WO2018000778A1 - Automatic board-lowering machine for electrolytic plating device - Google Patents

Automatic board-lowering machine for electrolytic plating device Download PDF

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Publication number
WO2018000778A1
WO2018000778A1 PCT/CN2016/112517 CN2016112517W WO2018000778A1 WO 2018000778 A1 WO2018000778 A1 WO 2018000778A1 CN 2016112517 W CN2016112517 W CN 2016112517W WO 2018000778 A1 WO2018000778 A1 WO 2018000778A1
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WO
WIPO (PCT)
Prior art keywords
suction cup
pcb board
cylinder
board
fixed
Prior art date
Application number
PCT/CN2016/112517
Other languages
French (fr)
Chinese (zh)
Inventor
邓高荣
Original Assignee
广州明毅电子机械有限公司
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Filing date
Publication date
Application filed by 广州明毅电子机械有限公司 filed Critical 广州明毅电子机械有限公司
Publication of WO2018000778A1 publication Critical patent/WO2018000778A1/en

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    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D17/00Constructional parts, or assemblies thereof, of cells for electrolytic coating
    • C25D17/16Apparatus for electrolytic coating of small objects in bulk
    • C25D17/28Apparatus for electrolytic coating of small objects in bulk with means for moving the objects individually through the apparatus during treatment
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D17/00Constructional parts, or assemblies thereof, of cells for electrolytic coating
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D17/00Constructional parts, or assemblies thereof, of cells for electrolytic coating
    • C25D17/06Suspending or supporting devices for articles to be coated
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D21/00Processes for servicing or operating cells for electrolytic coating
    • C25D21/12Process control or regulation
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D7/00Electroplating characterised by the article coated
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/10Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern
    • H05K3/18Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern using precipitation techniques to apply the conductive material
    • H05K3/181Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern using precipitation techniques to apply the conductive material by electroless plating
    • H05K3/187Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern using precipitation techniques to apply the conductive material by electroless plating means therefor, e.g. baths, apparatus

Definitions

  • the invention relates to an automatic lower plate machine for electroplating equipment.
  • PCB is an indispensable product in the electronics industry. It has a wide range of uses, increasing usage, and product quality requirements. improve. The labor cost has gradually increased. Need to achieve high capacity, to increase speed, improve yield, reduce costs, optimize products, only to replace the machine.
  • the plated copper plate After the plated copper plate comes out of the copper-plated area, it must be acid-washed, washed, anti-oxidized, micro-etched, blow-dried, dried and other post-treatment equipment. Previously, the board was manually taken, if the thickness of the production board was 0.036. When the ultra-thin plate of mm ⁇ 0.1mm is used, the plate is scratched and deformed, and the quality is not met. If the copper plate after the completion of copper plating can be automatically transported into the post-processing equipment without human intervention, this will not only greatly improve the efficiency and quality of the company's production, but also enhance the company's competitiveness in the market.
  • FIG. 1-1 to Figure 2 show a schematic diagram of the lower plate of the electroplating copper equipment of the conventional equipment in the industry: under the clamping of the plating fixture 6, the push rod 7 pushes the flying target 2 along the track in the direction of the arrow as shown.
  • the staff stepping on the pedal switch 8 and the pedal switch 8 is connected to the cylinder control system.
  • the cylinder 4 is extended, pushing the opening clamp mechanism 5 to rotate along the axis A, and pushing forward against the pushing pressure of the cylinder.
  • the plating clip 6 is finally turned on, and the plating clip 6 is finally opened, and the PCB 1 is manually removed by the worker to be transferred to the post-processing apparatus.
  • the staff stepped on the pedal switch again to allow the cylinder to retract and simultaneously drive the clamp mechanism back to the origin.
  • the lower board is not efficient
  • the technical problem to be solved by the invention is to provide an automatic lowering machine for electroplating equipment, which can automatically remove the PCB board staying at the lower board position from the fixture of the electroplating equipment and send it to the transmission surface board of the electroplating post-processing equipment. Location.
  • An electroplating apparatus automatic lower plate machine capable of transporting a completed PCB board to a lower board position one by one and stopping, waiting for the PCB board to be taken away and sent to a plating post-processing apparatus for the next step a process in which the electroplating apparatus is carried by a jig clamped on an upper edge of the PCB board, and the PCB board staying at a lower board position is located in a vertical plane, and the electroplating post-processing apparatus
  • the transmission surface for performing the next step on the PCB board is located in a horizontal plane, and is characterized by:
  • the electroplating apparatus automatic lower plate machine is provided with a frame and a linear driving device, a transfer device, a suction cup device, an induction control device and a lower plate sensing control device mounted on the frame;
  • the linear driving device Capable of driving the transfer device to move linearly between a reclaiming position near the lower plate position and a discharge position near the upper plate position;
  • the suction cup device is provided with a rotating electric machine, a first cylinder, and a second a cylinder, a suction cup and a suction cup drive mechanism, the rotary electric machine being fixed to a bottom of the transfer device by a connecting rod, the first cylinder being fixed to a rotating shaft of the rotating electrical machine, the second cylinder being fixed at the a piston rod of the first cylinder, a rear surface of the suction cup is fixed to a piston rod of the second cylinder, and a front surface of the suction cup is axially parallel to a rotating shaft of the rotating electrical machine, and the first cylinder
  • the position of the PCB board surface perpendicularly facing the position of the lower board is recorded as a horizontal position; the lower board sensing control device can sense whether there is a PCB board staying at the lower board position and can open the grip at the stay a clamp on the PCB board at the lower board position;
  • the sensing control device is provided with a controller, a transfer position sensing module for sensing the position of the transfer device, and a rotation angle sensing module for sensing the rotation angle of the first cylinder, the controller being capable of receiving a shifter position sensing module, a rotation angle sensing module, and an induction signal output by the lower panel sensing control device, and the controller moves the transfer device to the reclaiming position and the first Rotating the cylinder to the horizontal position as an initial state of the automatic lowering machine of the plating apparatus, the plating apparatus automatically automatically when the lower board sensing control device senses that a PCB board stays at the lower board position each time The lower board machine is in the initial state, and the controller sequentially controls the plating apparatus to automatically remove the PCB board staying at the lower board position from the fixture of the plating apparatus and send the The position of the plate on the transfer surface of the post-plating processing equipment:
  • Step 1 firstly controlling the piston rod of the first cylinder to extend, so that the front surface of the suction cup is in close contact with the PCB board staying at the position of the lower board, and then controlling the suction cup driving mechanism to drive the suction cup to suck tightly a PCB board attached to the front side;
  • Step 2 first controlling the lower-plate sensing control device to open a clamp clamped on the PCB board, and then controlling a piston rod of the second cylinder to extend, so that the PCB board is detached from the clamp range;
  • Step 3 first controlling the transfer device to move to the discharge position and simultaneously controlling the piston rod retraction of the first cylinder, and then controlling the rotary motor to drive the first cylinder to rotate to the vertical direction Positioning, and then controlling the piston rod of the first cylinder to extend again, so that the PCB board sucked by the suction cup is located at the position of the transmission surface of the electroplating post-processing apparatus;
  • Step 4 first control the suction cup driving mechanism to drive the suction cup to release the PCB board, and then control the plating apparatus to automatically return the lower board machine to the initial state.
  • the suction cup is composed of a suction cup front cover and a suction cup rear cover, and a front surface of the suction cup front cover is provided with a plurality of bosses, and the end faces of the respective bosses are coplanar and collectively a front surface of each of the suction cups, wherein each of the bosses is provided with a plurality of front cover air holes extending through an end surface of the boss and a back surface of the suction cup rear cover; the front surface of the suction cup rear cover is provided with a cavity and a back surface Having at least one vent pipe joint communicating with the cavity, an inner diameter of the vent pipe joint is larger than an aperture of the front cover air hole, a back surface of the suction cup rear cover serving as a back surface of the suction cup; the suction cup front cover and The rear cover of the suction cup is closed and sealed, so that the cavity of the rear cover of the suction cup becomes a sealed cavity;
  • the suction cup driving mechanism extracts air in the sealing cavity of the suction cup through the vent pipe joint, and drives the suction cup to suck the PCB board which is closely attached to the front surface thereof; the suction cup driving mechanism passes through the vent pipe joint The input air is introduced into the sealed cavity of the suction cup, and the suction cup is driven to release the PCB board which is closely attached to the front surface thereof.
  • the respective bosses are evenly distributed in the left-right direction of the front cover of the suction cup, and the respective bosses are in front of the suction cups.
  • the upper distribution density of the cover is greater than the distribution density at the lower portion of the front cover of the suction cup.
  • the front surface of the suction cup rear cover is provided with a bump located in the concave cavity, and the convex block is provided through the suction cup a back cover through hole on the back surface of the back cover and the end surface of the bump, the front cover of the suction cup is provided with a front cover through hole, and the end face of the bump is formed when the front cover of the suction cup and the back cover of the suction cup are closed together
  • a PCB board facing the rear cover through hole and the front cover through hole is mounted on the back surface of the suction cup rear cover a proximity switch, the controller is electrically connected to the PCB board proximity switch, and the controller is in the step During the first step to the third step, the PCB board proximity switch detects whether the PCB board is sucked by the suction cup, and sends an alarm signal
  • the boss is a disc-shaped boss, and the boss The protrusion height is between 1 mm and 5 mm, and the aperture of the front cover air hole is between 1 mm and 3.5 mm.
  • the suction cup driving mechanism is composed of a fan and a three-way electromagnetic reversing valve; the first inlet of the three-way electromagnetic reversing valve communicates with the air inlet of the fan, a vent pipe joint connecting the air outlet of the fan and an outlet of the suction cup, wherein a control end of the three-way electromagnetic directional control valve is electrically connected to the controller, and the controller controls the three-way electromagnetic a first inlet of the reversing valve is in communication with the outlet, such that the fan draws air from the suction cup sealing cavity through the three-way electromagnetic reversing valve and the suction pipe joint of the suction cup to drive the suction cup to suck tightly a PCB board attached to the front side thereof; the controller is in communication with the second inlet and the outlet of the three-way electromagnetic reversing valve, such that the fan passes through the three-way electromagnetic reversing valve and the suction tube of the suction cup The joint inputs air
  • the linear driving device comprises a traction motor, two linear rails, two pull rods, two synchronous wheels, a belt, a bearing and a rotating shaft.
  • the two linear rails are disposed in parallel with each other and are fixed between the take-out position and the discharge position, and the two tie rods are fixed between the two linear rails, and one of the pull rods is adjacent to the a retracting position setting, another tie rod is disposed adjacent to the discharge position, the traction motor is fixed on one of the pull rods, and the bearing is fixed on the other of the pull rods, wherein one of the synchronous wheels
  • the set is fixed on a rotating shaft of the traction motor, the rotating shaft is mounted on the bearing, and the other synchronous wheel set is fixed on the rotating shaft, and the belt sleeve forms a belt pulley on the two synchronous wheels Transmission mechanism
  • the controller is electrically connected to a control end of the traction motor, and the transfer device is linearly moved between the reclaiming position and the unloading position by the traction motor through the belt pulley transmission mechanism.
  • the transfer device is composed of a transfer case, two sets of main rollers, two sets of auxiliary rollers and a belt clamp; the two sets of main rollers and belt clamps are fixed.
  • the transfer box On the transfer box, the two sets of auxiliary rollers are respectively fixed on the two sets of main rollers, and the transfer boxes are located on two linear tracks of the linear driving device through the two sets of main rollers
  • the two sets of main rollers are respectively placed on the track grooves of the two linear tracks and can roll along the extending direction of the two linear tracks, and the two sets of auxiliary rollers are respectively attached to the two straight lines
  • the transfer box is connected to the belt of the linear driving device through the belt clamp, so that the transfer box can be driven by the belt along two linear tracks of the linear driving device mobile;
  • the rotary electric machine is fixed to a bottom surface of the transfer case by a connecting rod.
  • the transfer position sensing module comprises a travel switch control block, a take-up position travel switch and a discharge position travel switch
  • the retractable position travel switch is fixed on the rack and located at the reclaiming position
  • the discharge position travel switch is fixed on the frame and located at the discharge position
  • the travel switch control block is fixed on the transfer box of the transfer device
  • the travel switch control block can be Touching the retracting position travel switch when the transfer device is moved to the reclaiming position and causing the retracting position travel switch to be turned on
  • the travel switch control block can be in the transfer device Touching the discharge position travel switch when moving to the discharge position and causing the discharge position travel switch to be turned on
  • the controller is respectively electrically connected to the retracting position travel switch and the discharge position travel switch Connected, the controller determines the moving position of the transfer device according to the switch signal outputted by the retracting position travel switch and the discharge position travel switch;
  • the rotation angle sensing module comprises a mounting bracket, a sensing block, a vertical position proximity switch and a horizontal position proximity switch, wherein the sensing block is fixed on the first cylinder, and the mounting bracket is fixed on the rotating electrical machine.
  • the vertical position proximity switch and the horizontal position proximity switch are both fixed on the mounting bracket, and the sensing block is located in the sensing range of the vertical position proximity switch when the first cylinder is rotated to the vertical position.
  • the controller Within the sensing range of the horizontal position proximity switch when the first cylinder is rotated to the horizontal position, the controller generates an induction signal according to the vertical position proximity switch and the horizontal position proximity switch. Determining a rotation angle of the first cylinder.
  • the present invention has the following beneficial effects:
  • the automatic lower plate machine of the electroplating apparatus of the present invention can automatically remove the PCB board staying at the lower plate position from the jig of the electroplating apparatus and send it to the position of the transfer plate of the electroplating post-processing apparatus, which does not require human power. It can be fully automated, which improves the efficiency of PCB board production and processing, reduces manpower and reduces costs.
  • the specific structure of the suction cup used in the present invention utilizes air pressure to suck and release the PCB board, so that the PCB board can be reliably adsorbed on the suction cup without falling, and the boss is used to reduce the contact between the suction cup and the PCB board.
  • the area is not difficult to release due to the water on the PCB due to the water on the PCB, and does not cause wrinkles and contamination on the PCB during the adsorption process, especially the boss in the specific structure and the upper cover vent
  • the distribution setting method ensures that the force of the suction cup on the PCB board is uniform and the length of the PCB board is different.
  • the suction cup has the advantages of high reliability of the PCB board, good release effect, no wrinkles and contamination on the PCB board, and the ability to It helps to improve the quality of the PCB board. After testing, it can hold down the thin PCB board with the thickness between 0.036mm and 1.0mm without wrinkles and pollution.
  • the specific configuration of the linear driving device and the transfer device used in the present invention can make the suction device stable during the movement, and prevent the PCB board sucked by the suction device from falling off due to large jitter.
  • Figure 1-1 is a front view showing the structure of a conventional electroplated copper lower plate machine
  • Figure 1-2 is a schematic left side view of a conventional electroplated copper lower plate machine
  • FIG. 2 is a schematic perspective view of a conventional electroplated copper lower plate machine
  • FIG. 3 is a schematic perspective view showing the automatic lower plate machine of the electroplating apparatus of the present invention.
  • FIG. 4 is a front view showing the structure of an automatic lower plate machine of the electroplating apparatus of the present invention.
  • Figure 5 is a perspective view showing the structure of the suction cup device 4 of the present invention.
  • Figure 6 is a schematic exploded view showing the structure of the suction cup device 4 of the present invention with the suction direction of the suction cup 44 with the suction of the PCB;
  • Figure 7 is a schematic exploded view showing the structure of the suction cup 44 of the suction cup device 4 of the present invention with a flow direction when the PCB is released;
  • Figure 8 is a front elevational view of the suction cup front cover 441 of the suction cup device 4 of the present invention.
  • Figure 9 is a perspective view showing the structure of the transfer device 3 of the present invention.
  • Figure 10 is a perspective view showing the structure of the linear driving device 2 of the present invention.
  • FIG. 11 is a schematic structural view of a rotation angle sensing module according to the present invention.
  • Figure 12 is a schematic view showing the working state of the automatic lower plate machine of the electroplating apparatus of the present invention.
  • Figure 13 is a second schematic view showing the working state of the automatic lower plate machine of the electroplating apparatus of the present invention.
  • Figure 14 is a third schematic view showing the working state of the automatic lower plate machine of the electroplating apparatus of the present invention.
  • the electroplating apparatus of the present invention automatically lowers the board machine, and the plating apparatus applicable thereto can transport the completed electroplated PCB board one by one to the lower board position P1 and then stop, waiting for the PCB board to be taken. And go to the electroplating post-processing equipment for the next step, wherein the electroplating equipment is clamped on the upper edge of the PCB board by the clamp 6 to transport the PCB board, and the PCB board staying at the lower board position P1 is located in a vertical plane, electroplating The transmission surface of the post-processing equipment for the next step of the PCB board is located in the horizontal plane.
  • the automatic lower plate machine of the present invention is provided with a frame 1 and a linear driving device 2, a transfer device 3, a suction device 4, an induction control device and a lower plate mounted on the frame 1. Sensing control device 5.
  • the linear driving device 2 is composed of a traction motor 21, two linear rails 22, two tie rods 23, two synchronous wheels 24, a belt 25, a bearing 26 and a rotating shaft 27, two
  • the linear rails 22 are disposed in parallel with each other and are fixed between the take-up position P3 and the discharge position P4.
  • the two tie rods 23 are fixed between the two linear rails 22, and one of the pull rods 23 is disposed near the take-up position P3.
  • the other pull rod 23 is disposed near the discharge position P4, the traction motor 21 is fixed on one of the pull rods 23, and the bearing 26 is fixed on the other pull rod 23, and one of the synchronous wheels 24 is fixed on the rotating shaft of the traction motor 21.
  • the rotating shaft 27 is mounted on the bearing 26, and the other synchronous wheel 24 is fixed to the rotating shaft 27, and the belt 25 is sleeved on the two synchronous wheels 24 to form a belt pulley transmission mechanism.
  • the technical requirements of the linear drive device 2 are: stainless steel SUS material for the track, SUS material has good corrosion resistance and is not easy to rust. If the track is corroded, the operation will be unstable and vibration. The surface roughness of the track is less than 2.0 to 3.2 um, and the flatness is controlled within 0.05 to 0.1 mm. Keep the level at the time of installation.
  • the transfer device 3 is composed of a transfer case 31, two sets of main rollers 32, two sets of auxiliary rollers 33 and a belt clamp 34; two sets of main rollers 32 and belt clamps 34 are fixed on the transfer case 31.
  • the two sets of auxiliary rollers 33 are respectively fixed on the two sets of main rollers 32.
  • the transfer boxes 31 are seated on the two linear rails 22 of the linear driving device 2 through the two sets of main rollers 32, and the two sets of main rollers 32 are respectively placed.
  • the track grooves of the two linear rails 22 can roll along the extending direction of the two linear rails 22, and the two sets of auxiliary rollers 33 are respectively attached to the inner side surfaces of the two linear rails 22 and can extend along the direction of the two linear rails 22 Rolling, so as to ensure that the transfer box is not displaced when it is fixed on the track, the transfer box 31 is connected to the belt 25 of the linear drive device 2 through the belt clamp 34, so that the transfer case 31 can be driven linearly under the belt 25
  • the two linear tracks 22 of the device 2 move.
  • the moving device 2 is capable of driving the transfer device 3 to move linearly between the take-up position P3 near the lower plate position P1 and the discharge position P4 near the upper plate position P2, wherein the transfer device 3 is passed by the traction motor 21 through the belt
  • the pulley drive mechanism linearly moves between the take-up position P3 and the discharge position P4.
  • the above-described chuck device 4 is provided with a rotary electric machine 41, a first cylinder 42, a second cylinder 43, a suction cup 44, and a suction cup drive mechanism.
  • the rotary electric machine 41 is fixed to the bottom of the transfer device 3 via a connecting rod 45
  • the first cylinder 42 is fixed to the rotating shaft of the rotary electric machine 41
  • the second cylinder 43 is fixed to the piston rod of the first cylinder 42
  • the back surface of the suction cup 44 is
  • the piston rod of the second cylinder 43 is fixed
  • the front surface of the suction cup 44 is parallel to the axial direction of the rotary shaft of the rotary electric machine 41, perpendicular to the expansion and contraction direction of the piston rod of the first cylinder 42, and the expansion and contraction direction of the piston rod of the second cylinder 43.
  • the suction cup 44 is composed of a suction cup front cover 441 and a suction cup rear cover 442.
  • the front surface of the suction cup front cover 441 is provided with a plurality of disc-shaped projections 443, and the convex height of the disc-shaped projections 443
  • the end faces of the respective disk-shaped projections 443 are coplanar and collectively serve as the front surface of the suction cup 44, and the respective disk-shaped projections 443 are evenly distributed in the left-right direction of the suction cup front cover 441, and each of the disc shapes
  • the boss 443 has a distribution density higher in the upper portion of the suction cup front cover 441 than in the lower portion of the suction cup front cover 441, and each of the disc-shaped projections 443 is provided with a plurality of end faces penetrating the disc-shaped bosses 443 and a suction cup rear cover.
  • the front cover air hole 443a preferably has a diameter of between 1 mm and 3.5 mm; a front surface of the suction cup rear cover 442 is provided with a concave cavity, and a vent pipe joint 444 having at least one communicating cavity at the back surface is disposed.
  • the inner diameter of the vent pipe joint 444 is larger than the inner diameter of the front cover air hole 443a, and the rear surface of the suction cup rear cover 442 serves as the back surface of the suction cup 44; the suction cup front cover 441 and the suction cup rear cover 442 are closed and sealed, so that the suction cup rear cover 442 is concave.
  • the cavity becomes a sealed cavity.
  • the technical requirements of the suction cup are as follows: the material of the suction cup is light, soft, hard, and can withstand the temperature of 40-80 °C.
  • the material processing suction cups with these characteristics are mainly as follows:
  • Light weight can reduce the energy consumed by the motor, it is also easy to transport, and energy saving and environmental protection.
  • Hardness and temperature resistance are not easy to deform during use to keep the surface flat.
  • the front surface of the suction cup rear cover 442 may be provided with a protrusion 445 located in the concave cavity, and the protrusion 445 is provided after the suction cup is disposed.
  • the back cover through hole 445a of the back surface of the cover 442 and the end surface of the protrusion 445 is provided with a front cover through hole 441a.
  • the controller is electrically connected to the PCB board proximity switch 493.
  • the controller detects whether the PCB board is sucked by the suction cup 44 through the PCB board proximity switch 493, and sends an alarm signal if the detection result is no. Thereby, the function of checking the failure of the lower machine is enhanced, and the failure of the manual patrol machine is reduced, and the leakage plate is not generated.
  • the suction cup driving mechanism is composed of a fan 46 and a three-way electromagnetic reversing valve 47; the first inlet of the three-way electromagnetic reversing valve 47 communicates with the air inlet of the fan 46, the air outlet of the second inlet connecting fan 46, and the outlet.
  • the vent pipe joint 444 of the suction cup 44 is connected, and the control end of the three-way electromagnetic directional control valve 47 is electrically connected to the controller.
  • the controller communicates with the first inlet and the outlet of the three-way electromagnetic directional control valve 47, so that the fan 46 passes through the three-way.
  • the electromagnetic directional control valve 47 and the venting pipe joint 444 of the suction cup 44 draw out the air in the sealing cavity of the suction cup 44 to drive the suction cup 44 to suck the PCB board which is closely attached to the front surface thereof; the controller controls the three-way electromagnetic reversing valve 47 by the third
  • the two inlets are in communication with the outlet such that the fan 46 receives air into the sealed chamber of the suction cup 44 through the three-way electromagnetic reversing valve 47 and the vent fitting 444 of the suction cup 44 to drive the suction cup 44 to release the PCB board that abuts against the front side thereof.
  • the suction cup driving mechanism can extract the air in the sealing cavity of the suction cup 44 through the vent pipe joint 444, so that the sealing cavity of the suction cup 44 forms a negative pressure, so that the suction cup 44 can be driven to suck the PCB board which is closely attached to the front surface thereof;
  • the suction cup driving mechanism Air is introduced into the sealed cavity of the suction cup 44 through the vent fitting 444, so that the air in the input sealing cavity acts through the front cover air hole 443a to the PCB board which is in close contact with the front surface of the suction cup 44, so that the suction cup 44 can be driven to be placed close to Its front PCB board.
  • the lower panel sensing control device 5 is capable of sensing whether or not a PCB board stays at the lower panel position P1 and is capable of opening the jig 6 held on the PCB board staying at the lower panel position P1.
  • the piston rods of the upper and second cylinders 43 extend vertically downward; the suction cup drive mechanism can be driven by an external signal to drive the suction cup 44 to suck and release the PCB board which is in close contact with the front surface; when the transfer device 3 moves to When the discharge position P4, the first cylinder 42 is rotated to the horizontal position P6, and the piston rod of the first cylinder 42 is extended, the PCB board sucked by the suction cup 44 is seated at the transfer plate position P2 of the plating post-processing apparatus.
  • the transfer position sensing module comprises a travel switch control block 35, a take-up position travel switch 36 and a discharge position travel switch 37.
  • the take-up position travel switch 36 is fixed on the frame 1 and located at the take-up position P3, the discharge position
  • the travel switch 37 is fixed to the frame 1 and is located at the discharge position P4, and the travel switch control block 35 is fixed to the transfer case 31 of the transfer device 3, and the travel switch control block 35 can be moved to the transfer device 3
  • the take-up position travel switch 36 is touched and the take-up position travel switch 36 is turned on, and the travel switch control block 35 can touch the discharge position when the transfer device 3 moves to the discharge position P4.
  • the travel switch 37 is configured to open the discharge position travel switch 37, and the controller is electrically connected to the take-up position travel switch 36 and the discharge position travel switch 37, respectively.
  • the controller is based on the take-up position travel switch 36 and the discharge position travel switch 37.
  • the output switching signal judges the moving position of the transfer device 3.
  • the rotation angle sensing module comprises a mounting bracket 48, a sensing block, a vertical position proximity switch 491 and a horizontal position proximity switch 492.
  • the sensing block is fixed on the first cylinder 42, and the mounting bracket 48 is fixed on the rotating electric machine 41, and the vertical position is adjacent to the switch.
  • the 491 and the horizontal position proximity switch 492 are both fixed on the mounting bracket 48.
  • the sensing block is located within the sensing range of the vertical position proximity switch 491 when the first cylinder 42 is rotated to the vertical position P5, and is rotated to the horizontal position in the first cylinder 42.
  • the controller determines the rotation angle of the first cylinder 42 based on the sensing signals output from the vertical position proximity switch 491 and the horizontal position proximity switch 492.
  • the sensing control device is provided with a controller, a transfer position sensing module for sensing the position of the transfer device 3, and a rotation angle sensing module for sensing the rotation angle of the first cylinder 42.
  • the controller can receive the position sensing of the transfer device.
  • the sensor, the rotation angle sensing module and the sensing signal outputted by the lower plate sensing control device 5 are electrically connected to the control terminals of the traction motor 21 and the rotary motor 41, and the controller moves the transfer device 3 to the retracting position. P3 and the first cylinder 42 is rotated to the horizontal position P6 as the initial state of the automatic lowering machine of the plating apparatus.
  • the plating apparatus automatically lowers the boarding machine.
  • the controller sequentially controls the plating apparatus to automatically remove the PCB board that stays at the lower board position P1 from the fixture 6 of the plating apparatus and send it to the transfer board position P2 of the plating post-processing apparatus.
  • Step 1 referring to FIG. 12, firstly, the piston rod of the first cylinder 42 is extended, so that the front surface of the suction cup 44 is closely attached to the PCB board staying at the lower board position P1, and then the suction cup driving mechanism is driven to drive the suction cup 44 to be closely attached thereto. Its front PCB board.
  • Step 2 referring to FIG. 13, first controlling the lower panel sensing control device 5 to open the clamp 6 clamped on the PCB board, and then controlling the piston rod of the second cylinder 43 to extend, so that the PCB board is separated from the clamping range of the clamp 6. Thereby, the PCB board reclaiming is completed; thereafter, the lower board sensing control device 5 can be controlled to reclose the opened jig 6.
  • Step 3 referring to FIG. 14, first control the transfer device 3 to move to the discharge position P4 and simultaneously control the retraction of the piston rod of the first cylinder 42, and then control the rotary motor 41 to drive the first cylinder 42 to rotate to the vertical position P5. Then, the piston rod of the first cylinder 42 is again controlled to extend so that the PCB board sucked by the suction cup 44 is seated at the transfer plate position P2 of the plating post-processing apparatus.
  • Step 4 First control the suction cup drive mechanism to drive the suction cup 44 to release the PCB board, thereby lowering the PCB board, and then controlling the plating equipment to automatically return the board machine to the initial state.
  • the present invention is not limited to the above specific embodiments, and according to the above-mentioned contents, according to the common technical knowledge and conventional means in the art, the present invention can also make other various forms of equivalents without departing from the above basic technical idea of the present invention. Modifications, substitutions or alterations are intended to fall within the scope of the invention.

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Abstract

Provided is an automatic board-lowering machine for an electrolytic plating device, provided with a machine frame (1) and a linear drive apparatus (2), transfer-loading apparatus (3), suction-cup apparatus (4), sensing control apparatus, and board-lowering sensing control apparatus (5) mounted on said machine frame (1); said linear drive apparatus (2) is capable of driving the transfer-loading apparatus (3) in linear motion between a material-pickup position (P3) adjacent to a board-lowering position (P1) and a material-discharge position (P4) adjacent to a board-raising position (P2); the suction-cup apparatus (4) is provided with a rotary motor (41), a first cylinder (42), a second cylinder (43), a suction cup (44), and a suction-cup drive mechanism. The automatic board-lowering machine for an electrolytic plating device is capable of automatically retrieving a PCB stopped at the board-lowering position from the clamp of the electrolytic plating device and transferring it to the board-raising position of the transfer surface of a post-electrolytic-plating processing device, and can operate automatically without requiring human labor.

Description

一种电镀设备自动下板机Electroplating equipment automatic lower plate machine 技术领域Technical field
本发明涉及一种电镀设备自动下板机。The invention relates to an automatic lower plate machine for electroplating equipment.
背景技术Background technique
在电子产品不断更新换代的今天,手机,计算机,电视,家用电器等各种电器设备走入了我们的生活,PCB是电子行业必不可少的产品,使用范围广,用量逐渐增加,产品质量要求提高。人力成本又逐渐提升。需要达到高产能,要提高速度,提高成品率,要降低成本,优化产品,只能以机代人。Today, electronic products are constantly being updated. Mobile phones, computers, televisions, household appliances and other electrical equipment have entered our lives. PCB is an indispensable product in the electronics industry. It has a wide range of uses, increasing usage, and product quality requirements. improve. The labor cost has gradually increased. Need to achieve high capacity, to increase speed, improve yield, reduce costs, optimize products, only to replace the machine.
电镀好的铜板从镀铜区域出来后要经过酸洗,水洗,抗氧化,微蚀,吹干,烘干等各种后处理设备,之前都是用人工手动取板,如果生产板厚度在0.036mm~0.1mm的超薄板时人工取板经常会出现板面划伤变形以及污染,对质量达不到要求。如果能够实现将刚刚镀铜完成后的铜板自动的运送进入后处理设备中,而不需要人力的参与,这样不仅可以大大提高公司生产的效率,质量,还将提高公司在市场当中的竞争力。After the plated copper plate comes out of the copper-plated area, it must be acid-washed, washed, anti-oxidized, micro-etched, blow-dried, dried and other post-treatment equipment. Previously, the board was manually taken, if the thickness of the production board was 0.036. When the ultra-thin plate of mm~0.1mm is used, the plate is scratched and deformed, and the quality is not met. If the copper plate after the completion of copper plating can be automatically transported into the post-processing equipment without human intervention, this will not only greatly improve the efficiency and quality of the company's production, but also enhance the company's competitiveness in the market.
图1-1至图2所示为业界中传统设备的电镀铜设备下板的示意图:PCB1在电镀夹具6的夹持下,推杆7推动飞靶2沿着轨道如图示箭头方向运行,到达指定位置时,工作人员踩下踏板开关8,踏板开关8与气缸控制系统相连,此时气缸4伸出,推动打开夹具机构5沿着轴A转动,向前翻转靠气缸的推动压力压住电镀夹6,最后将电镀夹6打开,由工作人员手动方式将PCB1取下转移至后处理设备中。最后工作人员再次踩下踏板开关,让气缸收回同时带动打开夹具机构退回原点。Figure 1-1 to Figure 2 show a schematic diagram of the lower plate of the electroplating copper equipment of the conventional equipment in the industry: under the clamping of the plating fixture 6, the push rod 7 pushes the flying target 2 along the track in the direction of the arrow as shown. When the specified position is reached, the staff stepping on the pedal switch 8 and the pedal switch 8 is connected to the cylinder control system. At this time, the cylinder 4 is extended, pushing the opening clamp mechanism 5 to rotate along the axis A, and pushing forward against the pushing pressure of the cylinder. The plating clip 6 is finally turned on, and the plating clip 6 is finally opened, and the PCB 1 is manually removed by the worker to be transferred to the post-processing apparatus. Finally, the staff stepped on the pedal switch again to allow the cylinder to retract and simultaneously drive the clamp mechanism back to the origin.
行业中电镀设备传统下板都是人工完成,这样有几个缺点:The traditional lower plate of electroplating equipment in the industry is done manually, which has several disadvantages:
第一,公司人工成本的上升;First, the increase in the company's labor costs;
第二,下板效率不高;Second, the lower board is not efficient;
第三,此工作为简单重复的机械式动作,人很容易犯错,造成下板时板面划伤变形以及污染的现象严重,质量效果不佳。 Thirdly, this work is a simple and repeated mechanical action. It is easy for people to make mistakes, causing serious deformation and contamination of the board surface when the lower plate is used, and the quality effect is not good.
发明内容Summary of the invention
本发明所要解决的技术问题是:提供一种电镀设备自动下板机,能够自动的将停留在下板位置的PCB板从电镀设备的夹具上取下并送到电镀后处理设备的传输面上板位置处。The technical problem to be solved by the invention is to provide an automatic lowering machine for electroplating equipment, which can automatically remove the PCB board staying at the lower board position from the fixture of the electroplating equipment and send it to the transmission surface board of the electroplating post-processing equipment. Location.
解决上述技术问题,本发明所采用的技术方案如下:To solve the above technical problems, the technical solutions adopted by the present invention are as follows:
一种电镀设备自动下板机,所述电镀设备能够将完成电镀的PCB板逐块运送到下板位置后停下,以等待所述PCB板被取走并送到电镀后处理设备进行下一步工序,其中,所述电镀设备用夹具夹持在所述PCB板的上边缘上对所述PCB板进行运送,所述停留在下板位置的PCB板位于竖直平面内,所述电镀后处理设备对所述PCB板进行下一步工序的传输面位于水平面内,其特征在于:An electroplating apparatus automatic lower plate machine capable of transporting a completed PCB board to a lower board position one by one and stopping, waiting for the PCB board to be taken away and sent to a plating post-processing apparatus for the next step a process in which the electroplating apparatus is carried by a jig clamped on an upper edge of the PCB board, and the PCB board staying at a lower board position is located in a vertical plane, and the electroplating post-processing apparatus The transmission surface for performing the next step on the PCB board is located in a horizontal plane, and is characterized by:
所述的电镀设备自动下板机设有机架及安装在所述机架上的直线驱动装置、移载器装置、吸盘装置、感应控制装置和下板传感控制装置;所述直线驱动装置能够驱动所述移载器装置在靠近所述下板位置的取料位置与靠近所述上板位置的卸料位置之间直线移动;所述吸盘装置设有旋转电机、第一气缸、第二气缸、吸盘和吸盘驱动机构,所述旋转电机通过连杆固定在所述移载器装置的底部,所述第一气缸固定在所述旋转电机的转轴上,所述第二气缸固定在所述第一气缸的活塞杆上,所述吸盘的背面与所述第二气缸的活塞杆相固定,并且,所述吸盘的正面与所述旋转电机的转轴轴向相平行、与所述第一气缸的活塞杆伸缩方向相垂直、与所述第二气缸的活塞杆伸缩方向相平行,且所述旋转电机的转轴轴向与所述第二气缸的活塞杆伸缩方向相垂直,其中,所述第一气缸受所述旋转电机驱动转动到其活塞杆伸出方向竖直朝下的位置记为所述竖向位置,所述第一气缸受所述旋转电机驱动转动到其活塞杆伸出方向垂直朝向所述停留在下板位置的PCB板板面的位置记为水平位置;所述下板传感控制装置能够感应是否有PCB板停留在所述下板位置并能够打开夹持在所述停留在下板位置的PCB板上的夹具;The electroplating apparatus automatic lower plate machine is provided with a frame and a linear driving device, a transfer device, a suction cup device, an induction control device and a lower plate sensing control device mounted on the frame; the linear driving device Capable of driving the transfer device to move linearly between a reclaiming position near the lower plate position and a discharge position near the upper plate position; the suction cup device is provided with a rotating electric machine, a first cylinder, and a second a cylinder, a suction cup and a suction cup drive mechanism, the rotary electric machine being fixed to a bottom of the transfer device by a connecting rod, the first cylinder being fixed to a rotating shaft of the rotating electrical machine, the second cylinder being fixed at the a piston rod of the first cylinder, a rear surface of the suction cup is fixed to a piston rod of the second cylinder, and a front surface of the suction cup is axially parallel to a rotating shaft of the rotating electrical machine, and the first cylinder The direction of expansion and contraction of the piston rod is perpendicular to the direction of expansion and contraction of the piston rod of the second cylinder, and the axial direction of the rotating shaft of the rotating machine is perpendicular to the direction of expansion and contraction of the piston rod of the second cylinder, wherein The first cylinder is recorded as the vertical position by the rotation of the rotary electric machine to a position in which the piston rod is extended downward, and the first cylinder is driven by the rotary electric machine to rotate to the piston rod thereof. The position of the PCB board surface perpendicularly facing the position of the lower board is recorded as a horizontal position; the lower board sensing control device can sense whether there is a PCB board staying at the lower board position and can open the grip at the stay a clamp on the PCB board at the lower board position;
所述感应控制装置设有控制器、用于感应所述移载器装置位置的移载器位置感应模块和用于感应所述第一气缸转动角度的转动角度感应模块,所述控制器能够接收移载器位置感应模块、转动角度感应模块和所述下板传感控制装置输出的感应信号,并且,所述控制器将所述移载器装置移动到所述取料位置且所述第一气缸转动到所述水平位置作为所述电镀设备自动下板机的初始状态,当所述下板传感控制装置每次感应到有PCB板停留在所述下板位置时,所述电镀设备自动下板机处于所述初始状态下,所述控制器依次按以下步骤控制所述电镀设备自动下板机将所述停留在下板位置的PCB板从电镀设备的夹具上取下并送到所述电镀后处理设备的传输面上板位置处: The sensing control device is provided with a controller, a transfer position sensing module for sensing the position of the transfer device, and a rotation angle sensing module for sensing the rotation angle of the first cylinder, the controller being capable of receiving a shifter position sensing module, a rotation angle sensing module, and an induction signal output by the lower panel sensing control device, and the controller moves the transfer device to the reclaiming position and the first Rotating the cylinder to the horizontal position as an initial state of the automatic lowering machine of the plating apparatus, the plating apparatus automatically automatically when the lower board sensing control device senses that a PCB board stays at the lower board position each time The lower board machine is in the initial state, and the controller sequentially controls the plating apparatus to automatically remove the PCB board staying at the lower board position from the fixture of the plating apparatus and send the The position of the plate on the transfer surface of the post-plating processing equipment:
步骤一、先控制所述第一气缸的活塞杆伸出,使得所述吸盘的正面紧贴在所述停留在下板位置的PCB板上,再控制所述吸盘驱动机构驱动所述吸盘吸住紧贴在其正面的PCB板;Step 1: firstly controlling the piston rod of the first cylinder to extend, so that the front surface of the suction cup is in close contact with the PCB board staying at the position of the lower board, and then controlling the suction cup driving mechanism to drive the suction cup to suck tightly a PCB board attached to the front side;
步骤二、先控制所述下板传感控制装置打开夹持在所述PCB板上的夹具,再控制所述第二气缸的活塞杆伸出,使得所述PCB板脱离所述夹具的夹持范围;Step 2: first controlling the lower-plate sensing control device to open a clamp clamped on the PCB board, and then controlling a piston rod of the second cylinder to extend, so that the PCB board is detached from the clamp range;
步骤三、先控制所述移载器装置移动到所述卸料位置并同时控制所述第一气缸的活塞杆缩回,再控制所述旋转电机驱动所述第一气缸转动到所述竖向位置,然后再次控制所述第一气缸的活塞杆伸出,使得被所述吸盘吸住的PCB板坐落在所述电镀后处理设备的传输面上板位置处; Step 3, first controlling the transfer device to move to the discharge position and simultaneously controlling the piston rod retraction of the first cylinder, and then controlling the rotary motor to drive the first cylinder to rotate to the vertical direction Positioning, and then controlling the piston rod of the first cylinder to extend again, so that the PCB board sucked by the suction cup is located at the position of the transmission surface of the electroplating post-processing apparatus;
步骤四、先控制所述吸盘驱动机构驱动所述吸盘放开所述PCB板,再控制所述电镀设备自动下板机返回所述初始状态。Step 4: first control the suction cup driving mechanism to drive the suction cup to release the PCB board, and then control the plating apparatus to automatically return the lower board machine to the initial state.
作为本发明对吸盘的结构改进:所述的吸盘由吸盘前盖和吸盘后盖组成,所述吸盘前盖的正面设有多个凸台,所述各个凸台的端面共面并共同作为所述吸盘的正面,每一个所述凸台上均设有多个贯穿所述凸台的端面和所述吸盘后盖的背面的前盖气孔;所述吸盘后盖的正面设有凹腔、背面设有至少一个连通所述凹腔的通气管接头,所述通气管接头的内径大于所述前盖气孔的孔径,所述吸盘后盖的背面作为所述吸盘的背面;所述吸盘前盖与吸盘后盖盖合在一起并密封固定,使得所述吸盘后盖的凹腔成为密封腔;As a structural improvement of the suction cup of the present invention, the suction cup is composed of a suction cup front cover and a suction cup rear cover, and a front surface of the suction cup front cover is provided with a plurality of bosses, and the end faces of the respective bosses are coplanar and collectively a front surface of each of the suction cups, wherein each of the bosses is provided with a plurality of front cover air holes extending through an end surface of the boss and a back surface of the suction cup rear cover; the front surface of the suction cup rear cover is provided with a cavity and a back surface Having at least one vent pipe joint communicating with the cavity, an inner diameter of the vent pipe joint is larger than an aperture of the front cover air hole, a back surface of the suction cup rear cover serving as a back surface of the suction cup; the suction cup front cover and The rear cover of the suction cup is closed and sealed, so that the cavity of the rear cover of the suction cup becomes a sealed cavity;
所述吸盘驱动机构通过所述通气管接头抽出所述吸盘的密封腔内的空气,驱动所述吸盘吸住紧贴在其正面的PCB板;所述吸盘驱动机构通过所述通气管接头向所述吸盘的密封腔内输入空气,驱动所述吸盘放开紧贴在其正面的PCB板。The suction cup driving mechanism extracts air in the sealing cavity of the suction cup through the vent pipe joint, and drives the suction cup to suck the PCB board which is closely attached to the front surface thereof; the suction cup driving mechanism passes through the vent pipe joint The input air is introduced into the sealed cavity of the suction cup, and the suction cup is driven to release the PCB board which is closely attached to the front surface thereof.
为了提高吸住不同长度PCB板的可靠性,作为本发明中吸盘的改进实施方式:所述各个凸台在所述吸盘前盖的左右方向上均匀分布,所述各个凸台在所述吸盘前盖的上部分布密度大于在所述吸盘前盖的下部分布密度。In order to improve the reliability of sucking PCB boards of different lengths, as an improved embodiment of the suction cup of the present invention, the respective bosses are evenly distributed in the left-right direction of the front cover of the suction cup, and the respective bosses are in front of the suction cups. The upper distribution density of the cover is greater than the distribution density at the lower portion of the front cover of the suction cup.
为了检测PCB板是否可靠的被吸盘吸住,作为本发明的一种改进方式:所述吸盘后盖的正面设有位于所述凹腔内的凸块,所述凸块设有贯穿所述吸盘后盖背面和所述凸块端面的后盖通孔,所述吸盘前盖上设有前盖通孔,在所述吸盘前盖与吸盘后盖盖合在一起时,所述凸块的端面紧贴在所述吸盘前盖的背面上且所述后盖通孔与前盖通孔连通;所述吸盘后盖的背面上安装有朝向所述后盖通孔和前盖通孔的PCB板近接开关,所述控制器与所述PCB板近接开关电连接,所述控制器在所述步 骤一至步骤三期间通过所述PCB板近接开关检测所述PCB板是否被所述吸盘吸住,并在检测结果为否是发出报警信号。In order to detect whether the PCB board is reliably sucked by the suction cup, as a modification of the present invention, the front surface of the suction cup rear cover is provided with a bump located in the concave cavity, and the convex block is provided through the suction cup a back cover through hole on the back surface of the back cover and the end surface of the bump, the front cover of the suction cup is provided with a front cover through hole, and the end face of the bump is formed when the front cover of the suction cup and the back cover of the suction cup are closed together Adhering to the back surface of the suction cup front cover and communicating with the front cover through hole; a PCB board facing the rear cover through hole and the front cover through hole is mounted on the back surface of the suction cup rear cover a proximity switch, the controller is electrically connected to the PCB board proximity switch, and the controller is in the step During the first step to the third step, the PCB board proximity switch detects whether the PCB board is sucked by the suction cup, and sends an alarm signal if the detection result is no.
为了使得吸盘对PCB板的吸住效果达到最优并且确保能够可靠的放开PCB板,作为本发明中吸盘的改进实施方式:所述的凸台为圆盘形凸台,所述凸台的凸出高度在1mm至5mm之间,所述前盖气孔的孔径在1mm至3.5mm之间。In order to optimize the suction effect of the suction cup on the PCB board and ensure that the PCB board can be reliably released, as an improved embodiment of the suction cup of the present invention, the boss is a disc-shaped boss, and the boss The protrusion height is between 1 mm and 5 mm, and the aperture of the front cover air hole is between 1 mm and 3.5 mm.
作为本发明中吸盘驱动机构的优选实施方式:所述的吸盘驱动机构由风机和三通电磁换向阀组成;所述三通电磁换向阀的第一进口连通所述风机的进风口、第二进口连通所述风机的出风口、出口连通所述吸盘的通气管接头,所述三通电磁换向阀的控制端与所述控制器电连接,所述控制器通过控制所述三通电磁换向阀的第一进口与出口连通,使得所述风机通过所述三通电磁换向阀和所述吸盘的通气管接头抽出所述吸盘密封腔内的空气,以驱动所述吸盘吸住紧贴在其正面的PCB板;所述控制器通过控制所述三通电磁换向阀的第二进口与出口连通,使得所述风机通过所述三通电磁换向阀和所述吸盘的通气管接头向所述吸盘的密封腔内输入空气,以驱动所述吸盘放开紧贴在其正面的PCB板。As a preferred embodiment of the suction cup driving mechanism of the present invention, the suction cup driving mechanism is composed of a fan and a three-way electromagnetic reversing valve; the first inlet of the three-way electromagnetic reversing valve communicates with the air inlet of the fan, a vent pipe joint connecting the air outlet of the fan and an outlet of the suction cup, wherein a control end of the three-way electromagnetic directional control valve is electrically connected to the controller, and the controller controls the three-way electromagnetic a first inlet of the reversing valve is in communication with the outlet, such that the fan draws air from the suction cup sealing cavity through the three-way electromagnetic reversing valve and the suction pipe joint of the suction cup to drive the suction cup to suck tightly a PCB board attached to the front side thereof; the controller is in communication with the second inlet and the outlet of the three-way electromagnetic reversing valve, such that the fan passes through the three-way electromagnetic reversing valve and the suction tube of the suction cup The joint inputs air into the sealed cavity of the suction cup to drive the suction cup to release the PCB board that is in close contact with the front surface thereof.
作为本发明中直线驱动装置的优选实施方式:所述的直线驱动装置由一台牵引电机、两根直线轨道、两根拉杆、两个同步轮、一根皮带、一个轴承和一根转轴组成,所述两根直线轨道相互平行设置并均固定在所述取料位置与卸料位置之间,所述两根拉杆均固定在所述两根直线轨道之间,且其中一根拉杆靠近所述取料位置设置、另一根拉杆靠近所述卸料位置设置,所述牵引电机固定在其中一根所述拉杆上,所述轴承固定在另一根所述拉杆上,其中一个所述同步轮套装固定在所述牵引电机的转轴上,所述转轴安装在所述轴承上,另一个所述同步轮套装固定在所述转轴上,所述皮带套在所述两个同步轮上形成皮带皮带轮传动机构;As a preferred embodiment of the linear driving device of the present invention, the linear driving device comprises a traction motor, two linear rails, two pull rods, two synchronous wheels, a belt, a bearing and a rotating shaft. The two linear rails are disposed in parallel with each other and are fixed between the take-out position and the discharge position, and the two tie rods are fixed between the two linear rails, and one of the pull rods is adjacent to the a retracting position setting, another tie rod is disposed adjacent to the discharge position, the traction motor is fixed on one of the pull rods, and the bearing is fixed on the other of the pull rods, wherein one of the synchronous wheels The set is fixed on a rotating shaft of the traction motor, the rotating shaft is mounted on the bearing, and the other synchronous wheel set is fixed on the rotating shaft, and the belt sleeve forms a belt pulley on the two synchronous wheels Transmission mechanism
所述控制器与所述牵引电机的控制端电连接,所述移载器装置由所述牵引电机通过所述皮带皮带轮传动机构带动在所述取料位置与卸料位置之间直线移动。The controller is electrically connected to a control end of the traction motor, and the transfer device is linearly moved between the reclaiming position and the unloading position by the traction motor through the belt pulley transmission mechanism.
作为本发明中移载器装置的优选实施方式:所述的移载器装置由移载盒、两组主滚轮、两组辅助滚轮和皮带夹板组成;所述两组主滚轮和皮带夹板均固定在所述移载盒上,所述两组辅助滚轮分别固定在所述两组主滚轮上,所述移载盒通过所述两组主滚轮坐落在所述直线驱动装置的两根直线轨道上,并且,所述两组主滚轮分别安放在所述两根直线轨道的轨道槽上并能沿所述两根直线轨道的延伸方向滚动,所述两组辅助滚轮分别贴在所述两根直线轨道的内侧面上并能沿所述两根直线轨 道的延伸方向滚动,所述移载盒通过所述皮带夹板连接所述直线驱动装置的皮带,使得所述移载盒能够在所述皮带的带动下沿所述直线驱动装置的两根直线轨道移动;As a preferred embodiment of the transfer device of the present invention, the transfer device is composed of a transfer case, two sets of main rollers, two sets of auxiliary rollers and a belt clamp; the two sets of main rollers and belt clamps are fixed. On the transfer box, the two sets of auxiliary rollers are respectively fixed on the two sets of main rollers, and the transfer boxes are located on two linear tracks of the linear driving device through the two sets of main rollers And the two sets of main rollers are respectively placed on the track grooves of the two linear tracks and can roll along the extending direction of the two linear tracks, and the two sets of auxiliary rollers are respectively attached to the two straight lines On the inner side of the track and along the two linear tracks Rolling direction of the track, the transfer box is connected to the belt of the linear driving device through the belt clamp, so that the transfer box can be driven by the belt along two linear tracks of the linear driving device mobile;
所述旋转电机通过连杆固定在所述移载盒的底面上。The rotary electric machine is fixed to a bottom surface of the transfer case by a connecting rod.
作为本发明中移载器位置感应模块和转动角度感应模块的优选实施方式:As a preferred embodiment of the transfer position sensing module and the rotational angle sensing module of the present invention:
所述的移载器位置感应模块包括行程开关控制块、取料位置行程开关和卸料位置行程开关,所述取料位置行程开关固定在所述机架上并位于所述取料位置,所述卸料位置行程开关固定在所述机架上并位于所述卸料位置,所述行程开关控制块固定在所述移载器装置的移载盒上,所述行程开关控制块能够在所述移载器装置移动到所述取料位置时触碰到所述取料位置行程开关并使得所述取料位置行程开关接通,且所述行程开关控制块能够在所述移载器装置移动到所述卸料位置时触碰到所述卸料位置行程开关并使得所述卸料位置行程开关接通,所述控制器分别与所述取料位置行程开关和卸料位置行程开关电连接,所述控制器根据所述取料位置行程开关和卸料位置行程开关输出的开关信号判断所述移载器装置的移动位置;The transfer position sensing module comprises a travel switch control block, a take-up position travel switch and a discharge position travel switch, the retractable position travel switch is fixed on the rack and located at the reclaiming position, The discharge position travel switch is fixed on the frame and located at the discharge position, and the travel switch control block is fixed on the transfer box of the transfer device, and the travel switch control block can be Touching the retracting position travel switch when the transfer device is moved to the reclaiming position and causing the retracting position travel switch to be turned on, and the travel switch control block can be in the transfer device Touching the discharge position travel switch when moving to the discharge position and causing the discharge position travel switch to be turned on, the controller is respectively electrically connected to the retracting position travel switch and the discharge position travel switch Connected, the controller determines the moving position of the transfer device according to the switch signal outputted by the retracting position travel switch and the discharge position travel switch;
所述的转动角度感应模块包括安装架、感应块、竖向位置近接开关和水平位置近接开关,所述感应块固定在所述第一气缸上,所述安装架固定在所述旋转电机上,所述竖向位置近接开关和水平位置近接开关均固定在所述安装架上,所述感应块在所述第一气缸转动到所述竖向位置时位于所述竖向位置近接开关的感应范围之内、在所述第一气缸转动到所述水平位置时位于所述水平位置近接开关的感应范围之内,所述控制器根据所述竖向位置近接开关和水平位置近接开关输出的感应信号判断所述第一气缸的转动角度。The rotation angle sensing module comprises a mounting bracket, a sensing block, a vertical position proximity switch and a horizontal position proximity switch, wherein the sensing block is fixed on the first cylinder, and the mounting bracket is fixed on the rotating electrical machine. The vertical position proximity switch and the horizontal position proximity switch are both fixed on the mounting bracket, and the sensing block is located in the sensing range of the vertical position proximity switch when the first cylinder is rotated to the vertical position. Within the sensing range of the horizontal position proximity switch when the first cylinder is rotated to the horizontal position, the controller generates an induction signal according to the vertical position proximity switch and the horizontal position proximity switch. Determining a rotation angle of the first cylinder.
与现有技术相比,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
第一,本发明的电镀设备自动下板机能够自动的将停留在下板位置的PCB板从电镀设备的夹具上取下并送到电镀后处理设备的传输面上板位置处,其不需要人力就可全自动运行,提高了PCB板生产加工的效率,减少了人力,降低了成本。First, the automatic lower plate machine of the electroplating apparatus of the present invention can automatically remove the PCB board staying at the lower plate position from the jig of the electroplating apparatus and send it to the position of the transfer plate of the electroplating post-processing apparatus, which does not require human power. It can be fully automated, which improves the efficiency of PCB board production and processing, reduces manpower and reduces costs.
第二,本发明所采用吸盘的具体构造,其利用气压吸住和放开PCB板,使得PCB板能够可靠的吸附在吸盘上而不掉落,而又利用凸台减少吸盘与PCB板的接触面积,避免PCB板由于其上的水而贴紧吸盘上难以放开,并且在吸附过程中不会对PCB板造成皱褶及污染,特别是其具体构造中的凸台及其上前盖气孔的分布设置方式,能够确保吸盘对PCB板的作用力均匀且对长短不一的PCB板均 能起到良好的吸附作用(因PCB板有长短变化,吸盘的主要吸力在上端,当长板时整个面贴满,不漏气,当小板时板吸在上端,而下端孔少,漏气也少,就不易掉板,从而能很好的吸附板),因此,该吸盘具有对PCB板吸附可靠性高、放开效果好、不会对PCB板造成皱褶及污染的优点,能够有助于提升PCB板的出产品质,经试验,其可吸住放下厚度在0.036mm至1.0mm之间薄型PCB板而不会有皱褶及污染。Secondly, the specific structure of the suction cup used in the present invention utilizes air pressure to suck and release the PCB board, so that the PCB board can be reliably adsorbed on the suction cup without falling, and the boss is used to reduce the contact between the suction cup and the PCB board. The area is not difficult to release due to the water on the PCB due to the water on the PCB, and does not cause wrinkles and contamination on the PCB during the adsorption process, especially the boss in the specific structure and the upper cover vent The distribution setting method ensures that the force of the suction cup on the PCB board is uniform and the length of the PCB board is different. Can play a good adsorption function (due to the length of the PCB board, the main suction of the suction cup is at the upper end, when the long board is full, the whole surface is full, no air leakage, when the small board is sucked at the upper end, and the lower end hole is less, leaking The gas is also small, so it is not easy to drop the plate, so that the plate can be well adsorbed. Therefore, the suction cup has the advantages of high reliability of the PCB board, good release effect, no wrinkles and contamination on the PCB board, and the ability to It helps to improve the quality of the PCB board. After testing, it can hold down the thin PCB board with the thickness between 0.036mm and 1.0mm without wrinkles and pollution.
第三,本发明所采用的直线驱动装置和移载器装置的具体构造,能够使得吸盘装置在移动过程中的稳定性,避免被吸盘装置吸住的PCB板因较大的抖动而脱落。Thirdly, the specific configuration of the linear driving device and the transfer device used in the present invention can make the suction device stable during the movement, and prevent the PCB board sucked by the suction device from falling off due to large jitter.
附图说明DRAWINGS
下面结合附图和具体实施例对本发明作进一步的详细说明:The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments:
图1-1为传统电镀铜下板机的主视结构示意图;Figure 1-1 is a front view showing the structure of a conventional electroplated copper lower plate machine;
图1-2为传统电镀铜下板机的左视结构示意图;Figure 1-2 is a schematic left side view of a conventional electroplated copper lower plate machine;
图2为传统电镀铜下板机的立体结构示意图;2 is a schematic perspective view of a conventional electroplated copper lower plate machine;
图3为本发明的电镀设备自动下板机的立体结构示意图;3 is a schematic perspective view showing the automatic lower plate machine of the electroplating apparatus of the present invention;
图4为本发明的电镀设备自动下板机的主视结构示意图;4 is a front view showing the structure of an automatic lower plate machine of the electroplating apparatus of the present invention;
图5为本发明中吸盘装置4的立体结构示意图;Figure 5 is a perspective view showing the structure of the suction cup device 4 of the present invention;
图6为本发明的吸盘装置4中吸盘44带有吸住PCB板时气流方向示意的结构爆炸示意图;Figure 6 is a schematic exploded view showing the structure of the suction cup device 4 of the present invention with the suction direction of the suction cup 44 with the suction of the PCB;
图7为本发明的吸盘装置4中吸盘44带有放开PCB板时气流方向示意的结构爆炸示意图;Figure 7 is a schematic exploded view showing the structure of the suction cup 44 of the suction cup device 4 of the present invention with a flow direction when the PCB is released;
图8为本发明的吸盘装置4中吸盘前盖441的正面示意图;Figure 8 is a front elevational view of the suction cup front cover 441 of the suction cup device 4 of the present invention;
图9为本发明中移载器装置3的立体结构示意图;Figure 9 is a perspective view showing the structure of the transfer device 3 of the present invention;
图10为本发明中直线驱动装置2的立体结构示意图;Figure 10 is a perspective view showing the structure of the linear driving device 2 of the present invention;
图11为本发明中转动角度感应模块的结构示意图;11 is a schematic structural view of a rotation angle sensing module according to the present invention;
图12为本发明的电镀设备自动下板机的工作状态示意图之一; Figure 12 is a schematic view showing the working state of the automatic lower plate machine of the electroplating apparatus of the present invention;
图13为本发明的电镀设备自动下板机的工作状态示意图之二;Figure 13 is a second schematic view showing the working state of the automatic lower plate machine of the electroplating apparatus of the present invention;
图14为本发明的电镀设备自动下板机的工作状态示意图之三。Figure 14 is a third schematic view showing the working state of the automatic lower plate machine of the electroplating apparatus of the present invention.
具体实施方式detailed description
如图3至图14所示,本发明的电镀设备自动下板机,其所适用的电镀设备能够将完成电镀的PCB板逐块运送到下板位置P1后停下,以等待PCB板被取走并送到电镀后处理设备进行下一步工序,其中,电镀设备用夹具6夹持在PCB板的上边缘上对PCB板进行运送,停留在下板位置P1的PCB板位于竖直平面内,电镀后处理设备对PCB板进行下一步工序的传输面位于水平面内。As shown in FIG. 3 to FIG. 14 , the electroplating apparatus of the present invention automatically lowers the board machine, and the plating apparatus applicable thereto can transport the completed electroplated PCB board one by one to the lower board position P1 and then stop, waiting for the PCB board to be taken. And go to the electroplating post-processing equipment for the next step, wherein the electroplating equipment is clamped on the upper edge of the PCB board by the clamp 6 to transport the PCB board, and the PCB board staying at the lower board position P1 is located in a vertical plane, electroplating The transmission surface of the post-processing equipment for the next step of the PCB board is located in the horizontal plane.
参见图3和图4,本发明的电镀设备自动下板机设有机架1及安装在机架1上的直线驱动装置2、移载器装置3、吸盘装置4、感应控制装置和下板传感控制装置5。Referring to FIG. 3 and FIG. 4, the automatic lower plate machine of the present invention is provided with a frame 1 and a linear driving device 2, a transfer device 3, a suction device 4, an induction control device and a lower plate mounted on the frame 1. Sensing control device 5.
参见图10,上述直线驱动装置2由一台牵引电机21、两根直线轨道22、两根拉杆23、两个同步轮24、一根皮带25、一个轴承26和一根转轴27组成,两根直线轨道22相互平行设置并均固定在取料位置P3与卸料位置P4之间,两根拉杆23均固定在两根直线轨道22之间,且其中一根拉杆23靠近取料位置P3设置、另一根拉杆23靠近卸料位置P4设置,牵引电机21固定在其中一根拉杆23上,轴承26固定在另一根拉杆23上,其中一个同步轮24套装固定在牵引电机21的转轴上,转轴27安装在轴承26上,另一个同步轮24套装固定在转轴27上,皮带25套在两个同步轮24上形成皮带皮带轮传动机构。Referring to Fig. 10, the linear driving device 2 is composed of a traction motor 21, two linear rails 22, two tie rods 23, two synchronous wheels 24, a belt 25, a bearing 26 and a rotating shaft 27, two The linear rails 22 are disposed in parallel with each other and are fixed between the take-up position P3 and the discharge position P4. The two tie rods 23 are fixed between the two linear rails 22, and one of the pull rods 23 is disposed near the take-up position P3. The other pull rod 23 is disposed near the discharge position P4, the traction motor 21 is fixed on one of the pull rods 23, and the bearing 26 is fixed on the other pull rod 23, and one of the synchronous wheels 24 is fixed on the rotating shaft of the traction motor 21. The rotating shaft 27 is mounted on the bearing 26, and the other synchronous wheel 24 is fixed to the rotating shaft 27, and the belt 25 is sleeved on the two synchronous wheels 24 to form a belt pulley transmission mechanism.
其中,直线驱动装置2的技术要求为:轨道要用不锈钢SUS材质,SUS材质耐腐蚀性好,不容易生锈,如果轨道被腐蚀了,运行起来就会不平稳,有震动。轨道的表面粗糙度要小于2.0~3.2um,平面度控制在0.05~0.1mm以内。安装时要保正水平。Among them, the technical requirements of the linear drive device 2 are: stainless steel SUS material for the track, SUS material has good corrosion resistance and is not easy to rust. If the track is corroded, the operation will be unstable and vibration. The surface roughness of the track is less than 2.0 to 3.2 um, and the flatness is controlled within 0.05 to 0.1 mm. Keep the level at the time of installation.
参见图9,上述移载器装置3由移载盒31、两组主滚轮32、两组辅助滚轮33和皮带夹板34组成;两组主滚轮32和皮带夹板34均固定在移载盒31上,两组辅助滚轮33分别固定在两组主滚轮32上,移载盒31通过两组主滚轮32坐落在直线驱动装置2的两根直线轨道22上,并且,两组主滚轮32分别安放在两根直线轨道22的轨道槽上并能沿两根直线轨道22的延伸方向滚动,两组辅助滚轮33分别贴在两根直线轨道22的内侧面上并能沿两根直线轨道22的延伸方向滚动,从而确保移栽盒固定在轨道上运行时不会偏移,移载盒31通过皮带夹板34连接直线驱动装置2的皮带25,使得移载盒31能够在皮带25的带动下沿直线驱动装置2的两根直线轨道22移动。从而,上述直线驱 动装置2能够驱动移载器装置3在靠近下板位置P1的取料位置P3与靠近上板位置P2的卸料位置P4之间直线移动,其中,移载器装置3由牵引电机21通过皮带皮带轮传动机构带动在取料位置P3与卸料位置P4之间直线移动。Referring to FIG. 9, the transfer device 3 is composed of a transfer case 31, two sets of main rollers 32, two sets of auxiliary rollers 33 and a belt clamp 34; two sets of main rollers 32 and belt clamps 34 are fixed on the transfer case 31. The two sets of auxiliary rollers 33 are respectively fixed on the two sets of main rollers 32. The transfer boxes 31 are seated on the two linear rails 22 of the linear driving device 2 through the two sets of main rollers 32, and the two sets of main rollers 32 are respectively placed. The track grooves of the two linear rails 22 can roll along the extending direction of the two linear rails 22, and the two sets of auxiliary rollers 33 are respectively attached to the inner side surfaces of the two linear rails 22 and can extend along the direction of the two linear rails 22 Rolling, so as to ensure that the transfer box is not displaced when it is fixed on the track, the transfer box 31 is connected to the belt 25 of the linear drive device 2 through the belt clamp 34, so that the transfer case 31 can be driven linearly under the belt 25 The two linear tracks 22 of the device 2 move. Thus, the above linear drive The moving device 2 is capable of driving the transfer device 3 to move linearly between the take-up position P3 near the lower plate position P1 and the discharge position P4 near the upper plate position P2, wherein the transfer device 3 is passed by the traction motor 21 through the belt The pulley drive mechanism linearly moves between the take-up position P3 and the discharge position P4.
参见图5至图8,上述吸盘装置4设有旋转电机41、第一气缸42、第二气缸43、吸盘44和吸盘驱动机构。旋转电机41通过连杆45固定在移载器装置3的底部,第一气缸42固定在旋转电机41的转轴上,第二气缸43固定在第一气缸42的活塞杆上,吸盘44的背面与第二气缸43的活塞杆相固定,并且,吸盘44的正面与旋转电机41的转轴轴向相平行、与第一气缸42的活塞杆伸缩方向相垂直、与第二气缸43的活塞杆伸缩方向相平行,且旋转电机41的转轴轴向与第二气缸43的活塞杆伸缩方向相垂直,其中,第一气缸42受旋转电机41驱动转动到其活塞杆伸出方向竖直朝下的位置记为竖向位置P5,第一气缸42受旋转电机41驱动转动到其活塞杆伸出方向垂直朝向停留在下板位置P1的PCB板板面的位置记为水平位置P6。Referring to Figs. 5 to 8, the above-described chuck device 4 is provided with a rotary electric machine 41, a first cylinder 42, a second cylinder 43, a suction cup 44, and a suction cup drive mechanism. The rotary electric machine 41 is fixed to the bottom of the transfer device 3 via a connecting rod 45, the first cylinder 42 is fixed to the rotating shaft of the rotary electric machine 41, and the second cylinder 43 is fixed to the piston rod of the first cylinder 42, and the back surface of the suction cup 44 is The piston rod of the second cylinder 43 is fixed, and the front surface of the suction cup 44 is parallel to the axial direction of the rotary shaft of the rotary electric machine 41, perpendicular to the expansion and contraction direction of the piston rod of the first cylinder 42, and the expansion and contraction direction of the piston rod of the second cylinder 43. Parallel, and the axial direction of the rotating shaft of the rotary electric machine 41 is perpendicular to the expansion and contraction direction of the piston rod of the second cylinder 43, wherein the first cylinder 42 is driven to rotate by the rotary electric machine 41 to a position where the piston rod extends vertically downward. In the vertical position P5, the position at which the first cylinder 42 is driven to rotate by the rotary electric machine 41 to the direction in which the piston rod is extended perpendicularly toward the PCB board surface which stays at the lower plate position P1 is recorded as the horizontal position P6.
参见图5至图8,上述吸盘44由吸盘前盖441和吸盘后盖442组成,吸盘前盖441的正面设有多个圆盘形凸台443,该圆盘形凸台443的凸出高度优选在1mm至5mm之间,各个圆盘形凸台443的端面共面并共同作为吸盘44的正面,各个圆盘形凸台443在吸盘前盖441的左右方向上均匀分布,各个圆盘形凸台443在吸盘前盖441的上部分布密度大于在吸盘前盖441的下部分布密度,每一个圆盘形凸台443上均设有多个贯穿圆盘形凸台443的端面和吸盘后盖442的背面的前盖气孔443a,该前盖气孔443a的孔径优选在1mm至3.5mm之间;吸盘后盖442的正面设有凹腔、背面设有至少一个连通凹腔的通气管接头444,通气管接头444的内径大于前盖气孔443a的孔径,吸盘后盖442的背面作为吸盘44的背面;吸盘前盖441与吸盘后盖442盖合在一起并密封固定,使得吸盘后盖442的凹腔成为密封腔。Referring to FIGS. 5 to 8, the suction cup 44 is composed of a suction cup front cover 441 and a suction cup rear cover 442. The front surface of the suction cup front cover 441 is provided with a plurality of disc-shaped projections 443, and the convex height of the disc-shaped projections 443 Preferably, between 1 mm and 5 mm, the end faces of the respective disk-shaped projections 443 are coplanar and collectively serve as the front surface of the suction cup 44, and the respective disk-shaped projections 443 are evenly distributed in the left-right direction of the suction cup front cover 441, and each of the disc shapes The boss 443 has a distribution density higher in the upper portion of the suction cup front cover 441 than in the lower portion of the suction cup front cover 441, and each of the disc-shaped projections 443 is provided with a plurality of end faces penetrating the disc-shaped bosses 443 and a suction cup rear cover. a front cover air hole 443a of the back surface of the 442, the front cover air hole 443a preferably has a diameter of between 1 mm and 3.5 mm; a front surface of the suction cup rear cover 442 is provided with a concave cavity, and a vent pipe joint 444 having at least one communicating cavity at the back surface is disposed. The inner diameter of the vent pipe joint 444 is larger than the inner diameter of the front cover air hole 443a, and the rear surface of the suction cup rear cover 442 serves as the back surface of the suction cup 44; the suction cup front cover 441 and the suction cup rear cover 442 are closed and sealed, so that the suction cup rear cover 442 is concave. The cavity becomes a sealed cavity.
其中,吸盘的技术要求为:吸盘的材质以轻、软,强度硬、能耐40~80℃温度为基准,选择这几种特性的材质加工吸盘主要有以下几点原因:Among them, the technical requirements of the suction cup are as follows: the material of the suction cup is light, soft, hard, and can withstand the temperature of 40-80 °C. The material processing suction cups with these characteristics are mainly as follows:
a.材质轻可以减少电机消耗的能量,也便于运输,又节能环保。a. Light weight can reduce the energy consumed by the motor, it is also easy to transport, and energy saving and environmental protection.
b.软易于加工,可以直接在CNC机床上铣加工。通过表面镀铬硬化处理,还可达到防腐作用。b. Soft and easy to process, can be directly milled on CNC machine tools. Anti-corrosion can also be achieved by surface chrome hardening.
c.强度硬及耐温是在使用中不易变形保持表面平整。 c. Hardness and temperature resistance are not easy to deform during use to keep the surface flat.
另外,为了检测PCB板是否可靠的被吸盘44吸住,作为本发明的一种改进方式:上述吸盘后盖442的正面可设置位于凹腔内的凸块445,凸块445设有贯穿吸盘后盖442背面和凸块445端面的后盖通孔445a,吸盘前盖441上设有前盖通孔441a,在吸盘前盖441与吸盘后盖442盖合在一起时,凸块445的端面紧贴在吸盘前盖441的背面上且后盖通孔445a与前盖通孔441a连通;吸盘后盖442的背面上安装有朝向后盖通孔445a和前盖通孔441a的PCB板近接开关493,控制器与PCB板近接开关493电连接,控制器在步骤一至步骤三期间通过PCB板近接开关493检测PCB板是否被吸盘44吸住,并在检测结果为否是发出报警信号。从而,增强了看机人员检查下板机故障的功能,减少人力频繁巡视机台故障,不产生漏吸板。In addition, in order to detect whether the PCB board is reliably sucked by the suction cup 44, as a modification of the present invention, the front surface of the suction cup rear cover 442 may be provided with a protrusion 445 located in the concave cavity, and the protrusion 445 is provided after the suction cup is disposed. The back cover through hole 445a of the back surface of the cover 442 and the end surface of the protrusion 445 is provided with a front cover through hole 441a. When the suction cup front cover 441 and the suction cup rear cover 442 are closed together, the end surface of the projection 445 is tight. It is attached to the back surface of the suction cup front cover 441 and the rear cover through hole 445a communicates with the front cover through hole 441a; the back side of the suction cup rear cover 442 is mounted with a PCB board proximity switch 493 facing the rear cover through hole 445a and the front cover through hole 441a. The controller is electrically connected to the PCB board proximity switch 493. During the steps 1 to 3, the controller detects whether the PCB board is sucked by the suction cup 44 through the PCB board proximity switch 493, and sends an alarm signal if the detection result is no. Thereby, the function of checking the failure of the lower machine is enhanced, and the failure of the manual patrol machine is reduced, and the leakage plate is not generated.
参见图12,上述吸盘驱动机构由风机46和三通电磁换向阀47组成;三通电磁换向阀47的第一进口连通风机46的进风口、第二进口连通风机46的出风口、出口连通吸盘44的通气管接头444,三通电磁换向阀47的控制端与控制器电连接,控制器通过控制三通电磁换向阀47的第一进口与出口连通,使得风机46通过三通电磁换向阀47和吸盘44的通气管接头444抽出吸盘44密封腔内的空气,以驱动吸盘44吸住紧贴在其正面的PCB板;控制器通过控制三通电磁换向阀47的第二进口与出口连通,使得风机46通过三通电磁换向阀47和吸盘44的通气管接头444向吸盘44的密封腔内输入空气,以驱动吸盘44放开紧贴在其正面的PCB板。从而,吸盘驱动机构能够通过通气管接头444抽出吸盘44的密封腔内的空气,使得吸盘44的密封腔形成负压,从而能够驱动吸盘44吸住紧贴在其正面的PCB板;吸盘驱动机构通过通气管接头444向吸盘44的密封腔内输入空气,使得输入密封腔内的空气通过前盖气孔443a作用到紧贴在吸盘44正面的PCB板上,从而能够驱动吸盘44放开紧贴在其正面的PCB板。Referring to FIG. 12, the suction cup driving mechanism is composed of a fan 46 and a three-way electromagnetic reversing valve 47; the first inlet of the three-way electromagnetic reversing valve 47 communicates with the air inlet of the fan 46, the air outlet of the second inlet connecting fan 46, and the outlet. The vent pipe joint 444 of the suction cup 44 is connected, and the control end of the three-way electromagnetic directional control valve 47 is electrically connected to the controller. The controller communicates with the first inlet and the outlet of the three-way electromagnetic directional control valve 47, so that the fan 46 passes through the three-way. The electromagnetic directional control valve 47 and the venting pipe joint 444 of the suction cup 44 draw out the air in the sealing cavity of the suction cup 44 to drive the suction cup 44 to suck the PCB board which is closely attached to the front surface thereof; the controller controls the three-way electromagnetic reversing valve 47 by the third The two inlets are in communication with the outlet such that the fan 46 receives air into the sealed chamber of the suction cup 44 through the three-way electromagnetic reversing valve 47 and the vent fitting 444 of the suction cup 44 to drive the suction cup 44 to release the PCB board that abuts against the front side thereof. Therefore, the suction cup driving mechanism can extract the air in the sealing cavity of the suction cup 44 through the vent pipe joint 444, so that the sealing cavity of the suction cup 44 forms a negative pressure, so that the suction cup 44 can be driven to suck the PCB board which is closely attached to the front surface thereof; the suction cup driving mechanism Air is introduced into the sealed cavity of the suction cup 44 through the vent fitting 444, so that the air in the input sealing cavity acts through the front cover air hole 443a to the PCB board which is in close contact with the front surface of the suction cup 44, so that the suction cup 44 can be driven to be placed close to Its front PCB board.
参见图4,上述下板传感控制装置5能够感应是否有PCB板停留在下板位置P1并能够打开夹持在停留在下板位置P1的PCB板上的夹具6。Referring to Fig. 4, the lower panel sensing control device 5 is capable of sensing whether or not a PCB board stays at the lower panel position P1 and is capable of opening the jig 6 held on the PCB board staying at the lower panel position P1.
当移载器装置3移动到取料位置P3、第一气缸42转动到竖向位置P5且第一气缸42的活塞杆伸出时,吸盘44的正面紧贴在停留在下板位置P1的PCB板上、第二气缸43的活塞杆伸出方向竖直向下;吸盘驱动机构能够受外部信号控制驱动吸盘44吸住和放开紧贴在其正面的PCB板;当移载器装置3移动到卸料位置P4、第一气缸42转动到水平位置P6且第一气缸42的活塞杆伸出时,被吸盘44吸住的PCB板坐落在电镀后处理设备的传输面上板位置P2处。 When the transfer device 3 is moved to the retracting position P3, the first cylinder 42 is rotated to the vertical position P5, and the piston rod of the first cylinder 42 is extended, the front surface of the suction cup 44 abuts against the PCB board staying at the lower plate position P1. The piston rods of the upper and second cylinders 43 extend vertically downward; the suction cup drive mechanism can be driven by an external signal to drive the suction cup 44 to suck and release the PCB board which is in close contact with the front surface; when the transfer device 3 moves to When the discharge position P4, the first cylinder 42 is rotated to the horizontal position P6, and the piston rod of the first cylinder 42 is extended, the PCB board sucked by the suction cup 44 is seated at the transfer plate position P2 of the plating post-processing apparatus.
上述移载器位置感应模块包括行程开关控制块35、取料位置行程开关36和卸料位置行程开关37,取料位置行程开关36固定在机架1上并位于取料位置P3,卸料位置行程开关37固定在机架1上并位于卸料位置P4,行程开关控制块35固定在移载器装置3的移载盒31上,行程开关控制块35能够在移载器装置3移动到取料位置P3时触碰到取料位置行程开关36并使得取料位置行程开关36接通,且行程开关控制块35能够在移载器装置3移动到卸料位置P4时触碰到卸料位置行程开关37并使得卸料位置行程开关37接通,控制器分别与取料位置行程开关36和卸料位置行程开关37电连接,控制器根据取料位置行程开关36和卸料位置行程开关37输出的开关信号判断移载器装置3的移动位置。The transfer position sensing module comprises a travel switch control block 35, a take-up position travel switch 36 and a discharge position travel switch 37. The take-up position travel switch 36 is fixed on the frame 1 and located at the take-up position P3, the discharge position The travel switch 37 is fixed to the frame 1 and is located at the discharge position P4, and the travel switch control block 35 is fixed to the transfer case 31 of the transfer device 3, and the travel switch control block 35 can be moved to the transfer device 3 At the material position P3, the take-up position travel switch 36 is touched and the take-up position travel switch 36 is turned on, and the travel switch control block 35 can touch the discharge position when the transfer device 3 moves to the discharge position P4. The travel switch 37 is configured to open the discharge position travel switch 37, and the controller is electrically connected to the take-up position travel switch 36 and the discharge position travel switch 37, respectively. The controller is based on the take-up position travel switch 36 and the discharge position travel switch 37. The output switching signal judges the moving position of the transfer device 3.
转动角度感应模块包括安装架48、感应块、竖向位置近接开关491和水平位置近接开关492,感应块固定在第一气缸42上,安装架48固定在旋转电机41上,竖向位置近接开关491和水平位置近接开关492均固定在安装架48上,感应块在第一气缸42转动到竖向位置P5时位于竖向位置近接开关491的感应范围之内、在第一气缸42转动到水平位置P6时位于水平位置近接开关492的感应范围之内,控制器根据竖向位置近接开关491和水平位置近接开关492输出的感应信号判断第一气缸42的转动角度。The rotation angle sensing module comprises a mounting bracket 48, a sensing block, a vertical position proximity switch 491 and a horizontal position proximity switch 492. The sensing block is fixed on the first cylinder 42, and the mounting bracket 48 is fixed on the rotating electric machine 41, and the vertical position is adjacent to the switch. The 491 and the horizontal position proximity switch 492 are both fixed on the mounting bracket 48. The sensing block is located within the sensing range of the vertical position proximity switch 491 when the first cylinder 42 is rotated to the vertical position P5, and is rotated to the horizontal position in the first cylinder 42. When the position P6 is within the sensing range of the horizontal position proximity switch 492, the controller determines the rotation angle of the first cylinder 42 based on the sensing signals output from the vertical position proximity switch 491 and the horizontal position proximity switch 492.
上述感应控制装置设有控制器、用于感应移载器装置3位置的移载器位置感应模块和用于感应第一气缸42转动角度的转动角度感应模块,控制器能够接收移载器位置感应模块、转动角度感应模块和下板传感控制装置5输出的感应信号,控制器与牵引电机21和旋转电机41的控制端电连接,并且,控制器将移载器装置3移动到取料位置P3且第一气缸42转动到水平位置P6作为电镀设备自动下板机的初始状态,当下板传感控制装置5每次感应到有PCB板停留在下板位置P1时,电镀设备自动下板机处于初始状态下,控制器依次按以下步骤控制电镀设备自动下板机将停留在下板位置P1的PCB板从电镀设备的夹具6上取下并送到电镀后处理设备的传输面上板位置P2处:The sensing control device is provided with a controller, a transfer position sensing module for sensing the position of the transfer device 3, and a rotation angle sensing module for sensing the rotation angle of the first cylinder 42. The controller can receive the position sensing of the transfer device. The sensor, the rotation angle sensing module and the sensing signal outputted by the lower plate sensing control device 5 are electrically connected to the control terminals of the traction motor 21 and the rotary motor 41, and the controller moves the transfer device 3 to the retracting position. P3 and the first cylinder 42 is rotated to the horizontal position P6 as the initial state of the automatic lowering machine of the plating apparatus. When the lower board sensing control device 5 senses that the PCB board stays at the lower board position P1, the plating apparatus automatically lowers the boarding machine. In the initial state, the controller sequentially controls the plating apparatus to automatically remove the PCB board that stays at the lower board position P1 from the fixture 6 of the plating apparatus and send it to the transfer board position P2 of the plating post-processing apparatus. :
步骤一、参见图12,先控制第一气缸42的活塞杆伸出,使得吸盘44的正面紧贴在停留在下板位置P1的PCB板上,再控制吸盘驱动机构驱动吸盘44吸住紧贴在其正面的PCB板。 Step 1, referring to FIG. 12, firstly, the piston rod of the first cylinder 42 is extended, so that the front surface of the suction cup 44 is closely attached to the PCB board staying at the lower board position P1, and then the suction cup driving mechanism is driven to drive the suction cup 44 to be closely attached thereto. Its front PCB board.
步骤二、参见图13,先控制下板传感控制装置5打开夹持在PCB板上的夹具6,再控制第二气缸43的活塞杆伸出,使得PCB板脱离夹具6的夹持范围,从而完成PCB板取料;此后,即可控制下板传感控制装置5将打开的夹具6重新闭合。 Step 2, referring to FIG. 13, first controlling the lower panel sensing control device 5 to open the clamp 6 clamped on the PCB board, and then controlling the piston rod of the second cylinder 43 to extend, so that the PCB board is separated from the clamping range of the clamp 6. Thereby, the PCB board reclaiming is completed; thereafter, the lower board sensing control device 5 can be controlled to reclose the opened jig 6.
步骤三、参见图14,先控制移载器装置3移动到卸料位置P4并同时控制第一气缸42的活塞杆缩回,再控制旋转电机41驱动第一气缸42转动到竖向位置P5,然后再次控制第一气缸42的活塞杆伸出,使得被吸盘44吸住的PCB板坐落在电镀后处理设备的传输面上板位置P2处。 Step 3, referring to FIG. 14, first control the transfer device 3 to move to the discharge position P4 and simultaneously control the retraction of the piston rod of the first cylinder 42, and then control the rotary motor 41 to drive the first cylinder 42 to rotate to the vertical position P5. Then, the piston rod of the first cylinder 42 is again controlled to extend so that the PCB board sucked by the suction cup 44 is seated at the transfer plate position P2 of the plating post-processing apparatus.
步骤四、先控制吸盘驱动机构驱动吸盘44放开PCB板,从而放下PCB板,再控制电镀设备自动下板机返回初始状态。Step 4: First control the suction cup drive mechanism to drive the suction cup 44 to release the PCB board, thereby lowering the PCB board, and then controlling the plating equipment to automatically return the board machine to the initial state.
本发明不局限于上述具体实施方式,根据上述内容,按照本领域的普通技术知识和惯用手段,在不脱离本发明上述基本技术思想前提下,本发明还可以做出其它多种形式的等效修改、替换或变更,均落在本发明的保护范围之中。 The present invention is not limited to the above specific embodiments, and according to the above-mentioned contents, according to the common technical knowledge and conventional means in the art, the present invention can also make other various forms of equivalents without departing from the above basic technical idea of the present invention. Modifications, substitutions or alterations are intended to fall within the scope of the invention.

Claims (10)

  1. 一种电镀设备自动下板机,所述电镀设备能够将完成电镀的PCB板逐块运送到下板位置(P1)后停下,以等待所述PCB板被取走并送到电镀后处理设备进行下一步工序,其中,所述电镀设备用夹具(6)夹持在所述PCB板的上边缘上对所述PCB板进行运送,所述停留在下板位置(P1)的PCB板位于竖直平面内,所述电镀后处理设备对所述PCB板进行下一步工序的传输面位于水平面内,其特征在于:An electroplating apparatus automatic lower plate machine capable of transporting a completed PCB board to a lower board position (P1) one by one and stopping, waiting for the PCB board to be taken away and sent to an electroplating post-processing apparatus Performing a next step, wherein the plating apparatus is carried on the upper edge of the PCB board by a jig (6) for transporting the PCB board, and the PCB board staying at the lower board position (P1) is vertical In the plane, the transmission surface of the PCB after the processing step of the PCB is in a horizontal plane, and is characterized by:
    所述的电镀设备自动下板机设有机架(1)及安装在所述机架(1)上的直线驱动装置(2)、移载器装置(3)、吸盘装置(4)、感应控制装置和下板传感控制装置(5);所述直线驱动装置(2)能够驱动所述移载器装置(3)在靠近所述下板位置(P1)的取料位置(P3)与靠近所述上板位置(P2)的卸料位置(P4)之间直线移动;所述吸盘装置(4)设有旋转电机(41)、第一气缸(42)、第二气缸(43)、吸盘(44)和吸盘驱动机构,所述旋转电机(41)通过连杆(45)固定在所述移载器装置(3)的底部,所述第一气缸(42)固定在所述旋转电机(41)的转轴上,所述第二气缸(43)固定在所述第一气缸(42)的活塞杆上,所述吸盘(44)的背面与所述第二气缸(43)的活塞杆相固定,并且,所述吸盘(44)的正面与所述旋转电机(41)的转轴轴向相平行、与所述第一气缸(42)的活塞杆伸缩方向相垂直、与所述第二气缸(43)的活塞杆伸缩方向相平行,且所述旋转电机(41)的转轴轴向与所述第二气缸(43)的活塞杆伸缩方向相垂直,其中,所述第一气缸(42)受所述旋转电机(41)驱动转动到其活塞杆伸出方向竖直朝下的位置记为所述竖向位置(P5),所述第一气缸(42)受所述旋转电机(41)驱动转动到其活塞杆伸出方向垂直朝向所述停留在下板位置(P1)的PCB板板面的位置记为水平位置(P6);所述下板传感控制装置(5)能够感应是否有PCB板停留在所述下板位置(P1)并能够打开夹持在所述停留在下板位置(P1)的PCB板上的夹具(6);The electroplating apparatus automatic lower plate machine is provided with a frame (1), a linear driving device (2) mounted on the frame (1), a transfer device (3), a suction device (4), and an induction a control device and a lower plate sensing control device (5); the linear driving device (2) capable of driving the transfer device device (3) at a reclaiming position (P3) close to the lower plate position (P1) a linear movement between the discharge position (P4) near the upper plate position (P2); the suction device (4) is provided with a rotary electric machine (41), a first cylinder (42), a second cylinder (43), a suction cup (44) and a suction cup drive mechanism, the rotary electric machine (41) being fixed to a bottom of the transfer device (3) via a connecting rod (45), the first cylinder (42) being fixed to the rotary electric machine On the rotating shaft of (41), the second cylinder (43) is fixed to the piston rod of the first cylinder (42), the back surface of the suction cup (44) and the piston rod of the second cylinder (43) Phase-fixed, and the front surface of the suction cup (44) is parallel to the axial direction of the rotating shaft of the rotating electrical machine (41), perpendicular to the direction of expansion and contraction of the piston rod of the first cylinder (42), and the second The piston rod of the cylinder (43) is in the same direction And the rotating shaft axial direction of the rotating electric machine (41) is perpendicular to the expansion and contraction direction of the piston rod of the second cylinder (43), wherein the first cylinder (42) is driven to rotate by the rotating electric machine (41) The vertical position (P5) is indicated to the position in which the piston rod is extended downward, and the first cylinder (42) is driven to rotate by the rotary electric machine (41) to the direction in which the piston rod extends. The position toward the PCB board surface staying at the lower board position (P1) is recorded as a horizontal position (P6); the lower board sensing control means (5) can sense whether or not the PCB board stays at the lower board position ( P1) and capable of opening a clamp (6) clamped on the PCB board staying at the lower plate position (P1);
    所述感应控制装置设有控制器、用于感应所述移载器装置(3)位置的移载器位置感应模块和用于感应所述第一气缸(42)转动角度的转动角度感应模块,所述控制器能够接收移载器位置感应模块、转动角度感应模块和所述下板传感控制装置(5)输出的感应信号,并且,所述控制器将所述移载器装置(3)移动到所述取料位置(P3)且所述第一气缸(42)转动到所述水平位置(P6)作为所述电镀设备自动下板机的初始状态,当所述下板传感控制装置(5)每次感应到有PCB板停留在所述下板位置(P1)时,所述电镀设备自动下板机处于所述初始状态下,所述控制器控制所述电镀设备 自动下板机将所述停留在下板位置(P1)的PCB板从电镀设备的夹具(6)上取下并送到所述电镀后处理设备的传输面上板位置(P2)处。The sensing control device is provided with a controller, a transfer position sensing module for sensing the position of the transfer device (3), and a rotation angle sensing module for sensing the rotation angle of the first cylinder (42), The controller is capable of receiving a sensing signal output by the transfer position sensing module, the rotational angle sensing module, and the lower plate sensing control device (5), and the controller will move the transfer device (3) Moving to the reclaiming position (P3) and rotating the first cylinder (42) to the horizontal position (P6) as an initial state of the electroplating apparatus automatic lowering machine, when the lower plate sensing control device (5) each time the PCB board is stopped at the lower board position (P1), the plating apparatus automatically lowers the board machine in the initial state, and the controller controls the plating apparatus The automatic lower plate machine removes the PCB board staying at the lower board position (P1) from the jig (6) of the plating apparatus and sends it to the transfer upper board position (P2) of the plating post-processing apparatus.
  2. 根据权利要求1所述的电镀设备自动下板机,其特征在于:所述的控制器为能控制所述电镀设备按以下次序动作之控制器:The electroplating apparatus automatic lower plate machine according to claim 1, wherein said controller is a controller capable of controlling said electroplating apparatus to operate in the following order:
    动作一、控制所述第一气缸(42)的活塞杆伸出,使得所述吸盘(44)的正面紧贴在所述停留在下板位置(P1)的PCB板上,再控制所述吸盘驱动机构驱动所述吸盘(44)吸住紧贴在其正面的PCB板;Action 1. Control the piston rod of the first cylinder (42) to extend, so that the front surface of the suction cup (44) is in close contact with the PCB board staying at the lower board position (P1), and then control the suction cup drive. The mechanism drives the suction cup (44) to suck the PCB board that is in close contact with the front side thereof;
    动作二、控制所述下板传感控制装置(5)打开夹持在所述PCB板上的夹具(6),再控制所述第二气缸(43)的活塞杆伸出,使得所述PCB板脱离所述夹具(6)的夹持范围;Acting 2, controlling the lower plate sensing control device (5) to open a clamp (6) clamped on the PCB board, and then controlling a piston rod of the second cylinder (43) to extend, so that the PCB The plate is separated from the clamping range of the clamp (6);
    动作三、控制所述移载器装置(3)移动到所述卸料位置(P4)并同时控制所述第一气缸(42)的活塞杆缩回,再控制所述旋转电机(41)驱动所述第一气缸(42)转动到所述竖向位置(P5),然后再次控制所述第一气缸(42)的活塞杆伸出,使得被所述吸盘(44)吸住的PCB板坐落在所述电镀后处理设备的传输面上板位置(P2)处;Acting three, controlling the transfer device (3) to move to the discharge position (P4) and simultaneously controlling the piston rod retraction of the first cylinder (42), and then controlling the rotary motor (41) to drive The first cylinder (42) is rotated to the vertical position (P5), and then the piston rod of the first cylinder (42) is again controlled to extend so that the PCB board sucked by the suction cup (44) is located At a plate position (P2) on the transport surface of the post-plating processing apparatus;
    动作四、控制所述吸盘驱动机构驱动所述吸盘(44)放开所述PCB板,再控制所述电镀设备自动下板机返回所述初始状态。Acting 4, controlling the suction cup driving mechanism to drive the suction cup (44) to release the PCB board, and then controlling the plating apparatus to automatically return the lower board machine to the initial state.
  3. 根据权利要求2所述的电镀设备自动下板机,其特征在于:所述的吸盘(44)由吸盘前盖(441)和吸盘后盖(442)组成,所述吸盘前盖(441)的正面设有多个凸台(443),所述各个凸台(443)的端面共面并共同作为所述吸盘(44)的正面,每一个所述凸台(443)上均设有多个贯穿所述凸台(443)的端面和所述吸盘后盖(442)的背面的前盖气孔(443a);所述吸盘后盖(442)的正面设有凹腔、背面设有至少一个连通所述凹腔的通气管接头(444),所述通气管接头(444)的内径大于所述前盖气孔(443a)的孔径,所述吸盘后盖(442)的背面作为所述吸盘(44)的背面;所述吸盘前盖(441)与吸盘后盖(442)盖合在一起并密封固定,使得所述吸盘后盖(442)的凹腔成为密封腔;The electroplating apparatus automatic lower plate machine according to claim 2, wherein said suction cup (44) is composed of a suction cup front cover (441) and a suction cup rear cover (442), and said suction cup front cover (441) a plurality of bosses (443) are disposed on the front surface, and the end faces of the respective bosses (443) are coplanar and collectively serve as the front surface of the suction cup (44), and each of the bosses (443) is provided with a plurality of a front cover air hole (443a) penetrating an end surface of the boss (443) and a back surface of the suction cup rear cover (442); the front surface of the suction cup rear cover (442) is provided with a cavity, and the back surface is provided with at least one communication a vent pipe joint (444) of the cavity, an inner diameter of the vent pipe joint (444) is larger than an aperture of the front cover air hole (443a), and a back surface of the suction cup rear cover (442) serves as the suction cup (44) The back surface of the suction cup front cover (441) and the suction cup rear cover (442) are sealed and fixed so that the cavity of the suction cup rear cover (442) becomes a sealed cavity;
    所述吸盘驱动机构通过所述通气管接头(444)抽出所述吸盘(44)的密封腔内的空气,驱动所述吸盘(44)吸住紧贴在其正面的PCB板;所述吸盘驱动机构通过所述通气管接头(444)向所述吸盘(44)的密封腔内输入空气,驱动所述吸盘(44)放开紧贴在其正面的PCB板。 The suction cup driving mechanism extracts air in the sealed cavity of the suction cup (44) through the vent pipe joint (444), and drives the suction cup (44) to suck the PCB board closely attached to the front surface thereof; the suction cup drive The mechanism inputs air into the sealed cavity of the suction cup (44) through the vent fitting (444), and drives the suction cup (44) to release the PCB board that is in close contact with the front side thereof.
  4. 根据权利要求3所述的电镀设备自动下板机,其特征在于:所述各个凸台(443)在所述吸盘前盖(441)的左右方向上均匀分布,所述各个凸台(443)在所述吸盘前盖(441)的上部分布密度大于在所述吸盘前盖(441)的下部分布密度。The electroplating apparatus automatic lower plate machine according to claim 3, wherein each of the bosses (443) is evenly distributed in the left-right direction of the chuck front cover (441), and each of the bosses (443) The distribution density at the upper portion of the suction cup front cover (441) is greater than the distribution density at the lower portion of the suction cup front cover (441).
  5. 根据权利要求3所述的电镀设备自动下板机,其特征在于:所述吸盘后盖(442)的正面设有位于所述凹腔内的凸块(445),所述凸块(445)设有贯穿所述吸盘后盖(442)背面和所述凸块(445)端面的后盖通孔(445a),所述吸盘前盖(441)上设有前盖通孔(441a),在所述吸盘前盖(441)与吸盘后盖(442)盖合在一起时,所述凸块(445)的端面紧贴在所述吸盘前盖(441)的背面上且所述后盖通孔(445a)与前盖通孔(441a)连通;所述吸盘后盖(442)的背面上安装有朝向所述后盖通孔(445a)和前盖通孔(441a)的PCB板近接开关(493),所述控制器与所述PCB板近接开关(493)电连接,所述控制器在所述步骤一至步骤三期间通过所述PCB板近接开关(493)检测所述PCB板是否被所述吸盘(44)吸住,并在检测结果为否是发出报警信号。The electroplating apparatus automatic lower plate machine according to claim 3, wherein a front surface of the suction cup rear cover (442) is provided with a bump (445) located in the concave cavity, and the convex block (445) a rear cover through hole (445a) penetrating through a rear surface of the suction cup rear cover (442) and an end surface of the bump (445), and a front cover through hole (441a) is disposed on the suction cup front cover (441), When the suction cup front cover (441) and the suction cup rear cover (442) are closed, the end surface of the projection (445) is in close contact with the back surface of the suction cup front cover (441) and the rear cover is open. The hole (445a) is in communication with the front cover through hole (441a); a PCB board proximity switch is disposed on the back surface of the suction cup rear cover (442) toward the rear cover through hole (445a) and the front cover through hole (441a) (493), the controller is electrically connected to the PCB board proximity switch (493), and the controller detects whether the PCB board is detected by the PCB board proximity switch (493) during the steps 1 to 3. The suction cup (44) is sucked, and an alarm signal is issued if the detection result is no.
  6. 根据权利要求3所述的电镀设备自动下板机,其特征在于:所述的凸台(443)为圆盘形凸台,所述凸台(443)的凸出高度在1mm至5mm之间,所述前盖气孔(443a)的孔径在1mm至3.5mm之间。The electroplating apparatus automatic lower plate machine according to claim 3, wherein said boss (443) is a disc-shaped boss, and said boss (443) has a protruding height of between 1 mm and 5 mm. The aperture of the front cover air hole (443a) is between 1 mm and 3.5 mm.
  7. 根据权利要求3至6任意一项所述的电镀设备自动下板机,其特征在于:所述的吸盘驱动机构由风机(46)和三通电磁换向阀(47)组成;所述三通电磁换向阀(47)的第一进口连通所述风机(46)的进风口、第二进口连通所述风机(46)的出风口、出口连通所述吸盘(44)的通气管接头(444),所述三通电磁换向阀(47)的控制端与所述控制器电连接,所述控制器通过控制所述三通电磁换向阀(47)的第一进口与出口连通,使得所述风机(46)通过所述三通电磁换向阀(47)和所述吸盘(44)的通气管接头(444)抽出所述吸盘(44)密封腔内的空气,以驱动所述吸盘(44)吸住紧贴在其正面的PCB板;所述控制器通过控制所述三通电磁换向阀(47)的第二进口与出口连通,使得所述风机(46)通过所述三通电磁换向阀(47)和所述吸盘(44)的通气管接头(444)向所述吸盘(44)的密封腔内输入空气,以驱动所述吸盘(44)放开紧贴在其正面的PCB板。The electroplating apparatus automatic lower plate machine according to any one of claims 3 to 6, wherein the suction cup driving mechanism is composed of a fan (46) and a three-way electromagnetic reversing valve (47); The first inlet of the electromagnetic reversing valve (47) communicates with the air inlet of the fan (46), the second inlet communicates with the air outlet of the fan (46), and the outlet communicates with the suction pipe of the suction cup (44) (444) The control end of the three-way electromagnetic reversing valve (47) is electrically connected to the controller, and the controller communicates by controlling the first inlet and the outlet of the three-way electromagnetic reversing valve (47), so that The fan (46) extracts air in the sealed cavity of the suction cup (44) through the three-way electromagnetic reversing valve (47) and the vent pipe joint (444) of the suction cup (44) to drive the suction cup (44) sucking a PCB board that is in close contact with the front side thereof; the controller is in communication with the outlet by controlling a second inlet of the three-way electromagnetic reversing valve (47) such that the fan (46) passes through the three An electromagnetic reversing valve (47) and a vent pipe joint (444) of the suction cup (44) input air into the sealed cavity of the suction cup (44) to drive the suction cup (44) to release PCB board attached to the front thereof.
  8. 根据权利要求3至6任意一项所述的电镀设备自动下板机,其特征在于:所述的直线驱动装置(2)由一台牵引电机(21)、两根直线轨道(22)、两根拉杆(23)、两个同步轮(24)、一根皮带(25)、一个轴承(26)和一根转轴(27)组成,所述两根直线轨道(22)相互平行设置并均固定在所述取料位置(P3)与卸料位置(P4)之间,所述两根拉杆(23)均固定在所述两根直线轨 道(22)之间,且其中一根拉杆(23)靠近所述取料位置(P3)设置、另一根拉杆(23)靠近所述卸料位置(P4)设置,所述牵引电机(21)固定在其中一根所述拉杆(23)上,所述轴承(26)固定在另一根所述拉杆(23)上,其中一个所述同步轮(24)套装固定在所述牵引电机(21)的转轴上,所述转轴(27)安装在所述轴承(26)上,另一个所述同步轮(24)套装固定在所述转轴(27)上,所述皮带(25)套在所述两个同步轮(24)上形成皮带皮带轮传动机构;The automatic lower plate machine for electroplating equipment according to any one of claims 3 to 6, characterized in that: the linear driving device (2) consists of a traction motor (21), two linear tracks (22), two The base rod (23), two synchronous wheels (24), a belt (25), a bearing (26) and a rotating shaft (27), the two linear rails (22) are arranged parallel to each other and fixed Between the reclaiming position (P3) and the unloading position (P4), the two tie rods (23) are fixed to the two linear rails Between the lanes (22), one of the tie rods (23) is disposed adjacent to the take-up position (P3), and the other tie rod (23) is disposed adjacent to the discharge position (P4), the traction motor (21) Fixed to one of the pull rods (23), the bearing (26) being fixed to the other of the pull rods (23), wherein one of the synchronous wheels (24) is fixed to the traction motor ( On the rotating shaft of 21), the rotating shaft (27) is mounted on the bearing (26), and the other synchronous wheel (24) is fixedly mounted on the rotating shaft (27), and the belt (25) is sleeved on Forming a belt pulley transmission mechanism on the two synchronous wheels (24);
    所述控制器与所述牵引电机(21)的控制端电连接,所述移载器装置(3)由所述牵引电机(21)通过所述皮带皮带轮传动机构带动在所述取料位置(P3)与卸料位置(P4)之间直线移动。The controller is electrically connected to a control end of the traction motor (21), and the transfer device (3) is driven by the traction motor (21) through the belt pulley transmission mechanism at the reclaiming position ( P3) moves linearly with the discharge position (P4).
  9. 根据权利要求8所述的电镀设备自动下板机,其特征在于:所述的移载器装置(3)由移载盒(31)、两组主滚轮(32)、两组辅助滚轮(33)和皮带夹板(34)组成;所述两组主滚轮(32)和皮带夹板(34)均固定在所述移载盒(31)上,所述两组辅助滚轮(33)分别固定在所述两组主滚轮(32)上,所述移载盒(31)通过所述两组主滚轮(32)坐落在所述直线驱动装置(2)的两根直线轨道(22)上,并且,所述两组主滚轮(32)分别安放在所述两根直线轨道(22)的轨道槽上并能沿所述两根直线轨道(22)的延伸方向滚动,所述两组辅助滚轮(33)分别贴在所述两根直线轨道(22)的内侧面上并能沿所述两根直线轨道(22)的延伸方向滚动,所述移载盒(31)通过所述皮带夹板(34)连接所述直线驱动装置(2)的皮带(25),使得所述移载盒(31)能够在所述皮带(25)的带动下沿所述直线驱动装置(2)的两根直线轨道(22)移动;The automatic lowering machine for electroplating equipment according to claim 8, wherein said transfer device (3) comprises a transfer box (31), two sets of main rollers (32), and two sets of auxiliary rollers (33). And a belt clamp (34); the two sets of main rollers (32) and belt clamps (34) are fixed on the transfer box (31), and the two sets of auxiliary rollers (33) are respectively fixed at the On the two sets of main rollers (32), the transfer box (31) is seated on the two linear tracks (22) of the linear driving device (2) through the two sets of main rollers (32), and The two sets of main rollers (32) are respectively placed on the track grooves of the two linear tracks (22) and can roll along the extending direction of the two linear tracks (22), the two sets of auxiliary rollers (33) ) respectively attached to the inner side faces of the two linear rails (22) and capable of rolling along the extending direction of the two linear rails (22), through which the transfer cassette (31) passes (34) Connecting a belt (25) of the linear driving device (2) such that the transfer box (31) can be driven by the belt (25) along two linear tracks of the linear driving device (2) ( 22) moving;
    所述旋转电机(41)通过连杆(45)固定在所述移载盒(31)的底面上。The rotary electric machine (41) is fixed to the bottom surface of the transfer case (31) by a link (45).
  10. 根据权利要求9所述的电镀设备自动下板机,其特征在于:The electroplating apparatus automatic lower plate machine according to claim 9, wherein:
    所述的移载器位置感应模块包括行程开关控制块(35)、取料位置行程开关(36)和卸料位置行程开关(37),所述取料位置行程开关(36)固定在所述机架(1)上并位于所述取料位置(P3),所述卸料位置行程开关(37)固定在所述机架(1)上并位于所述卸料位置(P4),所述行程开关控制块(35)固定在所述移载器装置(3)的移载盒(31)上,所述行程开关控制块(35)能够在所述移载器装置(3)移动到所述取料位置(P3)时触碰到所述取料位置行程开关(36)并使得所述取料位置行程开关(36)接通,且所述行程开关控制块(35)能够在所述移载器装置(3)移动到所述卸料位置(P4)时触碰到所述卸料位置行程开关(37)并使得所述卸料位置行程开关(37)接通,所述控制器分别与所述取料位置行程开关(36)和卸料位置行程开关(37)电连接,所述控制器根据 所述取料位置行程开关(36)和卸料位置行程开关(37)输出的开关信号判断所述移载器装置(3)的移动位置;The transfer position sensing module comprises a travel switch control block (35), a retracting position travel switch (36) and a discharge position travel switch (37), and the retracting position travel switch (36) is fixed in the The rack (1) is located at the reclaiming position (P3), and the discharge position travel switch (37) is fixed on the rack (1) and located at the unloading position (P4), A travel switch control block (35) is fixed to the transfer box (31) of the transfer device (3), and the travel switch control block (35) is movable to the transfer device (3) Touching the reclaiming position travel switch (36) when the reclaiming position (P3) is described and causing the retracting position travel switch (36) to be turned on, and the travel switch control block (35) can be When the transfer device (3) moves to the discharge position (P4), the discharge position travel switch (37) is touched and the discharge position travel switch (37) is turned on, the controller Electrically connected to the take-up position travel switch (36) and the discharge position travel switch (37), respectively, according to the controller a switching signal outputted by the retracting position travel switch (36) and the discharge position travel switch (37) determines a moving position of the transfer device (3);
    所述的转动角度感应模块包括安装架(48)、感应块、竖向位置近接开关(491)和水平位置近接开关(492),所述感应块固定在所述第一气缸(42)上,所述安装架(48)固定在所述旋转电机(41)上,所述竖向位置近接开关(491)和水平位置近接开关(492)均固定在所述安装架(48)上,所述感应块在所述第一气缸(42)转动到所述竖向位置(P5)时位于所述竖向位置近接开关(491)的感应范围之内、在所述第一气缸(42)转动到所述水平位置(P6)时位于所述水平位置近接开关(492)的感应范围之内,所述控制器根据所述竖向位置近接开关(491)和水平位置近接开关(492)输出的感应信号判断所述第一气缸(42)的转动角度。 The rotation angle sensing module comprises a mounting bracket (48), a sensing block, a vertical position proximity switch (491) and a horizontal position proximity switch (492), and the sensing block is fixed on the first cylinder (42). The mounting bracket (48) is fixed to the rotating electrical machine (41), and the vertical position proximity switch (491) and the horizontal position proximity switch (492) are both fixed on the mounting bracket (48), The sensing block is located within the sensing range of the vertical position proximity switch (491) when the first cylinder (42) is rotated to the vertical position (P5), and is rotated to the first cylinder (42) to The horizontal position (P6) is within the sensing range of the horizontal position proximity switch (492), and the controller outputs the sensing according to the vertical position proximity switch (491) and the horizontal position proximity switch (492). The signal determines the angle of rotation of the first cylinder (42).
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KR20180003976A (en) 2018-01-10
CN106087015A (en) 2016-11-09
TWI607940B (en) 2017-12-11
JP2018003149A (en) 2018-01-11
CN106087015B (en) 2018-05-15
TW201808760A (en) 2018-03-16
KR101899710B1 (en) 2018-10-31

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