WO2013018209A1 - 電動機駆動システム - Google Patents
電動機駆動システム Download PDFInfo
- Publication number
- WO2013018209A1 WO2013018209A1 PCT/JP2011/067744 JP2011067744W WO2013018209A1 WO 2013018209 A1 WO2013018209 A1 WO 2013018209A1 JP 2011067744 W JP2011067744 W JP 2011067744W WO 2013018209 A1 WO2013018209 A1 WO 2013018209A1
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- WIPO (PCT)
- Prior art keywords
- power
- inverter
- control unit
- storage device
- ecu
- Prior art date
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L58/00—Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles
- B60L58/10—Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries
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- B60L15/00—Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles
- B60L15/007—Physical arrangements or structures of drive train converters specially adapted for the propulsion motors of electric vehicles
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- B60L15/00—Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles
- B60L15/20—Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles for control of the vehicle or its driving motor to achieve a desired performance, e.g. speed, torque, programmed variation of speed
- B60L15/2009—Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles for control of the vehicle or its driving motor to achieve a desired performance, e.g. speed, torque, programmed variation of speed for braking
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- B60L3/00—Electric devices on electrically-propelled vehicles for safety purposes; Monitoring operating variables, e.g. speed, deceleration or energy consumption
- B60L3/0023—Detecting, eliminating, remedying or compensating for drive train abnormalities, e.g. failures within the drive train
- B60L3/003—Detecting, eliminating, remedying or compensating for drive train abnormalities, e.g. failures within the drive train relating to inverters
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- B60L3/0023—Detecting, eliminating, remedying or compensating for drive train abnormalities, e.g. failures within the drive train
- B60L3/0046—Detecting, eliminating, remedying or compensating for drive train abnormalities, e.g. failures within the drive train relating to electric energy storage systems, e.g. batteries or capacitors
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- B60L3/0061—Detecting, eliminating, remedying or compensating for drive train abnormalities, e.g. failures within the drive train relating to electrical machines
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- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
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- H01R13/66—Structural association with built-in electrical component
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- H01R13/713—Structural association with built-in electrical component with built-in switch the switch being a safety switch
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P23/00—Arrangements or methods for the control of AC motors characterised by a control method other than vector control
- H02P23/06—Controlling the motor in four quadrants
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- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P3/00—Arrangements for stopping or slowing electric motors, generators, or dynamo-electric converters
- H02P3/06—Arrangements for stopping or slowing electric motors, generators, or dynamo-electric converters for stopping or slowing an individual dynamo-electric motor or dynamo-electric converter
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- H02P5/74—Arrangements specially adapted for regulating or controlling the speed or torque of two or more electric motors controlling two or more ac dynamo-electric motors
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Definitions
- the present invention relates to an electric motor drive system, and more particularly, to an electric motor drive system equipped with an interlock mechanism that cuts off an output of a power storage device mounted according to an operation of an operator.
- a conventional vehicle has a configuration including an interlock mechanism for cutting off the power supply to the high-voltage device in order to ensure safety when performing maintenance and inspection of the high-voltage device mounted on the vehicle. Proposed.
- Patent Document 1 discloses a hood interlock device installed in an industrial vehicle in which a fuel cell unit is housed in a housing chamber in which an openable / closable hood is attached.
- the open / close contact means disposed on the power supply line for supplying power from the unit
- the open / close detection means for detecting opening / closing of the hood
- the open / close detection means detecting that the hood has been opened
- a configuration is disclosed that includes a controller that opens an open / close contact to cut off the supply of power from the fuel cell unit.
- the fuel cell unit and parts supplied with power from the fuel cell unit may become high voltage.
- Patent Document 1 when the hood is opened during operation of the fuel cell, it is possible to prevent contact with the high voltage portion by cutting off the power supply from the fuel cell unit.
- a PCU Power Control Unit
- the PCU is a unit in which an inverter, a converter, and the like, which are high voltage devices, are stored in a storage box.
- the storage box is covered with a maintenance lid, and when the maintenance lid is opened during maintenance and inspection of the PCU, the inverter and the gate of the converter are shut off to forcibly set the power storage device. The power supply to the PCU is cut off.
- an object of the present invention is to provide an electric motor drive system that sufficiently ensures the safety of the worker with respect to the PCU.
- an electric motor drive system includes a rechargeable power storage device, a power control unit configured to drive the motor using electric power supplied from the power storage device, the power storage device, and the power
- the switchgear inserted in the power line connecting the control unit and the switchgear for shutting off the output of the power storage device are operated in response to the operational state so as to open the switchgear.
- a second interlocking mechanism configured to open the opening / closing device by operating in response to the opening of the case that houses the power control unit.
- An interlock mechanism, and a control device for controlling the power control unit and the first and second interlock mechanisms are provided.
- the power control unit includes an inverter for converting electric power supplied from the power storage device into electric power for driving the electric motor, and a capacitor connected to a terminal on the power storage device side of the inverter.
- the control device When the first interlock mechanism is activated, the control device performs the first process of opening the opening / closing device after the power control unit is shut off, while the second interlock mechanism is activated.
- produces, it replaces with a 1st process and is comprised so that the 2nd process which opens a switching device in the state which driven the power control unit may be performed.
- control device controls the voltage applied to the capacitor by driving the power control unit during execution of the second process.
- the power control unit further includes a converter provided between the power storage device and the capacitor.
- the control device controls the inverter and the converter so that power is supplied from the power control unit to the power storage device when the second process is executed.
- control device controls the inverter so as to drive the electric motor by field weakening control during execution of the second process.
- control device controls the inverter so as to discharge the residual charge stored in the capacitor after opening the switching device.
- the control device controls the inverter so that the motor generates a braking torque, and discharges the residual charge stored in the capacitor when the rotation speed of the motor is reduced by the braking torque.
- the control device controls the inverter so that the motor generates a braking torque, and discharges the residual charge stored in the capacitor when the rotation speed of the motor is reduced by the braking torque.
- control device controls the inverter so as to generate a braking torque based on an electromagnetic action from the electric motor.
- the present invention when the counter electromotive voltage induced in the electric motor is high during the operation of the interlock mechanism of the PCU that is a high voltage device, appropriate processing is performed so that an excessive counter electromotive voltage is not applied to the inverter or the like. Can be performed. As a result, it is possible to discharge the residual charge stored in the smoothing capacitor in a short time after the power supply from the power storage device is cut off, so that the safety of the operator with respect to the high voltage device can be ensured.
- FIG. 1 is a schematic configuration diagram of a vehicle equipped with an electric motor drive system according to an embodiment of the present invention. It is a figure for demonstrating the interlock mechanism with which the electric motor drive system by this Embodiment is provided. It is a functional block diagram explaining control of PCU at the time of the interlock mechanism action
- 6 is a flowchart for illustrating control of the PCU when the interlock mechanism is executed, which is executed by the HV-ECU, in the motor drive system according to the embodiment of the present invention. It is a figure for demonstrating the process of step S05 of FIG.
- FIG. 6 is a flowchart for illustrating control of a PCU when an interlock mechanism is operated, which is executed by an HV-ECU, in an electric motor drive system according to a first modification of the embodiment of the present invention. It is a figure which shows the relationship of the output torque with respect to a current phase in case a motor current amplitude is made constant. It is a figure which shows the characteristic with respect to the electric current phase of the induced voltage constant per unit rotation speed of a motor generator when a current amplitude is made constant.
- 12 is a flowchart for illustrating control of a PCU when an interlock mechanism is operated, which is executed by an HV-ECU, in an electric motor drive system according to a second modification of the embodiment of the present invention. It is a figure for demonstrating the process of step S10 of FIG. It is a figure which shows the relationship between the torque of motor generator MG1 at the time of execution of three-phase ON control, and rotational speed.
- FIG. 1 is a schematic configuration diagram of a vehicle 100 equipped with an electric motor drive system according to an embodiment of the present invention.
- a hybrid vehicle equipped with an engine and a motor generator will be described as an example of vehicle 100.
- the configuration of vehicle 100 is not limited to this, and electric power is generated between the motor generator and the motor generator.
- the present invention can be applied to any vehicle equipped with a power storage device capable of inputting / outputting.
- the vehicle 100 includes, for example, an electric vehicle and a fuel cell vehicle in addition to the hybrid vehicle.
- vehicle 100 includes two inverters and a motor generator corresponding to the two inverters.
- three or more inverters and motor generators are included. Even in this case, the present invention can be applied.
- vehicle 100 includes power storage device 150, PCU 200, motor generators MG ⁇ b> 1 and MG ⁇ b> 2, power split mechanism 250, engine 220, drive wheel 260, system main relay 190, and current sensor 230. 240, rotation angle sensors 270, 280, and an HV-ECU (Electronic Control Unit) 350.
- the power storage device 150 is a rechargeable power storage element, and typically, a secondary battery such as a lithium ion battery or a nickel metal hydride battery is applied. Alternatively, power storage device 150 may be configured by a power storage element other than a battery, such as an electric double layer capacitor.
- the power storage device 150 is connected to the PCU 200 via the system main relay 190 by the power line PL1 and the ground line NL1. Power storage device 150 supplies DCU to PCU 200 for driving motor generators MG1 and MG2. Power storage device 150 stores the electric power generated by motor generators MG1 and MG2 supplied via PCU 200.
- System main relay 190 includes relays SMR1 and SMR2. Relays SMR1 and SMR2 are inserted in power supply line PL1 and ground line NL1, respectively.
- System main relay 190 controls the conduction state (on) / non-conduction state (off) by control signal SE from HV-ECU 350, thereby supplying and cutting off power between power storage device 150 and PCU 200.
- System main relay 190 is used as a representative example of an “opening / closing device” that can cut off the charging / discharging path of power storage device 150. That is, any type of opening / closing device can be applied in place of the system main relay 190.
- PCU 200 is configured to bi-directionally convert power between motor generators MG1, MG2 and power storage device 150. Specifically, PCU 200 converts DC power from power storage device 150 into AC power for driving motor generators MG1 and MG2. PCU 200 converts AC power generated by motor generators MG 1 and MG 2 into DC power for charging power storage device 150.
- Motor generators MG1 and MG2 are AC rotating electric machines, for example, permanent magnet type synchronous motors including a rotor having a permanent magnet embedded therein and a stator having a three-phase coil Y-connected at a neutral point.
- the output torque of motor generators MG1 and MG2 is transmitted to drive wheels 260 via power split mechanism 250 constituted by a speed reducer and a power split mechanism, and causes vehicle 100 to travel.
- Motor generators MG ⁇ b> 1 and MG ⁇ b> 2 can generate electric power by the rotational force of drive wheel 260 during regenerative braking of vehicle 100.
- the generated power is converted into charging power for power storage device 150 by converter 110 and inverter 120.
- Motor generators MG1 and MG2 are also coupled to engine 220 via power split mechanism 250. Then, HV-ECU 350 cooperatively operates motor generators MG1, MG2 and engine 220 to generate a necessary vehicle driving force. Furthermore, motor generators MG1 and MG2 can generate electric power by rotation of engine 220, and can use this generated electric power to charge power storage device 150.
- motor generator MG2 is mainly used as an electric motor for driving drive wheels 260, and motor generator MG1 is mainly used as a generator driven by engine 220.
- the power split mechanism 250 is configured to include a planetary gear mechanism (planetary gear) in order to distribute the power of the engine 220 to the drive wheels 260 and the motor generator MG1.
- a planetary gear mechanism planetary gear
- Current sensors 230 and 240 detect motor currents (that is, inverter output currents) MCRT1 and MCRT2 flowing in motor generators MG1 and MG2, respectively, and output the detected motor currents to MG-ECU 300 and HV-ECU 350. Since the sum of the instantaneous values of the currents iu, iv, and iw in the U, V, and W phases is zero, the current sensors 230 and 240 are motor currents for two phases of the U, V, and W phases ( For example, it is sufficient to arrange to detect the V-phase current iv and the W-phase current iw).
- Rotation angle sensors (for example, resolvers) 270 and 280 detect rotation angles ⁇ 1 and ⁇ 2 of motor generators MG1 and MG2, respectively, and send the detected rotation angles ⁇ 1 and ⁇ 2 to MG-ECU 300.
- MG-ECU 300 can calculate the rotational speed and angular speed of motor generators MG1, MG2 based on rotational angles ⁇ 1, ⁇ 2.
- the rotation angle sensors 270 and 280 may be omitted by directly calculating the rotation angles ⁇ 1 and ⁇ 2 from the motor voltage and current in the MG-ECU 300.
- PCU 200 includes a converter 110, an inverter 120, smoothing capacitors C1 and C2, a resistor R1, voltage sensors 170 and 180, and an MG-ECU 300.
- Inverter 120 includes an inverter 121 for driving motor generator MG1 and an inverter 122 for driving motor generator MG2.
- Converter 110 has one end connected in parallel to reactor L1 connected to power supply line PL1, switching elements Q1 and Q2 connected in series between power supply line HPL and ground line NL1, and switching elements Q1 and Q2, respectively.
- an IGBT Insulated Gate Bipolar Transistor
- a bipolar transistor a bipolar transistor
- MOSFET Metal Oxide Semiconductor Field Effect Transistor
- GTO Gate Turn Off Thyristor
- the other end of the reactor L1 is connected to the emitter of the switching element Q1 and the collector of the switching element Q2.
- the cathode of diode D1 is connected to the collector of switching element Q1, and the anode of diode D1 is connected to the emitter of switching element Q1.
- the cathode of diode D2 is connected to the collector of switching element Q2, and the anode of diode D2 is connected to the emitter of switching element Q2.
- Switching elements Q1, Q2 are controlled to be turned on or off by a control signal PWC from MG-ECU 300.
- Inverter 121 receives the boosted voltage from converter 110, and drives motor generator MG1 to start engine 220, for example. Inverter 121 also outputs regenerative power generated by motor generator MG ⁇ b> 1 by mechanical power transmitted from engine 220 to converter 110. At this time, converter 110 is controlled by MG-ECU 300 to operate as a step-down circuit.
- the inverter 121 includes a U-phase arm 123, a V-phase arm 124, and a W-phase arm 125.
- U-phase arm 123, V-phase arm 124, and W-phase arm 125 are connected in parallel between power supply line HPL and ground line NL1.
- U-phase arm 123 includes switching elements Q3 and Q4 connected in series between power supply line HPL and ground line NL1, and diodes D3 and D4 connected in parallel with switching elements Q3 and Q4, respectively.
- the cathode of diode D3 is connected to the collector of switching element Q3, and the anode of diode D3 is connected to the emitter of switching element Q3.
- the cathode of diode D4 is connected to the collector of switching element Q4, and the anode of diode D4 is connected to the emitter of switching element Q4.
- V-phase arm 124 includes switching elements Q5 and Q6 connected in series between power supply line HPL and ground line NL1, and diodes D5 and D6 connected in parallel with switching elements Q5 and Q6, respectively.
- the cathode of diode D5 is connected to the collector of switching element Q5, and the anode of diode D5 is connected to the emitter of switching element Q5.
- the cathode of diode D6 is connected to the collector of switching element Q6, and the anode of diode D6 is connected to the emitter of switching element Q6.
- W-phase arm 125 includes switching elements Q7 and Q8 connected in series between power supply line HPL and ground line NL1, and diodes D7 and D8 connected in parallel with switching elements Q7 and Q8, respectively.
- the cathode of diode D7 is connected to the collector of switching element Q7, and the anode of diode D7 is connected to the emitter of switching element Q7.
- the cathode of diode D8 is connected to the collector of switching element Q8, and the anode of diode D8 is connected to the emitter of switching element Q8.
- Motor generator MG1 is, for example, a three-phase AC motor generator, and includes a rotor having a permanent magnet embedded therein and a stator having a three-phase coil Y-connected at a neutral point.
- One end of each of three coils (not shown) of U, V, and W phases of motor generator MG1 is connected together to a neutral point.
- the other end of the U-phase coil is connected to the connection node of switching elements Q3 and Q4.
- the other end of the V-phase coil is connected to a connection node of switching elements Q5 and Q6.
- the other end of the W-phase coil is connected to the connection node of switching elements Q7 and Q8.
- the inverter 121 converts the DC power supplied from the converter 110 into desired AC power by turning on or off the switching elements Q3 to Q8 according to the control signal PWI1 from the MG-ECU 300.
- inverter 121 When inverter 121 receives cutoff command SDN1 from MG-ECU 300, inverter 121 shuts off the gates of switching elements Q3 to Q8 and deactivates switching elements Q3 to Q8. Thus, inverter 121 cuts off the output current to motor generator MG1.
- the inverter 122 is connected to the converter 110 in parallel with the inverter 121.
- the inverter 122 converts the DC voltage output from the converter 110 into a three-phase AC and outputs it to the motor generator MG2 that drives the driving wheel 260. Inverter 122 also outputs regenerative power generated by motor generator MG2 to converter 110 along with regenerative braking. At this time, converter 110 is controlled by MG-ECU 300 to operate as a step-down circuit. Although the internal configuration of inverter 122 is not shown, it is similar to inverter 121, and detailed description will not be repeated.
- the smoothing capacitor C1 is connected between the power supply line PL1 and the ground line NL1, and absorbs a ripple voltage when the switching elements Q1 and Q2 are switched.
- Smoothing capacitor C2 is connected between power supply line HPL and ground line NL1, and absorbs a ripple voltage generated at the time of switching by converter 110 and inverter 120.
- Voltage sensor 170 detects voltage VL across smoothing capacitor C1 and outputs the detected voltage VL to MG-ECU 300 and HV-ECU 350.
- Voltage sensor 180 detects voltage VH across smoothing capacitor C2, that is, the output voltage of converter 110 (corresponding to the input voltage of inverter 120), and detects the detected voltage VH as MG-ECU 300 and HV. -Output to ECU 350.
- the resistor R1 is connected in parallel with the smoothing capacitor C2 between the power supply line HPL and the ground line NL1.
- the resistor R1 is a resistor having a relatively high resistance value, and gradually discharges residual charges stored in the smoothing capacitors C1 and C2 after the vehicle travels.
- MG-ECU 300 includes a CPU (Central Processing Unit), a storage device, and an input / output buffer, and controls converter 110 and inverter 120 in PCU 200. Note that these controls are not limited to software processing, and can be constructed and processed by dedicated hardware (electronic circuit).
- CPU Central Processing Unit
- storage device storage device
- input / output buffer input/out buffer
- MG-ECU 300 receives detection values of motor currents MCRT1 and MCRT2 flowing in motor generators MG1 and MG2 detected by current sensors 230 and 240, respectively. MG-ECU 300 receives detected values of rotation angles ⁇ 1 and ⁇ 2 of motor generators MG1 and MG2 detected by rotation angle sensors 270 and 280. In addition, MG-ECU 300 receives detected values of voltages VL and VH across smoothing capacitors C1 and C2 detected by voltage sensors 170 and 180. Further, MG-ECU 300 receives a discharge command DCHG and a cutoff command SDN from HV-ECU 350.
- MG-ECU 300 generates control signal PWC for converter 110 based on voltages VL and VH across smoothing capacitors C1 and C2.
- MG-ECU 300 causes converter 110 to perform a step-up operation or a step-down operation by driving switching elements Q1 and Q2 of converter 110 by control signal PWC.
- MG-ECU 300 also detects motor currents MCRT1 and MCRT2 flowing in motor generators MG1 and MG2 detected by current sensors 230 and 240, and rotation angles of motor generators MG1 and MG2 detected by rotation angle sensors 270 and 280, respectively. Based on ⁇ 1 and ⁇ 2, control signals PWI1 and PWI2 for driving inverters 121 and 122 are generated. MG-ECU 300 converts the DC power supplied from converter 110 into AC power for driving motor generators MG1 and MG2 by driving the switching elements of inverters 121 and 122 by control signals PWI1 and PWI2. To do.
- MG-ECU 300 When MG-ECU 300 receives discharge command DCHG from HV-ECU 350, MG-ECU 300 generates control signals PWI1 and PWI2 so that residual charges stored in smoothing capacitor C2 are discharged by motor generators MG1 and / or MG2. Output to inverters 121 and 122.
- MG-ECU 300 when MG-ECU 300 receives shut-off command SDN from HV-ECU 350, MG-ECU 300 outputs shut-off commands SDN1 and SDN2 for making inverters 121 and 122 non-driven to inverters 121 and 122, respectively. MG-ECU 300 further outputs a shut-off command SDNC for putting converter 110 in a non-driven state to converter 110.
- MG-ECU 300 when MG-ECU 300 receives drive command DRV from HV-ECU 350, MG-ECU 300 generates control signals PWI1 and PWI2 so that inverters 121 and 122 and converter 110 are driven to generate inverters 121 and 122 and converter 110. Output to.
- HV-ECU 350 includes a CPU, a storage device, and an input / output buffer (not shown), and controls each device of vehicle 100. Note that these controls are not limited to software processing, and can be constructed and processed by dedicated hardware (electronic circuit).
- HV-ECU 350 receives detected values of voltages VL and VH across smoothing capacitors C1 and C2 detected by voltage sensors 170 and 180. HV-ECU 350 receives detection values of motor currents MCRT1 and MCRT2 flowing in motor generators MG1 and MG2 detected by current sensors 230 and 240, respectively. Further, HV-ECU 350 receives an ignition signal IG indicating an on / off state of an ignition switch (not shown).
- the HV-ECU 350 generates a relay control signal SE based on the ignition signal IG. Then, HV-ECU 350 controls relays SMR1 and SMR2 of system main relay 190 by relay control signal SE. Specifically, when the driver turns on the ignition switch to switch the ignition signal IG from the off state to the on state, the HV-ECU 350 sets the relay control signal SE to on. When relay control signal SE is set to ON, the contacts of relays SMR1 and SMR2 are closed, and power is supplied from power storage device 150 to PCU 200. On the other hand, when relay control signal SE is set to OFF, the contacts of relays SMR1 and SMR2 are opened, and power supply from power storage device 150 to PCU 200 is interrupted.
- HV-ECU 350 also converts converter 110 and inverter 121 when a service cover (not shown) provided in a housing that stores power storage device 150 is opened, for example, during maintenance of power storage device 150.
- 122 is output to MG-ECU 300 as a shutoff command SDN for stopping driving motor generators MG1, MG2.
- MG-ECU 300 when cutoff command SDN is input, shuts off the gates of converter 110 and inverters 121 and 122 to make converter 110 and inverters 121 and 122 non-driven.
- HV-ECU 350 when converter 110 and inverters 121 and 122 are brought into a non-driven state in response to cutoff command SDN, relay control signal SE for opening the contacts of relays SMR1 and SMR2. Is output to the system main relay 190.
- the HV-ECU 350 for example, And drive command DRV are selected and output to MG-ECU 300.
- shut-off command SDN is output
- MG-ECU 300 shuts off inverters 121 and 122 and the gate of converter 110 to place inverters 121 and 122 and converter 110 in a non-driven state as described above.
- drive command DRV is output
- MG-ECU 300 generates control signals PWI1, PWI2, and PWC to control inverters 121 and 122 and converter 110.
- the HV-ECU 350 discharges the residual charge stored in the smoothing capacitor C2 in a short time when the contacts of the relays SMR1 and SMR2 are opened and power supply from the power storage device 150 to the PCU 200 is cut off.
- Command DCHG is output to MG-ECU 300.
- the service cover provided on power storage device 150 and the maintenance lid provided on the housing of PCU 200 both provide an interface for blocking power supply from power storage device 150 to PCU 200. Functions as a lock mechanism. As described above, during the maintenance of the high voltage device, the supply of the high voltage is automatically cut off, so that the safety against the high voltage can be ensured.
- FIG. 2 is a diagram for explaining an interlock mechanism provided in the electric motor drive system according to the present embodiment. 2, elements common to those in FIG. 1 are denoted by the same reference numerals, and the description thereof will not be repeated.
- power storage device 150 includes a plurality of battery cells connected in series and a service plug SP connected in series in the middle of the plurality of battery cells.
- the service plug SP constitutes a “shut-off device” for shutting off the output of the power storage device 150 in accordance with the manual operation of the operator.
- the service plug SP includes an interlock switch 160 configured to open a contact when a service cover (not shown) is opened by an operator's manual operation.
- Interlock switch 160 is switched from the closed state to the open state when the user opens the service cover.
- the interlock switch 160 is electrically connected to an interlock circuit 351 provided inside the HV-ECU 350.
- a maintenance lid (not shown) is provided on the casing of the PCU 200.
- the maintenance lid includes the interlock switch 210 configured to open the contact when the maintenance lid is opened by an operator's operation.
- Interlock switch 210 is switched from the closed state to the open state when the operator opens the maintenance lid.
- the interlock switch 210 is electrically connected to an interlock circuit 352 provided in the HV-ECU 350.
- the HV-ECU 350 includes interlock circuits 351, 352, an input / output interface 353, a CPU 356, a memory 358, and a bus 354 connecting the CPU 356, the memory 358, and the input / output interface 353.
- the interlock circuit 351 is provided in association with the interlock switch 160 of the service plug SP.
- the interlock circuit 351 includes two resistors and a comparator.
- the comparator of the interlock circuit 351 outputs an L (logic low) level interlock signal ILKB.
- the comparator outputs an interlock signal ILKB having an H (logic high) level.
- the interlock signal ILKB output from the interlock circuit 351 is input to the CPU 356 via the input / output interface 353 and the bus 354.
- the interlock circuit 352 is provided in association with the interlock switch 210 of the maintenance lid.
- the interlock circuit 352 has the same configuration as the interlock circuit 351, and outputs an L level interlock signal ILKP when the interlock switch 210 is in a closed state, that is, when the maintenance lid is closed.
- the interlock circuit 352 outputs an H level interlock signal ILKP.
- the interlock signal ILKP output from the interlock circuit 352 is input to the CPU 356 via the input / output interface 353 and the bus 354.
- CPU 356 When the CPU 356 receives the H-level interlock signal ILKB from the interlock circuit 351, it outputs a cutoff command SDN to the PCU 200. Further, CPU 356 sets relay control signal SE to OFF, and controls to open contacts of relays SMR1 and SMR2.
- the service plug SP has a function of mechanically blocking the intermediate positions of the plurality of battery cells. Therefore, if the service plug SP is pulled out while a current is flowing through the power storage device 150, an arc may occur. Therefore, when the interlock mechanism is activated in response to the service cover being opened, the current flowing through the power storage device 150 needs to be zero immediately (within several tens of seconds). Therefore, in the present embodiment, when interlock signal ILKB switches from the L level to the H level, inverters 121 and 122 and converter 110 are brought into a non-driven state by outputting cutoff command SDN to PCU 200. Then, the power supply from power storage device 150 to PCU 200 is interrupted by opening the contacts of relays SMR1 and SMR2.
- shut-off command SDN is immediately output to force inverters 121 and 122 and converter 110 to be forced.
- the motor generator MG1 or MG2 is rotated at a high speed, an excessive counter electromotive voltage induced in the motor generator may be applied to the switching element and the smoothing capacitor C2 constituting the corresponding inverter.
- the interlock mechanism of PCU 200 is operated, if motor generator MG1 is rotating at a high speed in response to the driving force generated by engine ENG, the back electromotive voltage induced in motor generator MG1 increases. . For this reason, when driving of the inverter 121 is stopped, a voltage exceeding the withstand voltage may be applied to the switching elements Q3 to Q8 constituting the inverter 121.
- Inverters 121 and 122 have an inverter input voltage (corresponding to voltage VH of smoothing capacitor C2) of a predetermined threshold value in order to prevent an element failure due to an overvoltage exceeding the withstand voltage being applied to switching elements Q3 to Q8.
- an inverter input voltage corresponding to voltage VH of smoothing capacitor C2
- VH of smoothing capacitor C2 voltage of smoothing capacitor C2
- a shut-off function that shuts off the inverter operation by shutting off the inverter gate. Therefore, as described above, when an excessive back electromotive voltage is induced in motor generator MG1 and this shut-off function is activated, the operation of the inverter must be stopped. Therefore, the contacts of relays SMR1 and SMR2 are opened.
- FIG. 3 is a functional block diagram for explaining the control of the PCU 200 when the interlock mechanism is activated in the electric motor drive system according to the present embodiment.
- Each functional block shown in FIG. 3 can be realized by the HV-ECU 350 executing software processing according to a preset program.
- a circuit (hardware) having a function corresponding to the function can be configured in the HV-ECU 350.
- HV-ECU 350 includes an interlock detection unit 360, a back electromotive voltage calculation unit 370, a voltage determination unit 380, and a control unit 390.
- Interlock detector 360 receives interlock signal ILKB from interlock circuit 351 (FIG. 2), and receives interlock signal ILKP from interlock circuit 352 (FIG. 2). Interlock detection unit 360 detects, based on interlock signal ILKB, that interlock switch 160 (FIG. 2) of service plug SP has been opened, that is, the interlock mechanism of power storage device 150 has been activated. To do. In addition, the interlock detection unit 360 detects that the interlock function of the PCU 200 is activated based on the interlock signal ILKP. Interlock detection section 360 outputs the detection result to back electromotive voltage calculation section 370.
- the counter electromotive voltage calculation unit 370 calculates the counter electromotive voltage Vm of the motor generator MG1 based on the rotation speed of the motor generator MG1.
- the counter electromotive voltage (induced voltage) of a motor is proportional to the rotational speed of the motor. Therefore, if a counter electromotive voltage (that is, a proportional coefficient) per unit rotation number of the motor is determined in advance, the counter electromotive voltage can be calculated based on the motor rotation speed.
- Back electromotive force calculation unit 370 stores a predetermined proportional coefficient and calculates counter electromotive voltage Vm by multiplying the rotation speed of motor generator MG1 by the proportional coefficient.
- the voltage determination unit 380 determines whether the counter electromotive voltage Vm is greater than a predetermined threshold voltage.
- the predetermined threshold voltage is a threshold for determining whether or not the shut-off function of the inverters 121 and 122 is activated so that a voltage exceeding the withstand voltage is applied to the inverters 121 and 122. This threshold voltage is determined in advance so as not to cause damage to these elements by considering the withstand voltages of switching elements Q3 to Q8 constituting inverters 121 and 122.
- the voltage determination unit 380 outputs the determination result to the control unit 390.
- Control unit 390 controls converter 110 and inverters 121 and 122 according to the detection result of interlock detection unit 360 and the determination result of voltage determination unit 380. Control unit 390 outputs either cutoff command SDN or drive command DRV to MG-ECU 300.
- MG-ECU 300 includes a converter control unit 310 and an inverter control unit 320.
- Converter control unit 310 and inverter control unit 320 receive cutoff command SDN and drive command DRV generated by control unit 390.
- Converter control unit 310 generates control signal PWC for converter 110 based on voltages VL and VH across smoothing capacitors C1 and C2.
- Converter control unit 310 causes converter 110 to perform a step-up operation or a step-down operation by driving switching elements Q1 and Q2 of converter 110 by control signal PWC.
- the converter control unit 310 Upon receiving the shut-off command SDN from the control unit 390, the converter control unit 310 outputs to the converter 110 a shut-off command SDNC for setting the converter 110 in a non-driven state.
- converter control unit 310 upon receiving drive command DRV from control unit 390, converter control unit 310 generates control signal PWC and outputs it to converter 110 so that converter 110 performs a step-down operation.
- Inverter control unit 320 generates inverters 121, 240 based on motor currents MCRT1, MCRT2 detected by current sensors 230, 240 and rotation angles ⁇ 1, ⁇ 2 of motor generators MG1, MG2 detected by rotation angle sensors 270, 280. 122 control signals PWI1 and PWI2 are generated. Inverter control unit 320 converts the DC power supplied from converter 110 into AC power for driving motor generators MG1 and MG2 by driving the switching elements of inverters 121 and 122 by control signals PWI1 and PWI2. .
- the inverter control unit 320 When the inverter control unit 320 receives the cutoff command SDN from the control unit 390, the inverter control unit 320 outputs the cutoff commands SDN1 and SDN2 for making the inverters 121 and 122 non-driven to the inverters 121 and 122, respectively.
- inverter control unit 320 when inverter control unit 320 receives drive command DRV from control unit 390, inverter control unit 320 generates control signal PWI1 to inverter 121 so as to convert back electromotive voltage Vm induced in motor generator MG1 into a DC voltage. Output.
- inverter 121 when receiving drive command DRV from control unit 390, inverter 121 converts the back electromotive voltage induced in motor generator MG1 into a DC voltage, and the converted DC voltage is converted to smoothing capacitor C2.
- Converter 110 steps down the DC voltage supplied from inverter 121 and outputs the voltage to power supply line PL1 and ground line NL1.
- Control unit 390 further sets relay control signal SE to OFF when either cut-off command SDN or drive command DRV is output to MG-ECU 300. Thereby, the contacts of relays SMR1 and SMR2 are opened, and the power supply from power storage device 150 to PCU 200 is interrupted.
- control unit 390 outputs a discharge command DCHG to MG-ECU 300.
- inverter control unit 320 receives discharge command DCHG from control unit 390, inverter control unit 320 generates control signals PWI1 and PWI2 so that motor generators MG1 and / or MG2 discharge residual charges stored in smoothing capacitor C2. To the inverters 121 and 122.
- FIG. 4 is a flowchart for illustrating control of PCU 200 when the interlock mechanism is executed, which is executed by HV-ECU 350, in the motor drive system according to the embodiment of the present invention.
- the control process according to the flowchart shown in FIG. 4 is realized by HV-ECU 350 executing a program stored in advance at predetermined intervals.
- step S01 HV-ECU 350 determines whether or not the interlock mechanism of PCU 200 is operating. If the interlock mechanism of PCU 200 is not operating (NO in step S01), HV-ECU 350 determines whether the interlock mechanism of power storage device 150 is operating in step S02. That is, the processing in steps S01 and S02 corresponds to the operation of the interlock detection unit 360 in FIG. If the interlock mechanism of power storage device 150 is not operating (NO in step S02), the process is terminated without executing the subsequent processes.
- HV-ECU 350 calculates back electromotive voltage Vm of motor generator MG1 in step S03.
- the process in step S03 corresponds to the operation of the counter electromotive voltage calculation unit 370 in FIG.
- Back electromotive force calculation unit 370 calculates back electromotive voltage Vm by multiplying the rotational speed of motor generator MG1 by a predetermined proportionality constant.
- step S04 the HV-ECU 350 determines whether or not the back electromotive voltage Vm is greater than a predetermined threshold voltage. That is, the process in step S04 corresponds to the operation of the voltage determination unit 380 in FIG. If it is determined that the back electromotive voltage Vm is greater than the threshold voltage (YES in step S04), the process proceeds to step S05. On the other hand, if it is determined that the back electromotive voltage Vm is equal to or lower than the threshold voltage (NO determination in step S04), the process proceeds to step S07.
- step S05 the HV-ECU 350 outputs a drive command DRV to the MG-ECU 300 by the control unit 390 shown in FIG.
- MG-ECU 300 drives inverters 121 and 122 and converter 110 by inverter control unit 320 and converter control unit 310 shown in FIG.
- counter electromotive voltage Vm induced in motor generator MG1 is converted into a DC voltage by inverter 121.
- the converted DC voltage is stepped down by converter 110 and output to power supply line PL1 and ground line NL1.
- the step-down operation of converter 110 supplies the electromagnetic energy accumulated in reactor L1 during the ON period of switching element Q1 to power supply line PL1 via switching element Q2 and antiparallel diode D2. It is done by doing.
- step S06 the HV-ECU 350 sets the relay control signal SE to OFF and outputs it to the system main relay 190. Thereby, the contacts of relays SMR1 and SMR2 are opened, and the power supply from power storage device 150 to PCU 200 is interrupted.
- step S07 HV-ECU 350 outputs cutoff command SDN to MG-ECU 300 by control unit 390 shown in FIG.
- MG-ECU 300 receives cutoff command SDN, inverter control unit 320 and converter control unit 310 shown in FIG. 3 cut off gates of inverters 121 and 122 and converter 110, and inverters 121 and 122 and converter 110 are not driven.
- step S08 the HV-ECU 350 sets the relay control signal SE to OFF and outputs it to the system main relay 190. Thereby, the contacts of relays SMR1 and SMR2 are opened, and the power supply from power storage device 150 to PCU 200 is interrupted.
- HV-ECU 350 discharges the residual charge stored in smoothing capacitor C2 by motor generator MG1 and / or MG2 in step S09.
- control signals PWI1 and PWI2 are generated and output to inverters 121 and 122, respectively.
- step S09 specifically, for example, the control signals PMI1 and PWI2 are generated so that only the d-axis current component of the current command after the three-phase / two-phase conversion flows. By doing so, it is possible to consume the residual charges stored in the smoothing capacitor C2 by the motor generators MG1 and MG2 in a short time without generating the driving force by the motor generators MG1 and MG2.
- inverters 121 and 122 and converter 110 are driven to convert the counter electromotive voltage induced in motor generator MG1 into power and output to power supply line PL1 and ground line NL1, so that the inverter and An excessive back electromotive voltage was prevented from being applied to the smoothing capacitor C2.
- the contacts of the relays SMR1 and SMR2 are opened in a state where current is flowing through the relays SMR1 and SMR2, the contacts of the relays SMR1 and SMR2 may be damaged. Therefore, it is required to set the allowable current value of relays SMR1 and SMR2 to a large value.
- FIG. 6 is a flowchart for explaining the control of PCU 200 when the interlock mechanism is executed, which is executed by HV-ECU 350, in the electric motor drive system according to the first modification of the embodiment of the present invention.
- the process of step S051 in the flowchart of FIG. 6 is executed instead of the process of step S05 in the flowchart of FIG. Since other control operations may be the same as those in FIG. 4, detailed description will not be repeated.
- HV-ECU 350 drives converter 110 in step S051 when back electromotive voltage Vm induced in motor generator MG1 is larger than the threshold voltage (YES in step S04). While stopping, the inverter 121 is driven so as to reduce the counter electromotive voltage by field weakening control. Thereby, although power supply from power storage device 150 is stopped by stopping driving of converter 110, driving of motor generator MG1 by field weakening control can be continued by inverter 121 using the power stored in smoothing capacitor C2. As a result, it is possible to prevent an excessive back electromotive voltage generated by motor generator MG1 from being applied to switching elements Q3 to Q8 of inverter 121.
- step 06 when the rotational speed of motor generator MG1 decreases and the back electromotive voltage becomes equal to or lower than the threshold value, in step 06, the contacts of relays SMR1 and SMR2 are opened, and the supply of power from power storage device 150 to PCU 200 is interrupted.
- FIG. 7 shows the relationship of the output torque with respect to the current phase when the motor current amplitude is constant.
- the motor torque becomes maximum when the current phase angle is advanced from 90 °. This is because the reluctance torque increases by advancing the phase.
- the line connecting the points of maximum torque in each current amplitude graph is the optimum operation line of the motor generator that minimizes the current. By operating on this line, the motor generator can be driven efficiently and a large torque can be output. Control that moves on this line is called maximum torque control.
- the current command value is set so as to have a current phase on the optimum operation line corresponding to the torque command value.
- FIG. 8 shows the characteristics of the induced voltage constant per unit rotation speed of the motor generator with respect to the current phase when the current amplitude is constant.
- the counter electromotive voltage of the motor generator MG1 exceeds the threshold voltage when the interlock mechanism of the PCU 200 is operated, the counter electromotive voltage is reduced by driving the motor generator MG1 by field weakening control. As a result, it is possible to prevent an excessive counter electromotive voltage generated by motor generator MG1 from being applied to switching elements Q3 to Q8 of inverter 121, so that the shut-off function of inverter 121 can be avoided. As a result, it is possible to discharge the residual charge stored in smoothing capacitor C2 in a short time by motor generators MG1 and MG2.
- FIG. 9 is a flowchart for illustrating control of PCU 200 when the interlock mechanism is executed, which is executed by HV-ECU 350, in the electric motor drive system according to the second modification of the embodiment of the present invention.
- HV-ECU 350 cuts off the power supply from power storage device 150 to PCU 200 through steps S01 to S09 similar to FIG. Then, in step S10, HV-ECU 350 generates control signal PWI1 and outputs it to inverter 121 so that motor generator MG1 generates a brake torque (torque to suppress rotation of motor generator MG1).
- control unit 390 (FIG. 3) generates a torque command value so that motor generator MG1 outputs torque in a direction opposite to the rotation direction, and inverter control unit.
- Inverter control unit 320 generates control signal PWI1 for driving motor generator MG1 in response to a control command from control unit 390. This control signal PWI1 is output to inverter 121.
- step S11 HV-ECU 350 determines whether or not rotation of motor generator MG1 has stopped. If the rotation of motor generator MG1 has not stopped (NO in step S11), the process returns to step S10.
- HV-ECU 350 causes control signal PWI1, so as to discharge the residual charge stored in smoothing capacitor C2 in step S09. PWI2 is generated and output to inverters 121 and 122.
- the rotation of the motor generator MG1 is forcibly stopped, thereby preventing a back electromotive voltage from being generated in the motor generator MG1.
- the residual electric charge stored in the smoothing capacitor C2 can be discharged in a shorter time.
- step S10 can obtain the same effect by generating drag torque by electromagnetic action from motor generator MG1.
- switching element Q4 of U-phase arm 123 of inverter 121, switching element Q6 of V-phase arm 124 and switching element Q8 of W-phase arm 125 are simultaneously controlled to be in an on state.
- multiphase on control controlling one of the switching elements of the upper arm and the lower arm through the multiphase arm of the inverter to the on state at the same time.
- FIG. 11 shows the relationship between the torque of the motor generator MG1 and the rotation speed when the three-phase on control is executed.
- drag torque (negative torque) generated by motor generator MG1 increases as the rotational speed of motor generator MG1 decreases. Therefore, the rotation of motor generator MG1 can be quickly stopped by performing the three-phase on control when the rotation speed of motor generator MG1 decreases.
- the present invention can be applied to an electric motor drive system equipped with an interlock mechanism that cuts off an output of a power storage device mounted in accordance with an operation of an operator and a vehicle equipped with the electric drive system.
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Abstract
Description
上述した実施の形態では、モータジェネレータMG1に誘起される逆起電圧を電力変換して電源ラインPL1および接地ラインNL1に出力するように、インバータ121,122およびコンバータ110を駆動することによって、インバータおよび平滑コンデンサC2に過大な逆起電圧が印加されるのを回避した。これによれば、リレーSMR1,SMR2に電流が流れている状態でリレーSMR1,SMR2の接点が開放されるため、リレーSMR1,SMR2の接点を損傷させてしまう可能性がある。そのため、リレーSMR1,SMR2の許容電流値を大きい値に設定することが求められる。
図9は、本発明の実施の形態の変更例2による電動機駆動システムにおける、HV-ECU350で実行されるインターロック機構作動時のPCU200の制御を説明するためのフローチャートである。
Claims (7)
- 再充電可能な蓄電装置(150)と、
前記蓄電装置(150)から供給される電力を用いて電動機(MG1,MG2)を駆動するように構成されたパワー制御ユニット(200)と、
前記蓄電装置(150)と前記パワー制御ユニット(200)とを結ぶ電力線に介挿された開閉装置(190)と、
前記蓄電装置(150)の出力を遮断するための遮断装置(SP)が操作可能な状態となったことに応答して作動することにより、前記開閉装置(190)を開放するように構成された第1のインターロック機構(160)と、
前記パワー制御ユニット(200)を収納するケースが開放可能な状態となったことに応答して作動することにより、前記開閉装置(190)を開放するように構成された第2のインターロック機構(210)と、
前記パワー制御ユニット(200)および前記第1および第2のインターロック機構(160,210)を制御する制御装置(350)とを備え、
前記パワー制御ユニット(200)は、
前記蓄電装置(150)から供給される電力を、前記電動機(MG1,MG2)を駆動するための電力に変換するためのインバータ(120)と、
前記インバータ(120)の前記蓄電装置側の端子に接続されるコンデンサ(C2)とを含み、
前記制御装置(350)は、前記第1のインターロック機構(160)が作動した場合には、前記パワー制御ユニット(200)を遮断させた後に前記開閉装置(190)を開放する第1の処理を実行する一方で、前記第2のインターロック機構(210)が作動した場合には、前記電動機(MG1,MG2)が発生する逆起電圧に応じて、前記第1の処理に代えて、前記パワー制御ユニット(200)を駆動させた状態で前記開閉装置(190)を開放する第2の処理を実行するように構成される、電動機駆動システム。 - 前記制御装置(350)は、前記第2の処理の実行時、前記パワー制御ユニット(200)を駆動することにより前記コンデンサ(C2)に印加される電圧を制御する、請求項1に記載の電動機駆動システム。
- 前記パワー制御ユニット(200)は、前記蓄電装置(150)と前記コンデンサ(C2)との間に設けられたコンバータ(110)をさらに含み、
前記制御装置(350)は、前記第2の処理の実行時、前記パワー制御ユニット(200)から前記蓄電装置(150)に電力を供給するように、前記インバータ(120)および前記コンバータ(110)を制御する、請求項2に記載の電動機駆動システム。 - 前記制御装置(350)は、前記第2の処理の実行時、弱め界磁制御により前記電動機(MG1,MG2)を駆動するように前記インバータ(120)を制御する、請求項2に記載の電動機駆動システム。
- 前記制御装置(350)は、前記開閉装置(190)を開放した後に、前記コンデンサ(C2)に蓄えられた残留電荷を放電するように前記インバータ(120)を制御する、請求項1から4のいずれか1項に記載の電動機駆動システム。
- 前記制御装置(350)は、前記開閉装置(190)を開放した後に、前記電動機(MG1,MG2)が制動トルクを発生するように前記インバータ(120)を制御するとともに、前記制動トルクによって前記電動機(MG1,MG2)の回転速度が低下したときに前記コンデンサ(C2)に蓄えられた残留電荷を放電するように前記インバータ(120)を制御する、請求項5に記載の電動機駆動システム。
- 前記制御装置(350)は、前記電動機(MG1,MG2)から電磁気的な作用に基づく制動トルクを発生させるように、前記インバータ(120)を制御する、請求項6に記載の電動機駆動システム。
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US14/236,484 US9059652B2 (en) | 2011-08-03 | 2011-08-03 | Motor drive system |
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JP2017005913A (ja) * | 2015-06-12 | 2017-01-05 | ファナック株式会社 | 非常停止時にサーボモータを制御して停止させるサーボモータ停止制御装置 |
WO2018105323A1 (ja) * | 2016-12-05 | 2018-06-14 | 株式会社デンソー | 駆動システム |
US11799302B2 (en) | 2019-05-29 | 2023-10-24 | Toshiba Mitsubishi-Electric Industrial Systems Corporation | Power conversion system |
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CN103718453B (zh) | 2015-11-25 |
US20140176034A1 (en) | 2014-06-26 |
EP2741415B1 (en) | 2017-05-03 |
EP2741415A4 (en) | 2015-08-12 |
JP5633652B2 (ja) | 2014-12-03 |
JPWO2013018209A1 (ja) | 2015-03-02 |
US9059652B2 (en) | 2015-06-16 |
CN103718453A (zh) | 2014-04-09 |
EP2741415A1 (en) | 2014-06-11 |
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