WO2011065510A1 - 液体循環システム - Google Patents
液体循環システム Download PDFInfo
- Publication number
- WO2011065510A1 WO2011065510A1 PCT/JP2010/071183 JP2010071183W WO2011065510A1 WO 2011065510 A1 WO2011065510 A1 WO 2011065510A1 JP 2010071183 W JP2010071183 W JP 2010071183W WO 2011065510 A1 WO2011065510 A1 WO 2011065510A1
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- WIPO (PCT)
- Prior art keywords
- pressure
- liquid
- ink
- flow path
- pressure chamber
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/17—Ink jet characterised by ink handling
- B41J2/19—Ink jet characterised by ink handling for removing air bubbles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/17—Ink jet characterised by ink handling
- B41J2/18—Ink recirculation systems
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/17—Ink jet characterised by ink handling
- B41J2/175—Ink supply systems ; Circuit parts therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/17—Ink jet characterised by ink handling
- B41J2/175—Ink supply systems ; Circuit parts therefor
- B41J2/17596—Ink pumps, ink valves
Definitions
- the present invention relates to a liquid circulation system mounted on a droplet discharge device.
- ink is supplied to an inkjet head from an ink cartridge that is detachably mounted.
- This ink includes fine particles (such as metallic ink, pearl ink, and white ink) having a specific gravity different from that of a liquid component. Some of them contain pigments).
- the fine particles contained in such an ink have a specific gravity larger than that of the liquid component, and are made of, for example, metal or ore.
- a method of circulating ink may be used.
- the ink can always be moved by circulating the ink, and the precipitation can be prevented by the stirring action by the flow. Further, with respect to the bubbles, the remaining bubbles can be carried to a predetermined bubble trap or an ink storage tank and removed.
- the ink head value (pressure) of the ink jet head is adjusted in order to optimize the shape and flight trajectory of the ink droplets ejected from each nozzle of the ink jet head.
- the ink supplied to each nozzle is formed into a meniscus having a predetermined shape.
- the conventional liquid circulation system has a problem that it is expensive because a pressure sensor for measuring the pressure of the ink flow path and a complicated pressure adjusting device are frequently used.
- the present invention performs the circulation prevention of the fine particles in the liquid and the removal of the bubbles in the liquid flow path by appropriately circulating the liquid at a low cost with a small number of parts without using an expensive pressure sensor. It is an object to provide a liquid circulation system that can be used.
- a liquid circulation system is a liquid circulation system mounted on a droplet discharge device that discharges droplets, and a common flow path that communicates with a plurality of nozzles that discharge droplets is formed.
- a droplet discharge head, a liquid filling container filled with a liquid to be supplied to the droplet discharge head, a first channel for supplying liquid from the liquid filling container to one end of the common channel, and a common channel The second flow path for reducing the liquid from the other end to the liquid filling container, and the differential pressure generation for pressurizing the liquid on the one end side in the common flow path and depressurizing the liquid on the other end side in the common flow path And a pressure regulator disposed between the differential pressure generating means and one end of the common flow path to hold the liquid at one end of the common flow path at the first pressure.
- the liquid is supplied from the liquid filling container to the one end portion of the common flow path of the droplet discharge head by the first flow path, and the common flow path is supplied by the second flow path. Since the liquid is reduced from the other end to the liquid filling container, the liquid filled in the liquid filling container passes through the liquid filling container, the first flow path, the common flow path, and the second flow path. It can circulate inside. Then, the pressure difference generating unit pressurizes the liquid on one end side in the common flow path, and depressurizes the liquid on the other end side in the common flow path, thereby generating a differential pressure at both ends of the common flow path. Can be made.
- the liquid can be circulated in the liquid flow path that passes through the liquid filling container, the first flow path, the common flow path, and the second flow path, the composition such as the fine particles contained in the liquid is removed. While being able to stir, it is possible to suppress sedimentation and precipitation of the composition such as fine particles and to discharge bubbles. Further, by providing a pressure regulator between the differential pressure generating means and one end of the common flow path, even if the pressure generated by the differential pressure generating means fluctuates, the liquid at one end in the common flow path Can be maintained at a predetermined first pressure.
- the pressurizing regulator blocks the flow of the liquid when the liquid pressure at one end in the common flow path is higher than the first pressure, and the liquid at one end in the common flow path is higher than the first pressure. It is preferable to flow the liquid when the temperature is low. By doing in this way, it can prevent that the liquid of the one end part in a common flow path becomes lower than a 1st pressure, and can hold
- a decompression regulator disposed between the differential pressure generating means and the other end of the common flow path to hold the liquid at the other end of the common flow path at a second pressure lower than the first pressure. Furthermore, it is preferable to have.
- the pressure reducing regulator between the differential pressure generating means and the other end of the common flow path, the pressure of the liquid on the other end side in the common flow path reduced by the differential pressure generating means has fluctuated. Even so, the liquid at the other end of the common flow path can be maintained at the predetermined second pressure.
- the decompression regulator blocks the flow of the liquid when the liquid pressure at the other end in the common flow path is lower than the second pressure, and the liquid at the other end in the common flow path is higher than the second pressure. In this case, it is preferable to flow the liquid. By doing in this way, it can prevent that the liquid of the other end part in a common flow path becomes higher than 2nd pressure, and can hold
- the pressure regulator is formed with a first pressure chamber into which liquid flows from the liquid filling container via the pressure side of the differential pressure generating unit, and a communication hole communicating with the first pressure chamber.
- a second pressure chamber through which liquid is delivered to one end of the common flow path, a diaphragm that separates the second pressure chamber from the surrounding atmosphere, a valve body that is connected to the diaphragm and opens and closes the communication hole, and the communication hole are closed And a pressure regulating spring that biases the valve body in the direction.
- the pressurizing regulator introduces air adjusted to a predetermined pressure, and based on a comparison between the pressure of the air and the pressure of the liquid discharged to one end of the common flow path, It is good also as opening and closing.
- the pressurizing regulator based on the pressure difference between the liquid discharged to one end of the common flow path and the gas of a predetermined set pressure, to switch between supply and stop of the liquid, by changing the set pressure of the gas,
- the liquid pressure at one end in the common flow path can be easily changed, the degree of freedom of the set pressure is greatly improved, and the set pressure can be changed at once even when a plurality of pressurizing regulators are used.
- the pressurizing regulator is formed with a first pressure chamber into which liquid flows from the liquid filling container and a communication hole communicating with the first pressure chamber, and the liquid is discharged to one end of the common flow path.
- the valve body opens the communication hole and the supply of liquid is resumed. For this reason, the liquid can be passed and stopped mechanically without performing complicated control just by setting the pressure of the air flowing into the third pressure chamber.
- the liquid pressure at one end can be maintained at the set pressure.
- the pressure reducing regulator includes a first pressure chamber into which liquid to be reduced flows from the other end of the common flow path, and a communication hole communicating with the first pressure chamber.
- a second pressure chamber through which liquid is discharged to a flow path communicating with the negative pressure side of the first gas chamber, a diaphragm separating the first pressure chamber from the surrounding atmosphere, and a valve body connected to the diaphragm to open and close the communication hole; And a pressure adjusting spring that urges the valve body in the direction of opening the hole.
- the depressurization regulator opens and closes the liquid flow path based on the comparison between the pressure of the air introduced into the predetermined pressure and the pressure of the liquid flowing in from the other end of the common flow path. It is good to do. In this way, based on the pressure difference between the liquid flowing in from the other end of the common flow path and the gas having a predetermined set pressure, the liquid supply and stop are switched.
- the liquid pressure at the other end of the common flow path can be easily changed, the degree of freedom of the set pressure is greatly improved, and the set pressure can be changed at a time even when a plurality of decompression regulators are used.
- the decompression regulator includes a first pressure chamber into which liquid flows from the other end of the common flow path, and a communication hole that communicates with the first pressure chamber, and the liquid is discharged into the liquid filling container.
- Two pressure chambers a third pressure chamber into which air of a predetermined pressure flows, a diaphragm separating the second pressure chamber and the third pressure chamber, and a valve body connected to the diaphragm and opening and closing the communication hole. It is preferable.
- the first pressure and the second pressure are within a designated head range of the droplet discharge head, and the first pressure is a pressure that is higher than the central value of the designated head value of the droplet discharge head by a predetermined pressure.
- the second pressure is preferably a pressure that is lower than the center value of the designated head value by a predetermined pressure.
- the differential pressure generating means pressurizes the liquid on one end side in the common flow path by the pressurizing bellows for pressurizing the liquid and the first tube pump for sending the liquid to the liquid droplet ejection head side.
- the liquid on the other end side in the common flow path may be depressurized by the depressurizing bellows for depressurization and the second tube pump for sending the liquid to the liquid filling container side.
- the differential pressure generating means may include a differential pressure generating pump that is provided in the first flow path or the second flow path and generates a differential pressure.
- a predetermined differential pressure can be generated at both ends of the common flow path by providing a differential pressure generating pump in the first flow path or the second flow path.
- the differential pressure generating means pressurizes the liquid on one end side in the common flow path by the pressurizing bellows for pressurizing the liquid and the first tube pump for sending the liquid to the droplet discharge head side,
- a difference in height may be provided between the droplet discharge head and the liquid filling container so that the pressure of the liquid at the other end of the channel is lower than the pressure of the liquid at the one end of the common flow path.
- both the end portions of the common flow path can be provided by providing a pressure bellows, a first tube pump, and a pressure regulator in the first flow path, and providing a height difference between the droplet discharge head and the liquid filling container.
- a differential pressure can be generated.
- the liquid is appropriately circulated at a low cost by using a small number of parts without using an expensive pressure sensor, thereby preventing precipitation of fine particles in the liquid and removing bubbles in the liquid flow path. be able to.
- FIG. 3A and 3B are models of a pressure regulator.
- FIG. 3A shows a state where the valve is closed, and
- FIG. 3B shows a state where the valve is opened.
- 4A and 4B are models of a decompression regulator, FIG. 4A shows a state in which the valve is closed, and
- FIG. 4B shows a state in which the valve is opened.
- FIG. 9A and 9B are models of a pilot air type pressure regulator.
- FIG. 9A shows a state where the valve is closed
- FIG. 9B shows a state where the valve is opened
- 10A and 10B are models of a pilot air type pressure reducing regulator, FIG. 10A shows a state in which the valve is closed, and FIG. 10B shows a state in which the valve is opened.
- the liquid circulation system according to the present invention is applied to an ink circulation system mounted on an ink jet printer which is a droplet discharge device.
- the ink circulation system according to the present embodiment circulates ink in an ink flow path of an inkjet printer.
- a liquid component such as metallic ink, pearl ink, white ink, or the like, in which fine particles having a specific gravity different from that of the liquid component such as a pigment is used.
- the same or equivalent parts are denoted by the same reference numerals.
- FIG. 1 is a schematic configuration diagram of an ink circulation system according to the first embodiment
- FIG. 2 is a schematic cross-sectional view of an inkjet head.
- the ink circulation system 1 according to the first embodiment includes an inkjet head 2, an ink cartridge 3, a supply flow path 4, a reduction flow path 5, a tube pump 6, and a tube pump 7. And a pressure bellows unit 8, a pressure reduction bellows unit 9, a pressure regulator 10, a pressure reduction regulator 11, and a high-speed circulation channel 12.
- the inkjet head 2 is for ejecting ink droplets. For this reason, as shown in FIG. 2, the inkjet head 2 is formed with a large number of nozzles 15 and a common ink flow path 16 communicating with all the nozzles 15.
- the common ink channel 16 is a channel through which the ink supplied from the ink cartridge 3 to the inkjet head 2 flows.
- the common ink flow path 16 communicates with all the nozzles 15 formed in the inkjet head 2, and distributes and supplies the ink supplied from the ink cartridge 3 to the inkjet head 2 to each nozzle 15.
- An inlet 16a for introducing the ink supplied from the supply channel 4 into the common ink channel 16 is formed at one end of the common ink channel 16, and the common ink channel 16 has a common ink at the other end.
- An outlet 16 b for discharging the ink supplied to the flow path 16 to the reduction flow path 5 is formed.
- the inlet 16 a and outlet 16 b are formed at both ends of the common ink flow path 16. For this reason, the ink introduced from the inlet 16a flows from one end to the other end of the common ink flow path 16 and is discharged from the outlet 16b.
- Each nozzle 15 discharges the ink supplied from the common ink flow path 16 as a predetermined amount of ink droplets.
- Each nozzle 15 is formed in a minute tubular shape.
- Each nozzle 15 is formed with a chamber 15a having a partially enlarged diameter.
- a piezoelectric element (not shown) that pressurizes the inside of the chamber 15a is attached to the chamber 15a. When the inside of the chamber 15 a is pressurized by driving this piezoelectric element, a predetermined amount of ink is pushed out from the chamber 15 a and ink droplets of a predetermined size are ejected from the tip of each nozzle 15.
- the ink head value is adjusted so that the ink does not leak from each nozzle 15, and the ink supplied to each nozzle 15 is held in a negative pressure state. Further, in order to optimize the shape and flight trajectory of the ink droplets ejected from each nozzle 15, the ink head value is adjusted to form the ink supplied to each nozzle 15 into a meniscus having a predetermined shape. is doing.
- the inkjet head 2 configured in this way is mounted on a carriage (not shown) that is mounted so as to be movable in the scanning direction.
- the inkjet head 2 prints an image or the like on a recording medium installed on a platen (not shown) by ejecting ink droplets when the carriage moves in the scanning direction.
- the ink cartridge 3 is an ink container filled with ink to be supplied to the inkjet head 2.
- the ink cartridge 3 is arranged at an arbitrary height regardless of the designated water head value.
- the supply flow path 4 is configured by an elongated tubular member (tube), and the flow path for supplying the ink filled in the ink cartridge 3 to the inkjet head 2 by communicating the ink cartridge 3 and the inkjet head 2. It is. A tube pump 6, a pressure bellows unit 8, and a pressure regulator 10 are attached to the supply channel 4 between the ink cartridge 3 and the inkjet head 2. For this reason, the supply flow path 4 includes a communication channel between the ink cartridge 3 and the tube pump 6, a communication channel between the tube pump 6 and the pressure bellows unit 8, a pressure bellows unit 8 and a pressure regulator 10. Are connected to each other, and the pressure regulator 10 and the inkjet head 2 are connected to each other.
- the reduction flow path 5 is configured by an elongated tubular member (tube), and the flow path for reducing the ink charged in the inkjet head 2 to the ink cartridge 3 by communicating the inkjet head 2 and the ink cartridge 3. It is.
- a decompression regulator 11, a decompression bellows unit 9, and a tube pump 7 are attached to the reduction flow path 5 between the inkjet head 2 and the ink cartridge 3.
- the reduction flow path 5 includes a communication between the inkjet head 2 and the decompression regulator 11, a communication between the decompression regulator 11 and the decompression bellows unit 9, and a decompression bellows unit 9 and the tube pump 7. It is comprised by what connects, and what connects the tube pump 7 and the ink cartridge 3.
- the tube pump 6 is a liquid feeding device that feeds ink in the supply flow path 4 toward the inkjet head 2 side.
- the tube pump 6 includes an internal tube (not shown) and a built-in roller that rotates while crushing the tube, and supply channels 4 are connected to both ends of the built-in tube. For this reason, by rotating the built-in roller while crushing the built-in tube of the tube pump 6, the ink supplied from the ink cartridge 3 to the supply channel 4 can be forcibly sent to the inkjet head 2 side.
- the tube pump 6 can adjust the flow rate of the ink flowing through the supply flow path 4 by adjusting the rotation speed of the built-in roller.
- the tube pump 7 is a liquid feeding device that sends out the ink in the reduction flow path 5 toward the ink cartridge 3 side.
- the tube pump 7 includes an internal tube (not shown) and a built-in roller that rotates while crushing the tube, and a reduction flow path 5 is connected to both ends of the built-in tube. For this reason, by rotating the built-in roller while crushing the built-in tube of the tube pump 7, the ink discharged from the common ink channel 16 to the reduction channel 5 can be forcibly sent out to the ink cartridge 3 side.
- the tube pump 7 can adjust the flow rate of the ink flowing in the reduction flow path 5 by adjusting the rotation speed of the built-in roller.
- the pressurizing bellows unit 8 includes a metal bellows 8a formed of a bellows-like expansion tube, and a micro switch 8b provided on the top of the metal bellows 8a and switched on and off by the expansion and contraction of the metal bellows 8a. It is arranged between the tube pump 6 and the pressure regulator 10.
- the micro switch 8b is interlocked with the tube pump, and is in the OFF position when the metal bellows 8a is extended, and is in the ON position when the metal bellows 8a is contracted.
- the metal bellows 8a is made of, for example, stainless steel.
- the metal bellows 8 a is stretched by forcibly feeding ink from the tube pump 6. Then, when the metal bellows 8a is extended to a predetermined length, the microswitch 8b is turned off and the driving of the tube pump 6 is stopped. Then, since the stretched metal bellows 8a is contracted by the restoring force, the ink flowing through the supply flow path 4 is pressurized. When the metal bellows 8a is contracted to a predetermined length, the microswitch 8b is turned on and the driving of the tube pump 6 is resumed. Thus, the ink flowing through the supply flow path 4 is pressurized by the expansion and contraction of the metal bellows 8a.
- the pressure bellows unit 8 can adjust the pressure value for pressurizing the ink flowing through the supply flow path 4 by adjusting the spring constant of the metal bellows 8a.
- the pressure bellows unit 8 pressurizes the ink flowing through the supply flow path 4 to 5000 to 20000 Pa ( ⁇ 500 to 2000 mmH 2 O), for example, by setting the spring constant of the metal bellows 8a.
- the decompression bellows unit 9 includes a metal bellows 9a formed of a bellows-like expansion tube, and a micro switch 9b that is provided on the top of the metal bellows 9a and can be switched ON / OFF by expansion / contraction of the metal bellows 9a. It is arranged between the decompression regulator 11 and the tube pump 7.
- the micro switch 9b is interlocked with the tube pump and is in the ON position when the metal bellows 9a is extended, and is in the OFF position when the metal bellows 9a is contracted.
- the metal bellows 9a is made of, for example, stainless steel.
- the metal bellows 9 a is contracted by forcibly sucking ink from the tube pump 7. Then, when the metal bellows 9a is contracted to a predetermined length, the microswitch 9b is turned off and the driving of the tube pump 7 is stopped. Then, since the contracted metal bellows 8a is extended by the restoring force, the ink flowing through the reduction flow path 5 is decompressed. When the metal bellows 8a extends to a predetermined length, the microswitch 9b is turned on, and the driving of the tube pump 7 is resumed. In this way, the ink flowing through the reduction flow path 5 is decompressed by the expansion and contraction of the metal bellows 9a.
- the pressure-reducing bellows unit 9 can adjust the pressure value for depressurizing the ink flowing through the reduction flow path 5 by adjusting the spring constant of the metal bellows 9a.
- the pressure-reducing bellows unit 9 reduces the pressure of the ink flowing through the reduction flow path 5 to ⁇ 5000 to ⁇ 20000 Pa, for example, by setting the spring constant of the metal bellows 9a.
- the pressure regulator 10 is a regulator that is disposed between the pressure bellows unit 8 and the inkjet head 2 and holds the inlet 16a of the common ink channel 16 at a predetermined set pressure or higher.
- the pressure regulator 10 is also referred to as a pressure damper.
- FIGS. 3A and 3B are models of a pressure regulator, FIG. 3A shows a state where the valve is closed, and FIG. 3B shows a state where the valve is opened.
- the pressurizing regulator 10 includes an ink in the first pressure chamber 10a into which the ink supplied from the ink cartridge 3 flows and the inlet 16a of the common ink channel 16 that is covered with the diaphragm 10c. Is formed in the second pressure chamber 10b. Note that the outside of the diaphragm 10c covering the second pressure chamber 10b is exposed to atmospheric pressure.
- the pressurizing regulator 10 is formed with a through hole 10d through which the first pressure chamber 10a and the second pressure chamber 10b communicate with each other and ink flows from the first pressure chamber 10a to the second pressure chamber 10b.
- a valve body 10e for opening and closing the through hole 10d is inserted into the through hole 10d.
- One end of the valve body 10e is connected to the diaphragm 10c so as to be movable, and the other end is formed with a valve 10f that closes the through hole 10d from the first pressure chamber 10a side.
- the first pressure chamber 10a is provided with a sealing O-ring 10h at a position corresponding to the valve 10f. And this valve body 10e is urged
- the pressure adjusting spring 10g can be expanded and contracted by an adjusting screw (not shown).
- the pressure of ink flowing into the first pressure chamber 10a is P1in
- the pressure of ink flowing out of the second pressure chamber 10b is P1out
- the area of the diaphragm 10c is A1
- the biasing force of the pressure adjusting spring 10g is F1.
- the pressure P1out of the ink flowing out from the second pressure chamber 10b is a negative pressure in order to make the shape of the ink supplied to each nozzle a predetermined meniscus shape.
- the pressure P1out is a negative pressure
- the force obtained by multiplying P1out by the area A1 is a force in the direction of opening the valve body 10e (rightward in FIGS. 3A and 3B).
- the urging force F1 of the pressure adjusting spring 10g is a force in the direction of closing the valve body 10e (leftward in FIGS. 3A and 3B).
- the pressure P1in in order to control the pressure P1in to a constant pressure by opening and closing the valve 10f, the pressure P1in needs to be equal to or higher than the pressure P1out, and the pressure P1in is preferably set to a value sufficiently higher than the pressure P1out.
- the pressure regulator 10 also generates a force obtained by multiplying the pressure that the pressure P1in acts on the valve 10f by the area of the valve 10f. However, since the area of the valve 10f is usually small, this force is applied. I can ignore it.
- the opening and closing of the valve 10f is repeated while the pressure P1in is equal to or higher than the pressure P1out, so that the pressure P1out is maintained substantially constant although there is some variation.
- the pressure P1out held by the pressure regulator 10 becomes the set pressure of the pressure regulator 10.
- the set pressure of the pressure regulator 10 is determined based on the urging force F1 of the pressure adjusting spring 10g and the area A1 of the diaphragm 10c. Therefore, the setting of the pressure regulator 10 is adjusted by adjusting the strength of the pressure adjusting spring 10g. The pressure can be adjusted.
- the set pressure of the pressurizing regulator 10 is set to the center value + ⁇ (first pressure) of the designated head value. Then, since the pressure P1out of the ink output from the second pressure chamber 10b is held at the center value + ⁇ of the designated head value by opening and closing the valve 10f, the ink pressure of the inlet 16a communicated with the second pressure chamber 10b is also increased. It is held at the center value + ⁇ of the specified head value.
- the decompression regulator 11 is a regulator that is disposed between the decompression bellows unit 9 and the inkjet head 2 and holds the outlet 16b of the common ink flow path 16 below a predetermined set pressure.
- the decompression regulator 11 is also referred to as a decompression damper.
- FIGS. 4A and 4B are models of a decompression regulator, FIG. 4A shows a state where the valve is closed, and FIG. 4B shows a state where the valve is opened.
- the decompression regulator 11 is covered with the diaphragm 11c, and the ink flows out into the ink cartridge 3 and the first pressure chamber 11a into which the ink reduced from the outlet 16b of the inkjet head 2 flows.
- a second pressure chamber 11b is formed.
- the outside of the diaphragm 11c that covers the first pressure chamber 11a is exposed to atmospheric pressure.
- the decompression regulator 11 has a through-hole 11d through which the first pressure chamber 11a and the second pressure chamber 11b communicate with each other and ink flows from the first pressure chamber 11a to the second pressure chamber 11b.
- a valve body 11e that opens and closes the hole 11d is provided.
- One end of the valve body 11e is connected to the diaphragm 11c so as to be movable, and the other end is formed with a valve 11f that closes the through hole 11d from the first pressure chamber 11a side.
- a sealing O-ring 11h is attached to the first pressure chamber 11a at a position corresponding to the valve 11f. And this valve body 11e is urged
- the pressure adjusting spring 11g can be expanded and contracted by an adjusting screw (not shown).
- the pressure of the ink flowing into the first pressure chamber 11a is P2in
- the pressure of the ink flowing out of the second pressure chamber 11b is P2out
- the area of the diaphragm 11c is A2
- the biasing force of the pressure adjusting spring 11g is F2.
- the pressure P2in of the ink flowing into the first pressure chamber 11a is a negative pressure in order to make the shape of the ink supplied to each nozzle a predetermined meniscus shape.
- the pressure P2in is a negative pressure
- the force obtained by multiplying P2in by the area A2 is a force in the direction of closing the valve body 11e (rightward in FIGS. 4A and 4B).
- the urging force F2 of the pressure adjusting spring 11g is a force in the direction of opening the valve body 11e (leftward in FIGS. 4A and 4B).
- the pressure P2out in order to control the pressure P2in to a constant pressure by opening and closing the valve 11f, the pressure P2out needs to be equal to or lower than the pressure P2in, and the pressure P2out is preferably set to a value sufficiently lower than the pressure P1in.
- the pressure reducing regulator 11 also generates a force obtained by multiplying the pressure P2out acting on the valve 11f by the area of the valve 11f. However, since the area of the valve 11f is usually small, this force is ignored. Can be considered.
- the opening and closing of the valve 11f is repeated in a state where the pressure P2out is equal to or lower than the pressure P2in, so that the pressure P2in is maintained substantially constant although there is some variation.
- the pressure P2in held by the pressure reducing regulator 11 becomes the set pressure of the pressure reducing regulator 11. Since the set pressure of the pressure reducing regulator 11 is determined based on the biasing force F2 of the pressure adjusting spring 11g and the area A2 of the diaphragm 11c, the set pressure of the pressure reducing regulator 11 is adjusted by adjusting the strength of the pressure adjusting spring 11g. Can be adjusted.
- the set pressure of the pressure reducing regulator 11 is set to the central value ⁇ (second pressure) of the designated head value.
- the ink pressure P2in input to the first pressure chamber 11a is held at the central value ⁇ of the designated head value, so that the ink pressure of the outlet 16b communicated with the first pressure chamber 11a. Is also held at the central value ⁇ of the specified head value.
- the common ink flow path 16 of the inkjet head 2 is set.
- a differential pressure of 2 ⁇ is generated at both end portions.
- the differential pressure 2 ⁇ generated by the pressure regulator 10 and the pressure reduction regulator 11 is preferably set to a value at which the ink circulates to such an extent that the fine particles contained in the liquid component of the ink are agitated. It is preferable that the meniscus shape of the ink formed in the above is a value within the range of the meniscus shape maintenance resistance.
- the differential pressure 2 ⁇ generated at both ends of the common ink flow path 16 by the pressure regulator 10 and the pressure reduction regulator 11 is set to 100 Pa, for example.
- the set pressure of the pressurizing regulator 10 becomes the center value +50 Pa of the designated head value
- the set pressure of the decompression regulator 11 becomes the center value ⁇ 50 Pa of the designated head value.
- the pressure regulator 10 needs to set the pressure P1in of the ink flowing into the first pressure chamber 10a to be equal to or higher than the pressure P1out of the ink output from the second pressure chamber 10b, the pressure generated by the pressure bellows unit 8 is increased. Is, for example, 5000 to 20000 Pa. As a result, the pressure P1in of the ink flowing into the first pressure chamber 10a becomes 5000 to 20000 Pa.
- the pressure reducing regulator 11 needs to keep the pressure P2out of the ink output from the second pressure chamber 11b below the pressure P2in of the ink flowing into the first pressure chamber 11a, so that the pressure generated by the pressure reducing bellows unit 9 is reduced. For example, ⁇ 5000 to ⁇ 20000 Pa. As a result, the pressure P2out of the ink flowing out from the second pressure chamber 11b becomes ⁇ 5000 to ⁇ 20000 Pa.
- the pressure applied to the ink fluctuates due to the ON / OFF switching hysteresis of the micro switch 8b.
- the pressure regulator 10 detects the pressure of the ink output from the second pressure chamber 10b. Since P1out is held at the center value + ⁇ of the designated head value, the pressure of the inlet 16a can be held at the center value + ⁇ of the designated head value even if the pressure fluctuation by the pressurizing bellows unit 8 occurs.
- the pressure applied to the ink in the pressure-reducing bellows unit 9 varies due to the ON / OFF switching hysteresis of the micro switch 9b.
- the decompression regulator 11 has the pressure P2in of the ink flowing into the first pressure chamber 11a. Is maintained at the center value - ⁇ of the designated head value, so that the pressure of the outlet 16b can be held at the center value - ⁇ of the designated head value even if the pressure fluctuations by the pressure reducing bellows unit 9 occur.
- the high-speed circulation flow path 12 is composed of an elongated tubular member (tube), bypassing the ink jet head 2, the pressure regulator 10 and the pressure reduction regulator 11, and the ink cartridge 3, the tube pump 6, the tube pump 7, This is a flow path for forcedly circulating ink at high speed in the ink flow path passing through the pressure bellows unit 8 and the pressure-reducing bellows unit 9.
- the high-speed circulation flow path 12 is formed of an elongated tubular member (tube), like the supply flow path 4 and the reduction flow path 5.
- One end of the high-speed circulation channel 12 is connected between the pressurizing bellows unit 8 and the pressure regulator 10 in the supply channel 4, and the other end of the high-speed circulation channel 12 is connected to the reduction channel 5.
- the decompression bellows unit 9 and the decompression regulator 11 are connected.
- the high-speed circulation channel 12 can be opened and closed by a solenoid valve (not shown).
- a solenoid valve not shown.
- the ink bypasses the ink jet head 2, the pressure regulator 10, and the pressure reduction regulator, and the ink cartridge 3, the tube pump 6, the tube pump 7, the pressure bellows unit 8, It becomes possible to circulate in the ink flow path passing through the pressure-reducing bellows unit 9.
- the operation of the ink circulation system 1 includes a normal circulation operation performed at normal time and a high-speed circulation operation, and will be sequentially described below.
- the normal circulation operation is performed by driving the tube pump 6, the tube pump 7, the microswitch 8 b of the pressurizing bellows unit 8, and the microswitch 9 b of the depressurizing bellows unit 9 by a control unit (not shown).
- the high-speed circulation channel 12 is closed.
- the ink in the supply flow path 4 is sent out toward the inkjet head 2 side by the tube pump 6. Further, the ink sent out by the tube pump 6 is pressurized by the pressure bellows unit 8 to, for example, 5000 to 20000 Pa. As a result, the ink filled in the ink cartridge 3 is pumped toward the inlet 16a, and the ink on the inlet 16a side of the inkjet head 2 in the supply flow path 4 is pressurized to, for example, 5000 to 20000 Pa.
- the pressurizing regulator 10 the ink pressure-fed by the tube pump 6 and the pressurizing bellows unit 8 flows into the first pressure chamber 10a.
- the valve 10f opens the through hole 10d.
- the ink that has flowed into the first pressure chamber 10a flows out of the second pressure chamber 10b, and the ink is supplied to the inlet 16a.
- the valve 10f closes the through hole 10d. Thereby, the flow of ink from the first pressure chamber 10a to the second pressure chamber 10b is blocked, and the supply of ink to the inlet 16a is stopped.
- the ink supplied to the inlet 16a is designated as the set pressure by opening and closing the valve 10f based on the relationship between the pressure P1out of the ink flowing out from the second pressure chamber 10b to the inlet 16a and the center value of the designated head value. It is held at the center value of the head value + ⁇ .
- the ink in the reduction flow path 5 is sent out toward the ink cartridge 3 by the tube pump 7, and the pressure on the outlet 16 b side of the inkjet head 2 in the reduction flow path 5 is reduced by, for example, ⁇
- the pressure is reduced to 5000 to ⁇ 20000 Pa.
- the pressure in the second pressure chamber 11b is lowered by the ink being sent out by the tube pump 7 and the decompression bellows unit 9.
- the valve 11f opens the through hole 11d.
- the ink discharged from the outlet 16 b flows from the first pressure chamber 11 a into the second pressure chamber 11 b and is sent out by the tube pump 7 and the pressure-reducing bellows unit 9.
- the valve 11f closes the through hole 11d. Thereby, the flow of ink from the first pressure chamber 11a to the second pressure chamber 11b is blocked, and the discharge of ink from the outlet 16b is stopped.
- the ink that is reduced from the outlet 16b is designated as the set pressure by opening and closing the valve 11f based on the relationship between the pressure P2in of the ink flowing out from the outlet 16b into the first pressure chamber 11a and the center value of the designated head value.
- the center value of the head value is kept at - ⁇ .
- the ink flows in the common ink flow path 16 from the inlet 16a toward the outlet 16b by the 2 ⁇ differential pressure generated between the inlet 16a and the outlet 16b.
- the ink stored in the ink cartridge 3 is supplied to the supply flow path 4, the tube pump 6, the supply flow path 4, the pressure bellows unit 8, the supply flow path 4, the pressure regulator 10, the supply flow path 4, and the inkjet head.
- the common ink channel 16, the reduction channel 5, the decompression regulator 11, the reduction channel 5, the decompression bellows unit 9, the reduction channel 5, the tube pump 7, the reduction channel 5, and the ink cartridge 3 are circulated.
- the high-speed circulation operation is to fill the ink flow path with ink and to stir the composition such as fine particles contained in the ink at regular intervals or at any time, such as when starting up an ink jet printer or during maintenance. Done.
- an electromagnetic valve that opens and closes the high-speed circulation channel 12 is driven and controlled to open the high-speed circulation channel 12.
- the ink flows through the flow path 12 for high-speed circulation, so that the ink bypasses the inkjet head 2, the pressure regulator 10 and the pressure-reducing regulator, and the ink cartridge 3, the tube pump 6, the tube pump 7, and the pressure bellows unit. 8 and ink can circulate in the ink flow path passing through the pressure-reducing bellows unit 9.
- the tube pump 6, the tube pump 7, the micro switch 8b of the pressure bellows unit 8 and the micro switch 9b of the pressure bellows unit 9 are driven and controlled.
- the tube pump 6 and the tube pump 7 are rotated at a higher speed than during normal circulation operation.
- the ink circulates at high speed in the ink flow path that passes through the ink cartridge 3, the tube pump 6, the tube pump 7, the pressurizing bellows unit 8, and the decompression bellows unit 9.
- the composition such as fine particles contained in the ink can be sufficiently stirred, Sedimentation and precipitation can be suppressed.
- the pressure loss of the high-speed circulation channel 12 is set high, the differential pressure at both ends of the high-speed circulation channel 12 is increased, and the same differential pressure as that in the normal time is supplied to the pressure regulator 10 and the decompression regulator 11. You can also. In this case, by always opening the high-speed circulation flow path 12, the bypass circulation path can always be strongly stirred, and the inkjet head 2 side has a normal pressure difference from the high-speed circulation flow path 12. This is suitable for the case of ink that easily precipitates.
- the ink is supplied from the ink cartridge 3 to the inlet 16 a of the common ink flow path 16 by the supply flow path 4, and the reduction flow path 5 Since ink is reduced from the outlet 16 b of the common ink channel 16 to the ink cartridge 3, the ink stored in the ink cartridge 3 passes through the ink cartridge 3, the supply channel 4, the common ink channel 16, and the reduction channel 5. It can circulate in the ink flow path through.
- the tube pump 6 and the pressure bellows unit 8 pressurize the ink on the ink jet head 2 side in the supply channel 4, and the tube pump 7 and the pressure-reducing bellows unit 9 press the ink on the ink cartridge 3 side in the reduction channel 5.
- a differential pressure can be generated at both ends of the common ink flow path 16. Accordingly, since the ink can be circulated in the ink flow path passing through the ink cartridge 3, the supply flow path 4, the common ink flow path 16 and the reduction flow path 5, the composition such as fine particles contained in the ink is agitated. It is possible to suppress sedimentation and precipitation of the composition such as the fine particles. In addition, bubbles remaining in the pipe can be flowed and removed appropriately.
- the pressure regulator 10 between the pressure bellows unit 8 and the inlet 16a of the common ink flow path 16
- the ink in the inlet 16a in the common ink flow path 16 can be held at the pressure of the central value + ⁇ of the designated water head value.
- the decompression regulator 11 between the decompression bellows unit 9 and the outlet 16b of the common ink flow path 16
- the common ink can be held at a pressure of the central value ⁇ of the designated head value.
- the diaphragm 10c is attracted to the second pressure chamber 10b side from the outside which is atmospheric pressure. Thus, a force in the direction of opening the valve body 10e is generated. At this time, if the force exerted on the diaphragm 10c by the ink pressure of the second pressure chamber 10b that pushes the valve body 10e in the opening direction becomes smaller than the force of the pressure adjusting spring 10g that pushes the valve body 10e in the closing direction, the valve body 10e The ink supply is stopped by closing the through hole 10d.
- the decompression regulator 11 since the pressure of the first pressure chamber 11a communicating with the outlet 16b is normally negative, the decompression regulator 11 is attracted to the diaphragm 11c from the outside, which is atmospheric pressure, toward the first pressure chamber 11a. A force in the direction of closing the valve body 11e is generated. At this time, when the force exerted on the diaphragm 11c by the ink pressure of the first pressure chamber 11a pushing the valve body 11e in the closing direction becomes larger than the force of the pressure adjusting spring 11g pushing the valve body 11e in the opening direction, the valve body 11e The supply of ink is stopped by closing the through hole 11d.
- the pressure average of the common ink flow path 16 is set to the specified head. Since the value can be close to the center value, the ink meniscus formed on each nozzle 15 can be prevented from being broken.
- the tube pump 6 and the pressure bellows unit 8 in the supply flow path 4, it is possible to pressurize the ink on the inlet 16 a side in the common ink flow path 16, and the tube pump 7 and the pressure reducing pressure in the reduction flow path 5.
- the bellows unit 9 the ink on the outlet 16b side in the common ink flow path 16 can be decompressed. Therefore, the ink can be circulated by generating a predetermined differential pressure at both ends of the common ink flow path 16 with a simple configuration such as a bellows unit or a tube pump.
- the ink head 3 can be given a pressure at the center value of the designated head value without being restricted by the height position of the ink cartridge 3. Can be added. For this reason, by using the pressure bellows unit 8 and the pressure reducing bellows unit 9, the ink cartridge 3 can be disposed at an arbitrary height position.
- the ink stored in the ink cartridge 3 is exhausted, the ink is not supplied to the pressure bellows unit 8 and the micro switch 8b is not switched. Therefore, by monitoring the switching of the micro switch 8b, the ink cartridge 3 is monitored. It can be detected that ink has run out.
- FIG. 5 is a schematic configuration diagram of an ink circulation system according to the second embodiment.
- the ink circulation system 21 according to the second embodiment includes an inkjet head 2, an ink cartridge 3, a supply flow path 4, a reduction flow path 5, a pressure regulator 10, and a pressure reduction regulator. 11, a high-speed circulation channel 12, and a differential pressure generating pump 22.
- the differential pressure generating pump 22 is a so-called spiral pump, and forcibly sends ink from the input port to the output port to generate a differential pressure between the input port and the output port.
- the differential pressure generating pump 22 has an input port to which ink is input connected to the ink cartridge 3 side, and an output port from which ink is output connected to the pressure regulator 10 side.
- the differential pressure generation pump 22 pressurizes the supply flow path 4 on the pressure regulator 10 side by forcibly sending ink toward the pressure regulator 10, and sucks ink from the ink cartridge 3 to reduce the pressure.
- the flow path 5 is depressurized. Thereby, a differential pressure can be generated between the inlet 16 a and the outlet 16 b of the common ink flow path 16.
- the pressure P1in of the ink fed to the first pressure chamber 10a of the pressurizing regulator 10 is set to 5000 to 20000 Pa, for example, and the second pressure chamber of the decompressing regulator 11 is set.
- the pressure P2out of the ink sucked from 11b is set to, for example, ⁇ 5000 to ⁇ 20000 Pa.
- the differential pressure generating pump 22 is driven by a control unit (not shown).
- the differential pressure generating pump 22 sucks ink from the ink cartridge 3 and forcibly sends the sucked ink toward the pressure regulator 10. Accordingly, the ink on the inlet 16a side of the ink jet head 2 in the supply flow path 4 is pressurized to, for example, 5000 to 20000 Pa, and the pressure on the outlet 16b side of the ink jet head 2 in the reducing flow path 5 is, for example, ⁇ 5000 to ⁇ 20000 Pa. The pressure is reduced to
- the pressure regulator 10 holds the ink in the inlet 16a at the pressure of the designated head value + ⁇ , and the pressure regulator 11 holds the ink in the outlet 16b at the pressure of the designated head value - ⁇ . .
- the ink flows in the common ink flow path 16 from the inlet 16a to the outlet 16b.
- the ink stored in the ink cartridge 3 is supplied to the supply flow path 4, the differential pressure generation pump 22, the supply flow path 4, the pressure regulator 10, the supply flow path 4, the common ink flow path 16 of the inkjet head 2, and the reduction. Circulate through the flow path 5 and the ink cartridge 3.
- the following operational effects can be obtained in addition to the operational effects of the ink circulation system described above. That is, according to the ink circulation system 21 according to the second embodiment, the differential pressure can be generated at both ends of the common ink flow path 16 even by providing the differential pressure generating pump 22. Thereby, since the ink can be circulated in the ink flow path, the composition such as the fine particles contained in the ink can be stirred, and the sedimentation and precipitation of the composition such as the fine particles can be suppressed. it can. In addition, bubbles remaining in the pipe can be flowed and removed appropriately.
- the pressure generated by the differential pressure generating pump 22 is adjusted so that the height position of the ink cartridge 3 is not restricted and the ink jet The pressure at the center value of the designated head value can be applied to the head 2.
- the differential pressure generating pump 22 the ink cartridge 3 can be arranged at an arbitrary height position.
- FIG. 6 is a schematic configuration diagram of an ink circulation system according to the third embodiment.
- the ink circulation system 31 according to the third embodiment includes an inkjet head 2, an ink cartridge 3, a supply flow path 4, a reduction flow path 5, a tube pump 6, and a pressure bellows.
- the unit 8, the pressure regulator 10, the high-speed circulation channel 12, and the passive regulator 32 are provided.
- the passive regulator 32 relieves pressure fluctuation of the outlet 16b in the common ink flow path 16.
- the pressure adjustment means of the tube pump 6, the pressure bellows unit 8, and the pressure regulator 10 is provided between the ink jet head 2 and the ink cartridge 3 in the supply flow path 4.
- the inlet 16a of the common ink channel 16 can be held at the center value + ⁇ of the designated water head value.
- only the passive regulator 32 is provided between the ink jet head 2 and the ink cartridge 3 in the reduction flow path 5, and pressure adjusting means such as a tube pump, a pressure reducing bellows unit, and a pressure reducing regulator are not provided. .
- the relative height of the ink cartridge is set with respect to the ink jet head 2 so that the water head value of the ink jet head 2 becomes the central value ⁇ of the designated water head value.
- the outlet 16b of the common ink channel 16 is held at the central value ⁇ of the designated head value.
- the microswitch 8b of the tube pump 6 and the pressure bellows unit 8 is driven by a control unit (not shown).
- the high-speed circulation channel 12 is closed.
- the ink in the supply flow path 4 is sent out toward the inkjet head 2 side by the tube pump 6, and the ink on the inlet 16 a side of the inkjet head 2 in the supply flow path 4 is, for example, by the pressurizing bellows unit 8.
- the pressure is increased to 5000 to 20000 Pa.
- the pressure regulator 10 holds the ink in the inlet 16a at the pressure of the central value + ⁇ of the designated water head value.
- the ink in the outlet 16b is held at the pressure of the central value ⁇ of the designated water head value.
- the ink flows in the common ink flow path 16 from the inlet 16a to the outlet 16b.
- the ink stored in the ink cartridge 3 is supplied to the supply flow path 4, the tube pump 6, the supply flow path 4, the pressure bellows unit 8, the supply flow path 4, the pressure regulator 10, the supply flow path 4, and the inkjet head.
- the common ink flow path 16, the reduction flow path 5, the passive regulator 32, the reduction flow path 5, and the ink cartridge 3 are circulated.
- the following operational effects can be obtained in addition to the operational effects of the ink circulation systems described above. That is, according to the ink circulation system 31 according to the third embodiment, the ink on the outlet 16b side in the reduction flow path 5 can be decompressed even if the ink cartridge 3 is arranged lower than the inkjet head 2. A differential pressure can be generated at both ends of the common ink flow path 16. Thereby, the ink can be circulated in the ink flow path.
- the ink cartridge 3 by arranging the ink cartridge 3 so that the ink pressure on the ink jet head 2 side in the reduction flow path 5 is less than or equal to the central value ⁇ of the designated head value, the pressure of the ink in the outlet 16b is designated by the decompression regulator 11
- the center value of the head value can be kept at - ⁇ .
- the pressure average of the common ink flow path 16 can be brought close to the center value of the designated water head value, so that the ink meniscus formed in each nozzle 15 of the inkjet head 2 can be prevented from being broken.
- FIG. 7 is a schematic configuration diagram of an ink circulation system according to the fourth embodiment.
- the ink circulation system 41 according to the fourth embodiment includes an inkjet head 2, an ink cartridge 3, a supply channel 4, a reduction channel 5, a tube pump 6, and a tube pump 7. And a pressure bellows unit 8, a pressure regulator 10, a high-speed circulation channel 12, and a passive regulator 32.
- the pressure-reducing bellows unit 9 of the ink circulation system 1 according to the first embodiment is omitted, and a passive regulator 32 is provided instead of the pressure-reducing regulator 11.
- the micro pump 8b of the tube pump 6, the tube pump 7, and the pressure bellows unit 8 is driven by a control unit (not shown).
- the high-speed circulation channel 12 is closed.
- the ink in the supply flow path 4 is sent out toward the inkjet head 2 side by the tube pump 6, and the ink on the inlet 16 a side of the inkjet head 2 in the supply flow path 4 is, for example, by the pressurizing bellows unit 8.
- the pressure is increased to 5000 to 20000 Pa.
- the pressure regulator 10 holds the ink in the inlet 16a at the pressure of the central value + ⁇ of the designated water head value.
- the ink in the reduction flow path 5 is sent out toward the ink cartridge 3 by the tube pump 7.
- a pressure loss occurs in the ink flowing in the common ink flow path 16 in the common ink flow path 16, and thus a differential pressure is generated as the pressure loss. Therefore, the driving force of the tube pump 7 is adjusted to generate a pressure having a central value ⁇ of the designated head value at the outlet 16b.
- the ink flow rate by the tube pump 7 is kept constant.
- the ink stored in the ink cartridge 3 is supplied to the supply flow path 4, the tube pump 6, the supply flow path 4, the pressure bellows unit 8, the supply flow path 4, the pressure regulator 10, the supply flow path 4, and the inkjet head.
- the common ink flow path 16, the reduction flow path 5, the passive regulator 32, the reduction flow path 5, the tube pump 7, the reduction flow path 5, and the ink cartridge 3 are circulated.
- the following functions and effects can be obtained in addition to the functions and effects of the ink circulation systems described above. That is, according to the ink circulation system 41 according to the fourth embodiment, the pressure of the center value ⁇ of the designated head value is generated in the outlet 16b due to the pressure loss of the ink accompanying the driving of the tube pump 7, so that the ink is supplied. Cost reduction can be achieved while appropriately circulating.
- FIG. 8 is a schematic configuration diagram of an ink circulation system according to the fifth embodiment.
- the ink circulation system 51 according to the fifth embodiment includes an inkjet head 2, an ink cartridge 3, a supply flow path 4, a reduction flow path 5, a tube pump 6, and a tube pump 7.
- the ink circulation system 51 is obtained by replacing the pressure regulator 10 of the ink circulation system 1 according to the first embodiment with a pilot air type pressure regulator 52 and replacing the decompression regulator 11 with a pilot air type decompression regulator 53. is there.
- the pilot air type pressure regulator 52 is a regulator that is disposed between the pressure bellows unit 8 and the inkjet head 2 and holds the inlet 16a of the common ink flow path 16 at a predetermined pressure or higher.
- FIGS. 9A and 9B are models of a pilot air type pressure regulator, FIG. 9A shows a state where the valve is closed, and FIG. 9B shows a state where the valve is opened.
- the pilot air pressure regulator 52 flows into the first pressure chamber 52 a into which the ink supplied from the ink cartridge 3 flows and the inlet 16 a of the common ink flow path 16.
- the second pressure chamber 52b is formed, and the third pressure chamber 52c into which the set air pressure pilot air flows is formed.
- the second pressure chamber 52b and the third pressure chamber 52c are separated by a diaphragm 52d, and the first pressure chamber 52a and the second pressure chamber 52b are separated from each other by the diaphragm 52d.
- a through hole 52e through which ink flows from the first pressure chamber 52a to the second pressure chamber 52b is formed in communication with the two pressure chambers 52b.
- a valve body 52f for opening and closing the through hole 52e is inserted into the through hole 52e.
- One end of the valve body 52f is connected to the diaphragm 52d so as to be movable, and the other end is formed with a valve 52g that closes the through hole 52e from the first pressure chamber 52a side.
- the valve body 52f is formed in such a length that the valve 52g closes the through hole 52e when there is no pressure difference between the first pressure chamber 52a and the second pressure chamber 52b.
- a sealing O-ring 52h is attached at a position corresponding to the valve 52g.
- the set air pressure of the pilot air flowing into the third pressure chamber 52c can be adjusted by a pump (pressure source) not shown.
- the pressure of the ink flowing into the first pressure chamber 52a is P1inA
- the pressure of the ink output from the second pressure chamber 52b is P1out
- the set air pressure of the pilot air flowing into the third pressure chamber 52c is P1inB.
- the diaphragm 52d When the pressure P1inB is lower than the pressure P1out in the pilot air pressurizing regulator 52 configured as described above, the diaphragm 52d is deformed in a direction to close the valve body 52f (leftward in FIGS. 9A and 9B). When the pressure P1inB is higher than the pressure P1out, the diaphragm 52d is deformed in a direction to open the valve body 52f (rightward in FIGS. 9A and 9B).
- the pressure P1inA in order to control the pressure P1out to a constant pressure by opening and closing the valve 52g, the pressure P1inA needs to be equal to or higher than the pressure P1out, and the pressure P1inA is preferably set to a value sufficiently higher than the pressure P1out.
- the pilot air pressure regulator 52 also generates a force obtained by multiplying the pressure that the pressure P1inA acts on the valve 52g by the area of the valve 52g, but usually the area of the valve 52g is small. This power can be ignored.
- the opening and closing of the valve 52g is repeated while the pressure P1out is equal to or lower than the pressure P1inA, so that the pressure P1out is maintained at the set air pressure P1inB of the pilot air, although there is some variation.
- the set air pressure of the pilot air is set to the center value + ⁇ of the designated head value.
- the ink pressure P1out output from the second pressure chamber 52b is maintained at the center value + ⁇ of the designated head value, so that the ink pressure of the inlet 16a communicated with the second pressure chamber 52b is also increased. It is held at the center value + ⁇ of the specified head value.
- the pilot air pressure regulator 52 needs to set the pressure P1inA of the ink flowing into the first pressure chamber 52a to be equal to or higher than the pressure P1out of the ink output from the second pressure chamber 52b.
- the generated pressure is, for example, 5000 to 20000 Pa.
- the pressure P1inA of the ink flowing into the first pressure chamber 52a becomes 5000 to 20000 Pa.
- the pressure applied to the ink fluctuates due to the ON / OFF switching hysteresis of the micro switch 8b.
- the pilot air pressure regulator 52 outputs the pressure from the second pressure chamber 52b as long as the pressure P1inA of the ink flowing into the first pressure chamber 52a is equal to or higher than the pressure P1out of the ink output from the second pressure chamber 52b. Since the pressure P1out of the ink is held at the center value + ⁇ of the designated head value, the pressure of the inlet 16a can be held at the center value + ⁇ of the designated head value even when the pressure fluctuation due to the pressurizing bellows unit 8 occurs.
- the pilot air type decompression regulator 53 is a regulator that is disposed between the inkjet head 2 and the decompression bellows unit 9 and holds the outlet 16b of the common ink flow path 16 below a predetermined pressure.
- FIGS. 10A and 10B are models of a pilot air type pressure reducing regulator, FIG. 10A shows a state where the valve is closed, and FIG. 10B shows a state where the valve is opened.
- the pilot air decompression regulator 53 includes a first pressure chamber 53 a into which ink flows from the outlet 16 b of the common ink flow path 16 and a second pressure at which ink flows out to the ink cartridge 3.
- a chamber 53b and a third pressure chamber 53c into which set air pressure pilot air flows are formed, and the first pressure chamber 53a and the third pressure chamber 53c are partitioned by a diaphragm 53d.
- the pilot air pressure reducing regulator 53 is formed with a through hole 53e through which the first pressure chamber 53a and the second pressure chamber 53b are communicated to allow ink to flow from the first pressure chamber 53a to the second pressure chamber 53b.
- a valve body 53f for opening and closing the through hole 53e is provided.
- One end of the valve body 53f is connected to the diaphragm 53d so as to be movable, and the other end is formed with a valve 53g that closes the through hole 53e from the first pressure chamber 53a side.
- the valve body 53f is formed in such a length that the valve 53g closes the through hole 53e when there is no pressure difference between the first pressure chamber 53a and the third pressure chamber 53c.
- a sealing O-ring 53h is attached at a position corresponding to the valve 53g.
- the set air pressure of the pilot air flowing into the third pressure chamber 53c can be adjusted by a pump (pressure source) not shown.
- the pressure of the ink flowing into the first pressure chamber 53a is P2inA
- the pressure of the ink output from the second pressure chamber 53b is P2out
- the set air pressure of the pilot air flowing into the third pressure chamber 53c is P2inB.
- the diaphragm 53d When the pressure P2inB is higher than the pressure P2inA in the pilot air decompression regulator 55 configured as described above, the diaphragm 53d is deformed in a direction in which the valve body 53f is closed (rightward in FIGS. 10A and 10B). When the pressure P2inB is lower than the pressure P2inA, the diaphragm 53d is deformed in a direction to open the valve body 53f (leftward in FIGS. 10A and 10B).
- the pressure P2out in order to control the pressure P2inA to a constant pressure by opening and closing the valve 53g, the pressure P2out needs to be equal to or lower than the pressure P2inA, and the pressure P2out is preferably set to a value sufficiently lower than the pressure P2inA.
- the pilot air pressure reducing regulator 53 also generates a force obtained by multiplying the pressure P2out acting on the valve 53g by the area of the valve 53g. However, since the area of the valve 53g is usually small, I can ignore the power and think.
- the opening and closing of the valve 53g is repeated while the pressure P2out is equal to or lower than the pressure P2inA, so that the pressure P2inA is maintained at the set air pressure P2inB of the pilot air, although there is some variation.
- the set air pressure of the pilot air is set to the central value ⁇ of the designated head value. Then, since the pressure P2inA of the ink flowing into the first pressure chamber 53a is maintained at the central value ⁇ of the designated head value by opening and closing the valve 53g, the ink pressure of the outlet 16b communicated with the first pressure chamber 53a is maintained. Is also held at the central value ⁇ of the specified head value.
- the pilot air pressure reducing regulator 53 needs to keep the pressure P2out of the ink flowing out from the second pressure chamber 53b to be equal to or lower than the pressure P2inA of the ink flowing into the first pressure chamber 53a, it is generated by the pressure reducing bellows unit 9.
- the pressure to be applied is, for example, ⁇ 5000 to ⁇ 20000 Pa.
- the pressure P2out of the ink flowing out from the second pressure chamber 53b becomes ⁇ 5000 to ⁇ 20000 Pa.
- the pressure applied to the ink varies due to the ON / OFF switching hysteresis of the micro switch 9b.
- the pilot air decompression regulator 53 does not allow the ink flowing into the first pressure chamber 53a as long as the pressure P2out of the ink flowing out of the second pressure chamber 53b is equal to or lower than the pressure P2inA of the ink flowing into the first pressure chamber 53a. Since the pressure P2inA is maintained at the central value ⁇ of the designated head value, the pressure of the outlet 16b can be maintained at the central value ⁇ of the designated head value even if the pressure fluctuation by the pressure reducing bellows unit 9 occurs.
- the normal circulation operation is performed by driving the tube pump 6, the tube pump 7, the microswitch 8 b of the pressurizing bellows unit 8, and the microswitch 9 b of the depressurizing bellows unit 9 by a control unit (not shown).
- the high-speed circulation channel 12 is closed.
- the ink in the supply flow path 4 is sent out toward the inkjet head 2 side by the tube pump 6. Further, the ink sent out by the tube pump 6 is pressurized by the pressure bellows unit 8 to, for example, 5000 to 20000 Pa. As a result, the ink filled in the ink cartridge 3 is pumped toward the inlet 16a, and the ink on the inlet 16a side of the inkjet head 2 in the supply flow path 4 is pressurized to, for example, 5000 to 20000 Pa.
- the pilot air adjusted to the set pressure of the central value + ⁇ of the designated water head value flows into the third pressure chamber 52c and is pumped by the tube pump 6 and the pressurizing bellows unit 8.
- Ink flows into the first pressure chamber 52a.
- the valve 52g opens the through hole 52e.
- the ink that has flowed into the first pressure chamber 52a flows out of the second pressure chamber 52b, and the ink is supplied to the inlet 16a.
- the valve 52g closes the through hole 52e. Thereby, the flow of ink from the first pressure chamber 52a to the second pressure chamber 52b is blocked, and the supply of ink to the inlet 16a is stopped.
- the valve 52g is opened and closed based on the relationship between the pressure P1out of the ink flowing out from the second pressure chamber 52b to the inlet 16a and the set air pressure P1inB of the pilot air. Ink is held at the center value + ⁇ of the designated head value, which is the set air pressure of the pilot air pressure regulator 52, and supplied to the inlet 16a.
- the ink in the reduction flow path 5 is sent out toward the ink cartridge 3 by the tube pump 7, and the pressure on the outlet 16 b side of the inkjet head 2 in the reduction flow path 5 is reduced by, for example, ⁇
- the pressure is reduced to 5000 to ⁇ 20000 Pa.
- the pilot air pressure reducing regulator 53 the pilot air adjusted to the set pressure of the central value ⁇ of the designated water head value flows into the third pressure chamber 53c, and the second pressure chamber 53c uses the tube pump 7 and the pressure reducing bellows unit 9 to Ink is sucked from the pressure chamber 53b.
- the valve 53g opens the through hole 53e.
- the ink discharged from the outlet 16b flows from the second pressure chamber 53b into the first pressure chamber 53a and is sent out by the tube pump 7 and the pressure reducing bellows unit 9.
- the valve 53g closes the through hole 53e. Thereby, the flow of ink from the first pressure chamber 53a to the second pressure chamber 53b is blocked, and the discharge of ink from the outlet 16b is stopped.
- the ink that is reduced from the outlet 16b is the set pressure by opening and closing the valve 53g based on the relationship between the pressure P2inA of the ink flowing out from the outlet 16b to the first pressure chamber 53a and the set air pressure P2inB of the pilot air. It is held at the central value - ⁇ of the specified head value.
- the ink flows in the common ink flow path 16 from the inlet 16a toward the outlet 16b by the 2 ⁇ differential pressure generated between the inlet 16a and the outlet 16b.
- the ink stored in the ink cartridge 3 is supplied to the supply flow path 4, the tube pump 6, the supply flow path 4, the pressure bellows unit 8, the supply flow path 4, the pilot air pressure regulator 52, and the supply flow path 4.
- the following operational effects can be obtained in addition to the operational effects of the ink circulation systems described above. That is, according to the ink circulation system 51 according to the fifth embodiment, in the pilot air pressure regulator 52, the ink pressure that flows out from the second pressure chamber 52b to the inlet 16a and the pilot air that flows into the third pressure chamber 52c. Since the supply and stop of the ink are switched based on the pressure difference from the air pressure, the ink pressure of the inlet 16a can be easily changed by changing the set air pressure of the pilot air, and the degree of freedom of the set pressure Is significantly improved, and even if a plurality of pressure regulators are used, the set pressure can be changed at a time.
- the pilot air pressure regulator 52 causes the valve body 52f to pass through the through hole 52e.
- the valve body 52f opens the through hole 52e and opens the ink. Supply resumed. For this reason, since the ink can be passed and stopped mechanically without performing complicated control only by setting the pressure of the pilot air flowing into the third pressure chamber 52c, the common ink can be more reliably used.
- the ink pressure of the inlet 16a in the flow path 16 can be maintained at the set pressure.
- the pilot air type decompression regulator 53 supply and stop of ink based on the pressure difference between the ink pressure flowing into the first pressure chamber 53a from the outlet 16b and the air pressure of the pilot air flowing into the third pressure chamber 53c. Therefore, by changing the set air pressure of the pilot air, the ink pressure of the outlet 16b can be easily changed, the degree of freedom of the set pressure is greatly improved, and even if a plurality of decompression regulators are used, The set pressure can be changed at once.
- the pilot air pressure reducing regulator 53 closes the through hole 53e.
- the valve body 53f opens the through-hole 53e to Supply is resumed. For this reason, since the ink can be passed and stopped mechanically without performing complicated control only by setting the pressure of the pilot air flowing into the third pressure chamber 53c, the common ink can be more reliably used.
- the ink pressure of the outlet 16b in the flow channel 16 can be maintained at the set pressure.
- the tube pump 6 and the pressurizing bellows unit 8 and (2) the differential pressure generating pump 22 are employed as means for pressurizing the ink and supplying it from the ink cartridge 3 to the inkjet head 2.
- (1) Pressurizing regulator 10 and (2) Pilot air type pressurizing regulator 52 are used as the supply pressure setting means to the inlet 16a
- (1) Pressure reducing regulator 11 is used as the return pressure setting means from the outlet 16b.
- an ink circulation system mounted on an ink jet printer is described as an example of the present invention.
- the present invention is an industrial liquid droplet that discharges a high viscosity liquid such as edible oil or adhesive as a liquid droplet. You may apply to the liquid circulation system mounted in a discharge apparatus etc.
Abstract
Description
図1は、第1の実施形態に係るインク循環システムの概略構成図であり、図2は、インクジェットヘッドの概略断面図である。図1に示すように、第1の実施形態に係るインク循環システム1は、インクジェットヘッド2と、インクカートリッジ3と、供給流路4と、還元流路5と、チューブポンプ6と、チューブポンプ7と、加圧用ベローズユニット8と、減圧用ベローズユニット9と、加圧レギュレータ10と、減圧レギュレータ11と、高速循環用流路12と、を備えている。
次に、図5を参照して、第2の実施形態に係るインク循環システムについて説明する。図5は、第2の実施形態に係るインク循環システムの概略構成図である。図5に示すように、第2の実施形態に係るインク循環システム21は、インクジェットヘッド2と、インクカートリッジ3と、供給流路4と、還元流路5と、加圧レギュレータ10と、減圧レギュレータ11と、高速循環用流路12と、差圧発生ポンプ22と、を備えている。
これにより、供給流路4におけるインクジェットヘッド2のインレット16a側のインクが例えば5000~20000Paに加圧されるとともに、還元流路5におけるインクジェットヘッド2のアウトレット16b側の圧力が例えば-5000~-20000Paに減圧される。
次に、図6を参照して、第3の実施形態に係るインク循環システムについて説明する。
図6は、第3の実施形態に係るインク循環システムの概略構成図である。図6に示すように、第3の実施形態に係るインク循環システム31は、インクジェットヘッド2と、インクカートリッジ3と、供給流路4と、還元流路5と、チューブポンプ6と、加圧用ベローズユニット8と、加圧レギュレータ10と、高速循環用流路12と、受動レギュレータ32と、を備えている。
次に、図7を参照して、第4の実施形態に係るインク循環システムについて説明する。図7は、第4の実施形態に係るインク循環システムの概略構成図である。図7に示すように、第4の実施形態に係るインク循環システム41は、インクジェットヘッド2と、インクカートリッジ3と、供給流路4と、還元流路5と、チューブポンプ6と、チューブポンプ7と、加圧用ベローズユニット8と、加圧レギュレータ10と、高速循環用流路12と、受動レギュレータ32と、を備えている。
次に、図8を参照して、第5の実施形態に係るインク循環システムについて説明する。図8は、第5の実施形態に係るインク循環システムの概略構成図である。図8に示すように、第5の実施形態に係るインク循環システム51は、インクジェットヘッド2と、インクカートリッジ3と、供給流路4と、還元流路5と、チューブポンプ6と、チューブポンプ7と、加圧用ベローズユニット8と、減圧用ベローズユニット9と、パイロットエア式加圧レギュレータ52と、パイロットエア式減圧レギュレータ53と、高速循環用流路12と、を備えている。
Claims (14)
- 液滴が吐出される液滴吐出装置に搭載される液体循環システムであって、
液滴が吐出される複数のノズルに連通される共通流路が形成された液滴吐出ヘッドと、
前記液滴吐出ヘッドに供給する液体が充填された液体充填容器と、
前記液体充填容器から前記共通流路の一方端部に液体を供給する第1の流路と、
前記共通流路の他方端部から前記液体充填容器に液体を還元する第2の流路と、
前記共通流路における一方端部側の液体を加圧するとともに、前記共通流路における他方端部側の液体を減圧する差圧発生手段と、
前記差圧発生手段と前記共通流路の一方端部との間に配置されて、前記共通流路における一方端部の液体を第1の圧力に保持する加圧レギュレータと、
を有することを特徴とする液体循環システム。 - 前記加圧レギュレータは、前記共通流路における一方端部の液体の圧力が前記第1の圧力よりも高くなると液体の流れを遮断し、前記共通流路における一方端部の液体が前記第1の圧力よりも低くなると液体を流すことを特徴とする請求項1に記載の液体循環システム。
- 前記差圧発生手段と前記共通流路の他方端部との間に配置されて、前記共通流路における他方端部の液体を前記第1の圧力よりも低い第2の圧力に保持する減圧レギュレータ、
を更に有することを特徴とする請求項1に記載の液体循環システム。 - 前記減圧レギュレータは、前記共通流路における他方端部の液体が前記第2の圧力よりも低くなると液体の流れを遮断し、前記共通流路における他方端部の液体が前記第2の圧力よりも高くなると液体を流すことを特徴とする請求項4に記載の液体循環システム。
- 前記加圧レギュレータは、
前記液体充填容器から差圧発生部の加圧側を経由して液体が流入される第一圧力室と、
前記第一圧力室と連通される連通孔が形成されて、前記共通流路の一方端部に液体が送り出される第二圧力室と、
前記第二圧力室と周囲の大気とを隔てるダイアフラムと、
前記ダイアフラムに接続されて前記連通孔を開閉する弁体と、
前記連通孔を閉じる方向に前記弁体を付勢する調圧スプリングと、
を備えることを特徴とする請求項2に記載の液体循環システム。 - 前記加圧レギュレータは、
所定圧力に調整された空気が導入されるとともに、当該空気の圧力と前記共通流路の一方端部に排出される液体の圧力との比較に基づき、液体の流路を開閉することを特徴とする請求項2に記載の液体循環システム。 - 前記加圧レギュレータは、
前記液体充填容器から液体が流入される第一圧力室と、
前記第一圧力室と連通される連通孔が形成されて前記共通流路の一方端部に液体が排出される第二圧力室と、
所定圧力の空気が流入される第三圧力室と、
前記第二圧力室と前記第三圧力室とを隔てるダイアフラムと、
前記ダイアフラムに接続されて前記連通孔を開閉する弁体と、
を備えることを特徴とする請求項6に記載の液体循環システム。 - 前記減圧レギュレータは、
前記共通流路の他方端部から還元される液体が流入する第一圧力室と、
前記第一圧力室と連通される連通孔が形成されて、前記差圧発生部の負圧側に連通される流路に液体が排出される第二圧力室と、
前記第一圧力室と周囲の大気とを隔てるダイアフラムと、
前記ダイアフラムに接続されて前記連通孔を開閉する弁体と、
前記連通孔を開く方向に前記弁体を付勢する調圧スプリングと、
を備えることを特徴とする請求項4に記載の液体循環システム。 - 前記減圧レギュレータは、
所定圧力に調整された空気が導入されるとともに、当該空気の圧力と前記共通流路の他方端部から流入される液体の圧力との比較に基づき、液体の流路を開閉することを特徴とする請求項4に記載の液体循環システム。 - 前記減圧レギュレータは、
前記共通流路の他方端部から液体が流入される第一圧力室と、
前記第一圧力室と連通される連通孔が形成されて前記液体充填容器に液体が排出される第二圧力室と、
所定圧力の空気が流入される第三圧力室と、
前記第二圧力室と前記第三圧力室とを隔てるダイアフラムと、
前記ダイアフラムに接続されて前記連通孔を開閉する弁体と、
を備えることを特徴とする請求項9に記載の液体循環システム。 - 前記第1の圧力及び前記第2の圧力は、前記液滴吐出ヘッドの指定水頭範囲内にあり、
前記第1の圧力は、前記液滴吐出ヘッドの指定水頭値の中心値よりも所定圧力だけ高い圧力であり、
前記第2の圧力は、前記指定水頭値の中心値よりも前記所定圧力だけ低い圧力であることを特徴とする請求項3又は4に記載の液体循環システム。 - 前記差圧発生手段は、
液体を加圧する加圧用ベローズと、液体を前記液滴吐出ヘッド側に送り出す第1のチューブポンプとにより、前記共通流路における一方端部側の液体を加圧し、
液体を減圧する減圧用ベローズと、液体を前記液体充填容器側に送り出す第2のチューブポンプとにより、前記共通流路における他方端部側の液体を減圧することを特徴とする請求項1に記載の液体循環システム。 - 前記差圧発生手段は、前記第1の流路又は前記第2の流路に設けられて差圧を発生する差圧発生ポンプ、を備えることを特徴とする請求項1に記載の液体循環システム。
- 前記差圧発生手段は、
液体を加圧する加圧用ベローズと、液体を前記液滴吐出ヘッド側に送り出す第1のチューブポンプとにより、前記共通流路における一方端部側の液体を加圧し、
前記共通流路における他方端部の液体の圧力が前記共通流路における一方端部の液体の圧力よりも低くなるように、前記液滴吐出ヘッドと前記液体充填容器とに高低差を設けてなることを特徴とする請求項1又は2に記載の液体循環システム。
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2010
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- 2010-11-26 WO PCT/JP2010/071183 patent/WO2011065510A1/ja active Application Filing
- 2010-11-26 CN CN201080053623.5A patent/CN102630201B/zh not_active Expired - Fee Related
- 2010-11-26 KR KR1020127012852A patent/KR101435554B1/ko not_active IP Right Cessation
- 2010-11-26 EP EP10833355.0A patent/EP2505361B1/en not_active Not-in-force
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Also Published As
Publication number | Publication date |
---|---|
KR101435554B1 (ko) | 2014-08-29 |
CN102630201A (zh) | 2012-08-08 |
JP2011110851A (ja) | 2011-06-09 |
KR20120069774A (ko) | 2012-06-28 |
EP2505361A4 (en) | 2013-12-04 |
EP2505361B1 (en) | 2017-02-15 |
EP2505361A1 (en) | 2012-10-03 |
CN102630201B (zh) | 2015-06-10 |
US20130021416A1 (en) | 2013-01-24 |
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