WO2014171521A1 - タイヤ及びタイヤの製造方法 - Google Patents
タイヤ及びタイヤの製造方法 Download PDFInfo
- Publication number
- WO2014171521A1 WO2014171521A1 PCT/JP2014/060977 JP2014060977W WO2014171521A1 WO 2014171521 A1 WO2014171521 A1 WO 2014171521A1 JP 2014060977 W JP2014060977 W JP 2014060977W WO 2014171521 A1 WO2014171521 A1 WO 2014171521A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- tire
- reinforcing cord
- coating layer
- cord member
- resin coating
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C9/00—Reinforcements or ply arrangement of pneumatic tyres
- B60C9/18—Structure or arrangement of belts or breakers, crown-reinforcing or cushioning layers
- B60C9/20—Structure or arrangement of belts or breakers, crown-reinforcing or cushioning layers built-up from rubberised plies each having all cords arranged substantially parallel
- B60C9/22—Structure or arrangement of belts or breakers, crown-reinforcing or cushioning layers built-up from rubberised plies each having all cords arranged substantially parallel the plies being arranged with all cords disposed along the circumference of the tyre
- B60C9/2204—Structure or arrangement of belts or breakers, crown-reinforcing or cushioning layers built-up from rubberised plies each having all cords arranged substantially parallel the plies being arranged with all cords disposed along the circumference of the tyre obtained by circumferentially narrow strip winding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D30/00—Producing pneumatic or solid tyres or parts thereof
- B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
- B29D30/08—Building tyres
- B29D30/20—Building tyres by the flat-tyre method, i.e. building on cylindrical drums
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D30/00—Producing pneumatic or solid tyres or parts thereof
- B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
- B29D30/08—Building tyres
- B29D30/20—Building tyres by the flat-tyre method, i.e. building on cylindrical drums
- B29D30/30—Applying the layers; Guiding or stretching the layers during application
- B29D30/3028—Applying the layers; Guiding or stretching the layers during application by feeding a continuous band and winding it helically, i.e. the band is fed while being advanced along the drum axis, to form an annular element
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C5/00—Inflatable pneumatic tyres or inner tubes
- B60C5/007—Inflatable pneumatic tyres or inner tubes made from other material than rubber
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C5/00—Inflatable pneumatic tyres or inner tubes
- B60C5/01—Inflatable pneumatic tyres or inner tubes without substantial cord reinforcement, e.g. cordless tyres, cast tyres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D30/00—Producing pneumatic or solid tyres or parts thereof
- B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
- B29D30/08—Building tyres
- B29D2030/086—Building the tyre carcass by combining two or more sub-assemblies, e.g. two half-carcasses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C9/00—Reinforcements or ply arrangement of pneumatic tyres
- B60C9/18—Structure or arrangement of belts or breakers, crown-reinforcing or cushioning layers
- B60C9/20—Structure or arrangement of belts or breakers, crown-reinforcing or cushioning layers built-up from rubberised plies each having all cords arranged substantially parallel
- B60C2009/2035—Structure or arrangement of belts or breakers, crown-reinforcing or cushioning layers built-up from rubberised plies each having all cords arranged substantially parallel built-up by narrow strips
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C9/00—Reinforcements or ply arrangement of pneumatic tyres
- B60C9/18—Structure or arrangement of belts or breakers, crown-reinforcing or cushioning layers
- B60C9/20—Structure or arrangement of belts or breakers, crown-reinforcing or cushioning layers built-up from rubberised plies each having all cords arranged substantially parallel
- B60C9/22—Structure or arrangement of belts or breakers, crown-reinforcing or cushioning layers built-up from rubberised plies each having all cords arranged substantially parallel the plies being arranged with all cords disposed along the circumference of the tyre
- B60C2009/2238—Physical properties or dimensions of the ply coating rubber
Definitions
- the present invention relates to a tire having a tire frame portion formed of a resin material and a method for manufacturing the tire.
- the tire frame member is reinforced by disposing a reinforcing layer on the outer periphery of the crown of an annular tire frame member formed of a resin material.
- the reinforcing layer is formed by winding a resin-coated reinforcing cord in a spiral shape around the outer periphery of the crown portion in the tire circumferential direction.
- the present invention aims to improve the rigidity of a tire frame member formed of a resin material.
- the tire according to the first aspect of the present invention includes an annular tire skeleton member formed using a skeleton resin material, an outer periphery of the tire skeleton member, and a reinforcing cord covered with a resin coating layer. And a reinforcing cord member that is spirally wound in the tire circumferential direction, joined to the tire frame member, and joined to adjacent portions in the tire axial direction.
- the tire manufacturing method includes a tire skeleton member forming step of forming an annular tire skeleton member using a skeleton resin material, and a reinforcement formed by covering a reinforcing cord with a resin coating layer.
- Reinforcement cord member winding step for joining the tire cord member to the tire framework member while spirally winding the cord member around the tire framework member in the circumferential direction of the tire and joining adjacent portions of the reinforcement cord member in the tire axial direction And have.
- the rigidity of the tire frame member formed of the resin material can be improved.
- FIG. 2 is an enlarged view of a 2X part in FIG. 1. It is the section perspective view which looked at the section along the tire axial direction of the tire case of a 1st embodiment from the perimeter side of a tire case. It is a figure for explaining a reinforcement cord member winding process of a 1st embodiment, and is a section perspective view which looked at a section along a tire axial direction of a tire case from the perimeter side of a tire case. It is a side view of the tire case for demonstrating the operation
- FIG. 6 is a sectional view taken along line 6X-6X in FIG. 5.
- FIG. 7 is a sectional view taken along line 7X-7X in FIG. It is sectional drawing along the tire axial direction of the tire case for demonstrating the operation
- the tire 10 of the first embodiment has substantially the same cross-sectional shape as a conventional general rubber pneumatic tire (hereinafter referred to as a rubber tire as appropriate), and is similar to a rubber tire. It is attached to a rim (not shown).
- a rubber tire as appropriate
- the tire circumferential direction is indicated by an arrow S
- the tire axial direction (which may be read as the tire width direction) is indicated by an arrow W
- the tire radial direction is indicated by an arrow R.
- the side far from the tire equatorial plane CL along the tire axial direction will be described as “the tire axial direction outside”, and the side close to the tire equatorial plane CL along the tire axial direction will be described as “the tire axial direction inside”. Further, the side far from the tire axis along the tire radial direction will be described as “tire radial outside”, and the side near the tire axis along the tire radial direction will be described as “tire radial inner”.
- the tire 10 includes a tire case 17 as an example of a tire frame member that forms a tire frame portion.
- the tire case 17 is formed by forming a resin material for a tire frame (hereinafter referred to as “framework resin material”) in an annular shape.
- frame resin material a resin material for a tire frame
- the circumferential direction, the axial direction, and the radial direction of the tire case 17 correspond to the tire circumferential direction, the tire axial direction, and the tire radial direction, respectively.
- the tire case 17 includes a pair of bead portions 12 arranged at intervals in the tire axial direction, a pair of side portions 14 extending from the pair of bead portions 12 outward in the tire radial direction, and a pair of side portions. 14 and a crown portion 16 that connects the two.
- the bead portion 12 is a portion that contacts a rim (not shown), and a coating layer 20 described later is bonded to the outer peripheral surface.
- the side portion 14 forms a side portion of the tire 10 and is gently curved so as to protrude outward from the bead portion 12 toward the crown portion 16 in the tire axial direction.
- the crown portion 16 is a portion that connects the outer end in the tire radial direction of the one side portion 14 and the outer end in the tire radial direction of the other side portion 14, and a tread 30 (details are provided on the outer side in the tire radial direction). Support later.
- the crown portion 16 has a substantially constant thickness, and the outer peripheral surface 16A is formed flat in the tire axial direction cross section.
- the outer peripheral surface 16A of the crown portion 16 has a substantially constant distance to the tire axis from one end to the other end in the tire axial direction (here, “substantially constant” allows a distance difference of about ⁇ 3 mm). ).
- 16 A of outer peripheral surfaces of the crown part 16 of this embodiment are the parts by which the reinforcement cord member 22 mentioned later is arrange
- the surface constituting the air-filled space of the tire case 17 will be described as the inner surface of the tire case 17, and the surface opposite to the inner surface of the tire case 17 will be described as the outer surface of the tire case 17.
- the outer peripheral surface 16 ⁇ / b> A of the crown portion 16 may be read as the outer surface of the crown portion 16.
- the outer peripheral surface 16A of the crown portion 16 is flat in the tire axial section, but the present invention is not limited to this configuration, and the outer peripheral surface 16A is not flat in the tire axial section. May be.
- the outer peripheral surface 16A of the crown portion 16 may be formed in a curved shape (arc shape) that is expanded outward in the tire radial direction in the cross section in the tire axial direction.
- the tire case 17 is formed of a single resin material, and as shown in FIG. 1, as shown in FIG. 1, an annular tire half 17 ⁇ / b> H having one bead portion 12, one side portion 14, and a half-width crown portion 16.
- the tire half bodies 17H face each other, and the end portions of the respective half-width crown portions 16 are joined to each other.
- this invention is not limited to the said structure,
- the tire case 17 may be made into an integrally molded product, and the tire case 17 may be divided and manufactured into three or more resin members, and these may be joined and formed.
- the tire case 17 may be manufactured separately for each part (for example, the bead part 12, the side part 14, and the crown part 16), and these may be joined and formed.
- each part (for example, bead part 12, side part 14, crown part 16) of tire case 17 may be formed with the resin material which has a different characteristic.
- a reinforcing material (polymer material, metal fiber, cord, nonwoven fabric, woven fabric, etc.) may be embedded in the tire case 17 and the tire case 17 may be reinforced with the reinforcing material.
- thermoplastic resins including thermoplastic elastomers
- thermosetting resins including thermosetting resins
- other general-purpose resins can be used.
- the resin material here does not include vulcanized rubber.
- Thermoplastic resin refers to a polymer compound that softens and flows as the temperature rises and becomes relatively hard and strong when cooled.
- the material softens and flows with increasing temperature, and becomes relatively hard and strong when cooled, and a high molecular compound having rubber-like elasticity is a thermoplastic elastomer, and the material increases with increasing temperature. Is softened, fluidized, and becomes a relatively hard and strong state when cooled, and a high molecular compound having no rubber-like elasticity is distinguished as a thermoplastic resin that is not an elastomer.
- Thermoplastic resins include polyolefin-based thermoplastic elastomers (TPO), polystyrene-based thermoplastic elastomers (TPS), polyamide-based thermoplastic elastomers (TPA), polyurethane-based thermoplastic elastomers (TPU), and polyesters.
- TPO polyolefin-based thermoplastic elastomers
- TPS polystyrene-based thermoplastic elastomers
- TPA polyamide-based thermoplastic elastomers
- TPU polyurethane-based thermoplastic elastomers
- polyesters polyesters.
- TSV dynamically crosslinked thermoplastic elastomer
- polyolefin thermoplastic resin polystyrene thermoplastic resin
- polyamide thermoplastic resin polyamide thermoplastic resin
- polyester thermoplastic resin etc. Can be mentioned.
- thermoplastic material examples include a deflection temperature under load (0.45 MPa load) specified in ISO 75-2 or ASTM D648 of 78 ° C. or higher, and a tensile yield strength specified in JIS K7113 of 10 MPa.
- the tensile elongation at break (JIS K7113) defined in JIS K7113 is 50% or more.
- regulated to JISK7206 of 130 degreeC can be used.
- thermosetting resin refers to a polymer compound that forms a three-dimensional network structure as the temperature rises and cures.
- a thermosetting resin a phenol resin, an epoxy resin, a melamine resin, a urea resin etc. are mentioned, for example.
- resin materials include (meth) acrylic resins, EVA resins, vinyl chloride resins, fluorine resins, silicone resins, etc.
- General-purpose resin may be used.
- thermoplastic resin is used as the skeleton resin material used for forming the tire case 17.
- an annular bead core 18 extending along the tire circumferential direction is embedded in the bead portion 12.
- the bead core 18 includes a bead cord (not shown).
- the bead cord is composed of a metal cord (for example, a steel cord), an organic fiber cord, a resin-coated organic fiber cord, or a hard resin. Note that the bead core itself may be omitted if the rigidity of the bead portion 12 can be sufficiently secured.
- a coating layer 20 is formed on the surface of the bead portion 12 so as to improve a sealing property (airtightness) between the rim (not shown) and at least a contact portion with the rim.
- the covering layer 20 is formed by forming a material softer than the tire case 17 and having higher weather resistance into an annular shape.
- the coating layer 20 of this embodiment is formed using a rubber material that is softer (higher sealing performance) and higher in weather resistance than the tire case 17.
- the coating layer 20 of the present embodiment is folded from the inner surface in the tire axial direction of the bead portion 12 to the outer surface in the tire axial direction outer side, and in the tire axial direction of the reinforcing layer 28 described later via the outer surface of the side portion 14. It extends to the vicinity of the outer end 28A.
- the extended end portion of the covering layer 20 is covered with a cushion rubber 32 and a tread 30 described later.
- the covering layer 20 may be omitted if only the bead portion 12 of the tire case 17 can secure a sealing property (airtightness) with a rim (not shown).
- a reinforcing cord member 22 is disposed on the outer periphery of the tire case 17, specifically, on the outer periphery of the crown portion 16.
- the reinforcing cord member 22 includes a reinforcing cord 24 and a resin coating layer 26 that covers the reinforcing cord 24.
- the reinforcing cord 24 is composed of a monofilament (single wire) such as a metal fiber or an organic fiber, or a multifilament (twisted wire) obtained by twisting these fibers.
- the resin coating layer 26 is formed of a coating resin material (coating resin material) and has a substantially square cross-sectional shape.
- the cross-sectional shape of the resin coating layer 26 is not limited to a substantially square shape. For example, it may have a circular cross section or a trapezoidal cross section.
- thermoplastic resin is used as the coating resin material for forming the resin coating layer 26.
- the reinforcing cord member 22 is spirally wound in the tire circumferential direction and joined to the outer periphery of the tire case 17 (specifically, the outer periphery of the crown portion 16).
- the reinforcing cord member 22 is joined at adjacent portions in the tire axial direction.
- the portions of the reinforcing cord member 22 adjacent to each other in the tire axial direction may be joined partially or entirely, but the rigidity of the reinforcing layer 28 formed of the reinforcing cord member 22 improves as the joining area increases.
- the resin coating layer 26 is welded to the outer periphery of the tire case 17 (specifically, the outer periphery of the crown portion 16), and is adjacent to the resin coating layer 26 in the tire axial direction.
- the parts to be welded are welded together.
- the reinforcing cord member 22 forms a reinforcing layer 28 for reinforcing the crown portion 16 on the outer periphery of the tire case 17 (specifically, the outer periphery of the crown portion 16).
- the thickness of the resin coating layer 26 is thicker on the opposite side than the bonding side to the tire case 17. Specifically, the thickness of the resin coating layer 26 is measured along a perpendicular line PL that passes through the center P of the reinforcing cord 24 and is perpendicular to the outer peripheral surface 16A of the crown portion 16.
- the thickness of the joining side of 26 is indicated by T1
- the thickness of the opposite side of the resin coating layer 26 is indicated by T2.
- the perpendicular line PL is along the tire radial direction.
- the opposite side of the resin coating layer 26 may be read as the outer side in the tire radial direction.
- the joint side of the resin coating layer 26 may be read as the air filling space side of the tire case 17, and the opposite side of the resin coating layer 26 may be read as the tread 30 side.
- the reinforcing cord member 22 since the portions adjacent to each other in the tire axial direction of the reinforcing cord member 22 need only be joined, the reinforcing cord member 22 may be disposed on the outer peripheral surface 16A of the crown portion 16 even if the crown portion 16 is provided. It may be partly embedded in
- the skeleton resin material used for the tire case 17 and the coating resin material used for the resin coating layer 26 are the same material.
- the present invention is not limited to this configuration, and the skeleton resin material and the coating resin material may be different materials.
- the cushion rubber 32 On the outer side in the tire radial direction of the tire case 17, rubber layers are arranged in the order of the cushion rubber 32 and the tread 30. Each of the cushion rubber 32 and the tread 30 covers the reinforcing layer 28 from the outer side in the tire radial direction.
- the cushion rubber 32 improves the ride comfort by buffering the input from the road surface received by the tread 30 when the tire 10 is traveling, and has an elastic modulus lower than that of the tread rubber.
- the tire 10 may have a configuration in which the cushion rubber 32 is omitted and the tread 30 is disposed directly outside the crown portion 16 in the tire radial direction.
- the tread 30 has a tread pattern (not shown) including a plurality of grooves 30A on the ground contact surface with the road surface.
- the tread 30 has a structure made of a single rubber, but the present invention is not limited to this structure, and the tread 30 may have a structure in which a plurality of types of rubber are laminated. A structure in which rubber types are different in the central region and the end region in the axial direction may be used, or a combination thereof may be used.
- the tire case formation process of this embodiment is an example of the tire frame member formation process of this invention.
- a bead core 18 is disposed in a mold (not shown) for molding the tire half body 17H, and then a skeleton resin material is injected into the cavity of the mold to form an annular tire half body. 17H is molded. That is, the tire half body 17H is formed by injection molding using a skeleton resin material. In this embodiment, a thermoplastic material is used as the skeleton resin material. In this way, a pair (one set) of the tire half 17H is molded.
- the tire half body 17H is disposed inside a mold (not shown) for forming the coating layer 20 on the outer surface of the tire half body 17H, and heated unvulcanized rubber is placed in the cavity of the mold.
- the coating layer 20 is formed on the outer surface of the tire half body 17H by pouring.
- a portion where the outer surface coating layer 20 of the tire half body 17H is disposed is previously buffed (for example, buffing, grinder processing, sandblasting, etc.).
- an adhesive (details will be described later) may be applied to the buffed surface.
- reinforcing cord member winding step (see FIG. 4) for winding the reinforcing cord member 22 around the outer periphery of the tire case 17 will be described.
- the reinforcing cord member winding step of the present embodiment is an example of the reinforcing cord member winding step of the present invention.
- a tire support device (not shown) that rotatably supports the tire case 17, and then, as shown in FIGS. 4 and 5, a cord supply device 40, a heating device 50, The pressing roller 60 as a pressing device and the cooling roller 70 as a cooler are moved.
- cord supply device 40 the heating device 50, the pressing roller 60, and the cooling roller 70 used in the reinforcing cord member winding step of the present embodiment will be described.
- the cord supply device 40 includes a reel 42 around which a reinforcing cord member 22 in which the reinforcing cord 24 is covered with a resin coating layer 26 formed of a resin material for coating (a thermoplastic resin in the present embodiment) is wound.
- a guide member 44 for guiding the unwound reinforcing cord member 22 to the outer periphery of the tire case 17 (the outer peripheral surface 16A of the crown portion 16) is configured.
- the guide member 44 is cylindrical, and the reinforcing cord member 22 passes through the guide member 44. Further, the reinforcing cord member 22 is sent out from the mouth portion 46 of the guide member 44 toward the outer peripheral surface 16 ⁇ / b> A of the crown portion 16.
- the heating device 50 blows hot air on the side where the reinforcing cord member 22 is attached, and on the portion of the tire case 17 where the reinforcing cord member 22 is disposed on the outer peripheral surface (the outer peripheral surface 16A of the crown portion 16).
- the sprayed part is heated and melted.
- air heated by a heating wire (not shown) is blown out from the blowout opening 52 with an air flow generated by a fan (not shown), and the blown hot air is blown to the affixing surface 22C side of the reinforcing cord member 22,
- the outer peripheral surface 16A of the crown portion 16 is sprayed to a portion where the reinforcing cord member 22 is disposed.
- the structure of the heating apparatus 50 is not limited to the said structure, What kind of structure may be sufficient if a thermoplastic resin can be heat-melted.
- the contact surface 22C of the reinforcing cord member 22 and the outer periphery of the tire case 17 may be contacted with hot metal to heat and melt the contact portion, or may be heated and melted with radiant heat, or may be heated and melted by irradiation with infrared rays. May be.
- the pressing roller 60 presses a later-described reinforcing cord member 22 against the outer periphery of the tire case 17 (the outer peripheral surface 16A of the crown portion 16), and the pressing force F can be adjusted. Further, the roller surface of the pressing roller 60 is processed to prevent adhesion of a molten resin material.
- the pressing roller 60 is rotatable, and in a state where the reinforcing cord member 22 is pressed against the outer periphery of the tire case 17, it is driven to rotate (arrow B) with respect to the rotation direction (arrow A direction) of the tire case 17. Direction).
- the cooling roller 70 is disposed downstream of the pressing roller 60 in the rotation direction of the tire case 17, and the reinforcing cord member 22 is pressed against the outer periphery of the tire case 17 (the outer peripheral surface 16 ⁇ / b> A of the crown portion 16). 22 and the reinforcement cord member 22 are used to cool the crown portion 16 side.
- the cooling roller 70 can adjust the pressing force and is processed to prevent adhesion of a molten resin material to the roller surface.
- the cooling roller 70 is rotatable similarly to the pressing roller 60, and in the state in which the reinforcing cord member 22 is pressed against the outer periphery of the tire case 17, in the rotation direction of the tire case 17 (arrow A direction).
- the cooling roller 70 is configured such that a liquid (for example, water) circulates inside the roller, and a member that contacts the roller surface by heat exchange of the liquid (in this embodiment, the reinforcing cord member 22). Can be cooled. Note that the cooling roller 70 may be omitted when the molten resin material is naturally cooled.
- a liquid for example, water
- the tire case 17 attached to the tire support device (not shown) is rotated in the direction of arrow A, and the reinforcing cord member 22 is connected to the crown portion from the mouth 46 of the cord supply device 40. 16 toward the outer peripheral surface 16A.
- the reinforcing cord member 22 is spirally wound around the outer circumferential surface 16A of the crown portion 16 in the tire circumferential direction and pressed against the outer circumferential surface 16A while heating and melting the bonding surface 22C of the crown portion 16 and the reinforcing cord member 22 respectively.
- the reinforcing layer 28 is formed on the outer periphery of the tire case 17, specifically, on the outer periphery of the crown portion 16.
- the position of the mouth portion 46 of the cord supply device 40 is moved in the tire axial direction along with the rotation of the tire case 17, or the tire The case 17 may be moved in the tire axial direction.
- the reinforcing cord member 22 when the reinforcing cord member 22 is spirally wound around the outer peripheral surface 16A of the crown portion 16, as shown in FIG. 6, a newly wound portion of the reinforcing cord member 22 is newly added.
- the portions to be wound are arranged with a gap W1 in the tire axial direction.
- the reinforcing cord member 22 can be wound without interfering with the newly wound portion with respect to the already wound portion. That is, the reinforcing cord member 22 can be smoothly wound. Even if the reinforcing cord member 22 is wound around the crown portion 16 with a space W1 therebetween, as shown in FIG.
- the newly wound portion is crushed by the pressing roller 60 and deformed so as to contact the already wound portion.
- the portions of the reinforcing cord member 22 that are adjacent to each other in the tire axial direction are welded together, and there is no gap between the portions that are adjacent to each other in the tire axial direction.
- the reinforcing cord 24 before deformation is indicated by a two-dot chain line.
- the reinforcing cord member 22 has a longitudinal width after being wound rather than a longitudinal width H1 before being wound around the outer periphery of the tire case 17 (the outer peripheral surface 16A of the crown portion 16).
- the width H2 is shortened by crushing deformation.
- the reinforcing cord member 22 before being wound has the reinforcing cord 24 at the center.
- the surface (outer peripheral surface) of the reinforcing layer 28 disposed on the outer periphery of the tire case 17 and the periphery of the reinforcing layer 28 are roughened (for example, roughened with sandpaper, grinder, sandblast, etc.) to be fine. Unevenness is formed.
- the projection material is injected at a high speed from the blast gun 80 toward the outer periphery of the tire case 17 and the outer peripheral surface of the reinforcing layer 28 rotating in the direction of arrow A, and the outer periphery and the reinforcing layer of the tire case 17. Fine irregularities are formed on the outer peripheral surface 28 (see FIG. 8).
- the thickness of the resin coating layer 26 is bonded. It is thicker on the opposite side than the side.
- An adhesive (not shown) is applied on the roughened surface on which fine irregularities are formed as described above.
- a triazine thiol adhesive a chlorinated rubber adhesive, a phenol resin adhesive, an isocyanate adhesive, a halogenated rubber adhesive, or the like can be used.
- the adhesive is applied and then dried to some extent. For this reason, when apply
- the roughened surface is preferably washed with a solvent such as alcohol and degreased, or subjected to corona treatment or ultraviolet irradiation treatment.
- an unvulcanized cushion rubber 32 and a semi-vulcanized or vulcanized belt-like tread 30 are arranged on the outer periphery of the tire case 17 so as to cover the reinforcing layer 28 and the periphery thereof. Wrap minutes.
- vulcanized means the state that has reached the degree of vulcanization required for the final product, and the semi-vulcanized state has a higher degree of vulcanization than the unvulcanized state, but is required for the final product. This means that the degree of vulcanization is not reached.
- a tread pattern such as a groove 30A is formed in advance on the tread surface side (outer peripheral side).
- an unvulcanized tread 30 is vulcanized in a mold to form a semi-vulcanized or vulcanized tread 30.
- the tire case 17 is accommodated in a vulcanizing can or mold and heated at a predetermined temperature for a predetermined time to be vulcanized.
- the unvulcanized cushion rubber 32 is vulcanized to reach the vulcanization degree of the final product.
- the tread 30 in a semi-vulcanized state is used, the tread 30 is further vulcanized to reach the vulcanization degree of the final product.
- the tire 10 is completed.
- the order of each process in the manufacturing method of the tire which concerns on this embodiment can be changed suitably.
- the bonding force between the portions of the resin coating layer 26 adjacent to each other in the tire axial direction is increased.
- the rigidity of 28 is further improved.
- the rigidity of the tire case 17 to which the reinforcing layer 28 is joined, specifically, the rigidity of the crown portion 16 can be effectively improved.
- the resin coating layer 26 of the reinforcing cord member 22 is bonded to the tire case 17 (in this embodiment, welded), the bonding force between the reinforcing layer 28 and the tire case 17 increases, and the reinforcing layer 28 and Separation from the tire case 17 is effectively suppressed.
- the reinforcing cord member 22 is disposed.
- the reinforcing cord member 22 is wound around the outer periphery of the tire case 17 (the outer peripheral surface 16A of the crown portion 16) in the tire manufacturing process, as compared with the case where the outer periphery of the tire case 17 is curved in the cross section in the tire axial direction. Therefore, the portions adjacent to each other in the tire axial direction of the reinforcing cord member 22 can be reliably joined (welded in the present embodiment).
- the skeleton resin material used for the tire case 17 and the coating resin material used for the resin coating layer 26 are both made of thermoplastic resin, when the reinforcing cord member 22 is wound around the crown portion 16, The resin materials of the heat-melted resin coating layer 26 and the heat-melted tire case 17 are mixed with each other, and the bonding force between the reinforcing cord member 22 and the tire case 17 is further improved.
- a thermoplastic resin is used as the skeleton resin material used for the tire case 17, the damage received by the tire case 17 can be repaired by melting around the wound, The same resin material as the resin material can be repaired by filling the wound in a molten state.
- the tire 10 since the skeleton resin material used for the tire case 17 and the coating resin material used for the resin coating layer 26 are made the same material, the tire 10 is compared with those using different resin materials. The production cost of the case 17 can be reduced.
- the rubber layer (this embodiment) is used here during the tire disassembly process. Then, when the tread 30 and the cushion rubber 32) are peeled off, a tool for cutting while melting the resin material having thermoplasticity (for example, an ultrasonic welder that melts the resin material by ultrasonic vibration) is used as the reinforcing cord 24. And between the rubber layer (thermoplastic resin portion). Thereby, the dismantling process of the tire 10 can be performed easily.
- thermoplasticity for example, an ultrasonic welder that melts the resin material by ultrasonic vibration
- the crown portion 16 is heated and melted by the heating device 50 together with the reinforcing cord member 22, but the present invention is not limited to this configuration, and only the reinforcing cord member 22 is heated by the heating device 50. It is good also as composition which fuses. Even in this case, it goes without saying that the portions of the reinforcing cord member 22 adjacent to each other in the tire axial direction can be welded by crushing and deforming the reinforcing cord member 22. Moreover, in 1st Embodiment, it is set as the structure which forms the tire case 17 with a thermoplastic resin, However, This invention is not limited to this structure, It is good also as a structure which forms the tire case 17 with a thermosetting resin. Also in this case, the portions adjacent to the reinforcing cord member 22 in the tire axial direction can be welded together by crushing and deforming the reinforcing cord member 22 in the same manner as described above.
- the resin coating layer 26 of the reinforcing cord member 22 and the crown portion 16 of the tire case 17 are welded.
- the present invention is not limited to this configuration, and the resin coating of the reinforcing cord member 22 is performed.
- the layer 26 and the crown portion 16 of the tire case 17 may be bonded with an adhesive.
- the tire case 17 and the resin coating layer 26 are formed of a thermoplastic resin.
- the present invention is not limited to this configuration, and the tire case 17 and the resin coating layer 26 are thermoset. It is good also as a structure formed with an adhesive resin. In this case, as described above, the resin coating layer 26 of the reinforcing cord member 22 and the crown portion 16 of the tire case 17 are bonded with an adhesive.
- the cross-sectional shape of the tire 10 is configured to be substantially the same as that of a pneumatic rubber tire of a type that is attached to the rim, but the present invention is not limited to this configuration, and the cross-sectional shape of the tire 10 is cylindrical. It is good also as a shape. Even in this case, it goes without saying that the rigidity of the tire 10 is improved by the reinforcing layer 28.
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Abstract
Description
以下、本発明に係る第1実施形態のタイヤについて説明する。
またさらに、タイヤ径方向に沿ってタイヤ軸線から遠い側を「タイヤ径方向外側」、タイヤ径方向に沿ってタイヤ軸線に近い側を「タイヤ径方向内側」として説明する。
なお、タイヤケース17の周方向、軸方向、径方向は、それぞれタイヤ周方向、タイヤ軸方向、タイヤ径方向に対応している。
また、本実施形態では、クラウン部16は、略一定厚みとされ、外周面16Aがタイヤ軸方向断面において平坦状に形成されている。言い換えると、クラウン部16の外周面16Aは、タイヤ軸線までの距離がタイヤ軸方向の一端から他端に亘って略一定(ここで言う「略一定」は、±3mm程度の距離の差を許容する)とされている。なお、本実施形態のクラウン部16の外周面16Aは、後述する補強コード部材22が配設される部分である。
また、本実施形態では、タイヤケース17の空気充填空間を構成する面をタイヤケース17の内面とし、タイヤケース17の内面に対して反体側の面をタイヤケース17の外面として説明する。なお、クラウン部16の外周面16Aは、クラウン部16の外面と読み替えもよい。
なお、本発明は上記構成に限定されず、タイヤケース17を一体成型品としてもよく、タイヤケース17を3以上の樹脂部材に分けて製造し、これらを接合して形成してもよい。例えば、タイヤケース17を各部位(例えば、ビード部12、サイド部14、クラウン部16)ごとに分けて製造し、これらを接合して形成してもよい。このとき、タイヤケース17の各部位(例えば、ビード部12、サイド部14、クラウン部16)を異なる特徴を有する樹脂材料で形成してもよい。
熱硬化性樹脂としては、例えば、フェノール樹脂、エポキシ樹脂、メラミン樹脂、ユリア樹脂等が挙げられる。
なお、本実施形態の被覆層20は、タイヤケース17よりも軟質(シール性が高く)で且つ耐候性が高いゴム材を用いて形成されている。
また、本実施形態の被覆層20は、ビード部12のタイヤ軸方向内側の内面からタイヤ軸方向外側の外面へ折り返され、サイド部14の外面を経由して後述する補強層28のタイヤ軸方向外側の端部28A近傍まで延びている。そして、被覆層20の延出端部は、後述するクッションゴム32及びトレッド30によって覆われている。
また、本実施形態では、クラウン部16の外周面16Aをタイヤ軸方向断面において平坦状としていることから、垂線PLはタイヤ径方向に沿うため、樹脂被覆層26の上記接合側をタイヤ径方向内側、樹脂被覆層26の上記反対側をタイヤ径方向外側と読み替えてもよい。また、樹脂被覆層26の上記接合側をタイヤケース17の空気充填空間側、樹脂被覆層26の上記反対側をトレッド30側と読み替えてもよい。
なお、タイヤ10としては、クッションゴム32を省略してトレッド30を直接クラウン部16のタイヤ径方向外側に配設する構成としてもよい。
次に、本実施形態のタイヤ10の製造方法の一例を説明する。
なお、本実施形態のタイヤケース形成工程は、本発明のタイヤ骨格部材形成工程の一例である。
なお、本実施形態の補強コード部材巻付工程は、本発明の補強コード部材巻付工程の一例である。
その後、クラウン部16の溶融部分及び樹脂被覆層26の溶融部分は、樹脂被覆層26が冷却ローラ70に接触し、この樹脂被覆層26を介して冷却されると、固化して樹脂被覆層26のタイヤ軸方向に隣接する部分同士が溶着され、樹脂被覆層26とクラウン部16とが溶着される。
なお、クラウン部16の外周面16Aに補強コード部材22を螺旋状に巻き付けるには、タイヤケース17の回転にともなってコード供給装置40の口部46の位置をタイヤ軸方向に移動させたり、タイヤケース17をタイヤ軸方向に移動させたりすればよい。
図6、図7に示すように、本実施形態では、補強コード部材22は、タイヤケース17の外周(クラウン部16の外周面16A)に巻き付ける前の縦幅H1よりも、巻き付けた後の縦幅H2が押し潰し変形によって短くなっている。また、巻き付ける前の補強コード部材22は、補強コード24が中心に位置している。
まず、タイヤケース17の外周に配設された補強層28の表面(外周面)及び補強層28の周囲を粗化処理(例えば、サンドペーパー、グラインダ、サンドブラスト等で粗化処理)して微細な凹凸を形成する。
まず、タイヤケース17を加硫缶やモールドに収容して所定温度で所定時間加熱して加硫する。これにより、未加硫のクッションゴム32が加硫されて最終製品の加硫度に至る。また、半加硫状態のトレッド30を用いた場合も、このトレッド30がさらに加硫されて最終製品の加硫度に至る。
なお、本実施形態に係るタイヤの製造方法における各工程の順序は、適宜変更することが可能である。
本実施形態のタイヤ10では、タイヤ周方向に螺旋状に巻かれる補強コード部材22の樹脂被覆層26のタイヤ軸方向に隣接する部分同士を接合していることから、例えば、補強コード部材22の樹脂被覆層26のタイヤ軸方向に隣接する部分同士を接合しないものと比べて、タイヤケース17に接合される補強コード部材22で構成される補強層28の剛性(タイヤ周方向、タイヤ軸方向、及び、タイヤ径方向の各剛性)が向上する。特に、本実施形態では、樹脂被覆層26のタイヤ軸方向に隣接する部分同士を溶着していることから、樹脂被覆層26のタイヤ軸方向に隣接する部分同士の接合力が増して、補強層28の剛性がさらに向上する。
これにより、補強層28が接合されるタイヤケース17の剛性、具体的にはクラウン部16の剛性を効果的に向上させることができる。
また、タイヤ10では、タイヤケース17に用いられる骨格用樹脂材料として熱可塑性樹脂を用いていることから、タイヤケース17が受けた傷などを、傷の周囲を溶融して補修したり、骨格用樹脂材料と同じ樹脂材料を溶融状態で傷に補填して補修したりすることができる。
また、第1実施形態では、タイヤケース17を熱可塑性樹脂で形成する構成としているが、本発明はこの構成に限定されず、タイヤケース17を熱硬化性樹脂で形成する構成としてもよい。この場合においても、上記と同様に、補強コード部材22を押し潰し変形させることで、補強コード部材22のタイヤ軸方向に隣接する部分同士を溶着させることができる。
またさらに、第1実施形態では、タイヤケース17及び樹脂被覆層26を熱可塑性樹脂で形成する構成としているが、本発明はこの構成に限定されず、タイヤケース17及び樹脂被覆層26を熱硬化性樹脂で形成する構成としてもよい。この場合には、上記のように、補強コード部材22の樹脂被覆層26とタイヤケース17のクラウン部16を接着剤で接着する構成とする。
Claims (7)
- 骨格用樹脂材料を用いて形成された環状のタイヤ骨格部材と、
前記タイヤ骨格部材の外周に配設され、補強コードを樹脂被覆層で被覆して構成され、タイヤ周方向に螺旋状に巻かれると共に前記タイヤ骨格部材に接合され、且つ、タイヤ軸方向に隣接する部分同士が接合された補強コード部材と、
を有するタイヤ。 - 前記樹脂被覆層は、熱可塑性を有し、
前記補強コード部材は、前記樹脂被覆層が前記タイヤ骨格部材に溶着され、かつ、前記樹脂被覆層のタイヤ軸方向に隣接する部分同士が溶着されている、請求項1に記載のタイヤ。 - 前記樹脂被覆層の厚みは、前記タイヤ骨格部材への接合側よりも反対側で厚い、請求項2に記載のタイヤ。
- 前記タイヤ骨格部材の外周は、前記補強コード部材が配設される部分がタイヤ軸方向断面において平坦状とされている、請求項1~3のいずれか1項に記載のタイヤ。
- 前記骨格用樹脂材料は、熱可塑性を有している、請求項1~4のいずれか1項に記載のタイヤ。
- 骨格用樹脂材料を用いて環状のタイヤ骨格部材を形成するタイヤ骨格部材形成工程と、
補強コードを樹脂被覆層で被覆して構成された補強コード部材を前記タイヤ骨格部材の外周にタイヤ周方向に螺旋状に巻き付けながら前記タイヤ骨格部材に接合すると共に、前記補強コード部材のタイヤ軸方向に隣接する部分同士を接合する補強コード部材巻付工程と、
を有するタイヤの製造方法。 - 前記樹脂被覆層は、熱可塑性を有し、
前記補強コード部材巻付工程では、前記補強コード部材の前記樹脂被覆層を加熱して溶融させながら、前記補強コード部材を前記タイヤ骨格部材の外周にタイヤ周方向に螺旋状に巻き付けると共に前記外周に押し付けて、前記タイヤ骨格部材と前記補強コード部材の樹脂被覆層とを溶着させると共に、押付時に前記補強コード部材を変形させて前記樹脂被覆層のタイヤ軸方向に隣接する部分同士を接触させて溶着させる、請求項6に記載のタイヤの製造方法。
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CN201480021819.4A CN105121180B (zh) | 2013-04-18 | 2014-04-17 | 轮胎及轮胎的制造方法 |
US14/784,580 US9994075B2 (en) | 2013-04-18 | 2014-04-17 | Tire and tire manufacturing method |
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- 2014-04-17 EP EP14785833.6A patent/EP2987649B1/en active Active
- 2014-04-17 CN CN201480021819.4A patent/CN105121180B/zh active Active
- 2014-04-17 WO PCT/JP2014/060977 patent/WO2014171521A1/ja active Application Filing
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US20170210183A1 (en) * | 2014-07-30 | 2017-07-27 | Bridgestone Corporation | Tire |
EP3192646A4 (en) * | 2014-08-21 | 2017-07-19 | Bridgestone Corporation | Method for manufacturing tire, and tire |
WO2018225387A1 (ja) * | 2017-06-05 | 2018-12-13 | 株式会社ブリヂストン | タイヤ |
JP2018203062A (ja) * | 2017-06-05 | 2018-12-27 | 株式会社ブリヂストン | タイヤ |
WO2018230146A1 (ja) * | 2017-06-14 | 2018-12-20 | 株式会社ブリヂストン | 吸音部材付き空気入りタイヤ、及びタイヤ・リム組立体 |
JP2019001285A (ja) * | 2017-06-14 | 2019-01-10 | 株式会社ブリヂストン | 吸音部材付き空気入りタイヤ、及びタイヤ・リム組立体 |
WO2018235614A1 (ja) * | 2017-06-19 | 2018-12-27 | 株式会社ブリヂストン | 空気入りタイヤ |
JP2019001409A (ja) * | 2017-06-19 | 2019-01-10 | 株式会社ブリヂストン | 空気入りタイヤ |
US11207920B2 (en) | 2017-06-19 | 2021-12-28 | Bridgestone Corporation | Pneumatic tire |
Also Published As
Publication number | Publication date |
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JP6053016B2 (ja) | 2016-12-27 |
US20160068021A1 (en) | 2016-03-10 |
EP2987649A1 (en) | 2016-02-24 |
US9994075B2 (en) | 2018-06-12 |
CN105121180A (zh) | 2015-12-02 |
EP2987649A4 (en) | 2016-03-30 |
EP2987649B1 (en) | 2017-06-28 |
JP2014210487A (ja) | 2014-11-13 |
CN105121180B (zh) | 2017-07-11 |
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