WO2015098952A1 - 二重偏心弁 - Google Patents
二重偏心弁 Download PDFInfo
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- WO2015098952A1 WO2015098952A1 PCT/JP2014/084125 JP2014084125W WO2015098952A1 WO 2015098952 A1 WO2015098952 A1 WO 2015098952A1 JP 2014084125 W JP2014084125 W JP 2014084125W WO 2015098952 A1 WO2015098952 A1 WO 2015098952A1
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- valve
- valve body
- seat
- axis
- seal surface
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K1/00—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
- F16K1/16—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces with pivoted closure-members
- F16K1/18—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces with pivoted closure-members with pivoted discs or flaps
- F16K1/22—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces with pivoted closure-members with pivoted discs or flaps with axis of rotation crossing the valve member, e.g. butterfly valves
- F16K1/222—Shaping of the valve member
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K1/00—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
- F16K1/16—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces with pivoted closure-members
- F16K1/18—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces with pivoted closure-members with pivoted discs or flaps
- F16K1/20—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces with pivoted closure-members with pivoted discs or flaps with axis of rotation arranged externally of valve member
- F16K1/2007—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces with pivoted closure-members with pivoted discs or flaps with axis of rotation arranged externally of valve member specially adapted operating means therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
- B23P15/001—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass valves or valve housings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D9/00—Controlling engines by throttling air or fuel-and-air induction conduits or exhaust conduits
- F02D9/08—Throttle valves specially adapted therefor; Arrangements of such valves in conduits
- F02D9/10—Throttle valves specially adapted therefor; Arrangements of such valves in conduits having pivotally-mounted flaps
- F02D9/1005—Details of the flap
- F02D9/101—Special flap shapes, ribs, bores or the like
- F02D9/1015—Details of the edge of the flap, e.g. for lowering flow noise or improving flow sealing in closed flap position
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D9/00—Controlling engines by throttling air or fuel-and-air induction conduits or exhaust conduits
- F02D9/08—Throttle valves specially adapted therefor; Arrangements of such valves in conduits
- F02D9/10—Throttle valves specially adapted therefor; Arrangements of such valves in conduits having pivotally-mounted flaps
- F02D9/1005—Details of the flap
- F02D9/1025—Details of the flap the rotation axis of the flap being off-set from the flap center axis
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M26/00—Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M26/00—Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems
- F02M26/45—Sensors specially adapted for EGR systems
- F02M26/48—EGR valve position sensors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M26/00—Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems
- F02M26/52—Systems for actuating EGR valves
- F02M26/53—Systems for actuating EGR valves using electric actuators, e.g. solenoids
- F02M26/54—Rotary actuators, e.g. step motors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M26/00—Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems
- F02M26/65—Constructional details of EGR valves
- F02M26/70—Flap valves; Rotary valves; Sliding valves; Resilient valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K1/00—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
- F16K1/16—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces with pivoted closure-members
- F16K1/18—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces with pivoted closure-members with pivoted discs or flaps
- F16K1/20—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces with pivoted closure-members with pivoted discs or flaps with axis of rotation arranged externally of valve member
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K1/00—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
- F16K1/16—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces with pivoted closure-members
- F16K1/18—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces with pivoted closure-members with pivoted discs or flaps
- F16K1/20—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces with pivoted closure-members with pivoted discs or flaps with axis of rotation arranged externally of valve member
- F16K1/2014—Shaping of the valve member
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K1/00—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
- F16K1/16—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces with pivoted closure-members
- F16K1/18—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces with pivoted closure-members with pivoted discs or flaps
- F16K1/22—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces with pivoted closure-members with pivoted discs or flaps with axis of rotation crossing the valve member, e.g. butterfly valves
- F16K1/221—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces with pivoted closure-members with pivoted discs or flaps with axis of rotation crossing the valve member, e.g. butterfly valves specially adapted operating means therefor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K1/00—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
- F16K1/24—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces with valve members that, on opening of the valve, are initially lifted from the seat and next are turned around an axis parallel to the seat
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/02—Actuating devices; Operating means; Releasing devices electric; magnetic
- F16K31/04—Actuating devices; Operating means; Releasing devices electric; magnetic using a motor
- F16K31/041—Actuating devices; Operating means; Releasing devices electric; magnetic using a motor for rotating valves
Definitions
- the present invention relates to a double eccentric valve configured such that a rotation center of a valve body is arranged eccentrically from a center of a valve hole of a valve seat, and a seal surface of the valve element is arranged eccentrically from the rotation center of the valve body. .
- This double eccentric valve is shown in sectional views in FIGS. 41 and 42 (FIGS. 2A and 2B in Patent Document 1).
- This double eccentric valve has a disk shape with a housing 52 having a fluid flow path 51, a valve seat 53 including a valve hole 53a and an annular seat surface 53b formed at the edge of the valve hole 53a, A valve body 54 having an annular seal surface 54a corresponding to the seat surface 53b formed on the outer periphery, and a rotation shaft 55 for rotating the valve body 54 are provided.
- the axis L1 of the rotation shaft 55 extends parallel to the radial direction of the valve body 54 and the valve hole 53a, is eccentrically arranged from the center of the valve hole 53a in the radial direction of the valve hole 53a, and the seal surface 54a is the rotation shaft. It is eccentrically arranged in the direction in which the axis L2 of the valve body 54 extends from the axis L1 of 55. Further, by rotating the valve body 54 about the axis L1 of the rotation shaft 55, the seal surface 54a can move between a fully closed state where the seal surface 54a is in surface contact with the seat surface 53b and a fully opened state where the seal surface 54b is farthest from the seat surface 53b. Configured.
- valve seat 53 is provided with an elastic member (upstream cylindrical seal member 56, downstream cylindrical seal member 57 and surface pressure generating means 58), and the seat surface 53b of the valve seat 53 is made to be fully closed.
- an elastic member upstream cylindrical seal member 56, downstream cylindrical seal member 57 and surface pressure generating means 58
- the seat surface 53b of the valve seat 53 is made to be fully closed.
- 41 and 42 show a central cross section of the flow path 51, the valve seat 53, the valve body 54, and the rotary shaft 55, which is cut in a direction passing through the centers of the flow path 51 and the valve seat 53 and perpendicular to the axis L1 of the rotary shaft 55. Is assumed.
- (First shortest distance) G1 and flow path area (first flow path area) A1 are, as shown in FIG. 41, the first shortest distance G1 and the first short distance G1 when the valve element 54 is in the fully closed position.
- the flow passage area A1 is changed with the rotation of the valve body 54, with the flow path area A1 as an initial value.
- the shortest distance (second shortest distance) G2 of the gap formed between the second side portion 62 of the valve element 54 and the seat surface 53b of the valve seat 53 and the flow path area (second flow path area). ) A2 increases with the rotation of the valve body 54 with the second shortest distance G2 and the second flow path area A2 being zero when the valve body 54 is in the fully closed position.
- the flow rate of the fluid flowing through the second side portion 62 is related to the first shortest distance G1 and the second shortest distance G2. Or, it is influenced by the relationship between the first flow path area A1 and the second flow path area A2. That is, even if the second shortest distance G2 and the second flow path area A2 gradually increase as the valve body 54 rotates, if the first shortest distance G1 is shorter than the second shortest distance G2, or If the first flow path area A1 is smaller than the second flow path area A2, the fluid flow rate is limited due to the first shortest distance G1 or the first flow path area A1.
- FIG. 43 shows a graph of the relationship of the first shortest distance G1 to the rotation angle (opening degree) of the valve body 54.
- FIG. 44 is a graph showing the relationship of the distance ratio G1 / G2 between the first shortest distance G1 and the second shortest distance G2 with respect to the rotation angle (opening degree) of the valve body 54.
- the first shortest distance G1 is shorter than the initial value (about 3 mm) in the opening range of “0 degree to about 50 degrees”. That is, in this opening range, the second shortest distance G2 is considered to gradually increase, but the first shortest distance G1 is decreased from the initial value. Therefore, as shown in FIG.
- the distance ratio G1 / G2 gradually decreases from an infinite value to a minimum value within an opening range of “0 degree to 40 degrees”, and reaches a minimum value of “about 40 degrees to 90 degrees”. In the opening range of “degrees”, it gradually increases from the lowest value. However, since the first shortest distance G1 is not larger than the second shortest distance G2, the distance ratio G1 / G2 is smaller than “1.0” in the opening range of “10 degrees to 90 degrees”. Such a tendency is considered to approximate the tendency between the first flow path area A1 and the second flow path area A2.
- the present invention has been made in view of the above circumstances, and the object thereof is to ensure sealing performance in a fully closed state with a simple configuration and to improve valve opening response and durability. It is to provide a double eccentric valve.
- another object of the present invention is to provide a double eccentric valve capable of ensuring an appropriate flow rate characteristic according to a change in the opening degree of the valve body from the fully closed position. is there.
- one aspect of the present invention is a valve seat including a valve hole and an annular seat surface formed at an edge of the valve hole, and has a disc shape and corresponds to the seat surface.
- the valve body is rotated about the axis of the rotation shaft so that the seal surface is movable between a fully closed position where the seal surface comes into surface contact with the seat surface and a fully open position where the seal surface is farthest from the seat surface.
- the valve body is rotated about the axis of the rotation shaft, whereby the seal surface of the valve body is farthest from the seat surface and the fully closed position where the valve seat comes into surface contact with the seat surface of the valve seat. It is moved between fully open positions.
- the valve hole of the valve seat is closed by the valve body, so that the fluid flow is blocked by the valve hole.
- the space between the valve body and the valve seat is sealed by surface contact between the seal surface and the seat surface, fluid leakage is prevented without providing a special elastic member that presses the valve seat against the valve body.
- the valve open state the valve hole of the valve seat is opened, and fluid flow is allowed through the valve hole.
- valve body starts to rotate in the valve opening direction from the fully closed position, and at the same time, the seal surface of the valve body starts to move away from the seat surface of the valve seat and moves along a rotation locus centering on the axis of the rotation shaft. Therefore, the amount of rubbing between the seal surface and the sheet surface becomes minute.
- the valve body is a first side portion with a virtual plane extending in parallel with a direction in which the central axis of the valve hole extends from the axis of the rotation shaft as a boundary.
- the seal surface includes an outermost edge in contact with the position near the outer periphery of the seat surface and an innermost edge in contact with the position near the inner periphery of the seat surface, and the valve body is opened from the fully closed position.
- the first side is pivoted into the valve hole and the second side is pivoted out of the valve hole when rotating in the direction,
- Each of the outermost edge and the innermost edge rotates along a rotation trajectory centered on the axis of the rotation shaft, and in the fully closed position, the outermost edge rotates at the outermost edge of the seal surface of the first side portion.
- the angle at which the seat surface circumscribes the movement trajectory is set to the maximum value, and at the innermost edge of the seal surface of the second side part, It is preferred that the seat surface an angle up surface circumscribed to the minimum value is inclined toward the center of the valve hole.
- the first side portion of the valve body is the valve hole. Since the outermost edge of the seal surface of the first side portion rotates along the rotation trajectory centering on the axis of the rotation shaft, the seal surface of the valve seat finally ends. Will come out of range.
- the angle at which the seat surface circumscribes the rotation trajectory of the outermost edge at the outermost edge of the seal surface of the first side portion is set to the maximum value. After the rotation starts, the outermost edge does not contact the sheet surface.
- the second side portion of the valve body rotates toward the outside of the valve hole.
- the innermost edge finally moves out of the range of the seat surface of the valve seat while rotating along a rotation locus centering on the axis of the rotation shaft.
- the angle at which the seat surface circumscribes the rotation trajectory of the innermost edge at the innermost edge of the seal surface of the second side portion is set to the minimum value. After the rotation starts, the innermost edge does not contact the sheet surface.
- the flow path, the valve seat, and the valve body are cut in the direction perpendicular to the axis of the rotation axis through the center of the flow path and the valve seat.
- the shortest distance of the gap formed between the outer periphery of the second side portion of the valve body and the inner wall of the flow path is The shortest distance between the seat side of the valve seat corresponding to the second side and the second side when the valve body rotates in the valve opening direction from the fully closed position.
- the distance is the second shortest distance, it is preferable to set the shapes and dimensions of the flow path, the valve seat, and the valve body so that the first shortest distance is equal to or greater than the second shortest distance.
- the first shortest distance is the second shortest distance.
- the flow rate is not limited.
- the first flow path area has the second flow area.
- the area between the second side and the valve seat is not reduced below the path area, but is caused by the flow path tip formed between the inner wall of the flow path and the outer periphery of the second side of the valve body.
- the flow rate of the fluid flowing through is not limited.
- the first flow path area is 1.3 times or more of the second flow path area, and the first flow path area has a sufficient margin in size compared to the second flow path area. It is done.
- the valve body has a flat bottom surface on the side facing the valve hole, and is provided between the sealing surface and the bottom surface. It is preferable to form a tapered surface inclined from the seal surface to the bottom surface.
- the seat surface and the seal surface have the same shape over the entire circumference.
- the seat surface and the seal surface may be formed in the same shape over the entire circumference.
- the valve body can be easily processed.
- the valve body includes a fixing portion that protrudes from the plate surface and is fixed to the rotating shaft, and the fixing portion rotates.
- the shaft is fixed to the rotary shaft at a position deviating from the shaft axis in the radial direction of the rotary shaft, the fixed part is arranged on the valve body axis, and the valve body including the fixed part is symmetrical with respect to the valve body axis. Is preferable.
- the valve body in addition to the operation of the configuration of any of the above (1) to (6), the valve body has a position where the fixed portion is displaced from the axis of the rotary shaft in the radial direction of the rotary shaft. Therefore, the eccentricity of the axis of the valve body from the axis of the valve body is secured.
- the fixing portion is disposed on the axis of the valve body, and the valve body including the fixing portion has a symmetrical shape with respect to the axis of the valve body, so that the fixing portion is formed eccentric to the axis of the valve body. There is no need to manufacture the valve body.
- valve body is disposed upstream of the valve seat in the flow path.
- the valve body in addition to the operation of the configuration of any of (1) to (7) above, in the flow path where the valve seat and the valve body are arranged, the valve body is upstream of the valve seat. Therefore, in a state where the valve body is disposed at the fully closed position, the pressure of the fluid acts in a direction of pressing the valve body against the valve seat.
- the first distance formed by the shortest distance from the axis of the rotating shaft to the outermost edge of the seal surface on the first side portion is defined as CS, the length of the first line segment is CS, and the amount of eccentricity in which the rotation shaft is eccentric from the central axis of the valve hole in the radial direction of the valve hole
- the sealing performance in the fully closed state can be ensured with a simple configuration without providing a special elastic member, and the valve opening response and durability can be improved. Can do.
- the sealing performance in the fully closed state can be secured with a simple configuration without providing a special elastic member, and the valve opening response and durability can be improved. Can do.
- the manufacture of the double eccentric valve can be made easy and inexpensive.
- the production of the double eccentric valve can be made easier and less expensive.
- the sealing performance between the valve seat and the valve body that is, between the seat surface and the seal surface is provided. Can be improved.
- the double eccentric valve in addition to the effect of the configuration of any of (2) to (8) above, the double eccentric valve can further improve the valve opening response and durability. be able to.
- FIG. 5 is a cross-sectional view taken along line AA in FIG. 4 showing the valve seat, the valve body, and the rotation shaft in a fully closed state according to the embodiment. Sectional drawing which concerns on one Embodiment and shows the valve seat and valve body of a fully closed state.
- FIG. 16 is an enlarged view showing a portion surrounded by a chain line square in FIG. 15 according to one embodiment.
- Explanatory drawing which shows the CAE analysis result of EGR gas flow velocity distribution when the opening degree of a valve body is "3 degree
- FIG. 18 is an enlarged view showing a portion surrounded by a chain line square in FIG. 17 according to one embodiment.
- Explanatory drawing which concerns on one Embodiment and shows the CAE analysis result of EGR gas flow velocity distribution when the opening degree of a valve body is "4 degree
- FIG. 20 is an enlarged view showing a portion surrounded by a chain line square in FIG. 19 according to one embodiment.
- the partial expanded sectional view which shows the positional relationship of the valve seat and valve body in 1st side part and 2nd side part when the opening degree of a valve body is "1.0 degree
- the partial expanded sectional view which shows the positional relationship of the valve seat and valve body in 1st side part and 2nd side part when the opening degree of a valve body is "2.0 degree
- the partial expanded sectional view which shows the positional relationship of the valve seat and valve body in 1st side part and 2nd side part when the opening degree of a valve body is "3.0 degree
- the partial expanded sectional view which shows the positional relationship of the valve seat and valve body in 1st side part and 2nd side part when the opening degree of a valve body is "4.0 degree
- the partial expanded sectional view which shows the positional relationship of the valve seat and valve body in 1st side part and 2nd side part when the opening degree of a valve body is "5.0 degree
- the partial expanded sectional view which shows the positional relationship of the valve seat and valve body in 1st side part and 2nd side part when the opening degree of a valve body is "6.0 degree
- the partial expanded sectional view which shows the positional relationship of the valve seat and valve body in 1st side part and 2nd side part when the opening degree of a valve body is "7.0 degree
- the partial expanded sectional view which shows the positional relationship of the valve seat and valve body in 1st side part and 2nd side part when the opening degree of a valve body is "8.0 degree
- the partial expanded sectional view which shows the positional relationship of the valve seat and valve body in 1st side part and 2nd side part when the opening degree of a valve body is "9.0 degree
- the partial expanded sectional view which shows the positional relationship of the valve seat and valve body in 1st side part and 2nd side part when the opening degree of a valve body is "10.0 degree
- the graph which concerns on one Embodiment and shows the relationship of the 1st shortest distance with respect to the rotation angle (opening degree) of a valve body.
- the graph which shows the relationship of the distance ratio of the 1st shortest distance and the 2nd shortest distance with respect to rotation angle (opening) of a valve body concerning one Embodiment.
- the graph which shows the EGR gas flow rate change (flow rate characteristic) with respect to the opening degree of a valve body concerning one Embodiment.
- Sectional drawing which shows the double eccentric valve of a fully closed state concerning a prior art example.
- Sectional drawing which concerns on a prior art example and shows the double eccentric valve of a valve opening state.
- the graph which shows the relationship of the 1st shortest distance with respect to the prior art example with respect to the rotation angle (opening degree) of a valve body.
- the graph which shows the relationship of the distance ratio of the 1st shortest distance and the 2nd shortest distance with respect to the prior art example with respect to the rotation angle (opening) of a valve body.
- EGR valve exhaust gas recirculation valve
- FIG. 1 is a perspective view of an electric EGR valve 1 equipped with a double eccentric valve.
- the EGR valve 1 includes a valve portion 2 composed of a double eccentric valve, a motor portion 3 incorporating a motor, and a speed reduction mechanism portion 4 incorporating a plurality of gears.
- the valve section 2 includes a metal pipe section 12 having a flow path 11 through which EGR gas as a fluid flows.
- a valve seat 13, a valve body 14, and a rotary shaft 15 are disposed in the flow path 11. .
- the inner shape of the flow path 11, the outer shape of the valve seat 13, and the outer shape of the valve element 14 are each circular or almost circular in plan view.
- the rotational force of the motor is transmitted to the rotating shaft 15 via a plurality of gears.
- the pipe part 12 having the flow path 11 corresponds to a part of the housing 6 of the present invention, and the motor of the motor part 3 and the plurality of gears of the speed reduction mechanism part 4 are covered by the housing 6.
- the housing 6 is made of a metal such as aluminum.
- FIG. 2 is a perspective view of the valve portion 2 in a fully closed state where the valve body 14 is seated on the valve seat 13 and is shown in a perspective view.
- FIG. 3 is a perspective view of the valve portion 2 in a fully opened state where the valve body 14 is farthest from the valve seat 13 and is shown in a perspective view.
- a step portion 10 is formed in the flow path 11, and a valve seat 13 is incorporated in the step portion 10.
- the valve seat 13 has an annular shape and has a circular or substantially circular valve hole 16 in the center.
- An annular seat surface 17 is formed at the edge of the valve hole 16.
- the valve body 14 has a disc shape, and an annular seal surface 18 corresponding to the seat surface 17 is formed on the outer periphery thereof.
- the valve body 14 is fixed to the rotary shaft 15 and rotates integrally with the rotary shaft 15. 2 and 3, the flow path 11 above the valve body 14 indicates the upstream side of the EGR gas flow, and the flow path 11 below the valve seat 13 indicates the downstream side of the EGR gas flow. That is, in the flow path 11, the valve body 14 is disposed upstream of the valve seat 13 in the flow of EGR gas.
- FIG. 4 is a side view showing the valve seat 13, the valve body 14, and the rotating shaft 15 in the fully closed state.
- FIG. 5 shows the valve seat 13, the valve body 14, and the rotating shaft 15 in the fully closed state by a cross-sectional view taken along line AA in FIG. 4.
- FIG. 6 is a sectional view showing the valve seat 13 and the valve body 14 in the fully closed state.
- FIG. 7 is a plan view showing the valve seat 13 and the valve body 14 in the fully closed state.
- the axis L1 of the rotary shaft 15 extends parallel to the radial direction of the valve body 14 and the valve hole 16, and is eccentrically arranged from the center P1 of the valve hole 16 in the radial direction of the valve hole 16.
- the sealing surface 18 of the valve body 14 is arranged eccentrically in the direction in which the axis L2 of the valve body 14 extends from the axis L1 of the rotating shaft 15. Further, by rotating the valve body 14 about the axis L1 of the rotary shaft 15, a fully closed position (see FIG. 2) where the seal surface 18 of the valve body 14 is in surface contact with the seat surface 17 of the valve seat 13. It is configured to be movable between a fully open position (see FIG. 3) farthest from the seat surface 17.
- the valve body 14 starts to rotate in the valve opening direction (the direction of the arrow F ⁇ b> 1 shown in FIG. 5, that is, the clockwise direction in FIG. 5) from the fully closed position.
- the surface 18 starts to move away from the seat surface 17 of the valve seat 13 and starts to move along the rotation trajectories T1 and T2 about the axis L1 of the rotation shaft 15.
- FIG. 8 is an enlarged cross-sectional view of the portion indicated by a chain line circle S1 in FIG.
- FIG. 9 is an enlarged cross-sectional view of a portion indicated by a chain line circle S2 in FIG.
- the valve body 14 includes the first side portion 21 (see FIG. 5) with a virtual plane V ⁇ b> 1 extending parallel to the direction in which the central axis L ⁇ b> 3 of the valve hole 16 extends from the axis L ⁇ b> 1 of the rotating shaft 15. 6 and a portion shown by shading in FIG. 7) and a second side portion 22 (a portion not shaded in FIGS. 6 and 7).
- FIGS. 5 the first side portion 21
- V ⁇ b> 1 extending parallel to the direction in which the central axis L ⁇ b> 3 of the valve hole 16 extends from the axis L ⁇ b> 1 of the rotating shaft 15. 6 and a portion shown by shading in FIG. 7
- a second side portion 22 a portion not shaded in FIGS. 6
- the sealing surface 18 of the valve body 14 is in contact with the outermost edges 18 a and 18 b contacting the outer peripheral position of the seat surface 17 of the valve seat 13 and the outermost peripheral position of the seat surface 17. Including inner edges 18c, 18d.
- T1a indicates the rotation trajectory of the outermost edge 18a of the first side portion
- T2a indicates the rotation trajectory of the outermost edge 18b of the second side portion 22
- T1b Indicates the rotation trajectory of the innermost edge 18c of the first side portion
- T2b indicates the rotation trajectory of the innermost edge 18d of the second side portion 22.
- the seat surface 17 is circumscribed at the innermost edge 18d of the seal surface 18 of the second side portion 22 with respect to the rotation trajectory T2b of the innermost edge 18d, as shown in FIG.
- the seat surface 17 of the valve seat 13 is formed so as to be inclined toward the center P1 of the valve hole 16 so that the angle to be made is a minimum value.
- the seat surface 17 of the valve seat 13 and the seal surface 18 of the valve body 14 are formed to have the same shape over the entire circumference. That is, the width and cross-sectional shape of the seat surface 17 and the width and cross-sectional shape of the seal surface 18 are the same over the entire circumference of the valve hole 16 and the valve body 14, respectively.
- the valve body 14 includes a mountain-shaped fixing portion 14b that protrudes from the upper plate surface 14a and is fixed to the rotating shaft 15.
- the fixing portion 14b is fixed to the rotating shaft 15 via a pin 15a protruding from the tip of the rotating shaft 15 at a position shifted from the axis L1 of the rotating shaft 15 in the radial direction of the rotating shaft 15.
- the fixing portion 14b is disposed on the axis L2 of the valve body 14, and the valve body 14 including the fixing portion 14b is symmetrical with respect to the axis L2 of the valve body 14. Is formed. As shown in FIG.
- the valve body 14 includes a flat bottom surface 14 c on the lower side thereof, that is, the side facing the valve hole 16. Further, the valve body 14 is formed with a tapered surface 14d inclined between the innermost edges 18c and 18d of the seal surface 18 toward the bottom surface 14c between the seal surface 18 and the bottom surface 14c. As shown in FIGS. 8 and 9, the connecting portion 18 e between the innermost edges 18 c and 18 d of the seal surface 18 and the tapered surface 14 d is an arc surface protruding outward.
- the valve body 14 is shown with a front view. 11 and 12 are schematic views showing the dimensional relationship of the seal surface 18 in FIG.
- the optimum opening angle formed by the sealing surface 18 of the valve body 14 around the axis L2 of the valve body 14 is “ ⁇ ”
- the optimum opening angle ⁇ can be set as follows. That is, as shown in FIG. 11, the first line segment formed by the shortest distance from the axis L1 of the rotating shaft 15 to the outermost edge 18a of the seal surface 18 in the first side portion 21 and the seal surface 18 are orthogonal to each other.
- the length of the first line segment is CS
- the eccentric amount by which the axis L1 of the rotary shaft 15 is eccentric from the central axis L3 of the valve hole 16 in the radial direction of the valve hole 16 is a
- This equation (1) is obtained by comparing the first line segment from the axis L1 of the rotary shaft 15 to the center of the outermost edge 18a of the seal surface 18 in the first side portion 21 and the outermost edge 18a of the seal surface 18 in FIG. , 18b and the plane formed by the first angle ⁇ S, the double angle of the first angle ⁇ S corresponds to the first opening angle ⁇ S.
- the second line segment formed by the longest distance from the axis L1 of the rotating shaft 15 to the innermost edge 18d of the seal surface 18 in the second side portion 22 and the seal surface 18 are orthogonal to each other.
- the length of the longest distance from the axis L1 of the rotating shaft 15 to the outermost edge 18b of the seal surface 18 at the second side 22 is CL, and the axial thickness of the seal surface 18 is t.
- the optimum opening angle ⁇ of the seal surface 18 is set so as to satisfy the condition of the following expression (4). ⁇ L ⁇ ⁇ ⁇ ⁇ S (4)
- FIG. 13 schematically shows the relationship among the flow path 11, the valve seat 13 and the valve body 14 when the opening degree of the valve body 14 is “40 degrees”.
- FIG. 13 is a schematic diagram assuming a central cross section of the flow path 11, the valve seat 13, and the valve body 14 that is cut in a direction that passes through the centers of the flow path 11 and the valve seat 13 and is orthogonal to the axis L 1 of the rotation shaft 15. .
- FIG. 14 is a plan view showing the pipe portion 12 when the valve body 14 is in the fully closed position. As shown in FIGS.
- the shortest distance of the formed gap is defined as a first shortest distance G1
- the flow path area of the EGR gas formed at that time is defined as a first flow path area A1.
- the valve body 14 is formed between the seat surface 17 of the valve seat 13 corresponding to the second side portion 22 and the second side portion 22 when the valve body 14 rotates in the valve opening direction from the fully closed position.
- the shortest distance of the gap is the second shortest distance G2, and the flow path area of the EGR gas formed at that time is the second flow path area A2.
- the shapes and dimensions of the flow path 11, the valve seat 13, and the valve body 14 are set so that the first shortest distance G1 is equal to or greater than the second shortest distance G2. Further, the shapes and dimensions of the flow path 11, the valve seat 13, and the valve body 14 are set so that the first flow path area A1 is 1.3 times or more the second flow path area A2. Therefore, as shown in FIG. 13, the inner wall of the flow path 11 upstream from the valve body 14 has a cylindrical shape, its inner diameter D1, the maximum diameter D2 of the seat surface 17 of the valve seat 13, and the maximum diameter D3 of the valve body 14. Are set to predetermined values.
- the seal surface 18 of the valve body 14 is moved to the seat surface 17 of the valve seat 13 by rotating the valve body 14 about the axis L1 of the rotary shaft 15. It is moved between a fully closed position where the surface comes into contact and a fully open position which is farthest from the seat surface 17.
- the valve hole 16 of the valve seat 13 is closed, and thus the flow of EGR gas is blocked by the valve hole 16.
- EGR gas leakage is prevented.
- valve seat 53 is pressed against the valve body 54 by an elastic member, thereby filling the gap between the valve body 54 and the valve seat 53. It was.
- this embodiment without providing an elastic member in particular, only the configuration of the seat surface 17 of the valve seat 13 and the seal surface 18 of the valve body 14 is used to provide a sealing property in a fully closed state by the double eccentric valve. Can be secured.
- the valve hole 16 of the valve seat 13 is opened, and the flow of EGR gas is allowed in the valve hole 16. Further, at the same time as the valve body 14 starts to rotate in the valve opening direction from the fully closed position, the seal surface 18 of the valve body 14 starts to move away from the seat surface 17 of the valve seat 13 and is centered on the axis L1 of the rotary shaft 15 Since it starts to move along the rotation trajectories T1, T2, the amount of rubbing between the seal surface 18 and the sheet surface 17 becomes minute.
- valve element 14 can be quickly rotated when the valve element 14 and the valve seat 13 are not rubbed, and the wear of the seal surface 18 of the valve element 14 and the seat surface 17 of the valve seat 13 is reduced. Can be reduced. As a result, with respect to the double eccentric valve, the valve opening response and durability can be improved with a simple configuration without providing a special elastic member.
- the first side portion 21 of the valve body 14 is rotated toward the valve hole 16, so that the first The outermost edge 18a of the seal surface 18 of the side portion 21 finally comes out of the range of the seat surface 17 of the valve seat 13 while rotating along the rotation locus T1a centering on the axis L1 of the rotating shaft 15. become.
- the angle at which the seat surface 17 circumscribes the rotation trajectory T1a of the outermost edge 18a at the outermost edge 18a of the seal surface 18 of the first side portion 21 is set to the maximum value. After the first side portion 21 starts to rotate, the outermost edge 18a does not contact the seat surface 17.
- the innermost edge 18c of the first side portion 21 comes out first from the range of the seat surface 17, and therefore does not contact the seat surface 17.
- the second side portion 22 of the valve body 14 rotates toward the outside of the valve hole 16, and therefore the second side portion thereof.
- the innermost edge 18d of the seal surface 18 of 22 is finally turned out from the range of the seat surface 17 of the valve seat 13 while rotating along the rotation locus T2b about the axis L1 of the rotation shaft 15.
- the angle at which the seat surface 17 circumscribes the rotation trajectory T2b of the innermost edge 18d at the innermost edge 18d of the seal surface 18 of the second side portion 22 is set to the minimum value.
- the innermost edge 18d does not contact the sheet surface 17.
- the outermost edge 18b of the second side portion 22 comes out first from the range of the seat surface 17, and therefore does not contact the seat surface 17.
- the outermost edge 18a and the innermost edge 18d of the seal surface 18 do not contact the seat surface 17, so the outermost edge 18a, the innermost edge 18d, and the seat surface 17 The amount of rubbing with becomes very small.
- valve element 14 can be quickly rotated when the valve element 14 and the valve seat 13 are not rubbed, and the wear of the seal surface 18 of the valve element 14 and the seat surface 17 of the valve seat 13 is reduced. Can be reduced.
- the sealing performance in the fully closed state can be secured with a simple configuration without providing a special elastic member, and the valve opening response and durability can be improved.
- the seat surface 17 of the valve seat 13 and the seal surface 18 of the valve body 14 may be formed in the same shape over the entire circumference, the processing of the valve seat 13 and the valve body 14 is facilitated. For this reason, manufacture of a double eccentric valve can be made easy and inexpensive.
- the valve body 14 is fixed to the rotary shaft 15 via the pin 15a at a position where the fixing portion 14b is displaced from the axis L1 of the rotary shaft 15 in the radial direction.
- the eccentricity of the valve body 14 from the axis L1 is ensured with respect to the arrangement of the axis L1 of the rotary shaft 15 which is the center of rotation of 14.
- the fixed portion 14b is disposed on the axis L2 of the valve body 14, and the valve body 14 including the fixed portion 14b has a symmetrical shape with respect to the axis L2 of the valve body 14, so that the fixed portion 14b is connected to the valve body 14. Therefore, the valve body 14 can be easily manufactured in that sense. In this sense, the manufacture of the double eccentric valve can be made easier and cheaper.
- the valve body 14 in the flow path 11 in which the valve seat 13 and the valve body 14 are arranged, the valve body 14 is arranged on the upstream side of the EGR gas flow with respect to the valve seat 13, so that the valve body 14 is in the fully closed position.
- the pressure of EGR gas acts in the direction of pressing the valve body 14 against the valve seat 13. For this reason, the sealing performance between the valve seat 13 and the valve body 14, that is, between the seat surface 17 and the seal surface 18 can be improved.
- the optimum opening angle ⁇ of the sealing surface 18 of the valve body 14 is set to an angle between the second opening angle ⁇ L and the first opening angle ⁇ S, whereby the sealing surface 18 of the valve body 14 is set. And the seat surface 17 of the valve seat 13 become very small. In this sense, the valve opening response and durability can be improved more reliably with the double eccentric valve.
- FIG. 15 is an explanatory diagram showing the CAE analysis result of the EGR gas flow velocity distribution when the opening degree of the valve body 14 is “1 degree”.
- FIG. 16 is an enlarged view of a portion surrounded by a chain line square C1 in FIG.
- FIG. 17 is an explanatory diagram showing the CAE analysis result of the EGR gas flow velocity distribution when the opening degree of the valve body 14 is “3 degrees”.
- FIG. 18 is an enlarged view of a portion surrounded by a chain line square C2 in FIG. FIG.
- FIG. 19 is an explanatory diagram showing the CAE analysis result of the EGR gas flow velocity distribution when the opening degree of the valve body 14 is “4 degrees”.
- FIG. 20 is an enlarged view of a portion surrounded by a chain line square C3 in FIG.
- FIGS. 21 to 26 show EGR gas flow rates when the opening degree of the valve body 14 is “10 degrees”, “20 degrees”, “30 degrees”, “40 degrees”, “50 degrees”, and “60 degrees”, respectively.
- the CAE analysis result of distribution is shown with an explanatory diagram. 15 to 26 assume the same central cross section as FIG. FIGS. 15 to 26 show that the flow rate increases as the haze (shading) increases.
- the opening degree of the valve body 14 is “0 degree” (fully closed), “1.0 degree”, “2.0 degree”, “3.0 degree”, “4.0 degree”, respectively. ”,“ 5.0 degrees ”,“ 6.0 degrees ”,“ 7.0 degrees ”,“ 8.0 degrees ”,“ 9.0 degrees ”and“ 10.0 degrees ”
- the positional relationship between the valve seat 13 and the valve element 14 in the part 21 and the second side part 22 is shown by a partially enlarged sectional view.
- 27 to 37 correspond to enlarged sectional views corresponding to the left and right end portions of the valve seat 13 and the valve body 14 in FIG.
- the first shortest distance G1 and the first flow path area A1 are required until the valve element 14 is opened from the fully closed position to an intermediate opening degree (about 40 degrees).
- the rate of change is small, and the rate of change (increase rate) increases from the middle opening to the fully open position.
- the second shortest distance G2 and the second flow path area A2 when the valve body 14 is in the fully closed position are set to zero, respectively, and the valve body 14 is rotated. Will increase.
- the flow path 11 and the valve seat so that the first shortest distance G1 is equal to or greater than the second shortest distance G2. 13 and the shape and dimension of the valve body 14 are set.
- the first channel area A1 is 1.3 times the second channel area A2 between the first channel area A1 and the second channel area A2 that change.
- the shape and dimension of the flow path 11, the valve seat 13, and the valve body 14 are set so that it may become above.
- FIG. 38 is a graph showing the relationship of the first shortest distance G1 with respect to the rotation angle (opening degree) of the valve body 14 for the EGR valve 1 of this embodiment.
- FIG. 39 is a graph showing the relationship of the distance ratio G1 / G2 between the first shortest distance G1 and the second shortest distance G2 with respect to the rotation angle (opening degree) of the valve body 14.
- the difference between the line types is that the flow rate characteristics when the maximum diameter D2 of the seat surface 17 and the maximum diameter D3 of the valve body 14 are the same in FIG. 13 and the inner diameter D1 of the flow path 11 is changed. Show the difference.
- a thick line J1 relates to the present embodiment, and shows a case where the inner diameter D1 of the flow path 11 is set to a predetermined value ⁇ .
- a solid line J2 relates to the proportionality, and shows a case where the inner diameter D1 of the flow path is set to be about “5 mm” larger than the predetermined value ⁇ .
- the broken line J3 is also related to the proportionality, and shows a case where the inner diameter D1 of the flow path is set to be smaller by about “5 mm” than the predetermined value ⁇ . As shown by the thick line J1 in FIG.
- the first shortest distance G1 is the initial value ( It can be seen that it is shorter than about 7 mm). That is, in this opening range, the second shortest distance G2 is considered to gradually increase, but the first shortest distance G1 is decreased from the initial value. For this reason, as shown in FIG. 39, in the first opening range, the distance ratio G1 / G2 gradually decreases from infinity to a minimum value, and the opening is greater than about 45 degrees and up to 90 degrees. In the range (second opening range), it gradually increases from the lowest value.
- the distance ratio G1 / G2 is “1. It can be seen that it is not less than "0". Similarly, it can be seen that the distance ratio G1 / G2 does not become “1.0” or less in the entire opening range of “0 degree to 90 degrees” even in the proportionality indicated by the solid line J2 in FIG. On the other hand, in the proportionality indicated by the broken line J3 in FIG. 39, it can be seen that the distance ratio G1 / G2 becomes “1.0” or less in the opening range of “about 30 degrees to about 60 degrees”. That is, the first shortest distance G1 is smaller than the second shortest distance G2. Such a tendency is considered to approximate between the first flow path area A1 and the second flow path area A2.
- the first shortest distance G1 does not become shorter than the second shortest distance G2, and the first The flow path area A1 does not become smaller than the second flow path area A2, and the gap formed between the inner wall of the flow path 11 and the outer periphery of the second side portion 22 of the valve body 14 and the flow path area
- the flow rate of the EGR gas flowing between the second side portion 22 and the valve seat 13 is not limited.
- the first flow path area A1 is 1.3 times or more of the second flow path area A2, and the first flow path area A1 is sufficiently larger than the second flow path area A2. A lot of room is given.
- the EGR valve 1 of this embodiment it is possible to ensure an appropriate flow rate characteristic according to the opening degree change of the valve body 14 from the fully closed position.
- the rotation direction of the first side portion 21 is opposite to that of the second side portion 22, and the EGR gas flows in the flow path 11 upstream from the valve body 14. Is not limited by the valve body 14.
- FIG. 40 is a graph showing the flow rate change (flow rate characteristics) of the EGR gas with respect to the opening degree of the valve body 14 for the EGR valve 1.
- the difference in line type indicates the difference when the maximum diameter D2 of the seat surface 17 and the maximum diameter D3 of the valve body 14 are the same in FIG. 13 and the inner diameter D1 of the flow path 11 is changed.
- a thick line K1 relates to the present embodiment, and shows a case where the area magnification of the first flow path area A1 with respect to the second flow path area A2 is “about 2.9 times”.
- a solid line K2 indicates the case where the area magnification is “about 2.0 times” in relation to the first contrast.
- a broken line K3 indicates a case where the area magnification is “about 0.85 times” in the second comparison.
- the flow rate slightly increases in the minute opening range where the opening of the valve body 14 is “0 degree to about 3 degrees”. In the low opening range of “about 3 degrees to about 20 degrees”, the flow rate increases rapidly, and in the middle opening range of “about 20 degrees to about 50 degrees”, the flow rate increases slightly slowly. In the middle and high opening range of “90 degrees”, the flow rate gradually increases.
- the area magnification is “about 2.9 times and about 2.0 times” and the first comparison, the area magnification is “about 0.85 times”. It can be seen that the flow rate increases in the middle opening range of “about 25 degrees to about 55 degrees” compared to the proportionality of 2.
- optimization of the EGR gas flow rate characteristic is achieved.
- a tapered surface 14d that is inclined from the innermost edges 18c, 18d of the seal surface 18 toward the bottom surface 14c is formed between the seal surface 18 and the bottom surface 14c. Therefore, when the valve body 14 has a low opening, the EGR gas flowing between the seat surface 17 of the valve hole 16 and the valve body 14 smoothly flows downstream while being guided along the tapered surface 14d. , Variation in the EGR gas flow rate is reduced. For this reason, the flow rate characteristic in the low flow rate region of the EGR gas can be stabilized, and variations in the entire flow rate characteristic can be reduced.
- the valve body 14 including the fixing portion 14b is formed in a bilaterally symmetric shape with the axis L2 as the center.
- the fixing portion is formed at a position eccentric from the axis of the valve body, the valve body is It can also be formed in a left-right asymmetric shape around the axis.
- This invention can be used for a flow rate adjusting valve for adjusting a fluid flow rate, including an EGR valve.
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Abstract
Description
γS=2*arccos((D/2-a)/CS)[rad] ・・・(1)
回転軸の軸線から第2の側部におけるシール面の最内縁までの最長距離がなす第2の線分とシール面とが直交している状態を考える場合、回転軸の軸線から第2の側部におけるシール面の最外縁までの最長距離の長さをCLとし、回転軸が弁孔の中心軸から軸方向へ偏心する偏心量をbとし、シール面の軸方向の厚みをtとしたとき、次式(2)及び(3)の関係で求められるシール面の第2の開き角度をγLとしたとき、
γL=arcsin((f/2+t)/(CL/2))
+arctan(f/(D/2+a))[rad] ・・・(2)
f=b-t/2 ・・・(3)
シール面の最適開き角度γを、次式(4)の条件を満たすように設定した
γL≦γ≦γS ・・・(4)
ことが好ましい。
γS=2*arccos((D/2-a)/CS)[rad] ・・・(1)
この式(1)は、図11において、回転軸15の軸線L1から第1の側部21におけるシール面18の最外縁18aの中央までの第1の線分と、シール面18の最外縁18a,18bを含む平面とがつくる角度を第1の角度αSとすると、その第1の角度αSの2倍の角度が第1の開き角度γSに相当するという関係から成り立つものである。
γL=arcsin((f/2+t)/(CL/2))
+arctan(f/(D/2+a))[rad] ・・・(2)
f=b-t/2 ・・・(3)
この式(2)及び(3)は、図12において、回転軸15の軸線L1から第2の側部22におけるシール面18の最外縁18bまでの線分と、シール面18の最外縁18a,18bを含む平面とがつくる角度を第2の角度αL1とし、最外縁18b、最内縁18d及び軸線L1のそれぞれに接する最長距離CLを直径とする仮想円を描いたとき、その仮想円の中心点Oから最内縁18dまでの直線と、シール面18の最外縁18a及び最内縁18dを含む平面とがつくる第3の角度αL2を求めることにより、第2の開き角度γLを求めることができる関係から成り立つものである。
γL≦γ≦γS ・・・(4)
2 弁部
11 流路
13 弁座
14 弁体
14a 板面
14b 固定部
14c 底面
14d テーパ面
15 回転軸
15a ピン
16 弁孔
17 シート面
18 シール面
18a 最外縁(第1の側部の)
18b 最外縁(第2の側部の)
18c 最内縁(第1の側部の)
18d 最内縁(第2の側部の)
21 第1の側部
22 第2の側部
L1 回転軸の軸線
L2 弁体の軸線
L3 弁孔の中心軸線
P1 弁孔の中心
T1 シール面の回動軌跡(第1の側部の)
T2 シール面の回動軌跡(第2の側部の)
T1a 最外縁の回動軌跡(第1の側部の)
T2a 最外縁の回動軌跡(第2の側部の)
T1b 最内縁の回動軌跡(第1の側部の)
T2b 最内縁の回動軌跡(第2の側部の)
V1 仮想面
γ シール面の最適な開き角度
γS 第1の開き角度
γL 第2の開き角度
CS 第1の線分の長さ(第1の側部の最外縁までの)
CL 最長距離(第2の側部の最外縁までの)
a 偏心量
b 偏心量
D シール面の最大外径
t シール面の軸方向の厚み
A1 第1の流路面積
A2 第2の流路面積
Claims (9)
- 弁孔と前記弁孔の縁部に形成された環状のシート面を含む弁座と、
円板状をなし、前記シート面に対応する環状のシール面が外周に形成された弁体と、
前記弁座と前記弁体が配置され、流体が流れる流路と、
前記弁体を回動させるための回転軸と
を備え、前記回転軸の軸線が前記弁体及び前記弁孔の径方向と平行に伸び、前記弁孔の中心から前記弁孔の径方向へ偏心して配置されると共に、前記シール面が前記回転軸の前記軸線から前記弁体の軸線が伸びる方向へ偏心して配置され、前記弁体を前記回転軸の前記軸線を中心に回動させることにより、前記シール面が前記シート面に面接触する全閉位置と前記シート面から最も離れる全開位置との間で移動可能に構成される二重偏心弁において、
前記全閉位置から前記弁体が開弁方向へ回動し始めると同時に前記シール面が前記シート面から離れ始めると共に前記回転軸の前記軸線を中心とする回動軌跡に沿って移動し始めることを特徴とする二重偏心弁。 - 前記弁体は、前記回転軸の前記軸線から前記弁孔の中心軸が伸びる方向と平行に伸びる仮想面を境として第1の側部と第2の側部に二分され、
前記シール面は、前記シート面の外周寄り位置に接する最外縁と、前記シート面の内周寄り位置に接する最内縁とを含み、
前記全閉位置から前記弁体が開弁方向へ回動するとき、前記第1の側部が前記弁孔の中へ向けて回動し、前記第2の側部が前記弁孔の外へ向けて回動するように構成されると共に、前記シール面の前記最外縁と前記最内縁のそれぞれが、前記回転軸の前記軸線を中心にした回動軌跡に沿って回動し、
前記全閉位置において、前記第1の側部の前記シール面の前記最外縁にて、前記最外縁の前記回動軌跡に対して前記シート面が外接する角度を最大値とし、前記第2の側部の前記シール面の前記最内縁にて、前記最内縁の前記回動軌跡に対して前記シート面が外接する角度を最小値とするように前記シート面が前記弁孔の中心へ向けて傾斜することを特徴とする請求項1に記載の二重偏心弁。 - 前記流路、前記弁座及び前記弁体につき、前記流路及び前記弁座の中心を通り前記回転軸の前記軸線と直交する方向に切断した中心断面において、
前記全閉位置から前記弁体が前記開弁方向へ回動するときに、前記弁体の前記第2の側部の外周と前記流路の内壁との間で形成される隙間の最短距離を第1の最短距離とし、
前記全閉位置から前記弁体が前記開弁方向へ回動するときに、前記第2の側部に対応する前記弁座の前記シート面と前記第2の側部との間で形成される隙間の最短距離を第2の最短距離とすると、
前記第1の最短距離が前記第2の最短距離以上になるように前記流路、前記弁座及び前記弁体の形状及び寸法を設定したことを特徴とする請求項2に記載の二重偏心弁。 - 前記全閉位置から前記弁体が前記開弁方向へ回動するときに、前記弁体の前記第2の側部の外周と前記流路の内壁との間で形成される流体の流路面積を第1の流路面積とし、
前記全閉位置から前記弁体が開弁方向へ回動するときに、前記第2の側部に対応する前記弁座の前記シート面と前記第2の側部との間で形成される流体の流路面積を第2の流路面積とすると、
前記第1の流路面積が前記第2の流路面積の1.3倍以上になるように前記流路、前記弁座及び前記弁体の形状及び寸法を設定したことを特徴とする請求項2に記載の二重偏心弁。 - 前記弁体は、前記弁孔と対向する側に平坦な底面を備え、前記シール面と前記底面との間に前記シール面から前記底面へ向けて傾斜するテーパ面が形成されたことを特徴とする請求項2乃至4の何れかに記載の二重偏心弁。
- 前記シート面と前記シール面は、それぞれ全周にわたり同一形状をなすことを特徴とする請求項1乃至5の何れかに記載の二重偏心弁。
- 前記弁体は、その板面から突出し前記回転軸に固定される固定部を含み、前記固定部は前記回転軸の前記軸線から前記回転軸の径方向へずれた位置にて前記回転軸に固定され、
前記固定部は前記弁体の軸線上に配置され、前記固定部を含む前記弁体が前記弁体の軸線を中心に左右対称形状をなすことを特徴とする請求項1乃至6の何れかに記載の二重偏心弁。 - 前記流路において前記弁体が前記弁座よりも上流側に配置されたことを特徴とする請求項1乃至7の何れかに記載の二重偏心弁。
- 前記回転軸の前記軸線から前記第1の側部における前記シール面の前記最外縁までの最短距離がなす第1の線分と前記シール面とが直交している状態を考える場合、前記第1の線分の長さをCSとし、前記回転軸が前記弁孔の前記中心軸から前記弁孔の径方向へ偏心する偏心量をaとし、前記シール面の最大外径をDとしたとき、次式(1)の関係で求められる前記シール面の第1の開き角度をγSとし、
γS=2*arccos((D/2-a)/CS)[rad] ・・・(1)
前記回転軸の前記軸線から前記第2の側部における前記シール面の前記最内縁までの最長距離がなす第2の線分と前記シール面とが直交している状態を考える場合、前記回転軸の前記軸線から前記第2の側部における前記シール面の前記最外縁までの最長距離の長さをCLとし、前記回転軸が前記弁孔の前記中心から前記弁体の前記軸線の方向へ偏心する偏心量をbとし、前記シール面の軸方向の厚みをtとしたとき、次式(2)及び(3)の関係で求められる前記シール面の第2の開き角度をγLとしたとき、
γL=arcsin((f/2+t)/(CL/2))
+arctan(f/(D/2+a))[rad] ・・・(2)
f=b-t/2 ・・・(3)
前記シール面の最適開き角度γを、次式(4)の条件を満たすように設定した
γL≦γ≦γS ・・・(4)
ことを特徴とする請求項2乃至8の何れかに記載の二重偏心弁。
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