WO2018123928A1 - 防汚塗料組成物、防汚塗膜、防汚塗膜付き基材及びその製造方法、並びに防汚方法 - Google Patents
防汚塗料組成物、防汚塗膜、防汚塗膜付き基材及びその製造方法、並びに防汚方法 Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D183/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
- C09D183/04—Polysiloxanes
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/16—Antifouling paints; Underwater paints
- C09D5/1656—Antifouling paints; Underwater paints characterised by the film-forming substance
- C09D5/1662—Synthetic film-forming substance
- C09D5/1675—Polyorganosiloxane-containing compositions
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/16—Antifouling paints; Underwater paints
- C09D5/1606—Antifouling paints; Underwater paints characterised by the anti-fouling agent
- C09D5/1612—Non-macromolecular compounds
- C09D5/1618—Non-macromolecular compounds inorganic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/16—Antifouling paints; Underwater paints
- C09D5/1687—Use of special additives
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/61—Additives non-macromolecular inorganic
- C09D7/62—Additives non-macromolecular inorganic modified by treatment with other compounds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
- C08G77/14—Polysiloxanes containing silicon bound to oxygen-containing groups
- C08G77/16—Polysiloxanes containing silicon bound to oxygen-containing groups to hydroxyl groups
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2237—Oxides; Hydroxides of metals of titanium
- C08K2003/2241—Titanium dioxide
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K9/00—Use of pretreated ingredients
- C08K9/02—Ingredients treated with inorganic substances
Definitions
- the present invention relates to an antifouling paint composition, an antifouling coating film using the same, a substrate with an antifouling coating film, a method for producing the same, and an antifouling method.
- An antifouling coating film formed from an organopolysiloxane antifouling coating composition is widely used for preventing adhesion of aquatic organisms to ships, underwater structures and the like. Particularly in recent years, by combining this organopolysiloxane antifouling coating composition with a bioactive antifouling agent, it exhibits high antifouling performance even for micro organisms such as slime that is a coating of bacterial secretions. Methods have been actively studied, and among the antifouling agents, pyrithione salts are useful in that they exhibit excellent antifouling properties particularly in the long term. Further, titanium oxide is generally used in combination because the light resistance and base concealing property of the coating film can be increased efficiently and a coating film with a wide hue can be formed.
- Patent Document 1 describes an antifouling coating composition characterized by containing a curable organopolysiloxane and a pyrithione metal salt, and an example in which titanium oxide is further added to the antifouling coating composition. Is disclosed.
- Patent Document 1 describes that titanium oxide can be used as a general description, but does not particularly mention the surface treatment.
- the product “TITONE R-5N” used as titanium oxide in the example of Patent Document 1 is a product surface-treated with “only an aluminum compound”.
- titanium oxide used for a curable organopolysiloxane-based coating is widely used that has been surface-treated with an aluminum compound in order to avoid risks such as thickening during storage.
- An antifouling coating film containing a curable organopolysiloxane and a pyrithione salt as described in Patent Document 1 exhibits high antifouling properties against microbiological fouling.
- titanium oxide surface-treated only with an aluminum compound is combined with an organosiloxane antifouling paint composition containing a pyrithione salt, the antifouling property is particularly obtained in an antifouling coating film exposed to an environment susceptible to sunlight. It has been found that there is a problem of causing a decrease in the temperature (see Comparative Examples 1 and 2 below).
- the present inventors have intensively studied in view of the above-mentioned problems, and it is estimated that the decrease in the antifouling property is derived from the decomposition of the pyrithione salt, and that the curable organopolysiloxane, the pyrithione salt, and the specific compound
- the coating film formed with a coating composition containing titanium oxide surface-treated with (a silicon compound, a zirconium compound or a zinc compound) has a high antifouling property even under conditions where the decomposition of the pyrithione salt is suppressed and it is easily exposed to sunlight. As a result, the present invention has been completed.
- Patent Document 1 does not specifically disclose an embodiment using titanium oxide surface-treated with a specific compound specified in the present invention.
- the gist of the present invention is as follows.
- Item 2 The antifouling coating composition according to Item 1, wherein the titanium oxide (C) is surface-treated with a compound containing both a silicon compound (C1) and a zirconium compound (C2).
- Item 4 The antifouling coating composition according to any one of Items 1 to 3, further comprising a silicone oil (E) and / or an ether group-containing polymer (F).
- Item 5. An antifouling coating film formed from the antifouling coating composition according to any one of Items 1 to 4.
- Item 6. A substrate with an antifouling coating film, comprising the antifouling coating film according to item 5 on the substrate.
- Item 7 The substrate with an antifouling coating according to Item 6, wherein the substrate is a ship, an underwater structure or a fishing material.
- a method for suppressing a decrease in the antifouling property of an antifouling coating film formed from an antifouling coating composition comprising a curable organopolysiloxane (A), a pyrithione salt (B), and titanium oxide
- An antifouling coating film is formed from an antifouling coating composition containing a curable organopolysiloxane (A), a pyrithione salt (B), and titanium oxide, Titanium oxide (C) surface-treated with a compound containing at least one selected from the group consisting of a silicon compound (C1), a zirconium compound (C2), and a zinc compound (C3) is used as the titanium oxide.
- a method for suppressing deterioration of the antifouling property of the antifouling coating film is used as the titanium oxide.
- an antifouling coating composition which has good antifouling property even in an environment exposed to sunlight, has a high background hiding property, and can form an antifouling coating film having a wide range of hues. be able to.
- the antifouling coating film formed from the antifouling coating composition, the substrate with the antifouling coating film and the production method thereof, the antifouling method, and the antifouling property of the antifouling coating film are reduced.
- a suppression method can be provided.
- Titanium oxide is famous as a photoactive catalytic substance, and is known to exhibit a strong redox action when absorbing ultraviolet light.
- titanium oxide that is not surface-treated with a silicon compound, zirconium compound, or zinc compound (for example, one that is surface-treated only with an aluminum compound) is used, the titanium oxide is a pyrithione salt due to photoactive catalysis. It is thought that the degradation of the antifouling property is caused.
- titanium oxide surface-treated with a silicon compound, zirconium compound or zinc compound (as a compound used for the surface treatment, an aluminum compound may be added to these three types of compounds) is used. If so, the decomposition of the pyrithione salt is suppressed, and it is estimated that good antifouling properties are exhibited.
- the antifouling coating composition of the present invention contains a curable organopolysiloxane (A), a pyrithione salt (B), and titanium oxide (C). It is characterized by.
- the antifouling coating composition of the present invention contains a curable organopolysiloxane for the purpose of enhancing the antifouling property of the antifouling coating film.
- Examples of the curable organopolysiloxane (A) used in the present invention include a reactive group in the molecule and the reactive groups react with each other, or the reactive group and an organosilicon crosslinking agent (described later) Examples thereof include those that form a three-dimensional cross-linked structure by reaction with the reactive group of G) and cure. Examples of the reaction of these reactive groups include a condensation reaction and an addition reaction, and examples of the condensation reaction include a dealcoholization reaction, a deoxime reaction, and a deacetone reaction.
- the curable organopolysiloxane (A) having a reactive group is preferably one that forms a silicone rubber upon curing, and for example, a compound represented by the following formula (A1) is preferable.
- R 11 and R 13 represents independently a hydrogen atom, an alkyl group having 1 to 16 carbon atoms, an alkenyl group, an aryl group, an aralkyl group, or a halogenated alkyl group
- R 12 Each independently represents a hydroxy group or a hydrolyzable group
- r represents an integer of 1 to 3
- p represents 10 to 10,000.
- R 11 and R 13 each independently represent a hydrogen atom, an alkyl group having 1 to 16 carbon atoms, an alkenyl group, an aryl group, an aralkyl group, or a halogenated alkyl group.
- the alkyl group in R 11 and R 13 has 1 to 16 carbon atoms, and examples thereof include a methyl group, an ethyl group, a propyl group, a butyl group, a pentyl group, a hexyl group, and a heptyl group.
- the alkenyl group in R 11 and R 13 has 2 to 16 carbon atoms.
- vinyl group allyl group, propenyl group, isopropenyl group, butenyl group, isobutenyl group, pentenyl group, heptenyl group, hexenyl group, And cyclohexenyl group.
- the aryl group in R 11 and R 13 has 6 to 16 carbon atoms and may have a substituent such as an alkyl group on the aromatic ring.
- a substituent such as an alkyl group on the aromatic ring.
- the aralkyl group in R 11 and R 13 has 7 to 16 carbon atoms, and examples thereof include a benzyl group, a 2-phenylethyl group, a 2-naphthylethyl group, and a diphenylmethyl group.
- the halogenated alkyl group in R 11 and R 13 has 1 to 16 carbon atoms.
- some or all of the hydrogen atoms contained in the alkyl group are fluorine atoms, chlorine atoms, bromine atoms, and iodine.
- groups substituted with a halogen atom such as an atom.
- R 11 in Formula (A1) is preferably a hydrogen atom, an alkyl group, an alkenyl group, and an aryl group, more preferably a methyl group, an ethyl group, a vinyl group, and a phenyl group, and even more preferably a methyl group and a vinyl group.
- R 13 in formula (A1) is preferably a hydrogen atom, an alkyl group, an alkenyl group and an aryl group, more preferably a methyl group, an ethyl group, a vinyl group and a phenyl group, and a methyl group, an ethyl group and a phenyl group being More preferred are a methyl group and a phenyl group.
- a plurality of R 13 may be the same or different. When a plurality of R 11 are present, R 11 may be the same or different.
- R 12 each independently represents a hydroxy group or a hydrolyzable group.
- Examples of the hydrolyzable group for R 12 include an oxime group, an acyloxy group, an alkoxy group, an alkenyloxy group, an amino group, an amide group, and an aminooxy group.
- the oxime group in R 12 is preferably an oxime group having 1 to 10 carbon atoms in total, and examples thereof include a dimethyl ketoxime group, a methyl ethyl ketoxime group, a diethyl ketoxime group, and a methyl isopropyl ketoxime group.
- the acyloxy group (RC ( ⁇ O) O—) in R 12 is preferably an aliphatic acyloxy group having 1 to 10 carbon atoms or an aromatic acyloxy group having 6 to 12 carbon atoms.
- the alkoxy group for R 12 is preferably an alkoxy group having 1 to 10 carbon atoms in total.
- one or more oxygen atoms may exist between one or more carbon atoms.
- alkoxy group for R 12 examples include a methoxy group, an ethoxy group, a propoxy group, a butoxy group, a methoxyethoxy group, and an ethoxyethoxy group.
- the alkenyloxy group for R 12 is preferably an alkenyloxy group having 3 to 10 carbon atoms, and examples thereof include an isopropenyloxy group, an isobutenyloxy group, and a 1-ethyl-2-methylvinyloxy group. .
- an amino group having 1 to 10 carbon atoms is preferable.
- examples thereof include a dimethylamino group, an N, N-diethylamino group, and a cyclohexylamino group.
- the amide group in R 12 is preferably an amide group having 2 to 10 carbon atoms in total, and examples thereof include an N-methylacetamido group, an N-ethylacetamido group, and an N-methylbenzamide group.
- the aminooxy group for R 12 is preferably an aminooxy group having 2 to 10 carbon atoms in total, and examples thereof include an N, N-dimethylaminooxy group and an N, N-diethylaminooxy group.
- R 12 in formula (A1) is preferably a hydroxy group, an oxime group, and an alkoxy group, more preferably a hydroxy group and an oxime group, and still more preferably a hydroxy group and a 2-methylethylketoxime group.
- a plurality of R 12 may be the same or different.
- r represents an integer of 1 to 3.
- r is preferably 1, and when R 12 is a substituent other than a hydroxy group, r is preferably 2.
- p represents 10 to 10,000, preferably 100 to 1,000, and can be appropriately adjusted so as to satisfy the following weight average molecular weight.
- p means the average number of added moles (average number of repetitions) of — (SiR 13 2 —O) —.
- the weight average molecular weight (Mw) of the curable organopolysiloxane (A) is determined from the viewpoint of improving the workability during the production of the coating composition, the spray atomization property of the coating composition, the curability, and the coating film formed. From the viewpoint of improving strength, it is preferably 500 or more, more preferably 5,000 or more, still more preferably 10,000 or more, still more preferably 15,000 or more, still more preferably 20,000 or more, and Preferably it is 1,000,000 or less, More preferably, it is 100,000 or less, More preferably, it is 50,000 or less, More preferably, it is 40,000 or less.
- the “weight average molecular weight (Mw)” of the curable organopolysiloxane (A) and the ether group-containing polymer (F) described later is measured using GPC (gel permeation chromatography), and the molecular weight is measured. Calculated in terms of known standard polystyrene.
- the viscosity of the curable organopolysiloxane (A) at 23 ° C. is to improve the workability during the production of the coating composition, the spray atomization property of the coating composition, the curability, and the coating film formed. From the viewpoint of improving the strength, it is preferably 20 mPa ⁇ s or more, more preferably 100 mPa ⁇ s or more, still more preferably 500 mPa ⁇ s or more, and preferably 100,000 mPa ⁇ s or less, more preferably 10,000 mPa ⁇ s. s or less, more preferably 5,000 mPa ⁇ s or less.
- the viscosity of the curable organopolysiloxane (A) at 23 ° C. refers to the viscosity measured with a B-type rotational viscometer (for example, model: BM, manufactured by Tokyo Keiki Co., Ltd.).
- the content of the curable organopolysiloxane (A) in the coating composition is preferably 10% by mass or more, more preferably 20% by mass or more, and further preferably 30% by mass or more, from the viewpoint of improving the coating film strength. Yes, and preferably 90% by mass or less, more preferably 80% by mass or less, and still more preferably 70% by mass or less.
- the content of the curable organopolysiloxane (A) in the solid content of the antifouling coating composition is preferably 15% by mass or more, more preferably 25% by mass or more, and further preferably 35% by mass or more. And preferably it is 95 mass% or less, More preferably, it is 85 mass% or less, More preferably, it is 75 mass% or less.
- the “solid content of the coating composition” refers to a component excluding an organic solvent (K) described later and a volatile component contained as a solvent in each component, and “in the solid content of the coating composition”
- the “content” can be calculated as the content in the solid content obtained by drying the coating composition in a hot air dryer at 125 ° C. for 1 hour.
- a commercially available product can be used as the curable organopolysiloxane (A).
- examples of commercially available products include “DMS-S35” manufactured by GELEST, “KE-445” manufactured by Shin-Etsu Chemical Co., Ltd., and the like.
- curable organopolysiloxane (A) what is described in Unexamined-Japanese-Patent No. 2001-139816 can also be used.
- the antifouling paint composition of the present invention contains a pyrithione salt (B) for the purpose of enhancing the antifouling property of the antifouling coating film to be formed.
- the pyrithione salt (B) contains a pyrithione metal salt compound represented by the following general formula (B1).
- each R is independently hydrogen, an alkyl group having 1 to 6 carbon atoms, a cyclic alkyl group having 1 to 6 carbon atoms, an alkenyl group having 2 to 6 carbon atoms, or an alkyl group having 6 carbon atoms.
- R is hydrogen.
- M is preferably Cu or Zn, and more preferably Cu, from the viewpoint that good antifouling properties can be imparted to the antifouling coating film.
- N is preferably 2.
- pyrithione salt (B) for example, a combination of two or more of M, Cu and Zn may be used.
- the content of the pyrithione salt (B) in the coating composition is preferably 0.1% by mass or more, more preferably from the viewpoint of improving the coating workability of the antifouling coating composition and the antifouling property of the antifouling coating film. Is 1% by mass or more, more preferably 3% by mass or more, and preferably 40% by mass or less, more preferably 20% by mass or less, and further preferably 15% by mass or less.
- the content of the pyrithione salt (B) in the solid content of the antifouling coating composition is preferably 0.2% by mass or more, more preferably 1.5% by mass or more, and further preferably 5% by mass or more. And, it is preferably 60% by mass or less, more preferably 30% by mass or less, and still more preferably 20% by mass or less.
- the antifouling paint composition of the present invention contains titanium oxide (C) for the purpose of enhancing the light resistance and the ground concealing property of the antifouling coating film.
- the titanium oxide (C) used in the present invention is surface-treated with a compound containing at least one selected from the group consisting of a silicon compound (C1), a zirconium compound (C2), and a zinc compound (C3).
- the surface treatment of titanium oxide (C) indicates that the surface of titanium oxide particles is coated with a specific compound.
- JP-A-3-23221, JP-A-6-49388, JP-A-6-345438, JP-A-7-292276, JP-A-7- Examples include the methods described in JP-A-929277, JP-A-9-48931, JP-A-9-124968, JP-A-10-158015, and JP-A-2001-2417.
- Examples of the compound used for the surface treatment with the silicon compound (C1) include silica, hydrous silica, sodium silicate, potassium silicate, and polysiloxane.
- the amount is preferably 0.1 to 10% by mass with respect to 100% by mass of the titanium oxide (C) as the silicon compound is silicon oxide, More preferably, it is 0.3 to 5% by mass.
- Examples of the compound used for the surface treatment with the zirconium compound (C2) include zirconium chloride, zirconium oxychloride, zirconium sulfate, zirconium nitrate, and zirconium acetate.
- titanium oxide (C) is surface-treated with zirconium compound (C2)
- the amount is preferably 0.1 to 10% by mass with respect to 100% by mass of titanium oxide (C) as zirconium oxide, More preferably, it is 0.3 to 5% by mass.
- Examples of the compound used for the surface treatment with the zinc compound (C3) include zinc chloride and zinc acetate.
- the amount is preferably 0.1 to 10% by mass with respect to 100% by mass of titanium oxide (C) as zinc oxide. More preferably, it is 0.3 to 5% by mass.
- the titanium oxide (C) may be surface-treated with other compounds in addition to the silicon compound (C1), the zirconium compound (C2) and the zinc compound (C3).
- examples of such other compounds include aluminum compounds, antimony compounds, tin compounds, cerium compounds, iron compounds, sulfur compounds, fluorine compounds, phosphate esters, alcohols, and organic acids.
- the surface treatment agent for titanium oxide (C) can be analyzed using an analysis technique such as X-ray diffraction.
- an analysis technique such as X-ray diffraction.
- the compound on the surface of titanium oxide can be qualitatively determined from the diffraction pattern, and in the X-ray fluorescence analysis, each element can be quantified.
- the titanium oxide (C) can be separated from the antifouling paint composition by combining centrifugal separation, filtration, washing, etc. from the antifouling paint composition, and the surface treatment agent of the titanium oxide can be analyzed. it can.
- any of a rutile type, anatase type, and brookite type may be used, and a rutile type is preferred because of its stability.
- those having an average particle diameter may be used, but from the viewpoint of the surface concealing property of the antifouling coating film and the coating workability of the antifouling coating composition, preferably 0.01 to The thickness is 10 ⁇ m, more preferably 0.05 to 5 ⁇ m.
- the average particle diameter of titanium oxide (C) refers to that including the surface treatment agent.
- a method of measuring the average particle diameter of titanium oxide (C) using a method such as laser diffraction and scattering and a method of determining based on an electron microscope image.
- Titanium oxide (C) may be produced by either sulfuric acid method or chlorine method.
- the content of titanium oxide (C) in the coating composition is preferably 0.3% by mass or more, more preferably from the viewpoint of improving the coating workability of the antifouling coating composition and the antifouling property of the antifouling coating film. Is 1% by mass or more, and preferably 30% by mass or less, more preferably 10% by mass or less.
- the content of titanium oxide (C) in the solid content of the antifouling coating composition is preferably 0.5% by mass or more, more preferably 1.5% by mass or more, and preferably 40% by mass. Hereinafter, it is more preferably 20% by mass or less, and further preferably 15% by mass or less.
- the antifouling coating composition of the present invention comprises an inorganic filler (D), silicone oil (E ), Ether group-containing polymer (F), organosilicon crosslinking agent (G), curing catalyst (H), dehydrating agent (I), other color pigments (J), organic solvent (K), silane coupling agent (L ), Other antifouling agents (M), sagging and sedimentation preventing agents (N), enzymes (O), and the like.
- the antifouling coating composition of the present invention may contain an inorganic filler (D) excluding titanium oxide (C) for the purpose of improving the fluidity and thixotropy of the coating composition.
- the antifouling coating composition of the present invention contains an inorganic filler (D)
- the fluidity and thixotropy of the antifouling coating composition is improved as described above, which is sufficient for vertical coating surfaces and the like.
- a thick coating can be formed with a small number of coatings.
- physical properties such as hardness, tensile strength, and elongation of the obtained coating film are improved in a well-balanced manner.
- Examples of the inorganic filler (D) include silica, mica, calcium carbonate, aluminum carbonate, magnesium carbonate, barium carbonate, aluminum oxide, aluminum hydroxide, aluminum silicate, magnesium silicate, potassium feldspar, zinc oxide, kaolin, Examples thereof include alumina white, barium sulfate, calcium sulfate, zinc sulfide, and short glass fiber. These inorganic fillers may be used alone or in combination of two or more.
- silica is preferable from the viewpoint of improving the physical properties such as hardness, tensile strength, and elongation of the coating film in a well-balanced manner.
- examples of the silica that can be used include hydrophilic silica (surface-untreated silica) such as wet method silica (hydrated silica) and dry method silica (fumed silica, anhydrous silica).
- hydrophobic silica obtained by subjecting the surface of the silica to a hydrophobic treatment specifically, hydrophobic wet silica, hydrophobic fumed silica, or the like can be used.
- These silicas may be used alone or in combination of two or more.
- the wet process silica is not particularly limited.
- the moisture content is 4 to 8% by mass
- the bulk density is 200 to 300 g / L
- the primary particle size is 10 to 30 ⁇ m
- the specific surface area (BET surface area) is 10 m 2.
- / G or more of wet process silica is preferred.
- the dry silica is not particularly limited.
- the moisture content is 1.5% by mass or less
- the bulk density is 50 to 100 g / L
- the primary particle size is 8 to 20 ⁇ m
- the specific surface area is 10 m 2 / g.
- the above dry process silica is preferred.
- hydrophobic fumed silica examples include those obtained by subjecting dry silica to surface treatment with an organosilicon compound such as methyltrichlorosilane, dimethyldichlorosilane, hexamethyldisilazane, hexamethylcyclotrisiloxane, and octamethylcyclotetrasiloxane. It is done. Hydrophobic fumed silica has little moisture adsorption over time, and the moisture content is preferably 0.3% by mass or less, more preferably 0.1 to 0.2% by mass.
- organosilicon compound such as methyltrichlorosilane, dimethyldichlorosilane, hexamethyldisilazane, hexamethylcyclotrisiloxane, and octamethylcyclotetrasiloxane. It is done.
- Hydrophobic fumed silica has little moisture adsorption over time, and the moisture content is preferably 0.3% by mass or less, more preferably
- the hydrophobic fumed silica is not particularly limited.
- hydrophobic fumed silica having a primary particle diameter of 5 to 50 nm, a bulk density of 50 to 100 g / L, and a specific surface area of 10 m 2 / g or more is preferable.
- the moisture content of the hydrophobic fumed silica is preferably 0.2% by mass or less, more preferably 0.1% by mass or less, and further preferably 0.05 to 0.1% by mass.
- silica commercially available ones can be used.
- examples of commercially available products include “AEROSIL R974”, “AEROSIL RX200”, and “AEROSIL 200” manufactured by Nippon Aerosil Co., Ltd.
- AEROSIL R974 Japanese Industrial Standard
- AEROSIL RX200 AEROSIL RX200
- AEROSIL 200 manufactured by Nippon Aerosil Co., Ltd.
- Unexamined-Japanese-Patent No. 2001-139816 can also be used as said silica.
- Silica may be a heat-treated product that has been heat-treated with the curable organopolysiloxane (A) in advance.
- silica may be blended in the coating composition as a heat-treated product heat-treated with the curable organopolysiloxane (A).
- a method for heat-treating silica and curable organopolysiloxane (A) for example, at normal pressure or under reduced pressure, it is preferably 100 ° C. or higher and below the decomposition temperature of the blended component, more preferably 100 to 300 ° C.
- a method of treating at 140 to 200 ° C., preferably 3 to 30 hours is preferable.
- silica may be blended in the coating composition as a kneaded material kneaded with the curable organopolysiloxane (A).
- a kneaded material in which the curable organopolysiloxane (A) and silica are kneaded, an excessive increase in the viscosity of the coating composition can be suppressed.
- the coating composition of this invention contains an inorganic filler (D)
- the quantity of the inorganic filler (D) with respect to 100 mass parts of curable organopolysiloxane (A) is a viewpoint which improves the thixotropic property of a coating composition. From the viewpoint of improving coating film strength and coating film hardness, it is preferably 0.5 parts by mass or more, more preferably 1 part by mass or more, still more preferably 2 parts by mass or more, and even more preferably 3 parts by mass or more.
- the antifouling paint composition of the present invention may contain silicone oil (E) for the purpose of improving the antifouling property of the antifouling coating film to be formed.
- silicone oil (E) a silicone oil represented by the following formula (E1) is preferable.
- R 31 and R 32 are each independently a hydrogen atom or an alkyl group, alkenyl group, aryl group, aralkyl group having 1 to 50 carbon atoms, which may have a hetero atom in the structure. Or a halogenated alkyl group, wherein R 33 represents a single bond or a divalent hydrocarbon group having 1 to 50 carbon atoms which may be interposed by an amino group, an ether group, a thioether group, an ester group or an amide group. Indicates. s represents an integer of 10 to 1,000.
- hydrocarbon group means a group consisting only of carbon and hydrogen, and unless otherwise specified, other elements such as oxygen, sulfur, phosphorus, nitrogen and the like It does not contain.
- R 31 and R 32 each represent an alkyl group, alkenyl group, aryl group, aralkyl group or halogenated alkyl group having 1 to 50 carbon atoms, they each independently have a hetero atom in the structure, It may contain a group having a hetero atom in the structure.
- the hetero atom include oxygen, nitrogen, and sulfur.
- the group having a hetero atom include an amino group, an amide group, an ether group, an ester group, an alcohol group, a carboxy group, a thioether group, and a thiol group.
- a plurality of R 31 and R 32 may be the same or different.
- silicone oil (E) those in which R 31 and R 32 are composed only of an alkyl group, and those composed of an alkyl group and an aryl group are preferable.
- silicone oil (E) in which R 31 and R 32 are composed only of alkyl groups a plurality of R 31 and R 32 are all composed of methyl groups (hereinafter referred to as “polydimethylsiloxane (unmodified)”. And those composed of a methyl group and other alkyl groups are preferred, and those having an ether group are more preferred as other alkyl groups.
- alkyl groups having an ether group include, for example, —R (C 2 H 4 O) a (C 3 H 6 O) b R ′ (where R represents an alkylene group having 1 to 20 carbon atoms, R ′ represents an alkyl group having 1 to 20 carbon atoms, a and b each represents an integer of 0 to 30 and a + b is an integer of 1 or more).
- R 31 and R 32 are composed of an alkyl group having a methyl group and an ether group is referred to as “ether-modified polydimethylsiloxane”.
- silicone oil (E) in which R 31 and R 32 are composed of an alkyl group and an aryl group examples include those in which R 31 and R 32 are composed of a methyl group and a phenyl group (hereinafter referred to as “phenyl-modified polydimethylsiloxane”). Also, the ratio of phenyl groups in all R 31 and R 32 (phenyl modification rate) is preferably 3 to 50%.
- R 33 represents a single bond or a divalent hydrocarbon group having 1 to 50 carbon atoms which may be interposed with an amino group, an ether group, a thioether group, an ester group or an amide group.
- a plurality of R 33 may be the same or different.
- R 33 is preferably a single bond.
- R 33 represents a divalent hydrocarbon group having 1 to 50 carbon atoms intervening with an ether group, for example, —R (C 2 H 4 O) a (C 3 H 6 O) b R ′′ — (R and R ′′ each independently represents an alkylene group having 1 to 10 carbon atoms, a and b represent integers of 0 to 30 and a + b represents an integer of 1 or more) Can be mentioned.
- the viscosity at 23 ° C. of the silicone oil (E) is a viewpoint that improves workability at the time of manufacturing the coating composition, a spray atomization property and curability of the coating composition, and a viewpoint that improves the strength of the formed coating film. Therefore, it is preferably 10 mPa ⁇ s or more, more preferably 20 mPa ⁇ s or more, further preferably 40 mPa ⁇ s or more, still more preferably 60 mPa ⁇ s or more, still more preferably 80 mPa ⁇ s or more, and preferably 10 mPa ⁇ s or more. 000 mPa ⁇ s or less, more preferably 5,000 mPa ⁇ s or less, and still more preferably 4,000 mPa ⁇ s or less.
- the viscosity at 23 degrees C of silicone oil (E) points out the viscosity measured with the B-type rotational viscometer.
- the antifouling coating composition of the present invention may be used alone or in combination of two or more silicone oils (E).
- the amount of silicone oil (E) in the solid content of the coating composition improves the antifouling property of the antifouling coating film formed. From the viewpoint of making it preferable, it is preferably 0.1% by mass or more, more preferably 1% by mass or more, further preferably 3% by mass or more, and preferably 50% by mass or less, more preferably 40% by mass or less, still more preferably. Is 30% by mass or less.
- a commercially available silicone oil (E) can be used.
- examples of commercially available products include “KF-96-1cs” (manufactured by Shin-Etsu Chemical Co., Ltd.) as the polydimethylsiloxane (unmodified), and “KF-50-1, 000cs ”(manufactured by Shin-Etsu Chemical Co., Ltd., phenyl modification rate 5%, kinematic viscosity (25 ° C.): 1,000 mm 2 / s),“ X-22-4272 ”(Shin-Etsu Chemical Co., Ltd.) as the ether-modified polydimethylsiloxane.
- the antifouling coating composition of the present invention may contain an ether group-containing polymer (F) for the purpose of improving the antifouling property of the antifouling coating film.
- the ether group-containing polymer (F) is a polymer having a structural unit derived from the unsaturated monomer (f1) represented by the following formula (F1).
- R 1 represents a hydrogen atom or a monovalent hydrocarbon group having 1 to 10 carbon atoms
- R 2 represents an ethylene group or a propylene group
- R 3 represents a divalent group having 4 to 10 carbon atoms
- R 4 represents a hydrogen atom or a monovalent hydrocarbon group having 1 to 30 carbon atoms
- m represents an integer of 1 to 50
- n represents an integer of 0 to 50
- X represents (Indicates an ester bond, an amide bond, or a single bond.)
- R 1 represents a hydrogen atom or a monovalent hydrocarbon group having 1 to 10 carbon atoms
- examples of the monovalent hydrocarbon group include alkyl groups such as a methyl group and an ethyl group; an ethylene group, Examples include alkenyl groups such as propylene groups; aryl groups such as phenyl groups; aralkyl groups such as benzyl groups, and alkyl groups are preferred.
- the monovalent hydrocarbon group preferably has 1 to 6 carbon atoms, more preferably 1 to 4, more preferably 1 or 2, and more preferably 1 (that is, a monovalent hydrocarbon group) It is particularly preferred that the hydrocarbon group is a methyl group).
- R 1 is preferably a hydrogen atom or a methyl group, and more preferably a hydrogen atom.
- R 2 represents an ethylene group or a propylene group.
- m is an integer of 2 or more, a plurality of R 2 may be the same or different.
- m is 2 or more, it is preferable to have at least one ethylene group.
- R 2 is preferably an ethylene group.
- R 3 represents a divalent hydrocarbon group having 4 to 10 carbon atoms.
- examples of such groups include alkylene groups such as butylene groups; alkenylene groups; arylene groups such as phenylene groups. Among these groups, alkylene groups And a butylene group is more preferable.
- n is an integer of 2 or more, a plurality of R 3 may be the same or different.
- R 4 represents a hydrogen atom or a monovalent hydrocarbon group having 1 to 30 carbon atoms, and examples of the monovalent hydrocarbon group include a saturated, unsaturated aliphatic carbon group that is linear, branched, or cyclic. Examples thereof include a hydrogen group and an aromatic hydrocarbon group. More specifically, a methyl group, an ethyl group, a propyl group, a butyl group, a hexyl group, a cyclohexyl group, a phenyl group, an octyl group, a dodecyl group, an octadecyl group, and a nonylphenyl group.
- R 4 is preferably a hydrogen atom or a methyl group, more preferably a methyl group.
- the ether group-containing polymer (F) exhibits preferable hydrophilicity and can impart excellent antifouling properties to the resulting coating film.
- m is an integer of 1 to 50, preferably an integer of 1 to 15.
- n is an integer of 0 to 50, preferably an integer of 0 to 20, and more preferably 0.
- repeating units when two or more different repeating units are described in parallel between [], these repeating units are respectively repeated in any form and order of random, alternating or block. Indicates that it may be. That is, for example, in the formula-[X 3 -Y 3 ]-(where X and Y represent repeating units), it may be a random form such as -XXYXYY-, an alternating form such as -XYXYXY-, or -XXXXYYY- Alternatively, a block shape such as -YYYXX- may be used.
- X represents an ester bond (—C ( ⁇ O) O—), an amide bond (—C ( ⁇ O) NH—), or a single bond, preferably an ester bond (—C ( ⁇ O ) O-).
- X is an ester bond or an amide bond
- the carbonyl carbon is preferably bonded to the carbon atom to which R 1 is bonded.
- Examples of such unsaturated monomer (f1) include 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 2-methoxyethyl (meth) acrylate, and 2-methoxypropyl (meth).
- Acrylate polyethylene glycol mono (meth) acrylate, polypropylene glycol mono (meth) acrylate, poly (ethylene glycol-propylene glycol) mono (meth) acrylate, poly (ethylene glycol-butylene glycol) mono (meth) acrylate, methoxy polyethylene glycol mono (Meth) acrylate, allyloxypoly (ethylene glycol-propylene glycol) mono (meth) acrylate, phenoxypolyethylene glycol-polypropylene glycol methacrylate Octoxypoly (ethylene glycol-propylene glycol) mono (meth) acrylate, dodecyloxypolyethylene glycol mono (meth) acrylate, octadecyloxypolyethylene glycol mono (meth) acrylate, nonylphenoxypolypropylene glycol acrylate, ethylene glycol monoallyl ether, etc.
- (meth) acrylate is a notation meaning “acrylate or methacrylate”, and other similar notations have the same meaning.
- an unsaturated monomer (f1) a commercially available product can be used.
- NK ester AM-90G methoxypolyethylene glycol # 400 acrylate
- NK ester AM manufactured by Shin-Nakamura Chemical Co., Ltd. -130G methoxypolyethylene glycol # 550 acrylate
- NK ester M-90G methoxypolyethylene glycol # 400 methacrylate
- NK ester M-230G methoxypolyethylene glycol # 1000 methacrylate
- the content of the structural unit derived from the unsaturated monomer (f1) in the ether group-containing polymer (F) is preferably 1 to 100% by mass, more preferably 3 to 80% by mass. It is preferably 5 to 70% by mass, more preferably 10 to 50% by mass.
- the ratio of the content (mass) of the structural unit derived from the unsaturated monomer (f1) in the ether group-containing polymer (F) is the preparation of the unsaturated monomer (f1) used for the polymerization reaction. It can be regarded as the same as the ratio of mass (mass).
- the ether group-containing polymer (F) may be a homopolymer having a structural unit derived from one type of unsaturated monomer (f1), or two or more types of unsaturated monomers. It may be a copolymer having a structural unit derived from the monomer (f1).
- the ether group-containing polymer (F) includes a structural unit derived from one or more unsaturated monomers (f1) and, if necessary, one or more other unsaturated monomers ( A copolymer having a structural unit derived from f2) is preferred.
- a copolymer having a structural unit derived from f2) is preferred.
- another unsaturated monomer (f2) it is preferable to contain the unsaturated monomer (f21) represented by a following formula (F2).
- R 41 represents a hydrogen atom or a monovalent hydrocarbon group having 1 to 10 carbon atoms
- R 42 represents a hydrogen atom or a monovalent hydrocarbon group having 1 to 50 carbon atoms
- R 41 represents a hydrogen atom or a monovalent hydrocarbon group having 1 to 10 carbon atoms, and examples of such a group include the same groups as R 1 in the above formula (F1), Preferably they are a hydrogen atom or a methyl group.
- R 42 is a hydrogen atom or a monovalent hydrocarbon group having 1 to 50 carbon atoms, preferably 1 to 30 carbon atoms.
- Such monovalent hydrocarbon groups may be linear or branched.
- a cyclic hydrocarbon group such as a methyl group, an ethyl group, a propyl group, a butyl group, a pentyl group, a hexyl group, an octyl group, a dodecyl group and an octadecyl group; a cyclic hydrocarbon group such as a cyclohexyl group, a phenyl group and a benzyl group; Preferred are n-butyl group, isobutyl group and 2-ethylhexyl group.
- X represents an ester bond (—C ( ⁇ O) O—), an amide bond (—C ( ⁇ O) NH—), or a single bond, and among these, an ester bond is preferable.
- the carbonyl carbon is preferably bonded to the carbon atom to which R 41 is bonded.
- Examples of the unsaturated monomer (f21) include methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, isopropyl (meth) acrylate, n-butyl (meth) acrylate, and isobutyl (meth) acrylate.
- organopolysiloxane group-containing unsaturated monomer (f22) is also preferable to contain an organopolysiloxane group-containing unsaturated monomer (f22) as the other unsaturated monomer (f2).
- organopolysiloxane group-containing unsaturated monomer (f22) commercially available ones can be used, for example, Silaplane TM-0701T (Tris (trimethylsiloxy) silylpropyl methacrylate), Silaplane manufactured by JNC Corporation.
- FM-0711 methacrylic group-containing dimethylpolysiloxane, average molecular weight 1,000
- Silaplane FM-0721 methacrylic group-containing dimethylpolysiloxane, average molecular weight 5,000
- the organopolysiloxane group-containing unsaturated monomer (f22) is included as the other unsaturated monomer (f2), the antifouling property of the antifouling coating film formed can be improved. Therefore, it is necessary to appropriately adjust depending on the type of the base on which the antifouling coating film is formed.
- the content thereof is preferably 99% by mass or less, more preferably 97% by mass or less, still more preferably 95% by mass or less, still more preferably 90% by mass or less, and 20% by mass.
- the content is 30% by mass or more, and more preferably 50% by mass or more.
- the weight average molecular weight (Mw) of the ether group-containing polymer (F) is preferably 1,000 or more, more preferably 3,000, from the viewpoint of the antifouling property and viscosity of the antifouling coating film to be formed. Or more, more preferably 5,000 or more, particularly preferably 7,000 or more, and preferably 150,000 or less, more preferably 100,000 or less, still more preferably 50,000 or less, particularly preferably 30,000. 000 or less.
- the content of the ether group-containing polymer (F) in the antifouling coating composition is preferably from the viewpoint of improving the antifouling property of the antifouling coating film formed from the coating composition and maintaining the strength. Is 0.1% by mass or more, more preferably 0.5% by mass or more, further preferably 2% by mass or more, and preferably 50% by mass or less, more preferably 25% by mass or less, still more preferably 10% by mass. % Or less.
- the content of the ether group-containing polymer (F) in the solid content of the antifouling coating composition is a viewpoint of improving the antifouling property of the antifouling coating film formed from the coating composition, and a viewpoint of maintaining strength. Therefore, it is preferably 0.2% by mass or more, more preferably 1% by mass or more, further preferably 4% by mass or more, and preferably 80% by mass or less, more preferably 50% by mass or less, still more preferably 20% by mass. It is as follows.
- the antifouling coating composition of the present invention may contain an organosilicon crosslinking agent (G) for the purpose of improving the curability and coating strength of the antifouling coating film.
- the organosilicon crosslinking agent (G) is preferably a compound represented by the following formula (G1) and / or a partial condensate thereof.
- R 51 d SiY (4-d) (G1) (In the formula (G1), R 51 represents a hydrocarbon group having 1 to 6 carbon atoms, Y independently represents a hydrolyzable group, and d represents an integer of 0 to 2.)
- each R 51 independently represents a hydrocarbon group having 1 to 6 carbon atoms, such as a straight chain or branched alkyl group such as a methyl group, an ethyl group, or a propyl group, or cyclohexyl.
- a cyclic alkyl group such as a group, an alkenyl group such as a vinyl group, or an aryl group such as a phenyl group. Among these, a methyl group and an ethyl group are preferable.
- d is 2
- a plurality of R 51 may be the same or different.
- each Y independently represents a hydrolyzable group
- examples of the hydrolyzable group include the hydrolyzable groups exemplified in the formula (A1).
- an alkoxy group and an oxime group are preferable, an alkoxy group is more preferable, and a methoxy group and an ethoxy group are still more preferable.
- d represents an integer of 0 to 2, and is preferably 0 from the viewpoint of improving the curability and film strength of the antifouling coating film.
- What is marketed can be used as an organosilicon crosslinking agent (G).
- Commercially available products include, for example, “ethyl silicate 28” manufactured by Colcoat Co., Ltd. and “normal ethyl silicate” manufactured by Tama Chemical Industry Co., Ltd. as tetraethyl orthosilicate.
- Examples of the partial decomposition condensate of tetraethyl orthosilicate include “Silicate 40” manufactured by Tama Chemical Industry Co., Ltd.
- alkyltrialkoxysilane examples include “KBM-13” manufactured by Shin-Etsu Chemical Co., Ltd.
- the content of the organosilicon crosslinking agent (G) in the solid content of the coating composition is the curing rate of the coating film to be formed. From the viewpoint of adjusting the thickness and improving the coating film strength, it is preferably 0.2 to 20% by mass, more preferably 0.4 to 10% by mass.
- the antifouling coating composition of the present invention may contain a curing catalyst (H) for the purpose of improving the curing rate of the formed coating film and improving the coating film strength.
- Examples of the curing catalyst (H) include the curing catalyst described in JP-A-4-106156.
- tin carboxylates such as tin naphthenate and tin oleate; Dibutyltin diacetate, dibutyltin acetoacetonate, dibutyltin dilaurate, dibutyltin dioleate, dibutyltin oxide, dibutyltin dimethoxide, dibutyltin dipentoate, dibutyltin dioctoate, dibutyltin dineodecanoate, dioctyltin dineodecanoate , Tin compounds such as bis (dibutyltin laurate) oxide, dibutyl bis (triethoxysiloxy) tin, bis (dibutyltin acetate) oxide, dibutyltin bis (ethylmalate) and dioctyltin bis (eth
- a commercially available catalyst can be used as the curing catalyst (H). Examples thereof include “NEOSTAN U-100” manufactured by Nitto Kasei Co., Ltd., “Geck TL” manufactured by DIC Corporation, and the like.
- the content of the curing catalyst (H) in the solid content of the coating composition is a viewpoint that improves the curing rate of the formed coating film. And 0.001% by mass or more, more preferably 0.01% by mass or more, and preferably 10% by mass from the viewpoint of improving the balance with the pot life after preparation of the coating composition. % Or less, more preferably 1% by mass or less.
- the antifouling coating composition of the present invention may contain a dehydrating agent (I) for the purpose of improving the storage stability of the coating composition.
- dehydrating agent (I) for example, zeolite known by the general name of “molecular sieve”, porous alumina, orthoester such as orthoformate alkyl ester, orthoboric acid, isocyanates and the like can be used. These dehydrating agents may be used alone or in combination of two or more.
- the content of the dehydrating agent (I) in the solid content of the coating composition is from the viewpoint of improving the storage stability of the coating composition.
- it is 0.1 mass% or more, More preferably, it is 0.5 mass% or more, Preferably it is 10 mass% or less, More preferably, it is 5 mass% or less.
- the antifouling coating composition of the present invention is for the purpose of improving the design and visibility of the coating composition and its coating film, excluding the titanium oxide (C) and the inorganic filler (D), and other coloring.
- a pigment (J) may be contained.
- the other color pigment (J) examples include inorganic color pigments such as carbon black, petal (red iron oxide), and yellow iron oxide, and organic color pigments such as naphthol red and phthalocyanine blue.
- the color pigment may further contain various colorants such as dyes. These color pigments may be used alone or in combination of two or more.
- the content of the pigment (J) in the solid content of the antifouling coating composition is preferably 0.5 to 20% by mass. .
- the antifouling coating composition of the present invention may contain an organic solvent (K) for the purpose of improving coating workability by keeping the viscosity of the coating composition low and improving spray atomization. Good.
- organic solvent (K) examples include aromatic hydrocarbon organic solvents, aliphatic hydrocarbon organic solvents, alicyclic hydrocarbon organic solvents, ketone organic solvents, and ester organic solvents. Of these, aromatic hydrocarbon organic solvents and ketone organic solvents are preferred.
- Examples of the aromatic hydrocarbon-based organic solvent include toluene, xylene, mesitylene and the like.
- Examples of the aliphatic hydrocarbon organic solvent include pentane, hexane, heptane, and octane.
- Examples of the alicyclic hydrocarbon organic solvent include cyclohexane, methylcyclohexane, and ethylcyclohexane.
- Examples of the ketone organic solvent include acetylacetone, acetone, methyl ethyl ketone, methyl isobutyl ketone, and dimethyl carbonate.
- ester organic solvent examples include propylene glycol monomethyl ether acetate. These organic solvents (K) may be used alone or in combination of two or more.
- the content of the organic solvent (K) in the coating composition can be appropriately adjusted according to the viscosity of the coating composition.
- it is preferably 1% by mass or more, more preferably 10% by mass or more, further preferably 15% by mass or more, and still more preferably 25% by mass or more, and from the viewpoint of suppressing sagging during coating, It is 70 mass% or less, More preferably, it is 40 mass% or less.
- the antifouling coating composition of the present invention may contain a silane coupling agent (L) for the purpose of improving adhesion to the base.
- silane coupling agent (L) for example, a compound represented by the following formula (L1) is preferably used.
- R 21 and R 22 each independently represents an alkyl group having 1 to 10 carbon atoms, an alkenyl group, an aryl group or a halogenated alkyl group, preferably a methyl group or an ethyl group.
- R 23 is a group represented by —NR— (R represents a hydrogen atom or a hydrocarbon group having 1 to 10 carbon atoms), an ether group (—O—), a thioether group (—S— ), An ester group (—C ( ⁇ O) —O—), or an amide group (—C ( ⁇ O) —NR—, where R represents a hydrogen atom or a hydrocarbon group having 1 to 10 carbon atoms).
- Z is a polar group, preferably an amino group, glycidyl group, isocyanate group, thiol group, hydrosilyl group, or (meth) acryl group (CH 2 CHCOO— or CH 2 C (CH 3 ) COO -), More preferably an amino group.
- w is an integer of 2 or 3, preferably 3.
- silane coupling agent (L) examples include 3- (2-aminoethyl) aminopropyltrimethoxysilane, 3-aminopropyltrimethoxysilane, 3-aminopropyltriethoxysilane, 3- (2- (2-aminoethyl) aminoethyl) aminopropyltrimethoxysilane, 3-glycidoxypropyltrimethoxysilane, 3-isocyanatopropyltrimethoxysilane, 3-mercaptopropyltrimethoxysilane, and N-phenyl-3-aminopropyl Examples include trimethoxysilane, and these partial condensates may be used.
- silane coupling agents (L) may be used alone or in combination of two or more.
- the content of the silane coupling agent (L) in the solid content of the coating composition is determined by the antifouling coating film to be formed. From the viewpoint of improving the adhesion to the substrate or the undercoat coating film, the content is preferably 0.01 to 10% by mass, more preferably 0.05 to 2% by mass.
- the antifouling coating composition of the present invention may contain other antifouling agent (M) other than the pyrithione salt (B) for the purpose of improving the antifouling property of the antifouling coating film to be formed.
- antifouling agents include, for example, cuprous oxide, rhodan copper, copper, 4-bromo-2- (4-chlorophenyl) -5- (trifluoromethyl) -1H-pyrrole-3-carbonitrile ( Common name: tralopyryl), 4,5-dichloro-2-n-octyl-4-isothiazolin-3-one, borane-nitrogen base adducts (pyridine triphenylborane, 4-isopropylpyridine diphenylmethylborane, etc.), ( +/ ⁇ )-4- [1- (2,3-dimethylphenyl) ethyl] -1H-imidazole (abbreviation: medetomidine), N, N-dimethyl-N ′-(3,4-dichlorophenyl) urea, N— (2,4,6-trichlorophenyl) maleimide, 2-methylthio-4-tert-butylamino-6-
- cuprous oxide, rhodan copper, copper, tralopyryl, 4,5-dichloro- 2-n-octyl-4-isothiazolin-3-one and borane-nitrogen base adducts are preferred.
- the content of the other antifouling agent (M) in the solid content of the coating composition is determined by the antifouling coating film to be formed. From the viewpoint of improving the antifouling property, it is preferably 0.05 to 50% by mass, more preferably 1 to 30% by mass.
- the antifouling coating composition of the present invention may contain a sagging-preventing / precipitating agent (N).
- Anti-sagging and anti-settling agents (N) include organic clay waxes (Al, Ca, Zn stearate salts, lecithin salts, alkyl sulfonates, etc.), organic waxes (polyethylene wax, polyethylene oxide wax, amide wax). , Polyamide wax, hydrogenated castor oil wax, etc.), a mixture of organic clay wax and organic wax, and the like.
- N Commercially available products can be used as the anti-sagging / anti-settling agent (N). Examples of commercially available products include “Disparon 305”, “Disparon 4200-20”, and “Dispalon A630-20X” manufactured by Enomoto Kasei Co., Ltd.
- the anti-sagging / anti-settling agent (N) content in the solid content of the coating composition is preferably 0.00.
- the amount is from 01 to 10% by mass, more preferably from 0.1 to 3% by mass.
- the antifouling paint composition of the present invention may contain an enzyme (O) for the purpose of improving the antifouling property of the antifouling coating film to be formed.
- Examples of the enzyme (O) include serine protease, cysteine protease, metalloproteinase, cellulase, hemicellulase, pectinase, and glycosidase.
- the content of the enzyme in the solid content of the coating composition is preferably 0.0005 to 5% by mass, more preferably 0.01 to 0.1% by mass.
- the antifouling paint composition of the present invention may be a one-component paint composed of one component, or a multi-component paint composed of two or more components.
- each component contains one or more components, and is packaged separately and then stored and stored in a container such as a can.
- the coating composition can be prepared by mixing the contents of each component during painting.
- a “main component” containing a curable organopolysiloxane (A) that is the main component of the binder resin of the coating composition reacts with the curable polyorganosiloxane (A) to form a crosslinked structure.
- G organosilicon cross-linking agent
- a component referred to as an “optional component (additive component)” including the optional component may be added.
- the antifouling paint composition of the present invention may be, for example, a two-component paint composed of a main component and a hardener component.
- the three-component type includes a main component, a hardener component, and an additive component. It may be a paint.
- the base component preferably further contains a pyrithione salt (B) and titanium oxide (C).
- the antifouling coating film of the present invention is formed from the antifouling coating composition of the present invention.
- an antifouling coating film can be formed by applying the antifouling coating composition of the present invention to a substrate and drying it.
- Examples of the method for applying the antifouling coating composition of the present invention include known methods such as brushes, rollers, and sprays.
- the antifouling coating composition applied by the above-described method can be cured, for example, by allowing it to stand for about 0.5 to 7 days at 25 ° C. to form a coating film.
- the antifouling coating composition may be cured while blowing air under heating.
- the thickness of the antifouling coating film of the present invention after curing is preferably about 100 to 2,000 ⁇ m, for example, from the viewpoint of improving the coating film strength.
- a method for producing the antifouling coating film of this thickness there is a method in which the coating composition is applied at a thickness of preferably 30 to 400 ⁇ m, more preferably 50 to 300 ⁇ m per application, once to a plurality of times. Can be mentioned.
- the substrate with an antifouling coating film according to the present invention has the antifouling coating film of the present invention on the substrate.
- the manufacturing method of the base material with an antifouling coating film of this invention is not specifically limited, For example, the process (1) which obtains an application body or an impregnation body by apply
- the above-described application method can be employed as a method for applying the coating composition to the substrate.
- the above-described application method can be employed.
- limiting in particular in the method to make it impregnate It can carry out by immersing a base material in the coating composition of sufficient quantity for making it impregnate.
- limiting in particular in the method of hardening the said coating composition impregnated or impregnated It can harden
- the base material with an antifouling coating film of this invention is the process (i) which hardens the antifouling coating composition of this invention, and forms a coating film, and the process (ii) which affixes the said coating film on a base material. It can also be obtained by a production method having
- Examples of the base material include ships (container ships, large steel ships such as tankers, fishing ships, FRP ships, wooden ships, and hulls such as yachts; these new ships or repair ships), fishing materials (ropes, Fishing nets, fishing gear, floats, buoys, etc.), oil pipelines, water conduits, circulating water pipes, diver suits, underwater glasses, oxygen cylinders, bathing suits, torpedoes, underwater structures such as water and water outlets for thermal power and nuclear power plants, seabed Examples include cables, seawater use equipment (seawater pumps, etc.), mega floats, bay roads, submarine tunnels, harbor facilities, and various structures for marine civil engineering works in canals and waterways.
- the base material is preferably a ship, an underwater structure or a fishing material, more preferably a ship, an underwater structure or a fishing gear, further preferably a ship or an underwater structure, It is particularly preferred.
- the said base material is coat
- the antifouling method of the present invention is characterized in that the antifouling coating film of the present invention is used, that is, an object (base material) to be prevented from attaching aquatic organisms is coated with the antifouling coating film of the present invention.
- the coating film obtained by curing the antifouling coating composition of the present invention is excellent in antifouling property, and can prevent the substrate covered with the coating film from being damaged by aquatic organisms.
- the antifouling property of an antifouling coating film formed from a pyrithione salt-containing organopolysiloxane antifouling coating composition is reduced.
- the method for suppressing a decrease in the antifouling property of the antifouling coating film of the present invention is an organopolysiloxane antifouling comprising a curable organopolysiloxane (A), a pyrithione salt (B), and titanium oxide (C).
- the antifouling coating film (for example, one formed on a substrate) is preferably placed in an environment exposed to sunlight, and the antifouling property may be lowered.
- a curable organopolysiloxane (A), a pyrithione salt (B), or a predetermined compound which is used to carry out such a method for suppressing the antifouling property of the antifouling coating film of the present invention.
- Technical matters such as antifouling paint compositions containing titanium oxide (C) and other optional components, and curing methods thereof (that is, methods for producing antifouling coatings or substrates with antifouling coatings) The same as described above in the specification.
- curable organopolysiloxane (A) may be referred to as “(A) component”, the pyrithione salt (B) as “(B) component”, and the titanium oxide (C) as “(C) component”. .
- a mixture comprising 20 g of NK ester AM-90G, 80 g of isobutyl acrylate, and 4 g of 2,2′-azobis (2-methylbutyronitrile) is maintained while maintaining the temperature of methyl amyl ketone in the range of 100 ⁇ 5 ° C.
- the solution was dropped into the reaction vessel over 4 hours. Thereafter, the mixture was stirred for 2 hours while maintaining the same temperature range to obtain an ether group-containing polymer (FA) solution.
- FA ether group-containing polymer
- ⁇ Example of production of ether group-containing polymer (FB) solution The reaction was performed under normal pressure and nitrogen atmosphere. Into a reaction vessel equipped with a stirrer, a reflux condenser, a thermometer, a nitrogen introduction tube and a dropping funnel, 42.86 g of methyl amyl ketone was charged and heated until the internal temperature reached 100 ° C. while stirring. While maintaining the temperature of methyl amyl ketone in the reaction vessel in the range of 100 ⁇ 5 ° C., a mixture of 30 g of NK ester AM-90G and 4 g of 2,2′-azobis (2-methylbutyronitrile), and Silaplane FM -0711 70 g was dropped into the reaction vessel over 4 hours. Thereafter, the mixture was stirred for 2 hours while maintaining the same temperature range to obtain an ether group-containing polymer (FB) solution.
- FB ether group-containing polymer
- ⁇ Viscosity of polymer solution The viscosity (unit: mPa ⁇ s) of the polymer solution at a liquid temperature of 25 ° C. was measured using an E-type viscometer (TV-25, manufactured by Toki Sangyo Co., Ltd.).
- ⁇ Average molecular weight of polymer> The weight average molecular weight (Mw) of the polymer was measured using GPC (gel permeation chromatography) under the following conditions.
- Eluent Tetrahydrofuran (THF)
- Flow rate 0.500 ml / min Detector: RI
- Table 1 shows the characteristics of the unsaturated monomer used in the polymerization, the obtained ether group-containing polymer (F) and the solution thereof
- [Coating composition] -Blending components The blending components used in the coating composition are shown in Tables 2 to 4.
- the kneaded material of curable organopolysiloxane (A) and inorganic filler (silica) (D) shown in Table 2 shows curable organopolysiloxane (A) and inorganic filler (silica) (D) in Table 2. It was obtained by kneading by a known method using the amount described in 1.
- Table 3 when the surface treatment agent for titanium oxide was analyzed with a fluorescent X-ray analyzer (EDX-720, manufactured by Shimadzu Corporation), each titanium oxide was 0.1% relative to 100% by mass of titanium oxide. The metal elements and metalloid elements of the compounds detected by 1% by mass or more are shown.
- Each component is mixed and stirred in accordance with the blending amount (parts by mass) described in Table 5 and Table 6, and a one-component paint composition consisting of only the main component, a main component, a curing agent component, and an additive component.
- a mold coating composition was prepared.
- the components of each component were sufficiently stirred and mixed using a disperser.
- the test plate was immersed off the coast of Miyajima in Hiroshima Prefecture so that the antifouling coating film was perpendicular to the seawater surface and the vicinity of the upper end of the test plate intersected the seawater surface.
- the test surface was installed so that it was exposed to sufficient sunlight, and the conditions were such that it would be easily affected by sunlight. After 2 months, 5 months, and 11 months, visually observe the ratio of the area of marine biofouling areas including slime occupying the antifouling film surface 10 cm or more below the line intersecting the sea level Evaluated.
- the antifouling property was evaluated at the following evaluation points. The results are shown in Table 5 and Table 6.
- (Evaluation points) 5 The area where marine organisms adhere is less than 1% of the entire test surface. 4: The area where marine organisms adhere is less than 1% and less than 10%. 3: The area where marine organisms adhere is between 10% and 30% of the entire test surface. Less than 2: The adhesion area of marine organisms is 30% or more and less than 60% of the entire test surface 1: The adhesion area of marine organisms is 60% or more of the entire test surface
- the coating composition of the present invention can provide an antifouling coating film that exhibits good antifouling properties even under conditions near the sea surface exposed to the influence of sunlight.
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Abstract
Description
本発明の要旨は以下のとおりである。
硬化性オルガノポリシロキサン(A)と、
ピリチオン塩(B)と、
酸化チタン(C)とを含むオルガノポリシロキサン系防汚塗料組成物であり、
酸化チタン(C)が、ケイ素化合物(C1)、ジルコニウム化合物(C2)及び亜鉛化合物(C3)からなる群より選ばれる少なくとも1種を含む化合物によって表面処理されていることを特徴とする防汚塗料組成物。
[2]
前記酸化チタン(C)がケイ素化合物(C1)及びジルコニウム化合物(C2)の両方を含む化合物によって表面処理されていることを特徴とする、項1に記載の防汚塗料組成物。
[3]
前記ピリチオン塩(B)が銅ピリチオンを含むことを特徴とする項1または2に記載の防汚塗料組成物。
[4]
更に、シリコーンオイル(E)および/またはエーテル基含有重合体(F)を含有する、項1~3のいずれか一項に記載の防汚塗料組成物。
[5]
項1~4のいずれか一項に記載の防汚塗料組成物から形成された防汚塗膜。
[6]
項5に記載の防汚塗膜を基材上に有する、防汚塗膜付き基材。
[7]
前記基材が船舶、水中構造物または漁業資材である、項6に記載の防汚塗膜付き基材。
[8]
項1~4のいずれか一項に記載の防汚塗料組成物を基材に塗布又は含浸させることにより、塗布体又は含浸体を得る工程(1)、及び
前記塗布体又は含浸体を乾燥することにより、前記塗料組成物を硬化させる工程(2)
を有する、
防汚塗膜付き基材の製造方法。
[9]
項1~4のいずれか一項に記載の防汚塗料組成物を硬化させて塗膜を形成する工程(i)、及び
前記塗膜を基材に貼付する工程(ii)を有する、
防汚塗膜付き基材の製造方法。
[10]
項5に記載の防汚塗膜により基材を防汚する防汚方法。
[11]
硬化性オルガノポリシロキサン(A)と、ピリチオン塩(B)と、酸化チタンとを含む防汚塗料組成物から形成される防汚塗膜の防汚性の低下を抑制する方法であって、
硬化性オルガノポリシロキサン(A)と、ピリチオン塩(B)と、酸化チタンとを含む防汚塗料組成物から防汚塗膜を形成し、
前記酸化チタンとして、ケイ素化合物(C1)、ジルコニウム化合物(C2)及び亜鉛化合物(C3)からなる群より選ばれる少なくとも1種を含む化合物によって表面処理されている酸化チタン(C)を用いることを特徴とする、防汚塗膜の防汚性低下の抑制方法。
[防汚塗料組成物]
本発明の防汚塗料組成物(以下、単に「塗料組成物」ともいう。)は、硬化性オルガノポリシロキサン(A)と、ピリチオン塩(B)と、酸化チタン(C)とを含有することを特徴とする。
本発明の防汚塗料組成物は、防汚塗膜の防汚性を高めることを目的として、硬化性オルガノポリシロキサンを含有する。
式(A1)中、R12は、それぞれ独立に、ヒドロキシ基又は加水分解性基を示す。
R12におけるオキシム基としては、総炭素原子数が1~10のオキシム基が好ましく、例えば、ジメチルケトオキシム基、メチルエチルケトオキシム基、ジエチルケトオキシム基、及びメチルイソプロピルケトオキシム基等が挙げられる。
R12におけるアルケニルオキシ基としては、炭素原子数3~10のアルケニルオキシ基が好ましく、例えば、イソプロペニルオキシ基、イソブテニルオキシ基、及び1-エチル-2-メチルビニルオキシ基等が挙げられる。
式(A1)中、rは1~3の整数を示す。
R12がヒドロキシ基である場合、rは好ましくは1であり、R12がヒドロキシ基以外の置換基である場合、rは好ましくは2である。
なお、pは、-(SiR13 2-O)-の平均付加モル数(平均繰り返し数)を意味する。
本発明の防汚塗料組成物は、形成される防汚塗膜の防汚性を高めることを目的として、ピリチオン塩(B)を含有する。
ピリチオン塩(B)は下記一般式(B1)で表されるピリチオン金属塩化合物を含有する。
式(B1)中、防汚塗膜に良好な防汚性を付与できる点から、MはCuまたはZnであることが好ましく、Cuであることがさらに好ましい。また、nは2が好ましい。
ピリチオン塩(B)としては、例えば、MがCuのものとZnのものなど2種以上のものを組み合わせて用いてもよい。
本発明の防汚塗料組成物は、防汚塗膜の耐光性、および下地隠ぺい性を高めることを目的として、酸化チタン(C)を含有する。
酸化チタン(C)がケイ素化合物(C1)によって表面処理されている場合、その量は、ケイ素化合物が酸化ケイ素として酸化チタン(C)100質量%に対して0.1~10質量%が好ましく、0.3~5質量%がさらに好ましい。
酸化チタン(C)が亜鉛化合物(C3)によって表面処理されている場合、その量は、亜鉛化合物が酸化亜鉛として酸化チタン(C)100質量%に対して0.1~10質量%が好ましく、0.3~5質量%がさらに好ましい。
酸化チタン(C)としては、任意の平均粒子径のものを用いてもよいが、防汚塗膜の下地隠ぺい性や防汚塗料組成物の塗装作業性の観点から、好ましくは0.01~10μm、さらに好ましくは0.05~5μmである。
塗料組成物中の酸化チタン(C)の含有量は、防汚塗料組成物の塗装作業性や防汚塗膜の防汚性を向上させる観点から、好ましくは0.3質量%以上、より好ましくは1質量%以上であり、そして、好ましくは30質量%以下、より好ましくは10質量%以下である。
本発明の防汚塗料組成物は、硬化性オルガノポリシロキサン(A)、ピリチオン塩(B)及び酸化チタン(C)の他に、必要に応じて、無機充填剤(D)、シリコーンオイル(E)、エーテル基含有重合体(F)、有機ケイ素架橋剤(G)、硬化触媒(H)、脱水剤(I)、その他着色顔料(J)、有機溶剤(K)、シランカップリング剤(L)、その他防汚剤(M)、タレ止め・沈降防止剤(N)、酵素(O)等を含有していてもよい。
本発明の防汚塗料組成物は、該塗料組成物の流動性、及びチクソトロピー性を向上させることを目的として、酸化チタン(C)を除く無機充填剤(D)を含有してもよい。
シリカとしては、例えば、湿式法シリカ(水和シリカ)、乾式法シリカ(フュームドシリカ、無水シリカ)等の親水性シリカ(表面未処理シリカ)を用いることができる。また、前記シリカの表面を疎水処理した疎水性シリカ、具体的には、疎水性湿式シリカ、疎水性フュームドシリカ等を用いることもできる。これらのシリカは、単独でも、2種以上を組み合わせて用いてもよい。
本発明の塗料組成物が無機充填剤(D)を含有する場合、硬化性オルガノポリシロキサン(A)100質量部に対する無機充填剤(D)の量は、塗料組成物のチクソトロピー性を向上させる観点、及び塗膜強度や塗膜硬度を向上させる観点から、好ましくは0.5質量部以上、より好ましくは1質量部以上、更に好ましくは2質量部以上、より更に好ましくは3質量部以上、より更に好ましくは4質量部以上、より更に好ましくは5質量部以上、より更に好ましくは6質量部以上、より更に好ましくは7質量部以上であり、塗料組成物の粘度の過度な上昇を抑制する観点から、好ましくは100質量部以下、より好ましくは50質量部以下、更に好ましくは20質量部以下である。
本発明の防汚塗料組成物は、形成される防汚塗膜の防汚性を向上させることを目的として、シリコーンオイル(E)を含有してもよい。
シリコーンオイル(E)としては、下記式(E1)で表されるシリコーンオイルが好ましい。
シリコーンオイル(E)としては、R31及びR32がアルキル基のみで構成されたものや、アルキル基およびアリール基で構成されたものが好ましい。
複数存在するR33は、それぞれ同一でも異なっていてもよい。
本発明の防汚塗料組成物は、シリコーンオイル(E)を単独でも、2種以上を併用してもよい。
本発明の防汚塗料組成物は、防汚塗膜の防汚性を向上させることを目的として、エーテル基含有重合体(F)を含有してもよい。
式(F1)中、mは1~50の整数であり、好ましくは1~15の整数である。
式(F1)中、nは0~50の整数であり、好ましくは0~20の整数であり、より好ましくは0である。
なお、Xがエステル結合又はアミド結合である場合、カルボニル炭素が、R1が結合する炭素原子と結合することが好ましい。
このような不飽和単量体(f1)として、市販のものを用いることができ、例えば、新中村化学工業(株)製のNKエステル AM-90G(メトキシポリエチレングリコール#400アクリレート)、NKエステル AM-130G(メトキシポリエチレングリコール#550アクリレート)、NKエステル M-90G(メトキシポリエチレングリコール#400メタクリレート)、NKエステル M-230G(メトキシポリエチレングリコール#1000メタクリレート)、共栄社化学(株)製ライトアクリレートMTG-A(メトキシ-トリエチレングルコールアクリレート)、ライトアクリレートEC-A(エトキシ-ジエチレングルコールアクリレート)、ライトアクリレートEHDG-AT(2-エチルヘキシル-ジエチレングリコールアクリレート)、ライトエステルHOA(N)(2-ヒドロキシエチルアクリレート)、ライトエステルHO-250(N)(2-ヒドロキシエチルメタクリレート)、ライトエステルHOP(N)(2-ヒドロキシプロピルメタクリレート)、ライトエステル041MA(メトキシポリエチレングリコールメタクリレート)日油(株)製のブレンマーANP-300(ノニルフェノキシポリプロピレングリコールアクリレート)、アルケマ(株)製のSR504(エトキシ化ノニルフェニルアクリレート)、大阪有機化学工業(株)製のビスコート#MTG(メトキシポリエチレングリコールアクリレート)等が挙げられる。
なお、Xがエステル結合又はアミド結合であるとき、カルボニル炭素が、R41が結合する炭素原子と結合していることが好ましい。
オルガノポリシロキサン基含有不飽和単量体(f22)としては市販のものを用いることができ、例えば、JNC(株)製のサイラプレーンTM-0701T(トリス(トリメチルシロキシ)シリルプロピルメタクリレート)、サイラプレーンFM-0711(メタクリル基含有ジメチルポリシロキサン、平均分子量1,000)、サイラプレーンFM-0721(メタクリル基含有ジメチルポリシロキサン、平均分子量5,000)等が挙げられる。
本発明の防汚塗料組成物は、防汚塗膜の硬化性及び塗膜強度を向上させることを目的として、有機ケイ素架橋剤(G)を含有してもよい。
R51 dSiY(4-d) (G1)
(式(G1)中、R51は、炭素原子数1~6の炭化水素基を示し、Yは、それぞれ独立に、加水分解性基を示し、dは0~2の整数を示す。)
なお、dが2であるとき、複数存在するR51は、それぞれ同一でも異なっていてもよい。
有機ケイ素架橋剤(G)としては、市販されているものを使用することができる。市販品として、例えば、テトラエチルオルトシリケートとしてはコルコート社製「エチルシリケート28」、及び多摩化学工業(株)製「正珪酸エチル」が挙げられる。テトラエチルオルトシリケートの部分解縮合物としては、多摩化学工業(株)製「シリケート40」、及び旭化成ワッカーシリコーン(株)製「WACKER SILICATE TES 40 WN」が挙げられる。アルキルトリアルコキシシランとしては、信越化学工業(株)製「KBM-13」等が挙げられる。
本発明の防汚塗料組成物は、形成される塗膜の硬化速度を向上させ、塗膜強度を向上させることを目的として、硬化触媒(H)を含有してもよい。
具体的には、ナフテン酸錫、オレイン酸錫等のカルボン酸錫類;
ジブチル錫ジアセテート、ジブチル錫アセトアセトネート、ジブチル錫ジラウレート、ジブチル錫ジオレート、ジブチル錫オキサイド、ジブチル錫ジメトキシド、ジブチル錫ジペントエート、ジブチル錫ジオクトエート、ジブチル錫ジネオデカノエート、ジオクチル錫ジネオデカノエート、ビス(ジブチルスズラウレート)オキサイド、ジブチルビス(トリエトキシシロキシ)錫、ビス(ジブチルスズアセテート)オキサイド、ジブチル錫ビス(エチルマレート)及びジオクチル錫ビス(エチルマレート)等の錫化合物類;
テトライソプロポキシチタン、テトラ-N-ブトキシチタン、テトラキス(2-エチルヘキソキシ)チタン、ジプロポキシビス(アセチルアセトナト)チタン、チタニウムイソプロポキシオクチルグリコール等のチタン酸エステル類又はチタンキレート化合物;
ナフテン酸亜鉛、ステアリン酸亜鉛、亜鉛-2-エチルオクトエート、鉄-2-エチルヘキソエート、コバルト-2-エチルヘキソエート、マンガン-2-エチルヘキソエート、ナフテン酸コバルト、アルコキシアルミニウム化合物等の有機金属化合物類;
酢酸カリウム、酢酸ナトリウム、及びシュウ酸リチウム等のアルカリ金属の低級脂肪酸塩類等が挙げられる。
本発明の防汚塗料組成物は、該塗料組成物の貯蔵安定性を向上させることを目的として、脱水剤(I)を含有してもよい。
本発明の防汚塗料組成物は、該塗料組成物及びその塗膜の意匠性及び視認性を向上させることを目的として、前記酸化チタン(C)及び無機充填剤(D)を除く、その他着色顔料(J)を含有してもよい。
本発明の防汚塗料組成物がその他着色顔料(J)を含有する場合、防汚塗料組成物の固形分中の顔料(J)の含有量は、好ましくは0.5~20質量%である。
本発明の防汚塗料組成物は、該塗料組成物の粘度を低く保ち、スプレー霧化性を向上させることにより塗装作業性を向上させることを目的として、有機溶剤(K)を含有してもよい。
脂肪族炭化水素系有機溶剤としては、例えば、ペンタン、ヘキサン、ヘプタン、及びオクタン等が挙げられる。
ケトン系有機溶剤としては、例えば、アセチルアセトン、アセトン、メチルエチルケトン、メチルイソブチルケトン、及び炭酸ジメチル等が挙げられる。
これらの有機溶剤(K)は、単独でも、2種以上を組み合わせて用いてもよい。
本発明の防汚塗料組成物は、下地との付着性を向上させることを目的として、シランカップリング剤(L)を含んでいてもよい。
このようなシランカップリング剤(L)としては、例えば、3-(2-アミノエチル)アミノプロピルトリメトキシシラン、3-アミノプロピルトリメトキシシラン、3-アミノプロピルトリエトキシシラン、3-(2-(2-アミノエチル)アミノエチル)アミノプロピルトリメトキシシラン、3-グリシドキシプロピルトリメトキシシラン、3-イソシアネートプロピルトリメトキシシラン、3-メルカプトプロピルトリメトキシシラン、及びN-フェニル-3-アミノプロピルトリメトキシシラン等が挙げられ、これらの部分縮合物を用いてもよい。
本発明の防汚塗料組成物がシランカップリング剤(L)を含有する場合、該塗料組成物の固形分中のシランカップリング剤(L)の含有量は、形成される防汚塗膜の基材や下塗り塗膜に対する付着性を向上させる観点から、好ましくは0.01~10質量%、より好ましくは0.05~2質量%である。
本発明の防汚塗料組成物は、形成させる防汚塗膜の防汚性を向上させることを目的として、前記ピリチオン塩(B)以外のその他防汚剤(M)を含有してもよい。
本発明の防汚塗料組成物は、タレ止め・沈降防止剤(N)を含有してもよい。
タレ止め・沈降防止剤(N)としては、有機粘土系ワックス(Al、Ca、Znのステアレート塩、レシチン塩、アルキルスルホン酸塩等)、有機系ワックス(ポリエチレンワックス、酸化ポリエチレンワックス、アマイドワックス、ポリアマイドワックス、水添ヒマシ油ワックス等)、有機粘土系ワックスと有機系ワックスの混合物等が挙げられる。
本発明の防汚塗料組成物は、形成される防汚塗膜の防汚性を向上させることを目的として、酵素(O)を含有してもよい。
本発明の防汚塗料組成物は、1つのコンポーネントからなる1液型塗料としてもよく、また、2つ以上のコンポーネントからなる多液型塗料としてもよい。
本発明の防汚塗膜は、本発明の防汚塗料組成物から形成されたものである。具体的には、例えば、本発明の防汚塗料組成物を基材等に塗布した後、乾燥させることにより防汚塗膜を形成することができる。
前述の方法により塗布した防汚塗料組成物は、例えば、25℃の条件下、0.5~7日間程度放置することにより硬化し、塗膜を形成することができる。なお、該防汚塗料組成物の硬化にあたっては、加熱下で送風しながら行ってもよい。
本発明に係る防汚塗膜付き基材は、本発明の防汚塗膜を基材上に有するものである。
本発明の防汚塗膜付き基材の製造方法は特に限定されないが、例えば、本発明の防汚塗料組成物を基材に塗布又は含浸させることにより、塗布体又は含浸体を得る工程(1)、及び該工程により基材に塗布又は含浸させた塗料組成物を硬化させる工程(2)を有する製造方法により得ることができる。
工程(ii)において塗膜を基材に貼付する方法に特に制限はなく、例えば、特開2013-129724号公報に記載の方法により貼付することができる。
これらの中でも、基材は、船舶、水中構造物または漁業資材であることが好ましく、船舶、水中構造物または漁具であることがより好ましく、船舶または水中構造物であることがさらに好ましく、船舶であることが特に好ましい。
なお、上記基材は、下塗り塗膜(例えば、エポキシ樹脂系、ウレタン樹脂系、シリコーン樹脂系等)、防錆剤等のその他の処理剤、あるいは本発明の防汚塗膜で被覆されていてもよい。
本発明の防汚方法は、本発明の防汚塗膜を使用する、つまり水棲生物の付着を防止したい対象物(基材)を本発明の防汚塗膜で被覆することを特徴とする。
本発明の防汚塗料組成物を硬化させた塗膜は、防汚性に優れ、該塗膜によって被覆された基材の水棲生物による汚損を抑制することができる。
本発明は一つの側面において、ピリチオン塩含有オルガノポリシロキサン系防汚塗料組成物から形成される防汚塗膜の、特に日光の影響を受けやすい環境に曝された場合の、防汚性の低下を抑制する方法を提供する。
このような本発明の防汚塗膜の防汚性低下の抑制方法を実施するために利用される、硬化性オルガノポリシロキサン(A)、ピリチオン塩(B)、所定の化合物によって表面処理されている酸化チタン(C)およびその他の任意成分を含有する防汚塗料組成物や、その硬化方法(つまり防汚塗膜または防汚塗膜付き基材の製造方法)などの技術的事項は、本明細書で前述したことと同様である。
以下、硬化性オルガノポリシロキサン(A)を「(A)成分」、ピリチオン塩(B)を「(B)成分」、酸化チタン(C)を「(C)成分」等と表記する場合がある。
<エーテル基含有重合体(FA)溶液の製造例>
反応は常圧、窒素雰囲気下で行った。撹拌機、還流冷却器、温度計、窒素導入管、滴下ロートを備えた反応容器に、メチルアミルケトン 42.86gを仕込み、撹拌しながら内温が100℃になるまで加熱した。反応容器内のメチルアミルケトンの温度を100±5℃の範囲で保ちながら、NKエステル AM-90G 20g、イソブチルアクリレート 80g、2,2'-アゾビス(2-メチルブチロニトリル) 4gからなる混合物を4時間かけて反応容器内に滴下した。その後同温度範囲を保ちながら2時間撹拌し、エーテル基含有重合体(FA)溶液を得た。
反応は常圧、窒素雰囲気下で行った。撹拌機、還流冷却器、温度計、窒素導入管、滴下ロートを備えた反応容器に、メチルアミルケトン 42.86gを仕込み、撹拌しながら内温が100℃になるまで加熱した。反応容器内のメチルアミルケトンの温度を100±5℃の範囲で保ちながら、NKエステル AM-90G 30g、2,2'-アゾビス(2-メチルブチロニトリル) 4gからなる混合物と、サイラプレーン FM-0711 70gとを、それぞれ4時間かけて反応容器内に滴下した。その後同温度範囲を保ちながら2時間撹拌し、エーテル基含有重合体(FB)溶液を得た。
<エーテル基含有重合体(F)溶液の固形分(質量%)>
重合体溶液1.0g(X1)を、1気圧、125℃の条件に保った恒温槽内で1時間保持し、揮発分を除去して不揮発分を得た。この不揮発分の量(X2(g))を測定し、下記式に基づいて、重合体溶液に含まれる固形分の含有率(質量%)を算出した。
エーテル基含有重合体(F)溶液の固形分(質量%)=(X2/X1)×100
E型粘度計(TV-25、東機産業(株)製)を用いて、液温25℃の重合体溶液の粘度(単位:mPa・s)を測定した。
重合体の重量平均分子量(Mw)を下記条件でGPC(ゲルパーミエーションクロマトグラフィ)を用いて測定した。
GPC条件
装置:「HLC-8220GPC」(東ソー(株)製)
カラム:「TSKgel SuperH2000」及び「TSKgel SuperH4000」を連結(いずれも東ソー(株)製、内径6mm/長さ15cm)
溶離液:テトラヒドロフラン(THF)
流速:0.500ml/min
検出器:RI
カラム恒温槽温度:40℃
標準物質:ポリスチレン
サンプル調製法:各製造例で調製された重合体溶液にTHFを加えて希釈した後、メンブレムフィルターで濾過して得られた濾物をGPC測定サンプルとした。
重合に用いた不飽和単量体、並びに得られたエーテル基含有重合体(F)及びその溶液の特性を表1に示す。
・配合成分
塗料組成物に用いられた配合成分を表2~表4に示す。
なお、表2に示す硬化性オルガノポリシロキサン(A)及び無機充填剤(シリカ)(D)の混練物は、硬化性オルガノポリシロキサン(A)と無機充填剤(シリカ)(D)を表2に記載の量を用い、公知の方法で混練することにより得たものである。
また、表3では酸化チタンの表面処理剤について、各酸化チタンを蛍光X線分析装置(EDX-720、島津製作所(株)製)によって分析した際に、酸化チタン100質量%に対して0.1質量%以上検出された化合物の金属元素及び半金属元素を示した。
表5及び表6に記載された配合量(質量部)に従って各成分を混合撹拌し、主剤コンポーネントのみからなる1液型塗料組成物、主剤コンポーネント、硬化剤コンポーネント、及び添加剤コンポーネントからなる3液型塗料組成物を調製した。
3液型塗料組成物を塗布する場合は、各コンポーネントの成分を、ディスパーサーを用いて均一になるよう十分に撹拌混合して用いた。
エポキシ系防食塗料(中国塗料(株)製「バンノー500」)を塗布したサンドブラスト板に、シリコーン系バインダーコート(中国塗料(株)製「CMPバイオクリンタイコート」を乾燥(硬化)後の厚さが100μmとなるよう塗布し、23℃下で6時間乾燥して下塗り塗膜を形成した。
上記試験板を、広島県宮島沖にて、海水面に対して防汚塗膜が垂直となるよう、かつ試験板の上端付近が海水面と交差するように浸漬した。試験面に十分に日光が当たるように設置し、日光による影響を受けやすい条件とした。2か月後、5か月後、11ヶ月後に、海水面と交差する線より10cm以上の下となる防汚膜表面に占めるスライムを含めた海中生物汚損のある領域の面積の比率を目視観察にて評価した。以下に示した評価点にて防汚性を評価した。結果を表5及び表6にあわせて示す。
(評価点)
5 : 海中生物の付着面積が試験面全体の1%未満
4 : 海中生物の付着面積が試験面全体の1%以上10%未満
3 : 海中生物の付着面積が試験面全体の10%以上30%未満
2 : 海中生物の付着面積が試験面全体の30%以上60%未満
1 : 海中生物の付着面積が試験面全体の60%以上
Claims (11)
- 硬化性オルガノポリシロキサン(A)と、
ピリチオン塩(B)と、
酸化チタン(C)とを含むオルガノポリシロキサン系防汚塗料組成物であり、
酸化チタン(C)が、ケイ素化合物(C1)、ジルコニウム化合物(C2)及び亜鉛化合物(C3)からなる群より選ばれる少なくとも1種を含む化合物によって表面処理されていることを特徴とする防汚塗料組成物。 - 前記酸化チタン(C)がケイ素化合物(C1)及びジルコニウム化合物(C2)の両方を含む化合物によって表面処理されていることを特徴とする、請求項1に記載の防汚塗料組成物。
- 前記ピリチオン塩(B)が銅ピリチオンを含むことを特徴とする請求項1または2に記載の防汚塗料組成物。
- 更に、シリコーンオイル(E)および/またはエーテル基含有重合体(F)を含有する、請求項1~3のいずれか一項に記載の防汚塗料組成物。
- 請求項1~4のいずれか一項に記載の防汚塗料組成物から形成された防汚塗膜。
- 請求項5に記載の防汚塗膜を基材上に有する、防汚塗膜付き基材。
- 前記基材が船舶、水中構造物または漁業資材である、請求項6に記載の防汚塗膜付き基材。
- 請求項1~4のいずれか一項に記載の防汚塗料組成物を基材に塗布又は含浸させることにより、塗布体又は含浸体を得る工程(1)、及び
前記塗布体又は含浸体を乾燥することにより、前記塗料組成物を硬化させる工程(2)
を有する、
防汚塗膜付き基材の製造方法。 - 請求項1~4のいずれか一項に記載の防汚塗料組成物を硬化させて塗膜を形成する工程(i)、及び
前記塗膜を基材に貼付する工程(ii)を有する、
防汚塗膜付き基材の製造方法。 - 請求項5に記載の防汚塗膜により基材を防汚する防汚方法。
- 硬化性オルガノポリシロキサン(A)と、ピリチオン塩(B)と、酸化チタンとを含む防汚塗料組成物から形成される防汚塗膜の防汚性の低下を抑制する方法であって、
硬化性オルガノポリシロキサン(A)と、ピリチオン塩(B)と、酸化チタンとを含む防汚塗料組成物から防汚塗膜を形成し、
前記酸化チタンとして、ケイ素化合物(C1)、ジルコニウム化合物(C2)及び亜鉛化合物(C3)からなる群より選ばれる少なくとも1種を含む化合物によって表面処理されている酸化チタン(C)を用いることを特徴とする、防汚塗膜の防汚性低下の抑制方法。
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WO2020071537A1 (ja) | 2018-10-05 | 2020-04-09 | 中国塗料株式会社 | 防汚塗料組成物、防汚塗膜、並びに防汚塗膜付き基材及びその製造方法 |
EP3862400A4 (en) * | 2018-10-05 | 2022-07-27 | Chugoku Marine Paints, Ltd. | AGRICULTURAL COATING COMPOSITION, AGRICULTURAL COATING FILM, SUBSTRATE WITH AGRICULTURAL COATING FILM AND METHOD OF MANUFACTURE THEREOF |
EP3885134A4 (en) * | 2018-11-19 | 2022-08-17 | Chugoku Marine Paints, Ltd. | ANTIFOULING COATING FILM HAVING A COATING FILM, METHOD FOR PRODUCING THE SAME, ANTIFOULING TAPE AND METHOD FOR PRODUCING A STRUCTURE HAVING AN ANTIFOULING COATING FILM AND WHICH IS IN CONTACT WITH WATER |
Also Published As
Publication number | Publication date |
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EP3564331B1 (en) | 2021-11-17 |
EP3564331A4 (en) | 2020-11-04 |
JP6847128B2 (ja) | 2021-03-24 |
JPWO2018123928A1 (ja) | 2019-10-31 |
KR102289110B1 (ko) | 2021-08-11 |
EP3564331A1 (en) | 2019-11-06 |
ES2901234T3 (es) | 2022-03-21 |
KR20190085995A (ko) | 2019-07-19 |
CN110114426A (zh) | 2019-08-09 |
CN110114426B (zh) | 2021-08-24 |
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