WO2009147051A1 - Tapis à velours dont la surface est similaire au touffetage - Google Patents

Tapis à velours dont la surface est similaire au touffetage Download PDF

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Publication number
WO2009147051A1
WO2009147051A1 PCT/EP2009/056503 EP2009056503W WO2009147051A1 WO 2009147051 A1 WO2009147051 A1 WO 2009147051A1 EP 2009056503 W EP2009056503 W EP 2009056503W WO 2009147051 A1 WO2009147051 A1 WO 2009147051A1
Authority
WO
WIPO (PCT)
Prior art keywords
nonwoven
fleece
pile
malivlies
fibers
Prior art date
Application number
PCT/EP2009/056503
Other languages
German (de)
English (en)
Inventor
Herbert Vollmert
Gabi Brade-Scholz
Norbert Nicolai
Volkmar Schulze
Johannes Jurk
Günter LIEBNER
Original Assignee
Entwicklungsgesellschaft für Akustik (EfA) mit beschränkter Haftung
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Entwicklungsgesellschaft für Akustik (EfA) mit beschränkter Haftung filed Critical Entwicklungsgesellschaft für Akustik (EfA) mit beschränkter Haftung
Priority to AT09757433T priority Critical patent/ATE555243T1/de
Priority to RU2010153579/12A priority patent/RU2501896C2/ru
Priority to CN2009801208555A priority patent/CN102057093B/zh
Priority to MX2010012800A priority patent/MX2010012800A/es
Priority to ES09757433T priority patent/ES2386700T3/es
Priority to EP09757433A priority patent/EP2286012B1/fr
Priority to US12/995,701 priority patent/US20110083792A1/en
Publication of WO2009147051A1 publication Critical patent/WO2009147051A1/fr

Links

Classifications

    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
    • D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H11/00—Non-woven pile fabrics
    • D04H11/08—Non-woven pile fabrics formed by creation of a pile on at least one surface of a non-woven fabric without addition of pile-forming material, e.g. by needling, by differential shrinking
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H13/00—Other non-woven fabrics

Definitions

  • the present invention relates to a method of making a velor carpet having advantageous properties over prior art velor carpets.
  • tufts or English “tufting” refers to a technique for producing three-dimensional textile surfaces. It is the most widely used process worldwide for the production of carpets.
  • Tufting works on the principle of a sewing machine. Needles bring the so-called pile yarn in a base material (fabric or nonwoven), the so-called backbone or carrier.
  • the needles pierce through the base material; before the needles run back again, the inserted pile yarn is held in place by grippers. This creates loops (tufts) on top of the tufting.
  • the prior art moreover discloses a "simpler" method which produces similar carpets without pile yarn introduced from the outside into the fabric strips.
  • needles puncture a fiber fleece / Mali fleece and draw fiber loops between the bristles of one underneath the fiber fleece / Mali fleece
  • the needles involved are laterally small barb needles, so-called crown needles, or fork-like ends needles, so-called fork needles, which are traversed by upward and downward movement of the needles , act.
  • the velor is separated from the running brush belt by a pair of rollers.
  • the degree of compaction is determined by the number of stitches per unit area, the penetration depth of the needles into the nonwoven / Malivlies and the fiber fineness.
  • the fabric is turned after the first needle zone and needled in the second needle zone with the wear layer. Subsequently, the fibers are back-hardened by means of binders based on synthetic rubber or acrylate using different application methods. For latex-free incorporation, binder fibers or thermoplastic dispersions are used. The fiber thicknesses are between 6.7 and 17 dtex. As just described in the latter "simpler" method, no additional pile yarn is introduced from the outside into the laid nonwoven fabric, in particular Malivlies, the first fabric piece. The shape of a suede carpet is thereby obtained by individual fibers from the nonwoven fabric through the needles , in particular Malivlies be carried into the brush belt.
  • Tufted velor carpets usually have a higher fiber density. High fiber density, in turn, is considered to be an important quality feature of such velor carpets as it results in, among other things, better cleaning properties, increased resistance to compressive stress and better abrasion resistance.
  • the object underlying the present invention is achieved in a first embodiment by a method for producing a velor carpet with the following steps: a) needling a nonwoven / Malivlieses on a brush belt with a needle machine, wherein one pulls a Pol / carrier fleece in the brush belt and partially back so that the fibers of the Pol / carrier web lie in the plane of the brush belt b) separating the fleece of the Brush belt by means of a roller brush, c) Brushing the pile side brushed before the loops are cut, characterized in that to increase the fiber density or increase the pile stability between the steps a) and b) another fleece / Malivlies, in particular a Pol / carrier fleece, on the back of the nonwoven / Malivlieses, in particular hangs between a first and second needle unit.
  • a conventional (single-layer) Dilour can increase with a higher puncture density, the pole density from a certain limit no more. This is prevented by two causes, namely the decrease in fiber mobility with increasing web densification and by the return effect by multiple detection of the same pile loops. According to the invention, the return effect is avoided by feeding the second web with a new supply of low density and highly mobile fibers.
  • Reference variant 1 is explained in more detail below:
  • Step a) is to be understood, on the one hand, that the pole / carrier fleece can be introduced into the brush belt (analogous to the tufting process). Alternatively and / or cumulatively but also the fibers of the nonwoven / Malivlieses can represent the Pol harsh; In this case, therefore, no separate pile yarn is introduced from the outside, but the fibers are drawn through the needles into the brush belt (analogously to the "simpler" method described above without pile yarn).
  • the fleece / Malivlies is separated after needling not only in step b) from the brush belt.
  • step c) additional fibers are also worked out by brushing from the nonwoven. This achieves a defined fiber level and the nonwoven retains its carrier layer.
  • the fiber density is thus 1.5 to 2 times higher for the same weights than standard velor carpets.
  • the use of binding fibers increases the fiber density even further.
  • steps b) and c) are carried out simultaneously. This corresponds in the sum of a saving of a process step and is therefore particularly favorable from a process-economical point of view.
  • step c) the rear side of the nonwoven is sprayed with water and / or a commercial dispersion or dried only by use of binder fibers and in particular without tension.
  • the state of the fibers is fixed and the Fiber density increased again.
  • the fibers are incorporated.
  • step c) brushes the pile side of the nonwoven / Malivlieses for setting up the fibers against the grain, and shears protruding fibers. This additionally fixes the fibers once again and significantly smoothes the surface of the velor carpet, which is especially important for applications in which the pile side is the visible side of the velor carpet.
  • a nonwoven / Malivlies and / or a pile yarn which comprises fibers of polypropylene (PP), polyester (PES), polyamide (PA) or mixtures thereof.
  • the particular advantage of the fibers and / or fiber mixtures lies in the price, in the light fastness and the abrasion value.
  • nonwoven / Malivlies and / or a Pol / carrier fleece whose / their fibers have a yarn count in a range of 3.3 to 11 dtex.
  • the particular advantage lies in the higher density at the same fiber weights, in the improved cleanability and in the increase of the abrasion values.
  • Fig. 1 the resting on the brush belt 3 Pol / carrier web 1 is first needled and compacted. A plurality of needles are attached to the needle bar 2. After this step, the needled nonwoven / Malivlies is separated by the roller brushes 4 of the brush belt - according to a simultaneous implementation of steps b) and c).
  • Fig. 2 is shown according to the invention, as the first uncompressed and resting on the brush belt 3 Pol / carrier web 1 is first compressed with the involvement of the needle bar 2 and then with the additional pole / carrier fleece 9 is needled. The simultaneous implementation of steps c) and d) also takes place in this case by the roller brushes 4th
  • FIG. 4 shows a process step which generally follows drying, in which the fixed fibers with the further brush 7 are initially placed against the line. Subsequently, the nonwoven / Malivlies is passed over a shearing table and sheared fiber loops with the shear cylinder 8.
  • FIG. 6 shows the velor carpet 10 shown schematically, which is shown once more in a macro photograph 11 obtained by the method according to the invention.
  • Variant I and Variant II were prepared (hereinafter referred to as Variant I and Variant II, respectively - the latter was made using an additional pile / liner 9 as shown in FIG. 2).
  • the velor carpet materials produced by the process according to the invention have consistently more favorable properties than is the case with the materials of the prior art.

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Nonwoven Fabrics (AREA)
  • Carpets (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

La présente invention concerne un procédé de fabrication d'un tapis à velours comprenant les étapes consistant à : a) aiguilleter un non-tissé/Malivlies posé sur une bande de brossage à l'aide d'une aiguilleteuse, un non-tissé support/poils étant amené dans la bande de brossage puis partiellement retiré, de sorte que les fibres du non-tissé support/poils se situent dans le plan de la bande de brossage, b) séparer le non-tissé de la bande de brossage au moyen de brosses circulaires, c) brosser la face poils avant que les boucles ne soient coupées. Pour augmenter la densité des fibres et augmenter la stabilité des poils, le procédé est caractérisé en ce que, entre les étapes a) et b), un autre non-tissé/malivlies, en particulier un non-tissé support/poils, soit posé sur la face arrière du non-tissé/malivlies, en particulier entre une première et une seconde unité d'aiguilles.
PCT/EP2009/056503 2008-06-05 2009-05-28 Tapis à velours dont la surface est similaire au touffetage WO2009147051A1 (fr)

Priority Applications (7)

Application Number Priority Date Filing Date Title
AT09757433T ATE555243T1 (de) 2008-06-05 2009-05-28 Velours-teppich mit tufting-ähnlicher oberfläche
RU2010153579/12A RU2501896C2 (ru) 2008-06-05 2009-05-28 Велюровый ковер с поверхностью, подобной поверхности тафтингового ковра
CN2009801208555A CN102057093B (zh) 2008-06-05 2009-05-28 具有簇绒状表面的丝绒毛毯
MX2010012800A MX2010012800A (es) 2008-06-05 2009-05-28 Alfombra de terciopelo con superficie de tipo anudado.
ES09757433T ES2386700T3 (es) 2008-06-05 2009-05-28 Alfombra aterciopelada con superficie similar a tufting
EP09757433A EP2286012B1 (fr) 2008-06-05 2009-05-28 Tapis en velours dont la surface est similaire au touffetage
US12/995,701 US20110083792A1 (en) 2008-06-05 2009-05-28 Velour carpet with tufting-like surface

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102008026968A DE102008026968A1 (de) 2008-06-05 2008-06-05 Velours-Teppich mit Tufting-ähnlicher Oberfläche
DE102008026968.9 2008-06-05

Publications (1)

Publication Number Publication Date
WO2009147051A1 true WO2009147051A1 (fr) 2009-12-10

Family

ID=41210840

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/EP2009/056503 WO2009147051A1 (fr) 2008-06-05 2009-05-28 Tapis à velours dont la surface est similaire au touffetage

Country Status (9)

Country Link
US (1) US20110083792A1 (fr)
EP (1) EP2286012B1 (fr)
CN (1) CN102057093B (fr)
AT (1) ATE555243T1 (fr)
DE (1) DE102008026968A1 (fr)
ES (1) ES2386700T3 (fr)
MX (1) MX2010012800A (fr)
RU (1) RU2501896C2 (fr)
WO (1) WO2009147051A1 (fr)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR3018287A1 (fr) * 2014-03-05 2015-09-11 Faurecia Automotive Ind Procede de fabrication d'une piece d'equipement interieur de vehicule automobile comportant une couche d'endroit velours, et piece associee
WO2018210852A1 (fr) * 2017-05-16 2018-11-22 Hp Pelzer Holding Gmbh Procédé de fabrication d'un tapis en velours aiguilleté
EP3536841A1 (fr) * 2018-03-05 2019-09-11 Trützschler GmbH & Co. KG Installation et procédé de production d'un velours textile
WO2020038711A1 (fr) * 2018-08-24 2020-02-27 Carl Freudenberg Kg Non tissé velours aiguilleté composite

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US8287983B2 (en) * 2007-09-20 2012-10-16 Carl Freudenberg Kg Velour needle-punched nonwoven material and use thereof
DE202012004594U1 (de) * 2012-05-09 2013-08-12 Hp Pelzer Holding Gmbh Kraftfahrzeugteile
FR3067365B1 (fr) * 2017-06-07 2020-08-28 Faurecia Automotive Ind Dispositif de fabrication d’un revetement interieur, notamment pour un vehicule automobile, a haute densite de velours
DE102018101321B3 (de) 2018-01-22 2018-12-20 Adler Pelzer Holding Gmbh Dilour-Teppich mit erhöhten Gebrauchswert-Eigenschaften
DE102018114147A1 (de) 2018-06-13 2019-12-19 Adler Pelzer Holding Gmbh Dreidimensional geformtes Nadelvlies
DE102018125479A1 (de) * 2018-10-15 2020-04-16 Hugo Boss Ag Formgebende Verstärkungseinlage, Bekleidungsstück, Verfahren und System zum Herstellen einer formgebenden Verstärkungseinlage
DE102019100916A1 (de) 2019-01-15 2020-07-16 Adler Pelzer Holding Gmbh Kraftfahrzeug-Bodenverkleidung, Gepäckraumverkleidung oder Ladebodenverkleidung mit strukturgenadelter Teppich-Oberfläche
DE102019100919A1 (de) 2019-01-15 2020-07-16 Adler Pelzer Holding Gmbh Kraftfahrzeug-Bodenverkleidung, Gepäckraumverkleidung oder Ladebodenverkleidung mit strukturgenadelter Teppich-Oberfläche (II)
DE102019100922A1 (de) 2019-01-15 2020-07-16 Adler Pelzer Holding Gmbh Kraftfahrzeug-Bodenverkleidung, Gepäckraumverkleidung oder Ladebodenverkleidung mit strukturgenadelter Teppich-Oberfläche (III)
DE102019104847A1 (de) 2019-02-26 2020-08-27 Adler Pelzer Holding Gmbh Materialstruktur eines Nadelvlieses
DE102019104851A1 (de) 2019-02-26 2020-08-27 Adler Pelzer Holding Gmbh Vorrichtung zur Herstellung von Nadelvliesen
DE102019118163A1 (de) 2019-07-04 2021-01-07 Adler Pelzer Holding Gmbh Kraftfahrzeug-Bodenverkleidung, Gepäckraumverkleidung oder Ladebodenverkleidung mit strukturgenadelter Teppich-Oberfläche (IV)
FR3124199A1 (fr) * 2021-06-16 2022-12-23 Faurecia Automotive Industrie Procédé de fabrication d’un revêtement intérieur absorbant acoustique pour un véhicule, notamment pour un véhicule automobile

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Publication number Priority date Publication date Assignee Title
EP0013902A1 (fr) * 1979-01-11 1980-08-06 Oskar Dilo Maschinenfabrik KG Procédé et dispositif de fabrication de feutres aiguilletés velours
EP0183952A1 (fr) * 1984-12-07 1986-06-11 Oskar Dilo Maschinenfabrik KG Machine pour la fabrication de feutres textiles veloutés aiguilletés structurés
EP0238476A2 (fr) * 1986-03-15 1987-09-23 J. H. Benecke AG Support genre nubuck respectivement cuir artificiel type velours et son procédé de préparation
JPH0314667A (ja) * 1989-06-09 1991-01-23 Toyoda Spinning & Weaving Co Ltd 起毛をもつ不織布の製造方法
EP0411248A1 (fr) * 1989-08-03 1991-02-06 Oskar Dilo Maschinenfabrik KG Procédé pour la fabrication de nappes textiles à dessin de non-tissés aiguilletés
DE4409771A1 (de) * 1993-04-13 1994-10-20 Fehrer Textilmasch Verfahren zum Herstellen eines Velournadelfilzes
JPH06299453A (ja) * 1993-04-13 1994-10-25 Fujikoo:Kk 成形可能なベロア調内装材の製造法
DE10215571A1 (de) * 2002-04-09 2003-10-23 Dilo Kg Maschf Oskar Verfahren und Vorrichtung zum Herstellen eines strukturierten Nadelvlieses
DE10225072C1 (de) * 2002-06-05 2003-11-06 Carcoustics Tech Ct Gmbh Kraftfahrzeug-Bodenbelag mit getufteter Velours-Teppichschicht und Verfahren zu deren Herstellung

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR3018287A1 (fr) * 2014-03-05 2015-09-11 Faurecia Automotive Ind Procede de fabrication d'une piece d'equipement interieur de vehicule automobile comportant une couche d'endroit velours, et piece associee
WO2018210852A1 (fr) * 2017-05-16 2018-11-22 Hp Pelzer Holding Gmbh Procédé de fabrication d'un tapis en velours aiguilleté
EP3536841A1 (fr) * 2018-03-05 2019-09-11 Trützschler GmbH & Co. KG Installation et procédé de production d'un velours textile
WO2020038711A1 (fr) * 2018-08-24 2020-02-27 Carl Freudenberg Kg Non tissé velours aiguilleté composite

Also Published As

Publication number Publication date
RU2501896C2 (ru) 2013-12-20
CN102057093A (zh) 2011-05-11
ATE555243T1 (de) 2012-05-15
CN102057093B (zh) 2012-09-19
EP2286012A1 (fr) 2011-02-23
US20110083792A1 (en) 2011-04-14
MX2010012800A (es) 2010-12-14
RU2010153579A (ru) 2012-07-20
EP2286012B1 (fr) 2012-04-25
ES2386700T3 (es) 2012-08-27
DE102008026968A1 (de) 2009-12-24

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