WO2012137623A1 - セルロース系樹脂およびその製造方法 - Google Patents
セルロース系樹脂およびその製造方法 Download PDFInfo
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- WO2012137623A1 WO2012137623A1 PCT/JP2012/057879 JP2012057879W WO2012137623A1 WO 2012137623 A1 WO2012137623 A1 WO 2012137623A1 JP 2012057879 W JP2012057879 W JP 2012057879W WO 2012137623 A1 WO2012137623 A1 WO 2012137623A1
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- cellulose
- cardanol
- group
- cellulose acetate
- added
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- 0 C*C1CC2OC2CC1 Chemical compound C*C1CC2OC2CC1 0.000 description 2
- ZJMWRROPUADPEA-UHFFFAOYSA-N CCC(C)c1ccccc1 Chemical compound CCC(C)c1ccccc1 ZJMWRROPUADPEA-UHFFFAOYSA-N 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08B—POLYSACCHARIDES; DERIVATIVES THEREOF
- C08B15/00—Preparation of other cellulose derivatives or modified cellulose, e.g. complexes
- C08B15/05—Derivatives containing elements other than carbon, hydrogen, oxygen, halogens or sulfur
- C08B15/06—Derivatives containing elements other than carbon, hydrogen, oxygen, halogens or sulfur containing nitrogen, e.g. carbamates
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/2805—Compounds having only one group containing active hydrogen
- C08G18/2815—Monohydroxy compounds
- C08G18/282—Alkanols, cycloalkanols or arylalkanols including terpenealcohols
- C08G18/2825—Alkanols, cycloalkanols or arylalkanols including terpenealcohols having at least 6 carbon atoms
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/64—Macromolecular compounds not provided for by groups C08G18/42 - C08G18/63
- C08G18/6484—Polysaccharides and derivatives thereof
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/73—Polyisocyanates or polyisothiocyanates acyclic
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/74—Polyisocyanates or polyisothiocyanates cyclic
- C08G18/76—Polyisocyanates or polyisothiocyanates cyclic aromatic
- C08G18/7614—Polyisocyanates or polyisothiocyanates cyclic aromatic containing only one aromatic ring
- C08G18/7621—Polyisocyanates or polyisothiocyanates cyclic aromatic containing only one aromatic ring being toluene diisocyanate including isomer mixtures
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/80—Masked polyisocyanates
- C08G18/8061—Masked polyisocyanates masked with compounds having only one group containing active hydrogen
- C08G18/8064—Masked polyisocyanates masked with compounds having only one group containing active hydrogen with monohydroxy compounds
- C08G18/8067—Masked polyisocyanates masked with compounds having only one group containing active hydrogen with monohydroxy compounds phenolic compounds
Definitions
- the present invention relates to a cellulose resin and a method for producing the same.
- Bioplastics made from plants can contribute to oil depletion countermeasures and global warming countermeasures, and in addition to general products such as packaging, containers, and fibers, they are also being used in durable products such as electronic devices and automobiles.
- Cellulose is a polymer in which ⁇ -glucose is polymerized, but has high crystallinity, so it is hard and brittle and has no thermoplasticity. Furthermore, since it contains many hydroxy groups, its water absorption is high and its water resistance is low. Therefore, various studies for improving the characteristics of cellulose have been conducted.
- Patent Document 1 Japanese Patent Laid-Open No. 11-255801 discloses a biodegradable graft polymer having thermoplasticity obtained by ring-opening graft polymerization of ⁇ -caprolactone to cellulose acetate having a hydroxy group. Yes.
- Patent Document 2 Japanese Patent Application Laid-Open No. 10-8035 discloses a fiber substrate made of aramid pulp and cellulose fiber, a filler made of calcium carbonate and cashew dust, and a binder made of phenol resin.
- Patent Document 3 Japanese Patent Laid-Open No. 2001-32869 discloses a friction material formed using a base substrate made of aramid fibers and cellulose fibers, a filler made of graphite and cashew dust, and an organic-inorganic composite binder. Has been. It is described that this friction material is applied to clutch facing of a power transmission system such as an automobile.
- Non-Patent Document 1 (George John et al., Polymer Bulletin, 22, p.89-94 (1989)) describes a grafting reaction in which a paper sheet is immersed in cardanol and the cardanol is bound to cellulose constituting the paper sheet. It is described that the water resistance of paper can be improved by performing the above. In this grafting reaction, it is described that a terminal double bond of cardanol and a hydroxy group of cellulose are bonded in the presence of boron trifluoride diethyl ether (BF 3 -OEt 2 ).
- boron trifluoride diethyl ether BF 3 -OEt 2
- Non-Patent Document 2 (Emmett M. Partain et al., Polymer Preprints, 39, p.82-83 (1998)) shows that water resistance is improved by bonding cardanol having an epoxy group introduced into hydroxyethyl cellulose. Is described.
- Cellulosic bioplastics are insufficient in strength, heat resistance, water resistance, and thermoplasticity due to the influence of the characteristics of cellulose itself. Especially, these characteristics are necessary for application to durable products such as exteriors for electronic devices. Improvement is necessary.
- Cellulosic bioplastics can also be reduced in heat resistance and strength (especially rigidity) by adding a plasticizer to improve the thermoplasticity, or by reducing the uniformity of the plasticizer and bleeding out the plasticizer. Problem of seeping out).
- plasticizer made of petroleum raw material
- the plant utilization rate is lowered.
- An object of the present invention is to provide a cellulosic resin having a high plantiness and a high utilization rate of non-edible parts, which has improved lightness of color as well as thermoplasticity (moldability), heat resistance, strength and water resistance, and the resin. It is in providing the simple manufacturing method of this.
- the hydrogenated cardanol and the cellulose are reacted with a hydroxyl group of a hydrogenated cardanol containing 3-pentadecylcyclohexanol and a hydroxyl group of cellulose or a derivative thereof and an isocyanate group of a diisocyanate compound.
- a cellulose resin formed by bonding with a derivative thereof is provided.
- a resin composition containing the above cellulose resin as a base resin.
- a molding material containing the above cellulose resin as a base resin.
- a hydroxy group of a hydrogenated cardanol containing 3-pentadecylcyclohexanol and an isocyanate group of a diisocyanate compound are reacted to bond the hydrogenated cardanol and the diisocyanate, thereby adding a diisocyanate.
- Forming a cardanol derivative There is provided a method for producing a cellulose-based resin, comprising a step of reacting an isocyanate group of the diisocyanate-added cardanol derivative with a hydroxy group of cellulose or a derivative thereof to bind the diisocyanate-added cardanol derivative and the cellulose or a derivative thereof.
- a cellulosic resin having a high plantiness and a high non-edible part utilization rate, with improved lightness of color, together with thermoplasticity (moldability), heat resistance, strength and water resistance,
- thermoplasticity moldingability
- heat resistance strength
- water resistance thermoplasticity
- the cellulosic resin according to an embodiment of the present invention is obtained by bonding hydrogenated cardanol (3-pentadecylcyclohexanol) to cellulose or a derivative thereof using a diisocyanate compound.
- a diisocyanate compound a diisocyanate compound
- binding (addition) of cardanol or a derivative thereof to cellulose or a derivative thereof is referred to as “grafting” as appropriate.
- Such grafting can improve mechanical properties (particularly toughness), water resistance and color brightness.
- the amount of plasticizer added can be reduced or the plasticizer need not be added.
- a decrease in heat resistance and strength (particularly rigidity) can be suppressed as compared with a cellulose resin to which a plasticizer is added, the homogeneity of the resin can be increased, and the problem of bleeding out can be solved.
- the addition amount of the plasticizer made of petroleum raw material can be reduced or not added, the plant property can be improved as a result.
- cellulose and cardanol are both non-edible parts of plants, the utilization rate of non-edible parts can be increased.
- a grafted cellulose resin can be easily produced by using a diisocyanate compound.
- the additional number DS CD hydrogenated cardanol is preferably 0.1 or more.
- the number DS OH hydroxy groups remaining per glucose unit is preferably 0.9 or less.
- a reactive hydrocarbon compound having a functional group capable of reacting with the hydroxy group can be added to the hydroxy group of cellulose or a derivative thereof.
- this reactive hydrocarbon compound those having a carboxyl group, a carboxylic acid halide group, a carboxylic anhydride group, or an isocyanate group can be used.
- the reactive hydrocarbon compound include aliphatic monocarboxylic acids, aromatic monocarboxylic acids, alicyclic monocarboxylic acids, acid halides or acid anhydrides of these monocarboxylic acids, aliphatic monoisocyanates, aromatic monocarboxylic acids. Isocyanates and alicyclic monoisocyanates can be used.
- the addition number DS XX of the reactive hydrocarbon compound per glucose unit can be set to 0.1 or more.
- At least one acyl group selected from an acetyl group, a propionyl group, and a butyryl group can be added to the hydroxy group of cellulose or a derivative thereof.
- the additional number DS AC of the acyl group can be set to 0.5 or more.
- At least one first acyl group selected from an acetyl group, a propionyl group, and a butyryl group, and at least one monocarboxylic acid selected from an aromatic carboxylic acid and an alicyclic carboxylic acid are added to the hydroxy group of cellulose or a derivative thereof.
- a second acyl group derived from an acid can be added.
- the first acyl group addition number DS AC per glucose unit can be set to 0.5 or more
- the second acyl group addition number DS XX can be set to 0.1 or more.
- the total amount of the cellulose component and the cardanol component is preferably 50% by mass or more based on the entire resin.
- the resin composition according to the embodiment of the present invention includes a cellulose-based resin as a base resin, and may further include a thermoplastic polyurethane elastomer or a modified silicone compound.
- Cellulose is a linear polymer of ⁇ -glucose represented by the following formula (1), and each glucose unit has three hydroxy groups. Cardanol derivatives can be grafted using these hydroxy groups.
- Cellulose is a main component of vegetation and is obtained by separating other components such as lignin from vegetation. In addition to those obtained in this manner, cotton or pulp having a high cellulose content can be purified or used as it is.
- the polymerization degree of cellulose is preferably in the range of 50 to 5000, more preferably 100 to 3000, as the glucose polymerization degree. If the degree of polymerization is too low, the strength, heat resistance, etc. of the produced resin may not be sufficient. On the other hand, if the degree of polymerization is too high, the melt viscosity of the produced resin becomes too high, which may hinder molding.
- Cellulose (or a derivative thereof) may be mixed with chitin or chitosan having a similar structure. When mixed, 30% by mass or less is preferable, and 20% by mass or less is preferable, 10 mass% or less is still more preferable.
- examples of the cellulose derivative include those obtained by acylating, etherifying, or grafting a part of these hydroxy groups.
- organic acid esters such as cellulose acetate, cellulose butyrate, and cellulose propionate
- inorganic acid esters such as cellulose nitrate, cellulose sulfate, and cellulose phosphate
- cellulose acetate propionate cellulose acetate butyrate, and cellulose acetate
- Examples include hybrid esters such as phthalate and cellulose nitrate acetate; etherified celluloses such as methyl cellulose, hydroxyethyl cellulose, and hydroxypropyl cellulose.
- cellulose grafted with styrene (meth) acrylic acid, (meth) acrylic acid ester, ⁇ -caprolactone, lactide, glycolide and the like.
- acylated cellulose, etherified cellulose, and grafted cellulose may be used alone or in combination of two or more.
- cellulose for example, at least one acylated cellulose selected from cellulose acetate, cellulose propionate, and cellulose butyrate in which a part of the hydroxy group is acylated is preferably used. be able to.
- cellulose derivative is used to include both a cellulose compound and a compound having a cellulose skeleton obtained by introducing a functional group biologically or chemically from cellulose as a raw material.
- the linear hydrocarbon portion of cardanol contributes to the improvement of the flexibility and hydrophobicity of the resin, and the phenol portion has a highly reactive hydroxy group used for grafting.
- hydrogenated cardanol (3-pentadecylcyclohexanol) obtained from such cardanol is grafted to cellulose (or a derivative thereof)
- mechanical properties especially toughness
- thermoplasticity can be imparted
- the hydrophobicity of the hydrogenated cardanol makes it water resistant. Can be improved.
- Hydrogenated cardanol (3-pentadecylcyclohexanol) is obtained by converting the unsaturated bond (double bond) of the phenol part and linear hydrocarbon part of the cardanol into a saturated bond by hydrogenation.
- the conversion rate (hydrogenation rate) of unsaturated bonds by hydrogenation is preferably 90 mol% or more, and more preferably 95 mol% or more.
- the residual ratio of unsaturated bonds in cardanol after hydrogenation is preferably 0.2 or less, more preferably 0.1 or less.
- the method for hydrogenation is not particularly limited, and a normal method can be used.
- the catalyst include noble metals such as palladium, ruthenium, rhodium and platinum, or nickel or a metal selected from these metals supported on a support such as activated carbon, activated alumina or diatomaceous earth.
- a reaction system a batch system in which a reaction is performed while suspending and stirring a powdered catalyst, or a continuous system using a reaction tower filled with a molded catalyst can be employed.
- the solvent for hydrogenation may not be used depending on the method of hydrogenation. However, when a solvent is used, alcohols, ethers, esters, and saturated hydrocarbons are usually used.
- the reaction temperature at the time of hydrogenation is not particularly limited, but can usually be set to 20 to 250 ° C., preferably 50 to 200 ° C. If the reaction temperature is too low, the hydrogenation rate will be slow, and conversely if too high, the decomposition products may increase.
- the hydrogen pressure at the time of hydrogenation is usually 10 to 80 kgf / cm 2 (9.8 ⁇ 10 5 to 78.4 ⁇ 10 5 Pa), preferably 20 to 50 kgf / cm 2 (19.6 ⁇ 10 5 to 49). 0.0 ⁇ 10 5 Pa).
- Hydrogenation can be performed before the diisocyanate-added cardanol derivative is formed, after the diisocyanate-added cardanol derivative is formed and before grafting, and after the diisocyanate-added cardanol derivative is grafted. From the viewpoint of efficiency and the like, it is preferable before grafting of the diisocyanate-added cardanol derivative, and more preferably before formation of the diisocyanate-added cardanol derivative.
- Grafting is performed using a diisocyanate compound capable of reacting with a hydroxy group of cellulose (or a derivative thereof) and a hydroxy group of hydrogenated cardanol (3-pentadecylcyclohexanol).
- the cellulose carbon atom to which the hydroxy group of cellulose (or a derivative thereof) is bonded and the cardanol carbon atom to which the hydroxy group of hydrogenated cardanol (3-pentadecylcyclohexanol) is bonded are organic groups (for example, Are linked via two urethane bonds linked by an alkylene chain having 3 to 12 carbon atoms. According to such grafting, the graft reaction efficiency can be improved and side reactions can be suppressed. Further, it can be produced by a simple method with few production steps and few by-products.
- one isocyanate group of this diisocyanate compound and the hydroxy group of hydrogenated cardanol (3-pentadecylcyclohexanol) are bonded to obtain a diisocyanate-added cardanol derivative.
- the obtained diisocyanate addition cardanol derivative and cellulose (or its derivative) can be combined using the hydroxyl group of this cellulose (or its derivative) and the isocyanate group of this diisocyanate addition cardanol derivative.
- the hydroxy group of cellulose (or a derivative thereof) and the hydroxy group of hydrogenated cardanol (3-pentadecylcyclohexanol) are eliminated to form a graft bond, and the cellulose (or a derivative thereof)
- the hydrophobic structure of cardanol can be introduced and the water resistance can be improved.
- the cyclohexane moiety of hydrogenated cardanol (3-pentadecylcyclohexanol) reacts with cellulose to be immobilized, so that the grafted hydrogenated cardanol (3-pentadecyl) is immobilized.
- the interaction between the linear hydrocarbon moieties of (cyclohexanol) is enhanced, and it is possible to obtain a desired improvement in mechanical properties.
- the grafting is performed by eliminating the hydroxy group of the cardanol derivative, it is advantageous from the viewpoint of improving water resistance (suppressing water absorption) as compared with grafting without using a hydroxy group.
- the diisocyanate compound is preferably a compound containing a hydrocarbon group in which two isocyanate groups are bonded.
- the hydrocarbon group preferably has 3 or more carbon atoms, preferably 20 or less, more preferably 15 or less, and further preferably 12 or less. preferable. If the number of carbon atoms is too large, the molecule becomes too large and the reactivity decreases, and as a result, it may be difficult to increase the grafting rate.
- hydrocarbon groups examples include methylene group, ethylene group, propylene group, butylene group, pentamethylene group, hexamethylene group, heptamethylene group, octamethylene group, decamethylene group, dodecamethylene group, hexadecamethylene group, etc.
- Divalent chain aliphatic hydrocarbon group (particularly linear alkylene group); cycloheptane ring, cyclohexane ring, cyclooctane ring, bicyclopentane ring, tricyclohexane ring, bicyclooctane ring, bicyclononane ring, tricyclodecane ring, etc.
- Divalent alicyclic hydrocarbon group having a free valence on the carbon atom of the aliphatic ring divalent aromatic hydrocarbon group having a free valence on the carbon atom of the aromatic ring such as a benzene ring or naphthalene ring ( Phenylene group, naphthylene group, biphenylene group, etc.) and divalent groups composed of these combinations. .
- the rigidity of the resin can be improved due to their rigidity.
- the hydrocarbon group is a chain aliphatic hydrocarbon group, the toughness of the resin can be improved due to its flexibility.
- Particularly preferred are aliphatic diisocyanates in which isocyanate groups are bonded to carbon atoms at both ends of a linear alkylene chain having 3 to 12 carbon atoms.
- diisocyanate compound examples include 1,3-trimethylene diisocyanate, 1,4-tetramethylene diisocyanate, 1,6-hexamethylene diisocyanate (HDI), 1,8-octamethylene diisocyanate, 1,12- Aliphatic diisocyanate compounds such as dodecamethylene diisocyanate; tolylene diisocyanate (TDI), 4,4'-diphenylmethane diisocyanate (MDI), 1,5-naphthylene diisocyanate (NDI), tolidine diisocyanate, xylylene diisocyanate (XDI) Aromatic diisocyanate compounds such as tetramethylxylene diisocyanate (TMXDI); dicyclohexylmethane diisocyanate (HMDI: hydrogenated MDI), hydrogenated XDI, isophor Alicyclic diisocyanate compounds such as emissions diisocyanate (IPDI) and the
- the isocyanate group of such a diisocyanate compound is reacted with the hydroxy group of a cardanol derivative to form a diisocyanate-added cardanol derivative, and the diisocyanate-added cardanol derivative and cellulose (or a derivative thereof) are converted into the hydroxy of the cellulose (or a derivative thereof).
- a group can be bonded by reacting with an isocyanate group of the diisocyanate-added cardanol derivative.
- Grafting using such a diisocyanate compound involves preparing a carboxyl group-containing cardanol derivative by reacting a carboxylic acid-based polyfunctional compound (dicarboxylic acid, carboxylic acid anhydride or monochloroacetic acid) with cardanol.
- a carboxylic acid-based polyfunctional compound dicarboxylic acid, carboxylic acid anhydride or monochloroacetic acid
- cardanol Compared with the method of combining a carboxylic acid group and a hydroxy group of cellulose (or a derivative thereof), a cellulose resin can be produced more easily with fewer reaction steps and without generating by-products.
- the ratio (grafting rate) of hydrogenated cardanol bonded to cellulose (or a derivative thereof) to cellulose (or a derivative thereof) is the number of hydrogenated cardanol added per glucose unit of cellulose (or a derivative thereof) (DS CD ) (Average value), that is, the number of hydroxyl groups bonded to hydrogenated cardanol (hydroxyl substitution degree) (average value).
- DS CD is preferably 0.1 or more, more preferably 0.2 or more, and may be set to 0.4 or more. If the DS CD is too low, the effect of grafting may not be sufficiently obtained.
- the maximum value of DS CD is theoretically “3”, but is preferably 2.5 or less, more preferably 2 or less, and even more preferably 1.5 or less, from the viewpoint of ease of production (grafting). Further, the DS CD may be 1 or less, and a sufficient improvement effect can be obtained. As DS CD increases, tensile fracture strain (toughness) increases while maximum strength (tensile strength, bending strength) tends to decrease. Therefore, it is preferable to set appropriately according to desired characteristics.
- This reactive hydrocarbon compound is a compound having at least one functional group capable of reacting with a hydroxy group in cellulose (or a derivative thereof), such as a carboxyl group, a carboxylic acid halide group or a carboxylic acid anhydride group, an isocyanate group, Examples thereof include hydrocarbon compounds having a chloroformate group or an acrylic group.
- At least one compound selected from monocarboxylic acids such as aliphatic monocarboxylic acids, aromatic monocarboxylic acids, and alicyclic monocarboxylic acids, acid halides or acid anhydrides thereof, aliphatic monoisocyanates , At least one compound selected from aromatic monoisocyanate and alicyclic monoisocyanate, at least one compound selected from aliphatic monochloroformate, aromatic monochloroformate and alicyclic monochloroformate, acrylic ester, methacrylic ester Examples include acid esters.
- aliphatic monocarboxylic acid examples include fatty acids having linear or branched side chains.
- Aromatic monocarboxylic acids include those in which a carboxyl group is directly bonded to an aromatic ring, and those in which a carboxyl group is bonded to an aromatic ring via an alkylene group (for example, a methylene group or an ethylene group) Are combined).
- Alicyclic monocarboxylic acids include those in which a carboxyl group is directly bonded to the alicyclic ring, those in which a carboxyl group is bonded to the alicyclic ring via an alkylene group (eg, methylene group, ethylene group) (aliphatic carboxylic acid to the alicyclic ring). Group to which a group is bonded).
- aliphatic monoisocyanate examples include those in which an isocyanate group is bonded to an aliphatic hydrocarbon having a linear or branched side chain.
- Aromatic monoisocyanates include those in which an isocyanate group is directly bonded to an aromatic ring, and those in which an isocyanate group is bonded to an aromatic ring via an alkylene group (for example, a methylene group or an ethylene group) (an aliphatic isocyanate group is bonded to an aromatic ring).
- alkylene group for example, a methylene group or an ethylene group
- alicyclic monoisocyanate those in which an isocyanate group is directly bonded to the alicyclic ring, those in which an isocyanate group is bonded to the alicyclic ring via an alkylene group (for example, a methylene group or an ethylene group) (the aliphatic isocyanate group is bonded to the alicyclic ring). Combined).
- aliphatic monochloroformate examples include those in which a chloroformate group is bonded to an aliphatic hydrocarbon having a linear or branched side chain.
- Aromatic monochloroformates include those in which a chloroformate group is directly bonded to an aromatic ring, and those in which a chloroformate group is bonded to an aromatic ring via an alkylene group (for example, methylene group, ethylene group). Group having a chloroformate group bonded thereto).
- Alicyclic monochloroformates include those in which a chloroformate group is directly bonded to the alicyclic ring, and those in which a chloroformate group is bonded to the alicyclic ring via an alkylene group (for example, methylene group, ethylene group). And those having an aliphatic chloroformate group bonded thereto.
- the reactive hydrocarbon compound preferably has 1 to 32 carbon atoms, and more preferably 1 to 20 carbon atoms.
- the number of carbon atoms is too large, the molecule becomes too large and the reaction efficiency is lowered due to steric hindrance, and as a result, it becomes difficult to increase the grafting rate.
- This reactive hydrocarbon compound is effective in improving the characteristics particularly when it is arranged so as to fill a gap portion of a three-dimensional structure composed of grafted hydrogenated cardanol.
- this reactive hydrocarbon compound is an aromatic hydrocarbon group or an alicyclic hydrocarbon group, it is particularly effective for improving rigidity and heat resistance, and particularly when it is an aliphatic hydrocarbon group. Effective for improving toughness.
- aliphatic monocarboxylic acids used as reactive hydrocarbon compounds include acetic acid, propionic acid, butyric acid, valeric acid, caproic acid, enanthic acid, caprylic acid, pelargonic acid, capric acid, 2-ethyl-hexanecarboxylic acid, undecyl Acids, lauric acid, tridecylic acid, myristic acid, pentadecylic acid, palmitic acid, heptadecylic acid, stearic acid, nonadecanoic acid, arachidic acid, behenic acid, lignoceric acid, serotic acid, heptacosanoic acid, montanic acid, melicic acid, lactelic acid, etc.
- Saturated fatty acids of these unsaturated acids such as butenoic acid, pentenoic acid, hexenoic acid, octenoic acid, undecylenic acid, oleic acid, sorbic acid, linoleic acid, linolenic acid, arachidonic acid; and their derivatives. These may further have a substituent.
- Aromatic monocarboxylic acids used as reactive hydrocarbon compounds include those having a carboxyl group introduced into a benzene ring such as benzoic acid; aromatic carboxylic acids having an alkyl group introduced into a benzene ring such as toluic acid; phenyl An aliphatic carboxylic acid group introduced into a benzene ring such as acetic acid and phenylpropionic acid; an aromatic carboxylic acid having two or more benzene rings such as biphenyl carboxylic acid and biphenyl acetic acid; naphthalene carboxylic acid, tetralin carboxylic acid, etc. Examples thereof include aromatic carboxylic acids having a condensed ring structure; derivatives thereof.
- Examples of the alicyclic monocarboxylic acid used as the reactive hydrocarbon compound include those in which a carboxyl group is introduced into an alicyclic ring such as cyclopentanecarboxylic acid, cyclohexanecarboxylic acid, and cyclooctanecarboxylic acid; and alicyclic rings such as cyclohexylacetic acid. Those having an aliphatic carboxylic acid group introduced; derivatives thereof.
- Aliphatic monoisocyanates used as reactive hydrocarbon compounds include methyl isocyanate, ethyl isocyanate, propyl isocyanate, isopropyl isocyanate, butyl isocyanate, pentyl isocyanate, hexyl isocyanate, heptyl isocyanate, octyl isocyanate, nonyl isocyanate, decyl isocyanate, dodecyl isocyanate And saturated aliphatic isocyanates such as octadecyl isocyanate; unsaturated aliphatic isocyanates such as butenyl isocyanate, pentenyl isocyanate, hexenyl isocyanate, octenyl isocyanate, and dodecenyl isocyanate; and derivatives thereof. These may further have a substituent.
- Aromatic monoisocyanates used as reactive hydrocarbon compounds include those having an isocyanate group introduced into a benzene ring such as phenyl isocyanate; aromatic carboxylic acids having an alkyl group introduced into a benzene ring such as tolyl isocyanate; phenylmethyl An aliphatic isocyanate group introduced into a benzene ring such as isocyanate or phenylethyl isocyanate; an aromatic isocyanate having two or more benzene rings such as biphenyl isocyanate or biphenylmethyl isocyanate; a condensed ring structure of naphthalene isocyanate or tetralin isocyanate Aromatic aromatics; derivatives thereof.
- Examples of the alicyclic monoisocyanate used as the reactive hydrocarbon compound include those in which an isocyanate group is introduced into an alicyclic ring such as cyclopentyl isocyanate, cyclohexyl isocyanate, and cyclooctyl isocyanate; an aliphatic isocyanate group in an alicyclic ring such as cyclohexylmethyl isocyanate. And those derivatives thereof.
- Aliphatic monochloroformates used as reactive hydrocarbon compounds include methyl chloroformate, ethyl chloroformate, propyl chloroformate, isopropyl chloroformate, butyl chloroformate, pentyl chloroformate, hexyl chloroformate Saturated aliphatic chloroformates such as heptylchloroformate, octylchloroformate, nonylchloroformate, decylchloroformate, dodecylchloroformate, octadecylchloroformate; butenyl chlorideformate, pentenylchloroformate, And unsaturated aliphatic chloroformates such as hexenyl chloroformate, octenyl chloroformate, dodecenyl chloroformate, and the like. These may further have a substituent.
- Aromatic monochloroformates used as reactive hydrocarbon compounds include those in which a chloroformate group is introduced into a benzene ring such as phenylchloroformate; an alkyl group is introduced into a benzene ring such as tolylchloroformate Aromatic carboxylic acids; Aliphatic chloroformate groups introduced into benzene rings such as phenylmethyl chloroformate and phenylethyl chloroformate; two benzene rings such as biphenyl chloroformate and biphenylmethyl chloroformate Examples thereof include aromatic chloroformates having the above; aromatic chloroformates having a condensed ring structure of naphthalene chloroformate and tetralin chloroformate; and derivatives thereof.
- Examples of alicyclic monochloroformates used as reactive hydrocarbon compounds include cyclopentylchloroformate, cyclohexylchloroformate, cyclooctylchloroformate and other alicyclic ring-introduced chloroformate groups; cyclohexylmethylchloro Those having an aliphatic chloroformate group introduced into an alicyclic ring such as formate; derivatives thereof.
- the reactive functional group in these reactive hydrocarbon compounds may be any functional group that can react with the hydroxy group of cellulose, such as a carboxyl group, a carboxylic acid halide group (particularly a carboxylic acid chloride group), a carboxylic acid anhydride group,
- a carboxyl group, a carboxylic acid halide group, an isocyanate group, and a chloroformate group are preferable, and a carboxylic acid chloride group, an isocyanate group, and a chloroformate group are particularly preferable.
- Examples of carboxylic acid halide groups (particularly carboxylic acid chloride groups) include acid halide groups (particularly acid chloride groups) in which the carboxyl groups of the above-mentioned various carboxylic acids are acid-halogenated.
- the reactive hydrocarbon compound used in the present embodiment is at least one monocarboxylic acid selected from an aromatic carboxylic acid and an alicyclic carboxylic acid, its acid halide or the like, particularly from the viewpoint of the rigidity (bending strength, etc.) of the resin.
- the acid anhydride, aromatic monoisocyanate, alicyclic monoisocyanate, aromatic monochloroformate, and alicyclic monochloroformate are preferred.
- an acyl group derived from at least one monocarboxylic acid selected from aromatic carboxylic acid and alicyclic carboxylic acid, or aromatic monoisocyanate and fat A carbamoyl group derived from at least one monoisocyanate selected from cyclic monoisocyanate, or at least one selected from aromatic monochloroformate, alicyclic monochloroformate, carbonate group derived from chloroformate is a hydroxy group of cellulose.
- An added structure that is, a structure in which a hydrogen atom of a hydroxy group of cellulose is substituted with an acyl group, a carbamoyl group, or a carbonate group is obtained.
- the number of hydroxy groups (hydroxylation degree) (average value) is preferably from 0.1 to 0.6, more preferably from 0.1 to 0.5, from the viewpoint of obtaining a desired effect.
- the number of hydroxyl groups remaining per glucose unit after grafting of hydrogenated cardanol and reactive hydrocarbon compound ensures sufficient water resistance and thermal decomposition resistance. Therefore, 0.9 or less is preferable, and 0.7 or less is more preferable.
- the reactive hydrocarbon compound can be grafted in the hydrogenated cardanol grafting step. This makes it possible to graft uniformly. In this case, these may be added simultaneously or separately, but the grafting reaction efficiency can be improved by grafting the hydrogenated cardanol and then grafting by adding a reactive hydrocarbon compound.
- the grafting treatment is performed by heating cellulose (or a derivative thereof), hydrogenated cardanol, and optionally a reactive hydrocarbon compound, in a solvent capable of dissolving them, together with a catalyst, if necessary, at an appropriate temperature.
- cellulose is difficult to dissolve in ordinary solvents, it can be dissolved in dimethylsulfoxide-amine solvents, dimethylformamide-chloral-pyridine solvents, dimethylacetamide-lithium chloride solvents, imidazolium ionic liquids, and the like.
- a cellulose derivative whose solubility has been changed by preliminarily binding carboxylic acid or alcohol to a part of cellulose hydroxy group and reducing intermolecular force can be used.
- An acylated cellulose in which a hydrogen atom of a hydroxy group is substituted with an acyl group such as an acetyl group, a propionyl group, or a butyryl group is preferable, and cellulose acetate that is acetated (acetylated) using acetic acid or acetic acid chloride is particularly preferable.
- Acetic acid, propionic acid, butyric acid, and halides and anhydrides of these acids used for these acylations are included in the above-mentioned reactive hydrocarbon compounds.
- Part or all of the hydrogen compound can be added (grafted) to the hydroxy group of the cellulose before grafting the hydrogenated cardanol.
- the solvent to be selected preferably has a polar value of 0.15 or more and 0.5 or less.
- the solvent that falls within this range include dioxane, tetrahydrofuran, ethyl acetate, chloroform, pyridine, methyl ethyl ketone, acetone, dimethylformamide, dimethyl sulfoxide, and the like. These solvents may be used alone or in combination of two or more.
- the polarity value is smaller than 0.15 or larger than 0.5, the solubility of the acylated cellulose or the cellulose resin produced as a result of the grafting treatment is low, and the reaction efficiency may be significantly reduced.
- the polarity value is a value indicating the high polarity of the solvent when water is 1, and is defined in Solvents and Solvent Effects in Organic Chemistry, Wiley-VCH Publishers, 2rd ed., 1988, pp359-373 . Further, when a solvent having a polarity value in the above range and a specific gravity of 0.95 or less is used, the efficiency of removing impurities remaining in the product by filtration is increased, and a cellulose resin is more easily produced. be able to. Examples of such a solvent include tetrahydrofuran, ethyl acetate, methyl ethyl ketone, acetone, dimethylformamide and the like. These solvents may be used alone or in combination of two or more.
- the catalyst deactivation prescription include a method of adding a deactivator such as phosphoric acid and a method of adding a catalyst adsorbent such as porous silica.
- the remaining hydroxy groups that are not utilized for grafting of hydrogenated cardanol include those that remain as hydroxy groups, those that have been modified by acetylation or the like as described above, or those that have been added (grafted) with a reactive hydrocarbon compound. is there.
- the greater the amount of hydroxy groups the greater the maximum strength and heat resistance, while the higher the water absorption.
- the number of hydroxyl groups remaining per glucose unit (hydroxyl group residual degree, DS OH ) (average value) of the cellulose-based resin after grafting is preferably 0.9 or less, 0 .7 or less is more preferable.
- the grafting ratio of hydrogenated cardanol (DS CD) from the viewpoint of securing sufficient, preferably 2.7 or less hydroxyl substitution degree DS AC by the acylation, 2.5 more preferably less, 2.2 or less Is more preferable.
- the acyl group to be added by this acylation is preferably at least one selected from an acetyl group, a propionyl group, and a butyryl group.
- the degree of substitution in the case of acetylation is indicated as DS Ace
- the degree of substitution in the case of propionylation is indicated as DS Pr
- the degree of substitution in the case of butyrylation is indicated as DS Bu .
- the cellulose resin of the present embodiment has a total mass ratio (plant component ratio) of the cellulose component and the cardanol component to the entire cellulose resin after grafting of 50%.
- the above is preferable, and 60% or more is more preferable.
- the cellulose component corresponds to the structure represented by the above formula (1) in which the hydroxy group is not acylated or grafted, and the cardanol component is calculated to correspond to the structure represented by the above formula (2). To do.
- thermoplasticity and elongation at break can be further improved by adding a plasticizer.
- plasticizers include phthalate esters such as dibutyl phthalate, diaryl phthalate, diethyl phthalate, dimethyl phthalate, di-2-methoxyethyl phthalate, ethyl phthalyl ethyl glycolate, and methyl phthalyl ethyl glycolate; Tartrate esters such as dibutyl tartrate; adipates such as dioctyl adipate and diisononyl adipate; polyhydric alcohol esters such as triacetin, diacetyl glycerol, tripropionitrile glycerol and glycerol monostearate; triethyl phosphate, triphenyl phosphate, Phosphate esters, phthalate esters such as dibutyl phthalate, diaryl phthalate, diethyl phthalate, dimethyl phthalate
- plasticizers include cyclohexanedicarboxylic acid esters such as dihexylcyclohexanedicarboxylate, dioctylcyclohexanedicarboxylate, and di-2-methyloctylcyclohexanedicarboxylate; trimexates such as dihexyl trimellitic acid, diethylhexyl trimellitic acid, and dioctyl trimellitic acid.
- Mellitic acid esters pyromellitic acid esters such as dihexyl pyromellitic acid, diethylhexyl pyromellitic acid, and dioctyl pyromellitic acid.
- Reactive functional groups (carboxylic acid groups, groups derived from carboxylic acid groups, other functional groups) in such plasticizers were reacted with cardanol hydroxy groups and unsaturated bonds to add cardanol.
- a plasticizer can also be used. When such a plasticizer is used, the compatibility between the cellulose resin of the present embodiment and the plasticizer can be improved, so that the effect of adding the plasticizer can be further improved.
- an inorganic or organic granular or fibrous filler can be added as necessary.
- a filler By adding a filler, strength and rigidity can be further improved.
- the filler include mineral particles (talc, mica, calcined siliceous clay, kaolin, sericite, bentonite, smectite, clay, silica, quartz powder, glass beads, glass powder, glass flake, milled fiber, wallast.
- organic fibers natural fibers, papers, etc.
- inorganic fibers glass fibers, asbestos fibers, carbon fibers, silica fibers, silica / alumina fibers, wollastonite, zirconia fibers, potassium titanate fibers) Etc.
- metal fibers can be used alone or in combination of two or more.
- a flame retardant can be added to the cellulose-based resin of the present embodiment as necessary. By adding a flame retardant, flame retardancy can be imparted.
- the flame retardant include metal hydrates such as magnesium hydroxide, aluminum hydroxide, and hydrotalcite, basic magnesium carbonate, calcium carbonate, silica, alumina, talc, clay, zeolite, brominated flame retardant, three Examples thereof include antimony oxide, phosphoric acid flame retardants (aromatic phosphate esters, aromatic condensed phosphate esters, etc.), compounds containing phosphorus and nitrogen (phosphazene compounds), and the like. These flame retardants can be used alone or in combination of two or more.
- a flame retardant a reaction product of phosphorus oxide, phosphoric acid or a derivative thereof and cardanol, or a polymer of these reaction products can be used.
- a flame retardant When such a flame retardant is used, the interaction between the cellulose resin of the present embodiment and the flame retardant is strengthened, and an excellent flame retardant effect is obtained.
- a flame retardant include a reaction product obtained by reacting phosphorus oxide (P 2 O 5 ) or phosphoric acid (H 3 PO 4 ) with a hydroxyl group of cardanol, or adding hexamethylenetetramine to the reaction product. And polymerized by polymerization.
- the impact resistance improver can be added to the cellulose-based resin of the present embodiment as necessary.
- the impact resistance can be improved by adding an impact resistance improver.
- the impact resistance improver include rubber components and silicone compounds.
- the rubber component include natural rubber, epoxidized natural rubber, and synthetic rubber.
- an organic polysiloxane formed by polymerization of alkylsiloxane, alkylphenylsiloxane, or the like, or a side chain or a terminal of the organic polysiloxane is polyether, methylstyryl, alkyl, higher fatty acid ester, alkoxy
- the silicone compound is preferably a modified silicone compound (modified polysiloxane compound).
- This modified silicone compound has a main chain composed of repeating units of dimethylsiloxane, and a part of the side chain or terminal methyl group is an amino group, an epoxy group, a carbinol group, a phenol group, a mercapto group, Organic containing at least one group selected from carboxyl group, methacryl group, long chain alkyl group, aralkyl group, phenyl group, phenoxy group, alkylphenoxy group, long chain fatty acid ester group, long chain fatty acid amide group, and polyether group
- a modified polydimethylsiloxane having a structure substituted with a substituent is preferred. Since the modified silicone compound has such an organic substituent, the affinity for the above-mentioned cardanol-added cellulose resin is improved, the dispersibility in the cellulose resin is improved, and a resin composition having excellent impact resistance is obtained. Obtainable.
- Examples of the organic substituent contained in the modified silicone compound include those represented by the following formulas (3) to (21).
- a and b each represent an integer of 1 to 50.
- R 1 to R 10 , R 12 to R 15 , R 19 and R 21 each represent a divalent organic group.
- the divalent organic group include an alkylene group such as a methylene group, an ethylene group, a propylene group, and a butylene group, an alkylarylene group such as a phenylene group and a tolylene group, — (CH 2 —CH 2 —O) c — (c is An oxyalkylene group such as — [CH 2 —CH (CH 3 ) —O] d — (d represents an integer of 1 to 50), a polyoxyalkylene group, — (CH 2 ) E -NHCO- (e represents an integer of 1 to 8).
- an alkylene group is preferable, and an ethylene group and a propylene group are particularly preferable.
- R 11 , R 16 to R 18 , R 20 and R 22 each represent an alkyl group having 20 or less carbon atoms.
- the alkyl group include methyl, ethyl, propyl, butyl, pentyl, hexyl, heptyl, octyl, nonyl, decyl, undecyl, dodecyl, tridecyl, tetradecyl, pentadecyl, etc. Is mentioned. Moreover, you may have one or more unsaturated bonds in the structure of the said alkyl group.
- the total average content of organic substituents in the modified silicone compound is such that when the cellulose resin composition is produced, the modified silicone compound has an appropriate particle size (for example, 0.1 ⁇ m to 100 ⁇ m) in the cardanol-added cellulose resin of the matrix. It is desirable that the dispersion range is as follows. In the cardanol-added cellulose resin, when the modified silicone compound is dispersed with an appropriate particle size, stress concentration around the silicone region having a low elastic modulus is effectively generated, and a resin molded article having excellent impact resistance is obtained. Obtainable.
- the total average content of such organic substituents is preferably 0.01% by mass or more, more preferably 0.1% by mass or more, and preferably 70% by mass or less, more preferably 50% by mass or less.
- the modified silicone compound contains an organic substituent in an appropriate amount, the affinity with the cellulosic resin is improved, and the modified silicone compound can be dispersed with an appropriate particle size in the cardanol-added cellulosic resin. Bleed-out due to separation of the silicone compound can be suppressed. When the total average content of the organic substituents is too small, it becomes difficult to disperse with an appropriate particle size in the cardanol-added cellulose resin.
- the average content of organic substituent in this modified polydimethylsiloxane compound can be obtained from the following formula (I).
- Organic substituent average content (%) (Formula weight of organic substituent / equivalent organic substituent) ⁇ 100 (I)
- the organic substituent equivalent is an average value of the mass of the modified silicone compound per mole of the organic substituent.
- the organic substituent in the modified polydimethylsiloxane compound is a phenoxy group, an alkylphenoxy group, a long-chain alkyl group, an aralkyl group, a long-chain fatty acid ester group, or a long-chain fatty acid amide group
- the organic substitution in the modified polydimethylsiloxane compound The average group content can be determined from the following formula (II).
- Organic substituent average content (%) x ⁇ w / [(1-x) ⁇ 74 + xx ⁇ (59 + w)] ⁇ 100 (II)
- x is an average value of the mole fraction of the organic substituent-containing siloxane repeating unit with respect to all the siloxane repeating units in the modified polydimethylsiloxane compound
- w is the formula weight of the organic substituent.
- the average content of the phenyl group in the modified polydimethylsiloxane compound can be obtained from the following formula (III).
- Phenyl group average content (%) 154 ⁇ x / [74 ⁇ (1-x) + 198 ⁇ x] ⁇ 100 (III)
- x is an average value of the mole fraction of phenyl group-containing siloxane repeating units with respect to all siloxane repeating units in the modified polydimethylsiloxane compound (A).
- the average content of the polyether group in the modified polydimethylsiloxane compound can be obtained from the following formula (IV).
- HLB value HLB value / 20 ⁇ 100 (IV)
- V Average polyether group content
- HLB value 20 ⁇ (sum of formula weight of hydrophilic part / molecular weight) (V).
- two or more kinds of modified silicone compounds having different affinity for the resin may be added.
- the dispersibility of the modified silicone compound (A1) having a relatively low affinity is improved by the modified silicone compound (A2) having a relatively high affinity, and the cellulose resin composition having a further excellent impact resistance.
- the total average content of organic substituents of the modified silicone compound (A1) having a relatively low affinity is preferably 0.01% by mass or more, more preferably 0.1% by mass or more, and preferably 15% by mass or less. 10 mass% or less is more preferable.
- the total average content of organic substituents of the modified silicone compound (A2) having relatively high affinity is preferably 15% by mass or more, more preferably 20% by mass or more, and preferably 90% by mass or less.
- the compounding ratio (mass ratio) of the modified silicone compound (A1) and the modified silicone compound (A2) can be set in the range of 10/90 to 90/10.
- the same kind of dimethylsiloxane repeating unit and organic substituent-containing siloxane repeating unit may be connected continuously, alternately connected or randomly.
- the modified silicone compound may have a branched structure.
- the number average molecular weight of the modified silicone compound is preferably 900 or more, more preferably 1000 or more, preferably 1000000 or less, more preferably 300000 or less, and further preferably 100000 or less.
- the molecular weight of the modified silicone compound is sufficiently large, loss due to volatilization during kneading with the molten cellulose resin can be suppressed during the production of the cardanol-added cellulose resin composition.
- the molecular weight of the modified silicone compound is not too large, it is possible to obtain a uniform molded article with good dispersibility.
- the number average molecular weight a value measured by GPC of a 0.1% chloroform solution of the sample (calibrated with a polystyrene standard sample) can be adopted.
- the amount of such a modified silicone compound added is preferably 1% by mass or more and more preferably 2% by mass or more with respect to the whole cellulose resin composition from the viewpoint of obtaining a sufficient addition effect. 20 mass% or less is preferable and 10 mass% or less is more preferable from the point which ensures characteristics, such as intensity
- the modified silicone compound By adding such a modified silicone compound to the cellulose resin, the modified silicone compound can be dispersed in the resin with an appropriate particle size (for example, 0.1 to 100 ⁇ m), and the impact resistance of the resin composition can be improved. It can be improved.
- a cardanol polymer containing cardanol as a main component may be used. Since such an impact resistance improving agent is excellent in compatibility with the cellulose resin of the present embodiment, a higher impact resistance improving effect can be obtained.
- formanol is added to cardanol, and a cardanol polymer obtained by reaction of this with an unsaturated bond in the linear hydrocarbon of cardanol, or cardanol, sulfuric acid, phosphoric acid, diethoxytrifluoroboron, etc.
- Examples thereof include a cardanol polymer obtained by adding a catalyst and reacting unsaturated bonds in a linear hydrocarbon of cardanol.
- additives that are applied to ordinary resin compositions such as a colorant, an antioxidant, and a heat stabilizer may be added as necessary.
- thermoplastic resin may be added to the cellulose-based resin of the present embodiment as necessary.
- thermoplastic resin having excellent flexibility such as thermoplastic polyurethane elastomer (TPU).
- TPU thermoplastic polyurethane elastomer
- the addition amount of such a thermoplastic resin (particularly TPU) is preferably 1% by mass or more, preferably 5% by mass or more, based on the total composition containing the cellulose resin of the present embodiment, from the viewpoint of obtaining a sufficient addition effect. Is more preferable.
- the amount of the thermoplastic resin added is preferably 20% by mass or less, and more preferably 15% by mass or more from the viewpoint of securing properties such as strength of the cellulosic resin and suppressing bleeding out.
- thermoplastic polyurethane elastomer (TPU) suitable for improving the impact resistance those prepared using a polyol, a diisocyanate, and a chain extender can be used.
- this polyol examples include polyester polyol, polyester ether polyol, polycarbonate polyol, and polyether polyol.
- polyester polyol examples include aliphatic dicarboxylic acids (succinic acid, adipic acid, sebacic acid, azelaic acid, etc.), aromatic dicarboxylic acids (phthalic acid, terephthalic acid, isophthalic acid, naphthalenedicarboxylic acid, etc.), and alicyclic dicarboxylic acids.
- Polyvalent carboxylic acids such as acids (hexahydrophthalic acid, hexahydroterephthalic acid, hexahydroisophthalic acid, etc.) or their acid esters or acid anhydrides, ethylene glycol, 1,3-propylene glycol, 1,2-propylene Glycol, 1,3-butanediol, 1,4-butanediol, 1,5-pentanediol, 1,6-hexanediol, 3-methyl-1,5-pentanediol, neopentyl glycol, 1,3-octane Diols, polyhydric alcohols such as 1,9-nonanediol or Polyester polyols obtained by dehydration condensation reaction of a mixture of these; polylactone diols obtained by ring-opening polymerization of lactones monomer ⁇ - caprolactone, and the like.
- acids hexahydrophthalic acid, hexahydr
- polyester ether polyol examples include aliphatic dicarboxylic acids (succinic acid, adipic acid, sebacic acid, azelaic acid, etc.), aromatic dicarboxylic acids (phthalic acid, terephthalic acid, isophthalic acid, naphthalenedicarboxylic acid, etc.), alicyclic Polycarboxylic acids such as dicarboxylic acids (hexahydrophthalic acid, hexahydroterephthalic acid, hexahydroisophthalic acid, etc.) or their acid esters or anhydrides, and diethylene glycol or alkylene oxide adducts (propylene oxide adducts, etc.) And a compound obtained by a dehydration condensation reaction with a glycol or the like or a mixture thereof.
- aliphatic dicarboxylic acids succinic acid, adipic acid, sebacic acid, azelaic acid, etc.
- aromatic dicarboxylic acids
- polycarbonate polyol examples include ethylene glycol, 1,3-propylene glycol, 1,2-propylene glycol, 1,3-butanediol, 1,4-butanediol, 1,5-pentanediol, 1,6
- One or more polyhydric alcohols such as hexanediol, 3-methyl-1,5-pentanediol, neopentyl glycol, 1,8-octanediol, 1,9-nonanediol, diethylene glycol, and diethylene carbonate
- Polycarbonate polyol obtained by reacting with dimethyl carbonate, diethyl carbonate or the like. Further, it may be a copolymer of polycaprolactone polyol (PCL) and polyhexamethylene carbonate (PHL).
- polyether polyol examples include polyethylene glycol, polypropylene glycol, polytetramethylene ether glycol and the like obtained by polymerizing cyclic ethers such as ethylene oxide, propylene oxide, and tetrahydrofuran, and copolyethers thereof.
- Examples of the diisocyanate used for forming TPU include tolylene diisocyanate (TDI), 4,4′-diphenylmethane diisocyanate (MDI), 1,5-naphthylene diisocyanate (NDI), tolidine diisocyanate, 1,6- Hexamethylene diisocyanate (HDI), isophorone diisocyanate (IPDI), xylylene diisocyanate (XDI), hydrogenated XDI, triisocyanate, tetramethylxylene diisocyanate (TMXDI), 1,6,11-undecane triisocyanate, 1,8-diisocyanate Methyloctane, lysine ester triisocyanate, 1,3,6-hexamethylene triisocyanate, bicycloheptane triisocyanate, dicyclohexylmethane diisocyanate Doo (hydrogenated MDI; HMDI) or the like.
- a low molecular weight polyol can be used as a chain extender used for forming TPU.
- the low molecular weight polyol include ethylene glycol, 1,3-propylene glycol, 1,2-propylene glycol, 1,3-butanediol, 1,4-butanediol, 1,5-pentanediol, 1,6 -Aliphatic polyols such as hexanediol, 3-methyl-1,5-pentanediol, neopentyl glycol, 1,8-octanediol, 1,9-nonanediol, diethylene glycol, 1,4-cyclohexanedimethanol, glycerin; Aromatic glycols such as 1,4-dimethylolbenzene, bisphenol A, ethylene oxide or propylene oxide adducts of bisphenol A are listed.
- thermoplastic polyurethane elastomers may be used alone or in combination.
- various mixing agents and a cellulose resin are hand-mixing, a well-known mixer,
- a well-known mixer for example, it can be produced by melt-mixing with a compounding device such as a tumbler mixer, ribbon blender, single-screw or multi-screw mixer / extruder, kneader kneader, kneading roll, etc., and granulating into an appropriate shape if necessary.
- a compounding device such as a tumbler mixer, ribbon blender, single-screw or multi-screw mixer / extruder, kneader kneader, kneading roll, etc.
- various additives and a resin dispersed in a solvent such as an organic solvent are mixed, and if necessary, a coagulation solvent is added to mix the various additives and the resin. And then the solvent is evaporated.
- the cellulosic resin according to the embodiment described above can be used as a base resin of a molding material.
- a molding material using the cellulose-based resin as a base resin is suitable for a molded body such as a casing such as an exterior for an electronic device.
- the base resin means a main component in the molding material, and means that other components can be contained within a range that does not interfere with the function of the main component.
- the main component includes 50% by mass or more, preferably 70% by mass or more, more preferably 80% by mass or more, and particularly preferably 90% by mass or more in the composition. It is.
- the ruthenium / carbon catalyst was removed by filtering the solution taken out from the autoclave using a Teflon (registered trademark) membrane filter having an average pore diameter of 0.2 ⁇ m. Tetrahydrofuran was distilled off by reducing the pressure of the obtained filtrate under heating to obtain 20.6 g of hydrogenated cardanol which was a white solid at room temperature.
- the purity of the obtained hydrogenated cardanol was measured by a liquid chromatograph (manufactured by Shimadzu Corporation, product name: LC-10ADVP), and the purity was 99% by mass.
- the hydrogenated cardanol obtained was measured by 1 H-NMR (manufactured by Bruker, product name: AV-400, 400 MHz).
- the hydrogenation rate (the double bond of the hydrocarbon portion and the double bond of the aromatic ring) Conversion rate) was 99 mol% or more.
- Synthesis Example 2 Synthesis of Diisocyanate-Added Cardanol Derivative 1 84.5 g (0.50 mol) of hexamethylene diisocyanate (HDI) was heated to 50 ° C. with stirring, and 15.5 g of hydrogenated cardanol of Synthesis Example 1 was added thereto. 0.05 mol) was added and stirring was continued at 80 ° C. for 3 hours. After cooling the reaction solution to room temperature, 300 mL of acetonitrile was added and left in a freezer overnight.
- HDI hexamethylene diisocyanate
- the solvent was distilled off with an evaporator to recover excess HDI.
- the obtained sample (diisocyanate-added cardanol derivative 1) was measured by a liquid chromatograph (manufactured by Shimadzu Corporation, product name: LC-10ADVP), and the purity was 98% by mass.
- the solvent was distilled off with an evaporator to recover excess TDI.
- filter paper manufactured by Kiriyama Seisakusho (product name: Kiriyama filter paper, type: No. 5B, retained particle diameter: 4 ⁇ m, diameter 150 mm, thickness 0.22 mm) was used. (Evaluation criteria) A: Good (no clogging of filter paper), B: Filterable (filtering is possible even though the filter paper is slightly clogged), X: Unfilterable.
- the filtrate was slowly dropped into 3 L of methanol while stirring and reprecipitated, and the solid was filtered off.
- the solid separated by filtration was air-dried overnight and further vacuum-dried at 105 ° C. for 5 hours to obtain 15.7 g of grafted cellulose acetate.
- the glass transition temperature was measured by DSC (product name: DSC6200, manufactured by Seiko Instruments Inc.).
- the total content (mass%) of the plant components relative to the entire sample was determined.
- the cellulose component corresponds to the structure represented by the above formula (1) in which the hydroxy group is not acylated or grafted
- the cardanol component is calculated to correspond to the structure represented by the above formula (2). did.
- the grafted cellulose acetate was obtained by bonding. Specifically, grafted cellulose acetate was prepared according to the following.
- the grafted cellulose acetate was obtained by bonding. Specifically, grafted cellulose acetate was prepared according to the following.
- FIG. 1 shows a process chart (Synthesis Example 1 ⁇ Synthesis Example 3 ⁇ Example 4) for obtaining this sample from raw material cardanol.
- FIG. 1 shows a process chart (Synthesis Example 1 ⁇ Synthesis Example 2 ⁇ Example 5) for obtaining this sample from raw material cardanol.
- the solid was recovered by removing the solvent from the filtrate under reduced pressure.
- the obtained solid was vacuum-dried at 105 ° C. for 5 hours to obtain 15.7 g of grafted cellulose acetate.
- the solid was recovered by removing the solvent from the filtrate under reduced pressure.
- the obtained solid was vacuum-dried at 105 ° C. for 5 hours to obtain grafted cellulose acetate.
- the obtained sample (grafted cellulose acetate) was measured by 1 H-NMR (manufactured by Bruker, product name: AV-400, 400 MHz), and the results of the obtained DS CD are shown in Table 4.
- FIG. 1 shows a process chart (Synthesis Example 1 ⁇ Synthesis Example 2 ⁇ Examples 9 to 15) until this sample is obtained from raw material cardanol.
- the obtained sample (grafted cellulose acetate) was measured by 1 H-NMR (manufactured by Bruker, product name: AV-400, 400 MHz), the DS CD was 0.50.
- FIG. 2 shows a process diagram (Synthesis Example 4 ⁇ Reference Example 101) until this sample is obtained from raw material cardanol.
- FIG. 2 shows a process chart (Synthesis Example 4 ⁇ Reference Example 102) until this sample is obtained from raw material cardanol.
- Cellulose acetate propionate 10 g (hydroxy group amount 0.010 mol) was dissolved in 200 mL of dehydrated dioxane, and 2.5 mL (0.018 mol) of triethylamine was added as a reaction catalyst and an acid scavenger.
- To this solution was added 100 mL of a dioxane solution in which 13 g (0.035 mol) of the chlorinated hydrogenated cardanol prepared in Reference Synthesis Example 2 was dissolved, and the mixture was heated to reflux at 100 ° C. for 5 hours.
- the reaction solution was slowly added dropwise to 3 L of methanol with stirring to cause reprecipitation, and the solid was separated by filtration.
- the solid separated by filtration was air-dried overnight, and further vacuum-dried at 105 ° C. for 5 hours to obtain 13 g of grafted cellulose acetate propionate.
- FIG. 2 shows a process chart (Synthesis Example 4 ⁇ Reference Example 103) until this sample is obtained from raw material cardanol.
- Examples 1-2 and 7-15 (cardanol-added cellulose resin obtained by grafting with a diisocyanate compound) and Reference Example 101 (cardanol addition obtained by grafting with monochloroacetic acid)
- the cardanol-added cellulosic resins of Examples 1 and 2 and Examples 7 to 15 have color, while maintaining good strength, heat resistance (Tg), and water resistance. It can be seen that the brightness is greatly improved.
- a cardanol-added cellulose resin is obtained by using a solvent having a polarity value of 0.15 or more and 0.5 or less. It can be seen that can be produced easily and at a high reaction rate.
- the cardanol-added cellulose resins of Examples 1 and 2 and Examples 7 to 15 have a small number of manufacturing steps and no by-products are produced. It turns out that it can manufacture simply.
- Examples 3 to 4 and Reference Example 102 are examples in which the acetyl group added to the hydroxy group of cellulose was increased with respect to Examples 1 to 2 and Reference Example 101. Even in such a case, Examples 3 to 4 (cardanol-added cellulose resin obtained by grafting using a diisocyanate compound) and Reference Example 102 (grafting using monochloroacetic acid) were obtained. As is clear from comparison with cardanol-added cellulose resin), the cardanol-added cellulose resins of Examples 3 to 4 have greatly improved color brightness while maintaining good strength, heat resistance (Tg), and water resistance. You can see that
- Examples 5 to 6 and Reference Example 103 are examples of cellulose resins prepared using a cellulose derivative in which a propionyl group is added to a hydroxy group in addition to an acetyl group. Even in such a case, Examples 5 to 6 (cardanol-added cellulose resin obtained by grafting with a diisocyanate compound) and Reference Example 103 (grafted with monochloroacetic acid) were obtained. As is clear from comparison with cardanol-added cellulose resin, the cardanol-added cellulose resins of Examples 5 to 6 have greatly improved color brightness while maintaining good strength, heat resistance (Tg), and water resistance. You can see that
- the cardanol-added cellulose resins of Examples 5 to 6 can be easily produced because the number of production processes is small and no by-products are produced. .
- a chlorinated hydrogenated cardanol was prepared according to the following.
- the glass transition temperature was measured by DSC (product name: DSC6200, manufactured by Seiko Instruments Inc.).
- the total content (mass%) of the plant components relative to the entire sample was determined.
- the cellulose component corresponds to the structure represented by the above formula (1) in which the hydroxy group is not acylated or grafted
- the cardanol component is calculated to correspond to the structure represented by the above formula (2). did.
- the obtained sample (grafted cellulose acetate) was measured by 1 H-NMR (manufactured by Bruker, product name: AV-400, 400 MHz), the DS CD was 0.80.
- the reaction solution was slowly added dropwise to 3 L of methanol with stirring to cause reprecipitation, and the solid was separated by filtration.
- the solid separated by filtration was air-dried overnight and further vacuum-dried at 105 ° C. for 5 hours to obtain 13 g of grafted cellulose acetate.
- the reaction solution was slowly added dropwise to 3 L of methanol with stirring to cause reprecipitation, and the solid was separated by filtration.
- the solid separated by filtration was air-dried overnight and further vacuum-dried at 105 ° C. for 5 hours to obtain 13 g of grafted cellulose acetate.
- the reaction solution was slowly added dropwise to 3 L of methanol with stirring to cause reprecipitation, and the solid was separated by filtration.
- the solid separated by filtration was air-dried overnight and further vacuum-dried at 105 ° C. for 5 hours to obtain 13 g of grafted cellulose acetate.
- the reaction solution was slowly added dropwise to 3 L of methanol with stirring to cause reprecipitation, and the solid was separated by filtration.
- the solid separated by filtration was air-dried overnight and further vacuum-dried at 105 ° C. for 5 hours to obtain 13 g of grafted cellulose acetate.
- the reaction solution was slowly added dropwise to 3 L of methanol with stirring to cause reprecipitation, and the solid was separated by filtration.
- the solid separated by filtration was air-dried overnight and further vacuum-dried at 105 ° C. for 5 hours to obtain 16 g of grafted cellulose acetate.
- the obtained sample (grafted cellulose acetate) was measured by 1 H-NMR (manufactured by Bruker, product name: AV-400, 400 MHz), the DS CD was 0.50.
- Cellulose acetate butyrate 10 g (hydroxy group amount 0.011 mol) was dissolved in 200 mL of dehydrated dioxane, and 2.5 mL (0.018 mol) of triethylamine was added as a reaction catalyst and an acid scavenger.
- To this solution was added 100 mL of a dioxane solution in which 13 g (0.035 mol) of the chlorinated hydrogenated cardanol prepared in Reference Synthesis Example 2 was dissolved, and the mixture was heated to reflux at 100 ° C. for 5 hours.
- the reaction solution was slowly added dropwise to 3 L of methanol with stirring to cause reprecipitation, and the solid was separated by filtration.
- the solid separated by filtration was air-dried overnight, and further vacuum-dried at 105 ° C. for 5 hours to obtain 13 g of grafted cellulose acetate butyrate.
- Cellulose acetate propionate 10 g (hydroxy group amount 0.010 mol) was dissolved in 200 mL of dehydrated dioxane, and 2.5 mL (0.018 mol) of triethylamine was added as a reaction catalyst and an acid scavenger.
- To this solution was added 100 mL of a dioxane solution in which 13 g (0.035 mol) of the chlorinated hydrogenated cardanol prepared in Reference Synthesis Example 2 was dissolved, and the mixture was heated to reflux at 100 ° C. for 5 hours.
- the reaction solution was slowly added dropwise to 3 L of methanol with stirring to cause reprecipitation, and the solid was separated by filtration.
- the solid separated by filtration was air-dried overnight, and further vacuum-dried at 105 ° C. for 5 hours to obtain 13 g of grafted cellulose acetate propionate.
- Cellulose acetate propionate 10 g (hydroxy group amount 0.010 mol) was dissolved in 200 mL of dehydrated dioxane, and 2.5 mL (0.018 mol) of triethylamine was added as a reaction catalyst and an acid scavenger.
- Dioxane in which 4.5 g (0.012 mol) of the chlorinated hydrogenated cardanol prepared in Reference Synthesis Example 2 and 2.8 g (0.020 mol) of benzoyl chloride (BC) manufactured by Tokyo Chemical Industry Co., Ltd. were dissolved in this solution. 100 mL of the solution was added, and the mixture was heated to reflux at 100 ° C. for 5 hours.
- reaction solution was slowly added dropwise to 3 L of methanol with stirring to cause reprecipitation, and the solid was separated by filtration.
- the solid separated by filtration was air-dried overnight and further vacuum-dried at 105 ° C. for 5 hours to obtain 13 g of grafted cellulose acetate propionate.
- the carboxylated hydrogenated cardanol thus prepared was bonded to cellulose (manufactured by Nippon Paper Chemical Co., Ltd., trade name: KC Flock W-50G) to obtain grafted cellulose.
- grafted cellulose was prepared according to the following.
- Reference Comparative Example 1 The cellulose acetate before grafting used in Reference Example 1 was used as a comparative sample.
- the cellulose acetate was evaluated in the same manner as in Reference Example 1. The results are shown in Table 101C.
- the cellulose acetate did not melt even when heated and did not show thermoplasticity. Further, since the molding could not be performed, the bending test could not be performed.
- Reference Comparative Example 3 A cellulose acetate resin composition was prepared according to the same amount and method as in Reference Comparative Example 2 except that the amount of triethyl citrate added was changed to 56% by mass with respect to the entire resin composition.
- Reference Comparative Example 4 A cellulose acetate resin composition was prepared according to the same amount and method as in Reference Comparative Example 2, except that the amount of triethyl citrate added was changed to 34% by mass with respect to the entire resin composition.
- grafted cellulose acetate was prepared according to the following.
- the cellulose acetate did not melt even when heated and did not show thermoplasticity. Further, since the molding could not be performed, the bending test could not be performed.
- the cellulose acetate was evaluated in the same manner as in Reference Example 1. The results are shown in Table 102.
- the cellulose acetate did not melt even when heated and did not show thermoplasticity. Further, since the molding could not be performed, the bending test could not be performed.
- Reference Comparative Example 8 A cellulose acetate resin composition was prepared according to the same amount and method as in Reference Comparative Example 7, except that the amount of triethyl citrate added was changed to 40% by mass with respect to the entire resin composition.
- the cellulose acetate butyrate and cellulose acetate propionate melted when heated and had thermoplastic properties, but had a very high melt viscosity and were difficult to mold, so a bending test could not be performed.
- Cardanol represented by the above formula (2) having an unsaturated bond (manufactured by Tohoku Kako Co., Ltd., LB-7000: about 5% 3-pentadecylphenol, about 35% 3-pentadecylphenol monoene, 3-pentadecyl)
- the unsaturated bond of about 20% phenoldiene and about 40% 3-pentadecylphenoltriene) and the hydroxy group of cellulose (manufactured by Nippon Paper Chemical Co., Ltd., trade name: KC Flock W-50G) are chemically bonded, Cardanol grafted cellulose was obtained.
- cardanol-grafted cellulose was prepared according to the following.
- the product was filtered, washed with acetone, extracted with Soxhlet, and vacuum-dried at 105 ° C. for 5 hours to obtain 2.5 g of a target cardanol-grafted cellulose composition.
- the DS CD determined from the recovered amount was 0.16.
- the cardanol-grafted cellulose resin of this Reference Example is a cellulose derivative before grafting that does not exhibit thermoplasticity ( Cellulose acetate) shows superior bending characteristics with thermoplasticity (press formability) without lowering the plant component ratio, and further improved tensile properties (especially breaking strain) and water resistance (water absorption). ing.
- the cardanol-grafted cellulose resin of this reference example is a cellulose derivative (cellulose) before grafting. Bending characteristics, tensile characteristics and water resistance are improved as compared with those obtained by adding a plasticizer to (acetate), and high heat resistance (glass transition temperature) is obtained without lowering the plant component ratio.
- Reference Examples 21 to 22 and Reference Comparative Examples 6 to 8 are examples in which the acetyl group added to the hydroxy group of cellulose was increased compared to Reference Examples 1 to 20 and Reference Comparative Examples 1 to 5. Even in such a case, when Reference Examples 21 to 22 and Reference Comparative Example 6 are compared, the cardanol-grafted cellulose resin of this Reference Example is compared with the cellulose derivative before grafting which does not exhibit thermoplasticity. Without lowering the plant component ratio, thermoplasticity is exhibited and excellent bending properties are obtained, and tensile properties (particularly breaking strain) and water resistance are improved.
- the cardanol-grafted cellulose resin of this Reference Example is more flexible than the one obtained by adding a plasticizer to the cellulose derivative before grafting ( In particular, bending strength), tensile properties and water resistance are improved, and high heat resistance is obtained without lowering the plant component ratio.
- thermoplasticity can be imparted to the cellulosic resin, and excellent heat resistance can be obtained.
- thermoplasticity can be imparted to the cellulosic resin, and excellent bending properties, tensile properties (particularly, breaking strain) and water resistance can be obtained.
- Reference Examples 23 to 25 and Reference Comparative Examples 9 to 12 are examples of cellulose resins prepared using a cellulose derivative in which a butyryl group or a propionyl group is added to a hydroxy group in addition to an acetyl group. Even in such a case, when comparing Reference Examples 23 to 25 and Reference Comparative Examples 9 and 10, the cardanol-grafted cellulose resin of this Reference Example is a plant component compared to the cellulose derivative before grafting. Excellent thermoplasticity and bending properties can be obtained without lowering the rate, and tensile properties (especially breaking strain) and water resistance are improved.
- the cardanol-grafted cellulose resin of this Reference Example is more flexible than the one obtained by adding a plasticizer to the cellulose derivative before grafting (In particular, bending strength), tensile properties and water resistance are improved, and high heat resistance is obtained without lowering the plant component ratio.
- Reference Example 26 is an example of a cellulose-based resin prepared using cellulose in which an acyl group such as an acetyl group is not added to the hydroxy group of cellulose. Even in such a case, when the reference example 26 and the reference comparative example 13 are compared, the cardanol grafted cellulose resin of this reference example is obtained by adding a plasticizer to the cellulose derivative (cellulose acetate) of the reference comparative example 13. Bending characteristics (especially bending strength), tensile characteristics and water resistance are improved compared to those obtained (the weight fraction of the cellulose component is the same), and high heat resistance is obtained without lowering the plant component ratio. .
- the water resistance is improved, and a cellulose resin having good thermoplasticity (press moldability) and sufficient heat resistance. Can provide. Further, high bending characteristics can be obtained for the press-molded body, and tensile characteristics (particularly toughness) can be improved for the film molded body.
- the grafted cellulose resin of this reference example has a high plant component ratio and a high utilization ratio of the non-edible part.
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Abstract
Description
前記ジイソシアネート付加カルダノール誘導体のイソシアネート基とセルロース又はその誘導体のヒドロキシ基とを反応させて、前記ジイソシアネート付加カルダノール誘導体と前記セルロース又はその誘導体とを結合させる工程を含む、セルロース系樹脂の製造方法が提供される。
セルロースは、下記式(1)で示されるβ-グルコースの直鎖状重合物であり、各グルコース単位は三つのヒドロキシ基を有している。これらのヒドロキシ基を利用して、カルダノール誘導体をグラフト化することができる。
水添カルダノール(3-ペンタデシルシクロヘキサノール)は、カシューナッツの殻に含まれる成分であるカルダノールから得られる。カルダノールは、下記式(2)で示されるフェノール部分と直鎖状炭化水素部分からなる有機化合物である。カルダノールには、その直鎖状炭化水素部分Rにおいて不飽和結合数の異なる4種類が存在し、通常、これらの4成分の混合物である。すなわち、下記式(2)に記載した、3-ペンタデシルフェノール、3-ペンタデシルフェノールモノエン、3-ペンタデシルフェノールジエン、および3-ペンタデシルフェノールトリエンの混合物である。カシューナッツ殻液から抽出および精製して得られたカルダノールを用いることができる。
水添カルダノールをグラフト化するとともに、特定の反応性炭化水素化合物を、セルロース(又はその誘導体)にグラフト化させてもよい。これにより、セルロース系樹脂を所望の特性に改善することができる。
グラフト化処理は、セルロース(又はその誘導体)、水添カルダノール、必要に応じて反応性炭化水素化合物を、これらを溶解できる溶媒中で、必要に応じて触媒と共に、適切な温度で加熱することによって実施できる。セルロースは通常の溶媒には溶解しにくいが、ジメチルスルホキシド-アミン系溶媒、ジメチルホルムアミド-クロラール-ピリジン系溶媒、ジメチルアセトアミド-リチウムクロライド系溶媒、イミダゾリウム系イオン液体などに溶解できる。通常の溶媒中でグラフト化反応を行う場合、あらかじめセルロースのヒドロキシ基の一部にカルボン酸やアルコールを結合させ、分子間力を低下させることによって溶解性を変化させたセルロース誘導体を用いることができる。ヒドロキシ基の水素原子がアセチル基、プロピオニル基、ブチリル基等のアシル基で置換されたアシル化セルロースが好ましく、特に酢酸や酢酸クロライドを用いて酢酸化(アセチル化)された酢酸セルロースが好ましい。これらのアシル化に用いられる、酢酸、プロピオン酸、酪酸、及びこれらの酸のハロゲン化物や無水物は、前述の反応性炭化水素化合物に含まれるが、この例のように、所定の反応性炭化水素化合物の一部もしくは全部を、水添カルダノールのグラフト化前にセルロースのヒドロキシ基に付加(グラフト)させることができる。
水添カルダノールのグラフト化に利用されない残りのヒドロキシ基は、ヒドロキシ基のままであるものと、上記のようにアセチル化等により変性されたもの或いは反応性炭化水素化合物が付加(グラフト)したものがある。ヒドロキシ基の量が多いほど、最大強度や耐熱性が大きくなる傾向がある一方で、吸水性が高くなる傾向がある。ヒドロキシ基の変換率(置換度)が高いほど、吸水性が低下し、可塑性や破断歪みが増加する傾向がある一方で、最大強度や耐熱性が低下する傾向がある。これらの傾向とグラフト化条件を考慮して、ヒドロキシ基の変換率を適宜設定することができる。
吸水性や機械的強度、耐熱性の観点から、セルロースのヒドロキシ基は、その一部が前記の反応性炭化水素によりアシル化されていることが好ましく、さらに水添カルダノールの前述のグラフト化処理上の観点から、セルロースのヒドロキシ基は、水添カルダノールのグラフト化前に、適度にアシル化(特にアセチル化)されていることが好ましい。セルロース(又はその誘導体)のグルコース単位あたりのアシル基の付加数(DSAC)(平均値)、すなわちアシル化されたヒドロキシ基の個数(水酸基置換度)(平均値)は、十分なアシル化効果を得る点から、0.5以上が好ましく、1.0以上がより好ましく、1.5以上がさらにより好ましい。また、水添カルダノールのグラフト化率(DSCD)を十分に確保する点から、このアシル化による水酸基置換度DSACは2.7以下が好ましく、2.5以下がより好ましく、2.2以下がさらに好ましい。このアシル化による付加するアシル基は、アセチル基、プロピオニル基およびブチリル基から選ばれる少なくとも一種であることが好ましい。なお、アセチル化の場合の置換度をDSAce、プロピオニル化の場合の置換度をDSPr、ブチリル化の場合の置換度をDSBuと示す。
本実施形態のセルロース系樹脂は、十分な植物利用率を確保する観点から、グラフト化後のセルロース系樹脂の全体に対するセルロース成分とカルダノール成分との合計の質量比率(植物成分率)が、50%以上が好ましく、60%以上がより好ましい。ここでセルロース成分は、ヒドロキシ基がアシル化やグラフト化されていない前記の式(1)で示される構造に対応し、カルダノール成分は前記の式(2)で示される構造に対応するものとして算出する。
以上に説明した実施形態のセルロース系樹脂には、通常の熱可塑性樹脂に使用する各種の添加剤を適用できる。例えば、可塑剤を添加することで、熱可塑性や破断時の伸びを一層向上できる。このような可塑剤としては、フタル酸ジブチル、フタル酸ジアリール、フタル酸ジエチル、フタル酸ジメチル、フタル酸ジ-2-メトキシエチル、エチルフタリル・エチルグリコレート、メチルフタリル・エチルグリコレート等のフタル酸エステル;酒石酸ジブチル等の酒石酸エステル;アジピン酸ジオクチル、アジピン酸ジイソノニル等のアジピン酸エステル;トリアセチン、ジアセチルグリセリン、トリプロピオニトリルグリセリン、グリセリンモノステアレートなどの多価アルコールエステル;リン酸トリエチル、リン酸トリフェニル、リン酸トリクレシルなどのリン酸エステル;ジブチルアジペート、ジオクチルアジペート、ジブチルアゼレート、ジオクチルアゼレート、ジオクチルセバケート等の二塩基性脂肪酸エステル;クエン酸トリエチル、クエン酸アセチル・トリエチル、アセチルクエン酸トリブチル等のクエン酸エステル;エポキシ化大豆油、エポキシ化亜麻仁油等のエポキシ化植物油;ヒマシ油およびその誘導体;O-ベンゾイル安息香酸エチル等の安息香酸エステル;セバシン酸エステル、アゼライン酸エステル等の脂肪族ジカルボン酸エステル;マレイン酸エステル等の不飽和ジカルボン酸エステル;その他、N-エチルトルエンスルホンアミド、トリアセチン、p-トルエンスルホン酸O-クレジル、トリプロピオニンなどが挙げられる。中でも特に、アジピン酸ジオクチル、アジピン酸ベンジル-2ブトキシエトキシエチル、リン酸トリクレジル、リン酸ジフェニルクレジル、リン酸ジフェニルオクチルなどの可塑剤を添加すると、熱可塑性や破断時の伸びだけでなく、耐衝撃性も効果的に向上させることができる。
(有機置換基の式量/有機置換基当量)×100 (I)
式(I)中、有機置換基当量は、有機置換基1モルあたりの変性シリコーン化合物の質量の平均値である。
x×w/[(1-x)×74+x×(59+w)]×100 (II)
式(II)中、xは変性ポリジメチルシロキサン化合物中の全シロキサン繰り返し単位に対する有機置換基含有シロキサン繰り返し単位のモル分率の平均値であり、wは有機置換基の式量である。
154×x/[74×(1-x)+198×x]×100 (III)
式(III)中、xは変性ポリジメチルシロキサン化合物(A)中の全シロキサン繰り返し単位に対するフェニル基含有シロキサン繰り返し単位のモル分率の平均値である。
式(IV)中、HLB値は界面活性剤の水と油への親和性の程度を表す値であり、グリフィン法に基づいて下記の式(V)により定義される。
内容積1.0リットルのバッチ式オートクレーブに、熱処理を行ったカシューナッツオイルから蒸留精製により得たカルダノールを20g、ルテニウム/炭素触媒(Ru:5質量%)を2g、テトラヒドロフランを20ml仕込み、室温下で20kgf/cm2(1.96×106Pa)の水素を圧入し、80℃で3時間攪拌することにより水素化反応を行った。その後、このオートクレーブから取り出した溶液を平均孔径0.2μmのテフロン(登録商標)製メンブレンフィルターを用いて濾過することにより、ルテニウム/炭素触媒を除去した。得られた濾液を加熱下で減圧にすることによりテトラヒドロフランを留去した結果、室温で白色固体である水添カルダノールを20.6g得た。
ヘキサメチレンジイソシアネート(HDI)84.5g(0.50mol)を攪拌しながら50℃へ昇温し、そこへ合成例1の水添カルダノール15.5g(0.05mol)を加えて80℃で3時間攪拌を継続した。反応溶液を室温まで冷却後、アセトニトリル300mLを加えて冷凍庫で一晩放置した。その後、析出した固体を濾別し、真空乾燥させることにより、HDIと水添カルダノールが1:1で結合したジイソシアネート付加カルダノール誘導体の白色粉末18.2g(0.04mol)を得た。
トリレンジイソシアネート(TDI)28.2g(0.16mol)を攪拌しながら50℃へ昇温し、そこへ合成例1の水添カルダノール25.0g(0.08mol)を加えて80℃で1時間攪拌を継続した。反応溶液を室温まで冷却後、ヘキサン300mLを加えて冷凍庫で一晩放置した。その後、析出した固体を濾別し、真空乾燥させることにより、TDIと水添カルダノールが1:1で結合したジイソシアネート付加カルダノール誘導体2の白色粉末20.6g(0.04mol)を得た。
カルダノールの直鎖状炭化水素部分の不飽和結合が水素化された水添カルダノール(ACROS Organics製、m-n-ペンタデシルフェノール)を原料とし、そのフェノール性水酸基をモノクロロ酢酸と反応させることでカルボキシル基を付与し、カルボキシル化水添カルダノールを得た。次に、このカルボキシル基をオキサリルクロライドでクロライド化して酸クロライド基へ変換し、クロライド化水添カルダノールを得た。具体的には、下記に従って、クロライド化水添カルダノールを作製した。
合成例2のジイソシアネート付加カルダノール誘導体1を、セルロースアセテート(ダイセル化学工業(株)製、商品名:L-70、セルロースのグルコース単位当たりの酢酸の付加数(アセチル化の置換度:DSAce)=2.4)に結合させ、グラフト化セルロースアセテートを得た。具体的には、下記に従って、グラフト化セルロースアセテートを作製した。
(評価基準)
◎:良好(濾紙の目詰まりなし)、○:濾過可能(濾紙がやや目詰まりするものの濾過は可能)、×:濾過不能。
プレス成形を下記条件で行って成形体を得、その際の成形性を下記基準にしたがって評価した。
(成形条件)
温度:200℃、時間:2分、圧力:100kgf(9.8×102N)、
成形体サイズ:厚み:2mm、幅:13mm、長さ:80mm。
(評価基準)
○:良好、△:不良(ボイド、ヒケ、一部未充填が発生)、×:成形不可。
DSC(セイコーインスツルメンツ社製、製品名:DSC6200)によりガラス転移温度を測定した。
上記の成形により得られた成形体について、JIS K7171に準拠して曲げ試験を行った。
JIS K7209に準拠して吸水率を測定した。
上記の成形により得られた成形体について、分光側色計(カラーテクノシステム社製のJX777(商品名)、光源D65/2°)を用いて、色の白色度を示す明度L*(L*a*b*系:L*=0~100)の値を測定した。
セルロース成分、カルダノール成分を植物成分として、試料全体に対する植物成分の合計含有率(質量%)を求めた。ここでセルロース成分は、ヒドロキシ基がアシル化やグラフト化されていない前記の式(1)で示される構造に対応し、カルダノール成分は前記の式(2)で示される構造に対応するものとして算出した。
合成例3のジイソシアネート付加カルダノール誘導体2を、セルロースアセテート(ダイセル化学工業(株)製、商品名:L-70、セルロースのグルコース単位当たりの酢酸の付加数(アセチル化の置換度:DSAce)=2.4)に結合させ、グラフト化セルロースアセテートを得た。具体的には、下記に従って、グラフト化セルロースアセテートを作製した。
合成例2のジイソシアネート付加カルダノール誘導体1を、セルロースアセテート(所定の方法でアセチル化量を調整、セルロースのグルコース単位当たりの酢酸の付加数(アセチル化の置換度:DSAce)=2.65)に結合させ、グラフト化セルロースアセテートを得た。具体的には、下記に従って、グラフト化セルロースアセテートを作製した。
合成例3のジイソシアネート付加カルダノール誘導体2を、セルロースアセテート(所定の方法でアセチル化量を調整、セルロースのグルコース単位当たりの酢酸の付加数(アセチル化の置換度:DSAce)=2.65)に結合させ、グラフト化セルロースアセテートを得た。具体的には、下記に従って、グラフト化セルロースアセテートを作製した。
合成例2のジイソシアネート付加カルダノール誘導体1を、セルロースアセテートプロピオネート(イーストマンケミカル製、商品名:CAP-482-20、セルロースのグルコース単位当たりの酢酸の付加数(アセチル化の置換度:DSAce)=0.18、セルロースのグルコース単位当たりのプロピオン酸の付加数(プロピオニル化の置換度DSPr)=2.49)に結合させ、グラフト化セルロースアセテートプロピオネートを得た。具体的には、下記に従って、グラフト化セルロースアセテートプロピオネートを作製した。
合成例3のジイソシアネート付加カルダノール誘導体2を、セルロースアセテートプロピオネート(イーストマンケミカル製、商品名:CAP-482-20、セルロースのグルコース単位当たりの酢酸の付加数(アセチル化の置換度:DSAce)=0.18、セルロースのグルコース単位当たりのプロピオン酸の付加数(プロピオニル化の置換度DSPr)=2.49)に結合させ、グラフト化セルロースアセテートプロピオネートを得た。具体的には、下記に従って、グラフト化セルロースアセテートプロピオネートを作製した。
得られた試料(グラフト化セルロースアセテートプロピオネート)を1H-NMR(Bruker社製、製品名:AV-400、400MHz)によって測定したところ、DSCDは0.22であった。
合成例2のジイソシアネート付加カルダノール誘導体1を、セルロースアセテート(ダイセル化学工業(株)製、商品名:L-70、セルロースのグルコース単位当たりの酢酸の付加数(アセチル化の置換度:DSAce)=2.4)に結合させ、グラフト化セルロースアセテートを得た。具体的には、下記に従って、グラフト化セルロースアセテートを作製した。
合成例3のジイソシアネート付加カルダノール誘導体2を、セルロースアセテート(ダイセル化学工業(株)製、商品名:L-70、セルロースのグルコース単位当たりの酢酸の付加数(アセチル化の置換度:DSAce)=2.4)に結合させ、グラフト化セルロースアセテートを得た。具体的には、下記に従って、グラフト化セルロースアセテートを作製した。
合成例2のジイソシアネート付加カルダノール誘導体1を、セルロースアセテート(ダイセル化学工業(株)製、商品名:L-70、セルロースのグルコース単位当たりの酢酸の付加数(アセチル化の置換度:DSAce)=2.4)に結合させ、グラフト化セルロースアセテートを得た。具体的には、表4に示す溶媒を用いて、下記に従って、グラフト化セルロースアセテートを作製した。
合成例3(参考合成例2)のモノクロロ酢酸変性カルダノールのクロライド化物(クロライド化水添カルダノール)を、セルロースアセテート(ダイセル化学工業(株)製、商品名:L-70、セルロースのグルコース単位当たりの酢酸の付加数(アセチル化の置換度:DSAce)=2.4)に結合させ、グラフト化セルロースアセテートを得た。具体的には、下記に従って、グラフト化セルロースアセテートを作製した。
合成例4(参考合成例2)のモノクロロ酢酸変性カルダノールのクロライド化物(クロライド化水添カルダノール)を、セルロースアセテート(所定の方法でアセチル化量を調整、セルロースのグルコース単位当たりの酢酸の付加数(アセチル化の置換度:DSAce)=2.65)に結合させ、グラフト化セルロースアセテートを得た。具体的には、下記に従って、グラフト化セルロースアセテートを作製した。
合成例4(参考合成例2)モノクロロ酢酸変性カルダノールのクロライド化物(クロライド化水添カルダノール)を、セルロースアセテートプロピオネート(イーストマンケミカル製、商品名:CAP-482-20、セルロースのグルコース単位当たりの酢酸の付加数(アセチル化の置換度:DSAce)=0.18、セルロースのグルコース単位当たりのプロピオン酸の付加数(プロピオニル化の置換度DSPr)=2.49)に結合させ、グラフト化セルロースアセテートプロピオネートを得た。具体的には、下記に従って、グラフト化セルロースアセテートプロピオネートを作製した。
表4に示す溶媒(トルエン、イソプロパノール、1-ブタノール)を用いて、合成例2のジイソシアネート付加カルダノール誘導体1を、セルロースアセテート(ダイセル化学工業(株)製、商品名:L-70、セルロースのグルコース単位当たりの酢酸の付加数(アセチル化の置換度:DSAce)=2.4)に結合させることを試みた。しかし、反応物の溶媒溶解性が低く、グラフト化が十分に行われず、所望のグラフト化セルロースアセテートは得られなかった。
カルダノールの直鎖状炭化水素部分の不飽和結合が水素化された水添カルダノール(ACROS Organics製、m-n-ペンタデシルフェノール)を原料とした。この水添カルダノールを、1H-NMR(Bruker社製、製品名:AV-400、400MHz)で測定したところ不飽和結合が検出されなかったので、水添率は少なくとも90モル%以上であることが確認できた。そのフェノール性水酸基を無水コハク酸と反応させることでカルボキシル基を付与し、カルボキシル化水添カルダノールを得た。次に、このカルボキシル基をオキサリルクロライドでクロライド化して酸クロライド基へ変換し、クロライド化水添カルダノールを得た。具体的には、下記に従って、クロライド化水添カルダノールを作製した。
カルダノールの直鎖状炭化水素部分の不飽和結合が水素化された水添カルダノール(ACROS Organics製、m-n-ペンタデシルフェノール)を原料とし、そのフェノール性水酸基をモノクロロ酢酸と反応させることでカルボキシル基を付与し、カルボキシル化水添カルダノールを得た。次に、このカルボキシル基をオキサリルクロライドでクロライド化して酸クロライド基へ変換し、クロライド化水添カルダノールを得た。具体的には、下記に従って、クロライド化水添カルダノールを作製した。
シグマアルドリッチジャパン(株)製ビフェニル酢酸6.0g(0.028mol)を脱水クロロホルム60mlに溶解させ、オキサリルクロライド3.7g(0.029mol)とN,N-ジメチルホルムアミド0.04mL(0.51mmol)を加え、室温で72時間攪拌した。クロロホルム、過剰のオキサリルクロライド及びN,N-ジメチルホルムアミドを減圧留去し、ビフェニル酢酸クロライド6.5g(0.028mol)を得た。
参考合成例1で作製したクロライド化水添カルダノール(カルダノール誘導体1)を、セルロースアセテート(ダイセル化学工業(株)製、商品名:LM-80、セルロースのグルコース単位当たりの酢酸の付加数(アセチル化の置換度:DSAce)=2.1)に結合させ、グラフト化セルロースアセテートを得た。具体的には、下記に従って、グラフト化セルロースアセテートを作製した。
プレス成形を下記条件で行って成形体を得、その際の成形性を下記基準にしたがって評価した。
(成形条件)
温度:170℃、時間:2分、圧力:100kgf(9.8×102N)、
成形体サイズ:厚み:2mm、幅:13mm、長さ:80mm。
(評価基準)
○:良好、△:不良(ボイド、ヒケ、一部未充填が発生)、×:成形不可。
DSC(セイコーインスツルメンツ社製、製品名:DSC6200)によりガラス転移温度を測定した。
上記の成形により得られた成形体について、JIS K7171に準拠して曲げ試験を行った。
試料2gをクロロホルム20mLに溶解した溶液を調製し、この溶液を用いてキャスティングを行い、カッターナイフで切り出して幅10mm、長さ60mm、厚さ0.2mmのフィルムを作製した。このフィルムについて、JIS K7127に準拠して引張試験を行った。
JIS K7209に準拠して吸水率を測定した。
セルロース成分、カルダノール成分を植物成分として、試料全体に対する植物成分の合計含有率(質量%)を求めた。ここでセルロース成分は、ヒドロキシ基がアシル化やグラフト化されていない前記の式(1)で示される構造に対応し、カルダノール成分は前記の式(2)で示される構造に対応するものとして算出した。
参考合成例1で作製したクロライド化水添カルダノール(カルダノール誘導体1)を、セルロースアセテート(ダイセル化学工業(株)製、商品名:LM-80、セルロースのグルコース単位当たりの酢酸の付加数(アセチル化の置換度:DSAce)=2.1)に結合させ、グラフト化セルロースアセテートを得た。具体的には、下記に従って、グラフト化セルロースアセテートを作製した。
参考合成例2で作製したクロライド化水添カルダノール(カルダノール誘導体2)を、セルロースアセテート(ダイセル化学工業(株)製、商品名:LM-80、セルロースのグルコース単位当たりの酢酸の付加数(アセチル化の置換度:DSAce)=2.1)に結合させ、グラフト化セルロースアセテートを得た。具体的には、下記に従って、グラフト化セルロースアセテートを作製した。
参考合成例2で作製したクロライド化水添カルダノール(カルダノール誘導体2)を、セルロースアセテート(ダイセル化学工業(株)製、商品名:LM-80、セルロースのグルコース単位当たりの酢酸の付加数(アセチル化の置換度:DSAce=2.1)に結合させ、グラフト化セルロースアセテートを得た。具体的には、クロライド化水添カルダノールの仕込み量を21g(0.054mol)に変更する以外は参考例3と同様の分量と方法に従って作製し、グラフト化セルロースアセテート19gを得た。
参考合成例2で作製したクロライド化水添カルダノール(カルダノール誘導体2)を、セルロースアセテート(ダイセル化学工業(株)製、商品名:LM-80、セルロースのグルコース単位当たりの酢酸の付加数(アセチル化の置換度:DSAce)=2.1)に結合させ、グラフト化セルロースアセテートを得た。具体的には、クロライド化水添カルダノールの仕込み量を12g(0.031mol)に変更する以外は参考例3と同様の分量と方法に従って作製し、グラフト化セルロースアセテート14gを得た。
参考合成例2で作製したクロライド化水添カルダノール(カルダノール誘導体2)を、セルロースアセテート(ダイセル化学工業(株)製、商品名:LM-80、セルロースのグルコース単位当たりの酢酸の付加数(アセチル化の置換度:DSAce)=2.1)に結合させ、グラフト化セルロースアセテートを得た。具体的には、クロライド化水添カルダノールの仕込み量を6.9g(0.018mol)に変更する以外は参考例3と同様の分量と方法に従って作製し、グラフト化セルロースアセテート13gを得た。
参考合成例2で作製したクロライド化水添カルダノール(カルダノール誘導体2)と、反応性炭化水素としてベンゾイルクロライド(BC)を、セルロースアセテート(ダイセル化学工業(株)製、商品名:LM-80、セルロースのグルコース単位当たりの酢酸の付加数(アセチル化の置換度:DSAce)=2.1)に結合させ、グラフト化セルロースアセテートを得た。具体的には、下記に従って、グラフト化セルロースアセテートを作製した。
参考合成例2で作製したクロライド化水添カルダノール(カルダノール誘導体2)と、反応性炭化水素としてベンゾイルクロライド(BC)を、セルロースアセテート(ダイセル化学工業(株)製、商品名:LM-80、セルロースのグルコース単位当たりの酢酸の付加数(アセチル化の置換度:DSAce)=2.1)に結合させ、グラフト化セルロースアセテートを得た。具体的には、クロライド化水添カルダノールの仕込み量を3.1g(0.008mol)に変更し、ベンゾイルクロライドの仕込み量を8.4g(0.060mol)に変更する以外は参考例7と同様の分量と方法に従って作製し、グラフト化セルロースアセテート14gを得た。
参考合成例2で作製したクロライド化水添カルダノール(カルダノール誘導体2)と、反応性炭化水素としてベンゾイルクロライド(BC)を、セルロースアセテート(ダイセル化学工業(株)製、商品名:LM-80、セルロースのグルコース単位当たりの酢酸の付加数(アセチル化の置換度:DSAce)=2.1)に結合させ、グラフト化セルロースアセテートを得た。具体的には、クロライド化水添カルダノールの仕込み量を7.6g(0.020mol)に変更し、ベンゾイルクロライドの仕込み量を8.4g(0.060mol)に変更する以外は参考例7と同様の分量と方法に従って作製し、グラフト化セルロースアセテート16gを得た。
参考合成例2で作製したクロライド化水添カルダノール(カルダノール誘導体2)と、反応性炭化水素としてベンゾイルクロライド(BC)を、セルロースアセテート(ダイセル化学工業(株)製、商品名:LM-80、セルロースのグルコース単位当たりの酢酸の付加数(アセチル化の置換度:DSAce)=2.1)に結合させ、グラフト化セルロースアセテートを得た。具体的には、クロライド化水添カルダノールの仕込み量を4.1g(0.011mol)に変更し、ベンゾイルクロライドの仕込み量を28.1g(0.20mol)に変更する以外は参考例7と同様の分量と方法に従って作製し、グラフト化セルロースアセテート15gを得た。
参考合成例2で作製したクロライド化水添カルダノール(カルダノール誘導体2)と、反応性炭化水素としてベンゾイルクロライド(BC)を、セルロースアセテート(ダイセル化学工業(株)製、商品名:LM-80、セルロースのグルコース単位当たりの酢酸の付加数(アセチル化の置換度:DSAce)=2.1)に結合させ、グラフト化セルロースアセテートを得た。具体的には、クロライド化水添カルダノールの仕込み量を4.6g(0.012mol)に変更し、ベンゾイルクロライドの仕込み量を1.1g(0.008mol)に変更する以外は参考例7と同様の分量と方法に従って作製し、グラフト化セルロースアセテート14gを得た。
参考合成例2で作製したクロライド化水添カルダノール(カルダノール誘導体2)と、反応性炭化水素としてベンゾイルクロライド(BC)を、セルロースアセテート(ダイセル化学工業(株)製、商品名:LM-80、セルロースのグルコース単位当たりの酢酸の付加数(アセチル化の置換度:DSAce)=2.1)に結合させ、グラフト化セルロースアセテートを得た。具体的には、クロライド化水添カルダノールの仕込み量を1.5g(0.004mol)に変更し、ベンゾイルクロライドの仕込み量を2.2g(0.016mol)に変更する以外は参考例7と同様の分量と方法に従って作製し、グラフト化セルロースアセテート12gを得た。
参考合成例2で作製したクロライド化水添カルダノール(カルダノール誘導体2)と、反応性炭化水素として参考合成例3で作製したビフェニル酢酸クロライド(BAA)を、セルロースアセテート(ダイセル化学工業(株)製、商品名:LM-80、セルロースのグルコース単位当たりの酢酸の付加数(アセチル化の置換度:DSAce)=2.1)に結合させ、グラフト化セルロースアセテートを得た。具体的には、下記に従って、グラフト化セルロースアセテートを作製した。
参考合成例2で作製したクロライド化水添カルダノール(カルダノール誘導体2)と、反応性炭化水素として参考合成例3で作製したビフェニル酢酸クロライド(BAA)を、セルロースアセテート(ダイセル化学工業(株)製、商品名:LM-80、セルロースのグルコース単位当たりの酢酸の付加数(アセチル化の置換度:DSAce)=2.1)に結合させ、グラフト化セルロースアセテートを得た。具体的には、クロライド化水添カルダノールの仕込み量を12.2g(0.032mol)に変更し、ビフェニル酢酸クロライドの仕込み量を4.6g(0.020mol)に変更する以外は参考例13と同様の分量と方法に従って作製し、グラフト化セルロースアセテート14gを得た。
参考合成例2で作製したクロライド化水添カルダノール(カルダノール誘導体2)と、反応性炭化水素として参考合成例3で作製したビフェニル酢酸クロライド(BAA)を、セルロースアセテート(ダイセル化学工業(株)製、商品名:LM-80、セルロースのグルコース単位当たりの酢酸の付加数(アセチル化の置換度:DSAce)=2.1)に結合させ、グラフト化セルロースアセテートを得た。具体的には、クロライド化水添カルダノールの仕込み量を15.2g(0.040mol)に変更し、ビフェニル酢酸クロライドの仕込み量を3.2g(0.014mol)に変更する以外は参考例13と同様の分量と方法に従って作製し、グラフト化セルロースアセテート14gを得た。
参考合成例2で作製したクロライド化水添カルダノール(カルダノール誘導体2)と、反応性炭化水素として参考合成例3で作製したビフェニル酢酸クロライド(BAA)を、セルロースアセテート(ダイセル化学工業(株)製、商品名:LM-80、セルロースのグルコース単位当たりの酢酸の付加数(アセチル化の置換度:DSAce)=2.1)に結合させ、グラフト化セルロースアセテートを得た。具体的には、クロライド化水添カルダノールの仕込み量を7.6g(0.020mol)に変更し、ビフェニル酢酸クロライドの仕込み量を7.4g(0.032mol)に変更する以外は参考例13と同様の分量と方法に従って作製し、グラフト化セルロースアセテート14gを得た。
参考合成例2で作製したクロライド化水添カルダノール(カルダノール誘導体2)と、反応性炭化水素としてフェニルプロピオニルクロライド(PPA)を、セルロースアセテート(ダイセル化学工業(株)製、商品名:LM-80、セルロースのグルコース単位当たりの酢酸の付加数(アセチル化の置換度:DSAce)=2.1)に結合させ、グラフト化セルロースアセテートを得た。具体的には、下記に従って、グラフト化セルロースアセテートを作製した。
参考合成例2で作製したクロライド化水添カルダノール(カルダノール誘導体2)と、反応性炭化水素としてフェニルプロピオニルクロライド(PPA)を、セルロースアセテート(ダイセル化学工業(株)製、商品名:LM-80、セルロースのグルコース単位当たりの酢酸の付加数(アセチル化の置換度:DSAce)=2.1)に結合させ、グラフト化セルロースアセテートを得た。具体的には、クロライド化水添カルダノールの仕込み量を3.8g(0.010mol)に変更し、フェニルプロピオニルクロライドの仕込み量を2.7g(0.016mol)に変更する以外は参考例17と同様の分量と方法に従って作製し、グラフト化セルロースアセテート14gを得た。
参考合成例2で作製したクロライド化水添カルダノール(カルダノール誘導体2)と、反応性炭化水素としてシクロヘキサンカルボン酸クロライド(CHC)を、セルロースアセテート(ダイセル化学工業(株)製、商品名:LM-80、セルロースのグルコース単位当たりの酢酸の付加数(アセチル化の置換度:DSAce)=2.1)に結合させ、グラフト化セルロースアセテートを得た。具体的には、下記に従って、グラフト化セルロースアセテートを作製した。
参考合成例2で作製したクロライド化水添カルダノール(カルダノール誘導体2)と、反応性炭化水素としてビフェニルカルボニルクロライド(BCC)を、セルロースアセテート(ダイセル化学工業(株)製、商品名:LM-80、セルロースのグルコース単位当たりの酢酸の付加数(アセチル化の置換度:DSAce)=2.1)に結合させ、グラフト化セルロースアセテートを得た。具体的には、下記に従って、グラフト化セルロースアセテートを作製した。
参考合成例2で作製したクロライド化水添カルダノール(カルダノール誘導体2)を、セルロースアセテート(ダイセル化学工業(株)製、商品名:L-40、セルロースのグルコース単位当たりの酢酸の付加数(アセチル化の置換度:DSAce)=2.4)に結合させ、グラフト化セルロースアセテートを得た。具体的には、下記に従って、グラフト化セルロースアセテートを作製した。
参考合成例2で作製したクロライド化水添カルダノール(カルダノール誘導体2)を、セルロースアセテート(ダイセル化学工業(株)製、商品名:L-40、セルロースのグルコース単位当たりの酢酸の付加数(アセチル化の置換度:DSAce)=2.4)に結合させ、グラフト化セルロースアセテートを得た。具体的には、クロライド化水添カルダノールの仕込み量を41.2g(0.108mol)に変更する以外は、参考例21と同様の分量と方法に従ってグラフト化セルロースアセテート25gを作製した。
参考合成例2で作製したクロライド化水添カルダノール(カルダノール誘導体2)を、セルロースアセテートブチレート(イーストマンケミカル製、商品名:CAB-381-20、セルロースのグルコース単位当たりの酢酸の付加数(アセチル化の置換度:DSAce)=1.0、セルロースのグルコース単位当たりの酪酸の付加数(ブチリル化の置換度DSBu)=1.66)に結合させ、グラフト化セルロースアセテートブチレートを得た。具体的には、下記に従って、グラフト化セルロースアセテートブチレートを作製した。
参考合成例2で作製したクロライド化水添カルダノール(カルダノール誘導体2)を、セルロースアセテートプロピオネート(イーストマンケミカル製、商品名:CAP-482-20、セルロースのグルコース単位当たりの酢酸の付加数(アセチル化の置換度:DSAce)=0.18、セルロースのグルコース単位当たりのプロピオン酸の付加数(プロピオニル化の置換度DSPr)=2.49)に結合させ、グラフト化セルロースアセテートプロピオネートを得た。具体的には、下記に従って、グラフト化セルロースアセテートプロピオネートを作製した。
参考合成例2で作製したクロライド化水添カルダノール(カルダノール誘導体2)と、反応性炭化水素としてベンゾイルクロライド(BC)を、セルロースアセテートプロピオネート(イーストマンケミカル製、商品名:CAP-482-20、セルロースのグルコース単位当たりの酢酸の付加数(アセチル化の置換度:DSAce)=0.18、セルロースのグルコース単位当たりのプロピオン酸の付加数(プロピオニル化の置換度DSPr)=2.49)に結合させ、グラフト化セルロースアセテートプロピオネートを得た。具体的には、下記に従って、グラフト化セルロースアセテートプロピオネートを作製した。
カルダノールの直鎖状炭化水素部分の不飽和結合が水素化された水添カルダノール(ACROS Organics製、m-n-ペンタデシルフェノール)を原料とし、そのフェノール性水酸基をモノクロロ酢酸と反応させることでカルボキシル基を付与し、カルボキシル化水添カルダノールを得た。具体的には、下記に従って、カルボキシル化水添カルダノールを作製した。
参考例1で使用したグラフト化前のセルロースアセテートを比較試料とした。
参考例1で使用したグラフト化前のセルロースアセテートに、可塑剤としてクエン酸トリエチル(ファイザー社製、商品名:Citroflex-2)を、樹脂組成物全体に対する含有量が45質量%となるように添加し、押し出し混合機(HAAKE MiniLab Rheomex extruder (Model CTW5, Thermo Electron Corp., Waltham, Mass.))で混合(温度200℃、スクリュー回転速度60rpm)し、セルロースアセテート樹脂組成物を作製した。
クエン酸トリエチルの添加量を、樹脂組成物全体に対して56質量%となるように変更する以外は参考比較例2と同様の分量と方法に従って、セルロースアセテート樹脂組成物を作製した。
クエン酸トリエチルの添加量を、樹脂組成物全体に対して34質量%となるように変更する以外は参考比較例2と同様の分量と方法に従って、セルロースアセテート樹脂組成物を作製した。
反応性炭化水素としてフェニルプロピオニルクロライド(PPA)を、セルロースアセテート(ダイセル化学工業(株)製、商品名:LM-80、セルロースのグルコース単位当たりの酢酸の付加数(アセチル化の置換度:DSAce)=2.1)に結合させ、グラフト化セルロースアセテートを得た。具体的には、下記に従って、グラフト化セルロースアセテートを作製した。
参考例21で使用したグラフト化前のセルロースアセテート(DSAce=2.4)を比較試料とした。
参考例21で使用したグラフト化前のセルロースアセテート(DSAce=2.4)に、可塑剤としてクエン酸トリエチル(ファイザー社製、商品名:Citroflex-2)を、樹脂組成物全体に対する含有量が20質量%となるように添加し、押し出し混合機(HAAKE MiniLab Rheomex extruder (Model CTW5, Thermo Electron Corp., Waltham, Mass.))で混合(温度190℃、スクリュー回転速度60rpm)し、セルロースアセテート樹脂組成物を作製した。
クエン酸トリエチルの添加量を、樹脂組成物全体に対して40質量%となるように変更する以外は参考比較例7と同様の分量、方法に従って、セルロースアセテート樹脂組成物を作製した。
参考例23、24で使用したグラフト化前のセルロースアセテートブチレート、およびセルロースアセテートプロピオネートを比較試料とした。
参考例23、24で使用したグラフト化前のセルロースアセテートブチレート、およびセルロースアセテートプロピオネートに、可塑剤としてクエン酸トリエチル(ファイザー社製、商品名:Citroflex-2)を、それぞれ樹脂組成物全体に対する含有量が27質量%となるように添加し、押し出し混合機(HAAKE MiniLab Rheomex extruder (Model CTW5, Thermo Electron Corp., Waltham, Mass.))で混合(温度180℃、スクリュー回転速度60rpm)し、セルロースアセテートブチレート樹脂組成物、およびセルロースアセテートプロピオネート樹脂組成物を作製した。
参考例26と比較するため、可塑剤のクエン酸トリエチルの添加量を、樹脂組成物全体に対して63質量%となるように変更する以外は参考比較例2と同様の方法に従って、セルロースアセテートと本可塑剤からなる樹脂組成物を作製した。本可塑剤とアセチル基の総量は、参考例26のカルダノール量と同量にした。この樹脂組成物について、参考例1と同様にして評価を行った。結果を表104に示す。
不飽和結合を持つ上記式(2)で示される、カルダノール(東北化工(株)製、LB-7000:3-ペンタデシルフェノール約5%、3-ペンタデシルフェノールモノエン約35%、3-ペンタデシルフェノールジエン約20%、3-ペンタデシルフェノールトリエン約40%の混合物)の不飽和結合とセルロース(日本製紙ケミカル(株)製、商品名:KCフロックW-50G)のヒドロキシ基を化学結合させ、カルダノールグラフト化セルロースを得た。具体的には、下記に従って、カルダノールグラフト化セルロースを作製した。
Claims (10)
- 3-ペンタデシルシクロヘキサノールを含む水添カルダノールのヒドロキシ基及びセルロース又はその誘導体のヒドロキシ基と、ジイソシアネート化合物のイソシアネート基との反応により、前記水添カルダノールと前記セルロース又はその誘導体とが結合してなるセルロース系樹脂。
- 前記ジイソシアネート化合物は、二つのイソシアネート基が結合した炭素数3から20の炭化水素基を含む化合物である、請求項1に記載のセルロース系樹脂。
- 前記ジイソシアネート化合物は、炭素数3から12の直鎖状アルキレン鎖の両端の炭素原子にイソシアネート基が結合した脂肪族ジイソシアネートである、請求項1に記載のセルロース系樹脂。
- 前記セルロース又はその誘導体のグルコース単位あたりの、前記水添カルダノールの付加数DSCDが0.1以上である、請求項1から3のいずれか一項に記載のセルロース系樹脂。
- 前記セルロース又はその誘導体のグルコース単位あたりの、残存するヒドロキシ基の個数DSOHが0.9以下である、請求項1から4のいずれか一項に記載のセルロース系樹脂組成物。
- 請求項1から5のいずれか一項に記載のセルロース系樹脂をベース樹脂として含む樹脂組成物。
- 請求項6に記載の樹脂組成物よりなる成形用材料。
- 3-ペンタデシルシクロヘキサノールを含む水添カルダノールのヒドロキシ基とジイソシアネート化合物のイソシアネート基とを反応させて、前記水添カルダノールと前記ジイソシアネートとを結合させ、ジイソシアネート付加カルダノール誘導体を形成する工程と、
前記ジイソシアネート付加カルダノール誘導体のイソシアネート基とセルロース又はその誘導体のヒドロキシ基とを反応させて、前記ジイソシアネート付加カルダノール誘導体と前記セルロース又はその誘導体とを結合させる工程を含む、セルロース系樹脂の製造方法。 - 前記ジイソシアネート化合物は、二つのイソシアネート基が結合した炭素数3から20の炭化水素基を含む化合物である、請求項8に記載のセルロース系樹脂の製造方法。
- 前記ジイソシアネート付加カルダノール誘導体と前記セルロース又はその誘導体とを結合させる工程において、極性値(Relative Polarity)が0.15以上0.5以下の溶媒を用いる、請求項8に記載のセルロース樹脂の製造方法。
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JPWO2012137623A1 (ja) | 2014-07-28 |
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US20140018530A1 (en) | 2014-01-16 |
CN103476803B (zh) | 2016-03-16 |
US9458251B2 (en) | 2016-10-04 |
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