WO2019015020A1 - 一种液晶显示面板的制作方法 - Google Patents

一种液晶显示面板的制作方法 Download PDF

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Publication number
WO2019015020A1
WO2019015020A1 PCT/CN2017/099395 CN2017099395W WO2019015020A1 WO 2019015020 A1 WO2019015020 A1 WO 2019015020A1 CN 2017099395 W CN2017099395 W CN 2017099395W WO 2019015020 A1 WO2019015020 A1 WO 2019015020A1
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Prior art keywords
layer
substrate
boss
passivation layer
photoresist
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PCT/CN2017/099395
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English (en)
French (fr)
Inventor
邓竹明
Original Assignee
深圳市华星光电半导体显示技术有限公司
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Application filed by 深圳市华星光电半导体显示技术有限公司 filed Critical 深圳市华星光电半导体显示技术有限公司
Priority to US15/573,317 priority Critical patent/US10473991B2/en
Publication of WO2019015020A1 publication Critical patent/WO2019015020A1/zh

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    • G—PHYSICS
    • G02—OPTICS
    • G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/136—Liquid crystal cells structurally associated with a semi-conducting layer or substrate, e.g. cells forming part of an integrated circuit
    • G02F1/1362—Active matrix addressed cells
    • G02F1/136209—Light shielding layers, e.g. black matrix, incorporated in the active matrix substrate, e.g. structurally associated with the switching element
    • G—PHYSICS
    • G02—OPTICS
    • G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/1303—Apparatus specially adapted to the manufacture of LCDs
    • G—PHYSICS
    • G02—OPTICS
    • G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333—Constructional arrangements; Manufacturing methods
    • G02F1/1339—Gaskets; Spacers; Sealing of cells
    • G02F1/13394—Gaskets; Spacers; Sealing of cells spacers regularly patterned on the cell subtrate, e.g. walls, pillars
    • G—PHYSICS
    • G02—OPTICS
    • G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/136—Liquid crystal cells structurally associated with a semi-conducting layer or substrate, e.g. cells forming part of an integrated circuit
    • G02F1/1362—Active matrix addressed cells
    • G—PHYSICS
    • G02—OPTICS
    • G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/136—Liquid crystal cells structurally associated with a semi-conducting layer or substrate, e.g. cells forming part of an integrated circuit
    • G02F1/1362—Active matrix addressed cells
    • G02F1/1368—Active matrix addressed cells in which the switching element is a three-electrode device
    • G—PHYSICS
    • G02—OPTICS
    • G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333—Constructional arrangements; Manufacturing methods
    • G02F1/1339—Gaskets; Spacers; Sealing of cells
    • G02F1/13396—Spacers having different sizes
    • G—PHYSICS
    • G02—OPTICS
    • G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333—Constructional arrangements; Manufacturing methods
    • G02F1/1339—Gaskets; Spacers; Sealing of cells
    • G02F1/13398—Spacer materials; Spacer properties
    • G—PHYSICS
    • G02—OPTICS
    • G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/136—Liquid crystal cells structurally associated with a semi-conducting layer or substrate, e.g. cells forming part of an integrated circuit
    • G02F1/1362—Active matrix addressed cells
    • G02F1/136222—Colour filters incorporated in the active matrix substrate
    • G—PHYSICS
    • G02—OPTICS
    • G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/136—Liquid crystal cells structurally associated with a semi-conducting layer or substrate, e.g. cells forming part of an integrated circuit
    • G02F1/1362—Active matrix addressed cells
    • G02F1/136231—Active matrix addressed cells for reducing the number of lithographic steps
    • G—PHYSICS
    • G02—OPTICS
    • G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/136—Liquid crystal cells structurally associated with a semi-conducting layer or substrate, e.g. cells forming part of an integrated circuit
    • G02F1/1362—Active matrix addressed cells
    • G02F1/136231—Active matrix addressed cells for reducing the number of lithographic steps
    • G02F1/136236—Active matrix addressed cells for reducing the number of lithographic steps using a grey or half tone lithographic process

Definitions

  • the present invention relates to the field of flat panel display manufacturing technology, and in particular, to a method of fabricating a liquid crystal display panel.
  • Liquid crystal display (Liquid Crystal Display, LCD) is the most widely used display product on the market. Its production process technology is very mature, its product yield is high, its production cost is relatively low, and its market acceptance is high.
  • the liquid crystal display panel is made of color film (Color a filter, a CF substrate, an Array substrate, a liquid crystal sandwiched between the color filter substrate and the array substrate, and a sealant (Sealant), wherein the CF substrate mainly includes a color resistance unit (R/G/B). a color filter layer that forms colored light and a black matrix that prevents light leakage at the edges of pixels Matrix, BM), and spacers that maintain the thickness of the box (Photo Spacer, PS).
  • the liquid crystal display controls the orientation of the liquid crystal molecules by the electric field, changes the polarization state of the light, and realizes the purpose of display by the penetration and blocking of the optical path by the polarizing plate.
  • Black spacer (Black Photo Spacer, BPS) material is a new type of material, which has the characteristics of the spacer material in the traditional technology, such as excellent elastic recovery force and low pollution to liquid crystal, and also has high optical density value. It can be used as a shading effect to achieve a black matrix; currently, a multi-stage adjustment mask (Multi-Tone) is usually used.
  • Mask, MTM performing a photolithography process on the BPS material, the multi-segment adjusting the first pattern portion, the second pattern portion, and the third pattern portion having different transmittances on the mask for simultaneously performing in the same process
  • the main spacer, the auxiliary spacer, and the black matrix having the gap are formed on the BPS material, as shown in FIG.
  • the penetration rate is 100%, 30%, 20%, respectively, wherein 100% light transmittance corresponds to the main spacer region 110, 30% light transmittance region corresponds to the auxiliary spacer region 111, 20% light penetration
  • the rate region corresponds to the black matrix 112, and the three structures are simultaneously generated by a single mask; however, the MTM mask is complicated and expensive, and the BPS yellow light process is difficult to adjust (requires consideration of three heights), Sub PS is highly uniform in height.
  • the invention provides a method for manufacturing a liquid crystal display panel, which improves the height uniformity of the auxiliary spacer, and reduces the process difficulty and the production cost.
  • the invention provides a method for fabricating a liquid crystal display panel, the method comprising the following steps:
  • Step S40 using the first mask to form the color filter layer to form pixel unit regions and light shielding regions that are separated from each other.
  • the first color resist layer is disposed on a gate line of the first substrate
  • Step S50 depositing a first passivation layer on the color photoresist layer to form a passivation layer via hole, and then forming a pixel electrode pattern;
  • Step S60 coating a first photoresist layer on the first passivation layer
  • Step S70 using a multi-stage adjustment mask, patterning the first photoresist layer to obtain a first boss, a second boss, and a black matrix.
  • the first protrusion is located above the first color resistance of the gate line, and the color of the adjacent color difference unit of the first protrusion and the second protrusion is the same;
  • Step S80 bonding the second substrate and the first substrate to each other, and dropping the liquid crystal material between the second substrate and the first substrate.
  • the method before the step S40, the method further includes:
  • Step S10 forming a thin film transistor layer on the first substrate
  • Step S20 depositing a second passivation layer on the thin film transistor layer
  • Step S30 forming the color filter layer on the second passivation layer.
  • the step S10 includes:
  • Step S11 providing the first substrate
  • Step S12 using a second photomask, forming a gate of the thin film transistor and the gate line on the first substrate;
  • Step S13 forming a gate insulating layer, an active layer, a source electrode, a drain electrode, and a third passivation layer of the thin film transistor on the surface of the substrate by using a third photomask.
  • the step S50 includes:
  • Step S51 depositing a first passivation layer on the color photoresist layer
  • Step S52 applying a second photoresist layer on the first passivation layer
  • Step S53 after exposing and developing the second photoresist layer, forming a passivation layer via hole on the first passivation layer;
  • Step S54 coating a transparent metal layer on the first passivation layer
  • Step S55 peeling off the second photoresist layer to form a pixel electrode pattern.
  • the step S70 includes:
  • the multi-segment transmittance mask includes a first transmittance region, a second transmittance region, and a third transmittance region.
  • the height of the first boss is greater than the height of the second boss in a direction perpendicular to a plane in which the liquid crystal display panel is located;
  • the first boss is a main spacer, and the second boss is a secondary spacer.
  • the transmittances of the first transmittance region, the second transmittance region, and the third transmittance region are sequentially decreased;
  • the first transmittance region corresponds to the first boss and the second boss, the second transmittance region corresponds to the black matrix, and the third transmittance region and the Corresponding to the pixel unit area;
  • the first boss, the second boss, and the black matrix are located in the light shielding region.
  • the color filter layer includes a red color resist unit, a green color resist unit, and a blue color resist unit;
  • the first color resist layer is one of the red color resist unit, the green color resist unit, and the blue color resist unit.
  • the first photoresist layer is a black photoresist material and is a negative photoresist.
  • the invention provides a method for fabricating a liquid crystal display panel, the method comprising the following steps:
  • Step S40 using the first mask to form the color filter layer to form pixel unit regions and light shielding regions that are separated from each other.
  • the first color resist layer is disposed on a gate line of the first substrate
  • Step S50 depositing a first passivation layer on the color photoresist layer to form a passivation layer via hole, and then forming a pixel electrode pattern;
  • Step S60 coating a first photoresist layer on the first passivation layer
  • Step S70 using a multi-stage adjustment mask, patterning the first photoresist layer to obtain a first protrusion, a second protrusion, and a black matrix;
  • Step S80 bonding the second substrate and the first substrate to each other, and dropping the liquid crystal material between the second substrate and the first substrate.
  • the method before the step S40, the method further includes:
  • Step S10 forming a thin film transistor layer on the first substrate
  • Step S20 depositing a second passivation layer on the thin film transistor layer
  • Step S30 forming the color filter layer on the second passivation layer.
  • the step S10 includes:
  • Step S11 providing the first substrate
  • Step S12 using a second photomask, forming a gate and a gate line of the thin film transistor on the first substrate;
  • Step S13 forming a gate insulating layer, an active layer, a source electrode, a drain electrode, and a third passivation layer of the thin film transistor on the surface of the substrate by using a third photomask.
  • the step S50 includes:
  • Step S51 depositing a first passivation layer on the color photoresist layer
  • Step S52 applying a second photoresist layer on the first passivation layer
  • Step S53 after exposing and developing the second photoresist layer, forming a passivation layer via hole on the first passivation layer;
  • Step S54 coating a transparent metal layer on the first passivation layer
  • Step S55 peeling off the second photoresist layer to form a pixel electrode pattern.
  • the step S70 includes:
  • the multi-segment transmittance mask includes a first transmittance region, a second transmittance region, and a third transmittance region.
  • the height of the first boss is greater than the height of the second boss in a direction perpendicular to a plane in which the liquid crystal display panel is located;
  • the first boss is a main spacer, and the second boss is a secondary spacer.
  • the transmittances of the first transmittance region, the second transmittance region, and the third transmittance region are sequentially decreased;
  • the first transmittance region corresponds to the first boss and the second boss, the second transmittance region corresponds to the black matrix, and the third transmittance region and the Corresponding to the pixel unit area;
  • the first boss, the second boss, and the black matrix are located in the light shielding region.
  • the color filter layer includes a red color resist unit, a green color resist unit, and a blue color resist unit;
  • the first color resist layer is one of the red color resist unit, the green color resist unit, and the blue color resist unit.
  • the first photoresist layer is a black photoresist material and is a negative photoresist.
  • the invention has the beneficial effects that the color filter layer is formed on the TFT array substrate by using at least a part of the first color resist layer on the gate line of the first substrate, compared to the prior art.
  • the spacers and the black matrix are formed on the TFT array substrate by a photolithography process using a multi-stage adjustment mask. The uniformity of the auxiliary spacer is improved, the process difficulty is reduced, and the cost is saved.
  • FIG. 1 is a structural view of a film layer of a certain section of a liquid crystal display panel in the prior art
  • FIG. 2 is a flow chart of a method for fabricating a liquid crystal display panel according to the present invention
  • FIG 3 is a structural view of a film layer of a certain cross section of a liquid crystal display panel of the present invention.
  • the present invention is directed to a three-stage adjustment mask used in the prior art liquid crystal panel manufacturing technology.
  • the black matrix and the spacer can be formed in the same mask, the three-stage adjustment mask makes the surface of the auxiliary spacer.
  • a method of manufacturing a liquid crystal display panel has been proposed in which the unevenness occurs, and the process is complicated and the cost is high. This embodiment can improve the defect.
  • FIG. 3 is a structural diagram of a film layer of a liquid crystal display panel according to the present invention, the method comprising the steps of:
  • Step S10 forming a thin film transistor layer on the first substrate.
  • the step S10 includes:
  • Step S11 providing the first substrate
  • Step S12 using a second photomask, forming a gate and a gate line of the thin film transistor on the first substrate.
  • the metal material may generally be a metal such as molybdenum, aluminum, aluminum-nickel alloy, molybdenum-tungsten alloy, chromium, or copper. , a combination structure of several materials of the above materials may also be used;
  • a third photoresist layer is coated on the first metal layer film, and a gate 202 is formed on the first substrate 201 by a patterning process of exposure, development, etching, and stripping using a mask.
  • Step S13 using a third photomask, forming a gate insulating layer, an active layer, a source electrode, and a drain electrode of the thin film transistor on the surface of the substrate.
  • a gate insulating layer 203 is deposited on the first substrate 201 by a chemical method; in this embodiment, the material of the gate insulating layer 203 is silicon nitride, and silicon oxide, silicon oxynitride or the like may also be used;
  • a metal oxide film may be deposited on the gate insulating layer 203 as an active layer by a sputtering method; finally, a second metal layer may be deposited on the active layer by a magnetron sputtering process;
  • Step S20 depositing a second passivation layer on the thin film transistor layer.
  • a second passivation layer 206 on the thin film transistor layer, wherein the second passivation layer 206 is typically a metal oxide, and the second passivation layer 206 is primarily used to completely separate the metal from the corrosive medium The metal is prevented from coming into contact with the corrosive medium to protect the thin film transistor layer.
  • Step S30 forming a color filter layer on the second passivation layer.
  • a color filter layer is formed on the second passivation layer 206, and the color filter layer includes a red color resist unit, a green color resist unit, and a blue color resist unit.
  • Step S40 using the first photomask to form the color filter film layer to form pixel unit regions and light shielding regions separated from each other, wherein at least a portion of the first color resist layer is disposed on a gate line of the first substrate 201 on.
  • the color filter layer is etched, and the transparent photoresist material corresponding to the plurality of scan lines is partially removed to form a plurality of strips.
  • the first channel corresponding to the scan line removes the transparent photoresist material corresponding to the plurality of data lines to form a plurality of second channels, so that the color filter layer forms separate pixel unit regions and Shading area
  • the light shielding region corresponds to a scan line and a data line in the thin film transistor; at least a portion of the first color resist layer 207 is disposed on a gate line of the first substrate 201, the first color
  • the resist layer 207 is one of the red color resist unit, the green color resist unit, and the blue color resist unit.
  • Step S50 depositing a first passivation layer on the color photoresist layer to form a passivation layer via hole, and then forming a pixel electrode pattern.
  • a first passivation layer 208 is deposited on the color photoresist layer, and a second photoresist layer is coated on the first passivation layer 208, wherein the second photoresist layer is a transparent photoresist a material; then, after exposing and developing the second photoresist layer, forming a passivation layer via hole on the first passivation layer 208; secondly, coating a transparent metal on the first passivation layer 208
  • the layer 209 connects the transparent metal to the source and drain of the thin film transistor; finally, the second photoresist layer is stripped to form a pixel electrode pattern.
  • Step S60 coating a first photoresist layer on the first passivation layer.
  • the first photoresist layer is a black photoresist material and is a negative photoresist;
  • the black photoresist is a novel material, which has the characteristics of the spacer material in the conventional technology, such as excellent elastic recovery. Force and low pollution to the liquid crystal, etc., but also have a higher optical density value, can play a role of shading to achieve a black matrix; therefore, using the characteristics of the black photoresist material, a mask can be used. Simultaneous generation of black matrix and spacers simplifies the process, reduces costs and increases process efficiency.
  • Step S70 Perform a patterning process on the first photoresist layer by using a multi-stage adjustment mask to obtain a first bump, a second bump, and a black matrix.
  • the first photoresist layer is exposed and developed by using a multi-segment transmittance mask, and the first photoresist layer is patterned to obtain the first bump 210 and the first Two bosses 211 and the black matrix 212;
  • the multi-segment transmittance mask includes a first transmittance region, a second transmittance region, and a third transmittance region, and the first transmittance region and the second transmittance
  • the transmittance of the region and the third transmittance region are sequentially decreased; in this embodiment, the first transmittance is 100% light transmittance, and the second transmittance is 20% light transmission. Permeability, the third transmittance is 0% light transmittance;
  • the first photoresist layer is a negative photoresist, the portion of the light that is irradiated to the light is not dissolved in the photoresist developing solution, and the portion that is not irradiated with the light is dissolved in the photoresist developing solution; therefore, the first The black photoresist material of the transmittance region is completely retained, corresponding to the first boss 210 and the second boss 211;
  • the first protrusion 210 is located above the first color resistance of the gate line, and the direction of the first protrusion 210 is greater than the plane perpendicular to the plane of the liquid crystal display panel, The height of the second boss 211, therefore, the first boss 210 is a main spacer, and the second boss 211 is a secondary spacer;
  • the second transmittance region corresponds to the black matrix 212, and a portion of the black photoresist material retains the effect of blocking light;
  • the third transmittance region corresponds to the pixel unit region, and 0% of the light penetrates The rate is such that the photoresist of the pixel unit region is completely dissolved in the photoresist developing solution due to lack of light;
  • the first protrusion 210, the second protrusion 211, and the black matrix 212 are located in the light shielding area; and each of the two adjacent sub-pixels having the same color is disposed with the first protrusion 210 Or a second boss 211, a first boss 210 is disposed between each of the second bosses 211, wherein A is a natural number; a black matrix 212 is between the first boss 210 and the second boss 211. region.
  • Step S80 the second substrate and the first substrate 201 are bonded to each other, and the liquid crystal material is dropped between the second substrate and the first substrate 201.
  • the method can effectively solve the problem of light leakage caused by the alignment deviation in the process of the liquid crystal display device, and can significantly improve the display. Opening ratio.
  • the invention provides a method for fabricating a liquid crystal display panel, which effectively solves the problem of light leakage caused by the alignment deviation in the process of the liquid crystal display device by directly integrating the color filter layer on the array substrate. And can significantly increase the display aperture ratio; secondly, the spacers and the black matrix are combined in the same material, and the spacers and the black matrix are formed by a photolithography process using a multi-stage adjustment mask On the TFT array substrate, the production cycle is reduced and the production cost is reduced; in addition, at least a portion of the first color resist layer is disposed on the gate line of the first substrate as a color resistive stage, the same transmittance Under the illumination, the main spacer and the auxiliary spacer are distinguished, which reduces the process difficulty of the mask, and also improves the uniformity of the auxiliary spacer and reduces the difficulty of the process.

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Abstract

一种液晶显示面板的制作方法，将彩色滤光层制作在TFT阵列基板上，通过将第一色阻层（207）的至少一部分设置在第一基板（201）的栅极线（202）上作为色阻载台，并且将隔垫物与黑色矩阵（212）集合于同一材料，利用一多段式调整光罩通过一道光刻工艺将隔垫物与黑色矩阵（212）制于TFT阵列基板上。

Description

一种液晶显示面板的制作方法 技术领域
本发明涉及平板显示器制造技术领域，特别涉及一种液晶显示面板的制造方法。
背景技术
液晶显示器(Liquid Crystal Display，LCD)是目前市场上应用最为广泛的显示产品，其生产工艺技术十分成熟，产品良率高，生产成本相对较低，市场接受度高。
现有市场上的液晶显示器大部分为背光型液晶显示装置，其包括液晶显示面板及背光模组。通常液晶显示面板由彩膜(Color Filter，CF)基板、阵列(Array)基板、夹于彩膜基板与阵列基板之间的液晶及密封框胶(Sealant)组成，其中，CF基板主要包括通过色阻单元(R/G/B)形成有色光的彩色滤光层、防止像素边缘漏光的黑色矩阵(Black Matrix，BM)、以及维持盒厚的隔垫物(Photo Spacer，PS)。液晶显示器是通过电场对液晶分子取向的控制，改变光的偏振状态，并藉由偏光板实现光路的穿透与阻挡，实现显示的目的。
黑色隔垫物(Black Photo Spacer，BPS)材料是一种新型材料，它既具有传统技术中隔垫物材料的特性，如较优秀的弹性回复力及对液晶较低的污染等，而且还具有较高的光学密度值，可以起到遮光作用而达到黑色矩阵的效果；目前，通常采用一多段式调整光罩(Multi-Tone Mask，MTM)对所述BPS材料进行光刻工艺，该多段式调整光罩上具有不同透光率的第一图案部、第二图案部、及第三图案部，用于在同一制程同时在所述BPS材料上对应形成具有断差的主隔垫物、辅隔垫物、及黑色矩阵，如图1所示现有技术中一液晶显示面板膜层结构图，所述多段式调整光罩的穿透率分别为100%、30%、20%，其中100%光穿透率对应主隔垫物区域110、30%光穿透率区域对应辅隔垫物区域111、20%光穿透率区域对应黑色矩阵112，通过一次光罩将所述三种结构同时生成；但是，MTM光罩复杂且昂贵，并且BPS黄光工艺较难调节（需要兼顾三个高度），Sub PS高度均匀性差。
 技术问题
本发明提供一种液晶显示面板的制造方法，以提高辅隔垫物的高度均匀性，并且降低了制程难度以及生产成本。
 技术解决方案
为实现上述目的，本发明提供的技术方案如下：
本发明提供了一种液晶显示面板的制作方法，所述方法包括如下步骤：
步骤S40、使用第一光罩，使所述彩色滤光膜层形成相互分离的像素单元区和遮光区，
其中，第一色阻层的至少一部分设置在所述第一基板的栅极线上；
步骤S50、在所述彩色光阻层上沉积第一钝化层，形成钝化层过孔，然后形成像素电极图案；
步骤S60、在所述第一钝化层上涂布第一光阻层；
步骤S70、利用一多段式调整光罩，对所述第一光阻层进行图案化处理，得到第一凸台、第二凸台以及黑色矩阵，
其中，所述第一凸台位于栅极线上的第一色阻上方，所述第一凸台与所述第二凸台相邻色阻单元的颜色相同；
步骤S80、将第二基板与所述第一基板进行对组贴合，并将液晶材料滴注于所述第二基板与所述第一基板之间。
根据本发明一优选实施例，在所述步骤S40之前还包括：
步骤S10、在所述第一基板上形成薄膜晶体管层；
步骤S20、在所述薄膜晶体管层上沉积第二钝化层；
步骤S30、在所述第二钝化层上形成所述彩色滤光膜层。
根据本发明一优选实施例，所述步骤S10包括：
步骤S11、提供所述第一基板；
步骤S12、使用第二光罩，在所述第一基板上形成薄膜晶体管的栅极与所述栅线；
步骤S13、使用第三光罩，在所述基板表面形成所述薄膜晶体管的栅极绝缘层、有源层、源电极、漏电极以及第三钝化层。
根据本发明一优选实施例，所述步骤S50包括：
步骤S51、在所述彩色光阻层上沉积第一钝化层；
步骤S52、在所述第一钝化层上涂布第二光阻层；
步骤S53、对所述第二光阻层曝光、显影后，在所述第一钝化层上形成钝化层过孔；
步骤S54、在所述第一钝化层上涂布透明金属层；
步骤S55、剥离所述第二光阻层，形成像素电极图案。
根据本发明一优选实施例，所述步骤S70包括：
利用一多段式穿透率的掩膜板对所述第一光阻层进行曝光，使所述第一光阻层图案化，得到所述第一凸台、所述第二凸台以及所述黑矩阵；
其中，所述多段式穿透率掩膜板包括第一穿透率区域、第二穿透率区域及第三穿透率区域。
根据本发明一优选实施例，在垂直于所述液晶显示面板所在的平面的方向上，所述第一凸台的高度大于所述第二凸台的高度；
所述第一凸台为主隔垫物，所述第二凸台为辅隔垫物。
根据本发明一优选实施例，所述第一穿透率区域、所述第二穿透率区域、所述第三穿透率区域的透光率依次递减；
其中，所述第一穿透率区域与所述第一凸台、第二凸台对应，所述第二穿透率区域与所述黑色矩阵对应，所述第三穿透率区域与所述像素单元区对应；
所述第一凸台、所述第二凸台以及所述黑色矩阵位于所述遮光区内。
根据本发明一优选实施例，所述彩色滤光膜层包括红色色阻单元、绿色色阻单元及蓝色色阻单元；
所述第一色阻层为所述红色色阻单元、所述绿色色阻单元及所述蓝色色阻单元中的一种。
根据本发明一优选实施例，所述第一光阻层为黑色光阻材料，且为负性光阻。
本发明提供了一种液晶显示面板的制作方法，所述方法包括如下步骤：
步骤S40、使用第一光罩，使所述彩色滤光膜层形成相互分离的像素单元区和遮光区，
其中，第一色阻层的至少一部分设置在所述第一基板的栅极线上；
步骤S50、在所述彩色光阻层上沉积第一钝化层，形成钝化层过孔，然后形成像素电极图案；
步骤S60、在所述第一钝化层上涂布第一光阻层；
步骤S70、利用一多段式调整光罩，对所述第一光阻层进行图案化处理，得到第一凸台、第二凸台以及黑色矩阵；
步骤S80、将第二基板与所述第一基板进行对组贴合，并将液晶材料滴注于所述第二基板与所述第一基板之间。
根据本发明一优选实施例，在所述步骤S40之前还包括：
步骤S10、在所述第一基板上形成薄膜晶体管层；
步骤S20、在所述薄膜晶体管层上沉积第二钝化层；
步骤S30、在所述第二钝化层上形成所述彩色滤光膜层。
根据本发明一优选实施例，所述步骤S10包括：
步骤S11、提供所述第一基板；
步骤S12、使用第二光罩，在所述第一基板上形成薄膜晶体管的栅极与栅线；
步骤S13、使用第三光罩，在所述基板表面形成所述薄膜晶体管的栅极绝缘层、有源层、源电极、漏电极以及第三钝化层。
根据本发明一优选实施例，所述步骤S50包括：
步骤S51、在所述彩色光阻层上沉积第一钝化层；
步骤S52、在所述第一钝化层上涂布第二光阻层；
步骤S53、对所述第二光阻层曝光、显影后，在所述第一钝化层上形成钝化层过孔；
步骤S54、在所述第一钝化层上涂布透明金属层；
步骤S55、剥离所述第二光阻层，形成像素电极图案。
根据本发明一优选实施例，所述步骤S70包括：
利用一多段式穿透率的掩膜板对所述第一光阻层进行曝光，使所述第一光阻层图案化，得到所述第一凸台、所述第二凸台以及所述黑矩阵；
其中，所述多段式穿透率掩膜板包括第一穿透率区域、第二穿透率区域及第三穿透率区域。
根据本发明一优选实施例，在垂直于所述液晶显示面板所在的平面的方向上，所述第一凸台的高度大于所述第二凸台的高度；
所述第一凸台为主隔垫物，所述第二凸台为辅隔垫物。
根据本发明一优选实施例，所述第一穿透率区域、所述第二穿透率区域、所述第三穿透率区域的透光率依次递减；
其中，所述第一穿透率区域与所述第一凸台、第二凸台对应，所述第二穿透率区域与所述黑色矩阵对应，所述第三穿透率区域与所述像素单元区对应；
所述第一凸台、所述第二凸台以及所述黑色矩阵位于所述遮光区内。
根据本发明一优选实施例，所述彩色滤光膜层包括红色色阻单元、绿色色阻单元及蓝色色阻单元；
所述第一色阻层为所述红色色阻单元、所述绿色色阻单元及所述蓝色色阻单元中的一种。
根据本发明一优选实施例，所述第一光阻层为黑色光阻材料，且为负性光阻。
 有益效果
本发明的有益效果为：相比于现有技术，本发明将彩色滤光层制作在TFT阵列基板上，通过将第一色阻层的至少一部分设置在所述第一基板的栅极线上作为色阻载台，并且将隔垫物与黑色矩阵集合于同一材料，利用一多段式调整光罩通过一道光刻工艺将所述隔垫物与黑色矩阵制于所述TFT阵列基板上，提高了所述辅隔垫物的均匀性，并且降低了制程难度，节省了成本。
 附图说明
为了更清楚地说明实施例或现有技术中的技术方案，下面将对实施例或现有技术描述中所需要使用的附图作简单介绍，显而易见地，下面描述中的附图仅仅是发明的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其他的附图。
图1为现有技术中一液晶显示面板某一截面的膜层结构图；
图2为本发明一种液晶显示面板的制作方法流程图；
图3为本发明一液晶显示面板某一截面的膜层结构图。
 本发明的最佳实施方式
以下各实施例的说明是参考附加的图示，用以例示本发明可用以实施的特定实施例。本发明所提到的方向用语，例如[上]、[下]、[前]、[后]、[左]、[右]、[内]、[外]、[侧面]等，仅是参考附加图式的方向。因此，使用的方向用语是用以说明及理解本发明，而非用以限制本发明。在图中，结构相似的单元是用以相同标号表示。
本发明针对现有液晶面板制造技术中，所使用的三段式调整光罩，虽然能将黑色矩阵以及隔垫物在同一道光罩中形成，但是三段式调整光罩使得辅隔垫物表面出现不均匀现象，且制程复杂、成本较高等问题，而提出了一种液晶显示面板的制造方法，本实施例能够改善该缺陷。
图3为本发明一种液晶显示面板的膜层结构图，所述方法包括步骤：
步骤S10、在第一基板上形成薄膜晶体管层。
其中，所述步骤S10包括：
步骤S11、提供所述第一基板；
步骤S12、使用第二光罩，在所述第一基板上形成薄膜晶体管的栅极与栅线。
提供第一基板201，在所述第一基板201上利用磁控溅射工艺沉积第一金属层薄膜，金属材料通常可以采用钼、铝、铝镍合金、钼钨合金、铬、或铜等金属，也可以使用上述几种材料薄膜的组合结构；
然后，在第一金属层薄膜上涂布第三光阻层，采用掩膜板通过曝光、显影、蚀刻、剥离的构图工艺处理，在所述第一基板201上形成栅极202。
步骤S13、使用第三光罩，在所述基板表面形成所述薄膜晶体管的栅极绝缘层、有源层、源电极、漏电极。
利用化学方法在所述第一基板201上沉积栅极绝缘层203；在本实施例中，所述栅极绝缘层203的材料为氮化硅，也可以使用氧化硅和氮氧化硅等；
然后，可以通过溅射方法，在所述栅极绝缘层203上沉积金属氧化物薄膜作为有源层；最后，可以采用磁控溅射工艺，在所述有源层沉积第二金属层；
在形成栅极绝缘层203、有源层、第二金属层的基板上涂布第四光阻层，利用灰色调掩膜板或半透式掩膜板对所述第四光阻层进行曝光、显影后，对所述第二金属层进行蚀刻工艺；最后，将所述第四光阻层剥离，形成源漏极205和有源层图案204；其中，所述第二道光罩为半色调光罩或灰阶光罩。
步骤S20、在所述薄膜晶体管层上沉积第二钝化层。
在所述薄膜晶体管层上沉积第二钝化层206，其中，所述第二钝化层206通常是金属氧化物，所述第二钝化层206主要用于把金属与腐蚀介质完全隔开，防止金属与腐蚀介质接触，保护所述薄膜晶体管层。
步骤S30、在所述第二钝化层上形成彩色滤光膜层。
在所述第二钝化层206上形成彩色滤光膜层，所述彩色滤光膜层包括红色色阻单元、绿色色阻单元及蓝色色阻单元。
步骤S40、使用第一光罩，使所述彩色滤光膜层形成相互分离的像素单元区和遮光区，其中，第一色阻层的至少一部分设置在所述第一基板201的栅极线上。
利用掩膜板对所述第一光阻层进行曝光显影后，对所述彩色滤光膜层进行蚀刻工艺，将对应于数条扫描线上方的透明光阻材料部分去除，形成数条与所述扫描线相对应的第一沟道，将对应于数条数据线上方的透明光阻材料去除，形成数条第二沟道，使所述彩色滤光膜层形成相互分离的像素单元区和遮光区；
其中，所述遮光区与所述薄膜晶体管中的扫描线、数据线对应；所述第一色阻层207的至少一部分设置在所述第一基板201的栅极线上，所述第一色阻层207为所述红色色阻单元、所述绿色色阻单元及所述蓝色色阻单元中的一种。
步骤S50、在所述彩色光阻层上沉积第一钝化层，形成钝化层过孔，然后形成像素电极图案。
首先，在所述彩色光阻层上沉积第一钝化层208，并在所述第一钝化层208上涂布第二光阻层，其中，所述第二光阻层为透明光阻材料；然后，对所述第二光阻层曝光、显影后，在所述第一钝化层208上形成钝化层过孔；其次，在所述第一钝化层208上涂布透明金属层209，使所述透明金属与所述薄膜晶体管的源漏极相连接；最后，剥离所述第二光阻层，形成像素电极图案。
步骤S60、在所述第一钝化层上涂布第一光阻层。
所述第一光阻层为黑色光阻材料，且为负性光阻；所述黑色光阻是一种新型材料，它既具有传统技术中隔垫物材料的特性，如较优秀的弹性回复力及对液晶较低的污染等，而且还具有较高的光学密度值，可以起到遮光作用而达到黑色矩阵的效果；因此，利用所述黑色光阻材料的特性，可以采用一道光罩，同时生成黑色矩阵和隔垫物，简化了制程工序，降低了成本，增加了制程效率。
步骤S70、利用一多段式调整光罩，对所述第一光阻层进行图案化处理，得到第一凸台、第二凸台以及黑色矩阵。
首先，利用一多段式穿透率的掩膜板对所述第一光阻层进行曝光、显影，使所述第一光阻层图案化，得到所述第一凸台210、所述第二凸台211以及所述黑色矩阵212；
其中，所述多段式穿透率掩膜板包括第一穿透率区域、第二穿透率区域及第三穿透率区域，所述第一穿透率区域、所述第二穿透率区域、所述第三穿透率区域的透光率依次递减；在本实施例中，所述第一穿透率为100%光穿透率，所述第二穿透率为20%光穿透率，所述第三穿透率为0%光穿透率；
由于所述第一光阻层为负性光阻，其照到光的部分不会溶于光阻显影液，而没有照到光的部分会溶于光阻显影液；因此，所述第一穿透率区域的黑色光阻材料完全保留，对应于所述第一凸台210和所述第二凸台211；
另外，由于所述第一凸台210位于所述栅极线上的第一色阻上方，而在垂直于所述液晶显示面板所在的平面的方向上，所述第一凸台210的高度大于所述第二凸台211的高度，因此，所述第一凸台210为主隔垫物，所述第二凸台211为辅隔垫物；
所述第二穿透率区域与所述黑色矩阵212对应，保留一部分黑色光阻材料起到遮光的效果；所述第三穿透率区域与所述像素单元区对应，0%的光穿透率使得所述像素单元区的光阻因没有照到光而全部溶于光阻显影液；
其中，所述第一凸台210、所述第二凸台211以及所述黑色矩阵212位于所述遮光区内；每一两个颜色相同的相邻子像素之间设置有第一凸台210或者第二凸台211，每相隔A个第二凸台211设置一个第一凸台210，其中A为自然数；所述第一凸台210与所述第二凸台211之间为黑色矩阵212区域。
步骤S80、将第二基板与所述第一基板201进行对组贴合，并将液晶材料滴注于所述第二基板与所述第一基板201之间。
提供第二基板213，在所述第二基板213上形成公共电极层214，并在所述第二基板213的公共电极上制作标记(mask)，用于对所述第一基板201与所述第二基板213进行对组贴合；
由于本方案是一种将彩色滤光层直接制作在阵列基板上的一种集成技术，此方法能够有效解决液晶显示装置对盒工艺中因对位偏差造成的漏光等问题，并能显著提升显示开口率。
本发明提出了一种液晶显示面板的制作方法，通过将彩色滤光层直接制作在阵列基板上的一种集成技术，有效解决了液晶显示装置对盒工艺中因对位偏差造成的漏光等问题，并能显著提升显示开口率；其次，将隔垫物与黑色矩阵集合于同一材料，并利用一多段式调整光罩通过一道光刻工艺将所述隔垫物与黑色矩阵制于所述TFT阵列基板上，减少了生产周期并降低了生产成本；另外，通过将第一色阻层的至少一部分设置在所述第一基板的栅极线上作为色阻载台，相同穿透率的光照下，将主隔垫物与辅隔垫物加以区分，降低了掩膜板的工艺难度，同时也提高了所述辅隔垫物的均匀性，减小了制程难度。
综上所述，虽然本发明已以优选实施例揭露如上，但上述优选实施例并非用以限制本发明，本领域的普通技术人员，在不脱离本发明的精神和范围内，均可作各种更动与润饰，因此本发明的保护范围以权利要求界定的范围为准。

Claims (18)

  1. 一种液晶显示面板的制作方法，其中，包括如下步骤：
    步骤S40、使用第一光罩，使所述彩色滤光膜层形成相互分离的像素单元区和遮光区，
    其中，第一色阻层的至少一部分设置在所述第一基板的栅极线上；
    步骤S50、在所述彩色光阻层上沉积第一钝化层，形成钝化层过孔，然后形成像素电极图案；
    步骤S60、在所述第一钝化层上涂布第一光阻层；
    步骤S70、利用一多段式调整光罩，对所述第一光阻层进行图案化处理，得到第一凸台、第二凸台以及黑色矩阵，
    其中，所述第一凸台位于栅极线上的第一色阻上方，所述第一凸台与所述第二凸台相邻色阻单元的颜色相同；
    步骤S80、将第二基板与所述第一基板进行对组贴合，并将液晶材料滴注于所述第二基板与所述第一基板之间。
  2. 根据权利要求1所述的制作方法，其中，在所述步骤S40之前还包括：
    步骤S10、在所述第一基板上形成薄膜晶体管层；
    步骤S20、在所述薄膜晶体管层上沉积第二钝化层；
    步骤S30、在所述第二钝化层上形成所述彩色滤光膜层。
  3. 根据权利要求2所述的制作方法，其中，所述步骤S10包括：
    步骤S11、提供所述第一基板；
    步骤S12、使用第二光罩，在所述第一基板上形成薄膜晶体管的栅极与所述栅线；
    步骤S13、使用第三光罩，在所述基板表面形成所述薄膜晶体管的栅极绝缘层、有源层、源电极、漏电极以及第三钝化层。
  4. 根据权利要求1所述的制作方法，其中，所述步骤S50包括：
    步骤S51、在所述彩色光阻层上沉积第一钝化层；
    步骤S52、在所述第一钝化层上涂布第二光阻层；
    步骤S53、对所述第二光阻层曝光、显影后，在所述第一钝化层上形成钝化层过孔；
    步骤S54、在所述第一钝化层上涂布透明金属层；
    步骤S55、剥离所述第二光阻层，形成像素电极图案。
  5. 根据权利要求1所述的制作方法，其中，所述步骤S70包括：
    利用一多段式穿透率的掩膜板对所述第一光阻层进行曝光，使所述第一光阻层图案化，得到所述第一凸台、所述第二凸台以及所述黑矩阵；
    其中，所述多段式穿透率掩膜板包括第一穿透率区域、第二穿透率区域及第三穿透率区域。
  6. 根据权利要求1所述的制作方法，其中，在垂直于所述液晶显示面板所在的平面的方向上，所述第一凸台的高度大于所述第二凸台的高度；
    所述第一凸台为主隔垫物，所述第二凸台为辅隔垫物。
  7. 根据权利要求5所述的制作方法，其中，所述第一穿透率区域、所述第二穿透率区域、所述第三穿透率区域的透光率依次递减；
    其中，所述第一穿透率区域与所述第一凸台、第二凸台对应，所述第二穿透率区域与所述黑色矩阵对应，所述第三穿透率区域与所述像素单元区对应；
    所述第一凸台、所述第二凸台以及所述黑色矩阵位于所述遮光区内。
  8. 根据权利要求1所述的制作方法，其中，所述彩色滤光膜层包括红色色阻单元、绿色色阻单元及蓝色色阻单元；
    所述第一色阻层为所述红色色阻单元、所述绿色色阻单元及所述蓝色色阻单元中的一种。
  9. 根据权利要求1所述的制作方法，其中，所述第一光阻层为黑色光阻材料，且为负性光阻。
  10. 一种液晶显示面板的制作方法，其中，包括如下步骤：
    步骤S40、使用第一光罩，使所述彩色滤光膜层形成相互分离的像素单元区和遮光区，
    其中，第一色阻层的至少一部分设置在所述第一基板的栅极线上；
    步骤S50、在所述彩色光阻层上沉积第一钝化层，形成钝化层过孔，然后形成像素电极图案；
    步骤S60、在所述第一钝化层上涂布第一光阻层；
    步骤S70、利用一多段式调整光罩，对所述第一光阻层进行图案化处理，得到第一凸台、第二凸台以及黑色矩阵；
    步骤S80、将第二基板与所述第一基板进行对组贴合，并将液晶材料滴注于所述第二基板与所述第一基板之间。
  11. 根据权利要求10所述的制作方法，其中，在所述步骤S40之前还包括：
    步骤S10、在所述第一基板上形成薄膜晶体管层；
    步骤S20、在所述薄膜晶体管层上沉积第二钝化层；
    步骤S30、在所述第二钝化层上形成所述彩色滤光膜层。
  12. 根据权利要求11所述的制作方法，其中，所述步骤S10包括：
    步骤S11、提供所述第一基板；
    步骤S12、使用第二光罩，在所述第一基板上形成薄膜晶体管的栅极与栅线；
    步骤S13、使用第三光罩，在所述基板表面形成所述薄膜晶体管的栅极绝缘层、有源层、源电极、漏电极以及第三钝化层。
  13. 根据权利要求10所述的制作方法，其中，所述步骤S50包括：
    步骤S51、在所述彩色光阻层上沉积第一钝化层；
    步骤S52、在所述第一钝化层上涂布第二光阻层；
    步骤S53、对所述第二光阻层曝光、显影后，在所述第一钝化层上形成钝化层过孔；
    步骤S54、在所述第一钝化层上涂布透明金属层；
    步骤S55、剥离所述第二光阻层，形成像素电极图案。
  14. 根据权利要求10所述的制作方法，其中，所述步骤S70包括：
    利用一多段式穿透率的掩膜板对所述第一光阻层进行曝光，使所述第一光阻层图案化，得到所述第一凸台、所述第二凸台以及所述黑矩阵；
    其中，所述多段式穿透率掩膜板包括第一穿透率区域、第二穿透率区域及第三穿透率区域。
  15. 根据权利要求10所述的制作方法，其中，在垂直于所述液晶显示面板所在的平面的方向上，所述第一凸台的高度大于所述第二凸台的高度；
    所述第一凸台为主隔垫物，所述第二凸台为辅隔垫物。
  16. 根据权利要求14所述的制作方法，其中，所述第一穿透率区域、所述第二穿透率区域、所述第三穿透率区域的透光率依次递减；
    其中，所述第一穿透率区域与所述第一凸台、第二凸台对应，所述第二穿透率区域与所述黑色矩阵对应，所述第三穿透率区域与所述像素单元区对应；
    所述第一凸台、所述第二凸台以及所述黑色矩阵位于所述遮光区内。
  17. 根据权利要求10所述的制作方法，其中，所述彩色滤光膜层包括红色色阻单元、绿色色阻单元及蓝色色阻单元；
    所述第一色阻层为所述红色色阻单元、所述绿色色阻单元及所述蓝色色阻单元中的一种。
  18. 根据权利要求10所述的制作方法，其中，所述第一光阻层为黑色光阻材料，且为负性光阻。
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