WO2014147978A1 - 副室式ガスエンジンの燃料供給制御装置 - Google Patents
副室式ガスエンジンの燃料供給制御装置 Download PDFInfo
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- WO2014147978A1 WO2014147978A1 PCT/JP2014/001139 JP2014001139W WO2014147978A1 WO 2014147978 A1 WO2014147978 A1 WO 2014147978A1 JP 2014001139 W JP2014001139 W JP 2014001139W WO 2014147978 A1 WO2014147978 A1 WO 2014147978A1
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- valve
- fuel supply
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/0025—Controlling engines characterised by use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures
- F02D41/0027—Controlling engines characterised by use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures the fuel being gaseous
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B19/00—Engines characterised by precombustion chambers
- F02B19/10—Engines characterised by precombustion chambers with fuel introduced partly into pre-combustion chamber, and partly into cylinder
- F02B19/1019—Engines characterised by precombustion chambers with fuel introduced partly into pre-combustion chamber, and partly into cylinder with only one pre-combustion chamber
- F02B19/1023—Engines characterised by precombustion chambers with fuel introduced partly into pre-combustion chamber, and partly into cylinder with only one pre-combustion chamber pre-combustion chamber and cylinder being fed with fuel-air mixture(s)
- F02B19/1028—Engines characterised by precombustion chambers with fuel introduced partly into pre-combustion chamber, and partly into cylinder with only one pre-combustion chamber pre-combustion chamber and cylinder being fed with fuel-air mixture(s) pre-combustion chamber and cylinder having both intake ports or valves, e.g. HONDS CVCC
- F02B19/1038—Engines characterised by precombustion chambers with fuel introduced partly into pre-combustion chamber, and partly into cylinder with only one pre-combustion chamber pre-combustion chamber and cylinder being fed with fuel-air mixture(s) pre-combustion chamber and cylinder having both intake ports or valves, e.g. HONDS CVCC timing of valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B19/00—Engines characterised by precombustion chambers
- F02B19/12—Engines characterised by precombustion chambers with positive ignition
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D19/00—Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures
- F02D19/02—Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures peculiar to engines working with gaseous fuels
- F02D19/021—Control of components of the fuel supply system
- F02D19/023—Control of components of the fuel supply system to adjust the fuel mass or volume flow
- F02D19/024—Control of components of the fuel supply system to adjust the fuel mass or volume flow by controlling fuel injectors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/30—Controlling fuel injection
- F02D41/3094—Controlling fuel injection the fuel injection being effected by at least two different injectors, e.g. one in the intake manifold and one in the cylinder
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M21/00—Apparatus for supplying engines with non-liquid fuels, e.g. gaseous fuels stored in liquid form
- F02M21/02—Apparatus for supplying engines with non-liquid fuels, e.g. gaseous fuels stored in liquid form for gaseous fuels
- F02M21/0218—Details on the gaseous fuel supply system, e.g. tanks, valves, pipes, pumps, rails, injectors or mixers
- F02M21/0248—Injectors
- F02M21/0257—Details of the valve closing elements, e.g. valve seats, stems or arrangement of flow passages
- F02M21/026—Lift valves, i.e. stem operated valves
- F02M21/0269—Outwardly opening valves, e.g. poppet valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M21/00—Apparatus for supplying engines with non-liquid fuels, e.g. gaseous fuels stored in liquid form
- F02M21/02—Apparatus for supplying engines with non-liquid fuels, e.g. gaseous fuels stored in liquid form for gaseous fuels
- F02M21/0218—Details on the gaseous fuel supply system, e.g. tanks, valves, pipes, pumps, rails, injectors or mixers
- F02M21/0284—Arrangement of multiple injectors or fuel-air mixers per combustion chamber
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M43/00—Fuel-injection apparatus operating simultaneously on two or more fuels, or on a liquid fuel and another liquid, e.g. the other liquid being an anti-knock additive
- F02M43/04—Injectors peculiar thereto
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/12—Improving ICE efficiencies
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/30—Use of alternative fuels, e.g. biofuels
Definitions
- the present invention relates to a fuel supply control device applied to a sub-chamber type gas engine having a main combustion chamber and a sub-chamber.
- the sub-chamber fuel supply valve for supplying gas fuel to the sub-chamber is electromagnetic, and the opening and closing of the sub-chamber fuel supply valve is controlled according to the engine operating state such as the engine speed. ing.
- the opening timing or closing timing of the sub chamber fuel supply valve is set to a timing suitable for the start or end of the fuel supply to the sub chamber.
- a check valve is interposed between the sub chamber fuel supply valve and the sub chamber.
- the check valve allows the flow from the sub chamber fuel supply valve to the sub chamber while preventing the back flow from the sub chamber, thereby protecting the sub chamber fuel supply valve from the flame and combustion gas generated in the sub chamber. While permitting fuel supply to the sub chamber.
- various check valve types such as a spring type, a magnet type, and a cam drive type have been proposed for a check valve for a sub-chamber gas engine.
- Patent Document 1 discloses a spring type check valve.
- the check valve is normally closed by urging the valve body with the spring force of the spring.
- the solenoid valve sub-chamber fuel supply valve
- the valve body moves against the elastic force due to the pressure of the gas fuel that has passed through the solenoid valve, and the check valve opens. Then, the gas fuel passes through the check valve and is supplied into the sub chamber.
- the check valve (especially spring type or magnet type) may change its response to the operation of the sub-chamber fuel supply valve due to deterioration over time or foreign object biting.
- the sub-chamber fuel supply valve is controlled under the assumption that, for example, if the sub-chamber fuel supply valve opens, the check valve opens immediately. Even if the control is continued under such an assumption, the actual fuel supply start timing, fuel supply end timing, and fuel supply period to the sub chamber deviate from the initial assumption due to the change in the responsiveness of the check valve, There is a risk that the control purpose of supplying gas fuel to the sub chamber in a timely manner cannot be achieved. As a result, it is difficult to keep the combustion state of the sub chamber normal, increase the combustion efficiency of the main combustion chamber, and improve the components in the exhaust gas.
- an object of the present invention is to provide a fuel supply control device for a sub-chamber type gas engine that can supply gas fuel to the sub-chamber more timely.
- a fuel supply control device for a sub-chamber gas engine includes a sub-chamber fuel supply valve that supplies gas fuel to the sub-chamber, and is interposed between the sub-chamber fuel supply valve and the sub-chamber.
- a check valve that prevents backflow from the chamber; a valve state detection device that detects an operating state of the check valve; and a rotation angle that detects at least one of a rotation angle of a crankshaft and a rotation angle of a camshaft.
- the control device grasps the operation state of the check valve, such as whether the check valve is closed or at what timing.
- the control device corrects the operation command value of the sub chamber fuel supply valve so that the actual operation state of the check valve approaches the target operation state.
- the control device executes feedback control so that the operation state of the check valve becomes a target, and operates the sub chamber fuel supply valve in the feedback control.
- the check valve By executing such control, even if there is a change in the responsiveness of the check valve, the check valve can be operated as expected in response to this change, and the check valve can be opened in a timely manner.
- the situation to be able to speak can be secured. Therefore, since the actual fuel supply start timing, fuel supply end timing, and fuel supply period to the sub chamber can be appropriately controlled, the combustion state of the sub chamber is maintained normally, and consequently the combustion efficiency and exhaust gas components of the main combustion chamber are controlled. Can be improved. Further, since the control device does not operate the check valve itself, it is not necessary to employ a complicated valve system for the check valve.
- a fuel supply control device that provides the above-described action can be manufactured without a significant change in the shape of the engine body (for example, around the cylinder head).
- a fuel supply control device that provides the above-described action can be manufactured without a significant change in the shape of the engine body (for example, around the cylinder head).
- it is also beneficial in light of the fact that it can be easily retrofitted.
- An operation state detection device that detects an operation state of the gas engine may be provided, and the control device may set the target operation state according to a signal from the operation state detection device.
- the control device since the control device performs the feedback control so that the actual operation state approaches the target operation state set according to the operation state of the gas engine, even if the operation state of the gas engine changes. Following this, the check valve can continue to operate as originally assumed.
- the operation state of the check valve includes the opening timing of the check valve, and the control device associates with the rotation angle based on signals from the valve state detection device and the rotation angle detection device.
- the actual opening timing of the check valve may be measured, and the operation command value of the sub chamber fuel supply valve may be corrected so that the actual opening timing approaches the target valve opening timing.
- the control device feedback-controls the opening timing of the check valve, the check valve can be opened in a timely manner, thereby keeping the fuel supply start timing in the sub chamber in a timely manner. be able to. Further, the control device corrects the operation command value of the sub chamber fuel supply valve when executing the feedback control of the valve opening timing of the check valve, and this operation command value is conventionally used in the fuel supply control. Therefore, the control that brings about the above-described action can be easily realized.
- the controller corrects the valve opening timing of the sub-chamber fuel supply valve and retards the actual valve opening timing.
- the control device may correct the advance of the valve opening timing of the sub chamber fuel supply valve.
- the opening timing of the sub-chamber fuel supply valve is corrected to be retarded, so that the actual opening timing is delayed accordingly.
- the angle can be set close to the target valve opening time. The same applies when the actual valve opening timing is advanced from the target valve opening timing.
- the operation state of the check valve includes the closing timing of the check valve, and the control device associates with the rotation angle based on signals from the valve state detection device and the rotation angle detection device.
- the actual closing timing of the check valve may be measured, and the operation command value of the sub chamber fuel supply valve may be corrected so that the actual closing timing approaches the target closing timing.
- the control device feedback-controls the closing timing of the check valve, it is possible to keep the check valve open period in an appropriate period and close the check valve in a timely manner.
- the end of fuel supply to the sub chamber can be maintained in a timely manner.
- the control device corrects the operation command value of the sub-chamber fuel supply valve when executing the feedback control of the check valve closing timing, and since this operation command value is conventionally used in the fuel supply control, Control that brings about the above-described operation can be easily realized.
- the valve closing period is feedback-controlled together with the valve opening timing, the valve opening period can be maintained as originally assumed. Thereby, the fuel supply amount and fuel supply period to the sub chamber can be appropriately maintained.
- the check valve includes a valve body that is allowed to move between a closed position that closes a fuel port that opens in the sub chamber and a fully open position that is separated from the closed position, and the valve body is By moving from the closed position toward the fully opened position, the fuel port is opened and the check valve is opened, and the valve state detection device can detect the amount of movement of the valve body, and the control
- the apparatus measures an actual integral value of the movement amount transition related to the movement amount of the valve body associated with the previous rotation angle based on the signals from the valve state detection device and the rotation angle detection device, and the measurement is performed. Whether or not the check valve is normal may be determined based on a comparison result between an actual integral value and a target integral value of the movement amount transition.
- the control device performs feedback control so that the opening timing and closing timing of the check valve do not deviate from the initial assumptions, the amount of movement of the check valve is excessive or the check valve When the amount of movement is insufficient, the deviation between the target integral value and the actual integral value increases. In this way, if the amount of movement of the check valve is too large or too small, the amount of fuel passing through the check valve or the fuel pressure will be too large or too small compared to the initial assumption, and the combustion state in the sub chamber will be kept normal. It becomes difficult. According to the said structure, such a condition can be grasped
- FIG. 6 is a flowchart showing a procedure of fuel supply control executed by the control device shown in FIG. 4 is a graph conceptually showing an example of an actual operation state and an example of a target operation state of the check valve shown in FIG. 3.
- FIG. 7A is a graph conceptually showing an example of the operation region used for setting the target operation state, FIG.
- FIG. 7B is a graph showing an example of setting of the target operation state
- FIG. 7C is the target operation state. It is a graph which shows the other example of a setting.
- FIG. 8A is a graph showing an example in which the actual valve opening timing is retarded with respect to the target valve opening timing, and the actual valve closing timing is advanced with respect to the target valve closing timing
- FIG. ) Is a graph showing an example in which the actual valve opening timing is advanced with respect to the target valve opening timing and the actual valve closing timing is retarded with respect to the target valve closing timing
- FIG. It is a graph which shows an example in case an operation state is substantially adapted to a target operation state. It is a graph which shows notionally an example of the actual integration value of the operation amount transition of the check valve shown in FIG. 3, and an example of a target integration value.
- Drawing 1 is a key map showing the whole composition of gas engine 1 concerning an embodiment.
- a gas engine 1 shown in FIG. 1 burns a mixture of gas fuel and supply air and generates a rotational output at an output shaft 2.
- the output shaft 2 is connected to a load 3 such as an AC generator and a marine propulsion device, and the gas engine 1 according to the present embodiment is suitably used as a drive source for the generator and a marine main engine.
- the gas engine 1 is a sub-chamber type, reciprocating type, four-stroke type engine, and has a plurality of cylinders 4 in the engine body.
- the arrangement method of the cylinders 4 is not limited to the parallel type illustrated for convenience of illustration, but may be a V type.
- the gas engine 1 is provided with an air supply passage 5 and an exhaust passage 6.
- the air supply passage 5 is a passage for supplying air supplied from the supercharger to each cylinder 4, and includes a plurality of air supply ports 7 individually corresponding to the cylinders 4.
- the exhaust passage 6 is a passage for supplying exhaust from each cylinder 4 to the supercharger and / or discharging it to the outside air, and includes a plurality of exhaust ports 9 individually corresponding to the cylinders 4.
- the gas engine 1 is provided with a fuel line 11 for supplying gas fuel from a fuel supply source to each cylinder 4.
- the fuel line 11 includes a common line 12 extending from a fuel supply source, and a plurality of branch lines 13 individually corresponding to the cylinders 4.
- Each branch line 13 includes a main fuel line 13a and a sub chamber fuel line 13b.
- the main fuel line 13 a is a system that guides the gas fuel from the fuel supply source to the air supply port 7 of the corresponding cylinder 4.
- the common line 12 is connected to the air supply port 7.
- the sub chamber fuel line 13 b is a system that guides the gas fuel from the fuel supply source to the sub chamber 24 (see FIG. 2) of the corresponding cylinder 4.
- the common line 12 is connected to the sub chamber 24.
- a main fuel supply valve 16, a sub chamber fuel supply valve 18, a check valve 19 and an igniter 20 are provided corresponding to the cylinders 4 individually.
- the main fuel supply valve 16 is disposed on the corresponding main fuel line 13a.
- the sub chamber fuel supply valve 18 and the check valve 19 are disposed on the corresponding sub chamber fuel line 13b.
- the igniter 20 ignites the air-fuel mixture in the corresponding sub chamber 24 (see FIG. 2).
- FIG. 2 is a conceptual diagram showing a schematic configuration of the fuel supply control device 100 applied to the gas engine 1 shown in FIG.
- a piston 21 is inserted into the cylinder 4 so as to be able to reciprocate.
- the piston 21 is connected to the output shaft 2 via a connecting rod 22.
- a space on the upper surface side of the piston 21 in the cylinder 4 forms a main combustion chamber 23.
- the main combustion chamber 23 is partitioned from the sub chamber 24 through the partition wall 25, and communicates with the sub chamber 24 through the communication hole 26 formed in the partition wall 25.
- the air supply port 7 and the exhaust port 9 open to the ceiling portion of the main combustion chamber 23.
- the air supply valve 27 opens and closes the air supply port 7, and the exhaust valve 28 opens and closes the exhaust port 9.
- the partition wall 25 is formed in a bowl shape opened at the top thereof, and the sub chamber 24 is formed inside thereof.
- the partition wall 25 partially constitutes a ceiling portion of the main combustion chamber 23 at a lower portion thereof, and the communication hole 26 passes through the lower portion.
- the partition wall 25 is covered with a fixture 29 from above, and the fixture 29 partially constitutes the ceiling portion of the sub chamber 24 at the lower portion thereof.
- the fixture 29 includes an igniter hole 30 that houses the igniter 20, and a fuel passage 31 that constitutes a downstream end portion of the sub chamber fuel line 13b.
- the igniter hole 30 is opened at the lower part of the fixture 29.
- an ignition plug is illustrated that is positioned in the igniter hole 30 so that an electrode for generating a spark protrudes from the opening of the igniter hole 30 into the sub chamber 24.
- the vessel 20 may be a pilot fuel injection valve.
- the air supply valve 27 and the main fuel supply valve 16 are opened.
- the gas fuel from the fuel supply source passes through the main fuel supply valve 16 and is injected into the supply port 7 from the fuel nozzle 17 disposed at the downstream end of the main fuel line 13a. Supplied to.
- the compression stroke the air-fuel mixture is compressed in the main combustion chamber 23, and the compressed air-fuel mixture is also supplied into the sub chamber 24 through the communication hole 26.
- the igniter 20 operates near the time when the compression stroke ends, and burns the air-fuel mixture in the sub chamber 24.
- the flame generated in the sub chamber 24 propagates into the main combustion chamber 23 through the communication hole 26, whereby the air-fuel mixture in the main combustion chamber 23 is also combusted.
- the exhaust valve 28 opens the exhaust port 9 and the combustion gas in the main combustion chamber 23 and the sub chamber 24 is discharged to the exhaust passage 6.
- the fuel passage 31 has a fuel port 32 that is formed in the lower portion of the fixture 29 and opens to the ceiling portion of the sub chamber 24, and the sub chamber fuel line 13 b communicates with the sub chamber 24 via the fuel port 32. .
- the check valve 19 is interposed between the sub chamber fuel supply valve 18 and the sub chamber 24 on the sub chamber fuel line 13b.
- the check valve 19 allows the flow of gas fuel from the sub chamber fuel supply valve 18 (and thus the fuel supply source) into the sub chamber 24, while preventing the reverse flow from the sub chamber 24 to the sub chamber fuel supply valve 18.
- the check valve 19 is mounted on the fixture 29 and accommodated in the fuel passage 31 to open and close the fuel passage 31 or the fuel port 32.
- the check valve 19 normally prevents the reverse flow when the fuel port 32 is closed, and allows the flow when the fuel port 32 is opened.
- the sub-chamber fuel supply valve 18 opens at an appropriate time during the air supply stroke and closes at an appropriate time during the compression stroke or the exhaust stroke.
- the sub-chamber fuel supply valve 18 is an electromagnetic valve, specifically a normally closed valve and an on-off valve. 2 illustrates the case where the sub chamber fuel supply valve 18 is disposed outside the fixture 29, the sub chamber fuel supply valve 18 may be disposed on or within the fixture 29.
- the gas engine 1 is provided with a control device 60 that controls the electromagnetic sub-chamber fuel supply valve 18.
- the control device 60 determines an operation command value (valve opening timing, valve closing timing and valve opening period) of the sub chamber fuel supply valve 18 and drives the sub chamber fuel supply valve 18 according to the operation command value.
- the gas fuel from the fuel supply source passes through the sub chamber fuel supply valve 18 and is supplied into the fuel passage 31.
- the check valve 19 opens so as to respond to the opening of the sub chamber fuel supply valve 18, whereby gas fuel passes through the check valve 19 and is supplied into the sub chamber 24 via the fuel port 32.
- the check valve 19 prevents the combustion gas from flowing back from the sub chamber 24 along the sub chamber fuel line 13b during the expansion stroke and the exhaust stroke during the closing period of the sub chamber fuel supply valve 18.
- the sub chamber fuel supply valve 18 which is an electromagnetic type is protected from the combustion gas.
- the air-fuel mixture in the sub-chamber 24 is obtained by mixing the gas mixture supplied from the main combustion chamber 23 with the gas fuel introduced to the sub-chamber fuel line 13b, and is made richer than the air-fuel mixture in the main combustion chamber 23. Is done.
- the amount of fuel necessary for the excess air ratio of the air-fuel mixture generated in the sub chamber 24 to be a required value can be supplied from the fuel port 32 into the sub chamber 24. Thus, it is determined according to the engine operating state. Since the fuel pressure is generally adjusted on the common line 12, the amount of fuel passing through the sub chamber fuel supply valve 18 can be adjusted through adjustment of the valve opening period.
- the valve opening timing and the valve closing timing of the sub chamber fuel supply valve 18 are such that the required amount of fuel is supplied from the fuel port 32 against the internal pressure even when the internal pressure of the sub chamber 24 is rising due to the progress of the compression stroke.
- the gas fuel supplied from the fuel port 32 is evenly distributed in the sub chamber 24 by the ignition timing so that the fuel concentration distribution is uniform in the sub chamber 24. It is determined according to the engine operating state so that it can be realized.
- the sub chamber fuel supply valve 18 operates in accordance with the operation command values determined in this way (the valve opening timing, the valve closing timing, and the valve opening period), so that the gas fuel is appropriately supplied into the sub chamber 24 according to the engine operating state. An appropriate amount is supplied, and the excess air ratio and fuel concentration distribution of the air-fuel mixture in the sub chamber 24 are controlled as desired. As a result, the combustion state in the sub chamber 24 is kept normal, and accordingly the flame is properly propagated to the main combustion chamber 23 to keep the combustion state in the main combustion chamber 23 normal, and the combustion efficiency in the cylinder 4 is increased. It is intended to improve the components in the exhaust gas.
- the gas fuel that has passed through the sub chamber fuel supply valve 18 cannot reach the sub chamber 24 unless it passes through the check valve 19. It is required that the response of the check valve 19 is as expected. Therefore, a fuel supply control device 100 that executes control for maintaining the operation of the check valve 19 as originally assumed is applied to the gas engine 1. According to the fuel supply control device 100, even if the check valve 19 is deteriorated, bitten, or has an individual difference, the check valve 19 cannot be actively controlled to open and close (for example, a spring type and a magnet type). ), The operation of the check valve 19 can be kept stable.
- the fuel supply control device 100 includes a valve state detection device 51 and a rotation angle detection device 56 in addition to the sub chamber fuel supply valve 18, the check valve 19 and the control device 60 described above.
- the sub chamber fuel supply valve 18, the check valve 19 and the valve state detection device 51 are provided for each cylinder 4 (see FIG. 1).
- the rotation angle detection device 56 and the control device 60 are single and are common to the plurality of cylinders 4.
- the rotation angle detection device 56 detects at least one of the rotation angle of the output shaft (crankshaft) 2 or the rotation angle of a camshaft (not shown).
- the control device 60 is mainly composed of, for example, a CPU, a ROM, a RAM, and an input / output interface.
- the output side of the control device 60 is connected to a plurality of sub chamber fuel supply valves 18 provided in each of the plurality of cylinders 4.
- the control device 60 determines an operation command value for each sub chamber fuel supply valve 18.
- the output side of the control device 60 may be connected to the main fuel supply valve 16 and the igniter 20.
- the input side of the control device 60 is connected to a plurality of valve state detection devices 51 and a single rotation angle detection device 56.
- Each valve state detection device 51 detects the operation state of the corresponding check valve 19.
- the operating state includes whether or not the check valve 19 is open. Further, if the check valve 19 is a lift check valve as will be described later, the operating state may include the lift amount of the check valve 19. Then, the control device 60 may measure whether or not the valve is open with reference to the lift amount.
- FIG. 3 is a conceptual diagram showing an example of the configuration of the check valve 19 and the valve state detection device 51 shown in FIG.
- the check valve 19 is allowed to move between a closed position for closing the fuel port 32 opened in the sub chamber 24 and a fully opened position away from the closed position.
- Have The fuel port 32 is opened by the valve body 41 moving from the closed position toward the fully opened position.
- the check valve 19 includes a lift check valve that employs a valve operating system in which the valve element 41 is moved by the action of fuel pressure, and is a poppet type.
- the valve stem 42 is accommodated in the fuel passage 31 so as to be movable in the fuel port 32, and at the end 42a on the opening side in the movement direction (the lower side in FIG. 4), It is connected to the top 41a of the bowl-shaped valve body 41.
- the face portion 41b of the valve body 41 is seated on the valve seat 32a around the fuel port 32 from within the sub chamber 24, the valve body 41 and the valve stem 42 are stopped at the closed position, the fuel port 32 is closed, and the reverse The stop valve 19 is closed.
- the sub chamber fuel supply valve 18 is opened, the face of the face portion 41b of the valve body 41 facing the fuel passage 31 receives the fuel pressure, and the valve body 41 and the valve rod 42 are closed against the urging force. It is possible to move from the position to the opening side in the moving direction. As a result, the valve body 41 is separated from the valve seat 32a, the fuel port 32 is opened, and the check valve 19 is opened.
- the fully open position is separated from the closed position by the maximum lift amount LM toward the moving direction opening side.
- the valve body 41 and the valve stem 42 move from the closed position to the fully opened position in the moving direction (that is, the axial direction of the valve stem 42, the normal direction of the fuel port 32 and the direction perpendicular to the valve seat 32a). Is acceptable.
- a spring that exerts a resilient force as the aforementioned urging force is illustrated as the urging member 43, but the urging member 43 may be a magnet that exhibits a magnetic force as the aforementioned urging force (that is,
- the valve operating system is not limited to the spring type but may be a magnet type).
- a coil type is illustrated as a spring that is disposed on the outer peripheral side of the valve rod 42 and deforms in the movement direction of the valve rod 42 in the fuel passage 31, but the arrangement and shape of the spring can be changed as appropriate. is there.
- the check valve 41 is not limited to the poppet type and can be appropriately changed to other types such as a needle type and a ball type.
- the valve state detection device 51 is constituted by a gap sensor.
- the gap sensor is attached to the fixture 29 so as to be disposed away from the end 42b on the valve rod 42 moving direction closing side (upper side in FIG. 4) toward the closing side.
- a gap G between the valve stem 42 and the closed end 42b) is detected.
- the detection method of the gap sensor is not particularly limited, and for example, an eddy current method, a capacitance method, an ultrasonic method, or the like can be employed.
- the gap G changes according to the lift amount L of the valve body 41 and the valve stem 42.
- the gap sensor When the gap sensor detects the minimum value Gm in the gap range that can be detected in this configuration, the lift amount L of the valve body 41 and the valve stem 42 is zero, and the valve body 41 and the valve stem 42 are in the closed position.
- the gap sensor detects the maximum value GM in the gap range, the lift amount L of the valve body 41 and the valve stem 42 is the aforementioned maximum lift amount LM, and the valve body 41 and the valve stem 42 are in the fully open position.
- the gap sensor functions as a lift amount sensor that substantially detects the lift amount L.
- FIG. 4 is a block diagram showing the configuration of the fuel supply control apparatus 100 shown in FIG.
- the rotation angle detection device 56 detects a rotation angle within one engine cycle constituted by four strokes of air supply, compression, expansion, and exhaust.
- the “rotation angle” corresponds to the position and crank angle of the piston 21 (rotation angle of the output shaft 2) within one engine cycle (that is, a period in which the piston 21 makes two reciprocations and the output shaft 2 rotates twice).
- the rotation angle detection device 56 is illustrated as a crank angle sensor that is disposed near the output shaft 2 and detects the crank angle.
- the camshaft for driving the supply / exhaust valves 27 and 28 as shown in FIG. You may detect the rotation angle of the rotation member linked with the output shaft 2.
- FIG. 1 the camshaft for driving the supply / exhaust valves 27 and 28, as shown in FIG. You may detect the rotation angle of the rotation member linked with the output shaft 2.
- the control device 60 can measure the engine speed (angular velocity of the output shaft 2) based on the signal from the rotation angle detection device 56. Therefore, the rotation angle detection device 56 functions as a rotation speed detection device that detects the engine rotation speed as an example of the engine operation state, and is also an example of the operation state detection device 55 that detects the engine operation state.
- the input side of the control device 60 is also connected to an operation state detection device 55 that detects the engine operation state.
- the operation state detection device 55 includes a load detection device that detects a load required for the load of the gas engine 1 or the control device 60 to execute load estimation calculation, a water temperature detection device that detects the cooling water temperature, an exhaust gas temperature, and the like.
- the exhaust gas temperature detecting device for detecting the supercharging pressure the supercharging pressure detecting device for detecting the supercharging pressure, the property (for example, the original pressure or the methane number) of the gas fuel, or the control device 60 performs the fuel property estimation calculation
- a fuel property detection device for detecting necessary parameters may be included. That is, the engine operating state may include engine speed, load, cooling water temperature, exhaust temperature, supercharging pressure, and fuel properties.
- the control device 60 sequentially inputs the detection values obtained by the valve state detection device 51, the rotation angle detection device 56, and the operation state detection device 55 every minute predetermined control cycle (for example, 5 msec).
- the control device 60 measures the actual operation state by associating the operation state of the check valve 19 with the rotation angle based on the signals from the valve state detection device 51 and the rotation angle detection device 56, and the measured actual operation state.
- the operation command value of the sub chamber fuel supply valve 18 is corrected so as to approach the target operation state, and the sub chamber fuel supply valve 18 is driven according to the operation command value.
- the control device 60 operates the sub-chamber fuel supply valve 18 when executing the feedback control in association with the rotation angle with respect to the operation state of the check valve 19. Further, the control device 60 sets the operation command value before correction of the sub chamber fuel supply valve 18 and the target operation state of the check valve 19 based on the signal from the operation state detection device 55.
- the control device 60 includes a command value setting unit 61, a measurement unit 62, a target state setting unit 63, a target state storage unit 64, a comparison unit 65, a command value determination unit 66, and a drive unit as functional blocks for executing such control. 67.
- the command value setting unit 61, the measurement unit 62, the target state setting unit 63, the comparison unit 65, and the command value determination unit 66 are realized by software elements of the control device 60 (for example, a program stored in advance in the ROM).
- the target state storage unit 64 is realized by a hardware element (for example, ROM) of the control device 60
- the drive unit 67 is a hardware element (for example, sub-chamber fuel supply) connected to the control device 60 or its output side. Realized by a driver for the valve 18).
- FIG. 5 is a flowchart showing a fuel supply control procedure executed by the control device 60 shown in FIG.
- the operation or action of the blocks 61 to 67 shown in FIG. 4 will be described in accordance with the procedure shown in FIG. 5, and the constituent elements of the gas engine 1 and the fuel supply control device 100 will be referred to with reference to FIGS. Symbols are attached as appropriate.
- the series of processes shown in FIG. 5 is executed for each engine cycle. It may be executed once every predetermined number of engine cycles, or may be executed once every predetermined real time.
- the command value setting unit 61 sets an operation command value for the sub chamber fuel supply valve 18 in accordance with a signal from the operating state detection device 55 (step S11).
- the target state setting unit 63 sets the target operation state of the check valve 19 based on the signal from the operating state detection device 55 (step S12).
- the measuring unit 62 measures the operation state of the check valve 19 in association with the rotation angle based on the signals from the valve state detection device 51 and the rotation angle detection device 56 to obtain the actual operation state of the check valve 19 ( Step S13).
- the order of steps S11 to S13 can be changed as appropriate.
- the operation command value includes the valve opening timing, the valve closing timing, and the valve opening period of the sub chamber fuel supply valve 18.
- the command value setting unit 61 may set at least two operation command values.
- the valve opening timing and the valve closing timing are set as operation command values.
- the operation command value supplies gas fuel to the sub chamber 24 in an appropriate timely manner, sets the excess air ratio of the air-fuel mixture generated in the sub chamber 24 as a target value, and equalizes the fuel concentration distribution in the sub chamber 24. Therefore, it is determined according to the engine operating state.
- the control device 60 stores in advance a correspondence relationship (for example, a map or an arithmetic expression) of operation command values according to the engine operating state, and the command value setting unit 61 sets the operation command value according to the correspondence relationship. Decide.
- FIG. 6 is a graph conceptually showing an example of an actual operation state and an example of a target operation state of the check valve 19 shown in FIG.
- the movement amount transition indicating how the lift amount L of the check valve 19 changes as the rotation angle progresses takes the rotation angle on the horizontal axis and the lift amount L on the vertical axis. It is expressed as a straight line and / or a curve in the two-dimensional orthogonal coordinate system.
- the two-dot chain line is obtained by measuring a lift amount detected by a gap sensor, which is an example of the valve state detection device 51, in association with a crank angle detected by a crank angle sensor, which is an example of the rotation angle detection device 56.
- the solid line represents an example of the target movement amount transition Ci that is stored in advance by the control device 60 or that is set according to the engine operating state.
- a straight line and / or a curve represented by the orthogonal coordinate system may be referred to as a “lift curve”.
- step S ⁇ b> 13 the measurement unit 62 performs the actual opening (rotation angle) at which the check valve 19 switches from the closed state to the open state as the actual operation state of the check valve 19 associated with the rotation angle.
- the valve timing Tr1 and the actual closing timing Tr2 that is the actual timing (rotation angle) at which the check valve 19 switches from the opened state to the closed state are measured.
- the measuring unit 62 also measures the actual integral value Sr (see FIG. 9) of the actual lift curve representing the actual movement amount transition Cr.
- valve state detection device 51 Since the valve state detection device 51 is configured to detect the lift amount L, the control device 60 can measure the actual integral value Sr of the actual movement amount transition Cr. Conversely, the valve state detection device 51 is not configured to directly detect whether or not the valve is open, but the control device 60 determines that the lift amount L associated with the rotation angle is open.
- the state switching timing (actual valve opening timing Tr1 and actual valve closing timing Tr2) can be measured by comparing the threshold value L1 for the valve opening and the threshold value L2 for the valve closing determination.
- a constant value larger than zero different from each other is illustrated as the two threshold values L1 and L2, but the threshold values L1 and L2 may be set to zero as a constant value. (See FIG. 8), they may be set to the same value (see FIG. 8), or may be set variably according to the engine operating state (not shown).
- the measuring unit 62 measures the time (rotation angle) when the lift amount L, which is increasing, equals or exceeds the valve opening threshold L1, as the actual valve opening time Tr1. Further, the measuring unit 62 measures the time (rotation angle) when the lift amount L, which is in a decreasing tendency, is equal to or less than the valve closing threshold L2, as the actual valve closing time Tr2. For example, when the valve opening threshold L1 is zero as a constant value (see FIG. 8), the measuring unit 62 determines the time Trs when the lift amount L has changed from zero to over zero (that is, the valve body 41 and the valve stem). The time when 42 starts moving from the closed position to the open side) is measured as the actual valve opening time Tr1.
- the measuring unit 62 determines the time Tre when the lift amount L becomes equal to zero from positive (that is, the valve body moving to the closing side). 41 and the time when the valve stem 42 stops at the closed position) is measured as the actual valve closing time Tr2.
- the target state setting unit 63 sets a target operation state.
- the target operation state includes a target valve opening timing Ti1, a target valve closing timing Ti2, and a target integral value Si (see FIG. 9).
- the target valve opening timing Ti1 is a target time at which the lift amount L should satisfy the same conditions as those used for measuring the actual valve opening timing Tr1. For example, if the valve opening threshold L1 is zero, the target valve opening timing Ti1 is the target timing Tis that the lift amount L should increase from zero to exceed zero (see FIG. 8).
- the target valve closing timing Ti2 is a target time at which the lift amount L should satisfy the same conditions as those used for measuring the actual valve closing timing Tr2. For example, if the valve closing threshold L2 is zero, the target valve closing timing Ti2 is the target timing Tie at which the lift amount L should be equal from positive to zero (see FIG. 8).
- the lift amount L increases from the valve opening threshold L1 to the maximum lift amount LM within a minute period from the target valve opening timing Ti1, and the maximum lift for a certain period.
- the amount LM is maintained, and after the sub-chamber fuel supply valve 18 is closed, the maximum amount LM is decreased from the maximum lift amount LM to the valve closing threshold L2 within a minute period until the target valve closing timing Ti2.
- a linear shape is illustrated as an increasing tendency to the maximum lift amount LM and a decreasing tendency from the maximum lift amount, but these tendencies can be changed nonlinearly.
- the command value setting unit 61 sets the operation command value of the sub chamber fuel supply valve 18 according to the engine operating state.
- the target state setting unit 63 sets the target valve opening timing Ti1 and the target valve closing timing Ti2 according to the engine operating state. That is, the start period Tis and the end period Tie of the target movement amount transition Ci are changed according to the engine operating state (and thus the valve opening timing, the valve closing timing, and the valve opening period of the sub chamber fuel supply valve 18).
- the target valve opening timing Ti1 is a timing in which the required response is added to the valve opening timing of the sub chamber fuel supply valve 18 determined according to the engine operating state. It is set according to the engine operating state so as to be timely at the same time as or immediately after the time.
- the target valve closing timing Ti2 is also the same, and is set according to the engine operating state so as to be at the same time as the valve closing timing of the sub chamber fuel supply valve 18 or immediately after.
- FIG. 7A is a graph conceptually showing an example of an operation region used for setting the target operation state
- FIG. 7B is a graph showing an example of setting of the target operation state
- FIG. It is a graph which shows the other example of the setting of a target operation state.
- the target state setting unit 63 specifies the engine operating region based on the signal from the operating state detection device 55.
- the operation region may be configured by a combination of the engine speed regions a to c and the load regions I to IV (for example, Ia, II-b, etc.). Other engine operating conditions may be used.
- the target state storage unit 64 may store a plurality of target movement amount transitions Ci corresponding to a plurality of driving regions in advance.
- the target state setting unit 63 selects and sets one target movement amount transition Ci from a plurality of target movement amount transitions Ci according to the specified operation region.
- the target state storage unit 64 may store a single target movement amount transition Ci.
- the target state setting unit 63 corrects the target movement amount transition Ci according to the specified operation region, and thereby sets the target movement amount transition Ci according to the engine operation region. For example, when the operation region is a high load region or a high rotation region, the required amount of fuel becomes relatively large, so the target valve opening period is set to be relatively long.
- the target movement amount transition Ci (target lift curve) is shown for convenience of explanation. As long as the target movement amount transition Ci is not directly compared with the actual movement amount transition Cr, the target state storage unit 64 may not store the target movement amount transition Ci itself. Even when the target integral value Ci of the target lift curve representing the target movement amount change Ci is compared with the actual measurement value as in the present embodiment, the target integral value Ci is acquired in advance if the target lift curve is determined. Since this is a possible value, the target integral value Ci may be stored.
- the comparison unit 65 compares the actual operation state measured by the measurement unit 62 with the target operation state set by the target state setting unit 63, and based on the comparison result. The opening timing and closing timing of the fuel injection valve 18 are corrected.
- the comparison unit 65 determines whether or not the deviation of the actual valve opening timing Tr1 from the target valve opening timing Ti1 is within the allowable range ⁇ Tp1 (see FIG. 8) (step S21), and if the deviation is not within the allowable range ⁇ Tp1. (S21: NO), it is determined whether the actual valve opening timing Tr1 is advanced with respect to the target valve opening timing Ti1 (step S22).
- This allowable range ⁇ Tp1 is a concept including zero, and in step S21, it may be determined whether or not the actual valve opening timing Tr1 coincides with the target valve opening timing Ti1. The same applies to step S31 described later.
- the command value determining unit 66 sets the sub chamber set by the command value setting unit 61.
- the opening timing of the fuel supply valve 18 is retarded (step S23).
- the command value determination unit 66 sets the sub chamber set by the command value setting unit 61.
- the valve opening timing of the fuel supply valve 18 is corrected to advance (step S24).
- the advance angle and retard angle correction amount may be a predetermined constant value regardless of the deviation, or may be set proportionally according to the deviation. It may be determined. The same applies to steps S33 and S34 described later.
- step S31 After correcting the valve opening timing. If the actual valve opening timing Tr1 is within the allowable range ⁇ Tp1 with respect to the target valve opening timing Ti1 (S21: YES), the command value determining unit 66 corrects the valve opening timing set by the command value setting unit 61. Without proceeding to step S31.
- the comparison unit 65 determines whether or not the deviation of the actual valve closing timing Tr2 from the target valve closing timing Ti2 is within the allowable range ⁇ Tp2 (see FIG. 8) (step S31), and if the deviation is not within the allowable range (step S31). S31: NO), it is determined whether or not the actual valve closing timing Tr2 is advanced with respect to the target valve closing timing Ti2 (step S32).
- the command value determining unit 66 sets the sub chamber set by the command value setting unit 61.
- the valve closing timing of the fuel supply valve 18 is delayed (step S33).
- the command value determining unit 66 sets the sub chamber set by the command value setting unit 61.
- the advance timing of the closing timing of the fuel supply valve 18 is corrected (step S34).
- step S41 If the actual valve closing timing Tr2 is within the allowable range ⁇ Tp2 with respect to the target valve closing timing Ti2 (S31: YES), the command value determining unit 66 corrects the valve closing timing set by the command value setting unit 61. Instead, the process proceeds to step S41.
- the driving unit 67 opens the sub chamber fuel supply valve 18 at the valve closing timing determined by the command value determining unit 66 so that the sub chamber fuel supply valve 18 opens at the valve opening timing determined by the command value determining unit 66.
- the sub-chamber fuel supply valve 18 is driven so as to close. Note that steps S21 to S24 related to the correction of the valve opening timing may be executed after steps S31 to S34 related to the correction of the valve closing timing.
- FIG. 8A is a graph showing an example when the actual valve opening timing Tr1 is retarded with respect to the target valve opening timing Ti1 and the actual valve closing timing Tr2 is advanced with respect to the target valve closing timing Ti2.
- FIG. 8B shows an example where the actual valve opening timing Tr1 is advanced with respect to the target valve opening timing Ti1 and the actual valve closing timing Tr2 is retarded with respect to the target valve closing timing Ti2.
- FIG. 8C is a graph showing an example of the case where the actual operation state substantially matches the target operation state.
- the check valve 19 can be used in response to this.
- the actual valve opening timing Tr1 and the actual valve closing timing Tr2 of the valve 19 can be converged to the target valve opening timing Ti1 and the target valve closing timing Ti2, respectively, and gas fuel can be continuously supplied in an appropriate amount in the sub chamber 24. . Therefore, since the actual fuel supply start timing and fuel supply end timing to the sub chamber 24 can be appropriately controlled, the combustion state of the sub chamber 24 is maintained normally, and consequently the combustion efficiency and exhaust gas components of the main combustion chamber 23 are improved. can do.
- the valve main body for example, around the cylinder head
- the valve state detection device 51 is attached in the vicinity of the check valve 19, and the measurement unit 62, a software element that realizes the target state setting unit 63, the comparison unit 65, and the set value determination unit 66 is added to the control device 60), and the fuel supply control device 100 that provides such an action can be manufactured.
- This embodiment is also beneficial in light of the fact that it can be retrofitted easily.
- an operation command value is obtained for each of the plurality of sub chamber fuel supply valves 18 individually corresponding to the cylinders 4, and each sub chamber fuel supply valve 18 is driven and controlled independently of each other. To do. For this reason, even if there is an individual difference between the cylinders 4 in the responsiveness of the check valve 19 to the sub chamber fuel supply valve 18, the individual difference is corrected by correcting the valve opening timing and the valve closing timing of the sub chamber fuel supply valve 18. Can be offset. Therefore, the gas fuel can be supplied to the sub chamber 24 in a timely and appropriate amount in all the cylinders 4, and the load sharing of the cylinders 4 can be made uniform.
- the measuring unit 62 moves the check valve 19.
- the actual integral value Sr of transition (see FIG. 9) is measured, and the target state setting unit 63 sets the target integral value Si (see FIG. 9) of the movement amount transition of the check valve 19 (step S41).
- the comparison unit 65 compares the actual integration value Sr with the target integration value Si, and determines whether the ratio or deviation of the actual integration value Sr with respect to the target integration value Si is within an allowable range (step S42). .
- the comparison unit 65 determines whether or not the actual integration value Sr is equal to or greater than a predetermined ratio ⁇ of the target integration value Si (Sr ⁇ Si ⁇ ⁇ , ⁇ ⁇ 100%). If the ratio or the deviation is within the allowable range (S42: YES), the series of processes is terminated, and the process returns to step S11 to resume the next process. If the ratio or deviation is not within the allowable range (S42: NO), the control device 60 outputs an abnormal signal (step S43).
- FIG. 9 is a graph conceptually showing an example of the actual integrated value Sr of the operation amount transition of the check valve 19 shown in FIG. 3 and an example of the target integrated value Si.
- an example of the actual movement amount transition Cr and the target movement amount transition Ci is represented as a lift curve in a two-dimensional orthogonal coordinate system in which the horizontal axis represents the rotation angle and the vertical axis represents the lift amount L. Has been.
- the actual integral value Sr is the time integral value of the actual lift curve representing the actual movement amount transition Cr (see the lower right hatch area in FIG. 9).
- the measuring unit 62 determines the lift amount L from the time Trs when the lift amount L has started to increase from zero. Alternatively, it may be obtained by totalizing the lift amount L that is sequentially input within the period Dr until the time Tre when the return to zero. Further, the actual integration value Sr may be obtained by integrating a function representing an actual lift curve within the synchronization period Dr.
- valve opening threshold L1 If the valve opening threshold L1 is zero, the actual valve opening timing Tr1 becomes equal to the timing Trs and becomes the lower end of the integration interval. If the valve closing threshold L2 is zero, the actual valve closing timing Tr2 becomes equal to the timing Tre and becomes the upper end of the integration interval.
- the measurement part 62 can measure the real integration value Sr.
- the control device 60 stores the target integrated value Si of the movement amount transition in advance.
- the target integral value Si is a time integral value of the target lift curve that represents the target movement amount transition Ci (see the lower left hatch area in FIG. 9), and is a value that can be acquired by determining the target movement amount transition Ci.
- the integral values Sr, Si obtained in this way have a positive correlation with the amount of gas fuel that passes through the check valve 19 and is supplied to the sub chamber 24.
- the actual valve opening timing Tr1 and the actual valve closing timing Tr2 of the check valve 19 are controlled so as to approach the target valve opening timing Ti1 and the target valve closing timing Ti2, respectively.
- the valve body 41 cannot move normally, the fuel source pressure is reduced, the sub chamber fuel line 13b Among them, there is some abnormality that cannot be dealt with just by correcting the operation command value of the sub chamber fuel supply valve 18, such as fuel leaking between the sub chamber fuel supply valve 18 and the check valve 19. It can be estimated that the situation is under way.
- the control device 60 is based on the signals from the valve state detection device 51 and the rotation angle detection device 56, and the actual integral value of the movement amount transition related to the movement amount of the valve body 41 of the check valve 19 associated with the rotation angle. Sr is measured, and it is determined whether or not the check valve 19 is operating normally based on the comparison result between the actual integral value Sr and the target integral value Si of the movement amount transition.
- the gas engine 1 according to the present embodiment can start fail-safe control or stop the operation of the gas engine 1 based on this abnormality signal, and is also suitable for the above situation. Can be dealt with.
- the embodiment has been described so far, the above configuration is merely an example, and can be appropriately changed, deleted, and added without departing from the spirit of the present invention.
- a single check valve is provided in the sub chamber fuel line, but a plurality of check valves may be arranged in series. In this case, if the operation state of the check valve arranged at the most downstream is feedback-controlled in the same manner as described above, the same effect as described above can be obtained.
- the present invention is useful when applied to a sub-chamber gas engine, and the sub-chamber gas engine to which the present invention is applied is used as a prime mover in various applications such as power generation equipment and marine main engines.
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Abstract
Description
図1は、実施形態に係るガスエンジン1の全体構成を示す概念図である。図1に示すガスエンジン1は、ガス燃料及び給気の混合気を燃焼して出力軸2で回転出力を発生する。出力軸2は、交流発電機及び舶用推進器等の負荷3に接続され、本実施形態に係るガスエンジン1は、発電機の駆動源及び舶用主機等として好適に利用される。
燃料供給制御装置100は、前述の副室燃料供給弁18、逆止弁19及び制御装置60の他、弁状態検出装置51及び回転角度検出装置56を備える。副室燃料供給弁18、逆止弁19及び弁状態検出装置51は気筒4毎に設けられる(図1参照)。回転角度検出装置56及び制御装置60は単一であり複数の気筒4に共通している。回転角度検出装置56は、出力軸(クランクシャフト)2の回転角度又は図示しないカムシャフトの回転角度の少なくとも一方の回転角度を検出する。制御装置60は、例えばCPU、ROM、RAM及び入出力インターフェイスを主体に構成される。制御装置60の出力側は、複数の気筒4それぞれに設けられた複数の副室燃料供給弁18に接続されている。制御装置60は、副室燃料供給弁18毎にその動作指令値を決める。制御装置60の出力側は、主燃料供給弁16及び点火器20に接続されていてもよい。
ステップS11において、動作指令値は、副室燃料供給弁18の開弁時期、閉弁時期及び開弁期間を含むが、これら3つのうち2つを設定すると残り1つが自ずと決まる。このため、指令値設定部61は、少なくとも2つの動作指令値を設定すればよい。ここでは説明の便宜上、動作指令値として開弁時期及び閉弁時期を設定するものとする。
図6は、図3に示す逆止弁19の実動作状態の一例と目標動作状態の一例とを概念的に示すグラフである。図6では、回転角度が進行していくにつれてどのようにして逆止弁19のリフト量Lが推移するのかを示す移動量推移が、横軸に回転角度をとり縦軸にリフト量Lをとった二次元直交座標系で、直線及び/又は曲線として表されている。二点鎖線は、弁状態検出装置51の一例であるギャップセンサで検出されたリフト量を回転角度検出装置56の一例であるクランク角センサで検出されるクランク角と対応付けて計測することによって得られた実移動量推移Crの一例を表している。実線は、制御装置60が予め記憶し又はエンジン運転状態に応じて設定する目標移動量推移Ciの一例を表している。以降の説明では、上記直交座標系で表される直線及び/又は曲線を「リフトカーブ」と称する場合もある。
ステップS12において、目標状態設定部63は、目標動作状態を設定し、例えば目標動作状態には、目標開弁時期Ti1、目標閉弁時期Ti2及び目標積分値Si(図9参照)が含まれる。
図5に戻り、ステップS11~S13の後、比較部65は、計測部62で計測された実動作状態を目標状態設定部63で設定された目標動作状態と比較し、比較結果に基づいて副燃料噴射弁18の開弁時期及び閉弁時期を補正する。
図5に戻り、動作指令値の補正要否判定のため及び補正要の場合における補正量決定のためのステップS21~S24,S31~S34の後、計測部62が、逆止弁19の移動量推移の実積分値Sr(図9参照)を計測し、目標状態設定部63が、逆止弁19の移動量推移の目標積分値Si(図9参照)を設定する(ステップS41)。次に、比較部65が、実積分値Srを目標積分値Siと比較し、実積分値Srの目標積分値Siに対する比率又は偏差が許容範囲内にあるか否かを判定する(ステップS42)。例えば比較部65は、実積分値Srが目標積分値Siの所定割合α以上であるか否か(Sr≧Si×α,α<100%)を判定する。比率又は偏差が許容範囲内にあれば(S42:YES)、一連の処理を終了し、再びステップS11に戻って次回の処理が再開する。比率又は偏差が許容範囲内になければ(S42:NO)、制御装置60は異常信号を出力する(ステップS43)。
2 出力軸(クランクシャフト)
18 副室燃料供給弁
19 逆止弁
24 副室
32 燃料口
41 弁体
51 弁状態検出装置
55 運転状態検出装置
56 回転角度検出装置
60 制御装置
100 燃料供給制御装置
Tr1 実開弁時期
Tr2 実閉弁時期
Ti1 目標開弁時期
Ti2 目標閉弁時期
Cr 実移動量推移
Ci 目標移動量推移
Sr 実積分値
Si 目標積分値
L リフト量
Claims (6)
- ガス燃料を副室に供給する副室燃料供給弁と、
前記副室燃料供給弁及び前記副室の間に介装され、前記副室からの逆流を阻止する逆止弁と、
前記逆止弁の動作状態を検出する弁状態検出装置と、
クランクシャフトの回転角度又はカムシャフトの回転角度の少なくとも一方の回転角度を検出する回転角度検出装置と、
前記副室燃料供給弁の動作指令値を決定する制御装置と、を備え、
前記制御装置は、前記弁状態検出装置及び前記回転角度検出装置からの信号に基づいて前記回転角度と対応付けた前記逆止弁の実動作状態を計測し、当該実動作状態を目標動作状態に近付けるように前記副室燃料供給弁の動作指令値を補正する、副室式ガスエンジンの燃料供給制御装置。 - ガスエンジンの運転状態を検出する運転状態検出装置を備え、
前記制御装置は、前記運転状態検出装置からの信号に応じて前記目標動作状態を設定する、請求項1に記載の副室式ガスエンジンの燃料供給制御装置。 - 前記逆止弁の動作状態には、前記逆止弁の開弁時期が含まれ、
前記制御装置は、前記弁状態検出装置及び前記回転角度検出装置からの信号に基づいて前記回転角度と対応付けた前記逆止弁の実開弁時期を計測し、当該実開弁時期を目標開弁時期に近付けるように前記副室燃料供給弁の動作指令値を補正する、請求項1又は2に記載の副室式ガスエンジンの燃料供給制御装置。 - 前記実開弁時期が許容進角量を超えて前記目標開弁時期よりも進角している場合に、前記制御装置は前記副室燃料供給弁の開弁時期を遅角補正し、
前記実開弁時期が許容遅角量を超えて前記目標開弁時期よりも遅角している場合に、前記制御装置は前記副室燃料供給弁の開弁時期を進角補正する、請求項3に記載の副室式ガスエンジンの燃料供給制御装置。 - 前記逆止弁の動作状態には、前記逆止弁の閉弁時期が含まれ、
前記制御装置は、前記弁状態検出装置及び前記回転角度検出装置からの信号に基づいて前記回転角度と対応付けた前記逆止弁の実閉弁時期を計測し、当該実閉弁時期を目標閉弁時期に近付けるように前記副室燃料供給弁の動作指令値を補正する、請求項1乃至4のいずれか1項に記載の副室式ガスエンジンの燃料供給制御装置。 - 前記逆止弁は、前記副室に開口する燃料口を閉鎖する閉鎖位置と前記閉鎖位置から離れた全開位置との間で移動する弁体を有し、前記弁体が前記閉鎖位置から前記全開位置に向けて移動することで前記燃料口が開放されて前記逆止弁が開弁し、
前記弁状態検出装置は、前記弁体の移動量を検出可能であり、
前記制御装置は、前記弁状態検出装置及び前記回転角度検出装置からの信号に基づいて、前記回転角度と対応付けた前記弁体の移動量に関する移動量推移の実積分値を計測し、当該実積分値と前記移動量推移の目標積分値との比較結果に基づいて前記逆止弁が正常であるか否かを判断する、請求項1乃至5のいずれか1項に記載の副室式ガスエンジンの燃料供給制御装置。
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KR1020157012725A KR20150065898A (ko) | 2013-03-22 | 2014-03-03 | 부실식 가스 엔진의 연료 공급 제어 장치 |
EP14770240.1A EP2977584B1 (en) | 2013-03-22 | 2014-03-03 | Fuel supply controlling device for prechamber gas engines |
RU2015115727A RU2015115727A (ru) | 2013-03-22 | 2014-03-03 | Устройство управления подачей топлива для газового двигателя с раздельной камерой сгорания |
BR112015006898A BR112015006898A2 (pt) | 2013-03-22 | 2014-03-03 | dispositivo de controle de abastecimento de combustível para motor a gás de câmara dividida |
CN201480002036.1A CN104508275B (zh) | 2013-03-22 | 2014-03-03 | 副室式气体发动机的燃料供给控制装置 |
IN482KON2015 IN2015KN00482A (ja) | 2013-03-22 | 2014-03-03 | |
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Also Published As
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CN104508275A (zh) | 2015-04-08 |
JP2014185574A (ja) | 2014-10-02 |
US20150267631A1 (en) | 2015-09-24 |
CN104508275B (zh) | 2017-05-31 |
US9816449B2 (en) | 2017-11-14 |
RU2015115727A (ru) | 2017-04-27 |
EP2977584A1 (en) | 2016-01-27 |
EP2977584B1 (en) | 2018-07-04 |
KR20150065898A (ko) | 2015-06-15 |
IN2015KN00482A (ja) | 2015-07-17 |
EP2977584A4 (en) | 2016-10-12 |
BR112015006898A2 (pt) | 2017-07-04 |
JP6069062B2 (ja) | 2017-01-25 |
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