WO2011027503A1 - 非水電解質二次電池 - Google Patents
非水電解質二次電池 Download PDFInfo
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- WO2011027503A1 WO2011027503A1 PCT/JP2010/004641 JP2010004641W WO2011027503A1 WO 2011027503 A1 WO2011027503 A1 WO 2011027503A1 JP 2010004641 W JP2010004641 W JP 2010004641W WO 2011027503 A1 WO2011027503 A1 WO 2011027503A1
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- negative electrode
- secondary battery
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- lithium
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/58—Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy; of polyanionic structures, e.g. phosphates, silicates or borates
- H01M4/5825—Oxygenated metallic salts or polyanionic structures, e.g. borates, phosphates, silicates, olivines
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
- H01M10/0525—Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/13—Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/58—Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy; of polyanionic structures, e.g. phosphates, silicates or borates
- H01M4/583—Carbonaceous material, e.g. graphite-intercalation compounds or CFx
- H01M4/587—Carbonaceous material, e.g. graphite-intercalation compounds or CFx for inserting or intercalating light metals
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/62—Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
- H01M4/624—Electric conductive fillers
- H01M4/625—Carbon or graphite
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present invention relates to a non-aqueous electrolyte secondary battery, and in particular, a non-aqueous battery including a positive electrode having lithium metal phosphate as a main component of a positive electrode active material and a negative electrode having a graphite material as a main component of a negative electrode active material.
- the present invention relates to an electrolyte secondary battery.
- lithium manganate, lithium nickelate, and the like are being investigated as positive electrode active materials instead of lithium cobaltate.
- lithium manganate it is difficult to achieve a sufficient discharge capacity, and there are problems such that manganese tends to elute when the battery temperature increases.
- lithium nickelate has problems such as low discharge voltage and low thermal stability at the end of charging.
- Lithium metal oxide has attracted attention as a positive electrode active material that can replace lithium cobalt oxide.
- a compound having an olivine structure containing an alkali metal not containing iron
- Patent Document 2 a compound having an olivine structure containing iron and an alkali metal
- Patent Document 3 A compound using an olivine structure compound containing lithium and iron (see Patent Document 3) as a positive electrode active material.
- the lithium metal phosphate having such an olivine type crystal structure is represented by the general formula LiMPO 4 (M is at least one metal element selected from the group consisting of Co, Ni, Mn and Fe).
- M is at least one metal element selected from the group consisting of Co, Ni, Mn and Fe.
- the battery voltage can be arbitrarily set according to the type of the constituent metal element M.
- the theoretical capacity is relatively high at about 140 to 170 mAh / g, there is an advantage that the battery capacity per unit mass can be increased.
- iron is selected as the metal element M, it has an advantage that the production cost can be greatly reduced because the production amount is large and the production cost is low.
- lithium iron phosphate becomes iron phosphate in a charged state and is excellent in thermal stability due to its structure.
- the end-of-charge potential can be charged almost 100% at a lithium metal standard of 3.6 V, it is the decomposition potential of cyclic carbonates and chain carbonates used as the main component of organic (non-aqueous) electrolytes. It can be charged 100% at 2V or less. For this reason, decomposition
- lithium iron phosphate has a NASICON structure, which is an ionic conductor, and therefore has poor electronic conductivity and a strong crystal structure. For this reason, it is known that the diffusion of lithium ions is limited, and since there is only a one-dimensional diffusion path, the diffusibility of lithium ions is poor. Therefore, lithium iron phosphate has a high resistance value and is not suitable for battery materials.
- the electroconductivity is improved by supporting a highly conductive carbon material on the surface of lithium iron phosphate particles, the particle size is reduced to 1 ⁇ m or less, and the reactive path is shortened.
- a technique for functioning as a battery material by adding a device for increasing the reaction rate is disclosed (for example, see Patent Document 4 and Patent Document 5).
- a nonaqueous electrolyte secondary battery using lithium iron phosphate as a positive electrode active material has been put into practical use.
- the development of non-aqueous electrolyte secondary batteries using lithium manganese phosphate showing a 4V class voltage as a positive electrode active material for higher energy density and higher output is being promoted.
- An object of the present invention is to provide a non-aqueous electrolyte secondary battery that can widen the discharge depth utilization range and improve the energy density.
- the nonaqueous electrolyte secondary battery of the present invention is a nonaqueous electrolyte secondary battery including a positive electrode, a negative electrode, and a nonaqueous electrolyte
- the positive electrode has a chemical formula LiMPO 4 (M is Fe, Mn, Ni).
- M is Fe, Mn, Ni
- the negative electrode includes a graphite material as a negative electrode active material
- the use range of the discharge depth can be widened to improve the energy density.
- the operating principle of the cylindrical lithium ion secondary battery of Example 1 is shown, and a positive electrode plate using lithium iron phosphate as a positive electrode active material and a negative electrode using a mixture of graphite A and amorphous carbon A as a negative electrode active material
- a lithium iron phosphate positive electrode In a positive electrode using lithium iron phosphate as a positive electrode active material (hereinafter referred to as a lithium iron phosphate positive electrode), the capacity density tends to decrease as compared with conventionally used lithium manganate and lithium cobaltate. is there. In addition, it is known that the resistance value increases in the initial and final stages of charge / discharge.
- Lithium iron phosphate exhibits a discharge capacity of 150 to 175 mAh / g, corresponding to 150% of the discharge capacity of lithium manganate (LiMn 2 O 4 ) having a spinel crystal structure, and the electrode density is about 50 to 30 %, The capacity density is equivalent. This is probably because the true density of lithium iron phosphate is 3.7 g / cm 3, which is smaller than the true density of spinel type lithium manganate of 4.0 to 4.2 g / cm 3 . Furthermore, since the particle size is reduced to increase the reaction activity, and the carbon material having a lower true density is combined for the purpose of increasing the conductivity, the filling property of the lithium iron phosphate positive electrode is lowered.
- the capacity density of the lithium iron phosphate positive electrode is approximately the same and reduced by 30% compared to the existing positive electrode, that is, lithium manganate, lithium cobaltate, and aluminum / cobalt-substituted lithium nickelate. , 40% decrease.
- the average potential is theoretically lowered to 3.4 V, so that lithium manganate having an average potential of 3.9 V, lithium cobaltate having an average potential of 3.8 V, and aluminum having an average potential of 3.7 V -Compared to cobalt-substituted lithium nickelate, it has the lowest energy density among the existing positive electrodes.
- lithium nickelate LiNi 1-xy Co x Mn y O 2 , where 0.30 ⁇ x ⁇ 0.40, 0.10 ⁇ y ⁇ 0 .40, 0.30 ⁇ x + y ⁇ 0.80
- the capacity density of lithium iron phosphate is reduced by 30 to 40%, depending on the nickel content.
- the resistance value increases in the initial and final stages of charge / discharge from the characteristics of the lithium iron phosphate charge and discharge reactions.
- FIG. 4 is a graph showing a potential change with respect to a discharge capacity when a positive electrode plate using lithium iron phosphate as a positive electrode active material is intermittently discharged using lithium metal as a counter electrode.
- the discharge potential is determined in the intermittent discharge curve obtained by stopping the current for a certain time after discharging at a constant current for a certain time and obtaining the open circuit potential. And the open circuit potential at that time is larger, the higher the resistance value is suggested. For this reason, although the resistance value is high immediately after the start of discharge, the resistance value is stabilized immediately. And it turns out that resistance value becomes high gradually from the point where the depth of discharge exceeds 75%, and shows 10 times the resistance value in the initial stage of discharge at the depth of discharge of 90%.
- the resistance value increases after exceeding the discharge depth of 75%, and the output gradually increases. Decreases. Accordingly, the usable depth of discharge is in the range of 5 to 75%, and it is not possible to use a total of 30% for 5% less than the depth of discharge 5% and 25% exceeding 75%. Only 70% can be used. In a non-aqueous electrolyte secondary battery using such a lithium iron phosphate positive electrode, it is important to improve the capacity density, and hence the energy density.
- the non-aqueous electrolyte secondary battery of the present invention is a lithium metal phosphate represented by the chemical formula LiMPO 4 (M is at least one metal element selected from the group consisting of Fe, Mn, Ni and Co).
- M is at least one metal element selected from the group consisting of Fe, Mn, Ni and Co.
- a positive electrode having lithium metal phosphate as a main component of a positive electrode active material and having a positive electrode initial charge / discharge efficiency e1 and a negative electrode having a graphite material as a main component of a negative electrode active material and having a negative electrode initial charge / discharge efficiency e2 E1-x (10 ⁇ x ⁇ 20) is satisfied, so that the use of the high resistance region of lithium metal phosphate is avoided and the increase in resistance value is suppressed. Can be improved.
- carbon in a proportion of 1 wt% or more and 5 wt% or less may be contained in the lithium metal phosphate.
- the ratio Li / M between lithium Li and metal element M in the lithium metal phosphate can be set to 0.70 or more and 0.80 or less.
- the negative electrode active material is composed of a graphite material of 60% by weight or more and a carbon material of 40% by weight or less, and the graphite material has an interplanar spacing d 002 of 0.3335 nm or more and 0.3375 nm or less determined by a powder X-ray diffraction method.
- the specific surface area is 0.5 m 2 / g or more and 4 m 2 / g or less, and the carbon material is measured by Raman spectroscopy with an intensity ratio I 1360 (D) between 1360 (D) cm ⁇ 1 and 1580 (G) cm ⁇ 1.
- I 1580 (G) may be amorphous carbon or non-graphitizable carbon having 0.8 to 1.2 and a specific surface area of 2 m 2 / g to 6 m 2 / g.
- the negative electrode active material is composed of 80% by weight or more of graphite and 20% by weight or less of silicon oxide, and the graphite material has an interplanar spacing d 002 of 0.3335 nm or more and 0.3375 nm or less determined by powder X-ray diffraction method.
- the specific surface area may be 0.5 m 2 / g or more and 4 m 2 / g or less, and the silicon oxide material may have a specific surface area of 2 m 2 / g or more and 10 m 2 / g or less.
- 0.70 or more and 0.80 or less means “0.70 or more and 0.80 or less” and is expressed as “0.70 to 0.80”. Is also possible. That is, “0.70 or more and 0.80 or less” indicates a range including a value between the lower limit value 0.70 and the upper limit value 0.80, and the lower limit value and the upper limit value are also included in the range. .
- the cylindrical lithium ion secondary battery 20 of the present embodiment includes a bottomed cylindrical battery container 7 made of metal.
- An electrode group 6 is accommodated in the battery container 7.
- the electrode group 6 includes a strip-like positive electrode plate W1 and a negative electrode plate W3, which are wound in a cross-sectional spiral shape around a resin-made hollow cylindrical shaft core 1 through a separator W5 so that the two electrode plates do not directly contact each other. It has been turned.
- a polyolefin-based porous film is used as the separator W5.
- the positive electrode lead piece 2 led out from the positive electrode plate W1 and the negative electrode lead piece 3 led out from the negative electrode plate W3 are arranged on both end surfaces of the electrode group 6 opposite to each other.
- a metal negative electrode current collecting ring 5 for collecting the electric potential from the negative electrode plate W3 is disposed below the electrode group 6.
- the outer peripheral surface of the lower end portion of the shaft core 1 is fixed to the inner peripheral surface of the negative electrode current collecting ring 5.
- the end of the negative electrode lead piece 3 is joined to the outer peripheral edge of the negative electrode current collecting ring 5.
- a metal negative electrode lead plate 8 for electrical continuity is welded to the lower part of the negative electrode current collecting ring 5, and the negative electrode lead plate 8 is joined to the inner bottom portion of the battery container 7 also serving as a negative electrode external terminal by resistance welding. ing.
- a metal positive electrode current collecting ring 4 for collecting the electric potential from the positive electrode plate W 1 is disposed on a substantially extended line of the shaft core 1.
- the positive electrode current collecting ring 4 is fixed to the upper end portion of the shaft core 1.
- the edge part of the positive electrode lead piece 2 is joined to the peripheral edge of the flange part integrally protruding from the periphery of the positive electrode current collecting ring 4.
- Insulation coating is applied to the entire circumference of the collar surface of the electrode group 6 and the positive electrode current collecting ring 4.
- a battery lid that also serves as a positive electrode external terminal is disposed above the positive electrode current collecting ring 4.
- the battery lid is composed of a lid case 12, a lid cap 13, a valve retainer 14 that keeps airtightness, and a cleavage valve (internal gas discharge valve) 11 that is cleaved by an increase in internal pressure. It is assembled by caulking and fixing the periphery of 12.
- a positive electrode lead plate 9 formed by bonding two lead plates laminated with a ribbon-like metal foil is bonded to the upper surface of the positive electrode current collecting ring 4.
- the other end of the positive electrode lead plate 9 is joined to the lower surface of the lid case 12 constituting the battery lid.
- the battery lid is caulked and fixed to the upper part of the battery container 7 via the gasket 10 so that the positive electrode lead plate 9 is folded.
- the gasket 10 is made of a resin material having insulating properties and heat resistance. For this reason, the inside of the lithium ion secondary battery 20 is sealed.
- a nonaqueous electrolytic solution (not shown) that can infiltrate the entire electrode group 6 is injected into the battery container 7.
- a nonaqueous electrolytic solution in which a lithium salt is dissolved in a carbonate-based organic solvent is used.
- the positive electrode plate W1 constituting the electrode group 6 has an aluminum foil as a positive electrode current collector. On both surfaces of the aluminum foil, a positive electrode mixture containing a positive electrode active material capable of inserting and releasing lithium ions is applied substantially uniformly and substantially uniformly, and a positive electrode mixture layer W2 is formed. An uncoated portion of the positive electrode mixture, that is, an exposed portion of the aluminum foil is formed on the side edge on one side in the longitudinal direction of the aluminum foil. The exposed part is cut out in a rectangular shape, and a plurality of positive electrode lead pieces 2 are formed in the remaining part of the cutout.
- the positive electrode active material includes iron phosphate as lithium metal phosphate represented by the chemical formula LiMPO 4 (M is at least one metal element selected from the group consisting of Fe, Mn, Ni, and Co).
- Lithium (LiFePO 4 ) is used as the main component.
- lithium iron phosphate contains carbon in a proportion of 1 wt% to 5 wt%.
- the carbon-complexed lithium iron phosphate containing carbon is, for example, pulverized and mixed with iron oxalate, lithium carbonate, ammonium phosphate, dextrin of a carbon source, and the like at a temperature of 600 to 700 ° C. in an inert atmosphere. Prepared by baking for ⁇ 24 hours.
- lithium iron phosphate containing carbon Under such firing conditions, lithium iron phosphate containing carbon can be formed.
- the obtained carbon composite lithium iron phosphate has a primary particle diameter of about 1 ⁇ m and a specific surface area of 10 to 20 m 2 / g.
- hydrothermal synthesis methods, sol-gel synthesis methods, coprecipitation methods, and the like are known as methods for synthesizing lithium iron phosphate, and acetylene black and the like are studied as carbon sources in addition to dextrin. ing. Therefore, the lithium iron phosphate of the positive electrode active material is not limited by the above-described method for synthesizing the carbon composite lithium iron phosphate.
- acetylene black as a conductive agent and polyvinylidene fluoride as a binder (binder) are blended in the positive electrode mixture.
- a dispersion solvent N-methylpyrrolidone hereinafter abbreviated as NMP
- NMP dispersion solvent N-methylpyrrolidone
- the prepared slurry is applied to both surfaces of the aluminum foil substantially uniformly and uniformly, and dried to form the positive electrode mixture layer W2.
- the density of the positive electrode mixture layer W2 is adjusted by pressing with a roll press.
- the belt-shaped positive electrode plate W1 is manufactured by cutting into a desired size.
- the negative electrode plate W3 has a rolled copper foil as a negative electrode current collector.
- a negative electrode mixture containing a carbon material as a negative electrode active material capable of inserting and removing lithium ions is applied substantially uniformly and substantially uniformly, and a negative electrode mixture layer W4 is formed.
- An uncoated portion of the negative electrode mixture that is, an exposed portion of the rolled copper foil is formed on the side edge on one side in the longitudinal direction of the rolled copper foil. The exposed part is cut out in a rectangular shape, and a plurality of negative electrode lead pieces 3 are formed in the remaining part of the cutout.
- a graphite material is used as a main component.
- the graphite material since the operating voltage is low and the voltage change is flat, it is possible to increase the energy density of the obtained lithium ion secondary battery.
- high energy density can also be achieved by using an alloy negative electrode containing silicon or tin as one of the constituent elements as the negative electrode active material.
- an alloy negative electrode, an amorphous carbon material, or a low crystalline carbon material is used, the voltage shape has a certain slope, and thus a lithium ion secondary battery that makes it relatively easy to analyze the remaining capacity is configured. be able to.
- the charge / discharge efficiency is a numerical value obtained by 100 ⁇ (discharge current ⁇ discharge time) / (charge current ⁇ charge time).
- a binder PVdF is blended in the negative electrode mixture.
- a negative electrode mixture slurry in which NMP as a dispersion solvent is added and mixed uniformly is prepared.
- the prepared slurry is applied to both sides of the rolled copper foil in a uniform thickness substantially uniformly and uniformly, and dried to form the negative electrode mixture layer W4.
- the density of the negative electrode mixture layer W4 is adjusted by pressing with a roll press.
- the strip-shaped negative electrode plate W3 is manufactured by cutting into a desired size.
- the combination of the positive electrode plate W1 and the negative electrode plate W3 will be described from the viewpoint of expanding the discharge depth range and improving the energy density.
- the battery capacity, charge / discharge curve shape, and resistance value are determined by the combination of the positive electrode plate W1 and the negative electrode plate W3.
- the operation principle when only lithium iron phosphate is used as the positive electrode active material and only graphite A (detailed later) is used as the negative electrode active material will be described.
- FIG. 2A and 2B show the operation principle of the cylindrical lithium ion secondary battery of Comparative Example 1.
- FIG. 2A shows the potential change with respect to the positive electrode capacity and the potential with respect to the negative electrode capacity when lithium metal is used as the counter electrode for the positive electrode plate using lithium iron phosphate as the positive electrode active material and the negative electrode plate using graphite A as the negative electrode active material.
- FIG. 2B is a graph showing a change in cell voltage and a change in discharge resistance value with respect to a charging depth for a model cell using a positive electrode plate and a negative electrode plate.
- the battery capacity is determined by the weight and ratio of the active material of the positive and negative electrodes and the initial charge / discharge efficiency.
- the charge capacity of the lithium iron phosphate positive electrode is 140 mAh / g or more and 170 mAh / g or less
- the charge capacity of the graphite negative electrode is 320 mAh / g. This is 400 mAh / g or less.
- the positive electrode charge capacity is 145 mAh / g
- the negative electrode charge capacity is 370 mAh / g.
- the charge upper limit voltage is as low as 3.6 V and the organic electrolyte does not decompose, so that the positive electrode initial charge / discharge efficiency e1 is 97% to 99%.
- the graphite negative electrode although depending on each specification, a part of the electrolyte component is decomposed on the graphite surface, and thus the negative electrode initial charge / discharge efficiency e2 is 90% or more and 95% or less. It is known that this forms a solid electrolyte layer at the solid-liquid phase interface, thereby suppressing the decomposition of the electrolyte component and ensuring the reversibility of the graphite negative electrode.
- the positive electrode initial charge / discharge efficiency e1 is 98%
- the negative electrode initial charge / discharge efficiency e2 is 92%.
- the above-described charging capacity and initial charge / discharge efficiency are values obtained by evaluating lithium metal as a counter electrode and using a bipolar model cell.
- FIG. 2A also shows changes in discharge capacity and resistance value.
- the resistance value is a value obtained from a voltage change when the current value is changed to 0.5, 1, 3 CA. Then, the relationship between the discharge capacity and the change in resistance value is obtained with reference to the resistance value when the discharge depth is 50%.
- the resistance value of the lithium iron phosphate positive electrode gradually increased from 100 mAh / g or more, reaching 140% at 120 mAh / g and 200% at 140 mAh / g.
- the resistance value change of the graphite negative electrode the discharge capacity was almost unchanged in the range of 0 to 320 mAh / g, and showed 100%, and then increased rapidly, showing 200% at 340 mAh / g of 100% discharge.
- the discharge capacity is limited by the capacity of the graphite negative electrode having a low initial charge / discharge efficiency. If the horizontal axis is rewritten with the discharge depth of the battery, as shown in FIG. 2B, the resistance value gradually increases when the discharge depth exceeds 75%.
- FIG. 2B shows a change in resistance value based on the resistance value when the discharge depth is 50%. The change in resistance value at a discharge depth of 75% or more is derived from an increase in resistance value in the latter half of the discharge of the lithium iron phosphate positive electrode.
- the present inventor suppresses a change in resistance value at a discharge depth of 75% or more when a lithium iron phosphate positive electrode is used, and can improve the utilization capacity and energy density by expanding the usable discharge depth range.
- FIG. 3A and 3B show the operating principle of the cylindrical lithium ion secondary battery of Example 1.
- FIG. 3A shows a positive electrode plate using lithium metal as a counter electrode for a positive electrode plate using lithium iron phosphate as a positive electrode active material and a negative electrode plate using a mixture of graphite A and amorphous carbon A as a negative electrode active material.
- FIG. 3B is a graph showing a change in cell voltage and a change in discharge resistance value with respect to a charging depth for a model cell using a positive electrode plate and a negative electrode plate. .
- a positive electrode having the same specification as that of the positive electrode used in FIGS. 2A and 2B (Comparative Example 1) is used, and the negative electrode specification is used to limit the use at 100 mAh / g or more where the resistance increase of the positive electrode occurs.
- the negative electrode was prepared by mixing graphite A having the same specifications as the negative electrode active material used in FIGS. 2A and 2B (Comparative Example 1) and amorphous carbon A (detailed later) in a weight ratio of 60/40. Used.
- the amorphous carbon A used here has a charge capacity of 450 mAh / g and a discharge capacity of 350 mAh / g when lithium metal is used as the counter electrode.
- the specifications of the mixed negative electrode in which graphite A and amorphous carbon A are mixed include a charge capacity of 402 mAh / g, a discharge capacity of 344 mAh / g, and a negative electrode initial charge / discharge efficiency (e2) of 85%.
- the resistance value increase range was limited.
- the discharge capacity at the negative electrode alone and the increase in the resistance value at a discharge depth of 75% or more can be suppressed, and the usable discharge depth.
- the available discharge depth range is 85%, and a lithium ion secondary battery capable of discharging 15% more at the discharge depth than the battery specification using the graphite A negative electrode shown in FIGS. 2A and 2B can be obtained.
- the capacity used when the mixed negative electrode is used is 680 mAh, which is about 20% higher than the capacity 560 mAh when using the graphite A negative electrode described above. Can be planned.
- the negative electrode active material is preferably composed mainly of a graphite material. That is, it is preferable to contain the graphite material in a proportion of 60% by weight or more.
- a graphite material is used as the main component of the negative electrode active material, the present invention can be effectively carried out because the voltage change during discharge is small and the resistance increase is small.
- the interplanar spacing d 002 determined by the powder X-ray diffraction method is in the range of 3.335 to 3.375 mm (0.3335 to 0.3375 nm), the average particle size is in the range of 10 to 20 ⁇ m, the ratio Each surface area is in the range of 0.5 to 4 m 2 / g.
- the surface distance d 002 is less than 3.335 ⁇ , and when it exceeds 3.375 ⁇ , the charge / discharge capacity becomes extremely small, which is not preferable.
- reactivity will fall if a specific surface area is less than 0.5 m ⁇ 2 > / g, it is unpreferable.
- examples of the negative electrode active material that can be used as an auxiliary component include amorphous carbon, low crystalline carbon (non-graphitizable carbon), and silicon or tin alloy.
- amorphous carbon and low crystalline carbon the intensity ratio (I 1360 (D) / I 1580 (G) ) between 1360 (D) cm ⁇ 1 and 1580 (G) cm ⁇ 1 by Raman spectroscopy is 0.8.
- the average particle diameter is in the range of 5 to 15 ⁇ m and the specific surface area is 2 m 2 / g or more and 6 m 2 / g or less.
- the proportion is preferably 40% by weight or less.
- amorphous carbon or low crystalline carbon is used as the main component instead of graphite as the main component as the negative electrode active material, the voltage at the time of discharge gradually drops and the resistance rises slowly. This is not preferable because it is difficult to keep the output constant.
- silicon alloys and compounds, or tin alloy systems it is preferable to use SiO or SnCo alloy systems. However, when these are used as main components, the reversibility of charge / discharge is reduced and the battery voltage is reduced. Is also undesirable.
- the positive electrode initial charge / discharge efficiency e1 of the lithium iron phosphate positive electrode is 97 to 99%, and the resistance value rises remarkably at 75% or more of the discharge depth. It has been found that by controlling the negative electrode so as not to use 10 to 20%, the increase in resistance value derived from the positive electrode as a whole battery can be reduced. In other words, by using a negative electrode having a negative electrode initial charge / discharge efficiency e2 of 77% or more and 87% or less, a lithium ion secondary battery can be realized in which a change in resistance value is small and a constant output is maintained in a wide discharge depth range. There was found.
- the surface of the graphite particles may be coated with an amorphous carbon material.
- amorphous carbon particles may be formed into composite particles.
- a silicon or tin alloy negative electrode having a low initial charge / discharge efficiency may be used, but considering reversibility of charge / discharge and a decrease in battery voltage when combined with a lithium iron phosphate positive electrode. It is more effective to mix the graphite material and the amorphous carbon material so that the negative electrode initial charge / discharge efficiency (e2) described above is obtained.
- the Li / Fe ratio in the lithium iron phosphate is in the range of 0.70 to 0.80 when discharged to a battery voltage of 2.0V. Further, the refinement of the primary particles increases the amount of composite carbon and decreases the filling property, that is, the electrode density, which is a method contrary to the improvement of capacity.
- a technique for setting the negative electrode initial charge / discharge efficiency of the graphite negative electrode to 77% or more and 87% or less a technique of putting a component that irreversibly decomposes on the negative electrode in a non-aqueous electrolyte may be considered.
- a technique of putting a component that irreversibly decomposes on the negative electrode in a non-aqueous electrolyte may be considered.
- disadvantages such as an increase in the internal pressure of the battery due to gas generation during the decomposition of the component and inactivation on the surface of the negative electrode, which is not preferable.
- lithium cobalt oxide is mainly used as a positive electrode active material.
- cobalt which is the raw material, is small in output and expensive, the use of lithium cobaltate increases the production cost of the battery.
- lithium manganate when used instead of lithium cobaltate, it is difficult to obtain a sufficient discharge capacity, and there are problems such as easy elution of manganese in a high temperature environment. In this case, there are problems such that the discharge voltage is lowered and the thermal stability at the end of charging is lowered.
- an olivine type crystal structure such as lithium iron phosphate represented by the general formula LiMPO 4 (M is at least one metal element selected from the group consisting of Co, Ni, Mn and Fe).
- the battery voltage can be arbitrarily set according to the type of the constituent metal element M. Further, the theoretical capacity becomes relatively high, the battery capacity per unit mass can be increased, and the thermal stability is also excellent due to its structure.
- a localized electronic structure is formed by the presence of PO 4 which is a polyanion, so that the electron conductivity is lowered.
- lithium iron phosphate has a tendency that the capacity density decreases and the resistance value increases at the initial and final stages of charge and discharge, as compared with lithium manganate and lithium cobaltate which are conventionally used. Therefore, when lithium iron phosphate is used as the positive electrode active material, if the increase in the resistance value at the end of discharge can be reduced, lithium ion secondary batteries with stable output in a wide capacity range while maintaining excellent thermal stability. You can expect to get the next battery.
- the present embodiment is a lithium ion secondary battery that can solve these problems.
- a positive electrode plate W1 mainly composed of lithium iron phosphate as a positive electrode active material and a negative electrode plate W3 mainly composed of a graphite material as a negative electrode active material are used.
- the lithium iron phosphate used as the positive electrode active material contains carbon in a proportion of 1 wt% or more and 5 wt% or less. For this reason, the electronic conductivity of lithium iron phosphate can be improved by including a highly conductive carbon material in low electron conductive lithium iron phosphate. Thereby, an increase in the resistance value of the positive electrode can be suppressed and output can be improved.
- the ratio Li / Fe of lithium Li to iron Fe in lithium iron phosphate is 0.70 or more. 0.80 or less is shown.
- the reaction rate decreases as the lithium amount relative to the iron amount in the crystal approaches 1 when lithium ions are inserted. If the ratio Li / Fe is in the range of 0.70 to 0.80, a decrease in the reaction rate is suppressed, so that an increase in resistance value can be suppressed and output can be improved.
- the negative electrode active material is composed of a graphite material of 60% by weight or more and an amorphous carbon material of 40% by weight or less, and the graphite material is used as a main component of the negative electrode active material.
- the resistance value of the negative electrode itself rapidly increases at the end of discharge, so that the output of the entire battery is reduced even if the increase in the resistance value of the positive electrode is suppressed.
- an amorphous carbon material is used as a main component, the voltage at the time of discharge gradually drops and the resistance value rises gradually, so that it is difficult to keep the output constant.
- the interplanar spacing d 002 obtained by powder X-ray diffraction method is in the range of 3.335 to 3.375 mm (0.3335 to 0.3375 nm), and the average particle size is in the range of 10 to 20 ⁇ m.
- a material having a specific surface area of 0.5 to 4 m 2 / g is used.
- the surface distance d 002 is less than 3.335 ⁇ , and when it exceeds 3.375 ⁇ , the charge / discharge capacity becomes extremely small, and if the specific surface area is less than 0.5 m 2 / g, the reactivity decreases.
- an amorphous carbon material used as a subcomponent of the negative electrode active material an intensity ratio between 1360 (D) cm ⁇ 1 and 1580 (G) cm ⁇ 1 by Raman spectroscopy (I 1360 (D) / I 1580 ( G) ) is used in the range of 0.8 to 1.2, the average particle size is in the range of 5 to 15 ⁇ m, and the specific surface area is 2 m 2 / g to 6 m 2 / g.
- the voltage shape has a certain slope, so that the remaining capacity in the obtained lithium ion secondary battery can be easily analyzed.
- lithium iron phosphate is used as the positive electrode active material.
- the present invention is not limited to this, and the chemical formula LiMPO 4 (M is Fe, Mn, Ni, and Co).
- the lithium metal phosphate represented by the formula (1) is a main component of the positive electrode active material.
- lithium iron phosphate for example, lithium manganese phosphate or lithium cobalt phosphate having the same crystal structure as lithium iron phosphate and showing the same reaction mechanism can be used as the positive electrode active material.
- a material capable of inserting and extracting lithium ions may be mixed and used. By using these materials for the positive electrode active material, the battery voltage can be increased, and in addition to the effect of the combination of the positive electrode and the negative electrode, high output and high energy density can be achieved.
- a graphite material is used as a main component and an amorphous carbon material is used as a subcomponent as a negative electrode active material is shown, but the present invention is not limited to this.
- a subcomponent of the negative electrode active material a low crystalline carbon material and a non-graphitizable carbon material can be used in addition to the amorphous carbon material, and silicon or a tin alloy can also be used.
- silicon or a tin alloy can also be used.
- silicon alloy compound, or tin alloy
- silicon oxide (SiO) or tin-cobalt (SnCo) alloy is preferably used.
- SiO silicon oxide
- SnCo tin-cobalt
- the mixing ratio of the subcomponent is 20% by weight or less and mixed with a graphite material having a main component of 80% by weight or more.
- the specific surface area is preferably in the range of 2 to 10 m 2 / g. If the specific surface area of the silicon oxide material is too small, the reaction area becomes insufficient. On the other hand, if it is too large, the particle size becomes too small, which is not preferable for handling.
- PVdF of a binder at the time of formation of the positive mix layer W2 and the negative mix layer W4
- this invention is not limited to this.
- PVdF having different molecular weights may be mixed and used in order to ensure the adhesion of the electrode.
- a material having a high specific surface area is used as the positive electrode active material or the negative electrode active material, adhesion between particles and adhesion between the positive electrode current collector aluminum foil and the negative electrode current collector rolled copper foil are required. Therefore, carboxymethyl cellulose (CMC) or styrene butadiene rubber (SBR) using water as a solvent can be used as a binder.
- CMC carboxymethyl cellulose
- SBR styrene butadiene rubber
- lithium iron phosphate used for the positive electrode active material requires finer particle size and higher adhesion because of its high specific surface area, but the surface of the active material is deactivated by the reaction between lithium iron phosphate and water. Therefore, it is not preferable to use an aqueous binder.
- the non-aqueous electrolyte solution in which a lithium salt is dissolved in a carbonate organic solvent is exemplified, but the present invention is not limited to this.
- the electrolyte CF 3 SO 3 Li, C 4 F 9 SO 8 Li, (CF 3 SO 2 ) 2 NLi, (CF 3 SO 2 ) 3 CLi, LiBF 4 , LiPF 6 , LiClO 4 , LiC 4 O
- a lithium salt such as 8 B can be used.
- a non-aqueous solvent is preferably used as a solvent for dissolving these electrolytes.
- non-aqueous solvent examples include a chain carbonate, a cyclic carbonate, a cyclic ester, a nitrile compound, an acid anhydride, an amide compound, a phosphate compound, and an amine compound.
- Specific examples of the non-aqueous solvent include ethylene carbonate, diethyl carbonate (DEC), propylene carbonate, dimethoxyethane, ⁇ -butyrolactone, n-methylpyrrolidinone, N, N′-dimethylacetamide, acetonitrile, and propylene carbonate.
- the electrolyte layer interposed between the positive electrode plate W1 and the negative electrode plate W3 may be an electrolyte solution in which the above-described electrolyte is dissolved in a nonaqueous solvent, or a polymer gel (polymer) containing the electrolyte solution. Gel electrolyte).
- separator W5 and the battery container 7 are also exemplified, but various conventionally known materials can be used, and the present invention is particularly limited to these materials. Is not to be done.
- separator W5 a polyolefin-based porous film is generally used, but a composite film of polyethylene and polypropylene can also be used.
- separator since the separator is required to have heat resistance, a ceramic composite separator in which a ceramic such as alumina is applied to the surface, or a ceramic composite separator having ceramic as a part of the constituent material of the porous film may be used.
- the lithium iron phosphate used as the main component of the positive electrode active material has an olivine type crystal structure, the oxygen supply capability at a high temperature in the charged state is low, and the reaction heat with the non-aqueous electrolyte is low.
- a lithium ion secondary battery having higher thermal stability can be expected by combining a positive electrode composed of this positive electrode active material and a highly heat-resistant ceramic composite separator.
- the cylindrical lithium ion secondary battery 20 was illustrated, but this invention is a battery.
- the shape and the battery structure are not limited. For example, instead of the cylindrical shape, a rectangular shape, a polygonal shape, or a flat cylindrical shape may be used. Furthermore, instead of the electrode group 6 in which the positive and negative electrode plates are wound, positive and negative electrode plates may be laminated to constitute the electrode group.
- lithium ion secondary battery 20 of the present embodiment examples of the lithium ion secondary battery 20 of the present embodiment will be described in detail. In addition, it describes together about the lithium ion secondary battery of the comparative example produced for the comparison.
- Example 1 Mixing of graphite A and amorphous carbon A
- carbon composite lithium iron phosphate (LiFePO 4 ) as a positive electrode active material was obtained as follows. That is, iron oxalate (manufactured by Kanto Chemical Co., Ltd .: FeC 2 O 4 ⁇ 2H 2 O), lithium carbonate (manufactured by Kanto Chemical Co., Ltd .: Li 2 CO 3 ), ammonium dihydrogen phosphate (manufactured by Kanto Chemical Co., Ltd .: NH 4 H 2 PO 4 ) and dextrin (manufactured by Kanto Chemical Co., Inc.) as a carbon source were pulverized and mixed in a planetary ball mill for 2 hours, and then calcined at 600 ° C.
- Lithium iron phosphate containing was synthesized.
- the obtained carbon composite lithium iron phosphate used was a powder X-ray diffraction method (RINT2000 manufactured by Rigaku Corporation), and K ⁇ 1 rays that were monochromatized with a graphite monochromator using Cu K ⁇ rays as a radiation source.
- Measurement conditions are tube voltage 48 kV, tube current 40 mA, scanning range 15 ° ⁇ 2 ⁇ ⁇ 80 °, scanning speed 1.0 ° / min, sampling interval 0.02 ° / step, divergence slit 0.5 °, scattering slit 0.
- the positive electrode plate W3 After the current value at 1.0 mA / cm 2 was charged until it converges to 0.01 mA / cm 2 to 3.6V, was discharged at 1.0 mA / cm 2 until 2.0 V.
- the positive electrode charge / discharge capacity at that time was 145 mAh / g charge and 143.5 mAh / g discharge per unit weight of the positive electrode active material (LiFePO 4 ).
- graphite A and amorphous carbon A were mixed and used.
- graphite A d 002 determined by powder X-ray diffraction method is 3.358 mm, specific surface area is 1.5 m 2 / g, charging capacity is 370 mAh / g (charging condition: 1.0 mA / 0.05 up to 0.05V). convergence current value is 0.01 mA / cm 2 in cm 2), and the discharge capacity is 340 mAh / g (initial charge-discharge efficiency: 92%; discharge conditions: a 1V to 1.0mA / cm 2).
- the intensity ratio I 1360 (D) / determined by Raman spectroscopy (manufactured by JASCO Corporation, Raman spectrophotometer: NRS-2100, light source: wavelength 514.5 nm Ar laser, laser intensity: 100 mW)
- I 1580 (G) is 1.1, specific surface area is 5 m 2 / g, charge capacity is 450 mAh / g, discharge capacity is 350 mAh / g (initial charge / discharge efficiency: 78%). What mixed this graphite A and amorphous carbon A by 60/40 by weight ratio was used as a negative electrode active material.
- the initial charge capacity is 402 mAh / g
- the negative electrode initial charge / discharge efficiency (e2) is 86%
- the difference between the positive electrode initial charge / discharge efficiency e1 and the negative electrode initial charge / discharge efficiency e2 is 13%.
- Positive electrode plate W1 using carbon composite lithium iron phosphate as the positive electrode active material, negative electrode plate W3 using carbon A and amorphous carbon A mixed in the negative electrode active material, and separator W5 manufactured by Ube Industries, Ltd., Using a polyolefin separator: UP3146
- An EC / EMC (1/3) solution containing 1M LiPF 6 was used as the non-aqueous electrolyte. Under room temperature, the current value was 1.0 mA / cm 2 , the upper limit voltage was 3.6 V, and the battery was charged until the final current value was 0.1 mA / cm 2 .
- the battery was discharged to 2.0 V at a current value of 1.0 mA / cm 2 .
- Discharge every 5% of charge depth let stand for 1 hour, open circuit voltage, 1CA, 2CA, 3CA pulse discharge at room temperature, and find DC resistance by linear approximation using closed circuit voltage at 5 seconds each It was.
- the relative value was determined with the DC resistance value at 100% discharge depth taken as 100, and the relationship between the discharge depth and DC resistance change was determined.
- the direct current resistance value decreased immediately after the discharge, and the change in the direct current resistance value was stable at 10% or less until the charge depth was discharged to 85%. Furthermore, the resistance value suddenly increased to 130% when discharged.
- Table 3 shows the discharge depth utilization range (hereinafter referred to as the discharge depth range) in which the change in the DC resistance value is 10% or less.
- Example 2 Mixing of graphite A and amorphous carbon B
- the positive electrode plate W1 produced in the same manner as in Example 1 was used.
- graphite A and amorphous carbon B were mixed and used.
- Graphite A is the same as that used in Example 1.
- the intensity ratio I 1360 (D) / I 1580 (G) determined by Raman spectroscopy was 1.0, the specific surface area was 3 m 2 / g, the initial charge capacity was 350 mAh / g, The discharge capacity was 280 mAh / g (charging / discharging efficiency was 80%).
- Graphite A / amorphous carbon B was mixed at a weight ratio of 60/40.
- the negative electrode specification had an initial charge capacity of 344 mAh / g, a negative electrode initial charge / discharge efficiency e2 of 87%, and x of 12%.
- the charging depth range in which the resistance value change was 10% or less was almost the same as in Example 1, but 84%.
- Example 3 Mixing of graphite B and amorphous carbon B
- the positive electrode plate W1 produced in the same manner as in Example 1 was used.
- the negative electrode active material graphite B and amorphous carbon B were mixed and used.
- graphite B d 002 determined by powder X-ray diffraction method is 3.370 mm, specific surface area is 0.8 m 2 / g, charge capacity is 340 mAh / g, discharge capacity is 320 mAh / g (initial charge / discharge efficiency) : 94%).
- Amorphous carbon B is the same as that used in Example 2.
- Graphite B / amorphous carbon B was mixed at a weight ratio of 65/35.
- the negative electrode specification had an initial charge capacity of 344 mAh / g, a negative electrode initial charge / discharge efficiency e2 of 89%, and x of 10%.
- the charging depth range in which the resistance value change was 10% or less was 80%.
- Example 4 Mixing of graphite A and silicon oxide
- a positive electrode plate W1 produced in the same manner as in Example 1 was used.
- graphite A and SiO were mixed and used.
- Graphite A is the same as that used in Example 1.
- Silicon oxide had a charge capacity of 2028 mAh / g, a discharge capacity of 1500 mAh / g, and an initial charge / discharge efficiency of 74%.
- Graphite A / silicon oxide was mixed at a weight ratio of 80/20.
- SiO it is preferable to use a material having a specific surface area of 2 m 2 / g or more and 10 or less in order to increase the reactivity.
- the negative electrode specification had an initial charge capacity of 702 mAh / g, a negative electrode initial charge / discharge efficiency e2 of 81%, and x of 18%.
- the charging depth range where the resistance value change was 10% or less was 90%.
- Comparative Example 1 Graphite A only
- a positive electrode plate W1 produced in the same manner as in Example 1 was used.
- the negative electrode active material only the same graphite A as used in Example 1 was used.
- the negative electrode specification had an initial charge capacity of 370 mAh / g, a negative electrode initial charge / discharge efficiency e2 of 92%, and x of 7%.
- the charging depth range in which the resistance value change was 10% or less was 65%.
- Comparative Example 2 Graphite B only
- the positive electrode plate W1 produced in the same manner as in Example 1 was used.
- the negative electrode active material only the same graphite B as that used in Example 3 was used. As shown in Table 2, the negative electrode specification had an initial charge capacity of 340 mAh / g, a negative electrode initial charge / discharge efficiency e2 of 94%, and x of 5%. As a result of obtaining the charging depth and the resistance value change, as shown in Table 3, the charging depth range in which the resistance value change was 10% or less was 65%.
- Comparative Example 3 Amorphous carbon A only
- a positive electrode plate W1 produced in the same manner as in Example 1 was used.
- the negative electrode active material only the same amorphous carbon A as used in Example 1 was used.
- the negative electrode specification had an initial charge capacity of 450 mAh / g, a negative electrode initial charge / discharge efficiency e2 of 77%, and x of 22%.
- the charging depth range in which the resistance value change was 10% or less was 70%. This is probably because the direct current resistance value of the amorphous carbon itself used for the negative electrode gradually increases from the latter half of the discharge, and the charge depth range where the change in the direct current resistance value of the battery is 10% or less is narrowed.
- Comparative Example 4 Amorphous carbon B only
- a positive electrode plate W1 produced in the same manner as in Example 1 was used.
- the negative electrode active material only the same amorphous carbon B as that used in Example 2 was used.
- the negative electrode specification had an initial charge capacity of 350 mAh / g, a negative electrode initial charge / discharge efficiency e2 of 80%, and x of 19%.
- the charging depth range in which the resistance value change was 10% or less was 70% for the same reason as in Comparative Example 3.
- e1 positive electrode initial charge / discharge efficiency, 10 ⁇ x ⁇ 20
- graphite material as a main component of the negative electrode active material
- the present invention provides a non-aqueous electrolyte secondary battery capable of expanding the range of use of the discharge depth and improving the energy density, it contributes to the manufacture and sale of non-aqueous electrolyte secondary batteries.
- Electrode group 20 Cylindrical lithium ion secondary battery (non-aqueous electrolyte secondary battery) W1 Positive electrode plate W2 Positive electrode mixture layer W3 Negative electrode plate W4 Negative electrode mixture layer
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Abstract
Description
表1に示すように、リン酸鉄リチウム正極の容量密度は、既存の正極、つまり、マンガン酸リチウム、コバルト酸リチウム、アルミニウム・コバルト置換ニッケル酸リチウムと比べて、それぞれ、ほぼ同等、30%減、40%減となる。そして、リン酸鉄リチウム正極では、平均電位が3.4Vと原理的に低くなるため、平均電位3.9Vのマンガン酸リチウム、平均電位3.8Vのコバルト酸リチウム、平均電位3.7Vのアルミニウム・コバルト置換ニッケル酸リチウムと比較すると既存の正極の中でエネルギー密度が一番低い材料となる。表1には示していないが、マンガン・コバルト置換ニッケル酸リチウム(LiNi1-x-yCoxMnyO2、ここで、0.30≦x≦0.40、0.10≦y≦0.40、0.30≦x+y≦0.80)と比べた場合でも、ニッケル含有率に依存するものの、リン酸鉄リチウムの容量密度は30~40%減となる。
図1に示すように、本実施形態の円筒型リチウムイオン二次電池20は、金属製で有底円筒状の電池容器7を有している。電池容器7内には電極群6が収容されている。
リード板8は負極外部端子を兼ねる電池容器7の内底部に抵抗溶接で接合されている。
次に、本実施形態のリチウムイオン二次電池20の作用等について説明する。
実施例1では、次のようにして正極活物質の炭素複合化リン酸鉄リチウム(LiFePO4)を得た。すなわち、シュウ酸鉄(関東化学株式会社製:FeC2O4・2H2O)、炭酸リチウム(関東化学株式会社製:Li2CO3)、リン酸二水素アンモニウム(関東化学株式会社製:NH4H2PO4)、さらに炭素源としてデキストリン(関東化学株式会社製)を、遊星型ボールミルで2時間粉砕混合した後、アルゴンガス雰囲気下、600℃で24時間焼成し、5重量%の炭素が含有されたリン酸鉄リチウムを合成した。得られた炭素複合化リン酸鉄リチウムは、粉末X線回折法(株式会社リガク製RINT2000を使用し、CuのKα線を線源としてグラファイトモノクロメーターで単色化を行ったKα1線を用いた。測定条件は、管電圧48kV、管電流40mA、走査範囲15°≦2θ≦80°、走査速度1.0°/min、サンプリング間隔0.02°/step、発散スリット0.5°、散乱スリット0.5°、受光スリット0.15mmである。)で異相の無いことを確認し、比表面積(株式会社マウンテック製、Macsorb HM-1200:BET5点法)を測定した。得られた比表面積が15m2/gの炭素複合化リン酸鉄リチウムを85重量%、アセチレンブラックを5重量%、PVdF(株式会社クレハ製:KFポリマー#1120)のNMP溶液を混合しスラリ化した。このスラリを、アルミニウム箔上に、13mg/cm2で塗布し、80℃で1時間乾燥し、電極密度が1.6g/cm3になるように調整した後、120℃で12時間減圧乾燥したものを正極板W3とした。3.6Vまで1.0mA/cm2で電流値が0.01mA/cm2に収束するまで充電した後、1.0mA/cm2で2.0Vまで放電させた。そのときの正極充放電容量は、正極活物質(LiFePO4)の単位重量当たり、充電145mAh/g、放電143.5mAh/gを示した。
正極活物質に炭素複合化リン酸鉄リチウムを用いた正極板W1、負極活物質に炭素Aおよび非晶質炭素Aを混合し用いた負極板W3、および、セパレータW5(宇部興産株式会社製、ポリオレフィン系セパレータ:UP3146)を用い、二極式のモデルセルを作製した。非水電解液には、1MのLiPF6を含むEC/EMC(1/3)溶液を使用した。室温下で、電流値1.0mA/cm2として、上限電圧を3.6Vとし、0.1mA/cm2の終止電流値になるまで充電した。その後、1.0mA/cm2の電流値で2.0Vまで放電させた。そのときの容量を放電深度100%として、再度同じ条件で充電した際の容量を充電深度(=100-放電深度)100%とした。充電深度の5%毎に放電し、1時間放置し、開回路電圧としてから、室温で1CA、2CA、3CAのパルス放電し、各5秒目閉回路電圧を用いて直線近似により直流抵抗を求めた。
(実施例2:黒鉛Aと非晶質炭素Bとの混合)
実施例2では、実施例1と同様にして作製した正極板W1を用いた。負極活物質としては、黒鉛Aと非晶質炭素Bとを混合し用いた。黒鉛Aは、実施例1で用いたものと同じである。非晶質炭素Bでは、ラマン分光法で求めた強度比I1360(D)/I1580(G)が1.0、比表面積が3m2/gをそれぞれ示し、初期充電容量が350mAh/g、放電容量が280mAh/g(充放電効率が80%)であった。黒鉛A/非晶質炭素Bを60/40の重量比で混合した。負極仕様は、表2に示すように、初期充電容量が344mAh/g、負極初期充放電効率e2が87%、xが12%であった。充電深度と抵抗値変化とを求めた結果、表3に示すように、抵抗値変化が10%以下の充電深度範囲は実施例1とほぼ同じ84%であった。
実施例3では、実施例1と同様にして作製した正極板W1を用いた。負極活物質としては、黒鉛Bと非晶質炭素Bとを混合し用いた。黒鉛Bでは、粉末X線回折法で求めたd002が3.370Å、比表面積が0.8m2/gをそれぞれ示し、充電容量が340mAh/g、放電容量が320mAh/g(初期充放電効率:94%)であった。非晶質炭素Bは、実施例2で用いたものと同じである。黒鉛B/非晶質炭素Bを65/35の重量比で混合した。負極仕様は、表2に示すように、初期充電容量が344mAh/g、負極初期充放電効率e2が89%、xが10%であった。充電深度と抵抗値変化を求めた結果、表3に示すように、抵抗値変化が10%以下の充電深度範囲は80%であった。
実施例4では、実施例1と同様にして作製した正極板W1を用いた。負極活物質としては、黒鉛AとSiOとを混合し用いた。黒鉛Aは、実施例1で用いたものと同じである。酸化ケイ素は、充電容量が2028mAh/g、放電容量が1500mAh/g、初期充放電効率が74%であった。黒鉛A/酸化ケイ素を80/20の重量比で混合した。ここで、SiOとしては、反応性を高めるために比表面積が2m2/g以上10以下の材料を用いることが好ましく、本例では比表面積が6m2/gのものを用いた。負極仕様は、表2に示すように、初期充電容量が702mAh/g、負極初期充放電効率e2が81%、xが18%であった。充電深度と抵抗値変化を求めた結果、表3に示すように、抵抗値変化が10%以下の充電深度範囲は90%であった。
比較例1では、実施例1と同様にして作製した正極板W1を用いた。負極活物質としては、実施例1で用いたものと同じ黒鉛Aのみを用いた。負極仕様は、表2に示すように、初期充電容量が370mAh/g、負極初期充放電効率e2が92%、xが7%であった。充電深度と抵抗値変化を求めた結果、表3に示すように、抵抗値変化が10%以下の充電深度範囲は65%であった。
(比較例2:黒鉛Bのみ)
比較例2では、実施例1と同様にして作製した正極板W1を用いた。負極活物質としては、実施例3で用いたものと同じ黒鉛Bのみを用いた。負極仕様は、表2に示すように、初期充電容量が340mAh/g、負極初期充放電効率e2が94%、xが5%であった。充電深度と抵抗値変化を求めた結果、表3に示すように、抵抗値変化が10%以下の充電深度範囲は65%であった。
比較例3では、実施例1と同様にして作製した正極板W1を用いた。負極活物質としては、実施例1で用いたものと同じ非晶質炭素Aのみを用いた。負極仕様は、表2に示すように、初期充電容量が450mAh/g、負極初期充放電効率e2が77%、xが22%であった。充電深度と抵抗値変化を求めた結果、表3に示すように、抵抗値変化が10%以下の充電深度範囲は70%であった。これは、負極に用いた非晶質炭素自体の直流抵抗値が放電後半部から徐々に上昇することから、電池の直流抵抗値変化が10%以下の充電深度範囲が狭くなったためと考えられる。
比較例4では、実施例1と同様にして作製した正極板W1を用いた。負極活物質としては、実施例2で用いたものと同じ非晶質炭素Bのみを用いた。負極仕様は、表2に示すように、初期充電容量が350mAh/g、負極初期充放電効率e2が80%、xが19%であった。充電深度と抵抗値変化を求めた結果、表3に示すように、抵抗値変化が10%以下の充電深度範囲は比較例3と同じ理由から70%であった。
20 円筒型リチウムイオン二次電池(非水電解質二次電池)
W1 正極板
W2 正極合剤層
W3 負極板
W4 負極合剤層
Claims (16)
- 正極と、負極と、非水電解質とを備えた非水電解質二次電池であって、
前記正極は、化学式LiMPO4(Mは、Fe、Mn、Ni及びCoからなる群から選択される少なくとも1種類の金属元素である。)で表されるリン酸金属リチウムを正極活物質として含み、
前記負極は、黒鉛材を負極活物質として含み、
前記負極の初期充放電効率e2が、前記正極の初期充放電効率e1に対して、式e2=e1-x(10≦x≦20)の関係を満たすことを特徴とする非水電解質二次電池。 - 請求項1に記載された非水電解質二次電池において、
前記リン酸金属リチウムは炭素複合化リン酸金属リチウムであることを特徴とする非水電解質二次電池。 - 請求項2に記載された非水電解質二次電池において、
前記炭素複合化リン酸金属リチウムは1重量%以上5重量%以下の割合の炭素を含有することを特徴とする非水電解質二次電池。 - 電池電圧が2.0Vとなるまで放電したときに、前記リン酸金属リチウムにおけるリチウムLiと金属元素Mとの比Li/Mが0.70以上0.80以下であることを特徴とする請求項2に記載の非水電解質二次電池。
- 請求項1に記載された非水電解質二次電池において、
前記負極は、60重量%以上の黒鉛と40重量%以下の炭素材とで構成される負極活物質を備えることを特徴とする非水電解質二次電池。 - 請求項5に記載された非水電解質二次電池において、
前記黒鉛材が、粉末X線回折法で求めた面間隔d002が0.3335nm以上0.3375nm以下、比表面積が0.5m2/g以上4m2/g以下であり、前記炭素材が、ラマン分光法による1360(D)cm-1と1580(G)cm-1との強度比I1360(D)/I1580(G)が0.8以上1.2以下、比表面積が2m2/g以上6m2/g以下の非晶質炭素または難黒鉛化炭素であることを特徴とする非水電解質二次電池。 - 請求項1に記載された非水電解質二次電池において、
前記負極は、80重量%以上の黒鉛と20重量%以下の酸化ケイ素とで構成される負極活物質を備えることを特徴とする非水電解質二次電池。 - 請求項7に記載された非水電解質二次電池において、
前記黒鉛材が、粉末X線回折法で求めた面間隔d002が0.3335nm以上0.3375nm以下、比表面積が0.5m2/g以上4m2/g以下であり、前記酸化ケイ素材が、比表面積が2m2/g以上10m2/g以下であることを特徴とする非水電解質二次電池。 - 電極群と、前記電極群を収容する電池容器と、を備えるリチウムイオン二次電池であって、
前記電極群は、正極板と、負極板と、前記正極板及び負極板の間隙に配置されたセパレータとを備え、捲回されており、
前記正極板は、正極基材と、前記正極基材上に設けられた正極合剤層よりなり、
前記負極板は、負極基材と、前記負極基材上に設けられた負極合剤層よりなり、
前記正極合材層は正極活物質として化学式LiMPO4(Mは、Fe、Mn、Ni及びCoからなる群から選択される少なくとも1種類の金属元素である。)で表されるリン酸金属リチウム化合物を含み、
前記負極合剤層は負極活物質として黒鉛及び非晶質炭素材を含み、
前記負極板の初期充放電効率(e2)は、前記正極板の初期充放電効率(e1)に対し、
e2=e1-x(10≦x≦20)
の関係を満たすことを特徴とするリチウムイオン二次電池。 - 請求項9に記載されたリチウムイオン二次電池において、
前記リン酸金属リチウムは炭素複合化リン酸金属リチウムであることを特徴とするリチウムイオン二次電池。 - 請求項10に記載されたリチウムイオン二次電池において、
前記炭素複合化リン酸金属リチウムは、1重量%以上5重量%以下の割合の炭素を含むことを特徴とするリチウムイオン二次電池。 - 請求項9に記載されたリチウムイオン二次電池において、
電池電圧が2.0Vとなるまで放電したときに、前記リン酸金属リチウムにおけるリチウムLiと金属元素Mとの比Li/Mが0.70以上0.80以下であることを特徴とする請求項2に記載のリチウムイオン二次電池。 - 請求項9に記載されたリチウムイオン二次電池において、
前記負極は、60重量%以上の黒鉛材と40重量%以下の炭素材とで構成される負極活物質を備えることを特徴とするリチウムイオン二次電池。 - 請求項13に記載されたリチウムイオン二次電池において、
前記黒鉛材が、粉末X線回折法で求めた面間隔d002が0.3335nm以上0.3375nm以下、比表面積が0.5m2/g以上4m2/g以下であり、前記炭素材が、ラマン分光法による1360(D)cm-1と1580(G)cm-1との強度比I1360(D)/I1580(G)が0.8以上1.2以下、比表面積が2m2/g以上6m2/g以下の非晶質炭素または難黒鉛化炭素であることを特徴とするリチウムイオン二次電池。 - 請求項9に記載されたリチウムイオン二次電池において、
前記負極は、80重量%以上の黒鉛材と20重量%以下の酸化ケイ素とで構成される負極活物質を備えることを特徴とするリチウムイオン二次電池。 - 請求項15に記載されたリチウムイオン二次電池において、
前記黒鉛材が、粉末X線回折法で求めた面間隔d002が0.3335nm以上0.3375nm以下、比表面積が0.5m2/g以上4m2/g以下であり、前記酸化ケイ素材が、比表面積が2m2/g以上10m2/g以下であることを特徴とするリチウムイオン二次電池。
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US20120009452A1 (en) | 2012-01-12 |
CN102362384A (zh) | 2012-02-22 |
JP5554780B2 (ja) | 2014-07-23 |
CN102362384B (zh) | 2013-10-09 |
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