WO2014088321A1 - 락타이드 공중합체, 이의 제조 방법 및 이를 포함하는 수지 조성물 - Google Patents
락타이드 공중합체, 이의 제조 방법 및 이를 포함하는 수지 조성물 Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G81/00—Macromolecular compounds obtained by interreacting polymers in the absence of monomers, e.g. block polymers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/48—Polyethers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/02—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
- C08G63/06—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from hydroxycarboxylic acids
- C08G63/08—Lactones or lactides
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/48—Polyethers
- C08G18/4887—Polyethers containing carboxylic ester groups derived from carboxylic acids other than acids of higher fatty oils or other than resin acids
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/66—Polyesters containing oxygen in the form of ether groups
- C08G63/664—Polyesters containing oxygen in the form of ether groups derived from hydroxy carboxylic acids
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/78—Preparation processes
- C08G63/82—Preparation processes characterised by the catalyst used
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/78—Preparation processes
- C08G63/82—Preparation processes characterised by the catalyst used
- C08G63/823—Preparation processes characterised by the catalyst used for the preparation of polylactones or polylactides
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L67/00—Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
- C08L67/04—Polyesters derived from hydroxycarboxylic acids, e.g. lactones
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L75/00—Compositions of polyureas or polyurethanes; Compositions of derivatives of such polymers
- C08L75/04—Polyurethanes
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2387/00—Characterised by the use of unspecified macromolecular compounds, obtained otherwise than by polymerisation reactions only involving unsaturated carbon-to-carbon bonds
Definitions
- Lactide copolymer preparation method thereof, and resin composition comprising the same
- the present invention relates to a lactide copolymer, a preparation method thereof and a resin composition comprising the same. More specifically, the present invention relates to a lactide copolymer, a method for preparing the same, and a resin composition including the same, which may be usefully used as a packaging material due to its excellent physical properties such as mechanical properties and processability, and excellent flexibility.
- Polylactide (black is polylactic acid or polylactic acid) resin is a kind of resin containing the repeating unit of the following general formula. Since the polylactide resin is based on biomass, unlike conventional oil-based resins, it is possible to utilize renewable resources, and emit less global warming gas ' C0 2 ' than the existing resin in production. In addition, it is a material having an appropriate mechanical strength comparable to the existing crude oil-based resin with environmentally friendly properties such as biodegradation by moisture and microorganisms when landfill.
- a method for producing a polylactide resin As a method for producing a polylactide resin, a method of directly polycondensing lactic acid or ring opening polymerization of a lactide monomer under an organometallic catalyst is known.
- the direct condensation polymerization method increases the viscosity rapidly as the condensation polymerization proceeds, effectively removing the moisture, which is a byproduct . It becomes very difficult to remove. Therefore, since it is difficult to obtain a polymer having a high molecular weight of 100,000 or more weight average molecular weight, It is difficult to secure enough physical and mechanical properties.
- the ring-opening polymerization method of the lactide monomer is required to prepare the lactide monomer from lactic acid first, so that the manufacturing process is complicated and high cost compared to the condensation polymerization, but the relatively large molecular weight through lactide ring-opening polymerization using an organometallic catalyst
- the resin of can be obtained relatively easily, and the control of the polymerization rate is advantageous and it is applied commercially.
- polylactide resins have been mainly used for disposable packaging / containers, coatings, foams, films / sheets and textiles.
- the polylactide resin or a copolymer including the same when used as a disposable packaging material by processing it into a film form, it is weak to delamination and has low flexibility, which is a major obstacle to expanding various markets.
- the present invention is to provide a lactide copolymer and a method for producing the same, which are excellent in various physical properties such as mechanical properties and processability, and excellent in flexibility, which can be usefully used as a packaging material.
- the present invention also provides a resin composition comprising the lactide copolymer.
- the present invention includes two or more block copolymer repeating units of Formula 1 in which polyether poly is bonded to both ends of the soft segment of the repeating unit, and the hard segment of the polylactide repeating unit is combined. It is connected to each other via a urethane linkage group derived from a polyhydric isocyanate compound having a dihydric isocyanate group of less than 2 divalent per molecule, wherein the polyether poly repeat unit provides a lactide co-polymer having a number average molecular weight of 1000 to 10000 do:
- D is a linear or branched alkylene group having 2 to 10 carbon atoms, each X is an integer of 30 to 500 independently, n is an integer of 30 to 1000.
- the present invention also provides a step of forming a block copolymer of Formula 1a by ' opening-polymerizing a lactide monomer in the presence of an initiator comprising a tin or zinc containing catalyst and a polyether polyol polymer having a number average molecular weight of 1000 to 10000. ; And reacting the block copolymer of Formula 1a with a polyvalent isocyanate compound having more than divalent and less than trivalent isocyanate groups per molecule.
- D is a linear or branched alkylene group having 2 to 10 carbon atoms, each X is independently an integer of 30 to 500, n is an integer of 30 to 1000.
- the present invention also provides a resin composition and a film comprising the lactide copolymer.
- the lactide co-polymer according to a specific embodiment of the present invention, a preparation method thereof, and a resin composition including the same will be described in more detail.
- the polyether fleece at both ends of the soft segment of the repeating unit comprising two or more block copolymerization repeating units of the formula (1) bonded to the hard segment of the polylactide repeating unit, the block copolymerization repeating unit They are connected to each other via a urethane linkage group derived from a polyhydric isocyanate compound having more than divalent and less than trivalent isocyanate groups per molecule, wherein the polyether polyol repeating unit is a lactide copolymer having a number average molecular weight of 1000 to 10000 Is provided:
- D is a linear or branched alkylene group having 2 to 10 carbon atoms
- X is each independently an integer of 30 to 500
- n is an integer of 30 to 1000.
- the lactide copolymer includes a block copolymer repeating unit of Formula 1 in which hard segments of a polylactide repeating unit are bonded to both ends of the soft segment of the polyether polyol repeating unit derived from polyalkylene glycol.
- urethane linking group is derived from a polyvalent isocyanate compound having more than divalent and less than trivalent isocyanate groups per molecule, the terminal hydroxyl group derived from the polylactide repeating unit, and the isocyanate group derived from the polyvalent isocyanate compound.
- Urethane bond formed by reaction of a single urethane It contains more than two and less than three on average per connector.
- the lactide copolymer may include a predetermined soft segment to be known to the previously known polylactide resin or lactide copolymer. It can exhibit excellent flexibility.
- the soft segment for improving the flexibility is bonded in the lactide copolymer with the above-described linking structure, there is less possibility that the soft segment is discharged during processing or use. Therefore, the lactide copolymer can express and maintain excellent flexibility suitable for use as a packaging material or the like.
- the lactide copolymer may have a linear and branched polymer chain together. Accordingly, the lactide copolymer of one embodiment can simultaneously exhibit excellent mechanical properties with excellent melt processability.
- the lactide copolymers are obtained by using polyether polyethers having a number average molecular weight of about 1,000 to 10,00 or about 2,000 to 9,000, or about 3,000 to 8,000.
- polyether polypolymers may have a molecular weight distribution (Mw / Mn) of about 1 to 3, or about 1 to 2, or about 1 to 1.5.
- the block copolymer repeat unit and the lactide copolymer of one embodiment including the same have a number average molecular weight of about 1,000 to 10,000, or about 2,000 to 9,000, or about 3,000 to 8,000, and a molecular weight distribution as described above.
- the lactide copolymer can be more easily prepared and provided to have a higher molecular weight while exhibiting the flexibility described above. Therefore, it was confirmed that the lactide copolymer of one embodiment can simultaneously satisfy excellent mechanical properties and flexibility, and its molecular weight and physical property can be easily controlled.
- the lactide copolymer of one embodiment has various properties such as mechanical properties. While excellent in physical properties, it can exhibit excellent flexibility that can be usefully used as a packaging material such as a packaging film.
- each of the block copolymer repeating units of Formula 1 may have a weight average molecular weight of about 50,000 to 300,000, or about 70,000 to 200,000, and a plurality of lactide aerials having a plurality of copolymerization repeating units linked thereto.
- the coalescence can have a weight average molecular weight of about 100,000 to 1,000,000, or about 100,000 to 500,000.
- the lactide copolymer may have such a large molecular weight, thereby enabling the expression and maintenance of mechanical properties such as excellent strength, and may be very preferably used as various packaging materials. .
- the lactide copolymer includes a plurality of block copolymer repeating units of Formula 1 including a soft segment of a polyether polyol repeating unit together with a hard segment of the polylactide repeating unit.
- the soft segments of the polyether polyol repeating units may be repeating units derived from polyether polys from polymers, for example polyalkylene glycols having 2 to 8 carbon atoms.
- the polyether polyol repeating unit is a polyethylene glycol (PEG) repeating unit, a poly (1,2-propylene glycol) repeating unit, a poly (1,3-propanedi) repeating unit, a polytetramethylene glycol repeating unit and It may be a polyalkylene glycol repeating unit selected from the group consisting of polybutylene glycol repeating units.
- the polyether poly repeating unit is appropriate to be a poly (propylene glycol) repeating unit.
- each of the block copolymer repeating units is about 50 to 95 weight 0 /., Or about 70 to 90 weight. /.
- the hard segment and the remaining soft segment, for example , about 5 to 50 parts by weight 0/0, the black About 10 to 30 weight 0 /. Soft segment. If the content of the hard segment is too low, the mechanical properties such as the strength of the lactide copolymer may be lowered. On the contrary, if the content of the hard segment is too high or the content of the soft segment is too low, Flexibility is lowered and the packaging material containing the same is easily torn or difficult to use by the lamination.
- the lactide copolymer may be decomposed to further deteriorate mechanical properties.
- the soft segment can act as a kind of initiator to promote depolymerization or degradation of the lactide copolymer, in particular the hard segment of the polylactide repeat unit.
- the co-polymer of one embodiment includes two or more block co-polymerization repeating units of the above-mentioned formula (1), and these block copolymerization repeating units are derived from a polyvalent isocyanate compound having more than divalent and less than trivalent isocyanate groups per molecule (eg For example, the terminal hydroxyl group derived from the polylactide repeating unit, and the urethane linkage group formed by the reaction of the said polyvalent isocyanate compound are connected.
- the polyhydric isocyanate compound may be an isocyanate compound having an equivalent weight of average isocyanate groups per molecule of greater than about 2 and less than 3, or about 2.1 to 2.9, or about 2.2 to 2.8.
- Urethane linkages derived from such polyhydric isocyanate compounds are linear linkages containing one urethane linkage, and at least three urethanes.
- the linking groups of the branched structure containing the bonds may be included together.
- the plurality of block copolymer repeating units included in the lactide co-polymer of the embodiment may be connected to each other by a urethane linker including a urethane linker having a linear structure and a urethane linker having a branched structure.
- the lactide copolymer of one embodiment may have a higher molecular weight, and thus may have excellent mechanical properties.
- due to such a linking structure it is also easier to control the molecular weight and thus the physical properties of the lactide copolymer.
- the lactide copolymer in the linkage structure by such a urethane linkage, includes both the urethane linkages of both structures, rather than including only one of the linear linkage or the branched urethane linkage.
- Such lactide copolymers may exhibit better processability and mechanical properties. That is, due to such a linking structure, the lactide copolymer may simultaneously include a linear copolymer chain and a branched copolymer chain. As a result, the lactide copolymer may have a higher molecular weight and exhibit a higher melt viscosity even at the same molecular weight, thereby exhibiting more excellent mechanical properties and melt processability.
- the urethane linkage includes only a urethane linkage having a branched structure (for example, when the urethane linkage is derived from a polyvalent isocyanate compound having an average equivalent isocyanate group per molecule of more than 3), the lactide aerial The coalescence may be too large in molecular weight, and a gel may be formed to make it difficult to substantially process or the like.
- the urethane linkage includes only a urethane linkage having a linear structure (for example, when the urethane linkage is derived from a diisocyanate compound having an equivalent of an average isocyanate group per molecule, etc.), molecular weight by urethane linkage
- the modulating effect may not be sufficient, and may adversely affect the processability or mechanical properties of the lactide copolymer.
- polyhydric isocyanate for forming the above-mentioned urethane linkage group
- a mixture of a diisocyanate compound and a polyhydric isocyanate compound having an equivalent of 3 or more isocyanate groups may be used to satisfy an equivalent range of more than about 2 and less than 3 as described above.
- diisocyanate compound examples include ethylene diisocyanate, 1 '4-tetramethylene diisocyanate, 1,6-nuxamethylene diisocyanate (H), 1,2-dodecane diisocyanate, cyclohexane- 1,3- diisocyanate, cyclonucleic acid -1,4-diisocyanate, 2,4-nuxahydroluene diisocyanate, 2,6-nuxahydroluene diisocyanate, nucleushydro-1,3-phenylene diisocyanate , Nuxahydro-1,4-phenylene diisocyanate, perhydro-2,4-diphenylmethane diisocyanate, perhydro-4,4'-diphenylmethane diisocyanate 1,3-phenylene diisocyanate, 1, 4-phenylene diisocyanate 1,4-stilbene diisocyanate, 3,3'-di
- Examples of the polyisocyanate compound having an equivalent weight of 3 or more of the isocyanate groups include oligomers of the diisocyanate compounds, plymers of the diisocyanate compounds, cyclic multimers of the diisocyanate compounds, and nucleomethylene diisocyanate isocyanates. And a compound selected from the group consisting of hexamethylene diisocyanate isocyanurate, triisocyanate compounds and isomers thereof.
- Two or more selected from these diisocyanate compounds and / or polyvalent isocyanate compounds having three or more equivalents may be included in appropriate proportions to obtain polyvalent isocyanate compounds stratifying an equivalent range of more than about 2 to less than 3, using the above-mentioned Urethane linkages connecting one block copolymer repeating units may be formed.
- the lactide copolymers of one embodiment have a higher molecular weight and hence Mechanical properties, proper melt viscosity and improved processability can be exhibited.
- the lactide copolymer may be obtained by ring-opening polymerization of the lactide monomer using a specific catalyst in the presence of a macro-initiator of the polymer forming the polyether polyol repeating unit.
- This particular catalyst may be a catalyst comprising an organometallic complex of formula (2) or a mixture of compounds of formulas (3) and (4): [Formula 2]
- n is an integer of 0 to 15
- p is an integer of 0 to 2
- M is Sn or Zn
- R 1 and R 3 may be the same or different from each other, each hydrogen, substituted Or unsubstituted alkyl having 3 to 10 carbon atoms, substituted or unsubstituted cycloalkyl having 3 to 10 carbon atoms, substituted or unsubstituted aryl having 6 to 10 carbon atoms
- R 2 is substituted or unsubstituted carbon atoms having 3 to 10 carbon atoms.
- the lactide monomer is ring-opened and polymerized to form a hard segment, and such a hard segment is formed in the macro initiator.
- block copolymer repeat units may be obtained, and such block copolymer repeat units may be linked to each other to prepare a copolymer of an embodiment.
- this particular catalyst has a much better polymerization activity than previously known, and polylactide of high molecular weight even in a small amount It allows the manufacture of repeating units.
- the lactide copolymer may have the large weight average molecular weight described above due to the large molecular weight of the hard segment and the soft segment and the structure in which the block copolymer repeating units of Formula 1 are connected. Therefore, the lactide co-polymer can exhibit excellent mechanical properties.
- the lactide copolymer can be prepared with a smaller amount of catalyst and the amount of residual metal possessed by the lactide copolymer, that is, the residual of tin or zinc derived from the catalyst.
- the amount of metal may also be lowered to about 20 ppm or less, or about 4 to 20 ppm.
- the residual content of the residual carbodiimide-based components derived from such catalysts is about 0.2 0 / less than 0, or from about 0.15 wt. 0 /. it can be less than $ 1 and the formula 3, and even when using a common compound catalyst 4, and the remaining carboxylic body imide content of the component about 0.2 increase of formula (3) 0 /. there may be more than or less, or about 0.15 wt. 0/0.
- the lactide copolymer may include about 1.0 weight 0 /. Or less, for example, the residual lactide monomer of about 0.8 weight 0 /.
- the content of the residual catalyst (metal, etc.), the content of the residual lactide monomer, and the high molecular weight and the excellent mechanical properties are low, so that the lactide copolymer is decomposed or depolymerized during processing or use. It is possible to express and maintain mechanical properties such as suppressed and excellent strength. In addition, the problem of contamination or toxicity due to the residual catalyst or monomer is also minimized. As a result, the lactide copolymer can be very preferably used as various packaging materials.
- the lactide copolymer is a residual metal of tin or zinc derived from the catalyst in the form of the catalyst, that is, of the residual catalyst including the organic metal complex of Formula 2 or a mixture of the compounds of Formulas 3 and 4 It may be included as a form, in which case, MX P Y 2-P bonded to the formula (2) or ⁇ ⁇ of the formula (4) may be tin (ll) 2-ethylhexanoate (Sn (Oct) 2).
- the lactide copolymer includes two or more block copolymer repeating unit structures including a hard segment, a soft segment, and a hard segment including a polylactide repeating unit, a polyether polyol repeating unit, and a polylactide repeating unit.
- Biodegradable resins may exhibit biodegradability peculiar to biomass-based resins.
- the block copolymer repeating units are linked through a predetermined urethane linking group, molecular weight control of the resin is easy.
- the lactide copolymer may exhibit more improved mechanical properties, which may be further improved due to the high molecular weight.
- the lactide copolymer has a linking structure via a specific urethane linking group, it can simultaneously satisfy appropriate melt viscosity and excellent processability.
- the lactide copolymer may include a polyether poly-segmented soft segment, thereby exhibiting markedly improved flexibility (eg, high elongation) and excellent transparency.
- the lactide copolymer described above can be very preferably used as a packaging material for various fields including food packaging materials (films and the like).
- a method for producing the lactide copolymer described above is provided.
- Such a process comprises the steps of ring-opening polymerizing a lactide monomer in the presence of a tin or zinc containing catalyst and an initiator comprising a polymer of a polyether poly having a number average molecular weight of about 1000 to 10000 to form a block copolymer of Formula 1a; And reacting the block copolymer of Formula 1a with a polyvalent isocyanate compound having more than divalent and less than trivalent isocyanate groups per molecule:
- D is a linear or branched alkylene group having 2 to 10 carbon atoms
- X is each independently an integer of 30 to 500
- n is an integer of 30 to 1000.
- the first step while forming a hard segment of the polylactide repeat unit, it is combined with the soft segment derived from the initiator of the polyether polyol polymer having a predetermined number average molecular weight to block air of the formula ( 13)
- the copolymer may be prepared, and in the second step, it may be combined with a polyvalent isocyanate compound to prepare the lactide co-polymer described above.
- the polyether polyol polymer acts as a kind of macro-initiator in the formation of the polylactide repeating unit, which is a hard segment. That is, such a macroinitiator binds to the lactide monomer together with the organometallic catalyst to initiate ring reaction, and the chain is continuously extended to form the hard segment and the block copolymer including the same. That is, since the hydroxyl group at both ends of the polymer serves to initiate ring-opening polymerization and extend the chain, the block copolymer formed therefrom is formed of hard segments at both ends of the polyether polyol polymer, that is, the soft segment. It may take a combined structure.
- the lactide copolymer according to one embodiment can be prepared.
- the tin or zinc-containing catalyst may be a catalyst including the above-described organometallic complex of formula (2) or a 'combination of compounds of formulas (3) and (4).
- the lactide copolymer prepared in the embodiment may satisfy a low residual metal amount and a high molecular weight range, and may satisfy excellent overall physical properties according to one embodiment.
- the lactide copolymer has higher molecular weight and better mechanical properties than previously known, and due to the low residual metal content, decomposition in use can be suppressed, resulting in improved hydrolysis resistance and heat resistance. have. This is because the catalyst exhibits superior polymerization activity compared to the catalyst used previously, and thus enables the production of hard segment and lactide copolymers having a high molecular weight even with a small amount of use.
- the lactide copolymer can be provided at a higher molecular weight even under a small amount of catalyst, and can be obtained in a state in which depolymerization or decomposition is suppressed during or after the polymerization. Therefore, since the amount of monomer and catalyst remaining in the lactide copolymer after polymerization can be minimized, it can exhibit more excellent mechanical properties and excellent hydrolysis resistance under high temperature and high humidity conditions.
- the lactide copolymers exhibit lower acidity than previously known.
- it is possible to suppress degradation or decrease in molecular weight thereof, thereby exhibiting more improved hydrolysis resistance or heat resistance.
- the mechanical and physical properties (flexibility, etc.) of the lactide copolymer can be better maintained.
- lactide (co) polymers for example, tin or zinc containing catalysts for ring-opening polymerization are used, some of which inevitably remain in the final (co) polymers produced.
- a residual catalyst may bind to the terminal of the (co) polymer, and the combination may cause transesterification reaction such as carboxylic acid and the like to cause decomposition or reduction of molecular weight of the (co) polymer.
- residual lactide monomers are readily hydrolyzed under high temperature, high humidity conditions to generate carboxylic acids, which is the It may promote hydrolysis and cause molecular weight reduction.
- the lactide copolymer prepared by the above-described method may be obtained to have a high molecular weight while having a low residual lactide content as well as a low residual metal content derived from the catalyst. Because of this, degradation or molecular weight reduction caused by the residual metal or residual lactide monomer can be minimized, and excellent mechanical properties due to high molecular weight can be expressed and maintained.
- L-lactide or D-lactide which is a cyclic monomer obtained from L-lactic acid or D-lactic acid
- the lactide monomer may be used as the lactide monomer.
- the lactide by considering the melting point and heat resistance of the lactide monomer copolymer is preferably used an optical purity of at least 98% L _ D- lactide or lactide material.
- the polyether poly is a polymer having a number average molecular weight of about 1,000 to 10,000, black to about 2,000 to 9,000, or about 3,000 to 8,000, and about 1 to 3, black to about 1 to 2, or about 1 to 1.5.
- Polyalkylene glycols having 2 to 8 carbon atoms having a molecular weight distribution (Mw / Mn) may be used, and specific examples thereof include polyethylene glycol (PEG), poly (1,2-propylene glycol), and poly (1,3-propane). Dialkyl), polytetramethylene glycol and polybutylene glycol; polyalkylene glycol selected from the group consisting of.
- poly (propylene glycol) may be appropriately used in consideration of the superior flexibility and mechanical properties of the finally prepared lactide copolymer.
- the ring-opening polymerization may be performed at a temperature of about 120 to 200 ° C, or about 120 to 190 ° C for about 0.5 to 8 hours, or about 1 to 7 hours.
- the ring-opening polymerization is a complex of formula (2) or
- a mixture of 4 can be used as a catalyst, which can be used at a ratio of about 1: 10,000-1: 200,000 (mole / mole ratio) relative to the lactide monomer. If the addition ratio of such a catalyst is too small, the polymerization activity may be reduced If the addition ratio of the catalyst is too large, the residual catalyst amount of the prepared lactide copolymer may increase, resulting in decomposition of the copolymer or reduction of molecular weight.
- substantially free of solvent may include the use of a small amount of solvent for dissolving the catalyst, for example, up to about 1 ml of solvent per kg of lactide monomer used.
- the step for removing the solvent after the polymerization can be omitted, and the decomposition or loss of the copolymer in the solvent removing step can also be suppressed.
- the lactide copolymer can be obtained in high conversion and yield by the bulk polymerization.
- the polyvalent isocyanate compound a compound having an equivalent amount of an isocyanate group greater than about 2 and less than 3 may be used. Since the same, further description thereof will be omitted.
- the polyvalent isocyanate compound may be used in an amount of about 0.05 to 5 parts by weight, or about 0.1 to 4 parts by weight, or about 0.2 to 2 parts by weight based on 100 parts by weight of the block copolymer of Formula 1a. If the amount of the polyvalent isocyanate compound is too small, the molecular weight, viscosity, or mechanical properties of the lactide copolymer may not be sufficient, on the contrary, if the amount is excessively large, the molecular weight of the lactide copolymer may be too high to form a gel. have..
- reaction with the polyhydric isocyanate compound is about 100 to
- the reaction with the polyhydric isocyanate compound can proceed in the presence of a tin catalyst.
- tin-based catalysts include Stannous Octoate, Dibutyltin Dilaurate, Dioctyltin Dilaurate, and the like.
- a lactide copolymer exhibiting excellent mechanical properties, flexibility, processability, etc., having predetermined structural properties, high molecular weight, and suitable melt viscosity, for example, a lock according to one embodiment of the invention.
- Tide copolymers can be prepared with high conversions.
- the resin composition includes a lactide copolymer exhibiting excellent mechanical properties, flexibility, hydrolysis resistance and heat resistance, the resin composition exhibits excellent physical and mechanical properties, such as food packaging films, sheets, flooring materials, electronics packaging, black automotive interior materials, and the like. It can be preferably used for semi-permanent use of.
- the resin composition may further include various additives previously included in various resin compositions.
- the resin composition may be a liquid or solid resin composition before molding the final product, or may be in the form of a plastic or fabric in the final product state, the final plastic or textile product, etc. by a conventional method according to each product type Can be prepared.
- the above-mentioned resin composition when forming a film, is also excellent in transparency compared to the existing, particularly low residual metal content, low toxicity and greatly improved flexibility can be usefully used for food packaging films. Therefore, such a packaging film can be preferably applied as a packaging material in various fields. For example, consumer packaging or general food packaging / envelopes, refrigerated / frozen food packaging, Shrinkable over-wrapping film, bundle bundle film, sanitary napkins such as sanitary napkins or baby products, Lamination film, Shrinkable Label packaging and snack packaging Mat film In addition, it can be widely used as a packaging material for industrial materials such as agricultural mulching film, automotive film protection sheet, garbage bag or compost bag. ⁇ Effects of the Invention ⁇
- the lactide copolymer of the present invention can express and maintain excellent mechanical properties, it exhibits excellent flexibility, heat resistance, processability, and the like, and there is little concern about contamination or toxicity by residual catalysts and monomers. Therefore, the lactide co-polymer can be very preferably applied as various packaging materials such as food packaging materials.
- the film containing the lactide copolymer can be preferably applied to food packaging products, and also requires semi-permanent use such as electronics packaging black or automotive interior materials, as well as disposable products such as household goods films and sheets. It can be used for various fields of materials.
- Tg and Tm ( ° C): Using a differential scanning calorimeter (TA Instruments), the sample was melt-fed and then heated to 10 ° C / min and measured. The midline of the baseline and each tangent near the endothermic curve was Tg, and the maximum value temperature of the melting endothermic peak of the crystal was Tm.
- Residual lactide content (wt%): Residual lactide contained in the lactide copolymer through 1 H NMR, using 600Mhz nuclear magnetic resonance (NMR) spectrometer content was determined based on the lactide copolymer Quantification Synthesis Example 1
- a polyhydric isocyanate compound (combination of MDI having an equivalent weight of isocyanate groups of 2.0 and Hexamethylene diisocyanate isocyanurate having an equivalent weight of isocyanate groups of 3.0) of an equivalent amount of isocyanate groups per molecule in a polymerization reaction group was prepared according to Formula 1a.
- About 0.4 wt% was added to the block copolymer, which was added to the block copolymer of Formula 1a at a temperature of 18C C for 10 minutes to form a urethane linking group.
- a lactide copolymer comprising two or more block copolymer repeating units of Formula 1 is prepared, and the weight average molecular weight, polydispersity index (PDI), glass transition degree, melting temperature, The hard segment content (polylactide repeat unit content) and the soft segment content (polypropylene glycol repeat unit content) in the block copolymer repeat unit derived from the block co-polymer of Formula 1a were measured, and the results are shown in Table 1.
- Example 1 except that the amount of polypropylene glycol (number average molecular weight 4,000 g / m, molecular weight distribution: 1.2) was 11.11 kg instead of 5.26 kg and the amount of isocyanate mixture was 0.5 wt.
- the lactide copolymer of Example 2 was prepared, its weight average molecular weight, polydispersity index (PDI), glass transition temperature, melting temperature, and hard segments in the block copolymer repeat unit derived from the block copolymer of Formula 1a.
- the content (polylactide repeat unit content) and the soft segment content (polypropylene glycol repeat unit content) were measured and shown in Table 1.
- Example 4 Poly in the same manner as in Example 1, except that the use of a number average molecular weight of 6,000g / mol, molecular weight distribution of 1.3 as propylene glycol, and that the amount of the isocyanate compound as a common input to the 5.26kg of 0.3 weight 0 /.
- the lactide copolymer of Example 3 was prepared, its weight average molecular weight, polydispersity index (PDI), glass transition temperature, melting temperature, and hard segment content in the block copolymer repeat unit derived from the block copolymer of Formula 1a (poly Lactide repeat unit content) and soft segment content (polypropylene glycol repeat unit content) were measured and shown in Table 1.
- Example 4 Example 4
- the lactide copolymer of Example 4 was prepared in the same manner as in Example 1 except that the amount of polypropylene glycol (number average molecular weight 6,000 g / m, molecular weight distribution 1.3) was set to 11.11 kg instead of 5.26 kg. , Its weight average molecular weight, polydispersity index (PDI), glass transition temperature, melting degree, hard segment content (polylactide repeat unit content) and soft segment content in the block copolymer repeat unit derived from the block copolymer of Formula 1a (Polypropylene glycol repeating unit content) was measured and shown in Table 1.
- PDI polydispersity index
- glass transition temperature melting degree
- hard segment content polylactide repeat unit content
- soft segment content in the block copolymer repeat unit derived from the block copolymer of Formula 1a Polypropylene glycol repeating unit content
- the lactide copolymer of Example 5 was prepared in the same manner as in Example 2 except that the amount of polypropylene glycol (6,000 g / m in number average molecular weight, 1.3 in molecular weight distribution) was set to 17.65 kg instead of 5.26 kg. , Its weight average molecular weight, polydispersity index (PDI), glass transition degree, melting temperature, hard segment content (polylactide repeat unit content) and soft segment content in the block copolymer repeat unit derived from the Polypropylene glycol repeating unit content) is measured and shown in Table 1. In addition, the 1 H NMR spectrum of the lactide copolymer of Example 1 is as shown in FIG.
- a lactide copolymer of Comparative Example 1 was prepared in the same manner as in Example 1 except that no polypropylene glycol and a polyvalent isocyanate compound were added, and the weight average molecular weight, polydispersity index (P), and glass transition temperature thereof were The melting temperature, the hard segment content (polylactide repeat unit content) and the soft segment content (polypropylene glycol repeat unit content) in the block copolymer repeat unit derived from the block copolymer of Formula 1a were measured and shown in Table 2. Comparative Example 2
- the lactide copolymer of Comparative Example 2 was prepared in the same manner as in Example 2, except that the polypropylene glycol had a number average molecular weight of 500 g / m and the amount thereof was 17.65 kg, and the weight average molecular weight thereof Dispersion index (PDI), glass transition temperature, melting temperature, hard segment content (polylactide repeat unit content) and soft segment content (polypropylene glycol repeat unit content) in the block copolymer repeat unit derived from the block copolymer of Formula 1a was measured and shown in Table 2.
- PDI Dispersion index
- glass transition temperature melting temperature
- hard segment content polylactide repeat unit content
- soft segment content polypropylene glycol repeat unit content
- L-lactide monomer (2 g, 13.9 mmol) and organometallic complex A (0.14 mg) of Synthesis Example 1 were added, followed by Propylene glycol (number average molecular weight 12,000 g / mol, 0.35 g) was added thereto, and the ring copolymerization reaction was performed at a temperature of 18 C C for 3 hours to prepare a block copolymer of Chemical Formula i a .
- a polyhydric isocyanate compound (combination of MDI having an equivalent weight of isocyanate group with Z0 and Hexamethylene diisocyanate isocyanurate having an equivalent weight of isocyanate group) of 3.0 is obtained in the polymerization reactor. About 0.5 weight 0 /. Of the block copolymer of the formula (1a) was added, and this was added polymerization reaction for 30 minutes at a temperature of 18C C with the block copolymer of the formula (1a) to form a urethane linking group.
- the residual lactide is removed through a conventional volatilization process, thereby preparing a lactide copolymer including two or more block copolymer repeat units of Formula 1, and having a weight average molecular weight, Polydispersity index (PDI), glass transition temperature, melting temperature, hard segment content (polylactide repeat unit content) and soft segment of block co-polymerization repeat unit derived from the block copolymer of Formula 1a
- PDI Polydispersity index
- glass transition temperature melting temperature
- hard segment content polylactide repeat unit content
- soft segment of block co-polymerization repeat unit derived from the block copolymer of Formula 1a
- the content (polypropylene glycol repeat unit content) was measured, and the results are shown in Table 2.
- the lactide copolymer of Comparative Example 4 was prepared in the same manner as in Example 1, except that only an MDI having an equivalent of isocyanate group was used instead of a polyvalent isocyanate compound having an equivalent equivalent of isocyanate group per molecule of about 2.7, Weight average molecular weight, polydispersity index (PDI), glass transition, melting temperature, hard segment content (flactide repeat unit content) and soft segment content (polypropylene) in the block copolymer repeat unit derived from the block copolymer of Formula 1a Glycol repeating unit content) is shown in Table 2.
- PDI polydispersity index
- glass transition melting temperature
- hard segment content flactide repeat unit content
- soft segment content polypropylene
- the lactide copolymer of Comparative Example 5 was prepared in the same manner as in Example 1 except for using only Hexamethylene diisocyanate isocyanurate having an equivalent of isocyanate group of 3.0 instead of the polyvalent isocyanate compound having an equivalent equivalent of isocyanate group per molecule.
- the lactide copolymers of Examples 1 to 5 were found to have a high molecular weight and thus excellent mechanical properties. In addition, as the lactide copolymers of Examples 1 to 5 have relatively low glass transition temperatures, it is expected to have excellent flexibility.
- the copolymers of Comparative Examples 1 and 3 were expected to have a high glass transition temperature and poor flexibility, the copolymer of Comparative Example 2 was found to be very poor in mechanical properties because the molecular weight is too low. In addition, it was confirmed that the copolymer of Comparative Example 2 was too low in molecular weight to measure physical properties such as glass transition temperature and melting temperature.
- Comparative Example 3 was found that the molecular weight of the polypropylene glycol itself is too high, the polymerization is not possible at the scale for mass production, which is very small than the remaining Examples 1 to 5, Comparative Examples 1 and 2 Polymerization scale (compares to LAB scale It was confirmed that the polymerization was possible only with the use of a positive counterpart.
- the lactide copolymer of Comparative Example 4 had a problem in that the mechanical properties were not sufficiently released due to low molecular weight, and the copolymer of Comparative Example 5 was found to be almost impossible to analyze and process due to the large amount of gel contained in the copolymer.
- Samples capable of measuring tensile strength were prepared by applying an injection molder of HAAKE Minijet II to the copolymers of Examples 1 to 5 and Comparative Examples 1 to 5. Specimens were prepared at 200 ° C and mechanical properties were measured for each specimen. The evaluation results are summarized in Tables 3 and 4 below.
- Tensile strength (kgf / cm 2 ): Tensile strength was measured on the specimen prepared by using a universal testing machine (UTM) of Instran in accordance with ASTM D 882. The average value of 5 tests in total was expressed as a result.
- the lactide copolymers prepared according to the examples show improved tensile strengths according to or better than the comparative example, and have high elongation and low modulus, thereby improving flexibility compared to the comparative example. It was confirmed to represent.
- the copolymer of Comparative Example 1 was found to have a very low elongation and poor flexibility
- Comparative Example 2 was found to have difficulty in measuring mechanical properties itself due to its low molecular weight.
- Comparative Example 3 has a problem that it is difficult to secure the amount of sample required for the measurement of physical properties, which makes the measurement impossible.
- copolymer of Comparative Example 4 exhibited poor mechanical properties as described above, and it was confirmed that the copolymer of Comparative Example 5 was not capable of specimen processing itself required for measuring mechanical properties.
Abstract
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EP13861406.0A EP2915832B1 (en) | 2012-12-06 | 2013-12-04 | Lactide copolymer, method for producing same, and resin composition comprising same |
US14/434,613 US9382386B2 (en) | 2012-12-06 | 2013-12-04 | Lactide copolymer, method for preparing same, and resin composition comprising same |
JP2015535587A JP6125644B2 (ja) | 2012-12-06 | 2013-12-04 | ラクチド共重合体、その製造方法およびこれを含む樹脂組成物 |
CN201380064087.2A CN104837889B (zh) | 2012-12-06 | 2013-12-04 | 丙交酯共聚物、制备该丙交酯共聚物的方法以及包含该丙交酯共聚物的树脂组合物 |
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KR102149304B1 (ko) * | 2014-09-17 | 2020-08-28 | 에스케이케미칼 주식회사 | 3d 인쇄용 폴리유산 수지 조성물 |
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