WO2014208704A1 - ポリイミド前駆体、及びポリイミド - Google Patents
ポリイミド前駆体、及びポリイミド Download PDFInfo
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- WO2014208704A1 WO2014208704A1 PCT/JP2014/067079 JP2014067079W WO2014208704A1 WO 2014208704 A1 WO2014208704 A1 WO 2014208704A1 JP 2014067079 W JP2014067079 W JP 2014067079W WO 2014208704 A1 WO2014208704 A1 WO 2014208704A1
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1003—Preparatory processes
- C08G73/1007—Preparatory processes from tetracarboxylic acids or derivatives and diamines
- C08G73/1028—Preparatory processes from tetracarboxylic acids or derivatives and diamines characterised by the process itself, e.g. steps, continuous
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- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1003—Preparatory processes
- C08G73/1007—Preparatory processes from tetracarboxylic acids or derivatives and diamines
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- C—CHEMISTRY; METALLURGY
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- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1039—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors comprising halogen-containing substituents
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- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1042—Copolyimides derived from at least two different tetracarboxylic compounds or two different diamino compounds
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- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1046—Polyimides containing oxygen in the form of ether bonds in the main chain
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- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1046—Polyimides containing oxygen in the form of ether bonds in the main chain
- C08G73/105—Polyimides containing oxygen in the form of ether bonds in the main chain with oxygen only in the diamino moiety
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- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1067—Wholly aromatic polyimides, i.e. having both tetracarboxylic and diamino moieties aromatically bound
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- C—CHEMISTRY; METALLURGY
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- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1075—Partially aromatic polyimides
- C08G73/1078—Partially aromatic polyimides wholly aromatic in the diamino moiety
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- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/14—Polyamide-imides
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D179/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen, with or without oxygen, or carbon only, not provided for in groups C09D161/00 - C09D177/00
- C09D179/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
- C09D179/08—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/03—Use of materials for the substrate
- H05K1/0313—Organic insulating material
- H05K1/032—Organic insulating material consisting of one material
- H05K1/0346—Organic insulating material consisting of one material containing N
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/03—Use of materials for the substrate
- H05K1/0313—Organic insulating material
- H05K1/0353—Organic insulating material consisting of two or more materials, e.g. two or more polymers, polymer + filler, + reinforcement
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/01—Dielectrics
- H05K2201/0137—Materials
- H05K2201/0154—Polyimide
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/06—Thermal details
- H05K2201/068—Thermal details wherein the coefficient of thermal expansion is important
Definitions
- the present invention relates to a polyimide precursor from which a polyimide having a low coefficient of linear thermal expansion and excellent heat resistance, solvent resistance, and mechanical properties can be obtained.
- Polyimide is excellent in heat resistance, solvent resistance (chemical resistance), mechanical properties, electrical properties, etc., so it can be used in electrical and electronic equipment such as flexible wiring boards and tapes for TAB (Tape Automated Bonding). Widely used.
- a polyimide obtained from an aromatic tetracarboxylic dianhydride and an aromatic diamine particularly a polyimide obtained from 3,3 ′, 4,4′-biphenyltetracarboxylic dianhydride and paraphenylenediamine is preferable. Is used.
- polyimide is being studied as an alternative to a glass substrate in the field of display devices.
- a display that is lightweight and excellent in flexibility and that can be bent and rolled can be realized.
- high transparency is also required, but wholly aromatic polyimides obtained from aromatic tetracarboxylic dianhydrides and aromatic diamines are formed by intramolecular conjugation and charge transfer complex formation.
- aromatic polyimides obtained from aromatic tetracarboxylic dianhydrides and aromatic diamines are formed by intramolecular conjugation and charge transfer complex formation.
- intramolecular conjugation and charge transfer complex formation can be achieved by introducing fluorine atoms into the molecule, imparting flexibility to the main chain, and introducing bulky groups as side chains.
- a method of inhibiting and expressing transparency has been proposed.
- Patent Documents 1 to 6 and Non-Patent Document 1 describe various highly semi-alicyclic polyimides using alicyclic tetracarboxylic dianhydride as a tetracarboxylic acid component and aromatic diamine as a diamine component. Is disclosed. Such a semi-alicyclic polyimide has transparency, bending resistance, and high heat resistance. Semi-alicyclic polyimide generally tends to have a large linear thermal expansion coefficient, but semi-alicyclic polyimides having a relatively small linear thermal expansion coefficient have also been proposed.
- a conductor such as metal is formed on a polyimide film as a substrate. Also in this case, if the linear thermal expansion coefficient of polyimide is large and the difference in the linear thermal expansion coefficient from the conductor is large, warping may occur when forming a circuit board, and circuit formation may be difficult. Therefore, a polyimide having a low linear thermal expansion coefficient is required.
- a method of synthesizing polyimide by reacting a tetracarboxylic acid component and a diamine component there are thermal imidization and chemical imidization.
- a polyimide when a polyimide is produced by chemical imidization, a polyimide having a relatively low linear thermal expansion coefficient can be obtained.
- a chemical imidizing agent an acid anhydride such as acetic anhydride or an amine compound such as pyridine or isoquinoline
- the chemical imidizing agent may cause coloring, which is not preferable in applications requiring transparency.
- a polyimide precursor solution (or solution composition) is cast-coated on a substrate such as a glass substrate, and this is heat-treated to imidize to form a polyimide layer (polyimide film). After forming on a material, a circuit, a thin-film transistor, etc. are formed on the polyimide layer of the obtained polyimide laminated body. In this case, the linear thermal expansion coefficient of polyimide cannot be reduced by stretching.
- a copolymer [poly (amide acid-imide) copolymer] in which a part of repeating units of an amic acid (or amic acid) structure has an imide structure is also known, for example, Patent Documents 7 to 13 and Non-Patent Documents 2 to 4.
- Non-Patent Document 5 3,3 ′, 4,4′-biphenyltetracarboxylic dianhydride (s-BPDA) and 4,4′-oxydianiline (ODA) are reacted to obtain a polyamic acid.
- s-BPDA 4,4′-biphenyltetracarboxylic dianhydride
- ODA 4,4′-oxydianiline
- pre-imidization rate Of 100%, 80%, 60%, 40%, 20%, 0% polyamic acid-polyimide solution and heat-treating it, the coefficient of linear thermal expansion (CTE) ) was measured, the higher the pre-imidization rate, the lower the linear thermal expansion coefficient.
- CTE linear thermal expansion
- the pre-imidization rate was 100%, that is, a polyimide solution that had been completely imidized was heat-treated. Linear thermal expansion coefficient of the polyimide film is described that has the lowest was (Fig.9). However, it is also described that the higher the pre-imidization rate (pre-ID), the lower the 5% weight loss temperature (T 5% ) and the lower the heat resistance (page 4162, right column, below). To 8-6 lines).
- JP 2003-168800 A International Publication No. 2008/146737 JP 2002-69179 A JP 2002-146021 A JP 2008-31406 A International Publication No. 2011/099518 International Publication No. 2010/13412 JP 2005-336243 A JP 2006-206756 A Japanese Patent Laid-Open No. 9-185064 JP 2006-70096 A JP 2010-196041 A JP 2010-18802 A
- a chemical imidizing agent an acid anhydride such as acetic anhydride or an amine compound such as pyridine or isoquinoline
- thermal imidization it is generally performed to reduce the linear thermal expansion coefficient by a stretching operation.
- the linear thermal expansion coefficient of polyimide cannot be reduced by stretching depending on the use or the polyimide production (film formation) process.
- the present invention has been made in view of the situation as described above, and comprises a specific diamine component and a tetracarboxylic acid component produced by thermal imidization, and has heat resistance, solvent resistance, and mechanical properties. It aims at providing the polyimide precursor from which the polyimide which is excellent and has a low linear thermal expansion coefficient is obtained.
- the present invention also provides a polyimide precursor having a low linear thermal expansion coefficient, a polyimide having excellent heat resistance, solvent resistance, and mechanical properties, more preferably a polyimide having excellent transparency. Objective.
- the present invention relates to the following matters.
- the content of the repeating unit represented by the following chemical formula (2) is 30 mol% or more and 90 mol% or less with respect to all the repeating units, 50 mol% or more of the total amount of B in the following chemical formula (1) and the following chemical formula (2) is represented by the divalent group represented by the following chemical formula (3) and / or the following chemical formula (4).
- a polyimide precursor produced by thermal imidization which is one or more of divalent groups.
- A is a tetravalent group obtained by removing a carboxyl group from tetracarboxylic acid
- B is a divalent group obtained by removing an amino group from diamine, provided that A and A contained in each repeating unit are B may be the same or different
- X 1 and X 2 are each independently hydrogen, an alkyl group having 1 to 6 carbon atoms, or an alkylsilyl group having 3 to 9 carbon atoms.
- V 1 , U 1 , and T 1 are each independently a hydrogen atom, a methyl group, or a trifluoromethyl group.
- Z 1 and W 1 are each independently a direct bond, or selected from the group consisting of groups represented by the formula: —NHCO—, —CONH—, —COO—, —OCO— 1 type to be used.
- a in the chemical formula (1) and the chemical formula (2) is one or more of tetravalent groups obtained by removing a carboxyl group from an alicyclic tetracarboxylic acid. precursor.
- a in the chemical formula (1) and the chemical formula (2) is one or more of tetravalent groups obtained by removing a carboxyl group from an aromatic tetracarboxylic acid. body.
- Item 4 The polyimide precursor according to any one of Items 1 to 3, comprising a structure represented by the following chemical formula (5):
- n is an integer of 1 to 1000.
- Item 6 The varnish according to Item 5, which does not contain a chemical imidizing agent.
- a method for producing the polyimide precursor according to any one of Items 1 to 4, A soluble imide containing a repeating unit represented by the chemical formula (2) by heating a tetracarboxylic acid component and a diamine component to 100 ° C. or higher in a solvent that does not contain a chemical imidizing agent and causing them to react thermally. Obtaining a reaction solution containing the compound; Item 5.
- a method for producing the polyimide precursor according to any one of Items 1 to 4, A soluble imide containing a repeating unit represented by the chemical formula (2) by heating a tetracarboxylic acid component and a diamine component to 100 ° C. or higher in a solvent that does not contain a chemical imidizing agent and causing them to react thermally. Obtaining a reaction solution containing the compound; Isolating an imide compound containing a repeating unit represented by the chemical formula (2) from the obtained reaction solution; An imidization of less than 100 ° C.
- a step of performing a reaction under the condition of suppressing the above to obtain a polyimide precursor according to any one of Items 1 to 4, A method characterized by comprising:
- TAB film containing polyimide according to item 10 or 11 substrate for electric / electronic component, wiring substrate, insulating film for electric / electronic component, protective film for electric / electronic component, substrate for display, substrate for touch panel, or Solar cell substrate.
- the present invention it is possible to provide a polyimide precursor that is produced by thermal imidization and that can obtain a polyimide having excellent heat resistance, solvent resistance, mechanical properties, and low linear thermal expansion coefficient without performing a stretching operation. .
- the present invention can provide a polyimide precursor that provides a polyimide having a low linear thermal expansion coefficient, excellent heat resistance, solvent resistance, mechanical properties, and excellent transparency.
- the linear thermal expansion coefficient of polyimide can be lowered while maintaining excellent properties without performing a stretching operation in thermal imidization, and further, heat resistance can be improved.
- Example 3 is a 1 H-NMR spectrum of a polyimide precursor solution of Comparative Example 3.
- 2 is a 1 H-NMR spectrum of a polyimide precursor solution of Example 19.
- the polyimide precursor of the present invention comprises a repeating unit having an amic acid structure represented by the chemical formula (1) and a repeating unit having an imide structure represented by the chemical formula (2), and represented by the chemical formula (2).
- the content of the repeating unit is 30 mol% or more and 90 mol% with respect to all repeating units [(repeating unit represented by chemical formula (1)) + (repeating unit represented by chemical formula (2))]. It is as follows. That is, the molar ratio of [(repeat unit represented by chemical formula (2)) / ⁇ (repeat unit represented by chemical formula (1)) + (repeat unit represented by chemical formula (2)) ⁇ ] is 30 moles. % To 90 mol%, and the imidization rate is 30% to 90%.
- the content of the repeating unit represented by the chemical formula (2) with respect to all repeating units is 30 mol% or more (by producing a polyimide by imidizing a polyimide precursor having an imidization rate of 30% or more), it consists only of repeating units of an amic acid structure represented by the chemical formula (1), and the imidization rate is 0%. Compared with the case where a certain polyimide precursor is imidized, a polyimide having a low linear thermal expansion coefficient is obtained. Furthermore, heat resistance can also be improved.
- the polyimide precursor of the present invention is 50 mol% or more, preferably 70 mol% or more, more preferably 80 mol% or more of the total diamine component, More preferably, 90 mol% or more, particularly preferably 100 mol%, is used as a diamine component that gives a repeating unit in which B is a divalent group represented by the chemical formula (3) or the chemical formula (4).
- B is a divalent group represented by the chemical formula (3) or the chemical formula (4).
- the resulting polyimide is excellent in solvent resistance, which means it is not soluble in organic solvents.
- the content of the repeating unit represented by the chemical formula (2) with respect to all repeating units is 90 mol. % (Imidation rate exceeds 90%), the solubility of the polyimide precursor (or polyimide) is reduced, and the polyimide precursor (or polyimide) is precipitated, thereby obtaining a polyimide having excellent characteristics.
- the content of the repeating unit represented by the chemical formula (2) with respect to all the repeating units [the total amount of the repeating unit represented by the chemical formula (1) and the repeating unit represented by the chemical formula (2)]. Is 90 mol% or less.
- the polyimide precursor of the present invention was obtained by, for example, reacting a tetracarboxylic acid component and a diamine component under conditions in which an imidization reaction proceeds (an imide compound is generated), and then obtained. It can synthesize
- the content of the repeating unit represented by the chemical formula (2) with respect to all the repeating units is a ratio of a tetracarboxylic acid component and a diamine component reacted under conditions where an imidization reaction proceeds (an imide compound is generated) and a tetracarboxylic acid component reacted under conditions that suppress imidization It can obtain
- the tetracarboxylic acid component and the diamine component reacted under the conditions under which the imidization reaction proceeds give the repeating unit represented by the chemical formula (2), and the reaction is performed under conditions that suppress imidization.
- the tetracarboxylic acid component and the diamine component give the repeating unit represented by the chemical formula (1).
- the polymerization degree of the repeating unit of the imide structure represented by the chemical formula (2) (that is, n in the chemical formula (5)) is not particularly limited, and can be an integer of 1 to 1000, for example.
- the polyimide precursor of the present invention can be synthesized, for example, by a two-step reaction. In this case, first, a tetracarboxylic acid component and a diamine component are reacted to form the chemical formula (2 The soluble imide compound which consists of a repeating unit represented by this is obtained.
- the degree of polymerization of the repeating unit of the imide structure represented by the chemical formula (2) (that is, n in the chemical formula (5)) is changed. Can be controlled.
- the tetracarboxylic acid component is larger than the stoichiometric ratio, an imide compound in which both ends are acid anhydride groups or carboxyl groups is obtained, and when the diamine component is larger than the stoichiometric ratio, both ends are amino groups. An imide compound as a group is obtained.
- the repeating unit represented by the chemical formula (2) is used.
- a solution containing an imide compound is obtained.
- an imide compound having an amino group at both ends and a degree of polymerization (n) of 2 is obtained from the charged amounts of tetracarboxylic dianhydride and diamine.
- the repeating unit represented by the chemical formula (2) is used.
- a solution containing the imide compound and tetracarboxylic dianhydride is obtained.
- an imide compound having an acid anhydride group or a carboxyl group at both ends and a polymerization degree (n) of 1 is obtained from the amounts of tetracarboxylic dianhydride and diamine charged.
- the polyimide precursor of the present invention comprises a repeating unit of an amic acid structure represented by the chemical formula (1) and a repeating unit of an imide structure represented by the chemical formula (2), and the chemical formula (1). And 50 mol% or more of the total amount of B in the chemical formula (2), preferably 70 mol% or more, more preferably 80 mol% or more, still more preferably 90 mol% or more, particularly preferably 100 mol%, It is a divalent group represented by the chemical formula (3) or the chemical formula (4).
- the polyimide precursor of the present invention comprises a tetracarboxylic acid component and 50 mol% or more, preferably 70 mol% or more, more preferably 80 mol% or more, still more preferably 90 mol% or more, particularly preferably 100.
- Mol% is a polyimide precursor obtained from a diamine represented by the following chemical formula (3A) and a diamine component that is one or more of the diamines represented by the following chemical formula (4A).
- 4A chemical formula
- the resulting polyimide has heat resistance and solvent resistance. Excellent properties such as properties and mechanical properties.
- V 1 , U 1 , and T 1 are each independently a hydrogen atom, a methyl group, or a trifluoromethyl group.
- Z 1 and W 1 are each independently a direct bond, or selected from the group consisting of groups represented by the formula: —NHCO—, —CONH—, —COO—, —OCO— 1 type to be used.
- 50 mol% or more of the total amount of B in the chemical formula (1) and the chemical formula (2) is one kind of a divalent group represented by the chemical formula (3) or the chemical formula (4), or If there are two or more kinds, less than 50 mol% of B in the chemical formula (1) or the chemical formula (2) is one kind of divalent group represented by the chemical formula (3) or the chemical formula (4). Or two or more, and 50 mol% or more may be one or more other groups.
- the total amount of B in the chemical formula (1) and the chemical formula (2) is preferably not more than 80 mol% or less than 80 mol%, more preferably It may be preferable that 90 mol% or less or less than 90 mol% is a divalent group represented by the chemical formula (3) or the chemical formula (4).
- Aromatic or aliphatic diamines [a diamine component other than the diamine represented by the chemical formula (3A) and the diamine represented by the chemical formula (4A)] in 100 mol% of the total diamine components, preferably 20 mol% or less , More preferably less than 20 mol%, more preferably 10 mol% or less, more preferably less than 10 mol%.
- the diamine represented by the chemical formula (3A) and the chemical formula (4A) Examples of the diamine include p-phenylenediamine (PPD), 4,4′-diaminobenzanilide (DABAN), 2,2′-bis (trifluoromethyl) benzidine (TFMB), 9,9-bis ( 4-aminophenyl) fluorene (FDA), benzidine, 3,3′-diamino-biphenyl, 3,3′-bis (trifluoromethyl) benzidine, 3,3′-diaminobenzanilide, o-tolidine, m-tolidine N, N′-bis (4-aminophenyl) terephthalamide, N, N′-p-phenylenebis (p-aminobenzamide), 4 Aminophenyl-4-aminobenzoate, bis (4-aminopheny
- diamine component examples include p-phenylenediamine, 4,4′-diaminobenzanilide, 2,2′-bis (trifluoromethyl) benzidine, benzidine, o-tolidine, m-tolidine, N, N′-bis (4 -Aminophenyl) terephthalamide, N, N'-p-phenylenebis (p-aminobenzamide), 4-aminophenyl-4-aminobenzoate, bis (4-aminophenyl) terephthalate, biphenyl-4,4'-dicarboxylic Acid bis (4-aminophenyl) ester, p-phenylenebis (p-aminobenzoate), bis (4-aminophenyl)-[1,1′-biphenyl] -4,4′-dicarboxylate, [1, Those containing 1′-biphenyl] -4,4′-diyl bis (4-aminobenzoate) are preferred
- At least a part of B in the chemical formula (1) and / or the chemical formula (2) is represented by the following chemical formula (6-1) or (6-2). Particularly preferred is a divalent group.
- the content is not particularly limited, but is preferably 30 mol% or more of the total amount of B in chemical formula (1) and chemical formula (2).
- B is a divalent group represented by the chemical formula (3) or the chemical formula (4)
- the diamine component other than the diamine represented by the above can be used in the range of less than 50 mol%.
- Examples of such a diamine component include m-phenylenediamine, 2-methylbenzene-1,4-diamine, 2- (trifluoromethyl) benzene-1,4-diamine, and 9,9-bis (4- Aminophenyl) fluorene (FDA), 4,4′-oxydianiline, 3,4′-oxydianiline, 3,3′-oxydianiline, p-methylenebis (phenylenediamine), 1,3-bis (4 -Aminophenoxy) benzene, 1,3-bis (3-aminophenoxy) benzene, 1,4-bis (4-aminophenoxy) benzene, 2,2-bis [4- (4-aminophenoxy) phenyl] hexafluoro Propane, 2,2-bis (4-aminophenyl) hexafluoropropane, bis (4-aminophenyl) sulfone, 3,3-bis ((a Nophenoxy) phenyl) propane,
- An aromatic diamine having a plurality of aromatic rings, such as -aminophenoxy) biphenyl, in which the aromatic rings are connected by an ether bond (—O—) is preferably 20 mol% or less, more preferably 20 mol. It may be preferred to use less than 10%, more preferably 10 mol% or less, more preferably less than 10 mol%.
- the tetracarboxylic acid component used in the present invention is not particularly limited, and may be an alicyclic tetracarboxylic acid component or an aromatic tetracarboxylic acid component.
- the tetracarboxylic acid component includes tetracarboxylic acid and tetracarboxylic acid derivatives such as tetracarboxylic dianhydride, tetracarboxylic acid silyl ester, tetracarboxylic acid ester, and tetracarboxylic acid chloride.
- tetracarboxylic acid component examples include norbornane-2-spiro- ⁇ -cyclopentanone- ⁇ ′-spiro-2 ′′ -norbornane-5,5 ′′, 6,6 ′′ -tetracarboxylic dianhydride (CpODA), (4arH, 8acH) -decahydro-1t, 4t: 5c, 8c-dimethananaphthalene-2t, 3t, 6c, 7c-tetracarboxylic dianhydride (DNDAxx), (4arH, 8acH) -decahydro- 1t, 4t: 5c, 8c-dimethanonaphthalene-2c, 3c, 6c, 7c-tetracarboxylic dianhydride, cyclohexane-1,2,4,5-tetracarboxylic acid, 1,2,3,4-cyclobutane Tetracarboxylic dianhydride, [1,1′-bi (cyclohexane
- a in the chemical formulas (1) and (2) is preferably a tetravalent group obtained by removing a carboxyl group from an aromatic tetracarboxylic acid.
- tetracarboxylic acid component examples include 3,3 ′, 4,4′-biphenyltetracarboxylic dianhydride (s-BPDA), pyromellitic dianhydride, 3,3 ′, 4,4′-benzophenonetetracarboxylic Acid dianhydride, 2,2-bis (3,4-dicarboxyphenyl) hexafluoropropane dianhydride, 4,4'-oxydiphthalic anhydride, bis (3,4-dicarboxyphenyl) sulfone dianhydride It is particularly preferable to use p-terphenyl-3,4,3 ′, 4′-tetracarboxylic dianhydride.
- s-BPDA 4,4′-biphenyltetracarboxylic dianhydride
- pyromellitic dianhydride 3,3 ′, 4,4′-benzophenonetetracarboxylic Acid dianhydride
- a in the chemical formulas (1) and (2) is preferably a tetravalent group obtained by removing a carboxyl group from an alicyclic tetracarboxylic acid.
- tetracarboxylic acid component examples include norbornane-2-spiro- ⁇ -cyclopentanone- ⁇ ′-spiro-2 ′′ -norbornane-5,5 ′′, 6,6 ′′ -tetracarboxylic acid anhydride, (4 arH , 8acH) -decahydro-1t, 4t: It is particularly preferred to use 5c, 8c-dimethanonaphthalene-2t, 3t, 6c, 7c-tetracarboxylic dianhydride.
- X 1 and X 2 in the chemical formula (1) are each independently hydrogen, an alkyl group having 1 to 6 carbon atoms, preferably 1 to 3 carbon atoms (more preferably a methyl group or an ethyl group), or 3 to 3 carbon atoms. 9 alkylsilyl group (more preferably, trimethylsilyl group or t-butyldimethylsilyl group).
- X 1 and X 2 can change the type of functional group and the introduction rate of the functional group by a production method described later.
- the introduction rate of the functional group is not particularly limited, but when an alkyl group or an alkylsilyl group is introduced, each of X 1 and X 2 is 25% or more, preferably 50% or more, more preferably 75% or more. Alternatively, it can be an alkylsilyl group.
- the polyimide precursor of the present invention has a chemical structure taken by X 1 and X 2 , 1) partially imidized polyamic acid (X 1 and X 2 are hydrogen), 2) partially imidized polyamic acid ester (X 1 , X 2 At least a part of the alkyl group), 3) 4) a partially imidized polyamic acid silyl ester (at least a part of X 1 and X 2 is an alkylsilyl group).
- the polyimide precursor of this invention can be manufactured with the following manufacturing methods for every classification. However, the manufacturing method of the polyimide precursor of this invention is not limited to the following manufacturing methods.
- the polyimide precursor (partial imidized polyamic acid) of this invention can be manufactured by thermal imidation as follows, for example.
- a tetracarboxylic dianhydride as a tetracarboxylic acid component and a diamine component are heated and reacted thermally, and expressed by the chemical formula (2).
- a reaction solution containing a soluble imide compound composed of repeating units is obtained (first step).
- the polyimide precursor of the present invention has a repeating unit represented by the chemical formula (2) with respect to all repeating units [total amount of the repeating unit represented by the chemical formula (1) and the repeating unit represented by the chemical formula (2)].
- the content is 30 mol% or more and 90 mol% or less (that is, the imidization ratio is 30% or more and 90% or less).
- the tetracarboxylic acid component or diamine component to be reacted here is the first step and the next step. It is preferably 30 to 90 mol% based on the total amount of the tetracarboxylic acid component or diamine component to be reacted in the two steps.
- one of the tetracarboxylic acid component or diamine component added to the solvent is 30 to 90 with respect to the total amount of the tetracarboxylic acid component or diamine component to be reacted in the first step and the next second step. It is preferable that it is mol%.
- the imide compound obtained here is a repeating represented by the chemical formula (1). It may contain a unit.
- the molar ratio of the tetracarboxylic acid component to be reacted and the diamine component is the polymerization degree of the desired imide compound, that is, the polymerization degree of the repeating unit of the imide structure represented by the chemical formula (2) in the polyimide precursor [chemical formula ( 5) can be appropriately selected according to n].
- a tetracarboxylic dianhydride as a tetracarboxylic acid component is reacted with a diamine component under a condition where the imidization reaction proceeds, specifically at a temperature of 100 ° C. or higher. More specifically, a diamine is dissolved in a solvent, and tetracarboxylic dianhydride is gradually added to the solution while stirring, and is added at a temperature of 100 ° C. or higher, preferably 120 to 250 ° C., and 0.5 to 72. By stirring for a time, a soluble imide compound is obtained. The order of addition of diamine and tetracarboxylic dianhydride may be reversed.
- a polyimide precursor is produced by thermal imidization, and therefore no chemical imidizing agent is used.
- the chemical imidizing agent is an acid anhydride (dehydrating agent) such as acetic anhydride, and an amine compound (catalyst) such as pyridine or isoquinoline.
- the soluble imide compound composed of the repeating unit represented by the chemical formula (2) may be an acid anhydride group, a carboxyl group or an amino group at both ends.
- the polyimide precursor of the present invention is prepared by adding a tetracarboxylic acid component and / or a diamine component to the reaction solution containing the soluble imide compound obtained in the first step, and performing a reaction under the conditions to suppress imidization. Is obtained (second step).
- the molar ratio of the total amount of the tetracarboxylic acid component to be reacted in the first step and the second step and the total amount of the diamine component is approximately equimolar, preferably the molar ratio of the diamine component to the tetracarboxylic acid component [diamine component
- the tetracarboxylic acid component and / or the diamine component are added so that the number of moles of the tetracarboxylic acid component] is 0.90 to 1.10, more preferably 0.95 to 1.05.
- the reaction is carried out under conditions that suppress imidization, specifically at a temperature of less than 100 ° C. More specifically, diamine is added to the reaction solution containing the soluble imide compound obtained in the first step, and the mixture is stirred at less than 100 ° C., preferably in the range of ⁇ 20 to 80 ° C. for 1 to 72 hours.
- the polyimide precursor of the present invention is obtained by adding carboxylic dianhydride and stirring for 1 to 72 hours at less than 100 ° C., preferably in the range of ⁇ 20 to 80 ° C.
- the order of addition of diamine and tetracarboxylic dianhydride may be reversed, or diamine and tetracarboxylic dianhydride may be added simultaneously.
- imidization may proceed, but all the repeating units of the polyimide precursor finally obtained [the repeating unit represented by the chemical formula (1) and the repeating unit represented by the chemical formula (2) Reaction temperature and reaction time such that the content of the repeating unit represented by the chemical formula (2) with respect to the total amount] is 30 mol% or more and 90 mol% or less (that is, the imidization ratio is 30% or more and 90% or less). Is appropriately selected.
- the repeating unit of the imide structure represented by the chemical formula (2) is generated.
- the repeating unit of the amic acid structure represented by the chemical formula (1) is mainly used. Generate.
- a polyimide having a lower linear thermal expansion coefficient may be obtained by reacting a tetracarboxylic acid component giving a polymer having a large linear thermal expansion coefficient with a diamine component in the first step to form a repeating unit of an imide structure. .
- Solvents used in preparing the polyimide precursor are, for example, N, N-dimethylformamide, N, N-dimethylacetamide, 1-methyl-2-pyrrolidone, 1-ethyl-2-pyrrolidone, 1,1,3, Aprotic solvents such as 3-tetramethylurea, 1,3-dimethyl-2-imidazolidinone and dimethyl sulfoxide are preferable, and N, N-dimethylacetamide and 1-methyl-2-pyrrolidone are particularly preferable. If the component and the polyimide precursor to be generated are dissolved, any type of solvent can be used without any problem, and the structure is not particularly limited.
- amide solvents such as N, N-dimethylformamide, N, N-dimethylacetamide, 1-methyl-2-pyrrolidone, ⁇ -butyrolactone, ⁇ -valerolactone, ⁇ -valerolactone, ⁇ -caprolactone, ⁇ -caprolactone , Cyclic ester solvents such as ⁇ -methyl- ⁇ -butyrolactone, carbonate solvents such as ethylene carbonate and propylene carbonate, glycol solvents such as triethylene glycol, m-cresol, p-cresol, 3-chlorophenol, 4-chlorophenol Phenol solvents such as acetophenone, 1,3-dimethyl-2-imidazolidinone, sulfolane, dimethyl sulfoxide and the like are preferably employed.
- a soluble imide compound composed of the repeating unit represented by the chemical formula (2) is isolated from the obtained reaction solution, and in the second step, the soluble imide compound represented by the chemical formula (2) is isolated.
- the polyimide precursor of the present invention can also be obtained by adding an imide compound comprising a repeating unit and a tetracarboxylic acid component and / or a diamine component to a solvent and reacting under conditions that suppress imidization.
- the imide compound obtained in the first step is preferably an amino group at both ends. This is because when the terminal is an acid anhydride group, the acid anhydride may be ring-opened at the time of isolation and may be converted to carboxylic acid or the like.
- Isolation of the soluble imide compound is, for example, by dropping or mixing the reaction solution containing the soluble imide compound obtained in the first step into a poor solvent such as water to precipitate (reprecipitate) the imide compound. It can be carried out.
- reaction conditions in the first step and the second step are the same as described above.
- the polyimide precursor (partially imidized polyamic acid) of the present invention can also be produced as follows.
- a temperature of less than 100 ° C. a reaction solution containing a (poly) amic acid compound composed of a repeating unit represented by the chemical formula (1) (first step). More specifically, diamine is dissolved in a solvent not containing a chemical imidizing agent, and tetracarboxylic dianhydride is gradually added to this solution while stirring, and the temperature is less than 100 ° C., preferably ⁇ 20 to 80 ° C.
- tetracarboxylic dianhydride is added, and the mixture is stirred at less than 100 ° C., preferably in the range of ⁇ 20 to 80 ° C. for 1 to 72 hours.
- the order of addition of diamine and tetracarboxylic dianhydride may be reversed, or diamine and tetracarboxylic dianhydride may be added simultaneously.
- the tetracarboxylic dianhydride as the tetracarboxylic acid component and the diamine component are approximately equimolar, preferably the molar ratio of the diamine component to the tetracarboxylic acid component [number of moles of diamine component / tetracarboxylic acid The number of moles of the component] is preferably 0.90 to 1.10, more preferably 0.95 to 1.05.
- the imidization may partially proceed, and the (poly) amic acid compound obtained in the first step may include a repeating unit represented by the chemical formula (2).
- the content of the repeating unit represented by the chemical formula (2) with respect to all repeating units is 90 mol%. (Imidation rate is less than 90%).
- the reaction solution containing the (poly) amic acid compound obtained in the first step is heated under a condition where the imidization reaction proceeds, specifically at a temperature of 100 ° C. or higher, and thermally reacted.
- a part of the repeating unit represented by the chemical formula (1) is converted into the repeating unit represented by the chemical formula (2), and the content of the repeating unit represented by the chemical formula (2) is all repeating units
- the polyimide precursor of the present invention is obtained in an amount of 30 mol% or more and 90 mol% or less with respect to (repeat unit represented by chemical formula (1)) + (repeat unit represented by chemical formula (2)) (second) Process). More specifically, the polyimide precursor of the present invention can be obtained by stirring the reaction solution at 100 ° C. or higher, preferably 120 ° C. or higher, more preferably 150 to 250 ° C. for 5 minutes to 72 hours.
- the chemical formula (2) with respect to all repeating units of the polyimide precursor finally obtained [total amount of repeating units represented by chemical formula (1) and chemical unit (2)].
- the reaction temperature and the reaction time are appropriately selected so that the content of the repeating unit represented by) is 30 mol% or more and 90 mol% or less (that is, the imidization rate is 30% or more and 90% or less). Even when the reaction temperature and the reaction time are within the above ranges, when the reaction temperature is relatively high and the reaction time is relatively long, the content of the repeating unit represented by the chemical formula (2) is all repeating units [ It may be 90 mol% or more based on (repeating unit represented by chemical formula (1)) + (repeating unit represented by chemical formula (2))].
- the same solvent as described above can be used as a solvent used for preparing the polyimide precursor.
- a polyimide precursor can be easily obtained by dehydrating and condensing diester dicarboxylic acid and diamine using a phosphorus condensing agent or a carbodiimide condensing agent.
- the polyimide precursor obtained by this method is stable, it can be purified by reprecipitation by adding a solvent such as water or alcohol.
- a partially imidized polyamic acid ester is obtained by heating the obtained polyimide precursor to a temperature of 80 ° C. or higher and allowing it to thermally react to partially imidize.
- Partially imidized polyamic acid silyl ester (indirect method) A diamine and a silylating agent are reacted in advance to obtain a silylated diamine. If necessary, the silylated diamine is purified by distillation or the like. Then, the silylated diamine is dissolved in the dehydrated solvent, and the tetracarboxylic dianhydride is gradually added while stirring, and the temperature is 0 to 120 ° C., preferably 5 to 80 ° C. A polyimide precursor is obtained by stirring for ⁇ 72 hours. When the reaction is carried out at 80 ° C. or higher, the molecular weight varies depending on the temperature history at the time of polymerization, and imidization proceeds due to heat, so there is a possibility that the polyimide precursor cannot be produced stably.
- silylating agent that does not contain chlorine as the silylating agent used here, because it is not necessary to purify the silylated diamine.
- the silylating agent not containing a chlorine atom include N, O-bis (trimethylsilyl) trifluoroacetamide, N, O-bis (trimethylsilyl) acetamide, and hexamethyldisilazane.
- N, O-bis (trimethylsilyl) acetamide and hexamethyldisilazane are particularly preferred because they do not contain fluorine atoms and are low in cost.
- an amine catalyst such as pyridine, piperidine or triethylamine can be used to accelerate the reaction.
- This catalyst can be used as it is as a polymerization catalyst for the polyimide precursor.
- the partially imidized polyamic acid silyl ester is obtained by heating the obtained polyimide precursor to a temperature of 80 ° C. or higher and causing it to thermally react to imidize a part thereof.
- Partially imidized polyamic acid silyl ester (direct method)
- the polyamic acid solution obtained by the method 1) and the silylating agent are mixed and stirred at 0 to 120 ° C., preferably 5 to 80 ° C. for 1 to 72 hours, whereby a partially imidized polyamic acid silyl ester is obtained. can get.
- silylating agent used here it is preferable to use a silylating agent not containing chlorine because it is not necessary to purify the silylated polyamic acid or the obtained polyimide.
- examples of the silylating agent not containing a chlorine atom include N, O-bis (trimethylsilyl) trifluoroacetamide, N, O-bis (trimethylsilyl) acetamide, and hexamethyldisilazane.
- N, O-bis (trimethylsilyl) acetamide and hexamethyldisilazane are particularly preferred because they do not contain fluorine atoms and are low in cost.
- a tetracarboxylic dianhydride as a tetracarboxylic acid component and a diamine component are reacted under a condition that suppresses imidization, specifically at a temperature of less than 100 ° C., and a silylating agent is mixed, and 0 to A polyimide precursor is obtained by stirring at 120 ° C., preferably 5 to 80 ° C. for 1 to 72 hours.
- a partially imidized polyamic acid silyl ester is obtained by heating the obtained polyimide precursor to a temperature of 80 ° C. or higher and causing it to thermally react to partially imidize.
- the polyimide precursor varnish (polyimide precursor solution or solution composition) of the present invention can be easily obtained.
- the polyimide precursor solution or solution composition obtained by the said manufacturing method may remove or add a solvent as needed, and may add a desired component.
- the logarithmic viscosity of the polyimide precursor is not particularly limited, but the logarithmic viscosity in the solvent solution used at the time of polymerization at a concentration of 0.5 g / dL at 30 ° C. is 0.2 dL / g or more, preferably 0.8. It is preferably 5 dL / g or more.
- the logarithmic viscosity is 0.2 dL / g or more, the molecular weight of the polyimide precursor is high, and the mechanical strength and heat resistance of the resulting polyimide are excellent.
- the varnish of the polyimide precursor contains at least the polyimide precursor of the present invention and a solvent.
- the total amount of the tetracarboxylic acid component and the diamine component is 5% by mass or more, preferably 10% by mass or more, more preferably 15% by mass or more with respect to the total amount of the solvent, the tetracarboxylic acid component and the diamine component. It is preferable that In general, the content is preferably 60% by mass or less, and preferably 50% by mass or less. This concentration is a concentration approximately approximate to the solid content concentration resulting from the polyimide precursor, but if this concentration is too low, it becomes difficult to control the film thickness of the polyimide film obtained, for example, when producing a polyimide film. Sometimes.
- the solvent used for the polyimide precursor varnish of the present invention is not particularly limited as long as the polyimide precursor dissolves, and any type of solvent can be used without any problem.
- Examples of the solvent used for the varnish of the polyimide precursor include the same solvents as those used when preparing the polyimide precursor.
- a solvent can also be used in combination of multiple types.
- the viscosity (rotational viscosity) of the varnish of the polyimide precursor is not particularly limited, but the rotational viscosity measured using an E-type rotational viscometer at a temperature of 25 ° C. and a shear rate of 20 sec ⁇ 1 is 0.01 to 1000 Pa ⁇ sec is preferable, and 0.1 to 100 Pa ⁇ sec is more preferable. Moreover, thixotropy can also be provided as needed. When the viscosity is in the above range, it is easy to handle when coating or forming a film, and the repelling is suppressed and the leveling property is excellent, so that a good film can be obtained.
- the polyimide precursor varnish of the present invention is optionally provided with a coupling agent such as an antioxidant, a filler, a dye, a pigment, a silane coupling agent, a primer, a flame retardant, an antifoaming agent, a leveling agent, and a rheology control.
- a coupling agent such as an antioxidant, a filler, a dye, a pigment, a silane coupling agent, a primer, a flame retardant, an antifoaming agent, a leveling agent, and a rheology control.
- An agent (flow aid), a release agent, and the like can be added.
- the polyimide precursor varnish of the present invention preferably contains no chemical imidizing agent.
- the polyimide of the present invention is obtained from the polyimide precursor of the present invention as described above, and can be suitably produced by subjecting the polyimide precursor of the present invention to a dehydration cyclization reaction (imidation reaction).
- a dehydration cyclization reaction imidation reaction
- All the well-known methods of thermal imidation can be applied suitably.
- the form of the polyimide obtained can mention suitably a film, the laminated body of a polyimide film and another base material, a coating film, powder, a bead, a molded object, a foam.
- the polyimide obtained from the polyimide precursor of the present invention can be mixed with inorganic particles such as silica, if necessary.
- the method of mixing the inorganic particles is not particularly limited, but the method of dispersing the inorganic particles in a polymerization solvent and polymerizing the polyimide precursor in the solvent, the method of mixing the polyimide precursor solution and the inorganic particles And a method of mixing a polyimide precursor solution and an inorganic particle dispersion solution.
- the polyimide of the present invention (polyimide obtained from the polyimide precursor of the present invention) is not particularly limited, but the linear thermal expansion coefficient from 50 ° C. to 200 ° C. when formed into a film is preferably 40 ppm / K or less, more preferably. Is 35 ppm / K or less, more preferably 30 ppm / K or less, particularly preferably 25 ppm / K or less, and has a very low coefficient of linear thermal expansion.
- the linear thermal expansion coefficient is large, the difference in the linear thermal expansion coefficient with a conductor such as metal is large, which may cause problems such as an increase in warpage when a circuit board is formed.
- the polyimide of the present invention (polyimide obtained from the polyimide precursor of the present invention) is not particularly limited, but the total light transmittance in a 10 ⁇ m thick film ( (Average light transmittance at a wavelength of 380 nm to 780 nm) is preferably 80% or more, more preferably 83% or more, still more preferably 85% or more, and particularly preferably 88% or more.
- the total light transmittance is low, it is necessary to strengthen the light source, which may cause a problem that energy is applied.
- the polyimide of the present invention (polyimide obtained from the polyimide precursor of the present invention) is not particularly limited, but the light transmittance at a wavelength of 400 nm in a film having a thickness of 10 ⁇ m is preferably 65% or more, more preferably 70. % Or more, more preferably 75% or more, and particularly preferably 80% or more.
- the total light transmittance in a 10 ⁇ m-thick film and the light transmittance at a wavelength of 400 nm in a 10 ⁇ m-thick film may not be within the above ranges. In some cases.
- the film made of the polyimide of the present invention depends on the application, but the thickness of the film is preferably 1 ⁇ m to 250 ⁇ m, more preferably 1 ⁇ m to 150 ⁇ m, still more preferably 1 ⁇ m to 50 ⁇ m, and particularly preferably 1 ⁇ m to 30 ⁇ m. is there.
- the polyimide film is used for light transmission, if the polyimide film is too thick, the light transmittance may be lowered.
- the polyimide of the present invention (polyimide obtained from the polyimide precursor of the present invention) is not particularly limited, but the 5% weight loss temperature is preferably more than 470 ° C., more preferably 480 ° C. or more, and further preferably 490 It is °C or higher, particularly preferably 495 °C or higher.
- a gas barrier film or the like is formed on a polyimide by forming a transistor on the polyimide or the like, if the heat resistance is low, swelling may occur between the polyimide and the barrier film due to outgassing due to decomposition of the polyimide or the like. .
- higher heat resistance is preferred, but depending on the application, characteristics other than heat resistance are required, and the 5% weight loss temperature may be 470 ° C. or lower.
- the polyimide obtained from the polyimide precursor of the present invention is suitable as a TAB film, a substrate for electric / electronic parts, and a wiring substrate.
- a substrate for electric / electronic parts for example, it can be suitably used as a printed circuit board, a power circuit board, a flexible heater, or a resistor board.
- it is also useful for applications such as insulating films and protective films for electric and electronic parts, particularly insulating films and protective films formed on a material having a low linear expansion coefficient such as a base substrate such as LSI.
- an alicyclic tetracarboxylic acid component when used as the tetracarboxylic acid component, it has excellent properties such as high transparency, bending resistance, and high heat resistance, and also has a very low linear thermal expansion coefficient.
- a transparent substrate for a display, a transparent substrate for a touch panel, or a substrate for a solar cell it can be suitably used.
- the polyimide precursor varnish of the present invention is cast on a substrate such as ceramic (glass, silicon, alumina), metal (copper, aluminum, stainless steel), heat resistant plastic film (polyimide), etc. Drying is performed in an inert gas or in air using hot air or infrared rays at a temperature of 20 to 180 ° C., preferably 20 to 150 ° C.
- a polyimide film / substrate laminate or a polyimide film can be produced by heating imidization in air at a temperature of about 200 to 500 ° C., more preferably about 250 to 450 ° C. using hot air or infrared rays. .
- the thickness of the polyimide film here is preferably 1 to 250 ⁇ m, more preferably 1 to 150 ⁇ m, because of the transportability in the subsequent steps.
- a flexible conductive substrate can be obtained by forming a conductive layer on one side or both sides of the polyimide film / base laminate or the polyimide film obtained in this way.
- a flexible conductive substrate can be obtained, for example, by the following method. That is, as a first method, the polyimide film / substrate laminate is not peeled off from the substrate, and the surface of the polyimide film is sputtered, vapor-deposited, printed, etc. by a conductive substance (metal or metal oxide). A conductive layer of conductive layer / polyimide film / base material is produced. Then, if necessary, a flexible conductive substrate composed of a conductive layer / polyimide film laminate can be obtained by peeling the electrically conductive layer / polyimide film laminate from the base material.
- the polyimide film is peeled off from the substrate of the polyimide film / substrate laminate to obtain a polyimide film, and a conductive substance (metal or metal oxide, conductive organic substance, A conductive layer made of a conductive layer / polyimide film laminate, or a conductive layer / polyimide film / conductive layer laminate. Can be obtained.
- a conductive substance metal or metal oxide, conductive organic substance,
- a gas barrier layer such as water vapor or oxygen, light adjustment by sputtering, vapor deposition or gel-sol method, etc.
- An inorganic layer such as a layer may be formed.
- the conductive layer is preferably formed with a circuit by a method such as a photolithography method, various printing methods, or an ink jet method.
- the substrate thus obtained has a circuit of a conductive layer on the surface of a polyimide film composed of the polyimide of the present invention, with a gas barrier layer or an inorganic layer as necessary.
- This substrate is flexible, has excellent bendability, heat resistance, and mechanical properties, and further has a very low linear thermal expansion coefficient up to high temperatures and excellent solvent resistance, so that it is easy to form a fine circuit.
- the polyimide film of the present invention or the laminate having at least one polyimide layer of the present invention can be suitably used as a TAB film, a substrate for electric / electronic parts, and a wiring substrate.
- a printed circuit board, a power circuit It can be suitably used as a substrate, a flexible heater, or a resistor substrate.
- the polyimide of the present invention using an alicyclic tetracarboxylic acid component (such as an alicyclic tetracarboxylic dianhydride) as the tetracarboxylic acid component has high transparency in addition to the above properties. Therefore, this polyimide film or a laminate having at least one polyimide layer can be suitably used as a display substrate, a touch panel substrate, a solar cell substrate, or the like.
- a transistor inorganic transistor, organic transistor
- a transistor is further formed on this substrate by vapor deposition, various printing methods, an ink jet method or the like to manufacture a flexible thin film transistor, and a liquid crystal element, an EL element, a photoelectric transistor for a display device are manufactured. It is suitably used as an element.
- Imidation ratio (%) ⁇ 1- (Y / Z) ⁇ (1 / X) ⁇ ⁇ 100 (I)
- X Integral value of carboxylic acid proton peak / integral value of aromatic proton peak when imidation rate is 0%, obtained from monomer charge amount
- Y Integral value of carboxylic acid proton peak obtained from 1 H-NMR measurement
- Z integrated value of aromatic proton peak obtained from 1 H-NMR measurement
- FIG. 1 shows 1 H-NMR measurement results of the polyimide precursor solution of Comparative Example 3.
- the peak near the chemical shift of 7 to 8.3 ppm on the horizontal axis is the peak of aromatic proton
- the peak near 9.6 to 10.6 ppm is the peak of amide proton
- the peak near 12 ppm is the peak of carboxylic acid proton. Since the polyimide precursor of Comparative Example 3 is reacted under reaction conditions in which imidization does not proceed, the imidation rate is considered to be 0%.
- the ratio of the integrated value of the aromatic proton peak and the integrated value of the carboxylic acid proton peak when the imidation rate is 0%, calculated from the amount of monomer charged, is 7: 2. From the result of 1 H-NMR measurement, it was confirmed that the ratio of the integrated value of the aromatic proton peak to the integrated value of the carboxylic acid proton peak was 7: 2, and the imidization ratio was 0%.
- FIG. 2 shows the 1 H-NMR measurement results of the polyimide precursor solution of Example 19.
- the integrated value of the aromatic proton peak near 7 to 8.3 ppm of chemical shift was 7, whereas the integrated value of the carboxylic acid proton peak near 12 ppm was 1.23.
- the ratio of the integrated value of the aromatic proton peak to the integrated value of the carboxylic acid proton peak is 7: 2.
- the ratio of the integrated value of the aromatic proton peak and the integrated value of the carboxylic acid proton peak was 7: 1.23, so that imidization proceeded. This is because the amount of carboxylic acid decreased.
- Example 19 The imidation ratio of Example 19 was calculated by the above formula (I) to be 38.5%.
- Linear thermal expansion coefficient (CTE) A polyimide film having a thickness of about 10 ⁇ m is cut into a strip having a width of 4 mm to form a test piece, and a TMA / SS6100 (manufactured by SII Nano Technology Co., Ltd.) is used. The temperature was raised to 500 ° C. in minutes. The linear thermal expansion coefficient from 50 ° C. to 200 ° C. was determined from the obtained TMA curve.
- [5% weight loss temperature] A polyimide film having a thickness of about 10 ⁇ m was used as a test piece, and the temperature was increased from 25 ° C. to 600 ° C. at a temperature increase rate of 10 ° C./min in a nitrogen stream using a calorimeter measuring device (Q5000IR) manufactured by TA Instruments. From the obtained weight curve, a 5% weight loss temperature was determined.
- Table 1 shows the structural formulas of the tetracarboxylic acid component and the diamine component used in Examples and Comparative Examples.
- TFMB 2.000 g (6.246 mmol) was placed in a reaction vessel substituted with nitrogen gas, and DMAc was charged in an amount of 32.8 g in such an amount that the total monomer weight (total of diamine component and carboxylic acid component) was 20% by mass. And stirred at room temperature for 1 hour.
- 1.600 g (4.164 mmol) of CpODA was gradually added and stirred at 50 ° C. for 5 hours. Thereafter, the temperature was raised to 160 ° C., 25 mL of toluene was added and toluene was refluxed for 3 hours, and then toluene was extracted and cooled to room temperature to obtain a solution containing an imide compound.
- the degree of polymerization (n) of this imide compound calculated from the amount of charged monomers is 2, and the terminal is an amino group.
- the solution was charged with 1.419 g (6.246 mmol) of DABAN and stirred at room temperature for 1 hour.
- CpODA (3.201 g, 8.327 mmol) was added to this solution and stirred at room temperature for 24 hours to obtain a uniform and viscous polyimide precursor solution.
- a polyimide precursor solution filtered through a PTFE membrane filter is applied to a glass substrate, and heated in a nitrogen atmosphere (oxygen concentration of 200 ppm or less) from room temperature to 420 ° C. on the glass substrate to thermally imidize it.
- a transparent polyimide film / glass laminate was obtained.
- the obtained polyimide film / glass laminate was immersed in water and then peeled off and dried to obtain a polyimide film having a film thickness of about 10 ⁇ m.
- TFMB 1.500 g (4.684 mmol) was placed in a reaction vessel substituted with nitrogen gas, and DMAc was charged in an amount of 24.7 g in such an amount that the total monomer weight (total of diamine component and carboxylic acid component) was 20% by mass. And stirred at room temperature for 1 hour.
- 1.350 g (3.513 mmol) of CpODA was gradually added and stirred at 50 ° C. for 5 hours. Thereafter, the temperature was raised to 160 ° C., 25 mL of toluene was added and toluene was refluxed for 3 hours, and then toluene was extracted and cooled to room temperature to obtain a solution containing an imide compound.
- the degree of polymerization (n) of this imide compound calculated from the amount of charged monomers is 3, and the terminal is an amino group.
- 1.065 g (4.684 mmol) of DABAN was added and stirred at room temperature for 1 hour.
- 2.251 g (5.855 mmol) of CpODA was added and stirred at room temperature for 24 hours to obtain a uniform and viscous polyimide precursor solution.
- a polyimide precursor solution filtered through a PTFE membrane filter is applied to a glass substrate, and heated in a nitrogen atmosphere (oxygen concentration of 200 ppm or less) from room temperature to 420 ° C. on the glass substrate to thermally imidize it.
- a transparent polyimide film / glass laminate was obtained.
- the obtained polyimide film / glass laminate was immersed in water and then peeled off and dried to obtain a polyimide film having a film thickness of about 10 ⁇ m.
- Example 3 TFMB 1.500 g (4.684 mmol) was placed in a reaction vessel substituted with nitrogen gas, and DMAc was charged in an amount of 24.7 g in such an amount that the total monomer weight (total of diamine component and carboxylic acid component) was 20% by mass. And stirred at room temperature for 1 hour. To this solution, 1.575 g (4.099 mmol) of CpODA was gradually added and stirred at 50 ° C. for 5 hours. Thereafter, the temperature was raised to 160 ° C., 25 mL of toluene was added and toluene was refluxed for 3 hours, and then toluene was extracted and cooled to room temperature to obtain a solution containing an imide compound.
- the degree of polymerization (n) of this imide compound calculated from the amount of charged monomers is 7, and the terminal is an amino group.
- 1.065 g (4.684 mmol) of DABAN was added and stirred at room temperature for 1 hour.
- CpODA 2.026g (5.270 mmol) was put into this solution, and it stirred at room temperature for 24 hours, and obtained the uniform and viscous polyimide precursor solution.
- the logarithmic viscosity of the obtained polyimide precursor was 0.7 dL / g.
- a polyimide precursor solution filtered through a PTFE membrane filter is applied to a glass substrate, and heated in a nitrogen atmosphere (oxygen concentration of 200 ppm or less) from room temperature to 420 ° C. on the glass substrate to thermally imidize it.
- a transparent polyimide film / glass laminate was obtained.
- the obtained polyimide film / glass laminate was immersed in water and then peeled off and dried to obtain a polyimide film having a film thickness of about 10 ⁇ m.
- Example 4 TFMB 1.500 g (4.684 mmol) was placed in a reaction vessel substituted with nitrogen gas, and DMAc was charged in an amount of 24.7 g in such an amount that the total monomer weight (total of diamine component and carboxylic acid component) was 20% by mass. And stirred at room temperature for 1 hour. To this solution, 1.688 g (4.391 mmol) of CpODA was gradually added and stirred at 50 ° C. for 5 hours. Thereafter, the temperature was raised to 160 ° C., 25 mL of toluene was added and toluene was refluxed for 3 hours, and then toluene was extracted and cooled to room temperature to obtain a solution containing an imide compound.
- the degree of polymerization (n) of this imide compound calculated from the amount of charged monomers is 15, and the terminal is an amino group.
- 1.065 g (4.684 mmol) of DABAN was added and stirred at room temperature for 1 hour.
- CpODA 1.913g (4.977 mmol) was put into this solution, and it stirred at room temperature for 24 hours, and obtained the uniform and viscous polyimide precursor solution.
- a polyimide precursor solution filtered through a PTFE membrane filter is applied to a glass substrate, and heated in a nitrogen atmosphere (oxygen concentration of 200 ppm or less) from room temperature to 420 ° C. on the glass substrate to thermally imidize it.
- a transparent polyimide film / glass laminate was obtained.
- the obtained polyimide film / glass laminate was immersed in water and then peeled off and dried to obtain a polyimide film having a film thickness of about 10 ⁇ m.
- Example 5 TFMB 1.500 g (4.684 mmol) was placed in a reaction vessel substituted with nitrogen gas, and DMAc was charged in an amount of 24.7 g in such an amount that the total monomer weight (total of diamine component and carboxylic acid component) was 20% by mass. And stirred at room temperature for 1 hour. To this solution, 1.764 g (4.590 mmol) of CpODA was gradually added and stirred at 50 ° C. for 5 hours. Thereafter, the temperature was raised to 160 ° C., 25 mL of toluene was added and toluene was refluxed for 3 hours, and then toluene was extracted and cooled to room temperature to obtain a solution containing an imide compound.
- the degree of polymerization (n) of this imide compound calculated from the amount of charged monomers is 49, and the terminal is an amino group.
- 1.065 g (4.684 mmol) of DABAN was added and stirred at room temperature for 1 hour.
- CpODA 1.836g (4.778 mmol) was put into this solution, and it stirred at room temperature for 24 hours, and obtained the uniform and viscous polyimide precursor solution.
- the logarithmic viscosity of the obtained polyimide precursor was 0.6 dL / g.
- a polyimide precursor solution filtered through a PTFE membrane filter is applied to a glass substrate, and heated in a nitrogen atmosphere (oxygen concentration of 200 ppm or less) from room temperature to 420 ° C. on the glass substrate to thermally imidize it.
- a transparent polyimide film / glass laminate was obtained.
- the obtained polyimide film / glass laminate was immersed in water and then peeled off and dried to obtain a polyimide film having a film thickness of about 10 ⁇ m.
- Example 6 TFMB 1.500 g (4.684 mmol) was placed in a reaction vessel substituted with nitrogen gas, and DMAc was charged in an amount of 24.7 g in such an amount that the total monomer weight (total of diamine component and carboxylic acid component) was 20% by mass. And stirred at room temperature for 1 hour. To this solution, 1.799 g (4.679 mmol) of CpODA was gradually added and stirred at 50 ° C. for 5 hours. Thereafter, the temperature was raised to 160 ° C., 25 mL of toluene was added and toluene was refluxed for 3 hours, and then toluene was extracted and cooled to room temperature to obtain a solution containing an imide compound.
- the degree of polymerization (n) of this imide compound calculated from the charged monomer amount is 999, and the terminal is an amino group.
- 1.065 g (4.684 mmol) of DABAN was added and stirred at room temperature for 1 hour.
- 1.802 g (4.689 mmol) of CpODA was added and stirred at room temperature for 24 hours to obtain a uniform and viscous polyimide precursor solution.
- a polyimide precursor solution filtered through a PTFE membrane filter is applied to a glass substrate, and heated in a nitrogen atmosphere (oxygen concentration of 200 ppm or less) from room temperature to 420 ° C. on the glass substrate to thermally imidize it.
- a transparent polyimide film / glass laminate was obtained.
- the obtained polyimide film / glass laminate was immersed in water and then peeled off and dried to obtain a polyimide film having a film thickness of about 10 ⁇ m.
- Example 7 In a reaction vessel substituted with nitrogen gas, 3.601 g (9.368 mmol) of CpODA was charged, and DMAc was charged in an amount of 24.7 g in an amount that the total monomer mass (total of diamine component and carboxylic acid component) was 20% by mass. And stirred at 50 ° C. for 1 hour to obtain a uniform solution. To this solution, 1.500 g (4.684 mmol) of TFMB was gradually added and stirred at 50 ° C. for 5 hours.
- a polyimide precursor solution filtered through a PTFE membrane filter is applied to a glass substrate, and heated in a nitrogen atmosphere (oxygen concentration of 200 ppm or less) from room temperature to 420 ° C. on the glass substrate to thermally imidize it.
- a transparent polyimide film / glass laminate was obtained.
- the obtained polyimide film / glass laminate was immersed in water and then peeled off and dried to obtain a polyimide film having a film thickness of about 10 ⁇ m.
- Example 8 In a reaction vessel substituted with nitrogen gas, 3.000 g (7.805 mmol) of CpODA was placed, and DMAc was charged in an amount of 27.4 g in an amount that the total monomer weight (total of diamine component and carboxylic acid component) was 20% by mass. And stirred at 50 ° C. for 1 hour to obtain a uniform solution. To this solution, 1.666 g (5.203 mmol) of TFMB was gradually added and stirred at 50 ° C. for 5 hours.
- a polyimide precursor solution filtered through a PTFE membrane filter is applied to a glass substrate, and heated in a nitrogen atmosphere (oxygen concentration of 200 ppm or less) from room temperature to 420 ° C. on the glass substrate to thermally imidize it.
- a transparent polyimide film / glass laminate was obtained.
- the obtained polyimide film / glass laminate was immersed in water and then peeled off and dried to obtain a polyimide film having a film thickness of about 10 ⁇ m.
- Example 9 2.500 g (6.504 mmol) of CpODA was placed in a reaction vessel substituted with nitrogen gas, and DMAc was charged in an amount of 30.0 g in such an amount that the charged monomer total mass (total of diamine component and carboxylic acid component) was 20% by mass. And stirred at 50 ° C. for 1 hour to obtain a uniform solution. To this solution, 1.822 g (5.691 mmol) of TFMB was gradually added and stirred at 50 ° C. for 5 hours.
- a polyimide precursor solution filtered through a PTFE membrane filter is applied to a glass substrate, and heated in a nitrogen atmosphere (oxygen concentration of 200 ppm or less) from room temperature to 420 ° C. on the glass substrate to thermally imidize it.
- a transparent polyimide film / glass laminate was obtained.
- the obtained polyimide film / glass laminate was immersed in water and then peeled off and dried to obtain a polyimide film having a film thickness of about 10 ⁇ m.
- Example 10 2.500 g (6.504 mmol) of CpODA was placed in a reaction vessel substituted with nitrogen gas, and DMAc was charged in an amount of 32.1 g in such an amount that the total monomer weight (total of diamine component and carboxylic acid component) was 20% by mass. And stirred at 50 ° C. for 1 hour to obtain a uniform solution. TFMB 1.953 g (6.097 mmol) was gradually added to this solution and stirred at 50 ° C. for 5 hours.
- a polyimide precursor solution filtered through a PTFE membrane filter is applied to a glass substrate, and heated in a nitrogen atmosphere (oxygen concentration of 200 ppm or less) from room temperature to 420 ° C. on the glass substrate to thermally imidize it.
- a transparent polyimide film / glass laminate was obtained.
- the obtained polyimide film / glass laminate was immersed in water and then peeled off and dried to obtain a polyimide film having a film thickness of about 10 ⁇ m.
- Example 11 2.500 g (6.504 mmol) of CpODA was placed in a reaction vessel substituted with nitrogen gas, and DMAc was charged in an amount of 33.6 g in such an amount that the charged monomer total mass (total of diamine component and carboxylic acid component) was 20% by mass. And stirred at 50 ° C. for 1 hour to obtain a uniform solution. To this solution, 2.041 g (6.374 mmol) of TFMB was gradually added and stirred at 50 ° C. for 5 hours.
- a polyimide precursor solution filtered through a PTFE membrane filter is applied to a glass substrate, and heated in a nitrogen atmosphere (oxygen concentration of 200 ppm or less) from room temperature to 420 ° C. on the glass substrate to thermally imidize it.
- a transparent polyimide film / glass laminate was obtained.
- the obtained polyimide film / glass laminate was immersed in water and then peeled off and dried to obtain a polyimide film having a film thickness of about 10 ⁇ m.
- Example 12 2.500 g (6.504 mmol) of CpODA was placed in a reaction vessel substituted with nitrogen gas, and DMAc was charged in an amount of 34.2 g in such an amount that the charged monomer total mass (total of diamine component and carboxylic acid component) was 20% by mass. And stirred at 50 ° C. for 1 hour to obtain a uniform solution. To this solution, 2.081 g (6.497 mmol) of TFMB was gradually added and stirred at 50 ° C. for 5 hours.
- a polyimide precursor solution filtered through a PTFE membrane filter is applied to a glass substrate, and heated in a nitrogen atmosphere (oxygen concentration of 200 ppm or less) from room temperature to 420 ° C. on the glass substrate to thermally imidize it.
- a transparent polyimide film / glass laminate was obtained.
- the obtained polyimide film / glass laminate was immersed in water and then peeled off and dried to obtain a polyimide film having a film thickness of about 10 ⁇ m.
- Example 13 In a reaction vessel substituted with nitrogen gas, 3.555 g (11.101 mmol) of TFMB was added, 36.1 g of NMP was added, and the mixture was stirred at room temperature for 1 hour to obtain a uniform solution. To this solution, 2.844 g (7.399 mmol) of CpODA was gradually added and stirred at 50 ° C. for 5 hours. Thereafter, the temperature was raised to 170 ° C., 25 mL of toluene was added and toluene was refluxed for 5 hours, and then toluene was extracted and cooled to room temperature.
- TFMB5 the degree of polymerization (n) of this imide compound calculated from the amount of charged monomers is 2, and the terminal is an amino group
- Amount of 1.617 g (1.173 mmol) of TFMB5 obtained and 0.800 g (3.520 mmol) of DABAN are charged, and DMAc is added so that the total monomer mass (total of diamine component and carboxylic acid component) is 20% by mass.
- 16.9 g was added and stirred at room temperature for 1 hour.
- a polyimide precursor solution filtered through a PTFE membrane filter is applied to a glass substrate, and heated in a nitrogen atmosphere (oxygen concentration of 200 ppm or less) from room temperature to 420 ° C. on the glass substrate to thermally imidize it.
- a transparent polyimide film / glass laminate was obtained.
- the obtained polyimide film / glass laminate was immersed in water and then peeled off and dried to obtain a polyimide film having a film thickness of about 10 ⁇ m.
- Example 14 In a reaction vessel substituted with nitrogen gas, 0.713 g (3.136 mmol) of DABAN and 1.004 g (3.136 mmol) of TFMB were put, DMAc was charged, and the total amount of monomers charged (total of diamine component and carboxylic acid component) was added in an amount of 20% by mass and stirred at room temperature for 1 hour. To this solution, 2.411 g (6.272 mmol) of CpODA was gradually added and stirred at room temperature for 24 hours. Thereafter, the temperature was raised to 160 ° C., 25 mL of toluene was added, and toluene was refluxed for 15 minutes. Then, toluene was extracted, cooled to room temperature, and a uniform and viscous polyimide precursor solution (imidation ratio: 52%). Got.
- a polyimide precursor solution filtered through a PTFE membrane filter is applied to a glass substrate, and heated in a nitrogen atmosphere (oxygen concentration of 200 ppm or less) from room temperature to 420 ° C. on the glass substrate to thermally imidize it.
- a transparent polyimide film / glass laminate was obtained.
- the obtained polyimide film / glass laminate was immersed in water and then peeled off and dried to obtain a polyimide film having a film thickness of about 10 ⁇ m.
- Example 15 In a reaction vessel substituted with nitrogen gas, 0.713 g (3.136 mmol) of DABAN and 1.004 g (3.136 mmol) of TFMB were put, DMAc was charged, and the total amount of monomers charged (total of diamine component and carboxylic acid component) was added in an amount of 20% by mass and stirred at room temperature for 1 hour. To this solution, 2.411 g (6.272 mmol) of CpODA was gradually added and stirred at room temperature for 24 hours. Thereafter, the temperature was raised to 160 ° C., 25 mL of toluene was added, and the toluene was refluxed for 10 minutes. Then, the toluene was extracted, cooled to room temperature, and a uniform and viscous polyimide precursor solution (imidation ratio: 44%). Got.
- a polyimide precursor solution filtered through a PTFE membrane filter is applied to a glass substrate, and heated in a nitrogen atmosphere (oxygen concentration of 200 ppm or less) from room temperature to 420 ° C. on the glass substrate to thermally imidize it.
- a transparent polyimide film / glass laminate was obtained.
- the obtained polyimide film / glass laminate was immersed in water and then peeled off and dried to obtain a polyimide film having a film thickness of about 10 ⁇ m.
- a polyimide precursor solution filtered through a PTFE membrane filter is applied to a glass substrate, and heated in a nitrogen atmosphere (oxygen concentration of 200 ppm or less) from room temperature to 420 ° C. on the glass substrate to thermally imidize it.
- a transparent polyimide film / glass laminate was obtained.
- the obtained polyimide film / glass laminate was immersed in water and then peeled off and dried to obtain a polyimide film having a film thickness of about 10 ⁇ m.
- Example 16 In a reaction vessel substituted with nitrogen gas, 4.502 g (11.711 mmol) of CpODA was charged, and DMAc was added in an amount of 29.3 g so that the total monomer weight (total of diamine component and carboxylic acid component) was 20% by mass. And stirred at 50 ° C. for 1 hour to obtain a uniform solution. To this solution, 1.500 g (4.684 mmol) of TFMB was gradually added and stirred at 50 ° C. for 5 hours.
- a polyimide precursor solution filtered through a PTFE membrane filter is applied to a glass substrate, and heated in a nitrogen atmosphere (oxygen concentration of 200 ppm or less) from room temperature to 420 ° C. on the glass substrate to thermally imidize it.
- a transparent polyimide film / glass laminate was obtained.
- the obtained polyimide film / glass laminate was immersed in water and then peeled off and dried to obtain a polyimide film having a film thickness of about 10 ⁇ m.
- Example 17 In a reaction vessel substituted with nitrogen gas, 4.502 g (11.711 mmol) of CpODA was charged, and DMAc was added in an amount of 29.3 g so that the total monomer weight (total of diamine component and carboxylic acid component) was 20% by mass. And stirred at 50 ° C. for 1 hour to obtain a uniform solution. To this solution, 1.500 g (4.684 mmol) of TFMB and 0.253 g (2.342 mmol) of PPD were gradually added and stirred at 50 ° C. for 5 hours.
- a polyimide precursor solution filtered through a PTFE membrane filter is applied to a glass substrate, and heated in a nitrogen atmosphere (oxygen concentration of 200 ppm or less) from room temperature to 420 ° C. on the glass substrate to thermally imidize it.
- a transparent polyimide film / glass laminate was obtained.
- the obtained polyimide film / glass laminate was immersed in water and then peeled off and dried to obtain a polyimide film having a film thickness of about 10 ⁇ m.
- a polyimide precursor solution filtered through a PTFE membrane filter is applied to a glass substrate, and heated in a nitrogen atmosphere (oxygen concentration of 200 ppm or less) from room temperature to 420 ° C. on the glass substrate to thermally imidize it.
- a transparent polyimide film / glass laminate was obtained.
- the obtained polyimide film / glass laminate was immersed in water and then peeled off and dried to obtain a polyimide film having a film thickness of about 10 ⁇ m.
- Example 18 TFMB 1.500 g (4.684 mmol) was placed in a reaction vessel substituted with nitrogen gas, and DMAc was charged in an amount of 21.6 g in an amount such that the total monomer weight (total of diamine component and carboxylic acid component) was 20% by mass. And stirred at room temperature for 1 hour. To this solution, 1.239 g (4.099 mmol) of DNDAxx was gradually added and stirred at 50 ° C. for 5 hours. Thereafter, the temperature was raised to 160 ° C., 25 mL of toluene was added and toluene was refluxed for 3 hours, and then toluene was extracted and cooled to room temperature to obtain a solution containing an imide compound.
- the degree of polymerization (n) of this imide compound calculated from the amount of charged monomers is 7, and the terminal is an amino group.
- 1.065 g (4.684 mmol) of DABAN was added and stirred at room temperature for 1 hour.
- 1.593 g (5.270 mmol) of DNDAxx was added and stirred at room temperature for 24 hours to obtain a uniform and viscous polyimide precursor solution.
- a polyimide precursor solution filtered through a PTFE membrane filter is applied to a glass substrate, and heated in a nitrogen atmosphere (oxygen concentration of 200 ppm or less) from room temperature to 430 ° C. as it is to thermally imidize.
- a transparent polyimide film / glass laminate was obtained.
- the obtained polyimide film / glass laminate was immersed in water and then peeled off and dried to obtain a polyimide film having a film thickness of about 10 ⁇ m.
- Example 19 TFMB 1.50 g (4.684 mmol) was placed in a reaction vessel substituted with nitrogen gas, and DMAc was charged in an amount of 21.6 g in such an amount that the total monomer charge (total of diamine component and carboxylic acid component) was 20% by mass. And stirred at room temperature for 1 hour. To this solution, 1.388 g (4.591 mmol) of DNDAxx was gradually added and stirred at 50 ° C. for 5 hours. Thereafter, the temperature was raised to 160 ° C., 25 mL of toluene was added and toluene was refluxed for 3 hours, and then toluene was extracted and cooled to room temperature to obtain a solution containing an imide compound.
- the degree of polymerization (n) of this imide compound calculated from the amount of charged monomers is 49, and the terminal is an amino group.
- 1.065 g (4.684 mmol) of DABAN was added and stirred at room temperature for 1 hour.
- 1.444 g (4.778 mmol) of DNDAxx was added and stirred at room temperature for 24 hours to obtain a uniform and viscous polyimide precursor solution.
- a polyimide precursor solution filtered through a PTFE membrane filter is applied to a glass substrate, and heated in a nitrogen atmosphere (oxygen concentration of 200 ppm or less) from room temperature to 430 ° C. as it is to thermally imidize.
- a transparent polyimide film / glass laminate was obtained.
- the obtained polyimide film / glass laminate was immersed in water and then peeled off and dried to obtain a polyimide film having a film thickness of about 10 ⁇ m.
- Example 20 In a reaction vessel substituted with nitrogen gas, 3.776 g (12.491 mmol) of DNDAxx was added, and DMAc was charged in an amount of 28.8 g so that the total monomer weight (total of diamine component and carboxylic acid component) was 20% by mass. And stirred at 50 ° C. for 1 hour to obtain a uniform solution. To this solution, 2,000 g (6.246 mmol) of TFMB and 0.568 g (2.498 mmol) of DABAN were gradually added and stirred at 50 ° C. for 5 hours.
- a polyimide precursor solution filtered through a PTFE membrane filter is applied to a glass substrate, and heated in a nitrogen atmosphere (oxygen concentration of 200 ppm or less) from room temperature to 430 ° C. as it is to thermally imidize.
- a transparent polyimide film / glass laminate was obtained.
- the obtained polyimide film / glass laminate was immersed in water and then peeled off and dried to obtain a polyimide film having a film thickness of about 10 ⁇ m.
- a polyimide precursor solution filtered through a PTFE membrane filter is applied to a glass substrate, and heated in a nitrogen atmosphere (oxygen concentration of 200 ppm or less) from room temperature to 430 ° C. as it is to thermally imidize.
- a transparent polyimide film / glass laminate was obtained.
- the obtained polyimide film / glass laminate was immersed in water and then peeled off and dried to obtain a polyimide film having a film thickness of about 10 ⁇ m.
- Example 21 In a reaction vessel substituted with nitrogen gas, 1.773 g (5.867 mmol) of DNDAxx was added, DMAc was charged, and 15.6 g of an amount such that the total monomer mass (total of diamine component and carboxylic acid component) was 15% by mass. And stirred at 50 ° C. for 1 hour to obtain a uniform solution. To this solution, 0.400 g (1.760 mmol) of DABAN was gradually added and stirred at 50 ° C. for 5 hours.
- a polyimide precursor solution filtered through a PTFE membrane filter is applied to a glass substrate, and heated in a nitrogen atmosphere (oxygen concentration of 200 ppm or less) from room temperature to 430 ° C. as it is to thermally imidize.
- a transparent polyimide film / glass laminate was obtained.
- the obtained polyimide film / glass laminate was immersed in water and then peeled off and dried to obtain a polyimide film having a film thickness of about 10 ⁇ m.
- Example 22 In a reaction vessel substituted with nitrogen gas, 2.130 g (7.048 mmol) of DNDAxx was added, and DMAc was charged in an amount of 29.8 g so that the total monomer weight (total of diamine component and carboxylic acid component) was 10% by mass. And stirred at 50 ° C. for 1 hour to obtain a uniform solution. To this solution, 0.801 g (3.524 mmol) of DABAN was gradually added and stirred at 50 ° C. for 5 hours.
- a polyimide precursor solution filtered through a PTFE membrane filter is applied to a glass substrate, and heated in a nitrogen atmosphere (oxygen concentration of 200 ppm or less) from room temperature to 430 ° C. as it is to thermally imidize.
- a transparent polyimide film / glass laminate was obtained.
- the obtained polyimide film / glass laminate was immersed in water and then peeled off and dried to obtain a polyimide film having a film thickness of about 10 ⁇ m.
- Example 23 In a reaction vessel substituted with nitrogen gas, 1.400 g (6.160 mmol) of DABAN and 0.666 g (6.160 mmol) of PPD were charged, DMAc was charged, and the total amount of monomers charged (total of diamine component and carboxylic acid component) was added in an amount of 20% by mass, and the mixture was stirred at room temperature for 1 hour. To this solution, 3.724 g (12.320 mmol) of DNDAxx was gradually added and stirred at room temperature for 24 hours.
- a polyimide precursor solution filtered through a PTFE membrane filter is applied to a glass substrate, and heated in a nitrogen atmosphere (oxygen concentration of 200 ppm or less) from room temperature to 430 ° C. as it is to thermally imidize.
- a transparent polyimide film / glass laminate was obtained.
- the obtained polyimide film / glass laminate was immersed in water and then peeled off and dried to obtain a polyimide film having a film thickness of about 10 ⁇ m.
- Example 24 In a reaction vessel substituted with nitrogen gas, 1.400 g (6.160 mmol) of DABAN and 0.666 g (6.160 mmol) of PPD were charged, DMAc was charged, and the total amount of monomers charged (total of diamine component and carboxylic acid component) was added in an amount of 20% by mass, and the mixture was stirred at room temperature for 1 hour. To this solution, 3.724 g (12.320 mmol) of DNDAxx was gradually added and stirred at room temperature for 24 hours.
- a polyimide precursor solution filtered through a PTFE membrane filter is applied to a glass substrate, and heated in a nitrogen atmosphere (oxygen concentration of 200 ppm or less) from room temperature to 430 ° C. as it is to thermally imidize.
- a transparent polyimide film / glass laminate was obtained.
- the obtained polyimide film / glass laminate was immersed in water and then peeled off and dried to obtain a polyimide film having a film thickness of about 10 ⁇ m.
- a polyimide precursor solution filtered through a PTFE membrane filter is applied to a glass substrate, and heated in a nitrogen atmosphere (oxygen concentration of 200 ppm or less) from room temperature to 430 ° C. as it is to thermally imidize.
- a transparent polyimide film / glass laminate was obtained.
- the obtained polyimide film / glass laminate was immersed in water and then peeled off and dried to obtain a polyimide film having a film thickness of about 10 ⁇ m.
- a polyimide precursor solution filtered through a PTFE membrane filter is applied to a glass substrate, and heated in a nitrogen atmosphere (oxygen concentration of 200 ppm or less) from room temperature to 430 ° C. as it is to thermally imidize.
- a transparent polyimide film / glass laminate was obtained.
- the obtained polyimide film / glass laminate was immersed in water and then peeled off and dried to obtain a polyimide film having a film thickness of about 10 ⁇ m.
- a polyimide precursor solution filtered through a PTFE membrane filter is applied to a glass substrate, and heated in a nitrogen atmosphere (oxygen concentration of 200 ppm or less) from room temperature to 430 ° C. as it is to thermally imidize.
- a transparent polyimide film / glass laminate was obtained.
- the obtained polyimide film / glass laminate was immersed in water and then peeled off and dried to obtain a polyimide film having a film thickness of about 10 ⁇ m.
- Example 25 In a reaction vessel substituted with nitrogen gas, 1.400 g (6.160 mmol) of DABAN and 0.666 g (6.160 mmol) of PPD were charged, and NMP was charged, and the total mass of monomers (total of diamine component and carboxylic acid component) was added. Was added in an amount of 20% by mass, and the mixture was stirred at room temperature for 1 hour. To this solution, 3.724 g (12.320 mmol) of DNDAxx was gradually added and stirred at room temperature for 24 hours. Thereafter, the temperature was raised to 160 ° C., 25 mL of toluene was added, and the toluene was refluxed for 20 minutes. Then, the toluene was extracted, cooled to room temperature, and a uniform and viscous polyimide precursor solution (imidization ratio: 73%). Got.
- a polyimide precursor solution filtered through a PTFE membrane filter is applied to a glass substrate, and heated in a nitrogen atmosphere (oxygen concentration of 200 ppm or less) from room temperature to 430 ° C. as it is to thermally imidize.
- a transparent polyimide film / glass laminate was obtained.
- the obtained polyimide film / glass laminate was immersed in water and then peeled off and dried to obtain a polyimide film having a film thickness of about 10 ⁇ m.
- a polyimide precursor solution filtered through a PTFE membrane filter is applied to a glass substrate, and heated in a nitrogen atmosphere (oxygen concentration of 200 ppm or less) from room temperature to 430 ° C. as it is to thermally imidize.
- a transparent polyimide film / glass laminate was obtained.
- the obtained polyimide film / glass laminate was immersed in water and then peeled off and dried to obtain a polyimide film having a film thickness of about 10 ⁇ m.
- Example 26 In a reaction vessel substituted with nitrogen gas, 3.540 g (11.711 mmol) of DNDAxx was added, and DMAc was charged in an amount of 25.4 g so that the total monomer mass (total of diamine component and carboxylic acid component) was 20% by mass. And stirred at 50 ° C. for 1 hour to obtain a uniform solution. To this solution, 1.500 g (4.684 mmol) of TFMB was gradually added and stirred at 50 ° C. for 5 hours.
- a polyimide precursor solution filtered through a PTFE membrane filter is applied to a glass substrate, and heated in a nitrogen atmosphere (oxygen concentration of 200 ppm or less) from room temperature to 430 ° C. as it is to thermally imidize.
- a transparent polyimide film / glass laminate was obtained.
- the obtained polyimide film / glass laminate was immersed in water and then peeled off and dried to obtain a polyimide film having a film thickness of about 10 ⁇ m.
- Example 27 In a reaction vessel substituted with nitrogen gas, 5.542 g (18.334 mmol) of DNDAxx was put, and DMAc was charged in an amount of 36.7 g so that the total monomer weight (total of diamine component and carboxylic acid component) was 20% by mass. And stirred at 50 ° C. for 1 hour to obtain a uniform solution. To this solution, 1.174 g (3.667 mmol) of TFMB and 0.500 g (2.200 mmol) of DABAN were gradually added and stirred at 50 ° C. for 5 hours.
- a polyimide precursor solution filtered through a PTFE membrane filter is applied to a glass substrate, and heated in a nitrogen atmosphere (oxygen concentration of 200 ppm or less) from room temperature to 430 ° C. as it is to thermally imidize.
- a transparent polyimide film / glass laminate was obtained.
- the obtained polyimide film / glass laminate was immersed in water and then peeled off and dried to obtain a polyimide film having a film thickness of about 10 ⁇ m.
- Example 28 In a reaction vessel substituted with nitrogen gas, 1.409 g (4.400 mmol) of TFMB and 1.000 g (4.400 mmol) of DABAN were charged, DMAc was charged, and the total mass of monomers (total of diamine component and carboxylic acid component) was added. Was added in an amount of 20% by mass, and stirred at room temperature for 1 hour. To this solution, 2.657 g (8.791 mmol) of DNDAxx was gradually added and stirred at 50 ° C. for 5 hours.
- a polyimide precursor solution filtered through a PTFE membrane filter is applied to a glass substrate, and heated in a nitrogen atmosphere (oxygen concentration of 200 ppm or less) from room temperature to 430 ° C. as it is to thermally imidize.
- a transparent polyimide film / glass laminate was obtained.
- the obtained polyimide film / glass laminate was immersed in water and then peeled off and dried to obtain a polyimide film having a film thickness of about 10 ⁇ m.
- Example 29 2.325 g (11.000 mmol) of DNDAxx is placed in a reaction vessel substituted with nitrogen gas, and DMAc is charged in an amount of 21.3 g so that the total monomer weight (total of diamine component and carboxylic acid component) is 20% by mass. And stirred at room temperature for 1 hour. To this solution, 0.383 g (1.100 mmol) of FDA was gradually added and stirred at 50 ° C. for 5 hours. Thereafter, the temperature was raised to 160 ° C., 25 mL of toluene was added, and toluene was refluxed for 3 hours. Then, toluene was extracted and cooled to 50 ° C.
- a polyimide precursor solution filtered through a PTFE membrane filter is applied to a glass substrate, and heated in a nitrogen atmosphere (oxygen concentration of 200 ppm or less) from room temperature to 450 ° C. on the glass substrate to thermally imidize it.
- a transparent polyimide film / glass laminate was obtained.
- the obtained polyimide film / glass laminate was immersed in water and then peeled off and dried to obtain a polyimide film having a film thickness of about 10 ⁇ m.
- Example 30 In a reaction vessel substituted with nitrogen gas, 3.032 g (9.468 mmol) of TFMB was placed, and NMP was added in an amount of 32.27 g in such an amount that the total monomer weight (total of diamine component and carboxylic acid component) was 15% by mass. And stirred at room temperature for 1 hour. To this solution, 2.786 g (9.468 mmol) of s-BPDA was gradually added and stirred at room temperature for 24 hours.
- a polyimide precursor solution filtered through a PTFE membrane filter is applied to a glass substrate, heated in a nitrogen atmosphere (oxygen concentration 200 ppm or less) from room temperature to 410 ° C. as it is, and thermally imidized to be colorless.
- a transparent polyimide film / glass laminate was obtained.
- the obtained polyimide film / glass laminate was immersed in water and then peeled off and dried to obtain a polyimide film having a film thickness of about 10 ⁇ m.
- a polyimide precursor solution filtered through a PTFE membrane filter is applied to a glass substrate, heated in a nitrogen atmosphere (oxygen concentration 200 ppm or less) from room temperature to 410 ° C. as it is, and thermally imidized to be colorless.
- a transparent polyimide film / glass laminate was obtained.
- the obtained polyimide film / glass laminate was immersed in water and then peeled off and dried to obtain a polyimide film having a film thickness of about 10 ⁇ m.
- Example 31 TFMB (2,000 g, 6.246 mmol) and DABAN (1.419 g, 6.246 mmol) were placed in a reaction vessel substituted with nitrogen gas, NMP was charged, and the total monomer mass (sum of diamine component and carboxylic acid component) was added. Was added in an amount of 20% by mass and stirred at room temperature for 1 hour. To this solution, 3.875 g (12.491 mmol) of ODPA was gradually added and stirred at room temperature for 24 hours.
- a polyimide precursor solution filtered through a PTFE membrane filter is applied to a glass substrate, heated in a nitrogen atmosphere (oxygen concentration 200 ppm or less) from room temperature to 410 ° C. as it is, and thermally imidized to be colorless.
- a transparent polyimide film / glass laminate was obtained.
- the obtained polyimide film / glass laminate was immersed in water and then peeled off and dried to obtain a polyimide film having a film thickness of about 10 ⁇ m.
- a polyimide precursor solution filtered through a PTFE membrane filter is applied to a glass substrate, heated in a nitrogen atmosphere (oxygen concentration 200 ppm or less) from room temperature to 410 ° C. as it is, and thermally imidized to be colorless.
- a transparent polyimide film / glass laminate was obtained.
- the obtained polyimide film / glass laminate was immersed in water and then peeled off and dried to obtain a polyimide film having a film thickness of about 10 ⁇ m.
- Example 32 In a reaction vessel substituted with nitrogen gas, 1.818 g (8.0000 mmol) of DABAN, 1.108 g (1.000 mmol) of PPD and 0.368 g (1.000 mmol) of BAPB were charged, NMP was charged, and the total amount of monomers was charged. 21.27 g in an amount such that the mass (total of diamine component and carboxylic acid component) was 20% by mass was added, and the mixture was stirred at room temperature for 1 hour. To this solution, 3.023 g (10.000 mmol) of DNDAxx was gradually added and stirred at room temperature for 24 hours.
- a polyimide precursor solution filtered through a PTFE membrane filter is applied to a glass substrate, and heated in a nitrogen atmosphere (oxygen concentration of 200 ppm or less) from room temperature to 430 ° C. as it is to thermally imidize.
- a transparent polyimide film / glass laminate was obtained.
- the obtained polyimide film / glass laminate was immersed in water and then peeled off and dried to obtain a polyimide film having a film thickness of about 10 ⁇ m.
- a polyimide precursor solution filtered through a PTFE membrane filter is applied to a glass substrate, and heated in a nitrogen atmosphere (oxygen concentration of 200 ppm or less) from room temperature to 430 ° C. as it is to thermally imidize.
- a transparent polyimide film / glass laminate was obtained.
- the obtained polyimide film / glass laminate was immersed in water and then peeled off and dried to obtain a polyimide film having a film thickness of about 10 ⁇ m.
- Example 33 In a reaction vessel purged with nitrogen gas, 1.591 g (7.0000 mmol) of DABAN, 1.108 g (1.000 mmol) of PPD and 0.737 g (2.000 mmol) of BAPB were added, and NMP was charged. 21.83 g in an amount such that the mass (total of diamine component and carboxylic acid component) was 20% by mass was added, and the mixture was stirred at room temperature for 1 hour. To this solution, 3.023 g (10.000 mmol) of DNDAxx was gradually added and stirred at room temperature for 24 hours.
- a polyimide precursor solution filtered through a PTFE membrane filter is applied to a glass substrate, and heated in a nitrogen atmosphere (oxygen concentration of 200 ppm or less) from room temperature to 430 ° C. as it is to thermally imidize.
- a transparent polyimide film / glass laminate was obtained.
- the obtained polyimide film / glass laminate was immersed in water and then peeled off and dried to obtain a polyimide film having a film thickness of about 10 ⁇ m.
- the present invention it is possible to provide a polyimide precursor which is produced by thermal imidization and from which a polyimide having a low linear thermal expansion coefficient can be obtained without performing a stretching operation.
- the present invention can provide a polyimide precursor having a low linear thermal expansion coefficient, a polyimide having excellent heat resistance, solvent resistance, and mechanical properties, and a polyimide having excellent transparency. .
- the polyimide obtained from the polyimide precursor of the present invention has a low linear thermal expansion coefficient up to a high temperature and can easily form a fine circuit, and should be suitably used as a TAB film, a substrate for electric / electronic parts, and a wiring substrate. It can also be suitably used as an insulating film or protective film for electric / electronic parts.
- the polyimide obtained from the polyimide precursor of the present invention using an alicyclic tetracarboxylic acid component as a tetracarboxylic acid component has high transparency and a low linear thermal expansion coefficient up to a high temperature, so that a fine circuit can be formed. It is easy, and can be suitably used for forming a substrate for display applications. That is, the polyimide film of the present embodiment of the present invention can be suitably used as a transparent substrate that is colorless and transparent and capable of forming a fine circuit, such as for display applications.
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Abstract
Description
下記化学式(2)で表される繰り返し単位の含有量が、全繰り返し単位に対して、30モル%以上90モル%以下であり、
下記化学式(1)および下記化学式(2)中のBの合計量の50モル%以上が、下記化学式(3)で表される2価の基、および/または、下記化学式(4)で表される2価の基の1種以上である、熱イミド化によって製造されたことを特徴とするポリイミド前駆体。
化学イミド化剤を含まない溶媒中で、テトラカルボン酸成分とジアミン成分とを100℃以上に加熱して熱的に反応させて、前記化学式(2)で表される繰り返し単位を含む可溶性のイミド化合物を含む反応溶液を得る工程と、
得られた反応溶液に、テトラカルボン酸成分および/またはジアミン成分を加えて、100℃未満のイミド化を抑制する条件下で反応を行い、前記項1~4のいずれかに記載のポリイミド前駆体を得る工程と、
を有することを特徴とする方法。
化学イミド化剤を含まない溶媒中で、テトラカルボン酸成分とジアミン成分とを100℃以上に加熱して熱的に反応させて、前記化学式(2)で表される繰り返し単位を含む可溶性のイミド化合物を含む反応溶液を得る工程と、
得られた反応溶液から、前記化学式(2)で表される繰り返し単位を含むイミド化合物を単離する工程と、
化学イミド化剤を含まない溶媒に、単離した前記化学式(2)で表される繰り返し単位を含むイミド化合物と、テトラカルボン酸成分および/またはジアミン成分とを加えて、100℃未満のイミド化を抑制する条件下で反応を行い、前記項1~4のいずれかに記載のポリイミド前駆体を得る工程と、
を有することを特徴とする方法。
化学イミド化剤を含まない溶媒中で、テトラカルボン酸成分とジアミン成分とを100℃未満のイミド化を抑制する条件下で反応させて、前記化学式(1)で表される繰り返し単位を含む(ポリ)アミック酸化合物を含む反応溶液を得る工程と、
前記化学式(1)で表される繰り返し単位を含む(ポリ)アミック酸化合物を含む反応溶液を100℃以上に加熱して熱的に反応させて、前記化学式(1)で表される繰り返し単位の一部を前記化学式(2)で表される繰り返し単位に変換して、前記項1~4のいずれかに記載のポリイミド前駆体を得る工程と、
を有することを特徴とする方法。
本発明のポリイミド前駆体(部分イミド化ポリアミド酸)は、例えば次のようにして、熱イミド化によって製造することができる。
テトラカルボン酸二無水物を任意のアルコールと反応させ、ジエステルジカルボン酸を得た後、塩素化試薬(チオニルクロライド、オキサリルクロライドなど)と反応させ、ジエステルジカルボン酸ジクロライドを得る。このジエステルジカルボン酸クロライドとジアミンを-20~120℃、好ましくは-5~80℃の範囲で1~72時間攪拌することで、ポリイミド前駆体が得られる。80℃以上で反応させる場合、分子量が重合時の温度履歴に依存して変動し、また熱によりイミド化が進行することから、ポリイミド前駆体を安定して製造できなくなる可能性がある。また、ジエステルジカルボン酸とジアミンを、リン系縮合剤や、カルボジイミド縮合剤などを用いて脱水縮合することでも、簡便にポリイミド前駆体が得られる。
あらかじめ、ジアミンとシリル化剤を反応させ、シリル化されたジアミンを得る。必要に応じて、蒸留等により、シリル化されたジアミンの精製を行う。そして、脱水された溶剤中にシリル化されたジアミンを溶解させておき、攪拌しながら、テトラカルボン酸二無水物を徐々に添加し、0~120℃、好ましくは5~80℃の範囲で1~72時間攪拌することで、ポリイミド前駆体が得られる。80℃以上で反応させる場合、分子量が重合時の温度履歴に依存して変動し、また熱によりイミド化が進行することから、ポリイミド前駆体を安定して製造できなくなる可能性がある。
1)の方法で得られたポリアミド酸溶液とシリル化剤を混合し、0~120℃、好ましくは5~80℃の範囲で1~72時間攪拌することで、部分イミド化ポリアミド酸シリルエステルが得られる。
[対数粘度]
濃度0.5g/dLのポリイミド前駆体の各種溶液を調製し、ウベローデ粘度計を用いて、30℃で測定し、対数粘度を求めた。
溶媒にジメチルスルホキシド-d6を用い、日本電子製M-AL400でポリイミド前駆体溶液の1H-NMR測定を行い、芳香族プロトンのピークの積分値とカルボン酸プロトンのピークの積分値の比から、下記式(I)によってイミド化率[全繰り返し単位に対する化学式(2)で表される繰り返し単位の含有量]を算出した。
X:モノマーの仕込み量から求められる、イミド化率0%の場合のカルボン酸プロトンピークの積分値/芳香族プロトンピークの積分値
Y:1H-NMR測定から得られるカルボン酸プロトンピークの積分値
Z:1H-NMR測定から得られる芳香族プロトンピークの積分値
イミド化率(%)=[1-(1.23/7)×{1/(2/7)}]×100
=38.5
[400nm光透過率、全光透過率]
大塚電子製MCPD-300を用いて、膜厚約10μmのポリイミド膜の400nmにおける光透過率と、全光透過率(380nm~780nmにおける平均透過率)を測定した。測定した400nmにおける光透過率と、全光透過率を反射率を10%としてランベルト・ベール式を用いて、10μm厚の400nmにおける光透過率と、全光透過率を算出した。算出式を下記に示す。
Log10((T2+10)/100)=10/L×(Log10((T2’+10)/100))
T1:反射率を10%としたときの10μm厚のポリイミドフィルムの400nmにおける光透過率(%)
T1’:測定した400nmにおける光透過率(%)
T2:反射率を10%としたときの10μm厚のポリイミドフィルムの全光透過率(%)
T2’:測定した全光透過率(%)
L:測定したポリイミドフィルムの膜厚(μm)
膜厚約10μmのポリイミドフィルムをIEC450規格のダンベル形状に打ち抜いて試験片とし、ORIENTEC社製TENSILONを用いて、チャック間長30mm、引張速度2mm/分で、初期の弾性率、破断伸度、破断強度を測定した。
膜厚約10μmのポリイミドフィルムを幅4mmの短冊状に切り取って試験片とし、TMA/SS6100 (エスアイアイ・ナノテクノロジー株式会社製)を用い、チャック間長15mm、荷重2g、昇温速度20℃/分で500℃まで昇温した。得られたTMA曲線から、50℃から200℃までの線熱膨張係数を求めた。
膜厚約10μmのポリイミドフィルムを試験片とし、TAインスツルメント社製 熱量計測定装置(Q5000IR)を用い、窒素気流中、昇温速度10℃/分で25℃から600℃まで昇温した。得られた重量曲線から、5%重量減少温度を求めた。
膜厚約10μmのポリイミドフィルムを試験片とし、N,N-ジメチルアセトアミドに5分間浸漬させ、目視で変化のなかったものを○、白濁や溶解があったものを×とした。
DABAN: 4,4’-ジアミノベンズアニリド〔純度:99.90%(GC分析)〕
TFMB: 2,2’-ビス(トリフルオロメチル)ベンジジン〔純度:99.83%(GC分析)〕
PPD: p-フェニレンジアミン〔純度:99.9%(GC分析)〕
FDA: 9,9-ビス(4-アミノフェニル)フルオレン
BAPB: 4,4’-ビス(4-アミノフェノキシ)ビフェニル
[テトラカルボン酸成分]
CpODA:ノルボルナン-2-スピロ-α-シクロペンタノン-α’-スピロ-2’’-ノルボルナン-5,5’’,6,6’’-テトラカルボン酸無水物
DNDAxx:(4arH,8acH)-デカヒドロ-1t,4t:5c,8c-ジメタノナフタレン-2t,3t,6c,7c-テトラカルボン酸二無水物〔DNDAxxとしての純度:99.2%(GC分析)〕
s-BPDA:3,3’,4,4’-ビフェニルテトラカルボン酸二無水物
ODPA:4,4’-オキシジフタル酸無水物
DMAc: N,N-ジメチルアセトアミド
NMP: 1-メチル-2-ピロリドン
窒素ガスで置換した反応容器中にTFMB 2.000g(6.246ミリモル)を入れ、DMAcを、仕込みモノマー総質量(ジアミン成分とカルボン酸成分の総和)が 20質量%となる量の32.8gを加え、室温で1時間攪拌した。この溶液にCpODA 1.600g(4.164ミリモル)を徐々に加え、50℃で5時間撹拌した。その後、160℃へ昇温し、トルエンを25mL添加し、3時間トルエンを還流させた後、トルエンを抜き出し、室温まで冷却し、イミド化合物を含む溶液を得た。仕込みモノマー量から計算されるこのイミド化合物の重合度(n)は2であり、末端はアミノ基である。その溶液にDABAN 1.419g(6.246ミリモル)を入れ、室温で1時間攪拌した。この溶液にCpODA 3.201g(8.327ミリモル)を入れ、室温で24時間攪拌し、均一で粘稠なポリイミド前駆体溶液を得た。
窒素ガスで置換した反応容器中にTFMB 1.500g(4.684ミリモル)を入れ、DMAcを、仕込みモノマー総質量(ジアミン成分とカルボン酸成分の総和)が 20質量%となる量の24.7gを加え、室温で1時間攪拌した。この溶液にCpODA 1.350g(3.513ミリモル)を徐々に加え、50℃で5時間撹拌した。その後、160℃へ昇温し、トルエンを25mL添加し、3時間トルエンを還流させた後、トルエンを抜き出し、室温まで冷却し、イミド化合物を含む溶液を得た。仕込みモノマー量から計算されるこのイミド化合物の重合度(n)は3であり、末端はアミノ基である。その溶液にDABAN 1.065g(4.684ミリモル)を入れ、室温で1時間攪拌した。この溶液にCpODA 2.251g(5.855ミリモル)を入れ、室温で24時間攪拌し、均一で粘稠なポリイミド前駆体溶液を得た。
窒素ガスで置換した反応容器中にTFMB 1.500g(4.684ミリモル)を入れ、DMAcを、仕込みモノマー総質量(ジアミン成分とカルボン酸成分の総和)が 20質量%となる量の24.7gを加え、室温で1時間攪拌した。この溶液にCpODA 1.575g(4.099ミリモル)を徐々に加え、50℃で5時間撹拌した。その後、160℃へ昇温し、トルエンを25mL添加し、3時間トルエンを還流させた後、トルエンを抜き出し、室温まで冷却し、イミド化合物を含む溶液を得た。仕込みモノマー量から計算されるこのイミド化合物の重合度(n)は7であり、末端はアミノ基である。その溶液にDABAN 1.065g(4.684ミリモル)を入れ、室温で1時間攪拌した。この溶液にCpODA 2.026g(5.270ミリモル)を入れ、室温で24時間攪拌し、均一で粘稠なポリイミド前駆体溶液を得た。得られたポリイミド前駆体の対数粘度は0.7dL/gであった。
窒素ガスで置換した反応容器中にTFMB 1.500g(4.684ミリモル)を入れ、DMAcを、仕込みモノマー総質量(ジアミン成分とカルボン酸成分の総和)が 20質量%となる量の24.7gを加え、室温で1時間攪拌した。この溶液にCpODA 1.688g(4.391ミリモル)を徐々に加え、50℃で5時間撹拌した。その後、160℃へ昇温し、トルエンを25mL添加し、3時間トルエンを還流させた後、トルエンを抜き出し、室温まで冷却し、イミド化合物を含む溶液を得た。仕込みモノマー量から計算されるこのイミド化合物の重合度(n)は15であり、末端はアミノ基である。その溶液にDABAN 1.065g(4.684ミリモル)を入れ、室温で1時間攪拌した。この溶液にCpODA 1.913g(4.977ミリモル)を入れ、室温で24時間攪拌し、均一で粘稠なポリイミド前駆体溶液を得た。
窒素ガスで置換した反応容器中にTFMB 1.500g(4.684ミリモル)を入れ、DMAcを、仕込みモノマー総質量(ジアミン成分とカルボン酸成分の総和)が 20質量%となる量の24.7gを加え、室温で1時間攪拌した。この溶液にCpODA 1.764g(4.590ミリモル)を徐々に加え、50℃で5時間撹拌した。その後、160℃へ昇温し、トルエンを25mL添加し、3時間トルエンを還流させた後、トルエンを抜き出し、室温まで冷却し、イミド化合物を含む溶液を得た。仕込みモノマー量から計算されるこのイミド化合物の重合度(n)は49であり、末端はアミノ基である。その溶液にDABAN 1.065g(4.684ミリモル)を入れ、室温で1時間攪拌した。この溶液にCpODA 1.836g(4.778ミリモル)を入れ、室温で24時間攪拌し、均一で粘稠なポリイミド前駆体溶液を得た。得られたポリイミド前駆体の対数粘度は0.6dL/gであった。
窒素ガスで置換した反応容器中にTFMB 1.500g(4.684ミリモル)を入れ、DMAcを、仕込みモノマー総質量(ジアミン成分とカルボン酸成分の総和)が 20質量%となる量の24.7gを加え、室温で1時間攪拌した。この溶液にCpODA 1.799g(4.679ミリモル)を徐々に加え、50℃で5時間撹拌した。その後、160℃へ昇温し、トルエンを25mL添加し、3時間トルエンを還流させた後、トルエンを抜き出し、室温まで冷却し、イミド化合物を含む溶液を得た。仕込みモノマー量から計算されるこのイミド化合物の重合度(n)は999であり、末端はアミノ基である。その溶液にDABAN 1.065g(4.684ミリモル)を入れ、室温で1時間攪拌した。この溶液にCpODA 1.802g(4.689ミリモル)を入れ、室温で24時間攪拌し、均一で粘稠なポリイミド前駆体溶液を得た。
窒素ガスで置換した反応容器中にCpODA 3.601g(9.368ミリモル)を入れ、DMAcを、仕込みモノマー総質量(ジアミン成分とカルボン酸成分の総和)が 20質量%となる量の24.7gを加え、50℃で1時間攪拌し、均一な溶液を得た。この溶液にTFMB 1.500g(4.684ミリモル)を徐々に加え、50℃で5時間撹拌した。その後、160℃へ昇温し、トルエンを25mL添加し、3時間トルエンを還流させた後、トルエンを抜き出し、室温まで冷却し、イミド化合物を含む溶液を得た。仕込みモノマー量から計算されるこのイミド化合物の重合度(n)は1であり、末端は酸無水物基である。その溶液にDABAN 1.065g(4.684ミリモル)を入れ、室温で24時間攪拌し、均一で粘稠なポリイミド前駆体溶液を得た。
窒素ガスで置換した反応容器中にCpODA 3.000g(7.805ミリモル)を入れ、DMAcを、仕込みモノマー総質量(ジアミン成分とカルボン酸成分の総和)が 20質量%となる量の27.4gを加え、50℃で1時間攪拌し、均一な溶液を得た。この溶液にTFMB 1.666g(5.203ミリモル)を徐々に加え、50℃で5時間撹拌した。その後、160℃へ昇温し、トルエンを25mL添加し、3時間トルエンを還流させた後、トルエンを抜き出し、室温まで冷却し、イミド化合物を含む溶液を得た。仕込みモノマー量から計算されるこのイミド化合物の重合度(n)は2であり、末端は酸無水物基である。その溶液にDABAN 1.183g(5.203ミリモル)を入れ、50℃で5時間撹拌した。その溶液にCpODA 1.00g(2.602ミリモル)を入れ、室温で24時間攪拌し、均一で粘稠なポリイミド前駆体溶液を得た。
窒素ガスで置換した反応容器中にCpODA 2.500g(6.504ミリモル)を入れ、DMAcを、仕込みモノマー総質量(ジアミン成分とカルボン酸成分の総和)が 20質量%となる量の30.0gを加え、50℃で1時間攪拌し、均一な溶液を得た。この溶液にTFMB 1.822g(5.691ミリモル)を徐々に加え、50℃で5時間撹拌した。その後、160℃へ昇温し、トルエンを25mL添加し、3時間トルエンを還流させた後、トルエンを抜き出し、室温まで冷却し、イミド化合物を含む溶液を得た。仕込みモノマー量から計算されるこのイミド化合物の重合度(n)は7であり、末端は酸無水物基である。その溶液にDABAN 1.293g(5.691ミリモル)を入れ、50℃で5時間撹拌した。その溶液にCpODA 1.875g(4.878ミリモル)を入れ、室温で24時間攪拌し、均一で粘稠なポリイミド前駆体溶液を得た。
窒素ガスで置換した反応容器中にCpODA 2.500g(6.504ミリモル)を入れ、DMAcを、仕込みモノマー総質量(ジアミン成分とカルボン酸成分の総和)が 20質量%となる量の32.1gを加え、50℃で1時間攪拌し、均一な溶液を得た。この溶液にTFMB 1.953g(6.097ミリモル)を徐々に加え、50℃で5時間撹拌した。その後、160℃へ昇温し、トルエンを25mL添加し、3時間トルエンを還流させた後、トルエンを抜き出し、室温まで冷却し、イミド化合物を含む溶液を得た。仕込みモノマー量から計算されるこのイミド化合物の重合度(n)は15であり、末端は酸無水物基である。その溶液にDABAN 1.386g(6.097ミリモル)を入れ、50℃で5時間撹拌した。その溶液にCpODA 2.188g(5.691ミリモル)を入れ、室温で24時間攪拌し、均一で粘稠なポリイミド前駆体溶液を得た。
窒素ガスで置換した反応容器中にCpODA 2.500g(6.504ミリモル)を入れ、DMAcを、仕込みモノマー総質量(ジアミン成分とカルボン酸成分の総和)が 20質量%となる量の33.6gを加え、50℃で1時間攪拌し、均一な溶液を得た。この溶液にTFMB 2.041g(6.374ミリモル)を徐々に加え、50℃で5時間撹拌した。その後、160℃へ昇温し、トルエンを25mL添加し、3時間トルエンを還流させた後、トルエンを抜き出し、室温まで冷却し、イミド化合物を含む溶液を得た。仕込みモノマー量から計算されるこのイミド化合物の重合度(n)は49であり、末端は酸無水物基である。その溶液にDABAN 1.449g(6.374ミリモル)を入れ、50℃で5時間撹拌した。その溶液にCpODA 2.40g(6.244ミリモル)を入れ、室温で24時間攪拌し、均一で粘稠なポリイミド前駆体溶液を得た。
窒素ガスで置換した反応容器中にCpODA 2.500g(6.504ミリモル)を入れ、DMAcを、仕込みモノマー総質量(ジアミン成分とカルボン酸成分の総和)が 20質量%となる量の34.2gを加え、50℃で1時間攪拌し、均一な溶液を得た。この溶液にTFMB 2.081g(6.497ミリモル)を徐々に加え、50℃で5時間撹拌した。その後、160℃へ昇温し、トルエンを25mL添加し、3時間トルエンを還流させた後、トルエンを抜き出し、室温まで冷却し、イミド化合物を含む溶液を得た。仕込みモノマー量から計算されるこのイミド化合物の重合度(n)は999であり、末端は酸無水物基である。その溶液にDABAN 1.477g(6.497ミリモル)を入れ、50℃で5時間撹拌した。その溶液にCpODA 2.495g(6.491ミリモル)を入れ、室温で24時間攪拌し、均一で粘稠なポリイミド前駆体溶液を得た。
窒素ガスで置換した反応容器中にTFMB 3.555g(11.101ミリモル)を入れ、NMP 36.1gを加え、室温で1時間攪拌し、均一な溶液を得た。この溶液にCpODA 2.844g(7.399ミリモル)を徐々に加え、50℃で5時間撹拌した。その後、170℃へ昇温し、トルエンを25mL添加し、5時間トルエンを還流させた後、トルエンを抜き出し、室温まで冷却した。その溶液を500mlの水に滴下し、固体のイミド化合物TFMB5(仕込みモノマー量から計算されるこのイミド化合物の重合度(n)は2であり、末端はアミノ基である。)を析出させ、回収、減圧乾燥した。得られたTFMB5 1.617g(1.173ミリモル)とDABAN 0.800g(3.520ミリモル)を入れ、DMAcを仕込みモノマー総質量(ジアミン成分とカルボン酸成分の総和)が 20質量%となる量の16.9gを加え、室温で1時間攪拌した。その溶液にCpODA 1.804g(4.693ミリモル)を入れ、室温で24時間攪拌し、均一で粘稠なポリイミド前駆体溶液を得た。得られたポリイミド前駆体の対数粘度は0.8dL/gであった。
窒素ガスで置換した反応容器中にDABAN 0.713g(3.136ミリモル)とTFMB 1.004g(3.136ミリモル)を入れ、DMAcを、仕込みモノマー総質量(ジアミン成分とカルボン酸成分の総和)が 20質量%となる量の16.5gを加え、室温で1時間攪拌した。この溶液にCpODA 2.411g(6.272ミリモル)を徐々に加え、室温で24時間撹拌した。その後、160℃へ昇温し、トルエンを25mL添加し、15分間トルエンを還流させた後、トルエンを抜き出し、室温まで冷却し、均一で粘稠なポリイミド前駆体溶液(イミド化率:52%)を得た。
窒素ガスで置換した反応容器中にDABAN 0.713g(3.136ミリモル)とTFMB 1.004g(3.136ミリモル)を入れ、DMAcを、仕込みモノマー総質量(ジアミン成分とカルボン酸成分の総和)が 20質量%となる量の16.5gを加え、室温で1時間攪拌した。この溶液にCpODA 2.411g(6.272ミリモル)を徐々に加え、室温で24時間撹拌した。その後、160℃へ昇温し、トルエンを25mL添加し、10分間トルエンを還流させた後、トルエンを抜き出し、室温まで冷却し、均一で粘稠なポリイミド前駆体溶液(イミド化率:44%)を得た。
窒素ガスで置換した反応容器中にDABAN 0.713g(3.136ミリモル)とTFMB 1.004g(3.136ミリモル)を入れ、DMAcを、仕込みモノマー総質量(ジアミン成分とカルボン酸成分の総和)が 20質量%となる量の16.5gを加え、室温で1時間攪拌した。この溶液にCpODA 2.411g(6.272ミリモル)を徐々に加え、室温で24時間撹拌し、均一で粘稠なポリイミド前駆体溶液(イミド化率:0%)を得た。得られたポリイミド前駆体の対数粘度は0.2dL/gであった。
窒素ガスで置換した反応容器中にDABAN 0.713g(3.136ミリモル)とTFMB 1.004g(3.136ミリモル)を入れ、DMAcを、仕込みモノマー総質量(ジアミン成分とカルボン酸成分の総和)が 20質量%となる量の16.5gを加え、室温で1時間攪拌した。この溶液にCpODA 2.411g(6.272ミリモル)を徐々に加え、室温で24時間撹拌した。その後、160℃へ昇温し、トルエンを25ml添加し、30分間トルエンを還流させると、析出物が確認された。その後、室温まで冷却したが、析出物はさらに増え、均一なワニスは得られなかった。
窒素ガスで置換した反応容器中にCpODA 4.502g(11.711ミリモル)を入れ、DMAcを、仕込みモノマー総質量(ジアミン成分とカルボン酸成分の総和)が 20質量%となる量の29.3gを加え、50℃で1時間攪拌し、均一な溶液を得た。この溶液にTFMB 1.500g(4.684ミリモル)を徐々に加え、50℃で5時間撹拌した。その後、160℃へ昇温し、トルエンを25mL添加し、3時間トルエンを還流させた後、トルエンを抜き出し、室温まで冷却し、イミド化合物を含む溶液を得た。仕込みモノマー量から計算されるこのイミド化合物の重合度(n)は1であり、末端は酸無水物基である。その溶液にDABAN 1.065g(4.684ミリモル)とPPD 0.253g(2.342ミリモル)を入れ、室温で24時間攪拌し、均一で粘稠なポリイミド前駆体溶液を得た。
窒素ガスで置換した反応容器中にCpODA 4.502g(11.711ミリモル)を入れ、DMAcを、仕込みモノマー総質量(ジアミン成分とカルボン酸成分の総和)が 20質量%となる量の29.3gを加え、50℃で1時間攪拌し、均一な溶液を得た。この溶液にTFMB 1.500g(4.684ミリモル)とPPD 0.253g(2.342ミリモル)を徐々に加え、50℃で5時間撹拌した。その後、160℃へ昇温し、トルエンを25mL添加し、3時間トルエンを還流させた後、トルエンを抜き出し、室温まで冷却し、イミド化合物を含む溶液を得た。仕込みモノマー量から計算されるこのイミド化合物の重合度(n)は1であり、末端は酸無水物基である。その溶液にDABAN 1.065g(4.684ミリモル)とを入れ、室温で24時間攪拌し、均一で粘稠なポリイミド前駆体溶液を得た。
窒素ガスで置換した反応容器中にDABAN 0.355g(1.561ミリモル)とTFMB 0.50g(1.561ミリモル)とPPD 0.084g(0.781ミリモル)を入れ、DMAcを、仕込みモノマー総質量(ジアミン成分とカルボン酸成分の総和)が 20質量%となる量の9.8gを加え、室温で1時間攪拌した。この溶液にCpODA 1.500g(3.903ミリモル)を徐々に加え、室温で24時間撹拌し、均一で粘稠なポリイミド前駆体溶液(イミド化率:0%)を得た。
窒素ガスで置換した反応容器中にTFMB 1.500g(4.684ミリモル)を入れ、DMAcを、仕込みモノマー総質量(ジアミン成分とカルボン酸成分の総和)が 20質量%となる量の21.6gを加え、室温で1時間攪拌した。この溶液にDNDAxx 1.239g(4.099ミリモル)を徐々に加え、50℃で5時間撹拌した。その後、160℃へ昇温し、トルエンを25mL添加し、3時間トルエンを還流させた後、トルエンを抜き出し、室温まで冷却し、イミド化合物を含む溶液を得た。仕込みモノマー量から計算されるこのイミド化合物の重合度(n)は7であり、末端はアミノ基である。その溶液にDABAN 1.065g(4.684ミリモル)を入れ、室温で1時間攪拌した。この溶液にDNDAxx 1.593g(5.270ミリモル)を入れ、室温で24時間攪拌し、均一で粘稠なポリイミド前駆体溶液を得た。
窒素ガスで置換した反応容器中にTFMB 1.50g(4.684ミリモル)を入れ、DMAcを、仕込みモノマー総質量(ジアミン成分とカルボン酸成分の総和)が 20質量%となる量の21.6gを加え、室温で1時間攪拌した。この溶液にDNDAxx 1.388g(4.591ミリモル)を徐々に加え、50℃で5時間撹拌した。その後、160℃へ昇温し、トルエンを25mL添加し、3時間トルエンを還流させた後、トルエンを抜き出し、室温まで冷却し、イミド化合物を含む溶液を得た。仕込みモノマー量から計算されるこのイミド化合物の重合度(n)は49であり、末端はアミノ基である。その溶液にDABAN 1.065g(4.684ミリモル)を入れ、室温で1時間攪拌した。この溶液にDNDAxx 1.444g(4.778ミリモル)を入れ、室温で24時間攪拌し、均一で粘稠なポリイミド前駆体溶液を得た。
窒素ガスで置換した反応容器中にDNDAxx 3.776g(12.491ミリモル)を入れ、DMAcを、仕込みモノマー総質量(ジアミン成分とカルボン酸成分の総和)が 20質量%となる量の28.8gを加え、50℃で1時間攪拌し、均一な溶液を得た。この溶液にTFMB 2.000g(6.246ミリモル)とDABAN 0.568g(2.498ミリモル)を徐々に加え、50℃で5時間撹拌した。その後、160℃へ昇温し、トルエンを25mL添加し、3時間トルエンを還流させた後、トルエンを抜き出し、室温まで冷却し、イミド化合物を含む溶液を得た。仕込みモノマー量から計算されるこのイミド化合物の重合度(n)は1であり、末端は酸無水物基である。その溶液にDABAN 0.852g(3.747ミリモル)を入れ、室温で24時間攪拌し、均一で粘稠なポリイミド前駆体溶液を得た。得られたポリイミド前駆体の対数粘度は0.8dL/gであった。
窒素ガスで置換した反応容器中にDABAN 0.800g(3.520ミリモル)とTFMB 1.127g(3.520ミリモル)を入れ、DMAcを、仕込みモノマー総質量(ジアミン成分とカルボン酸成分の総和)が 20質量%となる量の16.6gを加え、室温で1時間攪拌した。この溶液にDNDAxx 2.128g(7.040ミリモル)を徐々に加え、室温で24時間撹拌し、均一で粘稠なポリイミド前駆体溶液(イミド化率:0%)を得た。得られたポリイミド前駆体の対数粘度は0.6dL/gであった。
窒素ガスで置換した反応容器中にDNDAxx 1.773g(5.867ミリモル)を入れ、DMAcを、仕込みモノマー総質量(ジアミン成分とカルボン酸成分の総和)が 15質量%となる量の15.6gを加え、50℃で1時間攪拌し、均一な溶液を得た。この溶液にDABAN 0.400g(1.760ミリモル)を徐々に加え、50℃で5時間撹拌した。その後、160℃へ昇温し、トルエンを25mL添加し、3時間トルエンを還流させた後、トルエンを抜き出し、室温まで冷却し、イミド化合物を含む溶液を得た。仕込みモノマー量から計算されるこのイミド化合物の重合度(n)は1であり、末端は酸無水物基である。その溶液にDABAN 0.267g(1.173ミリモル)とPPD 0.317g(2.933ミリモル)を入れ、室温で24時間攪拌し、均一で粘稠なポリイミド前駆体溶液を得た。
窒素ガスで置換した反応容器中にDNDAxx 2.130g(7.048ミリモル)を入れ、DMAcを、仕込みモノマー総質量(ジアミン成分とカルボン酸成分の総和)が 10質量%となる量の29.8gを加え、50℃で1時間攪拌し、均一な溶液を得た。この溶液にDABAN 0.801g(3.524ミリモル)を徐々に加え、50℃で5時間撹拌した。その後、160℃へ昇温し、トルエンを25mL添加し、3時間トルエンを還流させた後、トルエンを抜き出し、室温まで冷却し、イミド化合物を含む溶液を得た。仕込みモノマー量から計算されるこのイミド化合物の重合度(n)は1であり、末端は酸無水物基である。その溶液にPPD 0.381g(3.524ミリモル)を入れ、室温で24時間攪拌した。この溶液を減圧濃縮し、均一で粘稠なポリイミド前駆体溶液を得た。
窒素ガスで置換した反応容器中にDABAN 1.400g(6.160ミリモル)とPPD 0.666g(6.160ミリモル)を入れ、DMAcを、仕込みモノマー総質量(ジアミン成分とカルボン酸成分の総和)が 20質量%となる量の23.5gを加え、室温で1時間攪拌した。この溶液にDNDAxx 3.724g(12.320ミリモル)を徐々に加え、室温で24時間撹拌した。その後、160℃へ昇温し、トルエンを25mL添加し、15分間トルエンを還流させた後、トルエンを抜き出し、室温まで冷却し、均一で粘稠なポリイミド前駆体溶液(イミド化率:50%)を得た。
窒素ガスで置換した反応容器中にDABAN 1.400g(6.160ミリモル)とPPD 0.666g(6.160ミリモル)を入れ、DMAcを、仕込みモノマー総質量(ジアミン成分とカルボン酸成分の総和)が 20質量%となる量の23.5gを加え、室温で1時間攪拌した。この溶液にDNDAxx 3.724g(12.320ミリモル)を徐々に加え、室温で24時間撹拌した。その後、160℃へ昇温し、トルエンを25mL添加し、20分間トルエンを還流させた後、トルエンを抜き出し、室温まで冷却し、均一で粘稠なポリイミド前駆体溶液(イミド化率:69%)を得た。
窒素ガスで置換した反応容器中にDABAN 0.800g(3.520ミリモル)とPPD 0.381g(3.520ミリモル)を入れ、DMAcを、仕込みモノマー総質量(ジアミン成分とカルボン酸成分の総和)が 20質量%となる量の13.4gを加え、室温で1時間攪拌した。この溶液にDNDAxx 2.128g(7.040ミリモル)を徐々に加え、室温で24時間撹拌し、均一で粘稠なポリイミド前駆体溶液(イミド化率:0%)を得た。得られたポリイミド前駆体の対数粘度は0.7dL/gであった。
窒素ガスで置換した反応容器中にDNDAxx 0.798g(2.640ミリモル)を入れ、DMAcを、仕込みモノマー総質量(ジアミン成分とカルボン酸成分の総和)が 5質量%となる量の23.6gを加え、50℃で1時間攪拌し、均一な溶液を得た。この溶液にPPD 0.029g(0.264ミリモル)を徐々に加え、50℃で5時間撹拌した。その後、160℃へ昇温し、トルエンを25mL添加し、3時間トルエンを還流させた後、トルエンを抜き出し、室温まで冷却し、イミド化合物を含む溶液を得た。仕込みモノマー量から計算されるこのイミド化合物の重合度(n)は1であり、末端は酸無水物基である。その溶液にDABAN 0.300g(1.320ミリモル)とPPD 0.114g(1.056ミリモル)を入れ、室温で24時間攪拌した。この溶液を減圧濃縮し、均一で粘稠なポリイミド前駆体溶液を得た。
窒素ガスで置換した反応容器中にDNDAxx 2.660g(8.800ミリモル)を入れ、DMAcを、仕込みモノマー総質量(ジアミン成分とカルボン酸成分の総和)が 15質量%となる量の23.4gを加え、50℃で1時間攪拌し、均一な溶液を得た。この溶液にDABAN 0.200g(0.880ミリモル)を徐々に加え、50℃で5時間撹拌した。その後、160℃へ昇温し、トルエンを25mL添加し、3時間トルエンを還流させた後、トルエンを抜き出し、室温まで冷却し、イミド化合物を含む溶液を得た。仕込みモノマー量から計算されるこのイミド化合物の重合度(n)は1であり、末端は酸無水物基である。その溶液にDABAN 0.800g(3.520ミリモル)とPPD 0.476g(4.400ミリモル)を入れ、室温で24時間攪拌し、均一で粘稠なポリイミド前駆体溶液を得た。得られたポリイミド前駆体の対数粘度は0.5dL/gであった。
窒素ガスで置換した反応容器中にDABAN 1.400g(6.160ミリモル)とPPD 0.666g(6.160ミリモル)を入れ、NMPを、仕込みモノマー総質量(ジアミン成分とカルボン酸成分の総和)が 20質量%となる量の23.5gを加え、室温で1時間攪拌した。この溶液にDNDAxx 3.724g(12.320ミリモル)を徐々に加え、室温で24時間撹拌した。その後、160℃へ昇温し、トルエンを25mL添加し、20分間トルエンを還流させた後、トルエンを抜き出し、室温まで冷却し、均一で粘稠なポリイミド前駆体溶液(イミド化率:73%)を得た。
窒素ガスで置換した反応容器中にDABAN 1.400g(6.160ミリモル)とPPD 0.666g(6.160ミリモル)を入れ、NMPを、仕込みモノマー総質量(ジアミン成分とカルボン酸成分の総和)が 20質量%となる量の23.5gを加え、室温で1時間攪拌した。この溶液にDNDAxx 3.724g(12.320ミリモル)を徐々に加え、室温で24時間撹拌し、均一で粘稠なポリイミド前駆体溶液(イミド化率:0%)を得た。
窒素ガスで置換した反応容器中にDNDAxx 3.540g(11.711ミリモル)を入れ、DMAcを、仕込みモノマー総質量(ジアミン成分とカルボン酸成分の総和)が 20質量%となる量の25.4gを加え、50℃で1時間攪拌し、均一な溶液を得た。この溶液にTFMB 1.500g(4.684ミリモル)を徐々に加え、50℃で5時間撹拌した。その後、160℃へ昇温し、トルエンを25mL添加し、3時間トルエンを還流させた後、トルエンを抜き出し、室温まで冷却し、イミド化合物を含む溶液を得た。仕込みモノマー量から計算されるこのイミド化合物の重合度(n)は1であり、末端は酸無水物基である。その溶液にDABAN 1.065g(4.684ミリモル)とPPD 0.253g(2.342ミリモル)を入れ、室温で24時間攪拌し、均一で粘稠なポリイミド前駆体溶液を得た。
窒素ガスで置換した反応容器中にDNDAxx 5.542g(18.334ミリモル)を入れ、DMAcを、仕込みモノマー総質量(ジアミン成分とカルボン酸成分の総和)が 20質量%となる量の36.7gを加え、50℃で1時間攪拌し、均一な溶液を得た。この溶液にTFMB 1.174g(3.667ミリモル)とDABAN 0.500g(2.200ミリモル)を徐々に加え、50℃で5時間撹拌した。その後、160℃へ昇温し、トルエンを25mL添加し、3時間トルエンを還流させた後、トルエンを抜き出し、室温まで冷却し、イミド化合物を含む溶液を得た。仕込みモノマー量から計算されるこのイミド化合物の重合度(n)は1であり、末端は酸無水物基である。その溶液にDABAN 1.167g(5.133ミリモル)とPPD 0.793g(7.333ミリモル)を入れ、室温で24時間攪拌し、均一で粘稠なポリイミド前駆体溶液を得た。得られたポリイミド前駆体の対数粘度は0.6dL/gであった。
窒素ガスで置換した反応容器中にTFMB 1.409g(4.400ミリモル)とDABAN 1.000g(4.400ミリモル)を入れ、DMAcを、仕込みモノマー総質量(ジアミン成分とカルボン酸成分の総和)が 20質量%となる量の40.0gを加え、室温で1時間攪拌した。この溶液にDNDAxx 2.657g(8.791ミリモル)を徐々に加え、50℃で5時間撹拌した。その後、160℃へ昇温し、トルエンを25mL添加し、3時間トルエンを還流させた後、トルエンを抜き出し、室温まで冷却し、イミド化合物を含む溶液を得た。仕込みモノマー量から計算されるこのイミド化合物の重合度(n)は999であり、末端はアミノ基である。その溶液にDABAN 1.000g(4.400ミリモル)とPPD 0.952g(8.800ミリモル)を入れ、室温で5時間攪拌し、DNDAxx 3.993g(13.209ミリモル)室温で24時間攪拌し、均一で粘稠なポリイミド前駆体溶液を得た。得られたポリイミド前駆体の対数粘度は0.7dL/gであった。
窒素ガスで置換した反応容器中にDNDAxx 3.325g(11.000ミリモル)を入れ、DMAcを、仕込みモノマー総質量(ジアミン成分とカルボン酸成分の総和)が 20質量%となる量の21.3gを加え、室温で1時間攪拌した。この溶液にFDA 0.383g(1.100ミリモル)を徐々に加え、50℃で5時間撹拌した。その後、160℃へ昇温し、トルエンを25mL添加し、3時間トルエンを還流させた後、トルエンを抜き出し、50℃まで冷却した。その溶液にDABAN 1.000g(4.400ミリモル)とPPD 0.595g(5.500ミリモル)を入れ、50℃で10時間攪拌した。その後、160℃へ昇温し、トルエンを25ml添加し、15分間トルエンを還流させた後、トルエンを抜き出し、室温まで冷却し、均一で粘稠なポリイミド前駆体溶液を得た。得られたポリイミド前駆体の対数粘度は0.7dL/gであった。
窒素ガスで置換した反応容器中にTFMB 3.032g(9.468ミリモル)を入れ、NMPを、仕込みモノマー総質量(ジアミン成分とカルボン酸成分の総和)が 15質量%となる量の32.27gを加え、室温で1時間攪拌した。この溶液にs-BPDA 2.786g(9.468ミリモル)を徐々に加え、室温で24時間撹拌した。その後、160℃へ昇温し、トルエンを25mL添加し、15分間トルエンを還流させた後、トルエンを抜き出し、室温まで冷却し、均一で粘稠なポリイミド前駆体溶液(イミド化率:50%)を得た。
窒素ガスで置換した反応容器中にTFMB 3.032g(9.468ミリモル)を入れ、NMPを、仕込みモノマー総質量(ジアミン成分とカルボン酸成分の総和)が 15質量%となる量の32.27gを加え、室温で1時間攪拌した。この溶液にs-BPDA 2.786g(9.468ミリモル)を徐々に加え、室温で24時間撹拌し、均一で粘稠なポリイミド前駆体溶液(イミド化率:0%)を得た。
窒素ガスで置換した反応容器中にTFMB 2.000g(6.246ミリモル)とDABAN 1.419g(6.246ミリモル)を入れ、NMPを、仕込みモノマー総質量(ジアミン成分とカルボン酸成分の総和)が 20質量%となる量の29.18gを加え、室温で1時間攪拌した。この溶液にODPA 3.875g(12.491ミリモル)を徐々に加え、室温で24時間撹拌した。その後、160℃へ昇温し、トルエンを25mL添加し、15分間トルエンを還流させた後、トルエンを抜き出し、室温まで冷却し、均一で粘稠なポリイミド前駆体(イミド化率:47%)溶液を得た。
窒素ガスで置換した反応容器中にTFMB 2.000g(6.246ミリモル)とDABAN 1.419g(6.246ミリモル)を入れ、NMPを、仕込みモノマー総質量(ジアミン成分とカルボン酸成分の総和)が 20質量%となる量の29.18gを加え、室温で1時間攪拌した。この溶液にODPA 3.875g(12.491ミリモル)を徐々に加え、室温で24時間撹拌し、均一で粘稠なポリイミド前駆体溶液(イミド化率:0%)を得た。
窒素ガスで置換した反応容器中にDABAN 1.818g(8.000ミリモル)とPPD 1.108g(1.000ミリモル)とBAPB 0.368g(1.000ミリモル)を入れ、NMPを、仕込みモノマー総質量(ジアミン成分とカルボン酸成分の総和)が 20質量%となる量の21.27gを加え、室温で1時間攪拌した。この溶液にDNDAxx 3.023g(10.000ミリモル)を徐々に加え、室温で24時間撹拌した。その後、160℃へ昇温し、トルエンを25mL添加し、15分間トルエンを還流させた後、トルエンを抜き出し、室温まで冷却し、均一で粘稠なポリイミド前駆体(イミド化率:43%)溶液を得た。
窒素ガスで置換した反応容器中にDABAN 1.818g(8.000ミリモル)とPPD 1.108g(1.000ミリモル)とBAPB 0.368g(1.000ミリモル)を入れ、NMPを、仕込みモノマー総質量(ジアミン成分とカルボン酸成分の総和)が 20質量%となる量の21.27gを加え、室温で1時間攪拌した。この溶液にDNDAxx 3.023g(10.000ミリモル)を徐々に加え、室温で24時間撹拌し、均一で粘稠なポリイミド前駆体溶液(イミド化率:0%)を得た。
窒素ガスで置換した反応容器中にDABAN 1.591g(7.000ミリモル)とPPD 1.108g(1.000ミリモル)とBAPB 0.737g(2.000ミリモル)を入れ、NMPを、仕込みモノマー総質量(ジアミン成分とカルボン酸成分の総和)が 20質量%となる量の21.83gを加え、室温で1時間攪拌した。この溶液にDNDAxx 3.023g(10.000ミリモル)を徐々に加え、室温で24時間撹拌した。その後、160℃へ昇温し、トルエンを25mL添加し、15分間トルエンを還流させた後、トルエンを抜き出し、室温まで冷却し、均一で粘稠なポリイミド前駆体(イミド化率:35%)溶液を得た。
Claims (13)
- 下記化学式(1)で表される繰り返し単位と、下記化学式(2)で表される繰り返し単位とからなり、
下記化学式(2)で表される繰り返し単位の含有量が、全繰り返し単位に対して、30モル%以上90モル%以下であり、
下記化学式(1)および下記化学式(2)中のBの合計量の50モル%以上が、下記化学式(3)で表される2価の基、および/または、下記化学式(4)で表される2価の基の1種以上である、熱イミド化によって製造されたことを特徴とするポリイミド前駆体。
- 前記化学式(1)および前記化学式(2)中のAが、脂環式テトラカルボン酸からカルボキシル基を除いた4価の基の1種以上であることを特徴とする請求項1に記載のポリイミド前駆体。
- 前記化学式(1)および前記化学式(2)中のAが、芳香族テトラカルボン酸からカルボキシル基を除いた4価の基の1種以上であることを特徴とする請求項1に記載のポリイミド前駆体。
- 請求項1~4のいずれかに記載のポリイミド前駆体を含むワニス。
- 化学イミド化剤を含まないことを特徴とする請求項5に記載のワニス。
- 請求項1~4のいずれかに記載のポリイミド前駆体を製造する方法であって、
化学イミド化剤を含まない溶媒中で、テトラカルボン酸成分とジアミン成分とを100℃以上に加熱して熱的に反応させて、前記化学式(2)で表される繰り返し単位を含む可溶性のイミド化合物を含む反応溶液を得る工程と、
得られた反応溶液に、テトラカルボン酸成分および/またはジアミン成分を加えて、100℃未満のイミド化を抑制する条件下で反応を行い、請求項1~4のいずれかに記載のポリイミド前駆体を得る工程と、
を有することを特徴とする方法。 - 請求項1~4のいずれかに記載のポリイミド前駆体を製造する方法であって、
化学イミド化剤を含まない溶媒中で、テトラカルボン酸成分とジアミン成分とを100℃以上に加熱して熱的に反応させて、前記化学式(2)で表される繰り返し単位を含む可溶性のイミド化合物を含む反応溶液を得る工程と、
得られた反応溶液から、前記化学式(2)で表される繰り返し単位を含むイミド化合物を単離する工程と、
化学イミド化剤を含まない溶媒に、単離した前記化学式(2)で表される繰り返し単位を含むイミド化合物と、テトラカルボン酸成分および/またはジアミン成分とを加えて、100℃未満のイミド化を抑制する条件下で反応を行い、請求項1~4のいずれかに記載のポリイミド前駆体を得る工程と、
を有することを特徴とする方法。 - 請求項1~4のいずれかに記載のポリイミド前駆体を製造する方法であって、
化学イミド化剤を含まない溶媒中で、テトラカルボン酸成分とジアミン成分とを100℃未満のイミド化を抑制する条件下で反応させて、前記化学式(1)で表される繰り返し単位を含む(ポリ)アミック酸化合物を含む反応溶液を得る工程と、
前記化学式(1)で表される繰り返し単位を含む(ポリ)アミック酸化合物を含む反応溶液を100℃以上に加熱して熱的に反応させて、前記化学式(1)で表される繰り返し単位の一部を前記化学式(2)で表される繰り返し単位に変換して、請求項1~4のいずれかに記載のポリイミド前駆体を得る工程と、
を有することを特徴とする方法。 - 請求項1~4のいずれかに記載のポリイミド前駆体から得られるポリイミド。
- 請求項5または6に記載のワニスを加熱処理して得られるポリイミド。
- 請求項5または6に記載のワニスを加熱処理して得られるポリイミドフィルム。
- 請求項10または11に記載のポリイミドを含むTAB用フィルム、電気・電子部品用基板、配線基板、電気・電子部品用絶縁膜、電気・電子部品用保護膜、ディスプレイ用基板、タッチパネル用基板、または太陽電池用基板。
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KR20220124824A (ko) | 2017-12-28 | 2022-09-14 | 유비이 가부시키가이샤 | 폴리이미드, 폴리이미드 용액 조성물, 폴리이미드 필름 및 기판 |
WO2023085041A1 (ja) * | 2021-11-11 | 2023-05-19 | 三菱瓦斯化学株式会社 | ポリイミド樹脂、ワニス及びポリイミドフィルム |
WO2023140276A1 (ja) * | 2022-01-21 | 2023-07-27 | Ube株式会社 | ポリイミドバインダ前駆体組成物、およびそれを用いた蓄電デバイス |
WO2024176695A1 (ja) * | 2023-02-21 | 2024-08-29 | エセックス古河マグネットワイヤジャパン株式会社 | 絶縁被覆用芳香族ポリイミド樹脂ワニス、及びこれを用いた絶縁電線、コイル、回転電機並びに電気・電子機器 |
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CN105492496B (zh) | 2017-09-22 |
JP6516048B2 (ja) | 2019-05-22 |
US20160137787A1 (en) | 2016-05-19 |
KR102190722B1 (ko) | 2020-12-14 |
CN105492496A (zh) | 2016-04-13 |
JP2018172685A (ja) | 2018-11-08 |
JPWO2014208704A1 (ja) | 2017-02-23 |
JP6350526B2 (ja) | 2018-07-04 |
TW201512345A (zh) | 2015-04-01 |
KR20160024979A (ko) | 2016-03-07 |
TWI634172B (zh) | 2018-09-01 |
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