WO2017063289A1 - 一种油漆刷铁壳复合机 - Google Patents

一种油漆刷铁壳复合机 Download PDF

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Publication number
WO2017063289A1
WO2017063289A1 PCT/CN2015/099135 CN2015099135W WO2017063289A1 WO 2017063289 A1 WO2017063289 A1 WO 2017063289A1 CN 2015099135 W CN2015099135 W CN 2015099135W WO 2017063289 A1 WO2017063289 A1 WO 2017063289A1
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WO
WIPO (PCT)
Prior art keywords
disposed
shell
top block
rod
cam
Prior art date
Application number
PCT/CN2015/099135
Other languages
English (en)
French (fr)
Inventor
周公博
周坪
何贞志
胡宁宁
王朋辉
Original Assignee
中国矿业大学
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 中国矿业大学 filed Critical 中国矿业大学
Priority to RU2016148471A priority Critical patent/RU2677899C2/ru
Publication of WO2017063289A1 publication Critical patent/WO2017063289A1/zh

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    • A—HUMAN NECESSITIES
    • A46—BRUSHWARE
    • A46D—MANUFACTURE OF BRUSHES
    • A46D3/00—Preparing, i.e. Manufacturing brush bodies
    • A—HUMAN NECESSITIES
    • A46—BRUSHWARE
    • A46D—MANUFACTURE OF BRUSHES
    • A46D3/00—Preparing, i.e. Manufacturing brush bodies
    • A46D3/08—Parts of brush-making machines
    • A—HUMAN NECESSITIES
    • A46—BRUSHWARE
    • A46D—MANUFACTURE OF BRUSHES
    • A46D3/00—Preparing, i.e. Manufacturing brush bodies
    • A46D3/08—Parts of brush-making machines
    • A46D3/085—Magazines for brush bodies; Feeding bodies
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D39/00—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
    • B21D39/02—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of sheet metal by folding, e.g. connecting edges of a sheet to form a cylinder
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/02—Advancing work in relation to the stroke of the die or tool
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
    • B21D5/06—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles

Definitions

  • the invention belongs to the technical field of brushing equipment, and particularly relates to an iron shell laminating machine suitable for various types of paint brushes.
  • Iron shell processing is a major process in the production process of paint brushes in the brush industry.
  • the mechanical equipment in China's brush industry is still in a stage of development and improvement.
  • Most of the brush making machines are designed and manufactured by various enterprises.
  • the technology is uneven.
  • the object of the present invention is to provide a small size, compact structure, and applicable to the technical defects of the existing paint brush iron shell composite machine body which is bulky, the structure is not compact, and the same machine cannot be applied to different types of iron shell production. Iron shell laminating machine for various types of paint brushes.
  • a paint brush iron shell composite machine including a frame, and an iron shell shaped template on the frame, an iron shell shaped template end provided with an iron shell guide slider and
  • the receiving shell mechanism has a lower top shell mechanism under the iron shell setting template, and the left shell punching mechanism and the right punching shell mechanism are symmetrically arranged on both sides of the iron shell setting template, and the upper shell shell mechanism is arranged above the iron shell setting template, and the shell is received
  • the mechanism, the lower top casing mechanism, the left casing mechanism, the right casing mechanism and the upper shell mechanism are respectively connected to the transmission system;
  • the transmission system includes a motor, a coupling, a reducer, a small pulley, a large pulley, a belt and a cam distribution shaft, and the motor and the reducer are fixed on the frame, and the motor output shaft and the input shaft of the reducer pass through Coupling connection, the output shaft of the reducer is provided with a small pulley, the cam distribution shaft end is provided with a large pulley, the large pulley and the small pulley are connected by a belt drive, and the cam distribution shaft is disposed on the ball bearing assembly The ball bearing assembly is disposed on the frame;
  • the receiving shell mechanism comprises a small disc cam, a flange 3, a rocker arm, a rocker bracket, a chute seat, a receiving shell assembly and a return spring, the flange 3 is arranged on the cam distributing shaft, and the small disc cam
  • the rocker arm is fixed on the rocker arm bracket, and the rocker arm bracket is disposed on the frame.
  • the receiving shell assembly comprises a second linear guide rail, a second sliding seat, an adjusting bolt, a sliding plate, a trough, a shell rod, a shell rod mount, a sheet metal part, a short spring, a shell bolt and a shell bolt mounting plate
  • the second linear guide rail is fixed to the frame by bolts
  • the second linear guide is provided with a second slide seat
  • the second sliding seat is provided with a sliding plate
  • the sliding plate is provided with a trough and a housing rod mounting seat
  • the rotating rod mounting seat is provided with a rotatable closing rod at a position on both sides of the iron shell setting template, and the short spring is connected at one end.
  • the shell rod the other end of the short spring is connected with the sheet metal piece, the sheet metal piece is arranged on the shell rod mounting seat, the shell bolt is arranged on the shell bolt mounting plate above the shell rod, and the shell bolt mounting plate is set in the receiving rod
  • the chute seat is placed under the slide plate and the upper end of the rocker arm
  • the cam follower two sliding seat is in sliding friction contact
  • the lower end of the rocker arm is provided with a cam follower three
  • the cam follower three is in rolling frictional contact with the small disc cam
  • the return spring is connected to the sliding plate at one end
  • the return spring is another One end is connected to the rack;
  • the lower top casing mechanism includes a large disc cam, a flange 2 and a top shell assembly, the flange 2 is disposed on the cam distribution shaft, the large disc cam is disposed on the flange 2, and the top shell assembly includes the first linear guide , the first sliding seat, the limiting bolt, the top block mounting seat, the left top block, the right top block, the tongue, the magnet and the cam follower, the upper end of the mounting seat is fixed to the frame, and the first linear guide is disposed at the mounting seat
  • the first linear guide is provided with a first sliding seat, the limiting bolt is disposed at the lower end of the mounting seat, the top block mounting seat is disposed on the first sliding seat, and the top block mounting seat is provided with a left top block and a right top block a tongue is arranged between the left top block and the right top block, and a long spring is arranged under the tongue.
  • the center of the long spring is provided with an upper guiding rod and a lower guiding rod.
  • the upper end of the upper guiding rod is fixed with the tongue, and the lower end of the lower guiding rod passes through the top.
  • a positioning hole on the block mounting seat is fixed, and a lower end of the top block mounting seat is provided with a cam follower, and the cam follower is in rolling frictional contact with the large disc cam;
  • the left casing mechanism comprises a left cylindrical cam, a flange one, a left rocker assembly, a left linear guide, a left sliding seat, a left punch and a left return spring, and the flange is disposed on the cam distribution shaft, and the left cylindrical cam Set on the flange one, the left base is provided with a left rocker assembly, the left upper rocker and the lower left rocker of the left rocker assembly are relatively fixed, and the lower left rocker is provided with a cam follower fifth, cam follower five
  • the left cylindrical cam is in rolling frictional contact
  • the left linear guide is disposed on the frame
  • the left linear guide is provided with a left sliding seat
  • the left punch is disposed on the left sliding seat
  • the left follower passes the cam follower mounting
  • the cam follower 4 is provided, the cam follower 4 is in rolling frictional contact with the upper end of the upper left rocker, the left return spring is connected to the left punch at one end, the other end of the left return spring is connected to the frame, the
  • the upper shell mechanism comprises a lower joint bearing, an upper joint bearing, a connecting rod for a joint bearing, a pressing rod, a connecting rod, a hinge seat and a pressure head assembly, and the lower joint bearing is arranged on the large pulley, the lower joint bearing and the large A sleeve is arranged between the pulleys, and the upper joint bearing is disposed at one end of the pressure rod, and the upper joint bearing and the lower joint bearing are connected by a joint bearing rod, and the other end of the pressure rod is hinged on the pressure rod bracket, and the pressure rod
  • the bracket is fixedly disposed on the frame, and the indenter assembly is connected to the pressing rod through a connecting rod.
  • the rack comprises a column, a short circular pillar, an oblong pillar, a bottom plate, an intermediate plate, a top plate and a rear casing, wherein the bottom plate is disposed on the four columns, and the intermediate plate is disposed on the column and On the oblong struts, the top plate is placed on the intermediate plate by four short circular struts, and a rear casing is provided between the bottom plate and the intermediate plate.
  • the top of the left top block and the top top block are each provided with a ferromagnetic magnet.
  • the left top block and the right top block side are provided with a top block fixing plate by screws, and the top block fixing plate is fixed by the top block mounting seat by screws, on the top block mounting seat and the top block fixing plate. All have slots.
  • the side of the tongue is provided with a limiting screw
  • a side of the left top block is provided with a limiting slot
  • the left rocker assembly includes an upper left rocker, a lower left rocker, a left hinge, a deep groove ball bearing, a sleeve and a left base, and the left base is fixed on the frame, and the left base is inside.
  • Deep groove ball bearing is provided, the outer ring of the deep groove ball bearing is integrated with the left base, and the left rotating shaft passes through the deep groove ball bearing and is disposed on the deep groove ball shaft through the shoulder and the sleeve
  • On the inner ring of the bearing one end of the left rotating shaft is connected to the lower end of the upper left rocker, and the other end of the left rotating shaft is connected to the upper end of the lower left rocker.
  • the indenter assembly includes a guide shaft, an upper guide shaft mounting plate, a lower guide shaft mounting plate, a linear bearing, a linear bearing mounting plate, a linear bearing retaining piece and an indenter, and a linear bearing mounting plate.
  • the angular bearing is arranged on the frame
  • the linear bearing is arranged on the linear bearing mounting plate by the linear bearing
  • the guiding shaft is disposed between the upper guiding shaft mounting plate and the lower guiding shaft mounting plate through the linear bearing
  • the hinge seat The screw is disposed above the upper guide shaft mounting plate by screws
  • the pressing head is disposed under the lower guide shaft mounting plate by screws.
  • One end of the connecting rod is hinged on the pressing rod by a hinge pin, and the other end of the connecting rod is hinged on the hinge seat by a hinge pin.
  • the linear guide is adopted.
  • Rod and linear bearings make the structure simpler and more compact;
  • Small magnets are mounted on the top of the top block to attract the iron shell, which prevents the position of the shell from shifting when the top shell is removed, thus reducing the scrap rate;
  • the left cylindrical cam, the right cylindrical cam, the large disc cam and the small disc cam in the iron shell laminating machine are all mounted on the flange by bolts, which is convenient to install and accurate in positioning.
  • Figure 1 is a schematic overall view of the present invention
  • Figure 2 is a front view of the present invention
  • Figure 3 is a right side view of the present invention.
  • FIG. 4 is a schematic structural view of an iron shell stencil and an iron shell guide slide according to the present invention.
  • Figure 5 is an exploded view of the components of the capsule housing mechanism of the present invention.
  • Figure 6 is an exploded view of the top case mechanism assembly of the present invention.
  • Figure 7 is an exploded view of the housing mechanism assembly of the present invention.
  • Figure 8 is a schematic view showing the slotting of the slider of the present invention.
  • Figure 9 is a schematic view showing the slotting of the gear shell mounting plate of the present invention.
  • Figure 10 is a schematic view showing the slotting of the top block mounting seat of the present invention.
  • Figure 11 is a schematic view showing the slotting of the top block fixing plate of the present invention.
  • Figure 12 is a flow chart of processing the iron shell of the present invention.
  • 13-1 to 13-5 are schematic views showing the molding process of the iron shell of the present invention.
  • the iron shell laminating machine suitable for various types of paint brushes comprises a frame, the frame is provided with an iron shell setting template 40, the end of the iron shell setting template 40 is provided with an iron shell guiding slider 42 and a receiving shell mechanism There is a lower top shell mechanism under the iron shell setting template 40, and the left shell shell mechanism and the right shell shell mechanism are symmetrically arranged on both sides of the iron shell setting template 40, and the upper shell shell mechanism is arranged above the iron shell setting template 40, and the shell shell mechanism is provided The lower top casing mechanism, the left casing mechanism, the right casing mechanism and the upper shell mechanism are respectively connected to the transmission system.
  • the frame includes a column 11, a short circular pillar 5, an oblong pillar 44, a bottom plate 14, an intermediate plate 8, a top plate 4, and a rear casing 83.
  • the bottom plate 14 is disposed on four uprights 11
  • the intermediate plate 8 is disposed on the uprights 11 and the elongated circular struts 44
  • the top plate 4 is disposed on the intermediate plate 8 by four short circular struts 5, between the bottom plate 14 and the intermediate plate 8.
  • a rear cabinet 83 is provided.
  • the transmission system includes a motor 19, a coupling 20, a speed reducer 21, a small pulley 25b, a large pulley 25a, a belt 23, and a cam distribution shaft 22.
  • the motor 19 is fixed on the bottom plate 14.
  • the speed reducer 21 is axially aligned with the motor 19 on the bottom plate 14.
  • the output shaft of the motor 19 and the input shaft of the reducer 21 are connected by a coupling 20, and the output shaft of the speed reducer 21 is small.
  • the pulley 25b has a large pulley 25a at the axial end of the cam distribution shaft 22, and the large pulley 25a and the small pulley 25b are drivingly connected via a belt 23.
  • the cam distribution shaft 22 is disposed on the ball bearing assembly 12, and the ball bearing assembly 12 is disposed on the bottom plate 14 through the bearing housing mount 13.
  • the iron shell sizing template 40 is disposed under the top plate 4 through the stencil mount 39, on which the iron shell stamping member can be formed, and the iron shell guide slider 42 is fixed by screws. At one end of the iron shell stencil 40, the formed iron shell can slide along the iron shell guide slider 42 under the action of the receiving shell mechanism.
  • the receiving housing mechanism comprises a small disc cam 16, a flange three 82c, a rocker arm 46, a rocker bracket 47, a chute seat 87, a receiving shell assembly and The return spring 43.
  • the flange three 82c is disposed on the cam distribution shaft 22 by a pin
  • the small disc cam 16 is disposed on the flange 38c by a bolt
  • the rocker arm 46 is hinged on the rocker bracket 47 by a hinge pin
  • the rocker bracket 47 is fixedly disposed at On the bottom plate 14.
  • the receiving shell assembly includes a second linear guide 68, a second sliding seat 69, an adjusting bolt 70, a sliding plate 72, a chute 71, a housing rod 74, a housing rod mounting seat 73, a sheet metal member 75, and a short spring 76. , the case bolt 77 and the cage bolt mounting plate 78.
  • the second linear guide 68 is fixed to the intermediate plate 8 by bolts.
  • the second linear guide 68 is provided with a second sliding seat 69.
  • the second sliding seat 69 is provided with a sliding plate 72.
  • the sliding plate 72 is provided with a slot 71 through the adjusting bolt 70. And a housing rod mounting seat 73.
  • the housing rod mounting seat 73 is provided with a rotatable housing rod 74 at a position on both sides of the iron shell setting template 40.
  • the short spring 76 is connected at one end to the housing rod 74, and the other end is connected to the sheet metal.
  • a member 75, the sheet metal member 75 is welded to the housing rod mounting seat 73, the housing bolt 77 is disposed on the housing bolt mounting plate 78 above the housing rod 74, and the housing bolt mounting plate 78 is disposed at the housing through the corner seat
  • the chute seat 87 is disposed under the sliding plate 72, the upper end of the rocker arm 46 is provided with a cam follower 48b, the cam follower two 48b is in sliding frictional contact with the chute seat 87, and the lower end of the rocker arm 46 is provided.
  • cam follower three 48c there is a cam follower three 48c, and the cam follower three 48c is in rolling frictional contact with the small disc cam 16.
  • the return spring 43 is connected to the slide plate 72 at one end and the intermediate plate 8 at the other end, thereby functioning to reset the receiving case assembly.
  • the receiving and lowering mechanism can be moved back and forth with the rocking arm 46 being rocked back and forth, that is, the working backward is performed in the pushing stage of the small disc cam 16, and the working advance is performed by the return spring 43, the chute 71 and the receiving rod 74 are Both the retainer bolts 77 and the retainer bolts 77 are mounted on the sled 72 and move with the sled 72, with no relative movement between the two.
  • the iron shell stamping member can be sent to the lower portion of the composite position through the trough 71, and the shell rod 74 can hook the iron shell from the composite position to the iron shell.
  • the guide bar 42 is placed; when the receiving shell mechanism performs the retreat, the top block of the top casing mechanism blocks the casing rod 74, causing the casing rod 74 to deflect at a certain angle on the casing rod mount 73 and is short
  • the spring 76 is reset by the action of the spring 76, and the retaining shell bolt 77 can press the iron shell composite opening from the direction of the iron shell guiding slide 42 so that the composite opening is completely recombined without misalignment.
  • the sliding plate 72 of the receiving shell assembly and the shell bolt mounting plate 78 are provided with a plurality of slots, and the adjusting bolt 70 and the corner seat are disposed in the slot, and the spacing between the slots 71 can be The spacing between the housing rod mount 73 and the housing rod mount 73 is adjusted to accommodate different sizes of iron shells.
  • the lower top casing mechanism includes a large disc cam 17, a flange two 82b and a top shell assembly.
  • the flange 2b is disposed on the cam distribution shaft 22 by pins, and the large disc cam 17 is disposed on the flange 2b by bolts, and the top case assembly is disposed below the intermediate plate 8 through the mount 54.
  • the top shell assembly includes a first linear guide 55, a first slide 56, a limit bolt 57, a top block mount 58, a left top block 61, a right top block 60, a tongue 66,
  • the magnet 64 and the cam follower 48a, the upper end of the mounting seat 54 is fixed to the intermediate plate 8
  • the first linear guide 55 is disposed on the mounting seat 54
  • the first linear guide 55 is provided with a first sliding seat 56
  • the limit is fixed.
  • the bolt 57 is disposed at the lower end of the mounting seat 54 and functions to limit the first sliding seat 56.
  • the top block mounting seat 58 is disposed on the first sliding seat 56 by bolts
  • the top block mounting seat 58 is provided with a left top block by screws.
  • a tongue 66 is disposed between the left top block 61 and the right top block 60, and two identical long springs 63 are disposed under the tongue 66.
  • the center of the two long springs 63 is provided with an upper guide rod 65.
  • the lower guiding rod 62 the upper end of the upper guiding rod 65 is fixed with the tongue 66, the lower end is suspended, the lower end of the lower guiding rod 62 passes through the positioning hole on the top block mounting seat 58 and is fixed, the upper end is suspended, and the lower end of the upper guiding rod 65 and the lower guiding rod
  • the spacing of the upper end of the 62 is greater than the stroke of the tongue 66, that is, when the tongue 66 moves to the lowermost end of its stroke, the lower end of the upper guiding rod 65 is not in contact with the upper end of the lower guiding rod 62, and the upper guiding rod 65 has the same structure and different length as the lower guiding rod 62.
  • the lower end of the top block mount 58 is provided with a cam follower 48a, and the cam follower 48a is in rolling frictional contact with the large disc cam 17.
  • the cam follower 48a can be jacked up or lowered to realize the up and down movement of the top shell assembly, as shown in Fig. 13-1, when the left top block 61 and the right top block 60 are placed
  • the iron shell stamping member moves under the iron shell setting template 40 and contacts the lower surface of the iron shell setting template 40, the iron shell stamping member is bent, and the tongue 66 presses the iron shell stamping member under the action of the long spring 63, such as As shown in Fig. 13-2, when the left top block 61 and the right top block 60 are moved to the uppermost end of the stroke, the bending of the iron shell stamping member is completed, and the upper end of the iron shell stamping member forms a composite opening.
  • the receiving shell mechanism performs the retreat, that is, when the formed iron shell is returned and returned, the head of the shelling rod 74 is to bypass the unfinished iron shell, and at this time, the left top block 61 and the right side of the top shell mechanism
  • the top block 60 has not left the iron shell stencil 40, so the nesting rod 74 will be angularly offset under the blocking of the top block to wrap around the front of the iron shell without disturbing the unfinished iron shell, so that the iron will be next step
  • the shell is hooked out.
  • the top of the left top block 61 and the right top block 60 are provided with a ferromagnetic magnet 64 for absorbing the iron shell; the left top block 61 and the right top block 60 are provided with a top block fixing plate by screws. 59.
  • the top block fixing plate 59 is fixed to the top block mounting seat 58 by screws to further fix the left top block 61 and the right top block 60, and further, the top block mounting seat 58 and the top block fixing plate 59 are provided with slots.
  • the screws connecting the left top block 61 and the right top block 60 to the top block mounting seat 58 and the top block fixing plate 59 are all disposed in the slot, and the spacing between the left top block 61 and the right top block 60 can be adjusted.
  • a limiting screw 67 is arranged on the side of the tongue 66, and a limiting slot is arranged on the side of the left top block 61. The limiting screw 67 can slide in the limiting slot to limit the stroke of the tongue 66.
  • the left casing mechanism includes a left cylindrical cam 18, a flange 82a, a left rocker assembly, a left linear guide 33, a left carriage 32, a left punch 31, and a left reset.
  • Spring 29 The flange 82a is disposed on the cam distribution shaft 22 by a pin, and the left cylindrical cam 18 is disposed on the flange 82a by bolts.
  • the left base 28 is provided with a left rocker assembly, and the left rocker assembly of the left rocker assembly 30 and The lower left rocker 27 is relatively fixed, the lower left rocker 27 is provided with a cam follower 5 48e at the lower end, the cam follower 5 48e is in rolling frictional contact with the left cylindrical cam 18, and the left linear guide 33 is placed upside down under the top plate 4, and the left straight line A left sliding seat 32 is disposed on the guide rail 33, and the left punch 31 is disposed on the left by a bolt.
  • a cam follower 48d is provided under the left punch 31 through the cam follower mount 41, and the cam follower 48d is in rolling frictional contact with the upper end of the upper left rocker 30, and the left return spring 29 is at one end.
  • the left punch 31 is connected, and the other end of the left return spring 29 is connected to the intermediate plate 8 to function to reset the left punch 31.
  • the cam distribution shaft 22 is rotated, the contact and separation of the left cylindrical cam 18 on the flange 82a and the lower cam follower 48e of the lower left rocker 27 can be realized, when the left cylindrical cam 18 is in contact with the cam follower 548e.
  • the left cylindrical cam 18 pushes the lower left rocker 27 and the upper left rocker 30 together to rotate clockwise, thereby pushing the left punch 31 to the right, and when the left cylindrical cam 18 is separated from the cam follower 5 48e, the left return spring Under the action of 29, the left punch 31, the upper left rocker 30 and the lower left rocker 27 are simultaneously reset.
  • the left rocker assembly includes an upper left rocker 30, a lower left rocker 27, a left pivot shaft 45a, a deep groove ball bearing 85, a sleeve 86, and a left base 28.
  • the left base 28 is fixedly disposed under the intermediate plate 8, and the left base 28 is internally provided with a deep groove ball bearing 85.
  • the outer ring of the deep groove ball bearing 85 is integrally coupled with the left base 28, and the left rotating shaft 45a passes through the deep groove ball.
  • the bearing 85 is disposed on the inner ring of the deep groove ball bearing 85 through the shoulder and the sleeve 86.
  • One end of the left rotating shaft 45a is connected to the lower end of the upper left rocker 30, and the other end of the left rotating shaft 45a is connected to the upper end of the lower left rocker 27, and the upper left rocker 30 and There is no relative rotation between the lower left rocker 27.
  • the right casing mechanism includes a right cylindrical cam 15, a flange four 82d, a right rocker assembly, a right linear guide 34, a right slider 35, a right punch 36, and a right reset.
  • the right rocker assembly includes an upper right rocker 6, a lower right rocker 10, a right rotating shaft 45b and a right base 9, and a lower end of the lower right rocker 10 is provided with a cam follower seven 48g, in the right punch 36
  • the cam follower mount 41 is provided with a cam follower six 48f, and the right punch mechanism is identical in structure to the left punch mechanism and symmetrically arranged in a manner consistent with the left punch mechanism.
  • the right punch 36 moves to the left to the right side of the composite part of the stamped iron shell, and the left punch 31 moves to the right to the left side of the composite side of the stamped iron shell, so that the composite port is left and right. Close the sides.
  • the upper gland mechanism includes a lower joint bearing 24, an upper joint bearing 38, a joint bearing connecting rod 26, a pressing rod 1, a connecting rod 79, a hinge base 80, and a head assembly.
  • the lower joint bearing 24 is disposed on the large pulley 25a by a bolt 37, and a sleeve is disposed between the lower joint bearing 24 and the large pulley 25a, and the upper joint bearing 38 is disposed at the left end of the pressing rod 1 by bolts, and the upper joint bearing 38 is A bushing is disposed between the pressing rods 1, and the upper joint bearing 38 and the lower joint bearing 24 are connected by a joint bearing connecting rod 26, and the right end of the pressing rod 1 is hinged to the pressing rod bracket 2 by a hinge pin, and the pressing rod bracket 2 Fixedly disposed on the top plate 4, the ram assembly is coupled to the ram 1 via a connecting rod 79.
  • the large pulley 25a drives the pressing rod 1 to swing up and down by the connecting rod 26, and the pressing head assembly can move up and down with the up and down shaking of the pressing rod 1, when the pressing head 53 moves to the lowermost end of the stroke thereof, That is, when the iron shell is set at a certain position above the template 40, the pressing of the composite end of the upper end of the iron shell stamping part is completed.
  • the ram assembly includes a guide shaft 50, an upper guide shaft mounting plate 49, a lower guide shaft mounting plate 52, a linear bearing 51, a linear bearing mounting plate 84, a linear bearing stopper piece 81, and a ram 53.
  • the linear bearing mounting plate 84 is disposed on the top plate 4 through the corner seat 3, and the linear bearing 51 is disposed in the linear bearing bearing through the linear bearing retaining piece 81
  • the guide shaft 50 is disposed between the upper guide shaft mounting plate 49 and the lower guide shaft mounting plate 52 through the linear bearing 51
  • the hinge base 80 is disposed above the upper guide shaft mounting plate 49 by screws, and the indenter 53 passes
  • the screw is disposed below the lower guide shaft mounting plate 52, and one end of the connecting rod 79 is hinged to the pressing rod 1 by a hinge pin, and the other end of the connecting rod 79 is hinged to the hinge base 80 by a hinge pin.
  • the assembly requirement is that the machine should be closely matched to the large pulley 25a, the left cylindrical cam 18, the right cylindrical cam 15, the large disc cam 17, and the small disc cam 16 on the cam distribution shaft 22. Relative angles to enable organizations to work together.
  • the relative positions of the mechanisms are as shown in Fig. 1.
  • the upper head 53 of the upper shell mechanism is at the uppermost end of its stroke, and the left top block 61 and the right top block 62 of the lower top shell mechanism are at the lowermost end of the stroke.
  • the left punch 31 of the left casing mechanism is at the leftmost end of its stroke, the right punch 36 of the right casing mechanism is at the rightmost end of its stroke, and the chute 71 of the receiving casing mechanism is at the foremost end of its stroke.
  • the processing process of the paint brush iron shell of the present invention (1) placing the iron shell stamping part into the trough 71 of the receiving shell mechanism: by manual insertion or automatic insertion; (2) receiving the shell
  • the mechanism performs the work advancement, and the work retreat is performed after a short interval: the receiving shell mechanism performs the work retreat when the small disc cam 16 is pushed, the short pause during the near rest, and the work is performed by the return spring 43 when the return stroke is performed.
  • the trough 71 completes the feeding, that is, the iron shell stamping part is sent directly to the composite position, and the shell rod 74 completes the shell, that is, the iron shell is hooked from the composite position, and along the iron shell guide rod 42 Sliding out, returning the shell mechanism back to the starting position of the work when the work is retracted; (3) performing the work advancement of the lower top shell mechanism, performing the work retreat after a short interval: the lower top shell mechanism is pushed during the pushing of the large disc cam 17 Execution work, short pause at the end of the stop, work retreat under gravity during the return journey, short pause at the near rest, when the iron shell stamping is sent directly below the composite position, directly above the top block, the lower top shell The mechanism performs the work of the metal shell stamping parts to the composite of the iron shell shaped template 40 Set, complete the bending of the iron shell stamping parts, perform the work retreat under the action of gravity after a short interval; (4) Perform the work advance by the right punching mechanism, perform the work
  • the adjustment method is: (1) replacing the corresponding size of the iron shell setting template 40, replacing the corresponding size of the left punch The head 31 and the right punch 36; (2) the pitch of the chute 71 is adjusted by the slot A on the slider 72; (3) the slot B on the slider 72 and the slot C on the cage bolt mounting plate 78 are adjusted.
  • the spacing of the housing rod mounts 73; (4) the spacing of the left top block 61 and the right top block 60 is adjusted by the slot D on the top block mount 58 and the slot E on the top block retaining plate 59.

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Abstract

一种油漆刷铁壳复合机，包括机架，机架上设有铁壳定型模板（40），铁壳定型模板（40）端部设有铁壳导向滑杆（42）和收送壳机构，铁壳定型模板（40）下方设有下顶壳机构，铁壳定型模板（40）两侧对称设置左冲壳机构和右冲壳机构，铁壳定型模板（40）上方设有上压壳机构，收送壳机构、下顶壳机构、左冲壳机构、右冲壳机构和上压壳机构分别连接传动系统。铁壳复合机适用于多种型号油漆刷，体积小、结构紧凑，操作简单，造价低，效率高，安全可靠，无油污污染。

Description

一种油漆刷铁壳复合机 技术领域
本发明属于制刷设备技术领域,具体涉及一种适用于多种型号油漆刷的铁壳复合机。
背景技术
在制刷行业油漆刷的生产工艺流程中,铁壳加工是一项主要的工序。目前我国制刷行业的机械设备还处于一个有待发展提高的阶段,大部分的制刷机械都是由各企业自行设计制造,技术参差不齐，普遍存在着机体体积庞大、结构不紧凑、同一机器不能适用于不同型号铁壳生产的缺点，所以设计一种体积小、结构紧凑、可适用于多种型号油漆刷的铁壳复合机，对于提高制刷机械的使用性能、技术性能和经济性能等都具有一定的现实意义。
发明内容
发明目的：本发明的目的在于针对现有油漆刷铁壳复合机机体体积庞大、结构不紧凑、同一机器不能适用于不同型号铁壳生产的技术缺陷，提出一种体积小、结构紧凑、可适用于多种型号油漆刷的铁壳复合机。
为了实现上述目的，本发明采用了如下的技术方案：一种油漆刷铁壳复合机，包括机架，机架上设有铁壳定型模板铁壳定型模板端部设有铁壳导向滑杆和收送壳机构，铁壳定型模板下方设有下顶壳机构，铁壳定型模板两侧对称设置左冲壳机构和右冲壳机构，铁壳定型模板上方设有上压壳机构，收送壳机构、下顶壳机构、左冲壳机构、右冲壳机构和上压壳机构分别连接传动系统；
所述的传动系统包括电机、联轴器、减速器、小带轮、大带轮、皮带和凸轮分配轴，电机与减速器固定在机架上，电机输出轴与减速器输入轴之间通过联轴器连接，减速器的输出轴设有小带轮，凸轮分配轴轴端设有大带轮，大带轮与小带轮之间通过皮带传动连接，凸轮分配轴设置在滚珠轴承组件上，滚珠轴承组件设置在机架上；
所述的收送壳机构包括小盘形凸轮、法兰三、摇臂、摇臂支架、滑槽座、收送壳组件和复位弹簧，法兰三设置在凸轮分配轴上，小盘形凸轮设置在法兰三上，摇臂铰接在摇臂支架上，摇臂支架设置在机架上，所述收送壳组件包括第二直线导轨、第二滑座、调整螺栓、滑板、料槽、收壳杆、收壳杆安装座、钣金件、短弹簧、挡壳螺栓和挡壳螺栓安装板，第二直线导轨通过螺栓固定在机架上，第二直线导轨上设有第二滑座，第二滑座上设有滑板，滑板上设有料槽和收壳杆安装座，收壳杆安装座上位于铁壳定型模板两侧的位置设有可转动的收壳杆，短弹簧一端连接收壳杆，短弹簧另一端连接钣金件，钣金件设置在收壳杆安装座上，挡壳螺栓设置在收壳杆上方的挡壳螺栓安装板上，挡壳螺栓安装板设置在收壳杆安装座上，滑槽座设置在滑板下方，摇臂上端设有凸轮随动器 二，凸轮随动器二滑槽座以滑动摩擦接触，摇臂下端设有凸轮随动器三，凸轮随动器三与小盘形凸轮以滚动摩擦接触，复位弹簧一端连接滑板，复位弹簧另一端连接机架；
所述下顶壳机构包括大盘形凸轮、法兰二和顶壳组件，法兰二设置在凸轮分配轴上，大盘形凸轮设置在法兰二上，所述顶壳组件包括第一直线导轨、第一滑座、限位螺栓、顶块安装座、左顶块、右顶块、舌头、磁铁和凸轮随动器一，安装座上端与机架固定，第一直线导轨设置在安装座上，第一直线导轨上设有第一滑座，限位螺栓设置在安装座下端，顶块安装座设置在第一滑座上，顶块安装座上设有左顶块和右顶块，左顶块和右顶块之间设有舌头，舌头下方设有长弹簧，长弹簧的中心设有上导向杆和下导向杆，上导向杆上端与舌头固定，下导向杆下端穿过顶块安装座上的定位孔并固定，顶块安装座下端设有凸轮随动器一，凸轮随动器一与大盘形凸轮以滚动摩擦接触；
所述的左冲壳机构包括左圆柱凸轮、法兰一、左摇杆组件、左直线导轨、左滑座、左冲头和左复位弹簧，法兰一设置在凸轮分配轴上，左圆柱凸轮设置在法兰一上，左基座上设有左摇杆组件，左摇杆组件的左上摇杆和左下摇杆相对固定，左下摇杆下端设置有凸轮随动器五，凸轮随动器五与左圆柱凸轮以滚动摩擦接触，左直线导轨设置在机架上，左直线导轨上设有左滑座，左冲头设置在左滑座上，在左冲头下方通过凸轮随动器安装座设有凸轮随动器四，凸轮随动器四与左上摇杆上端以滚动摩擦接触，左复位弹簧一端连接左冲头，左复位弹簧另一端连接机架，右冲壳机构与左冲壳机构结构相同并且对称设置；
所述的上压壳机构包括下关节轴承、上关节轴承、关节轴承用连接棒、压杆、连接杆、铰链座和压头组件，下关节轴承设置在大带轮上，下关节轴承与大带轮之间设有轴套，上关节轴承设置在压杆的一端，上关节轴承与下关节轴承之间通过关节轴承用连接棒连接，压杆的另一端铰接在压杆支架上，压杆支架固定设置在机架上，压头组件通过连接杆与压杆连接。
本发明中，进一步的，所述的机架包括立柱、短圆形支柱、长圆形支柱、底板、中间板、顶板和后机壳，底板设置在四根立柱上，中间板设置在立柱和长圆形支柱上，顶板通过四根短圆形支柱设置在中间板上，底板和中间板之间设有后机壳。
本发明中，进一步的，所述左顶块和右顶块顶部均设有强磁性磁铁。
本发明中，进一步的，所述左顶块和右顶块侧面通过螺钉设有顶块固定板，顶块固定板通过螺钉与顶块安装座固定，在顶块安装座和顶块固定板上均设有开槽。
本发明中，进一步的，所述舌头侧面设有限位螺钉，左顶块侧面设有限位槽。
本发明中，进一步的，所述左摇杆组件包括左上摇杆、左下摇杆、左转轴、深沟球轴承、套筒和左基座，左基座固定在机架上，左基座内部设有深沟球轴承，深沟球轴承的外圈与左基座联接为一体，左转轴穿过深沟球轴承后通过轴肩和套筒设置在深沟球轴 承的内圈上，左转轴一端连接左上摇杆下端，左转轴另一端连接左下摇杆上端。
本发明中，进一步的，所述压头组件包括导向轴、上导向轴安装板、下导向轴安装板、直线轴承、直线轴承安装板、直线轴承用止动片和压头，直线轴承安装板通过角座设置在机架上，直线轴承通过直线轴承用止动片设置在直线轴承安装板上，导向轴穿过直线轴承设置在上导向轴安装板与下导向轴安装板之间，铰链座通过螺钉设置在上导向轴安装板上方，压头通过螺钉设置在下导向轴安装板下方，连接杆一端通过铰链销铰接在压杆上，连接杆另一端通过铰链销铰接在铰链座上。
有益效果：(1)适用于多种型号油漆刷的铁壳复合机，体积小、结构紧凑，操作简单，造价低，效率高，安全可靠，无油污污染；(2)与现有铁壳复合机相比，通过更换铁壳定型模板，更换左右冲头，调整料槽间距、收壳杆间距和顶块间距就能适用于各种型号的油漆刷铁壳，更加方便和快捷；(3)铁壳复合机中所有导轨均采用线性直线导轨，与燕尾型滑动导轨相比，精度高，磨损小，易安装，节约润滑油，无油污；(4)在上压壳机构中，采用线性导杆和直线轴承，使结构更简单和紧凑；(5)在顶块的顶部安装了小型强磁性磁铁，用来吸附铁壳，可防止顶壳时铁壳位置发生偏移，从而降低废品率；(6)铁壳复合机中的左圆柱凸轮、右圆柱凸轮、大盘形凸轮和小盘形凸轮均通过螺栓安装在法兰上，安装方便，定位准确。
附图说明
图1为本发明整体示意图；
图2为本发明正视图；
图3为本发明右视图；
图4为本发明铁壳定型模板和铁壳导向滑杆结构示意图；
图5为本发明压壳机构组件爆炸图；
图6为本发明顶壳机构组件爆炸图；
图7为本发明收送壳机构组件爆炸图；
图8为本发明滑板开槽示意图；
图9为本发明档壳螺栓安装板开槽示意图；
图10为本发明顶块安装座开槽示意图；
图11为本发明顶块固定板开槽示意图；
图12为本发明铁壳加工流程图；
图13-1至13-5为本发明铁壳成型过程示意图。
图中：1、压杆；2、压杆支架；3、角座；4、顶板；5、短圆形支柱；6、右上摇杆；7、右复位弹簧；8、中间板；9、右基座；10、右下摇杆；11、立柱；12、滚珠轴承组件；13、轴承座安装架；14、底板；15、右圆柱凸轮；16、小盘形凸轮；17、大盘形凸轮； 18、左圆柱凸轮；19、电机；20、联轴器；21、减速器；22、凸轮分配轴；23、皮带；24、下关节轴承；25a、大带轮；25b、小带轮；26、关节轴承用连接棒；27、左下摇杆；28、左基座；29、左复位弹簧；30、左上摇杆；31、左冲头；32、左滑座；33、左直线导轨；34、右直线导轨；35、右滑座；36、右冲头；37、螺栓；38、上关节轴承；39、模板安装座；40、铁壳定型模板；41、凸轮随动器安装座；42、铁壳导向滑杆；43、复位弹簧；44、长圆形支柱；45a、左转轴；45b、右转轴；46、摇臂；47、摇臂支架；48a、凸轮随动器一；48b、凸轮随动器二；48c、凸轮随动器三；48d、凸轮随动器四；48e、凸轮随动器五；48f、凸轮随动器六；48g、凸轮随动器七；49、上导向轴安装板；50、导向轴；51、直线轴承；52、下导向轴安装板；53、压头；54、安装座；55、第一直线导轨；56、第一滑座；57、限位螺栓；58、顶块安装座；59、顶块固定板；60、右顶块；61、左顶块；62、下导向杆；63、长弹簧；64、磁铁；65、上导向杆；66、舌头；67、限位螺钉；68、第二直线导轨；69、第二滑座；70、调整螺栓；71、料槽；72、滑板；73、收壳杆安装座；74、收壳杆；75、钣金件；76、短弹簧；77、挡壳螺栓；78、挡壳螺栓安装板；79、连接杆；80、铰链座；81、直线轴承用止动片；82a、法兰一；82b、法兰二；82c、法兰三；82d、法兰四；83、后机壳；84、直线轴承安装板；85、深沟球轴承；86、套筒；87、滑槽座。
具体实施方式：
下面结合附图对本发明做更进一步的解释。
本发明的适用于多种型号油漆刷的铁壳复合机包括机架，机架上设有铁壳定型模板40，铁壳定型模板40端部设有铁壳导向滑杆42和收送壳机构，铁壳定型模板40下方设有下顶壳机构，铁壳定型模板40两侧对称设置左冲壳机构和右冲壳机构，铁壳定型模板40上方设有上压壳机构，收送壳机构、下顶壳机构、左冲壳机构、右冲壳机构和上压壳机构分别连接传动系统。
如图1所示，所述的机架包括立柱11、短圆形支柱5、长圆形支柱44、底板14、中间板8、顶板4和后机壳83。底板14设置在四根立柱11上，中间板8设置在立柱11和长圆形支柱44上，顶板4通过四根短圆形支柱5设置在中间板8上，底板14和中间板8之间设有后机壳83。
如图1和2所示，所述的传动系统包括电机19、联轴器20、减速器21、小带轮25b、大带轮25a、皮带23和凸轮分配轴22。电机19固定在底板14上，减速器21与电机19轴对齐设置在底板14上，电机19输出轴与减速器21输入轴之间通过联轴器20连接，减速器21的输出轴设有小带轮25b，凸轮分配轴22轴端设有大带轮25a，大带轮25a与小带轮25b之间通过皮带23传动连接。所述凸轮分配轴22设置在滚珠轴承组件12上，滚珠轴承组件12通过轴承座安装架13设置在底板14上。
如图1、3和4所示，所述的铁壳定型模板40通过模板安装座39设置在顶板4下方，铁壳冲压件可在其上完成成型，铁壳导向滑杆42通过螺钉固定在铁壳定型模板40的一端，成型的铁壳可在收送壳机构的作用下沿铁壳导向滑杆42滑出。
如图1、2、3和7所示，所述的收送壳机构包括小盘形凸轮16、法兰三82c、摇臂46、摇臂支架47、滑槽座87、收送壳组件和复位弹簧43。法兰三82c通过销钉设置在凸轮分配轴22上，小盘形凸轮16通过螺栓设置在法兰三82c上，摇臂46通过铰链销铰接在摇臂支架47上，摇臂支架47固定设置在底板14上。所述收送壳组件包括第二直线导轨68、第二滑座69、调整螺栓70、滑板72、料槽71、收壳杆74、收壳杆安装座73、钣金件75、短弹簧76、挡壳螺栓77和挡壳螺栓安装板78。第二直线导轨68通过螺栓固定在中间板8上，第二直线导轨68上设有第二滑座69，第二滑座69上设有滑板72，滑板72上通过调整螺栓70设有料槽71和收壳杆安装座73，收壳杆安装座73上位于铁壳定型模板40两侧的位置设有可转动的收壳杆74，短弹簧76一端连接收壳杆74，另一端连接钣金件75，钣金件75焊接在收壳杆安装座73上，挡壳螺栓77设置在收壳杆74上方的挡壳螺栓安装板78上，挡壳螺栓安装板78通过角座设置在收壳杆安装座73上，滑槽座87设置在滑板72下方，摇臂46上端设有凸轮随动器二48b，凸轮随动器二48b与滑槽座87以滑动摩擦接触，摇臂46下端设有凸轮随动器三48c，凸轮随动器三48c与小盘形凸轮16以滚动摩擦接触，复位弹簧43一端连接滑板72，另一端连接中间板8，起到复位收送壳组件的作用。
收送壳机构可随摇臂46的前后摇动而前后移动，即在小盘形凸轮16的推程阶段执行工退，在复位弹簧43的作用下执行工进，料槽71、收壳杆74和挡壳螺栓77都安装在滑板72上，并一起随滑板72运动，三者两两之间无相对运动。当收送壳机构在复位弹簧43的作用下执行工进时，通过料槽71可将铁壳冲压件送到复合位置下方，同时收壳杆74可将铁壳从复合位置勾出至铁壳导向滑杆42上；当收送壳机构执行工退时，顶壳机构的顶块会阻挡收壳杆74，使收壳杆74在收壳杆安装座73上发生一定角度的偏转并在短弹簧76的作用下复位，同时挡壳螺栓77可从铁壳导向滑杆42的方向压合一下铁壳复合口，以使复合口完全复合，无错位。
实施例中，进一步的，收送壳组件的滑板72和挡壳螺栓安装板78上均设有若干开槽，调整螺栓70和角座均设置在开槽内，可对料槽71间的间距和收壳杆安装座73间的间距进行调节，以适用于不同尺寸铁壳。
如图1、2和6所示，所述的下顶壳机构包括大盘形凸轮17、法兰二82b和顶壳组件。法兰二82b通过销钉设置在凸轮分配轴22上，大盘形凸轮17通过螺栓设置在法兰二82b上，顶壳组件通过安装座54设置在中间板8下方。所述顶壳组件包括第一直线导轨55、第一滑座56、限位螺栓57、顶块安装座58、左顶块61、右顶块60、舌头66、 磁铁64和凸轮随动器一48a，安装座54上端与中间板8固定，第一直线导轨55设置在安装座54上，第一直线导轨55上设有第一滑座56，限位螺栓57设置在安装座54下端，起到限位第一滑座56的作用，顶块安装座58通过螺栓设置在第一滑座56上，顶块安装座58上通过螺钉设有左顶块61和右顶块60，左顶块61和右顶块60之间设有舌头66，舌头66下方设有两根相同的长弹簧63，两根长弹簧63的中心均设有上导向杆65和下导向杆62，上导向杆65上端与舌头66固定，下端悬空，下导向杆62下端穿过顶块安装座58上的定位孔并固定，上端悬空，上导向杆65下端与下导向杆62上端的间距大于舌头66的行程，即当舌头66运动到其行程的最下端时上导向杆65下端与下导向杆62上端未接触，上导向杆65与下导向杆62结构一样而长度不同，起到定位长弹簧63和导向长弹簧63形变方向的作用。顶块安装座58下端设有凸轮随动器一48a，凸轮随动器一48a与大盘形凸轮17以滚动摩擦接触。在大盘形凸轮17的作用下，可将凸轮随动器一48a顶起或放下，实现顶壳组件的上下运动，如图13-1所示，当左顶块61和右顶块60顶着铁壳冲压件运动到铁壳定型模板40下方并与铁壳定型模板40下表面接触时，铁壳冲压件被折弯，同时舌头66在长弹簧63的作用下压紧铁壳冲压件，如图13-2所示，当左顶块61和右顶块60之运动到其行程的最上端时，完成铁壳冲压件的折弯，铁壳冲压件上端形成复合口。
当收送壳机构执行工退时，即勾出成型的铁壳后返回时，收壳杆74的头部要绕过未完成的铁壳，而此时顶壳机构的左顶块61和右顶块60还未离开铁壳定型模板40，所以收壳杆74会在顶块的阻挡下发生角度偏移从而在不干扰未完成铁壳的情况下绕到铁壳前面，以便下一步将铁壳勾出。
本实施例中，进一步的，左顶块61和右顶块60顶部均设有强磁性磁铁64，用来吸附铁壳；左顶块61和右顶块60侧面通过螺钉设有顶块固定板59，顶块固定板59通过螺钉与顶块安装座58固定，以进一步固定左顶块61和右顶块60，另外，在顶块安装座58和顶块固定板59上均设有开槽，将左顶块61和右顶块60与顶块安装座58、顶块固定板59连接的螺钉均设置在开槽内，可对左顶块61和右顶块间60的间距进行调节。舌头66侧面设有限位螺钉67，左顶块61侧面设有限位槽，限位螺钉67可在限位槽中滑动，用来限制舌头66的行程。
如图1、2和3所示，所述的左冲壳机构包括左圆柱凸轮18、法兰一82a、左摇杆组件、左直线导轨33、左滑座32、左冲头31和左复位弹簧29。法兰一82a通过销钉设置在凸轮分配轴22上，左圆柱凸轮18通过螺栓设置在法兰一82a上，左基座28上设有左摇杆组件，左摇杆组件的左上摇杆30和左下摇杆27相对固定，左下摇杆27下端设置有凸轮随动器五48e，凸轮随动器五48e与左圆柱凸轮18以滚动摩擦接触，左直线导轨33倒置设置在顶板4下方，左直线导轨33上设有左滑座32，左冲头31通过螺栓设置在左 滑座32上，在左冲头31下方通过凸轮随动器安装座41设有凸轮随动器四48d，凸轮随动器四48d与左上摇杆30上端以滚动摩擦接触，左复位弹簧29一端连接左冲头31，左复位弹簧29另一端连接中间板8，起到复位左冲头31的作用。当凸轮分配轴22转动时，可实现法兰一82a上左圆柱凸轮18与左下摇杆27下端凸轮随动器五48e的接触与分离，当左圆柱凸轮18与凸轮随动器五48e接触时，左圆柱凸轮18推动左下摇杆27和左上摇杆30一起沿顺时针转动，进而推动左冲头31向右移动，当左圆柱凸轮18与凸轮随动器五48e分离时，在左复位弹簧29作用下，左冲头31、左上摇杆30和左下摇杆27同时复位。
本实施例中，左摇杆组件包括左上摇杆30、左下摇杆27、左转轴45a、深沟球轴承85、套筒86和左基座28。左基座28固定设置在中间板8下方，左基座28内部设有深沟球轴承85，深沟球轴承85的外圈与左基座28联接为一体，左转轴45a穿过深沟球轴承85后通过轴肩和套筒86设置在深沟球轴承85的内圈上，左转轴45a一端连接左上摇杆30下端，左转轴45a另一端连接左下摇杆27上端，左上摇杆30和左下摇杆27之间无相对转动。
如图1、2和3所示，所述的右冲壳机构包括右圆柱凸轮15、法兰四82d、右摇杆组件、右直线导轨34、右滑座35、右冲头36和右复位弹簧7，所述右摇杆组件包括右上摇杆6、右下摇杆10、右转轴45b和右基座9，右下摇杆10下端设置有凸轮随动器七48g，在右冲头36下方通过凸轮随动器安装座41设有凸轮随动器六48f，右冲壳机构与左冲壳机构结构相同并且对称设置，安装方式与左冲壳机构一致。
如图13-3和13-4所示，右冲头36向左移动冲压铁壳复合口右侧部分，左冲头31向右移动冲压铁壳复合口左侧部分，使复合口左、右两侧合拢。
如图1、2和5所示，所述的上压壳机构包括下关节轴承24、上关节轴承38、关节轴承用连接棒26、压杆1、连接杆79、铰链座80和压头组件。下关节轴承24通过螺栓37设置在大带轮25a上，下关节轴承24与大带轮25a之间设有轴套，上关节轴承38通过螺栓设置在压杆1的左端，上关节轴承38与压杆1之间设有轴套，上关节轴承38与下关节轴承24之间通过关节轴承用连接棒26连接，压杆1的右端通过铰链销铰接在压杆支架2上，压杆支架2固定设置在顶板4上，压头组件通过连接杆79与压杆1连接。凸轮分配轴22转动时，大带轮25a通过连接棒26带动压杆1上下摇动，压头组件可随压杆1的上下摇动而上下移动，当压头53运动到其行程的最下端时，即铁壳定型模板40上方一定位置处时，完成对铁壳冲压件上端复合口的压合。
本实施例中，压头组件包括导向轴50、上导向轴安装板49、下导向轴安装板52、直线轴承51、直线轴承安装板84、直线轴承用止动片81和压头53。直线轴承安装板84通过角座3设置在顶板4上，直线轴承51通过直线轴承用止动片81设置在直线轴承安 装板84上，导向轴50穿过直线轴承51设置在上导向轴安装板49与下导向轴安装板52之间，铰链座80通过螺钉设置在上导向轴安装板49上方，压头53通过螺钉设置在下导向轴安装板52下方，连接杆79一端通过铰链销铰接在压杆1上，连接杆79另一端通过铰链销铰接在铰链座80上。
本实施例中，装配要求为：机器在装配时，应严格匹配好凸轮分配轴22上的大带轮25a、左圆柱凸轮18、右圆柱凸轮15、大盘形凸轮17和小盘形凸轮16的相对角度，以使各个机构能够协同工作。装配好后，各机构的相对位置如图1所示，上压壳机构的压头53处于其行程的最上端，下顶壳机构的左顶块61和右顶块62处于其行程的最下端，左冲壳机构的左冲头31处于其行程的最左端，右冲壳机构的右冲头36处于其行程的最右端，收送壳机构的料槽71处于其行程的最前端。
如图12所示，本发明的油漆刷铁壳加工过程：(1)将铁壳冲压件放入收送壳机构的料槽71：通过手动放入或自动放入；(2)收送壳机构执行工进，短暂间歇后执行工退：收送壳机构在小盘形凸轮16的推程时执行工退、近休止时短暂间歇、回程时在复位弹簧43作用下执行工进、远休止时短暂间歇，工进时料槽71完成送料，即将铁壳冲压件送至复合位置的正下方，收壳杆74完成收壳，即将铁壳从复合位置勾出，并沿铁壳导向杆42滑出，工退时收送壳机构回到工进的起始位置；(3)下顶壳机构执行工进，短暂间歇后执行工退：下顶壳机构在大盘形凸轮17的推程时执行工进、远休止时短暂间歇、回程时在重力作用下执行工退、近休止时短暂间歇，当铁壳冲压件被送至复合位置的正下方即顶块的正上方时，下顶壳机构执行工进，将铁壳冲压件顶至铁壳定型模板40上的复合位置，完成铁壳冲压件的折弯，短暂间歇后在重力作用下执行工退；(4)右冲壳机构执行工进，冲击复合口后执行工退：当铁壳冲压件完成折弯后，右冲壳机构执行工进，右冲头36对复合口进行冲击，完成冲击后执行工退；(5)左冲壳机构执行工进，冲击复合口后执行工退：当右冲壳机构执行工进一定时间后，左冲壳机构随即执行工进，左冲头31对复合口进行冲击，完成冲击后执行工退；(6)上压壳机构执行工进，压合后执行工退：当左冲壳机构完成对铁壳冲压件的冲击后，上压壳机构执行工进，压合复合口后执行工退；(7)循环：当上压壳机构完成对复合口的压合后，加工工序返回到第一步加工下一个铁壳，依次循环。
如图1、8、9、10和11所示，在加工不同型号铁壳时，根据铁壳尺寸，调整方法为：(1)更换相应尺寸的铁壳定型模板40，更换相应尺寸的左冲头31和右冲头36；(2)通过滑板72上的开槽A调节料槽71的间距；(3)通过滑板72上的开槽B和挡壳螺栓安装板78上的开槽C调节收壳杆安装座73的间距；(4)通过顶块安装座58上的开槽D和顶块固定板59上的开槽E调节左顶块61和右顶块60的间距。
以上所述仅是本发明的优选实施方式，应当指出，对于本技术领域的普通技术人员 来说，在不脱离本发明原理的前提下，还可以做出若干改进和润饰，这些改进和润饰也应视为本发明的保护范围。

Claims (7)

  1. 一种油漆刷铁壳复合机，其特征在于：包括机架，机架上设有铁壳定型模板(40)，铁壳定型模板(40)端部设有铁壳导向滑杆(42)和收送壳机构，铁壳定型模板(40)下方设有下顶壳机构，铁壳定型模板(40)两侧对称设置左冲壳机构和右冲壳机构，铁壳定型模板(40)上方设有上压壳机构，收送壳机构、下顶壳机构、左冲壳机构、右冲壳机构和上压壳机构分别连接传动系统；
    所述的传动系统包括电机(19)、联轴器(20)、减速器(21)、小带轮(25b)、大带轮(25a)、皮带(23)和凸轮分配轴(22)，电机(19)与减速器(21)固定在机架上，电机(19)输出轴与减速器(21)输入轴之间通过联轴器(20)连接，减速器(21)的输出轴设有小带轮(25b)，凸轮分配轴(22)轴端设有大带轮(25a)，大带轮(25a)与小带轮(25b)之间通过皮带(23)传动连接，凸轮分配轴(22)设置在滚珠轴承组件(12)上，滚珠轴承组件(12)设置在机架上；
    所述的收送壳机构包括小盘形凸轮(16)、法兰三(82c)、摇臂(46)、摇臂支架(47)、滑槽座(87)、收送壳组件和复位弹簧(43)，法兰三(82c)设置在凸轮分配轴(22)上，小盘形凸轮(16)设置在法兰三(82c)上，摇臂(46)铰接在摇臂支架(47)上，摇臂支架(47)设置在机架上，所述收送壳组件包括第二直线导轨(68)、第二滑座(69)、调整螺栓(70)、滑板(72)、料槽(71)、收壳杆(74)、收壳杆安装座(73)、钣金件(75)、短弹簧(76)、挡壳螺栓(77)和挡壳螺栓安装板(78)，第二直线导轨(68)通过螺栓固定在机架上，第二直线导轨(68)上设有第二滑座(69)，第二滑座(69)上设有滑板(72)，滑板(72)上设有料槽(71)和收壳杆安装座(73)，收壳杆安装座(73)上位于铁壳定型模板(40)两侧的位置设有可转动的收壳杆(74)，短弹簧(76)一端连接收壳杆(74)，短弹簧(76)另一端连接钣金件(75)，钣金件(75)设置在收壳杆安装座(73)上，挡壳螺栓(77)设置在收壳杆(74)上方的挡壳螺栓安装板(78)上，挡壳螺栓安装板(78)设置在收壳杆安装座(73)上，滑槽座(87)设置在滑板(72)下方，摇臂(46)上端设有凸轮随动器二(48b)，凸轮随动器二(48b)与滑槽座(87)以滑动摩擦接触，摇臂(46)下端设有凸轮随动器三(48c)，凸轮随动器三(48c)与小盘形凸轮(16)以滚动摩擦接触，复位弹簧(43)一端连接滑板(72)，复位弹簧(43)另一端连接机架；
    所述下顶壳机构包括大盘形凸轮(17)、法兰二(82b)和顶壳组件，法兰二(82b)设置在凸轮分配轴(22)上，大盘形凸轮(17)设置在法兰二(82b)上，所述顶壳组件包括第一直线导轨(55)、第一滑座(56)、限位螺栓(57)、顶块安装座(58)、左顶块(61)、右顶块(60)、舌头(66)、磁铁(64)和凸轮随动器一(48a)，安装座(54)上端与机架固定，第一直线导轨(55)设置在安装座(54)上，第一直线导轨(55)上设有 第一滑座(56)，限位螺栓(57)设置在安装座(54)下端，顶块安装座(58)设置在第一滑座(56)上，顶块安装座(58)上设有左顶块(61)和右顶块(60)，左顶块(61)和右顶块(60)之间设有舌头(66)，舌头(66)下方设有长弹簧(63)，长弹簧(63)的中心设有上导向杆(65)和下导向杆(62)，上导向杆(65)上端与舌头(66)固定，下导向杆(62)下端穿过顶块安装座(58)上的定位孔并固定，顶块安装座(58)下端设有凸轮随动器一(48a)，凸轮随动器一(48a)与大盘形凸轮(17)以滚动摩擦接触；
    所述的左冲壳机构包括左圆柱凸轮(18)、法兰一(82a)、左摇杆组件、左直线导轨(33)、左滑座(32)、左冲头(31)和左复位弹簧(29)，法兰一(82a)设置在凸轮分配轴(22)上，左圆柱凸轮(18)设置在法兰一(82a)上，左基座(28)上设有左摇杆组件，左摇杆组件的左上摇杆(30)和左下摇杆(27)相对固定，左下摇杆(27)下端设置有凸轮随动器五(48e)，凸轮随动器五(48e)与左圆柱凸轮(18)以滚动摩擦接触，左直线导轨(33)设置在机架上，左直线导轨(33)上设有左滑座(32)，左冲头(31)设置在左滑座(32)上，在左冲头(31)下方通过凸轮随动器安装座(41)设有凸轮随动器四(48d)，凸轮随动器四(48d)与左上摇杆(30)上端以滚动摩擦接触，左复位弹簧(29)一端连接左冲头(31)，左复位弹簧(29)另一端连接机架，右冲壳机构与左冲壳机构结构相同并且对称设置；
    所述的上压壳机构包括下关节轴承(24)、上关节轴承(38)、关节轴承用连接棒(26)、压杆(1)、连接杆(79)、铰链座(80)和压头组件，下关节轴承(24)设置在大带轮(25a)上，下关节轴承(24)与大带轮(25a)之间设有轴套，上关节轴承(38)设置在压杆(1)的一端，上关节轴承(38)与下关节轴承(24)之间通过关节轴承用连接棒(26)连接，压杆(1)的另一端铰接在压杆支架(2)上，压杆支架(2)固定设置在机架上，压头组件通过连接杆(79)与压杆(1)连接。
  2. 根据权利要求1所述的一种油漆刷铁壳复合机，其特征在于：所述的机架包括立柱(11)、短圆形支柱(5)、长圆形支柱(44)、底板(14)、中间板(8)、顶板(4)和后机壳(83)，底板(14)设置在四根立柱(11)上，中间板(8)设置在立柱(11)和长圆形支柱(44)上，顶板(4)通过四根短圆形支柱(5)设置在中间板(8)上，底板(14)和中间板(8)之间设有后机壳(83)。
  3. 根据权利要求1所述的一种油漆刷铁壳复合机，其特征在于：所述左顶块(61)和右顶块(60)顶部均设有强磁性磁铁(64)。
  4. 根据权利要求1所述的一种油漆刷铁壳复合机，其特征在于：所述左顶块(61)和右顶块(60)侧面通过螺钉设有顶块固定板(59)，顶块固定板(59)通过螺钉与顶块安装座(58)固定，在顶块安装座(58)和顶块固定板(59)上均设有开槽。
  5. 根据权利要求1所述的一种油漆刷铁壳复合机，其特征在于：所述舌头(66)侧面设有限位螺钉(67)，左顶块(61)侧面设有限位槽。
  6. 根据权利要求1所述的一种油漆刷铁壳复合机，其特征在于：所述左摇杆组件包括左上摇杆(30)、左下摇杆(27)、左转轴(45a)、深沟球轴承(85)、套筒(86)和左基座(28)，左基座(28)固定在机架上，左基座(28)内部设有深沟球轴承(85)，深沟球轴承(85)的外圈与左基座(28)联接为一体，左转轴(45a)穿过深沟球轴承(85)后通过轴肩和套筒(86)设置在深沟球轴承(85)的内圈上，左转轴(45a)一端连接左上摇杆(30)下端，左转轴(45a)另一端连接左下摇杆(27)上端。
  7. 根据权利要求1所述的一种油漆刷铁壳复合机，其特征在于：所述压头组件包括导向轴(50)、上导向轴安装板(49)、下导向轴安装板(52)、直线轴承(51)、直线轴承安装板(84)、直线轴承用止动片(81)和压头(53)，直线轴承安装板(84)通过角座(3)设置在机架上，直线轴承(51)通过直线轴承用止动片(81)设置在直线轴承安装板(84)上，导向轴(50)穿过直线轴承(51)设置在上导向轴安装板(49)与下导向轴安装板(52)之间，铰链座(80)通过螺钉设置在上导向轴安装板(49)上方，压头(53)通过螺钉设置在下导向轴安装板(52)下方，连接杆(79)一端通过铰链销铰接在压杆(1)上，连接杆(79)另一端通过铰链销铰接在铰链座(80)上。
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