WO2015146097A1 - 透明導電性積層体および透明導電性積層体を備えたタッチパネル - Google Patents
透明導電性積層体および透明導電性積層体を備えたタッチパネル Download PDFInfo
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- WO2015146097A1 WO2015146097A1 PCT/JP2015/001558 JP2015001558W WO2015146097A1 WO 2015146097 A1 WO2015146097 A1 WO 2015146097A1 JP 2015001558 W JP2015001558 W JP 2015001558W WO 2015146097 A1 WO2015146097 A1 WO 2015146097A1
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Definitions
- the technology of the present disclosure relates to a transparent conductive laminate and a touch panel including the transparent conductive laminate.
- a projected capacitive touch panel includes two electrodes for detecting a change in capacitance.
- the two electrodes are opposed via a transparent substrate. These electrodes are formed by patterning a transparent conductive film formed on a substrate.
- ITO indium tin oxide
- a method of forming a film of ITO on a substrate is a vacuum film formation in a dry method.
- indium which is the main component of ITO, is a rare metal and there is a concern about stable supply, and there is also a problem that it lacks flexibility.
- the manufacturing method also requires an expensive vacuum film forming apparatus, resulting in a problem of high cost.
- conductive films are formed by processing conductive polymers, carbon nanotubes, and metals into fibers or meshes. Some of these can be dispersed in water or an organic solvent. If they are used, the dispersion can be applied to the substrate surface by a wet method, and mass production and cost reduction are also expected.
- a base material on which a conductive film is formed by forming a metal into a fiber or mesh shape is regarded as a promising alternative to ITO in that a resistance value and optical characteristics equivalent to those of ITO can be obtained.
- a touch panel made of fibrous metal as a conductive film works normally, but if it is put in a high-temperature and high-humidity environment, problems such as erroneous recognition of the touch position and a decrease in the capacitance value occur, and it is durable against high-temperature and high-humidity environments. There is a problem that there is no sex. The cause of malfunction is considered to be migration of the fibrous metal constituting the electrode. In migration, when a voltage is applied to an electrode under high temperature and high humidity, the metal forming the electrode is ionized on the anode side due to the presence of moisture and moves to the electrode on the cathode side.
- the deposited metal is a phenomenon in which the surface of the insulator grows in the shape of a tree, a bridge, or a cloud. When this growth reaches the anode side, a short circuit occurs and becomes defective.
- a base material used as a touch panel has a plurality of rod-shaped or diamond-shaped electrodes arranged in parallel, and the adjacent electrodes are insulated by etching. In order to drive the base material as a touch panel, a wiring is formed on each electrode, and a voltage is applied to each electrode and driven by an IC circuit via a flexible printed plate (FPC).
- FPC flexible printed plate
- Patent Document 1 a water shielding layer is provided so that moisture does not enter and migration does not occur.
- the increase in the number of layers may increase the thickness of the touch panel, increase the number of materials, increase the number of processes, and increase the cost.
- the drive electrode and the sense electrode that constitute the sensor part of the capacitive touch panel are constituted by a transparent conductive film (transparent electrode) and are usually connected to a metal wiring (wiring part).
- This type of touch panel is described in Patent Document 2.
- dummy lead lines are provided at both ends of the lead lines, and the dummy lead lines are connected to have a predetermined potential of the non-selected detection lines.
- the ground electrode in order to shield the influence of the wiring part and sensor part from external noise, it is common to cover the wiring part from above or below or to provide a ground electrode outside the wiring part.
- the ground electrode is arranged in the same layer as the drive electrode, it is formed so as to overlap with the wiring of the sense electrode or to be positioned on the outer peripheral portion.
- the ground electrode is disposed in the same layer as the sense electrode, it is formed so as to overlap with the wiring of the drive electrode or to be positioned on the outer peripheral portion.
- the transparent conductive film may collapse due to ion migration. Or a short circuit occurs between the transparent conductive film and the ground electrode. Ion migration may occur particularly under high temperature and high humidity.
- the present invention has been made in view of the above problems, and an object of the present invention is to provide a transparent conductive laminate that does not malfunction under high temperature and high humidity, and a touch panel including the transparent conductive laminate.
- One aspect of the present invention for solving the above problems includes a transparent substrate and a transparent electrode layer that is laminated on one or both surfaces of the transparent substrate and includes a resin, and the transparent electrode layer includes a fibrous metal.
- the transparent conductive laminate includes a plurality of conductive regions and a non-conductive region, and the transparent electrode layer has a thickness of 30 nm to 150 nm.
- Another aspect of the present invention is a touch panel including the above-described transparent conductive laminate.
- the transparent conductive laminate according to the technology of the present disclosure can provide a touch panel with improved durability that is unlikely to cause a short circuit between electrodes due to migration and does not malfunction in a high-temperature and high-humidity atmosphere.
- a touch sensor electrode structure that does not generate an electric field in a certain direction between the drive electrode or sense electrode and the ground electrode, ion migration between the drive electrode or sense electrode and the ground electrode can be performed. It is possible to provide a touch panel that is suppressed and excellent in reliability.
- FIG. 1 is a cross-sectional view showing a transparent conductive laminate according to the first embodiment.
- FIG. 2 is a cross-sectional view showing the transparent conductive laminate according to the second embodiment.
- FIG. 3 is a cross-sectional view showing a transparent conductive laminate according to the third embodiment.
- FIG. 4 is a plan view when the conductive region according to the embodiment is formed in a mesh shape.
- FIG. 5 is a plan view when the conductive region according to the embodiment is formed in a strip shape.
- FIG. 6 is a diagram illustrating a state in which a voltage is applied to two adjacent conductive regions of the transparent electrode layer according to the embodiment.
- FIG. 7 is a cross-sectional view illustrating the touch panel according to the embodiment.
- FIG. 8 is a view showing a manufacturing process of the transparent conductive laminate according to the embodiment, and is a view showing a metal layer forming process on the surface side of the substrate.
- FIG. 9 is a view showing a manufacturing process of the transparent conductive laminate according to the embodiment, and is a view showing a forming process of the transparent conductive layer on the surface side of the substrate.
- FIG. 10 is a diagram illustrating a manufacturing process of the transparent conductive laminate according to the embodiment, and is a diagram illustrating a forming process of the transparent conductive layer on the back surface side of the substrate.
- FIG. 11 is a diagram illustrating a manufacturing process of the transparent conductive laminate according to the embodiment, and is a diagram illustrating a resist forming process.
- FIG. 12 is a diagram illustrating a manufacturing process of the transparent conductive laminate according to the embodiment and is a diagram illustrating an exposure process.
- FIG. 13 is a diagram illustrating a manufacturing process of the transparent conductive laminate according to the embodiment and is a diagram illustrating a developing process.
- FIG. 14 is a diagram illustrating a manufacturing process of the transparent conductive laminate according to the embodiment and is a diagram illustrating an etching process.
- FIG. 15 is a diagram illustrating a manufacturing process of the transparent conductive laminate according to the embodiment, and is a diagram illustrating a resist removing process.
- FIG. 16 is a cross-sectional view of the touch panel according to the embodiment.
- FIG. 17 is a plan view of the touch panel according to the embodiment.
- FIG. 18 is a cross-sectional view of the touch panel according to the embodiment and examples.
- FIG. 19 is a plan view of the touch panel according to the embodiment and examples.
- FIG. 20 is a plan view of a touch panel according to a comparative example.
- FIG. 21 is a plan view of a touch panel according to a comparative example.
- a transparent conductive laminated body is one of the structural members of a touch panel.
- the transparent conductive laminate 10 includes a transparent substrate 11 (transparent base material), and a transparent electrode layer 12 a formed on the surface of the substrate 11 (above the paper surface of FIG. 1, the same applies hereinafter). And a transparent electrode layer 12b formed on the back surface of the substrate 11 (below the paper surface in FIG. 1, the same applies hereinafter).
- the two transparent electrode layers 12a and 12b are opposed to each other with the substrate 11 interposed therebetween.
- the transparent electrode layer 12a is an example of a first transparent electrode layer
- the transparent electrode layer 12b is an example of a second transparent electrode layer.
- FIG. 2 shows a cross-sectional view of the transparent conductive laminate according to the second embodiment.
- the transparent conductive laminate 20 was formed on the transparent substrate 11a, the transparent electrode layer 12a formed on the surface of the substrate 11a, the transparent substrate 11b, and the surface of the substrate 11b. It comprises a transparent electrode layer 12b and an adhesive layer 23 that bonds the substrate 11a and the transparent electrode layer 12b together.
- FIG. 3 shows a cross-sectional view of the transparent conductive laminate according to the third embodiment.
- the transparent conductive laminate 30 was formed on the transparent substrate 11a, the transparent electrode layer 12a formed on the surface of the substrate 11a, the transparent substrate 11b, and the surface of the substrate 11b. It comprises a transparent electrode layer 12b and an adhesive layer 23 that bonds the substrate 11a and the substrate 11b together.
- glass or a resin film is used as the substrate 11.
- the resin used for the resin film is not limited as long as the formed film has the strength required for the substrate in the film forming step and the subsequent step, and the surface smoothness is good.
- the material used for the substrate 11 include soda lime glass, PMMA, polyethylene terephthalate (PET), polybutylene terephthalate, polyethylene naphthalate, polycarbonate, polyethersulfone, polysulfone, polyarylate, cyclic polyolefin, and polyimide. Can be mentioned.
- the substrate 11 is 50 ⁇ m to 1 mm in the case of glass, and the member is made thinner and laminated in the case of a resin film. In view of the flexibility, it is preferably 10 ⁇ m or more and 200 ⁇ m or less. The same applies to the substrates 11a and 11b. Further, when a touch panel manufactured using the substrate 11 is disposed and used on the front surface of the display, the substrate 11 is required to have high transparency, and preferably has a total light transmittance of 85% or more. used.
- the substrate 11 may contain various additives and stabilizers.
- the additives and stabilizers include antistatic agents, plasticizers, lubricants, and easy adhesives.
- the substrate 11 is subjected to corona treatment, low-temperature plasma treatment, ion bombardment treatment, chemical treatment, or the like as pretreatment in order to improve adhesion between the layer laminated on the substrate 11 and the substrate 11. Also good. The same applies to the substrates 11a and 11b.
- the transparent electrode layer 12a is formed of a resin, which will be described later, laminated on the substrate 11, and has a plurality of conductive regions 13a and a plurality of non-conductive regions 14a.
- the transparent electrode layer 12b has a plurality of conductive regions 13b and a plurality of non-conductive regions 14b.
- the conductive regions 13a and 13b are formed by including a fibrous metal such as a metal nanowire in the resin forming the transparent electrode layers 12a and 12b.
- a fibrous metal such as a metal nanowire in the resin forming the transparent electrode layers 12a and 12b.
- gold, silver, copper, cobalt, or the like is used as the fibrous metal.
- the fibrous metals contained in the conductive regions 13a and 13b are in contact with each other in the conductive regions 13a and 13b, whereby the conductive regions 13a and 13b have conductivity.
- the non-conductive regions 14a and 14b do not contain or hardly contain a fibrous metal in the transparent electrode layers 12a and 12b.
- the transparent electrode layer 12a is formed, for example, in a pattern in which a plurality of conductive regions 13a extending in the X direction are arranged side by side in the Y direction perpendicular to the X direction.
- the non-conductive region 14a is a region between the plurality of conductive regions 13a and is insulated from each of the conductive regions 13a.
- the transparent electrode layer 12b facing the transparent electrode layer 12a is formed, for example, in a pattern in which a plurality of conductive regions 13b extending in the Y direction are arranged side by side in the X direction.
- the non-conductive region 14b is a region between the plurality of conductive regions 13b and is insulated from each of the conductive regions 13b.
- Each of the conductive regions 13a and 13b is formed in, for example, a mesh shape as shown in FIG. 4 or a belt shape as shown in FIG. Note that the cross-sectional views shown in each drawing show the conductive regions in the same direction on both surfaces of the substrate for convenience of showing the configuration of each conductive region and each non-conductive region.
- Each of the conductive regions 13a and 13b can be connected to a circuit (not shown) that detects a change in capacitance formed in the conductive regions 13a and 13b by a change in current.
- a circuit not shown
- the capacitance changes. Based on the detected change in capacitance, the contact position of a human finger or the like is determined, and two-dimensional position information is obtained.
- the transparent electrode layer 12a contains a resin.
- the transparent electrode layer 12b also contains a resin.
- resin which forms the transparent electrode layers 12a and 12b Resin which has transparency, moderate hardness, and mechanical strength is preferable.
- a photocurable resin such as a monomer or a crosslinkable oligomer having a trifunctional or higher functional acrylate that can be expected to be three-dimensionally crosslinked.
- trifunctional or higher acrylate monomers include trimethylolpropane triacrylate, isocyanuric acid EO-modified triacrylate, pentaerythritol triacrylate, dipentaerythritol triacrylate, dipentaerythritol tetraacrylate, dipentaerythritol pentaacrylate, dipentaerythritol.
- Hexaacrylate, ditrimethylolpropane tetraacrylate, pentaerythritol tetraacrylate, polyester acrylate, or the like is preferably used.
- any of isocyanuric acid EO-modified triacrylate and polyester acrylate is preferably used.
- acrylate monomers may be used alone or in combination of two or more monomers.
- acrylic resins such as epoxy acrylates, urethane acrylates and polyol acrylates in combination.
- crosslinkable oligomer it is preferable to use an acrylic oligomer such as polyester (meth) acrylate, polyether (meth) acrylate, polyurethane (meth) acrylate, epoxy (meth) acrylate, or silicone (meth) acrylate.
- polyethylene glycol di (meth) acrylate polypropylene glycol di (meth) acrylate, bisphenol A type epoxy acrylate, polyurethane diacrylate, cresol novolac type epoxy (meth) acrylate, and the like.
- An additive such as a polymerization initiator may be mixed in the resin forming the transparent electrode layers 12a and 12b.
- benzoin and its alkyl ethers such as benzoin, benzoin methyl ether, benzoin ethyl ether, benzoin isopropyl ether, and benzylmethyl ketal are used as radical generating photopolymerization initiators, acetophenone 2,2-dimethoxy-2-phenylacetophenone, acetophenones such as 1-hydroxycyclohexyl phenyl ketone, anthraquinones such as methylanthraquinone, 2-ethylanthraquinone, 2-amylanthraquinone, thioxanthone, 2,4-diethylthioxanthone, 2 Thioxanthones such as 1,4-diisopropylthioxanthone, ketones such as acetophenone dimethyl ketal and benzyl dimethyl ketal, benzophenone,
- photopolymerization initiators may be used alone or as a mixture of two or more polymerization initiators. Further, these photopolymerization initiators include photoinitiators such as tertiary amines such as triethanolamine and methyldiethanolamine, and benzoic acid derivatives such as 2-dimethylaminoethylbenzoic acid and ethyl 4-dimethylaminobenzoate. Etc. can be used in combination.
- the thickness of the transparent electrode layers 12a and 12b is not particularly limited as long as the durability of the fibrous metal is maintained and the metal does not fall off. However, if the transparent electrode layers 12a and 12b are too thick, the metal is covered with a resin and the conductivity is lowered. For these reasons, the transparent electrode layers 12a and 12b preferably have a thickness of 30 nm to 150 nm.
- the transparent conductive laminate 10 preferably has a heat shrinkage rate of 0.5% or less when left at 150 ° C. for 30 minutes. If the heat shrinkage rate is within the above range, the transparent conductive laminate 10 is prevented from shrinking due to heat applied in the manufacturing process. As a result, pattern displacement between the transparent electrode layer 12a and the transparent electrode layer 12b is suppressed.
- the transparent conductive laminate 10 may include other layers between the substrate 11 and the transparent electrode layer 12a or between the substrate 11 and the transparent electrode layer 12b.
- the other layers include a layer for enhancing the adhesion between the substrate 11 and the transparent electrode layers 12a and 12b, a layer for reinforcing the mechanical strength of the transparent conductive laminate 10, and the like.
- the resin layer 2 may be formed on the substrate 11 on one side or both sides.
- the resin layer 2 is formed particularly when a plastic material is used for the substrate 11, and is provided to give the substrate 11 and the transparent electrode layers 12a and 12b mechanical strength.
- resin used for the resin layer 2 Resin with transparency, moderate hardness, and mechanical strength is preferable.
- a photocurable resin such as a monomer or a crosslinkable oligomer having a tri- or higher functional acrylate as a main component that can be expected to be three-dimensionally cross-linked is preferable.
- Trifunctional or higher acrylate monomers include trimethylolpropane triacrylate, isocyanuric acid EO-modified triacrylate, pentaerythritol triacrylate, dipentaerythritol triacrylate, dipentaerythritol tetraacrylate, dipentaerythritol pentaacrylate, dipentaerythritol hexaacrylate It is preferable to use ditrimethylolpropane tetraacrylate, pentaerythritol tetraacrylate, polyester acrylate, or the like. Particularly preferred are isocyanuric acid EO-modified triacrylates and polyester acrylates. These may be used alone or in combination of two or more. In addition to these tri- or higher functional acrylates, so-called acrylic resins such as epoxy acrylate, urethane acrylate, and polyol acrylate can be used in combination.
- an acrylic oligomer such as polyester (meth) acrylate, polyether (meth) acrylate, polyurethane (meth) acrylate, epoxy (meth) acrylate, and silicone (meth) acrylate.
- an acrylic oligomer such as polyester (meth) acrylate, polyether (meth) acrylate, polyurethane (meth) acrylate, epoxy (meth) acrylate, and silicone (meth) acrylate.
- polyethylene glycol di (meth) acrylate, polypropylene glycol di (meth) acrylate, bisphenol A type epoxy acrylate, polyurethane diacrylate, cresol novolac type epoxy (meth) acrylate, and the like can be used.
- Resin layer 2 may further contain additives such as particles and a photopolymerization initiator.
- organic or inorganic particles can be used, but it is preferable to use organic particles in consideration of transparency.
- organic particles particles made of acrylic resin, polystyrene resin, polyester resin, polyolefin resin, polyamide resin, polycarbonate resin, polyurethane resin, silicone resin, fluorine resin, and the like can be used.
- the average particle diameter of the particles varies depending on the thickness of the resin layer 2, but for reasons of appearance such as haze, the lower limit is 2 ⁇ m or more, more preferably 5 ⁇ m or more, and the upper limit is 30 ⁇ m or less, preferably 15 ⁇ m or less. To do. Moreover, it is preferable that content of particle
- radical generating photopolymerization initiators include benzoin and its alkyl ethers such as benzoin, benzoin methyl ether, benzoin ethyl ether, benzoin isopropyl ether, and benzyl methyl ketal, acetophenone, 2, 2 , -Dimethoxy-2-phenylacetophenone, 1-hydroxycyclohexyl phenyl ketone, and other acetophenones, methylanthraquinone, 2-ethylanthraquinone, 2-amylanthraquinone and other anthraquinones, thioxanthone, 2,4-diethylthioxanthone, 2, 4 -Thioxanthones such as diisopropylthioxanthone, ketals such as acetophenone dimethyl ketal and benzyl dimethyl ketal, benzophenone, 4, 4-
- tertiary amines such as triethanolamine and methyldiethanolamine
- benzoic acid derivatives such as 2-dimethylaminoethylbenzoic acid and ethyl 4-dimethylaminobenzoate, etc. It can be used in combination with a photoinitiator auxiliary.
- the addition amount of the photopolymerization initiator is 0.1 wt% or more and 5 wt% or less, preferably 0.5 wt% or more and 3 wt% or less with respect to the main component resin. If it is less than the lower limit value, the resin layer 2 (hard coat layer) is not sufficiently cured, which is not preferable. Moreover, when exceeding an upper limit, since yellowing will arise in the resin layer 2 (hard-coat layer), or a weather resistance will fall, it is unpreferable.
- the light used to cure the photocurable resin is ultraviolet rays, electron beams, or gamma rays, and in the case of electron beams or gamma rays, it is not always necessary to contain a photopolymerization initiator or a photoinitiator aid.
- these radiation sources high-pressure mercury lamps, xenon lamps, metal halide lamps, accelerated electrons, and the like can be used.
- the thickness of the resin layer 2 is not particularly limited, but is preferably in the range of 0.5 ⁇ m to 15 ⁇ m.
- the refractive index of the resin layer 2 is more preferably the same as or close to the refractive index of the substrate 11 and is preferably about 1.45 or more and 1.75 or less.
- the resin layer 2 is formed by a die coater, curtain flow coater, roll coater, reverse roll coater, gravure coater, knife coater, bar, etc. in order to apply a coating solution obtained by dissolving a resin or the like as a main component in a solvent.
- a known coating method using a coating machine such as a coater, a spin coater, or a micro gravure coater can be used.
- the solvent is not particularly limited as long as it dissolves the main component resin and the like. Specifically, ethanol, isopropyl alcohol, isobutyl alcohol, benzene, toluene, xylene, acetone, methyl ethyl ketone, methyl isobutyl ketone, ethyl acetate, n-butyl acetate, isoamyl acetate, ethyl lactate, methyl cellosolve, ethyl cellosolve, Examples include butyl cellosolve, methyl cellosolve acetate, and propylene glycol monomethyl ether acetate. These solvents may be used alone or in combination of two or more.
- the optical adjustment layer can be formed so that the pattern is difficult to visually recognize.
- the optical adjustment layer is formed of a single layer or multiple layers using an inorganic oxide or an organic compound having a predetermined refractive index as a material.
- the optical adjustment layer can give pattern invisibility by adjusting the transmittance, reflectance, color, and the like of the region with and without the transparent conductive film.
- an adhesive layer such as a metal, metal oxide, resin, or silane coupling agent can be provided below the transparent electrode layers 12a and 12b and the optical adjustment layer.
- a cured film can be provided in order to protect the transparent electrode layers 12a and 12b and to provide mechanical strength.
- resin used for a cured film Resin which has transparency, moderate hardness, and mechanical strength is preferable.
- a photocurable resin such as a monomer or a crosslinkable oligomer having a trifunctional or higher functional acrylate that can be expected to be three-dimensionally cross-linked as a main component, is preferably formed using the same material as the resin layer 2. it can.
- As a method for forming the cured film the same method as that for the resin layer 2 can be used.
- the plurality of conductive regions 13a and 13b formed in the transparent electrode layers 12a and 12b are each insulated.
- Each conductive region has two adjacent conductive regions that are adjacent to each other for 240 hours or more in a state where a voltage is applied to the adjacent two conductive regions in a high-temperature and high-humidity atmosphere (for example, temperature 60 ° C., humidity 90% RH).
- a high-temperature and high-humidity atmosphere for example, temperature 60 ° C., humidity 90% RH.
- a state where insulation between regions is maintained is desirable.
- the insulation state of the two adjacent conductive regions 13a and 13b can be determined by measuring the value of the flowing current and converting it to a resistance value. It is also preferable to use a line insulation evaluation device or the like as a device for applying a voltage and measuring a current value or a resistance value every time in a high temperature and high humidity atmosphere.
- the reason why the insulation between the two adjacent conductive regions 13a and 13b is maintained for 240 hours or more is that, as a general guideline, the quality is maintained if there is no change for 240 hours or more in the environmental test of the electronic device. It is to be done.
- the resistance value is preferably 10 9 ⁇ or more.
- insulation is maintained for 240 hours or more. It depends on the state of the fibrous metal remaining in the non-conductive regions 14a and 14b.
- the conductive regions 13a and 13b and the non-conductive regions 14a and 14b are formed by an etching method or the like, and the conductive regions 13a and 13b exhibit conductivity when the fibrous metals are in contact with each other. On the other hand, even if the fibrous metal remains, the non-conductive regions 14a and 14b are not conductive unless the fibrous metal is cut and has a contact portion.
- the non-conductive regions 14a and 14b are maintained so that the insulation between the two electrodes is maintained for 240 hours or more in a state where a voltage is applied to the two adjacent conductive regions 13a and 13b in a high-temperature and high-humidity atmosphere. It is desirable not to leave the fibrous metal on the surface, and it is desirable to carry out etching conditions that satisfy this condition. The remaining state of the fibrous metal can be confirmed with an optical microscope or the like.
- the thickness of the transparent electrode layers 12a and 12b is desirably 30 nm or more and 150 nm or less. If it exceeds 150 nm, the progress of etching is slow, and even if the non-conductive regions 14a and 14b are electrically insulated, the amount of remaining fibrous metal increases. If it is thinner than 30 nm, the role of protecting the metal layer cannot be achieved, and the durability of the fibrous metal cannot be maintained as described above.
- the distance is preferably in the range of 50 ⁇ m to 500 ⁇ m.
- the conductive regions 13a and 13b are protected with a protective material or the like. Covering with is also preferably performed. In an actual touch panel, the electrodes are covered with a cover layer, a display panel, etc., and are not exposed. In order to evaluate the state in a similar state, it is desirable to cover the electrode with a protective material or the like. Examples of the protective material include a method of applying a curable resin or bonding a film through an adhesive material.
- lead wirings 40a and 40b for connecting an IC circuit for driving as a touch panel are formed in the conductive regions 13a and 13b.
- a cover layer 50 made of glass or the like is laminated on the transparent electrode layer 12 a on the surface side of the substrate 11 through an adhesive layer 41 to constitute a touch panel 51.
- the surface of the cover layer 50 becomes a contact surface such as a human finger.
- a display panel 52 such as a liquid crystal panel is laminated on the transparent electrode layer 12 b on the back side of the substrate 11, and a display device 53 is configured from the touch panel 51 and the display panel 52.
- a metal layer 16 a is formed on the surface of the substrate 11.
- the metal layer 16 a is formed by applying a solution in which a fibrous metal is dispersed to the substrate 11.
- the solvent for dispersing the fibrous metal is preferably water or an alcohol-based solvent, specifically, a highly hydrophilic solvent such as methanol, ethanol, or isopropanol. These solvents may be used alone or in combination of two or more solvents.
- Examples of the method for forming the metal layer 16a include spin coating, roller coating, bar coating, dip coating, gravure coating, curtain coating, die coating, spray coating, doctor coating, and kneader coating.
- Known methods such as a coating method, a printing method such as a screen printing method, a spray printing method, an ink jet printing method, a relief printing method, an intaglio printing method, and a lithographic printing method are used.
- a solution containing a resin constituent material for forming the transparent electrode layer 12a is applied on the metal layer 16a to form a transparent conductive layer 17a composed of the metal layer 16a and the resin.
- the solvent that dissolves the constituent material of the resin is not particularly limited as long as it is a solvent that dissolves the above-mentioned main component acrylate.
- the solvent examples include ethanol, isopropyl alcohol, isobutyl alcohol, benzene, toluene, xylene, acetone, methyl ethyl ketone, methyl isobutyl ketone, ethyl acetate, n-butyl acetate, isoamyl acetate, ethyl lactate, methyl cellosolve, ethyl cellosolve. Butyl cellosolve, methyl cellosolve acetate, or propylene glycol monomethyl ether acetate. These solvents may be used alone or in combination of two or more solvents.
- the solution containing the resin applied to the metal layer 16a penetrates into the gap between the fibrous metals included in the metal layer 16a.
- the coating method a known method similar to the method for forming the metal layer 16a exemplified above is used.
- the application method may be the same method as the formation method of the metal layer 16a, or may be a different method.
- a metal layer 16 b is formed on the back surface of the substrate 11.
- the metal layer 16b is formed by the same method as the metal layer 16a.
- the solution containing the constituent material of resin which forms the transparent electrode layer 12b is apply
- the transparent conductive layer 17b is formed by the same method as the transparent conductive layer 17a.
- the metal layer 16a is an example of a first metal layer
- the metal layer 16b is an example of a second metal layer.
- the transparent conductive layer 17a is an example of a first transparent conductive layer
- the transparent conductive layer 17b is an example of a second transparent conductive layer.
- patterning is performed to form conductive regions 13a and 13b and non-conductive regions 14a and 14b in the transparent conductive layers 17a and 17b.
- Any patterning method may be used as long as it can form a pattern such as wet etching by photolithography and dry etching by laser.
- a photolithography method is shown below.
- a resist 18a is formed on the surface of the transparent conductive layer 17a on the front surface side of the substrate 11, and a resist 18b is formed on the surface of the transparent conductive layer 17b on the back surface side of the substrate 11. It is formed.
- resists 18a and 18b negative resists or positive resists may be used.
- a known material is used for the resists 18a and 18b, and the resists 18a and 18b are formed by a known method.
- a laminate in which the resists 18a and 18b are formed is disposed between the two light sources 21a and 21b that irradiate the resists 18a and 18b with light.
- a mask 19a having a pattern corresponding to the pattern of the conductive region 13a of the transparent electrode layer 12a and light of a specific wavelength are provided between the resist 18a and the light source 21a. Are arranged in this order.
- a mask 19b having a pattern corresponding to the pattern of the conductive region 13b of the transparent electrode layer 12b and light of a specific wavelength are provided between the resist 18b and the light source 21b. Are arranged in this order.
- the resist 18a is exposed to light from the light source 21a to expose the resist 18a
- the resist 18b is exposed to light from the light source 21b to the resist 18b.
- the exposure of the resist 18a and the exposure of the resist 18b may be performed sequentially or simultaneously. However, when performing simultaneously, it is necessary to insert a light-absorbing layer between one transparent electrode layer and the other transparent electrode layer so that the pattern of one transparent electrode layer does not transfer to the other transparent electrode layer There is.
- the substrate 11 may have a light absorption function, or there is a method of inserting a light absorption layer between the substrate 11 and the transparent electrode layers 12a and 12b.
- the exposed portion of the transparent conductive layer 17a is etched according to the pattern of the resist 18a, and the exposed portion of the transparent conductive layer 17b is etched according to the pattern of the resist 18b.
- a known method such as immersion of the laminate in acid or alkali is used.
- the non-conductive regions 14a and 14b are formed in the portions not covered with the resists 18a and 18b, and the portions covered with the resists 18a and 18b are the conductive regions 13a and 13b.
- the metal layer 16a included in the transparent conductive layer 17a is patterned to form the transparent electrode layer 12a.
- the metal layer 16b included in the transparent conductive layer 17b is patterned to form the transparent electrode layer 12b.
- the resists 18a and 18b are removed. Thereby, the transparent conductive laminated body 10 is obtained.
- a metal layer 16a is formed on the surface of a substrate 11a, and a solution containing a constituent material of a resin for forming the transparent electrode layer 12a is applied to the metal layer 16a to apply the transparent conductive layer 17a. Is formed. Further, a metal layer 16b is formed on the surface of the substrate 11b, and a solution containing a resin constituent material for forming the transparent electrode layer 12b is applied to the metal layer 16b to form the transparent conductive layer 17b. Then, transparent electrode layers 12a and 12b are formed on one side of the substrates 11a and 11b through the same steps as those shown in FIGS.
- the resin used for the adhesive layer 23 include acrylic resins, silicone resins, and rubber resins.
- the adhesive layer 23 it is preferable to use a resin excellent in cushioning properties and transparency.
- the metal layer 16a is formed on the surface of the substrate 11a, and the transparent conductive layer 17a is coated with a solution containing a resin constituent material that forms the transparent electrode layer 12a. Is formed. Further, a metal layer 16b is formed on the surface of the substrate 11b, and a solution containing a resin constituent material for forming the transparent electrode layer 12b is applied to the metal layer 16b to form the transparent conductive layer 17b. And the back surface of the board
- FIG.16 and FIG.18 is an example of the cross section of the touchscreens 100 and 200 which concern on embodiment of this invention.
- 16 shows a cross-section at the position of line A in FIG. 17 showing a plan view of the touch panel 100.
- 18 shows a cross-section at the position of line B in FIG. 19 showing a plan view of the touch panel 200 according to the embodiment of the present invention.
- 16 to 19 are drawings showing a part of the touch panel.
- the touch panels 100 and 200 include substrates 11, 11a, and 11b, a plurality of drive electrodes 3 configured by a patterned conductive region 13a, a plurality of sense electrodes 4 configured by a patterned conductive region 13b, At least metal wirings 8, 9 connected to the conductive regions 13a, 13b, the transparent adhesive layer 7, and the sensor cover 1 are provided.
- the drive electrode 3 and the sense electrode 4 are arranged on different layers and cross each other with the substrate 11 interposed therebetween.
- Each drive electrode 3 is formed in a linear shape and is connected to each metal wiring 8 provided in the same layer.
- Each sense electrode 4 is formed in a linear shape, and is connected to each metal wiring 9 provided in the same layer.
- the drive electrode 3 and the sense electrode 4 are formed on the same side (upper side in FIG. 16) of different substrates 11.
- the drive electrode 3 and the sense electrode 4 are formed on different sides with respect to the same substrate 11.
- the area where all the drive electrodes 3 are arranged becomes the first sensor area
- the area where all the sense electrodes 4 are arranged becomes the second sensor area.
- the area where the first sensor area and the second sensor area overlap is added to the area where the half of the arrangement pitch of the drive electrodes 3 or the sense electrodes 4 is added. It becomes an area.
- the touch panels 100 and 200 further include a ground electrode 6 and an auxiliary electrode 5.
- the ground electrode 6 has a ground potential.
- the ground electrode 6 is disposed in the same layer as one of the drive electrode 3 and the sense electrode 4, and is formed outside the sensor area where the one electrode is arranged. As shown in FIGS. 17 and 19, the ground electrode 6 is arranged on one side of the substrate 11 along the outer periphery thereof.
- the auxiliary electrode 5 is formed in a linear shape.
- the auxiliary electrode 5 is formed between the ground electrode 6 and the drive electrode 3 or the sense electrode 4 arranged on the same layer as the ground electrode 6, and the electrode closest to the ground electrode 6 (conductive regions 13 a and 13 b located on the outermost side) and the ground electrode 6. It is formed between.
- the auxiliary electrode 5 is made of a conductive material and is always equipotential with the drive electrode 3 or the sense electrode 4 closest to the ground electrode 6 described above. In the touch panels 100 and 200, the auxiliary electrode 5 is provided outside the sense electrode 4 and is connected so as to be equipotential when the outermost sense electrode 4 is selected and not selected.
- the auxiliary electrode 5 may be located outside the outermost part of the conductive regions 13a and 13b constituting the drive electrode 3 or the sense electrode 4 provided in a different layer from the auxiliary electrode 5.
- the auxiliary electrode 5 is located outside the touch sensor effective area.
- the auxiliary electrode 5 is located outside the sensor area where the drive electrode 3 or the sense electrode 4 provided in a layer different from the auxiliary electrode 5 is arranged, and is connected to the drive electrode 3 or the sense electrode 4 provided in a layer different from the auxiliary electrode 5. Crosses the connected metal wiring 8 or 9.
- the width of the drive electrode 3, the sense electrode 4, or the metal wiring 8, 9 provided at a position overlapping the auxiliary electrode 5 in a layer different from the auxiliary electrode 5 (the conductive regions 13 a, 13 b formed outside the touch sensor effective area) (Width) may be smaller than 500 ⁇ m. Further, the width of the auxiliary electrode 5 may be smaller than 1 mm. Moreover, the auxiliary electrode 5 may contain at least metal nanowire, and the metal nanowire may be covered with the resin layer. The auxiliary electrode 5 may include a metal electrode. Further, the drive electrode 3 and / or the sense electrode 4 may be covered with a metal material at an end portion not connected to the metal wirings 8 and 9.
- a protective layer 22 may be provided.
- the protective layer 22 obtains mechanical strength and environmental resistance. Form to purpose. Although it does not specifically limit as resin used for the protective layer 22, The resin which has transparency is preferable.
- a photocurable resin such as a monomer or a crosslinkable oligomer having a trifunctional or higher functional acrylate that can be expected to be three-dimensionally cross-linked as a main component, is preferably formed using the same material as the resin layer 2. it can. A method similar to that for the resin layer 2 can be used for forming the protective layer 22.
- the conductive regions 13a and 13b constituting the drive electrode 3 and the sense electrode 4 are used as a touch panel sensor, they are used in a rectangular or diamond pattern.
- the conductive regions 13a and 13b are connected to the metal wiring 8 or 9, and are connected to a voltage change detection circuit capable of detecting a voltage change via the metal wiring 8 or 9.
- a human finger or the like approaches the sense electrode 4 that is the detection electrode through the sensor cover 1, the overall capacitance changes, so that the voltage of the circuit fluctuates and the contact position can be determined.
- the pattern of the conductive regions 13 a and 13 b includes a series of rows of drive electrodes 3 and rows of sense electrodes 4. Two-dimensional position information can be obtained by electrically connecting each row of drive electrodes 3 and each row of sense electrodes 4 to a voltage change detection circuit.
- Metal can be used for each of the metal wirings 8 and 9, the auxiliary electrode 5, and the ground electrode 6.
- the metal iron, cobalt, nickel, copper, zinc, molybdenum, aluminum, titanium, ruthenium, rhodium, palladium, silver, osmium, iridium, platinum, gold can be used, but from the viewpoint of conductivity, copper, silver Molybdenum, aluminum, titanium, or a laminate thereof is preferably used.
- the metal electrodes 5 and 6 or the metal wirings 8 and 9 can be formed and patterned by a dry vapor deposition method, a physical vapor deposition method such as vacuum evaporation, sputtering, or a chemical vapor deposition method such as a CVD method. In addition to using the method, it can also be formed by applying and firing metal nanoparticles. For patterning, methods such as etching, lift-off, screen printing for directly printing a metal paste or metal ink, ink jet, gravure offset printing, letterpress printing, gravure printing, imprinting, etc. can be used. In either method, the conditions suitable for the process suitability such as the heat resistance and chemical resistance of the substrate 11 are appropriately selected.
- the touch panels 100 and 200 include auxiliary electrodes made of a conductive material between the conductive regions 13a and 13b constituting the drive electrode 3 or the sense electrode 4 and the ground electrode 6 formed in the same layer as the conductive regions 13a and 13b.
- An electrode 5 is provided. Since the auxiliary electrode 5 is located outside the drive electrode 3 or the sense electrode 4, it is arranged outside the touch sensor effective area. That is, in a normal usage method, the auxiliary electrode 5 is disposed under the frame of the sensor cover 1.
- the auxiliary electrode 5 is made of a transparent conductive material or a metal material, and is electrically short-circuited with the outermost electrode of the sensor panel among the drive electrode 3 or the sense electrode 4 of the same layer, and the outermost drive.
- a method of connecting the metal wiring 9 and the auxiliary electrode 5 is most preferably used.
- 9 and the auxiliary electrode 5 may be connected to the LSI chip, and signals may be transmitted from the LSI chip so as to be equipotential.
- the ground electrode 6 and the auxiliary electrode 5 are formed in the same layer as the sense electrode 4.
- the auxiliary electrode 5 is arranged between the sense electrode 4 closest to the ground electrode 6 among the plurality of sense electrodes 4 and the ground electrode 6 along the same direction as the electrodes 4 and 6. Are spaced apart from each other.
- the auxiliary electrode 5 is composed of the drive electrode 3 closest to the ground electrode 6 among the plurality of drive electrodes 3 and the ground electrode 6. In the meantime, these electrodes 3 and 6 are arranged at intervals along the same direction as these electrodes 3 and 6.
- the touch panels 100 and 200 have a constant gap between the ground electrode 6 and the drive electrode 3 or the sense electrode 4 when the auxiliary electrode 5 is always equipotential with the drive electrode 3 or the sense electrode 4 positioned at the outermost part of the sensor area. Generation of an electric field in the direction can be suppressed. As a result, the occurrence of ion migration that has occurred from the drive electrode 3 or the sense electrode 4 toward the ground electrode 6 is suppressed, and the touch panels 100 and 200 that are more environmentally resistant can be provided. In particular, the effect is great when the conductive regions 13a and 13b made of silver or copper that easily cause ion migration are used.
- the auxiliary electrode 5 may be arranged so as to overlap the metal wiring 8 or 9 located in a different layer from the auxiliary electrode 5, or the drive located in a different layer from the auxiliary electrode 5.
- the electrode 3 or the sense electrode 4 may be overlapped.
- the auxiliary electrode 5 forms capacitance with the electrodes 3 and 4 or the wirings 8 and 9 located in different layers, it is necessary to reduce the overlapping area as much as possible in order to minimize the influence.
- the width of the auxiliary electrode 5 is preferably smaller than 1 mm, and the width of the metal wirings 8, 9, the drive electrode 3, or the sense electrode 4 that is arranged to overlap with the auxiliary electrode 5 and is located in a different layer from the auxiliary electrode 5 is , Preferably less than 500 ⁇ m.
- the end covering electrode 12 covered with metal may be formed at the end of the drive electrode 3 and / or the sense electrode 4 and not connected to the metal wirings 8 and 9. In FIG. 19, the end portion of the sense electrode 4 that is not connected to the metal wiring 9 is covered with the end portion covering electrode 12.
- a metal material such as copper, silver, molybdenum, aluminum, titanium, or a laminate thereof can be used, and a transparent conductive material such as ITO can also be used.
- the drive electrode 3 and the sense electrode 4 function as a capacitance detection sensor. As shown in FIG. 18, the drive electrode 3 and the sense electrode 4 may be arranged on both surfaces of a single substrate 11, or provided on separate substrates 11 as shown in FIG. 7 may be laminated and placed one above the other.
- the drive electrode 3 and the sense electrode 4 configured by the conductive regions 13a and 13b are connected to the metal wirings 8 and 9, respectively, and serve as a circuit that detects a change in capacitance between the upper electrode and the lower electrode due to the conductive regions 13a and 13b. By being connected, it operates as a capacitive touch sensor.
- a touch panel can be produced by finally bonding the touch sensor to the sensor cover 1 via the transparent adhesive layer 7.
- the sensor cover 1 may be glass, or a sheet of resin or plastic material whose surface is hard-coated. When glass is used, it is preferable to use tempered glass chemically strengthened by ion exchange of sodium ions in soda glass.
- the conductive regions 13a and 13b are kept insulated.
- Each conductive region has two adjacent conductive regions that are adjacent to each other for 240 hours or more in a state where a voltage is applied to the adjacent two conductive regions in a high-temperature and high-humidity atmosphere (for example, temperature 60 ° C., humidity 90% RH).
- a high-temperature and high-humidity atmosphere for example, temperature 60 ° C., humidity 90% RH.
- the resistance value is preferably 10 9 ⁇ or more.
- Example 1 A UV curable resin was applied to one side of a PET substrate (75 ⁇ m), and a metal layer made of a fibrous metal was formed thereon by a die coating method. Next, a solution containing an acrylic monomer as a main component was applied by a micro gravure coating method to a dry film thickness of 70 nm and cured by UV irradiation to obtain a transparent conductive layer. A metal layer and a transparent conductive layer were formed on the opposite side of the PET substrate by the same method. Next, a negative resist is applied by a photolithography method, cured by UV irradiation, etched with hydrochloric acid (0.1%), stripped of the resist with a sodium hydroxide solution (1%), patterned, and strip-shaped.
- a plurality of conductive regions were created. Wiring was formed by screen printing using a conductive paste based on epoxy resin and silver in each band-shaped conductive region to obtain a transparent conductive laminate having a transparent electrode layer thickness of 70 nm. A voltage of 5 V is applied to the adjacent conductive region of the obtained transparent conductive laminate, and it is put in an environment of a temperature of 60 ° C. and a humidity of 90%, and the resistance value is measured for each time using a line insulation evaluation apparatus. Went. The measurement was performed up to 500 hours. Further, two transparent conductive laminates are bonded together via an adhesive layer, a glass cover material is bonded using an adhesive, an IC control circuit is connected to create a touch panel, and a temperature of 60 ° C. and a humidity of 90 %, The operation test was continuously performed, and the touch position and the detection position were confirmed every time.
- a UV curable resin was applied on one side on a PET substrate (75 ⁇ m), and a metal layer made of a fibrous metal was formed thereon by a die coating method.
- a solution containing an acrylic monomer as a main component was applied by a micro gravure coating method to a dry film thickness of 300 nm and cured by UV irradiation to obtain a transparent conductive layer.
- a metal layer and a transparent conductive layer were formed on the opposite side of the PET substrate by the same method.
- a negative resist was applied by photolithography, and after curing by UV irradiation, the resist was peeled off by etching with hydrochloric acid (0.1%) and sodium hydroxide solution (1%) for patterning.
- a conductive paste based on an epoxy resin and silver was used to form a wiring by screen printing, thereby obtaining a transparent conductive laminate having a transparent electrode layer thickness of 300 nm.
- a voltage of 5 V was applied to adjacent conductive regions of the obtained transparent conductive laminate, and the resultant was put in an environment of a temperature of 60 ° C. and a humidity of 90%, and the resistance value was measured for each time. The measurement was performed up to 500 hours.
- the two transparent conductive laminates are bonded together via an adhesive layer, and a glass cover material is bonded using an adhesive, and an IC control circuit is connected to create a touch panel. The operation test was continuously performed in a 90% humidity environment, and the touch position and the detection position were confirmed every time.
- Example 1 The measurement results in Example 1 and Comparative Example 1 are shown in Table 1.
- Example 1 the insulation value was maintained with the resistance value of the adjacent conductive region being 10 9 ⁇ or more after 240 hours had passed since the temperature was 60 ° C. and the humidity was 90%. Further, even after 500 hours, the resistance value did not decrease and insulation was maintained.
- Comparative Example 1 the resistance value between the adjacent conductive regions gradually decreased after being put in the environment of temperature 60 ° C. and humidity 90%, and became 5.0 ⁇ 10 4 ⁇ at 150 hours later. After a while, the resistance value decreased.
- substrate of the comparative example 1 was observed with the optical microscope, the metal dendritic material existed in the nonelectroconductive area
- Example 1 Comparative Example 1
- the touch panel was created using the transparent conductive laminate of Example 1 and Comparative Example 1
- the touch was recognized normally in Example 1, but Comparative Example 1 was touched at a different location from the touched location. Detected and touch misrecognized. From the above results, it was confirmed that the transparent conductive laminate according to Example 1 did not malfunction even when it was put in a high temperature and high humidity for a long time.
- Example 2 A touch panel 200 having the same layer configuration as that of FIG. 18 was produced.
- FIG. 19 is a plan view showing an electrode portion of the touch panel 200
- FIG. 18 is a schematic view showing a cross section along the line B.
- the resin layer 2 As shown in FIG. Using PET (125 ⁇ m) as the substrate 11 and microgravure-coating a UV curable transparent acrylic resin added with 20 wt% UV absorber on both sides, drying and UV curing, the resin layer 2 has a thickness of 5 ⁇ m. 11 on both sides.
- silver nanowires are applied as a material for the transparent electrode layers 12a and 12b with a slot die coat so as to have a sheet resistance of 100 ⁇ / ⁇ to form the transparent electrode layers 12a and 12b.
- a UV curable transparent acrylic resin was applied at a thickness of 130 nm to form a cured film.
- the substrate on which the transparent electrode layers 12a and 12b are formed on both sides is exposed and developed with a dry film photoresist by photolithography, and then etching and resist stripping are performed so that the conductive region 13a on one side is the drive electrode 3 and the other side.
- the conductive region 13b on one side was patterned as the sense electrode 4.
- development of the photoresist was performed with an aqueous sodium carbonate solution, the silver nanowires were etched with a ferric chloride solution, and the resist was peeled off with an aqueous sodium hydroxide solution.
- the metal wiring 8 and 9 was formed in both surfaces of the base material by forming a silver paste pattern by screen printing, and heating at 90 degreeC for 30 minutes.
- the auxiliary electrode 5 was formed in the same layer as the sense electrode 4 with silver paste as in FIG.
- the width of the auxiliary electrode 5 was 100 ⁇ m.
- a ground electrode 6 was also formed in the same layer as the sense electrode 4.
- the end covering electrode 12 was formed in the same manner as in FIG. 19 so as to cover the end of the sense electrode 4.
- a 75 ⁇ m thick transparent adhesive layer 7 is laminated on the substrate including the transparent conductive laminate obtained above, and a 0.55 mm thick chemically reinforced sensor cover 1 is bonded to the outermost surface to obtain the touch panel 200. It was.
- the operation of the touch panel 200 was confirmed by connecting the metal wirings 8 and 9 to the driving LSI via the flexible printed circuit board. As a result, finger contact detection and coordinate position detection were successfully performed.
- the obtained touch panel was operated for 240 hours in an environment of a temperature of 60 ° C. and a humidity of 90%, then taken out from the environmental testing machine, and the operation was confirmed in the same manner as described above. The position was detected.
- FIG. 21 is a plan view showing an electrode portion of the touch panel 300
- FIG. 20 is a schematic view of a cross section taken along line C.
- FIG. A touch panel 300 was produced in the same manner as in Example 2 except that the auxiliary electrode 5 was not provided in the same layer as the sense electrode 4.
- the touch panel 300 operated well and was able to detect finger contact and coordinate position. However, after the touch panel 300 thus obtained was operated for 240 hours in an environment of a temperature of 60 ° C. and a humidity of 90%, the touch panel 300 was taken out from the environmental testing machine and the operation was confirmed in the same manner as described above. Was significantly reduced.
- the silver nanowires in the conductive region 13b constituting the sense electrode 4 caused ion migration between the sense electrode 4 and the ground electrode 6.
- the transparent conductive laminate of the present invention and the touch panel provided with the transparent conductive laminate are used as a capacitive touch panel, and can be used as a user interface arranged on the front surface of a smartphone, tablet, notebook PC, or the like. is there.
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Abstract
Description
図1には、第1の実施形態に係る透明導電性積層体の断面図を示す。図1に示されるように、透明導電性積層体10は、透明な基板11(透明基材)と、基板11の表面(図1の紙面上方。以下同じ)に形成された透明電極層12aと、基板11の裏面(図1の紙面下方。以下同じ)に形成された透明電極層12bとを備えている。2つの透明電極層12a、12bは、基板11を挟んで対向している。透明電極層12aは第1の透明電極層の一例であり、透明電極層12bは第2の透明電極層の一例である。
3官能以上のアクリレートモノマーとしては、例えば、トリメチロールプロパントリアクリレート、イソシアヌル酸EO変性トリアクリレート、ペンタエリスリトールトリアクリレート、ジペンタエリスリトールトリアクリレート、ジペンタエリスリトールテトラアクリレート、ジペンタエリスリトールペンタアクリレート、ジペンタエリスリトールヘキサアクリレート、ジトリメチロールプロパンテトラアクリレート、ペンタエリスリトールテトラアクリレート、または、ポリエステルアクリレート等が用いられることが好ましく、特に、イソシアヌル酸EO変性トリアクリレートおよびポリエステルアクリレートのいずれかが用いられることが好ましい。これらのアクリレートモノマーは、単独で用いてもよいし、2種以上のモノマーを併用してもよい。また、これら3官能以上のアクリレートの他に、エポキシアクリレート、ウレタンアクリレート、ポリオールアクリレート等のアクリル系樹脂を併用することが可能である。
架橋性オリゴマーとしては、ポリエステル(メタ)アクリレート、ポリエーテル(メタ)アクリレート、ポリウレタン(メタ)アクリレート、エポキシ(メタ)アクリレート、または、シリコーン(メタ)アクリレート等のアクリルオリゴマーを用いることが好ましい。具体的な例としては、ポリエチレングリコールジ(メタ)アクリレート、ポリプロピレングリコールジ(メタ)アクリレート、ビスフェノールA型エポキシアクリレート、ポリウレタンのジアクリレート、クレゾールノボラック型エポキシ(メタ)アクリレート等が挙げられる。
透明電極層12a、12bを形成する樹脂には、重合開始剤等の添加剤が混合されていてもよい。
重合開始剤として光重合開始剤を添加する場合、ラジカル発生型の光重合開始剤として、ベンゾイン、ベンゾインメチルエーテル、ベンゾインエチルエーテル、ベンゾインイソプロピルエーテル、ベンジルメチルケタール等のベンゾインとそのアルキルエーテル類、アセトフェノン、2,2-ジメトキシ-2-フェニルアセトフェノン、1-ヒドロキシシクロヘキシルフェニルケトン等のアセトフェノン類、メチルアントラキノン、2-エチルアントラキノン、2-アミルアントラキノン等のアントラキノン類、チオキサントン、2,4-ジエチルチオキサントン、2,4-ジイソプロピルチオキサントン等のチオキサントン類、アセトフェノンジメチルケタール、ベンジルジメチルケタール等のケタール類、ベンゾフェノン、4,4-ビスメチルアミノベンゾフェノン等のベンゾフェノン類、または、アゾ化合物等が挙げられる。これらの光重合開始剤は、単独で用いてもよく、2種以上の重合開始剤を混合して用いてもよい。さらに、これらの光重合開始剤は、トリエタノールアミン、メチルジエタノールアミン等の第3級アミンや、2-ジメチルアミノエチル安息香酸、4-ジメチルアミノ安息香酸エチル等の安息香酸誘導体等の光開始助剤等と組み合わせて使用することができる。
図8~図15を参照して、代表例として図1に示す透明導電性積層体10の製造方法について説明する。
金属層16aの形成方法としては、スピンコート法、ローラコート法、バーコート法、ディップコート法、グラビアコート法、カーテンコート法、ダイコート法、スプレーコート法、ドクターコート法、または、ニーダーコート法等の塗布方法や、スクリーン印刷法、スプレー印刷法、インクジェット印刷法、凸版印刷法、凹版印刷法、平版印刷法等の印刷方法等の公知の方法が用いられる。
金属層16aに塗布された樹脂を含む溶液は、金属層16aが含む繊維状の金属の隙間にも浸透する。塗布方法には、先に例示した金属層16aの形成方法と同様の公知の方法が用いられる。塗布方法は、金属層16aの形成方法と同じ方法であってもよく、異なる方法であってもよい。
図15に示されるように、次に、レジスト18a、18bが除去される。これにより、透明導電性積層体10が得られる。
透明性に優れた樹脂を用いることが好ましい。
図16及び図18は、本発明の実施形態に係るタッチパネル100、200の断面の一例である。図16は、タッチパネル100の平面図を示した図17の線Aの位置の断面を示している。図18は、本発明の実施形態に係るタッチパネル200の平面図を示した図19の線Bの位置の断面を示している。図16から図19は、タッチパネルの一部を示す図面である。
図16に示すタッチパネル100では、ドライブ電極3とセンス電極4とが、異なる基板11の同じ側(図16において上側)に形成されている。図18に示すタッチパネル200では、ドライブ電極3とセンス電極4とが、同じ基板11に対して、互いに異なる側に形成されている。
タッチパネル100、200では、全てのドライブ電極3が配列されたエリアが第1のセンサエリアとなり、全てのセンス電極4が配列されたエリアが第2のセンサエリアとなる。また、タッチパネル100、200の厚さ方向から見て、第1のセンサエリアと第2のセンサエリアとが重なるエリアにドライブ電極3またはセンス電極4の配列ピッチの半分を加えたエリアがタッチセンサ有効エリアとなる。
グランド電極6は、グランド電位を有する。グランド電極6は、ドライブ電極3またはセンス電極4のうち一方の電極と同じ層に配置され、一方の電極が配列されたセンサエリアよりも外側に形成されている。図17及び図19に示すように、グランド電極6は、基板11の片面にその外周に沿って配置されている。
補助電極5は、線状に形成されている。補助電極5は、グランド電極6と同じ層に配置されたドライブ電極3またはセンス電極4のうち、グランド電極6に最も近い電極(最外部に位置する導電領域13a、13b)とグランド電極6との間に形成されている。補助電極5は、導電材料で構成され、上述のグランド電極6に最も近いドライブ電極3又はセンス電極4と常に等電位にある。タッチパネル100、200では、補助電極5は、センス電極4の外側に設けられ、最外部のセンス電極4の選択時と非選択時とに等電位になるように接続される。
いずれの方法においても、基板11の耐熱性や薬品耐性などのプロセス適性に合わせた条件を適宜選択する。
なお、グランド電極6と補助電極5とをドライブ電極3と同じ層に形成する場合、補助電極5は、複数のドライブ電極3のうちグランド電極6に最も近いドライブ電極3と、グランド電極6との間において、これらの電極3、6と同じ方向に沿って、これらの電極3、6とは間隔を隔てて配置される。
PET基板(75μm)上の片側にUV硬化樹脂を塗布、その上にダイコート法により繊維状の金属からなる金属層を形成した。次に、アクリルモノマーを主成分とする溶液をマイクログラビアコート法にてドライ膜厚70nmになるように塗布、UV照射にて硬化させ透明導電層を得た。PET基板の反対側にも同様の方法で金属層、透明導電層を形成した。次に、フォトリソグラフィー法でネガ型レジストを塗布し、UV照射による硬化後、塩酸(0.1%)によるエッチング、水酸化ナトリウム溶液(1%)によりレジスト剥離を行い、パターニングを行い、帯状の導電領域を複数作成した。帯状の導電領域各々にエポキシ樹脂および銀をベースとした導電性ペーストを用いてスクリーン印刷法にて引き回し配線を形成し、透明電極層の膜厚が70nmの透明導電性積層体を得た。得られた透明導電性積層体の隣り合う導電領域に5Vの電圧を印加し、温度60℃、湿度90%の環境下に投入し、線間絶縁評価装置を用いて時間ごとの抵抗値の測定を行った。測定は500時間まで実施した。さらに透明導電性積層体2枚を、粘着層を介して貼り合わせ、ガラス製のカバー材を接着剤を用いて貼り合わせ、IC制御回路を接続してタッチパネルを作成し、温度60℃、湿度90%の環境下で動作試験を継続して行い、時間ごとにタッチ位置と検出位置とを確認した。
PET基板(75μm)上に片側にUV硬化樹脂を塗布、その上にダイコート法により繊維状の金属からなる金属層を形成した。次に、アクリルモノマーを主成分とする溶液をマイクログラビアコート法にてドライ膜厚300nmになるように塗布、UV照射にて硬化させ透明導電層を得た。同様に、PET基板の反対側にも同様の方法で金属層、透明導電層を形成した。次に、フォトリソグラフィー法でネガ型レジストを塗布し、UV照射による硬化後、塩酸(0.1%)によるエッチング、水酸化ナトリウム溶液(1%)によりレジスト剥離を行い、パターニングを行った。これにエポキシ樹脂および銀をベースとした導電性ペーストを用いてスクリーン印刷法にて引き回し配線を形成し、透明電極層の膜厚が300nmの透明導電性積層体を得た。得られた透明導電性積層体の隣り合う導電領域に5Vの電圧を印加し、温度60℃、湿度90%の環境下に投入し、時間ごとの抵抗値の測定を行った。測定は500時間まで実施した。さらにこの透明導電性積層体2枚を、粘着層を介して貼り合わせ、さらにガラス製のカバー材を粘着剤を用いて貼り合わせ、IC制御回路を接続させてタッチパネルを作成し、温度60℃、湿度90%環境下で動作試験を継続して行い、時間ごとにタッチ位置と検出位置を確認した。
実施例1では、温度60℃、湿度90%環境に投入してから240時間経過後では隣り合う導電領域の抵抗値が109Ω以上で絶縁が保持されていた。さらに500時間後も抵抗値は低下せず絶縁が保持されていた。一方、比較例1では、温度60℃、湿度90%環境に投入後、隣り合う導電領域間の抵抗値は徐々に低下し150時間後の時点で5.0×104Ωとなり、さらに時間を経ると抵抗値は低下していった。また比較例1の基板を光学顕微鏡で観察したところ、非導電領域に金属の樹状物が存在していた。また実施例1および比較例1の透明導電性積層体を用いてタッチパネルを作成したところ、実施例1では正常にタッチを認識したが、比較例1はタッチしたところと別の箇所がタッチされたと検出され、タッチ誤認識となった。以上の結果から、実施例1に係る透明導電性積層体は、高温高湿下に長時間投入しても誤動作が発生しないことが確認できた。
図18と同様の層構成を持つタッチパネル200を作製した。図19は、タッチパネル200の電極部を示した平面図であり、Bの線に沿って断面を見た模式図が図18である。基板11としてPET(125μm)を用い、両面にUV吸収剤を20wt%添加したUV硬化性透明アクリル樹脂をマイクログラビアコーティングした後、乾燥、UV硬化することで樹脂層2を5μmの厚さで基板11の両面に形成した。得られた基材の両面に、透明電極層12a、12bの材料として銀ナノワイヤーをシート抵抗100Ω/□となるようにスロットダイコートで塗工して透明電極層12a、12bを形成し、同様にUV硬化性透明アクリル樹脂を130nmの厚さで塗工して硬化膜を形成した。
以上で得られた透明導電性積層体を含む基材に75μm厚の透明粘着層7を積層し、最表面に0.55mm厚の化学強化したセンサカバー1を貼り合わせることで、タッチパネル200を得た。
図20と同様の層構成を持つタッチパネル300を作製した。図21は、タッチパネル300の電極部を示した平面図であり、Cの線に沿って断面を見た模式図が図20である。
センス電極4と同じ層に補助電極5を設けない事以外は、実施例2と同様にタッチパネル300を作製した。
2 樹脂層
3 ドライブ電極
4 センス電極
5 補助電極
6 グランド電極
7 透明粘着層
8 金属配線(ドライブ電極)
9 金属配線(センス電極)
10、20、30 透明導電性積層体
11、11a、11b 基板(透明基材)
12a、12b 透明電極層
13a、13b 導電領域
14a、14b 非導電領域
16a、16b 金属層
17a、17b 透明導電層
18a、18b レジスト
19a、19b マスク
20a、20b 光学フィルター
21a、21b 光源
22 保護層
23 粘着層
40a、40b 配線
41 接着層
50 カバー層
51 タッチパネル
52 表示パネル
53 表示装置
54 電圧印可装置
Claims (13)
- 透明基材と、
前記透明基材の一面または両面に積層され、樹脂を含む透明電極層とを備え、
前記透明電極層は、繊維状の金属を有する複数の導電領域と、非導電領域とを含み、
前記透明電極層の厚みが30nm以上150nm以下である、透明導電性積層体。 - 請求項1に記載の透明導電性積層体を備える、タッチパネル。
- 前記導電領域に接続された金属配線と、
互いに異なる層に配置された、前記導電領域により構成されたドライブ電極およびセンス電極と、
前記ドライブ電極または前記センス電極のうち一方の電極と同じ層に配置され、前記一方の電極が配列されたセンサエリアよりも外側に形成されたグランド電極と、
前記グランド電極と同じ層に配置されたドライブ電極またはセンス電極のうち、前記グランド電極に最も近い電極と、前記グランド電極との間に形成され、導電材料で構成され前記グランド電極に最も近い電極と常に等電位にある補助電極とをさらに備える、請求項2に記載のタッチパネル。 - 前記補助電極が、該補助電極と異なる層に設けられたドライブ電極またはセンス電極を構成する前記導電領域の最外部より外側に位置する、請求項3に記載のタッチパネル。
- 前記補助電極が、該補助電極と同じ層の前記センサエリアと、該補助電極と異なる層に設けられた前記センサエリアとが重なるエリアにドライブ電極またはセンス電極の配列ピッチの半分を加えたエリアであるタッチセンサ有効エリアより外側に位置する、請求項3または4に記載のタッチパネル。
- 前記補助電極が、該補助電極と異なる層に設けられたドライブ電極またはセンス電極が配列されたセンサエリアより外側に位置し、該補助電極と異なる層に設けられたドライブ電極またはセンス電極に接続された前記金属配線と交差する、請求項3から5のいずれかに記載のタッチパネル。
- 前記補助電極と異なる層において該補助電極と重なる位置に設けられたドライブ電極、センス電極、または金属配線の幅が、500μmより小さい、請求項3から6のいずれかに記載のタッチパネル。
- 前記補助電極の幅が、1mmより小さい、請求項3から7のいずれかに記載のタッチパネル。
- 前記補助電極が、金属ナノワイヤーを少なくとも含む、請求項3から8のいずれかに記載のタッチパネル。
- 前記金属ナノワイヤーが、樹脂層に覆われている、請求項9に記載のタッチパネル。
- 前記補助電極が、金属電極を含む、請求項3から10のいずれかに記載のタッチパネル。
- 前記ドライブ電極及び/または前記センス電極は、前記金属配線と接続されていない端部が金属材料で覆われている、請求項3から11のいずれかに記載のタッチパネル。
- 温度60℃、湿度90%の雰囲気下に投入して240時間経過後の、前記非導電領域を介して隣り合う前記導電領域間の電気抵抗値が、109Ω以上である、請求項2から12のいずれかに記載のタッチパネル。
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TWI648663B (zh) | 2019-01-21 |
CN106104444B (zh) | 2019-03-08 |
KR20160138139A (ko) | 2016-12-02 |
US20170003774A1 (en) | 2017-01-05 |
US9983708B2 (en) | 2018-05-29 |
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TW201546679A (zh) | 2015-12-16 |
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