a sheet-shaped or rod-shaped paste extrusion in the extrusion direction.
• a biaxially stretched film can also be obtained by stretching in the width direction with a tenter or the like. It is also preferable to perform a semi-baking treatment before stretching.
• This PTFE stretched body is a porous body having a high porosity, and can be suitably used as a filter medium for various microfiltration filters such as an air filter and a chemical solution filter, a support material for a polymer electrolyte membrane, and the like. It is also useful as a material for products used in the textile field, medical field, electrochemical field, sealing material field, air filtration field, ventilation / internal pressure adjustment field, liquid filtration field, general consumer material field, and the like. Specific uses will be illustrated below.
• Electrochemical field Dielectric material prepreg EMI shielding material, heat transfer material, etc. More specifically, printed wiring boards, electromagnetic shielding shield materials, insulating heat transfer materials, insulating materials, etc. Sealing material field Gaskets, packings, pump diaphragms, pump tubes, aircraft sealing materials, etc.
• Air filtration field ULPA filter for semiconductor manufacturing
• HEPA filter for hospital / semiconductor manufacturing
• cylindrical cartridge filter for industrial use
• bug filter for industrial use
• heat-resistant bag filter for exhaust gas treatment
• heat-resistant pleated filter for exhaust gas
• SINBRAN filter for industrial use
• catalyst filter for exhaust gas treatment
• filter with adsorbent built-in HDD
• vent filter with adsorbent for built-in HDD
• vent filter for built-in HDD, etc.
• vacuum cleaner Filters for vacuum cleaners, general-purpose multi-layer felt materials, cartridge filters for GT (for compatible products for GT), cooling filters (for electronic device housings), etc.
• Ventilation / internal pressure adjustment field Freezing and drying materials such as containers for freezing and drying, ventilation materials for automobiles for electronic circuits and lamps, container applications such as container caps, electronic devices including small terminals such as tablet terminals and mobile phone terminals For protective ventilation applications, medical ventilation applications, etc.
• Liquid filtration field Semiconductor liquid filtration filter (for semiconductor manufacturing), hydrophilic PTFE filter (for semiconductor manufacturing), filter for chemicals (for chemical treatment), filter for pure water production line (for pure water production), backwash type liquid Filtration filter (for industrial wastewater treatment), etc.
• Textile field PTFE fiber fiber material
• sewing thread textile
• weaving thread textile
• rope etc.
• Low molecular weight PTFE can also be produced using the polymer (I) described above.
• the fluoropolymer may be low molecular weight PTFE.
• the low molecular weight PTFE may be produced by polymerization, or the high molecular weight PTFE obtained by polymerization may be produced by reducing the molecular weight by a known method (pyrolysis, irradiation decomposition, etc.).
• Low molecular weight PTFE also called PTFE micropowder
• PTFE micropowder with a molecular weight of 600,000 or less has excellent chemical stability, extremely low surface energy, and is less likely to cause fibrillation, thus improving slipperiness and the texture of the coating film surface. It is suitable for producing plastics, inks, cosmetics, paints, greases, office automation equipment members, toners and the like as additives for the purpose of making them (see, for example, Japanese Patent Application Laid-Open No. 10-147617).
• the polymerization initiator and the polymer (I) are dispersed in an aqueous medium, and TFE or a monomer copolymerizable with TFE is polymerized with TFE to form low molecular weight PTFE. May be obtained.
• the low molecular weight PTFE obtained by the above polymerization is used as a powder, it can be made into powder particles by coagulating the above aqueous dispersion.
• the high molecular weight PTFE means a PTFE having non-melt processability and fibrillation property.
• the low molecular weight PTFE means PTFE having melt processability and not fibrillation property.
• the non-melt processability means a property that the melt flow rate cannot be measured at a temperature higher than the crystallization melting point in accordance with ASTM D 1238 and D 2116.
• the presence or absence of fibrillation can be determined by "paste extrusion", which is a typical method for molding "high molecular weight PTFE powder” which is a powder made from a polymer of TFE.
• paste extrusion is possible because high molecular weight PTFE has fibrillation properties. If the unbaked molded product obtained by paste extrusion does not have substantial strength or elongation, for example, if the elongation is 0% and it breaks when pulled, it can be considered that there is no fibrillation property.
• the high molecular weight PTFE preferably has a standard specific gravity (SSG) of 2.130 to 2.280.
• the standard specific gravity is measured by a water substitution method based on ASTM D 792 using a sample molded according to ASTM D4895-89.
• “high molecular weight” means that the standard specific gravity is within the above range.
• the low molecular weight PTFE has a complex viscosity at 380 ° C. of 1 ⁇ 10 2 to 7 ⁇ 10 5 Pa ⁇ s.
• low molecular weight means that the complex viscosity is within the above range.
• the high molecular weight PTFE has an extremely higher complex viscosity than the low molecular weight PTFE, and it is difficult to accurately measure the complex viscosity.
• the complex viscosity of the low molecular weight PTFE can be measured, it is difficult to obtain a molded product that can be used for measuring the standard specific gravity from the low molecular weight PTFE, and it is difficult to measure the accurate standard specific gravity. Is. Therefore, in the present disclosure, the standard specific gravity is adopted as an index of the molecular weight of the high molecular weight PTFE, and the complex viscosity is adopted as an index of the molecular weight of the low molecular weight PTFE. There is no known measurement method capable of directly specifying the molecular weight of either the high molecular weight PTFE or the low molecular weight PTFE.
• the high molecular weight PTFE preferably has a peak temperature of 333 to 347 ° C, more preferably 335 to 345 ° C.
• the low molecular weight PTFE preferably has a peak temperature of 322 to 333 ° C, more preferably 324 to 332 ° C.
• the peak temperature corresponds to the maximum value in the heat of fusion curve when the temperature is raised at a rate of 10 ° C./min using a differential scanning calorimeter [DSC] for a PTFE that has no history of heating to a temperature of 300 ° C. or higher. Is.
• the peak temperature can be obtained by raising the temperature of PTFE, which has no history of heating to a temperature of 300 ° C. or higher, under the condition of 10 ° C./min using a TG / DTA (differential thermal weight simultaneous measuring device). It can be specified as the temperature corresponding to the maximum value appearing in the differential thermal (DTA) curve.
• DTA differential thermal weight simultaneous measuring device
• the high molecular weight PTFE is 333 to 347 ° C. in the heat of fusion curve when the temperature is raised at a rate of 10 ° C./min using a differential scanning calorimeter [DSC] for a PTFE having no history of heating to a temperature of 300 ° C. or higher. It is preferable that at least one heat absorption peak appears in the range of 1 and the amount of heat of fusion calculated from the heat of fusion curve at 290 to 350 ° C. is 62 mJ / mg or more.
• An unfired tape (raw tape) can also be obtained from the PTFE fine powder obtained by using the above-mentioned polymer (I).
• step C the polymerization of FEP is preferably carried out at a polymerization temperature of 10 to 150 ° C. and a polymerization pressure of 0.3 to 6.0 MpaG.
• the FEP may be further modified by using perfluoro (alkyl vinyl ether) as the third component within a range of 0.1 to 2% by mass of all the monomers.
• the amount of the polymer (I) added in the above-mentioned step C can be adopted as the amount of the polymer (I) added, but it is usually 0 with respect to 100% by mass of the aqueous medium. Add an amount of .0001 to 10% by weight.
• FEP polymerization of FEP
• cyclohexane methanol, ethanol, propanol, ethane, propane, butane, pentane, hexane, carbon tetrachloride, chloroform, methylene chloride, methyl chloride and the like
• the buffer it is preferable to use ammonium carbonate, disodium hydrogen phosphate or the like.
• the obtained aqueous dispersion of FEP is subjected to post-treatment such as concentration as necessary, dried, powdered, and then melt-extruded. May be pelletized.
• the aqueous medium in the aqueous dispersion of FEP may contain an additive such as a nonionic surfactant, if necessary, but may contain a water-soluble organic solvent such as a water-soluble alcohol. It may be the one which does not contain a water-soluble organic solvent.
• melt extrusion can be carried out by appropriately setting the extrusion conditions as long as the extrusion conditions can be generally pelletized.
• the "group") is preferably low or absent.
• the unstable terminal group is chemically unstable, it not only lowers the heat resistance of the resin but also causes an increase in the amount of attenuation of the obtained electric wire.
• the total number of unstable terminal groups and -CF 2 H terminal groups of the fluoropolymer is preferably 50 or less per 1 ⁇ 10 6 carbon atoms. More preferably, it is less than 20 per 1 ⁇ 10 6 carbon atoms, and even more preferably 5 or less.
• the unstable terminal group and the -CF 2 H terminal group may be absent and all may be a -CF 3 terminal group.
• Unstable end groups and -CF 2 H end groups can be converted to -CF 3 end groups and stabilized by fluorination treatment.
• the fluorination treatment method is not particularly limited, and examples thereof include a method of exposing the polymer to a fluorine radical source that generates fluorine radicals under fluorination treatment conditions.
• the fluorine radical source include fluorine gas, CoF 3 , AgF 2 , UF 6 , OF 2 , N 2 F 2 , CF 3 OF, and halogen fluoride, for example, IF 5 , ClF 3 .
• a method of directly contacting the fluorinated gas with FEP is preferable, and the contact is preferably performed using diluted fluorine gas having a fluorine gas concentration of 10 to 50% by mass from the viewpoint of reaction control.
• the diluted fluorine gas can be obtained by diluting the fluorine gas with an inert gas such as nitrogen gas or argon gas.
• the fluorine gas treatment can be performed, for example, at a temperature of 100 to 250 ° C. The processing temperature is not limited to the above range, and can be appropriately set according to the situation.
• the fluorine gas treatment is preferably carried out by continuously or intermittently supplying diluted fluorine gas into the reactor. This fluorination treatment may be a dry powder after polymerization or pellets extruded by melt.
• FEP has good moldability, is less likely to cause molding defects, and has good heat resistance, chemical resistance, solvent resistance, insulation, electrical properties, and the like.
• the above-mentioned method for producing a powder of FEP is a method for obtaining a powder by drying and pulverizing an aqueous dispersion of a fluoropolymer containing FEP obtained by the above-mentioned production method of the present disclosure.
• the powder may be fluorinated.
• the above-mentioned method for producing a fluorinated powder is a method for obtaining a fluorinated powder by fluorinating the powder obtained by the above-mentioned method for producing a powder by supplying fluorinated gas.
• the method for producing pellets of FEP is a method of obtaining pellets by pelletizing powder of FEP.
• the pellet may be fluorinated.
• the above-mentioned method for producing fluorinated pellets is a method for obtaining fluorinated pellets by supplying fluorinated gas to the pellets obtained by the above-mentioned method for producing pellets.
• this FEP can be used for manufacturing various molded products such as electric wires, foamed electric wires, cables, coating materials such as wires, tubes, films, sheets, filaments and the like.
• step C the polymerization of a TFE / perfluoro (alkyl vinyl ether) copolymer such as PFA or MFA and a TFE / perfluoroallyl ether copolymer is usually carried out at a polymerization temperature of 10 to 100 ° C. and a polymerization pressure of 0. It is preferably performed at 3 to 6.0 MPaG.
• the amount of the polymer (I) added is the amount of the polymer (I) in the above-mentioned step C.
• the amount of addition can be adopted, it is usually preferable to add the amount in an amount of 0.0001 to 10% by mass with respect to 100% by mass of the aqueous medium.
• TFE / perfluoro (alkyl vinyl ether) copolymer and TFE / perfluoroallyl ether copolymer cyclohexane, methanol, ethanol, propanol, propane, butane, pentane, hexane, carbon tetrachloride, as chain transfer agents, Chloroform, methylene chloride, methyl chloride, methane, ethane and the like are preferably used, and ammonium carbonate, disodium hydrogen phosphate and the like are preferably used as the pH buffer.
• the fluoropolymer is a TFE / perfluoro (alkyl vinyl ether) copolymer such as PFA or MFA or a TFE / perfluoroallyl ether copolymer
• the obtained PFA or MFA is obtained.
• Aqueous dispersion of TFE / perfluoro (alkyl vinyl ether) copolymer or TFE / perfluoroallyl ether copolymer such as, etc. is subjected to post-treatment such as concentration as necessary, then dried, powdered, and then melt-extruded. May be pelletized.
• the aqueous medium in the above aqueous dispersion may contain an additive such as a nonionic surfactant, if necessary, but may contain a water-soluble organic solvent such as a water-soluble alcohol. It may be the one which does not contain a water-soluble organic solvent.
• melt extrusion can be carried out by appropriately setting the extrusion conditions as long as the extrusion conditions can be generally pelletized.
• the above-mentioned copolymer is preferably treated with fluorine gas for the purpose of improving its heat resistance and further enhancing the effect of suppressing chemical permeation of the molded product.
• Fluorine gas treatment is performed by bringing fluorine gas into contact with a chemical permeation inhibitor. However, since the reaction with fluorine is very exothermic, it is preferable to dilute fluorine with an inert gas such as nitrogen.
• the amount of fluorine in the fluorine gas / inert gas mixture is 1 to 100% by mass, preferably 10 to 25% by mass.
• the treatment temperature is 150 to 250 ° C., preferably 200 to 250 ° C., and the fluorine gas treatment time is 3 to 16 hours, preferably 4 to 12 hours.
• the gas pressure for fluorine gas treatment is in the range of 1 to 10 atm, but atmospheric pressure is preferably used. When the reactor is used at atmospheric pressure, the fluorine gas / inert gas mixture may be continuously passed through the reactor. As a result, unstable end of the copolymer is converted to -CF 3 end, a thermally stable.
• molding methods such as compression molding, transfer molding, extrusion molding, injection molding, blow molding and the like can be applied in the same manner as the conventional PFA molding method.
• a desired molded product can be obtained by such a molding method.
• the molded product include a sheet, a film, a packing, a round bar, a square bar, a pipe, a tube, a round tank, a square tank, a tank, and a wafer.
• tubes, pipes, tanks, connectors, etc. used for various chemical reaction devices, semiconductor manufacturing devices, and acid-based or alkaline-based chemical supply devices that require impermeable chemical solutions. Can be used.
• a nonionic surfactant is appropriately added to the aqueous dispersion of the TFE / perfluoro (alkyl vinyl ether) copolymer such as PFA and MFA and the TFE / perfluoroallyl ether copolymer, and if necessary, poly.
• a primer composition can be obtained by dissolving or dispersing ether sulfone, polyamideimide and / or polyimide, and a metal powder in an organic solvent. This primer composition is applied to a metal surface, a melt-processable fluororesin composition is applied onto the thus formed primer layer, and the melt-processable fluororesin composition layer is fired together with the primer layer to form fluorine on the metal surface. It can also be used as a resin coating method.
• step C the polymerization of ETFE is preferably carried out at a polymerization temperature of 10 to 100 ° C. and a polymerization pressure of 0.3 to 2.0 MPaG.
• the ETFE may be further modified by using a third monomer in a range of 0 to 20% by mass of all the monomers.
• TFE: ethylene: third monomer (63 to 94) :( 27 to 2) :( 1 to 10).
• the amount of the polymer (I) added in the above-mentioned step C can be adopted as the amount of the polymer (I) added, but it is usually based on 100% by mass of the aqueous medium. Add in an amount of 0.0001 to 10% by mass.
• cyclohexane methanol, ethanol, propanol, ethane, propane, butane, pentane, hexane, carbon tetrachloride, chloroform, methylene chloride, methyl chloride and the like as the chain transfer agent.
• the obtained aqueous dispersion of ETFE is subjected to post-treatment such as concentration as necessary, dried, powdered, and then melt-extruded. May be pelletized.
• the aqueous medium in the above aqueous dispersion may contain an additive such as a nonionic surfactant, if necessary, but may contain a water-soluble organic solvent such as a water-soluble alcohol. It may be the one which does not contain a water-soluble organic solvent.
• melt extrusion can be carried out by appropriately setting the extrusion conditions as long as the extrusion conditions can be generally pelletized.
• the ETFE sheet can be extruded into a sheet. That is, the ETFE powder or pellet can be melted, continuously extruded from the die, and cooled to obtain a sheet-shaped molded product. Additives may be added to ETFE.
• the additive a known additive can be appropriately used. Specific examples include ultraviolet absorbers, light stabilizers, antioxidants, infrared absorbers, flame retardants, flame retardant fillers, organic pigments, inorganic pigments, dyes and the like. Inorganic additives are preferable from the viewpoint of excellent weather resistance.
• the content of the additive in the ETFE sheet is preferably 20% by mass or less, and particularly preferably 10% by mass or less, based on the total mass of the ETFE sheet.
• membrane materials for membrane structure buildings (athletic facilities, gardening facilities, atriums, etc.) ) Is suitable.
• membrane materials for membrane structures for example, outdoor board materials (soundproof walls, windbreak fences, overwave fences, garage canopies, shopping malls, pedestrian walls, roofing materials), glass shatterproof films, heat and water resistance Sheets, building materials, etc. (tent materials for tent warehouses, membrane materials for sunshades, partial roofing materials for lighting, window materials that replace glass, membrane materials for flameproof partitions, curtains, exterior wall reinforcement, waterproof membranes, smokeproof membranes, etc.
• Non-combustible transparent partition road reinforcement, interior (lighting, wall surface, brand, etc.), exterior (tent, signboard, etc.), daily leisure goods (fishing rod, racket, golf club, projection curtain, etc.), automobile materials (roof) , Vibration damping material, body, etc.), aircraft materials, ship materials, home appliance exteriors, tanks, container inner walls, filters, construction membrane materials, electronic materials (printed substrates, wiring substrates, insulating films, release films, etc.), solar cells It is useful as a surface material for modules, a mirror protective material for solar thermal power generation, a surface material for solar water heaters, and the like.
• a fluoropolymer aqueous dispersion containing an electrolyte polymer precursor can also be produced by using the first production method of the present disclosure.
• the polymerization of the electrolyte polymer precursor is preferably carried out at a polymerization temperature of 10 to 100 ° C. and a polymerization pressure of 0.1 to 2.0 MPaG.
• the electrolyte polymer precursor is composed of a vinyl ether monomer as shown below, and can be converted into an ion-exchangeable polymer through a hydrolysis treatment.
• CF 2 CF-O- (CF 2 CFY 151- O) n- (CFY 152 ) m- A 151
• Y 151 represents a fluorine atom, a chlorine atom, a -SO 2 F group or a perfluoroalkyl group.
• the perfluoroalkyl group may contain etheric oxygen and a -SO 2 F group. , 0 to 3.
• n Y 151 may be the same or different.
• Y 152 represents a fluorine atom, a chlorine atom or a -SO 2 F group. M is.
• Y 152 represents an integer of 1 to 5 may be different or may be the same .
• a 151 represents the -SO 2 X 151, -COZ 151 or -POZ 152 Z 153.
• X 151 represents F, Cl, Br, I, -OR 151 or -NR 152 R 153 ;
• Z 151 , Z 152 and Z 153 represent the same or different, -NR 154 R 155 or -OR 156 .
• R 151 , R 152 , R 153 , R 154 , R 155 and R 156 represent alkyl, aryl, or sulfonyl-containing groups that may contain H, ammonium, alkali metal, or fluorine atoms, which may be identical or different. ) Can be mentioned.
• the electrolyte polymer precursor may be modified with a third monomer within a range of 0 to 20% by mass of all the monomers.
• the third monomer include polyfunctional monomers such as CTFE, vinylidene fluoride, perfluoroalkyl vinyl ether, and divinylbenzene.
• the electrolyte polymer precursor thus obtained is formed into, for example, a film, hydrolyzed with an alkaline solution, and treated with mineral acid to form a polymer electrolyte film such as a fuel cell, an electrolyzer, and a redox flow battery. Can be used for.
• the electrolyte polymer dispersion can be obtained by hydrolyzing with an alkaline solution while maintaining the dispersed state of the electrolyte polymer precursor. Subsequently, by heating to 120 ° C. or higher in the pressurized container, it can be dissolved in, for example, a water / alcohol mixed solvent to be in a solution state.
• the solution thus obtained can be used, for example, as a binder for electrodes, or can be combined with various additives to form a cast film, and can be used, for example, for an antifouling coating film, an organic actuator, or the like.
• the polymerization temperature of the TFE / VDF copolymer is not particularly limited and may be 0 to 100 ° C.
• the polymerization pressure is appropriately determined according to other polymerization conditions such as the polymerization temperature, but is usually 0 to 9.8 MPaG.
• the TFE / VDF copolymer may also be modified by using a third monomer in a range of 0 to 50 mol% of all the monomers.
• TFE: ethylene: third monomer (30 to 85) :( 10 to 69.9) :( 0.1 to 10).
• the third monomer may be a fluorine-free ethylenic monomer.
• the fluorine-free ethylenic monomer is preferably selected from ethylenic monomers having 6 or less carbon atoms in terms of maintaining heat resistance and chemical resistance.
• examples thereof include sulfonic acid, acrylic acid and methacrylic acid.
• the amount of the polymer (I) added in the above-mentioned step C can be adopted as the amount of the polymer (I) added, but usually 100 mass of the aqueous medium is used. It is added in an amount of 0.0001 to 5% by mass based on%.
• the TFE / VDF copolymer obtained by the polymerization may be amidated by contacting it with aqueous ammonia, ammonia gas or a nitrogen compound capable of producing ammonia.
• the TFE / VDF copolymer obtained by the above-mentioned method is also preferably used as a raw material for obtaining TFE / VDF copolymer fibers by the spinning and drawing method.
• a TFE / VDF copolymer is melt-spun and then cooled and solidified to obtain an undrawn yarn, and then the undrawn yarn is run in a heated tubular body and drawn to form a TFE.
• a method for obtaining VDF copolymer fibers is also preferably used as a raw material for obtaining TFE / VDF copolymer fibers by the spinning and drawing method.
• the TFE / VDF copolymer can also be dissolved in an organic solvent to obtain a solution of the TFE / VDF copolymer.
• organic solvent include nitrogen-containing organic solvents such as N-methyl-2-pyrrolidone, N, N-dimethylacetamide and dimethylformamide; ketone solvents such as acetone, methyl ethyl ketone, cyclohexanone and methyl isobutyl ketone; ethyl acetate.
• Ester solvents such as butyl acetate; ether solvents such as tetrahydrofuran and dioxane; further, general-purpose organic solvents having a low boiling point such as mixed solvents thereof can be mentioned.
• the above solution can be used as a binder for batteries.
• the aqueous dispersion of the TFE / VDF copolymer on a porous substrate made of a polyolefin resin and use it as a composite porous film. It is also preferable to disperse inorganic particles or organic particles in an aqueous dispersion and coat it on a porous substrate to use it as a composite porous membrane.
• the composite porous membrane thus obtained can be used as a separator for a lithium secondary battery or the like.
• the melt-processable fluororesin powder can be suitably used as a powder coating material.
• a powder coating material made of the melt-processable fluororesin powder is applied to a base material, a film having a smooth surface can be obtained.
• the melt-processable fluororesin powder having an average particle size of 1 ⁇ m or more and less than 100 ⁇ m is particularly suitable as a powder coating used for electrostatic coating, and the melt-processable fluororesin powder having an average particle size of 100 ⁇ m or more and 1000 ⁇ m or less is particularly suitable.
• Especially suitable as a powder coating used for rotary coating or rotary molding is particularly suitable.
• the melt-processable fluororesin powder can be produced by a method of obtaining a powder by drying and pulverizing the aqueous dispersion of the melt-processable fluororesin obtained by the first production method of the present disclosure described above.
• a production method for producing the melt-processable fluororesin powder is also one of the present disclosures.
• thermoplastic elastomer when a thermoplastic elastomer is produced as the fluororubber, as disclosed in International Publication No. 00/01741, fluoropolymer fine particles are once synthesized at a high concentration, then diluted and further polymerized. Therefore, it is also possible to use a method capable of increasing the final polymerization rate as compared with the usual polymerization.
• the polymerization temperature is usually ⁇ 20 to 200 ° C., preferably 5 to 150 ° C.
• the polymerization pressure is usually 0. It is carried out at 5 to 10 MPaG, preferably 1 to 7 MPaG.
• the pH in the polymerization medium is usually preferably maintained at 2.5 to 13 by a known method or the like, using a pH adjuster or the like described later.
• Examples of the monomer used for the polymerization of fluororubber include fluoroethylene unsaturated monomers having at least the same number of fluorine atoms as carbon atoms and capable of copolymerizing with vinylidene fluoride, in addition to vinylidene fluoride.
• Examples of the fluorine-containing ethylenically unsaturated monomer include trifluoropropene, pentafluoropropene, hexafluorobutene, and octafluorobutene. Among them, hexafluoropropene is particularly suitable because of the properties of the elastomer obtained when it blocks the crystal growth of the polymer.
• fluorine-containing ethylenically unsaturated monomer examples include trifluoroethylene, TFE and CTFE, and a fluorine-containing monomer having one or more chlorine and / or bromine substituents may be used. it can. Perfluoro (alkyl vinyl ether), for example perfluoro (methyl vinyl ether), can also be used. TFE and HFP are preferred for producing fluororubber.
• the addition amount of the polymer (I) in the above-mentioned step C can be adopted, but usually, with respect to 100% by mass of the aqueous medium.
• a known inorganic radical polymerization initiator can be used as the polymerization initiator.
• conventionally known water-soluble inorganic peroxides such as sodium, potassium and ammonium persulfates, perphosphates, perborates, percarbonates or permanganates are particularly preferable. It is useful.
• the radical polymerization initiator further comprises a reducing agent, for example, sodium, potassium or ammonium sulfite, sulfite, metabisulfite, hyposulfite, thiosulfate, sulfite or hypophosphate.
• a suitable inorganic radical polymerization initiator is ammonium persulfate, and it is more preferable to use it in a redox system together with ammonium persulfate and sodium bisulfite.
• the concentration of the polymerization initiator added is appropriately determined by the molecular weight of the target fluoropolymer and the polymerization reaction rate, but is 0.0001 to 10% by mass, preferably 0.01 to 100% by mass, based on 100% by mass of the total amount of the monomers. Set to an amount of 5% by mass.
• thermoplastic elastomer In the polymerization of the fluororubber, known ones can be used as the chain transfer agent, but hydrocarbons, esters, ethers, alcohols, ketones, chlorine compounds, carbonates and the like can be used, and the thermoplastic elastomer can be used. , Hydrocarbons, esters, ethers, alcohols, chlorine compounds, iodine compounds and the like can be used. Of these, acetone and isopropyl alcohol are preferable, and in the polymerization of the thermoplastic elastomer, isopentane, diethyl malonate and ethyl acetate are preferable from the viewpoint that the reaction rate does not easily decrease, and I (CF 2 ) 4 I, I (CF 2). ) 6 I, ICH 2 I and other diiodide compounds are preferable from the viewpoint that the polymer terminal can be iodide and can be used as a reactive polymer.
• the amount of the chain transfer agent used is usually 0.5 ⁇ 10 -3 to 5 ⁇ 10 -3 mol%, preferably 1.0 ⁇ 10 -3 to 3.5 ⁇ 10 based on the total amount of the supplied monomers. It is preferably -3 mol%.
• Paraffin wax or the like can be preferably used as the emulsion stabilizer in the polymerization of the fluororubber, and phosphate, sodium hydroxide, potassium hydroxide or the like can be preferably used as the pH adjuster in the polymerization of the thermoplastic elastomer. it can.
• the pretreatment aqueous dispersion containing the fluororubber obtained in step C has a solid content concentration of 1.0 to 40% by mass and an average particle size of 0.03 to 1 ⁇ m, preferably 0.05 at the time when the polymerization is completed. It is of ⁇ 0.5 ⁇ m and has a number average molecular weight of 1,000 to 2,000,000.
• the aqueous dispersion of fluororubber obtained by the first production method of the present disclosure is suitable for rubber molding by adding, concentrating, or the like, if necessary, a dispersion stabilizer such as a hydrocarbon-based surfactant. It can be a dispersion.
• the dispersion is processed by adjusting the pH, coagulating, heating and the like. Each process is performed as follows.
• the solidification is carried out by adding an alkaline earth metal salt.
• alkaline earth metal salt examples include nitrates of calcium or magnesium, chlorates and acetates.
• the pH adjustment and the coagulation may be performed first, but it is preferable to perform the pH adjustment first.
• washing is performed with the same volume of water as the fluororubber to remove a small amount of impurities such as buffer solution and salt existing in the fluororubber, and drying is performed. Drying is usually carried out in a drying oven at a high temperature of about 70 to 200 ° C. while circulating air.
• the fluororubber may be a partially fluororubber or a perfluororubber.
• VdF vinylidene fluoride
• TFE tetrafluoroethylene
• Pr propylene
• Tr tetrafluoroethylene
• TFE propylene
• VdF vinylidene fluoride
• Ethylene / hexafluoropropylene (HFP) -based fluororubber ethylene / hexafluoropropylene (HFP) / vinylidene fluoride (VdF) -based fluororubber
• HFP ethylene / hexafluoropropylene
• VdF vinylidene fluoride
• TFE tetrafluoroethylene
• TFE tetrafluoroethylene
• the vinylidene fluoride-based fluororubber is preferably a copolymer composed of 45 to 85 mol% of vinylidene fluoride and 55 to 15 mol% of at least one other monomer copolymerizable with vinylidene fluoride. .. More preferably, it is a copolymer consisting of 50 to 80 mol% of vinylidene fluoride and 50 to 20 mol% of at least one other monomer copolymerizable with vinylidene fluoride.
• Examples of at least one other monomer copolymerizable with the above-mentioned vinylidene fluoride include tetrafluoroethylene [TFE], hexafluoropropylene [HFP], fluoroalkyl vinyl ether, chlorotrifluoroethylene [CTFE], trifluoroethylene, and tri.
• Monomers such as fluoromonomers and monomers giving cross-linking sites; non-fluorines such as ethylene, propylene, and alkyl vinyl ethers. Examples include chemicalized monomers. These can be used alone or in any combination. Among these, it is preferable to use at least one selected from the group consisting of TFE, HFP, fluoroalkyl vinyl ether and CTFE.
• fluoroalkyl vinyl ether a fluoromonomer represented by the general formula (160) is preferable.
• vinylidene fluoride-based fluorororubber examples include VdF / HFP-based rubber, VdF / HFP / TFE-based rubber, VdF / CTFE-based rubber, VdF / CTFE / TFE-based rubber, and VDF / general formula (100).
• the tetrafluoroethylene / propylene-based fluororubber is preferably a copolymer composed of 45 to 70 mol% of tetrafluoroethylene, 55 to 30 mol% of propylene, and 0 to 5 mol% of fluoromonomer that provides a crosslinked site. ..
• the fluororubber may be a perfluoro rubber.
• the perfluoro rubber include perfluoro rubber containing TFE, for example, a fluoromonomer copolymer represented by TFE / general formula (160), (130) or (140) and TFE / general formula (160), (130). ) Or (140), at least one selected from the group consisting of a fluoromonomer / a monomer copolymer giving a cross-linking site is preferable.
• the composition is preferably 45 to 90/10 to 55 (mol%), more preferably 55 to 80/20 to 45, and even more preferably 55 to 55. It is 70 / 30-45.
• a monomer copolymer giving a TFE / PMVE / cross-linking site it is preferably 45 to 89.9 / 10 to 54.9 / 0.01 to 4 (mol%), and more preferably 55 to 77. It is 9/20 to 49.9 / 0.1 to 3.5, and more preferably 55 to 69.8 / 30 to 44.8 / 0.2 to 3.
• the fluoromonomer copolymer represented by the general formula (160), (130) or (140) having TFE / carbon number of 4 to 12 it is preferably 50 to 90/10 to 50 (mol%). , More preferably 60 to 88/12 to 40, and even more preferably 65 to 85/15 to 35.
• perfluoro rubber examples include TFE / a fluoromonomer represented by the general formula (140) / a fluoromonomer copolymer giving a crosslinked site, TFE / a perfluorovinyl ether copolymer represented by the general formula (140), and TFE. / At least one selected from the group consisting of a fluoromonomer copolymer represented by the general formula (160) and a TFE / fluoromonomer represented by the general formula (160) / a monomer copolymer giving a cross-linking site. Is preferable.
• perfluoro rubber examples include perfluoro rubbers described in International Publication No. 97/24381, Japanese Patent Publication No. 61-57324, Japanese Patent Publication No. 4-81608, Japanese Patent Publication No. 5-13961, and the like. Can be done.
• the fluororubber is preferably having a glass transition temperature of ⁇ 70 ° C. or higher, more preferably ⁇ 60 ° C. or higher, and further preferably ⁇ 50 ° C. or higher, from the viewpoint of excellent compression set at high temperature. .. Further, from the viewpoint of good cold resistance, it is preferably 5 ° C. or lower, more preferably 0 ° C. or lower, and even more preferably -3 ° C. or lower.
• the glass transition temperature is determined by using a differential scanning calorimeter (DSC822e, manufactured by METTLER TOLEDO) to raise the temperature of 10 mg of the sample at 10 ° C./min to obtain a DSC curve, which is the base before and after the secondary transition of the DSC curve. It can be obtained as the temperature indicating the midpoint of the intersection of the extension line of the line and the tangent line at the turning point of the DSC curve.
• DSC822e differential scanning calorimeter
• the fluororubber preferably has a Mooney viscosity ML (1 + 20) at 170 ° C. of 30 or more, more preferably 40 or more, and even more preferably 50 or more. Further, in terms of good workability, it is preferably 150 or less, more preferably 120 or less, and further preferably 110 or less.
• the fluororubber preferably has a Mooney viscosity ML (1 + 20) at 140 ° C. of 30 or more, more preferably 40 or more, and even more preferably 50 or more. Further, in terms of good workability, it is preferably 180 or less, more preferably 150 or less, and further preferably 110 or less.
• the fluororubber has a Mooney viscosity ML (1 + 10) at 100 ° C. of preferably 10 or more, more preferably 20 or more, and further preferably 30 or more in terms of good heat resistance. Further, in terms of good workability, it is preferably 120 or less, more preferably 100 or less, and further preferably 80 or less.
• the Mooney viscosity can be measured according to JIS K6300 at 170 ° C., 140 ° C., or 100 ° C. using a Mooney viscometer MV2000E manufactured by ALPHA TECHNOLOGIES.
• the pretreatment aqueous dispersion containing fluororubber used in the first production method of the present disclosure may be in any form as long as it is obtained from the above polymerization, and may be an aqueous dispersion after polymerization.
• the aqueous dispersion after polymerization may be diluted or concentrated, or may be dispersed and stabilized.
• the fluoropolymer aqueous dispersion containing fluororubber obtained by the first production method of the present disclosure is used as a gum or crumb obtained by coagulation, drying or the like by a conventionally known method. You can also do it.
• the polymer (I) used in the step C can improve the stability of the aqueous dispersion, and as described above, an initiator such as an organic peroxide and a chain such as an iodine or a bromine compound are linked during the polymerization. It is more preferably used in a polymerization method in which a poorly water-soluble substance such as a transfer agent is added.
• the gum is a small granular mass made of fluororubber, and the crumb is a result of the fluororubber being unable to maintain a small granular shape as a gum at room temperature and being fused to each other. It is in the form of an amorphous mass.
• the fluororubber can be processed into a fluororubber composition by adding a curing agent, a filler and the like.
• curing agent examples include polyols, polyamines, organic peroxides, organic tins, bis (aminophenol) tetraamines, bis (thioaminophenol) and the like.
• the fluororubber composition is made of the above-mentioned fluororubber, it is excellent in that it does not substantially contain an emulsifier and is easily crosslinked during molding.
• a fluororubber molded product can be obtained by molding using the above-mentioned fluororubber.
• the molding process is not particularly limited, and examples thereof include known methods using the above-mentioned curing agent.
• the fluororubber molded product is suitable as a seal, gasket, electric wire coating, hose, tube, laminate, accessory, etc., and is particularly suitable for parts for semiconductor manufacturing equipment, automobile parts, and the like.
• a fluoropolymer aqueous dispersion is obtained by the first production method of the present disclosure.
• the fluoropolymer aqueous dispersion may contain a hydrocarbon-based surfactant.
• the hydrocarbon-based surfactant include the above-mentioned hydrocarbon-based surfactants and the like.
• the above-mentioned hydrocarbon-based surfactant can be suitably used as a dispersant for dispersing the fluoropolymer obtained by polymerization in an aqueous medium.
• the present disclosure further excludes the polymer (I) containing the polymerization unit (I) based on the monomer represented by the following general formula (I), the aqueous medium, and the fluoropolymer (provided that the polymer (I) is excluded. ), which is a fluoropolymer aqueous dispersion containing the lightness L * of the fluoropolymer aqueous dispersion and the fluoropolymer aqueous dispersion obtained by microfiltration of the fluoropolymer aqueous dispersion (using a microfiltration membrane).
• a fluoropolymer aqueous dispersion in which the difference ⁇ L * from the lightness L * of the fluoropolymer aqueous dispersion after purification under the above conditions is less than 16.
• CX 1 X 3 CX 2 R (-CZ 1 Z 2- A 0 ) m (I) (In the formula, X 1 and X 3 are independently F, Cl, H or CF 3 , respectively; X 2 is an H, F, alkyl group or fluorine-containing alkyl group; A 0 is an anion.
• the specific method of purification is to add 1.82 g of nonionic surfactant to 156.4 g of fluoropolymer aqueous dispersion, and 0.72 g of nonionic surfactant per 156.4 g of pure water. Add an activator to make additional water, and add the above aqueous dispersion to a microfiltration membrane (made of polyethylene, inner diameter 0.7 mm, length 130 mm, average pore diameter 0.1 ⁇ m, effective membrane area 150 cm 2 ) at a water pressure of 0.1 MPa.
• a microfiltration membrane made of polyethylene, inner diameter 0.7 mm, length 130 mm, average pore diameter 0.1 ⁇ m, effective membrane area 150 cm 2
• ⁇ L * is a value represented by the following formula, and is an absolute value of a value obtained by subtracting the brightness L * before purification from the brightness L * after purification.
• ⁇ L *
• the ⁇ L * is more preferably 12 or less, further preferably 8 or less, further preferably 5 or less, particularly preferably 3 or less, and particularly preferably 1 or less.
• the fluoropolymer aqueous dispersion of the present disclosure can be obtained by the above-mentioned first production method of the present disclosure.
• a fluororesin is more preferable, and the above-mentioned fluoropolymer substitution rate is 50% or more.
• the fluororesin of the above is further preferable, the fluororesin having a fluororesin of more than 50% is even more preferable, the fluororesin having a fluororesin of 55% or more is even more preferable, and the fluororesin having a fluororesin of 60% or more.
• a fluororesin having a fluorine substitution rate of 75% or more is even more preferable, a fluororesin having a fluorine substitution rate of 80% or more is particularly preferable, and a fluororesin having a fluorine substitution rate of 90 to 100%, that is, Perfluororesins are most preferred.
• a fluororesin having a fluorine substitution rate of 95 to 100% is more preferable, PTFE, FEP, and PFA are more preferable, and PTFE is particularly preferable.
• the PTFE any of the embodiments described in the first manufacturing method of the present disclosure can be adopted.
• PTFE fluoropolymer aqueous dispersion obtained by the first production method of the present disclosure and the fluoropolymer in the fluoropolymer aqueous dispersion of the present disclosure
• PTFE, FEP, TFE / perfluoro (alkyl vinyl ether) copolymers are preferable.
• PTFE is more preferred.
• the fluoropolymer aqueous dispersion obtained by the first production method of the present disclosure and the fluoropolymer aqueous dispersion of the present disclosure have a polymer (I) content of 0.0001 to 10% by mass. preferable. If it is less than 0.0001% by mass, the dispersion stability may be inferior, and if it exceeds 10% by mass, there is no dispersion effect commensurate with the abundance and it is not practical.
• the more preferable lower limit of the content of the polymer (I) is 0.001% by mass, the more preferable upper limit is 5% by mass, and the further preferable upper limit is 3% by mass.
• the content of the polymer (I) can be measured from solid-state NMR as described above.
• the fluoropolymer aqueous dispersion obtained by the first production method of the present disclosure and the fluoropolymer aqueous dispersion of the present disclosure may contain one single polymer (I) or two. It may contain the above-mentioned different polymer (I).
• the fluoropolymer aqueous dispersion of the present disclosure preferably contains a nonionic surfactant.
• a nonionic surfactant those listed as the above-mentioned hydrocarbon-based surfactants can be adopted.
• at least one selected from the group consisting of the compound represented by the general formula (i) and the compound represented by the general formula (ii) is preferable.
• the content of the fluoropolymer in the fluoropolymer aqueous dispersion obtained by the production method of the present disclosure and the fluoropolymer aqueous dispersion of the present disclosure is not limited, but may be, for example, 0.01 to 80% by mass. It is preferably 0.02% by mass or more, more preferably 0.05% by mass or more, further preferably 20% by mass or more, particularly preferably 30% by mass or more, and preferably 75% by mass. It is 0% by mass or less, more preferably 70% by mass or less, further preferably 55% by mass or less, particularly preferably 50% by mass or less, and most preferably 45% by mass or less.
• the content of the fluoropolymer in the fluoropolymer aqueous dispersion obtained by the production method of the present disclosure and the fluoropolymer aqueous dispersion of the present disclosure can be determined, for example, by a method of separating solid components with an MF membrane.
• the total amount of the polymer (I), water and fluoropolymer is preferably 95.0% by mass or more, 99. It is preferably 0.0% by mass or more, further preferably 99.9% by mass or more, and particularly preferably composed substantially only of the polymer (I), water and fluoropolymer.
• the fluoropolymer aqueous dispersion obtained by the production method of the present disclosure and the fluoropolymer aqueous dispersion preferably have a brightness L * of 70 or more. More preferably, it is 80 or more, and even more preferably 90 or more.
• the brightness L * may be greater than 86, greater than 91, and greater than 95.
• the brightness L * is measured by an X-rite colorimeter.
• the fluoropolymer aqueous dispersion obtained by the first production method of the present disclosure and the fluoropolymer aqueous dispersion of the present disclosure do not substantially contain a fluoropolymer-containing surfactant.
• substantially free of a fluoropolymer-containing surfactant means that the fluoropolymer-containing surfactant is 10 mass ppm or less with respect to the fluoropolymer.
• the content of the fluorine-containing surfactant is preferably 1 mass ppm or less, more preferably 100 mass ppb or less, still more preferably 10 mass ppb or less, and even more preferably 1 mass ppb or less.
• the fluorine-containing surfactant is below the detection limit as measured by liquid chromatography-mass spectrometry (LC / MS / MS).
• the amount of the fluorine-containing surfactant can be quantified by a known method. For example, it can be quantified by LC / MS / MS analysis.
• the obtained aqueous dispersion is extracted with an organic solvent of methanol, the molecular weight information of the extract is extracted from the LC / MS / MS spectrum, and the agreement with the structural formula of the candidate surfactant is confirmed. Then, an aqueous solution having a concentration of 5 levels or higher is prepared for the confirmed surfactant, and LC / MS / MS analysis for each concentration is performed to prepare a calibration curve with the area area.
• the obtained aqueous dispersion can be quantitatively measured by performing Soxhlet extraction with methanol and performing LC / MS / MS analysis on the extract. That is, the content of the fluorine-containing surfactant can be quantified by, for example, LC / MS / MS analysis.
• methanol is added to the aqueous dispersion to perform extraction, and the obtained extract is subjected to LC / MS / MS analysis.
• treatment by Soxhlet extraction, ultrasonic treatment or the like may be performed.
• Molecular weight information is extracted from the obtained LC / MS / MS spectrum, and agreement with the structural formula of the candidate fluorine-containing surfactant is confirmed.
• an aqueous solution having a content of 5 levels or more of the confirmed fluorine-containing surfactant was prepared, and LC / MS / MS analysis was performed on the aqueous solution having each content, and the content and the area area with respect to the content were obtained. Plot the relationship and draw a calibration curve.
• the fluorine-containing surfactant is the same as that exemplified in the first production method of the present disclosure described above.
• it may be a surfactant containing a fluorine atom having a total carbon number of 20 or less in the portion excluding the anionic group, or a surfactant containing fluorine having a molecular weight of 800 or less in the anionic portion, and LogPOW may be used.
• It may be a fluorine-containing surfactant of 3.5 or less.
• anionic fluorine-containing surfactant examples include compounds represented by the above general formula (N 0 ), and specifically, compounds represented by the general formula (N 1 ) and general formula (N 2 ). Examples thereof include a compound represented by the general formula (N 3 ), a compound represented by the general formula (N 4 ), and a compound represented by the general formula (N 5 ). More specifically, the perfluorocarboxylic acid (I) represented by the general formula (I), the ⁇ -H perfluorocarboxylic acid (II) represented by the general formula (II), and the general formula (III) are represented.
• Examples thereof include a fluorosulfonic acid (XI), a compound represented by the general formula (XII) (XII), and a compound represented by the general formula (XIII) (XIII).
• the fluoropolymer aqueous dispersion obtained by the first production method of the present disclosure and the fluoropolymer aqueous dispersion of the present disclosure may be concentrated or subjected to dispersion stabilization treatment to form a dispersion, or coagulated or aggregated. It may be used as a powder or other solid matter obtained by collecting and drying the mixture.
• additives such as pigments and fillers can be added to the fluoropolymer aqueous dispersion obtained by the first production method of the present disclosure and the fluoropolymer aqueous dispersion of the present disclosure.
• the above additives may be used within a range that does not interfere with the effects of the present disclosure.
• the polymer (I) may be removed by the above concentration operation.
• the fluoropolymer aqueous dispersion obtained by performing the first production method of the present disclosure may also be subjected to dispersion stabilization treatment without concentration depending on the application to prepare an aqueous dispersion having a long pot life. it can.
• dispersion stabilizer to be used include the same as above.
• the use of the fluoropolymer aqueous dispersion is not particularly limited, and as the aqueous dispersion is applied as it is, it is coated on a substrate, dried, and then fired as necessary; a non-woven fabric, a resin molded product. Impregnation by impregnating and drying a porous support such as, preferably by firing; after coating on a base material such as glass and drying, if necessary, immersing in water to peel off the base material. Examples thereof include cast film forming for obtaining a thin film, and examples of these applications include water-based dispersion paints, electrode binders, and electrode water repellents.
• the above fluoropolymer aqueous dispersion can be prepared by blending a compounding agent such as a known pigment, thickener, dispersant, antifoaming agent, antifreezing agent, or film forming aid, or by further adding another polymer compound. It can be combined and used as a water-based coating coating. Further, as an additive application, it can be used as a binder for suppressing the falling off of the active material of the electrode, a binder application, a compound application such as an anti-drip agent, and a dust suppression treatment application for preventing the flying of earth and sand and dust.
• a compounding agent such as a known pigment, thickener, dispersant, antifoaming agent, antifreezing agent, or film forming aid
• An anionic surfactant can be preferably contained for the purpose of adjusting the viscosity of the fluoropolymer aqueous dispersion or for improving the miscibility of pigments, fillers and the like.
• the anionic surfactant can be appropriately added as long as there is no problem in terms of economy and environment.
• anionic surfactant examples include non-fluorinated anionic surfactants and fluorine-containing anionic surfactants, but fluorine-free non-fluorinated anionic surfactants, that is, hydrocarbon anionic surfactants. Is preferable.
• the type is not particularly limited as long as it is a known anionic surfactant, but for example, the anionic surfactant described in International Publication No. 2013/146950 and International Publication No. 2013/146947.
• Agents can be used.
• those having a saturated or unsaturated aliphatic chain having 6 to 40 carbon atoms, preferably 8 to 20 carbon atoms, and more preferably 9 to 13 carbon atoms can be mentioned.
• the saturated or unsaturated aliphatic chain may be either a straight chain or a branched chain, and may have a cyclic structure.
• the hydrocarbon may be aromatic or may have an aromatic group.
• the hydrocarbon may have heteroatoms such as oxygen, nitrogen and sulfur.
• anionic surfactant examples include alkyl sulfonate, alkyl sulfate, alkyl aryl sulfate and salts thereof; aliphatic (carboxylic acid) acid and its salt; phosphoric acid alkyl ester, phosphoric acid alkylaryl ester or salt thereof; and the like.
• alkyl sulfonates, alkyl sulfates, aliphatic carboxylic acids or salts thereof are preferred.
• alkyl sulfate or a salt thereof ammonium lauryl sulfate, sodium lauryl sulfate and the like are preferable.
• succinic acid, decanoic acid, undecanoic acid, undecenoic acid, lauric acid, hydrododecanoic acid, or salts thereof are preferable.
• the amount of the anionic surfactant added depends on the type of the anionic surfactant and other compounding agents, but is preferably 10 ppm to 5000 ppm with respect to the solid content mass of the fluoropolymer. As the lower limit of the amount of the anionic surfactant added, 50 ppm or more is more preferable, and 100 ppm or more is further preferable. If the amount added is too small, the viscosity adjusting effect is poor. The upper limit of the amount of the anionic surfactant added is more preferably 3000 ppm or less, still more preferably 2000 ppm or less. If the amount added is too large, the mechanical stability and storage stability of the aqueous dispersion may be impaired.
• methyl cellulose, alumina sol, polyvinyl alcohol, carboxylated vinyl polymer and the like can be blended in addition to the anionic surfactant.
• the fluoropolymer aqueous dispersion may contain other polymer compounds as long as the characteristics of the fluoropolymer aqueous dispersion are not impaired.
• the other polymer compounds are not particularly limited, and for example, polyethylene oxide (dispersion stabilizer), polyethylene glycol (dispersion stabilizer), phenol resin, urea resin, epoxy resin, melamine resin, polyester resin, polyether resin, etc.
• Acrylic silicone resin, silicone resin, silicone polyester resin, polyurethane resin and the like can be mentioned.
• a fluoropolymer can be produced by washing and drying a coagulated product containing a fluoropolymer obtained by coagulating the above-mentioned fluoropolymer aqueous dispersion.
• Etc. may be reused.
• the method for recovering and purifying is not particularly limited, but a known method can be used.
• a known method can be used.
• the method described in the above is mentioned, and specifically, the following method is mentioned.
• an ion exchange resin or activated carbon is used in the wastewater.
• Silica, clay, zeolite, etc. are brought into contact with each other to adsorb the polymer (I), etc., then the wastewater and the adsorbed particles are separated, and the adsorbed particles adsorbing the polymer (I), etc. are recovered. There is a way to do it.
• By incinerating the adsorbed particles adsorbing the polymer (I) or the like it is possible to prevent the polymer (I) or the like from being released into the environment.
• the polymer (I) and the like can be desorbed and eluted from the ion exchange resin particles adsorbing the polymer (I) and the like by a known method and recovered.
• the ion exchange resin particles are anion exchange resin particles
• the polymer (I) or the like can be eluted by contacting the mineral acid with the anion exchange resin.
• a water-soluble organic solvent is added to the subsequently obtained eluate, it is usually separated into two phases. Therefore, the polymer (I) and the like are recovered by recovering and neutralizing the lower phase containing the polymer (I) and the like. it can.
• the water-soluble organic solvent include polar solvents such as alcohols, ketones, and ethers.
• the wastewater contains fluoropolymer particles or other solids
• a method for removing fluoropolymer particles and other solids a method for precipitating these by adding an aluminum salt or the like, then separating the waste water and the precipitate to remove the precipitate, an electrocoagulation method, etc. Can be mentioned. Further, it may be removed by a mechanical method, and examples thereof include a cross flow filtration method, a deep layer filtration method, and a precoat filtration method.
• the concentration of the unaggregated fluoropolymer in the waste water is preferably low from the viewpoint of productivity, more preferably less than 0.4% by mass, and particularly preferably less than 0.3% by mass.
• a scrubber As a method for recovering the polymer (I) or the like from the off-gas, a scrubber is used to bring the polymer (I) or the like into contact with an organic solvent such as deionized water, an alkaline aqueous solution, or a glycol ether solvent.
• an organic solvent such as deionized water, an alkaline aqueous solution, or a glycol ether solvent.
• a method of obtaining a scrubber solution containing the mixture can be mentioned.
• the scrubber solution can be recovered in a state where the polymer (I) and the like are phase-separated, so that the polymer (I) and the like can be easily recovered and reused.
• the alkaline compound include alkali metal hydroxides and quaternary ammonium salts.
• a scrubber solution containing the polymer (I) or the like may be concentrated using a reverse osmosis membrane or the like.
• the concentrated scrubber solution usually contains fluorine ions, but after concentration, alumina can be further added to remove the fluorine ions, thereby facilitating the reuse of the polymer (I) and the like.
• the polymer (I) or the like may be recovered by bringing the adsorbed particles into contact with the scrubber solution to adsorb the polymer (I) or the like.
• the polymer (I) or the like recovered by any of the above methods can be reused for producing a fluoropolymer.
• the present disclosure also discloses a fluoropolymer obtained by polymerization in the presence of a water-soluble polymer in which a hydrogen atom bonded to a carbon atom is replaced with a fluoropolymer in an amount of 50% or more (however, the water-soluble polymer).
• a method for producing a fluoropolymer aqueous dispersion which comprises the step A'in which the pretreatment aqueous dispersion containing (excluding) is subjected to ultrafiltration, microfiltration, diafiltration, or a combination thereof.
• the second manufacturing method of the present disclosure will be provided.
• the second production method of the present disclosure is described above, except that a water-soluble polymer having a hydrogen atom bonded to a carbon atom substituted with a fluorine atom in an amount of 50% or more is used instead of the polymer (I). All of the same methods and embodiments as those of the first manufacturing method of the present disclosure can be adopted.
• the fluoropolymer aqueous dispersion obtained by the second production method of the present disclosure may contain one single water-soluble polymer, or may contain two or more different water-soluble polymers. Good.
• the water-soluble polymer is not particularly limited, and a water-soluble polymer in which the hydrogen atom bonded to the carbon atom is replaced with a fluorine atom in the above-mentioned polymer (I) is 50% or more is used.
• a water-soluble polymer in which a hydrogen atom bonded to a carbon atom other than the polymer (I) described above is replaced with a fluorine atom in an amount of 50% or more can be used.
• the content of the polymerization unit (I) is preferably 50% by mass or more, more preferably 60% by mass or more, further preferably 70% by mass or more, still more preferably 80% by mass or more. 90% by mass or more is particularly preferable, 95% by mass or more is particularly preferable, and 99% by mass or more is most preferable.
• the water-soluble polymer is trifluoroethylene, tetrafluoroethylene (TFE), vinylidene fluoride (VdF), vinyl fluoride (VF), chlorotrifluoroethylene (CTFE), hexafluoropropylene (HFP), hexafluoroisobutylene.
• TFE tetrafluoroethylene
• VdF vinylidene fluoride
• VF vinyl fluoride
• CFE chlorotrifluoroethylene
• HFP hexafluoropropylene
• HFP hexafluoroisobutylene.
• Perfluoroalkylethylene, fluorovinyl ether (FVE) and other based fluoromonomer-based polymerization units may be included.
• the water-soluble polymer may also contain a polymerization unit based on a non-fluorine-containing monomer.
• the non-fluorinated monomer may be a monomer having a radically polymerizable ethylenically unsaturated bond.
• non-fluorine-containing monomer at least one selected from the group consisting of acrylic acid esters, methacrylic acid esters, unsaturated carboxylic acids, and hydrolyzable silyl group-containing monomers is preferable. Further, as the non-fluorine-containing monomer, it is selected from the group consisting of at least one monomer selected from the group consisting of acrylic acid ester and methacrylic acid ester, unsaturated carboxylic acids, and hydrolyzable silyl group-containing monomer. At least one type is more preferable. In addition, a monomer having a radically polymerizable ethylenically unsaturated bond may be used in combination.
• acrylic acid alkyl ester having an alkyl group having 1 to 10 carbon atoms or a methacrylic acid alkyl ester having an alkyl group having 1 to 10 carbon atoms is preferable.
• acrylic acid alkyl esters and methacrylate alkyl esters include methyl acrylate, ethyl acrylate, n-propyl acrylate, isopropyl acrylate, n-butyl acrylate, methyl methacrylate, n-propyl methacrylate, ethyl methacrylate, n-butyl methacrylate and isopropyl.
• acrylic acid alkyl esters such as methacrylate, 2-ethylhexyl acrylate, 2-ethylhexyl methacrylate, cyclohexyl acrylate and cyclohexyl methacrylate.
• the above-mentioned acrylic acid alkyl ester or methacrylic acid alkyl ester includes 2-hydroxyethyl acrylate, 2-hydroxypropyl acrylate, 4-hydroxybutyl acrylate, 2-hydroxyethyl methacrylate, 2-hydroxypropyl methacrylate and methacrylic acid.
• It may be a hydroxyl group-containing acrylic monomer having a hydroxyl group and a (meth) acryloyl group in a molecule such as 4-hydroxybutyl acid.
• acrylic acid esters or methacrylic acid esters may be used alone or in combination of two or more, and are preferably n-butyl acrylate and methyl methacrylate.
• At least one (meth) acrylic acid alkyl ester selected from the group consisting of methyl methacrylate, n-butyl acrylate, 2-ethylhexyl methacrylate, and cyclohexyl methacrylate is preferable. ..
• the acrylic acid ester or methacrylic acid ester does not contain a hydrolyzable silyl group.
• acrylic acid ester or methacrylic acid ester a combination of n-butyl acrylate and methyl methacrylate or a combination of n-butyl acrylate, methyl methacrylate and 2-ethylhexyl methacrylate is more preferable, and n-butyl acrylate and methyl methacrylate are used.
• a combination with 2-ethylhexyl methacrylate is particularly preferred.
• unsaturated carboxylic acids include acrylic acid, methacrylic acid, vinyl acetic acid, crotonic acid, cinnamic acid, 3-allyloxypropionic acid, 3- (2-allyloxyethoxycarbonyl) propionic acid, and itaconic acid.
• unsaturated carboxylic acids include acrylic acid, methacrylic acid, vinyl acetic acid, crotonic acid, cinnamic acid, 3-allyloxypropionic acid, 3- (2-allyloxyethoxycarbonyl) propionic acid, and itaconic acid.
• itaconic acid monoester maleic acid, maleic acid monoester, maleic acid anhydride, fumaric acid, fumaric acid monoester, vinyl phthalate, vinyl pyromellitic acid, and undecylene acid.
• acrylic acid, methacrylic acid, vinylacetic acid, crotonic acid, itaconic acid, maleic acid, maleic acid monoester because of its low homopolymerizability and difficulty in forming homopolymers and easy control of the introduction of carboxyl groups.
• At least one selected from the group consisting of fumaric acid, fumaric acid monoester, 3-allyloxypropionic acid, and undecyleneic acid is preferable.
• CH 2 CHCOO (CH 2 ) 3 Si (OCH 3 ) 3
• CH 2 CHCOO (CH 2 ) 3 Si (CH 3 ) (OCH 3 ) 2
• CH 2 CHCOO (CH 2 ) 3 Si (OC 2 H 5 ) 3
• CH 2 CHCOO (CH 2 ) 3 Si (CH 3 ) (OC 2 H 5 ) 2
• CH 2 CHCOO (CH 2 ) 3 Si (CH 3 ) (OC 2 H 5 ) 2
• CH 2 C (CH 3 ) COO (CH 2 ) 3 Si (OCH 3 ) 3
• CH 2 C (CH 3 ) COO (CH 2 ) 3 Si (CH 3 ) (OCH 3 ) 2
• CH 2 C (CH 3 ) COO (CH 2 ) 3 Si (OC 2 H 5 ) 3
• CH 2 C (CH 3 ) COO (CH 2 ) 3 Si (OC 2 H 5 ) 3
• CH 2 C (CH 3 ) COO (CH 2 ) 3 Si (OC 2
• hydrolyzable silyl group-containing monomers ⁇ -methacryloxypropyltrimethoxysilane, ⁇ -methacryloxypropylmethyldimethoxysilane, ⁇ -methacryloxypropyltriethoxysilane, and ⁇ -methacryloxypropyl At least one selected from the group consisting of methyldiethoxysilane is preferable, and ⁇ -methacryloxypropyltriethoxysilane is more preferable.
• hydroxyl group-containing alkyl vinyl ethers examples include 2-hydroxyethyl vinyl ether, 3-hydroxypropyl vinyl ether, 2-hydroxypropyl vinyl ether, 2-hydroxy-2-methylpropyl vinyl ether, 4-hydroxybutyl vinyl ether, and 4-hydroxy-2.
• examples thereof include -methylbutyl vinyl ether, 5-hydroxypentyl vinyl ether, 6-hydroxyhexyl vinyl ether, 2-hydroxyethyl allyl ether, 4-hydroxybutyl allyl ether, and glycerol monoallyl ether.
• At least one selected from the group consisting of 4-hydroxybutyl vinyl ether and 2-hydroxyethyl vinyl ether is preferable because of its excellent polymerization reactivity.
• vinyl carboxylates include vinyl acetate, vinyl propionate, vinyl butyrate, vinyl isobutyrate, vinyl pivalate, vinyl caproate, vinyl versatic acid, vinyl laurate, vinyl stearate, vinyl cyclohexyl carboxylate, and benzoate.
• vinyl acid acid parat-butyl vinyl benzoate and the like.
• ⁇ -olefins examples include ethylene, propylene, n-butene, isobutene and styrene.
• the number-average molecular weight of the water-soluble polymer is preferably 0.1 ⁇ 10 4 or more, more preferably 0.2 ⁇ 10 4 or more, more preferably 0.3 ⁇ 10 4 or more, 0.4 ⁇ 10 4 or more are particularly preferred, preferably to especially is 0.5 ⁇ 10 4 or more, particularly preferably 1.0 ⁇ 10 4 or more, particularly preferably especially is 3.0 ⁇ 10 4 or more, 3.1 ⁇ 10 4 or more is most preferred. Further, preferably 75.0 ⁇ 10 4 or less, more preferably 50.0 ⁇ 10 4 or less, more preferably 40.0 ⁇ 10 4 or less, more preferably 30.0 ⁇ 10 4 or less, 20.0 ⁇ 10 4 or less is particularly preferable.
• the weight average molecular weight of the water-soluble polymer is preferably 0.2 ⁇ 10 4 or more, more preferably 0.4 ⁇ 10 4 or more, more preferably 0.6 ⁇ 10 4 or more, 0.8 ⁇ 10 4 or more
• 1.0 ⁇ 10 4 or more particularly preferably more is 5.0 ⁇ 10 4 or more, more particularly preferably 10.0 ⁇ 10 4 or more, 15.0 ⁇ 10 4 or more to deliberately preferably, particularly preferably especially it is 20.0 ⁇ 10 4 or more, and most preferably 25.0 ⁇ 10 4 or more.
• the number average molecular weight and the weight average molecular weight are values for which the molecular weight is calculated by gel permeation chromatography (GPC) using monodisperse polystyrene as a standard.
• the water-soluble polymer preferably has an ion exchange rate (IXR) of 53 or less.
• the IXR is preferably 0.5 or more, more preferably 1 or more, further preferably 3 or more, further preferably 4 or more, particularly preferably 5 or more, and particularly preferably 8 or more. Further, the IXR is more preferably 43 or less, further preferably 33 or less, and particularly preferably 23 or less.
• the ionic groups are typically distributed along the polymer backbone.
• the water-soluble polymer preferably contains a polymer backbone along with a repeating side chain attached to the backbone, which side chain has an ionic group.
• the water-soluble polymer preferably contains an ionic group having a pKa of less than 10, more preferably less than 7.
• the ionic group of the water-soluble polymer is preferably selected from the group consisting of sulfonates, carboxylates, phosphonates, phosphates, and mixtures thereof.
• the term "sulfonate, carboxylate, phosphonate, and phosphate" is intended to refer to the respective salts, or the respective acids that can form the salts.
• the salt is preferably an alkali metal salt or an ammonium salt.
• a preferred ionic group is a sulfonate group.
• the present disclosure also relates to a polymer having a hydrogen atom bonded to a carbon atom substituted with a fluoropolymer in an amount of 50% (mass%) or more, containing an ionic group, and an ion exchange rate of 53 or less.
• Step A in which ultrafiltration, microfiltration, diafiltration, or a combination thereof is carried out on a pretreatment aqueous dispersion containing a fluoropolymer (excluding the polymer) obtained by polymerization in the presence of the polymer.
• '' Provided is a method for producing an aqueous dispersion of a fluoropolymer (hereinafter, also referred to as “the third production method of the present disclosure”).
• the ratio of the hydrogen atom bonded to the carbon atom replaced with the fluorine atom is 50% or more, and the ionic group is contained, and the ion.
• All of the same methods as in the first production method of the present disclosure can be adopted except that a polymer having an exchange rate of 53 or less (hereinafter, also referred to as “polymer ⁇ ”) is used.
• the fluoropolymer aqueous dispersion obtained by the third production method of the present disclosure may contain one kind of single polymer ⁇ , or may contain two or more kinds of different polymer ⁇ .
• the polymer ⁇ is not particularly limited, and is water-soluble in which the ratio of hydrogen atoms bonded to carbon atoms replaced with fluorine atoms in the above-mentioned polymer (I) is 50% or more (atomic composition ratio).
• a polymer can be used, and the ratio of hydrogen atoms bonded to carbon atoms other than the above-mentioned polymer (I) replaced with fluorine atoms is 50% or more, and contains ionic groups for ion exchange.
• a polymer having a ratio of 53 or less can also be used.
• the content of the polymerization unit (I) is preferably 50% by mass or more, more preferably 60% by mass or more, further preferably 70% by mass or more, still more preferably 80% by mass or more, 90% by mass or more. Mass% or more is particularly preferable, 95% by mass or more is particularly preferable, and 99% by mass or more is most preferable.
• the polymer ⁇ includes trifluoroethylene, tetrafluoroethylene (TFE), vinylidene fluoride (VdF), vinyl fluoride (VF), chlorotrifluoroethylene (CTFE), hexafluoropropylene (HFP), hexafluoroisobutylene, and the like. It may contain a polymerization unit based on a fluorine-containing monomer based on perfluoroalkylethylene, fluorovinyl ether (FVE), or the like.
• TFE tetrafluoroethylene
• VdF vinylidene fluoride
• VF vinyl fluoride
• CTFE chlorotrifluoroethylene
• HFP hexafluoropropylene
• FVE fluorovinyl ether
• the polymer ⁇ may also contain a polymerization unit based on a non-fluorine-containing monomer.
• the non-fluorinated monomer may be a monomer having a radically polymerizable ethylenically unsaturated bond.
• non-fluorine-containing monomer at least one selected from the group consisting of acrylic acid esters, methacrylic acid esters, unsaturated carboxylic acids, and hydrolyzable silyl group-containing monomers is preferable. Further, as the non-fluorine-containing monomer, it is selected from the group consisting of at least one monomer selected from the group consisting of acrylic acid ester and methacrylic acid ester, unsaturated carboxylic acids, and hydrolyzable silyl group-containing monomer. At least one type is more preferable. In addition, a monomer having a radically polymerizable ethylenically unsaturated bond may be used in combination. As the non-fluorine-containing monomer, those described in the water-soluble polymer can be used.
• the number average molecular weight of the polymer ⁇ is preferably is 0.1 ⁇ 10 4 or more, more preferably 0.2 ⁇ 10 4 or more, more preferably 0.3 ⁇ 10 4 or more, 0.4 ⁇ 10 4 or more particularly preferred, preferably in especially is 0.5 ⁇ 10 4 or more, particularly preferably 1.0 ⁇ 10 4 or more, particularly preferably especially is 3.0 ⁇ 10 4 or more, 3.1 ⁇ 10 4 or more is most preferred. Further, preferably 75.0 ⁇ 10 4 or less, more preferably 50.0 ⁇ 10 4 or less, more preferably 40.0 ⁇ 10 4 or less, more preferably 30.0 ⁇ 10 4 or less, 20.0 ⁇ 10 4 or less is particularly preferable.
• the weight average molecular weight of the polymer ⁇ is preferably is 0.2 ⁇ 10 4 or more, more preferably 0.4 ⁇ 10 4 or more, more preferably 0.6 ⁇ 10 4 or more, 0.8 ⁇ 10 4 or more Even more preferably, particularly preferably 1.0 ⁇ 10 4 or more, particularly preferably more it is 5.0 ⁇ 10 4 or more, more particularly preferably 10.0 ⁇ 10 4 or more, preferably in especially is 15.0 ⁇ 10 4 or more , particularly preferred especially is 20.0 ⁇ 10 4 or more, and most preferably 25.0 ⁇ 10 4 or more.
• the number average molecular weight and the weight average molecular weight are values for which the molecular weight is calculated by gel permeation chromatography (GPC) using monodisperse polystyrene as a standard.
• the polymer ⁇ has an ion exchange rate (IXR) of 53 or less.
• the IXR is preferably 0.5 or more, more preferably 1 or more, further preferably 3 or more, further preferably 4 or more, particularly preferably 5 or more, and particularly preferably 8 or more. Further, the IXR is more preferably 43 or less, further preferably 33 or less, and particularly preferably 23 or less.
• the ionic groups are typically distributed along the polymer backbone. It is preferable that the polymer ⁇ contains a polymer main chain together with a repeating side chain bonded to the main chain, and the side chain has an ionic group.
• the polymer ⁇ preferably contains an ionic group having a pKa of less than 10, more preferably less than 7.
• the ionic group of the polymer ⁇ is preferably selected from the group consisting of sulfonates, carboxylates, phosphonates, phosphates, and mixtures thereof.
• the term "sulfonate, carboxylate, phosphonate, and phosphate" is intended to refer to the respective salts, or the respective acids that can form the salts.
• the salt is preferably an alkali metal salt or an ammonium salt.
• the present disclosure is also represented by a fluoromonomer (provided by the following general formula (I)) in the presence of a polymer (I) containing a polymerization unit (I) based on the monomer represented by the following general formula (I).
• the pre-treatment aqueous dispersion containing the fluoropolymer (excluding the polymer (I)) obtained by polymerizing (excluding the monomer) is subjected to ultrafiltration, microfiltration or diafiltration, or Provided is a wastewater treatment method (hereinafter, also referred to as “the treatment method of the present disclosure”), which comprises a step of recovering the polymer (I) from the wastewater recovered by the step A of carrying out the combination thereof. To do.
• CX 1 X 3 CX 2 R (-CZ 1 Z 2- A 0 ) m (I) (In the formula, X 1 and X 3 are independently F, Cl, H or CF 3 , respectively; X 2 is an H, F, alkyl group or fluorine-containing alkyl group; A 0 is an anion. It is a sex group; R is a linking group; Z 1 and Z 2 are independently H, F, alkyl groups or fluorine-containing alkyl groups; m is an integer of 1 or more.)
• the polymer (I) described above can be used as the polymer (I) used in the first production method of the present disclosure.
• the fluoromonomer the polymer (I) described above can be used as the polymer (I) used in the first production method of the present disclosure.
• the fluoropolymer the above-mentioned fluoropolymer used in the first production method of the present disclosure can be used.
• the pretreatment aqueous dispersion the above-mentioned pretreatment aqueous dispersion used in the first production method of the present disclosure can be used.
• the method described above can be used as the method of performing the step A in the first manufacturing method of the present disclosure.
• a solution that does not permeate the ultrafiltration membrane, microfiltration membrane or dialysis membrane can be recovered as the fluoropolymer aqueous dispersion containing the fluoropolymer.
• a liquid that permeates the ultrafiltration membrane, the microfiltration membrane, or the dialysis membrane can be recovered.
• the wastewater contains the polymer (I).
• the treatment method of the present disclosure can efficiently recover the polymer (I) from waste water.
• the polymer (I) recovered from the waste water by the treatment method of the present disclosure can be used for the polymerization of the fluoropolymer. Therefore, according to the treatment method of the present disclosure, when the polymer (I) is used for the polymerization of the fluoropolymer, the polymer (I) can be efficiently recovered from the waste water, and the polymer (I) can be reused. Therefore, the consumption of the polymer (I) can be reduced.
• the treatment method of the present disclosure can prevent the polymer (I) from being discharged into the environment.
• step A of the treatment method of the present disclosure it is preferable to perform either ultrafiltration, microfiltration or diafiltration treatment only once, and it is more preferable to perform ultrafiltration or microfiltration only once, and microfiltration. Is more preferably performed only once.
• the content of the polymer (I) in the waste water is not particularly limited, but is preferably 10% by mass or less, more preferably 1% by mass or less, and 0.5% by mass or less from the viewpoint of improving the recovery efficiency. More preferably, 0.2% by mass or less is particularly preferable. Further, it may be more than 0% by mass, may be more than 0.005% by mass, may be more than 0.006% by mass, may be more than 0.008% by mass, and may be 0.010% by mass or more. It may be more than 0.020% by mass, may be more than 0.025% by mass, and may be more than 0.1% by mass.
• the wastewater may contain a fluoropolymer.
• the content of the fluoropolymer in the waste water is not particularly limited, but is preferably 1.0% by mass or less, more preferably 0.5% by mass or less, further preferably 0.2% by mass or less, and 0% by mass or more. It may be 0.1% by mass or more.
• the step of recovering the polymer (I) is preferably a step of performing at least one of filtration, adsorption and aggregation in the wastewater, and the recovery efficiency of the polymer (I) can be further improved. , At least it is preferable to agglomerate.
• the method of filtering the wastewater is not particularly limited, and examples thereof include a method of passing the wastewater through a filtration membrane.
• the temperature in the filtration is not particularly limited, but may be, for example, 0 to 50 ° C.
• the polymer (I) contained in the wastewater can be recovered.
• the type of the filtration membrane is not particularly limited, and may be appropriately selected depending on drainage, filtration conditions, and the like.
• any one of a reverse osmosis membrane, a nanofiltration membrane, a filter paper, a microfiltration membrane or an ultrafiltration membrane may be used, or two or more types of filtration membranes may be used in combination.
• a filtration membrane having a pore size of 0.05 nm to 25 ⁇ m can be used.
• a filtration membrane having a pore size of 0.05 nm to 25 ⁇ m can be used as the reverse osmosis membrane, the nanofiltration membrane, or the ultrafiltration membrane.
• a filtration membrane having a pore size of 0.05 nm to 0.5 ⁇ m can be used.
• the filtration membrane may have, for example, a NaCl inhibition rate of 10% or more.
• the NaCl inhibition rate is a value calculated by the following formula by filtering the NaCl solution (raw water) with a filtration membrane to obtain permeated water, measuring the NaCl concentration of the raw water and the permeated water.
• NaCl inhibition rate (%) (1- (NaCl concentration of permeated water) / (NaCl concentration of raw water)) ⁇ 100
• the shape of the filtration membrane is not particularly limited, and may be, for example, a flat membrane, a spiral shape, or a tubular shape. Further, when a plurality of filtration membranes are used in combination, a single membrane may be arranged in series, and a so-called composite membrane in which a plurality of membranes are laminated in advance may be used. In membrane filtration, the filtration pressure may be appropriately set according to the water to be treated, the type of filtration membrane used, and the like.
• the filtration is also preferably pressure filtration.
• pressure filtration may be performed using a pressure filter equipped with a candle type filter.
• the cake layer formed on the surface of the filtration aid holding member can be periodically peeled off by applying internal pressure, and stable water treatment can be performed for a long period of time. it can.
• the waste water may be separated and recovered from the polymer (I) by filtration under reduced pressure.
• the filtration pressure can be appropriately set according to the wastewater to be treated, the filtration aid and the filtration aid holding member described later, the type of the filtration device, and the like.
• a filtration aid When performing filtration, a filtration aid may be used.
• the filtration aid serves to capture the polymer (I) in the wastewater.
• the filtration aid that has captured the polymer (I) can be recovered as a filter from the wastewater.
• Filtration aids are generally used for the purpose of improving filtration characteristics such as reduction of filtration resistance and prevention of clogging of filter media, and are usually particulate, powdery or fibrous substances.
• the filtration aid is not particularly limited, and for example, at least one selected from the group consisting of diatomaceous earth, filtered sand (manganese sand, manganese zeolite, activated carbon, anthracite, ceramic sand, etc.), pearlite, and cellulose is preferable. , Diatomaceous earth is more preferable.
• the smaller the particle size of the filtration aid the higher the effect of capturing the polymer (I), so that the concentration of the polymer (I) in the filtrate can be further reduced.
• the average particle size of the filtration aid is preferably 1 to 1000 ⁇ m, more preferably 1 to 500 ⁇ m, even more preferably 1 to 200 ⁇ m, still more preferably 10 to 100 ⁇ m, and particularly preferably 20 to 60 ⁇ m.
• the average particle size of the filtration aid when the average particle size of the filtration aid is 20 ⁇ m or more, preferably 40 ⁇ m or more, more preferably 60 ⁇ m or more, still more preferably 80 ⁇ m or more, the filtration rate can be increased and the treatment of wastewater per unit time can be performed. The amount can be increased. Further, when the average particle size of the filtration aid is 80 ⁇ m or less, preferably 60 ⁇ m or less, more preferably 40 ⁇ m or less, still more preferably 20 ⁇ m or less, the effect of capturing the polymer (I) becomes even higher, and the filtrate becomes a filtrate. The concentration of the polymer (I) contained can be further reduced.
• the average particle size of the filtration aid means a volume-based average particle size (volume average particle size) measured using a laser diffraction type particle size distribution measuring device.
• diatomaceous earth having an average particle size of 20 to 60 ⁇ m is particularly preferable.
• Filtration aids may be added to the wastewater.
• body feed Since the body feed can effectively suppress the increase in filtration pressure, it is possible to increase the amount of wastewater treated per unit time, and it is possible to perform long-term filtration operations while maintaining a high filtration rate. Has advantages.
• the filtration aid may be used while being held by the filtration aid holding member.
• the filtration aid holding member has a function of separating (solid-liquid separation) the wastewater into the filtration aid that has captured the polymer (I) and the filtrate by holding the filtration aid.
• the filter aid holding member may be, for example, a cloth-like member such as a filter cloth, a filter paper and a metal mesh, a porous body such as a sintered metal and a sponge, and a filler such as gravel and sand.
• the type of the filtration aid holding member to be used can be appropriately selected according to the conditions such as wastewater to be treated.
• a layer of the filtration aid may be formed on the surface of the filtration aid holding member.
• Forming a layer of the filter aid on the surface of the filter aid holding member before filtration in this way is generally called "precoating". Since the precoat can effectively prevent clogging of the filtration aid holding member, an increase in the filtration pressure can be suppressed, and as a result, the amount of water treated per unit time can be increased.
• the pore diameter of the filter aid holding member can be appropriately set according to the particle size of the filter aid to be used.
• the pore size of the filtration aid holding member may be, for example, 1 to 1000 ⁇ m.
• the smaller the pore size of the filter aid holding member the more reliably the filter aid can be held.
• the larger the pore size of the filtration aid holding member the more the pressure loss during filtration can be reduced.
• the pore size of the filter aid holding member is preferably smaller than the average particle size of the filter aid, for example, 60% or less of the average particle size of the filter aid.
• the material constituting the filtration aid holding member is not particularly limited, and for example, synthetic fibers such as polypropylene, polyester, polyamide, polyimide, polyacrylonitrile, polytetrafluoroethylene (PTFE), polyphenylene sulfide (PPS), vinylidene chloride, and vinylon. , Glass fiber, cotton and the like.
• the body feed or precoat may be performed individually, or the body feed and precoat may be combined.
• the polymer (I) in water can be captured more efficiently, and the increase in filtration pressure can be further suppressed, so that the polymer (I) can be efficiently captured for a long period of time. Can be collected.
• the amount of the filtration aid can be appropriately set according to the water to be treated, the type of the filtration aid used, and the like, and is not limited to a specific amount.
• the amount of the filter aid added to the water in the body feed is such that the concentration of the filter aid in the water containing the polymer (I) is 1 to 10000 ppm, preferably 10 to 1000 ppm, more preferably 20 to 100 ppm.
• the amount may be such that
• the amount of the filter aid used in the precoat is such that the thickness of the filter aid layer formed on the surface of the filter aid holding member is 0.5 to 10 mm, preferably 1 to 7 mm. Good.
• Adsorption can be performed by bringing the wastewater into contact with the adsorbent.
• a method of bringing the waste water into contact with the adsorbent a commonly used method can be adopted. For example, it can be carried out by a method of adding an adsorbent to wastewater and stirring it, a column method of flowing wastewater through a column filled with an adsorbent, or the like.
• the packed column used in the column method may be a mobile type, a fixed layer type, or a fluidized bed type.
• a method of adding an adsorbent to waste water and stirring it is preferable to recover the adsorbent adsorbing the polymer (I) after stirring.
• the method of recovery is not limited, and for example, filtration or the like can be used.
• a method of filtration the method described above can be used as a method of filtering wastewater.
• the adsorbent is not particularly limited, but for example, at least one selected from the group consisting of an ion exchange resin, a chelating agent, a synthetic adsorbent, activated carbon, silica gel, clay, and zeolite is preferable. Further, as the adsorbent, alumina, carbon nanotubes and the like can also be used. The adsorbent is more preferably at least one selected from the group consisting of an ion exchange resin, a chelating agent, a synthetic adsorbent and activated carbon.
• the adsorption rate of the polymer (I) can be improved.
• the adsorbent is more preferably an ion exchange resin.
• the adsorption rate of the polymer (I) can be further increased.
• one type of adsorbent may be used alone, or two or more types of adsorbents may be used in combination.
• the ion exchange resin may be either a cation exchange resin or an anion exchange resin.
• the anion exchange resin for example, an ion exchange resin having an amino group and / or a quaternary ammonium group as a functional group can be used.
• the ion exchange resin is preferably a strongly basic anion exchange resin.
• the basicity of the anion exchange resin can be variously set depending on the type of polymer backbone and / or functional group.
• Commercially available products may be used as the anion exchange resin, for example, Diaion (trademark) SA series manufactured by Mitsubishi Chemical Co., Ltd., A200, A300, PFA694E manufactured by Purolite Co., Ltd., and Amberlite (trademark) manufactured by Organo Corporation.
• the ion exchange resin for example, an ion exchange resin having a carboxylic acid group and / or a sulfonic acid group as a functional group can be used.
• the acidity of the cation exchange resin can be variously set depending on the type of polymer backbone and / or functional group.
• Commercially available products may be used as the cation exchange resin, for example, Diaion (trademark) SK series manufactured by Mitsubishi Chemical Co., Ltd., C100 manufactured by Purolite Co., Ltd., Amberlite (trademark) series manufactured by Organo Corporation, etc. Can be used.
• the ion exchange resin preferably has a pore diameter of 1 to 5000 ⁇ .
• the pore diameter is preferably 50 ⁇ or more, more preferably 100 ⁇ or more, and even more preferably 150 ⁇ or more. Further, it may be 200 ⁇ or more, or 250 ⁇ or more. Further, the pore diameter may be 1000 ⁇ or less.
• the pore diameter can be calculated by measuring, for example, the specific surface area and the total pore volume by a gas adsorption method.
• the ion exchange resin preferably has a total exchange capacity of 0.1 eq / L-Resin or more. More preferably, it is 0.5 eq / L-Resin or more, and even more preferably 0.9 eq / L-Resin or more.
• the ion exchange resin is usually spherical and has an average particle size of about 300 to 1300 ⁇ m.
• a chelating agent is usually a compound having a polydentate ligand capable of coordinating with a metal ion to form a chelating compound.
• the material is not limited to gel type or MR type, and examples thereof include resins in which a functional group is introduced into a styrene-divinylbenzene copolymer, a phenol polymer, or the like.
• the chelating agent include aminophosphonic acid type such as iminodiacetic acid type, iminopropionic acid type and aminomethylenephosphonic acid type, polyamine type, aminocarboxylic acid type, dithiocarbamic acid type, thiol type, amidoxime type and pyridine type. Can be mentioned.
• the chelating agent is preferably spherical and may have an average particle size of about 300 to 1300 ⁇ m.
• Specific examples of chelating agents include "Uniselec” (trade name) series (manufactured by Unitika Ltd.), “Rebachit” (trade name) series (manufactured by LANXESS Co., Ltd.), and "Eporus” (registered trademark) (trade name). ) Series (manufactured by Miyoshi Oil & Fat Co., Ltd.) (Z-7, Z-100, SE-3, AS-4) and the like.
• the synthetic adsorbent is a porous resin having no ion exchange group, and a known synthetic adsorbent known as a synthetic adsorbent can be adopted.
• the ion exchange group include an amino group, a quaternary ammonium group, a carboxylic acid group, a sulfonic acid group and the like.
• a styrene resin such as a styrene-divinylbenzene copolymer
• an acrylic resin such as a (meth) acrylic acid ester-ethylene glycol dimethacrylate copolymer, a methacrylic resin, and a polyvinyl resin , Dextran-based resin and the like.
• the synthetic adsorbent preferably has a pore size of 1 to 5000 ⁇ . From the viewpoint of recovery efficiency, the pore diameter is preferably 50 ⁇ or more, more preferably 100 ⁇ or more, and even more preferably 150 ⁇ or more. Further, it may be 200 ⁇ or more, or 250 ⁇ or more. Further, the pore diameter may be 1000 ⁇ or less. The pore diameter can be calculated by measuring, for example, the specific surface area and the total pore volume by a gas adsorption method.
• the synthetic adsorbent preferably has a specific surface area of 300 m 2 / g or more.
• the specific surface area is more preferably equal to or greater than 400m 2 / g, 500m 2 / g or more and more preferably, 600m 2 / g or more is preferable in especially.
• the upper limit of the specific surface area is not limited, but may be, for example, 2000 m 2 / g or less, 1500 m 2 / g or less, or 1000 m 2 / g or less.
• the synthetic adsorbent is usually spherical and has an average particle size of about 200 to 1300 ⁇ m.
• Activated carbon can be produced from carbonaceous materials.
• the carbonaceous material may be any material that produces activated carbon by carbonization, activation, etc., wood, sawdust, charcoal, coconut husks, walnut husks and other fruit husks, fruit seeds and other plant-based materials, peat, sub-coal, brown coal, etc.
• Coal such as bituminous charcoal and smokeless coal, pitch such as oil pitch and coal pitch, tar such as coke, coal tar and petroleum tar, minerals such as petroleum distillation residue, natural materials such as cellulose fibers such as cotton and rayon, phenolic resin , Polyvinyl alcohol, synthetic materials such as polyacrylonitrile, and the like can be exemplified.
• the shape may be powdery, granular, fibrous, or molded.
• the activated carbon preferably has a specific surface area of 500 m 2 / g or more.
• the specific surface area is more preferably equal to or greater than 1000m 2 / g, 1500m 2 / g or more, and preferably to 1800 m 2 / g or more especially, 2000 m 2 / g or more is particularly preferable.
• the upper limit of the specific surface area is not limited, but may be, for example, 2500 m 2 / g.
• the shape of the activated carbon is not particularly limited, and may be, for example, pellet-like, granular, powder-like, or spherical particles.
• the activated carbon may be a commercially available product.
• activated carbon Commercially available products of activated carbon include, for example, Shirasagi (trademark) manufactured by Osaka Gas Chemical Co., Ltd., Filtrasorb (trademark) CAL, Diahope (trademark), Diasorb (trademark) manufactured by Calgon Carbon Japan Co., Ltd., etc. Evadia (trademark) series manufactured by Co., Ltd. can be mentioned.
• the activated carbon is preferably highly activated activated carbon.
• the adsorption rate of the polymer (I) can be increased as compared with ordinary activated carbon.
• the activated carbon has improved adsorption performance by performing a steam activation treatment.
• the activated carbon may be exposed to steam at a temperature of 120 ° C. or higher, for example 130-350 ° C., particularly 150-1000 ° C., and a pressure of 0.2 MPa or higher, for example 0.5-15 MPa, particularly 1 MPa-15 MPa. preferable.
• the steam activation treatment time is generally 10 seconds to 50 hours, for example, 10 minutes to 10 hours.
• heating may be performed in the furnace.
• a cation may be attached to the surface of the activated carbon.
• cations include metal ions, metal oxide ions, ammonium ions and the like.
• metals include metal atoms of groups 1 to 13 of the periodic table (eg, alkali metals (eg, Li, Na, K), alkaline earth metals (eg, Mg, Ca), Ti, Zr, V, Cr. , Fe, Ni, Cu, Zn).
• the amount of the adsorbent with respect to the water containing the polymer (I) is not limited, but may be 0.01 to 1000 g with respect to 1000 g of the water containing the polymer (I), for example. With respect to 1000 g of water containing the polymer (I), 0.1 g or more is preferable, 1 g or more is more preferable, and 5 g or more is further preferable. Further, 500 g or less is preferable.
• the temperature at the time of adsorption is not particularly limited, but may be, for example, 0 to 50 ° C.
• the adsorption device that can be used for adsorption is not particularly limited as long as it is an adsorption device provided with the above-mentioned adsorbent, and various adsorption devices may be appropriately used depending on the purpose.
• the adsorbing device may be, for example, a filling tower filled with an adsorbent, and specifically, an ion exchange tower or an activated carbon tower.
• the adsorbent that has adsorbed the polymer (I) recovered from the waste water it is preferable to recover the adsorbent that has adsorbed the polymer (I) recovered from the waste water.
• the above recovery method is not particularly limited, and a conventionally known method may be used.
• the adsorbent adsorbed by the polymer (I) may be recovered as a filter by the above-mentioned filtration.
• Coagulation can be performed, for example, by adding a coagulant to the wastewater.
• the step of recovering the polymer (I) is preferably a step of adding a coagulant to the waste water.
• the stirring time is not limited, and may be appropriately set according to the amount of the polymer (I) in water and the amount of the flocculant added.
• the stirring time may be appropriately set in the range of, for example, 0 minutes to 100 hours.
• the flocculant examples include an inorganic flocculant, an organic flocculant, a polymer flocculant and the like.
• the amount of the flocculant added may be appropriately selected depending on the amount of the polymer (I) contained in water, the type of the flocculant, and the like. For example, it is 300% by weight or less with respect to the polymer (I). It may be 0.01% by weight or more.
• the step of recovering the polymer (I) is particularly preferably a step of adding an inorganic flocculant to the waste water.
• the step of recovering the polymer (I) is to aggregate the polymer (I), and one of the preferred embodiments is a step of adding an inorganic flocculant to the waste water.
• the inorganic flocculant include metal salts and the like, and commercially available products may be used. Seawater containing Mg 2+ , Ca 2+, etc., and low molecular weight cationic polymer flocculants can also be used.
• the amount of the inorganic flocculant added is preferably 0.01% by weight or more, more preferably 0.04% by weight or more, still more preferably 0.1% by weight or more, based on the polymer (I). Further, it is preferably 300% by weight or less, preferably 50% by weight or less, more preferably 30% by weight or less, still more preferably 20% by weight or less, based on the polymer (I).
• the amount of the inorganic flocculant added is preferably 1 ppm by weight or more, more preferably 10 ppm by weight or more, and even more preferably 20 ppm by weight or more, relative to water containing the polymer (I). Further, 15,000 wt ppm or less is preferable, 10,000 wt ppm or less is more preferable, and 5000 wt ppm or less is further preferable.
• a metal salt is preferable as the inorganic flocculant.
• the inorganic flocculant which is a metal salt a metal salt containing a divalent or higher metal element is preferable.
• the divalent or higher valent metal element constituting the metal salt is more preferably at least one metal element selected from the group consisting of Fe, Al and Ca, and at least one selected from the group consisting of Fe and Al. Seed metal elements are more preferred, with Al being particularly preferred.
• the counter ion of the metal element constituting the metal salt at least one selected from the group consisting of sulfate ion, hydroxide ion, fluorine ion, nitrate ion and chlorine ion is more preferable, and sulfate ion and chlorine ion are more preferable. At least one selected from the group consisting of is more preferable, and sulfate ion is particularly preferable.
• the term "metal salt” means a single salt, a double salt and / or a complex salt.
• the "salt containing a metal element having a divalent value or higher” means a single salt, a double salt and / or a complex salt containing a metal element having a divalent value or higher.
• metal salts examples include aluminum salts (for example, aluminum sulfate, polyaluminum chloride, etc.), iron salts (for example, ferrous hydroxide, ferric hydroxide, ferrous sulfate, ferric sulfate, polysulfate). Quite minerals containing ferric iron, etc.), calcium salts (eg, calcium hydroxide, calcium chloride, calcium sulfate, calcium carbonate, calcium nitrate, calcium fluoride, etc.), and divalent or higher metal elements and silicon. For example, at least one metal salt selected from the group consisting of kaolinite, montmorillonite, zeolite, etc.) is preferable.
• aluminum salts for example, aluminum sulfate, polyaluminum chloride, etc.
• iron salts for example, ferrous hydroxide, ferric hydroxide, ferrous sulfate, ferric sulfate, polysulfate.
• calcium salts eg, calcium hydroxide, calcium
• silicate mineral examples include a silica-alumina-based flocculant as a commercially available flocculant.
• a silica-alumina-based flocculant for example, Fronite 723, Fronite 113, Fronite 101, Fronite S, Fronite D, etc. manufactured by Japan Activated Clay Co., Ltd.
• the metal salt that can be used as the flocculant may be in a mode of generating a metal salt or converting the counterion of the metal element of the metal salt in the step of adding the flocculant.
• Examples of such an embodiment include an embodiment in which a metal salt having a counterion such as a metal hydroxide is added to the wastewater. In such an embodiment, counterion conversion of the metal salt occurs. A better impurity recovery effect may be obtained by the conversion of the counterion of the metal salt.
• At least one metal salt selected from the group consisting of iron salt and aluminum salt is preferable, and at least one metal selected from the group consisting of ferric chloride, aluminum sulfate and polyaluminum chloride.
• the salt is more preferable, at least one aluminum salt selected from the group consisting of aluminum sulfate and polyaluminum chloride is further preferable, and aluminum sulfate is particularly preferable.
• polymer flocculant examples include sodium alginate, chitin / chitosan flocculant, cationic polymer flocculant, anionic polymer flocculant, amphoteric polymer flocculant, nonionic polymer flocculant, and cations. It is preferably at least one selected from the group consisting of a sex polymer flocculant, an anionic polymer flocculant, an amphoteric polymer flocculant, and a nonionic polymer flocculant.
• the amount of the polymer flocculant added is preferably 0.001% by weight or more, more preferably 0.004% by weight or more, and 0.01% by weight or more with respect to the polymer (I). Is particularly preferred.
• the upper limit of the amount of the polymer flocculant added is not particularly limited, and is preferably 50% by weight or less, more preferably 30% by weight or less, and 20% by weight or less with respect to the polymer (I). It is particularly preferable to have.
• the amount of the polymer flocculant added is preferably 0.1 wt ppm or more, more preferably 1 wt ppm or more, and even more preferably 2 wt ppm or more with respect to waste water. Further, 15,000 wt ppm or less is preferable, 10,000 wt ppm or less is more preferable, and 5000 wt ppm or less is further preferable.
• cationic polymer flocculant examples include polyaminoalkyl methacrylates such as dimethylaminoethyl methacrylate, polyethyleneimine, polydialylammonium halide, chitosan, and urea-formalin resins.
• commercially available products of cationic polymer flocculants include Takiflock C-403, C-408, C-805, C-806, and C-809 manufactured by Taki Chemical Co., Ltd .; Aronflock EC-509L manufactured by MT Aquapolymer Co., Ltd. , C-508, CX-400, C-303, CX-333 and the like.
• anionic polymer flocculant examples include polyacrylamide-based polymer flocculants such as sodium polyacrylate, polyacrylamide partially hydrolyzate, partially sulfomethylated polyacrylamide, and poly (2-acrylamide) -2-methylpropane sulfate. Can be mentioned.
• commercially available anionic polymer flocculants include Floclan A1210 manufactured by Narco Katayama; Takiflock A-102, A-103, A-177T, A-108T, A-142, A-50 manufactured by Taki Chemical Co., Ltd.
• Akovlock A-95, A-110, A-150 manufactured by MT Aquapolymer Sumiflock FA-40, FA-50 manufactured by MT Aquapolymer; Diaflock AP199, Ap120C, Ap784, DF732B manufactured by Mitsubishi Chemical Corporation, etc. Can be mentioned.
• nonionic polymer flocculant examples include polyacrylamide, polyethylene oxide and the like.
• Commercially available nonionic polymer flocculants include Takiflock N-100T, N-131, and A-122T manufactured by Taki Chemical Co., Ltd .; Akovlock N-100, N-210, manufactured by MT Aquapolymer Co., Ltd .; MT Aquapolymer Co., Ltd. Sumiflock FN-10H, FN-20H manufactured by Mitsubishi Chemical Corporation; Diaflock NP500, NP780, DF500 manufactured by Mitsubishi Chemical Corporation, and the like.
• amphoteric polymer flocculant examples include a copolymer of acrylamide, aminoalkyl methacrylate and sodium acrylate.
• examples of commercially available products of the amphoteric polymer flocculant include Takiflock MC-601, MC-602, MC-603 manufactured by Taki Chemical Co., Ltd .; Diaflock KA003 and KA606A manufactured by Mitsubishi Chemical Corporation.
• anionic polymer flocculants are preferable.
• the temperature in the agglomeration is not particularly limited, but for example, 0 ° C. or higher is preferable, 5 ° C. or higher is more preferable, and 10 ° C. or higher is further preferable. Further, 50 ° C. or lower is preferable, 40 ° C. or lower is more preferable, and 30 ° C. or lower is further preferable.
• the inorganic flocculant may be added as the flocculant, only the polymer flocculant may be added, or both the inorganic flocculant and the polymer flocculant may be added. May be added. Further, the inorganic flocculant and the polymer flocculant may be added at the same time, the polymer flocculant may be added after the inorganic flocculant is added, or the inorganic flocculant may be added after the polymer flocculant is added. It may be added. Further, the polymer flocculant and the inorganic flocculant may be added in a plurality of times, or the polymer flocculant and the inorganic flocculant may be added alternately.
• the step of recovering the polymer (I) is particularly preferably a step of adding an inorganic flocculant to the wastewater and then adding a polymer flocculant.
• an inorganic flocculant By adding an inorganic flocculant, the surface charge of the polymer (I) is neutralized by the opposite charge to agglomerate and form flocs.
• the flocs aggregated by the inorganic flocculant can be crosslinked to form coarse flocs, whereby the polymer (I) can be made more efficient. Can be recovered.
• the amount of the inorganic flocculant added is preferably 0.01% by weight or more, more preferably 0.04% by weight or more, and 0.1% by weight or more with respect to the polymer (I). Is particularly preferable. Further, it is preferably 300% by weight or less, more preferably 50% by weight or less, further preferably 30% by weight or less, and particularly preferably 20% by weight or less.
• the amount of the inorganic flocculant added is preferably 1 wt ppm or more, more preferably 10 wt ppm or more, and even more preferably 20 wt ppm or more with respect to waste water.
• the amount of the polymer flocculant added is preferably 0.001% by weight or more, more preferably 0.004% by weight or more, and 0.01% by weight or more with respect to the polymer (I). Is particularly preferred. Further, it is preferably 50% by weight or less, more preferably 30% by weight or less, and further preferably 20% by weight or less.
• the amount of the polymer flocculant added is preferably 0.1 wt ppm or more, more preferably 1 wt ppm or more, and even more preferably 2 wt ppm or more with respect to waste water. Further, 15,000 wt ppm or less is preferable, 10,000 wt ppm or less is more preferable, and 5000 wt ppm or less is further preferable.
• the pH of the water containing the polymer (I) is adjusted. It is also preferable to add an adjusting agent to adjust the pH. By adjusting the pH, the polymer (I) can be recovered more efficiently.
• the pH is preferably 4.0 or more, more preferably 5.0 or more, still more preferably 6.0 or more before adding the polymer flocculant. Is. Further, the pH is preferably 11.0 or less, more preferably 9.0 or less, still more preferably 8.0 or less.
• the pH adjuster is not limited, and for example, an acid compound or an alkaline compound can be used.
• the acid compound include hydrochloric acid (HCl), nitric acid (HNO 3 ), sulfuric acid (H 2 SO 4 ), phosphoric acid (H 3 PO 4 ) and the like, and in particular, hydrochloric acid (HCl) or nitric acid (HNO 3 ).
• the alkaline compound include hydroxides of alkali metals such as NaOH and KOH; hydroxides of alkaline earth metals such as Mg (OH) 2 and Ca (OH) 2 ; buffering action of disodium hydrogen phosphate and the like.
• the organic compound include ammonia, amines and the like.
• the pH can be measured with a pH meter (for example, Horiba pH meter D-20).
• the waste water is aggregated, the polymer (I) is aggregated, and then the aggregated polymer (I) is recovered from the waste water.
• the method for recovering the agglomerated polymer (I) from the waste water is not limited, and examples thereof include filtration and the like.
• the above-mentioned filtration method is not limited, and the above-mentioned method can be appropriately adopted.
• the polymer (I) is aggregated and then the aggregated polymer (I) is recovered.
• the method of recovery is not limited, and examples thereof include filtration and the like.
• the above-mentioned filtration method is not limited, and the above-mentioned method can be appropriately adopted.
• the step of recovering the polymer (I) is a step of adding an inorganic flocculant to the wastewater, then adding a polymer flocculant, and filtering water containing the agglomerated polymer (I).
• the pH may be adjusted by adding a pH adjuster to the wastewater after adding the inorganic flocculant to the wastewater and before adding the polymer flocculant.
• the above range can be adopted as the pH, and for example, it is also preferable to adjust the pH to 5.0 to 9.0 (preferably 6.0 to 8.0).
• the step of recovering the polymer (I) is preferably a step of reducing the concentration of the polymer (I) in the waste water to 50% or less of the concentration before the step of recovering the polymer (I). It is more preferably 40% or less, even more preferably 30% or less, particularly preferably 20% or less, and particularly preferably 10% or less.
• the monomer dimer and trimmer forming the structural unit constituting the polymer (I) can also be removed from the water containing the polymer (I).
• the dimer and trimmer may be a monomeric dimer and trimmer represented by the general formula (I).
• the dimer and trimmer may be formed from one kind of monomer (I) as the monomer (I) represented by the general formula (I), or two or more kinds of monomers having different structures. It may be formed from (I).
• the step of recovering the polymer (I) is a step of filtering the wastewater with a filtration aid, adsorbing with an adsorbent, or aggregating with a flocculant
• the polymer (I) Is recovered as a composition containing the polymer (I) and a filtration aid, an adsorbent, or a flocculant.
• the recovered composition can be used as it is for the polymerization of the fluoropolymer, but the polymer (I) is further recovered from the recovered composition, and this polymer is obtained. It is preferable to use (I) for the polymerization of the fluoropolymer.
• the method for recovering the polymer (I) from the recovered composition is not particularly limited, but for example, the polymer (I) is used as a solvent by contacting the recovered composition with a solvent such as water. Examples thereof include a method of recovering the polymer (I) eluted or dispersed in a solvent after being eluted or dispersed in the solvent.
• Average primary particle size Measured by dynamic light scattering.
• a fluoropolymer aqueous dispersion having a fluoropolymer solid content concentration adjusted to about 1.0% by mass was prepared, and measured using ELSZ-1000S (manufactured by Otsuka Electronics Co., Ltd.) at 25 ° C. for a total of 70 times.
• the refractive index of the solvent (water) was 1.3328, and the viscosity of the solvent (water) was 0.8878 mPa ⁇ s.
• Solid content concentration 1 g of the pre-treatment aqueous dispersion or white aqueous dispersion is dried in a blower dryer at 150 ° C. for 60 minutes and heated with respect to the mass (1 g) of the pre-treatment aqueous dispersion or white aqueous dispersion.
• the value obtained by expressing the ratio of the mass of the residual component as a percentage is adopted as the solid content concentration.
• CH 2 CF (CF 2 OCFCF 3 COONH 4 )
• a homopolymer of the monomer (modified monomer a) represented by (number average molecular weight 90,000, weight average molecular weight 190,000) (hereinafter referred to as polymer A) was used.
• the number average molecular weight and the weight average molecular weight were determined by gel permeation chromatography (GPC) using GPC HLC-8020 manufactured by Toso Co., Ltd., and a column manufactured by Shodex Co., Ltd. (one GPC KF-801, GPC KF-802).
• Example 1 A fluoropolymer aqueous dispersion (water-based dispersion before treatment) of PTFE having an average primary particle size of about 220 nm and a solid content concentration of 23.3% by mass is a polymer of 3000 ppm (mass ppm) with respect to an aqueous medium. It was obtained by emulsion polymerization of TFE using A. 1.82 g of a nonionic surfactant (T-Det A138, manufactured by Hacros Chemicals) was added to 156.4 g of a gray aqueous dispersion (water-based dispersion before treatment).
• T-Det A138 a nonionic surfactant
• Additional water was prepared by adding 0.72 g of nonionic surfactant (T-Det A138, manufactured by Hacros Chemicals) per 156.4 g of pure water.
• the microfiltration membrane (made of polyethylene, inner diameter 0.7 mm, length 130 mm, average pore diameter 0.1 ⁇ m, effective membrane area 150 cm 2 ) is brought into contact with the above aqueous dispersion at a water pressure of 0.1 MPa and a temperature of 25 ° C. for precision. Filtration was performed. Microfiltration was continued with additional water until 782 g of filtrate was finally eluted.
• the fluoropolymer aqueous dispersion after microfiltration was filled into each quartz cell 1 cm in length and width, and the X-rite colorimeter was used.
• the brightness L * was measured by The brightness L * at this time was 99.02.

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