WO2011033969A1 - ミシン用縫製枠駆動装置 - Google Patents
ミシン用縫製枠駆動装置 Download PDFInfo
- Publication number
- WO2011033969A1 WO2011033969A1 PCT/JP2010/065330 JP2010065330W WO2011033969A1 WO 2011033969 A1 WO2011033969 A1 WO 2011033969A1 JP 2010065330 W JP2010065330 W JP 2010065330W WO 2011033969 A1 WO2011033969 A1 WO 2011033969A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- moving member
- rear direction
- ball screw
- drive unit
- timing belt
- Prior art date
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Classifications
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B39/00—Workpiece carriers
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B69/00—Driving-gear; Control devices
- D05B69/02—Mechanical drives
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C9/00—Appliances for holding or feeding the base fabric in embroidering machines
- D05C9/02—Appliances for holding or feeding the base fabric in embroidering machines in machines with vertical needles
- D05C9/04—Work holders, e.g. frames
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C9/00—Appliances for holding or feeding the base fabric in embroidering machines
- D05C9/02—Appliances for holding or feeding the base fabric in embroidering machines in machines with vertical needles
- D05C9/04—Work holders, e.g. frames
- D05C9/06—Feeding arrangements therefor, e.g. influenced by patterns, operated by pantographs
Definitions
- the present invention relates to a sewing machine (sewing machine for embroidery), and more particularly to a sewing frame driving device for a sewing machine that drives a sewing frame that stretches and holds a work cloth in an X direction (left and right direction) and a Y direction (front and back direction). It is.
- a sewing machine particularly an embroidery sewing machine, is configured to drive a sewing frame for extending a work cloth in the X direction and the Y direction.
- an X drive mechanism for driving the sewing frame in the left-right direction is provided on one side of the sewing frame
- a Y drive mechanism for driving in the front-rear direction is provided on the sewing frame.
- each of the X drive mechanism and the Y drive mechanism has one motor and a plurality of ball screws.
- Patent Document 3 a ball screw driving mechanism and a belt driving mechanism for driving the long side of the sewing frame are provided, and a slide guide mechanism is provided on the long side opposite to the long side driven by the ball screw driving mechanism and the belt driving mechanism. And the nut of the rear ball screw drive mechanism or the slider of the belt drive mechanism and the slider of the front slide guide mechanism corresponding to each other in the longitudinal extension are connected to each other by a connecting bar. Yes.
- Patent Document 4 a ball screw driving mechanism for driving the long side of the sewing frame is provided, and a slide guide mechanism is provided on the long side opposite to the long side driven by the ball screw driving mechanism, and the rear ball screw is provided. It is disclosed that the nut of the drive mechanism and the slider of the front slide guide mechanism are connected to each other by a connecting bar.
- Patent Document 1 and Patent Document 2 since the X drive mechanism and the Y drive mechanism are provided only on one of the opposite sides of the sewing frame, the sewing frame is distorted and warped. There is a problem that positioning cannot be performed with high accuracy.
- the sewing frame is usually formed of a material having low rigidity such as aluminum, and the cross section is formed in a substantially U-shape.
- the side portions where the X drive mechanism and the Y drive mechanism are not provided are easily distorted.
- the sewing frame is usually formed in a rectangular frame shape, and the long side of the sewing frame is provided in the X direction and the short side of the sewing frame is provided in the Y direction, but the work cloth is sewn. Accordingly, the work cloth is pulled inward, and accordingly, the sewing frame is pulled inward.
- the sewing frame of the embroidery sewing machine the sewing density is high, and the force pulled inward by that amount is strong.
- the sewing frame is rectangular, the long side is easily distorted by being pulled inward.
- a slide mechanism portion is provided on a long side opposite to a long side to be driven and a connecting bar is provided on a long side opposed to each other in the sewing frame.
- the slider of the slide mechanism section is only driven via the connecting bar when the slider in the ball screw driving mechanism or the belt driving mechanism is driven. Therefore, depending on the rigidity of the connecting bar, the connecting bar may be pulled by a tensile force accompanying sewing. May be bent and the sewing frame itself may be distorted.
- Patent Document 1 and Patent Document 2 one motor and a plurality of ball screws are provided along each side of the sewing frame, and the shaft of the ball screw is connected to the transmission shaft via a gear. Is connected to the output shaft of the motor, but especially on the long side of the sewing frame, the transmission shaft becomes longer and the transmission shaft itself is twisted, so that the driving of each ball screw can be accurately synchronized. There is a problem that you can not. In this point, the ball screw drive shaft extending from the Y-direction drive motor is also twisted, so that the drive of the ball screw drive mechanism and the belt drive mechanism along the long side cannot be accurately synchronized. There's a problem. Thus, when the synchronization of the drive mechanism along one side of the sewing frame is not accurate, the sewing frame is distorted, and the sewing frame cannot be positioned with high accuracy.
- the problem to be solved by the present invention is to provide a sewing machine capable of positioning the sewing frame with high accuracy by preventing distortion of the sewing frame.
- the present invention was created to solve the above-mentioned problems. Firstly, it is a square frame-like sewing frame for extending a work cloth to be sewn in a sewing machine, and is provided in parallel to each other.
- a sewing frame (50) having a pair of long sides (52, 54) and a pair of short sides (56, 58) provided in a direction perpendicular to the long sides and parallel to each other is driven.
- a sewing frame drive device for a sewing machine wherein the sewing frame drive unit drives the sewing frame in the front-rear direction and the left-right direction, and the first front-rear direction drive unit (70, 70 ′, 140) drives the sewing frame in the front-rear direction.
- the driving member engages with one of the long side portions (92, 168).
- the first moving member (87, 163) provided so as to be movable in the front-rear direction and the engaging member (112, 188) engaged with the other of the long side portions are movable in the front-rear direction
- a second front-rear direction driving portion is provided along each short side portion of the pair of short side portions, and a connecting member (at a longitudinal end portion of the short side portion of the sewing frame or one long side portion of the sewing frame) 49) and the third moving member (87, 163) connected via the connecting member (49) to the longitudinal end of the short side of the sewing frame or the other long side of the sewing frame.
- the second drive unit (84, 104, 158, 178) that moves the fourth moving member in the front-rear direction and the second drive unit are supported, and the third moving member and the fourth moving member are moved in the front-rear direction.
- the support portions (71A, 71A ′, 141A, 141A ′) that support the left and right direction drive portions are provided according to the short side portions of the pair of short side portions.
- the sewing frame drive unit (60) having (134, 195-8), the first moving member and the second moving member move in the same direction, and the third moving member and the fourth moving member are the first The first drive unit so as to move in the same direction as the moving member;
- the work cloth is sewn (especially embroidery sewing) while the work frame is stretched on the sewing frame and the sewing frame is moved in the front-rear direction and the left-right direction. That is, when the first driving unit in the first front-rear direction driving unit operates according to the control of the control circuit, the first moving member and the second moving member move, and the second driving unit in the second front-rear direction driving unit operates. Then, the third moving member and the fourth moving member move. Further, when the third drive unit in the left-right direction drive unit operates according to the control of the control circuit, the fifth moving member moves in the left-right direction.
- the engaging members of the first moving member and the second moving member are engaged with the long side portion of the sewing frame, and the third moving member and the fourth moving member are the short side portion of the sewing frame or the sewing frame. Since it is connected to the end portion in the longitudinal direction of the long side portion via the connecting member, the first moving member and the second moving member move, and the third moving member and the fourth moving member move.
- the sewing frame moves in the front-rear direction, and the fifth moving member of the left-right direction driving part supports the support part of the second front-rear direction driving part, so that the sewing frame moves as the third moving member moves. Move left and right.
- the pair of long sides in the sewing frame and the pair of short sides or the longitudinal ends of the long side of the sewing frame are supported by the moving member, so that the distortion of the sewing frame can be extremely reduced.
- the sewing frame can be positioned with high accuracy.
- the third moving member and the fourth moving member of the second front-rear direction driving unit are connected to the sewing frame via a connecting member, and the second front-rear direction driving unit is driven in the left-right direction by the left-right direction driving unit. Therefore, it is possible to prevent the end region in the longitudinal direction of the sewing frame from being bent in the front-rear direction.
- the first front-and-rear direction drive unit maintains first intervals between the first moving member and the second moving member at a constant interval (125, 86). ', 190), and the second front-rear direction drive unit has second interval maintaining means (125, 86, 190) for maintaining a constant interval between the third moving member and the fourth moving member. It is characterized by.
- the interval between the first moving member and the second moving member is maintained by the first interval maintaining means, it is possible to prevent the long side portion of the sewing frame from being bent. Further, since the interval between the third moving member and the fourth moving member is maintained by the second interval maintaining means, it is possible to prevent the end region in the longitudinal direction of the sewing frame from being bent in the front-rear direction.
- the first front-rear direction drive unit (70, 70 ') is provided in the front-rear direction so as to be rotatable as a first interval maintaining means.
- Ball screw (125, 86 ') the first moving member and the second moving member are screwed into the first front-rear direction drive unit ball screw, and the first drive unit is used for the first front-rear direction drive unit By rotating the ball screw, the first moving member and the second moving member move in the front-rear direction. That is, when the first moving member and the second moving member are screwed into the ball screw, the interval between the first moving member and the second moving member can be maintained.
- the first front-rear direction drive unit ball screw (125) is rotatably provided in the front-rear direction.
- a second ball screw (106) rotatably provided in the front-rear direction and coaxially with the first ball screw, an end of the first ball screw on the second ball screw side, and a first ball screw of the second ball screw
- a connecting member (124) for connecting the end portions on the side, the first moving member is screwed to the first ball screw, the second moving member is screwed to the second ball screw, and the first driving unit Includes a first motor (84) that rotates the first ball screw, and a second motor (104) that is connected to an end of the second ball screw opposite to the first ball screw and rotates the second ball screw. Characterized by having That.
- the first ball screw rotates when the first motor in the first front-rear direction drive unit operates, and the second ball screw rotates when the second motor operates.
- the first moving member moves with the rotation of the first ball screw
- the second moving member moves with the rotation of the second ball screw. Since the engaging member of the first moving member and the second moving member engages with the long side portion of the sewing frame, the sewing frame moves in the front-rear direction when the first moving member and the second moving member move. .
- the sewing frame is prevented from being distorted even if it is pulled inward by the tensile force of the work cloth by sewing. be able to.
- the ball screw is generally high in rigidity, there is little possibility that the shaft-like member composed of the first ball screw, the second ball screw, and the connecting member is bent even by a tensile force by sewing.
- the first ball screw and the second ball screw are integrally formed via the connecting member, so that the sewing frame is distorted (particularly, Even if the nut tries to move against the force of the motor by being distorted inward, the ball screw with which the nut is screwed is constructed integrally with the other ball screw, so it moves against the force of the motor. Therefore, the long side portion of the sewing frame can be prevented from being distorted.
- both ends of the first ball screw are pivotally supported by the first bracket (82, 282), and the second ball screw side of the first ball screw is formed to protrude from the first bracket.
- Both ends of the second ball screw are pivotally supported by the second bracket (102, 302), and the first ball screw side of the second ball screw is formed to protrude from the second bracket.
- the support portions (71A, 71A ′) of the second front-rear direction drive portions (71, 71 ′) serve as the second interval maintaining means.
- the second front-rear direction drive unit ball screw (125, 86) is rotatably provided in the front-rear direction, and the third moving member and the fourth moving member are screwed into the second front-rear direction drive unit ball screw.
- the third driving member and the fourth moving member are moved in the front-rear direction by the second driving unit rotating the second front-rear direction driving unit ball screw. That is, the distance between the third moving member and the fourth moving member can be maintained by screwing the third moving member and the fourth moving member into the ball screw.
- the second front-rear direction drive unit ball screw (125) is rotatably provided in the front-rear direction.
- a fourth ball screw (106) rotatably provided in the front-rear direction and coaxially with the third ball screw, an end of the third ball screw on the fourth ball screw side, and a second ball screw of the fourth ball screw
- a connecting member (124) for connecting the end portions on the side, the third moving member is screwed to the third ball screw, the fourth moving member is screwed to the fourth ball screw, and the second drive unit Includes a third motor (84) for rotating the third ball screw, and a fourth motor (104) connected to the end of the fourth ball screw opposite to the third ball screw and rotating the fourth ball screw. Characterized by having That.
- the third ball screw rotates when the third motor in the second front-rear direction drive unit operates according to the control of the control circuit
- the fourth ball screw rotates when the fourth motor operates.
- the third moving member moves with the rotation of the third ball screw
- the fourth moving member moves with the rotation of the fourth ball screw. Since the third moving member and the fourth moving member are connected to the short side portion of the sewing frame or the longitudinal end portion of the long side portion of the sewing frame, the third moving member and the fourth moving member move. As a result, the sewing frame moves in the front-rear direction.
- the sewing frame is pulled inward by the tensile force of the work cloth by sewing. Also, distortion of the sewing frame can be prevented.
- the ball screw is generally high in rigidity, there is little possibility that the shaft-like member composed of the third ball screw, the fourth ball screw, and the connecting member is bent even by a tensile force by sewing.
- the third ball screw and the fourth ball screw are integrally formed via the connecting member. Even if the nut tries to move against the motor force due to distortion of the frame (especially inward distortion), the ball screw with which the nut is screwed is constructed integrally with the other ball screw, so it resists the force of the motor. Thus, the end region in the longitudinal direction of the sewing frame can be prevented from being distorted in the front-rear direction.
- the fifth moving member of the left-right direction drive unit (130, 195) is driven by the third drive unit or a ball screw mechanism or a timing belt. It is moved by a mechanism. Therefore, by actively positioning the short side portion of the sewing frame, distortion of the sewing frame can be prevented even if the sewing frame is pulled inward by the tensile force of the work cloth.
- the left-right direction drive unit (130) is provided according to one short side and the other short side, respectively.
- the first left-right direction drive unit provided in accordance with the short side portion has a fifth ball screw (136) provided in the left-right direction so as to be rotatable, and the fifth ball screw is provided in the first left-right direction drive unit.
- the fifth moving member provided in the first left-right direction driving unit is rotated by the fifth motor (134) as the third driving unit and is engaged with the fifth ball screw, and the fifth ball screw rotates.
- the second left-right direction drive unit that moves in the left-right direction and is provided according to the other short side part has a sixth ball screw (136) that is rotatably provided in the left-right direction.
- a third drive unit provided in the second left-right drive unit The fifth moving member that is rotated by the six motors (134) and provided in the second left-right direction driving unit is moved in the left-right direction by being screwed into the sixth ball screw and rotating the sixth ball screw. To do.
- the first front-rear direction drive unit (140) is provided so as to be able to circulate in the front-rear direction and the first timing belt (162) provided to be able to circulate in the front-rear direction.
- a second timing belt (182) provided with the peripheral circuit on an extension line of the peripheral circuit of the first timing belt, the first moving member is fixed to the first timing belt and the second moving The member is fixed to the second timing belt, and a rod-shaped connecting member (190) as a first interval maintaining means is provided between the first moving member and the second moving member, and the first driving unit is connected to the first timing.
- a first motor for rotating the belt and a second motor for rotating the second timing belt are provided.
- the first timing belt circulates when the first motor in the first front-rear direction drive unit operates according to the control of the control circuit
- the second timing belt circulates when the second motor operates.
- the first moving member moves with the rotation of the first timing belt
- the second moving member moves with the rotation of the second timing belt. Since the engaging member of the first moving member and the second moving member engages with the long side portion of the sewing frame, the sewing frame moves in the front-rear direction when the first moving member and the second moving member move. .
- the first moving member is fixed to the first timing belt
- the second moving member is fixed to the second timing belt
- the rod-shaped connecting member is provided as the one-interval maintaining means, the interval between the first moving member and the second moving member can be maintained. Therefore, by actively positioning the long side portion of the sewing frame by the first motor and the second motor, it is possible to prevent the sewing frame from being distorted even if it is pulled inward by the tensile force of the work cloth by sewing. .
- the first moving member and the second moving member are integrally formed via the connecting member, so that the sewing frame is distorted.
- the first front-rear direction drive unit (140 ′) includes a first front-rear direction drive unit timing belt (162) provided so as to be able to go around in the front-rear direction.
- the first moving member and the second moving member are fixed to the first front-rear direction drive unit timing belt, and the rod-shaped connecting member serving as the first spacing maintaining means is between the first moving member and the second moving member.
- (190) is provided, and the first driving unit rotates the timing belt for the first front-rear direction driving unit.
- the first front-rear direction drive unit timing belt rotates, and the first moving member and the second movement The member moves. Since the engaging member of the first moving member and the second moving member engages with the long side portion of the sewing frame, the sewing frame moves in the front-rear direction when the first moving member and the second moving member move. .
- the first moving member and the second moving member are fixed to the first front-rear direction driving unit timing belt, and further, as the first gap maintaining means between the first moving member and the second moving member. Since the bar-shaped connecting member is provided, the interval between the first moving member and the second moving member can be maintained.
- the first drive unit by actively positioning the long side portion of the sewing frame by the first drive unit, it is possible to prevent the sewing frame from being distorted even if it is pulled inward by the tensile force of the work cloth by sewing.
- the first moving member and the second moving member are integrally formed via the connecting member, so that the sewing frame is distorted. Even if the moving member tries to move against the force of the motor (particularly distorted inward), the movement is restricted by the connecting member and does not move against the force of the motor.
- a third timing belt in which the support portion (141A) of the second front-rear direction drive portion (141) is provided so as to be able to go around in the front-rear direction ( 162) and a fourth timing belt (182) provided so as to be able to circulate in the front-rear direction and provided with the peripheral circuit on an extension of the peripheral circuit of the first timing belt, and the third moving member is the third
- the fourth moving member is fixed to the fourth timing belt
- a rod-shaped connecting member (190) is provided between the third moving member and the fourth moving member as second spacing maintaining means.
- the second drive unit includes a third motor that rotates the third timing belt and a fourth motor that rotates the fourth timing belt.
- the third timing belt rotates when the third motor in the second front-rear direction drive unit operates, and the fourth timing belt rotates when the fourth motor operates.
- the third moving member moves with the rotation of the third timing belt
- the fourth moving member moves with the rotation of the fourth timing belt. Since the third moving member and the fourth moving member are connected to the short side portion of the sewing frame or the longitudinal end portion of the long side portion of the sewing frame, the third moving member and the fourth moving member are moved.
- the sewing frame moves in the front-rear direction.
- the third moving member is fixed to the third timing belt
- the fourth moving member is fixed to the fourth timing belt
- the rod-shaped connecting member as the two-interval maintaining means is provided, the interval between the third moving member and the fourth moving member can be maintained.
- the sewing frame is pulled inward by the tensile force of the work cloth by sewing. Also, distortion of the sewing frame can be prevented.
- the third moving member and the fourth moving member are integrally formed via the connecting member.
- the support portion (141A ′) of the second front-rear direction drive portion (141 ′) is provided so as to be able to go around in the front-rear direction.
- a timing belt for the front-rear direction driving unit, the third moving member and the fourth moving member are fixed to the second timing belt for the front-rear direction driving unit, and between the third moving member and the fourth moving member,
- a bar-shaped connecting member is provided as a two-interval maintaining means, and the second driving unit circulates the second front-rear direction driving unit timing belt.
- the second front-rear direction drive unit timing belt circulates. Then, the third moving member and the fourth moving member move. Since the third moving member and the fourth moving member are connected to the short side portion of the sewing frame or the longitudinal end portion of the long side portion of the sewing frame, the third moving member and the fourth moving member are moved. The sewing frame moves in the front-rear direction. As described above, the third moving member and the fourth moving member are fixed to the second front-rear direction drive unit timing belt, and further, the second gap maintaining means is provided between the third moving member and the fourth moving member.
- the distance between the third moving member and the fourth moving member can be maintained.
- the sewing frame is pulled inward by the tensile force of the work cloth by sewing.
- distortion of the sewing frame can be prevented.
- the third moving member and the fourth moving member are integrally formed via the connecting member. Even if the moving member tries to move against the force of the motor due to distortion of the frame (particularly, inward distortion), the movement is restricted by the connecting member and does not move against the force of the motor.
- the fifth moving member of the left-right direction drive unit (130, 195) is driven by the third drive unit or a timing belt. It is moved by a mechanism. Therefore, by actively positioning the short side portion of the sewing frame, distortion of the sewing frame can be prevented even if the sewing frame is pulled inward by the tensile force of the work cloth.
- the left-right direction drive unit (195) includes one short side portion and the other short side portion.
- the first left-right direction drive unit provided according to each side part and provided according to one short side part has a fifth timing belt (195-12) provided so as to be able to circulate in the left-right direction
- the fifth timing belt is rotated by a fifth motor (195-8) as a third driving unit provided in the first left-right direction driving unit, and the fifth moving member provided in the first left-right direction driving unit is
- the fifth timing belt is fixed to the fifth timing belt and moves in the left-right direction as the fifth timing belt circulates, and the second left-right direction driving portion provided according to the other short side portion is provided so as to be able to circulate in the left-right direction.
- the sixth timing belt (195- 2), and the sixth timing belt is rotated by a sixth motor (195-8) as a third drive unit provided in the second left-right direction drive unit, and is provided in the second left-right direction drive unit.
- the fifth moving member is fixed to the sixth timing belt and moves in the left-right direction as the sixth timing belt circulates.
- the fifteenth configuration may be the following configuration. That is, “a square frame-shaped sewing frame for spreading a work cloth to be sewn in the sewing machine, a pair of long side portions (52, 54) provided in parallel to each other and a direction perpendicular to the long side portion.
- a sewing frame drive device for a sewing machine that drives a sewing frame (50) having a pair of short sides (56, 58) provided in parallel to each other, the sewing frame being moved in the front-rear direction and the left-right direction.
- a sewing frame drive unit to be driven includes a first front-rear direction drive unit (70) and a second front-rear direction drive unit (71) for driving the sewing frame in the front-rear direction, and a left-right direction drive unit (for driving the sewing frame in the left-right direction). 130), and a first front-rear direction drive unit (70) is rotatably provided in a front-rear direction, a first ball screw (86), and an end of the first ball screw opposite to the second ball screw side Connected to the first motor for rotating the first ball screw ( 4) and a first moving member (87) having an engaging member (92) engaged with one of the long sides by moving in the front-rear direction when the first ball screw is engaged with the first ball screw and rotated.
- a second ball screw (106) rotatably provided in the front-rear direction and coaxially with the first ball screw; and a second ball screw connected to an end of the second ball screw opposite to the first ball screw side.
- the drive unit (71) can be rotated forward A third ball screw (86) provided in a direction, a third motor (84) connected to an end of the third ball screw opposite to the fourth ball screw side, and rotating the third ball screw;
- the third ball screw moves in the front-rear direction by rotating the third ball screw, and is connected to the short side of the sewing frame or the long side of the sewing frame via the connecting member (49) in the longitudinal direction.
- a fourth ball screw (106) that is rotatably provided in the front-rear direction and coaxial with the third ball screw, and an end of the fourth ball screw opposite to the third ball screw side
- a fourth motor (104) for rotating the fourth ball screw, and the fourth ball screw is engaged with the fourth ball screw and moved in the front-rear direction by rotating, so that the short side of the sewing frame or the long side of the sewing frame Connecting member (on the longitudinal end of 49) and a connecting member (124) for connecting the end of the third ball screw on the fourth ball screw side and the end of the fourth ball screw on the third ball screw side.
- the fifth movement is provided in accordance with the pair of short sides, and each of the left and right direction driving parts is provided so as to be movable in the left and right directions and supports the support part (72) of the second front and rear direction driving part (71).
- the sewing machine has a member (137) and a fifth motor (134) that moves the fifth moving member in the left-right direction, and the fifth moving member is moved by a ball screw mechanism or a timing belt mechanism driven by the fifth motor.
- Frame drive unit (60) and each mode The first ball screw and the second ball screw rotate in the same direction to move the first moving member and the second moving member in the same direction, and the third ball screw and the fourth ball screw
- the first motor, the second motor, the third motor, and the fourth motor so that the third moving member and the fourth moving member move in the same direction as the first moving member by rotating in the same direction as the first ball screw.
- the fifth motor of the left-right direction drive unit on one side of the short side and the left-right direction drive unit on the other side of the short side so that the fifth moving member moves in the same direction.
- a square frame-shaped sewing frame for spreading a work cloth to be sewn in the sewing machine a pair of long side portions (52, 54) provided in parallel to each other and a direction perpendicular to the long side portion.
- a sewing frame drive device for a sewing machine that drives a sewing frame (50) having a pair of short sides (56, 58) provided in parallel to each other, the sewing frame being moved in the front-rear direction and the left-right direction.
- the sewing frame drive unit to be driven includes a first front-rear direction drive unit (140) and a second front-rear direction drive unit (141) for driving the sewing frame in the front-rear direction, and a left-right direction drive unit (for driving the sewing frame in the left-right direction).
- a first timing belt (162) provided so that the first front-rear direction drive unit (140) can circulate in the front-rear direction
- Fixed to the first timing belt A first moving member (163) having an engaging member that moves in the front-rear direction and engages with one of the long sides when the first timing belt circulates, and is provided so as to be able to circulate in the front-rear direction.
- a second timing belt (182) provided with the peripheral circuit on an extension of the peripheral circuit of the belt, a second motor (178) for rotating the second timing belt, and a second timing belt fixed to the second timing belt
- the second moving member (183) having an engaging member that engages with the other long side, and a rod-like member provided between the first moving member and the second moving member.
- a third timing belt (162) provided with a connecting member (190), wherein the second front-rear direction drive unit (141) is provided so as to be able to go around in the front-rear direction, and a third timing belt goes around the first timing belt.
- 158 and the third timing belt which is fixed to the third timing belt, moves in the front-rear direction, and is connected to the short side of the sewing frame or the long side of the sewing frame.
- the direction driving part (195) is provided according to the pair of short sides, and each of the left and right direction driving parts is provided so as to be movable in the left and right direction, and the support part (151) of the second front
- a sewing frame drive unit in which a fifth moving member is moved by a ball screw mechanism or a timing belt mechanism driven by a fifth motor, and a control circuit that controls the operation of each motor.
- the first timing member and the second timing belt rotate in the same direction so that the first moving member and the second moving member move in the same direction, and the third timing belt and the fourth timing belt move in the same direction as the first timing belt.
- the first motor, the second motor, the third motor, and the fourth motor are controlled synchronously so that the third moving member and the fourth moving member move in the same direction as the first moving member.
- the fifth motor of the left and right drive unit on one side of the short side and the fifth motor of the left and right drive unit on the other side of the short side are synchronized so that the fifth moving member moves in the same direction.
- a control circuit (200) for controlling the sewing machine It is good also as.
- the pair of long sides in the sewing frame and the pair of short sides or the longitudinal ends of the long sides of the sewing frame are supported by the moving member.
- the distortion of the sewing frame can be extremely reduced, and the sewing frame can be positioned with high accuracy.
- the third moving member and the fourth moving member of the second front-rear direction driving unit are connected to the sewing frame via a connecting member, and the second front-rear direction driving unit is driven in the left-right direction by the left-right direction driving unit. Therefore, it is possible to prevent the end region in the longitudinal direction of the sewing frame from being bent in the front-rear direction.
- the interval between the first moving member and the second moving member is maintained by the first interval maintaining means, so that the long side portion of the sewing frame is It is possible to prevent bending, and since the interval between the third moving member and the fourth moving member is maintained by the second interval maintaining means, the end region in the longitudinal direction of the sewing frame is bent in the front-rear direction. Can be prevented.
- FIG. 2 is a cross-sectional view taken along a line PP in FIG. 1. It is a principal part disassembled perspective view of the sewing machine based on the Example of this invention. It is a principal part disassembled perspective view of the sewing machine based on the Example of this invention. It is a principal part perspective view of the sewing frame drive part based on the Example of this invention.
- FIG. 2 is a cross-sectional view taken along the line U-U in FIG. 1.
- FIG. 6 is a cross-sectional view of the ball screw mechanism and is a QQ cross-sectional view in FIG. 5.
- FIG. 2 is a cross-sectional view of a sewing frame, and is an RR cross-sectional view in FIG. 1. It is a figure which shows the principal part of the front-back direction drive part, and is a top view which shows the connection state of two ball screws especially. It is a figure which shows the principal part of the front-back direction drive part, and is a top view which shows especially the other example of the connection state of two ball screws. It is a principal part disassembled perspective view of the sewing machine based on the other Example of this invention. It is a principal part perspective view of the other example of the sewing frame drive part. It is a principal part perspective view of the other example of the sewing frame drive part, and is a principal part perspective view at the time of using a timing belt mechanism.
- the object of providing a sewing machine that can be positioned on the machine is realized as follows.
- the sewing machine 5 of the embodiment according to the present invention is an embroidery sewing machine and is configured as shown in FIGS. 1 to 10, and includes a frame unit 10, a table 30, a sewing frame 50, a sewing frame drive unit 60, And a control circuit 200.
- the Y1-Y2 direction is a direction perpendicular to the X1-X2 direction
- the Z1-Z2 direction is a direction perpendicular to the X1-X2 direction and the Y1-Y2 direction.
- the sewing frame driving unit 60 and the control circuit 200 constitute a sewing frame driving device for a sewing machine.
- the frame portion 10 forms a machine frame in the sewing machine 5, is formed in the front-rear direction (Y1-Y2 direction), and has a base portion 11 provided on both sides in the left-right direction (X1-X2 direction).
- the vertical frame portions 12 and 14 as support columns erected on the portion 11, the horizontal frame portion 16 provided in the horizontal direction between the pair of vertical frame portions 12 and 14, the horizontal frame portion 18, and the base portion 20 Have.
- the horizontal frame portion 16 is horizontally provided at a midpoint in the height direction of the pair of vertical frame portions 12 and 14, and both sides thereof are provided fixed to the vertical frame portion 12 and the vertical frame portion 14.
- the horizontal frame portion 18 is provided at a position above the horizontal frame portion 16 in parallel with the horizontal frame portion 16, and both sides thereof are fixed to the vertical frame portion 12 and the vertical frame portion 14.
- the base 20 is plate-like and is supported horizontally on the upper surface of the horizontal frame 16. Since the platform 20 is provided for installing the front-rear direction driving unit 70 and the left-right direction driving unit 130, it is provided at a position below the front-rear direction driving unit 70 and the left-right direction driving unit 130.
- a plate-like member having a width sufficient to install the front-rear direction drive unit 70 is provided in the front-rear direction.
- the left-right direction driving unit 130 three left-right direction driving units 130 are provided on the upper surface of the base unit 20.
- this base part 20 is not provided in the area
- a sewing head (which may be an embroidery head) 22 having a known configuration is provided on the front side of the horizontal frame portion 18, and a plurality of needle bars (sewing needles are fixed to the needle bars)
- a needle bar case (not shown) that is supported so as to move up and down, and a balance (not shown) that swings repeatedly by pulling up and returning the upper thread inserted through the sewing needle
- a cloth presser (not shown) that presses the work cloth when performing a sewing operation is provided at the lower end position of the sewing head 22 and the cloth presser is also moved up and down in conjunction with the vertical movement of the needle bar.
- These sewing needles, balances, and cloth pressers sew work cloths (particularly embroidery sewing) in cooperation with a rotary drive (not shown).
- the shuttle is provided below the table 30 and supported by the platform 20.
- the table 30 has a substantially rectangular plate shape, and is horizontally provided between the pair of vertical frame portions 12 and 14. That is, a plurality of frame members (not shown) having a substantially U-shaped cross section are provided on the upper surface of the horizontal frame 16 at a predetermined interval in the front-rear direction. It is provided above. Thereby, the table 30 is provided in the up-down direction with the base part 20 via the predetermined space
- the base 20 and the frame member are both provided on the upper surface of the horizontal frame 16, but are provided in different regions on the upper surface of the horizontal frame 16.
- Projecting members (specifically, shaft portions 90 and 110) of the ball screw mechanism portions 80 and 100 constituting the sewing frame driving portion 60 are inserted into the table 30 and can move in the lateral direction (Y1-Y2 direction).
- slit-shaped cutouts 34a and 34b are provided, and the protruding member (specifically, the support member 139) of the left and right direction driving unit 130 is inserted and movable in the lateral direction (X1-X2 direction).
- slit-shaped openings 36a and 36b are provided.
- a plurality of slit-like notches 34a and 34b are formed in the Y1-Y2 direction inward from the pair of long side sides in the front-rear direction, and are formed on the long side sides of the front side.
- the cut-out portion 34a and the cut-out portion 34b formed on the long side of the rear side are formed at positions facing each other (that is, formed at the same position in the left-right direction).
- a cutout 34b is formed on the extension line.
- a pair of notches is provided by the notches 34a and 34b facing each other.
- the portion 34a is formed in the Y1-Y2 direction, and two slit-shaped notches 34b are formed in the Y1-Y2 direction from the other side portion.
- the notch 34a and the notch 34b are formed at positions facing each other (formed at the same position in the left-right direction), and the distance between the two notches 34a is adjacent to the four front-rear direction drive units 70 and 71.
- the distance between the front and rear direction drive parts is formed to be substantially the same. That is, the distance between the left front-rear direction drive unit 70 and the distance between the two front-rear direction drive units 70 in the left front-rear direction drive unit 71 and the two front-rear direction drive units 70 in FIG.
- the distance between the two notches 34a is set so that the distance between the front-rear direction drive unit 71 and the right-side front-rear direction drive unit 70 in the two front-rear direction drive units 70 is substantially the same.
- the slit-shaped openings 36a and 36b are formed in the left and right end regions of the table 30 in the left-right direction.
- the left region has an opening 36a
- the right region has an opening 36b. Is formed.
- the opening 36a is formed on the outer side (left side) of the leftmost cutouts 34a and 34b among the plurality of cutouts 34a and 34b
- the opening 36b is formed in the plurality of cutouts 34a and 34b.
- the opening 36a and the opening 36b are formed at positions facing each other (that is, formed at the same position in the front-rear direction), and the opening 36b is formed on an extension line of the opening 36a.
- openings 36a and 36b facing each other.
- one end region (left end region) on the short side of the table 30 is provided.
- the other end region (the right-side end region) on the short side of the table 30 is formed with three slit-shaped openings 36b.
- the opening 36a is formed on the outer side (left side) of the leftmost cutouts 34a and 34b among the plurality of cutouts 34a and 34b, and the opening 36b is formed of the plurality of cutouts 34a and 34b.
- the opening 36a and the opening 36b are formed at positions facing each other (that is, formed at the same position in the front-rear direction), and the opening 36b is formed on an extension line of the opening 36a. And an opening 36b corresponding to the opening 36a forms an opening pair.
- the central opening 36a of the three openings 36a is provided at a substantially intermediate position between the notch 34a and the notch 34b in the front-rear direction, and the other two openings 36a are substantially equal to the center opening 36a. The distance is provided.
- the central opening 36b of the three openings 36b is provided at a substantially intermediate position between the notch 34a and the notch 34b in the front-rear direction, and the other two openings 36b are the central opening 36b. And approximately equidistant.
- the direction of the notches 34a and 34b and the direction of the openings 36a and 36b are perpendicular to each other. Further, the width of the notch 34a and the width of the notch 34b are formed to be the same width, and the width of the opening 36a and the width of the opening 36b are formed to be the same width.
- a concave portion recessed with respect to the upper surface of the table 30 is formed, and a plate having a slit in the concave portion.
- a slit plate 38 which is a shaped member, is provided.
- the slit plate 38 is a plate-like member having a substantially U shape in plan view, and the upper surface thereof is flush with the upper surface of the table 30.
- the slit width of the slit plate 38 provided in the notches 34a and 34b is formed to be narrower than the width of the notches 34a and 34b and the openings 36a and 36b, and is provided in the openings 36a and 36b.
- the slit width of the slit plate 38 is not more than the width of the openings 36a and 36b (or smaller than the width of the openings 36a and 36b), and the slit of the slit plate 38 provided in the notches 34a and 34b. It is formed larger than the width. That is, the shafts 90 and 110 protrude from the slits of the slit plate 38 provided in the notches 34a and 34b, whereas the slits of the slit plate 38 provided in the openings 36a and 36b provide a pair of supports.
- the slit width of the slit plate 38 of the openings 36a and 36b is formed larger than the slit width of the slit plate 38 of the notches 34a and 34b. Accordingly, the widths of the openings 36a and 36b are formed larger than the widths of the notches 34a and 34b.
- an opening 40 is formed at a substantially central position in the front-rear direction of the table 30 at a predetermined interval in the left-right direction, and a hook (not shown) is provided at the position of the opening 40, and above the opening 40 A sewing needle (not shown) is positioned at the top.
- a sewing frame (which may be a cloth holding frame, a movable frame, or an embroidery frame) 50 is a frame-like member for tensioning and holding a work cloth, and is provided above the table 30.
- the sewing frame 50 includes a sewing frame main body 51 and a clip portion 59.
- the sewing frame main body 51 has a rectangular frame shape in plan view, and includes a front long side portion 52, a rear long side portion 54, a left short side portion 56, and a right short side portion 58.
- the long side portions 52 and 54 and the short side portions 56 and 58 both have an elongated band shape in a plan view, and the cross-sectional shape thereof has a substantially U-shaped frame shape.
- the long side portion 54 includes a horizontal plate portion 54 a and vertical plate portions 54 b and 54 c that are provided continuously from the long side of the plate portion 54 a (the plate portion 54 b and the plate portion).
- the groove portion M between the pair of plate portions 55 is an engagement roller arrangement space, and the engagement roller 112 in the sewing frame drive unit 60 is arranged.
- the pair of plate portions 55 are parallel to each other and parallel to the plate portions 54b and 54c.
- the cross-sectional shape of the long side part 54 is as above-mentioned, the cross-sectional shape of the long side part 52 and the short side parts 56 and 58 is formed similarly.
- the vertical plate portions (for example, in the example of the long side portion 54, the plate portions 54b, 54c and 55) are adjacent side portions. In contact with the corresponding plate part at right angles.
- the sewing frame main body 51 is integrally formed as a whole and supported by the moving members 87, 107, and 137 in the sewing frame driving unit 60.
- the clip portion 59 is formed inside the sewing frame main body 51, has a frame-like plate-like portion 59a continuously provided from the lower end inside the sewing frame main body 51, and a belt-like shape formed on the upper surface of the plate-like portion 59a.
- the projection 59b has a cap portion 59c that is detachably attached to the projection 59b, and the workpiece cloth is stretched between the projection 59b and the cap portion 59c.
- a connecting member 49 that connects the sewing frame 50 and the moving members 87 and 107 of the front-rear direction driving unit 71 is provided on the sewing frame 50. That is, the upper surface of the end region in the longitudinal direction of the long side portion 52 and the long side portion 54 in the sewing frame main body 51 of the sewing frame 50 (it can be said to be the upper surface of the end region in the longitudinal direction of the short side portions 56 and 58).
- Connecting members 49 are provided (that is, a total of four connecting members 49 are attached to the sewing frame 50), and the connecting members 49 are attached to the moving members 87 and 107 of the front-rear direction drive unit 71. Yes.
- the connecting member 49 may be attached to the upper surfaces of the short side portions 56 and 58 (preferably the upper surface close to the long side portions 52 and 54).
- the connecting member 49 has a shape obtained by bending an elongated rectangular plate-like member into an L shape, and is formed in an L shape by a horizontal member 49a and a vertical member 49b.
- the sewing frame drive unit 60 drives the sewing frame 50 in the left-right direction and the front-rear direction.
- the front-rear direction drive units 70 and 71 that drive the sewing frame 50 in the front-rear direction and the sewing frame 50 in the left-right direction.
- a left and right direction driving unit 130 for driving the motor that is, the front-rear direction drive unit 70 is provided according to the number of notch pairs provided on the table 30, and two front-rear direction drive units 70 are provided.
- two front-rear direction drive units 71 are provided.
- the left-right direction drive part 130 is provided according to the number of the opening part pairs provided in the table 30, and three pairs (total six) left-right direction drive parts 130 are provided.
- the front-rear direction driving unit 70 (first front-rear direction driving unit) includes ball screw mechanism units 80, 100, couplings 120, 122, and a connecting member 124, as shown in FIG.
- the ball screw mechanism portion 80 is rotatably supported by a bracket (which may be a “support frame”) 82 attached to the upper surface of the base portion 20, the motor 84 (first motor), and the bracket 82.
- a ball screw 86 (first ball screw) whose one end is coupled to the motor 84 and rotated by the motor 84, and a moving member 87 (first moving member) screwed so that the ball screw 86 can be screwed by rotating.
- a bracket which may be a “support frame” 82 attached to the upper surface of the base portion 20, the motor 84 (first motor), and the bracket 82.
- a ball screw 86 first ball screw
- a moving member 87 (first moving member) screwed so that the ball screw 86 can be screwed by rotating.
- the bracket 82 is an elongated rectangular substantially plate-like horizontal member 82a provided horizontally, and a plate-like standing portion erected from one end portion (end portion on the motor side) of the horizontal member 82a. 82b and a plate-like standing portion 82c erected from the other end of the horizontal member 82a.
- the horizontal member 82a includes a plate-like portion 82a-1 having an elongated rectangular plate shape, and a plate-like portion.
- a rail portion 82a-2 provided in parallel with the ball screw 86 in the longitudinal direction is provided on the upper surface of the portion 82a-1.
- the standing portions 82b and 82c rotatably support the ball screw 86.
- a bearing (not shown) is provided on the standing portions 82b and 82c, and a ball screw 86 is pivotally supported on the bearing.
- the motor 84 is fixed outside the standing portion 82 b, and its output shaft is fixed to the end of the ball screw 86.
- the ball screw 86 is formed with a screw groove on the peripheral surface thereof to be screwed with the moving member 87, and an end opposite to the motor 84 side is formed to protrude from the standing portion 82c. That is, the ball screw 86 is formed so as to protrude on the opposite side of the standing portion 82c from the motor side.
- the moving member 87 includes a nut 88, a shaft portion 90, and an engaging roller (engaging member) 92.
- the nut 88 includes a nut main body 88a screwed to the ball screw 86, and a nut main body 88a.
- a groove portion that is fixed to the lower surface and engages with the rail portion 82a-2 is provided on the lower surface side, and a slider 88b that slides along the rail portion 82a-2 is provided.
- the nut body 88a is provided with a screw hole into which the ball screw 86 is screwed. Accordingly, the nut 88 is configured to move along the ball screw 86 as the ball screw 86 rotates.
- the moving member 87 is configured to move to the front side when the motor 84 rotates to the right, and to move to the rear side by rotating to the left.
- the shaft portion 90 is fixed to the upper surface of the nut body 88a, and is freely inserted into the notch 34a of the table 30 and the slit of the slit plate 38, that is, inserted in a state where there is play, and protrudes from the upper surface of the table 30.
- the shaft part 90 is inserted through the edge part of the notch part 34a and the edge part of the slit plate 38 with a space therebetween.
- the engagement roller 92 is rotatably attached to the shaft portion 90, is provided so as to protrude above the upper surface of the table 30, and is provided to be rotatable with respect to the shaft portion 90. Engages with the groove portion of the long side portion 52 of the sewing frame 50.
- the ball screw mechanism unit 100 has the same configuration as the ball screw mechanism unit 80, detailed description thereof is omitted. That is, the ball screw mechanism unit 100 is rotatably supported by the bracket 102 attached to the upper surface of the base unit 20, the motor 104 (second motor), and the bracket 102, and one end thereof is coupled to the motor 104. A ball screw 106 (second ball screw) rotated by the motor 104 and a moving member 107 (second moving member) screwed so as to be screwed by the rotation of the ball screw 106 are provided.
- the bracket 102, the motor 104, and the ball screw 106 have the same configuration as the bracket 82, the motor 84, and the ball screw 86.
- the bracket 102 has a horizontal portion having a plate-like portion 102a-1 and a rail portion 102a-2. It has a member 102a and standing portions 102b and 102c.
- the moving member 107 has the same configuration as the moving member 87, and includes a nut 108, a shaft portion 110, and an engaging roller (engaging member) 112, and the nut 108 is screwed to the ball screw 106.
- the nut 108 moves along the ball screw 106 when the ball screw 106 rotates.
- the moving member 107 is configured to move to the rear side when the motor 104 rotates to the right, and to move to the front side when the motor 104 rotates to the left, but the reverse is also possible.
- the moving member 107 is provided at a distance from the moving member 87.
- the shaft portion 110 of the front-rear direction drive unit 70 passes through the notch 34 b of the table 30 and the slit of the slit plate 38, is provided so as to protrude from the upper surface of the table 30, and is provided to be rotatable with respect to the shaft portion 110.
- the engagement roller 112 thus engaged is engaged with the groove portion of the long side portion 54 of the sewing frame 50.
- the ball screw mechanism unit 80 and the ball screw mechanism unit 100 are provided to face each other. That is, both the ball screw mechanism portions 80 and 100 are provided with the side where the motors 84 and 104 are provided outside.
- the motor 84 and the motor 104 in the front-rear direction drive unit 70 constitute a first drive unit in the claims.
- the couplings 120 and 122 are shaft couplings.
- the coupling 120 connects the ball screw 86 and the connecting member 124 coaxially.
- the coupling 122 coaxially connects the ball screw 106 and the connecting member 124.
- the shaft portion 86 a protruding from the tip of the ball screw 86 is fitted into one hole of the coupling 120, and the shaft portion 106 a protruding from the tip of the ball screw 106 is coupled to the coupling 122. Is fitted in one of the holes.
- the connection member 124 is a shaft-like member, and is formed in a columnar shaft shape, for example.
- the connecting member 124 connects the end of the ball screw 86 on the ball screw 106 side and the end of the ball screw 106 on the ball screw 86 side. Specifically, as shown in FIG. 9, the shaft portion 124 a protruding from one end portion of the connecting member 124 is fitted into the other hole portion of the coupling 120 and protrudes from the other end portion of the connecting member 124. The shaft portion 124b is fitted in the other hole portion of the coupling 122.
- connection member 124 and the couplings 120 and 122 may comprise the connection member 124 and the couplings 120 and 122 by one coupling (connection member). That is, as shown in FIG. 10, the shaft portion 86 a protruding from the tip of the ball screw 86 is fitted into one hole of the coupling 123, and the shaft portion 106 a protruding from the tip of the ball screw 106 is connected to the coupling 123. It is good also as a structure fitted by the other hole part.
- the ball screw 86, the connecting member 124, and the ball screw 106 are integrally formed as a whole by the couplings 120 and 122, thereby forming one shaft-like member 125.
- the ball screw 86, the connecting member 124, and the ball screw 106 are connected so that their axes coincide.
- the shaft-like member 125 in the front-rear direction drive unit 70 corresponds to “first front-rear direction drive unit ball screw” and “first interval maintaining means” in the claims.
- the configuration other than the motors 84 and 104 and the moving members 87 and 107 in the front-rear direction driving unit 70 supports the first driving unit (motors 84 and 104), and the first moving member (moving member 87) and the second.
- the bracket 82 and the ball screw 86 support the first drive unit (motor 84) and support the first moving member so as to be movable in the front-rear direction.
- the bracket 102 and the ball screw 106 are support portions that support the first drive portion (motor 104) and support the second moving member so as to be movable in the front-rear direction.
- each front-rear direction drive unit 70 in the plurality of front-rear direction drive units 70 has the same configuration.
- the front-rear direction driving unit 70 is provided with two motors 84 and 104, but when the motor 84 and the motor 104 are driven, they are driven synchronously.
- the engagement roller 92 of the ball screw mechanism 80 in the front-rear direction drive unit 70 is engaged with the groove M of the long side portion 52 of the sewing frame 50, and the engagement roller 112 of the ball screw mechanism 100 is connected to the sewing frame 50.
- the long side portion 54 is engaged with the groove portion M.
- the front-rear direction drive unit 71 (second front-rear direction drive unit) has substantially the same configuration as that of the front-rear direction drive unit 70. However, as shown in FIG. The difference is that they are integrated.
- the front-rear direction drive unit 71 includes a bracket 72 (support unit, support frame), a motor 84 (third motor), a ball screw 86 (third ball screw), a moving member 87 (third moving member), and a motor.
- 104 fourth motor
- a ball screw 106 fourth ball screw
- a moving member 107 fourth moving member
- the bracket 72 is an elongated rectangular substantially plate-like horizontal member 72a that is provided horizontally, and a plate-like standing erected from one end portion (end portion on the motor 84 side) of the horizontal member 72a.
- 72b a plate-like standing portion 72e erected from the other end (the end portion on the motor 104 side) of the horizontal member 72a, and between the standing portion 72b and the standing portion 72e on the upper surface of the horizontal member 72a.
- plate-like standing portions 72c and 72d provided at intervals.
- the horizontal member 72a has an elongated rectangular plate shape and has a length from the standing portion 72b to the standing portion 72e, and a standing portion 72b on the upper surface of the plate portion 72a-1.
- a rail portion 72a-2 provided in parallel with the ball screw 86 in the longitudinal direction between the standing portions 72c, and a ball screw 106 in the longitudinal direction between the standing portion 72d and the standing portion 72e on the upper surface of the plate-like portion 72a-1.
- a rail portion 72a-3 provided in parallel.
- the standing portions 72b and 72c pivotally support the ball screw 86, and the standing portions 72d and 72e pivotally support the ball screw 106.
- the standing portions 72b, 72c, 72d, and 72e are provided with bearings (not shown), and ball screws 86 and 106 are pivotally supported on the bearings. That is, in the bracket 82 and the bracket 102 in the front-rear direction driving unit 70, the plate-like portion 82a-1 and the plate-like portion 102a-1 are connected to each other to be configured by one plate-like portion 72a-1, thereby the bracket 82. And the bracket 102 are integrated.
- the bracket 72 hits “a support portion that supports the third ball screw, the third motor, the fourth ball screw, and the fourth motor”.
- the motor 84, the ball screw 86, the motor 104, the ball screw 106, and the couplings 120 and 122 are the same as those in the front-rear direction driving unit 70, detailed description thereof is omitted.
- the moving member 87 has the same configuration as the nut 88 in the front-rear direction driving unit 70
- the moving member 107 has the same configuration as the nut 108 in the front-rear direction driving unit 70.
- the moving member 87 and the moving member 107 are provided at an interval.
- the motor 84 and the motor 104 in the front-rear direction drive unit 71 constitute a second drive unit in the claims.
- a connecting member 49 is attached to the side surface of the moving members 87 and 107 on the sewing frame 50 side, and is fixed to the short sides 56 and 58 of the sewing frame 50 via the connecting member 49. That is, as shown in FIG. 3 and FIG. 6, when the connecting state of the moving member 87 and the short side portion 56 is taken as an example, a plate-like member is formed in an L shape on the side surface of the moving member 87 on the sewing frame 50 side.
- the plate-like vertical member 49b in the bent connection member 49 is fixed, and the plate-like horizontal member 49a in the connection member 49 is fixed to the short side portion 56 of the sewing frame 50, so that the moving member 87 and the short member 56 are short.
- the side 56 is connected and fixed.
- the moving member 107 and the short side portion 56, the moving member 87 and the short side portion 58, and the moving member 107 and the short side portion 58 are also connected and fixed to each other by the connecting member 49.
- the sewing frame 50 and the front-rear direction driving unit 71 are provided at substantially the same height.
- the lower end of the sewing frame 50 and the lower end of the bracket 72 are provided at substantially the same height.
- the bracket 72 of the front-rear direction driving unit 71 is provided slightly above the upper surface of the table 30. 1 to 4, the connecting member 49 is connected to the corner of the sewing frame 50 (that is, the portion where the short side and the long side are in contact), but the corner is short. Considering that both the side portions 56 and 58 are included in the long side portions 52 and 54, it can be said that the connecting member 49 is attached to the longitudinal ends of the long side portions 52 and 54.
- the connecting member 49 may be attached to the short sides 56 and 58 other than the corners of the sewing frame 50.
- the long side portions 52 and 54 may be extended in the left-right direction longer than the end portions of the short side portions 56 and 58, and the connection member 49 may be attached to the end portions of the long side portions 52 and 54 in the longitudinal direction.
- the one front-rear direction drive unit 71 is provided along the short side portion 56 on the outer side of the sewing frame 50, and the moving members 87, 107 in the one front-rear direction drive unit 71 are The other front / rear direction drive unit 71 is connected to the sewing frame 50 via the connecting member 49 and is provided along the short side portion 58 outside the side of the sewing frame 50, and the other front / rear direction drive is performed.
- the moving members 87 and 107 in the portion 71 are connected to the sewing frame 50 via the connecting member 49.
- the ball screw 86, the connecting member 124, and the ball screw 106 are integrally formed by couplings 120 and 122, and one shaft-like member 125 is formed. It is formed.
- the ball screw 86, the connecting member 124, and the ball screw 106 are connected so that their axes coincide.
- the shaft-like member 125 in the front-rear direction driving portion 71 corresponds to “second front-rear direction driving portion ball screw” and “second interval maintaining means” in the claims.
- the configuration other than the motors 84 and 104 and the moving members 87 and 107 (that is, the bracket 72, the ball screws 86 and 106, the couplings 120 and 122, and the connecting member 124) in the front-rear direction driving unit 71 is “second”.
- a support portion support portion 71A that supports the drive portion (motors 84 and 104) and supports the third moving member (moving member 87) and the fourth moving member (moving member 107) so as to be movable in the front-rear direction is configured. To do.
- the two front-rear direction drive units 70 and the two front-rear direction drive units 71 are provided in parallel to each other, and the ball screws 86, 106 in the front-rear direction drive unit 70 and the ball screws 86, 106 in the front-rear direction drive unit 71 are provided in parallel to each other. It has been.
- the moving members 87 and 107 in the front-rear direction driving units 70 and 71 are provided to be movable in the front-rear direction.
- the front-rear direction drive unit 71 provided along the short side portion 56 is supported by the moving member 137 (strictly, the support member 139) of the left-right direction drive unit 130 provided corresponding to the opening 36a. Further, the front-rear direction drive unit 71 provided along the short side portion 58 is supported by the moving member 137 (strictly, the support member 139) of the left-right direction drive unit 130 provided corresponding to the opening 36b. Has been.
- the left-right direction drive unit 130 has the same configuration as the ball screw mechanism units 80 and 100 except that the ball screw 136 does not protrude from the standing portion 132c and the configuration of the moving member 137 is different from the moving members 87 and 107. is there. That is, the left and right direction drive unit 130 is rotatably supported by the bracket 132 attached to the upper surface of the base unit 20, the motor 134 (third drive unit), and the bracket 132, and one end thereof is coupled to the motor 134. And a ball screw 136 (fifth ball screw) that is rotated by the motor 134 and a moving member 137 (fifth moving member) that is screwed so that the ball screw 136 rotates.
- the bracket 132 and the motor 134 have the same configuration as the bracket 82 and the motor 84.
- the bracket 132 includes a horizontal member 132a having a plate-like portion 132a-1 and a rail portion 132a-2, and a standing portion 132b. 132c.
- the ball screw 136 is formed with a screw groove on the peripheral surface thereof to be screwed with the moving member 137, and the end opposite to the motor 134 side does not protrude from the standing portion 132c. That is, the moving member 137 (fifth moving member) includes a nut 138 and a pair of support members 139 fixed to both sides of the nut 138.
- the nut 138 includes a nut main body 138a screwed to the ball screw 136, and And a slider 138b that is fixed to the lower surface of the nut body 138a and that engages with the rail portion 132a-2 on the lower surface side and slides along the rail portion 132a-2.
- the nut 138 is configured to move along the ball screw 136 by rotating.
- the moving member 137 moves to the motor 134 side by rotating the motor 134 to the right, and moves to the opposite side to the motor 134 side by rotating to the left. Also good.
- the support member 139 has a shape obtained by bending an elongated rectangular plate-like member into an L shape, and has a plate-like vertical member 139 a provided in the vertical direction, and an upper end of the vertical member 139 a. And a plate-like horizontal member 139b provided in the horizontal direction.
- the vertical members 139a are fixed to the side portions on both sides of the nut 138 (particularly, the nut main body 138a) (side portions perpendicular to the moving direction of the moving member 137), and the horizontal member 139b is It is provided outward with respect to the continuous vertical member 139a.
- the two horizontal members 139b are formed at the same height, and the upper surfaces of the two horizontal members 139b are fixed to the lower surface of the plate-like portion 72a-1 of the front-rear direction driving unit 71.
- the left-right direction drive unit 130 is provided in a pair for each pair of openings including the opening 36a and the opening 36b, and three pairs (6 in total) of the left-right direction drive unit 130 are provided.
- a pair of left and right drive units 130 corresponding to one pair of openings is provided so as to face each other (as shown in FIGS. 1 and 3, in the pair of left and right drive units 130, the motors are respectively outward.
- one ball screw 136 is comprised so that it may exist on the extension line of the other ball screw 136.
- FIG. Each horizontal direction drive part 130 has the same configuration.
- the three left-right drive units 130 provided corresponding to the openings 36a are provided in parallel to each other, and the central left-right drive unit 130 of the three left-right drive units 130 is driven in the front-rear direction in the front-rear direction.
- the other two left and right direction driving units 130 are provided at substantially the same distance as the central left and right direction driving unit 130.
- the ball screw 136 in the left-right direction drive part 130 that is, the left-right direction drive part 130 on the short side part 56 side
- the opening 36a hits the fifth ball screw.
- the three left and right direction drive units 130 provided corresponding to the opening 36b are provided in parallel to each other, and the central left and right direction drive unit 130 of the three left and right direction drive units 130 is
- the front-rear direction drive unit 70 is provided at a substantially middle position in the front-rear direction length, and the other two left-right direction drive units 130 are provided at approximately the same distance as the central left-right direction drive unit 130.
- the ball screw 136 in the left and right direction driving unit 130 provided corresponding to the opening 36b hits the sixth ball screw.
- One of the left and right direction driving unit 130 provided corresponding to the opening 36a and the left and right direction driving unit 130 provided corresponding to the opening 36b is a first left and right direction driving unit, and the other is a second left and right driving unit. It becomes a direction drive part.
- the motor 134 in the first left-right direction drive unit becomes the fifth motor
- the motor 134 in the second left-right direction drive unit becomes the sixth motor.
- the motor 134 in the left-right direction drive unit 130 is the fifth motor.
- the front-rear direction driving unit 71 is supported by the moving members 137 of the three left-right direction driving units 130.
- direction of the ball screws 86 and 106 in the front-rear direction driving units 70 and 71 and the direction of the ball screw 136 in the left-right direction driving unit 130 are configured to be perpendicular to each other in plan view.
- the control circuit 200 is a circuit that controls the operation of the motors 84, 104, and 134 in the sewing frame driving unit 60, and is connected to all the motors in the sewing frame driving unit 60 to control the operation of each motor. That is, regarding the operation control of the motors 84 and 104 in the front-rear direction driving unit 70 and the front-rear direction driving unit 71, the control circuit 200 performs synchronous control on all the motors 84, 104 in the front-rear direction driving units 70, 71, Since the ball screws 86 and 106 and the connecting member 124 are integrally formed as a whole, the motor 84 and the motor 104 in one front-rear direction drive unit 70 and 71 are controlled synchronously.
- the motors 84 in the plurality of front-rear direction driving units 70 and the front-rear direction driving unit 71 are also synchronously controlled, and the motors 104 in the plurality of front-rear direction driving units 70 and the front-rear direction driving unit 71 are also synchronously controlled.
- the rotation direction is controlled to be reversed.
- the motor 84 of the ball screw mechanism unit 80 that drives the long side portion 52 and the motor 104 of the ball screw mechanism unit 100 that drives the long side portion 54 are controlled so that their rotational directions are opposite to each other.
- the motor 84 and the motor 104 are controlled so that the rotation directions are opposite to each other.
- the moving members 87 and 107 of the front and rear direction driving unit 70 and the moving members 87 and 107 of the front and rear direction driving unit 71 are arranged.
- the operations of the motors 84 and 104 are controlled so that the movement direction and the movement amount are the same.
- the control circuit 200 performs synchronous control on all the motors in the left and right direction driving unit 130.
- the motor 134 of the left-right direction drive part 130 which drives the front-back direction drive part 71 connected with the short side part 56 and the motor of the left-right direction drive part 130 which drives the front-rear direction drive part 71 connected with the short side part 58 are shown. 134 is controlled so that the rotation directions are opposite to each other. That is, the operation of the motor 134 is controlled so that the moving direction and the moving amount of the moving member 137 in the left-right direction driving unit 130 are the same.
- the control circuit 200 actually includes a storage device that stores a program for controlling the operation of the motor, and a CPU that controls the motor according to the program stored in the storage device.
- the sewing machine 5 configured as described above will be described. While the work cloth is stretched on the sewing frame 50, the sewing frame 50 is moved in the front-rear direction and the left-right direction, and is processed by the cooperation of a needle provided on the sewing machine head 22 and reciprocating up and down, and a rotary driving shuttle. Sewing cloth (especially embroidery).
- the work cloth is sandwiched between the protrusion 59b and the cap part 59c.
- the sewing frame 50 moves in the front-rear direction and the left-right direction under the control of the control circuit 200. That is, the motors 84 and 104 in the front-rear direction driving units 70 and 71 operate according to the control of the control circuit 200, and as the motors 84 and 104 operate, the ball screws 86 and 106 rotate and the ball screws 86 and 106 rotate. Accordingly, the moving members 87 and 107 move. That is, in the front-rear direction driving unit 70, the moving member 87 moves in the front-rear direction along the ball screw 86 and the rail portion 82a-2, and the moving member 107 moves in the front-rear direction along the ball screw 106 and the rail portion 102a-2.
- the moving member 87 moves in the front-rear direction along the ball screw 86 and the rail portion 72a-2, and the moving member 107 moves along the ball screw 106 and the rail portion 72a-3.
- the motor 134 in the left and right direction driving unit 130 operates according to the control of the control circuit 200. As the motor 134 operates, the ball screw 136 rotates, and as the ball screw 136 rotates, the moving member 137 moves in the left and right direction. Moving.
- the engagement roller 92 supported by the nut 88 via the shaft portion 90 engages with the long side portion 52 of the sewing frame 50 and is supported by the nut 108 via the shaft portion 110. Since the engaging roller 112 engages with the long side portion 54 of the sewing frame 50 and the moving members 87 and 107 are connected to the sewing frame 50 via the connecting member 49 in the front-rear direction driving portion 71, As the moving members 87 and 107 move, the sewing frame 50 moves in the front-rear direction. Further, since the moving member 137 in the left-right direction driving unit 130 is fixed to the bracket 72 of the front-rear direction driving unit 71, the sewing frame 50 moves in the left-right direction when the moving member 137 moves.
- the engaging roller 92 engaged with the long side portion 52 slides along the groove portion M of the long side portion 52 with which the engaging roller 92 is engaged, and engages with the long side portion 54.
- the engaging roller 112 is slid along the groove M of the long side portion 54 with which the engaging roller 112 is engaged.
- all four sides of the sewing frame 50 are supported by the moving member (that is, the pair of long sides 52 and 54 is moved by the moving member 87 of the front-rear direction driving unit 70, 107, and the pair of short sides 56 and 58 are supported by the moving members 87 and 107 of the front-rear direction drive unit 71), so that a drive mechanism is provided on all sides of the sewing frame 50. Therefore, the distortion of the sewing frame 50 can be extremely reduced, and the sewing frame can be positioned with high accuracy.
- the sewing frame is distorted even if it is pulled inward by the tensile force of the work cloth. Can be prevented.
- the ball screw is generally high in rigidity, the shaft-like member composed of the ball screws 86 and 106 and the connecting member 124 can be increased in rigidity even by a tensile force by sewing, and the possibility that the shaft-like member is bent is small. .
- the ball screw 86 and the ball screw 106 are connected to the connecting member 124. Since the sewing frame 50 is distorted (especially inwardly distorted), the nut (moving member in the front-rear direction driving portion 71) tries to move against the force of the motor. Since the ball screw into which the nut (moving member) is screwed is configured integrally with the other ball screw, the nut does not move against the force of the motor. In other words, when the work cloth is pulled inward as the work cloth is sewn, the long sides 52 and 54 of the sewing frame 50 are also pulled inward.
- the nuts 88 and 108 (the moving members 87 and 107 in the front-rear direction driving unit 71) rotate the ball screws 86 and 106 against the force of the motor, and the nuts 88 and 108 ( The moving members 87 and 107) may move.
- both the nut 88 and the nut 108 try to move inward.
- the rotation direction of the ball screw 86 when the nut 88 is going to move inward and the rotation direction of the ball screw 106 when the nut 108 is going to move inward Since the rolling of the direction is the reverse direction, never the nut 88 and the nut 108 are moved inwardly.
- both the moving member 87 and the moving member 107 try to move inward, but the moving member 107 tries to move inward. Since the rotation direction of the ball screw 86 is opposite to the rotation direction of the ball screw 106 when the moving member 107 tries to move inward, the moving member 87 and the moving member 107 do not move inward. Therefore, the possibility that the long sides 52 and 54 of the sewing frame 50 are distorted is extremely small.
- the movement of the nut 88 (108) is only restricted by the ball screw 86 (106) and the rail portion 82a-2 (102a-2). The movement can be performed smoothly.
- the movement of the moving member 87 (107) is only restricted by the ball screw 86 (106) and the rail part 72a-2 (72a-3). , 107 can be smoothly moved.
- the connecting bar is provided on the nut as in Patent Documents 3 and 4
- the movement of the nut is also regulated by the connecting bar, so the direction of the connecting bar is exactly parallel to the ball screw. If this is not the case, the nut cannot move smoothly.
- the connecting bar is not provided on the nut, its movement is not restricted by the connecting bar. Can be moved to.
- the shaft-like member composed of the ball screws 86, 106 and the connecting member 124 is supported by the standing portions 82c, 102c as well as the standing portions 82b, 102b.
- the shaft-shaped member composed of the ball screws 86 and 106 and the connecting member 124 is supported by not only the standing portions 72b and 72e but also the standing portions 72c and 72d. it is possible to prevent the bends.
- the front-rear direction driving unit 71 is connected to the short sides 56, 58, and the front-rear direction driving unit 71 is driven in the left-right direction by the left-right direction driving unit 130.
- the portions 56 and 58 can be prevented from being bent, and the short sides 56 and 58 can be prevented from being bent, whereby the long sides 52 and 54 can be prevented from being bent. That is, when the front-rear direction drive unit 71 is not provided, the moving member 137 in the left-right direction drive unit 130 has the same configuration as the moving member 87, and the engagement roller engages with the short sides 56, 58.
- the end region in the longitudinal direction of the sewing frame 50 (that is, the region close to the short side portions 56 and 58) is not supported by the front-rear direction driving unit 70.
- the end region in the longitudinal direction of the sewing frame 50 may be bent inward in the front-rear direction, but in the present embodiment, the front-rear direction drive unit 71 is connected to the short sides 56, 58.
- region of the longitudinal direction in the sewing frame 50 is supported by the front-back direction drive part, there is no possibility that the edge part area
- the ball screw 86 and the ball screw 106 are connected by the connecting member 124.
- You may comprise the whole with one ball screw.
- the front-rear direction drive unit 70 ′ shown in FIG. 12 includes a bracket 82 ′ attached to the upper surface of the base unit 20, a motor 84 provided at one end of the bracket 82 ′, and the other of the bracket 82 ′.
- the motor 104 provided at the end is rotatably supported by the bracket 82 ′, and one end thereof is coupled to the motor 84 and the other end is coupled to the motor 104, and is rotated by the motor 84 and the motor 104.
- a ball screw 86 ′ and moving members 87 and 107 screwed together by rotation of the ball screw 86 ′ are provided, and the bracket 82 ′ is provided in a horizontal shape in the form of a substantially elongated rectangular plate.
- the horizontal member 82a ′ includes a plate-like portion 82a-1 ′ having an elongated rectangular plate shape, and a ball screw 86 ′ in the longitudinal direction on the upper surface of the plate-like portion 82a-1 ′. And a rail portion 82a-2 ′ provided in parallel.
- the same operation and effect as the front-rear direction drive unit 70 shown in FIG. 5 can also be obtained by configuring the front-rear direction drive unit like the front-rear direction drive unit 70 ′ shown in FIG. 12.
- bracket 72 includes a bracket 72, a motor 84 provided at one end (standing portion 72b) of the bracket 72, and the other end (standing portion) of the bracket 72. 72e), a ball screw that is rotatably supported by the bracket 72 and the bracket 72, and has one end coupled to the motor 84 and the other end coupled to the motor 104, and is rotated by the motor 84 and the motor 104.
- 86 and moving members 87 and 107 that are screwed together by rotation of the ball screw 86, and the bracket 72 is a substantially rectangular plate-like plate member that is horizontally provided.
- the horizontal member 72a has a plate-like portion 72a-1 having an elongated rectangular plate shape, and a rail portion 72a-2 provided on the upper surface of the plate-like portion 72a-1 in parallel with the ball screw 86 in the longitudinal direction. ing.
- the same operation and effect as the front-rear direction drive unit 71 shown in FIG. 4 can also be obtained by configuring the front-rear direction drive unit like the front-rear direction drive unit 71 ′ shown in FIG. 11.
- the configuration other than the motors 84 and 104 and the moving members 87 and 107 in the front-rear direction driving unit 70 ′ supports the first driving unit (motors 84 and 104), and the first moving member and the second moving member.
- the configuration (bracket 82 ′ and ball screw 86 ′) other than the motors 84, 104 and the moving members 87, 107 in the front / rear direction drive unit 71 ′ is a “second drive unit”.
- a support portion 71A ′ that supports the motors 84 and 104 and supports the third moving member (moving member 87) and the fourth moving member (moving member 107) so as to be movable in the front-rear direction is configured.
- the two brackets 82 and 102 are provided in the front-rear direction driving unit 70. However, as shown in FIG. 12, a single bracket may be used.
- one front-rear direction drive unit 70, 71 is provided with two motors, that is, the motor 84 and the motor 104. Can be driven in the front-rear direction.
- the shaft-shaped member or the ball screw in the case where the whole is constituted by one ball screw, the rotational force is applied to the end on the motor connection side, so that the shaft-shaped member (Or ball screw) rotates, but the side opposite to the side where the motor is connected is driven, so the shaft-like member (or ball screw) is slightly twisted so that it is located on the side opposite to the motor connection side.
- the movement responsiveness of the moving member to be moved may be slightly delayed. In this sense, it is preferable to provide a motor on both sides of one front-rear direction drive unit 70 as described above.
- two front-rear direction drive units 70 are provided, and three left-right direction drive units 130 are provided on the left and right sides.
- one or more front-rear direction drive units 70 are provided. It may be sufficient (the number may be three or more), and the number of right and left direction driving units 130 may be two or more.
- the front-rear direction driving unit and the left-right direction driving unit constituting the sewing frame driving unit 60 use a ball screw mechanism, but the invention is not limited to this, and a timing belt mechanism is used. May be.
- the front-rear direction drive unit 140 (first front-rear direction drive unit) shown in FIGS. Since the front-rear direction drive unit 141 (second front-rear direction drive unit) shown in FIG. 13 is used instead of the drive unit 71, and the left-right direction drive unit 195 shown in FIG. is there.
- the front-rear direction drive unit 140 includes timing belt mechanism units 150 and 170 and a connecting member 190 as shown in FIG.
- the timing belt mechanism 150 includes a substantially cylindrical frame part (support frame) 152 attached to the upper surface of the base part 20, a support part 154 attached to one end of the frame part 152, and a support part 154.
- a rotary pulley 156 that is rotatably attached, a motor 158 (first motor) that is attached to the side surface of the other end of the frame portion 152, a rotary pulley 160 that is attached to the output end of the motor 158, and an endless shape Timing belt 162 (first timing belt) and a moving member 163 (first moving member) that is fixedly attached to the timing belt 162 and slides along the rail portion 152b of the frame portion 152.
- the frame portion 152 has a rectangular tube shape, a frame portion main body 152 a having an insertion hole 153 inside, and a frame portion main body 152 a at the center of the upper surface of the frame portion main body 152 a. And a rail portion 152b provided along the longitudinal direction.
- the frame portion 152 is provided in the front-rear direction.
- a pair of support portions 154 are provided, provided on the rear side (Y2 side) from the rear end positions of the side walls on both sides of the frame portion main body 152a, formed by a substantially L-shaped member, and capable of rotating the rotary pulley 156. Can be pivotally supported.
- the rotary pulley 156 is provided so as to be rotatable with respect to the support portion 154, and is rotatable via an axis in a direction perpendicular to the longitudinal direction of the frame portion 152 (that is, the left-right direction (X1-X2 direction)). It has become.
- the motor 158 has a flange that can be attached to the side surface of the frame main body 152a, and the direction of the rotation axis is a direction perpendicular to the longitudinal direction of the frame 152, and the motor 158 rotates by the motor 158.
- the pulley 160 is also rotatable via an axis line in a direction perpendicular to the longitudinal direction of the frame portion 152 (that is, the left-right direction). Irregularities for engaging with the timing belt 162 are formed on the peripheral surfaces of the rotary pulley 156 and the rotary pulley 160.
- both sides of the timing belt 162 are suspended by the rotary pulley 156 and the rotary pulley 160, the upper part thereof is positioned above the frame part 152, and the lower part thereof is the insertion hole 153 of the frame part 152.
- the timing belt 162 is actually made endless by abutting both ends of a belt-like belt.
- the belt is inserted into the insertion hole 153 and the belt sandwiching plate is in contact with both ends of the belt.
- 164b and the fixture 164c are sandwiched and fixed (in this case, the contact portions at both ends of the belt are located between the belt sandwich plate 164b and the fixture 164c). Irregularities are formed inside the timing belt 162.
- the moving member 163 includes a moving member main body 164, a shaft portion 166, and an engaging roller 168.
- the moving member main body 164 includes a groove portion that engages with the rail portion 152b on the lower surface side, and the rail portion.
- a substantially plate-like slider 164a that slides along 152b; a belt sandwiching plate 164b that has a substantially plate-like shape, and has an unevenness that engages with the unevenness inside the timing belt 162 on its upper surface; and a timing on the lower surface side. It has a shallow groove for placing the belt 162, and has a fixing device 164c that fixes the timing belt 162 together with the belt holding plate 164b, and the timing belt 162 is held between the fixing device 164c and the belt holding plate 164b.
- the belt clamping plate 164b is overlaid on the upper surface of the slider 164a and is integrally screwed with a screw 165, thereby moving the moving member body 164. Constructed. Holes for inserting screws 165 are provided at the four corners of the fixing tool 164c and the belt sandwiching plate 164b, and screw holes for screwing the screws 165 are provided at the four corners of the slider 114a.
- the shaft portion 166 is fixed to the upper surface of the fixture 164c, and is freely inserted into the notch 34a of the table 30 and the slit of the slit plate 38, that is, inserted with play, and protrudes from the upper surface of the table 30.
- the engagement roller 168 is rotatably attached to the shaft portion 166 and is provided above the upper surface of the table 30.
- the timing belt mechanism 170 has the same configuration as the timing belt mechanism 150, and therefore detailed description thereof is omitted. That is, the timing belt mechanism 170 includes a substantially cylindrical frame part (support frame) 172 attached to the upper surface of the base part 20, a support part 174 attached to one end of the frame part 172, and a support part. A rotary pulley 176 rotatably attached to 174, a motor 178 (second motor) attached to the side surface of the other end of the frame portion 172, a rotary pulley 180 attached to the output end of the motor 178, An endless timing belt 182 (second timing belt) and a moving member 183 (second moving member) that is fixedly attached to the timing belt 182 and slides along the rail portion of the frame portion 172. Yes.
- the configuration of the frame portion 172, the support portion 174, the rotary pulley 176, the motor 178, the rotary pulley 180, the timing belt 182, and the moving member 183 is the same as that of the timing belt mechanism portion 150, that is, the frame
- the configuration is the same as that of the portion 152, the support portion 154, the rotating pulley 156, the motor 158, the rotating pulley 160, the timing belt 162, and the moving member 163.
- the moving member 183 includes a moving member main body 184, a shaft portion 186, and an engaging roller 188.
- the moving member main body 184 is similar to the slider 184a having the same configuration as the slider 164a and the belt clamping plate 164b.
- the belt holding plate 184b having the same structure as the fixing device 164c and the belt holding plate 184b with the timing belt 182 sandwiched between the fixing device 184c and the belt holding plate 184b are used as the slider 184a.
- the moving member main body 184 is formed by screwing together on the upper surface of the member.
- the shaft portion 186 has the same configuration as the shaft portion 166, and the engagement roller 188 has the same configuration as the engagement roller 168.
- the moving member 183 is provided with a distance from the moving member 163.
- the motor 158 and the motor 178 in the front-rear direction drive unit 140 constitute a first drive unit in the claims.
- the connecting member 190 has a substantially rod shape and is fixed between the moving member 163 and the moving member 183. One end is fixed to the fixture 164c of the moving member 163, and the other end is the moving member. It is being fixed to the fixing tool 184c of 183.
- the connecting member 190 in the front-rear direction driving unit 140 corresponds to the “first interval maintaining means” in the claims.
- the configuration other than the motors 158 and 178 and the moving members 163 and 183 in the front-rear direction driving unit 140 supports the first driving unit (motors 158 and 178), and the first moving member (moving member 163) and the second. It is a support part which supports a moving member (moving member 183) so that a movement in the front-back direction is possible.
- the frame unit 152, the support unit 154, and the rotary pulleys 156 and 160 support the first drive unit (motor 158) and can move the first moving member in the front-rear direction.
- the frame portion 172, the support portion 174, and the rotary pulleys 176 and 180 support the first drive portion (motor 178) and the second moving member. It is a support part which supports movably in the front-back direction.
- the timing belt 162 of the timing belt mechanism unit 150 and the timing belt 182 of the timing belt mechanism unit 170 are provided on the same line and are provided in the front-rear direction, and the moving member 163 that is above the timing belt 162.
- the moving path of the moving member 183 on the upper side of the timing belt 182 exists on the extended line of the moving path.
- the connecting member 190 is provided in the same direction (front-rear direction) as the timing belts 162 and 182.
- the plurality of front-rear direction drive units 140 are provided in parallel with each other in the front-rear direction, and the plurality of front-rear direction drive units 140 are configured such that the moving members 163 and 183 move in parallel with each other.
- Each front-rear direction drive unit 140 in the plurality of front-rear direction drive units 140 has the same configuration.
- front-rear direction drive unit 141 used in place of the front-rear direction drive unit 71 has substantially the same configuration as the front-rear direction drive unit 140 shown in FIGS. 14 and 15, but as shown in FIG.
- the frame portion 172 is configured integrally, the shaft portion 166 and the engaging roller 168 are omitted from the moving member 163, and the shaft portion 186 and the engaging roller 188 are omitted from the moving member 183.
- the bottom surface portion 152a-1 (see FIG. 15) that constitutes the bottom surface of the rectangular cylindrical frame portion main body 152a in the frame portion 152 and the bottom surface portion that constitutes the bottom surface of the rectangular cylindrical frame portion main body in the frame portion 172.
- the frame portion 152 and the frame portion 172 are integrally configured. That is, as shown in FIG. 13, the frame portion (support frame) 151 includes an elongated rectangular plate-like portion 151a and a substantially cross-sectional shape provided in one area (Y1 side) in the front-rear direction of the plate-like portion 151a.
- a letter-shaped frame component 151b (having the same configuration as that obtained by removing the bottom surface 152a-1 from the frame 152 shown in FIG. 15) and the other of the plate-like portion 151a in the front-rear direction (Y2 side) And a frame configuration part 151c (having the same configuration as the frame configuration part 151b) having a substantially U-shaped cross-section provided in the region.
- the plate-like portion 151a has a length from one end of the frame constituting portion 151b to the other end of the frame constituting portion 151c.
- the moving member 163 in the front-rear direction driving unit 141 includes a slider 164a, a belt sandwiching plate 164b, and a fixture 164c (that is, the moving member 163 hits the moving member main body 164 in the timing belt mechanism unit 150).
- the connecting member 49 is attached to the side surface of the moving member 163 (particularly, the fixing member 164c of the moving member 163) on the sewing frame 50 side, and the short side portions 56 and 58 of the sewing frame 50 are connected via the connecting member 49. Fixed to. That is, the vertical member 49b of the connecting member 49 is fixed to the moving member 163 (particularly, the fixture 164c in the moving member 163), and the horizontal member 49a is fixed to the short sides 56 and 58 of the sewing frame 50.
- the moving member 163 and the sewing frame 50 are connected.
- the moving member 183 includes a slider 184a, a belt clamping plate 184b, and a fixture 184c (that is, the moving member 183 hits the moving member main body 184 in the timing belt mechanism 170), and the moving member 183 (
- the connecting member 49 is attached to the side surface of the fixing member 184 c) of the moving member 183 on the side of the sewing frame 50, and is fixed to the short sides 56 and 58 of the sewing frame 50 via the connecting member 49.
- the vertical member 49b of the connecting member 49 is fixed to the moving member 183 (particularly, the fixture 184c of the moving member 183), and the horizontal member 49a is fixed to the short sides 56 and 58 of the sewing frame 50.
- the moving member 183 and the sewing frame 50 are connected.
- the sewing frame 50 is provided at substantially the same height.
- the connecting member 49 is connected to a corner portion of the sewing frame 50 (that is, a portion where the short side portion and the long side portion are in contact), and the corner portion is the short side portion 56.
- the connecting member 49 is attached to the end portions of the long side portions 52 and 54 in the longitudinal direction.
- the connecting member 49 may be attached to the short sides 56 and 58 other than the corners of the sewing frame 50.
- the long side portions 52 and 54 may be extended in the left-right direction longer than the end portions of the short side portions 56 and 58, and the connection member 49 may be attached to the end portions of the long side portions 52 and 54 in the longitudinal direction.
- one of the front and rear direction driving portions 141 is provided along the short side portion 56 on the outer side of the sewing frame 50, and the moving members 163 and 183 in the one front and rear direction driving portion 141 are
- the other front / rear direction drive unit 141 is connected to the sewing frame 50 via a connecting member 49 and is provided along the short side portion 58 on the outer side of the side of the sewing frame 50, and the other front / rear direction drive.
- the moving members 163 and 183 in the portion 141 are connected to the sewing frame 50 via the connecting member 49.
- the moving member 163 and the moving member 183 are provided with a gap therebetween.
- the moving members 163, 183 are provided to be movable in the front-rear direction.
- configurations other than the motors 158 and 178 and the moving members 163 and 183 in the front-rear direction driving unit 141 “supports the second drive unit (motors 158, 178) and supports the third moving member (moving member 163) and the fourth moving member (moving member 183) so as to be movable in the front-rear direction. Part 141A ". Further, the timing belt 162 in the front-rear direction driving unit 141 hits the third timing belt, and the timing belt 182 in the front-rear direction driving unit 141 hits the fourth timing belt.
- the motor 158 in the front-rear direction driving unit 141 hits the third motor
- the motor 178 in the front-rear direction driving unit 141 hits the fourth motor
- the moving member 163 in the front-rear direction driving unit 141 hits the third moving member
- the moving member 183 in the front-rear direction driving unit 141 hits the fourth moving member.
- the frame portion 151, the support portion 154, the rotation pulley 156, the rotation pulley 160, the support portion 174, the rotation pulley 176, and the rotation pulley 180 support “the third motor and the fourth motor and the third timing.
- a support portion that supports the belt and the fourth timing belt so as to be able to go around is constituted.
- the motor 158 and the motor 178 in the front-rear direction drive unit 141 constitute a second drive unit in the claims.
- the connecting member 190 in the front-rear direction driving unit 141 corresponds to “second interval maintaining means” in the claims.
- the left-right direction drive unit 195 used instead of the left-right direction drive unit 130 has substantially the same configuration as the left-right direction drive unit 150 shown in FIG. 13, but from the moving member 163 in FIG. In addition to the configuration, a support member 139 provided on the moving member 137 of the left-right direction drive unit 130 of FIG. 4 is provided. Each left-right direction drive part 195 has the same structure.
- the left-right direction drive part 195 includes a substantially cylindrical frame part 195-2 attached to the upper surface of the base part 20, a support part 195-4 attached to one end of the frame part 195-2, A rotary pulley 195-6 rotatably attached to the support portion 195-4, a motor 195-8 (third drive portion) attached to the side surface of the other end of the frame portion 195-2, and a motor 195- Rotating pulley 195-10 attached to the output end of No. 8, endless timing belt 195-12 (third timing belt), fixed to timing belt 195-12, and attached to frame 195-2. And a moving member 195-13 (third moving member) that slides along the rail portion.
- the configuration of the frame portion 195-2, the support portion 195-4, the rotary pulley 195-6, the motor 195-8, the rotary pulley 195-10, and the timing belt 195-12 is the timing belt mechanism portion.
- a pair of left and right direction drive units 195 corresponding to a pair of opening portions are provided so as to face each other, and in the left and right direction drive portion 195 facing each other.
- One timing belt 195-12 is configured to be on an extension line of the other timing belt 195-12.
- Three left and right drive units 195 are provided on the left and right, and three left and right direction drive units 195 are provided in parallel with each other.
- the moving members 195-13 move in parallel with each other. It is configured as follows.
- the moving member 195-13 includes a moving member main body 195-13a and a pair of support members 139. That is, the vertical member 139a in the L-shaped plate-like support member 139 is attached to both sides of the moving member main body 195-13a.
- the moving member main body 195-13a has the same configuration as the moving member 163 in the front-rear direction driving unit 141, and the vertical member 139a of the support member 139 is disposed on both sides of the moving member main body 195-13a. It is attached to both sides) of a fixture having the same configuration as that of 164c.
- the horizontal member 139b of the support member 139 is fixed to the lower surface of the plate-like portion 151a of the front-rear direction driving portion 141.
- the moving member 195-13 in the left-right direction driving unit 195 hits the fifth moving member.
- the timing belt 195-12 in the left and right direction driving portion 195 (that is, the left and right direction driving portion 195 on the short side portion 56 side) provided corresponding to the opening portion 36a hits the fifth timing belt, and the opening portion 36b.
- the timing belt 195-12 in the left and right direction driving portion 195 provided corresponding to (that is, the left and right direction driving portion 195 on the short side portion 58 side) corresponds to the sixth timing belt.
- One of the left-right direction drive unit 195 provided corresponding to the opening 36a and the left-right direction drive unit 195 provided corresponding to the opening 36b is the first left-right direction drive unit, and the other is the second left-right drive unit. It becomes a direction drive part.
- the motor 195-8 in the first left-right direction drive unit becomes the fifth motor
- the motor 195-8 in the second left-right direction drive unit becomes the sixth motor.
- the motor 195-8 in the left-right direction drive unit 195 is the fifth motor.
- the direction of the timing belts 162 and 182 in the front-rear direction driving units 140 and 141 and the direction of the timing belt 195-12 in the left-right direction driving unit 195 are configured to be perpendicular to each other in plan view.
- the engagement roller 168 of the timing belt mechanism 150 in the front-rear direction drive unit 140 is engaged with the groove M of the long side portion 52 of the sewing frame 50, and the engagement roller 188 of the timing belt mechanism 170 is the sewing frame. Engage with the groove portion M of the long side portion 54 of 50.
- the timing belts 162, 182 and 195-12 constituting the sewing frame driving unit 60 are all formed with the same concave and convex pitch.
- the timing belt mechanism As described above, even when the timing belt mechanism is used, two front-rear direction drive units 140 are provided, and three left-right direction drive units 195 are provided on the left and right sides.
- the front-rear direction drive unit and the left-right direction drive unit constituting the sewing frame drive unit 60 are configured by a timing belt mechanism as shown in FIGS. 13 to 17, the front-rear direction drive unit and the left-right direction of the sewing frame drive unit 60 are arranged.
- the configuration is the same as the above except that the configuration of the drive unit is different.
- the control circuit 200 controls the operation of the motors 158, 178, and 195-8 in the sewing frame drive unit 60, and is connected to all the motors in the sewing frame drive unit 60 to control the operation of each motor. That is, regarding the operation control of the motors 158 and 178 in the front-rear direction drive unit 140 and the front-rear direction drive unit 141, the control circuit 200 performs synchronous control on all the motors 158 and 178 in the front-rear direction drive units 140 and 141. Since the moving member 163 and the moving member 183 are connected by the connecting member 190, the motor 158 and the motor 178 in one front-rear direction driving unit 140 and 141 are controlled synchronously.
- the motors 158 in the plurality of front-rear direction driving units 140 and the front-rear direction driving unit 141 are also synchronously controlled, and the motors 178 in the plurality of front-rear direction driving units 140 and the front-rear direction driving units 141 are also synchronously controlled.
- the motor 158 and the motor 178 in one front-rear direction drive unit 140, 141 have the moving member 163 and the moving member 183 connected to each other by the connecting member 190 (see FIG. 14), so that the rotation directions are reversed. Be controlled.
- the rotation direction of the motor 158 of the timing belt mechanism unit 150 that drives the long side portion 52 and the motor 178 of the timing belt mechanism unit 170 that drives the long side portion 54 are opposite to each other.
- the motor 158 and the motor 178 are controlled so that their rotational directions are opposite to each other. In this way, the operations of the motors 158 and 178 are controlled so that the moving direction and the moving amount of the moving members 163 and 183 are the same in all the front and rear direction driving units 140 and 141 in the plurality of front and rear direction driving units 140 and 141. Is done.
- the control circuit 200 performs synchronous control on all the motors in the left-right direction drive unit 195.
- the motor 195-8 of the left / right direction drive unit 195 that drives the front / rear direction drive unit 141 connected to the short side part 56 and the motor 195-8 of the left / right direction drive unit 195 that drives the short side part 58 are rotational directions. Are controlled to be opposite to each other. That is, the operation of the motor 195-8 is controlled so that the moving direction and the moving amount of the moving member 195-13 in the left-right direction driving unit 195 are the same.
- the control circuit 200 actually includes a storage device that stores a program for controlling the operation of the motor, and a CPU that controls the motor according to the program stored in the storage device.
- the sewing frame 50 moves in the front-rear direction and the left-right direction. That is, according to the control of the control circuit 200, the motors 158 and 178 in the front-rear direction drive units 140 and 141 operate. As the motors 158 and 178 operate, the timing belts 162 and 182 circulate and the timing belts 162 and 182 As it goes around, the moving members 163 and 183 move. That is, the moving members 163 and 183 move in the front-rear direction. Further, the motor 195-8 in the left / right direction drive unit 195 operates according to the control of the control circuit 200. As the motor 195-8 operates, the timing belt 195-12 circulates and the moving member 195-13 moves in the left / right direction. Move to.
- the engagement roller 168 engages with the long side part 52 of the sewing frame 50
- the engagement roller 188 engages with the long side part 54 of the sewing frame 50
- the front-rear direction drive In the portion 141, since the moving members 163 and 183 are connected to the sewing frame 50 via the connecting member 49, when the moving members 163 and 183 move, the sewing frame 50 moves in the front-rear direction and also in the left-right direction. Since the moving member 195-13 in the driving portion 195 is fixed to the frame portion 151 of the front-rear direction driving portion 141, the sewing frame 50 moves in the left-right direction when the moving member 195-13 moves.
- the sewing frame is distorted even if it is pulled inward by the tensile force of the work cloth. Can be prevented.
- the moving member 163 and the moving member 183 are connected. Since the sewing frame 50 is distorted (in particular, distorted inward), even if the moving member attempts to move against the force of the motor, the movement is restricted by the connecting member 190. It will not move against the power of the motor. That is, when the work cloth is pulled inward as the work cloth is sewn, the long sides 52 and 54 of the sewing frame 50 are also pulled inward, and the moving members 163 and 183 are both pulled inward. , 183 are fixed to the connecting member 190, and therefore do not move inward. Therefore, the possibility that the long sides 52 and 54 of the sewing frame 50 are distorted is extremely small.
- the front-rear direction drive unit 141 is connected to the short sides 56, 58, and the front-rear direction drive unit 141 is driven in the left-right direction by the left-right direction drive unit 195.
- the portions 56 and 58 can be prevented from being bent, and the short sides 56 and 58 can be prevented from being bent, whereby the long sides 52 and 54 can be prevented from being bent.
- the front-rear direction drive unit 141 is not provided, the moving member 195-13 in the left-right direction drive unit 195 has the same configuration as the moving member 163 of the front-rear direction drive unit 140, and the engaging roller has the short side portion 56, 58, the end region in the longitudinal direction of the sewing frame 50 (that is, the region close to the short side portions 56 and 58) is not supported by the front-rear direction driving unit 140.
- the end region in the longitudinal direction of the sewing frame 50 may be bent inward in the front-rear direction.
- the front-rear direction drive unit 141 is short.
- the end region in the longitudinal direction of the sewing frame 50 is likely to bend in the front-rear direction. There is no.
- the front-rear direction drive unit 140 and the front-rear direction drive unit 141 are configured by two timing belt mechanism units.
- the front-rear direction drive unit 140 and the front-rear direction drive unit 141 are configured by one timing belt mechanism unit.
- Two moving members may be fixed to the (front-rear direction drive unit timing belt) via a gap, and a connecting member (a connecting member having the same configuration as the connecting member 190) may be provided between the two moving members.
- the number of motors that drive the timing belt is one.
- motors may be provided on both sides of the timing belt.
- the front-rear direction driving unit 141 when configured by one timing belt mechanism unit, it is configured as shown in FIG. That is, the front-rear direction drive unit 141 ′ includes a substantially cylindrical frame unit 151, a support unit 154 attached to one end of the frame unit 151, and a rotary pulley 156 that is rotatably attached to the support unit 154.
- the motor 158 (second drive unit) attached to the side surface of the other end of the frame portion 151, the rotary pulley 160 attached to the output end of the motor 158, and the endless timing belt 162 (second longitudinal direction)
- the frame 151 has substantially the same length as the entire length of the frame portion 151 in the front-rear direction drive unit 141, and has a cylindrical shape as a whole.
- the front-rear direction drive unit 141 ′ one timing belt is provided in the front-rear direction drive unit 141 ′.
- a moving member 163 and a moving member 183 are fixedly attached to the timing belt 162 with a gap therebetween.
- a substantially rod-shaped connecting member 190 is fixed between the moving member 163 and the moving member 183.
- the configuration other than the motor 158 and the moving members 163 and 183 (the frame portion 151, the support portion 154, the rotary pulleys 156 and 160, and the timing belt 162) in the front-rear direction drive portion 141 ′ is “supports the second drive portion (motor 158).
- a support portion 141A ′ that supports the third moving member (moving member 163) and the fourth moving member (moving member 183) so as to be movable in the front-rear direction is configured.
- the front-rear direction drive unit 140 when configured by one timing belt mechanism unit, the configuration is as shown in FIG. That is, the front-rear direction drive unit 140 ′ includes a substantially cylindrical frame unit 152, a support unit 154 attached to one end of the frame unit 152, and a rotary pulley 156 that is rotatably attached to the support unit 154.
- the motor 158 (first drive unit) attached to the side surface of the other end of the frame portion 151, the rotary pulley 160 attached to the output end of the motor 158, and the endless timing belt 162 (first front-rear direction)
- the frame 152 has substantially the same length as the entire length of the frame portion 151 in the front-rear direction drive unit 141, and has a cylindrical shape as a whole.
- the front-rear direction drive unit 140 ′ one timing belt is provided in the front-rear direction drive unit 140 ′.
- a moving member 163 and a moving member 183 are fixedly attached to the timing belt 162 with a gap therebetween.
- a substantially rod-shaped connecting member 190 is fixed between the moving member 163 and the moving member 183.
- the configuration other than the motor 158 and the moving members 163 and 183 in the front-rear direction drive unit 140 ′ supports the first drive unit (motor 158) and can move the first moving member and the second moving member in the front-rear direction. It is a support part to support.
- only one motor 158 is provided, but a motor may also be provided on the rotating pulley 156 side.
- the left-right direction driving unit 130 is also configured by the ball screw 136.
- FIG. 1 when the front-rear direction driving unit 140 is configured by the timing belt mechanism units 150 and 170 and the front-rear direction driving unit 141 is configured by the timing belts 162 and 182, the left-right direction driving unit 195 is also 195-12.
- a left and right direction drive unit 130 (see FIG. 4) configured by a ball screw mechanism may be used.
- the names of the ball screws 86, 106, 136, 86 ′ 286, 306, and 336 may be “ball screw shaft” or “ball screw shaft”.
- two front-rear direction drive units 140 are provided, and three left-right direction drive units 195 are provided on the left and right sides.
- one or more front-rear direction drive units 140 are provided. It may be sufficient (three or more may be sufficient), and the right-and-left direction drive part 195 should just be two or more.
- Sewing machine 10 Sewing machine 10, 151, 152, 172, 195-2 Frame portion 22 Sewing head 30 Table 50 Sewing frame 51 Sewing frame main body 52, 54 Long side portion 56, 58 Short side portion 59 Clip portion 60 Sewing frame driving portion 70, 70 ', 71, 71', 140, 140 ', 141, 141' Front-rear direction drive unit 71A, 71A ', 141A, 141A' Support unit 80, 100 Ball screw mechanism unit 72, 82, 82 ', 102, 132 Bracket 84 , 104, 134, 158, 178, 195-8 Motor 86, 86 ', 106, 136 Ball screw 87, 107, 137, 163, 183, 195-13 Moving member 88, 108, 138 Nut 92, 112, 168, 188 Engagement roller 124, 190 Connecting member 130, 195 Left-right direction drive part 139 Support member 15 0, 170 Timing belt mechanism 164, 184, 195-13a Moving member
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Abstract
Description
10、151、152、172、195-2 フレーム部
22 ミシンヘッド
30 テーブル
50 縫製枠
51 縫製枠本体
52、54 長辺部
56、58 短辺部
59 クリップ部
60 縫製枠駆動部
70、70’、71、71’、140、140’、141、141’ 前後方向駆動部
71A、71A’、141A、141A’ 支持部
80、100 ボールネジ機構部
72、82、82’、102、132 ブラケット
84、104、134、158、178、195-8 モータ
86、86’、106、136 ボールネジ
87、107、137、163、183、195-13 移動部材
88、108、138 ナット
92、112、168、188 係合ローラ
124、190 連結部材
130、195 左右方向駆動部
139 支持部材
150、170 タイミングベルト機構部
164、184、195-13a 移動部材本体
200 制御回路
Claims (14)
- ミシンにおいて縫製を行なう加工布を展張するための四角枠状の縫製枠で、互いに平行に設けられた一対の長辺部(52、54)と、長辺部に対して直角方向に設けられ、互いに平行に設けられた一対の短辺部(56、58)とを有する縫製枠(50)を駆動するミシン用縫製枠駆動装置であって、
該縫製枠を前後方向及び左右方向に駆動する縫製枠駆動部で、縫製枠を前後方向に駆動する第1前後方向駆動部(70、70’、140、140’)及び第2前後方向駆動部(71、71’、141、141’)と、縫製枠を左右方向に駆動する左右方向駆動部(130、195)とを有し、
第1前後方向駆動部が、長辺部の一方に係合する係合部材(92、168)を有し、前後方向に移動可能に設けられた第1移動部材(87、163)と、長辺部の他方に係合する係合部材(112、188)を有し、前後方向に移動可能に設けられた第2移動部材(107、183)と、第1移動部材と第2移動部材とを前後方向に移動させる第1駆動部(84、104、158、178)と、を有し、
第2前後方向駆動部が、一対の短辺部における各短辺部に沿ってそれぞれ設けられ、縫製枠の短辺部又は縫製枠の一方の長辺部の長手方向の端部に接続部材(49)を介して接続された第3移動部材(87、163)と、縫製枠の短辺部又は縫製枠の他方の長辺部の長手方向の端部に接続部材(49)を介して接続され、第3移動部材と間隔を介して設けられた第4移動部材(107、183)と、第3移動部材と第4移動部材とを前後方向に移動させる第2駆動部(84、104、158、178)と、第2駆動部を支持するとともに、第3移動部材と第4移動部材とを前後方向に移動可能に支持する支持部(71A、71A’、141A、141A’)とを有し、
左右方向駆動部は、一対の短辺部における各短辺部に応じてそれぞれ設けられ、各左右方向駆動部は、左右方向に移動可能に設けられ、第2前後方向駆動部の支持部を支持する第5移動部材(137、195-13)と、第5移動部材を左右方向に移動させる第3駆動部(134、195-8)とを有する縫製枠駆動部(60)と、
第1移動部材と第2移動部材とが同じ方向に移動するとともに、第3移動部材と第4移動部材とが第1移動部材と同じ方向に移動するように、第1駆動部と第2駆動部とを同期して制御し、第5移動部材が同じ方向に移動するように、短辺部の一方の側の左右方向駆動部の第3駆動部と短辺部の他方の側の左右方向駆動部の第3駆動部とを同期して制御する制御回路(200)と、
を有することを特徴とするミシン用縫製枠駆動装置。 - 第1前後方向駆動部が、第1移動部材と第2移動部材間の間隔を一定に維持するための第1間隔維持手段(125、86’、190)を有し、第2前後方向駆動部が、第3移動部材と第4移動部材間の間隔を一定に維持するための第2間隔維持手段(125、86、190)を有することを特徴とする請求項1に記載のミシン用縫製枠駆動装置。
- 第1前後方向駆動部(70、70’)が、第1間隔維持手段としての回転可能に前後方向に設けられた第1前後方向駆動部用ボールネジ(125、86’)を有し、第1移動部材と第2移動部材とが該第1前後方向駆動部用ボールネジに螺合し、第1駆動部が該第1前後方向駆動部用ボールネジを回転させることにより、第1移動部材と第2移動部材とが前後方向に移動することを特徴とする請求項2に記載のミシン用縫製枠駆動装置。
- 第1前後方向駆動部(70)において、第1前後方向駆動部用ボールネジ(125)が、回転可能に前後方向に設けられた第1ボールネジ(86)と、回転可能に前後方向に設けられ、第1ボールネジと同軸に設けられた第2ボールネジ(106)と、第1ボールネジの第2ボールネジ側の端部と第2ボールネジの第1ボールネジ側の端部の間を連結する連結部材(124)とを有し、第1移動部材は第1ボールネジに螺合するとともに、第2移動部材は第2ボールネジに螺合し、第1駆動部は、第1ボールネジを回転させる第1モータ(84)と、第2ボールネジの第1ボールネジ側とは反対側の端部に接続され、第2ボールネジを回転させる第2モータ(104)と、を有することを特徴とする請求項3に記載のミシン用縫製枠駆動装置。
- 第2前後方向駆動部(71、71’)の支持部(71A、71A’)が、第2間隔維持手段としての回転可能に前後方向に設けられた第2前後方向駆動部用ボールネジ(125、86)を有し、第3移動部材と第4移動部材とが該第2前後方向駆動部用ボールネジに螺合し、第2駆動部が該第2前後方向駆動部用ボールネジを回転させることにより、第3移動部材と第4移動部材が前後方向に移動することを特徴とする請求項2又は3又は4に記載のミシン用縫製枠駆動装置。
- 第2前後方向駆動部(71)において、第2前後方向駆動部用ボールネジ(125)が、回転可能に前後方向に設けられた第3ボールネジ(86)と、回転可能に前後方向に設けられ、第3ボールネジと同軸に設けられた第4ボールネジ(106)と、第3ボールネジの第4ボールネジ側の端部と第4ボールネジの第2ボールネジ側の端部の間を連結する連結部材(124)とを有し、第3移動部材は第3ボールネジに螺合するとともに、第4移動部材は第4ボールネジに螺合し、第2駆動部は、第3ボールネジを回転させる第3モータ(84)と、第4ボールネジの第3ボールネジ側とは反対側の端部に接続され、第4ボールネジを回転させる第4モータ(104)と、を有することを特徴とする請求項5に記載のミシン用縫製枠駆動装置。
- 左右方向駆動部(130、195)の第5移動部材が、第3駆動部により駆動されるボールネジ機構又はタイミングベルト機構により移動されることを特徴とする請求項1又は2又は3又は4又は5又は6に記載のミシン用縫製枠駆動装置。
- 左右方向駆動部(130)は、一方の短辺部と他方の短辺部に応じてそれぞれ設けられ、
一方の短辺部に応じて設けられた第1左右方向駆動部は、回転可能に左右方向に設けられた第5ボールネジ(136)を有し、該第5ボールネジは、第1左右方向駆動部に設けられた第3駆動部としての第5モータ(134)により回転され、第1左右方向駆動部に設けられた第5移動部材は、第5ボールネジに螺合して第5ボールネジが回転することにより左右方向に移動し、
他方の短辺部に応じて設けられた第2左右方向駆動部は、回転可能に左右方向に設けられた第6ボールネジ(136)を有し、該第6ボールネジは、第2左右方向駆動部に設けられた第3駆動部としての第6モータ(134)により回転され、第2左右方向駆動部に設けられた第5移動部材は、第6ボールネジに螺合して第6ボールネジが回転することにより左右方向に移動することを特徴とする請求項1又は2又は3又は4又は5又は6又は7に記載のミシン用縫製枠駆動装置。 - 第1前後方向駆動部(140)が、前後方向に周回可能に設けられた第1タイミングベルト(162)と、前後方向に周回可能に設けられ、第1タイミングベルトの周回路の延長線上にその周回路が設けられた第2タイミングベルト(182)とを有し、第1移動部材が第1タイミングベルトに固定されるとともに、第2移動部材が第2タイミングベルトに固定され、第1移動部材と第2移動部材間には、第1間隔維持手段としての棒状の連結部材(190)が設けられ、第1駆動部が、第1タイミングベルトを周回させる第1モータと、第2タイミングベルトを周回させる第2モータとを有することを特徴とする請求項2に記載のミシン用縫製枠駆動装置。
- 第1前後方向駆動部(140’)が、前後方向に周回可能に設けられた第1前後方向駆動部用タイミングベルト(162)を有し、第1移動部材と第2移動部材とが第1前後方向駆動部用タイミングベルトに固定され、第1移動部材と第2移動部材間には、上記第1間隔維持手段としての棒状の連結部材(190)が設けられ、第1駆動部が、第1前後方向駆動部用タイミングベルトを周回させることを特徴とする請求項2に記載のミシン用縫製枠駆動装置。
- 第2前後方向駆動部(141)の支持部(141A)が、前後方向に周回可能に設けられた第3タイミングベルト(162)と、前後方向に周回可能に設けられ、第3タイミングベルトの周回路の延長線上にその周回路が設けられた第4タイミングベルト(182)とを有し、第3移動部材が第3タイミングベルトに固定されるとともに、第4移動部材が第4タイミングベルトに固定され、第3移動部材と第4移動部材間には、第2間隔維持手段としての棒状の連結部材(190)が設けられ、第2駆動部が、第3タイミングベルトを周回させる第3モータと、第4タイミングベルトを周回させる第4モータとを有することを特徴とする請求項2又は9又は10に記載のミシン用縫製枠駆動装置。
- 第2前後方向駆動部(141’)の支持部(141A’)が、前後方向に周回可能に設けられた第2前後方向駆動部用タイミングベルトを有し、第3移動部材と第4移動部材とが第2前後方向駆動部用タイミングベルトに固定され、第3移動部材と第4移動部材間には、上記第2間隔維持手段としての棒状の連結部材が設けられ、第2駆動部が、第2前後方向駆動部用タイミングベルトを周回させることを特徴とする請求項2又は9又は10に記載のミシン用縫製枠駆動装置。
- 左右方向駆動部(130、195)の第5移動部材が、第3駆動部により駆動されるボールネジ機構又はタイミングベルト機構により移動されることを特徴とする請求項9又は10又は11又は12に記載のミシン用縫製枠駆動装置。
- 左右方向駆動部(195)は、一方の短辺部と他方の短辺部に応じてそれぞれ設けられ、
一方の短辺部に応じて設けられた第1左右方向駆動部は、左右方向に周回可能に設けられた第5タイミングベルト(195-12)を有し、該第5タイミングベルトは、第1左右方向駆動部に設けられた第3駆動部としての第5モータ(195-8)により回転され、第1左右方向駆動部に設けられた第5移動部材は、第5タイミングベルトに固定され第5タイミングベルトが周回することにより左右方向に移動し、
他方の短辺部に応じて設けられた第2左右方向駆動部は、左右方向に周回可能に設けられた第6タイミングベルト(195-12)を有し、該第6タイミングベルトは、第2左右方向駆動部に設けられた第3駆動部としての第6モータ(195-8)により回転され、第2左右方向駆動部に設けられた第5移動部材は、第6タイミングベルトに固定され第6タイミングベルトが周回することにより左右方向に移動することを特徴とする請求項1又は2又は9又は10又は11又は12又は13に記載のミシン用縫製枠駆動装置。
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US13/496,549 US8826837B2 (en) | 2009-09-17 | 2010-09-07 | Drive device for sewing machine sewing frame |
EP10817082.0A EP2479333B1 (en) | 2009-09-17 | 2010-09-07 | Drive device for sewing machine sewing frame |
JP2011531893A JP5628183B2 (ja) | 2009-09-17 | 2010-09-07 | ミシン用縫製枠駆動装置 |
CN2010800414473A CN102482821B (zh) | 2009-09-17 | 2010-09-07 | 缝纫机用缝制框驱动装置 |
KR1020127006947A KR101370753B1 (ko) | 2009-09-17 | 2010-09-07 | 재봉틀용 봉제 프레임 구동 장치 |
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JP2009215779 | 2009-09-17 | ||
JP2009-215779 | 2009-09-17 |
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WO2011033969A1 true WO2011033969A1 (ja) | 2011-03-24 |
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PCT/JP2010/065330 WO2011033969A1 (ja) | 2009-09-17 | 2010-09-07 | ミシン用縫製枠駆動装置 |
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US (1) | US8826837B2 (ja) |
EP (1) | EP2479333B1 (ja) |
JP (1) | JP5628183B2 (ja) |
KR (1) | KR101370753B1 (ja) |
CN (1) | CN102482821B (ja) |
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Cited By (1)
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EP2573245A1 (de) * | 2011-09-21 | 2013-03-27 | Lässer AG | Stickmaschine mit Stoffspannvorrichtung |
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US8978567B2 (en) * | 2011-01-28 | 2015-03-17 | Orisol Asia Ltd. | Sewing direction control apparatus for sewing machine |
JPWO2014065195A1 (ja) * | 2012-10-22 | 2016-09-08 | 東海工業ミシン株式会社 | 縫製用枠の枠辺規制装置 |
CN104260348A (zh) * | 2014-09-10 | 2015-01-07 | 合肥斯科尔智能科技有限公司 | 一种具有多维运动工作台的三维打印机 |
CN104963129B (zh) * | 2015-07-02 | 2017-06-13 | 诸暨市乐业机电有限公司 | 一种新型电脑绣花机悬浮绣框装置 |
CN105177873A (zh) * | 2015-07-09 | 2015-12-23 | 湖州华众机械科技有限公司 | 一种提高电脑针车夹料稳定性的方法及夹料装置 |
CN105755702A (zh) * | 2016-04-19 | 2016-07-13 | 句容市行香光明绣花厂 | 一种更稳定的量产绣花机 |
CN111989432B (zh) * | 2018-04-13 | 2022-08-02 | 耐克创新有限合伙公司 | 用于纺织品制造的组件及相关方法 |
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Also Published As
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JPWO2011033969A1 (ja) | 2013-02-14 |
EP2479333A1 (en) | 2012-07-25 |
EP2479333A4 (en) | 2016-01-13 |
KR20120063483A (ko) | 2012-06-15 |
US8826837B2 (en) | 2014-09-09 |
CN102482821B (zh) | 2013-10-30 |
EP2479333B1 (en) | 2017-04-12 |
CN102482821A (zh) | 2012-05-30 |
US20120167810A1 (en) | 2012-07-05 |
KR101370753B1 (ko) | 2014-03-06 |
JP5628183B2 (ja) | 2014-11-19 |
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