WO2017038339A1 - 着色層の製造方法、カラーフィルタ、遮光膜、固体撮像素子および画像表示装置 - Google Patents
着色層の製造方法、カラーフィルタ、遮光膜、固体撮像素子および画像表示装置 Download PDFInfo
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- 229920000620 organic polymer Polymers 0.000 description 1
- WCPAKWJPBJAGKN-UHFFFAOYSA-N oxadiazole Chemical group C1=CON=N1 WCPAKWJPBJAGKN-UHFFFAOYSA-N 0.000 description 1
- MPQXHAGKBWFSNV-UHFFFAOYSA-N oxidophosphanium Chemical class [PH3]=O MPQXHAGKBWFSNV-UHFFFAOYSA-N 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- PVADDRMAFCOOPC-UHFFFAOYSA-N oxogermanium Chemical compound [Ge]=O PVADDRMAFCOOPC-UHFFFAOYSA-N 0.000 description 1
- JCGNDDUYTRNOFT-UHFFFAOYSA-N oxolane-2,4-dione Chemical compound O=C1COC(=O)C1 JCGNDDUYTRNOFT-UHFFFAOYSA-N 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 125000004430 oxygen atom Chemical group O* 0.000 description 1
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- 125000001147 pentyl group Chemical group C(CCCC)* 0.000 description 1
- VLTRZXGMWDSKGL-UHFFFAOYSA-M perchlorate Inorganic materials [O-]Cl(=O)(=O)=O VLTRZXGMWDSKGL-UHFFFAOYSA-M 0.000 description 1
- 239000013500 performance material Substances 0.000 description 1
- 239000002304 perfume Substances 0.000 description 1
- DGBWPZSGHAXYGK-UHFFFAOYSA-N perinone Chemical compound C12=NC3=CC=CC=C3N2C(=O)C2=CC=C3C4=C2C1=CC=C4C(=O)N1C2=CC=CC=C2N=C13 DGBWPZSGHAXYGK-UHFFFAOYSA-N 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
- ZZSIDSMUTXFKNS-UHFFFAOYSA-N perylene red Chemical compound CC(C)C1=CC=CC(C(C)C)=C1N(C(=O)C=1C2=C3C4=C(OC=5C=CC=CC=5)C=1)C(=O)C2=CC(OC=1C=CC=CC=1)=C3C(C(OC=1C=CC=CC=1)=CC1=C2C(C(N(C=3C(=CC=CC=3C(C)C)C(C)C)C1=O)=O)=C1)=C2C4=C1OC1=CC=CC=C1 ZZSIDSMUTXFKNS-UHFFFAOYSA-N 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 150000002990 phenothiazines Chemical class 0.000 description 1
- QCCDLTOVEPVEJK-UHFFFAOYSA-N phenylacetone Chemical compound CC(=O)CC1=CC=CC=C1 QCCDLTOVEPVEJK-UHFFFAOYSA-N 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 125000002467 phosphate group Chemical group [H]OP(=O)(O[H])O[*] 0.000 description 1
- 125000001476 phosphono group Chemical group [H]OP(*)(=O)O[H] 0.000 description 1
- 230000036211 photosensitivity Effects 0.000 description 1
- 229940110337 pigment blue 1 Drugs 0.000 description 1
- CLYVDMAATCIVBF-UHFFFAOYSA-N pigment red 224 Chemical compound C=12C3=CC=C(C(OC4=O)=O)C2=C4C=CC=1C1=CC=C2C(=O)OC(=O)C4=CC=C3C1=C42 CLYVDMAATCIVBF-UHFFFAOYSA-N 0.000 description 1
- 229940067265 pigment yellow 138 Drugs 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 229920000083 poly(allylamine) Polymers 0.000 description 1
- 229920000962 poly(amidoamine) Polymers 0.000 description 1
- 229920001485 poly(butyl acrylate) polymer Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920006122 polyamide resin Polymers 0.000 description 1
- 229920005646 polycarboxylate Polymers 0.000 description 1
- 229910021420 polycrystalline silicon Inorganic materials 0.000 description 1
- 229920006149 polyester-amide block copolymer Polymers 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 229920000193 polymethacrylate Polymers 0.000 description 1
- 229920005672 polyolefin resin Polymers 0.000 description 1
- 239000000244 polyoxyethylene sorbitan monooleate Substances 0.000 description 1
- 235000010482 polyoxyethylene sorbitan monooleate Nutrition 0.000 description 1
- 229920005591 polysilicon Polymers 0.000 description 1
- 229920000053 polysorbate 80 Polymers 0.000 description 1
- 239000001103 potassium chloride Substances 0.000 description 1
- 235000011164 potassium chloride Nutrition 0.000 description 1
- KVFIZLDWRFTUEM-UHFFFAOYSA-N potassium;bis(trifluoromethylsulfonyl)azanide Chemical compound [K+].FC(F)(F)S(=O)(=O)[N-]S(=O)(=O)C(F)(F)F KVFIZLDWRFTUEM-UHFFFAOYSA-N 0.000 description 1
- PUDIUYLPXJFUGB-UHFFFAOYSA-N praseodymium atom Chemical compound [Pr] PUDIUYLPXJFUGB-UHFFFAOYSA-N 0.000 description 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- KCTAWXVAICEBSD-UHFFFAOYSA-N prop-2-enoyloxy prop-2-eneperoxoate Chemical compound C=CC(=O)OOOC(=O)C=C KCTAWXVAICEBSD-UHFFFAOYSA-N 0.000 description 1
- KGOFMNHNVFEEHB-UHFFFAOYSA-N prop-2-enoyloxymethoxymethyl prop-2-enoate Chemical compound C=CC(=O)OCOCOC(=O)C=C KGOFMNHNVFEEHB-UHFFFAOYSA-N 0.000 description 1
- FBCQUCJYYPMKRO-UHFFFAOYSA-N prop-2-enyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCC=C FBCQUCJYYPMKRO-UHFFFAOYSA-N 0.000 description 1
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 description 1
- ILPVOWZUBFRIAX-UHFFFAOYSA-N propyl 2-oxopropanoate Chemical compound CCCOC(=O)C(C)=O ILPVOWZUBFRIAX-UHFFFAOYSA-N 0.000 description 1
- RUOJZAUFBMNUDX-UHFFFAOYSA-N propylene carbonate Chemical compound CC1COC(=O)O1 RUOJZAUFBMNUDX-UHFFFAOYSA-N 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 239000001057 purple pigment Substances 0.000 description 1
- 239000005297 pyrex Substances 0.000 description 1
- 125000005495 pyridazyl group Chemical group 0.000 description 1
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 1
- 125000004076 pyridyl group Chemical group 0.000 description 1
- 125000000714 pyrimidinyl group Chemical group 0.000 description 1
- 229940030966 pyrrole Drugs 0.000 description 1
- 239000001008 quinone-imine dye Substances 0.000 description 1
- 230000002285 radioactive effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000002964 rayon Substances 0.000 description 1
- 239000001062 red colorant Substances 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 229910052702 rhenium Inorganic materials 0.000 description 1
- PYWVYCXTNDRMGF-UHFFFAOYSA-N rhodamine B Chemical compound [Cl-].C=12C=CC(=[N+](CC)CC)C=C2OC2=CC(N(CC)CC)=CC=C2C=1C1=CC=CC=C1C(O)=O PYWVYCXTNDRMGF-UHFFFAOYSA-N 0.000 description 1
- 229940043267 rhodamine b Drugs 0.000 description 1
- 229910052703 rhodium Inorganic materials 0.000 description 1
- 229910052707 ruthenium Inorganic materials 0.000 description 1
- 125000000467 secondary amino group Chemical group [H]N([*:1])[*:2] 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 229910000077 silane Inorganic materials 0.000 description 1
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 1
- 229910052814 silicon oxide Inorganic materials 0.000 description 1
- 229940100890 silver compound Drugs 0.000 description 1
- 150000003379 silver compounds Chemical class 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- COEZWFYORILMOM-UHFFFAOYSA-M sodium 4-[(2,4-dihydroxyphenyl)diazenyl]benzenesulfonate Chemical compound [Na+].OC1=CC(O)=CC=C1N=NC1=CC=C(S([O-])(=O)=O)C=C1 COEZWFYORILMOM-UHFFFAOYSA-M 0.000 description 1
- 235000017557 sodium bicarbonate Nutrition 0.000 description 1
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- ZNCPFRVNHGOPAG-UHFFFAOYSA-L sodium oxalate Chemical compound [Na+].[Na+].[O-]C(=O)C([O-])=O ZNCPFRVNHGOPAG-UHFFFAOYSA-L 0.000 description 1
- 229940039790 sodium oxalate Drugs 0.000 description 1
- 229910052938 sodium sulfate Inorganic materials 0.000 description 1
- 235000011152 sodium sulphate Nutrition 0.000 description 1
- AXMCIYLNKNGNOT-UHFFFAOYSA-M sodium;3-[[4-[(4-dimethylazaniumylidenecyclohexa-2,5-dien-1-ylidene)-[4-[ethyl-[(3-sulfonatophenyl)methyl]amino]phenyl]methyl]-n-ethylanilino]methyl]benzenesulfonate Chemical compound [Na+].C=1C=C(C(=C2C=CC(C=C2)=[N+](C)C)C=2C=CC(=CC=2)N(CC)CC=2C=C(C=CC=2)S([O-])(=O)=O)C=CC=1N(CC)CC1=CC=CC(S([O-])(=O)=O)=C1 AXMCIYLNKNGNOT-UHFFFAOYSA-M 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 125000005504 styryl group Chemical group 0.000 description 1
- 125000000547 substituted alkyl group Chemical group 0.000 description 1
- 125000000565 sulfonamide group Chemical group 0.000 description 1
- 125000001273 sulfonato group Chemical group [O-]S(*)(=O)=O 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 230000002194 synthesizing effect Effects 0.000 description 1
- 229910052715 tantalum Inorganic materials 0.000 description 1
- JRMUNVKIHCOMHV-UHFFFAOYSA-M tetrabutylammonium bromide Chemical compound [Br-].CCCC[N+](CCCC)(CCCC)CCCC JRMUNVKIHCOMHV-UHFFFAOYSA-M 0.000 description 1
- 229940073455 tetraethylammonium hydroxide Drugs 0.000 description 1
- LRGJRHZIDJQFCL-UHFFFAOYSA-M tetraethylazanium;hydroxide Chemical compound [OH-].CC[N+](CC)(CC)CC LRGJRHZIDJQFCL-UHFFFAOYSA-M 0.000 description 1
- 229910052716 thallium Inorganic materials 0.000 description 1
- 238000012719 thermal polymerization Methods 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 239000001016 thiazine dye Substances 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 125000000101 thioether group Chemical group 0.000 description 1
- JOUDBUYBGJYFFP-FOCLMDBBSA-N thioindigo Chemical compound S\1C2=CC=CC=C2C(=O)C/1=C1/C(=O)C2=CC=CC=C2S1 JOUDBUYBGJYFFP-FOCLMDBBSA-N 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 238000004448 titration Methods 0.000 description 1
- 125000004665 trialkylsilyl group Chemical group 0.000 description 1
- 125000002023 trifluoromethyl group Chemical group FC(F)(F)* 0.000 description 1
- 239000013638 trimer Substances 0.000 description 1
- QXJQHYBHAIHNGG-UHFFFAOYSA-N trimethylolethane Chemical compound OCC(C)(CO)CO QXJQHYBHAIHNGG-UHFFFAOYSA-N 0.000 description 1
- 150000004961 triphenylmethanes Chemical class 0.000 description 1
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- ZTWTYVWXUKTLCP-UHFFFAOYSA-N vinylphosphonic acid Chemical compound OP(O)(=O)C=C ZTWTYVWXUKTLCP-UHFFFAOYSA-N 0.000 description 1
- NLVXSWCKKBEXTG-UHFFFAOYSA-N vinylsulfonic acid Chemical compound OS(=O)(=O)C=C NLVXSWCKKBEXTG-UHFFFAOYSA-N 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
- 230000004580 weight loss Effects 0.000 description 1
- 150000003732 xanthenes Chemical class 0.000 description 1
- 125000005023 xylyl group Chemical group 0.000 description 1
- 229910052727 yttrium Inorganic materials 0.000 description 1
- VWQVUPCCIRVNHF-UHFFFAOYSA-N yttrium atom Chemical compound [Y] VWQVUPCCIRVNHF-UHFFFAOYSA-N 0.000 description 1
- 229910001928 zirconium oxide Inorganic materials 0.000 description 1
Classifications
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/20—Filters
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
- G03F7/032—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with binders
- G03F7/033—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with binders the binders being polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds, e.g. vinyl polymers
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/038—Macromolecular compounds which are rendered insoluble or differentially wettable
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/20—Exposure; Apparatus therefor
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/26—Processing photosensitive materials; Apparatus therefor
- G03F7/30—Imagewise removal using liquid means
- G03F7/32—Liquid compositions therefor, e.g. developers
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L27/00—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
- H01L27/14—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation
- H01L27/144—Devices controlled by radiation
- H01L27/146—Imager structures
- H01L27/14601—Structural or functional details thereof
- H01L27/1462—Coatings
- H01L27/14621—Colour filter arrangements
Definitions
- the present invention relates to a colored layer manufacturing method, a color filter, a light-shielding film, a solid-state imaging device, and an image display device.
- a colored layer is formed using a colored radiation-sensitive composition, and the colored layer is used as, for example, a light-shielding film and a color filter provided in a solid-state imaging device or the like.
- a method of forming a colored layer “colored pattern) “... a step of applying a colored radiation-sensitive composition on a substrate to form a colored radiation-sensitive composition layer; A method of exposing a colored radiation-sensitive composition layer in a pattern, and a step of developing the colored radiation-sensitive composition layer after exposure to form a colored pattern "[[ Claim 11]).
- an “alkaline development process” is performed to elute the unexposed portion into the developer and leave the exposed portion ([0236]).
- a colored layer When forming a colored layer, it is required to suppress generation of a residue after development processing. For example, if a residue is generated when a colored layer (linear pattern) having a linear pattern is formed, rattling may be observed in the colored pattern (pattern linearity may be inferior). Moreover, a residue may adhere as a foreign substance to the colored layer, and the surface roughness of the colored layer may deteriorate. When the present inventors formed a colored layer by a conventional method, it was found that the suppression of the generation of residues may be insufficient.
- the present invention provides a method for producing a colored layer in which the generation of residues is suppressed, and a color filter, a light-shielding film, a solid-state imaging device, and an image display device using the colored layer obtained by the production method. With the goal.
- the present inventors have found that by performing treatment using a developer containing an organic solvent before and after alkali development, generation of residues can be suppressed, and the present invention is Completed.
- the above-mentioned process c carries out either one of process c1 which processes using the developing solution containing an organic solvent, and process c2 which develops using alkaline aqueous solution, and implements the other process after that.
- the manufacturing method of the colored layer which is a process to do.
- [2] The method for producing a colored layer according to [1], wherein the developer containing the organic solvent contains 95% by mass or more of the organic solvent.
- [3] The method for producing a colored layer according to [1] or [2], wherein the colored radiation-sensitive composition further contains a resin E having a group represented by the following general formula (1). * -X 1 -Y (1)
- X 1 represents a single bond or a divalent linking group.
- Y represents an alkyl group or a silyl group. * Represents a bonding position.
- [4] The method for producing a colored layer according to [3], wherein the resin E further has a group represented by the following general formula (2).
- X 2 represents a single bond or a divalent linking group.
- Z represents at least one group selected from the group consisting of a (meth) acryloyl group, an allyl group, a vinyl group, an oxetanyl group, an epoxy group, and a hydroxymethylamino group. * Represents a bonding position.
- [6] A light-shielding film using a colored layer obtained by the method for producing a colored layer according to any one of [1] to [4].
- a solid-state imaging device having a colored layer obtained by the method for producing a colored layer according to any one of [1] to [4].
- An image display device having a colored layer obtained by the method for producing a colored layer according to any one of [1] to [4].
- the present invention it is possible to provide a method for producing a colored layer in which the generation of residues is suppressed, and a color filter, a light-shielding film, a solid-state imaging device, and an image display device using the colored layer obtained by the production method.
- (meth) acrylate represents acrylate and methacrylate
- (meth) acryl represents acryl and methacryl
- (meth) acryloyl represents acryloyl and methacryloyl.
- “monomer” and “monomer” are synonymous.
- the monomer in the present invention is distinguished from an oligomer and a polymer and refers to a compound having a weight average molecular weight of 2,000 or less.
- the polymerizable compound means a compound having a polymerizable functional group, and may be a monomer or a polymer.
- the polymerizable functional group refers to a group that participates in a polymerization reaction.
- the “radiation” in the present invention means those including visible light, ultraviolet light, far ultraviolet light, electron beam, X-ray and the like.
- the method for producing a colored layer of the present invention comprises a colorant A, a polymerizable compound B, an alkali-soluble resin C, and a photopolymerization initiator D.
- Step a for forming a colored radiation-sensitive composition layer using a radiation composition Step b for exposing the colored radiation-sensitive composition layer in a pattern through a mask, and the exposed coloring
- a step c of forming a colored layer by treating the radiation-sensitive composition layer wherein the step c is a step c1 of treatment using a developer containing an organic solvent, and development is performed using an alkaline aqueous solution.
- the manufacturing method of a colored layer which is a process of implementing any one process among the process c2 to perform, and implementing the other process after that.
- the generation of a residue can be suppressed when forming a colored layer.
- a colored radiation-sensitive composition layer is formed using the colored radiation-sensitive composition layer, and then exposed to a pattern.
- the polymerizable compound B is cured by the action of the photopolymerization initiator D.
- the unexposed portion is eluted into the aqueous alkaline solution, and the exposed portion remains as a patterned colored layer (colored pattern).
- the alkali-soluble resin C is eluted in the alkaline aqueous solution, but a hydrophobic component other than the alkali-soluble resin C may not be eluted and may be a residue. Therefore, in the production method of the present invention, processing using a developer containing an organic solvent (hereinafter also referred to as “organic development” for convenience) is performed before and after alkali development. Thereby, it is thought that the hydrophobic component of an unexposed part elutes in an organic solvent, and generation
- the colored radiation-sensitive composition used in the production method of the present invention includes at least the colorant A, It contains a polymerizable compound B, an alkali-soluble resin C, and a photopolymerization initiator D.
- the composition of the present invention contains a colorant A (hereinafter also simply referred to as “colorant”). By containing a colorant, a colored radiation-sensitive composition having a desired color can be obtained.
- colorant A hereinafter also simply referred to as “colorant”.
- the colorant contained in the composition of the present invention is not particularly limited, and one or two or more kinds selected from the group consisting of conventionally known various dyes and pigments can be mixed and used. Is appropriately selected according to the use of the composition of the present invention.
- chromatic colorants chromatic colorants
- R, G, and B that form color pixels of the color filter
- black matrix formation Any of the black colorants (black colorants) commonly used for the purpose can be used.
- the colorant that can be used in the composition of the present invention will be described in detail using a colorant suitable for color filter applications as an example.
- the chromatic pigment various conventionally known inorganic pigments or organic pigments can be used. Further, considering that it is preferable to have a high transmittance, whether it is an inorganic pigment or an organic pigment, it is preferable to use a finer one as much as possible, and considering the handling properties, the average primary particle diameter of the pigment is 0.01 ⁇ m. Is preferably 0.1 ⁇ m, more preferably 0.01 ⁇ m to 0.05 m.
- inorganic pigments include metal compounds such as metal oxides and metal complex salts. Specifically, iron, cobalt, aluminum, cadmium, lead, copper, titanium, magnesium, chromium, zinc, antimony, silver, etc. And metal oxides of the above metals. Titanium nitrides, silver tin compounds, silver compounds and the like can also be used.
- Examples of the pigment that can be preferably used in the present invention include the following. However, the present invention is not limited to these.
- Pigment Orange 2 5, 13, 16, 17: 1, 31, 34, 36, 38, 43, 46, 48, 49, 51, 52, 55, 59, 60, 61, 62, 64, 71, 73, etc. , C. I.
- the colorant when the colorant is a dye, a colored composition in a state of being uniformly dissolved in the composition can be obtained.
- the dye that can be used as the colorant contained in the composition of the present invention is not particularly limited, and conventionally known dyes for color filters can be used.
- pyrazole azo anilinoazo, triphenylmethane, anthraquinone, anthrapyridone, benzylidene, oxonol, pyrazolotriazole azo, pyridone azo, cyanine, phenothiazine, pyrrolopyrazole azomethine, xanthene, Dyes such as phthalocyanine, benzopyran, indigo, and pyromethene can be used. Moreover, you may use the multimer of these dyes.
- an acidic dye and / or a derivative thereof may be preferably used.
- direct dyes, basic dyes, mordant dyes, acid mordant dyes, azoic dyes, disperse dyes, oil-soluble dyes, food dyes, and / or derivatives thereof can also be used effectively.
- acid dye examples include 1, 2, 24, 48; acid blue 1, 7, 9, 15, 18, 23, 25, 27, 29, 40 to 45, 62, 70, 74, 80, 83, 86 , 87, 90, 92, 103, 112, 113, 120, 129, 138, 147, 158, 171, 182, 192, 243, 324: 1; acid chroma violet K; acid Fuchsin; acid green 1, 3, 5 , 9, 16, 25, 27, 50; acid orange 6, 7, 8, 10, 12, 50, 51, 52, 56, 63, 74, 95; red 1, 4, 8, 14, 17, 18, 26, 27, 29, 31, 34, 35, 37, 42, 44, 50, 51, 52, 57, 66, 73, 80, 87, 88, 91 , 92, 94, 97, 103, 111, 114, 129, 133, 134, 138, 143, 145, 150, 151, 158, 176, 183,
- azo, xanthene and phthalocyanine acid dyes are also preferred.
- Acidic dyes such as Solvent orange 45; Rhodamine B, Rhodamine 110, and derivatives of these dyes are also preferably used.
- the colorant triarylmethane, anthraquinone, azomethine, benzylidene, oxonol, cyanine, phenothiazine, pyrrolopyrazole azomethine, xanthene, phthalocyanine, benzopyran, indigo, pyrazole azo
- the colorant is selected from a series, anilinoazo, pyrazolotriazole azo, pyridone azo, and anthrapyridone pyromethene.
- pigments and dyes may be used in combination.
- the colorant that can be used in the present invention is preferably a dye or a pigment.
- a pigment having an average particle size (r) of 20 nm ⁇ r ⁇ 300 nm, preferably 125 nm ⁇ r ⁇ 250 nm, particularly preferably 30 nm ⁇ r ⁇ 200 nm is desirable.
- the “average particle size” means the average particle size of secondary particles in which primary particles (single crystallites) of the pigment are aggregated.
- the average primary particle diameter is obtained by observing with an SEM (Scanning Electron Microscope) or TEM (Transmission Electron Microscope), measuring 100 particle sizes in a portion where the particles are not aggregated, and calculating the average value. Can do.
- the particle size distribution of the secondary particles of the pigment that can be used in the present invention (hereinafter, simply referred to as “particle size distribution”) is 70% by mass of secondary particles having an average particle size of ⁇ 100 nm. As mentioned above, it is desirable that it is 80 mass% or more. In the present invention, the particle size distribution is measured using a scattering intensity distribution.
- the pigment having the above average particle size and particle size distribution is preferably a commercially available pigment mixed with other pigments optionally used (average particle size is usually over 300 nm), preferably with a dispersant and a solvent.
- the pigment mixture can be prepared by mixing and dispersing while pulverizing using a pulverizer such as a bead mill or a roll mill.
- the pigment thus obtained is usually in the form of a pigment dispersion.
- a fine and sized organic pigment can be used. Finer pigments are prepared by preparing a high-viscosity liquid composition together with pigments, water-soluble organic solvents, and water-soluble inorganic salts, and applying a stress using a wet pulverizer and grinding. Achieved.
- water-soluble organic solvent used in the pigment refinement process examples include methanol, ethanol, isopropanol, n-propanol, isobutanol, n-butanol, ethylene glycol, diethylene glycol, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, and diethylene glycol.
- water-soluble organic solvent used in the pigment refinement process examples include monobutyl ether, propylene glycol, propylene glycol monomethyl ether acetate and the like.
- Examples of the water-soluble inorganic salt used in the pigment refinement step in the present invention include sodium chloride, potassium chloride, calcium chloride, barium chloride, sodium sulfate and the like.
- the amount of the water-soluble inorganic salt used in the refining step is 1 to 50 times by mass of the pigment, and a larger amount has a grinding effect, but a more preferable amount is 1 to 10 times by mass from the viewpoint of productivity.
- the amount of the water-soluble organic solvent used in the miniaturization step is preferably 50 to 300 parts by mass, more preferably 100 to 200 parts by mass with respect to 100 parts by mass of the pigment.
- the operating condition when the apparatus is a kneader is the rotational speed of the blade in the apparatus. Is preferably from 10 to 200 rpm, and a relatively large biaxial rotation ratio is preferable because of a large grinding effect.
- the operation time is preferably 1 to 8 hours together with the dry grinding time, and the internal temperature of the apparatus is preferably 50 to 150 ° C.
- the water-soluble inorganic salt as a grinding medium has a grinding particle size of 5 to 50 ⁇ m, a sharp particle size distribution, and a spherical shape.
- Pigment Red 177, and perylene pigments include C.I. I. Pigment red 155, C.I. I. Pigment Red 224, and diketopyrrolopyrrole pigments include C.I. I. Pigment Red 254, and C.I. I. Pigment yellow 83, C.I. I. Pigment yellow 139 or C.I. I. Mixing with Pigment Red 177 is preferred.
- the mass ratio of the red pigment to the other pigment is preferably 100: 5 to 100: 80. In this range, the light transmittance from 400 nm to 500 nm can be suppressed, the color purity can be improved, and a sufficient coloring power can be achieved. In particular, the mass ratio is optimally in the range of 100: 10 to 100: 65. In addition, in the case of the combination of red pigments, it can adjust according to chromaticity.
- one kind of halogenated phthalocyanine pigment may be used alone, or a mixture thereof with a disazo yellow pigment, a quinophthalone yellow pigment, an azomethine yellow pigment or an isoindoline yellow pigment may be used. It can.
- it can.
- C.I. I. Pigment Green 7, 36, 37, 58 and C.I. I. Pigment yellow 83 C.I. I. Pigment yellow 138, C.I. I. Pigment yellow 139, C.I. I. Pigment yellow 150, C.I. I. Pigment yellow 180 or C.I. I. Mixing with Pigment Yellow 185 is preferred.
- the mass ratio of the green pigment to the yellow pigment is preferably 100: 5 to 100: 200.
- the mass ratio is particularly preferably in the range of 100: 20 to 100: 150.
- the blue pigment a single phthalocyanine pigment or a mixture of this and a dioxazine purple pigment can be used.
- C.I. I. Pigment blue 15: 6 and C.I. I. Mixing with pigment violet 23 is mentioned.
- the mass ratio of the blue pigment to the violet pigment is preferably 100: 0 to 100: 100, more preferably 100: 70 or less.
- an inorganic pigment may be used, and examples of the inorganic pigment include metal-containing inorganic pigments composed of metal pigments, metal compounds, metal oxides, and the like, carbon black, and metal borides.
- the composition of the present invention may be used not only for the formation of colored regions (pixels) of a color filter, but also for the formation of a black matrix and a light shielding film, etc.
- pigments having black or infrared light shielding properties used in products include carbon, titanium black, iron oxide, titanium oxide, silver tin, silver, tungsten compounds, metal borides, and metal oxides such as titanium oxide.
- a pigment made of a metal mixture containing the product can be used. Carbon, titanium black, tungsten compound, and metal boride are preferable from the viewpoint of excellent light shielding properties, and titanium black, tungsten compound, and metal boride are more preferable from the viewpoint of excellent sensitivity.
- pigments may be used in combination of two or more, and may be used in combination with the dyes described above, dyes described later, organic pigments, and the like.
- a mode in which the chromatic color pigment listed in the “pigment preparation” column is mixed with a pigment having black or infrared light-shielding property is mentioned. It is done.
- the pigment having black or infrared light shielding properties preferably contains a red pigment or dye and a violet pigment or dye, and it is particularly preferred that the color or pigment having infrared light shielding properties contain a red pigment.
- the titanium black dispersion is a dispersion containing titanium black as a coloring material.
- titanium black in the composition of the present invention as a titanium black dispersion prepared in advance, the dispersibility and dispersion stability of titanium black are improved.
- titanium black will be described.
- Titanium black is black particles having titanium atoms. Preferred are low-order titanium oxide and titanium oxynitride.
- the surface of titanium black particles can be modified as necessary for the purpose of improving dispersibility and suppressing aggregation. It can be coated with silicon oxide, titanium oxide, germanium oxide, aluminum oxide, magnesium oxide, zirconium oxide, and treatment using a water repellent material as disclosed in JP 2007-302836 A is also possible. is there.
- the particle size of titanium black particles is not particularly limited, but is preferably 3 to 2000 nm, more preferably 10 to 500 nm, and still more preferably 20 to 200 nm from the viewpoint of dispersibility and colorability. .
- the specific surface area of titanium black is not particularly limited. However, since the water repellency after surface treatment of such titanium black with a water repellent becomes a predetermined performance, the value measured by the BET method is usually 5 to 150 m. 2 / g approximately, and more preferably 20 ⁇ 100 m 2 / g approximately.
- titanium black examples include, for example, Titanium Black 10S, 12S, 13R, 13M, 13M-C, 13R, 13R-N, Ako Kasei Co., Ltd., Tilac D, manufactured by Mitsubishi Materials Corporation.
- the present invention is not limited to these.
- the composition of the present invention can use a tungsten compound and / or a metal boride.
- Tungsten compounds and metal borides have high absorption for infrared rays (light having a wavelength of about 800 to 1200 nm) (that is, high light-blocking properties (shielding properties) for infrared rays) and absorption for visible light. It is a low infrared shielding material.
- the composition of this invention can form a pattern with high light-shielding property in an infrared region, and high translucency in a visible light region by containing a tungsten compound and / or a metal boride.
- the tungsten compound and the metal boride have a small absorption even for light having a shorter wavelength than that in the visible range used for exposure of a high-pressure mercury lamp, KrF, ArF, and the like used for image formation. For this reason, while combining with the polymeric compound, alkali-soluble resin, and photoinitiator which are mentioned later, while being able to obtain the outstanding pattern, a residue can be suppressed more in pattern formation.
- tungsten compound examples include a tungsten oxide compound, a tungsten boride compound, a tungsten sulfide compound, and the like, and a tungsten oxide compound represented by the following general formula (composition formula) (I) is preferable.
- composition formula) (I) M x W y O z (I) M represents a metal, W represents tungsten, and O represents oxygen. 0.001 ⁇ x / y ⁇ 1.1 2.2 ⁇ z / y ⁇ 3.0
- alkali metal for example, alkali metal, alkaline earth metal, Mg, Zr, Cr, Mn, Fe, Ru, Co, Rh, Ir, Ni, Pd, Pt, Cu, Ag, Au, Zn, Cd, Al, Ga, In, Tl, Sn, Pb, Ti, Nb, V, Mo, Ta, Re, Be, Hf, Os, Bi, and the like can be mentioned, and an alkali metal is preferable. 1 type or 2 types or more may be sufficient as the metal of M.
- M is preferably an alkali metal, more preferably Rb or Cs, and even more preferably Cs.
- infrared rays can be sufficiently shielded, and when it is 1.1 or less, generation of an impurity phase in the tungsten compound can be more reliably avoided. it can.
- z / y is 2.2 or more, chemical stability as a material can be further improved, and when it is 3.0 or less, infrared rays can be sufficiently shielded.
- tungsten oxide compound represented by the general formula (I) examples include Cs 0.33 WO 3 , Rb 0.33 WO 3 , K 0.33 WO 3 , Ba 0.33 WO 3 and the like. Cs 0.33 WO 3 or Rb 0.33 WO 3 is preferable, and Cs 0.33 WO 3 is more preferable.
- the tungsten compound is preferably fine particles.
- the average particle diameter of the tungsten fine particles is preferably 800 nm or less, more preferably 400 nm or less, and further preferably 200 nm or less. When the average particle diameter is in such a range, the tungsten fine particles are less likely to block visible light by light scattering, and thus the translucency in the visible light region can be further ensured. From the viewpoint of avoiding photoacid disturbance, the average particle size is preferably as small as possible. However, for reasons such as ease of handling during production, the average particle size of the tungsten fine particles is usually 1 nm or more.
- two or more tungsten compounds can be used.
- Tungsten compounds are commercially available, but when the tungsten compound is, for example, a tungsten oxide compound, the tungsten oxide compound is obtained by a method of heat-treating the tungsten compound in an inert gas atmosphere or a reducing gas atmosphere. (See Japanese Patent No. 4096205). Further, the tungsten oxide compound is also available as a dispersion of tungsten fine particles such as YMF-02 manufactured by Sumitomo Metal Mining Co., Ltd.
- lanthanum boride LaB 6
- PrB 6 praseodymium boride
- NdB 6 cerium boride
- CeB 6 cerium boride
- YB 6 yttrium boride
- boride Titanium TiB 2
- zirconium boride ZrB 2
- hafnium boride HfB 2
- vanadium boride VB 2
- tantalum boride TaB 2
- CrB 2 chromium boride
- CrB, CrB 2 chromium boride
- boride One or more of molybdenum (MoB 2 , Mo 2 B 5 , MoB), tungsten boride (W 2 B 5 ), and the like can be exemplified, and lanthanum boride (LaB 6 ) is preferable.
- the metal boride is preferably fine particles.
- the average particle diameter of the metal boride fine particles is preferably 800 nm or less, more preferably 300 nm or less, and still more preferably 100 nm or less.
- the average particle size is preferably as small as possible.
- the average particle size of the metal boride fine particles is usually 1 nm or more.
- two or more metal borides can be used.
- the metal boride is available as a commercial product, for example, as a dispersion of metal boride fine particles such as KHF-7 manufactured by Sumitomo Metal Mining Co., Ltd.
- the content of the colorant contained in the composition of the present invention is preferably 20 to 95% by mass, more preferably 25 to 90% by mass, and more preferably 30 to 80% by mass in the total solid content of the composition of the present invention. Is more preferable.
- dye that the colored radiation-sensitive composition of the present invention can contain will be described in more detail.
- a well-known dye can be used for color filters conventionally.
- dye monomers and dye multimers can be used.
- pyrazole azo series anilino azo series, triphenyl methane series, anthraquinone series, anthrapyridone series, benzylidene series, oxonol series, pyrazolo triazole azo series, pyridone azo series, cyanine series, phenothiazine series, pyrrolopyrazole azomethine series, Dyes such as xanthene, phthalocyanine, benzopyran, indigo, pyromethene, and methine can be used. Moreover, you may use the multimer of these dyes.
- an acidic dye and / or its derivative may be used suitably from a viewpoint that the binder and / or dye of a light non-irradiation part are removed completely by image development.
- the dye used in the present invention has a partial structure derived from a dye selected from dipyrromethene dye, azo dye, anthraquinone dye, triphenylmethane dye, xanthene dye, cyanine dye, squarylium dye, quinophthalone dye, phthalocyanine dye and subphthalocyanine dye. What has is preferable.
- the dye used in the present invention is preferably a multimer having a partial structure and a polymerizable group, and preferably includes a structure such as a dimer, a trimer and a polymer.
- each of the dyes constituting the partial structure derived from the dye preferably has a dye skeleton having a maximum absorption wavelength in the range of 400 to 780 nm. This dye functions, for example, as a colorant in the colored radiation-sensitive composition of the present invention.
- the “partial structure derived from a dye” means a dye multimer linking part (polymer chain or polymer chain) obtained by removing a hydrogen atom from a specific dye (hereinafter also referred to as a dye compound) that can form a dye structure described later. It represents a structure that can be linked to a dendrimer core or the like.
- Pigment structure examples of the partial structure derived from the pigment in the dye used in the colored radiation-sensitive composition of the present invention include quinone pigments (benzoquinone pigments, naphthoquinone pigments, anthraquinone pigments, anthrapyridone pigments).
- Carbonium dyes (diphenylmethane dyes, triphenylmethane dyes, xanthene dyes, acridine dyes, etc.), quinoneimine dyes (oxazine dyes, thiazine dyes, etc.), azine dyes, polymethine dyes (oxonol dyes, merocyanine dyes, arylidene dyes, styryl dyes) , Cyanine dye, squarylium dye, croconium dye, etc.), quinophthalone dye, phthalocyanine dye, subphthalocyanine dye, perinone dye, indigo dye, thioindigo dye, quinoline dye, nitro dye, nitro dye Seo dyes, dipyrromethene dyes and dye structure selected from azo dyes and their metal complex dye and the like.
- quinoneimine dyes oxazine dyes, thiazine dyes, etc.
- dye structures from the viewpoint of color separation, substrate adhesion and surface roughness, dipyrromethene dyes, azo dyes, anthraquinone dyes, triphenylmethane dyes, xanthene dyes, cyanine dyes, squarylium dyes, quinophthalone dyes, phthalocyanine dyes Particularly preferred are dye structures selected from subphthalocyanine dyes.
- a hydrogen atom in the pigment structure may be substituted with a substituent selected from the following substituent group A.
- substituent group A examples of the substituent that the dye multimer may have include a halogen atom, an alkyl group, a cycloalkyl group, an alkenyl group, a cycloalkenyl group, an alkynyl group, an aryl group, a heterocyclic group, a cyano group, a hydroxyl group, a nitro group, Carboxyl group, alkoxy group, aryloxy group, silyloxy group, heterocyclic oxy group, acyloxy group, carbamoyloxy group, amino group (including alkylamino group and anilino group), acylamino group, aminocarbonylamino group, alkoxycarbonylamino group , Aryloxycarbonylamino group, sulfamoylamino group, alkyl or arylsulfonylamino group, mercapto group, alkylthio group, arylthio group, heterocyclic
- anthraquinone dye Those having a partial structure derived from an anthraquinone dye (anthraquinone compound) are preferably partial structures derived from compounds represented by the following general formulas (AQ-1) to (AQ-3) (anthraquinone compounds).
- the anthraquinone compound is a general term for compounds having a dye moiety containing an anthraquinone skeleton in the molecule.
- a and B each independently represent an amino group, a hydroxyl group, an alkoxy group or a hydrogen atom.
- Xqa represents ORqa 1 or NRqa 2 Rqa 3.
- Rqa 1 to Rqa 3 each independently represents a hydrogen atom, an alkyl group or an aryl group.
- Rq 1 to Rq 4 represent a substituent.
- the substituents that Rq 1 to Rq 4 can take are the same as the substituents mentioned in the section of the substituent group A.
- Ra and Rb each independently represents a hydrogen atom, an alkyl group or an aryl group.
- C and D have the same meanings as A and B in general formula (AQ-1).
- Xqb represents ORqb 1 or NRqb 2 Rqb 3.
- Rqb 1 to Rqb 3 each independently represents a hydrogen atom, an alkyl group or an aryl group.
- Rq 5 to Rq 8 represent a substituent.
- Rq 5 to Rq 8 have the same meanings as Rq 1 to Rq 4 in formula (AQ-1).
- Rc has the same meaning as Ra or Rb in formula (AQ-1).
- E and F have the same meanings as A and B in general formula (AQ-1).
- Xqc represents ORqc 1 or NRqc 2 Rqc 3.
- Rqc 1 to Rqc 3 each independently represents a hydrogen atom, an alkyl group or an aryl group.
- Rq 9 to Rq 12 have the same meanings as Rq 1 to Rq 4 in formula (AQ-1).
- Rd has the same meaning as Ra or Rb in formula (AQ-1).
- anthraquinone dye for example, paragraphs 0049 and 0050 of JP2013-29760A can be referred to, and the contents thereof are incorporated in the present specification.
- Triphenylmethane dye As what has a partial structure derived from a triphenylmethane pigment
- the triphenylmethane compound is a general term for compounds having a dye moiety containing a triphenylmethane skeleton in the molecule.
- Rtp 1 to Rtp 4 each independently represents a hydrogen atom, an alkyl group or an aryl group.
- Rtp 5 represents a hydrogen atom, an alkyl group, an aryl group, or NRtp 9 Rtp 10 (Rtp 9 And Rtp 10 represents a hydrogen atom, an alkyl group or an aryl group)
- Rtp 6 , Rtp 7 and Rtp 8 represent a substituent, a, b and c each represents an integer of 0 to 4.
- Rtp 6, Rtp 7 and Rtp 8 are may be coupled to each other to form a ring .
- X - is .X representing the anion structure - if there is no, Rtp 1 ⁇ At least one of Rtp 7 contains an anion.
- TP general formula
- Xanthene dye As what has a partial structure derived from a xanthene pigment (xanthene compound), the partial structure derived from the xanthene compound represented by the following general formula (J) is preferable.
- R 81 , R 82 , R 83 and R 84 each independently represents a hydrogen atom or a monovalent substituent
- R 85 each independently represents a monovalent substituent
- m is 0 Represents an integer from 5 to 5.
- X ⁇ represents an anion.
- R 81 to R 85 contains an anion.
- paragraphs 0066 to 0073 of JP2013-29760A can be referred to, and the contents thereof are incorporated in the present specification.
- Cyanine dye As the one having a partial structure derived from a cyanine dye (cyanine compound), a partial structure derived from a compound (cyanine compound) represented by the following general formula (PM) is preferable.
- the cyanine compound is a general term for compounds having a dye moiety containing a cyanine skeleton in the molecule.
- ring Z1 and ring Z2 each independently represent a heterocyclic ring which may have a substituent.
- l represents an integer of 0 or more and 3 or less.
- X ⁇ represents an anion.
- paragraphs 0077 to 0084 of JP 2013-29760 A can be referred to, and the contents thereof are incorporated in the present specification.
- the squarylium dye As what has a partial structure derived from a squarylium pigment
- the squarylium compound is a general term for compounds having a dye moiety containing a squarylium skeleton in the molecule.
- a and B each independently represent an aryl group or a heterocyclic group.
- the aryl group is preferably an aryl group having 6 to 48 carbon atoms, more preferably 6 to 24 carbon atoms, and examples thereof include phenyl and naphthyl.
- the heterocyclic group is preferably a 5-membered or 6-membered heterocyclic group, and examples thereof include pyroyl, imidazoyl, pyrazoyl, thienyl, pyridyl, pyrimidyl, pyridazyl, triazol-1-yl, thienyl, furyl, thiadiazoyl, and the like.
- paragraphs 0088 to 0106 of JP2013-29760A can be referred to, and the contents thereof are incorporated in the present specification.
- quinophthalone dye As a compound having a partial structure derived from a quinophthalone dye (quinophthalone compound), a partial structure derived from a compound (quinophthalone compound) represented by the following general formula (QP) is preferable.
- the quinophthalone compound is a general term for compounds having a dye moiety containing a quinophthalone skeleton in the molecule.
- Rqp 1 to Rqp 6 each independently represents a hydrogen atom or a substituent. When at least two of Rqp 1 to Rqp 6 are adjacent to each other, they may be bonded to each other to form a ring, and the above-described ring may further have a substituent.
- the general formula (QP) for example, paragraphs 0110 to 0114 of JP2013-29760A can be referred to, and the contents thereof are incorporated in the present specification.
- phthalocyanine dye As what has a partial structure derived from a phthalocyanine pigment
- dye (phthalocyanine compound) what has the partial structure derived from the compound (phthalocyanine compound) represented by the following general formula (F) is preferable.
- the phthalocyanine compound is a general term for compounds having a dye moiety containing a phthalocyanine skeleton in the molecule.
- M 1 represents a metal
- Z 1 , Z 2 , Z 3 , and Z 4 are each independently composed of an atom selected from a hydrogen atom, a carbon atom, and a nitrogen atom. Represents a group of atoms necessary to form a 6-membered ring.
- paragraphs 0118 to 0124 of JP2013-29760A can be referred to, and the contents thereof are incorporated in the present specification.
- subphthalocyanine compound As what has a partial structure derived from a subphthalocyanine pigment
- the term “subphthalocyanine compound” is a general term for compounds having a dye moiety containing a subphthalocyanine skeleton in the molecule.
- Z 1 to Z 12 each independently represent a hydrogen atom, an alkyl group, an aryl group, a hydroxy group, a mercapto group, an amino group, an alkoxy group, an aryloxy group, or a thioether group.
- X represents an anion.
- paragraphs 0128 to 0133 of JP2013-29760A can be referred to, and the contents thereof are incorporated in the present specification.
- paragraphs 0033 to 0135 in JP 2011-95732 A can be referred to, and the contents thereof are incorporated in the present specification.
- the dye used in the colored radiation-sensitive composition of the present invention may be a dye monomer having one partial structure derived from the above-described dye in the molecule, or the partial structure derived from the above-described dye is a molecule. It may be a dye oligomer or dye multimer having two or more.
- the dye monomer preferably contains a polymerizable group.
- a polymerizable group By adopting such a configuration, the heat resistance tends to be improved.
- One type of polymerizable group may be included, or two or more types may be included.
- the polymerizable group a known polymerizable group that can be cross-linked by a radical, acid or heat can be used. For example, a group containing an ethylenically unsaturated bond, a cyclic ether group (epoxy group, oxetane group), a methylol group, etc.
- a group containing an ethylenically unsaturated bond is preferable, a (meth) acryloyl group is more preferable, and (meth) acryloyl derived from glycidyl (meth) acrylate and 3,4-epoxy-cyclohexylmethyl (meth) acrylate The group is particularly preferred.
- Examples of a method for introducing a polymerizable group include a method in which a dye monomer and a polymerizable group-containing compound are copolymerized and introduced.
- paragraphs 0181 to 0188 in JP 2013-29760 A can be referred to, the contents of which are incorporated herein.
- the number of polymerizable groups in one molecule of the dye monomer is preferably 1 to 4, and more preferably 1 to 2.
- the dye monomer may have an alkali-soluble group.
- the alkali-soluble group include a carboxylic acid group, a sulfonic acid group, and a phosphoric acid group.
- the method for introducing an alkali-soluble group into the dye monomer include a method in which an alkali-soluble group is introduced into the dye monomer in advance.
- the number of alkali-soluble groups in one molecule of the dye monomer is preferably 1 to 4, and more preferably 1 to 2.
- Other functional groups that the dye monomer may have include lactone, acid anhydride, amide, —COCH 2 CO—, development promoting groups such as cyano group, long chain and cyclic alkyl groups, aralkyl groups, Examples include an affinity control group such as an aryl group, a polyalkylene oxide group, a hydroxyl group, a maleimide group, and an amino group, which can be appropriately introduced.
- the acid value of the dye monomer is preferably 5 to 200 mgKOH / g, more preferably 10 to 180 mgKOH / g.
- the dye oligomer is an oligomer having two or more partial structures derived from the above-mentioned dye in the molecule, and includes any structure from a dimer to an octamer.
- the dye oligomer is preferably an oligomer represented by the following general formula (I).
- Q in the general formula (I) represents an (m + n) -valent linking group, and is preferably a trivalent to hexavalent linking group.
- the (m + n) -valent linking group represented by Q is preferably a linking group represented by the following general formula (Q-1) or (Q-2).
- General formula (Q-1) is preferably a linking group represented by the following general formula (Q-1) or (Q-2).
- R 1 to R 4 each independently represents a linking group or a substituent, provided that at least two of R 1 to R 4 are linking groups.
- the substituent represented by R 1 to R 4 is an alkyl group having 1 to 10 carbon atoms (preferably an alkyl group having 1 to 6 carbon atoms, more preferably an alkyl group having 1 to 3 carbon atoms), or 6 to 20 carbon atoms.
- An aryl group preferably an aryl group having 6 to 14 carbon atoms, more preferably an aryl group having 6 to 10 carbon atoms
- an alkyl group having 1 to 10 carbon atoms is more preferable
- a methyl group, an ethyl group, or a propyl group is preferable. Further preferred.
- the linking group represented by R 1 to R 4 is an alkylene group (preferably a linear or branched alkylene group, more preferably — (CH 2 ) n1 — (n1 is preferably an integer of 1 to 3)). ), —O—, —CO—, —SO 2 — or —NRa— (wherein Ra is an alkyl group having 1 to 5 carbon atoms or a hydrogen atom), and combinations of two or more thereof A group is more preferable, and a group composed of a combination of two or more of an alkylene group, —O—, —CO— and —NRa— is more preferable.
- the number of atoms connecting R or D and the central C is preferably 1 to 15 and more preferably 1 to 10 respectively.
- the linking group is —CH 2 —CH 2 —C ( ⁇ O) —O—CH 2 —
- the number of atoms connecting R or D and the central C is 5.
- a 1 to A 4 each independently represents a carbon atom or a nitrogen atom.
- R 11 to R 16 each independently represents a hydrogen atom, ⁇ O or a linking group. Represents a single bond or a double bond.
- Examples of the 6-membered ring including A 1 to A 4 in formula (Q-2) include an aliphatic ring, a heterocyclic ring, and a benzene ring, and a heterocyclic ring and a benzene ring are preferable.
- the linking group represented by R 11 to R 16 has the same meaning as the linking group represented by R 1 to R 4 in formula (Q-1), and the preferred range is also the same.
- R in general formula (I) represents a substituent each independently, and when m is 2 or more, a plurality of R may be different from each other.
- substituent represented by R include a halogen atom, an alkyl group, a cycloalkyl group, an alkenyl group, a cycloalkenyl group, an alkynyl group, an aryl group, a heterocyclic group, a cyano group, a hydroxyl group, a nitro group, and a carboxyl group.
- R may be a polymerizable group or an alkali-soluble group.
- Examples of the polymerizable group include known polymerizable groups that can be cross-linked by radicals, acids, and heat. Examples include a group containing an ethylenically unsaturated bond, a cyclic ether group (epoxy group, oxetane group), a methylol group, a group containing an ethylenically unsaturated bond is preferred, a (meth) acryloyl group is more preferred, Particularly preferred are (meth) acryloyl groups derived from glycidyl (meth) acrylate and 3,4-epoxy-cyclohexylmethyl (meth) acrylate.
- alkali-soluble group examples include acid groups such as a carboxyl group, a sulfo group, and a phosphoric acid group.
- a carboxyl group is preferred.
- n represents an integer of 2 to 8, preferably an integer of 2 to 6, and more preferably an integer of 2 to 5.
- m + n represents an integer of 2 to 8, preferably an integer of 2 to 7, and more preferably an integer of 3 to 6.
- the dye multimer has two or more partial structures derived from the aforementioned dye in the molecule.
- the dye multimer is a dye multimer comprising at least one of structural units represented by the following general formula (A), general formula (B), and general formula (C), or the general formula ( A dye multimer represented by D) is preferred. According to the production method of the present invention, even when a dye multimer that is likely to retain a residue is used, the residue is reduced, the pattern linearity is excellent, the deterioration of the surface roughness can be suppressed, and the effect desired by the present invention is further improved. Remarkably obtained.
- X 1 represents a linking group formed by polymerization
- L 1 represents a single bond or a divalent linking group.
- DyeI represents the dye structure described above.
- the general formula (A) will be described in detail.
- X 1 represents a linking group formed by polymerization. That is, it refers to a portion that forms a structural unit corresponding to the main chain formed by the polymerization reaction.
- part represented by two * becomes a structural unit.
- X 1 is not particularly limited as long as it is a linking group formed from a known polymerizable monomer, but in particular, linking groups represented by the following (XX-1) to (X-24) are preferred, and (XX -1) and (XX-2) (meth) acrylic linking chains, (XX-10) to (XX-17) styrenic linking chains, (XX-18) and (XX- 19), and more preferably selected from vinyl-based linking chains represented by (XX-24), (meth) acrylic linking chains represented by (XX-1) and (XX-2), More preferably, it is selected from styrenic linking chains represented by (XX-10) to (XX-17) and vinyl linking chains represented by (XX-24), and (XX-1) and (XX -2) and a (meth) acrylic linking chain represented by (XX-11) Styrene connecting chains are more preferred.
- linking groups represented by the following (XX-1) to (X-24) are preferred, and (XX -1) and (XX
- L 1 represents a single bond or a divalent linking group.
- the divalent linking group may be a substituted or unsubstituted alkylene group having 1 to 30 carbon atoms (eg, methylene group, ethylene group, trimethylene group, propylene group, butylene group).
- L 1 is more preferably a single bond or an alkylene group, and more preferably a single bond or — (CH 2 ) n— (n is an integer of 1 to 5).
- R represents a hydrogen atom, an alkyl group, an aryl group, or a heterocyclic group each independently. An example of the case where L 1 contains an anion will be described later.
- DyeI represents the dye structure described above.
- the dye multimer having the structural unit represented by the general formula (A) includes (1) a method of synthesizing a monomer having a dye residue by addition polymerization, (2) an isocyanate group, an acid anhydride group or an epoxy group. It can be synthesized by a method in which a polymer having a highly reactive functional group is reacted with a dye having a functional group (hydroxyl group, primary or secondary amino group, carboxyl group, etc.) capable of reacting with the highly reactive group.
- the dye multimer used in the present invention is preferably an addition polymer.
- the dye multimer having the structural unit represented by the general formula (A) is a radical polymer obtained by radical polymerization using a dye monomer having an ethylenically unsaturated bond from the viewpoint of heat resistance. It is preferable that For details of the general formula (A), paragraphs 0138 to 0152 of JP 2013-29760 A can be referred to, the contents of which are incorporated herein.
- X 2 has the same meaning as X 1 in general formula (A).
- L 2 has the same meaning as L 1 in formula (A).
- Y 2 represents a group capable of ionic bonding or coordination bonding with DyeII.
- DyeII represents a dye structure.
- L 3 represents a single bond or a divalent linking group.
- DyeIII represents a dye structure.
- m represents 0 or 1;
- L 4 represents an n-valent linking group.
- n represents an integer of 2 to 20.
- the structures of DyeIV may be the same or different.
- DyeIV represents a dye structure.
- the dye multimer having the structural unit represented by the general formula (A), the general formula (B) and / or the general formula (C), and the dye multimer represented by the general formula (D), the general formula Since the dye multimer having the structural unit represented by (A) and the general formula (C) and the dye multimer represented by the general formula (D) are linked by a covalent bond, the dye multimer contains
- the colored radiation-sensitive composition is preferable because it is excellent in heat resistance and has an effect of suppressing color transfer to other adjacent colored patterns when the colored radiation-sensitive composition is applied to the formation of a plurality of colored patterns.
- the compound represented by the general formula (A) is preferable because the molecular weight of the dye multimer is easily controlled.
- the content of the constitutional unit having a dye structure is preferably 15 to 60 mol%, and preferably 20 to 50 mol% when the total constitutional unit in the dye multimer is 100 mol%. Is more preferably 20 to 45 mol%.
- the dye multimer may have a functional group, a constituent unit other than the constituent unit having a dye structure, and the like.
- the functional group may be contained in a constituent unit having a dye structure, or may be contained as another constituent unit containing a functional group separately from the constituent unit having a dye structure.
- Examples of functional groups include polymerizable groups and alkali-soluble groups. Details of these will be described below.
- polymerizable group One type of polymerizable group may be included, or two or more types may be included.
- a known polymerizable group that can be crosslinked by a radical, acid, or heat can be used.
- a group containing an ethylenically unsaturated bond, a cyclic ether group (epoxy group, oxetane group), or a methylol group can be used.
- a group containing an ethylenically unsaturated bond is preferable, a (meth) acryloyl group is more preferable, glycidyl (meth) acrylate and (meth) derived from 3,4-epoxycyclohexylmethyl (meth) acrylate More preferred is an acryloyl group.
- the structural unit having a polymerizable group is preferably represented by the following general formula (P).
- X 1 represents a linking group formed by polymerization
- L 1 represents a single bond or a divalent linking group.
- P represents a polymerizable group.
- X 1 and L 1 in the general formula (P) have the same meanings as X 1 and L 1 in formula (A), and preferred ranges are also the same.
- a method for introducing a polymerizable group (1) (a) a method in which a polymerizable group is introduced by modifying it with a polymerizable group-containing compound, and (2) a copolymerization of the polymerizable group-containing compound is performed. There are methods to introduce.
- the amount of the polymerizable group contained in the dye monomer is preferably 0.1 to 2.0 mmol with respect to 1 g of the dye structure, and 0.2 to 1. It is more preferably 5 mmol, particularly preferably 0.3 to 1.0 mmol. Further, when the other structural unit contains a polymerizable group, the amount thereof is preferably 10 to 40% by weight, and more preferably 15 to 35% by weight with respect to 100% by weight of all the structural units.
- Alkali-soluble group An example of the alkali-soluble group that the dye multimer may have is an acid group.
- the acid group include a carboxylic acid group, a sulfonic acid group, and a phosphoric acid group.
- the alkali-soluble group is preferably contained in the dye multimer as a structural unit having an alkali-soluble group. More specifically, in the general formula (P), a repeating unit in which P is an alkali-soluble group is preferable.
- a method for introducing an alkali-soluble group into a dye multimer a method in which an alkali-soluble group is introduced into a dye monomer in advance, and a monomer other than a dye monomer having an alkali-soluble group ((meth) acrylic acid, acrylic Modified product of caprolactone of acid, modified product of succinic anhydride of 2-hydroxyethyl (meth) acrylate, modified product of phthalic anhydride of 2-hydroxyethyl (meth) acrylate, 1,2-hydroxyethyl (meth) acrylate 2-cyclohexanedicarboxylic acid anhydride modified product, carboxylic acid-containing monomer such as styrene carboxylic acid, itaconic acid, maleic acid, norbornene carboxylic acid, phosphoric acid-containing monomer such as acid phosphooxyethyl methacrylate, vinyl phosphonic acid, vinyl sulfonic acid, Such as 2-acrylamido-2-methylsulf
- the alkali-soluble group amount (acid value) of the dye multimer is preferably 15 mgKOH / g to 130 mgKOH / g, more preferably 25 mgKOH / g to 100 mgKOH / g, and more preferably 25 mgKOH / g. More preferably, it is g to 80 mg KOH / g.
- the alkali-soluble group amount (acid value) can be measured by titration using a 0.1N sodium hydroxide aqueous solution.
- the proportion of the structural unit containing a structural unit having an acid group is the structural unit 100 containing a dye monomer. For example, 5-70 mol is preferable with respect to mol, and 10-50 mol is more preferable.
- the functional groups possessed by the dye multimer include development accelerators such as lactones, acid anhydrides, amides, —COCH 2 CO—, cyano groups, long chain and cyclic alkyl groups, aralkyl groups, aryl groups, polyalkylene oxide groups, hydroxyl groups Groups, maleimide groups, amino groups and other hydrophilicity adjusting groups, and the like, which can be appropriately introduced.
- development accelerators such as lactones, acid anhydrides, amides, —COCH 2 CO—, cyano groups, long chain and cyclic alkyl groups, aralkyl groups, aryl groups, polyalkylene oxide groups, hydroxyl groups Groups, maleimide groups, amino groups and other hydrophilicity adjusting groups, and the like, which can be appropriately introduced.
- Examples of the introduction method include a method of introducing the dye monomer in advance and a method of copolymerizing the monomer having the functional group.
- the structural unit having a dye structure may contain a structure represented by the formulas (1) to (5).
- the structure represented by the formula (1) is generically called a hindered amine system.
- the structure represented by the formula (2) is generically called a hindered phenol type.
- the structure represented by the formula (3) is generically called a benzotriazole type.
- the structure represented by the formula (4) is generically referred to as a hydroxybenzophenone series.
- the structure represented by the formula (5) is generically called a triazine type.
- the structure represented by the formulas (1) to (5) the structure represented by the formula (1) and the structure represented by the formula (2) are preferable, and the structure represented by the formula (1) is particularly preferable. .
- the dye multimer used in the present invention has the dye structure and the structure represented by the formula (1) in the same molecule, so that the amine group in the structure represented by the formula (1) can interact with the substrate. Since it acts, adhesiveness can be improved more.
- R 1 represents a hydrogen atom, an alkyl group having 1 to 18 carbon atoms, an aryl group, or an oxy radical.
- R 2 and R 3 each independently represents an alkyl group having 1 to 18 carbon atoms.
- R 2 and R 3 may be bonded to each other to represent an aliphatic ring having 4 to 12 carbon atoms.
- “*” Represents a bond between the structure represented by the formula (1) and the polymer skeleton.
- R 1 represents a hydrogen atom, an alkyl group having 1 to 18 carbon atoms, an aryl group or an oxy radical, preferably an alkyl group having 1 to 18 carbon atoms.
- the alkyl group having 1 to 18 carbon atoms may be linear, branched or cyclic, but is preferably linear.
- the number of carbon atoms of the alkyl group having 1 to 18 carbon atoms is preferably 1 to 12, more preferably 1 to 8, still more preferably 1 to 3, and particularly preferably 1 or 2.
- the alkyl group having 1 to 18 carbon atoms is preferably a methyl group or an ethyl group, and more preferably a methyl group.
- the aryl group may have 6 to 18 carbon atoms, 6 to 12 carbon atoms, or 6 to 6 carbon atoms. Specific examples include a phenyl group.
- R 1 in Formula (1) represents an alkyl group or aryl group having 1 to 18 carbon atoms
- the alkyl group or aryl group having 1 to 18 carbon atoms may have a substituent or unsubstituted It may be.
- the substituent which may have include a substituent selected from the substituent group A described above.
- R 2 and R 3 each independently represents an alkyl group having 1 to 18 carbon atoms, preferably an alkyl group having 1 to 3 carbon atoms, and more preferably a methyl group.
- R 2 and R 3 may be bonded to each other to represent an aliphatic ring having 4 to 12 carbon atoms.
- “*” represents a bond between the structure represented by formula (1) and the polymer skeleton. The bond may be bonded to the polymer backbone directly or via a linking group, or may be bonded to the above-described dye structure directly or via a linking group. In particular, “*” in formula (1) is preferably bonded to the polymer backbone directly or via a linking group.
- “*” represents a bond between the structure represented by the formula (2) and the polymer skeleton.
- R 4 represents the following formula (2A), an alkyl group having 1 to 18 carbon atoms or an aryl group.
- R 5 each independently represents a hydrogen atom or an alkyl group having 1 to 18 carbon atoms.
- “*” Represents a bond between the structure represented by the formula (2) and the polymer skeleton.
- R 4 represents the above formula (2A), an alkyl group having 1 to 18 carbon atoms or an aryl group, and is preferably represented by formula (2A).
- the alkyl group and aryl group having 1 to 18 carbon atoms are synonymous with the alkyl group and aryl group having 1 to 18 carbon atoms described for R 1 in formula (1).
- “*” Has the same meaning as the bond described in the formula (1).
- each R 6 independently represents an alkyl group having 1 to 18 carbon atoms.
- “*” Represents a bond between the structure represented by the formula (2A) and the structure represented by the formula (2).
- R 6 has the same meaning as the alkyl group having 1 to 18 carbon atoms explained for R 1 in the formula (1).
- “*” Has the same meaning as the bond described in the formula (1).
- “*” represents a bond between the structure represented by the formula (2) and the polymer skeleton.
- R 7 represents an alkyl group having 1 to 18 carbon atoms; n1 represents an integer of 0 to 3. When n1 is 2 or 3, each R 7 may be the same or different.
- “*” Represents a bond between the structure represented by the formula (3) and the polymer skeleton.
- R 7 has the same meaning as the alkyl group having 1 to 18 carbon atoms explained for R 1 in the formula (1).
- n1 represents an integer of 0 to 3, preferably an integer of 0 to 2, and preferably 0 or 1.
- “*” is synonymous with the bond described in formula (1).
- “*” represents a bond between the structure represented by the formula (3) and the polymer skeleton.
- R 8 and R 9 each independently represents an alkyl group having 1 to 18 carbon atoms.
- n2 represents an integer of 0 to 3.
- n3 represents an integer of 0 to 4.
- each R 8 may be the same or different.
- n3 represents an integer of 2 to 4, each R 9 may be the same or different.
- “*” Represents a bond between the structure represented by the formula (4) and the polymer skeleton.
- R 8 and R 9 have the same meaning as the alkyl group having 1 to 18 carbon atoms explained for R 1 in the formula (1).
- n2 represents an integer of 0 to 3, preferably an integer of 0 to 2, and preferably 0 or 1.
- n3 represents an integer of 0 to 4, preferably an integer of 0 to 2, and preferably 0 or 1.
- “*” has the same meaning as the bond described in formula (1).
- the specific example of the structure represented by Formula (4) is shown, it is not limited to these.
- “*” represents a bond between the structure represented by the formula (4) and the polymer skeleton.
- R 10 to R 12 each independently represents an alkyl group having 1 to 18 carbon atoms or an alkoxy group having 1 to 8 carbon atoms.
- n4 to n6 each independently represents an integer of 0 to 5.
- n7 to n9 each independently represents 0 or 1, and at least one of n7 to n9 represents 1.
- “*” Represents a bond between the structure represented by the formula (5) and the polymer skeleton.
- R 10 in formula (5) represents an alkyl group having 1 to 18 carbon atoms, it is synonymous with the alkyl group having 1 to 18 carbon atoms described for R 1 in formula (1), and has 1 to 3 carbon atoms.
- the alkyl group is preferably a methyl group.
- R 10 represents an alkoxy group having 1 to 8 carbon atoms, the alkoxy group preferably has 1 to 6 carbon atoms, more preferably 1 to 5 carbon atoms, and still more preferably 1 to 4 carbon atoms.
- N4 in the formula (5) represents an integer of 0 to 5, preferably an integer of 1 to 4, and preferably 2 or 3. When n4 represents an integer of 2 to 5, each R 10 may be the same or different.
- R 11 in formula (5) has the same meaning as R 10 in formula (5), and the preferred range is also the same.
- N5 in the formula (5) represents an integer of 0 to 5, preferably an integer of 1 to 3, and preferably 1 or 2. When n5 represents an integer of 2 to 5, each R 11 may be the same or different.
- R 12 in formula (5) has the same meaning as R 10 in formula (5), and the preferred range is also the same.
- N6 in the formula (5) represents an integer of 0 to 5, preferably an integer of 0 to 3, and preferably 0 or 1. When n6 represents an integer of 2 to 5, each R 12 may be the same or different.
- n7 to n9 each independently represents 0 or 1, and at least one of n7 to n9 represents 1.
- R 10 to R 12 in the formula (5) may each independently have a substituent or may be unsubstituted. Examples of the substituent which may have include a substituent selected from the substituent group A described above.
- “*” is synonymous with the bond described in formula (1).
- the specific example of the structure represented by Formula (5) is shown, it is not limited to these.
- “*” represents a bond between the structure represented by the formula (5) and the polymer skeleton.
- X 3 has the same meaning as X 1 in general formula (A).
- L 4 has the same meaning as L 1 in formula (A).
- Z 1 represents a structure represented by the above formulas (1) to (5). Specific examples of structural units having at least one of the structures represented by formulas (1) to (5) are shown below, but the present invention is not limited to these.
- the content of the constitutional unit having at least one of the structures represented by the formulas (1) to (5) is 0.5 to It is preferably 20% by mass, more preferably 1 to 10% by mass, and particularly preferably 1 to 5% by mass.
- the content of the structural unit having at least one of the structures represented by formulas (1) to (5) with respect to 1 mole of the structural unit including the dye structure is preferably 0.5 to 25 mol%. 10 mol% is more preferable, and 1 to 5 mol% is more preferable.
- the counter anion may be in the same constituent unit of the dye multimer or outside the same constituent unit.
- the counter anion is in the same structural unit means that the cation and the anion are bonded via a covalent bond in the structural unit having a dye structure.
- “outside the same structural unit” means a case other than the above. For example, the case where the cation and the anion are not bonded via a covalent bond and exist as separate compounds, and the case where the cation and the anion are contained as independent structural units of the dye multimer, etc.
- the anion in the present invention is preferably a non-nucleophilic anion.
- the non-nucleophilic anion may be an organic anion or an inorganic anion, and an organic anion is preferred.
- Examples of counter anions used in the present invention include known non-nucleophilic anions described in paragraph No. 0075 of JP-A-2007-310315, the contents of which are incorporated herein.
- the non-nucleophilic property means a property that does not nucleophilic attack the dye by heating.
- the first embodiment of the anion in the present invention is when the counter anion is in the same structural unit.
- the cation And an anion are bonded via a covalent bond.
- the anion moiety is at least selected from —SO 3 ⁇ , —COO ⁇ , —PO 4 ⁇ , a structure represented by the following general formula (A1), and a structure represented by the following general formula (A2).
- 1 type is preferable and at least 1 sort (s) selected from the structure represented by the following general formula (A1) and the structure represented by the following general formula (A2) is more preferable.
- the anion moiety may contain a carboxylate anion, a sulfonate anion, an anion represented by general formula (A1-1-2), or an anion represented by general formula (A1-1-3).
- R 1 and R 2 each independently represents —SO 2 — or —CO—.
- at least one of R 1 and R 2 -SO 2 - preferably represents an, both R 1 and R 2 are -SO 2 - and more preferably represents.
- the general formula (A1) is more preferably represented by the following general formula (A1-1).
- Formula (A1-1) is more preferably represented by the following general formula (A1-1).
- R 1 and R 2 each independently represent —SO 2 — or —CO—, and X 1 and X 2 each independently represent an alkylene group or an arylene group.
- R 1 and R 2 of the general formula (A1) in the same meaning as R 1 and R 2, and preferred ranges are also the same.
- X 1 represents an alkylene group
- the alkylene group preferably has 1 to 8 carbon atoms, and more preferably 1 to 6 carbon atoms.
- X 1 represents an arylene group
- the number of carbon atoms in the arylene group is preferably 6 to 18, more preferably 6 to 12, and still more preferably 6.
- X 1 When X 1 has a substituent, it is preferably substituted with a fluorine atom.
- X 2 represents an alkyl group or an aryl group, and an alkyl group is preferable.
- the alkyl group preferably has 1 to 8 carbon atoms, more preferably 1 to 6, more preferably 1 to 3, and particularly preferably 1.
- X 2 When X 2 has a substituent, it is preferably substituted with a fluorine atom.
- R 3 represents —SO 2 — or —CO—.
- R 4 and R 5 each independently represents —SO 2 —, —CO— or —CN.
- Preferably representing the at least two R 3 ⁇ R 5 is -SO 2 - - In formula (A2), at least one of R 3 ⁇ R 5 -SO 2 more preferably represents.
- the skeleton of the dye multimer is represented by the structural unit represented by the general formula (A)
- a part of L 1 is represented by the general formula (A1).
- the case where it contains is mentioned as a preferable example.
- Specific examples in this case include (a-xt-1), (a-xt-5), and (a-xt-6) among examples of structural units having a dye structure described later.
- the case where the skeleton of the dye multimer includes the structural unit represented by the general formula (B) is also given as an example.
- Specific examples in this case include (B-dp-1), (B-mp-1), (B-xt-1), (B-xt-) among examples of structural units having a dye structure to be described later. 2) is exemplified.
- the second embodiment of the anion in the present invention is a case where the counter anion is outside the same structural unit, and the cation and the anion do not bind via a covalent bond and exist as separate molecules.
- the anion in this case include a fluorine anion, a chlorine anion, a bromine anion, an iodine anion, a cyanide ion, a perchlorate anion, and a non-nucleophilic anion, and a non-nucleophilic anion is preferable.
- the non-nucleophilic counter anion may be an organic anion or an inorganic anion, and an organic anion is preferred.
- counter anions used in the present invention include known non-nucleophilic anions described in paragraph No. 0075 of JP-A-2007-310315, the contents of which are incorporated herein.
- 4-n1 R a is an alkyl group having 1 to 10 carbon atoms or carbon number Represents an aryl group of 6 to 10, n1 represents 1 to 4)
- PF n2 R P (6-n2) ⁇ R P represents a fluorinated alkyl group having 1 to 10 carbon atoms, and n2 represents 1 to 6
- AN-1 a structure represented by the following general formula (AN-1) is preferable.
- X 1 and X 2 each independently represents a fluorine atom or an alkyl group having 1 to 10 carbon atoms having a fluorine atom. X 1 and X 2 are bonded to each other to form a ring. It may be formed.
- X 1 and X 2 each independently represent a fluorine atom or an alkyl group having 1 to 10 carbon atoms having a fluorine atom, preferably a fluorine atom or an alkyl group having 1 to 10 carbon atoms having a fluorine atom, More preferred is a perfluoroalkyl group of ⁇ 10, more preferred is a perfluoroalkyl group having 1 to 4 carbon atoms, and a trifluoromethyl group is particularly preferred.
- AN-2 a structure represented by the following general formula (AN-2) is preferable.
- X 3 , X 4 and X 5 each independently represents a fluorine atom or an alkyl group having 1 to 10 carbon atoms.
- X 3 , X 4 and X 5 are each independently the same as X 1 and X 2 , and the preferred range is also the same.
- the tetraarylborate anion which is a non-nucleophilic counter anion, is preferably a compound represented by the following general formula ((AN-5)).
- Ar 1 , Ar 2 , Ar 3 and Ar 4 each independently represents an aryl group.
- Ar 1 , Ar 2 , Ar 3 and Ar 4 are each independently preferably an aryl group having 6 to 20 carbon atoms, more preferably an aryl group having 6 to 14 carbon atoms, and further an aryl group having 6 to 10 carbon atoms preferable.
- the aryl group represented by Ar 1 , Ar 2 , Ar 3 and Ar 4 may have a substituent.
- a halogen atom, an alkyl group, an aryl group, an alkoxy group, a carbonyl group, a carbonyloxy group, a carbamoyl group, a sulfo group, a sulfonamide group, a nitro group and the like can be mentioned, and a halogen atom and an alkyl group are preferable, A fluorine atom and an alkyl group are more preferable, and a fluorine atom and a perfluoroalkyl group having 1 to 4 carbon atoms are more preferable.
- Ar 1 , Ar 2 , Ar 3 and Ar 4 are each independently more preferably a phenyl group having a halogen atom and / or an alkyl group having a halogen atom, and a phenyl group having a fluorine atom and / or an alkyl group having fluorine. Is more preferable.
- the non-nucleophilic counter anion is also —B (CN) n1 (OR a ) 4-n1 (R a represents an alkyl group having 1 to 10 carbon atoms or an aryl group having 6 to 10 carbon atoms, and n1 represents It is preferably an integer of 1 to 4.
- Ra as the alkyl group having 1 to 10 carbon atoms is preferably an alkyl group having 1 to 6 carbon atoms, and more preferably an alkyl group having 1 to 4 carbon atoms.
- R a as the aryl group having 6 to 10 carbon atoms is preferably a phenyl group or a naphthyl group.
- n1 is preferably 1 to 3, and more preferably 1 to 2.
- the non-nucleophilic counter anion is further —PF 6 R P (6-n2) ⁇ (R P represents a fluorinated alkyl group having 1 to 10 carbon atoms, and n2 represents an integer of 1 to 6) It is preferable that R P is preferably an alkyl group having 1 to 6 carbon atoms, more preferably an alkyl group having 1 to 4 carbon atoms, and further preferably a perfluoroalkyl group having 1 to 3 carbon atoms. n2 is preferably an integer of 1 to 4, and more preferably 1 or 2.
- the mass per molecule of the non-nucleophilic counter anion used in the present invention is preferably from 100 to 1,000, more preferably from 200 to 500.
- the dye multimer of the present invention may contain only one type of non-nucleophilic counter anion, or may contain two or more types.
- non-nucleophilic counter anion used in the present invention are shown below, but the present invention is not limited thereto.
- the anion may be a multimer.
- the multimer in this case include a multimer containing a structural unit containing an anion and not containing a structural unit derived from a dye structure containing a cation.
- the structural unit containing an anion can mention the structural unit containing the anion described in 3rd embodiment mentioned later as a preferable example.
- the multimer containing an anion may have a structural unit other than the structural unit containing an anion.
- another repeating unit that may be contained in the dye multimer used in the present invention to be described later is exemplified as a preferred example.
- the anion may be present in the side chain of the dye multimer, may be present in the main chain, or has a counter anion in both the main chain and the side chain. Also good. Preferably, it is a side chain.
- the structural unit containing an anion include the structural unit represented by the general formula (C1) and the structural unit represented by the general formula (D1).
- X 1 represents the main chain of the structural unit.
- L 1 represents a single bond or a divalent linking group.
- Anion represents a counter anion.
- X 1 represents the main chain of the structural unit, and usually represents a linking group formed by a polymerization reaction.
- (meth) acrylic, styrene, vinyl, and the like are preferable, More preferred are (meth) acrylic and styrene, and (meth) acrylic is more preferred.
- part represented by two * becomes a structural unit.
- L 1 represents a divalent linking group
- an alkylene group having 1 to 30 carbon atoms (methylene group, ethylene group, trimethylene group, propylene group, butylene group, etc.), an arylene group having 6 to 30 carbon atoms (phenylene group, Naphthalene group, etc.), heterocyclic linking group, —CH ⁇ CH—, —O—, —S—, —C ( ⁇ O) —, —CO—, —NR—, —CONR—, —OC—, —SO —, —SO 2 — and a linking group obtained by combining two or more thereof are preferred.
- R represents a hydrogen atom, an alkyl group, an aryl group, or a heterocyclic group each independently.
- L 1 is a single bond, an alkylene group having 1 to 10 carbon atoms (preferably — (CH 2 ) n— (n is an integer of 5 to 10), an arylene group having 6 to 12 carbon atoms (preferably phenylene group, naphthalene group) is, - NH -, - CO 2 -, - O- and -SO 2 - is a divalent linking group formed by combining two or more preferred.
- L 2 and L 3 each independently represent a single bond or a divalent linking group.
- Anion represents the counter anion.
- L 2 and L 3 represent a divalent linking group, an alkylene group having 1 to 30 carbon atoms, an arylene group having 6 to 30 carbon atoms, a heterocyclic linking group, —CH ⁇ CH— , —O—, —S—, —C ( ⁇ O) —, —CO 2 —, —NR—, —CONR—, —O 2 C—, —SO—, —SO 2 — and combinations of two or more thereof
- the linking group is preferred.
- R represents a hydrogen atom, an alkyl group, an aryl group, or a heterocyclic group each independently.
- L 2 is preferably an arylene group having 6 to 12 carbon atoms (particularly a phenylene group).
- the arylene group having 6 to 30 carbon atoms is preferably substituted with a fluorine atom.
- L 3 is preferably a group comprising a combination of an arylene group having 6 to 12 carbon atoms (particularly a phenylene group) and —O—, and at least one arylene group having 6 to 12 carbon atoms is substituted by a fluorine atom. It is preferable.
- the anion moiety described in the case where the counter anion is in the same structural unit is exemplified as a preferred anion.
- xanthene compounds include the following.
- X ⁇ represents a counter anion. Moreover, although a part of X is shown in a state where the anion structure is not dissociated, it goes without saying that the dissociated state is also included in the present invention.
- Examples of the structural unit having a dye structure include structural units derived from any of the following exemplary compounds M-17 to M-37, M-39, M-40, and M-43.
- the dye used in the present invention preferably has a maximum absorption wavelength of 400 to 650 nm, and more preferably 450 to 600 nm.
- the weight average molecular weight of the dye used in the present invention is preferably 2000 or more, more preferably 3000 or more, still more preferably 4000 or more, and particularly preferably 5000 or more.
- the upper limit of the weight average molecular weight of the dye is not particularly limited, but is preferably 30000 or less, more preferably 20000 or less, further preferably 15000 or less, and particularly preferably 10,000 or less. preferable.
- the weight average molecular weight and the number average molecular weight are values measured in terms of styrene by the GPC method.
- the ratio of the weight average molecular weight (Mw) to the number average molecular weight (Mn) [(Mw) / (Mn)] is preferably 1.0 to 3.0, It is more preferably 1.6 to 2.5, and particularly preferably 1.6 to 2.0.
- the glass transition temperature (Tg) of the dye used in the present invention is preferably 50 ° C. or higher, and more preferably 100 ° C. or higher. Further, the 5% weight loss temperature by thermogravimetric analysis (TGA measurement) is preferably 120 ° C. or higher, more preferably 150 ° C. or higher, and further preferably 200 ° C. or higher. By being in this region, when the colored radiation-sensitive composition of the present invention is applied to the production of a color filter or the like, it becomes possible to reduce the concentration change caused by the heating process.
- the molar extinction coefficient of the dye is preferably as high as possible from the viewpoint of coloring power.
- the maximum absorption wavelength and molar extinction coefficient are measured with a spectrophotometer carry5 (manufactured by Varian).
- the dye used in the present invention is preferably a compound that dissolves in the following organic solvent.
- the organic solvent include esters (eg, methyl 3-ethoxypropionate, ethyl 3-ethoxypropionate, ethyl lactate, butyl acetate, methyl 3-methoxypropionate), ethers (eg, methyl cellosolve acetate, ethyl cellosolve acetate).
- the colored radiation-sensitive composition of the present invention is applied to the production of a color filter or the like, it is easy to obtain a suitable coated surface shape, or the concentration decreases due to elution after coating with other colors. It becomes easy to reduce.
- the dye may be used alone or in combination of two or more.
- the content of the dye in the colored radiation-sensitive composition of the present invention is preferably 10 to 70% by mass, based on the total solid content of the colored radiation-sensitive composition. More preferably, it is more preferably 15 to 30% by weight. Moreover, it is preferable that the density
- the polymerizable compound B may be any compound that is polymerized by the photopolymerization initiator D described later, and a known polymerizable compound can be used.
- a known polymerizable compound can be used from the viewpoint of polymerizability, an addition polymerizable compound having at least one ethylenically unsaturated double bond can also be used, and at least one terminal ethylenically unsaturated bond, preferably 2 or more, 10 It is preferable to use a compound having no more than one.
- a polymerizable compound having three or more ethylenically unsaturated double bonds (hereinafter sometimes referred to as “polyfunctional monomer”) is preferable as the polymerizable compound from the viewpoint of better adhesion of the colored layer.
- polyfunctional monomer Such compounds are widely known in the industrial field, and can be used without particular limitation in the present invention.
- the polyfunctional monomer in this invention may be used individually by 1 type, and may use 2 or more types together.
- the polyfunctional monomer used in the present invention is preferably a (meth) acrylate monomer.
- compounds described in paragraphs [0095] to [0108] of JP-A-2009-288705 can be preferably used.
- radical polymerizable monomers represented by the following general formulas (MO-1) to (MO-6) can also be suitably used.
- T is an oxyalkylene group
- the terminal on the carbon atom side is bonded to R.
- n is 0 to 14, respectively, and m is 1 to 8, respectively.
- a plurality of R, T and Z present in one molecule may be the same or different.
- T is an oxyalkylene group
- the terminal on the carbon atom side is bonded to R.
- At least three of R are polymerizable groups.
- n is preferably 0 to 5, and more preferably 1 to 3.
- m is preferably 1 to 5, and more preferably 1 to 3.
- R is
- radical polymerizable monomer represented by the above general formulas (MO-1) to (MO-6) are described in paragraphs [0248] to [0251] of JP-A-2007-2699779.
- a compound can be preferably used.
- dipentaerythritol triacrylate (KAYARAD D-330 as a commercial product; manufactured by Nippon Kayaku Co., Ltd.), dipentaerythritol tetraacrylate (as a commercial product, KAYARAD D-320; Nippon Kayaku) Co., Ltd.), dipentaerythritol penta (meth) acrylate (as a commercial product, KAYARAD D-310; manufactured by Nippon Kayaku Co., Ltd.), dipentaerythritol hexa (meth) acrylate (as a commercial product, KAYARAD DPHA; Nippon Kayaku) And a structure in which these (meth) acryloyl groups are interposed via ethylene glycol and propylene glycol residues.
- These oligomer types can also be used. Examples thereof include RP-1040 (manufactured by Nippon Kayaku Co., Ltd.).
- the polyfunctional monomer may have an acid group such as a carboxyl group, a sulfonic acid group, or a phosphoric acid group. Therefore, if the ethylenic compound has an unreacted carboxyl group as in the case of a mixture as described above, this can be used as it is.
- the acid group may be introduced by reacting the group with a non-aromatic carboxylic acid anhydride.
- non-aromatic carboxylic acid anhydride examples include tetrahydrophthalic anhydride, alkylated tetrahydrophthalic anhydride, hexahydrophthalic anhydride, alkylated hexahydrophthalic anhydride, succinic anhydride, anhydrous Maleic acid is mentioned.
- the monomer having an acid group is an ester of an aliphatic polyhydroxy compound and an unsaturated carboxylic acid, and a non-aromatic carboxylic acid anhydride is reacted with an unreacted hydroxyl group of the aliphatic polyhydroxy compound.
- a polyfunctional monomer having an acid group is preferable, and in this ester, the aliphatic polyhydroxy compound is pentaerythritol and / or dipentaerythritol. Examples of commercially available products include Aronix series M-305, M-510, and M-520 as polybasic acid-modified acrylic oligomers manufactured by Toagosei Co., Ltd.
- a preferable acid value of the polyfunctional monomer having an acid group is 0.1 to 40 mgKOH / g, and particularly preferably 5 to 30 mgKOH / g.
- the content of the polymerizable compound is preferably 3% by mass or more, more preferably 5% by mass or more, and further preferably 7% by mass or more in the total solid content of the composition of the present invention.
- limiting in particular in an upper limit 50 mass% or less is preferable and 40 mass% or less is more preferable.
- a polymeric compound may be used individually by 1 type, and may be used in combination of 2 or more type.
- the mass ratio (C / B) of the alkali-soluble resin C described later to the polymerizable compound B is preferably 0.3 or more and 2.5 or less, more preferably 0.4 or more and 2.3 or less. Preferably, it is 0.5 or more and 2.0 or less. By being in this range, the residual color at the time of development can be suppressed, and it is excellent in suppressing pattern defects.
- alkali-soluble resin C is a linear organic high molecular polymer having a molecule (preferably an acrylic copolymer or a styrene copolymer as a main chain).
- the molecule can be suitably selected from alkali-soluble resins having at least one group that promotes alkali solubility in the molecule.
- polyhydroxystyrene resins, polysiloxane resins, acrylic resins, acrylamide resins, and acryl / acrylamide copolymer resins are preferable.
- acrylic resins and acrylamide resins are preferable.
- Resins and acrylic / acrylamide copolymer resins are preferred.
- Examples of the group that promotes alkali solubility include a carboxyl group, a phosphoric acid group, a sulfonic acid group, and a phenolic hydroxyl group. What can be developed is preferable, and (meth) acrylic acid is particularly preferable. These acid groups may be used alone or in combination of two or more.
- Examples of the monomer that can give an acid group after polymerization include, for example, a monomer having a hydroxyl group such as 2-hydroxyethyl (meth) acrylate, a monomer having an epoxy group such as glycidyl (meth) acrylate, and 2-isocyanatoethyl (meth). And monomers having an isocyanate group such as acrylate.
- a monomer having a hydroxyl group such as 2-hydroxyethyl (meth) acrylate
- a monomer having an epoxy group such as glycidyl (meth) acrylate
- 2-isocyanatoethyl (meth) 2-isocyanatoethyl (meth)
- monomers having an isocyanate group such as acrylate.
- a monomer having an acid group and / or a monomer capable of imparting an acid group after polymerization (hereinafter sometimes referred to as “monomer for introducing an acid group”) .) May be polymerized as a monomer component.
- a treatment for imparting an acid group as described later is required after the polymerization.
- a known radical polymerization method can be applied.
- Polymerization conditions such as temperature, pressure, type and amount of radical initiator, type of solvent, etc. when producing an alkali-soluble resin by radical polymerization can be easily set by those skilled in the art, and the conditions are determined experimentally. It can also be done.
- a polymer having a carboxylic acid in the side chain is preferable, such as a methacrylic acid copolymer, an acrylic acid copolymer, an itaconic acid copolymer, and a crotonic acid copolymer.
- a copolymer of (meth) acrylic acid and another monomer copolymerizable therewith is suitable as the alkali-soluble resin.
- examples of other monomers copolymerizable with (meth) acrylic acid include alkyl (meth) acrylates, aryl (meth) acrylates, and vinyl compounds.
- alkyl (meth) acrylate and aryl (meth) acrylate methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, butyl (meth) acrylate, isobutyl (meth) acrylate, pentyl (meth) acrylate,
- vinyl compounds such as hexyl (meth) acrylate, octyl (meth) acrylate, phenyl (meth) acrylate, benzyl (meth) acrylate, tolyl (meth) acrylate, naphthyl (meth) acrylate, cyclohexyl (meth) acrylate, styrene, ⁇ -methylstyrene, vinyltoluene, glycidyl methacrylate, acrylonitrile, vinyl acetate, N-vinylpyrrolidone, tetrahydrofurfury
- a compound represented by the following general formula (ED) and / or a compound represented by the following general formula (ED2) (hereinafter, these compounds may be referred to as “ether dimers”) are essential. It is also preferable to include a polymer (a) obtained by polymerizing the monomer component.
- R 1 and R 2 each independently represent a hydrogen atom or a hydrocarbon group having 1 to 25 carbon atoms which may have a substituent.
- General formula (ED2)
- R represents a hydrogen atom or an organic group having 1 to 30 carbon atoms.
- ED2 general formula (ED2)
- JP 2010-168539 A the description in JP 2010-168539 A can be referred to.
- the composition of this invention can form the cured coating film which was very excellent also in heat resistance and transparency.
- the hydrocarbon group having 1 to 25 carbon atoms which may have a substituent represented by R 1 and R 2 is not particularly limited.
- Linear or branched alkyl groups such as methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, tert-butyl, tert-amyl, stearyl, lauryl, 2-ethylhexyl; aryl groups such as phenyl; Alicyclic groups such as cyclohexyl, tert-butylcyclohexyl, dicyclopentadienyl, tricyclodecanyl, isobornyl, adamantyl, 2-methyl-2-adamantyl; substituted by alkoxy such as 1-methoxyethyl, 1-ethoxyethyl Alkyl groups substituted by aryl groups such as benzyl; and the like It is.
- an acid such as methyl, ethyl, cyclohexyl, benzyl or the like, or a primary or secondary carbon substituent which is
- ether dimer examples include dimethyl-2,2 ′-[oxybis (methylene)] bis-2-propenoate, diethyl-2,2 ′-[oxybis (methylene)] bis-2-propenoate, (N-propyl) -2,2 ′-[oxybis (methylene)] bis-2-propenoate, di (isopropyl) -2,2 ′-[oxybis (methylene)] bis-2-propenoate, di (n-butyl) ) -2,2 ′-[oxybis (methylene)] bis-2-propenoate, di (isobutyl) -2,2 ′-[oxybis (methylene)] bis-2-propenoate, di (tert-butyl) -2, 2 ′-[oxybis (methylene)] bis-2-propenoate, di (tert-butyl) -2, 2 ′-[oxybis (methylene)] bis-2-propenoate, di (tert-butyl)
- dimethyl-2,2 ′-[oxybis (methylene)] bis-2-propenoate, diethyl-2,2 ′-[oxybis (methylene)] bis-2-propenoate, dicyclohexyl-2,2′- [Oxybis (methylene)] bis-2-propenoate and dibenzyl-2,2 ′-[oxybis (methylene)] bis-2-propenoate are preferred.
- These ether dimers may be only one kind or two or more kinds.
- the structure derived from the compound represented by the general formula (ED) may be copolymerized with other monomers.
- an alkali-soluble resin having a polymerizable group may be used.
- the heat resistance and light resistance tend to be further improved.
- an alkali-soluble resin having a polymerizable group an alkali-soluble resin containing an allyl group, a (meth) acryl group, an allyloxyalkyl group or the like in the side chain is useful.
- Examples of the above-mentioned polymer containing a polymerizable group include: NR series (manufactured by Mitsubishi Rayon), Photomer 6173 (COOH-containing polyurethane acrylic oligomer.
- a resin having an ester group having a leaving group such as a halogen atom or a sulfonate group at the ⁇ -position or ⁇ -position in the side chain as described in JP-A-229207 and JP-A-2003-335814 to a basic treatment
- the resulting resin is preferred.
- alkali-soluble resin may contain the structural unit derived from the ethylenically unsaturated monomer shown by following formula (X).
- R 1 represents a hydrogen atom or a methyl group
- R 2 represents an alkylene group having 2 to 10 carbon atoms
- R 3 represents a hydrogen atom or a benzene ring which may contain a benzene ring.
- n represents an integer of 1 to 15.
- the alkylene group of R 2 preferably has 2 to 3 carbon atoms.
- the alkyl group of R 3 has 1 to 20 carbon atoms, more preferably 1 to 10, and the alkyl group of R 3 may contain a benzene ring.
- Examples of the alkyl group containing a benzene ring represented by R 3 include a benzyl group and a 2-phenyl (iso) propyl group.
- alkali-soluble resins in particular, benzyl (meth) acrylate / (meth) acrylic acid copolymer and / or multi-component copolymer consisting of benzyl (meth) acrylate / (meth) acrylic acid / other monomers Is preferred.
- benzyl (meth) acrylate / (meth) acrylic acid / (meth) acrylic acid-2-hydroxyethyl copolymer copolymerized with 2-hydroxyethyl methacrylate 2 described in JP-A-7-140654 -Hydroxypropyl (meth) acrylate / polystyrene macromonomer / benzyl methacrylate / methacrylic acid copolymer, 2-hydroxy-3-phenoxypropyl acrylate / polymethyl methacrylate macromonomer / benzyl methacrylate / methacrylic acid copolymer, 2-hydroxyethyl Methacrylate / polystyrene macromonomer / methyl methacrylate / methacrylic acid copolymer, 2-hydroxyethyl methacrylate / polystyrene macromonomer / benzyl methacrylate / methacrylic acid copolymer, etc.
- the acid value of the alkali-soluble resin is preferably 30 mgKOH / g to 200 mgKOH / g, more preferably 50 mgKOH / g to 150 mgKOH / g, and particularly preferably 70 mgKOH / g to 120 mgKOH / g.
- the weight average molecular weight (Mw) of the alkali-soluble resin is preferably 2,000 to 50,000, more preferably 5,000 to 30,000, and particularly preferably 7,000 to 20,000.
- the content of the alkali-soluble resin is preferably 0.1 to 15% by mass, more preferably 0.1 to 12% by mass, and still more preferably 1 to 10% by mass with respect to the total solid content of the composition of the present invention.
- the composition of the present invention may contain only one kind of alkali-soluble resin, or may contain two or more kinds. When two or more types are included, the total amount is preferably within the above range.
- the composition of the present invention contains a photopolymerization initiator D (hereinafter also simply referred to as “photopolymerization initiator”).
- the photopolymerization initiator is not particularly limited as long as it has the ability to initiate polymerization of the polymerizable compound, and can be appropriately selected from known photopolymerization initiators. For example, those having photosensitivity to visible light from the ultraviolet region are preferable. Further, it may be an activator that generates some action with a photoexcited sensitizer and generates an active radical, or may be an initiator that initiates cationic polymerization according to the type of monomer.
- the photopolymerization initiator preferably contains at least one compound having a molar extinction coefficient of at least about 50 within a range of about 300 nm to 800 nm (more preferably 330 nm to 500 nm).
- Examples of the photopolymerization initiator include halogenated hydrocarbon derivatives (for example, those having a triazine skeleton, those having an oxadiazole skeleton, etc.), acylphosphine compounds such as acylphosphine oxide, hexaarylbiimidazole, and oxime derivatives. Oxime compounds such as organic peroxides, thio compounds, ketone compounds, aromatic onium salts, ketoxime ethers, aminoacetophenone compounds, and hydroxyacetophenones.
- Examples of the halogenated hydrocarbon compound having a triazine skeleton include those described in Wakabayashi et al., Bull. Chem. Soc.
- trihalomethyltriazine compounds trihalomethyltriazine compounds, benzyldimethylketal compounds, ⁇ -hydroxyketone compounds, ⁇ -aminoketone compounds, acylphosphine compounds, phosphine oxide compounds, metallocene compounds, oxime compounds, triallylimidazole dimers, oniums
- compounds selected from the group consisting of compounds, benzothiazole compounds, benzophenone compounds, acetophenone compounds and derivatives thereof, cyclopentadiene-benzene-iron complexes and salts thereof, halomethyloxadiazole compounds, and 3-aryl substituted coumarin compounds are preferred.
- trihalomethyltriazine compound More preferred are trihalomethyltriazine compound, ⁇ -aminoketone compound, acylphosphine compound, phosphine oxide compound, oxime compound, triallylimidazole dimer, onium compound, benzophenone compound, acetophenone compound, trihalomethyltriazine compound, ⁇ -aminoketone
- the colored composition of the present invention when used for the production of a color filter of a solid-state imaging device, it is necessary to form a fine pattern with a sharp shape. It is important that it be developed. From such a viewpoint, it is particularly preferable to use an oxime compound as the photopolymerization initiator.
- an oxime compound as the photopolymerization initiator.
- stepper exposure is used for curing exposure, but this exposure machine may be damaged by halogen, and the amount of photopolymerization initiator added must be kept low. Therefore, in view of these points, it is particularly preferable to use an oxime compound as a photopolymerization initiator for forming a fine pattern such as a solid-state imaging device.
- oxime compound can improve the color transfer.
- paragraphs 0265 to 0268 of JP2013-29760A can be referred to, and the contents thereof are incorporated in the present specification.
- hydroxyacetophenone compounds As the photopolymerization initiator, hydroxyacetophenone compounds, aminoacetophenone compounds, and acylphosphine compounds can also be suitably used. More specifically, for example, an aminoacetophenone initiator described in JP-A-10-291969 and an acylphosphine initiator described in Japanese Patent No. 4225898 can also be used.
- hydroxyacetophenone-based initiator IRGACURE-184, DAROCUR-1173, IRGACURE-500, IRGACURE-2959, IRGACURE-127 (trade names: all manufactured by BASF) can be used.
- aminoacetophenone-based initiator commercially available products IRGACURE-907, IRGACURE-369, and IRGACURE-379EG (trade names: all manufactured by BASF) can be used.
- aminoacetophenone-based initiator a compound described in JP-A-2009-191179 in which an absorption wavelength is matched with a long wave light source such as 365 nm or 405 nm can also be used.
- acylphosphine initiator commercially available products such as IRGACURE-819 and DAROCUR-TPO (trade names: both manufactured by BASF) and the like can be used.
- the photopolymerization initiator include oxime compounds.
- an oxime initiator is preferable because it has high sensitivity, high polymerization efficiency, can be cured regardless of the color material concentration, and can be easily designed with a high color material concentration.
- Specific examples of the oxime compound include compounds described in JP-A No. 2001-233842, compounds described in JP-A No. 2000-80068, and compounds described in JP-A No. 2006-342166.
- Examples of the oxime compound that can be suitably used in the present invention include 3-benzoyloxyiminobutan-2-one, 3-acetoxyiminobutan-2-one, 3-propionyloxyiminobutan-2-one, 2-acetoxyiminopentan-3-one, 2-acetoxyimino-1-phenylpropan-1-one, 2-benzoyloxyimino-1-phenylpropan-1-one, 3- (4-toluenesulfonyloxy) iminobutane Examples include -2-one and 2-ethoxycarbonyloxyimino-1-phenylpropan-1-one.
- J.H. C. S. Perkin II (1979) pp. 1653-1660) J.M.
- oxime compounds other than those described above compounds described in JP-A-2009-519904 in which an oxime is linked to the carbazole N-position, compounds described in US Pat. No. 7,626,957 in which a hetero substituent is introduced into the benzophenone moiety, Compounds described in Japanese Patent Application Laid-Open No. 2010-15025 and US Patent Publication No. 2009-292039, in which a nitro group is introduced into the dye moiety, ketoxime compounds described in International Patent Publication No. 2009-131189, a triazine skeleton and an oxime skeleton in the same molecule A compound described in US Pat. No.
- the oxime compound is preferably a compound represented by the following formula (OX-1).
- the oxime N—O bond may be an (E) oxime compound, a (Z) oxime compound, or a mixture of (E) and (Z) isomers. .
- R and B each independently represent a monovalent substituent
- A represents a divalent organic group
- Ar represents an aryl group.
- the monovalent substituent represented by R is preferably a monovalent nonmetallic atomic group.
- the monovalent nonmetallic atomic group include an alkyl group, an aryl group, an acyl group, an alkoxycarbonyl group, an aryloxycarbonyl group, a heterocyclic group, an alkylthiocarbonyl group, and an arylthiocarbonyl group.
- these groups may have one or more substituents.
- the substituent mentioned above may be further substituted by another substituent.
- the substituent examples include a halogen atom, an aryloxy group, an alkoxycarbonyl group or an aryloxycarbonyl group, an acyloxy group, an acyl group, an alkyl group, and an aryl group.
- the monovalent substituent represented by B is preferably an aryl group, a heterocyclic group, an arylcarbonyl group, or a heterocyclic carbonyl group. These groups may have one or more substituents. Examples of the substituent include the above-described substituents.
- the divalent organic group represented by A is preferably an alkylene group having 1 to 12 carbon atoms, a cycloalkylene group, or an alkynylene group. These groups may have one or more substituents. Examples of the substituent include the above-described substituents.
- an oxime compound having a fluorine atom can also be used as a photopolymerization initiator.
- Specific examples of the oxime compound having a fluorine atom include compounds described in JP 2010-262028 A, compounds 24 and 36 to 40 described in JP-A-2014-500852, and compounds described in JP-A 2013-164471 ( C-3). This content is incorporated herein.
- a compound represented by the following general formula (1) or (2) can also be used as a photopolymerization initiator.
- R 1 and R 2 are each independently an alkyl group having 1 to 20 carbon atoms, an alicyclic hydrocarbon group having 4 to 20 carbon atoms, an aryl group having 6 to 30 carbon atoms, or When an arylalkyl group having 7 to 30 carbon atoms is represented and R 1 and R 2 are phenyl groups, the phenyl groups may be bonded to each other to form a fluorene group, and R 3 and R 4 are each independently Represents a hydrogen atom, an alkyl group having 1 to 20 carbon atoms, an aryl group having 6 to 30 carbon atoms, an arylalkyl group having 7 to 30 carbon atoms or a heterocyclic group having 4 to 20 carbon atoms, wherein X is a direct bond or carbonyl Indicates a group.
- R 1, R 2, R 3 and R 4 have the same meanings as R 1, R 2, R 3 and R 4 in Formula (1)
- R 5 is -R 6, -OR 6 , —SR 6 , —COR 6 , —CONR 6 R 6 , —NR 6 COR 6 , —OCOR 6 , —COOR 6 , —SCOR 6 , —OCSR 6 , —COSR 6 , —CSOR 6 , —CN
- halogen R 6 represents an alkyl group having 1 to 20 carbon atoms, an aryl group having 6 to 30 carbon atoms, an arylalkyl group having 7 to 30 carbon atoms or a heterocyclic group having 4 to 20 carbon atoms
- X represents a direct bond or a carbonyl group, and a represents an integer of 0 to 4.
- R 1 and R 2 are preferably each independently a methyl group, an ethyl group, an n-propyl group, an i-propyl group, a cyclohexyl group, or a phenyl group.
- R 3 is preferably a methyl group, an ethyl group, a phenyl group, a tolyl group or a xylyl group.
- R 4 is preferably an alkyl group having 1 to 6 carbon atoms or a phenyl group.
- R 5 is preferably a methyl group, an ethyl group, a phenyl group, a tolyl group or a naphthyl group.
- X is preferably a direct bond.
- Specific examples of the compounds represented by formula (1) and formula (2) include, for example, compounds described in paragraph numbers 0076 to 0079 of JP-A No. 2014-137466. This content is incorporated herein.
- an oxime initiator having a fluorine atom examples include compounds described in JP 2010-262028 A, compounds 24 and 36 to 40 described in paragraph No. 0345 of JP-A-2014-500852, Examples thereof include compound (C-3) described in paragraph No. 0101 of JP2013-164471A.
- oxime compounds that are preferably used in the present invention are shown below, but the present invention is not limited thereto.
- the oxime compound preferably has a maximum absorption wavelength in the wavelength region of 350 nm to 500 nm, more preferably has an absorption wavelength in the wavelength region of 360 nm to 480 nm, and particularly preferably has a high absorbance at 365 nm and 405 nm.
- the molar extinction coefficient at 365 nm or 405 nm of the oxime compound is preferably from 1,000 to 300,000, more preferably from 2,000 to 300,000, more preferably from 5,000 to 200, from the viewpoint of sensitivity. Is particularly preferred.
- For the molar extinction coefficient of the compound a known method can be used.
- an ethyl acetate solvent is used at a concentration of 0.01 g / L. It is preferable to measure. You may use the photoinitiator used for this invention in combination of 2 or more type as needed.
- the content of the photopolymerization initiator is preferably 0.1 to 50% by mass, more preferably 0.5 to 30% by mass, and further preferably 1 to 20% by mass in the total solid content of the composition of the present invention. %. Within this range, better sensitivity and pattern formability can be obtained.
- the composition of the present invention may contain only one type of photopolymerization initiator, or may contain two or more types. When two or more types are included, the total amount is preferably within the above range.
- the composition of the present invention preferably further contains a resin E having a group represented by the following general formula (1) from the viewpoint of reducing the reflection of the resulting colored layer.
- a resin E having a group represented by the following general formula (1) from the viewpoint of reducing the reflection of the resulting colored layer.
- X 1 represents a single bond or a divalent linking group.
- Y represents an alkyl group or a silyl group.
- * represents a bonding position (for example, a position bonded to the main chain of the resin E).
- the divalent linking group has, for example, a substituent such as a halogen atom, a hydroxyl group or an alkyl group having 1 to 4 carbon atoms.
- a substituent such as a halogen atom, a hydroxyl group or an alkyl group having 1 to 4 carbon atoms.
- An alkylene group or an arylene group, —NR 12 —, —CONR 12 —, —CO—, —CO 2 —, SO 2 NR 12 —, —O—, —S—, —SO 2 —, or these Combinations are listed.
- R 12 represents a hydrogen atom or a methyl group.
- examples of the alkyl group represented by Y include an alkyl group having 3 or more carbon atoms, and more specifically, 3 or more carbon atoms (preferably 7 to 30, more preferably 12 to 20 carbon atoms). ); A branched alkyl group having 3 or more carbon atoms (preferably 3 to 20, more preferably 5 to 15); and the like. Note that the branched alkyl group having 3 or more carbon atoms preferably has —CH (CH 3 ) 2 or —C (CH 3 ) 3 at the terminal.
- the alkyl group represented by Y is preferably a linear, branched or cyclic alkyl group in which at least one hydrogen atom is substituted with a fluorine atom.
- the number of carbon atoms in the alkyl group substituted with a fluorine atom is preferably 3 to 20, more preferably 3 to 10, and still more preferably 3 to 5.
- the alkyl group substituted with a fluorine atom may further have a substituent other than the fluorine atom (for example, an oxygen atom).
- Examples of the alkyl group substituted by a fluorine atom include a group represented by —CH (CF 3 ) 2.
- the resin E has a fluorine atom.
- the resin E concentrates in the vicinity of the surface and is particularly likely to be present. Therefore, in addition to being excellent in low reflectivity and coating properties, the colored layer of the present invention Even when a plurality of layers are formed above and below, there are no defects and the layers can be formed.
- examples of the silyl group represented by Y include an alkylsilyl group, an arylsilyl group, or a group containing the following partial structure (S) (* represents a bonding site with another atom). Can be mentioned. Partial structure (S)
- the total number of carbon atoms in the alkyl chain of the alkylsilyl group is preferably 1-20, more preferably 1-10, and even more preferably 1-6.
- a trialkylsilyl group is preferred.
- Examples of the aryl group in the arylsilyl group include a phenyl group.
- the group including the partial structure (S) may be a group including the partial structure (S) and forming a cyclic structure.
- the preferred partial structure (S) is preferably —Si (R) 2 —O—Si (R) 2 — (R is an alkyl group having 1 to 3 carbon atoms) or an alkoxysilyl group.
- paragraphs [0277] to [0279] of JP 2011-100089 A can be referred to, and the contents thereof are incorporated in the present specification.
- Y in formula (1) is preferably a linear, branched or cyclic alkyl group having 3 to 15 carbon atoms in which at least one hydrogen atom is substituted with a fluorine atom, and at least one hydrogen atom is a fluorine atom.
- a straight-chain or branched alkyl group having 3 to 10 carbon atoms substituted by is more preferable, and a branched alkyl group having 3 to 10 carbon atoms in which at least one hydrogen atom is substituted with a fluorine atom is more preferable.
- Y in Formula (1) may be linked to a polymer chain at another location in the resin E to form a crosslinked structure.
- Resin E may have only one type of group represented by the general formula (1), or may have two or more types.
- the resin E is preferably a resin containing a repeating unit having a group represented by the general formula (1), and further a resin containing a repeating unit having a group represented by the general formula (2). It is more preferable.
- the resin E is preferably a (meth) acrylate polymer.
- Examples of the repeating unit having a group represented by the general formula (1) include, but are not limited to, the following groups.
- X 1 represents a hydrogen atom, —CH 3 , —F or —CF 3, and more preferably a hydrogen atom or a methyl group.
- Me represents a methyl group.
- n in the top formula is 1 to 100
- R 2 represents 1 to 100
- l is 1 to 100
- m is 1 to 100
- n is 1 to 100
- L in the lowermost formula is each independently 1 to 100
- m is 1 to 100
- n is 1 to 100.
- h is 1 to 100
- j is 1 to 100
- k is 1 to 100
- the content of the repeating unit having a group represented by the general formula (1) is preferably 5 to 70 mol%, more preferably 10 to 60 mol%, based on all repeating units in the resin E.
- the resin E having the group represented by the general formula (1) described above preferably further has a group represented by the following general formula (2).
- X 2 represents a single bond or a divalent linking group.
- Z represents at least one group selected from the group consisting of a (meth) acryloyl group, an allyl group, a vinyl group, an oxetanyl group, an epoxy group, and a hydroxymethylamino group.
- * represents a bonding position (for example, a position bonded to the main chain of the resin E).
- Resin E has a group represented by the above general formula (2), so that in the exposed portion, resins E are cured (crosslinked) or resin E is crosslinked with polymerizable compound B, and organic development after exposure is performed. Even if (Step c1) is performed, it becomes difficult to elute.
- Z in the general formula (2) is preferably a (meth) acryloyl group from the viewpoints of curability and heat resistance.
- the divalent linking group has, for example, a substituent such as a halogen atom, a hydroxyl group or an alkyl group having 1 to 4 carbon atoms.
- a substituent such as a halogen atom, a hydroxyl group or an alkyl group having 1 to 4 carbon atoms.
- An alkylene group or an arylene group, —NR 12 —, —CONR 12 —, —CO—, —CO 2 —, SO 2 NR 12 —, —O—, —S—, —SO 2 —, or these Combinations are listed.
- R 12 represents a hydrogen atom or a methyl group.
- Resin E may have only one type of group represented by the general formula (2), or may have two or more types.
- Examples of the repeating unit having a group represented by the general formula (2) include a repeating unit represented by the following formula (B1).
- R 1 to R 3 each independently represents a hydrogen atom, an alkyl group, or a halogen atom.
- X 2 represents a single bond or a divalent linking group.
- Z represents at least one group selected from the group consisting of a (meth) acryloyl group, an allyl group, a vinyl group, an oxetanyl group, an epoxy group, and a hydroxymethylamino group.
- R 1 to R 3 are preferably each independently a hydrogen atom or an alkyl group.
- R 1 to R 3 represent an alkyl group, an alkyl group having 1 to 3 carbon atoms is preferable.
- R 1 to R 3 represent a halogen atom, a fluorine atom is preferable.
- X 2 and Z in the formula (B1) are synonymous with X 2 and Z in the general formula (2) described above.
- examples of the repeating unit having a group represented by the general formula (2) include the following groups, but are not limited thereto.
- the content of the repeating unit having a group represented by the general formula (2) is preferably from 30 to 95 mol%, more preferably from 45 to 90 mol%, based on all repeating units in the resin E.
- a repeating unit similar to the repeating unit A represented by the structural formula (I) described in JP2010-164965A and a general formula (II) is used.
- the curable compound which has a repeating unit similar to the repeating unit B is mentioned. More specifically, a curable compound having a repeating unit represented by the following formula (A1) and a repeating unit represented by the following formula (A2) can be given.
- R a represents a hydrogen atom or a methyl group.
- R b each independently represents a hydrogen atom or a methyl group.
- R 71 represents a partial structure having one or more repeating units a to e represented by the following structural formulas (71a) to (71e).
- X and Y each independently represent any of the following structural formulas (K1) to (K3). Note that w in the structural formula (K2) below represents an integer of 1 to 20.
- curable compound having the repeating unit represented by the formula (A1) and the repeating unit represented by the formula (A2) as described above include, for example, Megafac RS-718-K manufactured by DIC Corporation. Examples include MegaFuck RS-72-K.
- curable compounds include, for example, DIC's MegaFac RS-72-K, MegaFac RS-75, MegaFac RS-76-E, MegaFac RS as curable compounds having fluorine atoms.
- the curable compound is preferably capable of forming a film having a refractive index of 1.1 to 1.5 at a wavelength of 550 nm using the curable compound alone. That is, the refractive index at a wavelength of 550 nm of a film formed only from the curable compound is preferably 1.1 to 1.5.
- the preferable range of the refractive index is preferably 1.2 to 1.5, more preferably 1.3 to 1.5 from the viewpoint of low reflectivity of the light shielding film.
- an embodiment of the resin E is represented by the following formula (A-1-1) described in paragraphs [0141] to [0145] (Synthesis Example 1) of JP-A-2015-117327, for example. “Fluorosurfactant (I)” having a repeating unit derived from a polymerizable monomer is also preferred.
- X is a perfluoromethylene group and a perfluoroethylene group, and an average of 7 perfluoromethylene groups and an average of 8 perfluoroethylene groups are present per molecule.
- the number of fluorine atoms is 46 on average.
- the weight average molecular weight (Mw) of the resin E is preferably 5,000 to 100,000, and more preferably 7,000 to 50,000. Further, the dispersity (weight average molecular weight (Mw) / number average molecular weight (Mn)) of the resin E is preferably 1.80 to 3.00, and more preferably 2.00 to 2.90.
- the weight average molecular weight (Mw) and the number average molecular weight (Mn) are polystyrene conversion values determined by the following GPC method.
- the GPC (gel permeation chromatography) method uses HLC-8020GPC (manufactured by Tosoh Corporation), and TSKgel SuperHZM-H, TSKgel SuperHZ4000, TSKgel SuperHZ2000 (4.6 mm ID ⁇ 15 cm, manufactured by Tosoh Corporation) as columns. Based on a method using THF (tetrahydrofuran) as an eluent.
- Resin E may be used individually by 1 type, and may use 2 or more types together.
- the content of the resin E is preferably 0.1 to 20% by mass, and preferably 0.5 to 15% by mass with respect to the total solid content in the composition of the present invention. % Is more preferable, and 1.0 to 10% by mass is further preferable.
- the composition of this invention contains 2 or more types of resin E, the sum total should just be in the said range.
- the composition of the present invention may further contain a solvent.
- the solvent is basically not particularly limited as long as the solubility of each component and the coating property of the composition are satisfied.
- the solvent include esters such as ethyl acetate, n-butyl acetate, isobutyl acetate, amyl formate, isoamyl acetate, isobutyl acetate, butyl propionate, isopropyl butyrate, ethyl butyrate, butyl butyrate, methyl lactate, ethyl lactate, Alkyl oxyacetates (eg, methyl oxyacetate, ethyl oxyacetate, butyl oxyacetate (eg, methyl methoxyacetate, ethyl methoxyacetate, butyl methoxyacetate, methyl ethoxyacetate, ethyl ethoxyacetate)), 3-oxypropionic acid alkyl esters (Eg
- ethers For example, diethylene glycol dimethyl ether, tetrahydrofuran, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol monobutyl ether acetate, methyl cellosolve acetate, ethyl cellosolve acetate, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol monobutyl ether, propylene glycol monomethyl ether, Propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, propylene glycol monopropyl ether acetate, etc., and ketones such as methyl ethyl ketone, cyclohexanone, 2-heptanone, 3-heptanone, etc.
- Preferred examples of the aromatic hydrocarbon include xylene. Two or more of these solvents may be used in combination.
- the content of the solvent in the composition of the present invention is preferably such that the total solid concentration of the composition of the present invention is 5 to 80% by mass, and is preferably 5 to 60% by mass from the viewpoint of applicability. More preferred is an amount of 10 to 50% by mass.
- the colored radiation-sensitive composition of the present invention contains a pigment
- it can contain a dispersant.
- the dispersant include polymer dispersants [for example, polyamidoamine and its salt, polycarboxylic acid and its salt, high molecular weight unsaturated acid ester, modified polyurethane, modified polyester, modified poly (meth) acrylate, (meth) acrylic type Copolymer, naphthalenesulfonic acid formalin condensate], surfactants such as polyoxyethylene alkyl phosphate ester, polyoxyethylene alkyl amine, alkanolamine, and pigment derivatives.
- the polymer dispersant can be further classified into a linear polymer, a terminal-modified polymer, a graft polymer, and a block polymer from the structure thereof.
- Examples of the terminal-modified polymer having an anchor site to the pigment surface include a polymer having a phosphate group at the terminal described in JP-A-3-112992, JP-A-2003-533455, and the like. Examples thereof include polymers having a sulfonic acid group at the end described in JP-A-273191 and the like, and polymers having a partial skeleton and a heterocyclic ring of organic dyes described in JP-A-9-77994.
- a high molecular weight described in JP-A-2007-277514 has two or more anchor sites (acid groups, basic groups, partial skeletons of organic dyes, heterocycles, etc.) to the surface of the pigment. Molecules are also preferred because of their excellent dispersion stability.
- Examples of the graft polymer having an anchor site to the pigment surface include a polyester-based dispersant, and specific examples include, for example, JP-A-54-37082 and JP-A-8-507960. And reaction products of poly (lower alkyleneimines) and polyesters described in JP-A-2009-258668, etc .; reaction products of polyallylamine and polyesters described in JP-A-9-169821; Copolymers of macromonomer and nitrogen atom monomer described in Kaihei 10-339949, JP-A-2004-37986, etc .; JP-A-2003-238837, JP-A-2008-9426, and A graph having a partial skeleton and / or a heterocyclic ring of an organic dye described in JP-A-2008-81732 Type polymer; copolymer of JP-macromonomer and acid group-containing monomers described in 2010-106268 Patent Publication; and the like.
- the amphoteric dispersion resin having a basic group and an acidic group described in JP-A-2009-203462 includes a dispersibility of a pigment dispersion, a dispersion stability, and a colored radiation-sensitive composition using the pigment dispersion. Is particularly preferable from the viewpoint of developability.
- Macromonomer AA-6 (terminal) manufactured by Toa Gosei Co., Ltd. Polymethyl methacrylate having a methacryloyl group), AS-6 (polystyrene having a methacryloyl group at the end group), AN-6S (a copolymer of styrene and acrylonitrile having a methacryloyl group at the end group), AB-6 ( Polybutyl acrylate whose end group is a methacryloyl group), Plaxel FM5 manufactured by Daicel Chemical Industries, Ltd.
- polyester-based macromonomer that is particularly excellent in flexibility and solvophilicity is from the viewpoint of the dispersibility of the pigment dispersion, the dispersion stability, and the developability exhibited by the colored radiation-sensitive composition using the pigment dispersion.
- polyester macromonomers represented by polyester macromonomers described in JP-A-2-272009.
- block polymers having an anchor site to the pigment surface block polymers described in JP-A Nos. 2003-49110 and 2009-52010 are preferable.
- the dispersant is also available as a commercial product. Specific examples thereof include “DA-7301” manufactured by Kashiwagi Chemical Co., Ltd., “Disperbyk-101 (polyamideamine phosphate)” manufactured by BYK Chemie, 107 (carboxylic acid).
- Ester 110 (copolymer containing acid group), 130 (polyamide), 161, 162, 163, 164, 165, 166, 170 (polymer copolymer) ”,“ BYK-P104, P105 (high molecular weight) Unsaturated polycarboxylic acid), “EFKA 4047, 4050 to 4010 to 4165 (polyurethane type), EFKA 4330 to 4340 (block copolymer), 4400 to 4402 (modified polyacrylate), 5010 (polyesteramide), 5765 (manufactured by EFKA) High molecular weight polycarboxylate), 6220 (fatty acid poly) Steal), 6745 (phthalocyanine derivative), 6750 (azo pigment derivative), “Ajisper PB821, PB822, PB880, PB881” manufactured by Ajinomoto Fan Techno Co., “Floren TG-710 (urethane oligomer)” manufactured by Kyoeisha Chemical Co., Ltd., “Poly
- Disperse Aid 9100 Polymer dispersants such as Disperse Aid 9100, manufactured by ADEKA Corporation “Adeka Pluronic L31, F38, L42, L44, L61, L64, F68, L72, P95, F77, P84, F87, P94, L101, P103, F108, L121, P-123 ”,“ Ionet (trade name) S-20 ”manufactured by Sanyo Chemical Co., Ltd., and the like.
- Disperse Aid 9100 manufactured by ADEKA Corporation “Adeka Pluronic L31, F38, L42, L44, L61, L64, F68, L72, P95, F77, P84, F87, P94, L101, P103, F108, L121, P-123 ”,“ Ionet (trade name) S-20 ”manufactured by Sanyo Chemical Co., Ltd., and the like.
- Dispersing agents may be used alone or in combination of two or more. In the present invention, it is particularly preferable to use a combination of a pigment derivative and a polymer dispersant.
- the dispersant of the present invention may be used in combination with an alkali-soluble resin together with a terminal-modified polymer, a graft polymer, or a block polymer having an anchor site to the pigment surface.
- Alkali-soluble resins include (meth) acrylic acid copolymer, itaconic acid copolymer, crotonic acid copolymer, maleic acid copolymer, partially esterified maleic acid copolymer, etc., and carboxylic acid in the side chain.
- the acid cellulose derivative examples include a resin having a hydroxyl group modified with an acid anhydride, and a (meth) acrylic acid copolymer is particularly preferable.
- a resin having a hydroxyl group modified with an acid anhydride examples include a (meth) acrylic acid copolymer is particularly preferable.
- An alkali-soluble resin containing is also preferred.
- the content of the dispersant in the colored radiation-sensitive composition is preferably 1 to 80 parts by weight, more preferably 5 to 70 parts by weight, with respect to 100 parts by weight of the pigment. More preferably.
- the amount used is preferably in the range of 5 to 100 parts in terms of mass with respect to 100 parts by mass of the pigment, and in the range of 10 to 80 parts. It is more preferable that When the dispersant and the pigment derivative are used in combination, the amount of the pigment derivative used is preferably in the range of 1 to 30 parts, more preferably 3 to 20 parts, in terms of mass, with respect to 100 parts by mass of the pigment. 15 parts is particularly preferred.
- the concentration of the colorant containing the dye and the pigment with respect to the total solid content of the colored radiation-sensitive composition is 50 from the viewpoint of curing sensitivity and color density.
- the content is preferably at least mass%, more preferably at least 60 mass%, and even more preferably at least 70 mass%.
- concentration of the coloring agent with respect to the total solid of a coloring radiation sensitive composition is 90 mass% or less, and it is more preferable that it is 85 mass% or less.
- the concentration of the pigment with respect to the total solid content of the colored radiation-sensitive composition is preferably 25% by mass or more, and 35% by mass or more. Is more preferable, and it is more preferable that it is 45 mass% or more. Moreover, it is preferable that the density
- the composition of the present invention may contain various surfactants from the viewpoint of further improving coatability.
- various surfactants such as a fluorine-based surfactant, a nonionic surfactant, a cationic surfactant, an anionic surfactant, and a silicone-based surfactant can be used.
- the resin E mentioned above is not contained in the said surfactant.
- fluorosurfactant examples include Megafac F171, F172, F173, F176, F176, F177, F141, F142, F143, F144, R30, F437, F475, F479, F482, F554, F780, F780, F781 (above DIC Corporation), Florard FC430, FC431, FC171 (above, Sumitomo 3M Limited), Surflon S-382, SC-101, Same SC-103, Same SC-104, Same SC-105, Same SC1068, Same SC-381, Same SC-383, Same S393, Same KH-40 (manufactured by Asahi Glass Co., Ltd.), PF636, PF656, PF6320 PF6520, PF7002 (manufactured by OMNOVA), and the like.
- nonionic surfactant examples include glycerol, trimethylolpropane, trimethylolethane, and ethoxylates and propoxylates thereof (for example, glycerol propoxylate, glycerol ethoxylate, etc.), polyoxyethylene lauryl ether, polyoxyethylene Stearyl ether, polyoxyethylene oleyl ether, polyoxyethylene octylphenyl ether, polyoxyethylene nonylphenyl ether, polyethylene glycol dilaurate, polyethylene glycol distearate, sorbitan fatty acid ester (Pluronic L10, L31, L61, L62 manufactured by BASF, 10R5, 17R2, 25R2, Tetronic 304, 701, 704, 901, 904, 150R1, Onin D-6112-W (produced by Takemoto Oil & Fat Co., Ltd.), SOLSPERSE 20000 (manufactured by Nippon Lubrizol Co., Ltd.)), and the like.
- cationic surfactant examples include phthalocyanine derivatives (trade name: EFKA-745, manufactured by Morishita Sangyo Co., Ltd.), organosiloxane polymer KP341 (manufactured by Shin-Etsu Chemical Co., Ltd.), (meth) acrylic acid ( Co) polymer polyflow no. 75, no. 90, no. 95 (manufactured by Kyoeisha Chemical Co., Ltd.), W001 (manufactured by Yusho Co., Ltd.) and the like.
- anionic surfactant examples include W004, W005, W017 (manufactured by Yusho Co., Ltd.) and the like.
- silicone surfactant examples include “Toray Silicone DC3PA”, “Toray Silicone SH7PA”, “Tore Silicone DC11PA”, “Tore Silicone SH21PA”, “Tore Silicone SH28PA”, “Toray Silicone” manufactured by Toray Dow Corning Co., Ltd.
- Surfactant may be used individually by 1 type and may use 2 or more types together.
- the content of the surfactant is preferably 0.001% by mass to 2.0% by mass with respect to the total mass of the composition of the present invention. 005% by mass to 1.0% by mass is more preferable.
- the composition of the present invention may further contain a photoacid generator (acid generator) that is a compound that generates an acid upon irradiation with radiation.
- a photoacid generator that is a compound that generates an acid upon irradiation with radiation.
- Z in the group is an oxetanyl group, an epoxy group, or hydroxymethyl.
- these groups are easily decomposed and crosslinked by the acid action generated by the photogenerator.
- the photoacid generator is not particularly limited, and a known photoacid generator can be used as appropriate, but a compound that generates an organic acid such as sulfonic acid, bis (alkylsulfonyl) imide, tris (alkylsulfonyl) methide, and the like. Etc.
- the photoacid generator is in the form of a low molecular compound, the molecular weight is preferably 3000 or less, more preferably 2000 or less, and even more preferably 1000 or less.
- paragraphs [0168] to [0214] of JP-A-2015-138232 can be referred to, the contents of which are incorporated herein.
- a photo-acid generator may be used individually by 1 type, and may use 2 or more types together.
- the content of the photoacid generator is preferably 0.1 to 50% by mass based on the total solid content of the composition of the present invention, 0.5 More preferred is 40% by mass.
- composition of the present invention in addition to the essential components and optional components described above, other components may be appropriately selected according to the purpose as long as the effects of the present invention are not impaired.
- other components that can be used in combination include a binder polymer, a dispersant, a sensitizer, a crosslinking agent, a curing accelerator, a filler, a thermosetting accelerator, a thermal polymerization inhibitor, a plasticizer, an ultraviolet absorber, and a silane coupling.
- adhesion promoters to the substrate surface and other auxiliaries for example, conductive particles, fillers, antifoaming agents, flame retardants, leveling agents, peeling accelerators, antioxidants, perfumes, etc.
- composition of the present invention is preferably filtered using a filter for the purpose of removing foreign substances and reducing defects.
- a filter used for filter filtration if it is a filter conventionally used for the filtration use etc., it can use without being specifically limited.
- filter materials include: fluororesins such as PTFE (polytetrafluoroethylene); polyamide resins such as nylon-6 and nylon-6, 6; polyolefin resins such as polyethylene and polypropylene (PP) (high density, super Including high molecular weight); Among these materials, polypropylene (including high density polypropylene) is preferable.
- the pore size of the filter is not particularly limited, but is, for example, about 0.01 to 20.0 ⁇ m, preferably about 0.01 to 5 ⁇ m, and more preferably about 0.01 to 2.0 ⁇ m. By setting the pore diameter of the filter in the above range, fine particles can be more effectively removed and turbidity can be further reduced.
- the pore size of the filter can refer to the nominal value of the filter manufacturer.
- a commercially available filter for example, it can be selected from various filters provided by Nippon Pole Co., Ltd., Advantech Toyo Co., Ltd., Japan Entegris Co., Ltd. (formerly Japan Microlith Co., Ltd.) or KITZ Micro Filter Co., Ltd. .
- a highly pure thing is used as a raw material used for the colored radiation sensitive composition of this invention. Mixing and generation of impurities that affect performance such as particles, metal impurities, moisture, and peroxides can be suppressed.
- slit coating As a method for applying the composition of the present invention on the support, various methods such as slit coating, ink jet method, spin coating, spray coating, cast coating, roll coating, and screen printing can be used. Of these, slit coating, spin coating, and spray coating are preferred because the thickness of the colored radiation-sensitive composition layer is uniform. Moreover, when the lower surface of the colored photosensitive composition layer is not flat, spray coating or an ink jet method is preferable from the viewpoint of uniform film thickness.
- the composition of the present invention When the composition of the present invention is applied by ink jet, it preferably has physical properties suitable for application to an ink jet recording apparatus. That is, when the composition of the present invention is used in an ink jet recording method, the ink viscosity at the temperature at the time of ejection is preferably 100 mPa ⁇ s or less, more preferably 50 mPa ⁇ s or less in consideration of ejection properties. Preferably, it is preferable to determine by adjusting the composition ratio as appropriate so as to be in the above range. The viscosity of the composition under an environment of 25 ° C.
- room temperature is preferably 0.5 mPa ⁇ s to 200 mPa ⁇ s, more preferably 1 mPa ⁇ s to 100 mPa ⁇ s, and further preferably 2 mPa ⁇ s. It is 50 mPa ⁇ s or less.
- the surface tension of the composition of the present invention is preferably 20 mN / m to 40 mN / m, more preferably 23 mN / m to 35 mN / m.
- it is preferably 20 mN / m or more from the viewpoint of dripping suppression, and 35 mN / m or less is preferable from the viewpoint of adhesion and affinity with the substrate.
- the method for producing a colored layer of the present invention comprises a step a in which a colored radiation-sensitive composition layer is formed using the composition of the present invention described above, and the colored radiation-sensitive composition layer is patterned through a mask. And a step c of treating the exposed colored radiation-sensitive composition layer to form a colored layer, wherein the step c uses a developer containing an organic solvent. It is a manufacturing method of a colored layer which is a process of performing any one process among process c1 to process, and process c2 developed using alkaline aqueous solution, and then performing the other process.
- each process with which the manufacturing method of this invention is provided is demonstrated.
- a colored radiation-sensitive composition layer is formed using the composition of the present invention.
- a colored radiation-sensitive composition layer is formed by, for example, applying the composition of the present invention to a substrate or the like.
- the substrate for example, a photoelectric conversion element substrate or a silicon substrate in a CCD (Charge-Coupled Device) or CMOS (Complementary Metal Oxide Semiconductor) used for a solid-state imaging device; non-alkali glass, soda glass used for a liquid crystal display device, etc. Pyrex (registered trademark) glass, quartz glass, and those obtained by attaching a transparent conductive film thereto.
- a black matrix for isolating each pixel is formed on these substrates.
- an undercoat layer may be provided on these substrates, if necessary, for improving adhesion with the upper layer, preventing diffusion of substances, or flattening the substrate surface.
- the method for applying the composition of the present invention include various coating methods such as slit coating, inkjet method, spin coating, cast coating, roll coating, and screen printing.
- the thickness of the colored radiation-sensitive composition layer is preferably from 0.1 ⁇ m to 10 ⁇ m, more preferably from 0.2 ⁇ m to 5 ⁇ m, and even more preferably from 0.2 ⁇ m to 3 ⁇ m.
- the colored radiation-sensitive composition layer may be dried (pre-baked) as necessary, and the pre-baking is performed in a temperature environment of 50 ° C. to 140 ° C. using a hot plate, oven, etc. for 10 seconds to It can be performed for 300 seconds.
- step b the colored radiation-sensitive composition layer formed in step a is exposed in a pattern through a mask.
- an exposure apparatus such as a stepper is used to perform pattern exposure through a mask having a predetermined mask pattern.
- radiation light
- ultraviolet rays such as g-line and i-line are particularly preferable (particularly preferably i-line).
- Irradiation dose is preferably 30 ⁇ 1500mJ / cm 2, more preferably 50 ⁇ 1000mJ / cm 2, more preferably 80 ⁇ 500mJ / cm 2.
- Step c is a step of forming the colored layer by processing the colored radiation-sensitive composition layer exposed in step b, and a step c1 of processing using a developer containing an organic solvent, and an alkali.
- this step one of the steps c2 of developing using the aqueous solution is performed, and then the other step is performed.
- alkali development by developing with an aqueous alkali solution (alkali development), the unexposed portion of the colored radiation-sensitive composition layer is eluted into the aqueous alkaline solution, and the photocured exposed portion remains as a colored layer.
- a hydrophobic component other than the alkali-soluble resin C does not elute and can be a residue, but a developer containing an organic solvent before and after alkali development.
- organic development By carrying out the treatment using (which is also referred to as “organic development” for the sake of convenience), the hydrophobic components in the unexposed areas are eluted into the organic solvent, and the generation of residues is suppressed.
- the order of step c1 (organic development) and step c2 (alkali development) is not particularly limited.
- a hydrophobic component for example, resin E
- a developer containing an organic solvent (hereinafter also referred to as “organic developer”) is used.
- the vapor pressure of the developer containing an organic solvent is preferably 5 kPa or less, more preferably 3 kPa or less, and further preferably 2 kPa or less at 20 ° C.
- organic solvent contained in the organic developer various organic solvents are widely used and are not particularly limited.
- the solvent include a hydrogen-based solvent.
- the ester solvent is a solvent having an ester group in the molecule.
- a ketone solvent is a solvent having a ketone group in the molecule.
- the alcohol solvent is a solvent having an alcoholic hydroxyl group in the molecule.
- An amide solvent is a solvent having an amide group in the molecule.
- the ether solvent is a solvent having an ether bond in the molecule.
- diethylene glycol monomethyl ether corresponds to an alcohol solvent and an ether solvent in the above classification.
- the hydrocarbon solvent is a hydrocarbon solvent having no substituent.
- ketone solvents include 1-octanone, 2-octanone, 1-nonanone, 2-nonanone, acetone, 2-heptanone (methyl amyl ketone), 4-heptanone, 1-hexanone, 2-hexanone, diisobutyl ketone, Examples include cyclopentanone, cyclohexanone, methylcyclohexanone, phenylacetone, methylethylketone, methylisobutylketone, acetylacetone, acetonylacetone, ionone, diacetylalcohol, acetylcarbinol, acetophenone, methylnaphthylketone, isophorone, propylene carbonate, etc. it can.
- ester solvent examples include methyl acetate, butyl acetate, ethyl acetate, isopropyl acetate, pentyl acetate, isopentyl acetate, amyl acetate, isoamyl acetate, propylene glycol monomethyl ether acetate (PGMEA), ethylene glycol monoethyl ether acetate, diethylene glycol mono Butyl ether acetate, diethylene glycol monoethyl ether acetate, ethyl-3-ethoxypropionate, 3-methoxybutyl acetate, 3-methyl-3-methoxybutyl acetate, methyl formate, ethyl formate, butyl formate, propyl formate, ethyl lactate, butyl lactate Propyl lactate, butyl butanoate, methyl 2-hydroxyisobutyrate, isobutyl isobutyrate, butyl propionate and the like.
- the alcohol solvents include methyl alcohol, ethyl alcohol, n-propyl alcohol, isopropyl alcohol, n-butyl alcohol, sec-butyl alcohol, tert-butyl alcohol, isobutyl alcohol, n-hexyl alcohol, n-heptyl alcohol, alcohols such as n-octyl alcohol and n-decanol; glycol solvents such as ethylene glycol, diethylene glycol and triethylene glycol; ethylene glycol monomethyl ether, propylene glycol monomethyl ether (also known as 1-methoxy-2-propanol), ethylene glycol mono Ethyl ether, propylene glycol monoethyl ether, diethylene glycol monomethyl ether, triethylene glycol And the like can be given; monoethyl ether, glycol ether solvents such as methoxymethyl butanol.
- ether solvent examples include the above glycol ether solvents, dioxane, tetrahydrofuran and the like.
- amide solvents include N-methyl-2-pyrrolidone, N, N-dimethylacetamide, N, N-dimethylformamide, hexamethylphosphoric triamide, 1,3-dimethyl-2-imidazolidinone and the like.
- hydrocarbon solvent examples include aromatic hydrocarbon solvents such as toluene and xylene, and aliphatic hydrocarbon solvents such as pentane, hexane, octane and decane.
- the organic developer is at least one selected from the group consisting of a ketone solvent, an ester solvent, an alcohol solvent, an ether solvent, and a hydrocarbon solvent because of the better residue generation.
- a developer containing a seed solvent is preferable, and a developer containing at least one solvent selected from the group consisting of a ketone solvent, an ester solvent, and an ether solvent is more preferable.
- the organic solvent contained in the organic developer preferably does not contain an organic chlorine compound such as 1,1,1-trichloroethane (non-organic chlorine compound). It is because the heat resistance of the colored layer obtained may deteriorate when the organic chlorine compound acts on the colorant.
- an organic chlorine compound such as 1,1,1-trichloroethane (non-organic chlorine compound). It is because the heat resistance of the colored layer obtained may deteriorate when the organic chlorine compound acts on the colorant.
- the organic solvent used in the developer may be used by mixing a plurality of types, or may be used by mixing with a solvent other than the above or water.
- the water content of the developer as a whole is preferably 30% by mass or less, more preferably less than 10% by mass, substantially containing water. More preferably not.
- the concentration of the organic solvent in the developer is preferably 50% by mass or more, more preferably 70% by mass or more, still more preferably 95% by mass or more, and particularly preferably. Is a case consisting essentially of an organic solvent.
- the case where it consists only of an organic solvent includes the case where a trace amount surfactant, antioxidant, a basic compound, a stabilizer, an antifoamer, etc. are contained.
- the organic solvent in the developer containing the organic solvent can also be defined using an SP value (Solubility Parameter).
- SP value Solubility Parameter
- the SP value of the organic solvent for example, the SP value described in VII / 675 to 714 of “POLYMER HANDBOOK FOURTH EDITION Volume 2” (more specifically, the SP value described in Table 7) can be used.
- the SP value is preferably 15.1 to 18.9, or 23.1 to 42.0, more preferably 15.1 to 18.0, or 26.0 to 42.0, 1 to 17.5 or 30.0 to 42.0 is more preferable, and 15.7 to 17.5 or 30.0 to 42.0 is particularly preferable.
- the compatibility between the organic solvent and the dye is prevented from becoming too good, and the loss of the dye from the cured portion occurs. Can be prevented. Further, by setting the SP value of the organic solvent to 15.1 or more and 42.0 or less, the affinity between the organic solvent and the dye can be improved and the developability can be improved. Moreover, the developability of an unexposed part can be made more favorable by making SP value of an organic solvent into 15.7 or more.
- a nitrogen-containing compound may be contained in the developer containing an organic solvent.
- the nitrogen-containing compound for example, the description in paragraphs [0042] to [0063] of JP2013-011833A can be referred to, and the contents thereof are incorporated in the present specification.
- a processing method for example, a method in which a substrate is immersed in a tank filled with a developer for a predetermined time (dip method), a developer is raised on the surface of the substrate by surface tension, and is developed by standing for a certain time.
- Method paddle method
- spray method method of spraying developer on the substrate surface
- Dynamic dispensing method Dynamic dispensing method
- the processing time is not particularly limited as long as the colored layer in the unexposed area is sufficiently dissolved, and is usually 10 seconds to 300 seconds. Preferably, it is 20 seconds to 120 seconds.
- the temperature of the developer is preferably from 0 ° C to 50 ° C, more preferably from 15 ° C to 35 ° C.
- the vapor pressure of the rinsing liquid (the vapor pressure as a whole in the case of a mixed solvent) is preferably 0.05 kPa or more and 5 kPa or less, more preferably 0.1 kPa or more and 5 kPa or less, and 0.12 kPa or more at 20 ° C. 3 kPa or less is more preferable.
- the vapor pressure of the rinse liquid By setting the vapor pressure of the rinse liquid to 0.05 kPa or more and 5 kPa or less, the temperature uniformity in the wafer surface is improved, and further, the swelling due to the penetration of the rinse solution is suppressed, and the dimensional uniformity in the wafer surface. Improves.
- the rinsing liquid various organic solvents are used. At least one organic solvent selected from hydrocarbon solvents, ketone solvents, ester solvents, alcohol solvents, amide solvents and ether solvents is used. It is preferable to use a rinse solution containing Regarding the rinsing process, for example, paragraphs [0045] to [0054] of Japanese Patent Application Laid-Open No. 2010-217884 can be referred to, and the contents thereof are incorporated in the present specification.
- the development method in the alkali development in step c2 may be any of a dip method, a shower method, a spray method, a paddle method, etc., and a swing method, a spin method, an ultrasonic method, or the like may be combined therewith. In addition, it is possible to prevent uneven development by previously moistening the surface to be developed with water or the like before contact with the developer.
- the alkaline aqueous solution that is the developer used in step c2 is preferably an organic alkali developer that does not cause damage to the underlying imaging device and circuit.
- the development temperature is usually 20 ° C. to 30 ° C., and the development time is, for example, 20 seconds to 90 seconds.
- the process of shaking off the developer every 60 seconds and further supplying a new developer may be repeated several times.
- the alkaline agent used in the developer include ammonia water, ethylamine, diethylamine, dimethylethanolamine, tetramethylammonium hydroxide, tetraethylammonium hydroxide, choline, pyrrole, piperidine, 1,8-diazabicyclo- [5, 4, Organic alkaline compounds such as 0] -7-undecene, and these alkaline agents are diluted with pure water so that the concentration is 0.001 to 10% by mass, preferably 0.01 to 1% by mass.
- An alkaline aqueous solution is preferably used as the developer.
- an inorganic alkali may be used for the developer, and as the inorganic alkali, for example, sodium hydroxide, potassium hydroxide, sodium carbonate, sodium hydrogencarbonate, sodium oxalate, sodium metaoxalate and the like are preferable.
- the developing solution which consists of such alkaline aqueous solution, generally it wash
- the post-baking is a heat treatment after development for complete curing, and a heat curing treatment is usually performed at 100 ° C. to 240 ° C., preferably 200 ° C. to 240 ° C.
- the coating film after development is continuously or batch-typed by using heating means such as a hot plate, a convection oven (hot air circulation dryer), and a high-frequency heater so as to satisfy the above conditions. Can be done by.
- the application of the patterned colored layer (colored pattern) obtained by the production method of the present invention is not particularly limited, and for example, it can be used as a light-shielding film or a color filter provided in a solid-state imaging device.
- a solid-state imaging device mounted on a digital camera, a mobile phone with a camera, a smartphone, or the like includes a photographing lens and a CCD (charge coupled device) or CMOS (complementary metal oxide film) disposed behind the photographing lens.
- a solid-state imaging device such as a semiconductor) and a circuit board on which the solid-state imaging device is mounted.
- noise may be generated due to reflection of visible light. Therefore, noise generation is suppressed by providing a light shielding film in the solid-state imaging device.
- black pigments such as titanium black, are used as a coloring agent contained in the composition of this invention, for example.
- Color filters which are indispensable components for solid-state imaging devices, are formed with colored areas of multiple hues, and are usually formed with colored areas (colored patterns) of at least red, green, and blue. Is done.
- a method for forming a colored pattern first, in the first hue, a colored radiation-sensitive composition having any one of red, green and blue colorants is applied, exposed and developed. After forming the coloring pattern of one hue, the same processing is repeated in the second hue and the third hue.
- the thickness of the colored layer is not particularly limited.
- the thickness is preferably 0.2 to 25 ⁇ m, more preferably 1.0 to 10 ⁇ m.
- the thickness of the colored layer is, for example, 2.0 ⁇ m or less, preferably 1.5 ⁇ m or less, more preferably 0.2 to 1.5 ⁇ m, and more preferably 0.2 to 1. 2 ⁇ m is more preferable.
- the pattern width of the colored layer is preferably 2.5 ⁇ m or less, more preferably 2.0 ⁇ m or less, and particularly preferably 1.7 ⁇ m or less.
- the solid-state imaging device of the present invention includes a colored layer (hereinafter also referred to as “colored layer of the present invention”) obtained by the production method of the present invention.
- the configuration of the solid-state imaging device of the present invention is not particularly limited as long as it includes the colored layer of the present invention and functions as a solid-state imaging device, and examples thereof include the following configurations.
- the support has a transfer electrode made of a plurality of photodiodes and polysilicon constituting a light receiving area of a solid-state imaging device (CCD image sensor, CMOS image sensor, etc.).
- the device has a condensing means (for example, a microlens, etc., the same applies hereinafter) on the device protective layer and below the color filter (on the side close to the support), and a constitution having the condensing means on the color filter There may be.
- a condensing means for example, a microlens, etc., the same applies hereinafter
- the colored layer of the present invention can be used for image display devices such as liquid crystal display devices and organic electroluminescence display devices.
- display devices For the definition of display devices and details of each display device, refer to, for example, “Electronic Display Device (Akio Sasaki, Kogyo Kenkyukai, 1990)”, “Display Device (Junsho Ibuki, Sangyo Tosho) Issued in 1989).
- the liquid crystal display device is described, for example, in “Next-generation liquid crystal display technology (edited by Tatsuo Uchida, Industrial Research Co., Ltd., published in 1994)”.
- the liquid crystal display device to which the present invention can be applied is not particularly limited, and can be applied to, for example, various types of liquid crystal display devices described in the “next generation liquid crystal display technology”.
- the color filter in the present invention may be used for a color TFT (Thin Film Transistor) type liquid crystal display device.
- the color TFT liquid crystal display device is described in, for example, “Color TFT liquid crystal display (issued in 1996 by Kyoritsu Publishing Co., Ltd.)”.
- the present invention relates to a liquid crystal display device with a wide viewing angle, such as a horizontal electric field driving method such as IPS (In Plane Switching), a pixel division method such as MVA (Multi-domain Vertical Alignment), and a super-twist neutral (STN).
- IPS In Plane Switching
- MVA Multi-domain Vertical Alignment
- STN super-twist neutral
- the color filter in the present invention can be used for a bright and high-definition COA (Color-filter On Array) system.
- COA Color-filter On Array
- the required characteristics for the color filter require the required characteristics for the interlayer insulating film, that is, the low dielectric constant and the resistance to the peeling liquid, in addition to the normal required characteristics as described above. Sometimes. Since the color filter of the present invention is excellent in light resistance and the like, a COA type liquid crystal display device having high resolution and excellent long-term durability can be provided.
- a resin film may be provided on the color filter layer.
- the liquid crystal display device of the present invention includes various members such as an electrode substrate, a polarizing film, a retardation film, a backlight, a spacer, and a viewing angle guarantee film in addition to the color filter of the present invention.
- the color filter of the present invention can be applied to a liquid crystal display device composed of these known members.
- these components for example, “'94 Liquid Crystal Display Peripheral Materials / Chemicals Market (Kentaro Shima CMC 1994)”, “2003 Liquid Crystal Related Markets Current Status and Future Prospects (Volume 2)” Fuji Chimera Research Institute, Ltd., published in 2003) ”.
- backlighting SID meeting Digest 1380 (2005) (A. Konno et.al), Monthly Display December 2005, pages 18-24 (Yasuhiro Shima), pages 25-30 (Takaaki Yagi), etc. Are listed.
- Neostan U-600 (Nitto Kasei Co., Ltd.), 5.7 g of 2-isocyanatoethyl methacrylate and 0.05 g of p-methoxyphenol were added, and the atmosphere was kept at 80 ° C. for 24 hours under a nitrogen atmosphere. Heated. The disappearance of the isocyanate group was confirmed by NMR measurement. After allowing to cool, the mixture was added dropwise to a mixed solution of 100 mL of methanol and 200 mL of ion-exchanged water, and 17.9 g of Resin (E-9) was obtained by collecting the resulting solid. The weight average molecular weight (Mw) of the resin (E-9) was 16,000.
- the weight average molecular weights (Mw) of the synthesized resins (E-1) to (E-9) are summarized in Table 1 below.
- ⁇ Preparation of pigment dispersion> In accordance with Table 2 below, a mixed solution consisting of 40 parts of pigment, 5 parts of pigment derivative, 60 parts of a propylene glycol monomethyl ether acetate solution of polymer dispersant (18 parts in solid conversion), and 300 parts of propylene glycol monomethyl ether acetate was added to a bead mill. A pigment dispersion was prepared by mixing and dispersing for 3 hours using (zirconia beads 0.3 mm diameter). In addition, when using 2 types of pigments together, mass ratio was 70/30. The following pigment derivative A was used as the pigment derivative, and the following polymer dispersant A was used as the polymer dispersant.
- PR254, PG36, PG58, PY139, PB15: 6, and PV23 are respectively C.I. I. Pigment red 254, C.I. I. Pigment green 36, C.I. I. Pigment green 58, C.I. I. Pigment yellow 139, C.I. I. Pigment Blue 15: 6. Further, 13M-T manufactured by Mitsubishi Materials was used as titanium black, and Nexex 35 manufactured by Degussa was used as carbon black.
- composition of resist solution for undercoat layer Components of the following composition were mixed and dissolved to prepare an undercoat layer resist solution.
- Solvent propylene glycol monomethyl ether acetate (PGMEA) 19.20 parts
- Solvent ethyl lactate 36.67 parts
- PGMEA solution dipentaerythritol hexaacrylate (KAYARAD DPHA (manufactured by Nippon Kayaku Co., Ltd.)
- Polymerization inhibitor 0.0061 part of p-methoxyphenol
- Fluorine surfactant F-475, 0.83 part manufactured by DIC ⁇
- Photopolymerization initiator photopolymerization initiator based on trihalomethyltria
- compositions of Examples 1 to 20 and Comparative Example 1 ⁇ Preparation of colored radiation-sensitive compositions (compositions of Examples 1 to 20 and Comparative Example 1)> The following components were mixed, dispersed, dissolved, and filtered using a 0.45 ⁇ m nylon filter to obtain compositions of Examples 1 to 20 and Comparative Example 1.
- I-1) is IRGACURE (registered trademark) -OXE01
- I-2) is IRGACURE (registered trademark) -OXE02
- I-3) is IRGACURE (registered trademark) -379
- I-4) DAROCUR (registered trademark) -TPO (all of which are manufactured by BASF).
- the silicon wafer on which the colored pattern is formed is fixed to the horizontal rotary table by a vacuum chuck method, and the silicon wafer substrate is rotated at a rotational speed of 50 r. p. m. While being rotated, pure water was supplied from the upper side of the rotation center in a shower form to perform a rinsing treatment, and then spray-dried.
- a monochromatic color filter having a colored pattern formed from the colored radiation-sensitive composition of Example or Comparative Example was produced. Thereafter, the size of the colored pattern was measured using a length measuring SEM (scanning electron microscope) “S-9260A” (manufactured by Hitachi High-Technologies). The exposure amount at which the pattern size was 1.0 ⁇ m was determined as the optimum exposure amount.
- Pattern linearity 20 colored patterns were observed using a scanning electron microscope (magnification 10,000 times), and pattern linearity was evaluated based on the following criteria. If it is A or B, it can be evaluated that deterioration of the pattern linearity due to the generation of the residue is suppressed.
- C Raggedness was observed in the pattern having a line width of 1.0 ⁇ m, and the linearity was poor.
- a colored radiation-sensitive composition layer having a dry film thickness of 1 ⁇ m was formed on an undercoat layer of a silicon wafer with an undercoat layer, and then the entire surface of the substrate was 200 mJ / cm 2 (illuminance 20 mW / cm 2 ) exposure. Thereafter, the silicon wafer substrate on which the exposed colored radiation-sensitive composition layer is formed is placed on a horizontal rotary table of a spin shower developing machine (DW-30 type, manufactured by Chemtronics) and described in Table 2. Paddle development was performed at 23 ° C. for 60 seconds using the above organic solvent. Next, paddle development was performed for 60 seconds in a 23 ° C.
- the obtained colored radiation-sensitive composition was applied on a glass substrate so that the dry film thickness was 0.6 ⁇ m, and the substrate surface (the surface on which the colored radiation-sensitive composition was not applied) After heating for 1 hour on a hot plate at 260 ° C. so that it contacts, the color difference ( ⁇ E * ab value) before and after heating is measured with a chromaticity meter MCPD-1000 (manufactured by Otsuka Electronics). Evaluated. A smaller ⁇ E * ab value indicates better heat resistance.
- Examples 1 to 20 when Examples 1 to 20 are compared, PGMEA, cyclohexanone, cyclopentanone, and 1-methoxy-2- are used as organic solvents rather than Examples 6, 7, 12, and 13 using ethylene glycol or decane as organic solvents.
- the colored layers were less reflective in Examples 9 to 20 using Resin E than to Resins 1 to 8 not using Resin E.
- Examples using other resins E are more preferable than Examples 10 to 12 using resins (E-2) to (E-4) as the resin E.
- Examples 16 to 20 using the resins (E-8), (E-9) or Megafac RS-72-K were further reduced in reflection.
- Example 18-1 Development was performed in the same manner as in Example 18 except that the order of organic development and alkali development using CD-2000 was changed. As a result, although the development speed was slightly slow, the level of residue equivalent to that in Example 18 could be achieved by setting the paddle time to 90 seconds.
- Example 18-2 The organic solvent used in the development processing was changed from 1-methoxy-2-propanol to a mixed solvent of 1-methoxy-2-propanol and cyclohexanone (mass ratio 1: 1), and was the same as in Example 18. As a result, evaluation results equivalent to those in Example 18 were obtained.
- Example 2 Development was performed in the same manner as in Example 18 except that the alkali development treatment using CD-2000 was not performed. As a result, the residue is 100 or more, the pattern linearity is C, the surface roughness is 50 nm or more, the number of defects is 2000 or more, the heat resistance is 4.0, and the reflectance is 15%. there were.
Abstract
Description
例えば、特許文献1には、着色層(着色パターン)を形成する方法として、「…着色感放射線性組成物を基板上に付与して、着色感放射線性組成物層を形成する工程と、…着色感放射線性組成物層をパターン状に露光する工程と、露光後の…着色感放射線性組成物層を現像して着色パターンを形成する工程と、を有する」方法が開示されている([請求項11])。このとき、現像においては、「アルカリ現像処理」を行うことによって、未露光部を現像液に溶出させ、露光部を残存させる([0236])。
本発明者らが、従来の方法によって着色層を形成したところ、残渣の発生の抑制が不十分な場合があることが知見された。
[1]着色剤A、重合性化合物B、アルカリ可溶性樹脂C、および、光重合開始剤Dを含有する着色感放射線性組成物を用いて着色感放射線性組成物層を形成する工程aと、上記着色感放射線性組成物層を、マスクを介してパターン状に露光する工程bと、上記露光された上記着色感放射線性組成物層を処理して、着色層を形成する工程cと、を備え、上記工程cが、有機溶剤を含む現像液を用いて処理する工程c1、および、アルカリ水溶液を用いて現像する工程c2のうちいずれか一方の工程を実施して、その後他方の工程を実施する工程である、着色層の製造方法。
[2]上記有機溶剤を含む現像液が、有機溶剤を95質量%以上含む、上記[1]に記載の着色層の製造方法。
[3]上記着色感放射線性組成物が、さらに、下記一般式(1)で表される基を有する樹脂Eを含有する、上記[1]または[2]に記載の着色層の製造方法。
*-X1-Y ・・・ (1)
一般式(1)中、X1は単結合または2価の連結基を表す。Yはアルキル基またはシリル基を表す。*は結合位置を表す。
[4]上記樹脂Eが、さらに、下記一般式(2)で表される基を有する、上記[3]に記載の着色層の製造方法。
*-X2-Z ・・・ (2)
一般式(2)中、X2は単結合または2価の連結基を表す。Zは(メタ)アクリロイル基、アリル基、ビニル基、オキセタニル基、エポキシ基、および、ヒドロキシメチルアミノ基からなる群から選ばれる少なくとも1種の基を表す。*は結合位置を表す。
[5]上記[1]~[4]のいずれかに記載の着色層の製造方法によって得られた着色層を用いてなるカラーフィルタ。
[6]上記[1]~[4]のいずれかに記載の着色層の製造方法によって得られた着色層を用いてなる遮光膜。
[7]上記[1]~[4]のいずれかに記載の着色層の製造方法によって得られた着色層を有する固体撮像素子。
[8]上記[1]~[4]のいずれかに記載の着色層の製造方法によって得られた着色層を有する画像表示装置。
なお、本願明細書において「~」とはその前後に記載される数値を下限値および上限値として含む意味として使用される。
また、本明細書における基(原子団)の表記において、置換および無置換を記していない表記は置換基を有さないものと共に置換基を有するものをも包含するものである。例えば「アルキル基」とは、置換基を有さないアルキル基(無置換アルキル基)のみならず、置換基を有するアルキル基(置換アルキル基)をも包含するものである。
また、本明細書中において、「(メタ)アクリレート」はアクリレートおよびメタクリレートを表し、「(メタ)アクリル」はアクリルおよびメタクリルを表し、「(メタ)アクリロイル」はアクリロイルおよびメタクリロイルを表す。また、本明細書中において、「単量体」と「モノマー」とは同義である。本発明における単量体は、オリゴマーおよびポリマーと区別され、重量平均分子量が2,000以下の化合物をいう。本明細書中において、重合性化合物とは、重合性官能基を有する化合物のことをいい、単量体であっても、ポリマーであってもよい。重合性官能基とは、重合反応に関与する基をいう。
本発明における「放射線」は、可視光線、紫外線、遠紫外線、電子線、X線等を含むものを意味する。
まず、着色感放射線性組成物層を用いて着色感放射線性組成物層が形成され、その後、パターン状に露光される。着色感放射線性組成物層の露光部においては、光重合開始剤Dの作用により重合性化合物Bが硬化する。そして、アルカリ水溶液を用いた現像(アルカリ現像)によって、未露光部がアルカリ水溶液に溶出し、露光部がパターン状の着色層(着色パターン)として残存する。
このとき、未露光部においては、アルカリ可溶性樹脂Cがアルカリ水溶液に溶出するが、アルカリ可溶性樹脂C以外の疎水的な成分が溶出せずに、残渣となる場合がある。
そこで、本発明の製造方法においては、アルカリ現像の前後に、有機溶剤を含む現像液を用いた処理(以下、便宜的に「有機現像」ともいう)を行なう。これにより、未露光部の疎水的な成分が有機溶剤に溶出し、残渣の発生が抑制されると考えられる。
本発明の製造方法に用いる着色感放射線性組成物(以下、便宜的に、「本発明の着色感放射線性組成物」または「本発明の組成物」ともいう)は、少なくとも、着色剤A、重合性化合物B、アルカリ可溶性樹脂C、および、光重合開始剤Dを含有する。
本発明の組成物は、着色剤A(以下、単に「着色剤」ともいう)を含有する。着色剤を含有することにより、所望色の着色感放射線性組成物が得られる。
有彩色系の顔料としては、従来公知の種々の無機顔料または有機顔料を用いることができる。また、無機顔料であれ有機顔料であれ、高透過率であることが好ましいことを考慮すると、なるべく細かいものの使用が好ましく、ハンドリング性をも考慮すると、上記顔料の平均一次粒子径は、0.01μm~0.1μmが好ましく、0.01μm~0.05mがより好ましい。
C.I.Pigment YELLOW 1,2,3,4,5,6,10,11,12,13,14,15,16,17,18,20,24,31,32,34,35,35:1,36,36:1,37,37:1,40,42,43,53,55,60,61,62,63,65,73,74,77,81,83,86,93,94,95,97,98,100,101,104,106,108,109,110,113,114,115,116,117,118,119,120,123,125,126,127,128,129,137,138,139,147,148,150,151,152,153,154,155,156,161,162,164,166,167,168,169,170,171,172,173,174,175,176,177,179,180,181,182,185,187,188,193,194,199,213,214等、
C.I.Pigment Orange 2,5,13,16,17:1,31,34,36,38,43,46,48,49,51,52,55,59,60,61,62,64,71,73等、
C.I.Pigment Red 1,2,3,4,5,6,7,9,10,14,17,22,23,31,38,41,48:1,48:2,48:3,48:4,49,49:1,49:2,52:1,52:2,53:1,57:1,60:1,63:1,66,67,81:1,81:2,81:3,83,88,90,105,112,119,122,123,144,146,149,150,155,166,168,169,170,171,172,175,176,177,178,179,184,185,187,188,190,200,202,206,207,208,209,210,216,220,224,226,242,246,254,255,264,270,272,279
C.I.Pigment Violet 1,19,23,27,32,37,42
C.I.Pigment Blue 1,2,15,15:1,15:2,15:3,15:4,15:6,16,22,60,64,66,79,80
C.I.Pigment Black 1
これら有機顔料は、単独または色純度を上げるため種々組合せて用いることができる。
本発明の組成物に含有される着色剤として使用できる染料は、特に制限はなく、従来カラーフィルタ用として公知の染料が使用できる。例えば、ピラゾールアゾ系、アニリノアゾ系、トリフェニルメタン系、アントラキノン系、アンスラピリドン系、ベンジリデン系、オキソノール系、ピラゾロトリアゾールアゾ系、ピリドンアゾ系、シアニン系、フェノチアジン系、ピロロピラゾールアゾメチン系、キサテン系、フタロシアニン系、ベンゾピラン系、インジゴ系、ピロメテン系等の染料が使用できる。また、これらの染料の多量体を用いてもよい。
その他、直接染料、塩基性染料、媒染染料、酸性媒染染料、アゾイック染料、分散染料、油溶染料、食品染料、及び/又は、これらの誘導体等も有用に使用することができる。
acid alizarin violet N;acid black 1,2,24,48;acid blue 1,7,9,15,18,23,25,27,29,40~45,62,70,74,80,83,86,87,90,92,103,112,113,120,129,138,147,158,171,182,192,243,324:1;acid chrome violet K;acid Fuchsin;acid green 1,3,5,9,16,25,27,50;acid orange 6,7,8,10,12,50,51,52,56,63,74,95;acid
red 1,4,8,14,17,18,26,27,29,31,34,35,37,42,44,50,51,52,57,66,73,80,87,88,91,92,94,97,103,111,114,129,133,134,138,143,145,150,151,158,176,183,198,211,215,216,217,249,252,257,260,266,274;acid violet 6B,7,9,17,19;acid yellow 1,3,7,9,11,17,23,25,29,34,36,42,54,72,73,76,79,98,99,111,112,114,116,184,243;Food Yellow 3;及びこれらの染料の誘導体が挙げられる。
さらに、顔料と染料を組み合わせて使用してもよい。
また、本発明において使用しうる顔料の二次粒子の粒子径分布(以下、単に「粒子径分布」という。)は、(平均粒子径±100)nmに入る二次粒子が全体の70質量%以上、好ましくは80質量%以上であることが望ましい。なお、本発明においては、粒子径分布は、散乱強度分布を用いて測定する。
本発明においては、必要に応じて、微細であってかつ整粒化された有機顔料を用いることができる。顔料の微細化は、顔料と水溶性有機溶剤と水溶性無機塩類と共に高粘度な液状組成物を調製し、湿式粉砕装置等を使用して、応力を付加して摩砕する工程を経ることによって達成される。
また、少量用いることによって顔料に吸着して、廃水中に流失しない限りにおいては、水溶性が低い、または、水溶性を有しない他の溶剤、例えば、ベンゼン、トルエン、キシレン、エチルベンゼン、クロロベンゼン、ニトロベンゼン、アニリン、ピリジン、キノリン、テトラヒドロフラン、ジオキサン、酢酸エチル、酢酸イソプロピル、酢酸ブチル、ヘキサン、ヘプタン、オクタン、ノナン、デカン、ウンデカン、ドデカン、シクロヘキサン、メチルシクロヘキサン、ハロゲン化炭化水素、アセトン、メチルエチルケトン、メチルイソブチルケトン、シクロヘキサノン、ジメチルホルムアミド、ジメチルスルホキシド、N-メチルピロリドン等を用いてもよい。
顔料の微細化工程に使用する溶剤は、1種のみでもよく、必要に応じて2種類以上を混合して使用してもよい。
微細化工程における水溶性無機塩の使用量は顔料の1~50質量倍であり、多い方が摩砕効果はあるが、より好ましい量は生産性の点から1~10質量倍である。また、水分が1%以下の無機塩類を用いることが好ましい。
微細化工程における水溶性有機溶剤の使用量は、顔料100質量部に対して、50~300質量部が好ましく、100~200質量部がより好ましい。
これら有機顔料は、単独または色純度を上げるため種々組合せて用いることができる。上記組合せの具体例を以下に示す。例えば、赤の顔料として、アントラキノン系顔料、ペリレン系顔料、ジケトピロロピロール系顔料単独またはそれらの少なくとも1種と、ジスアゾ系黄色顔料、イソインドリン系黄色顔料、キノフタロン系黄色顔料又はペリレン系赤色顔料、アントラキノン系赤色顔料、ジケトピロロピロール系赤色顔料と、の混合などを用いることができる。例えば、アントラキノン系顔料としては、C.I.ピグメント・レッド177が挙げられ、ペリレン系顔料としては、C.I.ピグメント・レッド155、C.I.ピグメント・レッド224が挙げられ、ジケトピロロピロール系顔料としては、C.I.ピグメント・レッド254が挙げられ、色再現性の点からC.I.ピグメント・イエロー83、C.I.ピグメント・イエロー139またはC.I.ピグメント・レッド177との混合が好ましい。また、赤色顔料と他顔料との質量比は、100:5~100:80が好ましい。この範囲においては、400nmから500nmの光透過率を抑え、色純度の向上が図れ、且つ、十分な発色力が達成される。特に、上記質量比としては、100:10~100:65の範囲が最適である。なお、赤色顔料同士の組み合わせの場合は、色度に併せて調整することができる。
青色顔料と紫色顔料との質量比は、100:0~100:100が好ましく、より好ましくは100:70以下である。
また、本発明の組成物は、カラーフィルタの着色領域(画素)の形成のみならず、ブラックマトリックスおよび遮光膜などの形成に使用してもよく、ブラックマトリックス形成用組成物および遮光膜形成用組成物などに用いられる黒色、又は赤外線遮光性を有する顔料としては、カーボン、チタンブラック、酸化鉄、酸化チタン、銀錫、銀、タングステン化合物、金属ホウ化物などの他に、酸化チタンなどの金属酸化物を含有する金属混合物等からなる顔料が用いることができる。遮光性に優れる点からは、カーボン、チタンブラック、タングステン化合物、金属ホウ化物が好ましく、さらには感度に優れる点から、チタンブラック、タングステン化合物、金属ホウ化物がより好ましい。
チタンブラック分散物は、色材としてチタンブラックを含有する分散物である。
本発明の組成物にチタンブラックを、予め調製されたチタンブラック分散物として含むことによってチタンブラックの分散性、分散安定性が向上する。
以下、チタンブラックについて説明する。
チタンブラックとは、チタン原子を有する黒色粒子である。好ましくは低次酸化チタンおよび酸窒化チタン等である。チタンブラック粒子は、分散性向上、凝集性抑制などの目的で必要に応じ、表面を修飾することが可能である。酸化ケイ素、酸化チタン、酸化ゲルマニウム、酸化アルミニウム、酸化マグネシウム、酸化ジルコニウムによって被覆することが可能であり、また、特開2007-302836号公報に示されるような撥水性物質を用いた処理も可能である。
本発明の組成物は、タングステン化合物、及び/又は金属ホウ化物を使用できる。
タングステン化合物、及び金属ホウ化物は、赤外線(波長が約800~1200nmの光)に対しては吸収が高く(すなわち、赤外線に対する遮光性(遮蔽性)が高く)、可視光に対しては吸収が低い赤外線遮蔽材である。このため、本発明の組成物は、タングステン化合物、及び/又は金属ホウ化物を含有することによって、赤外領域における遮光性が高く、可視光領域における透光性が高いパターンを形成できる。
また、タングステン化合物、及び金属ホウ化物は、画像形成に用いられる、高圧水銀灯、KrF、ArFなどの露光に用いられる可視域より短波の光に対しても吸収が小さい。このため、後述する重合性化合物、アルカリ可溶性樹脂、及び光重合開始剤と組み合わされることにより、優れたパターンが得られるとともに、パターン形成において、残渣をより抑制できる。
MxWyOz・・・(I)
Mは金属、Wはタングステン、Oは酸素を表す。
0.001≦x/y≦1.1
2.2≦z/y≦3.0
z/yが2.2以上であることにより、材料としての化学的安定性をより向上させることができ、3.0以下であることにより赤外線を十分に遮蔽することができる。
また、酸化タングステン系化合物は、例えば、住友金属鉱山株式会社製のYMF-02などのタングステン微粒子の分散物としても、入手可能である。
以下、本発明の着色感放射線性組成物が含有できる染料を、より詳細に説明する。
染料は、特に制限はなく、従来カラーフィルタ用として公知の染料が使用できる。例えば、染料の単量体及び染料の多量体を用いることができる。具体的には、ピラゾールアゾ系、アニリノアゾ系、トリフェニルメタン系、アントラキノン系、アンスラピリドン系、ベンジリデン系、オキソノール系、ピラゾロトリアゾールアゾ系、ピリドンアゾ系、シアニン系、フェノチアジン系、ピロロピラゾールアゾメチン系、キサテン系、フタロシアニン系、ベンゾピラン系、インジゴ系、ピロメテン系、メチン系等の染料が使用できる。また、これらの染料の多量体を用いてもよい。
また、水又はアルカリ現像を行う場合、現像により光未照射部のバインダー及び/又は染料を完全に除去するという観点では、酸性染料及び/又はその誘導体が好適に使用できる場合がある。
本発明に用いられる染料は、ジピロメテン色素、アゾ色素、アントラキノン色素、トリフェニルメタン色素、キサンテン色素、シアニン色素、スクアリリウム色素、キノフタロン色素、フタロシアニン色素及びサブフタロシアニン色素から選ばれる色素に由来する部分構造を有するものが好ましい。
さらに、本発明に用いられる染料は、部分構造と、重合性基とを有する多量体であることが好ましく、二量体、三量体及びポリマーなどの構造を包含するものが好ましい。
本発明に用いられる染料において、色素に由来する部分構造を構成する上記の各色素は、最大吸収波長が400~780nmの範囲に存在する色素骨格を有することが好ましい。この染料は、本発明の着色感放射線性組成物において、例えば着色剤として機能する。
なお、「色素に由来する部分構造」とは、後述する色素構造を形成しうる具体的な色素(以下、色素化合物とも称する。)から水素原子を除いた、色素多量体連結部(ポリマー鎖またはデンドリマーのコア等)と連結可能である構造を表す。
本発明の着色感放射線性組成物に用いる染料における色素に由来する部分構造(以下、「色素構造」とも称する。)としては、例えば、キノン色素(ベンゾキノン色素、ナフトキノン色素、アントラキノン色素、アントラピリドン色素など)、カルボニウム色素(ジフェニルメタン色素、トリフェニルメタン色素、キサンテン色素、アクリジン色素など)、キノンイミン色素(オキサジン色素、チアジン色素など)、アジン色素、ポリメチン色素(オキソノール色素、メロシアニン色素、アリーリデン色素、スチリル色素、シアニン色素、スクアリリウム色素、クロコニウム色素など)、キノフタロン色素、フタロシアニン色素、サブフタロシアニン色素、ペリノン色素、インジゴ色素、チオインジゴ色素、キノリン色素、ニトロ色素、ニトロソ色素、ジピロメテン色素、アゾ色素及びそれらの金属錯体色素から選ばれる色素構造などを挙げることができる。
これらの色素構造の中でも、色分離性、基板密着性及び表面粗度の観点から、ジピロメテン色素、アゾ色素、アントラキノン色素、トリフェニルメタン色素、キサンテン色素、シアニン色素、スクアリリウム色素、キノフタロン色素、フタロシアニン色素、サブフタロシアニン色素から選ばれる色素構造が特に好ましい。
色素多量体が有してもよい置換基としては、ハロゲン原子、アルキル基、シクロアルキル基、アルケニル基、シクロアルケニル基、アルキニル基、アリール基、ヘテロ環基、シアノ基、ヒドロキシル基、ニトロ基、カルボキシル基、アルコキシ基、アリールオキシ基、シリルオキシ基、ヘテロ環オキシ基、アシルオキシ基、カルバモイルオキシ基、アミノ基(アルキルアミノ基、アニリノ基を含む)、アシルアミノ基、アミノカルボニルアミノ基、アルコキシカルボニルアミノ基、アリールオキシカルボニルアミノ基、スルファモイルアミノ基、アルキル又はアリールスルホニルアミノ基、メルカプト基、アルキルチオ基、アリールチオ基、ヘテロ環チオ基、スルファモイル基、スルホ基、アルキル又はアリールスルフィニル基、アルキル又はアリールスルホニル基、アシル基、アリールオキシカルボニル基、アルコキシカルボニル基、カルバモイル基、アリール又はヘテロ環アゾ基、イミド基、ホスフィノ基、ホスフィニル基、ホスフィニルオキシ基、ホスフィニルアミノ基、シリル基などが挙げられる。
詳細については、例えば、特開2013-29760号公報の段落0027~0038を参酌することができ、この内容は本願明細書に組み込まれる。
以下、特に好ましい色素骨格について説明する。
アントラキノン色素(アントラキノン化合物)に由来する部分構造を有するものとしては、下記一般式(AQ-1)~(AQ-3)で表される化合物(アントラキノン化合物)に由来する部分構造が好ましい。本発明においてアントラキノン化合物とは、分子内にアントラキノン骨格を含む色素部位を有する化合物を総称するものである。
一般式(AQ-1)、(AQ-2)及び(AQ-3)の好ましい範囲としては、例えば、特開2013-29760号公報の段落0045~0047を参酌することができ、この内容は本願明細書に組み込まれる。
トリフェニルメタン色素(トリフェニルメタン化合物)に由来する部分構造を有するものとしては、下記一般式(TP)で表される化合物(トリフェニルメタン化合物)に由来する部分構造が好ましい。本発明においてトリフェニルメタン化合物とは、分子内にトリフェニルメタン骨格を含む色素部位を有する化合物を総称するものである。
一般式(TP)の好ましい範囲としては、例えば、特開2013-29760号公報の段落0055~0062を参酌することができ、この内容は本願明細書に組み込まれる。
キサンテン色素(キサンテン化合物)に由来する部分構造を有するものとしては、下記一般式(J)で表されるキサンテン化合物に由来する部分構造が好ましい。
一般式(J)の好ましい範囲としては、例えば、特開2013-29760号公報の段落0066~0073を参酌することができ、この内容は本願明細書に組み込まれる。
シアニン色素(シアニン化合物)に由来する部分構造を有するものとしては、下記一般式(PM)で表される化合物(シアニン化合物)に由来する部分構造が好ましい。本発明においてシアニン化合物とは、分子内にシアニン骨格を含む色素部位を有する化合物を総称するものである。
一般式(PM)の好ましい範囲としては、例えば、特開2013-29760号公報の段落0077~0084を参酌することができ、この内容は本願明細書に組み込まれる。
スクアリリウム色素(スクアリリウム化合物)に由来する部分構造を有するものとしては、下記一般式(K)で表される化合物(スクアリリウム化合物)に由来する部分構造が好ましい。本発明においてスクアリリウム化合物とは、分子内にスクアリリウム骨格を含む色素部位を有する化合物を総称するものである。
一般式(K)の好ましい範囲としては、例えば、特開2013-29760号公報の段落0088~0106を参酌することができ、この内容は本願明細書に組み込まれる。
キノフタロン色素(キノフタロン化合物)に由来する部分構造を有するものとしては、下記一般式(QP)で表される化合物(キノフタロン化合物)に由来する部分構造が好ましい。本発明においてキノフタロン化合物とは、分子内にキノフタロン骨格を含む色素部位を有する化合物を総称するものである。
一般式(QP)の好ましい範囲としては、例えば、特開2013-29760号公報の段落0110~0114を参酌することができ、この内容は本願明細書に組み込まれる。
フタロシアニン色素(フタロシアニン化合物)に由来する部分構造を有するものとしては、下記一般式(F)で表される化合物(フタロシアニン化合物)に由来する部分構造を有するものが好ましい。本発明においてフタロシアニン化合物とは、分子内にフタロシアニン骨格を含む色素部位を有する化合物を総称するものである。
一般式(F)の好ましい範囲としては、例えば、特開2013-29760号公報の段落0118~0124を参酌することができ、この内容は本願明細書に組み込まれる。
サブフタロシアニン色素(フタロシアニン化合物)に由来する部分構造を有するものとしては、下記一般式(SP)で表される化合物(サブフタロシアニン化合物)に由来する部分構造を有するものが好ましい。本発明においてサブフタロシアニン化合物とは、分子内にサブフタロシアニン骨格を含む色素部位を有する化合物を総称するものである。
一般式(SP)の好ましい範囲としては、例えば、特開2013-29760号公報の段落0128~0133を参酌することができ、この内容は本願明細書に組み込まれる。
また、ジピロメテン色素及びアゾ色素については、例えば、特開2011-95732号公報の段落0033~0135を参酌することができ、この内容は本願明細書に組み込まれる。
色素単量体は、重合性基を含むことが好ましい。
このような構成とすることにより耐熱性が向上する傾向にある。重合性基は1種類のみ含んでいてもよいし、2種類以上含んでいてもよい。重合性基としては、ラジカル、酸または熱により架橋可能な公知の重合性基を用いることができ、例えばエチレン性不飽和結合を含む基、環状エーテル基(エポキシ基、オキセタン基)、メチロール基等が挙げられるが、特にエチレン性不飽和結合を含む基が好ましく、(メタ)アクリロイル基がさらに好ましく、(メタ)アクリル酸グリシジル及び3,4-エポキシーシクロヘキシルメチル(メタ)アクリレート由来の(メタ)アクリロイル基が特に好ましい。
また、色素単量体へのアルカリ可溶性基の導入方法としては、色素単量体に予めアルカリ可溶性基を導入しておく方法が挙げられる。
色素単量体の1分子中のアルカリ可溶性基の数は、1~4が好ましく、1~2がより好ましい。
その他、色素単量体が有していてもよい官能基としては、ラクトン、酸無水物、アミド、-COCH2CO-、シアノ基等の現像促進基、長鎖および環状アルキル基、アラルキル基、アリール基、ポリアルキレンオキシド基、ヒドロキシル基、マレイミド基、アミノ基等の親疏水性調整基等が挙げられ、適宜導入することができる。
色素オリゴマーは、上述した色素に由来する部分構造を分子内に2以上有するオリゴマーであり、二量体から八量体に至るいずれかの構造を包含する。色素オリゴマーは、下記一般式(I)で表されるオリゴマーであることが好ましい。
(R)m-Q-(D)n
(一般式(I)中、Qは、(m+n)価の連結基を表し、Rは、置換基を表し、Dは、前述した色素構造を表す。mは、0~6の整数を表し、nは、2~8の整数を表し、(m+n)は2~8の整数を表す。mが2以上の場合、複数のRは互いに異なっていてもよく、nが2以上の場合、複数のDは互いに異なっていてもよい。)
一般式(Q-1)
R1~R4が表す連結基は、RまたはDと中心のCをつなぐ原子の数が、それぞれ、1~15であることが好ましく、それぞれ、1~10であることがより好ましい。例えば、連結基が、-CH2-CH2-C(=O)-O-CH2-の場合、RまたはDと中心のCをつなぐ原子の数は5となる。
Rにより表される置換基としては、例えば、ハロゲン原子、アルキル基、シクロアルキル基、アルケニル基、シクロアルケニル基、アルキニル基、アリール基、ヘテロ環基、シアノ基、ヒドロキシル基、ニトロ基、カルボキシル基、アルコキシ基、アリールオキシ基、シリルオキシ基、ヘテロ環オキシ基、アシルオキシ基、カルバモイルオキシ基、アミノ基(アルキルアミノ基、アニリノ基を含む)、アシルアミノ基、アミノカルボニルアミノ基、アルコキシカルボニルアミノ基、アリールオキシカルボニルアミノ基、スルファモイルアミノ基、アルキルまたはアリールスルホニルアミノ基、メルカプト基、アルキルチオ基、アリールチオ基、ヘテロ環チオ基、スルファモイル基、スルホ基、アルキルまたはアリールスルフィニル基、アルキルまたはアリールスルホニル基、アシル基、アリールオキシカルボニル基、アルコキシカルボニル基、カルバモイル基、アリールまたはヘテロ環アゾ基、イミド基、ホスフィノ基、ホスフィニル基、ホスフィニルオキシ基、ホスフィニルアミノ基、ホスホノ基、シリル基などが挙げられる。
nは2~8の整数を表し、2~6の整数であることが好ましく、2~5の整数であることがより好ましい。
m+nは、2~8の整数を表し、2~7の整数であることが好ましく、3~6の整数であることがより好ましい。
色素多量体は、上述した色素に由来する部分構造を分子内に2以上有する。色素多量体は下記一般式(A)、一般式(B)、及び、一般式(C)で表される構成単位の少なくとも一つを含んでなる色素多量体であるか、又は、一般式(D)で表される色素多量体であることが好ましい。本発明の製造方法によれば、残渣が残りやすい色素多量体を用いた場合でも、残渣が低減され、パターン直線性に優れ、表面粗度の劣化も抑制でき、本発明が所望する効果をより顕著に得られる。
以下、一般式(A)について詳細に説明する。
(XX-1)~(X-24)中、*で示された部位がL1と連結している。Meはメチル基を表す。また、(XX-18)および(XX-19)中のRは、水素原子、炭素数1~5のアルキル基またはフェニル基を表す。
一般式(A)で表される構成単位を有する色素多量体は、(1)色素残基を有するモノマーを付加重合により合成する方法、(2)イソシアネート基、酸無水物基またはエポキシ基等の高反応性官能基を有するポリマーと、高反応性基と反応可能な官能基(ヒドロキシル基、一級または二級アミノ基、カルボキシル基等)を有する色素とを反応させる方法により合成できる。
付加重合には公知の付加重合(ラジカル重合、アニオン重合、カチオン重合)が適用できるが、このうち、特にラジカル重合により合成することが反応条件を穏和化でき、色素構造を分解させないため好ましい。ラジカル重合には、公知の反応条件を適用することができる。すなわち、本発明において用いる色素多量体は、付加重合体であることが好ましい。
中でも、一般式(A)で表される構成単位を有する色素多量体は、耐熱性の観点から、エチレン性不飽和結合を有する色素単量体を用いてラジカル重合して得られたラジカル重合体であることが好ましい。
一般式(A)についての詳細は、特開2013-29760号公報の段落0138~0152を参酌することができ、この内容は本願明細書に組み込まれる。
色素多量体は、官能基、および、色素構造を有する構成単位以外の他の構成単位などを有していてもよい。
官能基は、色素構造を有する構成単位に含まれていてもよいし、色素構造を有する構成単位とは別に、官能基を含む他の構成単位として含まれていてもよい。
官能基としては、重合性基、アルカリ可溶性基等が例示される。
以下、これらの詳細について説明する。
重合性基は1種類のみ含んでいてもよいし、2種類以上含んでいてもよい。
重合性基としては、ラジカル、酸、熱により架橋可能な公知の重合性基を用いることができ、例えば、エチレン性不飽和結合を含む基、環状エーテル基(エポキシ基、オキセタン基)、メチロール基等が挙げられるが、特にエチレン性不飽和結合を含む基が好ましく、(メタ)アクリロイル基がさらに好ましく、(メタ)アクリル酸グリシジルおよび3,4-エポキシーシクロヘキシルメチル(メタ)アクリレート由来の(メタ)アクリロイル基がさらに好ましい。
一般式(P)
一般式(P)におけるX1およびL1はそれぞれ、一般式(A)におけるX1およびL1と同義であり、好ましい範囲も同様である。
また、他の構成単位が重合性基を含有する場合、その量は、全構成単位100質量%に対し、例えば、10~40質量%が好ましく、15~35質量%がより好ましい。
色素多量体が有していてもよいアルカリ可溶性基の一例としては、酸基が挙げられる。酸基としては、カルボン酸基、スルホン酸基、リン酸基が例示される。
本発明においては好ましくは、アルカリ可溶性基は、アルカリ可溶性基を有する構成単位として、色素多量体中に含まれることが好ましい。より具体的には、上記一般式(P)において、Pがアルカリ可溶性基である繰り返し単位が好ましい。
また、色素多量体が色素単量体を含む構成単位と酸基を有する構成単位を含有する場合、酸基を有する構成単位を含有する構成単位の割合は、色素単量体を含む構成単位100モルに対し、例えば、5~70モルが好ましく、10~50モルがより好ましい。
導入方法として、色素単量体にあらかじめ導入しておく方法、および上記官能基を有するモノマーを共重合する方法が挙げられる。
色素多量体は、色素構造を有する構成単位が、式(1)~(5)で表される構造を含んでいてもよい。
式(1)で表される構造はヒンダードアミン系と総称されるものである。式(2)で表される構造はヒンダードフェノール系と総称されるものである。式(3)で表される構造はベンゾトリアゾール系と総称されるものである。式(4)で表される構造はヒドロキシベンゾフェノン系と総称されるものである。式(5)で表される構造はトリアジン系と総称されるものである。
式(1)~(5)で表される構造のうち、式(1)で表される構造および式(2)で表される構造が好ましく、式(1)で表される構造が特に好ましい。本発明において用いられる色素多量体が、色素構造と、式(1)で表される構造を同一分子内に有することにより、式(1)で表される構造中のアミン基が基板との相互作用するため、密着性をより向上させることができる。
炭素数1~18のアルキル基は、直鎖状、分岐鎖状または環状のいずれであってもよいが、直鎖状が好ましい。炭素数1~18のアルキル基の炭素数は、1~12が好ましく、1~8がより好ましく、1~3がさらに好ましく、1または2が特に好ましい。特に、炭素数1~18のアルキル基は、メチル基またはエチル基が好ましく、メチル基がより好ましい。
アリール基の炭素数は、6~18であってもよいし、6~12であってもよいし、6~6であってもよい。具体的には、フェニル基が挙げられる。
式(1)中のR1が炭素数1~18のアルキル基またはアリール基を表す場合、炭素数1~18のアルキル基およびアリール基は、置換基を有していてもよいし、無置換であってもよい。有していてもよい置換基としては、上述した置換基群Aから選択された置換基が挙げられる。
式(1)中、R2およびR3はそれぞれ独立に炭素数1~18のアルキル基を表し、炭素数1~3のアルキル基が好ましく、メチル基がより好ましい。R2およびR3は互いに結合して炭素数4~12の脂肪族環を表してもよい。
式(1)中、「*」は式(1)で表される構造とポリマー骨格との結合手を表す。結合手は、ポリマー骨格と直接または連結基を介して結合していてもよいし、上述した色素構造に直接または連結基を介して結合していてもよい。特に、式(1)中の「*」は、ポリマー骨格と直接または連結基を介して結合していていることが好ましい。
以下、式(1)で表される構造の具体例を示すが、これらに限定されるものではない。下記構造中、「*」は式(2)で表される構造とポリマー骨格との結合手を表す。
式(2)中、R4は上記式(2A)、炭素数1~18のアルキル基またはアリール基を表し、式(2A)で表されることが好ましい。炭素数1~18のアルキル基およびアリール基は、式(1)中のR1において説明した炭素数1~18のアルキル基およびアリール基と同義である。また、「*」は、式(1)中において説明した結合手と同義である。
式(2A)中、R6は、式(1)中のR1において説明した炭素数1~18のアルキル基と同義である。また、「*」は、式(1)中において説明した結合手と同義である。
以下、式(2)で表される構造の具体例を示すが、これらに限定されるものではない。下記構造中、「*」は式(2)で表される構造とポリマー骨格との結合手を表す。
式(3)中、R7は、式(1)中のR1において説明した炭素数1~18のアルキル基と同義である。
式(3)中、n1は0~3の整数を表し、0~2の整数が好ましく、0または1が好ましい。
式(3)中、「*」は式(1)中において説明した結合手と同義である。
以下、式(3)で表される構造の具体例を示すが、これらに限定されるものではない。下記構造中、「*」は式(3)で表される構造とポリマー骨格との結合手を表す。
式(4)中、R8およびR9は、式(1)中のR1において説明した炭素数1~18のアルキル基と同義である。
式(4)中、n2は0~3の整数を表し、0~2の整数が好ましく、0または1が好ましい。
式(4)中、n3は0~4の整数を表し、0~2の整数が好ましく、0または1が好ましい。
式(4)中、「*」は、式(1)中において説明した結合手と同義である。
以下、式(4)で表される構造の具体例を示すが、これらに限定されるものではない。下記構造中、「*」は式(4)で表される構造とポリマー骨格との結合手を表す。
式(5)中のn4は0~5の整数を表し、1~4の整数が好ましく、2または3が好ましい。n4が2~5の整数を表す場合、それぞれのR10は、同一であっても異なっていてもよい。
式(5)中のR11は、式(5)中のR10と同義であり、好ましい範囲も同様である。
式(5)中のn5は0~5の整数を表し、1~3の整数が好ましく、1または2が好ましい。n5が2~5の整数を表す場合、それぞれのR11は、同一であっても異なっていてもよい。
式(5)中のR12は、式(5)中のR10と同義であり、好ましい範囲も同様である。
式(5)中のn6は0~5の整数を表し、0~3の整数が好ましく、0または1が好ましい。n6が2~5の整数を表す場合、それぞれのR12は、同一であっても異なっていてもよい。
式(5)中のn7~n9はそれぞれ独立に0または1を表し、n7~n9の少なくとも1つが1を表す。特に、n7のみが1を表すか、n8およびn9のみが1を表すか、n7とn8およびn9のいずれか一方のみが1を表すことが好ましい。
式(5)中のR10~R12はそれぞれ独立に置換基を有していてもよいし、無置換であってもよい。有していてもよい置換基としては、上述した置換基群Aから選択された置換基が挙げられる。
式(5)中、「*」は式(1)中において説明した結合手と同義である。
以下、式(5)で表される構造の具体例を示すが、これらに限定されるものではない。下記構造中、「*」は式(5)で表される構造とポリマー骨格との結合手を表す。
式(1)~(5)で表される構造の少なくとも1つを有する構成単位は、下記式(E)で表されることが好ましい。
以下、式(1)~(5)で表される構造の少なくとも1つを有する構成単位の具体例を示すが、本発明はこれらに限定されるものではない。
また、色素構造を含む構成単位1モルに対する、式(1)~(5)で表される構造の少なくとも1つを有する構成単位の含有量は、0.5~25モル%が好ましく、1~10モル%がより好ましく、1~5モル%がさらに好ましい。
本発明において用いる色素構造がカチオン構造を有する場合、対アニオンは、色素多量体の同一構成単位内にあってもよいし、同一構成単位外にあってもよい。対アニオンが同一構成単位内にあるとは、色素構造を有する構成単位内において、カチオンとアニオンが共有結合を介して結合している場合をいう。一方、同一構成単位外とは、上記以外の場合をいう。例えば、カチオンとアニオンが共有結合を介して結合せず、別化合物として存在している場合、および、カチオンとアニオンが色素多量体のそれぞれ独立の構成単位として含まれる場合などをいう。
本発明におけるアニオンは、非求核性アニオンであることが好ましい非求核性のアニオンには、有機アニオンであっても、無機アニオンであってもよく、有機アニオンが好ましい。本発明において用いられる対アニオンの例として、特開2007-310315号公報の段落番号0075に記載の公知の非求核性アニオンが挙げられ、これらの内容は本願明細書に組み込まれる。ここで、非求核性とは、加熱により色素を求核攻撃しない性質を意味する。
本発明におけるアニオンの第一の実施形態は、対アニオンが同一構成単位内にある場合であり、具体的には、色素構造を有する構成単位内において、カチオンとアニオンが共有結合を介して結合している場合である。
この場合のアニオン部としては、-SO3 -、-COO-、-PO4 -、下記一般式(A1)で表される構造および下記一般式(A2)で表される構造から選択される少なくとも1種が好ましく、下記一般式(A1)で表される構造および下記一般式(A2)で表される構造から選択される少なくとも1種がより好ましい。
また、アニオン部は、カルボン酸アニオン、スルホン酸アニオン、一般式(A1-1-2)で表されるアニオンまたは一般式(A1-1-3)で表されるアニオンを含んでいてもよい。
一般式(A1)中、R1およびR2の少なくとも1つが-SO2-を表すことが好ましく、R1およびR2の両方が-SO2-を表すことがより好ましい。
一般式(A1-1)
一般式(A1-1)中、R1およびR2は、一般式(A1)中のR1およびR2と同義であり、好ましい範囲も同様である。
X1がアルキレン基を表す場合、アルキレン基の炭素数は、1~8が好ましく、1~6がより好ましい。X1がアリーレン基を表す場合、アリーレン基の炭素数は、6~18が好ましく、6~12がより好ましく、6がさらに好ましい。X1が置換基を有する場合、フッ素原子によって置換されていることが好ましい。
X2は、アルキル基またはアリール基を表し、アルキル基が好ましい。アルキル基の炭素数は、1~8が好ましく、1~6がより好ましく、1~3がさらに好ましく、1が特に好ましい。X2が置換基を有する場合、フッ素原子によって置換されていることが好ましい。
一般式(A2)中、R3~R5の少なくとも1つが-SO2-を表すことが好ましく、R3~R5の少なくとも2つが-SO2-を表すことがより好ましい。
また、本実施形態においては、色素多量体の骨格が一般式(B)で表される構成単位を含む場合も、一例として挙げられる。この場合の具体例としては、後述する色素構造を有する構成単位の例示のうち、(B-dp-1)、(B-mp-1)、(B-xt-1)、(B-xt-2)が例示される。
本発明におけるアニオンの第二の実施形態は、対アニオンが同一構成単位外にある場合であって、カチオンとアニオンが共有結合を介して結合せず、別分子として存在している場合である。
この場合のアニオンとしては、例えば、フッ素アニオン、塩素アニオン、臭素アニオン、ヨウ素アニオン、シアン化物イオン、過塩素酸アニオン、および、非求核性アニオン等が例示され、非求核性アニオンが好ましい。
非求核性の対アニオンは、有機アニオンであっても、無機アニオンであってもよく、有機アニオンが好ましい。本発明において用いられる対アニオンの例として、特開2007-310315号公報の段落番号0075に記載の公知の非求核性アニオンが挙げられ、これらの内容は本願明細書に組み込まれる。
好ましくは、ビス(スルホニル)イミドアニオン、トリス(スルホニル)メチルアニオン、テトラアリールボレートアニオン、B-(CN)n1(ORa)4-n1(Raは炭素数1~10のアルキル基または炭素数6~10のアリール基を表し、n1は1~4を表す)およびPFn2RP (6-n2) -(RPは炭素数1~10のフッ素化アルキル基を表し、n2は1~6の整数を表す)が挙げられ、ビス(スルホニル)イミドアニオン、トリス(スルホニル)メチルアニオンおよびテトラアリールボレートアニオンから選択されることがより好ましく、ビス(スルホニル)イミドアニオンであることがさらに好ましい。このような非求核性の対アニオンを用いることにより、本発明の効果がより効果的に発揮される傾向にある。
Ar1、Ar2、Ar3およびAr4が表わすアリール基は、置換基を有してもよい。置換基を有する場合、ハロゲン原子、アルキル基、アリール基、アルコキシ基、カルボニル基、カルボニルオキシ基、カルバモイル基、スルホ基、スルホンアミド基、ニトロ基等が挙げられ、ハロゲン原子およびアルキル基が好ましく、フッ素原子、アルキル基がより好ましく、フッ素原子、炭素数1~4のペルフルオロアルキル基がさらに好ましい。
n1は、1~3が好ましく、1~2がより好ましい。
n2は、1~4の整数が好ましく、1または2がより好ましい。
本発明の色素多量体は、非求核性対アニオンを1種類のみ含んでいてもよいし、2種類以上を含んでいてもよい。
本発明における第三の実施形態としては、カチオンとアニオンが色素多量体のそれぞれ独立の構成単位に含まれる場合をいう。
本実施形態の場合、アニオンは、色素多量体の側鎖に有していてもよいし、主鎖に有していてもよいし、主鎖および側鎖の両方に対アニオンを有していてもよい。好ましくは、側鎖である。
アニオンを含む構成単位の好ましい例としては、一般式(C1)で表される構成単位および一般式(D1)で表される構成単位が例示される。
特に、L1は、単結合、または、炭素数1~10のアルキレン基(好ましくは、-(CH2)n-(nは5~10の整数)、炭素数6~12のアリーレン基(好ましくはフェニレン基、ナフタレン基)、-NH-、-CO2-、-O-および-SO2-を2以上組み合わせた2価の連結基が好ましい。
L2は、炭素数6~12のアリーレン基(特にフェニレン基)が好ましい。炭素数6~30のアリーレン基は、フッ素原子によって置換されていることが好ましい。
L3は、炭素数6~12のアリーレン基(特にフェニレン基)と-O-との組み合わせからなる基が好ましく、少なくとも1種の炭素数6~12のアリーレン基がフッ素原子によって置換されていることが好ましい。
以下に、染料の具体例を示すが、本発明はこれに限定されるものではない。下記具体例において、X-はアニオンを表す。また、以下に示す色素構造中のいずれかの水素原子が、ポリマー骨格と結合する。
トリフェニルメタン化合物の具体例としては、以下が挙げられる。
本発明に用いられる染料は、最大吸収波長が400~650nmであることが好ましく、450~600nmであることがより好ましい。
本明細書において、重量平均分子量及び数平均分子量は、GPC法によりスチレン換算して測定した値を用いる。
また、染料が色素多量体の場合、重量平均分子量(Mw)と、数平均分子量(Mn)との比〔(Mw)/(Mn)〕は1.0~3.0であることが好ましく、1.6~2.5であることがさらに好ましく、1.6~2.0であることが特に好ましい。
なお、最大吸収波長及びモル吸光係数は、分光光度計cary5(バリアン社製)により測定されるものである。
本発明の着色感放射線性組成物においては、染料を1種単独で用いてもよく、2種以上併用してもよい。
また、着色感放射線性組成物の全固形分に対する染料を含む着色剤の濃度が50質量%以上であることが好ましく、60質量%以上であることがより好ましい。
重合性化合物B(以下、単に「重合性化合物」ともいう)としては、後述する光重合開始剤Dによって重合する化合物であればよく、公知の重合性化合物を使用できる。
なかでも、重合性の観点から、少なくとも1個のエチレン性不飽和二重結合を有する付加重合性化合物を使用することもでき、末端エチレン性不飽和結合を少なくとも1個、好ましくは2個以上10個以下有する化合物を使用することが好ましい。
これらの具体的な化合物としては、特開2009-288705号公報の段落[0095]~[0108]に記載されている化合物を好適に用いることができる。
nは0~5が好ましく、1~3がより好ましい。
mは1~5が好ましく、1~3がより好ましい。
Rは、
上記一般式(MO-1)~(MO-6)で表される、ラジカル重合性モノマーの具体例としては、特開2007-269779号公報の段落[0248]~[0251]に記載されている化合物を好適に用いることができる。
例えば、RP-1040(日本化薬株式会社製)などが挙げられる。
酸基を有する多官能モノマーの好ましい酸価としては、0.1~40mgKOH/gであり、特に好ましくは5~30mgKOH/gである。
アルカリ可溶性樹脂C(以下、単に「アルカリ可溶性樹脂」ともいう)としては、線状有機高分子重合体であって、分子(好ましくは、アクリル系共重合体、スチレン系共重合体を主鎖とする分子)中に少なくとも1つのアルカリ可溶性を促進する基を有するアルカリ可溶性樹脂の中から適宜選択することができる。耐熱性の観点からは、ポリヒドロキシスチレン系樹脂、ポリシロキサン系樹脂、アクリル系樹脂、アクリルアミド系樹脂、アクリル/アクリルアミド共重合体樹脂が好ましく、現像性制御の観点からは、アクリル系樹脂、アクリルアミド系樹脂、アクリル/アクリルアミド共重合体樹脂が好ましい。
なお、重合後に酸基を付与しうるモノマーを単量体成分として酸基を導入する場合には、重合後に例えば後述するような酸基を付与するための処理が必要となる。
一般式(ED2)
一般式(X)
上記式(X)において、R2のアルキレン基の炭素数は、2~3であることが好ましい。また、R3のアルキル基の炭素数は1~20であるが、より好ましくは1~10であり、R3のアルキル基はベンゼン環を含んでもよい。R3で表されるベンゼン環を含むアルキル基としては、ベンジル基、2-フェニル(イソ)プロピル基等を挙げることができる。
さらに、特開2012-32767号公報に記載の段落番号0029~0063に記載の共重合体(B)および実施例において用いられているアルカリ可溶性樹脂、特開2012-208474号公報の段落番号0088~0098に記載のバインダー樹脂および実施例において用いられているバインダー樹脂、特開2012-137531号公報の段落番号0022~0032に記載のバインダー樹脂および実施例において用いられているバインダー樹脂、特開2013-024934号公報の段落番号0132~0143に記載のバインダー樹脂および実施例において用いられているバインダー樹脂、特開2011-242752号公報の段落番号0092~0098および実施例において用いられているバインダー樹脂、特開2012-032770号公報の段落番号0030~0072の記載のバインダー樹脂を用いること好ましい。これらの内容は本明細書に組み込まれる。より具体的には、下記の樹脂が好ましい。
また、アルカリ可溶性樹脂の重量平均分子量(Mw)としては、2,000~50,000が好ましく、5,000~30,000がさらに好ましく、7,000~20,000が特に好ましい。
本発明の組成物は、アルカリ可溶性樹脂を、1種類のみを含んでいてもよいし、2種類以上含んでいてもよい。2種類以上含む場合は、その合計量が上記範囲となることが好ましい。
本発明の組成物は、光重合開始剤D(以下、単に「光重合開始剤」ともいう)を含む。
光重合開始剤としては、重合性化合物の重合を開始する能力を有する限り、特に制限はなく、公知の光重合開始剤の中から適宜選択することができる。例えば、紫外線領域から可視の光線に対して感光性を有するものが好ましい。また、光励起された増感剤と何らかの作用を生じ、活性ラジカルを生成する活性剤であってもよく、モノマーの種類に応じてカチオン重合を開始させるような開始剤であってもよい。
また、光重合開始剤は、約300nm~800nm(330nm~500nmがより好ましい。)の範囲内に少なくとも約50のモル吸光係数を有する化合物を、少なくとも1種含有していることが好ましい。
光重合開始剤の具体例としては、例えば、特開2013-29760号公報の段落0265~0268を参酌することができ、この内容は本願明細書に組み込まれる。
ヒドロキシアセトフェノン系開始剤としては、IRGACURE-184、DAROCUR-1173、IRGACURE-500、IRGACURE-2959,IRGACURE-127(商品名:いずれもBASF社製)を用いることができる。
アミノアセトフェノン系開始剤としては、市販品であるIRGACURE-907、IRGACURE-369、及び、IRGACURE-379EG(商品名:いずれもBASF社製)を用いることができる。アミノアセトフェノン系開始剤は、365nm又は405nm等の長波光源に吸収波長がマッチングされた特開2009-191179公報に記載の化合物も用いることができる。
アシルホスフィン系開始剤としては、市販品であるIRGACURE-819およびDAROCUR-TPO(商品名:いずれもBASF社製)などを用いることができる。
オキシム化合物の具体例としては、特開2001-233842号公報記載の化合物、特開2000-80068号公報記載の化合物、特開2006-342166号公報記載の化合物を用いることができる。
本発明において、好適に用いることのできるオキシム化合物としては、例えば、3-ベンゾイロキシイミノブタン-2-オン、3-アセトキシイミノブタン-2-オン、3-プロピオニルオキシイミノブタン-2-オン、2-アセトキシイミノペンタン-3-オン、2-アセトキシイミノ-1-フェニルプロパン-1-オン、2-ベンゾイロキシイミノ-1-フェニルプロパン-1-オン、3-(4-トルエンスルホニルオキシ)イミノブタン-2-オン、及び2-エトキシカルボニルオキシイミノ-1-フェニルプロパン-1-オンなどが挙げられる。
また、J.C.S.Perkin II(1979年)pp.1653-1660)、J.C.S.Perkin II(1979年)pp.156-162、Journal of Photopolymer Science and Technology(1995年)pp.202-232、特開2000-66385号公報記載の化合物、特開2000-80068号公報、特表2004-534797号公報、特開2006-342166号公報の各公報に記載の化合物等も挙げられる。
市販品としてはIRGACURE-OXE01(BASF社製)、IRGACURE-OXE02(BASF社製)も好適に用いられる。また、TR-PBG-304(常州強力電子新材料有限公司社製)、アデカアークルズNCI-831およびアデカアークルズNCI-930(ADEKA社製)も用いることができる。
好ましくは、例えば、特開2013-29760号公報の段落0274~0275を参酌することができ、この内容は本願明細書に組み込まれる。
具体的には、オキシム化合物としては、下記式(OX-1)で表される化合物が好ましい。なお、オキシムのN-O結合が(E)体のオキシム化合物であっても、(Z)体のオキシム化合物であっても、(E)体と(Z)体との混合物であってもよい。
一般式(OX-1)中、Rで表される一価の置換基としては、一価の非金属原子団であることが好ましい。
一価の非金属原子団としては、アルキル基、アリール基、アシル基、アルコキシカルボニル基、アリールオキシカルボニル基、複素環基、アルキルチオカルボニル基、アリールチオカルボニル基等が挙げられる。また、これらの基は、1以上の置換基を有していてもよい。また、前述した置換基は、さらに他の置換基によって置換されていてもよい。
置換基としてはハロゲン原子、アリールオキシ基、アルコキシカルボニル基またはアリールオキシカルボニル基、アシルオキシ基、アシル基、アルキル基、アリール基等が挙げられる。
一般式(OX-1)中、Bで表される一価の置換基としては、アリール基、複素環基、アリールカルボニル基、又は、複素環カルボニル基が好ましい。これらの基は1以上の置換基を有していてもよい。置換基としては、前述した置換基が例示できる。
一般式(OX-1)中、Aで表される二価の有機基としては、炭素数1~12のアルキレン基、シクロアルキレン基、アルキニレン基が好ましい。これらの基は1以上の置換基を有していてもよい。置換基としては、前述した置換基が例示できる。
式(1)及び式(2)で表される化合物の具体例としては、例えば、特開2014-137466号公報の段落番号0076~0079に記載された化合物が挙げられる。この内容は本明細書に組み込まれることとする。
オキシム化合物は、365nm又は405nmにおけるモル吸光係数は、感度の観点から、1,000~300,000であることが好ましく、2,000~300,000であることがより好ましく、5,000~200,000であることが特に好ましい。
化合物のモル吸光係数は、公知の方法を用いることができるが、例えば、紫外可視分光光度計(Varian社製Cary-5 spctrophotometer)にて、酢酸エチル溶媒を用い、0.01g/Lの濃度で測定することが好ましい。
本発明に用いられる光重合開始剤は、必要に応じて2種以上を組み合わせて使用してもよい。
本発明の組成物は、光重合開始剤を、1種類のみを含んでいてもよいし、2種類以上含んでいてもよい。2種類以上含む場合は、その合計量が上記範囲となることが好ましい。
本発明の組成物は、得られる着色層の低反射化させる観点から、さらに、下記一般式(1)で表される基を有する樹脂Eを含有することが好ましい。
*-X1-Y ・・・ (1)
一般式(1)中、X1は単結合または2価の連結基を表す。Yはアルキル基またはシリル基を表す。*は結合位置(例えば、樹脂Eの主鎖と結合する位置)を表す。
フッ素原子によって置換されたアルキル基の例としては、-CH(CF3)2で表される基などが挙げられ、そのほかにも、例えば、特開2011-100089号公報の段落[0266]~[0272]を参酌することができ、この内容は本明細書に組み込まれる。
部分構造(S)
アリールシリル基におけるアリール基としては、例えば、フェニル基が挙げられる。
上記部分構造(S)を含む基としては、上記部分構造(S)を含み環状構造を形成している基であってもよい。好ましい部分構造(S)としては、-Si(R)2-O-Si(R)2-(Rは炭素数1~3のアルキル基)、アルコキシシリル基が好ましい。部分構造(S)を含む構造の例としては、例えば、特開2011-100089号公報の段落[0277]~[0279]を参酌することができ、この内容は本明細書に組み込まれる。
なお、樹脂Eは、(メタ)アクリレートポリマーであることが好ましい。
*-X2-Z ・・・ (2)
一般式(2)中、X2は単結合または2価の連結基を表す。Zは(メタ)アクリロイル基、アリル基、ビニル基、オキセタニル基、エポキシ基、および、ヒドロキシメチルアミノ基からなる群から選ばれる少なくとも1種の基を表す。*は結合位置(例えば、樹脂Eの主鎖と結合する位置)を表す。
式(B1)中のX2およびZは、上述した一般式(2)におけるX2およびZと同義である。
樹脂Eの好適態様の一つとしては、特開2010-164965号公報に記載の構造式(I)で表される繰り返し単位Aに類似する繰り返し単位、及び、一般式(II)で表される繰り返し単位Bに類似する繰り返し単位を有する硬化性化合物が挙げられる。
より具体的には、下記式(A1)で表される繰り返し単位、及び、下記式(A2)で表される繰り返し単位を有する硬化性化合物が挙げられる。
式(A2)中、Rbは、それぞれ独立に、水素原子又はメチル基を表す。
式(A2)中、R71は下記構造式(71a)~(71e)で表される繰り返し単位a~eの1つ以上を有する部分構造を表す。
式(A2)中、X及びYは、それぞれ独立に、下記構造式(K1)~(K3)のいずれかを表す。なお、下記構造式(K2)におけるwは1~20いずれかの整数を示す。
なかでも、反射率をさげる観点からは、フッ素原子を有する硬化性化合物が好ましい。
上記屈折率の好適範囲としては、遮光膜の低反射性の点から、1.2~1.5であることが好ましく、1.3~1.5であることがより好ましい。
また、樹脂Eの分散度(重量平均分子量(Mw)/数平均分子量(Mn))は、1.80~3.00が好ましく、2.00~2.90がより好ましい。
GPC(ゲル浸透クロマトグラフィー)法は、HLC-8020GPC(東ソー(株)製)を用い、カラムとしてTSKgel SuperHZM-H、TSKgel SuperHZ4000、TSKgel SuperHZ2000(東ソー(株)製、4.6mmID×15cm)を、溶離液としてTHF(テトラヒドロフラン)を用いる方法に基づく。
本発明の組成物が樹脂Eを含有する場合、樹脂Eの含有量は、本発明の組成物中の全固形分に対して、0.1~20質量%が好ましく、0.5~15質量%がより好ましく、1.0~10質量%がさらに好ましい。本発明の組成物が樹脂Eを2種以上含む場合は、その合計が上記範囲内であればよい。
本発明の組成物は、さらに、溶剤を含有していてもよい。溶剤は、各成分の溶解性および組成物の塗布性などを満足すれば基本的には特に制限はない。
溶剤としては、エステル類として、例えば、酢酸エチル、酢酸-n-ブチル、酢酸イソブチル、ギ酸アミル、酢酸イソアミル、酢酸イソブチル、プロピオン酸ブチル、酪酸イソプロピル、酪酸エチル、酪酸ブチル、乳酸メチル、乳酸エチル、オキシ酢酸アルキル(例:オキシ酢酸メチル、オキシ酢酸エチル、オキシ酢酸ブチル(例えば、メトキシ酢酸メチル、メトキシ酢酸エチル、メトキシ酢酸ブチル、エトキシ酢酸メチル、エトキシ酢酸エチル等))、3-オキシプロピオン酸アルキルエステル類(例:3-オキシプロピオン酸メチル、3-オキシプロピオン酸エチル等(例えば、3-メトキシプロピオン酸メチル、3-メトキシプロピオン酸エチル、3-エトキシプロピオン酸メチル、3-エトキシプロピオン酸エチル等))、2-オキシプロピオン酸アルキルエステル類(例:2-オキシプロピオン酸メチル、2-オキシプロピオン酸エチル、2-オキシプロピオン酸プロピル等(例えば、2-メトキシプロピオン酸メチル、2-メトキシプロピオン酸エチル、2-メトキシプロピオン酸プロピル、2-エトキシプロピオン酸メチル、2-エトキシプロピオン酸エチル))、2-オキシ-2-メチルプロピオン酸メチルおよび2-オキシ-2-メチルプロピオン酸エチル(例えば、2-メトキシ-2-メチルプロピオン酸メチル、2-エトキシ-2-メチルプロピオン酸エチル等)、ピルビン酸メチル、ピルビン酸エチル、ピルビン酸プロピル、アセト酢酸メチル、アセト酢酸エチル、2-オキソブタン酸メチル、2-オキソブタン酸エチル等、並びに、エーテル類として、例えば、ジエチレングリコールジメチルエーテル、テトラヒドロフラン、エチレングリコールモノメチルエーテル、エチレングリコールモノエチルエーテル、エチレングリコールモノブチルエーテルアセテート、メチルセロソルブアセテート、エチルセロソルブアセテート、ジエチレングリコールモノメチルエーテル、ジエチレングリコールモノエチルエーテル、ジエチレングリコールモノブチルエーテル、プロピレングリコールモノメチルエーテル、プロピレングリコールモノメチルエーテルアセテート、プロピレングリコールモノエチルエーテルアセテート、プロピレングリコールモノプロピルエーテルアセテート等、並びに、ケトン類として、例えば、メチルエチルケトン、シクロヘキサノン、2-ヘプタノン、3-ヘプタノン等、並びに、芳香族炭化水素類として、例えば、キシレン等が好適に挙げられる。これらの溶剤は2種以上併用してもよい。
本発明の着色感放射線性組成物は、顔料を含む場合、分散剤を含有することができる。
分散剤としては、高分子分散剤〔例えば、ポリアミドアミンとその塩、ポリカルボン酸とその塩、高分子量不飽和酸エステル、変性ポリウレタン、変性ポリエステル、変性ポリ(メタ)アクリレート、(メタ)アクリル系共重合体、ナフタレンスルホン酸ホルマリン縮合物〕、及び、ポリオキシエチレンアルキルリン酸エステル、ポリオキシエチレンアルキルアミン、アルカノールアミン等の界面活性剤、及び、顔料誘導体等を挙げることができる。
高分子分散剤は、その構造から更に直鎖状高分子、末端変性型高分子、グラフト型高分子、ブロック型高分子に分類することができる。
具体的には、高分子分散剤を用いる場合であれば、その使用量としては、顔料100質量部に対して、質量換算で5部~100部の範囲が好ましく、10部~80部の範囲であることがより好ましい。
また、分散剤と顔料誘導体とを併用する場合、顔料誘導体の使用量としては、顔料100質量部に対し、質量換算で1~30部の範囲が好ましく、3~20部がより好ましく、5~15部が特に好ましい。
また、本発明の着色感放射線性組成物において、顔料を用いる場合、着色感放射線性組成物の全固形分に対する顔料の濃度が25質量%以上であることが好ましく、35質量%以上であることがより好ましく、45質量%以上であることがさらに好ましい。また、着色感放射線性組成物の全固形分に対する顔料の濃度が65質量%以下であることが好ましく、55質量%以下であることがより好ましい。
本発明の組成物は、塗布性をより向上させる観点から、各種の界面活性剤を含有していてもよい。界面活性剤としては、フッ素系界面活性剤、ノニオン系界面活性剤、カチオン系界面活性剤、アニオン系界面活性剤、シリコーン系界面活性剤などの各種界面活性剤を使用できる。なお、上述した樹脂Eは、上記界面活性剤に含まれない。
カチオン系界面活性剤として具体的には、フタロシアニン誘導体(商品名:EFKA-745、森下産業(株)製)、オルガノシロキサンポリマーKP341(信越化学工業(株)製)、(メタ)アクリル酸系(共)重合体ポリフローNo.75、No.90、No.95(共栄社化学(株)製)、W001(裕商(株)製)等が挙げられる。
アニオン系界面活性剤として具体的には、W004、W005、W017(裕商(株)社製)等が挙げられる。
シリコーン系界面活性剤としては、例えば、東レ・ダウコーニング(株)製「トーレシリコーンDC3PA」、「トーレシリコーンSH7PA」、「トーレシリコーンDC11PA」、「トーレシリコーンSH21PA」、「トーレシリコーンSH28PA」、「トーレシリコーンSH29PA」、「トーレシリコーンSH30PA」、「トーレシリコーンSH8400」、モメンティブ・パフォーマンス・マテリアルズ社製「TSF-4440」、「TSF-4300」、「TSF-4445」、「TSF-4460」、「TSF-4452」、信越シリコーン株式会社製「KP341」、「KF6001」、「KF6002」、ビックケミー社製「BYK307」、「BYK323」、「BYK330」等が挙げられる。
本発明の組成物が界面活性剤を含有する場合、界面活性剤の含有量は、本発明の組成物の全質量に対して、0.001質量%~2.0質量%が好ましく、0.005質量%~1.0質量%がより好ましい。
本発明の組成物は、さらに、放射線の照射により酸を発生する化合物である光酸発生剤(酸発生剤)を含有していてもよい。
本発明の組成物が、上述した一般式(2)で表される基を有する樹脂Eを含有する場合であって、さらに、この基中のZが、オキセタニル基、エポキシ基、または、ヒドロキシメチルアミノ基を表す場合には、光発生剤が発生させる酸作用によって、これらの基が分解して架橋しやすくなる。
光酸発生剤としては、特に限定されず、公知の光酸発生剤を適宜使用できるが、有機酸、例えば、スルホン酸、ビス(アルキルスルホニル)イミド、トリス(アルキルスルホニル)メチドなどを発生させる化合物などが挙げられる。
光酸発生剤が、低分子化合物の形態である場合、分子量は3000以下が好ましく、2000以下がより好ましく、1000以下がさらに好ましい。
光酸発生剤の例としては、例えば、特開2015-138232号公報の段落[0168]~[0214]を参酌することができ、この内容は本明細書に組み込まれる。
光酸発生剤は、1種単独で用いてもよく、2種以上を併用してもよい。
本発明の組成物が光酸発生剤を含有する場合、光酸発生剤の含有量は、本発明の組成物の全固形分を基準として、0.1~50質量%が好ましく、0.5~40質量%がより好ましい。
本発明の組成物には、上述した必須成分および任意成分に加え、本発明の効果を損なわい限りにおいて、目的に応じてその他の成分を適宜選択して用いてもよい。
併用可能なその他の成分としては、例えば、バインダーポリマー、分散剤、増感剤、架橋剤、硬化促進剤、フィラー、熱硬化促進剤、熱重合禁止剤、可塑剤、紫外線吸収剤、シランカップリング剤などが挙げられ、更に基材表面への密着促進剤およびその他の助剤類(例えば、導電性粒子、充填剤、消泡剤、難燃剤、レベリング剤、剥離促進剤、酸化防止剤、香料、表面張力調整剤、連鎖移動剤など)を併用してもよい。
これらの成分を適宜含有させることにより、形成する膜の安定性、膜物性などの性質を調整することができる。
これらの成分は、例えば、特開2012-003225号公報の段落[0183]以降(対応する米国特許出願公開第2013/0034812号明細書の[0237]以降)の記載、特開2008-250074号公報の段落[0101]~[0102]、段落[0103]~[0104]および段落[0107]~[0109]等の記載を参酌でき、これらの内容は本願明細書に組み込まれる。
本発明の組成物の調製態様については特に制限されないが、例えば、上述した必須成分および任意成分を混合し、調製することができる。
本発明の組成物は、異物の除去および欠陥の低減などの目的から、フィルタを用いて濾過することが好ましい。
フィルタろ過に用いるフィルタとしては、従来からろ過用途等に用いられているフィルタであれば特に限定されることなく用いることができる。
フィルタの材質の例としては、PTFE(ポリテトラフルオロエチレン)等のフッ素樹脂;ナイロン-6、ナイロン-6,6等のポリアミド系樹脂;ポリエチレン、ポリプロピレン(PP)等のポリオレフィン樹脂(高密度、超高分子量を含む);等が挙げられる。これら素材の中でもポリプロピレン(高密度ポリプロピレンを含む)が好ましい。
フィルタの孔径には特に限定はないが、例えば0.01~20.0μm程度であり、好ましくは0.01~5μm程度であり、さらに好ましくは0.01~2.0μm程度である。
フィルタの孔径を上記範囲とすることにより、微細な粒子をより効果的に取り除くことができ、濁度をより低減することができる。
ここで、フィルタの孔径は、フィルタメーカーの公称値を参照することができる。市販のフィルタとしては、例えば、日本ポール株式会社、アドバンテック東洋株式会社、日本インテグリス株式会社(旧日本マイクロリス株式会社)または株式会社キッツマイクロフィルタ等が提供する各種フィルタの中から選択することができる。
また、本発明の着色感放射線性組成物に用いられる素材としては高純度なものが用いられることが好ましい。パーティクル、金属不純物、水分および過酸化物など、性能に影響を与える不純物の混入および発生などを抑制することができる。
なかでも、着色感放射線性組成物層の膜厚が均一になる点から、スリット塗布、回転塗布、スプレー塗布が好ましい。また、着色感光性組成物層の下層表面が平らでない場合、膜厚が均一になる点から、スプレー塗布、インクジェット法が好ましい。
即ち、本発明の組成物をインクジェット記録方法に用いる場合には、吐出性を考慮し、吐出時の温度におけるインク粘度が100mPa・s以下であることが好ましく、50mPa・s以下であることがより好ましく、上記範囲になるように適宜組成比を調整し決定することが好ましい。
なお、25℃(室温)環境下での組成物の粘度は、好ましくは0.5mPa・s以上200mPa・s以下、より好ましくは1mPa・s以上100mPa・s以下であり、さらに好ましくは2mPa・s以上50mPa・s以下である。室温環境下での粘度を高く設定することにより、凹凸のある基板に適用した場合であっても、組成物の液だれが防止され、その結果として均一な遮光膜の形成が可能となる。25℃環境下での粘度が200mPa・sより大きいときには、組成物の搬送(装置内における液の輸送状態)に問題が生じる場合がある。
次に、本発明の着色層の製造方法(本発明の製造方法)を説明する。
本発明の着色層の製造方法は、上述した本発明の組成物を用いて着色感放射線性組成物層を形成する工程aと、上記着色感放射線性組成物層を、マスクを介してパターン状に露光する工程bと、上記露光された上記着色感放射線性組成物層を処理して、着色層を形成する工程cと、を備え、上記工程cが、有機溶剤を含む現像液を用いて処理する工程c1、および、アルカリ水溶液を用いて現像する工程c2のうちいずれか一方の工程を実施して、その後他方の工程を実施する工程である、着色層の製造方法である。
以下、本発明の製造方法が備える各工程について説明する。
工程aにおいては、本発明の組成物を用いて着色感放射線性組成物層を形成する。このとき、本発明の組成物を、例えば、基板などに塗布することによって、着色感放射線性組成物層を形成する。
基板としては、例えば、固体撮像素子に用いられるCCD(Charge-Coupled Device)またはCMOS(Complementary Metal Oxide Semiconductor)における光電変換素子基板またはシリコン基板;液晶表示装置等に用いられる無アルカリガラス、ソーダガラス、パイレックス(登録商標)ガラス、石英ガラス、及びこれらに透明導電膜を付着させたもの;等が挙げられる。これらの基板は、各画素を隔離するブラックマトリクスが形成されている場合もある。
また、これらの基板上には、必要により、上部の層との密着改良、物質の拡散防止または基板表面の平坦化のために下塗り層を設けてもよい。
本発明の組成物を塗布する方法としては、例えば、スリット塗布、インクジェット法、回転塗布、流延塗布、ロール塗布、スクリーン印刷法等の各種の塗布方法が挙げられる。 着色感放射線性組成物層の膜厚としては、0.1μm~10μmが好ましく、0.2μm~5μmがより好ましく、0.2μm~3μmがさらに好ましい。
着色感放射線性組成物層に対しては、必要に応じて乾燥(プリベーク)を施してもよく、プリベークは、ホットプレート、オーブン等を用いて50℃~140℃の温度環境下で10秒~300秒間行うことができる。
工程bにおいては、工程aにおいて形成した着色感放射線性組成物層を、マスクを介してパターン状に露光する。このとき、例えば、ステッパー等の露光装置を用い、所定のマスクパターンを有するマスクを介してパターン露光する。
露光に際して用いることができる放射線(光)としては、特に、g線、i線等の紫外線が好ましく(特に好ましくはi線)用いられる。照射量(露光量)は30~1500mJ/cm2が好ましく、50~1000mJ/cm2がより好ましく、80~500mJ/cm2がさらに好ましい。
工程cは、工程bにおいて露光された着色感放射線性組成物層を処理して、着色層を形成する工程であり、かつ、有機溶剤を含む現像液を用いて処理する工程c1、および、アルカリ水溶液を用いて現像する工程c2のうちいずれか一方の工程を実施して、その後他方の工程を実施する工程である。
上述したように、アルカリ水溶液を用いた現像(アルカリ現像)によって、着色感放射線性組成物層の未露光部がアルカリ水溶液に溶出し、光硬化した露光部が着色層として残存する。このとき、着色感放射線性組成物層の未露光部においては、アルカリ可溶性樹脂C以外の疎水的な成分が溶出せずに、残渣となり得るが、アルカリ現像の前後に、有機溶剤を含む現像液を用いた処理(便宜的に「有機現像」ともいう)を行なうことによって、未露光部の疎水的な成分が有機溶剤に溶出し、残渣の発生が抑制される。
工程c1(有機現像)および工程c2(アルカリ現像)の順序は特に限定されないが、着色感放射線性組成物層においては、疎水的な成分(例えば、樹脂E)が表面にブリードしやすいため、これを先に除去する観点から、まず工程c1を実施した後に工程c2を実施することが好ましい。
工程c1においては、有機溶剤を含む現像液(以下、「有機系現像液」ともいう)が使用される。
有機溶剤を含む現像液の蒸気圧(混合溶媒である場合は全体としての蒸気圧)は、20℃において、5kPa以下が好ましく、3kPa以下がより好ましく、2kPa以下がさらに好ましい。有機溶剤の蒸気圧を5kPa以下にすることにより、現像液の基板上または現像カップ内における蒸発が抑制され、ウェハ面内の温度均一性が向上し、結果としてウェハ面内の寸法均一性が良化する。
ケトン系溶剤とは分子内にケトン基を有する溶剤のことである。
アルコール系溶剤とは分子内にアルコール性水酸基を有する溶剤のことである。
アミド系溶剤とは分子内にアミド基を有する溶剤のことである。
エーテル系溶剤とは分子内にエーテル結合を有する溶剤のことである。これらの中には、1分子内に上記官能基を複数種類有する溶剤も存在するが、その場合は、その溶剤の有する官能基を含むいずれの溶剤種にも該当するものとする。例えば、ジエチレングリコールモノメチルエーテルは、上記分類中の、アルコール系溶剤及びエーテル系溶剤に該当するものとする。
炭化水素系溶剤とは置換基を有さない炭化水素溶剤のことである。
以下、有機溶剤の具体例を説明する。
アミド系溶剤としては、例えば、N-メチル-2-ピロリドン、N,N-ジメチルアセトアミド、N,N-ジメチルホルムアミド、ヘキサメチルホスホリックトリアミド、1,3-ジメチル-2-イミダゾリジノン等が使用できる。
炭化水素系溶剤としては、例えば、トルエン、キシレン等の芳香族炭化水素系溶剤、ペンタン、ヘキサン、オクタン、デカン等の脂肪族炭化水素系溶剤が挙げられる。
現像液における有機溶剤(複数種類を混合する場合は合計)の濃度は、好ましくは50質量%以上であり、より好ましくは70質量%以上であり、更に好ましくは95質量%以上であり、特に好ましくは、実質的に有機溶剤のみからなる場合である。なお、実質的に有機溶剤のみからなる場合とは、微量の界面活性剤、酸化防止剤、塩基性化合物、安定剤、消泡剤などを含有する場合を含むものとする。
有機溶剤のSP値を18.9以下、及び、23.1以上とすることにより、有機溶剤と染料との相溶性が良好になりすぎることを抑制し、硬化部からの染料抜けが発生することを防止することができる。また、有機溶剤のSP値を15.1以上、及び、42.0以下とすることにより、有機溶剤と染料との親和性を向上させて現像性を良好にすることができる。
また、有機溶剤のSP値を15.7以上とすることにより、未露光部の現像性をより良好にすることができる。
処理時間(現像時間)は、未露光部の着色層が十分に溶解する時間であれば特に制限はなく、通常は10秒~300秒であり。好ましくは、20秒~120秒である。
現像液の温度は0℃~50℃が好ましく、15℃~35℃が更に好ましい。
リンス液の蒸気圧(混合溶媒である場合は全体としての蒸気圧)は、20℃に於いて0.05kPa以上、5kPa以下が好ましく、0.1kPa以上、5kPa以下がより好ましく、0.12kPa以上、3kPa以下がさらに好ましい。リンス液の蒸気圧を0.05kPa以上、5kPa以下にすることにより、ウェハ面内の温度均一性が向上し、更にはリンス液の浸透に起因した膨潤が抑制され、ウェハ面内の寸法均一性が良化する。
リンス液としては、種々の有機溶剤が用いられるが、炭化水素系溶剤、ケトン系溶剤、エステル系溶剤、アルコール系溶剤、アミド系溶剤およびエーテル系溶剤から選択される少なくとも1種の有機溶剤又は水を含有するリンス液を用いることが好ましい。
リンス処理については、例えば、特開2010-217884号公報の段落[0045]~[0054]を参酌することができ、この内容は本願明細書に組み込まれる。
工程c2のアルカリ現像における現像方式は、デイップ方式、シャワー方式、スプレー方式、パドル方式などいずれでもよく、これにスウィング方式、スピン方式、超音波方式などを組み合わせてもよい。また、現像液に触れる前に、被現像面を予め水等用いて湿しておいて、現像むらを防ぐこともできる。
工程c2において用いる現像液であるアルカリ水溶液としては、下地の撮像素子および回路などにダメージを起さない、有機アルカリ現像液が望ましい。現像温度としては通常20℃~30℃であり、現像時間は、例えば、20秒~90秒である。より残渣を除去するため、近年は120秒~180秒実施する場合もある。さらには、より残渣除去性を向上するため、現像液を60秒ごとに振り切り、さらに新たに現像液を供給する工程を数回繰り返す場合もある。
現像液に用いるアルカリ剤としては、例えば、アンモニア水、エチルアミン、ジエチルアミン、ジメチルエタノールアミン、テトラメチルアンモニウムヒドロキシド、テトラエチルアンモニウムヒドロキシド、コリン、ピロール、ピペリジン、1,8-ジアザビシクロ-[5、4、0]-7-ウンデセンなどの有機アルカリ性化合物が挙げられ、これらのアルカリ剤を濃度が0.001~10質量%、好ましくは0.01~1質量%となるように純水を用いて希釈したアルカリ性水溶液が現像液として好ましく使用される。
なお、現像液には無機アルカリを用いてもよく、無機アルカリとしては、例えば、水酸化ナトリウム、水酸化カリウム、炭酸ナトリウム、炭酸水素ナトリウム、硅酸ナトリウム、メタ硅酸ナトリウムなどが好ましい。
なお、このようなアルカリ性水溶液からなる現像液を使用した場合には、一般に現像後純水を用いて洗浄(リンス)する。
このポストベーク処理は、現像後の塗布膜を、上記条件になるようにホットプレート、コンベクションオーブン(熱風循環式乾燥機)、および、高周波加熱機等の加熱手段を用いて、連続式またはバッチ式によって行うことができる。
本発明の製造方法によって得られる、パターン状の着色層(着色パターン)の用途は特に限定されないが、例えば、固体撮像素子などに設けられる遮光膜またはカラーフィルタとして使用され得る。
なお、着色層のパターン幅としては、2.5μm以下が好ましく、2.0μm以下がより好ましく、1.7μm以下が特に好ましい。
本発明の固体撮像素子は、本発明の製造方法によって得られる着色層(以下、「本発明の着色層」ともいう)を備える。本発明の固体撮像素子の構成としては、本発明の着色層を備え、固体撮像素子として機能する構成であれば特に限定はないが、例えば、以下のような構成が挙げられる。
さらに、デバイス保護層上であってカラーフィルタの下(支持体に近い側)に集光手段(例えば、マイクロレンズ等。以下同じ)を有する構成、カラーフィルタ上に集光手段を有する構成などであってもよい。
本発明の着色層は、液晶表示装置および有機エレクトロルミネッセンス表示装置などの、画像表示装置に用いることができる。
また、本発明におけるカラーフィルタは、明るく高精細なCOA(Color-filter On Array)方式にも供することが可能である。COA方式の液晶表示装置にあっては、カラーフィルタに対する要求特性は、前述のような通常の要求特性に加えて、層間絶縁膜に対する要求特性、すなわち低誘電率および剥離液耐性が必要とされることがある。本発明のカラーフィルタは、耐光性などに優れるため、解像度が高く長期耐久性に優れたCOA方式の液晶表示装置を提供することができる。なお、低誘電率の要求特性を満足するためには、カラーフィルタ層の上に樹脂被膜を設けてもよい。
これらの画像表示方式については、例えば、「EL、PDP、LCDディスプレイ-技術と市場の最新動向-(東レリサーチセンター調査研究部門 2001年発行)」の43ページなどに記載されている。
バックライトに関しては、SID meeting Digest 1380(2005)(A.Konno et.al)および、月刊ディスプレイ 2005年12月号の18~24ページ(島 康裕)、同25~30ページ(八木隆明)などに記載されている。
窒素気流下、1-メトキシ-2-プロパノール23gを80℃に加熱した。次に、メタクリル酸1,1,1,3,3,3-ヘキサフルオロイソプロピル10g、メタクリル酸アリル10g、2,2’-アゾビス(イソ酪酸メチル)2.0g及び1-メトキシ-2-プロパノール23gの混合溶液を3時間かけて滴下し、さらに2時間攪拌した後、90℃の環境下で2時間加熱した。放冷後、メタノール100mL、イオン交換水200mLの混合溶液に滴下し、得られた固体を採取した。この固体を減圧下50℃の環境下で24時間乾燥することによって樹脂(E-1)が18.6g得られた。樹脂(E-1)の重量平均分子量(Mw)は11,000であった。
合成例1と同様の操作を行うことによって樹脂(E-2)~樹脂(E-7)を得た。
窒素気流下、1-メトキシ-2-プロパノール23gを80℃に加熱した。次に、メタクリル酸1,1,1,3,3,3-ヘキサフルオロイソプロピル10g、メタクリル酸3.8g、2,2’-アゾビス(イソ酪酸メチル)1.5g及び1-メトキシ-2-プロパノール23gの混合溶液を3時間かけて滴下し、さらに2時間攪拌した後、90℃の環境下で2時間加熱した。次に、テトラブチルアンモニウムブロミド0.1g、メタクリル酸グリシジル7.2g、p-メトキシフェノール0.05gを添加し、空気雰囲気下100℃の環境下で24時間加熱した。酸価測定により、酸基が消失していることを確認した。放冷後、メタノール100mL、イオン交換水200mLの混合溶液に滴下し、得られた固体を採取した。この固体を減圧下50℃の環境下で24時間乾燥することによって樹脂(E-8)の重量平均分子量(Mw)は13,000だった。
窒素気流下、1-メトキシ-2-プロパノール23gを80℃に加熱した。次に、メタクリル酸1,1,1,3,3,3-ヘキサフルオロイソプロピル10g、メタクリル酸2-ヒドロキシエチル4.6g、2,2’-アゾビス(イソ酪酸メチル)1.0g及び1-メトキシ-2-プロパノール23gの混合溶液を3時間かけて滴下し、さらに2時間攪拌した後、90℃の環境下で2時間加熱した。次に、ネオスタンU-600(日東化成(株))0.1g、メタクリル酸2-イソシアネートエチル5.7g、p-メトキシフェノール0.05gを添加し、窒素雰囲気下80℃の環境下で24時間加熱した。NMR測定より、イソシアネート基の消失を確認した。放冷後、メタノール100mL、イオン交換水200mLの混合溶液に滴下し、得られた固体を採取することによって樹脂(E-9)が17.9g得られた。樹脂(E-9)の重量平均分子量(Mw)は16,000だった。
下記表2に従い、顔料40部、顔料誘導体5部、高分子分散剤のプロピレングリコールモノメチルエーテルアセテート溶液60部(固形換算18部)、および、プロピレングリコールモノメチルエーテルアセテート300部からなる混合液を、ビーズミル(ジルコニアビーズ0.3mm径)により3時間混合・分散して、顔料分散液を調製した。
なお、2種の顔料を併用した場合は、質量比は、70/30とした。
また、顔料誘導体としては、下記顔料誘導体Aを使用し、高分子分散剤としては、下記高分子分散剤Aを使用した。
また、チタンブラックとしては、三菱マテリアル社製13M-Tを使用し、カーボンブラックとしては、デグッサ社製Nipex35を使用した。
下記組成の成分を混合して溶解し、下塗り層用レジスト液を調製した。
・溶剤:プロピレングリコールモノメチルエーテルアセテート(PGMEA) 19.20部
・溶剤:乳酸エチル 36.67部
・アルカリ可溶性樹脂:メタクリル酸ベンジル/メタクリル酸/メタクリル酸-2-ヒドロキシエチル共重合体(モル比=60/22/18、重量平均分子量15,000、数平均分子量9,000)の40%PGMEA溶液
30.51部
・ジペンタエリスリトールヘキサアクリレート
(KAYARAD DPHA(日本化薬社製)) 12.20部
・重合禁止剤:p-メトキシフェノール 0.0061部
・フッ素系界面活性剤:F-475、DIC社製 0.83部
・光重合開始剤:トリハロメチルトリアジン系の光重合開始剤
(TAZ-107、みどり化学社製) 0.586部
6インチのシリコンウエハをオーブン中において200℃のもと30分加熱処理した。次いで、このシリコンウエハ上に、上記下塗り層用レジスト液を、乾燥膜厚が1.5μmになるように塗布し、さらに220℃のオーブン中において1時間加熱乾燥させて下塗り層を形成し、下塗り層付シリコンウエハ基板を得た。
下記の各成分を混合して分散、溶解し、0.45μmナイロンフィルタを用いてろ過することにより、実施例1~20、比較例1の各組成物を得た。
・顔料分散液 染料を添加しない場合 600部
染料を添加する場合 400部
・染料 20部
・シクロヘキサノン 100部
・アルカリ可溶性樹脂(下記(J1)または(J2)) 5部
・ソルスパース20000(1%シクロヘキサン溶液、日本ルーブリゾール社製) 1部
・光重合開始剤(下記(I-1)~(I-9)) 1部
・光酸発生剤(下記(I-10)) 0.5部
・重合性化合物(下記(M-1)~(M-3) 10部
・グリセロールプロポキシレート(1%シクロヘキサン溶液) 0.1部
・樹脂E(上記(E-1)~(E-9)又はDIC社製メガファックRS-72-K) 5部
特開2014-199436号公報に記載の方法によって、下記式で表される染料(A)を合成した。
酸価=1.01mmol/g
a/b/c/d=36/12/32/20(mol%)
n=2
Mw=13,000
まず、特開2000-162429号公報の合成例1に従い、下記式(b)で表される化合物を合成した。次いで、下記式(b)で表される化合物6.0g(10mmol)を、塩化メチレン50mL、水10mLに添加し攪拌した。次に、カリウム=ビス(トリフルオロメタンスルホニル)イミド3.19g(10mmol)を添加し、2時間攪拌した。その後、水層を除去し、塩化メチレン層を濃縮することによって、下記式(B)で表される染料(B)8.2gを得た。
上記のように調製した実施例および比較例の各組成物を、先に作製した下塗り層付シリコンウエハ基板の下塗り層上に塗布し、着色感放射線性組成物層を形成した。そして、この着色感放射線性組成物層の乾燥膜厚が0.6μmになるように、100℃のホットプレートを用いて120秒間加熱処理(プリベーク)を行なった。
その後、露光された着色感放射線性組成物層が形成されているシリコンウエハ基板を、スピン・シャワー現像機(DW-30型、ケミトロニクス製)の水平回転テーブル上に載置し、下記表2に記載の有機溶剤を用いて23℃60秒間パドル現像を行なった。なお、有機溶剤を用いて処理(現像)を行わなかった場合には、下記表2の有機溶剤の項目に「-」を記載した(以下、同様)。次に、CD-2000(富士フイルムエレクトロニクスマテリアルズ製)を用いて23℃の環境下で60秒間パドル現像を行ない、シリコンウエハ基板に着色パターンを形成した。
以上のようにして、実施例または比較例の着色感放射線性組成物により形成された着色パターンを有する単色のカラーフィルタを作製した。
その後、測長SEM(scanning electron microscope)「S-9260A」(日立ハイテクノロジーズ製)を用いて、着色パターンのサイズを測定した。パターンサイズが1.0μmとなる露光量を最適露光量とした。
以下に説明する評価を行なった。結果を下記表2に示す。
着色パターンの形成領域外(未露光部)20箇所を走査型電子顕微鏡(SEM)(倍率10000倍)を用いて観察し、残渣を数えた。残渣数が少ないほど好ましく、現像性が良好であることを示す。
着色パターン20箇所を、走査型電子顕微鏡(倍率10000倍)を用いて観察し、下記基準に基づいて、パターン直線性を評価した。AまたはBであれば、残渣の発生によるパターン直線性の劣化が抑制されたものとして評価できる。
A:線幅1.0μmのパターンが直線性良く形成されていた。
B:線幅1.0μmのパターンにがたつきが観測されたが実用上問題ないレベルであった。
C:線幅1.0μmのパターンにがたつきが観測され、直線性が悪かった。
上記と同様にして下塗り層付シリコンウエハの下塗り層上に塗布し、乾燥膜厚が1μmの着色感放射線性組成物層を形成した後、基板の全面に200mJ/cm2にて(照度20mW/cm2)露光した。
その後、露光された着色感放射線性組成物層が形成されているシリコンウエハ基板をスピン・シャワー現像機(DW-30型、ケミトロニクス製)の水平回転テーブル上に載置し、表2に記載の有機溶剤を用いて23℃60秒間パドル現像を行なった。次に、CD-2000(富士フイルムエレクトロニクスマテリアルズ製)を用いて23℃の環境下で60秒間パドル現像を行ない、その後、200℃の環境下で5分乾燥した。得られた着色層の表面粗度(Ra)を、AFM(原子間力顕微鏡)(Digital Instruments社製、Nano Scope)を用いて、下記条件により測定した(単位:nm)。着色層の表面粗さRaの値は小さいほど、残渣の発生が抑制されたものとして評価できる。
-測定条件-
・測定エリア:10μm角
・Scan Rate:1Hz
表面粗度を測定した着色層が形成された基板について、欠陥評価装置ComPLUS(アプライド・マテリアルズ社製)を使用して、2.0μm以上の大きさの異物をカウントした。この値が少ないほど、残渣の発生が抑制されたものとして評価できる。
得られた上記着色感放射線性組成物を、ガラス基板上に、乾燥膜厚が0.6μmとなるように塗布し、上記基板面(着色感放射線性組成物を塗布していない側の面)において接するように260℃のホットプレートに載置して1時間加熱した後、色度計MCPD-1000(大塚電子製)にて、加熱前後における色差(ΔE*ab値)を測定して耐熱性を評価した。ΔE*ab値は、値の小さい方が、耐熱性が良好なことを示す。
表面粗度を測定した着色層が形成された基板に対して、入射角を5度にして400~700nmの光を入射し、その反射率を日立ハイテクノロジー製分光器UV4100により測定した(単位:%)。反射率の値が小さいほど、着色層の低反射化が実現されたものとして評価できる。
なお、実施例9~20を対比すると、樹脂Eとして樹脂(E-2)~(E-4)を使用した実施例10~12よりも、他の樹脂Eを使用した実施例の方がより低反射化されており、特に、樹脂(E-8)、(E-9)またはメガファックRS-72-Kを使用した実施例16~20は、さらに低反射化されていた。
有機現像と、CD-2000を用いたアルカリ現像との順序を変えた以外は、実施例18と同様にして現像を行なった。その結果、現像スピードはやや遅かったが、パドル時間を90秒間にすることによって、実施例18同等の残渣の程度にすることができた。
現像処理において用いた有機溶剤を、1-メトキシ-2-プロパノールから、1-メトキシ-2-プロパノールとシクロヘキサノンとの混合溶剤(質量比1対1)に変えた以外は、実施例18と同様にして評価を行なったところ、実施例18と同等の評価結果が得られた。
CD-2000を用いたアルカリ現像処理を行なわなかった以外は、実施例18と同様にして現像を行なった。その結果、残渣は100以上であり、パターン直線性がCであり、表面粗度は50nm以上であり、欠陥は2000個以上であり、耐熱性は4.0であり、反射率は15%であった。
Claims (8)
- 着色剤A、重合性化合物B、アルカリ可溶性樹脂C、および、光重合開始剤Dを含有する着色感放射線性組成物を用いて着色感放射線性組成物層を形成する工程aと、
前記着色感放射線性組成物層を、マスクを介してパターン状に露光する工程bと、
前記露光された前記着色感放射線性組成物層を処理して、着色層を形成する工程cと、
を備え、
前記工程cが、有機溶剤を含む現像液を用いて処理する工程c1、および、アルカリ水溶液を用いて現像する工程c2のうちいずれか一方の工程を実施して、その後他方の工程を実施する工程である、着色層の製造方法。 - 前記有機溶剤を含む現像液が、有機溶剤を95質量%以上含む、請求項1に記載の着色層の製造方法。
- 前記着色感放射線性組成物が、さらに、下記一般式(1)で表される基を有する樹脂Eを含有する、請求項1または2に記載の着色層の製造方法。
*-X1-Y ・・・ (1)
一般式(1)中、X1は単結合または2価の連結基を表す。Yはアルキル基またはシリル基を表す。*は結合位置を表す。 - 前記樹脂Eが、さらに、下記一般式(2)で表される基を有する、請求項3に記載の着色層の製造方法。
*-X2-Z ・・・ (2)
一般式(2)中、X2は単結合または2価の連結基を表す。Zは(メタ)アクリロイル基、アリル基、ビニル基、オキセタニル基、エポキシ基、および、ヒドロキシメチルアミノ基からなる群から選ばれる少なくとも1種の基を表す。*は結合位置を表す。 - 請求項1~4のいずれか1項に記載の着色層の製造方法によって得られた着色層を用いてなるカラーフィルタ。
- 請求項1~4のいずれか1項に記載の着色層の製造方法によって得られた着色層を用いてなる遮光膜。
- 請求項1~4のいずれか1項に記載の着色層の製造方法によって得られた着色層を有する固体撮像素子。
- 請求項1~4のいずれか1項に記載の着色層の製造方法によって得られた着色層を有する画像表示装置。
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WO2019058859A1 (ja) * | 2017-09-20 | 2019-03-28 | 富士フイルム株式会社 | 着色組成物、硬化膜、パターン形成方法、カラーフィルタ、固体撮像素子及び画像表示装置 |
KR20190110338A (ko) * | 2018-03-20 | 2019-09-30 | 동우 화인켐 주식회사 | 녹색 감광성 수지 조성물 및 이를 포함하는 컬러필터 |
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JP6476302B2 (ja) | 2019-02-27 |
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JPWO2017038339A1 (ja) | 2018-03-01 |
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