WO2019062033A1 - 包馅食品成型方法 - Google Patents

包馅食品成型方法 Download PDF

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Publication number
WO2019062033A1
WO2019062033A1 PCT/CN2018/078536 CN2018078536W WO2019062033A1 WO 2019062033 A1 WO2019062033 A1 WO 2019062033A1 CN 2018078536 W CN2018078536 W CN 2018078536W WO 2019062033 A1 WO2019062033 A1 WO 2019062033A1
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WO
WIPO (PCT)
Prior art keywords
filling
turntable
mold
molding
skin
Prior art date
Application number
PCT/CN2018/078536
Other languages
English (en)
French (fr)
Inventor
黄松
Original Assignee
上海松川远亿机械设备有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 上海松川远亿机械设备有限公司 filed Critical 上海松川远亿机械设备有限公司
Priority to EP18862425.8A priority Critical patent/EP3616521B1/en
Priority to US16/616,194 priority patent/US11856958B2/en
Priority to JP2019560682A priority patent/JP6787614B2/ja
Publication of WO2019062033A1 publication Critical patent/WO2019062033A1/zh

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    • A—HUMAN NECESSITIES
    • A21—BAKING; EDIBLE DOUGHS
    • A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C9/00—Other apparatus for handling dough or dough pieces
    • A21C9/04—Apparatus for spreading granular material on, or sweeping or coating the surfaces of, pieces or sheets of dough
    • A—HUMAN NECESSITIES
    • A21—BAKING; EDIBLE DOUGHS
    • A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C11/00—Other machines for forming the dough into its final shape before cooking or baking
    • A21C11/10—Other machines for forming the dough into its final shape before cooking or baking combined with cutting apparatus
    • A—HUMAN NECESSITIES
    • A21—BAKING; EDIBLE DOUGHS
    • A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C5/00—Dough-dividing machines
    • A—HUMAN NECESSITIES
    • A21—BAKING; EDIBLE DOUGHS
    • A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C9/00—Other apparatus for handling dough or dough pieces
    • A21C9/06—Apparatus for filling pieces of dough such as doughnuts
    • A21C9/063—Applying a folding, wrapping, rolling action
    • A—HUMAN NECESSITIES
    • A21—BAKING; EDIBLE DOUGHS
    • A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C9/00—Other apparatus for handling dough or dough pieces
    • A21C9/08—Depositing, arranging and conveying apparatus for handling pieces, e.g. sheets of dough
    • A21C9/085—Separating, spacing, orienting or aligning discrete dough pieces, e.g. after passing a cutting device
    • A—HUMAN NECESSITIES
    • A21—BAKING; EDIBLE DOUGHS
    • A21D—TREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
    • A21D13/00—Finished or partly finished bakery products
    • A21D13/30—Filled, to be filled or stuffed products
    • A21D13/31—Filled, to be filled or stuffed products filled before baking
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G29/00—Rotary conveyors, e.g. rotating discs, arms, star-wheels or cones

Definitions

  • the present application belongs to the technical field of food processing, and in particular relates to a method for forming a stuffed food.
  • a dumpling machine including dough input device, filling device, dumpling molding
  • the device, the discharge tailstock and the driving device, the dumpling forming device comprises a horizontally arranged station turntable, a forming die on the turntable disk surface, a dough input device, a filling device corresponding to the filling device, and a filling station.
  • the pushing device is arranged at the binding station, the pushing device is arranged on the side of the dumpling station, and the tailstock is arranged on the other side; the mold is unfolded and closed at different stations under the control of the guide rail. Different actions such as opening the mold and expanding.
  • the invention belongs to the technical field of food processing, and particularly relates to a compact a stuffing food forming machine, comprising a frame and a station turntable located on the frame, wherein the work place turntable is respectively provided with a leather making device, a filling device, a pressing device and a discharging device, wherein the leather processing device is The leatherworking station, the filling device is a filling station, the pressing device is a pressing station, and the discharging device is a discharging station; the frame is further provided with a split molding die, the branch
  • the body forming mold includes mutually independent rotating skin plates and mold cups.
  • a filling food forming method characterized in that:
  • the first step sending the skin cut, the forming mold on the turntable is located below the peeling and peeling station, and the dumpling leather strip is cut into the shape of the dough and falls on the molding die below, and the skin after peeling The opening on the turntable is transmitted downward to realize the recovery of the residue;
  • the second step the filling is injected, the rotating mold is driven to rotate the mold to the filling station, and the filling is injected into the dough.
  • the third step press-compositing type, the rotating mold drives the forming mold after the filling to rotate to the forming station, and press-forms the dough;
  • the fourth step the finished product is taken out, and the rotating mold is driven to rotate the forming mold to the take-out station, and the formed dumplings are taken out.
  • the method for implementing the method is a stuffing food forming machine, comprising a frame and a turntable assembly disposed on the frame, wherein at least a skinning and a filling station are disposed around the turntable assembly, wherein:
  • the turntable assembly is provided with an opening structure for recovering the skin after the cut, and the distance from the inside of the forming mold rotating together with the turntable assembly to the center of the turntable assembly is greater than the distance from the inside of the opening to the center of the turntable assembly.
  • the stuffing foods mentioned in the present application include dumplings, dumplings, buns, siu mai and other foods having fillings and clad layers.
  • the uncut surface of this application is called dumpling leather noodle strip; after the peeling of the dumpling leather strip, the surface obtained according to the shape of the cutter is called the dough; the dumpling leather strip is in the process of cutting the skin. In addition, the remaining surface except the open skin portion is called the residual skin.
  • the skinning and peeling station is provided with a skinning and peeling component
  • the filling station is provided with a filling component.
  • the peeling and filling parts of the prior art can be used as the peeling and filling parts of the prior art.
  • the remaining stations can be placed inside or at the rest of the turntable.
  • a press-forming type station and a finished product take-out station are arranged in the vicinity of the turntable assembly and next to the filling station, and the press-synthesis type station is provided with a press-formed component, and the finished product take-out station A take-out part is provided at the place.
  • the press-formed component and the take-out component can be made of a press-formed component and a take-out component of the prior art.
  • the turntable assembly comprises a turntable body, and the turntable body is evenly distributed with a plurality of forming molds, and the turntable body is provided with an opening structure for the skin to enter, thereby realizing the recovery of the residual skin; the inner side of the forming die to the center of the turntable body
  • the distance is greater than the distance from the inside of the opening to the center of the turntable body.
  • the opening structure mentioned here refers to a through-hole structure penetrating the body of the turntable.
  • the opening structure is continuously disposed on the turntable body.
  • the continuous setting means that the opening structure is not broken and is a complete whole, so as to ensure that the continuous residual skin can continuously fall into the opening structure under the premise of the rotation of the rotating body. Only when the openings are continuously set, the residue recovery during the rotation of the turntable can be achieved.
  • the opening structure is circular.
  • the circular opening structure may be disposed at the center of the turntable body.
  • the opening structure is annular.
  • the annular opening structure may be disposed at a position outside the middle or the center of the turntable body.
  • the opening structure runs through the upper and lower surfaces of the turntable body.
  • the upper surface of the molding die is located above the upper surface of the opening structure, and the molding die is located outside the opening structure.
  • the upper surface of the molding die is located above the upper surface of the opening structure, and the projection of the vertical direction of the molding die partially or completely falls within the opening structure.
  • the shape of the turntable body is rectangular, circular or irregular.
  • a rotary sleeve is connected below the turntable body, and the rotary sleeve is connected to a turbine, and the turbine is connected to a worm, and the worm is connected to the motor.
  • the structure of the track device is the same as the track device:
  • a base is disposed below the turntable body, and the guide plate between the base and the turntable body is generally cylindrical.
  • the outer side of the cylindrical shape has a first guiding track, and the first guiding track passes through the receiving plate on the forming die.
  • the first roller cooperates to realize the lifting movement of the leather plate at different levels.
  • the guide plate is a continuous cylinder.
  • the cylinder of the guide plate is provided with a disconnecting portion, and the disconnecting portion is partially broken or completely disconnected. That is, the guide plate can be provided only at the station where the structure on the molding die needs to be lifted and lowered, and the guide plate can be omitted without changing the height of the work station.
  • the disconnected portion is at least one.
  • the outer edge of the base is provided with a second guiding track.
  • the second guiding track is engaged by the second roller of the mold cup on the forming mold to realize the lifting movement of the mold cup at different horizontal levels.
  • the working principle of the turntable assembly is:
  • the motor drives the turntable body to rotate, thereby driving the forming die connected with the turntable body to rotate together, and the skin after the skin cutting process enters the opening structure on the turntable body, thereby realizing the effect of residual skin recovery;
  • the base located below the turntable body
  • the guide plate is kept independent from the turntable body, so it is kept still in the work process, and the guide track is arranged on the base and the guide plate, and the roller on the forming die drives the skin plate and the mold respectively under the action of the guide track.
  • the structure of the molding die is prior art, wherein the molding die comprises a skin plate and a die cup structure located in the skin plate, and the first roller is connected under the skin plate through the connecting rod, and the bottom of the die cup is connected The rod is connected with the second roller. Since the forming die rotates with the rotating body, the guiding plate and the base are kept stationary, so the connecting plate may be followed by the first roller in the first guiding track on the outer side of the guiding plate. The wavy path of the track is used for lifting movement. The mold cup will realize the lifting movement of the mold cup at different horizontal levels due to the cooperation of the second guide rail and the second roller. Thereby, the lifting and lowering action of different parts of the forming mold at different working positions is realized.
  • the peeling and peeling component comprises a guiding column and a sleeve sleeved on the guiding column, the sleeve is connected with a cutter mounting plate, and a cutting knife is installed under the cutter mounting plate, the cutting knife
  • the mounting plate is connected to the eccentric wheel through a connecting rod, and the motor directly drives the eccentric wheel.
  • a lower blade is disposed, and the lower blade is provided with a cutter hole corresponding to the cutting knife. The cutter hole and the skin cutter cooperate to realize the peeling action of the noodle strip.
  • two laterally disposed dough frames two feed rolls are sequentially mounted on the two dough frames, and a plurality of small rolls are disposed between the two feed rolls, the lower blades being disposed between the small rolls.
  • the conveyor belt structure of the prior art has been eliminated.
  • a mounting post is disposed on each of the outer sides of the two skin frames, and a guiding column is mounted on the upper end of the mounting post.
  • the outer end of the dough frame is provided with a groove structure for placing the belt roller.
  • the belt is wrapped around the belt roll, and the ends of the belt roll are placed in the groove structure.
  • a driven roller is disposed above the feed roller.
  • the feed roller is directly driven by a motor.
  • the two feed rollers are connected by a power belt.
  • the power belt connects the two feed rollers so that they can rotate in synchronism.
  • the belt is driven by the feeding roller to move in the direction of the cutting knife.
  • the motor directly drives the eccentric to rotate, so that the connecting rod follows the rotation, and the cutter mounting plate is simultaneously connected.
  • the rod and the sleeve are connected, so the cutter mounting plate will reciprocate up and down along the direction of the guiding column under the joint action of the connecting rod and the sleeve, and the cutting knife will also reciprocate up and down with the cutter mounting plate. And the cutting knife will cooperate with the cutter hole on the lower blade to realize the cutting.
  • the filling component comprises a mounting bracket and a hopper and a rotary valve base disposed on the mounting frame, wherein the rotary valve base is provided with a rotary valve, and the hopper is connected to the upper end of the rotary valve base through the feeding tube, the rotation a stuffing pipe is connected to the bottom of the valve base, a side of the rotating valve base is provided with a horizontal ⁇ stuffing pipe, a transverse ⁇ stuffing pipe is arranged in the horizontal ⁇ stuffing pipe, and a vertical ⁇ stuffing pipe is arranged at the outlet of the stuffing pipe;
  • the longitudinal ⁇ stuffing tube realizes up-and-down reciprocating motion through a rack and pinion transmission structure
  • the horizontal ⁇ stuffing rod realizes horizontal reciprocating motion through an eccentric transmission structure
  • the auger in the hopper realizes rotation through a worm turbine transmission structure, the rotation
  • the valve is directly driven by the motor to achieve reciprocating rotation.
  • the longitudinal crucible filling tube is provided with a longitudinal crucible filling rod, and the longitudinal crucible filling rod realizes up and down reciprocating motion in the longitudinal crucible filling tube through the rack and pinion transmission structure.
  • the filling rod is used to push down the filling at the outlet of the filling tube.
  • the rack and pinion transmission structure, the eccentric drive structure and the worm turbine are each driven by a separate motor. That is, each transmission structure is connected to a different motor.
  • the rack and pinion transmission structure is built in the inside of the mounting bracket.
  • the rotary valve has an L-shaped passage inside.
  • the motor drives the worm turbine to rotate, and the worm turbine drives the auger stirring stuffing in the hopper.
  • the filling material enters the rotary valve under the stirring of the auger. After the rotary valve is filled with the filling material, the motor directly drives the rotary valve counterclockwise.
  • the motor drives the eccentric transmission structure, the eccentric transmission structure drives the horizontal ⁇ stuffing rod to make a horizontal squeezing action, and the filling material is pulled out from the lower side of the rotary valve to the outlet of the filling tube by the horizontal ⁇ filling rod
  • the motor drives the rack and pinion transmission structure, and the rack and pinion transmission structure drives the longitudinal ⁇ filling rod to move from top to bottom, and the filling at the outlet of the filling tube is pulled downward, the motor drives the rack and pinion transmission structure, and the gear teeth
  • the strip drive structure drives the longitudinal ⁇ stuffing tube to move downwards to pour the filling into the dough.
  • the press-formed component comprises a mounting post and a pair of pressing molds fixed on the mounting post, the upper end of the pressing die is provided with a gear, and the lower end of the pressing die is provided with a pressing block, two presses
  • the gears of the mold are in mesh with each other, and the press blocks of the two press molds are oppositely disposed; the upper end of the at least one press mold is connected to the motor.
  • the pressing faces of the two press blocks are curved.
  • One press block has a convex shape disposed laterally, and the other press block has a concave shape disposed laterally.
  • the gear is disposed on a semi-circular rotating plate, and arc surfaces of the two rotating plates are oppositely disposed.
  • the motor drives the upper end of a pressing mold to rotate. Since the upper ends of the two pressing molds are meshed by the gears, the upper end of the other pressing mold is driven to rotate, thereby testing the pressing force of the lower two pressing blocks, and two pressing Since the pressing surface is curved, the block can press the edge of the dumpling skin to form a wave shape during the pressing.
  • a filling food forming control method includes
  • the skinning motor is started, and the belt is conveyed; the stirring motor is started to achieve continuous stirring of the filling;
  • the suction pushing motor is started to perform the suction action
  • the cutting motor starts and completes a cutting action
  • the rotary valve motor drives the rotary valve to rotate 90 degrees counterclockwise
  • the suction pushing motor is started to perform the pushing action; the turntable motor drives the turntable to rotate 90 degrees.
  • the rotary valve motor drives the rotary valve to be reset, and the outer cylinder motor and the inner cylinder motor are started to respectively drive the outer cylinder and the inner cylinder to move downward, and push the filling material into the dough;
  • step 6 after the filling is pushed into the dough, the inner cylinder motor and the outer cylinder motor are reset;
  • the turntable motor drives the turntable to rotate 90 degrees
  • the motor is pressed to perform the action, and the dumplings are included, and the dumplings are loosened after continuous wrapping;
  • the turntable motor drives the turntable to rotate 90 degrees.
  • the motor is taken out to the position of taking the dumplings, and the clamping motor is started to clamp;
  • step 11 take out the motor reset, loosen the clamping motor, and place the processed dumplings
  • step 12 the turntable motor drives the turntable to rotate 90 degrees to complete a complete machining operation
  • step 13 the first step is performed again, and the cycle is repeated.
  • the skin feeding motor drives the feeding roller in the skin cutting member to rotate
  • the stirring filling motor drives the auger in the hopper in the filling part to rotate;
  • the suction pushing motor drives the horizontal ⁇ stuffing rod in the filling part to make a horizontal reciprocating motion
  • the cutting motor drives the upper and lower movements of the cutting knife in the skin cutting member to realize cutting
  • the rotary valve motor drives the rotary valve in the filling member to reciprocally rotate
  • the turntable motor drives the turntable body in the turntable assembly to rotate
  • the outer cylinder motor drives the upper and lower reciprocating movements of the vertical entanglement tube in the filling component.
  • the inner cylinder motor drives the upper and lower reciprocating movements of the vertical crucible filling rod in the filling member.
  • the pressing motor drives the pressing and separating of the pressing mold in the press-formed component
  • the taking out motor drives the position of the picking structure in the taking part to move
  • the clamping motor drives the clamping member to complete the clamping and releasing action.
  • the above motors can be servo motors.
  • the present application realizes the recovery of the residual skin on the basis of the existing structure by providing an opening structure for recycling the skin after the cut surface, and fully utilizing the space under the turntable assembly, below the opening structure.
  • the residue can be directly stored or treated and then reused by placing a recycling bin or installing a residue processing mechanism.
  • the above structure does not increase the footprint of the entire device, and solves the problem that the extra space needs to be occupied when the residual skin is processed, and the overall device cannot be further miniaturized.
  • the application is more advantageous for miniaturization and compactness of the whole machine, and is more suitable for use in homes, canteens, storefronts and the like.
  • This application improves the working mode of a power source in a traditional structure to drive various components through a complex transmission structure.
  • Each component has its own independent power source for driving, which simplifies the complicated structure of the transmission structure and saves the transmission structure.
  • a large amount of space makes the overall design of the stuffing food molding machine more compact, and the space saved can also provide space for the residual skin recycling process of the stuffing food molding machine, so that the filling food forming machine can ensure the miniaturization function at the same time. More complete.
  • the opening structure of the present application may be provided with various shapes according to actual needs, as long as the following conditions are met to facilitate the falling of the residual skin, and the distance from the inside of the forming mold to the center of the rotating body is greater than the distance from the inner side of the opening to the center of the turntable.
  • the residual skin can be conveniently entered into the opening structure without installing an additional residual skin guiding device. .
  • the application adopts the transmission structure of the motor-driven worm and the turbine to drive the rotating sleeve and the rotating body of the rotating body.
  • the independent driving structure ensures that the underside of the rotating body does not need to be equipped with a complicated cam transmission structure as in the prior art, thereby avoiding a power.
  • the source has to drive this problem for all components, so it saves a lot of space for the storage or subsequent processing of the skin.
  • the guiding plate and the base cooperate with each other to control the lifting movement of the skin plate and the mold cup on the molding die at different positions, and the first guiding track and the second guiding track on the guiding plate and the base can be set to be discontinuous
  • the structure, that is, the first guiding track and the second guiding track are set only in the station where the height of the corresponding structure needs to be adjusted, without continuously setting the track, saving material and simplifying the structure.
  • the peeling and peeling parts remove the pusher, the conveying belt and the scraping knife in the cutting knife, and use the eccentric structure to drive the cutting knife to realize the cutting action, which makes the cutting action more stable. And simplify the structure and reduce the footprint.
  • the surface feeding roller and the small roller cooperate to achieve the effect of conveying the belt, so that the conveying of the belt can be eliminated without affecting the conveying of the belt, and the driven roller above the conveying roller can be further Increase the friction of the belt, making the belt easier to be pulled forward and avoid slipping.
  • Each component is driven by a separate transmission structure and motor, avoiding the cumbersome linkage structure, reducing the overall structure and reducing the size of the equipment.
  • the rack and pinion transmission structure, the eccentric transmission structure and the worm turbine can stably drive the structure connected thereto, and maintain the stability of the action.
  • the pressing mold of the present application adopts the working principle of gear meshing, and realizes the forming and pressing of the edge of the dough of the dumpling from the top, and changes the traditional structure or adopts horizontal pressing to make the dough of the dumplings compact, or It is a compression type that realizes the edge of dumpling skin from below. It can effectively prevent the pressing block from being crushed and deformed in other parts of the dumpling during the pressing process, and destroying the overall shape of the dumpling. Moreover, the motor directly drives the rotation of the press mold, which simplifies the structure, and the effect of the press-form type can be ensured.
  • the whole process has fewer control points, low failure rate and low maintenance and use cost.
  • Figure 1 is a schematic view showing the overall structure of a stuffing food molding machine.
  • Figure 2 is a side view of the overall structure of the stuffing food molding machine.
  • Fig. 3 is a plan view showing the overall structure of the stuffing food molding machine.
  • FIG. 4 is a schematic view showing the overall structure of the turntable assembly.
  • Figure 5 is a cross-sectional view of the turntable assembly.
  • Figure 6 is a schematic view showing the structure of the guide plate and the first guide rail.
  • Figure 7 is a schematic view showing the structure of the second guide rail on the base.
  • Figure 8 is a structural schematic view showing the distance D from the inside of the molding die to the center of the turntable body being greater than the distance d from the inside of the opening to the center of the turntable body.
  • Fig. 9 is a schematic view showing the structure in which the opening is annular.
  • Figure 10 is a schematic view showing the structure of the molding die on the outside of the opening structure.
  • Fig. 11 is a structural schematic view showing a projection portion of the molding die in the vertical direction or completely falling inside the opening.
  • Figure 12 is a schematic view showing the overall structure of the skin-skinning member.
  • Fig. 13 is a view showing the overall structure of the peeling and peeling member when the belt roller is placed.
  • Figure 14 is a side view of the peeling and peeling member.
  • Figure 15 is a cross-sectional view of the skinning and peeling member.
  • Figure 16 is a schematic view showing the structure of the filling member.
  • Figure 17 is a front view of the filling member.
  • Figure 18 is a plan view of the filling member.
  • Figure 19 is a cross-sectional view of the filling member.
  • Figure 20 is a schematic view showing the structure of a press-formed member.
  • Figure 21 is a front elevational view of the press-fit component.
  • Turntable body 101 base 102, guide plate 103, first guide rail 104, second guide rail 105, opening 106; rotary sleeve 107, turbine 108, worm 109, forming die 1001, first roller 1002, second roller 1003 , the skin plate 1004, the mold cup 1005.
  • the column 401 is mounted, the mold 402 is pressed, the gear 403, the pressing block 404, and the plate 405 are rotated.
  • a filling food forming method characterized in that:
  • the first step sending the skin cut, the forming mold 1001 on the turntable is located below the peeling and peeling station 20, and the dumpling leather strip is cut into the shape of the dough and falls on the molding die 1001 below, after cutting the skin.
  • the residual skin enters the opening 106 on the turntable and is transported downward to realize the recovery of the residue;
  • the second step the filling material is injected, and the rotating mold 1011 is rotated to the filling station 30, and the filling material is injected into the dough.
  • a filling food forming method characterized in that:
  • the first step sending the skin cut, the forming mold 1001 on the turntable is located below the peeling and peeling station 20, and the dumpling leather strip is cut into the shape of the dough and falls on the molding die 1001 below, after cutting the skin.
  • the residual skin enters the opening 106 on the turntable and is transported downward to realize the recovery of the residue;
  • the second step the filling material is injected, and the rotating mold 1011 is rotated to the filling station 30, and the filling material is injected into the dough.
  • the third step press-compositing type, the rotary mold drives the molding die 1001 after the filling to rotate to the forming station, and press-forms the dough;
  • the fourth step the finished product is taken out, and the rotating mold is driven to rotate the forming mold 1001 to the take-out station, and the formed dumplings are taken out.
  • a filling food forming method characterized in that:
  • the first step sending the skin cut, the forming mold 1001 on the turntable is located below the peeling and peeling station 20, and the dumpling leather strip is cut into the shape of the dough and falls on the molding die 1001 below, after cutting the skin.
  • the residual skin enters the opening 106 on the turntable and is transported downward to realize the recovery of the residue;
  • the second step the filling material is injected, and the rotating mold 1011 is rotated to the filling station 30, and the filling material is injected into the dough.
  • the third step press-compositing type, the rotary mold drives the molding die 1001 after the filling to rotate to the forming station, and press-forms the dough;
  • the fourth step the finished product is taken out, and the rotating mold is driven to rotate the forming mold 1001 to the take-out station, and the formed dumplings are taken out.
  • the method for implementing the method is a stuffing food molding machine, comprising a frame 600 and a turntable assembly 100 disposed on the frame 600.
  • the turntable assembly 100 is provided with at least a skinning and peeling station 20 and a filling station. 30, characterized in that: the turntable assembly 100 is provided with an opening 106 structure for recovering the skinned skin, and the distance from the inside of the forming mold 1001 rotating together with the turntable assembly 100 to the center of the turntable assembly 100 is greater than the opening 106. The distance from the inside to the center of the turntable assembly 100.
  • the stuffing foods mentioned in the present application include dumplings, dumplings, buns, siu mai and other foods having fillings and clad layers.
  • the uncut surface of this application is called dumpling leather noodle strip; after the peeling of the dumpling leather strip, the surface obtained according to the shape of the cutter is called the dough; the dumpling leather strip is in the process of cutting the skin. In addition, the remaining surface except the open skin portion is called the residual skin.
  • the distance from the inside of the molding die 1001 to the center of the turntable assembly 100 is greater than the distance from the inside of the opening 106 to the center of the turntable assembly 100, the residue is more easily dropped from the structure of the opening 106 for recycling.
  • the peeling and peeling unit 200 is disposed at the feeding and peeling station 20, and the filling unit 300 is disposed at the filling station 30.
  • the peeling and peeling member 200 and the filling member 300 of the prior art can be used.
  • the remaining stations can be placed inside or at the rest of the turntable.
  • a press-forming type station 40 and a finished product take-out station 50 are disposed in the vicinity of the turntable assembly 100 and adjacent to the filling station 30.
  • the press-synthesis type station 40 is provided with a press-formed component 400.
  • a take-out member 500 is disposed at the finished product removal station 50.
  • the press-formed component 400 and the take-out component 500 can employ the press-formed component 400 and the take-out component 500 of the prior art.
  • the present application realizes the recovery of the residue on the basis of the existing structure by providing the structure of the opening 106 for recovering the skinned skin after the carousel assembly 100, and fully utilizing the space under the turntable assembly 100, the opening 106 Under the structure, the residue can be directly stored or treated and then reused by placing a recycling bin or installing a residue processing mechanism. Moreover, the above structure does not increase the floor space of the entire device, and solves the problem that the extra space needs to be occupied when the residual skin is processed, and the overall device cannot be further miniaturized.
  • the application improves the working mode of a power source in a conventional structure to drive various components through a complicated transmission structure, so that each component has its own independent power source for driving, which simplifies the complicated structure of the transmission structure and saves a large amount of transmission structure.
  • the space makes the overall design of the stuffing food forming machine more compact, and the space saved can also provide space for the residual skin recycling process of the stuffing food forming machine, so that the filling food forming machine can be more complete while ensuring miniaturization. .
  • the turntable assembly 100 includes a turntable body 101.
  • the turntable body 101 is evenly distributed with a plurality of molding dies 1001.
  • the turntable body 101 is provided with an opening 106 structure for the skin to enter, thereby realizing the recovery of the residual skin;
  • the distance from the inside of the 1001 to the center of the turntable body 101 is greater than the distance from the inside of the opening 106 to the center of the turntable body 101.
  • the structure of the opening 106 mentioned here refers to a through-hole structure penetrating the turntable body 101.
  • the opening 106 structure is continuously disposed on the turntable body 101.
  • the continuous arrangement means that the structure of the opening 106 is not broken and is a complete whole, so as to ensure that the continuous residue can continuously fall into the structure of the opening 106 under the premise of the rotation of the turntable body 101. Only when the opening 106 is continuously set, the residue recovery during the rotation of the turntable can be achieved.
  • the opening 106 is circular in shape.
  • the circular opening 106 structure may be disposed at the center of the turntable body 101.
  • the opening 106 is annular in structure.
  • the annular opening 106 structure may be disposed at a position outside the middle or the middle of the turntable body 101.
  • the opening 106 is configured to penetrate the upper and lower surfaces of the turntable body 101.
  • the upper surface of the molding die 1001 is located above the upper surface of the structure of the opening 106, and the molding die 1001 is located outside the structure of the opening 106.
  • the upper surface of the molding die 1001 is located above the upper surface of the structure of the opening 106, and the projection of the vertical direction of the molding die 1001 partially or completely falls within the structure of the opening 106.
  • the shape of the turntable body 101 is rectangular, circular or irregular.
  • a rotary sleeve 107 is connected below the turntable body 101, and the rotary sleeve 107 is connected to a turbine 108, which is connected to a worm 109, which is connected to a motor.
  • a base 102 is disposed under the turntable body 101.
  • the guide plate 103 located between the base 102 and the turntable body 101 has a cylindrical shape as a whole.
  • the outer side of the cylindrical shape has a first guide track 104.
  • the first guide track 104 passes through
  • the first roller 1002 of the skin plate 1004 on the molding die 1001 is engaged to realize the lifting movement of the skin plate 1004 at different levels.
  • the guide plate 103 is a continuous cylinder.
  • the cylinder of the guide plate 103 is provided with a disconnecting portion, which is partially broken or completely disconnected. That is, the guide plate 103 can be provided only at a station where the structure on the molding die 1001 needs to be lifted and lowered, and the guide plate 103 can be omitted without changing the height of the station.
  • the disconnected portion is at least one.
  • the outer edge of the base 102 is provided with a second guiding rail 105.
  • the second guide rail 105 is engaged by the second roller 1003 of the mold cup 1005 on the molding die 1001 to realize the lifting movement of the mold cup 1005 at different horizontal levels.
  • the motor drives the turntable body 101 to rotate, thereby driving the forming die 1001 connected to the turntable body 101 to rotate together, and the skin after the skin cutting process enters the structure of the opening 106 on the turntable body 101, thereby realizing the effect of the residue recovery;
  • the base 102 and the guide plate 103 under the turntable body 101 are kept independent from the turntable body 101, so they remain stationary during the work process, and the guide track is provided on both the base 102 and the guide plate 103, and the roller on the molding die 1001 is guided. Under the action of the track, the skin plate 1004 and the mold are respectively driven to perform the lifting movement.
  • the structure of the opening 106 of the present application may be provided with various shapes according to actual needs, as long as the premise of facilitating the fall of the residual skin is followed, the distance from the inside of the molding die 1001 to the center of the turntable body 101 is greater than the inner side of the opening 106 to the center of the turntable. On the premise of the distance, whether the molding die 1001 is located outside the structure of the opening 106 or the projected portion of the vertical direction of the molding die 1001 or completely falls within the structure of the opening 106, it is possible to ensure that the residual skin can easily enter the structure of the opening 106 without Install additional debris guides.
  • the application adopts the transmission structure of the motor-driven worm 109 and the turbine 108 to drive the rotating sleeve 107 and the turntable body 101 to rotate.
  • the independent driving structure ensures that the underside of the turntable body 101 does not need to be provided with a complicated cam transmission structure as in the prior art, thereby avoiding A power source has to drive this problem for all components, so it can save a lot of space for the storage or subsequent processing of the skin.
  • the structure of the molding die 1001 is a prior art, wherein the molding die 1001 includes a skin plate 1004 and a mold cup 1005 structure disposed in the skin plate 1004.
  • the first roller is connected to the lower portion of the skin plate 1004 through a connecting rod.
  • a second roller 1003 is connected to the lower portion of the mold cup 1005 through a connecting rod. Since the forming mold 1001 rotates along with the rotating body 101, the guiding plate 103 and the base 102 are kept stationary, so the receiving plate 1004 is due to the first A roller 1002 moves up and down along the undulating path of the track in the first guide track 104 on the outer side of the guide plate 103.
  • the mold cup 1005 will achieve the lifting movement of the mold cup 1005 at different levels due to the cooperation of the second guide rail 105 and the second roller 1003. Thereby, the lifting and lowering action of the different parts of the forming mold 1001 at different working positions is realized.
  • the guiding plate 103 and the base 102 cooperate with each other to control the lifting movement of the skin plate 1004 and the mold cup 1005 on the molding die 1001 at different positions, and the first guiding track 104 and the second guiding track on the guiding plate 103 and the base 102.
  • Each of the 105s may be configured as a non-continuous structure, that is, the first guide rail 104 and the second guide rail 105 are disposed only at a station where the height of the corresponding structure needs to be adjusted, without continuously setting the rails, saving material and simplifying the structure.
  • the peeling and peeling component 200 includes a guiding column 201 and a sleeve 202 sleeved on the guiding column 201.
  • the sleeve 202 is connected with a cutter mounting plate 203, and a cutting blade is mounted under the cutter mounting plate 203.
  • the cutter 204 is connected to the eccentric wheel 206 via a connecting rod 205, and the motor directly drives the eccentric wheel 206.
  • a lower blade 207 is disposed, and the lower blade 207 is provided with
  • the cutter blade 204 is provided with a cutter hole 208 corresponding thereto.
  • the cutter hole 208 and the skin cutter 204 cooperate to realize the cutting action of the face band.
  • Two dough rollers 209 are sequentially mounted with two feed rollers 210.
  • a plurality of small rollers 211 are disposed between the two feed rollers 210, and the lower blade 207 is disposed. Between the small rolls 211.
  • the conveyor belt structure of the prior art has been eliminated.
  • a mounting post 212 is disposed on each of the outer sides of the two skin frames 209, and a guiding post 201 is mounted on the upper end of the mounting post 212.
  • the outer end of the face frame 209 is provided with a groove structure 213 for placing the belt roller.
  • the belt wrap is rolled into a roll, and both ends of the roll are placed in the groove structure 213.
  • a driven roller 214 is disposed above the feed roller 210.
  • the feed roller 210 is directly driven by a motor.
  • the two feed rollers 210 are connected by a power belt 215.
  • the power belt 215 connects the two feed rollers 210 so that the two can rotate in synchronization.
  • the belt is moved in the direction of the cutter 204 by the feed roller 210.
  • the motor directly drives the eccentric 206 to rotate, so that the connecting rod 205 follows the rotation due to the cutter.
  • the mounting plate 203 is connected to the connecting rod 205 and the sleeve 202 at the same time, so the cutter mounting plate 203 will reciprocate up and down along the direction of the guiding column 201 under the joint action of the connecting rod 205 and the sleeve 202, and then the cutting knife
  • the 204 will also reciprocate up and down with the cutter mounting plate 203, and the cutting knife 204 will cooperate with the cutter hole 208 on the lower blade 207 to effect cutting.
  • the skin cutting unit 200 removes the pushing device, the conveying belt and the squeegee in the cutting knife 204, and uses the eccentric structure to drive the cutting knife 204 to realize the cutting action, so that the cutting action is more Stable and simplified structure, reducing floor space.
  • the face roller 210 and the small roller 211 are matched to each other, so that the effect of transporting the belt can be achieved, so that the conveyance of the belt can be eliminated without affecting the conveyance of the belt, and the driven roller 214 above the feed roller 210 can be used. Further increase the friction of the belt, so that the belt is more easily pulled forward to avoid slipping.
  • the filling member 300 includes a mounting bracket 301 and a hopper 302 and a rotary valve base 303 disposed on the mounting bracket 301.
  • the rotary valve base 303 is provided with a rotary valve 304.
  • the hopper 302 passes through the filling tube 305.
  • the upper end of the rotary valve base 303 is connected to the bottom of the rotary valve base 303, and a filling tube 306 is connected to the bottom of the rotating valve base 303.
  • the side of the rotating valve base 303 is provided with a lateral filling tube 307, and the horizontal side filling tube 307 has a horizontal filling rod.
  • the outlet of the filling tube 306 is provided with a longitudinal filling tube 309; the longitudinal filling tube 309 is reciprocated up and down by the rack and pinion transmission structure 310, and the horizontal crucible filling rod 308 passes through the eccentric transmission structure 311.
  • the auger 315 in the hopper 302 is rotated by the worm turbine transmission structure 312, and the rotary valve 304 is directly driven by the motor to realize reciprocal rotation.
  • the longitudinal crucible filling tube 309 is provided with a longitudinal crucible filling rod 313, and the longitudinal crucible filling rod 313 realizes up and down reciprocation in the longitudinal crucible filling tube 309 through the rack and pinion transmission structure 310.
  • the crucible bar achieves a downward push of the filling at the exit of the filling tube 306.
  • the rack and pinion transmission structure 310, the eccentric drive structure 311, and the worm turbine are each driven by a separate motor. That is, each transmission structure is connected to a different motor.
  • the rack and pinion transmission structure 310 is built in the inside of the mounting bracket 301.
  • the rotary valve 304 has an L-shaped passage 314 inside.
  • the motor drives the worm turbine to rotate, and the worm turbine drives the auger 315 located in the hopper 302 to stir the filling.
  • the filling material enters the rotary valve 304 under the stirring of the auger 315, and the rotary valve 304 is filled with the filling material, and the motor directly
  • the rotary valve 304 is rotated 90 degrees counterclockwise, and then the motor drives the eccentric transmission structure 311.
  • the eccentric transmission structure 311 drives the horizontal boring bar 308 to perform a horizontal dip action, and the filling is laterally licked by the filling bar 308 from the rotary valve.
  • the lower portion of the 304 is taken out to the outlet of the stuffing tube 306, and the motor drives the rack and pinion transmission structure 310.
  • the rack and pinion transmission structure 310 drives the longitudinal ⁇ filling rod 313 to move from top to bottom, and the filling at the outlet of the filling tube 306 is taken out.
  • the material is driven downward, and the motor drives the rack and pinion transmission structure 310.
  • the rack and pinion transmission structure 310 drives the longitudinal ⁇ filling tube 309 to move downward to inject the filling into the dough.
  • Each component is driven by a separate drive structure and motor, eliminating the need for cumbersome linkages, reducing the overall structure and reducing the size of the unit.
  • the rack and pinion transmission structure 310, the eccentric transmission structure 311, and the worm turbine can stably drive the structure connected thereto, maintaining the stability of the action.
  • the press-formed component 400 includes a mounting post 401 and a pair of pressing molds 402 fixed to the mounting post 401, the upper end of the pressing die 402 is provided with a gear 403, and the lower end of the pressing die 402 is provided with a pressure
  • the gears 403 of the two press molds 402 are engaged with each other, and the press blocks 404 of the two press molds 402 are oppositely disposed; the upper ends of the at least one press mold 402 are connected to the motor.
  • the pressing faces of the two press blocks 404 are curved.
  • One of the pressing blocks 404 has a convex shape disposed laterally, and the other pressing block 404 has a concave shape disposed laterally.
  • the gear 403 is disposed on the semicircular rotating plate 405, and the arc surfaces of the two rotating plates 405 are oppositely disposed.
  • the motor drives the upper end of a press mold 402 to rotate. Since the upper ends of the two press molds 402 are engaged by the gear 403, the upper end of the other press mold 402 is rotated, thereby testing the pressure of the lower two press blocks 404. Since the two pressing blocks 404 have an arc shape, the edge of the dumpling skin edge can be pressed into a wave shape when the pressure is pressed.
  • the pressing mold 402 of the present application adopts the working principle of the meshing of the gear 403, and realizes the forming and pressing of the edge of the dough of the dumpling from above, and changes the traditional structure or adopts horizontal pressing to make the dough of the dumplings compact, or It is a compression type that realizes the edge of dumpling skin from below.
  • the pressing block 404 can be effectively prevented from being crushed and deformed in other parts of the dumpling during the pressing process, thereby destroying the overall shape of the dumpling.
  • the motor directly drives the pressing mold 402 to rotate, which simplifies the structure, and the effect of the press-forming type can also be ensured.
  • a filling food forming control method comprising
  • the skinning motor is started, and the belt is conveyed; the stirring motor is started to achieve continuous stirring of the filling;
  • the suction pushing motor is started to perform the suction action
  • the cutting motor starts and completes a cutting operation
  • the rotary valve 304 motor drives the rotary valve 304 to rotate 90 degrees counterclockwise
  • the suction pushing motor is started to perform the pushing action; the turntable motor drives the turntable to rotate 90 degrees.
  • the rotary valve 304 motor drives the rotary valve 304 to be reset, and the outer cylinder motor and the inner cylinder motor are started to respectively drive the outer cylinder and the inner cylinder to move downward, and push the filling material into the dough;
  • step 6 after the filling is pushed into the dough, the inner cylinder motor and the outer cylinder motor are reset;
  • the turntable motor drives the turntable to rotate 90 degrees
  • the motor is pressed to perform the action, and the dumplings are included, and the dumplings are loosened after continuous wrapping;
  • the turntable motor drives the turntable to rotate 90 degrees.
  • the motor is taken out to the position of taking the dumplings, and the clamping motor is started to clamp;
  • step 11 take out the motor reset, loosen the clamping motor, and place the processed dumplings
  • step 12 the turntable motor drives the turntable to rotate 90 degrees to complete a complete machining operation
  • step 13 the first step is performed again, and the cycle is repeated.
  • the feed motor drives the feed roller 210 in the skin cutting member 200 to rotate;
  • the stirring filling motor drives the auger 315 in the hopper 302 in the filling component 300 to rotate;
  • the suction pusher motor drives the horizontal ⁇ stuffing rod 308 in the filling member 300 to perform horizontal reciprocating motion
  • the cutting motor drives the upper and lower movements of the cutting knife 204 in the skinning and peeling member 200 to realize cutting;
  • the rotary valve 304 motor drives the rotary valve 304 in the filling member 300 to reciprocally rotate;
  • the turntable motor drives the turntable body 101 in the turntable assembly 100 to rotate;
  • the outer cylinder motor drives the upper and lower reciprocating movements of the longitudinal entanglement tube 309 in the filling member 300.
  • the inner cylinder motor drives the upper and lower reciprocating movements of the vertical crucible filling rod 313 in the filling member 300.
  • the press motor drives the pressing and separating of the press mold 402 in the press-formed component 400;
  • the take-out motor drives the position of the pick-up structure in the take-up member 500 to move;
  • the clamping motor drives the pick-up member 500 to grip the structure to complete the clamping and releasing action.
  • the above motors can be servo motors.

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Manufacturing And Processing Devices For Dough (AREA)
  • Formation And Processing Of Food Products (AREA)

Abstract

一种包馅食品成型方法，包括第一步：送皮切皮，转盘上的成型模具（1001）位于送皮切皮工位（20）的下方，饺子皮面带被切成指定形状的面皮后落在下方的成型模具上，切皮后的残皮进入转盘上的开口（106）向下传输，实现残皮回收；第二步：馅料注入，转盘带动接皮后的成型模具旋转到注馅工位（30），馅料被注入到面皮上。该包馅食品成型方法通过在转盘组件上设置有用于回收切皮后的残皮的开口结构，实现了在现有结构的基础上对残皮的回收，充分利用了转盘组件下方的空间，开口结构下方可以通过放置回收桶或者安装残皮处理机构，将残皮直接进行存放或者处理后再次利用。并且上述结构并没有增加整体设备的占地面积，解决了残皮处理需占用额外空间，导致整体设备无法进一步小型化的问题。

Description

包馅食品成型方法 技术领域
本申请属于食品加工技术领域，尤其涉及一种包馅食品成型方法。
背景技术
现有的包馅食品在对食品进行成型加工时，其设备的体积通常较大，其中面皮处理装置的占地面积尤为突出，所以如何将包馅食品成型机小型化一直是困扰食品加工领域的一道难题。
现有专利如专利号为CN200820062031.X，申请日为2008.1.29，名称为“饺子机”的实用新型专利，其技术方案为：一种饺子机，包括面皮输入装置、注馅装置、饺子成型装置、出料尾架、驱动装置，饺子成型装置包括水平设置的工位转盘、转盘盘面上的成型模具、面皮输入装置、注馅装置对应的设置在转盘的接皮工位、接馅工位，在包合工位设置顶推装置，在推出饺子工位一侧设置推出装置，另一侧设置出料尾架；模具在导轨的控制下在不同的工位完成展开平放、合模、开模、展开等不同动作。
再如专利申请号为CN201610274834.0，申请日为2016.04.28，名称为“紧凑型包馅食品成型机”的发明专利，其技术方案为：本发明属于食品加工技术领域，尤其涉及一种紧凑型包馅食品成型机，包括机架和位于机架上的工位转盘，所述工位转盘周围分别设置有制皮装置、注馅装置、压合装置和出料装置，所述制皮装置处为制皮工位，注馅装置处为注馅工位，压合装置处为压合工位，出料装置处为出料工位；所述机架上还设置有分体式成型模具，所述分体式成型模具包括相互独立的旋转接皮板和模具杯。
上述专利在对包馅食品进行包馅成型时，无论采取哪一种方案，对于面带的处理以及切皮后残皮的回收都没有提出一种方便、不占空间的解决方案，导致整个成型设备的体积无法进一步缩小，同时由于残皮回收装置结构复杂，会造成整机工艺控制点多、故障率高、维修和使用成本高。
发明内容
为了克服现有技术中无法进一步对于包馅食品成型机的体积进行进一步缩小的问题，现在提出一种能有效处理包馅食品成型机面带及残皮处理的包馅食品成型方法。
为实现上述技术效果，本申请的技术方案如下：
一种包馅食品成型方法，其特征在于：包括
第一步：送皮切皮，转盘上的成型模具位于送皮切皮工位的下方，饺子皮面带被切成指定形 状的面皮后落在下方的成型模具上，切皮后的残皮进入转盘上的开口向下传输，实现残皮回收；
第二步：馅料注入，转盘带动接皮后的成型模具旋转到注馅工位，馅料被注入到面皮上。
进一步的，还可以包括：
第三步：压合成型，转盘带动注馅后的成型模具旋转到成型工位，对面皮进行压合成型；
第四步：成品取出，转盘带动成型后的成型模具旋转到取出工位，将成型的饺子取出。
实现本方法的为一种包馅食品成型机，包括机架和设置在机架上的转盘组件，所述转盘组件周围至少设置有送皮切皮工位和注馅工位，其特征在于：所述转盘组件上设置有用于回收切皮后的残皮的开口结构，与转盘组件一起转动的成型模具内侧到转盘组件中心的距离大于所述开口内侧到转盘组件中心的距离。本申请中提及的包馅食品包括饺子、汤圆、包子、烧麦等有馅料和包合层的食品。以饺子成型为例，本申请中未切皮的面称为饺子皮面带；饺子皮面带经过切皮处理后，按照切刀形状得到的面称为面皮；饺子皮面带在切皮过程中，除开面皮部分剩余的面称为残皮。当成型模具内侧到转盘组件中心的距离大于所述开口内侧到转盘组件中心的距离时，残皮才会更容易的从开口结构中落入从而进行回收处理。
所述送皮切皮工位处设置有送皮切皮部件，所述注馅工位处设置有注馅部件。这里的送皮切皮部件和注馅部件可以采用现有技术中的送皮切皮部件和注馅部件。当转盘组件周围只设置有送皮切皮工位和注馅工位时，其余的工位可以设置在转盘的内部或者其余位置。
所述转盘组件周围、且所述注馅工位旁还依次设置有压合成型工位和成品取出工位，所述压合成型工位处设置有压合成型部件，所述成品取出工位处设置有取出部件。这里的压合成型部件和取出部件可以采用现有技术中的压合成型部件和取出部件。
关于转盘组件的结构：
所述转盘组件包括转盘本体，所述转盘本体上均匀分布有多个成型模具，所述转盘本体上设置有用于残皮进入，从而实现残皮回收的开口结构；成型模具内侧到转盘本体中心的距离大于所述开口内侧到转盘本体中心的距离。这里提到的开口结构是指贯穿转盘本体的通孔状结构。成型模具内侧到转盘本体中心的距离大于所述开口内侧到转盘中心的距离时，残皮才会更容易的从开口结构中落入从而进行回收处理。
所述开口结构在转盘本体上为连续设置。连续设置的意思是，开口结构不断开，为一个完整的整体，这样才能保证在转盘本体旋转的前提下，连续不断的残皮能够连续的落入到开口结构中。只有开口连续设置，才能实现转盘转动过程中的残皮回收。
所述开口结构为圆状。圆状的开口结构可以设置在转盘本体的中央。
所述开口结构为环状。环状的开口结构可以设置在转盘本体的中部或者中部偏外的位置。
所述开口结构贯穿转盘本体上、下表面。
对成型模具和开口结构相对位置的限定：
所述成型模具的上表面位于开口结构上表面之上，且所述成型模具位于所述开口结构的外侧。
所述成型模具的上表面位于开口结构上表面之上，且所述成型模具竖直方向的投影部分或完全落在开口结构内。
对转盘本体的环状本体结构的限定：
转盘本体的外形为矩形、圆形或不规则形状。
转盘本体下方连接有旋转套筒，所述旋转套筒与涡轮相连，所述涡轮与蜗杆相连，所述蜗杆与电机相连。
轨道装置的结构：
所述转盘本体下方设置有底座，位于底座与转盘本体之间的导向板整体呈筒状，所述筒状的外侧面开有第一导向轨道，第一导向轨道通过成型模具上的接皮板的第一滚轮配合，实现接皮板在不同水平高度的升降运动。
所述导向板为连续的筒体。
所述导向板的筒体上设置有断开部分，所述断开部分为部分断开或者完全断开。即只有在需要对成型模具上的结构进行升降调节的工位设置导向板即可，无需改变高度的工位可以无需导向板。
所述断开部分至少为一个。
所述底座的外沿设置有第二导向轨道。第二导向轨道通过成型模具上的模杯的第二滚轮配合，实现模杯在不同水平高度上的升降运动。
转盘组件的工作原理为：
电机带动转盘本体进行转动，从而带动与转盘本体相连的成型模具一起转动，经过切皮处理后的残皮进入转盘本体上的开口结构中，从而实现残皮回收的效果；位于转盘本体下方的底座和导向板保持与转盘本体相互独立，所以在工作工程中保持静止，并且底座和导向板上均设置有导向轨道，成型模具上的滚轮则在导向轨道的作用下，分别带动接皮板和模具做升降运动。
轨道装置的工作原理：
具体而言，成型模具的结构为现有技术，其中成型模具包括有接皮板和位于接皮板内的模杯结构，接皮板下方通过连杆连接有第一滚轮，模杯下方通过连杆连接有第二滚轮，由于成型模具会随着转盘本体进行转动，而导向板和底座是保持不动的，所以接皮板会由于第一滚轮在导向板外侧面的第一导向轨道内随着轨道的波浪状路径而作升降运动。模杯会由于第二导向轨道和第二滚轮配合，实现模杯在不同水平高度上的升降运动。从而实现了成型模具在不同工位上，不同部件的升降动作。
关于送皮切皮部件的结构：
所述送皮切皮部件包括导向立柱和套接在导向立柱上的套筒，所述套筒连接有切刀安装板，所述切刀安装板下方安装有切皮刀，所述切皮刀安装板通过连接杆与偏心轮相连，电机直接驱动偏心轮，所述切皮刀下方设置有下刀板，所述下刀板上与切皮刀对应处设置有切刀孔。切刀孔和切皮刀配合实现面带的切皮动作。
还包括两个横向设置的面皮架，两个面皮架上依次安装有两个送面辊，两个送面辊之间设置有多个小辊，所述下刀板设置在小辊之间。取消了现有技术中的输送皮带结构。
所述两个面皮架的外侧各设置有一个安装柱，安装柱上端安装有导向立柱。
所述面皮架的外端设置有用于放置面带辊的凹槽结构。面带缠绕面带辊成卷，面带辊的两端则放置在凹槽结构中。
所述送面辊的上方设置有从动辊。
所述送面辊通过电机直接驱动。
两个送面辊之间通过动力皮带相连。动力皮带将两个送面辊连接，使得两者能够同步转动。
送皮切皮的工作原理：
面带在送面辊的带动下，向切皮刀方向运动，当面带输送至切皮刀下方时，电机直接带动偏心轮进行旋转，从而使得连接杆跟随转动，由于切刀安装板同时与连接杆和套筒相连，所以切刀安装板会在连接杆和套筒的共同作用下，沿着导向立柱的方向做上下往复运动，进而切皮刀也会随着切刀安装板做上下往复运动，并且切皮刀会与下刀板上的切刀孔配合实现切皮。
注馅部件的结构：
所述注馅部件包括安装架和设置在安装架上的包括料斗和转阀底座，所述转阀底座内设置有转阀，所述料斗通过进馅管与转阀底座上端相连，所述转阀底座下方连接有出馅管，所述转阀底座的侧面设置有横向捅馅管，所述横向捅馅管内有横向捅馅杆，所述出馅管出口处设置 有纵向捅馅管；所述纵向捅馅管通过齿轮齿条传动结构实现上下往复运动，所述横向捅馅杆通过偏心轮传动结构实现水平往复运动，所述料斗内的绞龙通过蜗杆涡轮传动结构实现转动，所述转阀通过电机直接带动实现往复旋转。
所述纵向捅馅管内设置有纵向捅馅杆，所述纵向捅馅杆通过齿轮齿条传动结构实现在纵向捅馅管内的上下往复运动。捅馅杆实现对出馅管出口处馅料的向下推送。
所述齿轮齿条传动结构、偏心轮传动结构和所述蜗杆涡轮均由单独的电机驱动。即每个传动结构都是与不同的电机相连。
所述齿条齿轮传动结构内置于安装架内部。
所述转阀内部有L型通道。
注馅部件的工作原理：
电机驱动蜗杆涡轮转动，蜗杆涡轮带动位于料斗内的绞龙搅拌馅料，馅料在绞龙的搅拌下，进入到转阀内，转阀被馅料装满后，电机直接带动转阀逆时针转动90度，然后电机驱动偏心轮传动结构，所述偏心轮传动结构带动横向捅馅杆做水平的捅料动作，馅料被横向捅馅杆从转阀的下方捅出至出馅管的出口处，电机驱动齿轮齿条传动结构，齿轮齿条传动结构带动纵向捅馅杆自上而下运动，将出馅管出口处的馅料向下捅出，电机驱动齿轮齿条传动结构，齿轮齿条传动结构带动纵向捅馅管向下运动将馅料捅入至面皮中。
压合成型部件结构：
所述压合成型部件包括安装立柱和固定在安装立柱上的一对压合模具，所述压合模具的上端设置有齿轮，所述压合模具的下端设置有压合块，两个压合模具的齿轮相互啮合，且两个压合模具的压合块相对设置；所述至少一个压合模具上端与电机相连。
两个压合块的压合面为弧形。
一个压合块呈横向设置的凸形，另一个压合块呈横向设置的凹形。
所述齿轮设置在半圆形的转动板上，两个转动板的圆弧面相对设置。
压合成型部件的工作原理：
电机带动一个压合模具上端转动，由于两个压合模具的上端通过齿轮啮合，所以另一个压合模具上端会被带动转动，从而试下下方两个压合块的对压，两个压合块由于压合面为弧形，所以在对压时能够将饺子皮边缘封口处压合出波浪形状。
一种包馅食品成型控制方法包括
第1步，送皮电机启动，带动面带传输；搅馅电机启动，实现对馅料的持续搅拌；
第2步，送皮电机将面带送出一个饺子皮长度后，吸料推料电机启动，进行吸料动作；
第3步，切皮电机启动并完成一个切皮动作，转阀电机带动转阀逆时针转90度；
第4步，吸料推料电机启动，进行推料动作；转盘电机带动转盘转动90度。
第5步，转阀电机带动转阀复位，且外筒电机和内筒电机启动，分别带动外筒和内筒向下运动，将馅料推入面皮；
第6步，当馅料推入面皮后，内筒电机和外筒电机复位；
第7步，转盘电机带动转盘转动90度；
第8步，压合电机进行动作，包合饺子，持续包合后松开饺子；
第9步，转盘电机带动转盘转动90度。
第10步，取出电机运动到取饺子位置，夹紧电机启动进行夹紧；
第11步，取出电机复位，夹紧电机松开，放好加工完成的饺子；
第12步，转盘电机带动转盘转动90度，完成一个完整的加工动作；
第13步，再次执行第1步，往复循环。
所述送皮电机带动送皮切皮部件中的送面辊转动；
所述搅馅电机带动注馅部件中料斗内的绞龙转动；
所述吸料推料电机带动注馅部件中的横向捅馅杆做水平方向的往复运动；
所述切皮电机带动送皮切皮部件中的切皮刀上、下运动实现切皮；
所述转阀电机带动注馅部件中的转阀往复转动；
所述转盘电机带动转盘组件中的转盘本体转动；
所述外筒电机带动注馅部件中纵向捅馅管的上、下往复运动。
所述内筒电机带动注馅部件中纵向捅馅杆的上、下往复运动。
所述压合电机带动压合成型部件中压合模具的对压和分离；
所述取出电机带动取出部件中夹取结构的位置移动；
所述夹紧电机带动取出部件中夹取结构完成夹、放动作。
上述电机均可采用伺服电机。
本申请的有益效果如下：
1.本申请通过在转盘组件上设置有用于回收切皮后的残皮的开口结构，实现了在现有结构的基础上对残皮的回收，充分利用了转盘组件下方的空间，开口结构下方可以通过放置回收桶或者安装残皮处理机构，将残皮直接进行存放或者处理后再次利用。并且上述结构并没有增加整体设备的占地面积，解决了残皮处理时需要占用额外空间，以及整体设备无法进一步小型化的问题。本申请更有利于整机的小型化和紧凑，更加适用于家庭、食堂、店面等场所。
2.本申请将传统结构中一个动力源通过复杂的传动结构带动各个部件运动的工作方式改进为每个部件有各自独立的动力源进行驱动，简化了结构繁琐的传动结构，节约了传动结构占据的大量空间，使得包馅食品成型机整体设计可以更加小型化，同时节约的空间也可以为包馅食品成型机的残皮回收处理提供空间，使包馅食品成型机在保证小型化的同时功能更加完整。
3.本申请的开口结构可以根据实际需要设置有各种形状，只要遵循方便残皮落入的前提即可，在成型模具内侧到转盘本体中心的距离大于所述开口内侧到转盘中心的距离的前提下，无论成型模具位于所述开口结构的外侧还是成型模具竖直方向的投影部分或完全落在开口结构内，都能够保证残皮方便进入到开口结构中，无需安装额外的残皮导向装置。
4.本申请采用了电机驱动蜗杆和涡轮的传动结构带动旋转套筒和转盘本体旋转，独立的驱动结构保证了转盘本体下方无需再像现有技术一样设置复杂的凸轮传动结构，避免了一个动力源要带动所有部件的这个问题，所以能节约大量的空间用于残皮的存放或者后续处理。
5.导向板和底座相互配合，分别控制成型模具上的接皮板和模杯在不同位置的升降动作，并且导向板和底座上的第一导向轨道与第二导向轨道均可以设置为非连续的结构，即只在需要调整对应结构高度的工位才设置第一导向轨道和第二导向轨道，无需将轨道连续设置，节省了材料，也简化了结构。
6.送皮切皮部件相比于传统结构，去掉了切皮刀内的内推装置、输送皮带和刮皮刀，并且使用偏心结构带动切皮刀实现切皮动作，使得切皮动作更加稳定，并且简化了结构，减小了占地空间。
7.送面辊和小辊配合，能够起到输送面带的效果，从而可以在取消输送皮带的情况下，不影响面带的传输，并且配合送面辊上方的从动辊，能够进一步的增加面带的摩擦力，使得面带更容易被拉动向前传输，避免打滑。
8.每个部件通过单独的传动结构和电机进行驱动，避免了繁琐的联动结构，减化了整体结构，缩小了设备的体积。齿轮齿条传动结构、偏心轮传动结构和所述蜗杆涡轮能对与其相连的结构起到稳定的传动，保持了动作的稳定性。
9.本申请的压合模具采用了齿轮啮合的工作原理，并且是从上方来实现对饺子面皮边缘的成型压合，改变了传统结构中要么是采取水平对压使得饺子面皮压合成型，要么是采用从下方实现饺子皮边缘的压合成型。能够有效的避免压合块在压合过程中对于饺子其他部位产生挤压变形，破坏饺子的整体造型。并且电机直接驱动压合模具转动，简化了结构，并且 压合成型的效果也能得到保证。
10.本申请整机工艺控制点少、故障率低、维修和使用成本低。
附图说明
图1为包馅食品成型机整体结构示意图。
图2为包馅食品成型机整体结构侧视图。
图3为包馅食品成型机整体结构俯视图。
图4为转盘组件整体结构示意图。
图5为转盘组件的剖视图。
图6为导向板及第一导向轨道结构示意图。
图7为底座上的第二导向轨道结构示意图。
图8为成型模具内侧到转盘本体中心的距离D大于所述开口内侧到转盘本体中心的距离d的结构示意图。
图9为开口为环状的结构示意图。
图10为成型模具位于开口结构的外侧的结构示意图。
图11为成型模具竖直方向的投影部分或完全落在开口内的结构示意图。
图12为送皮切皮部件整体结构示意图。
图13为送皮切皮部件放有面带辊时的整体结构示意图。
图14为送皮切皮部件侧视图。
图15为送皮切皮部件剖视图。
图16为注馅部件的结构示意图。
图17为注馅部件主视图。
图18为注馅部件俯视图。
图19为注馅部件剖视图。
图20为压合成型部件结构示意图。
图21为压合成型部件正面视图。
附图中：
送皮切皮工位20，注馅工位30，压合成型工位40，成品取出工位50，转盘组件100，送皮切皮部件200，注馅部件300，压合成型部件400，取出部件500，机架600。
转盘本体101，底座102，导向板103，第一导向轨道104，第二导向轨道105，开口106；旋转套筒107，涡轮108，蜗杆109，成型模具1001，第一滚轮1002，第二滚轮 1003，接皮板1004，模杯1005。
导向立柱201，套筒202，切刀安装板203，切皮刀204，连接杆205，偏心轮206，下刀板207，切刀孔208，面皮架209，送面辊210，小辊211，安装柱212，凹槽结构213，从动辊214，动力皮带215。
安装架301，料斗302，转阀底座303，转阀304，进馅管305，出馅管306，横向捅馅管307，横向捅馅杆308，纵向捅馅管309，齿轮齿条传动结构310，偏心轮传动结构311，蜗杆涡轮传动结构312，纵向捅馅杆313，L型通道314，绞龙315。
安装立柱401，压合模具402，齿轮403，压合块404，转动板405。
具体实施方式
实施例1
一种包馅食品成型方法，其特征在于：包括
第一步：送皮切皮，转盘上的成型模具1001位于送皮切皮工位20的下方，饺子皮面带被切成指定形状的面皮后落在下方的成型模具1001上，切皮后的残皮进入转盘上的开口106向下传输，实现残皮回收；
第二步：馅料注入，转盘带动接皮后的成型模具1001旋转到注馅工位30，馅料被注入到面皮上。
实施例2
一种包馅食品成型方法，其特征在于：包括
第一步：送皮切皮，转盘上的成型模具1001位于送皮切皮工位20的下方，饺子皮面带被切成指定形状的面皮后落在下方的成型模具1001上，切皮后的残皮进入转盘上的开口106向下传输，实现残皮回收；
第二步：馅料注入，转盘带动接皮后的成型模具1001旋转到注馅工位30，馅料被注入到面皮上。
进一步的，还包括：
第三步：压合成型，转盘带动注馅后的成型模具1001旋转到成型工位，对面皮进行压合成型；
第四步：成品取出，转盘带动成型后的成型模具1001旋转到取出工位，将成型的饺子取出。
实施例3
一种包馅食品成型方法，其特征在于：包括
第一步：送皮切皮，转盘上的成型模具1001位于送皮切皮工位20的下方，饺子皮面带被切成指定形状的面皮后落在下方的成型模具1001上，切皮后的残皮进入转盘上的开口106向下传输，实现残皮回收；
第二步：馅料注入，转盘带动接皮后的成型模具1001旋转到注馅工位30，馅料被注入到面皮上。
进一步的，还可以包括：
第三步：压合成型，转盘带动注馅后的成型模具1001旋转到成型工位，对面皮进行压合成型；
第四步：成品取出，转盘带动成型后的成型模具1001旋转到取出工位，将成型的饺子取出。
实现本方法的为一种包馅食品成型机，包括机架600和设置在机架600上的转盘组件100，所述转盘组件100周围至少设置有送皮切皮工位20和注馅工位30，其特征在于：所述转盘组件100上设置有用于回收切皮后的残皮的开口106结构，与转盘组件100一起转动的成型模具1001内侧到转盘组件100中心的距离大于所述开口106内侧到转盘组件100中心的距离。本申请中提及的包馅食品包括饺子、汤圆、包子、烧麦等有馅料和包合层的食品。以饺子成型为例，本申请中未切皮的面称为饺子皮面带；饺子皮面带经过切皮处理后，按照切刀形状得到的面称为面皮；饺子皮面带在切皮过程中，除开面皮部分剩余的面称为残皮。当成型模具1001内侧到转盘组件100中心的距离大于所述开口106内侧到转盘组件100中心的距离时，残皮才会更容易的从开口106结构中落入从而进行回收处理。
所述送皮切皮工位20处设置有送皮切皮部件200，所述注馅工位30处设置有注馅部件300。这里的送皮切皮部件200和注馅部件300可以采用现有技术中的送皮切皮部件200和注馅部件300。当转盘组件100周围只设置有送皮切皮工位20和注馅工位30时，其余的工位可以设置在转盘的内部或者其余位置。
所述转盘组件100周围、且所述注馅工位30旁还依次设置有压合成型工位40和成品取出工位50，所述压合成型工位40处设置有压合成型部件400，所述成品取出工位50处设置有取出部件500。这里的压合成型部件400和取出部件500可以采用现有技术中的压合成型部件400和取出部件500。
本申请通过在转盘组件100上设置有用于回收切皮后的残皮的开口106结构，实现了在现有结构的基础上对残皮的回收，充分利用了转盘组件100下方的空间，开口106结构下方可以通过放置回收桶或者安装残皮处理机构，将残皮直接进行存放或者处理后再次利 用。并且上述结构并没有增加整体设备的占地面积，解决了残皮处理时需要占用额外空间，导致整体设备无法进一步小型化的问题。
本申请将传统结构中一个动力源通过复杂的传动结构带动各个部件运动的工作方式改进为每个部件有各自独立的动力源进行驱动，简化了结构繁琐的传动结构，节约了传动结构占据的大量空间，使得包馅食品成型机整体设计可以更加小型化，同时节约的空间也可以为包馅食品成型机的残皮回收处理提供空间，使包馅食品成型机在保证小型化的同时功能更加完整。
所述转盘组件100包括转盘本体101，所述转盘本体101上均匀分布有多个成型模具1001，所述转盘本体101上设置有用于残皮进入，从而实现残皮回收的开口106结构；成型模具1001内侧到转盘本体101中心的距离大于所述开口106内侧到转盘本体101中心的距离。这里提到的开口106结构是指贯穿转盘本体101的通孔状结构。成型模具1001内侧到转盘本体101中心的距离大于所述开口106内侧到转盘中心的距离时，残皮才会更容易的从开口106结构中落入从而进行回收处理。
所述开口106结构在转盘本体101上为连续设置。连续设置的意思是，开口106结构不断开，为一个完整的整体，这样才能保证在转盘本体101旋转的前提下，连续不断的残皮能够连续的落入到开口106结构中。只有开口106连续设置，才能实现转盘转动过程中的残皮回收。
所述开口106结构为圆状。圆状的开口106结构可以设置在转盘本体101的中央。
所述开口106结构为环状。环状的开口106结构可以设置在转盘本体101的中部或者中部偏外的位置。
所述开口106结构贯穿转盘本体101上、下表面。
对成型模具1001和开口106结构相对位置的限定：
所述成型模具1001的上表面位于开口106结构上表面之上，且所述成型模具1001位于所述开口106结构的外侧。
所述成型模具1001的上表面位于开口106结构上表面之上，且所述成型模具1001竖直方向的投影部分或完全落在开口106结构内。
对转盘本体101的环状本体结构的限定：
转盘本体101的外形为矩形、圆形或不规则形状。
转盘本体101下方连接有旋转套筒107，所述旋转套筒107与涡轮108相连，所述涡轮108与蜗杆109相连，所述蜗杆109与电机相连。
所述转盘本体101下方设置有底座102，位于底座102与转盘本体101之间的导向板103整体呈筒状，所述筒状的外侧面开有第一导向轨道104，第一导向轨道104通过成型模具1001上的接皮板1004的第一滚轮1002配合，实现接皮板1004在不同水平高度的升降运动。
所述导向板103为连续的筒体。
所述导向板103的筒体上设置有断开部分，所述断开部分为部分断开或者完全断开。即只有在需要对成型模具1001上的结构进行升降调节的工位设置导向板103即可，无需改变高度的工位可以无需导向板103。
所述断开部分至少为一个。
所述底座102的外沿设置有第二导向轨道105。第二导向轨道105通过成型模具1001上的模杯1005的第二滚轮1003配合，实现模杯1005在不同水平高度上的升降运动。
电机带动转盘本体101进行转动，从而带动与转盘本体101相连的成型模具1001一起转动，经过切皮处理后的残皮进入转盘本体101上的开口106结构中，从而实现残皮回收的效果；位于转盘本体101下方的底座102和导向板103保持与转盘本体101相互独立，所以在工作工程中保持静止，并且底座102和导向板103上均设置有导向轨道，成型模具1001上的滚轮则在导向轨道的作用下，分别带动接皮板1004和模具做升降运动。
本申请的开口106结构可以根据实际需要设置有各种形状，只要遵循方便残皮落入的前提即可，在成型模具1001内侧到转盘本体101中心的距离大于所述开口106内侧到转盘中心的距离的前提下，无论成型模具1001位于所述开口106结构的外侧还是成型模具1001竖直方向的投影部分或完全落在开口106结构内，都能够保证残皮方便进入到开口106结构中，无需安装额外的残皮导向装置。
本申请采用了电机驱动蜗杆109和涡轮108的传动结构带动旋转套筒107和转盘本体101旋转，独立的驱动结构保证了转盘本体101下方无需再像现有技术一样设置复杂的凸轮传动结构，避免了一个动力源要带动所有部件的这个问题，所以能节约大量的空间用于残皮的存放或者后续处理。
具体而言，成型模具1001的结构为现有技术，其中成型模具1001包括有接皮板1004和位于接皮板1004内的模杯1005结构，接皮板1004下方通过连杆连接有第一滚轮1002，模杯1005下方通过连杆连接有第二滚轮1003，由于成型模具1001会随着转盘本体101进行转动，而导向板103和底座102是保持不动的，所以接皮板1004会由于第一滚轮1002在导向板103外侧面的第一导向轨道104内随着轨道的波浪状路径而作升降运动。模 杯1005会由于第二导向轨道105和第二滚轮1003配合，实现模杯1005在不同水平高度上的升降运动。从而实现了成型模具1001在不同工位上，不同部件的升降动作。
导向板103和底座102相互配合，分别控制成型模具1001上的接皮板1004和模杯1005在不同位置的升降动作，并且导向板103和底座102上的第一导向轨道104与第二导向轨道105均可以设置为非连续的结构，即只在需要调整对应结构高度的工位才设置第一导向轨道104和第二导向轨道105，无需将轨道连续设置，节省了材料，也简化了结构。
所述送皮切皮部件200包括导向立柱201和套接在导向立柱201上的套筒202，所述套筒202连接有切刀安装板203，所述切刀安装板203下方安装有切皮刀204，所述切皮刀204安装板通过连接杆205与偏心轮206相连，电机直接驱动偏心轮206，所述切皮刀204下方设置有下刀板207，所述下刀板207上与切皮刀204对应处设置有切刀孔208。切刀孔208和切皮刀204配合实现面带的切皮动作。
还包括两个横向设置的面皮架209，两个面皮架209上依次安装有两个送面辊210，两个送面辊210之间设置有多个小辊211，所述下刀板207设置在小辊211之间。取消了现有技术中的输送皮带结构。
所述两个面皮架209的外侧各设置有一个安装柱212，安装柱212上端安装有导向立柱201。
所述面皮架209的外端设置有用于放置面带辊的凹槽结构213。面带缠绕面带辊成卷，面带辊的两端则放置在凹槽结构213中。
所述送面辊210的上方设置有从动辊214。
所述送面辊210通过电机直接驱动。
两个送面辊210之间通过动力皮带215相连。动力皮带215将两个送面辊210连接，使得两者能够同步转动。
面带在送面辊210的带动下，向切皮刀204方向运动，当面带输送至切皮刀204下方时，电机直接带动偏心轮206进行旋转，从而使得连接杆205跟随转动，由于切刀安装板203同时与连接杆205和套筒202相连，所以切刀安装板203会在连接杆205和套筒202的共同作用下，沿着导向立柱201的方向做上下往复运动，进而切皮刀204也会随着切刀安装板203做上下往复运动，并且切皮刀204会与下刀板207上的切刀孔208配合实现切皮。
送皮切皮部件200相比于传统结构，去掉了切皮刀204内的内推装置、输送皮带和刮皮刀，并且使用偏心结构带动切皮刀204实现切皮动作，使得切皮动作更加稳定，并且简化了结构，减小了占地空间。送面辊210和小辊211配合，能够起到输送面带的效果，从而 可以在取消输送皮带的情况下，不影响面带的传输，并且配合送面辊210上方的从动辊214，能够进一步的增加面带的摩擦力，使得面带更容易被拉动向前传输，避免打滑。
所述注馅部件300包括安装架301和设置在安装架301上的包括料斗302和转阀底座303，所述转阀底座303内设置有转阀304，所述料斗302通过进馅管305与转阀底座303上端相连，所述转阀底座303下方连接有出馅管306，所述转阀底座303的侧面设置有横向捅馅管307，所述横向捅馅管307内有横向捅馅杆308，所述出馅管306出口处设置有纵向捅馅管309；所述纵向捅馅管309通过齿轮齿条传动结构310实现上下往复运动，所述横向捅馅杆308通过偏心轮传动结构311实现水平往复运动，所述料斗302内的绞龙315通过蜗杆涡轮传动结构312实现转动，所述转阀304通过电机直接带动实现往复旋转。
所述纵向捅馅管309内设置有纵向捅馅杆313，所述纵向捅馅杆313通过齿轮齿条传动结构310实现在纵向捅馅管309内的上下往复运动。捅馅杆实现对出馅管306出口处馅料的向下推送。
所述齿轮齿条传动结构310、偏心轮传动结构311和所述蜗杆涡轮均由单独的电机驱动。即每个传动结构都是与不同的电机相连。
所述齿轮齿条传动结构310内置于安装架301内部。
所述转阀304内部有L型通道314。
电机驱动蜗杆涡轮转动，蜗杆涡轮带动位于料斗302内的绞龙315搅拌馅料，馅料在绞龙315的搅拌下，进入到转阀304内，转阀304被馅料装满后，电机直接带动转阀304逆时针转动90度，然后电机驱动偏心轮传动结构311，所述偏心轮传动结构311带动横向捅馅杆308做水平的捅料动作，馅料被横向捅馅杆308从转阀304的下方捅出至出馅管306的出口处，电机驱动齿轮齿条传动结构310，齿轮齿条传动结构310带动纵向捅馅杆313自上而下运动，将出馅管306出口处的馅料向下捅出，电机驱动齿轮齿条传动结构310，齿轮齿条传动结构310带动纵向捅馅管309向下运动将馅料捅入至面皮中。
每个部件通过单独的传动结构和电机进行驱动，避免了繁琐的联动结构，减化了整体结构，缩小了设备的体积。齿轮齿条传动结构310、偏心轮传动结构311和所述蜗杆涡轮能对与其相连的结构起到稳定的传动，保持了动作的稳定性。
所述压合成型部件400包括安装立柱401和固定在安装立柱401上的一对压合模具402，所述压合模具402的上端设置有齿轮403，所述压合模具402的下端设置有压合块404，两个压合模具402的齿轮403相互啮合，且两个压合模具402的压合块404相对设置；所述至少一个压合模具402上端与电机相连。
两个压合块404的压合面为弧形。
一个压合块404呈横向设置的凸形，另一个压合块404呈横向设置的凹形。
所述齿轮403设置在半圆形的转动板405上，两个转动板405的圆弧面相对设置。
电机带动一个压合模具402上端转动，由于两个压合模具402的上端通过齿轮403啮合，所以另一个压合模具402上端会被带动转动，从而试下下方两个压合块404的对压，两个压合块404由于压合面为弧形，所以在对压时能够将饺子皮边缘封口处压合出波浪形状。
本申请的压合模具402采用了齿轮403啮合的工作原理，并且是从上方来实现对饺子面皮边缘的成型压合，改变了传统结构中要么是采取水平对压使得饺子面皮压合成型，要么是采用从下方实现饺子皮边缘的压合成型。能够有效的避免压合块404在压合过程中对于饺子其他部位产生挤压变形，破坏饺子的整体造型。并且电机直接驱动压合模具402转动，简化了结构，并且压合成型的效果也能得到保证。
一种包馅食品成型控制方法，包括
第1步，送皮电机启动，带动面带传输；搅馅电机启动，实现对馅料的持续搅拌；
第2步，送皮电机将面带送出一个饺子皮长度后，吸料推料电机启动，进行吸料动作；
第3步，切皮电机启动并完成一个切皮动作，转阀304电机带动转阀304逆时针转90度；
第4步，吸料推料电机启动，进行推料动作；转盘电机带动转盘转动90度。
第5步，转阀304电机带动转阀304复位，且外筒电机和内筒电机启动，分别带动外筒和内筒向下运动，将馅料推入面皮；
第6步，当馅料推入面皮后，内筒电机和外筒电机复位；
第7步，转盘电机带动转盘转动90度；
第8步，压合电机进行动作，包合饺子，持续包合后松开饺子；
第9步，转盘电机带动转盘转动90度。
第10步，取出电机运动到取饺子位置，夹紧电机启动进行夹紧；
第11步，取出电机复位，夹紧电机松开，放好加工完成的饺子；
第12步，转盘电机带动转盘转动90度，完成一个完整的加工动作；
第13步，再次执行第1步，往复循环。
所述送皮电机带动送皮切皮部件200中的送面辊210转动；
所述搅馅电机带动注馅部件300中料斗302内的绞龙315转动；
所述吸料推料电机带动注馅部件300中的横向捅馅杆308做水平方向的往复运动；
所述切皮电机带动送皮切皮部件200中的切皮刀204上、下运动实现切皮；
所述转阀304电机带动注馅部件300中的转阀304往复转动；
所述转盘电机带动转盘组件100中的转盘本体101转动；
所述外筒电机带动注馅部件300中纵向捅馅管309的上、下往复运动。
所述内筒电机带动注馅部件300中纵向捅馅杆313的上、下往复运动。
所述压合电机带动压合成型部件400中压合模具402的对压和分离；
所述取出电机带动取出部件500中夹取结构的位置移动；
所述夹紧电机带动取出部件500中夹取结构完成夹、放动作。
上述电机均可采用伺服电机。

Claims (23)

  1. 一种包馅食品成型方法，其特征在于：包括
    第一步：送皮切皮，转盘上的成型模具(1001)位于送皮切皮工位(20)的下方，饺子皮面带被切成指定形状的面皮后落在下方的成型模具(1001)上，切皮后的残皮进入转盘上的开口(106)向下传输，实现残皮回收；
    第二步：馅料注入，转盘带动接皮后的成型模具(1001)旋转到注馅工位(30)，馅料被注入到面皮上。
  2. 根据权利要求1所述的包馅食品成型方法，其特征在于：还包括：
    第三步：压合成型，转盘带动注馅后的成型模具(1001)旋转到成型工位，对面皮进行压合成型；
    第四步：成品取出，转盘带动成型后的成型模具(1001)旋转到取出工位，将成型的饺子取出。
  3. 根据权利要求2所述的包馅食品成型方法，其特征在于：完成所述方法的设备为包馅食品成型机，包括转盘组件(100)，所述转盘组件(100)周围至少设置有送皮切皮工位(20)和注馅工位(30)，所述转盘组件(100)上设置有用于回收切皮后的残皮的开口(106)结构，与转盘组件(100)一起转动的成型模具(1001)内侧到转盘组件(100)中心的距离大于所述开口(106)内侧到转盘组件(100)中心的距离。
  4. 根据权利要求3所述的包馅食品成型方法，其特征在于：所述送皮切皮工位(20)处设置有送皮切皮部件(200)，所述注馅工位(30)处设置有注馅部件(300)。
  5. 根据权利要求4所述的包馅食品成型方法，其特征在于：所述转盘组件(100)周围、且所述注馅工位(30)旁还依次设置有压合成型工位(40)和成品取出工位(50)，所述压合成型工位(40)处设置有压合成型部件(400)，所述成品取出工位(50)处设置有取出部件(500)。
  6. 根据权利要求3-5任意一项所述的包馅食品成型方法，其特征在于：所述转盘组件(100)包括转盘本体(101)，所述转盘本体(101)上均匀分布有多个成型模具(1001)，所述转盘本体(101)上设置有用于残皮进入，从而实现残皮回收的开口(106)结构；成型模具(1001)内侧到转盘本体(101)中心的距离大于所述开口(106)内侧到转盘本体(101)中心的距离。
  7. 根据权利要求6所述的包馅食品成型方法，其特征在于：所述开口(106)结构在转盘本体(101)上为连续设置；所述开口(106)结构为圆状或环状。
  8. 根据权利要求6所述的包馅食品成型方法，其特征在于：所述开口(106)结构贯穿转盘 本体(101)上、下表面。
  9. 根据权利要求6所述的包馅食品成型方法，其特征在于：所述成型模具(1001)的上表面位于开口(106)结构上表面之上，且所述成型模具(1001)位于所述开口(106)结构的外侧或所述成型模具(1001)竖直方向的投影部分或完全落在开口(106)结构内。
  10. 根据权利要求6所述的包馅食品成型方法，其特征在于：转盘本体(101)下方连接有旋转套筒(107)，所述旋转套筒(107)与涡轮(108)相连，所述涡轮(108)与蜗杆(109)相连，所述蜗杆(109)与电机相连。
  11. 根据权利要求7-10任意一项所述的包馅食品成型方法，其特征在于：电机带动转盘本体(101)进行转动，从而带动与转盘本体(101)相连的成型模具(1001)一起转动，经过切皮处理后的残皮从转盘本体(101)上的开口(106)结构中进入，从而实现残皮回收的效果；位于转盘本体(101)下方的底座(102)和导向板(103)保持与转盘本体(101)相互独立，所以在工作工程中保持静止，并且底座(102)和导向板(103)上均设置有导向轨道，成型模具(1001)上的滚轮则在导向轨道的作用下，分别带动接皮板(1004)和模具做升降运动。
  12. 根据权利要求6所述的包馅食品成型方法，其特征在于：所述转盘本体(101)下方设置有底座(102)，位于底座(102)与转盘本体(101)之间的导向板(103)整体呈筒状，所述筒状的外侧面开有第一导向轨道(104)，所述底座(102)的外沿设置有第二导向轨道(105)。
  13. 根据权利要求12所述的包馅食品成型方法，其特征在于：所述导向板(103)为连续的筒体。
  14. 根据权利要求16所述的包馅食品成型方法，其特征在于：所述导向板(103)的筒体上设置有断开部分，所述断开部分为部分断开或者完全断开；所述断开部分至少为一个。
  15. 根据权利要求12-14任意一项所述的包馅食品成型方法，其特征在于：成型模具(1001)包括有接皮板(1004)和位于接皮板(1004)内的模杯(1005)结构，接皮板(1004)下方通过连杆连接有第一滚轮(1002)，模杯(1005)下方通过连杆连接有第二滚轮(1003)，由于成型模具(1001)会随着转盘本体(101)进行转动，而导向板(103)和底座(102)是保持不动的，所以接皮板(1004)会由于第一滚轮(1002)在导向板(103)外侧面的第一导向轨道(104)内随着轨道的波浪状路径而作升降运动，模杯(1005)会由于第二导向轨道(105)和第二滚轮(1003)配合，实现模杯(1005)在不同水平高度上的升降运动，从而实现了成型模具(1001)在不同工位上，不同部件的升降动作。
  16. 根据权利要求3-5任意一项所述的包馅食品成型方法，其特征在于：所述送皮切皮部件(200)包括导向立柱(201)和套接在导向立柱(201)上的套筒(202)，所述套筒(202)连接有切刀安装板(203)，所述切刀安装板(203)下方安装有切皮刀(204)，所述切皮刀(204)安装板通过连接杆(205)与偏心轮(206)相连，电机直接驱动偏心轮(206)，所述切皮刀(204)下方设置有下刀板(207)，所述下刀板(207)上与切皮刀(204)对应处设置有切刀孔(208)。
  17. 根据权利要求16所述的包馅食品成型方法，其特征在于：还包括两个横向设置的面皮架(209)，两个面皮架(209)上依次安装有两个送面辊(210)，两个送面辊(210)之间设置有多个小辊(211)，所述下刀板(207)设置在小辊(211)之间；所述两个面皮架(209)的外侧各设置有一个安装柱(212)，安装柱(212)上端安装有导向立柱(201)；所述送面辊(210)的上方设置有从动辊(214)；所述送面辊(210)通过电机直接驱动；两个送面辊(210)之间通过动力皮带(215)相连。
  18. 根据权利要求16-17任意一项所述的包馅食品成型方法，其特征在于：面带在送面辊(210)的带动下，向切皮刀(204)方向运动，当面带输送至切皮刀(204)下方时，电机直接带动偏心轮(206)进行旋转，从而使得连接杆(205)跟随转动，由于切刀安装板(203)同时与连接杆(205)和套筒(202)相连，所以切刀安装板(203)会在连接杆(205)和套筒(202)的共同作用下，沿着导向立柱(201)的方向做上下往复运动，进而切皮刀(204)也会随着切刀安装板(203)做上下往复运动，并且切皮刀(204)会与下刀板(207)上的切刀孔(208)配合实现切皮。
  19. 根据权利要求3-5任意一项所述的包馅食品成型方法，其特征在于：所述注馅部件(300)包括安装架(301)和设置在安装架(301)上的包括料斗(302)和转阀底座(303)，所述转阀底座(303)内设置有转阀(304)，所述料斗(302)通过进馅管(305)与转阀底座(303)上端相连，所述转阀底座(303)下方连接有出馅管(306)，所述转阀底座(303)的侧面设置有横向捅馅管(307)，所述横向捅馅管(307)内有横向捅馅杆(308)，所述出馅管(306)出口处设置有纵向捅馅管(309)；所述纵向捅馅管(309)通过齿轮齿条传动结构(310)实现上下往复运动，所述横向捅馅杆(308)通过偏心轮传动结构(311)实现水平往复运动，所述料斗(302)内的绞龙(315)通过蜗杆涡轮传动结构(312)实现转动，所述转阀(304)通过电机直接带动实现往复旋转。
  20. 根据权利要求19所述的包馅食品成型方法，其特征在于：所述纵向捅馅管(309)内设置有纵向捅馅杆(313)，所述纵向捅馅杆(313)通过齿轮齿条传动结构(310)实现在纵向 捅馅管(309)内的上下往复运动；所述齿轮齿条传动结构(310)、偏心轮传动结构(311)和所述蜗杆涡轮均由单独的电机驱动；所述齿轮齿条传动结构(310)内置于安装架(301)内部；所述转阀(304)内部有L型通道(314)。
  21. 根据权利要求19-20任意一项所述的包馅食品成型方法，其特征在于：电机驱动蜗杆涡轮转动，蜗杆涡轮带动位于料斗(302)内的绞龙(315)搅拌馅料，馅料在绞龙(315)的搅拌下，进入到转阀(304)内，转阀(304)被馅料装满后，电机直接带动转阀(304)逆时针转动90度，然后电机驱动偏心轮传动结构(311)，所述偏心轮传动结构(311)带动横向捅馅杆(308)做水平的捅料动作，馅料被横向捅馅杆(308)从转阀(304)的下方捅出至出馅管(306)的出口处，电机驱动齿轮齿条传动结构(310)，齿轮齿条传动结构(310)带动纵向捅馅杆(313)自上而下运动，将出馅管(306)出口处的馅料向下捅出，电机驱动齿轮齿条传动结构(310)，齿轮齿条传动结构(310)带动纵向捅馅管(309)向下运动将馅料捅入至面皮中。
  22. 根据权利要求3-5任意一项所述的包馅食品成型方法，其特征在于：所述压合成型部件(400)包括安装立柱(401)和固定在安装立柱(401)上的一对压合模具(402)，所述压合模具(402)的上端设置有齿轮(403)，所述压合模具(402)的下端设置有压合块(404)，两个压合模具(402)的齿轮(403)相互啮合，且两个压合模具(402)的压合块(404)相对设置；所述至少一个压合模具(402)上端与电机相连；两个压合块(404)的压合面为弧形；一个压合块(404)呈横向设置的凸形，另一个压合块(404)呈横向设置的凹形；所述齿轮(403)设置在半圆形的转动板(405)上，两个转动板(405)的圆弧面相对设置。
  23. 根据权利要求22所述的包馅食品成型方法，其特征在于：电机带动一个压合模具(402)上端转动，由于两个压合模具(402)的上端通过齿轮(403)啮合，所以另一个压合模具(402)上端会被带动转动，从而试下下方两个压合块(404)的对压，两个压合块(404)由于压合面为弧形，所以在对压时能够将饺子皮边缘封口处压合出波浪形状。
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CN110477429A (zh) * 2019-07-30 2019-11-22 江汉大学 豆渣饼成型机
CN110477429B (zh) * 2019-07-30 2024-01-30 江汉大学 豆渣饼成型机

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