WO2015093307A1 - 積層ポリエステルフィルム、及び、それを用いた偏光板 - Google Patents
積層ポリエステルフィルム、及び、それを用いた偏光板 Download PDFInfo
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- WO2015093307A1 WO2015093307A1 PCT/JP2014/082166 JP2014082166W WO2015093307A1 WO 2015093307 A1 WO2015093307 A1 WO 2015093307A1 JP 2014082166 W JP2014082166 W JP 2014082166W WO 2015093307 A1 WO2015093307 A1 WO 2015093307A1
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- film
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- polyester
- laminated
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
- G02B5/3025—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
- G02B5/3033—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
- B32B2250/05—5 or more layers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
- B32B2250/24—All layers being polymeric
- B32B2250/244—All polymers belonging to those covered by group B32B27/36
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/40—Properties of the layers or laminate having particular optical properties
- B32B2307/42—Polarizing, birefringent, filtering
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2457/00—Electrical equipment
- B32B2457/20—Displays, e.g. liquid crystal displays, plasma displays
- B32B2457/202—LCD, i.e. liquid crystal displays
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2457/00—Electrical equipment
- B32B2457/20—Displays, e.g. liquid crystal displays, plasma displays
- B32B2457/208—Touch screens
Definitions
- the present invention relates to a polyester film used for optical applications, and particularly to a polyester film suitable for use for protecting a polarizer. Since it has a laminated structure having a polyester A layer and a polyester B layer having a melting point lower than that of the polyester A layer, the retardation (Re) with respect to the center and the direction perpendicular to the film surface at a width of 400 mm is 1000 nm or less.
- the present invention relates to a polyester film that does not exhibit an interference color when used for polarizer protection and the like, and a polarizing plate.
- Thermoplastic resin films especially biaxially stretched polyester films, have excellent properties such as mechanical properties, electrical properties, dimensional stability, transparency, and chemical resistance. Widely used as a substrate film in applications.
- various optical films such as a polarizer protective film and a transparent conductive film is increasing.
- a polarizer protective film replacement of a conventional TAC (triacetyl cellulose) film with a biaxially stretched polyester film has been actively studied for the purpose of cost reduction.
- Patent Documents 1 and 2 do not control the retardation in the film width direction, and when mounted on a display device such as a large-screen liquid crystal display, the interference color in the film width direction. This is not practical for the use of a polarizer protective film.
- this invention aims at providing the polyester film which eliminates said fault and does not exhibit interference color, when it is used for a touch panel use, a polarizer protection use, etc., while being a biaxially stretched polyester film. .
- the present invention has the following configuration.
- a laminated polyester film in which the retardation (Re) with respect to the center in the width direction of the laminated film and the direction perpendicular to the film surface at a width of 400 mm is 1000 nm or less.
- the retardation (R50 °) with respect to an angle inclined by 50 ° with respect to the film surface is 2000 nm or less
- the storage elastic modulus in the film direction X and the direction Y at 95 ° C. is 800 MPa or more [1] to [4]
- the polyester B layer has a structural unit derived from ethylene glycol of 60 mol% or more and 90 mol% or less and a structural unit derived from other diol of more than 10 mol% and 40 mol relative to the structural unit derived from diol. % Of the laminated polyester film according to any one of [1] to [12]. [14] The polyester B layer has a structural unit derived from terephthalic acid of 60 mol% or more and 90 mol% or less with respect to the structural unit derived from dicarboxylic acid, and the structural unit derived from other dicarboxylic acid exceeds 10 mol%, The laminated polyester film according to any one of [1] to [13], which is contained in an amount of 40 mol% or less.
- Retardation (R50 °) with respect to an angle inclined by 50 ° with respect to the film surface at the center in the width direction of the laminated film is 2000 nm or less, and any one direction in the film surface is orthogonal to direction X and direction X.
- the direction is the direction Y and the film thickness direction is the direction Z
- the average value of the refractive index in the X, Y and Z directions of the polyester B layer is 1.51 or more and 1.57 or less
- a layer / B layer / A layer The laminated polyester film according to [1], which has a three-layer structure.
- At least one selected from the group consisting of hard coat properties, self-repairing properties, antiglare properties, antireflection properties, low reflection properties, and antistatic properties on at least one outermost surface of the laminated polyester film The laminated polyester film according to any one of [1] to [15], wherein layers exhibiting a function are laminated [17]
- a polarizing plate having a polarizer protective film on both sides of a polarizer The polarizing plate, wherein the polarizer protective film used on at least one surface is the laminated polyester film according to any one of [1] to [16].
- the laminated polyester film of the present invention has the effect of being able to display with high quality even when mounted on a display device such as a liquid crystal display.
- the laminated polyester film is a laminated polyester film of 10 layers or less having a polyester A layer and a polyester B layer having a lower melting point than the polyester A layer, and the polyester B layer needs to have a lower melting point than the polyester A layer. It is.
- the melting point in the present invention is an endothermic peak temperature that is manifested by a melting phenomenon when measured with a differential scanning calorimeter (DSC) at a heating rate of 20 ° C./min.
- polyester resins having different compositions are blended and used as a film, a plurality of endothermic peaks accompanying melting may appear. In such a case, the temperature at which the absolute value of the heat flow is the largest is taken as the melting point.
- the polyester B layer in the present invention is intended to relax the orientation in a heat treatment step or the like during film formation and control the retardation to be low, the polyester B layer has low crystallinity and does not have a clear melting point. If the polyester B layer does not show a clear melting point, it is considered to be lower than the melting point of the A layer.
- the laminated polyester film of the present invention has a polyester A layer and a polyester B layer having a lower melting point than the polyester A layer, and is not particularly limited as long as it is a laminated polyester film of 10 layers or less, and may have other layers.
- a configuration in which the polyester A layer and the polyester B layer are alternately laminated is preferable, and it is preferable that the polyester A layer and the polyester B layer are only included.
- the number of layers of the laminated polyester film of the present invention needs to be 10 or less.
- the number of layers to be laminated is more than 10, the thickness of each layer becomes thin, so that the lamination property at the time of film formation is lowered, a flow mark or the like is generated, and the film quality may be lowered.
- the laminated polyester film has 5 to 9 layers to be laminated in order to have more polyester A layers, especially when it is necessary to achieve both high dimensional stability while maintaining low retardation. It is preferable that On the other hand, when it is desired to suppress the manufacturing cost while achieving low retardation, the number of layers to be stacked is preferably 2 or more and less than 5 layers.
- the laminated polyester film of the present invention has a retardation (Re) of 1000 nm or less with respect to the width direction center of the laminated film (hereinafter, sometimes simply referred to as “center”) and the direction perpendicular to the film surface at 400 mm width. It is necessary to be. That is, in this invention, the retardation (Re) with respect to the direction perpendicular
- the retardation (Re) with respect to the direction perpendicular to the film surface is calculated from the product of the maximum value of the refractive index difference between the two orthogonal directions in the plane of the film and the film thickness.
- the 400 mm width in the present invention refers to a film having a width of 200 mm in each of two directions along the width direction from the center in the width direction of the film (FIG. 1).
- the evaluation of retardation (Re) with respect to the center and the direction perpendicular to the film surface at a width of 400 mm is performed at the center in the film width direction and at a position taken at 200 mm width in two directions along the width direction from the center. (Measurement is performed with a sample cut in a 35 mm ⁇ 35 mm square from a 165 mm width position in each of two directions along the width direction from the center in the film width direction).
- the film width direction in the present invention is a laminated film on a roll
- the roll winding direction is the film longitudinal direction
- the roll width direction is the film width direction
- the film has a cut sheet shape.
- the retardation (Re) is measured at the film edge in the direction perpendicular to the long side direction of the film (measured with a sample cut into a 35 mm ⁇ 35 mm square centered on the 35 mm position from the film end), and the film center
- the direction in which the difference is large is defined as the film width direction.
- the laminated polyester film of the present invention needs to have a film width of 400 mm or more, more preferably 1000 mm or more, and most preferably 1500 mm or more from the viewpoint of mountability for large displays.
- the retardation (Re) in the direction perpendicular to the film surface at 1000 mm width is preferably 1000 nm or less, and the film width is 1500 mm width or more.
- the retardation (Re) in the direction perpendicular to the film surface at a width of 1500 mm is preferably 1000 nm or less.
- the definition of the 1000 mm width and the 1500 mm width of the present invention is the same as the 400 mm width, respectively, from the center in the width direction of the film, respectively, in the two directions along the width direction.
- the evaluation of retardation (Re) with respect to the direction perpendicular to the film surface at a width of 1000 mm and a width of 1500 mm, respectively, is a position taken at a width of 500 mm in each of two directions along the width direction from the center of the film width direction, 750 mm It implements in the position taken in the width
- the retardation of the center and the direction perpendicular to the film surface at 400 mm width (Re) is less than 750 nm.
- it is more preferably 500 nm or less, and most preferably 1 nm or more and 200 nm or less.
- the laminated polyester film of the present invention is preferably a biaxially oriented polyester film from the viewpoints of heat resistance, dimensional stability, and handleability. And as a method of relieving the orientation of the polyester B layer with the biaxially oriented polyester film, a method of increasing the stretching temperature of the film and further increasing the heat treatment temperature after biaxial stretching is preferred.
- a biaxially oriented polyester film is a sequential biaxial stretching method in which an unstretched film is stretched in the longitudinal direction and then stretched in the width direction, or stretched in the width direction and then stretched in the longitudinal direction. Stretching can be performed by a simultaneous biaxial stretching method or the like in which the directions are stretched almost simultaneously, but by increasing the stretching temperature, the film becomes difficult to be oriented.
- the stretching temperature in the longitudinal direction is preferably 95 ° C. or higher and 130 ° C. or lower, and more preferably 100 ° C. or higher and 120 ° C. or lower.
- the stretching temperature in the width direction is preferably 100 ° C. or higher and 150 ° C. or lower.
- the heat treatment temperature after biaxial stretching is preferably [(melting point of polyester B layer) ⁇ 10 ° C.] or more and [(melting point of polyester B layer) + 30 ° C.] or less.
- the stretching orientation in the longitudinal direction and the width direction during biaxial stretching as isotropic as possible, for example, the stretching ratio in the longitudinal direction and the stretching in the width direction.
- a method in which the magnification is the same is preferably used.
- the retardation (Re ⁇ C) at the center of the film and the retardation (Re ⁇ E) at a width of 400 mm preferably satisfy the following formula (I).
- Satisfying the formula (I) indicates that the variation in retardation (Re) in the film width direction is small, and when mounted on a liquid crystal display, coloration and luminance reduction associated with the viewing angle can be suppressed. More preferably, the expression (I ′) is satisfied, and the expression (I ′′) is most preferable.
- the difference between the orientation angles in the center of the laminated film width direction and the width of 400 mm is 20 ° or less.
- the orientation angle here refers to the direction in which the refractive index on the film is the largest, and is actually measured by an optical method in the same manner as retardation.
- a method of setting the difference between the orientation angles in the width direction of the laminated film and the width of 400 mm to 20 ° or less a method in which stretching in the width direction is divided into a plurality of zones and gradually increasing in temperature is preferable.
- the temperature is set to 100 ° C. or more and 120 ° C. or less, the stretching middle temperature is set to 105 ° C. or more and 130 ° C. or less, the stretching latter half temperature is set to 110 ° C. or more and 150 ° C. or less.
- the way to go is mentioned.
- the laminated polyester film of the present invention preferably has a film haze difference ( ⁇ haze) of less than 1% before and after holding the film for 400 hours under conditions of a temperature of 60 ° C. and a humidity of 95%.
- ⁇ haze film haze difference
- the laminated polyester film of the present invention preferably has a film haze difference ( ⁇ haze) of less than 1% before and after holding the film for 400 hours under conditions of a temperature of 60 ° C. and a humidity of 95%.
- the amount of cyclic trimer in the polyester film Is 100% by mass or less, preferably 1% by mass or less, more preferably 0.9% by mass or less, and still more preferably 0.85% by mass or less.
- the lower limit of haze is not particularly limited, but the practical lower limit is 0%.
- the laminated polyester film of the present invention preferably has a retardation (R50 °) of 2000 nm or less with respect to an angle inclined by 50 ° with respect to the film surface at the center of the film.
- the retardation (R50 °) with respect to an angle inclined by 50 ° with respect to the film surface is a measurement sold by Oji Scientific Instruments Co., Ltd., similarly to the retardation (Re) with respect to the direction perpendicular to the film surface described above. It is a value of retardation (R50 °) with respect to an angle inclined by 50 ° with respect to the film surface, using a value measured by a phase difference measuring device KOBRA series that measures retardation with an optical technique. .
- the retardation (R50 °) with respect to an angle inclined by 50 ° with respect to the film surface is further preferably 1500 nm or less, and most preferably 1 nm or more and 1000 nm or less.
- any one direction in the film surface is the direction X
- the direction orthogonal to the direction X is the direction Y
- the film thickness direction Is the direction Z
- the laminated polyester film of the present invention is preferably biaxially oriented, but when it is biaxially oriented, the in-plane refractive index is significantly greater than the refractive index in the film thickness direction.
- the polyester B layer has a structural unit derived from ethylene glycol of 60 mol% or more and 90 mol% or less of the structural unit derived from diol, and a structural unit derived from other diol.
- the polyester B layer has a structural unit derived from terephthalic acid of 60 mol% or more and 90 mol% or less with respect to the structural unit derived from dicarboxylic acid.
- the structural unit derived from ethylene glycol is preferably less than 90 mol%.
- the structural unit derived from terephthalic acid is less than 90 mol%.
- the refractive index within the film plane during biaxial orientation can be obtained. It becomes easy to control low.
- the film surface during biaxial orientation It becomes easy to control the refractive index inside.
- structural units derived from diol other than structural units derived from ethylene glycol for example, 1,2-propanediol, 1,3-propanediol, neopentyl glycol, 1,3-butanediol, 1,4- Butanediol, 1,5-pentanediol, 1,6-hexanediol, 1,2-cyclohexanedimethanol, 1,3-cyclohexanedimethanol, 1,4-cyclohexanedimethanol, diethylene glycol, triethylene glycol, polyalkylene glycol, Examples include 2,2-bis (4-hydroxyethoxyphenyl) propane, isosorbate, spiroglycol and the like.
- neopentyl glycol diethylene glycol, 1,4-cyclohexanedimethanol, isosorbate, and spiro glycol are preferably used.
- diol-derived structural units may be used alone or in combination of two or more in addition to the ethylene glycol-derived structural unit.
- Examples of the structural unit derived from dicarboxylic acid other than the structural unit derived from terephthalic acid include, for example, isophthalic acid, phthalic acid, 1,4-naphthalenedicarboxylic acid, 1,5-naphthalenedicarboxylic acid, and 2,6-naphthalenedicarboxylic acid.
- Structural units derived from aromatic dicarboxylic acids such as 4,4'-diphenyldicarboxylic acid, 4,4'-diphenyletherdicarboxylic acid, 4,4'-diphenylsulfonedicarboxylic acid, adipic acid, suberic acid, sebacic acid, dimer acid , Structural units derived from aliphatic dicarboxylic acids such as dodecanedioic acid and cyclohexanedicarboxylic acid, and ester derivatives thereof.
- aromatic dicarboxylic acids such as 4,4'-diphenyldicarboxylic acid, 4,4'-diphenyletherdicarboxylic acid, 4,4'-diphenylsulfonedicarboxylic acid, adipic acid, suberic acid, sebacic acid, dimer acid
- Structural units derived from aliphatic dicarboxylic acids such as dodecanedioic acid and cyclo
- these dicarboxylic acid-derived structural units may be used alone or in combination of two or more, and some of the oxyacids such as hydroxybenzoic acid may be used together. Polymerization may be performed.
- the laminated polyester film of the present invention has a retardation with respect to an angle inclined by 50 ° with respect to the film surface at the center of the film in order to achieve both high accuracy suppression of coloration and luminance reduction depending on the viewing angle and heat resistance.
- R50 ° is 2000 nm or less
- the storage elastic modulus in the film direction X and the direction Y at 95 ° C. is respectively , 800 MPa or more is preferable.
- the storage elastic modulus in the film direction X and the direction Y at 95 ° C. is more preferably 850 MPa or more, and most preferably 900 MPa or more.
- the retardation (R50 °) for an angle inclined by 50 ° C. with respect to the film surface is preferably 1 nm or more and 1000 nm or less, and the storage elastic modulus in the film direction X and direction Y at 95 ° C. is 900 MPa or more and 5000 MPa or less. Most preferred.
- the retardation (R50 °) with respect to an angle inclined by 50 ° with respect to the film surface is 2000 nm
- the storage elastic modulus in the direction X and direction Y at 95 ° C is 800 MPa, respectively.
- the intrinsic viscosity of the resin used for the polyester B layer is preferably 0.7 or more
- the composition of the B layer is a structure derived from ethylene glycol with respect to a structural unit derived from diol.
- the unit is 75 mol% or more and less than 90 mol%, and other diol-derived structural units are contained in an amount of 10 mol% or more and less than 25 mol%, or the polyester B layer is based on a dicarboxylic acid-derived structural unit. , 75 mol% or more and less than 90 mol% of structural units derived from terephthalic acid, other dicarboxylic acids It is preferable that the derived structural unit is contained in an amount of 10 mol% to 25 mol%.
- the heat treatment temperature after biaxial stretching is preferably [(melting point of polyester B layer) ⁇ 10 ° C.] or more and [(melting point of polyester B layer) + 10 ° C.] or less.
- the resin used for the polyester A layer contains 98 mol% or more of a structural unit derived from ethylene glycol with respect to the structural unit derived from diol, and a structural unit derived from terephthalic acid relative to the structural unit derived from dicarboxylic acid. It is preferable to be 98 mol% or more.
- the laminated polyester film of the present invention has an X, Y, and Z directions of the polyester B layer, where direction X is an arbitrary direction in the film plane, direction Y is a direction orthogonal to direction X, and direction Z is a film thickness direction.
- the average refractive index is preferably 1.51 or more and 1.57 or less.
- the structural unit derived from ethylene glycol is 65 mol% or more to 85 mol% with respect to the structural unit derived from the diol of the polyester B layer.
- the structural unit derived from terephthalic acid is 65 mol% or more and less than 85 mol%
- the structural unit derived from isophthalic acid, 2,6-naphthalenedicarboxylic acid or cyclohexanedicarboxylic acid is 15 mol% or more with respect to the structural unit derived from dicarboxylic acid.
- polyester B A diol selected from 65 mol% to less than 85 mol% of a structural unit derived from ethylene glycol, neopentyl glycol, diethylene glycol, 1,4-cyclohexanedimethanol, isosorbate, spiroglycol A method in which the structural unit derived from 15 mol% or more and less than 35 mol% is more preferably used.
- the thermal contraction rate at 85 ° C. in any one direction X in the film plane is 0. 0 in order to reduce warpage when bonded to the polarizer. It is preferable that it is 5% or less.
- the laminated polyester film of the present invention preferably has a thermal shrinkage rate at 85 ° C. in the direction Y orthogonal to the direction X of 0.5% or less.
- the heat shrinkage rate at 85 ° C. in the X direction and the Y direction is more preferably 0.3% or less, and most preferably 0.1% or less. Furthermore, in the laminated polyester film of the invention, from the viewpoint of reducing warpage, the thermal shrinkage at 85 ° C. is very preferably from ⁇ 0.5% to 0.1% from the viewpoint of handleability. As a method for setting the heat shrinkage rate at 85 ° C. in the X direction and the Y direction to 0.5% or less, it is preferable that the number of layers of the polyester A layer and the polyester B layer is 5 or more and 9 or less.
- stretching to a longitudinal direction and the width direction it is preferable to preheat at 85 degreeC conditions for 1 second or more.
- the polyester A layer is located in at least one outermost layer, and the plane orientation coefficient of the A layer is larger than 0.11.
- the plane orientation coefficient of the A layer is more preferably 0.115 or more, and most preferably 0.12 or more. Further, from the viewpoint of handleability and film formation stability, it is preferable that the polyester A layer is located in at least one outermost layer, and the plane orientation coefficient of the A layer is less than 0.16.
- the polyester A layer contains 95 mol% to 100 mol% of a structural unit derived from ethylene glycol with respect to the structural unit derived from diol, and is a dicarboxylic acid. It is preferable to contain 95 mol% or more and 100 mol% or less of a structural unit derived from terephthalic acid with respect to the acid derived structural unit.
- the plane orientation coefficient is the refractive index (nX) in any one direction X in the film plane and the direction Y orthogonal to the direction X using an Abbe refractometer using sodium D line (wavelength 589 nm) as a light source.
- the polyester A layer and the polyester B layer having a melting point lower than that of the polyester A layer are provided, a plurality of refractive indexes are observed in the X direction, the Y direction, and the Z direction. For this reason, among the observed refractive indexes, in the X direction and the Y direction, the lowest value is the refractive index of the polyester B layer, the highest value is the refractive index of the polyester A layer, and the lowest value is in the Z direction. The value is the refractive index of the polyester A layer, and the highest value is the refractive index of the polyester B layer.
- the [total layer thickness of layer A / total layer thickness of layer B] is preferably 0.1 or more and 1 or less.
- the total layer thickness referred to here is obtained for layers made of the same resin by observing the laminated state using a transmission electron microscope (TEM) in a cross section cut out in the center in the width direction of the laminated film. It is the sum total of all layer thicknesses. The smaller the sum of the layer thicknesses of the A layers / the sum of the layer thicknesses of the B layers, the lower the retardation, and the easier it is to control the retardation. Therefore, the sum of the layer thicknesses of the A layers / B layer layers The total thickness is more preferably from 0.1 to 0.5, and most preferably from 0.1 to 0.3.
- the laminated film of the present invention preferably has a three-layer configuration of A layer / B layer / A layer when importance is attached to the versatility of equipment.
- the retardation (Re) with respect to the direction perpendicular to the film surface is calculated from the product of the maximum value of the refractive index difference between the two directions perpendicular to each other in the plane of the film and the film thickness, so that the retardation is controlled to be low. It is preferable that the film thickness is thinner.
- the laminated polyester film of the present invention has a thickness of preferably 5 ⁇ m or more and 75 ⁇ m or less, more preferably 10 ⁇ m or more and 50 ⁇ m or less, and more preferably 15 ⁇ m or more and 45 ⁇ m or less from the viewpoints of handleability and low retardation control. Is most preferable.
- the thickness per layer of the polyester A layer is preferably less than 3.2 ⁇ m.
- the polyester A layer has a melting point higher than that of the polyester B layer, contains 95 mol% to 100 mol% of structural units derived from ethylene glycol with respect to the structural units derived from diol, and Since it is preferable to contain 95 mol% or more and 100 mol% or less of a structural unit derived from terephthalic acid with respect to the structural unit derived from an acid, a phase difference is likely to occur as compared with the polyester B layer. For this reason, it is preferable to reduce the thickness of the polyester A layer.
- the thickness per layer of the polyester A layer is more preferably 3 ⁇ m or less, and most preferably 1 ⁇ m or more and 2.8 ⁇ m or less.
- the thickness per layer of each polyester A layer shall be less than 3.2 micrometers.
- the laminated polyester film of the present invention has various additives such as antioxidants, heat stabilizers, weather stabilizers, ultraviolet absorbers, organic lubricants, pigments, dyes, organic or inorganic fine particles, fillers, Antistatic agents, nucleating agents, and the like may be added to such an extent that the characteristics are not deteriorated.
- additives such as antioxidants, heat stabilizers, weather stabilizers, ultraviolet absorbers, organic lubricants, pigments, dyes, organic or inorganic fine particles, fillers, Antistatic agents, nucleating agents, and the like may be added to such an extent that the characteristics are not deteriorated.
- the laminated polyester film of the present invention has a hard coat property, a self-repairing property, an anti-proofing property on at least one outermost surface in order to impart process stability in the manufacturing process and durability in the use environment. It is preferable to have a layer exhibiting one or more functions selected from the group consisting of glare, antireflection, low reflection, ultraviolet shielding, and antistatic properties (the layer is also referred to as “surface layer”). Among them, at least one selected from the group consisting of hard coat properties, self-healing properties, antiglare properties, antireflection properties, low reflection properties, and antistatic properties is provided on at least one outermost surface of the laminated polyester film of the present invention. It is particularly preferable that layers exhibiting the above functions are laminated.
- the thickness of the surface layer varies depending on its function, but is preferably in the range of 10 nm to 30 ⁇ m, more preferably 50 nm to 20 ⁇ m. If it is thinner than this, the effect is insufficient, and if it is thicker, there is a possibility of adversely affecting optical performance and the like.
- the hard coat property is a function of making the surface hard to be damaged by increasing the hardness of the surface. Its function is preferably HB or more, more preferably 2H or more, or # 0000 steel wool as evaluated by scratch hardness (pencil method) described in JIS K5600-5-4 (1999). In the scratch resistance test (steel wool scratch resistance test) conducted under the conditions of 200 g / cm 2 and 10 reciprocations, preferably 5 or less weak scratches, more preferably no scratches.
- the self-repairing property is a function of making the scratch difficult by repairing the scratch by elastic recovery, and the function is preferably when the film surface is rubbed with a brass brush loaded with a load of 500 g. The wound recovers within 3 minutes, more preferably within 1 minute.
- Anti-glare property is a function that improves visibility by suppressing reflection of external light by light scattering on the surface.
- the function is preferably 2 to 50%, more preferably 2 to 40%, particularly preferably 2 to 2 based on the evaluation based on the method for obtaining haze described in JIS K7136 (2000). 30%.
- Anti-reflective properties and low-reflective properties are functions that improve visibility by reducing the reflectance at the surface due to light interference effects. Its function is preferably 2% or less, particularly preferably 1% or less, by reflectance spectroscopy measurement.
- the reflectance here refers to a value at a wavelength of 550 nm.
- the antistatic property is a function of removing triboelectricity generated by peeling from the surface or rubbing on the surface by leaking.
- the surface resistivity described in JIS K6911 (2006) is preferably 10 11 ⁇ / ⁇ or less, more preferably 10 9 ⁇ / ⁇ or less.
- the antistatic property may be imparted from a layer containing a conductive polymer such as polythiophene, polypyrrole or polyaniline.
- a conductive polymer such as polythiophene, polypyrrole or polyaniline.
- the material used for the surface layer imparting the hard coat property can be a material used for a known hard coat layer, and is not particularly limited, but is dry, heat, chemical reaction Alternatively, a resin compound that polymerizes and / or reacts by irradiation with any of electron beam, radiation, and ultraviolet light can be used.
- a curable resin include melamine-based, acrylic-based, silicon-based, and polyvinyl alcohol-based curable resins, but acrylic resins that are cured by electron beams or ultraviolet rays in terms of obtaining high surface hardness or optical design. A curable resin is preferred.
- An acrylic resin that is cured by an electron beam or ultraviolet ray has an acrylate-based functional group.
- an electron beam or ultraviolet curable resin as a photopolymerization initiator in the above-mentioned resin, acetophenones, benzophenones, Michler benzoylbenzoate, ⁇ -amyloxime ester, tetramethyltyramium monosulfide, thioxanthones, As a photosensitizer, n-butylamine, triethylamine, tri-n-butylphosphine and the like can be mixed and used.
- the addition amount of the photopolymerization initiator is preferably 0.1 to 10 parts by mass with respect to 100 parts by mass of the electron beam ultraviolet curable resin.
- the method for curing the coating film is not particularly limited, but is preferably performed by ultraviolet irradiation.
- ultraviolet rays it is preferable to use ultraviolet rays having a wavelength range of 190 to 380 nm. Curing with ultraviolet rays can be performed, for example, with a metal halide lamp, a high-pressure mercury lamp, a low-pressure mercury lamp, an ultrahigh-pressure mercury lamp, a carbon arc lamp, a black light fluorescent lamp, or the like.
- the electron beam source include various electron beam accelerators such as a cockcroft-wald type, a bandegraft type, a resonant transformer type, an insulating core transformer type, a linear type, a dynamitron type, and a high frequency type.
- electron beam accelerators such as a cockcroft-wald type, a bandegraft type, a resonant transformer type, an insulating core transformer type, a linear type, a dynamitron type, and a high frequency type.
- a siloxane-based thermosetting resin is also useful as a resin for the hard coat layer, and can be produced by hydrolyzing and condensing a single or two or more organosilane compounds in the presence of an acid or base catalyst.
- the film thickness of the hard coat layer is preferably 0.5 ⁇ m to 20 ⁇ m, more preferably 1 ⁇ m to 20 ⁇ m, and further preferably 1 ⁇ m to 15 ⁇ m.
- the same resin as the electron beam or the ultraviolet curable resin described above can be used. Further, one or two or more of the above-described resins can be mixed and used. Further, in order to adjust physical properties such as plasticity and surface hardness, a resin that is not cured by an electron beam or ultraviolet rays can be mixed. Examples of resins that can be used for the antiglare layer and that are not cured by electron beams or ultraviolet rays include polyurethane, cellulose derivatives, polyesters, acrylic resins, polyvinyl butyral, polyvinyl alcohol, polyvinyl chloride, polyvinyl acetate, polycarbonate, and polyamide.
- particles used in the antiglare layer include, for example, particles of inorganic compounds such as silica particles, alumina particles, TiO 2 particles, or polymethyl methacrylate particles, acrylic-styrene copolymer particles, crosslinked acrylic particles, melamine particles.
- resin particles such as crosslinked melamine particles, polycarbonate particles, polyvinyl chloride particles, benzoguanamine particles, crosslinked benzoguanamine particles, polystyrene particles, and crosslinked polystyrene particles.
- shape spherical particles having a uniform surface protrusion shape are preferably used, but indefinite shapes such as layered inorganic compounds such as talc and bentonite can also be used. Two or more different kinds of particles may be used in combination. Even if there are two or more kinds of material, two or more kinds of particles having different particle size distributions may be used, and there is no limitation.
- the particle size of the particles used in the antiglare layer is 0.5 to 10 ⁇ m, more preferably 0.5 to 5 ⁇ m, further preferably 0.5 to 3 ⁇ m, and still more preferably 0.5 to 1.5 ⁇ m.
- the content of the particles is 1 to 50% by mass with respect to the resin constituting the antiglare layer, and more preferably 2 to 30% by mass.
- the film thickness of the antiglare layer is preferably 0.5 ⁇ m to 20 ⁇ m, more preferably 1 ⁇ m to 20 ⁇ m, and further preferably 1 ⁇ m to 10 ⁇ m.
- JP-A-6-18706, JP-A-10-20103, JP-A-2009-227735, JP-A-2009-86361, JP-A-2009-80256 are disclosed.
- the described antiglare layer can also be suitably used.
- the surface layer may contain other components as necessary within a range not losing the effects of the invention.
- Other components include, but are not limited to, for example, inorganic or organic pigments, polymers, polymerization initiators, polymerization inhibitors, antioxidants, dispersants, surfactants, light stabilizers, leveling agents, An antistatic agent, an ultraviolet absorber, a catalyst, an infrared absorber, a flame retardant, an antifoaming agent, conductive fine particles, a conductive resin, and the like can be added.
- the laminated film of the present invention is preferably used for polarizer protection.
- the polarizing plate of the present invention is a polarizing plate having a polarizer protective film on one side or both sides of the polarizer, and the polarizer protective film on at least one side is the laminated polyester film.
- the polarizer protective film used on the other surface of the polarizer may be the laminated polyester film of the present invention, or a film having no birefringence as typified by a triacetyl cellulose film, an acrylic film, or a norbornene film. It is also preferable to use.
- the polarizer examples include a polyvinyl alcohol film containing a dichroic material such as iodine.
- the polarizer protective film is bonded to the polarizer directly or via an adhesive layer, but is preferably bonded via an adhesive from the viewpoint of improving adhesiveness.
- a preferable polarizer for bonding the polyester film of the present invention for example, iodine or dichroic material is dyed and adsorbed on a polyvinyl alcohol film, uniaxially stretched in a boric acid aqueous solution, and the stretched state is maintained.
- cleaning and drying is mentioned.
- the stretching ratio of uniaxial stretching is usually about 4 to 8 times.
- Polyvinyl alcohol is suitable as the polyvinyl alcohol film.
- the laminated film of the present invention controls the retardation to be low in the width direction, it does not exhibit an interference color when mounted on a display device such as a large-screen liquid crystal display and is preferably used.
- the laminated film of the present invention is also suitably used for touch panel applications. Specifically, it is suitably used for applications in which a conductive layer such as a hard coat layer or indium tin oxide (hereinafter referred to as ITO) is provided on the laminated film of the present invention.
- a conductive layer such as a hard coat layer or indium tin oxide (hereinafter referred to as ITO) is provided on the laminated film of the present invention.
- Polyester A used for the polyester A layer and polyester B used for the polyester B layer having a melting point lower than that of the polyester A layer are respectively supplied to separate vent type twin screw extruders and melt extruded. At this time, it is preferable to control the resin temperature to 265 ° C. to 295 ° C. under an atmosphere of flowing nitrogen in the extruder, with an oxygen concentration of 0.7% by volume or less. Next, foreign matter is removed and the amount of extrusion is leveled through a filter and a gear pump, respectively, and discharged from the T die onto a cooling drum in a sheet form.
- an electrostatic application method in which the cooling drum and the resin are brought into close contact with each other by using an electrode applied with a high voltage
- a casting method in which a water film is provided between the casting drum and the extruded polymer sheet, and the casting drum temperature is set to [polyester resin]. Glass transition point (glass transition temperature)] to [(glass transition temperature of polyester resin) ⁇ 20 ° C.] by adhering the extruded polymer, or by combining a plurality of these methods, The film is brought into close contact with the casting drum and cooled and solidified to obtain an unstretched film.
- a method of applying an electrostatic force is preferably used from the viewpoint of productivity and flatness.
- the polyester film of the present invention is preferably a biaxially oriented film from the viewpoints of heat resistance and dimensional stability.
- the biaxially oriented film is obtained by stretching an unstretched film in the longitudinal direction and then stretching in the width direction, or by stretching in the width direction and then stretching in the longitudinal direction, or by the longitudinal direction of the film. It can be obtained by stretching by a simultaneous biaxial stretching method in which the width direction is stretched almost simultaneously.
- the stretching speed in such a drawing method preferably 2.8 times to 3.5 times, more preferably 3 times to 3.3 times is employed in the longitudinal direction.
- the stretching speed is preferably 1,000% / min or more and 200,000% / min or less.
- the stretching temperature in the longitudinal direction is preferably 95 ° C. or higher and 130 ° C. or lower, and it is preferable to preheat at 85 ° C. for 1 second or longer before stretching.
- the stretching ratio in the width direction is preferably 2.8 times or more and 3.5 times or less, more preferably 3 times or more and 3.5 times or less, and it is preferable to match the stretching ratio in the longitudinal direction.
- the stretching speed in the width direction is desirably 1,000% / min or more and 200,000% / min or less.
- the first half temperature of stretching is 100 ° C. or more and 120 ° C. or less
- the middle temperature of stretching is 105 ° C. or more and 130 ° C. or less
- the latter half temperature is preferably set to 110 ° C. or higher and 150 ° C. or lower, and preheated at 85 ° C. for 1 second or longer before stretching.
- the film is heat-treated after biaxial stretching.
- the heat treatment can be performed by any conventionally known method such as in an oven or on a heated roll. This heat treatment is performed at a temperature not lower than 120 ° C. and not higher than the crystal melting peak temperature of the polyester, and is preferably not less than [(melting point of the polyester B layer) ⁇ 10 ° C.] and not higher than [(melting point of the polyester B layer) + 30 ° C.]. is there.
- the preferable heat treatment temperature indicates the highest temperature among the heat treatment temperatures performed after biaxial stretching.
- the heat treatment time can be arbitrarily set within a range not deteriorating the characteristics, and is preferably 5 seconds to 60 seconds, more preferably 10 seconds to 40 seconds, and most preferably 15 seconds to 30 seconds. Good.
- At least one surface can be subjected to corona treatment or can be coated with an easy adhesion layer.
- a coating layer composition dispersed in water on a film that has been at least uniaxially stretched is uniformly using a metalling ring bar or gravure roll.
- a method of drying the coating agent while applying it to the coating layer is preferable.
- the thickness of the easy-adhesion layer is preferably 0.01 ⁇ m or more and 1 ⁇ m or less.
- the resin preferably used for the easy-adhesion layer is preferably at least one resin selected from the group consisting of an acrylic resin, a polyester resin, and a urethane resin from the viewpoint of adhesiveness and handleability.
- off-annealing under conditions of 140 to 200 ° C. is also preferably used.
- off-annealing refers to a method in which a polyester film once wound is subjected to heat treatment again.
- the laminated polyester film of the present invention has a laminated structure having a polyester A layer and a polyester B layer having a melting point lower than that of the polyester A layer, and the retardation (Re) with respect to the center and the direction perpendicular to the film surface at a width of 400 mm is both. Since it is 1000 nm or less, it does not exhibit an interference color when mounted on a display device such as a large-screen liquid crystal display. Therefore, a PVA sheet (polarizer) prepared by containing iodine in PVA and orienting it. Are preferably used as polarizing plates.
- the laminated polyester film of the present invention when a surface layer is laminated on the outermost surface in order to provide functions such as hard coat property, self-repairing property, antiglare property, antireflection property, low reflection property, or antistatic property. It is preferable to use a production method in which the above-mentioned coating composition is formed by coating, drying and curing.
- the method for producing the surface layer by coating is not particularly limited, but the coating composition is supported by a dip coating method, a roller coating method, a wire bar coating method, a gravure coating method or a die coating method (US Pat. No. 2,681,294). It is preferable to form the surface layer by applying to the material. Further, among these coating methods, the gravure coating method or the die coating method is more preferable as the coating method.
- the supporting substrate refers to the laminated polyester of the present invention.
- the drying process is accompanied by heating of the liquid film.
- the drying method include heat transfer drying (adherence to a high-temperature object), convection heat transfer (hot air), radiant heat transfer (infrared ray), and others (microwave, induction heating).
- a method using convective heat transfer or radiant heat transfer is preferable because it is necessary to make the drying speed uniform even in the width direction.
- the temperature for curing with heat is preferably from room temperature to 200 ° C., and more preferably from 100 ° C. to 200 ° C., more preferably from 130 ° C. to 200 ° C. from the viewpoint of the activation energy of the curing reaction. More preferably, it is not higher than ° C.
- the oxygen concentration is preferably as low as possible because oxygen inhibition can be prevented, and curing in a nitrogen atmosphere (nitrogen purge) is more preferable.
- the oxygen concentration is high, the hardening of the outermost surface is inhibited, and the surface hardening may be insufficient.
- the ultraviolet lamp used when irradiating ultraviolet rays include a discharge lamp method, a flash method, a laser method, and an electrodeless lamp method.
- the illuminance of UV is 100 to 3,000 mW / cm 2 , preferably 200 to 2,000 mW / cm 2 , more preferably 300 to 1,500 mW / cm 2. It is preferable to perform ultraviolet irradiation under the following conditions: the condition that the cumulative amount of ultraviolet light is 100 to 3,000 mJ / cm 2 , preferably 200 to 2,000 mJ / cm 2 , more preferably 300 to 1,500 mJ / cm 2. More preferably, UV irradiation is performed.
- the illuminance of ultraviolet rays refers to the irradiation intensity received per unit area, and changes depending on the lamp output, emission spectrum efficiency, diameter of the light emitting bulb, the design of the reflector, and the light source distance to the irradiated object. However, the illuminance does not change depending on the conveyance speed.
- the UV integrated light amount is irradiation energy received per unit area, and is the total amount of photons reaching the surface.
- the integrated light quantity is inversely proportional to the irradiation speed passing under the light source, and is proportional to the number of irradiations and the number of lamps.
- the characteristic measuring method and the effect evaluating method in the present invention are as follows.
- Polyester composition Polyester resin and film can be dissolved in hexafluoroisopropanol (HFIP), and the content of each monomer residue component and by-product diethylene glycol can be quantified using 1 H-NMR and 13 C-NMR. it can.
- HFIP hexafluoroisopropanol
- the components constituting each layer can be collected and evaluated by scraping off each layer of the film according to the laminated thickness.
- the composition was calculated from the mixing ratio at the time of film production.
- Retardation / Measurement is performed using a phase difference measuring device (KOBRA-21ADH) manufactured by Oji Scientific Instruments.
- the film is installed in the apparatus so that the film width direction is at an angle of 0 ° defined by the present measuring apparatus, and the retardation at a wavelength of 590 nm and the orientation angle at an incident angle of 0 ° (direction perpendicular to the film surface) are measured.
- each measurement of the sample was performed and the average value was made into the value of 400 mm width.
- -1000 mm width Cut out in a 35 mm ⁇ 35 mm square from a 465 mm width position in each of two directions along the width direction from the center in the film width direction.
- each measurement of the sample was performed and the average value was made into the value of 1000 mm width.
- -1500 mm width Cut out in a 35 mm ⁇ 35 mm square from a 715 mm width position in each of two directions along the width direction from the center in the film width direction.
- each measurement of the sample was performed and the average value was made into the value of 1500 mm width.
- the center in the film width direction (Re ⁇ C) and the retardation (Re ⁇ E) at a width of 400 mm were applied to the following formula. Re ⁇ E / Re ⁇ C.
- Storage elastic modulus A film was cut into a rectangular shape having a length of 60 mm and a width of 5 mm in an arbitrary X-direction length and Y-direction, and used as a sample.
- the storage elastic modulus (E ′) at 70 ° C. was determined under the following conditions using a dynamic viscoelasticity measuring device (DMS6100, manufactured by Seiko Instruments Inc.). Frequency: 10 Hz, test length: 20 mm, minimum load: about 100 mN, amplitude: 10 ⁇ m, Measurement temperature range: 30 ° C. to 150 ° C., heating rate: 5 ° C./min.
- Humidity and heat resistance test temperature sample of 60 ° C. and humidity of 95% is placed in a 5 cm ⁇ 5 cm square film sample and held for 400 hours, and the haze before and after loading is measured according to JIS K 7105 (1985). Based on the year) using a haze meter (HGM-2GP manufactured by Suga Test Instruments Co., Ltd.). The measurement is performed at three arbitrary locations, and the average value is adopted.
- HGM-2GP manufactured by Suga Test Instruments Co., Ltd.
- the laminated film of the present invention has a polyester A layer and a polyester B layer having a melting point lower than that of the polyester A layer, a plurality of refractive indexes are observed in the X direction, the Y direction, and the Z direction. For this reason, among the observed refractive indexes, in the X direction and the Y direction, the lowest value is the refractive index of the polyester B layer, the highest value is the refractive index of the polyester A layer, and the lowest value is in the Z direction. The value is the refractive index of the polyester A layer, and the highest value is the refractive index of the polyester B layer.
- the 85 ° C. heat shrinkage film is cut into a rectangular shape having a length of 150 mm and a width of 10 mm in an arbitrary one direction X and a direction Y orthogonal to the X direction, and used as a sample.
- Draw marked lines on the sample at intervals of 100 mm suspend a 3 g weight and place in a hot air oven heated to 85 ° C. for 30 minutes to perform heat treatment.
- the distance between marked lines after heat treatment is measured, and the heat shrinkage rate is calculated from the change in the distance between marked lines before and after heating by the following formula.
- Thermal contraction rate (%) ⁇ (distance between marked lines before heat treatment) ⁇ (distance between marked lines after heat treatment) ⁇ / (distance between marked lines before heat treatment) ⁇ 100.
- the curl height is less than 5 mm.
- the curl height is 5 mm or more and less than 7 mm.
- the curl height is 7 mm or more and less than 10 mm.
- Curl height is 10 mm or more.
- the lamination conditions in this test are severe conditions, and even C evaluation may be able to be used sufficiently depending on the application.
- the test piece obtained in the pencil hardness test (10) is evaluated by the scratch hardness (pencil method) described in JIS K5600-5-4 (1999), and HB or higher is accepted.
- the test piece obtained in the steel wool scratch resistance test (10) is subjected to a rubbing test under the following conditions using a rubbing tester to obtain an index of scratch resistance.
- Evaluation environmental conditions 25 ° C., 60% RH Rubbing material: Steel wool (manufactured by Nippon Steel Wool Co., Ltd., Grade No. 0000) Wrap around the tip (1cm x 1cm) of the scraper of the tester that comes into contact with the sample, and fix the band. Travel distance (one way): 13cm Rubbing speed: 13 cm / second, Load: 200 g / cm 2 , Tip contact area: 1 cm x 1 cm, rubbing frequency: 10 reciprocations.
- the polyester resin used for film formation was prepared as follows.
- TPA terephthalic acid
- EG glycol-derived structural unit
- Polyethylene terephthalate resin inherent viscosity 0.65) whose (EG-derived structural unit) is 100 mol%.
- Polymer B The structural unit derived from terephthalic acid (TPA) is 100 mol% as the structural unit derived from dicarboxylic acid, the structural unit derived from ethylene glycol (EG) is 80 mol% as the structural unit derived from glycol, 1,4-cyclohexanedimethanol (A copolymer polyester (CHDM) component (CHDM-derived structural unit) is 20 mol% is a resin (inherent viscosity 0.75).
- Polyethylene terephthalate resin Intrinsic viscosity 0.7.
- Polymer D 85 mol% terephthalic acid component as dicarboxylic acid component, 15 mol% cyclohexanedicarboxylic acid (CHDC) (CHDC-derived structural unit), 88 mol% ethylene glycol component as glycol component, spiroglycol (SPG) component (derived from SPG)
- the structural unit is a cyclohexanedicarboxylic acid / spiroglycol copolymerized polyethylene terephthalate resin (inherent viscosity 0.7).
- Polyethylene terephthalate resin Isophthalic acid copolymerized polyethylene terephthalate resin (inherent viscosity of 0) having 82.5 mol% of terephthalic acid component as dicarboxylic acid component, 17.5 mol% of isophthalic acid (IPA) component, and 100 mol% of ethylene glycol component as glycol component .68).
- Particle master Polyethylene terephthalate particle master (intrinsic viscosity 0.65) containing agglomerated silica particles having a number average particle size of 2.2 ⁇ m in polyester A at a particle concentration of 2 mass%.
- Coating composition for forming hard coat layer The following materials were mixed and diluted with methyl ethyl ketone to obtain a coating composition for forming a hard coat layer having a solid concentration of 40% by mass. 30 parts by mass of toluene 25 parts by mass of polyfunctional urethane acrylate (KRM 8655 manufactured by Daicel Ornex Co., Ltd.) 25 parts by mass of pentaerythritol triacrylate mixture (Nippon Kayaku Co., Ltd.
- PET30 1 part by mass of polyfunctional silicone acrylate (EBECRYL1360, manufactured by Daicel Ornex Co., Ltd.) 3 parts by mass of a photopolymerization initiator (Irgacure 184 manufactured by Ciba Specialty Chemicals).
- EBECRYL1360 polyfunctional silicone acrylate
- Irgacure 184 manufactured by Ciba Specialty Chemicals
- Anti-glare layer forming coating composition The following materials were mixed and diluted with methyl ethyl ketone to obtain a coating composition for forming an antiglare layer having a solid content of 40% by mass. 30 parts by mass of toluene 50 parts by mass of pentaerythritol triacrylate (Nippon Kayaku Co., Ltd. PET30) Silica dispersion (number average particle size 1 ⁇ m) 12 parts by mass Multifunctional silicone acrylate 1 part by mass (Dycel Ornex Co., Ltd. EBECRYL 1360) 3 parts by mass of a photopolymerization initiator (Irgacure 184 manufactured by Ciba Specialty Chemicals).
- Example 1 With the composition as shown in the table, the raw materials were fed to separate bent co-directional twin-screw extruders each having an oxygen concentration of 0.2% by volume. That is, the raw material (resin) for forming the polyester A layer was charged into the A layer extruder, and the raw material (resin) for forming the polyester B layer was charged into the B layer extruder. In addition, the vent same direction twin-screw extruder was used for A layer extruder and B layer extruder.
- pre-heating is performed for 1.5 seconds at a preheating temperature of 85 ° C. with a tenter-type horizontal stretching machine, and the film is stretched 3.3 times in the width direction at a stretching first half temperature of 115 ° C., a stretching middle temperature of 135 ° C., and a stretching second half temperature of 145 ° C.
- heat treatment is performed at a heat treatment temperature of 220 ° C. while relaxing 5% in the width direction, that is, while relaxing in the width direction, a biaxially oriented polyester film having a film thickness of 40 ⁇ m and a film width of 1550 mm is obtained. It was.
- Example 2 A biaxially oriented polyester film having a film thickness of 40 ⁇ m and a film width of 1550 mm was obtained in the same manner as in Example 1 except that the heat treatment temperature was changed to 230 ° C.
- Example 3 A biaxially oriented polyester film having a film thickness of 40 ⁇ m and a film width of 1550 mm was obtained in the same manner as in Example 2 except that the composition was changed as shown in the table.
- Example 4 A biaxially oriented polyester film having a film thickness of 40 ⁇ m and a film width of 1550 mm was obtained in the same manner as in Example 3 except that the longitudinal direction preheating temperature was changed to 70 ° C., the width direction preheating temperature was changed to 70 ° C., and the heat treatment temperature was changed to 220 ° C. .
- Example 5 A biaxially oriented polyester film having a film thickness of 40 ⁇ m and a film width of 1550 mm was obtained in the same manner as in Example 2 except that the composition was changed as shown in the table.
- Example 6 A biaxially oriented polyester film having a film thickness of 40 ⁇ m and a film width of 1550 mm was obtained in the same manner as in Example 2 except that the composition was changed as shown in the table.
- Example 7 A biaxially oriented polyester film having a film thickness of 25 ⁇ m and a film width of 1550 mm was obtained in the same manner as in Example 2 except that the film thickness was changed.
- Example 8 A biaxially oriented polyester film having a film thickness of 40 ⁇ m and a film width of 1350 mm was obtained in the same manner as in Example 2 except that the film width was changed.
- Example 9 A biaxially oriented polyester film having a film thickness of 40 ⁇ m and a film width of 500 mm was obtained in the same manner as in Example 2 except that the film width was changed.
- Example 10 The composition is as shown in the table, and the raw materials are supplied to separate bent co-directional twin-screw extruders each having an oxygen concentration of 0.2% by volume, the A-layer extruder cylinder temperature is 280 ° C., and the B-layer extruder cylinder temperature is Melting at 270 ° C, joining layer A and layer B in a laminating device with 5 slits, the temperature of the short tube after joining is 275 ° C, the die temperature is 280 ° C, and the temperature is controlled to 25 ° C from the T-die The sheet was discharged on a cooled drum.
- a wire electrode having a diameter of 0.1 mm was applied electrostatically and adhered to the cooling drum to obtain an unstretched sheet.
- preheating was performed for 1.5 seconds at a preheating temperature of 85 ° C. in the longitudinal direction, the film was stretched 3.3 times in the longitudinal direction at a stretching temperature of 115 ° C., and immediately cooled with a metal roll whose temperature was controlled at 40 ° C.
- pre-heating is performed for 1.5 seconds at a preheating temperature of 85 ° C.
- Example 11 The composition is as shown in the table, and the raw materials were supplied to separate bent co-directional twin-screw extruders each having an oxygen concentration of 0.2% by volume, the A-layer extruder cylinder temperature was 280 ° C., and the B-layer extruder cylinder temperature was 270 After melting at 0 ° C., the A layer and the B layer were joined by a laminating apparatus having 9 slits, and the short tube temperature after joining was 275 ° C., the die temperature was 280 ° C., and the temperature was controlled to 25 ° C. from the T die. The sheet was discharged on a cooling drum.
- a wire electrode having a diameter of 0.1 mm was applied electrostatically and adhered to the cooling drum to obtain an unstretched sheet.
- preheating was performed for 1.5 seconds at a preheating temperature of 85 ° C. in the longitudinal direction, the film was stretched 3.3 times in the longitudinal direction at a stretching temperature of 115 ° C., and immediately cooled with a metal roll whose temperature was controlled at 40 ° C.
- pre-heating is performed for 1.5 seconds at a preheating temperature of 85 ° C.
- Example 12 A biaxially oriented polyester film having a film thickness of 40 ⁇ m and a film width of 1550 mm was obtained in the same manner as in Example 10 except that the composition was changed as shown in the table.
- Example 13 A biaxially oriented polyester film having a film thickness of 32 ⁇ m and a film width of 1350 mm was obtained in the same manner as in Example 8 except that the heat treatment temperature was changed to 240 ° C.
- Example 14 A biaxially oriented polyester film having a film thickness of 32 ⁇ m and a film width of 1550 mm was obtained in the same manner as in Example 8 except that the composition was changed as shown in the table.
- Example 15 Example except that the composition was changed as shown in the table, and the stretching temperature in the longitudinal direction was 95 ° C., the first half temperature in the width direction was 95 ° C., the middle stretching temperature was 95 ° C., the second half stretching temperature was 95 ° C., and the heat treatment temperature was 235 ° C.
- Example 15 Example except that the composition was changed as shown in the table, and the stretching temperature in the longitudinal direction was 95 ° C., the first half temperature in the width direction was 95 ° C., the middle stretching temperature was 95 ° C., the second half stretching temperature was 95 ° C., and the heat treatment temperature was 235 ° C.
- composition was changed as shown in the table, except that the stretching temperature in the longitudinal direction was 95 ° C, the first half temperature in the width direction was 95 ° C, the middle stretching temperature was 95 ° C, and the second half stretching temperature was 95 ° C.
- Comparative Example 2 A biaxially oriented polyester film having a film thickness of 40 ⁇ m and a film width of 1550 mm was obtained in the same manner as in Comparative Example 1 except that the draw ratio in the longitudinal direction was 3 times and the draw ratio in the width direction was 3.8 times.
- Example 3 A biaxially oriented polyester film having a film thickness of 40 ⁇ m and a film width of 200 mm was obtained in the same manner as in Example 1 except that the film width was changed.
- Examples 2-2, 7-2, 8-2, 11-2) Slot die coater by controlling the flow rate of the coating composition for forming a hard coat layer on the biaxially oriented polyester films of Examples 2, 7, 8, and 11 described above so that the thickness after drying becomes 5 ⁇ m. And dried at 100 ° C. for 1 minute to remove the solvent. Next, the film coated with the hard coat layer was irradiated with 300 mJ / cm 2 of ultraviolet rays using a high pressure mercury lamp to obtain a laminated polyester film on which the hard coat layer was laminated.
- Examples 2-3, 7-3, 8-3, 11-3) On the biaxially oriented polyester films of Examples 2, 7, 8 and 11, the antiglare layer-forming coating composition is applied with a slot die coater and dried at 100 ° C. for 1 minute to remove the solvent. did. Next, the film coated with the antiglare layer was irradiated with 300 mJ / cm 2 of ultraviolet rays using a high-pressure mercury lamp to obtain a laminated polyester film in which the antiglare layer having a thickness of 5 ⁇ m was laminated.
- the unit in the “Resin” column of the table is mass%.
- the laminated polyester film of the present invention is a laminated structure having a polyester A layer and a polyester B layer having a melting point lower than that of the polyester A layer, and the retardation relative to the center and the direction perpendicular to the film surface at a width of 400 mm is 1000 nm or less. Therefore, it does not exhibit interference color when mounted on a display device such as a large-screen liquid crystal display. Therefore, it is bonded to a PVA sheet (polarizer) created by incorporating iodine into PVA and polarized. Used as a plate.
- polarizer polarizer
- Laminated film B Laminated film width direction C Laminated film width direction center (Laminated film width direction center line)
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Abstract
Description
[1] ポリエステルA層とポリエステルA層より融点の低いポリエステルB層を有する10層以下の積層ポリエステルフィルムであって、
積層フィルムの幅方向中心および、400mm幅におけるフィルム面に垂直な方向に対するリタデーション(Re)がいずれも1000nm以下である積層ポリエステルフィルム。
[2] 積層フィルムの幅方向中心におけるリタデーション(Re・C)と、400mm幅におけるリタデーション(Re・E)が下記(I)式を満足する[1]に記載の積層ポリエステルフィルム。
Re・E/Re・C≦1.5・・・(I)
[3] 温度60℃、湿度95%の条件下に、フィルムを400時間保持した前後のフィルムヘイズ差(Δヘイズ)が、1%未満である[1]または[2]に記載の積層ポリエステルフィルム。
[4] 積層フィルムの幅方向中心において、フィルム面に対して50°傾斜した角度に対するリタデーション(R50°)が2000nm以下である[1]~[3]のいずれかに記載の積層ポリエステルフィルム。
[5] 積層フィルムの幅方向中心において、フィルム面に対して50°傾斜した角度に対するリタデーション(R50°)が2000nm以下であって、
フィルム面内の任意一方向を方向X、方向Xに直交する方向を方向Yとすると、95℃におけるフィルム方向Xおよび方向Yの貯蔵弾性率がそれぞれ、800MPa以上である[1]~[4]のいずれかに記載の積層ポリエステルフィルム。
[6] フィルム面内の任意の一方向を方向X、方向Xに直交する方向を方向Y、フィルム厚み方向を方向Zとすると、ポリエステルB層のX、Y、Z方向の屈折率の平均値が1.51以上1.57以下である[1]~[5]のいずれかに記載の積層ポリエステルフィルム。
[7] 方向Xの85℃における熱収縮率が0.5%以下である[6]に記載の積層ポリエステルフィルム。
[8] 方向Yの85℃における熱収縮率が0.5%以下である[6]または[7]に記載の積層ポリエステルフィルム。
[9] 前記ポリエステルA層が、少なくとも一方の最外層に位置し、A層の面配向係数が0.16未満である[1]~[8]のいずれかに記載の積層ポリエステルフィルム。
[10] 前記ポリエステルA層が、少なくとも一方の最外層に位置し、A層の面配向係数が0.11よりも大きい[1]~[9]のいずれかに記載の積層ポリエステルフィルム。
[11] A層/B層/A層の3層構成である[1]~[10]のいずれかに記載の積層ポリエステルフィルム。
[12] A層の1層あたりの厚みが3.2μm未満である[1]~[11]のいずれかに記載の積層ポリエステルフィルム。
[13] ポリエステルB層が、ジオール由来の構造単位に対して、エチレングリコール由来の構造単位を60モル%以上90モル%以下、その他のジオール由来の構造単位を10モル%を超えて、40モル%以下含有してなる[1]~[12]のいずれかに記載の積層ポリエステルフィルム。
[14] ポリエステルB層が、ジカルボン酸由来の構造単位に対して、テレフタル酸由来の構造単位を60モル%以上90モル%以下、その他のジカルボン酸由来の構造単位を10モル%を超えて、40モル%以下含有してなる[1]~[13]のいずれかに記載の積層ポリエステルフィルム。
[15] 積層フィルムの幅方向中心において、フィルム面に対して50°傾斜した角度に対するリタデーション(R50°)が2000nm以下であり、フィルム面内の任意の一方向を方向X、方向Xに直交する方向を方向Y、フィルム厚み方向を方向Zとすると、ポリエステルB層のX、Y、Z方向の屈折率の平均値が1.51以上1.57以下であり、A層/B層/A層の3層構成である[1]に記載の積層ポリエステルフィルム。
[16] 前記積層ポリエステルフィルムの少なくとも一方の最表面に、ハードコート性、自己修復性、防眩性、反射防止性、低反射性、及び帯電防止性からなる群より選択される1種以上の機能を示す層が積層されていることを特徴とする、[1]~[15]のいずれかに記載の積層ポリエステルフィルム
[17] 偏光子の両面に偏光子保護フィルムを有してなる偏光板であって、少なくとも一方の面に用いられる偏光子保護フィルムが[1]~[16]のいずれかに記載の積層ポリエステルフィルムである偏光板。
以下、本発明の積層ポリエステルフィルムについて詳細に説明する。
0.8≦Re・E/Re・C≦1.3・・・(I”) 。
フィルム面に対して50°傾斜した角度に対するリタデーション(R50°)を2000nm以下と低く制御することで、本発明のフィルムを使用した偏光板が搭載された液晶ディスプレイを観る際、観る角度による色づきや輝度の低下を高精度に抑制することができる。フィルム面に対して50°傾斜した角度に対するリタデーション(R50°)は、1500nm以下であればさらに好ましく、1nm以上1000nm以下であれば最も好ましい。
fn=(nX+nY)/2-nZ 。
また、前述の課題に加えて、製造工程における工程安定化や、使用環境における耐久性を付与するため、本発明の積層ポリエステルフィルムは、少なくとも一方の最表面にハードコート性、自己修復性、防眩性、反射防止性、低反射性、紫外線遮蔽性、及び帯電防止性からなる群より選択される1種以上の機能を示す層(係る層を「表面層」とも称する)を有することが好ましい。中でも、本発明の積層ポリエステルフィルムの少なくとも一方の最表面に、ハードコート性、自己修復性、防眩性、反射防止性、低反射性、及び帯電防止性からなる群より選択される1種以上の機能を示す層が積層されていることが特に好ましい。
本発明の積層フィルムは、偏光子保護用途に用いられることが好ましい。また、本発明の偏光板は、偏光子の片面もしくは、両面に偏光子保護フィルムを有してなる偏光板であって、少なくとも一方の面の偏光子保護フィルムが前記積層ポリエステルフィルムであることが好ましい。偏光子の他方の表面に用いられる偏光子保護フィルムは、本発明の積層ポリエステルフィルムであっても良いし、トリアセチルセルロースフィルムやアクリルフィルム、ノルボルネン系フィルムに代表されるような複屈折が無いフィルムを用いることも好ましい。
本発明の積層フィルムは、タッチパネル用途にも好適に用いられる。具体的には、本発明の積層フィルムの上にハードコート層や酸化インジウムスズ(以降ITOと称する)などの導電層が設けられる用途に好適に供せられる。
次に、本発明のフィルムの好ましい製造方法を以下に具体例を挙げて説明する。しかし、本発明はかかる例に限定して解釈されるものではない。
本発明における特性の測定方法、および効果の評価方法は次のとおりである。
ポリエステル樹脂およびフィルムをヘキサフルオロイソプロパノール(HFIP)に溶解し、1H-NMRおよび13C-NMRを用いて各モノマー残基成分や副生ジエチレングリコールについて含有量を定量することができる。積層フィルムの場合は、積層厚みに応じて、フィルムの各層を削り取ることで、各層単体を構成する成分を採取し、評価することができる。なお、以下の実施例や比較例においては、フィルム製造時の混合比率から計算により、組成を算出した。
ポリエステル樹脂およびフィルムの極限粘度は、ポリエステルをオルトクロロフェノールに溶解し、オストワルド粘度計を用いて25℃にて測定する。積層フィルムの場合は、積層厚みに応じて、フィルムの各層を削り取ることで、各層単体の固有粘度を評価することができる。
フィルムをエポキシ樹脂に包埋し、フィルム断面をミクロトームで切り出す。該断面を透過型電子顕微鏡(日立製作所製TEM H7100)で適切な倍率で観察し、フィルム厚みおよびポリエステル層の厚みを求める(以下の実施例や比較例においては、5000倍の倍率で観察した)。
示差走査熱量計(セイコー電子工業製、RDC220)を用い、JIS K7121-1987、JIS K7122-1987に準拠して測定および、解析を行う。ポリエステルフィルム5mgをサンプルとして用い、25℃から20℃/分で300℃まで昇温した際のDSC曲線より得られた吸熱ピークの頂点の温度を融点とする。なお、積層フィルムの場合は、積層厚みに応じて、フィルムの各層を削り取ることで、各層単体の融点を測定することができる。本発明において、ポリエステルA層とポリエステルB層とを有する積層ポリエステルフィルムの場合は、各層の融点を測定し、融点の高い層をポリエステルA層、低い方の層をポリエステルB層とする。
王子計測機器(株)製 位相差測定装置(KOBRA-21ADH)を用いて測定する。
フィルム幅方向が本測定装置にて定義されている角度0°となるように装置に設置し、入射角0°(フィルム面に垂直な方向)における波長590nmのリタデーションとその配向角を測定する。
(5-1)と同様にしてフィルムンプルを設置し、入射角50°における波長590nmのリタデーション(R50°)とその配向角を測定する。なお、以下の実施例や比較例における測定サンプルは、下記の通りに採取して使用した。
・フィルム幅方向の中心:フィルム幅方向中心から3.5cm×3.5cm角で切り出した。
・400mm幅:フィルム幅方向中心より、幅方向に沿って2方向にそれぞれ165mm幅位置から35mm×35mm角で切り出した。なお、サンプルのそれぞれの測定を行い、その平均値を400mm幅の値とした。
・1000mm幅:フィルム幅方向中心より、幅方向に沿って2方向にそれぞれ465mm幅位置から35mm×35mm角で切り出した。なお、サンプルのそれぞれの測定を行い、その平均値を1000mm幅の値とした。
・1500mm幅:フィルム幅方向中心より、幅方向に沿って2方向にそれぞれ715mm幅位置から35mm×35mm角で切り出した。なお、サンプルのそれぞれの測定を行い、その平均値を1500mm幅の値とした。
また、フィルム幅方向の中心(Re・C)および、400mm幅におけるリタデーション(Re・E)を下記式に当てはめた。
Re・E/Re・C 。
フィルムを任意のX方向長およびY方向に長さ60mm×幅5mmの矩形に切り出しサンプルとした。動的粘弾性測定装置(セイコーインスツルメンツ製、DMS6100)を用い、下記の条件下で、70℃での貯蔵弾性率(E’)を求めた。
周波数:10Hz、試長:20mm、最小荷重:約100mN、振幅:10μm、
測定温度範囲:30℃~150℃、昇温速度:5℃/分。
温度60℃、湿度95%の恒温・恒湿槽中に5cm×5cm角のフィルムサンプルを投入し、400時間保持し、投入前、投入後のヘイズをJIS K 7105(1985年)に基づいて、ヘーズメーター(スガ試験器社製HGM-2GP)を用いて測定する。測定は任意の3ヶ所で行い、その平均値を採用する。
ナトリウムD線(波長589nm)を光源として、アッベ屈折計を用いて、フィルム面内の任意の一方向Xの屈折率(nX)と、方向Xに直交する方向Yの屈折率(nY)、厚み方向Zの屈折率(nZ)を測定する。また、得られた屈折率を下記式に当てはめ、面配向係数(fn)を算出する。
fn=(nX+nY)/2-nZ 。
なお、本発明の積層フィルムは、ポリエステルA層と、ポリエステルA層よりも融点の低いポリエステルB層を有するため、X方向、Y方向、Z方向ともに複数の屈折率が観測される。このため、観測された屈折率のなかで、X方向、Y方向については、最も低い値をポリエステルB層の屈折率、最も高い値をポリエステルA層の屈折率とし、Z方向については、最も低い値をポリエステルA層の屈折率、最も高い値をポリエステルB層の屈折率とする。
フィルムを任意の一方向XおよびX方向に直交する方向Yにそれぞれ長さ150mm×幅10mmの矩形に切り出しサンプルとする。サンプルに100mmの間隔で標線を描き、3gの錘を吊して85℃に加熱した熱風オーブン内に30分間設置し加熱処理を行う。熱処理後の標線間距離を測定し、加熱前後の標線間距離の変化から下記式により熱収縮率を算出する。測定は各フィルムともX方向およびY方向に5サンプル実施して平均値で評価を行う。
熱収縮率(%)={(加熱処理前の標線間距離)-(加熱処理後の標線間距離)}/(加熱処理前の標線間距離)×100。
PVA中にヨウ素を吸着・配向させて作成した偏光度99.9%の偏光子の一方の面にフィルムの幅方向中央部分から幅方向2方向にそれぞれ200mm(フィルム幅400mm)、長手方向に310mmのサイズで切り出したサンプルに85℃に設定したラミネーターロールを通して、貼り合わせ、テストピースとする。作成したテストピースとフィルムを貼り付けていない偏光板とをクロスニコルの配置にて重ね合わせて、それをLED光源(トライテック製A3-101)上においた場合の視認性を確認する。
(10)で得られたテストピースを、水平なガラス板上に置き、ガラス板面から垂直方向での四隅の浮き上がり量を測定し、当該四隅の浮き上がり量(高さ)のうち最大の高さ(最大値)を当該テストピースのカール高さとして下記基準で評価する。
(10)で得られたテストピースの観察を行い、偏光子とフィルムの間にエアの噛み込みによるシワ発生度合いを下記基準で評価する。
(10)と同様にして、PVA中にヨウ素を吸着・配向させて作成した偏光度99.9%の偏光子の一方の面にフィルムの幅方向中央部分から幅方向2方向にそれぞれ200mm(フィルム幅400mm)、長手方向に310mmのサイズで切り出したサンプルに95℃に設定したラミネーターロールを通して、貼り合わせ、テストピースとする。得られたテストピースの観察を行い、偏光子とフィルムの間にエアの噛み込みによるシワ発生度合いを下記基準で評価する。
(10)で得られたテストピースについて、JIS K5600-5-4(1999)に記載の引っかき硬度(鉛筆法)による評価を行い、HB以上を合格とする。
(10)で得られたテストピースについて、ラビングテスターを用いて、以下の条件でこすりテストをおこなうことで、耐擦傷性の指標とする。
評価環境条件:25℃、60%RH
こすり材:スチールウール(日本スチールウール(株)製、グレードNo.0000)
試料と接触するテスターのこすり先端部(1cm×1cm)に巻いて、バンド固定。
移動距離(片道):13cm、
こすり速度:13cm/秒、
荷重:200g/cm2、
先端部接触面積:1cm×1cm、こすり回数:10往復。
こすり終えた試料の裏側に油性黒インキを塗り、こすり部分の傷を反射光で目視観察し、以下の基準で評価した。評価は上記テストを3回繰り返して各々を下記の5段階で評価し、その点数を平均した。3点以上を合格とする。
5点: 0本
4点: 1本以上 5本未満
3点: 5本以上 10本未満
2点: 10本以上 20本未満
1点: 20本以上。
製膜に供したポリエステル樹脂は以下のように準備した。
ジカルボン酸成分(ジカルボン酸由来の構造単位)としてテレフタル酸(TPA)成分(TPA由来の構造単位)が100モル%、グリコール由来の構造単位成分(グリコール由来の構造単位)としてエチレングリコール(EG)成分(EG由来の構造単位)が100モル%であるポリエチレンテレフタレート樹脂(固有粘度0.65)。
ジカルボン酸由来の構造単位としてテレフタル酸(TPA)由来の構造単位が100モル%、グリコール由来の構造単位として、エチレングリコール(EG)由来の構造単位が80モル%、1,4-シクロヘキサンジメタノール(CHDM)成分(CHDM由来の構造単位)が、20モル%である共重合ポリエステルを、樹脂(固有粘度0.75)。
ジカルボン酸成分としてテレフタル酸成分が82.5モル%、イソフタル酸(IPA)成分(IPA由来の構造単位)が17.5モル%、グリコール成分としてエチレングリコール成分が100モル%であるイソフタル酸共重合ポリエチレンテレフタレート樹脂(固有粘度0.7)。
ジカルボン酸成分としてテレフタル酸成分が85モル%、シクロヘキサンジカルボン酸(CHDC)(CHDC由来の構造単位)が15モル%、グリコール成分としてエチレングリコール成分が88モル%、スピログリコール(SPG)成分(SPG由来の構造単位)が12モル%であるシクロヘキサンジカルボン酸/スピログリコール共重合ポリエチレンテレフタレート樹脂(固有粘度0.7)。
ジカルボン酸成分としてテレフタル酸成分が82.5モル%、イソフタル酸(IPA)成分が17.5モル%、グリコール成分としてエチレングリコール成分が100モル%であるイソフタル酸共重合ポリエチレンテレフタレート樹脂(固有粘度0.68)。 (粒子マスター)
ポリエステルA中に数平均粒子径2.2μmの凝集シリカ粒子を粒子濃度2質量%で含有したポリエチレンテレフタレート粒子マスター(固有粘度0.65)。
下記材料を混合し、メチルエチルケトンを用いて希釈し固形分濃度40質量%のハードコート層形成用塗料組成物を得た。
トルエン30質量部
多官能ウレタンアクリレート25質量部(ダイセルオルネクス株式会社製 KRM8655)
ペンタエリスリトールトリアクリレート混合物25質量部(日本化薬株式会社 PET30)
多官能シリコーンアクリレート1質量部(ダイセルオルネクス株式会社製 EBECRYL1360)
光重合開始剤3質量部(チバスペシャリティーケミカルズ社製イルガキュア184)。
下記材料を混合し、メチルエチルケトンを用いて希釈し固形分濃度40質量%の防眩層形成用塗料組成物を得た。
トルエン30質量部
ペンタエリスリトールトリアクリレート50質量部(日本化薬株式会社 PET30)
シリカ分散物(数平均粒径1μm)12質量部
多官能シリコーンアクリレート1質量部(ダイセルオルネクス株式会社製 EBECRYL1360)
光重合開始剤3質量部(チバスペシャリティーケミカルズ社製イルガキュア184)。
組成を表の通りとして、原料をそれぞれ酸素濃度を0.2体積%とした別々のベント同方向二軸押出機に供給した。すなわち、ポリエステルA層を形成するための原料(樹脂)をA層押出機に投入し、ポリエステルB層を形成するための原料(樹脂)をB層押出機に投入した。なお、A層押出機とB層押出機には、ベント同方向二軸押出機を用いた。A層押出機シリンダー温度を280℃、B層押出機シリンダー温度を270℃で溶融し、A層とB層合流後の短管温度を275℃、口金温度を280℃で、Tダイより25℃に温度制御した冷却ドラム上にシート状に吐出した。その際、直径0.1mmのワイヤー状電極を使用して静電印加し、冷却ドラムに密着させ未延伸シートを得た。次いで、長手方向への予熱温度85℃で1.5秒間予熱を行い、延伸温度115℃で長手方向に3.3倍延伸し、すぐに40℃に温度制御した金属ロールで冷却化した。次いでテンター式横延伸機にて予熱温度85℃で1.5秒予熱を行い、延伸前半温度115℃、延伸中盤温度135℃、延伸後半温度145℃で幅方向に3.3倍延伸し、そのままテンター内にて、熱処理温度220℃で、幅方向に5%のリラックスを掛けながら、つまり、幅方向に弛緩させながら、熱処理を行い、フィルム厚み40μm、フィルム幅1550mmの二軸配向ポリエステルフィルムを得た。
熱処理温度を230℃と変更した以外は、実施例1と同様にしてフィルム厚み40μm、フィルム幅1550mmの二軸配向ポリエステルフィルムを得た。
組成を表の通りに変更した以外は、実施例2と同様にしてフィルム厚み40μm、フィルム幅1550mmの二軸配向ポリエステルフィルムを得た。
長手方向予熱温度を70℃、幅方向予熱温度を70℃、熱処理温度を220℃に変更した以外は実施例3と同様にして、フィルム厚み40μm、フィルム幅1550mmの二軸配向ポリエステルフィルムを得た。
組成を表の通りに変更した以外は、実施例2と同様にしてフィルム厚み40μm、フィルム幅1550mmの二軸配向ポリエステルフィルムを得た。
組成を表の通りに変更した以外は、実施例2と同様にしてフィルム厚み40μm、フィルム幅1550mmの二軸配向ポリエステルフィルムを得た。
フィルム厚みを変更した以外は、実施例2と同様にしてフィルム厚み25μm、フィルム幅1550mmの二軸配向ポリエステルフィルムを得た。
フィルム幅を変更した以外は、実施例2と同様にしてフィルム厚み40μm、フィルム幅1350mmの二軸配向ポリエステルフィルムを得た。
フィルム幅を変更した以外は、実施例2と同様にしてフィルム厚み40μm、フィルム幅500mmの二軸配向ポリエステルフィルムを得た。
組成を表の通りとして、原料をそれぞれ酸素濃度を0.2体積%とした別々のベント同方向二軸押出機に供給し、A層押出機シリンダー温度を280℃、B層押出機シリンダー温度を270℃で溶融し、A層とB層をスリット数5個の積層装置にて合流させて、合流後の短管温度を275℃、口金温度を280℃で、Tダイより25℃に温度制御した冷却ドラム上にシート状に吐出した。その際、直径0.1mmのワイヤー状電極を使用して静電印加し、冷却ドラムに密着させ未延伸シートを得た。次いで、長手方向への予熱温度85℃で1.5秒間予熱を行い、延伸温度115℃で長手方向に3.3倍延伸し、すぐに40℃に温度制御した金属ロールで冷却化した。次いでテンター式横延伸機にて予熱温度85℃で1.5秒予熱を行い、延伸前半温度115℃、延伸中盤温度135℃、延伸後半温度145℃で幅方向に3.3倍延伸し、そのままテンター内にて、熱処理温度230℃で、幅方向に5%のリラックスを掛けながら、つまり、幅方向に弛緩させながら、熱処理を行い、フィルム厚み40μm、フィルム幅1550mmの二軸配向ポリエステルフィルムを得た。
組成を表の通りとして、原料をそれぞれ酸素濃度0.2体積%とした別々のベント同方向二軸押出機に供給し、A層押出機シリンダー温度を280℃、B層押出機シリンダー温度を270℃で溶融し、A層とB層をスリット数9個の積層装置にて合流させて、合流後の短管温度を275℃、口金温度を280℃で、Tダイより25℃に温度制御した冷却ドラム上にシート状に吐出した。その際、直径0.1mmのワイヤー状電極を使用して静電印加し、冷却ドラムに密着させ未延伸シートを得た。次いで、長手方向への予熱温度85℃で1.5秒間予熱を行い、延伸温度115℃で長手方向に3.3倍延伸し、すぐに40℃に温度制御した金属ロールで冷却化した。次いでテンター式横延伸機にて予熱温度85℃で1.5秒予熱を行い、延伸前半温度115℃、延伸中盤温度135℃、延伸後半温度145℃で幅方向に3.3倍延伸し、そのままテンター内にて、熱処理温度230℃で、幅方向に5%のリラックスを掛けながら、つまり、幅方向に弛緩させながら、熱処理を行い、フィルム厚み40μm、フィルム幅1550mmの二軸配向ポリエステルフィルムを得た。
組成を表の通りに変更した以外は、実施例10と同様にしてフィルム厚み40μm、フィルム幅1550mmの二軸配向ポリエステルフィルムを得た。
熱処理温度を240℃と変更した以外は、実施例8と同様にしてフィルム厚み32μm、フィルム幅1350mmの二軸配向ポリエステルフィルムを得た。
組成を表の通りに変更した以外は、実施例8と同様にしてフィルム厚み32μm、フィルム幅1550mmの二軸配向ポリエステルフィルムを得た。
組成を表の通りに変更し、長手方向の延伸温度95℃、幅方向の延伸前半温度95℃、延伸中盤温度95℃、延伸後半温度95℃、熱処理温度を235℃とした以外は、実施例2と同様にして、フィルム厚み40μm、フィルム幅1550mmの二軸配向ポリエステルフィルムを得た。
組成を表の通りに変更し、長手方向の延伸温度95℃、幅方向の延伸前半温度95℃、延伸中盤温度95℃、延伸後半温度95℃とした以外は、実施例2と同様にして、フィルム厚み40μm、フィルム幅1550mmの二軸配向ポリエステルフィルムを得た。
長手方向の延伸倍率を3倍、幅方向の延伸倍率を3.8倍とした以外は比較例1と同様にして、フィルム厚み40μm、フィルム幅1550mmの二軸配向ポリエステルフィルムを得た。
フィルム幅を変更した以外は、実施例1と同様にして、フィルム厚み40μm、フィルム幅200mmの二軸配向ポリエステルフィルムを得た。
前述の実施例2、7、8、11の二軸配向ポリエステルフィルム上に、前述のハードコート層形成用塗料組成物を、乾燥後の厚みが5μmになるように流量を制御してスロットダイコーターを用いて塗布し、100℃で1分間乾燥し、溶媒を除去した。次いで、ハードコート層を塗布したフィルムに高圧水銀灯を用いて300mJ/cm2の紫外線を照射し、ハードコート層が積層された積層ポリエステルフィルムを得た。
前述の実施例2,7、8、11の二軸配向ポリエステルフィルム上に、前述の防眩層形成用塗料組成物を、スロットダイコーターで塗布し、100℃で1分間乾燥し、溶剤を除去した。次いで、防眩層を塗布したフィルムに高圧水銀灯を用いて300mJ/cm2の紫外線を照射し、厚み5μmの防眩層が積層された積層ポリエステルフィルムを得た。
B 積層フィルムの幅方向
C 積層フィルムの幅方向中心(積層フィルムの幅方向中心線)
Claims (17)
- ポリエステルA層とポリエステルA層より融点の低いポリエステルB層を有する10層以下の積層ポリエステルフィルムであって、
積層フィルムの幅方向中心および、400mm幅におけるフィルム面に垂直な方向に対するリタデーション(Re)がいずれも1000nm以下である積層ポリエステルフィルム。 - 積層フィルムの幅方向中心におけるリタデーション(Re・C)と、400mm幅におけるリタデーション(Re・E)が下記(I)式を満足する請求項1に記載の積層ポリエステルフィルム。
Re・E/Re・C≦1.5・・・(I) - 温度60℃、湿度95%の条件下に、フィルムを400時間保持した前後のフィルムヘイズ差(Δヘイズ)が、1%未満である請求項1または2に記載の積層ポリエステルフィルム。
- 積層フィルムの幅方向中心において、フィルム面に対して50°傾斜した角度に対するリタデーション(R50°)が2000nm以下である請求項1~3のいずれかに記載の積層ポリエステルフィルム。
- 積層フィルムの幅方向中心において、フィルム面に対して50°傾斜した角度に対するリタデーション(R50°)が2000nm以下であって、
フィルム面内の任意一方向を方向X、方向Xに直交する方向を方向Yとすると、95℃におけるフィルム方向Xおよび方向Yの貯蔵弾性率がそれぞれ、800MPa以上である請求項1~4のいずれかに記載の積層ポリエステルフィルム。 - フィルム面内の任意の一方向を方向X、方向Xに直交する方向を方向Y、フィルム厚み方向を方向Zとすると、ポリエステルB層のX、Y、Z方向の屈折率の平均値が1.51以上1.57以下である請求項1~5のいずれかに記載の積層ポリエステルフィルム。
- 方向Xの85℃における熱収縮率が0.5%以下である請求項6に記載の積層ポリエステルフィルム。
- 方向Yの85℃における熱収縮率が0.5%以下である請求項6または7に記載の積層ポリエステルフィルム。
- 前記ポリエステルA層が、少なくとも一方の最外層に位置し、A層の面配向係数が0.16未満である請求項1~8のいずれかに記載の積層ポリエステルフィルム。
- 前記ポリエステルA層が、少なくとも一方の最外層に位置し、A層の面配向係数が0.11よりも大きい請求項1~9のいずれかに記載の積層ポリエステルフィルム。
- A層/B層/A層の3層構成である請求項1~10のいずれかに記載の積層ポリエステルフィルム。
- A層の1層あたりの厚みが3.2μm未満である請求項1~11のいずれかに記載の積層ポリエステルフィルム。
- ポリエステルB層が、ジオール由来の構造単位に対して、エチレングリコール由来の構造単位を60モル%以上90モル%以下、その他のジオール由来の構造単位を10モル%を超えて、40モル%以下含有してなる請求項1~12のいずれかに記載の積層ポリエステルフィルム。
- ポリエステルB層が、ジカルボン酸由来の構造単位に対して、テレフタル酸由来の構造単位を60モル%以上90モル%以下、その他のジカルボン酸由来の構造単位を10モル%を超えて、40モル%以下含有してなる請求項1~13のいずれかに記載の積層ポリエステルフィルム。
- 積層フィルムの幅方向中心において、フィルム面に対して50°傾斜した角度に対するリタデーション(R50°)が2000nm以下であり、フィルム面内の任意の一方向を方向X、方向Xに直交する方向を方向Y、フィルム厚み方向を方向Zとすると、ポリエステルB層のX、Y、Z方向の屈折率の平均値が1.51以上1.57以下であり、A層/B層/A層の3層構成である請求項1に記載の積層ポリエステルフィルム。
- 前記積層ポリエステルフィルムの少なくとも一方の最表面に、ハードコート性、自己修復性、防眩性、反射防止性、低反射性、及び帯電防止性からなる群より選択される1種以上の機能を示す層が積層されていることを特徴とする、請求項1~15のいずれかに記載の積層ポリエステルフィルム
- 偏光子の両面に偏光子保護フィルムを有してなる偏光板であって、少なくとも一方の面に用いられる偏光子保護フィルムが請求項1~16のいずれかに記載の積層ポリエステルフィルムである偏光板。
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JP2018045135A (ja) * | 2016-09-15 | 2018-03-22 | 凸版印刷株式会社 | 調光フィルム、及びそれを用いた調光装置並びにスクリーン |
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JP2018128503A (ja) * | 2017-02-06 | 2018-08-16 | 三菱ケミカル株式会社 | ポリエステルフィルム |
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TWI653136B (zh) | 2019-03-11 |
KR102296559B1 (ko) | 2021-09-01 |
KR20160100901A (ko) | 2016-08-24 |
JP6617561B2 (ja) | 2019-12-11 |
TW201531396A (zh) | 2015-08-16 |
JPWO2015093307A1 (ja) | 2017-03-16 |
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